7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

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Gervais Hodge
5 years ago
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circuits between adjacent Contacts Features. maximum current Single position connector can carry current of with # WG conductor.

. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection.

available.. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs.

Supports encapsulation Connectors can be encapsulated up to mm without affecting the performance. 7.

Increased Retention Force of Crimped Contacts and confirmation of complete contact insertion Separate contact retainers are provided for applications where extreme pull-out forces may be applied

1 NEW 7.9 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF Series Complete Locking Function Completely enclosed locking system Protection from shorts circuits between adjacent Contacts Features. maximum current Single position connector can carry current of with # WG conductor. Please refer to Table # for current ratings for multiposition connectors using other conductor sizes.. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection.. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, product types having different mating configurations are available.. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs.. Prevention of incorrect board placement uilt-in posts assure correct connector placement and orientation on the board. 6. Supports encapsulation Connectors can be encapsulated up to mm without affecting the performance. 7. Prevention of Short Circuits etween djacent Contacts Each Contact is completely surrounded by the insulator housing electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts and confirmation of complete contact insertion Separate contact retainers are provided for applications where extreme pull-out forces may be applied against the wire or when a visual confirmation of the full contact insertion is required. 9. Full Line of Crimp Socket Contacts Realizing the market needs for multitude of different applications, Hirose has developed several variants of crimp socket contacts and housings. Continuous development is adding different variations. Contact your nearest Hirose Electric representative for latest developments.. In-line Connections Connectors can be ordered for in-line cable connections. In addition, assemblies can be placed next to each other allowing position total ( ) in a small space.. Listed by UL, C-UL, and TÜV. Prevention of Incorrect Connections R Type (Guide key: right side, Color: black) Standard Type (Guide key: inside, Color: natural) L Type (Guide key: left side, Color: red) *The photographs on the left show header (the board dip side), the photographs on the right show the socket (cable side). *The guide key position is indicated in position facing the mating surface of the header. pplications Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer electronic, and electrical applications..

2 Product Specifications Ratings Current rating Voltage rating Number of contacts WG Specification UL/C-UL TÜV WG 8 8 WG WG6 8 8 C/DC V C/DC 6V C/DC 6V Operating temperature range Operating humidity range Storage temperature range Storage humidity range UL/C-UL/TÜV UL C-UL TÜV -ç to 8ç (Note ) % to 8% -ç to 6ç (Note ) % to 7% (Note ) File No. and Recognition No. : E6 : E6 : R997 Item Specification Condition. Contact resistance. Insulator resistance. Withstanding voltage. Insertion-Extraction force (per contact). Durability (mating/unmating) 6. Vibration 7. Shock 8. Humidity 9. Temperature cycle Contact resistance(initial value): m ohms max. M ohms min. No flashover or Insulator breakdown.n min., N max. Contact resistance of m ohms max. No electrical discontinuity of µs. min. No electrical discontinuity of µs. min. Contact resistance m ohms max. Contact resistance of m ohms max. mv max., m V DC V C for minute Measured with a steel pin of.6 x.8 ±. thickness cycles Frequency to Hz, single amplitude of.7 mm, axis, duration of hours cceleration of 9 m/s, ms duration, sine half-wave waveform, cycles in each of the axis. Temperature ç ±ç, 9% to 9% RH, 96 hours (-ç: minutes to ç: minutes 8ç: minutes to ç: minutes) for cycles. Resistance to Soldering heat Ordering Information No deformation of the insulator parts affecting performance Note : Current rating of header is ( pos.) and ( to pos.) Note : Includes temperature rise caused by the current flow. Note : The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. Materials Product Part Material Finish Sockets Insulator Polyamide Color: Natural white (Note ) Crimp contacts Contacts High conductivity copper alloy Tin-lead plated (Note ) Headers Insulator Polyamide (Glass reinforced) Color: Natural beige (Note ) Contacts High conductivity copper alloy Tin-lead plated (Note ) Note : Standard Color, colors of the differing coupling forms are black for DFR and red for DFL. Note : Hirose Electric's plating incorporate anti-whisking compounds. Socket, Header DF L - S C 6 7 Series name: DF Form Type Sockets lank : Standard height, standard lock (Type I) : Long type, standard lock (Type III) C: Long type, ergonomic lock (Type IV) In-line Plugs lank : With panel stop : Without panel stop 6 Guide key type lank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) 7 Number of contacts : to Connector type S : Socket DS : Double-row socket P : Header EP : In-line plug DEP : Double-row in-line plug RS/P : Retainer Contact pitch : 7.9 mm Type of housing C : Crimp housing DS : Straight header DS : Right-angle header No letter : Retainer Flow solder temperature ç, for seconds Manual soldering: Soldering iron temperature ç, seconds Contacts DF - 6 SCF Remarks UL9V- UL9V- pplicable Cable lank : UL : UL pplicable Conductor 6 : WG to WG 6 : WG to WG Packaging SCF : Socket contacts / Reel SC : Socket contacts / ag PCF : In-line plug contacts / Reel PC : In-line plug contacts / ag

Crimp Sockets (Standard Type) Pos. to Pos. 8 P=7.9 Type Standard lock 7.7. 7.7 Type Standard lock Contact No... (.) (.) Contact No.

3 Crimp Sockets (Standard Type) Pos. to Pos. 8 P=7.9 Type Standard lock Type Standard lock Contact No... (.) (.) Contact No. Type I Height: Standard type, Standard lock Note: The part number and CL No. have changed to accommodate the product form change of the to pos. types. Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) DF-S-7.9C(8) Part Number CL No. Number of contacts DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) DFR-S-7.9C(8) Part Number CL No. Number of contacts DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) DFL-S-7.9C(8) Note: ag packaging ( pieces/bag). Order by number of bags.

Crimp Sockets (Height, Long Type) Pos. to Pos. 8 P=7.9 Type Type Height: Long type, Height: Long type, Enhanced Standard lock ergonomic lock 7.7. 7.7. Type Type Height: Long type, Height: Long type, Enhanced Standard lock Contact No.

4 Crimp Sockets (Height, Long Type) Pos. to Pos. 8 P=7.9 Type Type Height: Long type, Height: Long type, Enhanced Standard lock ergonomic lock Type Type Height: Long type, Height: Long type, Enhanced Standard lock Contact No. ergonomic lock. (.7) (.) (.7) (.) Contact No. Type III Height: Long type, Standard lock Type IV Height: Long type, Enhanced ergonomic lock Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts DF-S-7.9C DF-S-7.9C DF-S-7.9C DF-S-7.9C DF-S-7.9C Part Number CL No. Number of contacts DFR-S-7.9C 8. DFR-S-7.9C. 7.9 DFR-S-7.9C..8 DFR-S-7.9C..76 DFR-S-7.9C Part Number CL No. Number of contacts DFL-S-7.9C 8. DFL-S-7.9C. 7.9 DFL-S-7.9C..8 DFL-S-7.9C..76 DFL-S-7.9C Note: ag packaging ( pieces/bag). Order by number of bags. Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts DFC-S-7.9C DFC-S-7.9C DFC-S-7.9C DFC-S-7.9C DFC-S-7.9C Part Number CL No. Number of contacts DFCR-S-7.9C 8. DFCR-S-7.9C. 7.9 DFCR-S-7.9C..8 DFCR-S-7.9C..76 DFCR-S-7.9C Part Number CL No. Number of contacts DFCL-S-7.9C 8. DFCL-S-7.9C. 7.9 DFCL-S-7.9C..8 DFCL-S-7.9C..76 DFCL-S-7.9C

Straight header Pos.....8 9. to Pos.. 9.7 Contact No. 8..7 8. 9....8 8.7.9.8..7 Ø...8. Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts DF-P-7.

9DS DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS 68-6- 68-7- 68-8-6 68-9-9 68--8.8 7...6.98 7.9.8.76.68 Part Number CL No. Number of contacts DFL-P-7.9DS 68--.8 DFL-P-7.9DS 68-- 7. 7.9 DFL-P-7.

5 Straight header Pos to Pos Contact No Ø...8. Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts DF-P-7.9DS DF-P-7.9DS DF-P-7.9DS DF-P-7.9DS DF-P-7.9DS Part Number CL No. Number of contacts DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS Part Number CL No. Number of contacts DFL-P-7.9DS DFL-P-7.9DS DFL-P-7.9DS DFL-P-7.9DS DFL-P-7.9DS Note: ag packaging ( pieces/bag). Order by number of bags. PC mounting pattern (oard thickens:.6±.) Pos R. to Pos. *-Ø.7 +..± P=7.9±. ±..±..±..±. Ø.6 +..±.

Right angle header C P=7.9. 9. Contact No..6 7.6 9.8 Ø....7. Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts C DF-P-7.9DS DF-P-7.

6 Right angle header C P= Contact No Ø Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts C DF-P-7.9DS DF-P-7.9DS DF-P-7.9DS DF-P-7.9DS Part Number CL No. Number of contacts C DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS DFR-P-7.9DS Part Number CL No. Number of contacts C DFL-P-7.9DS DFL-P-7.9DS DFL-P-7.9DS DFL-P-7.9DS Note: ag packaging ( pieces/bag). Order by number of bags. PC mounting pattern (oard thickens:.6±.) -Ø.6 +..±. *-Ø. +. ±. C±. P=7.9±. 6

In-line plug (Panel lock type) Pos. 9., Pos. Contact No..7 8..9.7.7..7 9.97.9 Contact No. 6. C Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts C DF-EP-7.

7 In-line plug (Panel lock type) Pos. 9., Pos. Contact No Contact No. 6. C Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts C DF-EP-7.9C DF-EP-7.9C DF-EP-7.9C Panel Cutout Pos. (.8-X) Part Number CL No. Number of contacts C DFR-EP-7.9C DFR-EP-7.9C DFR-EP-7.9C ±. Panel thickness X Part Number CL No. Number of contacts C DFL-EP-7.9C DFL-EP-7.9C DFL-EP-7.9C..8. Note: ag packaging ( pieces/bag). Order by number of bags., Pos (C-.-X) +. (+.) +. ±..±. 7

In-line Plug Pos., Pos. 9. Contact No..7.7 9.97..9.9 Contact No. Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts DF-EP-7.9C DF-EP-7.9C DF-EP-7.9C 68-- 68-- 68-- 9.

8 In-line Plug Pos., Pos. 9. Contact No Contact No. Standard Type (Guide Key: Inside, Color: Natural eige) Part Number CL No. Number of contacts DF-EP-7.9C DF-EP-7.9C DF-EP-7.9C Part Number CL No. Number of contacts DFR-EP-7.9C 9. DFR-EP-7.9C DFR-EP-7.9C 6..8 Part Number CL No. Number of contacts DFL-EP-7.9C 9. DFL-EP-7.9C DFL-EP-7.9C 6..8 Note: ag packaging ( pieces/bag). Order by number of bags. 8

In-line Double-row socket. 7.9. 7.. Enhanced ergonomic lock Standard lock Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts Lock type DF-DS-7.9C DFC-DS-7.

9 In-line Double-row socket Enhanced ergonomic lock Standard lock Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts Lock type DF-DS-7.9C DFC-DS-7.9C Standard lock Enhanced ergonomic lock Part Number CL No. Number of contacts Lock type DFR-DS-7.9C DFCR-DS-7.9C Standard lock Enhanced ergonomic lock Part Number CL No. Number of contacts Lock type DFL-DS-7.9C DFCL-DS-7.9C Standard lock Enhanced ergonomic lock Note: ag packaging ( pieces/bag). Order by number of bags. (.9) (.9) Contact No. Contact No. In-line Double-row Plug Contact No.. Contact No Standard Type (Guide Key: Inside, Color: White) Part Number CL No. Number of contacts Connector type DF-DEP-7.9C DF-DEP-7.9C With snap-in tabs Without snap-in tabs Part Number CL No. Number of contacts Connector type DFR-DEP-7.9C DFR-DEP-7.9C With snap-in tabs Without snap-in tabs Part Number CL No. Number of contacts Connector type DFL-DEP-7.9C DFL-DEP-7.9C With snap-in tabs Without snap-in tabs Note: ag packaging ( pieces/bag). Order by number of bags. Panel Cutout (Panel mount type) Contact No. (.7-X) ± ±. Panel thickness Contact No. X

Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) 7.9.. 8.6 7.9.6 Part Number CL No.

10 Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Part Number CL No. Number of contacts DF-RS/P DF-RS/P DF-RS/P DF-RS/P DF-RS/P pplicable Socket DF-*S-7.9C For Standard height, standard lock (Type I) * indicates number of contacts. Note: ag packaging ( pieces/bag). Order by number of bags. Part Number CL No. Number of contacts DF/C-RS/P-7.9 DF/C-RS/P-7.9 DF/C-RS/P-7.9 DF/C-RS/P-7.9 DF/C-RS/P DF-*S-7.9C For Long type, standard lock (Type III) DFC-*S-7.9C Long type, enhanced ergonomic lock (Type IV) pplicable Socket DF-*EP-7.9C DF-*EP-7.9C * indicates number of contacts. Note: ag packaging ( pieces/bag). Order by number of bags.

11 Crimp Contact for socket For WG# to 6 For WG# to Ø. P=. t=. Ø P=6. t=. Part Number DF-6SCF DF-6SC DF-6SCF DF-6SC DF-SCF DF-SC CL No. pplicable cable UL style Jacket diameter Wire size Stranded wire conductor Note : pplicable wire with tin plated solid soft conductor. Note : When using other than the recommended wire, contact your nearest Hirose representative. Note : Strip length:. to.mm Crimp Contact for In-line Plug to.. to.8.6 to.9 WG#6 WG# WG# WG# /. /.6 6/.6 /.6 Packaging Reel ag Reel ag Reel ag Quantity,,, Ø. P=. t=. Part Number DF-6PCF DF-6PC DF-6PCF CL No pplicable cable UL style Jacket diameter Wire size Stranded wire conductor DF-6PC Note : pplicable wire with tin plated solid soft conductor. Note : When using other than the recommended wire, contact your nearest Hirose representative. Note : Strip length:. to.mm. to.. to.8 WG#6 WG# 6/. /.6 Packaging Reel ag Reel ag Quantity,,

12 Mating Dimensions Socket to Straight Header Connection Pos. (.) DF--/RS/P--7.9 (.) DF/C--RS/P--7.9 DF#--S--7.9C(8) DF#--S--7.9C DFC#--S--7.9C (.7) (8.7) (.7) (.7) (6.7) (8.7) DF#--P--7.9DS DF#--P--7.9DS to Pos. (.) DF--*RS/P--7.9 (.) DF/C--*RS/P--7.9 DF#--*S--7.9C(8) DF#--*S--7.9C DFC#--*S--7.9C (.7) (6.7) DF#--*P--7.9DS DF#--*P--7.9DS Socket to Right angle Header Connection (.6) (9.6) DF#--*S--7.9C(8) DF#--*P--7.9DS (.) DF--*RS/P--7.9 (.6) (.6) DF#--*S--7.9C DFC#--*S--7.9C DF#--*P--7.9DS (.) DF/C--*RS/P--7.9

13 Socket to In-line Plug (Panel mount type) Connection DF#--*EP--7.9C (.) (.) DF#--*S--7.9C(8) DF/C---*RS/P--7.9 (7.) (.) DF--*RS/P--7.9C DF/C--*RS/P--7.9 DF/C--*RS/P--7.9 DF#--*EP--7.9C (.) (.) DF#--*S--7.9C(8) (.) DF/C--*RS/P--7.9 DF--RS/P--7.9 (7.) (.) DF#--*S--7.9C DFC#--*S--7.9C DF#--*EP--7.9C (.) (.) (.) DF#--*EP--7.9C DF#--*S--7.9C DFC#--*S--7.9C Socket to In-line Plug Connection DF/C--*RS/P--7.9 DF/C--*RS/P--7.9

14 In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection (.) DF#--DS--7.9C (.) DFC#--DS--7.9C DF#--DEP--7.9C (.) DF#--DS--7.9C DF#--DEP--7.9C (.) DFC#--DS--7.9C (.) (.) (.) (.) DF#--DEP--7.9C In-line Double-row socket to In-line Double-row Plug Connection DF#--DEP--7.9C

15 Tools Type Press unit pplicators are used in automatic crimping CM- P-DF-6 utomatic machines manufactured by Hirose Electric P-DF-6 pplicators are used in automatic P9-DF-6 crimping machines manufactured by other companies P9-DF-6 P9-DF- Manual Crimp tools HT/DF-6 HT/DF-6 HT/DF- Note : When crimping contact DF-SCF use a press with. ton min. Note : P9 type applicators cannot be used with the CM- press. Contact Extraction Item Part Number CL No. pplicable Contacts DF/DF-6SCF/PCF DF-6SCF/PCF DF-6SCF/PCF DF-6SCF/PCF DF-6SCF/PCF DF-SCF DF-6SC/PC DF-6SC/PC DF-SC Contact extraction tool: Flat-bladed screwdriver,. mm blade width Intended crimp Contacts: DF-6SC(F), DF-6SC(F), DF-SC(F), DF-6PC(F), and DF-6PC(F) Work Method Housing Cross-Sectional Diagram () Flat-bladed screwdriver. Refer to the drawing No.. Insert correct size screwdriver in the insulator against the molded-in lance. Deflect the lance as shown. Molded-in lance (). ssure that the lance is deflected to release the contact and pull- out wire with the terminated contact. Precautions Make sure that the lock is fully depressed before un-mating the connectors. Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the crimped contact connection.

1mm Pitch Double Rows Low Profile Wire-to-Board Connectors

1mm Pitch Double Rows Low Profile Wire-to-Board Connectors mm Pitch Double Rows Low Profile Wire-to-Board Connectors DF series Features. Contact Pitch mm contact pitch allows reliable solder and cable termination.. Reliable electrical connection wipe Effective