97 Series Standard Cylindrical Connector Amphenol

Transcription

1 mphenol 97 eries tandard ylindrical onnector mphenol 97 eries onnectors are U recognized and recognized.

2 Table of ontents Page mphenol 97 eries tandard ylindrical onnectors eneral escription uide to electing a onnector mphenol 97 eries onnectors with older ontacts esign haracteristics, ustomer Options Insert vailability , 5 ontact rrangements lternate Insert Positioning eceptacle hell tyles olid hell Plug tyles plit hell Plug tyles Weight eference harts ow to Order mphenol 97 eries onnectors with ear elease rimp ontacts esign haracteristics, ustomer Options pecifications and Insert vailability, lternate Insert Positioning ontact rrangements , 23 eceptacle hell tyles olid hell Plug tyles plit hell Plug tyles ow to Order rimp ontact Information rimp ontact Information cont., Tools pecial Purpose onnectors Potting onstruction ox Type Plugs, mall lange eceptacles onnector, onvenience Outlets eries ccessories able lamps, ushing ,34 Protection aps , 36 dapters onduit ox onnector, onduit oupling uts, ealing askets ummy eceptacles dditional Products , 42 ales Office isting mphenol erospace operates Quality ystems that are ertified to IO-9001 and by third party egistrars.

3 mphenol 97 eries onnectors provide the interconnection solution for low cost, general duty applications mphenol offers the 97 eries onnector amily - mphenol offers the 97 eries onnector amily general duty standard cylindrical connector, general duty standard cylindrical connector, & lass style. I-5015 style. The 97 eries is a widely used connector series for the automotive, robotics, machine tool and welding industries, as well as numerous other commercial applications from heavy equipment to monitoring cables. hell components are fabricated from high grade aluminum alloy to provide strength and environmental protection. This family of connectors offers a wide variety of shell styles, contact patterns and accessory options. The mphenol 97 eries design features and benefits: ow ow cost, cost, general general duty duty non-environmental non-environmental older or crimp termination older or crimp termination U ecognized, ecognized U ecognized (115497), Wide selection of shell styles and insert patterns ecognized (069183_0_000) Wide selection of connector finishes - Wide selection of shell styles and insert patterns cadmium or non-cadmium Wide (environmentally selection of connector friendly zinc finishes alloy) - cadmium or non-cadmium (environmentally Threaded coupling, friendly hard zinc dielectric alloy) inserts Threaded olid or split coupling, shell construction hard dielectric inserts olid ccessories or split shell for both construction individual wire seal and jacketed cable ccessories for both individual wire seal and jacketed cable o OPIT POUT I onsult mphenol Industrial Operations. mphenol o U / 2002 / / 95 or additional information on mphenol 97 eries connectors, or for special application requirements, contact your local mphenol sales office, authorized distributor, or - mphenol orporation mphenol Industrial Operations elaware venue idney, ew York Telephone: ax: Web site: 1

4 uide to electing a onnector In selecting a connector, it first must be determined if a non-environmental 97 or eries 5015 type is required or if an environmental lass,, or type* is required. If determined that the general duty, non-environmental 97 series is the choice - then this catalog is appropriate to your needs The following 8 steps apply to formulation of a part number.** ow many wires are you 1 going to connect? What gauge? These two questions are important, because they indicate which insert you need. There are literally hundreds to choose from. The insert arrangements for solder contact connectors are illustrated on pages The inserts most often used are highlighted on these pages. ereʼs an example of how to choose an insert arrangement. ay you want to connect eight 16-ga. wires, - first find the section of arrangements containing 8 contacts. Insert number 20-7 is the one you want because it contains eight 16-ga. contacts and it is one of the most often used. The one you choose might depend on your space or voltage requirements. The voltage capacity of each insert is listed under its diagram. If you have more than one wire size to connect, the method is essentially the same. ctually, the insert configurations for multiple-size wires are a lot more flexible than they appear. Thatʼs because you can always solder a smaller wire to a larger contact. owever, soldering a large wire to a small contact isnʼt recommended because of size and current requirements. What if several identical 2 connectors have different functions? ereʼs a situation to watch out for. You have four identical receptacles on a panel. One carries high current loads. The others have low current functions. plug mated with the wrong receptacle (cross-mating) could ruin your valuable equipment. To avoid cross-mating, you can order identical inserts positioned in both the plugs and receptacles at various angles from standard. These variations from standard position are called alternate insert positions, and are described on page 12. What kind of receptacle do 3 you need? or Wall ounting Use a wall receptacle, type The elongated back of this receptacle extends through thick wall material. It is threaded to accept standard hardware fittings. or Unmounted pplications Use the cable receptacle, type or ox or Panel ounting Use the box receptacle, type This receptacleʼs back is short to conserve space. It is not threaded on the back end and is used when no accessories such as clamps are needed. What kind of plug do you 4 need? or ordinary situations The straight plug, type 3106 meets most connector requirements. owever... when space is critical you may want to consider using an angle plug, type This type plug lets the cable enter your equipment at a right angle. o you need a plug with a 5 olid or plit back shell? You can get both straight and angle plugs in solid or split back shell designs. With the solid shell you have greater strength and you save space. On the other hand, the split shell design lets you quickly inspect the solder terminals when you need to. This feature could be important if youʼll be subjecting the connector to rough handling and heavy use. The designation to use for solid shell construction is the letter. This designation letter goes immediately after the main shell type number: for example, 3106 or The designation for split shell construction is the letter ; for example, 3106 or ecause of application, receptacles are made in solid backshell construction only. Their designation is 3100, (ee how to order for solder contact connectors, page 19. Which connector gets the 6 socket? - the receptacle or the plug? Youʼre at the point where you designate which inserts are used with which shells. ither pin or socket inserts can be used with plugs or receptacles. ereʼs a good rule of thumb. Order the sockets for the connector at the hot side of the circuit. y having sockets at the power source, thereʼs little chance that a wayward finger or screwdriver will short the circuit or cause personal injury. The designation for sockets is simply in a part number, following the insert code number. or pins, the designation is P. Therefore, the 20-7P insert would have pin contacts, while the 20-7 insert would have socket contacts. What type of plating is preferred? 7 If you prefer the standard olive cadmium, non-reflective, electrically conductive finish, then no suffix number is required. Other plating variations are available, including environmentally friendly zinc alloy. ee how to order instructions for the various plating finishes offered for 97 eries solder connectors on page 19. o you need any 8 accessories? ccessories - cable clamps, protection caps and chains, conduit adapters, and panel gaskets are shown on pages * If an environmental type I-5015, or lass is required, then the catalog that should be consulted is , /tandard I-5015 ylindrical onnectors. ee for on-line catalogs or contact mphenol, idney, Y. 2 ** These steps are for solder type connectors which are described in detail on pages If a crimp type connector is needed, the same steps apply, however, you should consult pages for details on 97 eries connectors with crimp contacts.

5 mphenol 97 eries onnectors with solder contacts I TITI edium to heavy weight cylindrical urable, field-proven design ingle key/keyway polarization Threaded coupling, hard dielectric inserts on-rotating contacts Operating temperatures from 55 to +125 ost effective Intermateable and intermountable with existing 97 eries and I connectors connectors Underwriters aboratories approved recognition recognition ile ile anadian tandards ssociation ertification ile #069183_0_ UTO OPTIO olid or split shell construction ix shell styles 128 contact arrangements, from 1 to 52 circuits lternate insert positioning igh temperature and potting constructions pecial plating finishes including black and green zinc alloy Optional gold plating on contacts Thermocouple arrangements available onnector components are are fabricated from from high high grade grade aluminum alloy, with a a conductive cadmium plate plate finish finish and an olive drab chromate after-treatment. ee how to order page ontacts are silver plated with pre-tinned solder cups. ontacts are silver plated with pre-tinned solder cups. Optional gold over silver plating is also available. Inserts Optional gold over silver plating is also available. Inserts for solder style contacts are diallyl-phthalate. for solder style contacts are diallyl-phthalate. Users should be aware that classes and of I Users have should been aware cancelled, that classes and these products and of are no longer qualified. have been cancelled, and these products are no longer qualified

6 97 series solder type insert availability Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / IT / / * 4 1/ / / * 2 1/ / IT / IT IT / / / / / / / / / / / / / / IT / / / / IT / / / / / / / / * / Insert umber Total ontacts / / / / IT IT / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / echanical pacing ervice ontact ize ating Inches mm / / ot all insert arrangements are currently available for environmental individual wire seal. onsult mphenol, idney, Y for availability. Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ** i-oltage = 17/24 olded-in pin (IP) insert requires (910) deviation. ee how to order, pg

7 97 series solder type insert availability, cont. Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / /16 1/16 1/8 1/ / / / / / / / / / / / / / / / / IT / / / / / / / / / / / / / / / /4 1/8 1/16 5/16 1/8 1/16 1/4 1/8 1/ IT Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / / / / IT / / / / / / / / / / / / / * 52 1/ ot all insert arrangements are currently available for environmental individual wire seal. onsult mphenol, idney, Y for availability. Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. olded-in pin (IP) insert requires (910) deviation. ee how to order, pg. 19. This arrangement is not available in o compliant version. 5

8 97 series solder type insert arrangements ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 1 ontact 2 ontacts 3 ontacts 6

9 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 4 ontacts 5 ontacts I-P I TI IT. imiting Operating oltages at ea evel (rms) ee notes 1 and 2 under TT UT. IT. service normally for low voltage and currents. ffective reepage (nominal) Inch 1/16 1/8 3/16 1/4 5/16 1 mm echanical pacing (nominal) Inch 1/16 1/ /4 5/16 mm Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. TT UT ontact ize mperes OT 1: Transients were not considered in calculating these values. OT 2: imiting operating voltages at 50,000 feet altitude are approximately 25% of the sea level values. OTT IO OTT 7

10 8 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 6 ontacts 7 ontacts 8 ontacts

11 9 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 9 ontacts 10 ontacts 11 ontacts 12 ontacts 13 ontacts Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ee ervice ating and Test urrent information on page 7. OTT I I I I I

12 10 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. 14 ontacts 15 ontacts 16 ontacts 17 ontacts 19 ontacts 20 ontacts 22 ontacts 23 ontacts 24 ontacts 26 ontacts 30 ontacts 31 ontacts I P P P P P I O P P T P T U P Q T U I T P U W X I O P T U W I O P T U W X P X W Y Z T U Q P T U Z W X Y P T U Z W X Y a b d I T Y c d e a b O P X W Z U I T X c b W Y P O U Z a d e f

13 97 series solder type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. Items highlighted are most popular and most readily available. ontacts 37 ontacts P T U W X Y Z a b c d e f g h j k l m W h j k g c d e f b X Y Z a P T U O I Q T d U P c k e j m f b W h g a X Z Y P T UWX b c d e f Z a g h j k m n p r s 47 ontacts 48 ontacts I P O U W X T Y Z a b d e f g c j k h t m n u v p w r s x z y I O W T U X Y b c d f g k n p m s u w x v z P Z a h e t r j y O P Q T U W X Y Z a b c e f h d g n j k m p q r s t u v w x y z 52 ontacts P Q W U T X e d c b a Z f Y m h n l k j u g v t s r p 2 z y x w Inactive for new military design, but available for replacement or for non-military purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. ee how to order, page 19. ee ervice ating and Test urrent information on page 7. OTT

14 12 97 series solder type alternate insert positioning Insert rrangement egrees W X Y Z *otates opposite above illustration * 45 * * 2 2 * * Insert rrangement egrees W X Y Z W Z X Y normal OT O PI IT

15 97 series solder type receptacles 3100 wall mount receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front. ack shell is threaded for standard / fittings. ounting oles 3101 cable receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front shell. achined back shell is threaded for standard / fittings. an be unscrewed for inspection or soldering box receptacle olid shell designed for open wiring. ounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. ounting oles.173 (4.394) I. O IZ (3.734) I. O IZ (3.048) I. O OT IZ Panel Opening O 3100 and 3101 onnector ize oupling Thread ef. ax. ef. ef. O ef. ef. ef. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm itting Threads 8 1/2-28 5/ / / / / / / /8-24 5/ / / / / / /8-24 5/ / / / / / /4-20 5/ / / / / / / /4-20 5/ / / / / / / /8-20 5/ / / / / / / /8-20 5/ / / / / / / / / / / / / / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / ef. ax. ef. ef. O ef. ef. ef. onnector oupling ize Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 8 1/2-28 5/ / / / / / /8-24 5/ / / / / /8-24 5/ / / / / /4-20 5/ / / / / / /4-20 5/ / / / / / /4-20 5/ / / / / / /8-20 5/ / / / / / /8-20 5/ / / / / / / / / / / / / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-16 1/ / / / / /

16 97 series solder type plugs with solid shells 3106 onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm 8 1-1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug turdy, simple to assemble. oupling ring machined from solid aluminum bar stock for high tensile strength. ates with all types of receptacles. ront shell includes polarizing keyway. ack shell is threaded for standard / fittings. Q 3107 onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings Q 3108 onnector ef. Q ax. U ef. Y ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / angle plug or use where space in front of panel or wall is at a premium. wivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. ack shell is threaded for standard / fittings. U Q Y Y 14

17 97 series solder type plugs with split shells 3106 onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug Used for unusual conduit applications where soldering and inspection is the prime requirement. ack shell is threaded for all standard / fittings. Y Q 3107 onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ef. Q ax. U ef. X ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / /8-24 1/ / /8-24 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings 3108 angle plug ightweight, roomy cavity, split longitudinally for convenient solder or inspection. ront shell is keyed to allow the 90 angle housing to be rotated and locked at any 45 increment. izes 10 thru 14 X Y Q Q U izes 16 thru 40 Q Y U 15

18 97 series solder type availability and weight reference Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell P P * P* * * Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. 16 Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs.

19 97 series solder type availability and weight reference, cont. Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs. 17

20 97 series solder type availability and weight reference, cont. Insert umber Wall eceptacles 3100 able eceptacles 3101 ox eceptacles 3102 traight Plugs 3106 Quick isconnect Plugs 3107 ngle Plugs 3108 olid hell olid hell olid hell olid hell plit hell olid hell plit hell olid hell plit hell * Total ontacts Where no weight is shown, insert is not available in that shell type. Inactive for new military design, but available for replacement or for nonmilitary purposes. * number not assigned. Use 97 prefix in place of in completing catalog number. Weights are for connectors with socket contacts. onnectors with pin contacts weigh slightly less. If a weight appears in the column, the shell is available. Weight is shown in lbs. 18

21 97 series solder type how to order xample of part number for solder type connectors is given below Y (847) (639) eries umber 97 - ike but mphenol hell Type 3100 Wall eceptacle 3101 able eceptacle 3102 ox eceptacle 3106 traight Plug 3107 Quick isconnect Plug 3108 ngle Plug hell onstruction - olid ackshell - plit ackshell hell ize 8, 10, 12, 14, 14, 16, 16 18, 20, 22, 24, 28, 32, 36 Insert onfiguration umber ee insert availability listing - pages 4 & 5, and see insert arrangement illustrations - pages ote: ccessories for 97 eries onnectors should be ordered with matching connector plating. ee accessory pages hell inish uffix hell inish uffix Omit for tandard O.. Omit for standard O.. cadmium finish (621) cadmium lack finish zinc alloy (624) (604) reen ray zinc anodized alloy (639) (608) lear lack cadmium anodized (640) (621) onductive lack zinc black alloyzinc alloy (689) (624) lectroless reen zinc nickel alloy (639) lear cadmium O (640) onductive black zinc alloy (689) lectroless nickel o ompliant uffix O (946) lack zinc alloy o plating ompliant plus solder uffix contact less pre-filled cup (947) (946) lectroless lack zinc nickel alloyplating plus plating solder plus contact solder less pre-filled contact cup less pre-filled cup (955) onductive black zinc alloy plating plus solder contact less pre-filled cup eviation from standard & construction eviation from standard & Omit this suffix if standard construction is construction desired Omit this suffix if standard construction is (115) mall flange receptacle desired (426) old over silver plating on contacts (115) mall flange receptacle (438) onstruction for potting (see page 30 (426) old over silver plating on contacts for additional deviations) (438) onstruction for potting (see page 30 (936) onnector plug with safety wire holes for additional deviations) in coupling nut (936) onnector plug with safety wire holes onsult mphenol, idney, Y for in coupling nut other deviations. onsult mphenol, idney, Y for other deviations. lternate Insert Positions Omit for standard position lternate Insert Positions W, X, Y or Z for alternate positions, depending on insert (see page 12 for positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 12 for positions available) available) ontact Type P = Pin ontact Type ocket P = Pin = ocket U mphenol / U o 2002 mphenol / / o / / 95 / 19

22 mphenol 97 eries onnectors with rear release crimp contacts I TITI ugged metal shell onductive finish tamped & formed crimp contacts losed entry socket contacts Plastic retention Utilizes standard 97 eries hardware Intermateable and intermountable with existing 97 eries and I connectors connectors Underwriters aboratories approved recognition ile recognition ile anadian anadian tandards tandards ssociation ssociation ertification ertification ile ile #069183_0_000 UTO OPTIO UTO OPTIO Positive self-centering of contacts; pins bent up Positive self-centering of contacts; pins bent up to 20 will pick up to 20 will pick up educed user cost due to high speed educed user cost due to high speed termination termination ess equipment down-time due to fatigue failure at wire contact junction or handling damage ess equipment down-time due to fatigue failure at wire contact junction or handling damage reater contact to contact insulation, lighter reater contact to contact insulation, lighter weight, higher reliability weight, higher reliability o costly re-design or rework necessary on o costly re-design or rework necessary on existing equipment existing equipment omplete flexibility through multi-source product availability omplete flexibility through multi-source product availability The mphenol X connector design incorporates The mphenol X connector design incorporates Poke ome ear elease contacts. The 97 eries ear Poke ome ear elease contacts. The 97 eries elease line is intermateable and intermountable with ear elease line is intermateable and intermountable existing 97 eries and I-5015 type shell styles in both with existing 97 eries and type shell plugs and receptacles. The connectors utilize 97 eries styles in both plugs and receptacles. The connectors bright cadmium plated shells and standard insert configurations. utilize 97 eries clear cadmium plated shells and standard insert configurations. The connector is designed to be used with stamped and The connector is designed to be used with stamped and formed type crimp contacts. ontact design (size 16 only) formed type crimp contacts. ontact design (size 16 incorporates insulation crimp support for greater strength only) incorporates insulation crimp support for greater strength at wire termination at wire termination end. ontacts end. ontacts are available are available on reel on assemblies reel assemblies for use for with use the with high the speed high speed mphenol mphenol stripper crimper stripper crimper capable capable of crimping of crimping contacts contacts per hour. per hour. and and crimp crimp tools tools and bulk and packaged bulk packaged contacts contacts are also are also available. available. tandard tandard hardware hardware available available for for the the eries eries connector connector can can be be used used with with the the eries eries crimp crimp contact contact rear rear release release line. ccessories should be ordered with the the appropriate deviation number number to to match match the the bright connector cadmium finish. connector ee how finish. to ee order, how page to order, 27, for page 9727, eries for 97 connectors eries connectors with contacts. crimp with crimp contacts. 20

23 97 series crimp type specifications, insert availability, alternate insert positioning pecifications tandard shell finish - clear chromate over cadmium plate (optional plating available, see how to order page 27). Inserts - molded of a 94-O Underwriters aboratory rated material. ontacts - copper alloy formed, silver plated (gold plating is also available, see how to order page 28). Wire sizes - 12 W through 30 W. ll constructions perform satisfactorily from 55 to +125 ( 67 to +257 ). Insert vailability Insert umber Total ontacts echanical pacing ervice ontact ize ating Inches mm / / / / IT IT / / / / IT / / / / / / / / / / / / / / / / / lternate Insert Positioning Insert egrees rrangement W X Y Z W X normal OT O PI IT * * * * * 125 * 125 * 2 * 2 * * * otates opposite above illustration. 2 Z Y 21

24 97 series crimp type insert arrangements ront view of pin insert or rear of socket insert illustrated. 2 ontacts 3 ontacts 4 ontacts 5 ontacts 6 ontacts 7 ontacts 8 ontacts 10 ontacts 14 ontacts 17 ontacts I I P T P 22

25 97 series crimp type insert arrangements, cont. ront view of pin insert or rear of socket insert illustrated. 19 ontacts 22 ontacts 26 ontacts U T P U W X P T I P a T b Z U d Y X W 37 ontacts 48 ontacts 52 ontacts P T UWX b c d e f Z a g h j k m n p r s O P Q T U W X Y Z a b c e f h d g n j k m p q r s t u v w x y z P Q W U T X e d c b a Z f Y m h n l k j u g v t s r p 2 z y x w OTT urrent atings Wire ize mperes OT: esign specifications subject to change. onsult mphenol, idney, Y for the latest specifications and U and recognition ervice ating ervice ecommended Operating oltage* at ea evel ating () IT * The values listed represent operating values which include a generous safety factor. 23

26 97 series crimp type receptacles wall mount receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front. ack shell is threaded for standard / fittings. ounting oles cable receptacle olid shell construction is strong and conserves space. Includes integral polarizing key in front shell. achined back shell is threaded for standard / fittings. an be unscrewed for inspection or soldering box receptacle olid shell designed for open wiring. ounts directly on chassis, equipment or panel. Includes internal polarized key in front shell. ounting oles.173 (4.394) I. O IZ (3.734) I. O IZ (3.048) I. O OT IZ Panel Opening O and onnector ize oupling Thread ef. ax. ef. ef. O ef. ef. ef. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm itting Threads 10 5/8-24 5/ / / / / / /4-20 5/ / / / / / / /8-20 5/ / / / / / / / / / / / / /8-18 1/ / / / / / /4-18 1/ / / / / / / /8-18 1/ / / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / / / /4-16 1/ / / / / / ef. ax. ef. ef. O ef. ef. ef. onnector oupling ize Thread Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10 5/8-24 5/ / / / / /4-20 5/ / / / / / /8-20 5/ / / / / / / / / / / / /8-18 1/ / / / / /4-18 1/ / / / / / /8-18 1/ / / / / / /2-18 1/ / / / / / /4-18 1/ / / / / / / / / / / /4-16 1/ / / / / /

27 97 series crimp type plugs with solid shells onnector ize ax. ef. Q ax. itting Threads Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ax. ef. Q ax. ize Inch mm Inch mm Inch mm itting Threads / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ef. Q ax. U ef. Y ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug turdy, simple to assemble. oupling ring machined from solid aluminum bar stock for high tensile strength. ates with all types of receptacles. ront shell includes polarizing keyway. ack shell is threaded for standard / fittings. Q quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings Q angle plug or use where space in front of panel or wall is at a premium. wivel ring and plate combination allow cable take off at any angle relative to front shell polarizing key. ack shell is threaded for standard / fittings. Y Q Y U 25

28 97 series crimp type plugs with split shells onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ax. Q ax. Y ef. ize Inch mm Inch mm itting Threads Inch mm / / / / / / / / / / / / / / / / / / / / / / / / / / / onnector ef. Q ax. U ef. X ef. ize Inch mm Inch mm Inch mm itting Threads Inch mm / / / / /8-24 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / straight plug Used for unusual conduit applications where soldering and inspection is the prime requirement. ack shell is threaded for all standard / fittings. Y quick-disconnect plug or fast connect/disconnect applications. ront shell has polarizing keyway. ates with all types of receptacles. ack shell is threaded for standard / fittings Y Q Q angle plug ightweight, roomy cavity, split longitudinally for convenient inspection. ront shell is keyed to allow the 90 angle housing to be rotated and locked at any 45 increment. izes 10 thru 14 X Q U izes 16 thru 36 Q Y U 26

29 97 series crimp type how to order xample of part number for crimp type connectors is given below Y (621) eries umber 97 - designates PO 97 eries hell Type 4100 Wall eceptacle 4101 able eceptacle 4102 ox eceptacle 4106 traight Plug 4107 Quick isconnect Plug 4108 ngle Plug ote: 4 in part number designates crimp contact rear release connector hell onstruction - olid ackshell - plit ackshell hell ize 10, 12, 14, 16, 18, 20, 22, 24, 28, 32, 36 Insert onfiguration umber ee insert availability listing - page 21, and see insert arrangement illustrations - pages 22 and 23. hell inish uffix Omit Omit for for tandard standard clear O.. cadmium finish finish (624) (604) reen ray zinc anodized alloy (640) (608) onductive lack anodized black zinc alloy (662) (624) Olive reen drab zinc cadmium alloy (689) (640) lectroless onductive nickel black zinc alloy (662) Olive drab cadmium O (689) lectroless nickel o ompliant O uffix (621) lack zinc o alloy ompliant plating uffix (640) (621) onductive lack zinc black alloy zinc alloy plating plating (689) lectroless nickel plating lternate Insert Positions Omit for standard position W, X, Y or Z for alternate positions, depending on insert (see page 21 for positions available) ontact Type* P = Pin = ocket U mphenol / o 2002 U mphenol / / 95 / o 2002 / 95 / * ontacts are not supplied with connectors, and must be ordered separately. ee following pages for contact information. ote: ccessories for 97 eries onnectors should be ordered with matching connector plating. ee accessory pages

30 97 series crimp type contact information rimp contacts can be ordered for 97 eries connectors in reel assemblies or in bulk packaging. Order by part numbers given below: eel ssembly - or use with semi-automatic crimping equipment; order number of reels required. eel ssemblies vailable Part umber ize or onnector izes P-X thru X thru P-X thru X thru X thru 16 only P-X thru X , 12, 14, 16 only X thru P-X thru X , 12, 14, 16 only X thru P-X thru X , 12, 14, 16 only X thru 36 xample of part number: P 4 eries ontact ize (38 = 12 size, 45, 55 = 16 size)* Wire ize ccommodated xample: 1216 will accommodate size 12 through 16 W wire. ating nd P = Pin; = ocket Quantity per eel ( = 0 size 12) (400 = 4000 size 16) ontact Plating 4 - ilver plate.0002 min. over copper min. 5 - old plate min. over nickel min ulk Packaged ontacts vailable Part umber ize or onnector izes P-X(920) thru X(920) thru P-X(920) thru X(920) thru X(920) thru 16 only P-X(920) thru X(920) 16 10, 12, 14, 16 only X(920) thru P-X(920) thru X(920) 16 10, 12, 14, 16 only X(920) thru P-X(920) thru X(920) 16 10, 12, 14, 16 only X(920) thru 36 xample of part number: P 4 (920) eries ontact ize (38 = 12 size, 45, 55 = 16 size)* Wire ize ccommodated xample: 1216 will accommodate size 12 through 16 W wire. ating nd P = Pin; = ocket ulk Packaged 100 pcs. per package standard ontact Plating 4 - ilver plate.0002 min. over copper min. 5 - old plate min. over nickel min * OT: The 10, 12, 14, 16 connectors with socket contacts require short contact denoted by 9755-XXXX-XX part number. ee table on next page. 97 eries ontact ode Table Wire ange** ontact ode Pin ontact ode ocket ontact ode ocket P-X(XXX) X(XXX) X(XXX) P-X(XXX) X(XXX) X(XXX) P-X(XXX) X(XXX) I X(XXX) P-X(XXX) X(XXX) X(XXX) P-X(XXX) O X(XXX) odes in bold letters are most common ee order information for bulk and reel contact deviation numbers. ** Wire range is size of wires contact will accommodate. or example: wire range 1622 will accommodate size 16 through 22 28

31 97 series crimp type contact information and tools Insert / ontact Where Used Tables Insert rrangement ontact Quantity ontact ize Use ontacts with ode* Pin ocket ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,,, ,,,,, I, ,,,,, I, O ,,,,, I, ,,,,, I, Insert rrangement ontact Quantity ontact ize Use ontacts with ode* * odes in bold letters are most common. ee ode Table on page 28. Pin ocket ,,,,, I, O ,,,,, I, ,,,,, I, ,,,,, I, ,,,,, O I, O ,,,,, O I, ,,,,, I, ,,,,, O I, ,,,,, O I, ,,,,, I, ,,,,, I, ,,,,, I, * odes in bold letters are 48most common. 16 ee ode,, Table, on page,, 28. I, ontact Termination Tools Insertion / xtraction Tools ontact ize / /14-04 rimping Tools (ull ycle Type) rimping Tool Part umber ontact Part umber X-X thru X-X X-X X-X X-X X-X trip-rimp achines or large production quantities consult mphenol, idney, Y for information on semi-automatic crimping equipment. Wire Preparation trip wire to length shown in chart below. o not cut or nick wire strands. Twist wire strands back to their original lay. ontact ize ontact Part umber Insulation O.. tripping ength X-X.097 / XX-1418X-X.079 / XX-1622X-X.079 / XX-2026X-X.039 / XX-2630X-X.030 / ote: XX = 45 or 55 (38 = 12 size; 45, 55 = 16 size) 29 or further information on contact insertion/removal/ crimping for 97 eries onnectors, ask for assembly instructions

32 97 series special purpose connectors Potting (438 onstruction) Potting constructions actually exceed the Type requirements of military specifications for moisture-proof connectors. These constructions replace the back shell completely with a lightweight threaded retainer ring permanently staked to the shell. To seal the back of the connector, potting compound is injected into an expendable polyethylene potting form and allowed to cure or set. When the form is removed, the resilient hemispherical shaped insulation extends well into the connector. It forms a chemical bond to the inner and outer walls of the plug, to the back of the insert, around the soldered connections and well out along the leads. ot only is the back shell eliminated, but also the cable clamp. The solder joints are completely and individually protected by the resilient mass which surrounds them and resists transmittal of vibration to the soldered connections. The completed assembly is not only moisture-proof, but also pressurized and resistant to salt water, aircraft lubricating oil and jet fuels. xpendable Potting orms or companies not using their own potting molds, expendable polyethylene forms can be provided. These expendable forms need no treatment before use. Though designed to be discarded, they can be left on assemblies after potting. ylon potting forms to be left permanently on the assembly are also available. These forms are supplied with construction (824) and (871). ow to Order To order connectors in constructions for potting, use the standard nomenclature (3100, 3101, and 3106 constructions are available), but substitute 97 for, drop the suffix for type of back shell, and add the application deviation (XXX) as shown on the chart. xample: (438). eviation xplanation hell tyles 438 odified, for potting where back shell is replaced by threaded retainer ring. type W washer is included under 3106 coupling ring. (oot is not included) onsists of (438) construction with XX expendable poly potting form, and type W washer. onnectors are marked X-XX-XX(541) onsists of (438) construction plus nylon potting form and type W washer; bagged, marked onsists of (517) construction plus nylon potting form and type W washer; marked onsists of (438) construction with XX nylon potting form, and type W washer; bagged. onnectors are marked X-XX-XX(871)

33 97 series special purpose connectors ox Type Plugs ( construction) ounts directly on box or housing. or direct connection of two pieces of equipment without interconnecting wires. vailable in all sizes; male or female inserts. To order, complete part number ( ) by adding proper insert number. xample: To prevent connector from rotating: Order deviation 205 (single stake, with swivel ring pinned) or 206 (double staking, with both swivel plate and swivel ring pinned). xample: (205) or (206). Z ounting oles Q Z onnector ounting ize Inch mm Inch mm Inch mm Inch mm Inch mm Threads 8 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Q mall lange eceptacle mall flange, (115) construction, receptacles are available in sizes 12 and 14 with pin or socket inserts and in size 10 with pin contacts only. To order, complete part number ( ) by adding proper insert and construction numbers; (115)..120 I onnector ize oupling Threads ef. ax. ef. ef. ef. ef. Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm 10 5/8-24 5/ / / / / /4-20 3/ / / / / /8-20 3/ / / / /

34 97 series special purpose connectors onnectors pecial purpose connectors used for process control and medical instrumentation applications (639) with insert rotated 30 off normal position between contacts and Q..906 Q P (639) with insert rotated 30 off normal position between contacts and /4-20 U-2 Thread onvenience Outlets ated for duty at 15 amps. Provide 1000 dielectric withstanding voltage and 100 megohms insulation resistance. Will withstand 1000 cycles of use onvenience plug onvenience outlet onvenience outlet with metal cap and chain 1. Q Q

35 97 series accessories cable clamps, bushing able lamp 3057 Type or jacketed cable or wires protected by tubing. oth clamping halves float for maximum strain relief. or unjacketed cable or wires, use corresponding 3420 bushing. To order clamp with bushing, add -1 to the 97-number. Two telescoping bushings are furnished with shells sizes 24 and larger. This cable clamp is limited to the following plating variations: td - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel ushing 3420 ubber bushing specifically designed for 3057 type cable clamp. an also be used as a reducing bushing. mphenol Part umber hell ize ax. O.. able Inch mm Inch mm Inch mm Inch mm Threads , 12 5/ / / , 14, 14 7/ / / , 16 9/ / / / / , 22 3/ / / , 28 15/ / / / / / / / ushing Part umber 1/64 1/16 1/32 adius 45 mphenol Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm / / / / / / / / / / / / / / / / / / able lamp 3057 Type or jacketed cable or wires protected by tubing. able or wires should be centered in jaws of clamp for maximum grip. vinyl or rubber bushing or sleeve may be used for centering. One resilient washer and two fiber washers are included with each clamp. This cable clamp is limited to the following plating variations: td - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel (624) - green zinc alloy (689) - electroless nickel umber its hell ize its itting ize ax O.. able Inch mm Inch mm Inch mm Inch mm Inch mm Threads Weight bs. per , / / /4 6. 1/ / , / / / / / , 14, / / / / / / , / / / / / / / / / / / , / / / / / / , / / / / / / / / / / / / / / / / / / / / / / /

36 97 series accessories cable clamps, cont. tep-own lamp imilar to 3057 clamp, except step-down feature accommodates smaller cable. This cable clamp is limited to the following plating variations: td - olive drab/green chromate (621) - black zinc alloy (676) - bright nickel mphenol Part umber its hell ize its itting ize ax O.. able Inch mm Inch mm Inch mm Inch mm Inch mm / / / / / , / / / / / / Threads Weight bs. per Water esistant able lamp The 9767 assembly includes 3057 clamp, a rubber bushing, a washer and the 3055 adapter. To assure best results, the plug must be ordered with deviation (417), which supplies a W washer on the shoulder of the plug shell. 1/2 I. If an environmental type I-5015, or lass is required, consult catalog , /tandard I ylindrical ylindrical onnec- onnectors. ee ee for com online for online catalogs catalogs or or contact mphenol- idney, Y. ubber ushing Inch ax. O.. able mm 7/ / / / / / mphenol Part umber onnector ize 10, 12, 12 12, 14, 14 16, 16 12, 14, 14 16, , , , 22 24, 28 20, 22 24, 28 24, Inch 25/32 29/32 1-1/16 29/32 1-1/16 1-3/16 1-1/16 1-3/16 1-3/8 1-3/16 1-3/8 1-5/8 1-3/8 1-5/8 1-5/8 2-3/16 mm Inch 1-17/ / / / / / / / / / / / / / / /32 mm Threads 5/8-24 3/4-20 7/8-20 3/4-20 7/ / / / / / / / Weight bs. per / / / / able lamp for fittings In selecting a cable clamp for a connection with fittings, the 9767 clamp with the adapter may be used. 1/2 I. ax. able O.. Inch mm mphenol Part umber itting ize Inch mm Inch mm Threads Weight bs. per 100 7/ / / / / / / / / / / / / / / / / / / / / / ubber ushing 34

37 97 series accessories metal protection caps 9760 aps and hain ssemblies it and 97 type receptacles and plugs; provide protection against live circuits and keep out dirt and dust when connector is not in use. Two styles are available: one with a stainless steel link chain, and one with a beaded chain. oth use the same caps and both have a cadmium olive drab finish. aps for receptacles have internal threads and are used on 3102, 3101, and 3100 receptacles. soft rubber disc seats on the connector shell, forming a water-tight joint. aps for plugs have external threads for use on all plugs where a coupling nut is provided (3106 and 3108). Thread * I. I. Thread I I. I. or eceptacles or Plugs or * * ink hain ead hain ink hain ead hain onnector ize Threads Inch mm Inch mm Inch mm Inch mm P 8 1/2-28 5/ / / / P 10, 10 5/ / / / / P 12, 12, 12 3/ / / / / P 14, 14 7/ / / / / P 16, / / / P / / / / / P / / / / / P / / / / / P / / / / / P / / / / / P / / / P / / / / / or onnector ize I ± 1 ink Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm / / , / / , 12, / / , / / , / / / / / / / / / / / / / / / / * dimension 1/16 inch less, and dimension 1/64 inch less for screw machine parts, sizes 8 thru 22. aps less chains are available. To order, add to the part number; for example:

38 97 series accessories polyethylene protection caps Polyethylene Protective ust aps xpendable polyethylene dust caps provide added protection for connectors during storage and handling, in assembling with other equipment, and after complete assembly into a finished apparatus. Protective caps cover threaded sections of plugs and receptacles, assure against damage to threads from any cause; permit low-cost, attractive coverings which protect contacts and the insulation from dust, dirt and handling damage. To order connectors complete with caps: When ordering new connectors, it is best to arrange to have the connectors arrive at your plant with caps assembled. This will assure you of protection against thread damage, dust and foreign matter in transit, in your stock and on your assembly line until the connectors are finally mated. To order connectors complete with protective caps assembled to both ends, specify (258) after the connector number; for example: P(258), or (258) P(258), or (258). To order caps separately: Type XXY - or engagement with internal threads of coupling rings. xample of complete part number: Y Type XX - or engagement with external threads for coupling and fitting threads. xample of complete part number: or Type 3100 or Type 3101 or Type 3102 or Type 3106 or Type 3108 onnector ize ating nd Termination nd ating nd Termination nd ating nd Termination nd ating nd Termination nd ating nd Termination nd Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 420Y 420Y 420Y Y Y Y 420Y 422Y 420Y Y Y Y 424Y 424Y 424Y Y Y Y 424Y 428Y 424Y Y Y Y Y Y Y

39 97 series accessories connector adapters dapter Used as reducing or extending bushing. ote: supersedes part number Thread Thread ote: nurl design is manufacturerʼs onduit ize Used on umber Inch mm onnector ize Inch mm Inch mm Threads 1/4 6. 3/ / / / , 12 14, 14 14, 14 16, , , , 22 24, 28 20, 22 24, 28 24, /32 29/32 29/32 1-1/16 1-3/16 1-1/16 1-3/16 1-3/8 1-3/16 1-3/8 1-5/8 1-3/8 1-5/8 1-5/8 1-15/16 2-3/ /8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 15/16 1-1/ /8-24 3/4-24 3/4-20 7/ / / / / / / / / Threads 5/8-24 5/8-24 3/4-20 3/4-20 3/4-20 7/8-20 7/8-20 7/ / / / / /16-18 Weight bs. per dapter, Type II dapter, Type I Used to terminate pipe threads. Type I Thread Type II Thread Thread Thread ote: nurl design is manufacturerʼs option. Thread ize Type Part umber hell izes 1/2 PT II I , 20, 22 24, 28 18, 20, 22 24, 28 ef. ax. Inch mm Inch mm 1-3/16 1-3/8 1-5/8 1-3/16 1-3/8 1-5/ /8 1-1/8 1-1/8 1-1/8 1-1/8 1-1/ Thread / / / / /4 PT II / / /16-18 I / / / /4 PT II / / /4-18 I / / /

40 97 series accessories conduit box connectors, conduit coupling nuts onduit ox onnector Used with 3066 locknut to form termination at conduit boxes or panel. ay be used with 3057 clamp to relieve strain on wiring cable terminals. ote: supersedes P Thread ax. onduit ize Use Use P Part Weight onduit oupling onduit oupling Inch mm umber Thread bs. per 100 ock ut ize ut ize Inch mm Inch mm Inch mm 1/ /8-24 5/ / / / /4-20 5/ / / / / / / / / / / / / / / / / onduit oupling ut ote: supersedes Thread ax. onduit ize Part onnector onduit Weight Inch mm umber ize itting ize Thread Inch mm Inch mm Inch mm bs. per 100 3/ , / / / / / / / , / / / , / / / onduit oupling ock ut ote: supersedes onduit ize Part P Q Weight Inch mm umber Thread Inch mm Inch mm Inch mm bs. per 100 1/ /8-24 1/ / / / /4-20 1/ / / / /8-20 3/ / / / / / / / / / / / Thread Q P 38

41 97 series accessories sealing gaskets.031 ±.010 PI.020 ±.004 II 4 O.031 ±.010 OW TPTU The mphenol plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. This flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. This gasket is for use with the flange mounting receptacle. This gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. ven at temperatures as low as 67 this gasket retains its resiliency and will seal a pressure differential of 30 psi. hell ize Installation imensions ± ll dimensions for reference only. ±.010 Plain Order ata hielding ow Temperature

42 97 series accessories dummy receptacles ummy eceptacle hells ame as receptacle less insert and contacts. Used to anchor plugs when not in use. ia. Thread ounting lange Thickness or mphenol ia. Weight onnector ax. in. bs. per Part umber Thread ize 100 Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm / / / / / / / /

43 dditional Products other I type type connectors connectors from mphenol /tandard I Type Type onnectors mphenol has long been the the accepted leader in in providing /tandard I type type connectors. When a a il-pec 5015 connector is is required, these connectors provide well-proven electrical capability. They are tested to strict adherence to to military specifications, and and they they are offered are offered in a very in a broad very broad range range of product of product styles and styles options. and options. eatures eatures include: include: medium to heavy weight cylindrical with resilient inserts environmental resistant threaded couplings, single key/keyway shell polarization operating voltage to 3000 () at sea level 5 shell styles, 19 shell sizes, contact arrangements solder or crimp contacts (non-rear-release type), sizes 160 accepting 220 W coaxial or thermocouple contact options alternate insert positioning hermetic configurations available zinc alloy plating (cadmium-free) available Within the /tandard family there are five mil-spec classes to meet different requirements: olid hell for general, non-environmental applications. I-5015 Pressurized for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated mphenol /tandard onnectors with them. / nvironmental esisting with train elief designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. ightweight nvironmental esisting shorter in length, lighter in weight than the & classes, the - offers a high degree of reliability under adverse conditions: recommended for new design applications. ee online ( or ask for mphenol catalog which gives detailed information on this family of connectors. mphenol Pre-arth onnectors mphenol Pre-arth/irst ate ast reak onnectors are designed for applications where a protective circuit from the ground contact to the shell is a safety requirement. These connectors provide a path for any stray voltage to be shunted to a safe ground avoiding harm to the operator and the voltage sensitive equipment. eatures of Pre-arth ( eries) onnectors: I dimensions dimensions and performance and performance where where applicable. applicable. onformity with uropean safety standards (I and and certi- certified through through TU TU Product Product ervice ) in the the approved insert insert arrangement. arrangement. Offered Offered in shell in styles: shell styles: box mount, box mount, 3106 straight 3106 plug, 3108 straight 90 plug, degree 3108 plug. 90 degree plug. Intermateable with and 97 and eries 97 eries styles. styles. lass IP67 protection in the mated condition. ain joint gasket between plug and receptacle shells provides superior moisture sealing. Pre-earth (ground contact) design. irst mate, last break capability. tandard plating is black zinc alloy. reen zinc plating is an option. ee online ( or ask for mphenol Product ee online ( or ask for mphenol Product ata sheet #187 for detailed information on Pre-arth onnectors. ata sheet #187 for detailed information on Pre-arth onnectors. mphenol Pre-arth onnectors Pre-arth (ground) contact mates first and provides safety from voltage outputs - protects operators and sensitive circuits. 41

44 dditional Products other I type type connectors connectors from mphenol, cont. - everse ayonet onnectors with I Inserts Inserts The - is designed for commercial and Industrial environments requiring a a rugged bayonet style connector for heavy duty power and signal applications. comprehensive selection of of insert arrangements and accessory hardware configurations are featured to to accommodate heavy-duty, commercial wire wire and and cable. able. - - is manufacture is manufacture in accordance in accordance with I-5015 with and and ommon applications ommon applications include automation, include machines automation, toll, machines robotics, instrumentation, toll, robotics, instrumentation, process control, material process handling, control, material and test & handling, measurements. and test & measurements. eatures of the mphenol - reverse bayonet coupling connectors with with I insert patterns: insert patterns: Quick positive coupling; udible and tactile indication of full coupling Waterproof o lockwiring required igh shock and vibration capabilities Inserts available in eoprene material (alternate insert materials available upon request) Operating temperature range with eoprene inserts: -55 to +125 vailable in both crimp and solder terminations ontacts available in gold and silver plating umerous finishes available, Zinc alloy plating (cadmium free) available ugged construction aluminum or stainless steel components Intermateable with existing connectors 500 coupling minimum ee online ( or ask for mphenol catalog , - everse ayonet onnectors. mphe-power T 5015 onnectors mphenol offers the the I connector family that that can can be be enhanced with high with amperage high amperage O O contacts. contacts. They use They the use the threaded threaded shells which shells are a which are a I-5015 type. type. esign characteristics of the mphe-power 5015 connectors are: The O contact handles up to 150% higher amperages than standard contacts The O contact has a twisted hyperbolic, stamped grid configuration within the socket. This design ensures a large, coaxial, face-to-face surface area engagement. s male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. ontact arrangements have O sockets in sizes 0, 4 and 8 with standard contacts in sizes 16 and 12. The contacts available in O and the amperages are as follows: ize 8 W can handle currents up to 69 amps. ize 4 W can handle currents up to 120 amps. ize 0 W can handle currents up to amps. or availability of size 12 O that handles currents up to amps, consult mphenol.) threaded 5015 styles include: solid shell for general, nonenvironmental applications; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style ee online ( or ask for mphenol brochure -391, mphe-power onnectors with - O technology. The O design - socket cylinder within female contact has twisted hyperbolic grid. Provides higher amperage capabilities with low insertion force and low temperature rise. 42

45 PO OPOTIO mphenol Industrial Phone: elaware venue idney, Y otice: pecifications are subject to change without notice. ontact your nearest mphenol orporation ales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. tatements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. pecifications are typical and may not apply to all connectors mphenol 97 eries onnectors are U recognized and recognized.