ZT 1844XL & ZT 2148XL

Transcription

1 ZT XL & ZT XL Parts Manual Models 00 hp - XL 0 hp - XL 0000B /0 Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description.

3 MODELS Model 00 hp Kohler with -Inch Mower Deck Serial No and up Model 0 hp Kohler with -Inch Mower Deck Serial No and up TABLE OF CONTENTS DECALS Decals MAIN FRAME Frame Seat POWER PLANT Engine and Clutch Fuel Tanks and Hoses DRIVE TRAIN Transmission Motors and Wheels Brakes HYDRAULICS Mechanical Lift Hydraulic Tank, Filter, Motors and Pump to Tank Circuit Hydraulic Diagram OPERATOR CONTROLS Steering Controls Deck Lift ELECTRICAL Continuity Diagram Electrical System Wiring Diagram MOWER DECKS Deck, Discharge Chute and Baffles Mounting Brackets Anti Scalp Rollers Belt Guards and Scraper Belts, Spindles, Idlers, and Blades Copyright 00 Ariens Company

4 DECALS Model 00, 0 PD Decal, Danger Fan 000 Decal, Hot Surface Decal, Deck Service 000 Decal, Mower Pan Head Danger 000 Decal, Warning 00 Set, Decal Common Danger/Fuel 000 Decal, Fuel Valve 000 Decal, Danger

5 DECALS Model 00, 0 (0) (00) PD Decal, American Flag 000 Decal, " Gravely Logo Decal, Control Panel (0) 0000 Decal, Control Panel (00) 000 Decal, Parking Brake Lever 0000 Decal, Height of Cut Decal, ZT XL (0) 0000 Decal, ZT XL (00) 000 Decal, Instructional Steering 000 Decal, Service Instructions

6 FRAME Model 00, 0 0 PD0 00 Frame, Compact-Z 0000 Nut, Spin Lock Flange.- 0 Access Panel 00 Bumper, Rear Screw, Tapping.- x. Hex Washer Head 000 Bumper, Rubber 0 Seat Support 00 Panel, Inspection 0000 Bolt, Round Head Square Short Neck.- x. Grade Nut, Push.

7 SEAT Model 00, PD Seat 000 Nut, Nyloc Flange /- 0 Bushing, Flange. x.0 x. x Seat Pivot Mount 000 Rod, Seat Frame Pivot 000 Ring, Retaining External.0 x Washer, Flat Steel. x.0 x.0 0 Cable, Hood 000 Bolt, Hex.-0 x. Grade Nut, Nyloc Flange Knob, Wing.-

8 ENGINE AND CLUTCH Model 00, 0 0 See "Fuel Tanks" A (00) PD Engine, hp Kohler Courage (00) 0000 Engine, hp Kohler Command (0) 000 Muffler, Kohler (0) 0000 Muffler, Kohler Courage Single (00) V-Belt,. Inches 000 Screw, Tapping Hex Washer Head.- x.00 (0) 000 Screw, Tapping Hex Washer Head.- x.00 (00) 000 Bolt, Hex.- x.0 Grade (0) 000 Nut, Nyloc Flange /- 000 Pulley-V.00 x.00 with Key 00 Key, Square. x. x. SAE 0 OR SAE Clutch, Electric Washer, Locking. x Bolt, Hex.-0 x.00 Grade 00 Clutch, Stop 0000 Hose, Gas Line. I.D. (0) Hose, Gas Line. I.D. (00) 000 Hose, Clamp 0000 Gas Line / I. D. 000 Cock, Oil Drain (00) 0000 Washer, Lock. x.0 Regular (Included with item ) (0) 0000 Washer, Lock. x.0 Regular (Included with item ) (00) 000 Nut, Hex M-. (Included with item ) (0) 000 Nut, Hex M-. (Included with item ) (00) Weldment, Manifold (00) Screw, Tapping.-0 x.0 (00) 0000 Muffler Clamp (00) 0000 Spacer,.00 x.0 x Pipe Nipple. x.00 (0) 0000 Elbow,.- (0) 0000 Pipe Plug (0) 00 AR Plug, Spark RCYC (0) 00 AR Plug, Spark (00) 00 AR Filter, Fuel (0) 00 AR Filter, Fuel (00) 00 AR Filter, Oil KOH CV0 (0) 00 AR Filter, Engine Oil (00) 00 AR Filter, Air (0) 00 AR Filter, Air (00) 0 00 AR Element, Pre-Cleaner (0) 000 Button

9 FUEL TANKS AND HOSES Model 00, 0 (00) (0) 0 0 A see Engine and Clutch PD0 000 Tank, Gas- Right Hand Bolt, SEMS.- x Hose, Gas Line. -." I.D. 000 Hose, Clamp 0000 Tank, Left Hand Fuel (Eye-Q) 000 Valve, Fuel 0000 Cap, Fuel 00 AR Grommet (Black color will not replace orange color) 0000 AR Grommet (Orange color will not replace black color) 00 Panel, Control (0) 0 Panel, Control (00) Screw, Machine 0- x.0 Hex Washer Head (0) 000 Screw, Machine 0- x.0 Hex Washer Head (00) Cable, Throttle Choke (0) 0000 Nut, Locking Nylon 0- With Insert (0) 0000 Nut, Locking Nylon 0- With Insert (00) 000 Cable, Choke (0) Cable, Choke/Throttle (00) 00 Bracket, Fuel Valve Mounting 000 Bolt, Round Head Square Neck.- x. Grade 000 Nut, Nyloc Flange / Hose, Gas Line -." I.D. 0 Cowl Strip. Long 00 AR Fitting, Tank Elbow. Hose

10 Model 00, 0 TRANSMISSION Pump, Hydraulic BDP-0A Left Hand 00 Key, Straight mm x mm x mm 0 Sheave.0 x. 0 Washer, Flat Steel. x.00 x Washer, Locking. x Bolt, Hex M x.00 x Bolt, Hex.-0 x.0 Grade 000 Washer, Flat Steel. x. x. 000 Nut, Nyloc Flange / Pump, Hydraulic BDP-0A Right Hand 0000 Assembly, Idler Arm Guard Drive (Includes & ) 00 Weldment, Idler Arm Ground Drive 000 Bearing,.00 x. x. 000 Nut, Coupling.- x Spring, Tension.0 x. x Bolt, Hex.0- x.0 Grade 0000 Bearing, Pedestal Powdered Metal Nut, Nyloc Flange Idler, Flat.00 x Bolt, Hex.- x. Grade 000 Fan, Cooling 000 Washer, Flat Steel. x. x Bracket, Return to Neutral/Damper 000 Spacer. x.00 x. 000 Bolt, Hex.- x. Grade 000 Nut, Nyloc Flange /- 000 Washer, Flat Steel. x. x Bolt, Hex.- x.0 Grade 000 AR Kit, Pump Seal (BDP-0A)(One kit required for each pump) Washer, Locking. x Bolt, Hex.- x. Grade 000 Bolt-Round Head Square Neck.- x.0 Grade Nut, Nyloc Flange Nut, Locking Nylon M-. 0 PD00

11 MOTORS AND WHEELS Model 00, PD0 0 Weldment, Front Fork 0000 Bearing, Cone with Grease,.0 x. 00 Bearing, Cup.0 x Bearing Seal. x x Spacer, PM,.0 I.D. x. O.D. x Spacer, Wheel AR Key, Woodruff. x.00 (Included with Item ) 0000 Wheel/Tire Assembly. x Bolt, Hex.0- x.0 Grade Nut, Nyloc Flange Wheel, Tire Assembly 0 x Motor, Hydraulic Wheel Bolt, Hex.- x.00 Grade 0000 Washer, Locking. x.0 Regular 000 Bracket, Wheel Motor 000 Nut, Nyloc Flange /- 000 Washer, Flat Steel. x. x Nut, Slotted Pin, Cotter. x Cap, Dust 000 Pin-Cotter.0 x. Extended Prong Square Cut 000 AR Bearing, MM I.D. x MM OD x MM (Included with item ) 000 AR Nut, Hex Brake, Mechanism with Pad 000 Bolt, Hex M- x Nut, Lug Hub, -Bolt Brake Drum 0000 Nut, Locking Top Flange Pin. Pivot

12 BRAKES Model 00, PD Weldment, Brake Pivot 000 Bolt, Hex.- x.00 Grade 00 Bushing, Flange. x.00 x. x. Nylon 000 Washer, Hardened Thrust.0 x. x Washer, Flat Steel.0 x. x Weldment, Brake Arm 000 Slide, Interlocking Brake 000 Bushing, Flange 0000 Ring, Retaining External. x Bushing, Flange.0 x. x. x Weldment, Mechanical Brake 000 Pin, Hair 0000 Weldment, Brake Actuating Key, Woodruff. x. 000 Bolt, Round Head Square Neck.- x. Grade 000 Ring, Retaining External.0 x.0 00 Knob, Steering Lock 000 Linkage, Brake Actuating 000 Interlock, Safety Switch Nut, Nyloc Flange /- 000 Linkage, Brake Compact-Z 000 Weldment, Parking Brake Hub 000 Spring, Tension.0 x.0 x Nut, Locking Center Washer, Flat Steel.0 x.00 x Pin, Clevis. x Clevis,.- Adjustable 000 Washer-Flat-Steel.0 x.0 x Pin, Cotter.0 x. Extended Prong Square Cut Washer-Flat-Steel. x. x Ring, Retaining External. x Key-Woodruff. x. 000 Nut, Hex Pin, Pivot 000 Spring, Compression. x.0 x Washer, Flat Steel.0 x., Linkage, Brake

13 MECHNICAL LIFT Model 00, Deck Lift A PD Nut, Locking Top Flange Washer, Flat Steel. x. x Bearing, Pedestal Powdered Metal 0 Weldment, Mechanical Lift 000 Bolt, Round Head Square Neck.0- x. Grade 0 Lock-Up, Mechanical Lift 000 Spring, Compression. x. x Weldment, Mechanical Lift Shaft 0 Weldment, Mechanical Lift Cover Nut, Nyloc Flange /- 000 Screw, Tapping.- x.0 Hex Washer Head 000 Bolt, Hex.- x. Grade 000 Ring, Retaining External.0 x Pin, Spring Ball. O.D. x Bolt, Hex.- x.00 Grade

14 HYDRAULIC TANK, FILTER, MOTORS AND PUMP TO TANK CIRCUIT Model 00, 0 0 PD Head, Filter Bolt, Hex.-0 x.0 Grade 0000 Adapter, Hydraulic 000 Oil Filter 000 Tank, Hydraulic 0000 Breather Dipstick Fitting, Hydraulic Straight MO-MF 000 Screw, Tapping.- x.0 Hex Washer Head 0000 Fitting, Hydraulic Hose, Hydraulic 0000 Fitting, Hydraulic 0000 Fitting, Hydraulic 0000 Hose, Hydraulic 0000 Hose, Hydraulic 000 Shield, Heat.0 x Fitting, Hydraulic Degree 0000 Fitting, Hydraulic 0000 Hose, Hydraulic.0--K 0000 Hose, Hydraulic.0--K

15 HYDRAULIC DIAGRAM Model 00, 0 Left Pump B A Right Pump B A Forward High Pressure Reverse High Pressure Reverse High Pressure Forward High Pressure Left Wheel Motor Upper B Oil Tank Upper B Right Wheel Motor A A Lower Lower Oil Filter PRESSURE RETURN SUCTION PD00

16 STEERING CONTROLS Model 00, 0 PD

17 STEERING CONTROLS Model 00, Assembly, Steering Rod 000 Screw, Tapping.- x. Hex Washer Head 000 Bushing. x. x Washer, Flat Steel.0 x. x Bolt, Hex.- x. Grade 000 Washer, Flat Steel. x.00 x Nut, Hex Jam.- 0 Control Arm 000 Housing, Bushing Eccentric 000 Bolt, Hex.- x. Grade 000 Nut, Nyloc Flange /- 000 Handle Weldment Left-Hand 000 Handle Weldment Right-Hand 0 Bushing, Flange Nylon. x. x. 000 Spacer 000 Caplug, Handlebar 000 Grip, Handlebar 0000 Bolt, Hex.- x Bolt, Hex.- x. Grade Nut, Nyloc Flange / Damper 000 Bolt, Hex.- x.00 Grade 0000 Weldment, Pivot Arm 0000 Washer, Locking. x.0 Regular Key, Woodruff. x Wave Washer 0 Stop, Steering-Right Hand 0 Stop, Steering-Left Hand 000 Nut, Locking Jam Center Cable, Hood 000 Washer, Flat Steel. x.0 x Bolt-Hex.-0 x. Grade 0000 Nut, Nyloc Flange Nut, Locking Nylon M Bolt, Hex.- x.0 Grade

18 DECK LIFT Model 00, 0 0 PD Weldment, Lift Arm 000 Ring, Retaining External.00 x.0 0 Bushing, Flange Nylon.00 x. x. x. Key, Woodruff. x Washer, Flat Steel.0 x.0 x. 000 Weldment, Lift Arm-Front Weldment, Lift Arm Shaft-Left Hand 00 Bushing, Flange Nylon. x.0 x.0 x. 00 Washer, Hardened Steel. x. x Ring, Retaining External. x Weldment, Lift Arm Shaft-Right Hand 0000 Rod, Lift Assist 000 Washer, Flat Steel. x. x Pin, Roll. x. Stainless Steel 000 Washer, Hardened Thrust.00 x. x Grip, Pedal

19 CONTINUITY DIAGRAM Model 00, 0 PD00

20 ELECTRICAL SYSTEM Model To Starter PD00 0

21 ELECTRICAL SYSTEM Model Key Switch Harness, Wiring IZ/CZ -Pin 000 Boot, Eyelet Terminal 0000 Key with Shield 000 Hour Meter 000 Switch, Clutch With Retainer Ring 0000 Solenoid 000 Battery 0 Hold Down Bolt, Round Head Square Neck.-0 x Washer, Flat Steel. x.0 x Nut, Hex Bolt, Hex.-0 x. Grade 0 Insulator 0000 Cable, Positive Battery.00" 00 Ground Cable 000 Switch, Snap Mounting (N.O.) 000 Screw, Machine 0- x.0 Hex Washer Head 0000 Nut, Locking Nylon 0- With Insert 0 00 AR Relay (Included with Harness) 000 Switch, Single Pole 000 Screw, Machine 0- x. Hex Washer Head 0 Mount, Brake Switch 000 Nut, Locking Wing Screw, Tapping.-0 x.0 Hex Washer Head 000 Nut, Jam Washer, Locking. x.0 Regular 000 AR Fuse, Amp (Included with Harness) AR Fuse, 0 Amp AR Diode, Connector Shell 000 Cable, Starter 0000 Washer, Lock. x.0

22 ELECTRICAL SYSTEM Model PD 0

23 ELECTRICAL SYSTEM Model Key Switch 0000 Harness, IZ- Pin (EYE-Q) 0000 Key with Shield 000 Switch, Clutch With Retainer Ring 000 Diode, Connector Shell 000 Battery 0 Hold Down 000 Bolt, Round Head Square Neck.-0 x Washer, Flat Steel. x.0 x Nut, Hex Bolt, Hex.-0 x. Grade 0 Insulator 000 Cable, Positive, inch 00 Cable, Negative Battery 0 Cable Tie 000 Screw, Machine 0- x.0 Hex Washer Head 0000 Nut, Locking Nylon 0- With Insert 00 AR Relay (Included with Harness) 000 Switch, Snap Switch, Single Pole 000 Screw, Machine 0- x. Hex Washer Head 0 Mount, Brake Switch 000 Nut, Locking Wing Screw, Tapping.-0 x.0 Hex Washer Head 0000 AR Fuse, 0 Amp (Included with Harness) 000 Hour Meter 0000 Washer, Lock. x.0

24 WIRING DIAGRAM Model 00, 0 SEAT SWITCH AUXILIARY POWER SUPPLY BLACK HOUR METER PURPLE YELLOW / RED PTO SWITCH BLACK ENGINE STARTER SOLENOID COIL COIL OIL PRESSURE FUEL SOLENIOD REGULATOR MAGNETO KILL BATTERY RED BLACK BLUE / WHITE YELLOW / RED PURPLE WHITE / BLACK A BROWN FUSE B A FUSE OIL LIGHT B RED BLACK KEY SWITCH B G S A M WHITE / BLACK a 0 PURPLE YELLOW / RED RED / VIOLET YELLOW / RED START RELAY BLACK BROWN / YELLOW BRAKE SWITCH GREEN / WHITE STARTER SOLENOID BLACK BLUE / WHITE S RED / VIOLET GREEN / WHITE PTO RELAY RED / WHITE PURPLE a 0 EYE-Q HARNESS CONNECTOR BLACK PURPLE / WHITE BLACK PTO CLUTCH BLACK PD0

25 NOTES

26 DECK, DISCHARGE CHUTE AND BAFFLES Model 00, 0 (0) (00) Weldment, Deck (0) 000 Weldment, Deck (00) 00 Baffle, Left Front (0) 0 Baffle, Left Front (00) 0 Baffle, Center Front (0) 0 Baffle, Center Front (00) 0 Baffle, Right Front (0) 0 Baffle, Right Front (00) 000 Bolt-Round Head Square Neck.- x. Grade 000 Nut, /- Flange Nyloc 0 Flat Spring 0000 Nut, Locking Top Flange.- 0 Bracket, Chute Lock Bolt-Round Head Square Neck.- x. 0 Deflector, / 0000 Spring, Torsion.0 x.0 x Bushing, Sleave. x.0 x. 000 Bolt-Round Head Square Neck.- x. Grade 000 Pin 000 Bolt-Round Head Square Neck.-0 x. Grade 00 Hinge Plate 000 Deflector, Chute 0000 Nut, Nyloc Flange Ring, Retaining Exterior 000 Nut, /- Flange Nyloc 000 Bolt, Hex.- x.00 Grade (0) 000 Bolt, Hex.- x.00 Grade (00) 0000 Nut, Center Locking Jam Bolt, Hex.- x.00 Grade (00) PD00

27 MOUNTING BRACKETS Model 0 PD00 00 Bracket, Deck Hanging 00 Bracket, Deck Mounting 00 Bracket, Deck Hanging 000 Nut, /- Flange Nyloc 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Bolt, Round Head Square Neck.- x. Grade 000 Nut, Locking Jam Bolt, Round Head Square Neck.- x. Grade

28 MOUNTING BRACKETS Model 00 PD0 00 Bracket, Deck Hanging 00 Bracket, Deck Mounting 00 Bracket, Deck Hanging 000 Nut, /- Flange Nyloc 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Bolt, Round Head Square Neck.- x. Grade 000 Nut, Locking Jam Bolt, Round Head Square Neck.- x. Grade

29 MOUNTING ARMS Model 00, Bolt, Hex.- x Bushing, Sleeve. x. x. 000 Nut, Locking Center Assembly, Mower Mounting (Includes Items and ) 0 AR Arm, Mower Mounting 000 AR Bearing,. x. x Weldment, Mower Mounting Pin 000 Bolt, Hex.- x. 000 Nut, Nyloc Flange /-

30 ANTI SCALP ROLLERS Model 00, 0 PD Wheel, x Nut, /- Flange Nyloc 0 Bracket, Anti Scalp 0000 Bolt, Shoulder.- x.0 Hex Washer Head Grade 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Pin, Spring Clip 00 Bracket, Roller Mount 000 Roller 0000 Pin, Roller 0

31 BELT GUARDS AND SCRAPER Model 00, 0 PD Stripper, Rubber (0) 000 Stripper, Rubber (00) 0000 Nut, Locking Top Flange.- 0 Bar, Retaining Stripper (00) 0 Bar, Retaining Stripper (0) 000 Nut, /- Flange Nyloc 0000 Cover 0 Bar, LH Retaining Stripper 000 Bolt, Hex.- x Bolt, Round Head Square Neck.- x.00 Grade

32 BELTS, SPINDLES, IDLERS AND BLADES Model 00, 0 PD00 0 (0) (00) (0) (0) (00) (00)

33 BELTS, SPINDLES, IDLERS AND BLADES 0000 Sheave, Deck Washer, Flat Steel.0 x.0 x Bolt-Hex.- x.00 Grade 000 Pulley, Idler Washer, Flat Steel. x. x Nut, /- Flange Nyloc 000 Washer, Flat Steel. x.00 x. 000 Key, Square. x. x Washer, Lock. x Nut, Coupling.- x. 000 Washer, Flat Steel. x. x Bolt, Shoulder.- x Bolt, Round Head Square Neck.- x.00 Grade Idler, Flat. x.00 x Nut, Locking Top Flange Washer, Flat Steel. x.0 x Bearing,.00 x. x. 00 Weldment, Idler Arm 0000 Bearing, Pedestal Washer, Flat Steel. x.00 x Bolt, Hex.0- x. Grade 0000 Assembly, Spindle 000 Bolt, Hex.- x. Grade 0000 Bolt, Hex.- x Washer, Flat.0 x. x Washer, Beveled. x. x. 000 Blade, Mower. (0) 000 Blade, Mower.0 (00) 000 Bolt, Hex.- x. Grade 0000 Assembly, Idler Arm (Contains items &) Bolt, Round Head Square Neck.- x.0 Grade Spring, Extension (Deck Idler) 000 V-Belt, HA x. EFF. Length 000 Washer, Flat Steel.0 x.0 x. 000 Washer, Flat Steel. x. x. Model 00, 0

34 GRAVELY A Division of Ariens Company West Ryan Street P.O. Box Brillion, WI Fax