Sno-Thro 926 Series. Parts Manual. Models

Transcription

1 Sno-Thro 9 Series Parts Manual Models 908 Pro 8 (Serial No and up) 909 Pro (Serial No and up) 9040 Pro (Serial No and up) 904 Pro 8 Track (Serial No and up) 904 Pro V (Serial No and up) 90 Pro V (Serial No and up) Gasoline containing up to 0% ethanol (E0) or up to 0% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 0% ethanol (E0) or 0% MTBE will void the product warranty. Il est possible d utiliser de l essence contenant jusqu à 0% d éthanol (E0) ou 0% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L utilisation d une essence contenant plus de 0% d éthanol (E0) ou de 0% de MTBE annulent la garantie. En esta máquina puede utilizarse gasolina con hasta un 0% de etanol (E0) o hasta un 0% de MTBE (éter de metil butil terciario). El uso de cualquier otro tipo de gasolina con un porcentaje superior al 0% de etanol (E0) o al 0% de MTBE invalidará la garantía del producto. 0400A 0/ Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. 9/. /8. /8.88 /.88 /.0 /4.0 /4. /.8 /. /8.8 /8.48 /.98 /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required. 4. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

3 MODELS Domestic Model 908 (Pro 8) 8" Sno-Thro, Electric Start Serial No and up Model 909 (Pro ) " Sno-Thro, Electric Start Serial No and up Model 9040 (Pro ) " Sno-Thro, Electric Start Serial No and up Model 904 (Pro 8 Track) 8" Sno-Thro, Electric Start Serial No and up Model 904 (Pro ) " Sno-Thro, V Key Start Serial No and up Model 90 (Pro ) " Sno-Thro, V Key Start Serial No and up TABLE OF CONTENTS DECALS Decals ENGINE AND DRIVE Engine and Belt Drive MAIN FRAME Speed Selector and Frame Wheels and Axles Track and Axles Reduction Drive OPERATORS CONTROLS Handlebars, Lever Controls, Panel and Dash Handlebars, Cables and Controls BLOWER Chute, Auger and Battery Gear Case Cast Iron Discharge Chute ELECTRICAL SYSTEMS Electrical Continuity and Wiring Diagrams Continuity Diagram Wiring Diagram Copyright 0 Ariens Company

4 DECALS Model 908, 09, 040, 04, 04, B Item Part No Qty. Description Decal, Control (908, 09, 040) Decal, Control V (904, 0) Decal, Control Track (904) Decal, Pro 8 (908, 04) Decal, Pro (909, 04) Decal, Pro (9040, 0) Decal, Danger, Rotating Parts Decal, Danger Decal, Housing, Pro 8 (908, 04) Decal, Housing, Pro (909, 04) Decal, Housing, Pro (9040, 0) Decal, Ariens Gear Decal, Differential Lock (904) 4

5 NOTES

6 Model 908, 09, 040, 04, 04, 0 908, 09, 040, 04 ENGINE AND BELT DRIVE

7 ENGINE AND BELT DRIVE Item Part No. Qty. Description Washer, Locking. x.09 (904, 0) Engine, Briggs & Stratton, Polar Force 0 Series V (904, 0) Engine, Briggs & Stratton, Polar Force 00 Series 0V (908, 09, 040, 04) Belt Finger (904, 0) Belt Finger (908, 09, 040, 04) Bolt, Hex.-4 x. Grade Sheave, Drive (904, 0) Sheave, Drive (908, 09, 040, 04) Sheave, Attachment Belt Cover (904, 0) Belt Cover (908, 09, 040, 04) Swing Plate Assembly V-Belt, Drive (904, 0) 0000 V-Belt, Drive (908, 09, 040, 04) Arm, Brake Brake Pad Spring 000 Nut, Locking Center Jam Idler, Flat 000 Bolt, Round Head Square Short Neck.8- x. Grade Bolt, Hex.-8 x. Grade 000 Spacer Idler Screw, Tapping Hex Washer Head Thread Rolling.-0 x Spark Plug (908, 09, 040, 04) 000 Spark Plug (904, 0) 0004 Key, Push/Pull Briggs & Stratton (904, 0) 0000 Key, Rotary Briggs & Stratton (908, 09, 040, 04) 0040 Pivot, Brake 0900 Bolt, Hex.-8 x.00 Grade Nut, Locking Top Flange Washer, Locking.8 x.094 (904, 0) Washer, Locking.44 x.09 (908, 09, 040, 04) 0900 Bolt, Hex.8-4 x. Grade (904, 0) Bolt, Hex.44-0 x.0 Grade (908, 09, 040, 04) 0400 Washer, Flat Steel.44 x.88 x Nut, Locking Top Flange Washer, Locking, Internal. (904, 0) Washer, Flat Steel.44 x.88 x.0 (904, 0) 0400 Washer, Flat Steel.8 x.8 x.08 (908, 09, 040, 04) Nut, Locking Center.-8 (904, 0) 0900 Nut, Hex.-8 (904, 0) Nut, Locking Top Flange.-8 (908, 09, 040, 04) Spring Rod, Pivot Washer, Flat Steel.40 x.8 x Pin, Hair # Rivet, Pop.8 0 Baffle (904, 0) 0440 Baffle (908, 09, 040, 04) Washer, Flat Steel. x.0 x.09 (904, 0) Screw, Machine Flat Countersink Head.-4 x. EP80 (904, 0) Screw, Tapping Hex Washer Head Thread Rolling.-0 x Washer, Flat Steel.0 x.0 x Guard, Belt Cover (904, 0) Washer, Flat Steel.8 x.8 x Fuel Cap (908, 09, 040, 04) 000 Fuel Cap (904, 0) Screw, Tapping, Large Hex Washer Head Thread Rolling.-0 x Bushing, Sleeve (908, 09, 040, 04) Bushing, Sleeve (908, 09, 040, 04) Washer, Locking. x Nut, Push. x.0 Model 908, 09, 040, 04, 04, 0

8 Model 908, 09, 040, 04, 04, 0 SPEED SELECTOR AND FRAME

9 SPEED SELECTOR AND FRAME Item Part No. Qty. Description 0000 Shift Fork Main Frame (904) 049 Main Frame (908, 09, 040, 04, 0) 0000 Bushing, Polyliner Bolt, Hex Washer Head.-0 x. Grade 009 Bottom Cover Strap, Engine Bolt (904, 0) Strap, Engine Bolt (908, 09, 040, 04) Rivet, Pop Bushing, Polyliner Nut, Retainer.-0 x Clip, Spring Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 Model 908, 09, 040, 04, 04, 0 9

10 WHEELS AND AXLES Model 908, 09, 040, 04, PS080 Item Part No. Qty. Description 0009 Tire/Wheel Assembly, Right Hand x (Includes Items and ) (908) 0000 Tire/Wheel Assembly, Left Hand x (Includes Items and ) (908) 000 Tire/Wheel Assembly, Right Hand x.0-8 (Includes Items and ) (909, 040, 04, 0) 000 Tire/Wheel Assembly, Left Hand x.0-8 (Includes Items and ) (909, 040, 04, 0) 000 Tire, x K48 (908) 0008 Tire, x.0-8 K48 (909, 040, 04, 0) 0000 Wheel/Hub, x (908) 0000 Wheel/Hub, x.0-8 (909, 040, 04, 0) Tube x (908) Tube x.0-8 (909, 040, 04, 0) Clip, Snap 0004 Spacer Bearing Bolt, Hex.-0 x Differential Assembly Washer, Flat Steel.0 x.0 x Axle, Short (Included in Item ) Axle, Long Key, Rectangular. x.88 x Bushing, Sleeve (Included in Item ) 0400 AR Axle, Short with Bushings (Includes Items and 4) 0400 Nut, Locking Top Flange Plate, Bearing Spacer 0

11 NOTES

12 TRACK AND AXLES Model

13 TRACK AND AXLES Item Part No. Qty. Description Track, Rubber 000 Wheel, Drive 0000 Lockout Hub Clip, Snap Nut, Locking Nylon Wheel, Bogie Bolt, Round Head Square Neck.-0 x. Grade Nut, Locking Top Flange Axle, Front Bolt, Hex.-0 x. Grade 0400 Washer, Flat Steel.00 x.0 x Side Plate, Right Hand Bolt, Eye Axle, Rear 0400 Nut, Locking Top Flange Flange Bushing Bolt, Hex.-8 x.00 Grade Axle, Long Differential Assembly Axle, Short (Included in Item ) 0000 Bushing, Sleeve (Included in Item ) 0400 Axle, Short With Bushings (Includes Items 0 and ) 000 Runner, Guide Bolt, Round Head Square Neck.-8 x. Grade Nut, Locking Center Flange Bearing 0099 Side Plate, Left Hand Bolt, Hex.-0 x.00 Grade Nut, Locking Center Washer, Flat Nylon.8 x.00 x Plate, Bearing Spacer 0400 Nut, Locking Top Flange Bushing, Sleeve Key, Rectangular. x.88 x.00 Model 904

14 REDUCTION DRIVE Model 908, 09, 040, 04, 04, Item Part No. Qty. Description Shaft, Pinion 0400 Washer, Flat Steel.0 x.00 x Shaft, Hex Spacer 000 Bushing, Flange (Included in Item 8) Sprocket/Gear (Included in Item 8) Pin, Spring Clip Pin, Groove Type E. x Zerk, Fitting. x. Drive-In Screw, Tapping Hex Washer Head Thread Rolling.-0 x Flange, Bearing 0400 Bearing Sprocket, Pinion Screw, Tapping Serrated Round Head Torx.-8 x Carrier, Friction Disc Friction Disc 0400 Roller Chain Sprocket/ Gear with Bushings (Includes Items and ) Washer, Flat Steel.0 x.00 x Tab, Anti-Rotation 0000 Bushing, Sleeve 4

15 NOTES

16 HANDLEBARS, LEVER CONTROLS, PANEL AND DASH Model 908, 09, 040, 04, 04,

17 HANDLEBARS, LEVER CONTROLS, PANEL AND DASH Model 908, 09, 040, 04, 04, 0 Item Part No. Qty. Description 000 Handlebar, Upper, Right Hand with Heated Hand Grip (Includes Item 4) 000 Handlebar, Upper, Left Hand with Heated Hand Grip (Includes Item 4) Clutch Paddle Block Clutch Handle, Right Hand 0404 Clutch Handle, Left Hand Rod, Paddle Mount Screw, Tapping Hex Washer Head Thread Rolling.-0 x Edging, Clutch Handle Control Panel with Decal (904, 0) 0400 Control Panel with Decal (908, 09, 040) 000 Control Panel with Decal (904) Washer, Flat Steel.40 x.00 x Lever, Shift 0900 Bolt, Hex.8- x Spring Nut, Locking Top Flange Lever, Deflector 0400 Cam, Interlock 0400 Pin, Spring Clip Interlock Arm Bushing, Polyliner Rod, Pivot Dash Bezel 0400 Shift Bezel 0400 Washer, Flat Steel.8 x. x Pin, Hair, Internal.0 x.8 x Bolt, Round Head Extra Long Square Neck.-0 x. (904) 0000 Bolt, Round Head Extra Long Square Neck.-0 x. (908, 09, 040, 04, 0) 0400 Nut, Locking Top Flange.-0 (904) Nut, Locking Top Flange.-0 (908, 09, 040, 04, 0) Bolt, Round Head Extra Long Square Neck.-0 x Screw, Tapping Hex Head Boss #0 x Spring Bolt, Round Head Square Neck.-8 x Nut, Locking Top Flange Spring Knob Heated Hand Grip (Includes in Items and ) 000 Sleeve, Clutch Handle 000 Bushing, Sleeve Washer, Flat Steel.80 x.0 x Headlight Assembly Bulb, Light Bushing, Polyliner Grommet Mount, Chute Control Lever, Chute Control Control Handle Nut, Locking Top Flange Bushing, Flange Bolt, Hex.-0 x Spring

18 Model 908, 09, 040, 04, 04, 0 HANDLEBARS, CABLES AND CONTROLS

19 HANDLEBARS, CABLES AND CONTROLS Model 908, 09, 040, 04, 04, Bolt, Shoulder 0000 Pulley, Cable 0400 Nut, Locking Top Flange Bracket, Cable Pulley Clip, Spring 0000 Bushing, Polyliner Washer, Flat Steel. x.0 x Bushing, Polyliner 9 00 Arm, Idler Traction Bracket, Support Hub, Brake Arm Arm, Idler Attachment 0084 Arm, Attachment Bushing, Sleeve 000 Ring, Retaining External.0 x Wave Washer Pin, Roll. x Screw, Tapping Hex Washer Head Thread Rolling.-0 x Handlebar, Lower Bolt, Round Head Square Neck.-8 x Spacer, Handlebar Nut, Locking Nylon Bolt, Serrated Hex Flange Washer Head.8- x Nut, Locking-Top-Flange.8-00 Bracket, Height Adjuster (904) Bolt, Round Head Square Neck.-0 x. Grade (904) 0000 Spacer (904) Stop, Height Adjuster (904) Plate, Height Adjuster (904) Bolt, Round Head Square Short Neck.-8 x. Grade (904) 0400 Nut, Locking Top Flange.-8 (904) Spring (904) Spring (908, 09, 040, 04, 0) 000 Arm, Overtravel (904) Pin, Hair Internal.0 x.8 x. (904) Lock, Height Adjuster (904) Nut, Locking Center Flange.8- (904) Bolt, Hex.8- x. Grade (904) Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (908, 09, 040, 04, 0) Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (904) Cable, Track Remote (904) Spring (904) Washer, Locking. x Washer, Flat Steel.8 x.8 x Cable, Traction Cable, Auger 4 04 Rod, Shift, Upper Pin, Hair Internal.08 x.8 x Rod, Shift, Lower Bolt, Round Head Square Neck.-0 x Nut, Locking Top Flange.-0 (908, 09, 040, 04, 0) 0400 Nut, Locking Top Flange.-0 (904) Pivot, Shift Rod Cable, Chute Lock Screw, Machine, Oval Head.-0 x.0 (904) 0000 Washer, Lock Internal. (904) Spring 0000 Bushing, Sleeve (904) Cable 9

20 Model 908, 09, 040, 04, 04, 0 CHUTE, AUGER AND BATTERY Item Part No. Qty. Description Rod, Deflector Cap Cover, Battery (904, 0) A/R Battery Recommend 40 Minimum CCA at 0 F. Size UR or UL (904, 0) Battery Tray (Includes Item 0) (904, 0) Bolt, Round Head Square Neck.-0 x.00 (904, 0) 0400 Washer, Flat Steel.8 x. x.0 (904, 0) Knob, Wing.-0 (904, 0) Solenoid (904, 0) Bolt, Hex Washer Head.-0 x. Grade (904, 0) 0

21 CHUTE, AUGER AND BATTERY Model 908, 09, 040, 04, 04, Nut, Retainer.-0 x. (Included in Item 4) (904, 0) Cover, Solenoid (904, 0) Washer, Flat Steel.48 x.00 x Spring Blower Housing with Decal 8" (908, 04) Blower Housing with Decal " (909) 0800 Blower Housing with Decal " (904) 0800 Blower Housing with Decal " (9040) 0800 Blower Housing with Decal " (90) Skid Shoe Nut, Locking Center Bolt, Round Short Head Square Short Neck.-8 x. (908, 04) 0000 Bolt, Round Short Head Square Short Neck.-8 x. (909, 040, 04, 0) Scraper Blade 8" (908, 04) Scraper Blade " (909, 04) 0489 Scraper Blade " (9040, 0) Nut, Locking Top Flange.-8 (908, 04) 0400 Nut, Locking Top Flange.-8 (909, 040, 04, 0) Zerk, Fitting. x. Drive-In 0400 Rake, Left Hand with Zerks, 8" (." O.D.) (Includes Item 0) (908, 04) 000 Rake, Right Hand with Zerks, 8" (." O.D.) (Includes Item 0) (908, 04) 000 Rake, Left Hand with Zerks, " (." O.D.) (Includes Item 0) (909, 04) 000 Rake, Right Hand with Zerks, " (." O.D.) (Includes Item 0) (909, 04) 0800 Rake, Left Hand with Zerks, " (." O.D.) (Includes Item 0) (9040, 0) 0900 Rake, Right Hand with Zerks, " (." O.D.) (Includes Item 0) (9040, 0) 0000 Shear Bolt Service Assembly (Includes Item 9) Bearing Flange Bolt, Round Head Square Short Neck.8- x Bearing Bolt, Round Head Square Short Neck.-8 x Washer, Flat Steel.0 x.0 x Nut, Locking Center Bushing, Rake Shaft Bushing, Polyliner Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (908, 09, 040, 04) Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (904, 0) 009 Cutter, Drift Knob, Wing Pulley, Attachment Washer, Locking. x Bolt, Serrated Hex Flange Washer Head.8- x Nut, Retainer.8- x Bearing Flange Cable, Deflector Chute, Discharge with Cap and Decal (904, 0) 000 Chute, Discharge with Cap and Decal (908, 09, 040, 04) Bolt, Hex.-0 x.0 Grade (904, 0) J-Clamp Boot, Eyelet Terminal (904, 0) Bolt, Hex.-4 x. Grade Snow Clean Out Device with Brush Mount, Snow Clean Out Device Rivet, Pop Nut, Jam.-4 (904, 0) Washer, Locking Internal. (904, 0) Washer, Locking External. x.0 x.0 (904, 0) Bolt, Hex.-0 x. Grade (904, 0) Washer, Flat Steel. x.0 x.08 (904, 0) Washer, Locking. x.0 (904, 0) Nut, Hex.-0 (904, 0) Baffle V-Belt, Matched Set, Auger (904, 0) V-Belt, Matched Set, Auger (908, 09, 040, 04) 0080 Pulley Hub Screw, Tapping Hex Washer Head Thread Rolling.-8 x Nut, Locking Center Nut, Locking Center.-0 (904, 0) 000 Nut, Threaded Insert Impeller Pin, Roll.0 x.

22 Model 908, 09, 040, 04, 04, 0 GEAR CASE CAST IRON

23 GEAR CASE CAST IRON Item Part No. Qty. Description Gear Case Gasket 0480 Cover, Top Washer, Locking External. x.99 x Bolt, Hex.-8 x Bushing, Flange 0000 Seal, Oil Washer, Flat Steel.00 x.0 x Worm Shaft and Worm Gear Set Bushing, Flange Seal, Oil 000 Bushing, Flange Cover, Front Bushing, Flange 0400 Washer, Flat Steel.00 x.0 x Bushing Retainer 0000 Seal, Oil Washer, Bonded Seal Screw, Tapping Hex Washer Head Rolok.8- x Ring, Retaining, Internal.0 x Thrust Collar Pin, Straight.0 x Key, Woodruff. x.8 Hardened Shaft, Rake, 8" (908, 04) 0900 Shaft, Rake, " (909, 04) 0900 Shaft, Rake, " (9040, 0) 0900 Gear Case Assembly (Includes Items 4) (908, 04) Gear Case Assembly (Includes Items 4) (909, 04) Gear Case Assembly (Includes Items 4) (9040, 0) Gear Lube, 8 oz Bottle Model 908, 09, 040, 04, 04, 0

24 DISCHARGE CHUTE Model 908, 09, 040, 04, 04, Item Part No. Qty. Description Rod, Chute Rotation 0000 Cover, Chute Gear Screw, Tapping Hex Washer Head Thread Rolling.-0 x Bolt, Hex.-0 x.0 Grade Gear, Chute, Locking 000 Bolt, Round Head Square Neck.-0 x Washer, Flat Nylon. x. x Bushing, Polyliner Washer, Flat Steel.4 x. x Gear, Chute 0400 Nut, Locking Top Flange Bushing, Flange Bolt, Hex.8- x. Grade Washer, Locking.8 x Clip, Spring 0900 Hairpin, #.094 x Pedestal, Chute Spring Nut, Locking Top Flange Washer, Flat Steel.8 x.00 x Arm, Locking Bushing, Lock Arm 4

25 ELECTRICAL Model 908, 09, 040, 04, 04, Item Part No. Qty. Description 0900 Switch Assembly (Includes Items ) (904, 0) Key with Cap (904, 0) 000 Cap, Ignition Switch (904, 0) Nut, Panel.- (904, 0) 0900 Ignition Switch Assembly (904, 0) Washer, Locking Internal. x.04 (904, 0) Harness, Wire Light and Heated Hand Grips (908, 09, 040, 04) Harness, Wire V, Light and Heated Hand Grips (904, 0) Washer, Flat Steel.0 x.8 x Washer, Locking Internal. x Switch, On/Off Heated Hand Grips AMP Fuse (904, 0) 0000 Heated Hand Grip with Terminal (Recommend Loctite E90-FL Epoxy for Installation) AR Boot, Switch (Optional) Rivet, Pop #4. x Harness Adapter (904, 0) Headlight Assembly

26 Model 908, 09, 040, 04 CONTINUITY AND WIRING DIAGRAMS HEATED HAND GRIP SWITCH 4 HEATED HAND GRIPS Item Part No. Qty. Description Headlight Assembly 0000 Heated Hand Grip with Terminal (Recommend Loctite E90-FL Epoxy for Installation) Harness, Wire, Light and Heated Hand Grips Switch, On/Off Heated Hand Grips

27 CONTINUITY DIAGRAM The diagrams below show the various states of connection for electrical components. The solid lines on switchs show continuity. NOTE: All switches are viewed from the rear. Model 904, 0 Key Switch (0900) Heated Hand Grip Switch (04800) G S G S G S R B R B R B M A M A M A OFF RUN START HEATED HAND GRIPS OFF HEATED HAND GRIPS ON Solenoid (Top View) (09000) NOT ENERGIZED ENERGIZED

28 WIRING DIAGRAM Model 904, 0 HEATED HAND GRIP SWITCH 8 HEATED HAND GRIPS 4 Item Part No. Qty. Description Head Light Assembly 0000 Heated Hand Grip with Terminal (Recommend Loctite E90-FL Epoxy for Installation) N/A AR Battery (Recommend 40 Minimum CCA at 0 F. Size UR or UL) Solenoid Harness, Wire-V, Light and Heated Hand Grips 0900 Switch Assembly AMP Fuse Switch, On/Off Heated Hand Grips 8

29 9

30 West Ryan Street Brillion, WI Fax