Valves. Weight (kg) L (mm) (mm) PN Drilling

Transcription

1 Mechanical Fittings and Repair Clamps Viking Johnson Valves Universal EasiTee Specifications Keyline offer a ide range of valves to suit all applications complementing our pressure pipeline offer hich services the folloing sectors: Water Waste ater Gas. We offer project specific solutions or single unit small bore valves. We can also supply fully actuated valve and penstock packages for all applications along ith complete design support. Flood defence products can also be supplied to environment agency standards for projects of any size or specification. From design stage to project completion, e ork closely ith customers to select the appropriate size and arrangement of valve assemblies, as ell as the required ancillary products, including stainless steel parts for aggressive environments, specialist sensors, sitches, extension spindles and ISO mountings. Resilient Seated Gate Valves and Metal Faced Gate Valves EasiTee Pipe OD Size Range Branch Drilling Plain Branch Dimensions Bolt Size No. Weight Min Max Nom Spec Mould No. Mould No. D W X Y Z -Size x Length (kg). 0 0 PN 0, M x /00 PN 0, M x /00 PN 0, M x PN 0, M x /00 PN 0, M0 x PN 0, 7 9 -M0 x PN M0 x /00 PN 0, M0 x PN 0, M0 x PN M0 x PN M0 x /00 PN 0, M0 x PN 0, M0 x PN M0 x PN M0 x PN M0 x Eights Dh Ds Holes L H Dt D F (number bar) PN0 PN PN0 PN PN0 PN H H H Materials of Construction Body Thrust Collar Seat Ring O-ring Face Ring Gland Wedge Socket Head Bolt Wedge Nut Bushing Stem O-ring 7 Socket Head Bolt 7 Wiper Ring Bonnet Gasket Stemcap 9 Bonnet 9 Bolt 0 O-ring Covers and Frames See page Max. Valve DN Ratio Max Output Output Bush Dia. 00 : 00Nm 00.: 00Nm 0 DN PN Drilling L H W F F F Theoretical Weight (kg) Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 7

2 Valves Sing Check Valve Materials of Construction No. Description Material Bonnet Assembly Ductile Iron, BS EN, EN-GJS-0-7 complete ith bolts and ashers DIN 9-A Bushing DZR Brass to BS EN CW 0 N. (CZ) Spindle Stainless Steel to BS EN 00- No..0 Body/ Bonnet Seal EPDM. ESW-70 Hinge Up to DN00 Stainless Steel AISI (A). DN 00 Ductile Iron, BS EN EN-GJS-0-7 Disc Assembly DN-00 Steel to DIN 700 Gr 0 fully encapsulated ith EPDM. ESW 70. DN 00 Ductile Iron to BS EN EN GJS 0-7 fully encapsulated ith EPDM. ESW-70 7 Nut and Bolt Stainless Steel A Body Ductile Iron, BS EN EN-GJS Body Seat N/A Optional Lever and Weight Assembly 0 Bushing DZR Brass to BS EN, CW 0 N complete ith NBR O Rings Extended Spindle Stainless Steel to BS EN 00-L No..0 Lever Ductile Iron, BS EN EM-GJS-7 Weight Grey Cast Iron, BS EN EN-GJL- Coating Electrostatically applied blue epoxy tested to WIS --0. Epoxy poder WRAS listed Valves Knife Gate Valve Handheel (non-rising stem) Consists of: - Handheel - DN -00: Aluminium - DN > : GJS0 (GGG0) - Stem - Yoke bushing - Stem nut fixed to the gate Available from DN to DN 000 Options: - Locking Device - Extension - Square Nut Drive. DN L H Dt D Dh Dimensions and Weight ds Holes (no.) A PN0 PN PN0 PN PN0 PN Sizes available up to 000mm. Travis Perkins operates some of the leading brands in the industry, 0 businesses from more than,00 sites across the UK. Including: Benchmarx Benchmarx Kitchens and Joinery is a strictly trade only company supplying high quality kitchens, joinery and flooring and everything else to complete the job. Birchood Price Tools Birchood Price Tools (BPT) is a leading holesaler of poer tools, hand tools and site equipment, carrying a distinguished line-up of global brands. City Plumbing Supplies One of the UK s largest plumbers merchants and bathroom retailers, ith a dedicated national netork of branches and bathroom shorooms. CCF leading specialist distributors of ceilings, dryall, screeding, insulation, partitioning and fire protection to the construction industry. City Heating Spares City Heating Spares is the ne super-fast heating spares brand trading at selected City Plumbing Supplies branches. Direct Heating Spares Direct Heating Spares Limited ( DHS ) is a leading independent distributor of domestic heating spares in the UK ith national coverage. F & P Wholesale The independent merchants choice for heating, plumbing and bathroom products. BSS Industrial Pipeline and Heating Solutions A specialist distributor of pipeline, heating and mechanical services equipment serving customers across all industrial sectors ithin the UK and Ireland. Plumbing Trade Supplies PTS is a leading distributor of plumbing, heating, sanitaryare and reneable energy products to a ide range of customers, both public and private sector, from national house builders to the sole trading plumber. Travis Perkins One of the UK s leading builders merchants supplying more than 00,000 product lines to trade professionals and self-builders. Tile Giant Tile Giant is the fastest groing ceramics merchant in the UK. Toolstation Toolstation is a rapidly groing direct retailer of tools and hardare. Wickes One of the UK s leading DIY and Home Improvement retailers, operating over 00 stores across the country. Connections A leading distributor of plumbing fittings from leading brands and manufacturers. Solfex One of the largest specialist distributors in the UK of high quality reneable energy systems. Weight (kilos) DN DN A B C D E F ØG H Weight (kg) A: EN- serie 0 up to DN0. Size range -00mm, larger sizes available Price on enquiry. Valves available ith rising/non-rising stem, Handheel operated, Chainheel operated or actuated. Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

3 Valves Eccentric Plug Valve Flanged End Series 0 PN0 / Valves Double Flanged Butterfly Valve Materials of Construction No. Description Material Handheel Diameter G Body Cast Iron, BS EN, Ductile Iron, BS EN External Coating Polyurethane 00, Ral 7 Lining EPDM vulcanized to the body DN 00: Stainless Steel AISI D D Disc.07 (bs s9) A E A E Shaft and Conical Pin DN : Ductile Iron, (BS EN ), coated ith 00 Rilsan Stainless Steel, BS EN 00 Grade.07. AISI 7 C B C B DN : EPDM O-rings placed in a bushing of bronze RG0 DN 00: EPDM O-ring placed in bushing fixed ith countersunk scres of galvanized steel. Flanged End Series 0 PN0 / Dimensions Nominal Valve Size DN A B C D E F G Weight (kg). * 00* Top Shaft Sealing Top and Bottom Bearing DN : Plug of galvanized steel. sealing ith one copper sealing ring DN 00: Axial bearing and ring of alu bronze, EPDM O-ring. Cover plate and scres of galvanized steel. Steel Permaglide P0 coated ith PTFE Shaft. Bushing. O-ring. Body. Bearing. Conical pin 7. Disc. Shaft 9. Lining 0. Bearing. Sealing ring. Plug. Scre. Ring. O-ring. Axial bearing 7. Cover plate. Scre DDN and DN00 have gear operator as standard. Weight includes gear operator. Dimensions and Weight Flanged End Series 0 PN0 / Dimensions Nominal Valve Size DN A B C D E G Weight (kg) Dimensions on DN0 and larger available upon request. Weight includes gear operator. Drainage See page Handheel Diameter G A C B D E DN A C D E F G H J K L Top Flange DS Holes ISO F F F F F F F F F F0 0 F F F F F F F F F F F F0 0 Weight (kilos) Sizes available up to 000mm. Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

4 Valves Valves Wafer Butterfly Valve Recoil Check Valve Materials of Construction No. Description Material Body Cast Iron, BS EN Ductile Iron, BS EN External Coating Polyurethane 00 Ral 7 Materials of Construction No. Description Material Body, Doors and Covers Body and Door Seats Ductile Iron, BS EN GR0/7 Gunmetal, BS EN 9 CC9.K B DN Lining Disc Shaft and Conical Pin Top Shaft Sealing Bottom Shaft Top and Bottom Bearing A B C D E Dimensions and Weight F G H J K L Top Flange DS Holes ISO Weight (kilos) F F F F F F F F F F F F F F F F F F F Sizes available up to 00mm. EPDM vulcanized to the body DN 00: Stainless Steel AISI.07 (BS S9) DN : Ductile Iron, (BS EN ), coated ith 00 Rilsan Stainless Steel, BS EN 00 Grade.07. AISI DN : EPDM O-rings placed in a bushing of bronze RG0 DN 00: EPDM O-ring placed in bushing fixed ith countersunk scres of galvanized steel. DN : Plug of galvanized steel. sealing ith one copper sealing ring DN 00: Axial bearing and ring of alu bronze, EPDM O-ring. Cover plate and scres of galvanized steel. Steel Permaglide P0 coated ith PTFE Centring beteen pipe flanges: DN 0 00 Bolts around the body DN 00 With centring holes DN Centring holes and tapped lugs Shaft. Bushing. O-ring. Body. Bearing. Conical pin DN > J H 7. Disc. Shaft 9. Lining 0. Bearing. Sealing ring. Plug. Scre. Ring. O-ring. Axial bearing 7. Cover plate. Scre 7 L K C DN > A F B G E D Spindles All Seals EPDM C = Maximum idth of body. Stainless Steel to EN 00.0 Fasteners Zinc Plated Carbon Steel DN A B C D Dimensions, Weights and Flo E F Bypass Dia Weight (kg) Flo m/sec (itr/sec) Pressure Reducing Valve Materials of Construction No. Description Material O-Ring EPDM O-Ring EPDM Hex Nut Grade A Delta Seal Disc Seal EPDM Washer SS ISO ; Grade A Hex Bolt SS ISO ; Grade A 7 Diaphragm EPDM O-Ring EPDM 9 Flat Seal EPDM 0 Flat Seal EPDM Stem AISI Stem Guide AISI Bonnet Ductile Iron, EN-GJS-0-7 (GGG-) Spring AISI Diaphragm Support AISI Distance Pipe AISI 7 Disc Retainer AISI Regulating Plug AISI 9 Seat AISI 0 Body Ductile Iron, EN-GJS-0-7 (GGG-) Flat Seal EPDM O-Ring NBR Gasket EPDM Bushing AISI Needle for Closing AISI Body AISI 7 O-Ring EPDM D 0 7 E 7 F A Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

5 Valves Insert AISI 9 O-Ring EPDM 0 Needle for Opening AISI O-Ring EPDM O-Ring EPDM Body AISI O-Ring EPDM Spring AISI Ball AISI 7 Seat AISI Pilot Valve AISI 9 Bolt SS ISO ; Grade A 0 Mechanical Air-Vent AISI Filter AISI O-Ring EPDM Machined Bolt SS ISO ; Grade A Pressure Reducing Valve Sizing Table Part DN Flange Drilling Pilot Range Theoretical Weight L W W H Bar (kg) PN0/ PN0/ PN0/ 9. PN0/ 0 9. PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN0/ PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN Valves Double Orifice Air Valve Materials of Construction No. Description Material Small Orifice See Series 70/0 datasheet Cover Cast Iron. GG-, BS EN GJL-HB-9 Bolt Assembly Steel Zinc Cobalt Plated Nozzle (large) EPDM on DZR Bronze to BS 7, CZ O Ring EPDM Ball Polycarbonate 7 Body c/ Basket Cast Iron, BS EN GJL-HB-9 Coating Electrostatically applied Blue Epoxy to WIS---0 Class B Size A Dimensions, Weights and Flo B C Weight (kilos) " (mm) " + 0mm flange " (0mm) 00. " (00mm) 0 7 " (mm) 7. " (00mm) 0 7 Combination Air Relief Valve Materials of Construction No Description Material Body Grey Cast Iron, BS EN GJL-HB-9 Outlet DZR Brass, BS 7 CZ Rolling Seal EPDM Rubber Clamping Key Reinforced Nylon Float Foamed Polypropylene Liner Reinforced Nylon 7 Base Assembly DZR Brass, BS 7 CZ complete ith O-ring, BUNA-N. " BSPT male connection Combination Air Relief Valve Sizing Table Dimensions and Weights Size A B Weight (kilos) " (mm).7 Pressure Reducing Valve Sizing Table Part DN Flange Drilling Pilot Range Bar L W W H Theoretical Weight (kg) PN0/ PN0/ 0 7 PN0/ Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

6 Gas Valves Hydrants Materials of Construction No. Description Material Body Cast Iron. EN -GJL Bonnet Cast Iron. EN -GJL Wedge Gate Cast Iron. EN -GJL Type Underground Fire Hydrant Materials of Construction No. Description Material Body Material Ductile Iron, BS EN EN-GJS-0-7 Body/ Bonnet Seal NBR WRAS Approved All Fastenings Hex Head scres, cap scres and ashers Stainless Steel Grade A. Option for Stainless Steel A Option for Stainless Steel A Stopper Assembly (fixed only) Ductile Iron, BS EN EN-GJS-0-7 Encapsulated in EPDM ith DZR brass edge nut to BSEN CW0N Bonnet Ductile Iron, BS EN EN-GJS-0-7 Thrust Collars DZR Brass, BS EN, CW 0 N 7 Gland Flange Ductile Iron, BS EN EN-GJS-0-7 ith bush nylon. And 'O' rings Assembly NBR WRAS Approved Stem Cap Ductile Iron, BS EN EN-GJS Stem Stainless Steel, BS EN 00 No. 0. Option for Stainless Steel.0 () 0 Gland Flange Seal NBR WRAS Approved Dust Cap Polyethylene Outlet Stainless Steel to BS EN 00 No..0 Body/Outlet Seal NBR WRAS Approved Auto-frost Valve Nylon. body and plunger ith NBR WRAS Approved 'O' rings and Stainless Steel spring to DIN 7 Coating Internal and external blue. Epoxy applied to WIS---0 Class B 7 R00 R0 GROUND LEVEL 0 9 R 0 Minimum Clear Area of Surface Box and Cover Spindle Size Pressure Relief Plug Body/Bonnet, Gate and Spindle Seals A Standard: Carbon Steel. EN007 SMn0 (ENA) Option: Stainless Steel. EN00 X9CrNiS-9 (0S) Carbon Steel. EN007 Mn0 (ENIA) Standard: Nitrile Rubber. EN. Type G. Option: Viton 7 Fastenings Grade. Steel. FZB. BS EN ISO 7 B Extra Height ith False Cap Dimensions and Weight (MkIII) Pressure Extra Height ith Handheel Relief Plug (hen fitted) Plugged Boss Size (here required) Approx Turns to Close Nett Weight (kg) Rp n/a Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp 7 00 DN L H L Weight (kg) Type Underground Fire Hydrant Materials of Construction No. Description Material Body Ductile Iron, BS EN EN-GJS-0-7 Wedge Ductile Iron, BS EN EN-GJS-0-7 Encapsulated in EPDM Drain Plug Nylon. Wedge Nut (integral) DZR Brass edge nut to BSEN CW0N Stem Stainless Steel, BS EN 00 No. 0. Option for Stainless Steel.0 () Body/Bonnet Seal EPDM WRAS Approved 7 Bonnet Ductile Iron, BS EN EN-GJS-0-7 O-Rings/Seals NBR WRAS Approved 9 Thrust Collars DZR Brass, BS EN, CW 0 N 0, Gland Flange Ductile Iron, BS EN, Assembly EN-GJS-0-7 ith bush nylon. And 'O' rings NBR WRAS Approved, Stem Cap Ductile Iron, BS EN Assembly EN-GJS-0-7. Insert PE. Cap scre A Stainless 7 Outlet Seal NBR WRAS Approved, 9 All Fastening Hex Head scres, cap scres and ashers Stainless Steel Grade A. Option for Stainless Steel A 0 Outlet Stainless Steel to BS EN 00 No..0 Dust Cover Polyethylene GROUND LEVEL DN L H H W Weight (kg) When ordering: x = for gunmetal outlet and for stainless steel outlet. 9 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 97

7 Hydrants Hydrants Through Bore-CE Fire Hydrant SURFACE BOX FRAME Type Through Bore Underground Fire Hydrant Materials of Construction No. Description Material Body Ductile Iron, BS EN EN-GJS-0-7 Wedge EPDM Coated Ductile Iron gate type edge through bore 0mm Bonnet Gasket EPDM WRAS Approved 7 G.M Outlet Stainless Steel to BS EN 00 No..0 Loer Bushing Dezn. Res. Brass EN : CW0N 9 Stem Stainless Steel, BS EN 00 No..0 (0 S 7) 0 Stop Ring Stainless Steel, BS EN 00 No..0 (0 S 7) O-ring NBR WRAS Approved Gear Box Ductile Iron, BS EN EN-GJS-0-7 Bolt Mild Steel FSV. Bolt Stainless Steel Grade A Bolt Mild Steel FZB. Coating Internally and externally Epoxy Coating WRAS Approved Blue Ral 7 Bonnet Ductile Iron, BS EN EN-GJS-0-7 Bevel Gear Medium Carbon Steel 7 Washer Mild Steel FSV. Bolt Stainless Steel Grade A 9 Stem Cap Ductile Iron, BS EN EN-GJS-0-7. Stem cap in accordance ith BS 7/ BE - 0 Stem Stainless Steel to BS EN 00 No..0 (0 S 7) O-ring NBR WRAS Approved Upper Bushing Dezn. Res. Brass EN : CW0N Plastic Insert Plastic Washer Stainless Steel Grade A Dust Cap Polyethelene O-ring NBR WRAS Approved 7 Bolt Stainless Steel Grade A O-ring NBR, EN - 9 Brass Washer Dezn. Res. Brass EN : CW0N 0 O-ring NBR WRAS Approved Wiper Ring NBR, AS O-ring NBR WRAS Approved Key Stainless Steel, BS EN 00 No. 0 (0 S 7) Scre Stainless Steel Grade A O-ring NBR WRAS Approved 0 0 Ref Description Material Standard Hydrant Body Ductile Iron EN-GJS 0/7 BS EN - Hydrant Bonnet Ductile Iron EN-GJS 0/7 BS EN - Obturator Arm Stainless Steel Grade.0 min 7%Cr BS EN Obturator Gate EPDM WRAS Approved BS EN Operating Cap Ductile Iron EN-GJS 0/7 BS EN - Screed Outlet Stainless Steel Grade.07 min %Cr BS EN 7 Outlet Cover HDPE Bearing Brass CW N BS 9 Washer Stainless Steel Grade.0 BS EN 00 0 Spindle Nut Brass CW N BS Spindle Stainless Steel Grade.07 min %Cr BS EN Limiter Brass CW N BS Sealing Nut Brass CW N BS Gasket EPDM IHRD BS EN - O Ring x EPDM IHRD BS EN - O Ring x. EPDM IHRD BS EN - 7 Bonnet Gasket EPDM IHRD BS EN - Gasket EPDM IHRD BS EN - 9 Outlet Gasket EPDM IHRD BS EN - 0 Obturator Pin Stainless Steel Grade.0 BS EN 00 Split Pin x Stainless Steel Grade A ISO Frost Valve Ball EPDM IHRD BS EN - Frost Valve Nut Brass CW N BS Washer A Stainless Steel Grade A BS EN ISO Scre M x 0 Stainless Steel Grade A 70 ISO 07 Scre M x Stainless Steel Grade A 70 ISO 07 7 Scre M x Stainless Steel Grade A 70 ISO 07 9 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 99

8 C B B Flap Valves Cast Iron Flap Valve H PCD H Flap Valves HDPE Flap Valve H ød ød PCD H DN-DN00 HDPE Flap Valves Flap Valves Certificate: ISO 0: 00 Industrial Standards: DIN 99- Advantages: Heavy duty construction Lighteight offering easier and more cost efficient installation Minimum maintenance Specifications DN-DN000 Type Wall Mounted Industrial Standards: DIN 99- Pressure Characteristics: mc Standard Construction Materials Frame: HDPE -00 Valve: HMPE 0 Or HDPE 00 Valve Hinge Pin: Stainless Steel Aisi Sealing: EPDM Single Link Reduced hydraulic loss. Characteristics Size 00mm Standard mc Flange Sealed on One Side Mounting Flat Structure, PVC,Concrete or Internal Rounded Pit Options Other Sizes up to 000mm Square, Rectangular or Oval H Specifications DN-DN00 Type Wall Mounted H PCD ød Double Link NW 0 0 NW NW 0 NW 0 C 0 pitch - circle Flap Valves Technical Features A 9 A 9 Dimensions DN H H D PCD W No. of Bolts Hole Diameter Approx Weight (kg) ØNW A B C Pressure Weight (kg) 9 mc 0 00 mc mc mc mc 0 0 OD OD + 0 ØNW A B C Pressure Weight (kg) 00 Ø 0 0 Ø mc 0 Ø Ø mc 00 Ø 0 Ø 7 mc OD OD OD Geotechnics ØD Width Height Pitch Pressure Weight (kg) See page Ø 0 mc Ø 000 mc Surface Water Drainage See page Ø 00. mc Ø 00 mc 7 00 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 0

9 Flap Valves Duck Bill Flap Valves Flap Valves Duck Bill Flap Valves Flanged Rubber Check Valves Larger sizes available upon request. Weights are approximate, based on service conditions. Sleeved Rubber Check Valves Larger sizes available upon request. Weights are approximate, based on service conditions. Nominal Pipe Size (inch) / Standard Dimensions for PROCO Style 70 Length (inch) / Duckbill Height (inch) / Flange O.D. (inch) / Sizes Drilling Weights Standard Drilling for PROCO Style 70 Bolt Circle (inch) / No. of Holes Size of Holes (inch) / Weight (lbs) / (kgs) () (0). (). (07.9). (79.) 0. (.9). (0.). (0) (7). (7) (7). (9.) 0. (.9). (0.79) (). (). (99) (.0). (0.) 0. (9.) (.). () 7. (9). () 7 (77.0). (9.70) 0. (9.). (.) (0). (). (0) 7. (.) (. 0) 0. (9.) 7 (.) (00) 0 () 7. () 9 (.0) 7. (.) 0. (9.) 9 (.0) () (0). () 0 (). (.) 0. (.) (.) () (0) 0. (7) (79.0) 9. (.0) 0. (.) (.) (00) (). (). (.). (9.) 0. (.) (0.) 0 () 7 () 7 () (0.0). (.9) (.) 9 (.) (00) 9 () 9. (99) 9 (.0) 7 (.0) (.) (0.7) () (). (9) (.0). (7.). (.) (9.0) (00) (0). (7). (9.). (9.). (.) (.0) () () 9. () (). (77.). (.) 09 (9.) 0 (0) (7). (9) 7. (9.) () 0. (.) 7 (.) (00) (07) (09) (.0) 9. (79.0) 0. (.9) 7 (.) (700) () (9). (97.0) (.0). (.9) 0 (7.9) 0 (7) 7 (9) 9 (). (9.) (9. 0). (.9) 7 (.79) (00) () (9). (00.). (977.). (.) (.0) (0) (7). (0) (.0). (0.). (.) (0.) (0) (). () (.0) 9. (7.0). (.) (7.0) (00) 7 (9) 7 (9) 9. (.0) (.0). (.) 00 (.7) () 7 (0) 7. (9). (.). (9.) (.) 0 (9.) 0 (0) (0) (9) 7 (.0) 9. (.9) (.) (.) 7 (00) 9 (9) 0 (7). (97.0). (09.) 0 (.) (79.) Nominal Pipe Size (inch) / Length (inch) / Sizes Weights Standard Dimensions for PROCO Style 70 Collar Width (inch) / Duckbill Height (inch) / Weight (lbs) / (kgs) () (0) (). () 0. (0.). (0) (7) (). (7) 0. (0.) () (0). (). (9). (0.). () 7. (9) (). (7). (0.79) (0). () (7). (0) (.) (00). () (7) 7. () (.7) () () (7). () 7 (.) () (7) (0) 0. (7) (.) (00) 0 () (0). (9) (.) 0 () 9 () (0) 7 () 0 (9.07) (00) (7) () 9. (9) (. 77) () 0 (7) () () 0 (7.) (00) () () (0) (.0) () () () 9. () (.) 0 (0) (9) (0). (9) 9 (.0) (00) 7 (9) (0) 9 (99) 9 (7.09) (700) () (0) () (.0) 0 (7) () 0 () 9 () 7 (.) (00) () 0 () (9) 9 (9.) (0) 0 () 0 () (7) 9 (99.) (0) (9) (0). () 7 (7.0) (00) 7 (9) (0) 7. (9) 9 (.) () 7 (0) (0) 7. (9) (9.7) 0 (0) (07) (0) (9) (9.) 7 (00) 9 (9) () 0 (7) (.) 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 0

10 Flap Valves Duck Bill Flap Valves Flap Valves Duck Bill Flap Valves In-line Flanged Rubber Check Valves Slip-in Style In-line Rubber Check Valves Higher back pressures can be obtained by using Internal Supports. Dimensions are approximate and may change due to pipe dimension changes, inlet, back pressures and flo rates. Larger sizes available upon request. Weights are approximate. Higher back pressures can be obtained by using Internal Supports. Dimensions are approximate and may change due to pipe dimension changes, inlet, back pressures and flo rates. Larger sizes available upon request. Weights are approximate. Sizes Drilling Working Pressures Weights Sizes Working Pressures Weights Standard Dimensions for PROCO Style 70 Nominal Pipe Size (inch) / Standard Dimensions for PROCO Style 70 Length (inch) / Duckbill Height (inch) / Standard Drilling for PROCO Style 70 Flange O.D. (inch) / Bolt Circle (inch) / No. of Holes Size of Holes (inch) / Maximum Working Pressure (PSIG) Weight (lbs) / (kgs) Nominal Pipe Size (inch) / Valve I.D. (inch) / Length (inch) / Duckbill Height (inch) / Maximum Working Pressure (PSIG) Weight (lbs) / (kgs) () 7. (). () (.0). (0.) 0. (9. ) (.) (0) 9 (9). (7) 7. (.) (.0) 0. (9. ) (.) (00) 0 (). (9) 9 (.0) 7. (.) 0. (9. ) 00 (.) () (0). () 0 (). (.) 0. (.) 0 (.) (). (). (9) (79.0) 9. (.0) 0. (.) (.) (00) (). (7). (.). (9.) 0. (.) (.9) 0 () () 9. () (0.0). (.9) (.) 9 (.) (00) (0). (0) 9 (.0) 7 (.0) (.) 7 (.) () 7 () (0) (.0). (7.). (.) (.) (00) () (). (9.). (9.). (.) (.7) () 9 (77) 7 () (). (77.). (.) (7.7) 0 (0) () 9 () 7. (9.) () 0. (.) (0.) (00) () (0) (.0) 9. (79.0) 0. (.9) 0 (9.7) (700) 7 (9) 7 (7). (97.0) (.0). (.9) (.) 0 (7) 9 () 9 (77). (9.) (9.0). (.9) 7 (9.) (00) (7) (77). (00.). (977.). (.) (0) (0) 9 (99) (9) (.0). (0.). (.) 99 (.) (0) (7) (0) (.0) 9. (7.0). (.) 79 (0.7) (00) 7 (0) 7 (9) 9. (.0) (.0). (.) () () () (). (.). (9.) (.) (.) 0 (0) (0) 9 (99) 7 (.0) 9. (.9) (.) 9 (7.) 7 (00) 99 () 7 (0). (97.0). (09.) 0 (.) (.) (). (). (7). () (.) (0). (7) 9 (9). (7) (.7) (00) (0). (7). (9) 00 (.) () (00) (0). () (.) () (). (). (9) (.) (00). () 9 () 7. (00) (.) 0 (). (9) () 9. () (.7) (00) 0 () 7 (). (0) (9.) (). (9) (7) (9) (.9) (00). () (77) (0) 9 (.) (). (7) () 7 () (.9) 0 (0) 7 () (9) 9 () (07) (00) 0. () 7 () (0) 00 (.) (700). () () 7 () (.) 0 (7). (7) (9) 9 (77) (9.9) (00). (7) (7) (77) (.) (0). () (00) (9) (7.) (0). (97) () (0) 7 (0.) (00). (07) 7 (0) 7 (9) 7 (.) (). (7) 77 (9) () 0 (7.9) 0 (0) () (9) 9 (99) 99 (9.) 7 (00) (77) 0 (9) 7 (0) 09 (9) 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 0

11 Penstocks C Flo section OD Specifications Weir Penstocks Weir Penstocks are utilised in ater and seage plants for accurate regulation or measurement of flo. Operation of the Weir Penstock is opposite to that of a conventional penstock. The Weir Penstock door opens donards. The illustration belo shos a typical arrangement for a Weir Penstock being operated ith a rising stem. Non rising stem versions are also available. F E 9 B (Construction height) Weir Penstocks Flo section OD C Flo sect. OD F E Penstocks Stainless Steel and HDPE Penstocks Materials All Penstocks are made from high quality HDPE materials, stainless steel or a combination of both materials. The materials are corrosion resistant ith a longevity and lo maintenance cost. The stainless steel 0 or thrust bearing achieves a reduction of the operating moment by a factor of. The back plate is made completely from 0mm thick HDPE sheet. This results in a robust construction that ensures free running of the spindle during and after installation. Stainless steel spindle tube instead of a free-standing plastic spindle protection tube contributes to the rigidity of the construction. B (Construction heught) C A (Construction idth) Standard Series DN 00 DN 0 9 Industrial Standard BS77 Flo sect. OD C A (Construction idth) 0 9 Loading Characteristics m on- and off-seating -sides closing, double acting ØD A B C E F Weight (kg) Standard Series DN DN 00 Industrial Standard BS77 Loading Characteristics m on- and off-seating -sides closing, double acting Standard Construction Materials Frame: Stainless Steel AISI 0 Slide gate: HMPE -0 Backing plate: HDPE-00 (0mm) Reinforcements: Stainless Steel AISI 0 Non-rising spindle: Stainless Steel AISI 0 TR x 7. Spindle bearing: PTFE Door Nut: POM (self-lubricating) Bolts and nuts: Stainless Steel A Sealing: EPDM Optional Construction Materials Frame: Stainless Steel AISI Slide gate: Stainless Steel AISI Reinforcements: Stainless Steel AISI Door Nut: Bronze Sealing: NBR Optional Features Non-standard sizes Electric, hydraulic or pneumatic operations Rising spindle Wedge construction Standard Construction Materials Frame: Stainless Steel AISI 0 Slide gate: HMPE -0 Backing plate: HDPE-00 (0mm) Reinforcements: Stainless Steel AISI 0 Non-rising spindle: Stainless Steel AISI 0 TR x 7. Spindle bearing: Stainless Steel thrust bearing Door Nut: POM (self-lubricating) Bolts and nuts: RVS A Sealing: EPDM Optional Construction Materials Frame: Stainless Steel AISI Slide gate: Stainless Steel AISI 0/ Reinforcements: Stainless Steel AISI Door Nut: Bronze Sealing: NBR Optional Features Non-standard sizes Electric, hydraulic or pneumatic operation Rising spindle Wedge construction ØD A B C E F Weight (kg) Stainless Steel Weir Penstocks Component Material Frame Stainless Steel Grades SS0, SS, Mild Steel, Super Duplex Door Stainless Steel Grades SS0, SS, Mild Steel, Super Duplex Stem Stainless Steel Grades SS0, SS, Mild Steel Wedge PE, Stainless Steel Grades SS0, SS Seal EPDM, Combined PE+Neoprene, Nitrile Seal 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 07

12 Penstocks Process Pipeork PVC-U Actuated Stainless Steel Wall Penstocks Wall Penstocks Design Feature Types: Full Frame ith direct-on operating gear Open Frame ith remote operating gear Size range: From 00mm to 000mm square or rectangular Pressure: Up to 0 metres head of ater, On and Off Seating. Materials: Stainless Steel Grades SS0, SS, Super Duplex, Mild Steel ith Protective Coatings Unplasticised Polyvinyl Chloride (PVC-U) Plasticizer-free polyvinyl chloride offers the best value for money for many applications. PVC-U is also a universal material. Additionally a silicon-free product range is offered, supplemented by silicon-free mountings and scre joints for applications ith silicon sensitive media (i.e. ater-based paints). Applications: Water Treatment Shipbuilding Chemical Process Industry Microelectronics. Advantages: Universal use Excellent chemical and corrosion resistance Proven physiological safety. Key Product Information: Standards: ISO, BS, ASTM, JIS. Imperial Pipe Fittings for Solvent Cement Jointing Stoplogs Aluminium Stoplogs Application: Isolation or diversion for maintenance Types: Rebated Channel Mounted Stoplogs. Side Wall Mounted Stoplogs. End Wall Mounted Stoplogs Size Range: From 00mm to 000mm square or rectangular Pressure: Max metres Materials: Frame: Stainless Steel Grades SS, SS0 or Mild Steel ith protective coatings Stoplogs: Aluminium to EN - Stainless Steel Stoplogs Application: Isolation or diversion for maintenance Types: Rebated Channel Mounted Stoplogs. Side Wall Mounted Stoplogs. End Wall Mounted Stoplogs Size range: From 00mm to 000mm square or rectangular Pressure: Max metres Materials: Frame: Stainless Steel Grades SS, SS0 or Mild Steel ith protective coatings Stoplogs: Stainless Steel Grades SS, SS0 or Mild Steel ith protective coatings Lifting Equipment Types: Lighteight Manual Lifting Poles. Automatic Lifting Beam. Lifting Davit Pipe Standard Length Metre * Metre Length. ¼ * * Bends º Short Radius ¼ * * 0 Short Pattern. Bends Long Radius ¼ Elbos º Plain ¼ SEAL GROUT LIFTING RING STOPLOG SEAL FRAME LIFTING POINTS ALUMINIUM STOPLOG CHANNEL PROPRIETARY SEAL BETWEEN LOGS PROPRIETARY EPDM INVERT SEAL INVERT STOPLOG SECTION FRAME ALUMINIUM STOPLOG We can also supply EA approved fish passes, tilting eirs and floodgates. GUIDES RELEASE CABLE LIFTING LATCH LIFTING BEAM STOPLOG Bends Long Radius ¼ Elbos º Plain ¼ Reducing Tees º Plain ¼ ¼ 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 09

13 Process Pipeork PVC-U Pipe Fittings for Solvent Cement Jointing Continued Adaptor Fittings Process Pipeork PVC-U Adaptor Fittings Continued Equal Tees º Plain ¼ Sockets Plain ¼ End Caps Plain ¼ Elbo Plain/Female BSP Thread Reducing Bush Plain/Female BSP Thread Adaptor Socket Nipple Plain Socket/Spigot / Male BSP Thread Adaptor Socket BS Inch Metric Sockets Size (inch/mm) x x 0 x x ¼ x 0 x x x x 0 Hose Connector Plain Spigot/ Taper Hose Connector ¼ Equal Tees º Plain ¼ Cross Plain ¼ Barrel Nipple Plain ¼ Reducing Bush Plain ¼ ¼ ¼ ¼ ¼ ¼ * * * 9 Long Pattern. Tees Equal Plain/Female BSP Thread Adaptor Bush Equal Plain Spigot/Female BSP Thread ¼ Adaptor Bush Equal Plain Socket/ Male BSP Thread ¼ Adaptor Bush Reducing Plain Socket/Male BSP Thread ¼ ¼ Reducing Bushes (Short) Plain Spigot/Female BSP Thread x x x x Adaptor Nipple Plain Spigot/Male BSP Thread ¼ Adaptor Socket Plain Socket/ Female BSP Thread ¼ Tap Connector Plain Socket/ Female BSP Thread Hose Connector Plain Spigot/ Parallel Hose Connector ¼ 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

14 Process Pipeork PVC-U Flange Adaptors Process Pipeork PVC-U Flanges and Gaskets Flange Adaptors Serrated ¼ 0 Flange Adaptors Flat Flange Adaptors O-Ring Groove Penstocks See page 0 Site Start Up Geotechnics Manhole Solutions Concrete Pipe and Culvert Clay Drainage * 7 Full Face Flanges Drilled BS0 Table D&E ¼ E D Drilled to BS NP0/ * * * ¼ * Blanking Flanges Drilled BS0 Table D&E ¼ E D BS NP0/ ¼ EPDM For unions O-Rings and Gaskets Metric Equivalent 0 ¼ 0 0 FPM For unions 0 ¼ 0 0 Plastic Drainage Surface Water Drainage Flexible Couplings Stormater Management Rainater Harvesting Off Mains Drainage and Separators PE and Barrier Pipe Systems Cable Protection and Access Boxes Reinforcement and Ground Movement Damp Proof and Barrier Membranes Specialist Chemicals Hard Landscaping Flag and Kerb Linear Channel Drainage Access Covers and Gully Gratings Street Furniture Drilled to ANSI B. Class ¼* * * 7 Undrilled ¼ ANSI BS. Class ¼ Undrilled ¼ EPDM For flange adaptors 0 ¼ FPM For flange adaptors 0 Donload a copy of our Civils and Drainage Guide at.keyline.co.uk Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

15 Process Pipeork PVC-U Process Pipeork PVC-U Flanges and Gaskets Continued Adaptor Unions Branch Saddles O-Rings and Gaskets Metric Equivalent ¼ Flange Gasket EPDM Metric Equivalent 0 ¼ Flat Gaskets EPDM For Tap Connector 0 Flat Gaskets for Full Face Flanges EPDM BS 0 Tables D&E ¼ E D EPDM ISO/BS NP0/ ¼ EPDM BS 0:9, (ANSI BS. Class ) ¼ FPM BS 0 Tables D&E ¼ E D Flat Gaskets for Full Face Flanges (cont) FPM ISO/BS NP0/ ¼ FPM BS 0:9, (ANSI B. Class ) ¼ Adaptor Unions Plain socket/bsp female thread ¼ Plain socket/malleable Iron female BSP thread ¼ Plain socket/brass female BSP thread ¼ Adaptor Unions (cont) Plain socket/brass male BSP thread ¼ Plain socket metric/plain socket BS inch x x 0 x x ¼ x 0 x x Tank Adaptors Plain socket/parallel thread Plain socket ¼ Branch Saddles Saddle Single Branch x ¼ x x x ¼ x x x ¼ x x Branch Saddles (cont) Saddle Double Branch x ¼ x x x ¼ x x x ¼ x x Troughing See page Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

16 Process Pipeork PVC-U Process Pipeork PVC-U Threaded Fittings Union Ends, Bushes and Nuts Valves Elbo Female BSP Thread Reducing Bush Male BSP Thread/ Reduced Female BSP Thread Plugs Parallel Male BSP Thread Hose Connector Male BSP Thread Union End BS Inch Union Bush Female Parallel Thread ¼ Tees Equal Female BSP Threaded ¼ x x x x ¼ x x ¼ x Hexagon Nipples Male BSP Thread ¼ ¼ Plugs Tapered Male BSP Thread ¼ ¼ ¼ Threaded Union Female BSP Threaded ¼ ¼ ¼ Union End Female Parallel Thread ¼ ¼ ¼ ¼ Backnut Female Parallel Thread ¼ Ball Valve Type Seal Material EPDM EPDM EPDM EPDM ¼ EPDM EPDM EPDM EPDM EPDM FPM FPM FPM FPM ¼ FPM FPM FPM FPM FPM PVC-U ith solvent cement sockets BS inch. Without mounting inserts. Socket Female BSP Threaded ¼ ¼ End Caps Female BSP Thread ¼ ¼ Barrel Nipples Male BSP Thread ¼ Union Bush BS Inch Solvent Cement Socket ¼ Ball Valve Type ¼ Ball Valve Type ¼ Ball Valve Type ¼ PVC-U ith solvent cement sockets BS inch. Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 7

17 Process Pipeork PVC-U Process Pipeork PVC-U Valves Continued Metric Fittings for Solvent Cement Jointing Fittings for Solvent Cement Jointing Continued Ball Check Valves Type 0 ¼ PVC-U ith solvent cement sockets BS inch EPDM. Diaphragm Valves Type ¼ PVC-U ith solvent cement sockets BS inch EPDM. Variable Area Flometer Type Scale range (l/h) SK0-0 SK SK SK SK SK 0-00 Float in PVDF ith PVC-U union ends BS inch EPDM seals Trogamid T-tube. Pipe Grey Standard Length m Pipe Transparent Standard Length m Bend º Bend º Short Pattern 0 00 Elbo º Pro-Fit Elbo º 0 0 Solvent cement socket, solvent cement spigot in combination ith reducing socket. Elbo º Pro-Fit Elbo º 0 0 Solvent cement socket, solvent cement spigot in combination ith reducing socket. Tee º Equal Pro-Fit Tee º Equal 0 0 Solvent cement socket, solvent cement spigot in combination ith reducing socket. Tee º Tee º Reducing x 0 x x 0 x x x 0 x 0 x 0 0 x x 0 0 x x 0 x 0 x x x x 0 x x x x x x 0 x x x 7 x x x 0 x x x x x x x x x x x x x 0 x x 0 0 x x 0 0 x x 0 x x x x 0 x x 0 0 x x 0 0 x 0 x 0 0 x 0 x 0 00 x 0 x x 0 x 00 x 0 x x 0 x x 0 x x 00 x 0 x 0 x 0 0 x x 0 x 0 x x x 00 x x x x 00 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

18 Process Pipeork PVC-U Process Pipeork PVC-U Fittings for Solvent Cement Jointing Continued Fittings for Solvent Cement Jointing Continued Adaptor Fittings Cross Socket Equal Socket Equal Transparent 0 0 Barrel Nipple ith Solvent Cement Spigots on Both Sides Reducing Socket ith Solvent Cement Sockets x 0 x 0 0 x 0 x 0 Reducing Bush With Spigot and Solvent Cement Socket x 0 0 x 0 x 0 x x 0 x 0 x x 0 x x x x 0 x 0 Pro-Fit Reducing Bush / 0 / / / 0/ /0 0/ /0 / 0/ / 0/ /0 / / / /0 / 0/ /0 /0 /0 0/ /0 / 0/ 0/ 0/ / 0/ /0 / / / /0 / 0/ / /0 / 0/ / / / 0/ / / / / Solvent cement spigot in combination ith reducing socket. Reducing Bush Short With Spigot and Solvent Cement Socket x x 0 x x 0 x 0 x 0 x 0 0 x 0 x x 0 x x 0 x 0 x x 0 x x x x x x 0 x 0 x 0 x x x 0 0 x 0 x 0 0 x 0 x 0 x 0 0 x 0 00 x 0 00 x 00 x 0 00 x 0 x 0 x x 0 x 0 x 00 x x 0 x 0 x 00 x 0 x 0 0 x 0 0 x 00 0 x Reducing Bush Short With Spigot and Solvent Cement Socket (cont) 0 x x 0 x 00 x x x 0 x 00 x 00 x 0 00 x 00 x Cap Elbo º x ¼ x 0 x x x 0 x ¼ x x x * x * 0 x * With solvent cement socket and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. *ithout reinforcement, connection to plastic threads only. Tee º x ¼ x 0 x x x 0 x ¼ x x x * x * 0 x * With solvent cement socket, branch ith parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. *ithout reinforcement, connection to plastic threads only. Adaptor Socket x ¼ x 0 x x x 0 x ¼ x x With solvent cement socket and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. Adaptor Socket x x 0 x With solvent cement socket and parallel female thread Rp. Connection to plastic threads only. 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

19 Process Pipeork PVC-U Adaptor Fittings Continued Process Pipeork PVC-U Flange Adaptors and Flanges Adaptor Socket 0 x x x 0 x ¼ x x x x 0 x With solvent cement socket and NPT (ASTM) taper female thread. Connection to plastic threads only. Reducing Bush x ¼ 0 x x x 0 x x ¼ x With solvent cement spigot and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. Adaptor Bush Equal 0 x x x 0 x ¼ x x With solvent cement spigot and parallel female thread Rp. Connection to plastic threads only. Adaptor Socket-Nipple x x x 0 x 0 x x x x x 0 x ¼ 0 x x x x With solvent cement spigot/socket reducing and taper male thread R. Connection to plastic threads only. Adaptor Bush Equal x 0 x x x 0 x ¼ x x x x 0 x With solvent cement socket and taper male thread R. Connection to plastic threads only. Adaptor Nipple x 0 x x x With solvent cement socket and taper male thread R. Connection to plastic threads only. Adaptor Socket x 0 x x x 0 x ¼ x x x 0 x With metric and BS (ASTM) inch solvent cement sockets. Adaptor Socket, Brass/PVC-U x 0 x x x 0 x ¼ x x Brass ith taper male thread R and PVC-U solvent cement socket insert. Adaptor Socket, Brass/PVC-U x 0 x x x 0 x ¼ x x Brass ith parallel female thread Rp and PVC-U solvent cement socket insert. Manometer Adaptor Socket x ¼ x With solvent cement socket and female thread G. Reinforcing ring stainless A. Connection to plastic or metal threads. Hose Connector 0 0 With solvent cement spigot and tapered hose connection. Hose Connector With solvent cement spigot and parallel hose connection. Flange Adaptor Jointing Face Serrated 0 0 0* 00* * 0* * 00 * Combined flange adaptor (jointing face serrated and flat). Flange Adaptor Jointing Face Flat Flange Adaptor Jointing Face ith O-Ring Groove Fixed Flange Jointing Face Flat 0 0 * * 0* 0* 0* * Combined flange drill dimensions PN0 and ANSI. Fixed Flange Jointing Face Serrated 0 0 * * 0* 0* 0* * Combined flange drill dimensions PN0 and ANSI. Blanking Flange Jointing Face Serrated 0* * * 0* * * * * 0* 0* 0* 0 00 Hydro-Brakes See page Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

20 Process Pipeork PVC-U Unions for Solvent Cement Jointing Process Pipeork PVC-U Unions for Solvent Cement Jointing Continued Tank Adaptors Socket Union EPDM O-ring FPM O-ring Pro-Fit Union EPDM O-Ring EPDM O-ring 0 0 FPM O-ring 0 0 Union ith Union Ends Blank EPDM O-ring FPM O-ring Adaptor Union x 0 x x x 0 x ¼ x Plain socket metric/plain socket BS inch. Adaptor Union EPDM x 0 x x x 0 x ¼ x x FPM x 0 x x x 0 x ¼ x x PVC-U socket metric/stainless steel parallel female thread RP. Adaptor Union x 0 x x x 0 x ¼ x x FPM x 0 x x x 0 x ¼ x x Plain PVC-U socket metric/stainless steel taper male thread R. Adaptor Union 0 x x x 0 x ¼ x x x x Plain PVCu socket/malleable iron fem thread Rp. Adaptor Union 0 x x x 0 x ¼ x x x x Plain PVCu socket/malleable iron male thread R. Adaptor Union 0 x x x 0 x ¼ x x x x Plain PVCu socket/brass female thread Rp. Adaptor Union 0 x x x 0 x ¼ x x x x Plain PVCu socket/brass male thread R. Tap Connector 0 Adaptor Union 0 0 Tank Adaptor / 0/ /0 / 0/ /0 / PVCu union end ith PRO-FIT spigot. Chambers See page 9 Ducting See page Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

21 Process Pipeork PVC-U Process Pipeork PVC-U Union Ends, Bushes and Nuts Branch Saddles Valves Union End Solvent Cement Socket Union Bush Solvent Cement Socket Union Nut Branch Saddle Branch Saddle NBR Gasket Repair Saddle 0 0 Ball Valve Type Seal Material EPDM 0 EPDM EPDM EPDM 0 EPDM EPDM EPDM EPDM EPDM 0 EPDM FPM 0 FPM FPM FPM 0 FPM FPM FPM FPM FPM 0 FPM PVC-U ith solvent cement sockets metric. Without mounting inserts. Permanent Way Embankments Ball Valve Type 0 0 PVC-U ith solvent cement sockets metric. Ball Valve Type 0 0 PVC-U ith solvent cement sockets metric. Stations and Platforms Headalls See page 0 Car Parks Other Products See our Rail Guide for more information Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 7

22 Process Pipeork ABS Process Pipeork ABS Pipeork ABS Acrylnitrile-Butadiene-Styrene has high impact resistance even at very lo temperatures. The lo heat conductivity supports its use in cold and climate-controlled areas. In addition to the range of standard fittings, other components such as silicon-free mountings and scre joints are also offered. ABS pipes and fittings from GF Piping Systems are also offered for cooling equipment as a preinsulated system under the COOL-FIT brand. Ball Check Valves Type PVC-U ith solvent cement sockets metric EPDM. Butterfly Valve Type 7 Liner Material EPDM EPDM EPDM 0 EPDM 0 EPDM 0 EPDM EPDM FPM FPM FPM 0 FPM 0 FPM 0 FPM FPM Water Treatment Cooling Food and Beverage processing Shipbuilding Building Technology. Diaphragm Valves Type 0 0 PVC-U ith solvent cement sockets metric EPDM. Advantages: High impact strength even at lo temperatures Single installation via solvent cement joints Lo heat conductivity Halogen free. Standards: ISO, BS Variable Area Flometer Type Scale range (l/h) SK0-0 SK SK SK SK SK 0-00 Float in PVDF ith PVC-U union ends metric. EPDM seals Trogamid T-tube. Variable Area Flometer Type Scale range (l/h) SK00-0 SK SK SK SK SK Float in PVDF ith magnet, ith PVC-U union ends metric. Imperial Pipe Standard Length Metre ¼ * * * Metre Length. Fittings for Solvent Cement Jointing Bend º ¼ Bend º Short Pattern Long Radius Bend º ¼ Long Radius Bend º ¼ Elbo º ¼ Tee º ¼ Elbo º ¼ Tee º ¼ PVC-U lever handle ith ratchet settings. EPDM seals Trogamid T-tube. Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

23 Process Pipeork ABS Fittings for Solvent Cement Jointing Continued Process Pipeork ABS Adaptor Fittings Continued Tee º Reducing x x x ¼ x ¼ x x x x x x x x Barrel Nipple ith Solvent Cement Spigots on Both Ends ¼ Adaptor Fittings Socket ¼ Reducing Bush Long Pattern x Cap ¼ Reducing Bush Short Pattern x x x x ¼ x ¼ x ¼ x x x x x ¼ x x x ¼ x x x x x x x x x Adaptor Socket Nipple ¼ x x x x x x x x With solvent cement spigot/socket reducing and taper male thread R. Threaded Fittings Hexagon Nipple With taper male thread R. Connection to plastic threads only. Adaptor Socket Inch-Metric Size (inch/mm) x x 0 x x ¼ x 0 x x x x 0 With BS inch and metric solvent cement sockets. Barrel Nipple ¼ With taper male thread R. Connection to plastic threads only. Reducing Bush Short x x x x With solvent cement spigot and parallel female thread Rp. Hose Connectors With taper male thread R. Connection to plastic threads only. Adaptor Nipple x x x x ¼ x ¼ x x x x With solvent cement spigot and taper male thread R. Adaptor Fittings Elbo º x x x With solvent cement socket and parallel female thread Rp. Adaptor Fittings Socket x x x x ¼ x ¼ x x With solvent cement socket and parallel female thread Rp. Adaptor Bush Equal x x x ¼ x ¼ x x With solvent cement spigot and parallel female thread Rp. Adaptor Bush Equal x x x x ¼ x ¼ x x With solvent cement socket and taper male thread R. Plug With taper male thread R. Connection to plastic threads only. Threaded Socket With female parallel thread Rp. Connection to plastic threads only. Tunnelling See page 0 Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

24 Process Pipeork ABS Flange Adaptors Process Pipeork ABS Unions for Solvent Cement Jointing Flange Adaptor Jointing Face Flat Flange Adaptor Jointing Face Serrated ¼ Flange Adaptor With O-Ring Groove Union ¼ Union end: solvent cement socket. Union bush: solvent cement socket. Adaptor Unions Union End ¼ Solvent cement socket. Union Bush ¼ Solvent cement socket. Adaptor Union, ABS/PVC-U Backnut ¼ Parallel female thread Rp. Full Face Flanges Full Face Flange Jointing Face Serrated ¼ table E table D Solvent cement socket. Drilled to BS0 Table D&E. Full Face Flange Jointing Face Serrated ¼ Solvent cement socket. Drilled to BS Table NP0/. Full Face Flange Jointing Face Serrated ¼ Solvent cement socket. Drilled to ANSI B. Class. Full Face Flange Jointing Face Serrated ¼ Solvent cement socket. Undrilled. Adaptor Union, ABS/Malleable Iron x x x ¼ x ¼ x x Union bush: solvent cement socket ABS. Union end: malleable iron galvanised, parallel female thread RP. Union nut: ABS. Adaptor Union, ABS/Brass x x x ¼ x ¼ x x Union bush: solvent cement socket ABS. Union end: brass, parallel female thread Rp. Union nut: ABS. x x x x ¼ x ¼ x x Union end: PVC-U parallel female thread Rp. Union bush: ABS solvent cement socket. Connection to plastic threads only. Do not use thread sealing pastes that are harmful to ABS. Adaptor Union, ABS/PVC-U x x 0 x x ¼ x 0 x x Union end: PVC-U solvent cement socket metric. Union bush: ABS solvent cement socket BS inch. Union nut: ABS. See our Geotechnics Guide for more information Adaptor Union, ABS/Malleable Iron x x x ¼ x ¼ x x Union bush: solvent cement socket ABS. Union end: malleable iron galvanised, parallel male thread RP. Union nut: ABS. Adaptor Union, ABS/Brass x x ¼ x ¼ x x Union bush: solvent cement socket ABS. Union end: brass, taper male thread R. Union nut: ABS. Adaptor Union, ABS/PVC-U ¼ Union end: PVC-U solvent cement socket. Union bush: ABS solvent cement socket. Union nut: ABS. Tank Adaptor End Connection: Union With Solvent Cement Socket ¼ Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

25 Process Pipeork ABS Valves Metric Process Pipeork ABS Fittings for Solvent Cement Jointing Ball Valve Type ¼ ABS ith solvent cement sockets BS inch. Without mounting inserts. Ball Check Valves Type 0 ¼ ABS ith solvent cement sockets BS inch EPDM. Travis Perkins operates some of the leading brands in the industry, 0 businesses from more than,00 sites across the UK. Including: Benchmarx Benchmarx Kitchens and Joinery is a strictly trade only company supplying high quality kitchens, joinery and flooring and everything else to complete the job. Birchood Price Tools Birchood Price Tools (BPT) is a leading holesaler of poer tools, hand tools and site equipment, carrying a distinguished line-up of global brands. City Plumbing Supplies One of the UK s largest plumbers merchants and bathroom retailers, ith a dedicated national netork of branches and bathroom shorooms. CCF leading specialist distributors of ceilings, dryall, screeding, insulation, partitioning and fire protection to the construction industry. City Heating Spares City Heating Spares is the ne super-fast heating spares brand trading at selected City Plumbing Supplies branches. Variable Area Flometer Type Scale range (l/h) SK0-0 SK SK SK SK SK 0-00 Float in PVDF ith ABS union ends BS inch. EPDM seals Trogamid T-tube. Diaphragm Valves Type ¼ ABS ith solvent cement sockets BS inch EPDM. Direct Heating Spares Direct Heating Spares Limited ( DHS ) is a leading independent distributor of domestic heating spares in the UK ith national coverage. F & P Wholesale The independent merchants choice for heating, plumbing and bathroom products. BSS Industrial Pipeline and Heating Solutions A specialist distributor of pipeline, heating and mechanical services equipment serving customers across all industrial sectors ithin the UK and Ireland. Plumbing Trade Supplies PTS is a leading distributor of plumbing, heating, sanitaryare and reneable energy products to a ide range of customers, both public and private sector, from national house builders to the sole trading plumber. Travis Perkins One of the UK s leading builders merchants supplying more than 00,000 product lines to trade professionals and self-builders. Pipe Standard Length Metre Tile Giant Tile Giant is the fastest groing ceramics merchant in the UK. Toolstation Toolstation is a rapidly groing direct retailer of tools and hardare. Wickes One of the UK s leading DIY and Home Improvement retailers, operating over 00 stores across the country. Connections A leading distributor of plumbing fittings from leading brands and manufacturers. Solfex One of the largest specialist distributors in the UK of high quality reneable energy systems. Bend º Short Pattern 0 Bend º Elbo º Elbo º Tee º Tee º Reducing x 0 x x x 0 x x 0 0 x x 0 x x x x x x x x x x x 0 x x x x x 0 x x 0 0 x x 0 0 x x 0 0 x x 0 0 x x 0 00 x 0 x 00 x 0 x x 0 x Tee º Cross Socket Cap Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

26 Process Pipeork ABS Process Pipeork ABS Fittings for Solvent Cement Jointing Continued Adaptor Fittings Adaptor Fittings Continued Unions Reducing Bush Long x 0 0 x x x x 0 x Barrel Nipple With Solvent Cement Spigots on Both Ends Adaptor Fittings Elbo º 0 x x x 0 x ¼ x x With solvent cement socket and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. Adaptor Socket Nipple x 0 x 0 x x x x x 0 x ¼ 0 x x x x With solvent cement spigot/socket and taper male thread R. Connection to plastic threads only. Adaptor Nipple x With solvent cement spigot and taper male thread R. Connection to plastic threads only. Do not use thread sealing pastes that are harmful to ABS. Flange Adaptors Hose Connector 0 Unions Union end: Solvent cement socket. Union bush: Solvent cement socket. Adaptor Union, Stainless Steel/ABS x 0 x x x 0 x ¼ x x Union end: Stainless Steel L taper male thread R. Union bush: Solvent cement socket ABS. Union nut: ABS. Reducing Bush 0 x x 0 x 0 x 0 x 0 0 x 0 x x 0 x x x 0 x x 0 x x x x x x 0 x 0 x 0 x 0 0 x 0 0 x 0 00 x 0 x 00 x 0 x 0 x x 0 Adaptor Fittings Socket 0 x x x 0 x ¼ x x With solvent cement socket and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. Adaptor Fittings Reducing Bush 0 x x x 0 x x ¼ x With solvent cement spigot and parallel female thread Rp. Reinforcing ring stainless A. Connection to plastic or metal threads. Adaptor 0 x x x 0 x ¼ x x With solvent cement spigot and parallel female thread Rp. Connection to plastic threads only. Adaptor Socket x 0 x x x 0 x ¼ x x x 0 x With metric and BS inch solvent cement sockets. Flange Adaptor Jointing Face Serrated 0 0 Flange Adaptor Jointing Face Serrated (cont) Adaptor Union, Stainless Steel/ABS x 0 x x x 0 x ¼ x x Union end: Stainless Steel L, parallel female thread Rp. Union bush: Solvent cement socket ABS. Union nut: ABS. Adaptor Union, Malleable Iron/ABS 0 x x x 0 x ¼ x x Union bush: Solvent cement socket ABS. Union end: Malleable iron galvanised, parallel female thread Rp. Union nut: ABS. Kiosks and Cages See page Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 7

27 Process Pipeork ABS Process Pipeork ABS Unions Continued Valves Valves Continued Adaptor Union, Malleable Iron/ABS 0 x x x 0 x ¼ x x Adaptor Union, Brass/ABS 0 x x x 0 x ¼ x x Union bush: Solvent cement socket ABS. Union end: Brass, taper male thread R. Union nut: ABS. Adaptor Union, Brass/ABS 0 x x x 0 x ¼ x x Union bush: Solvent cement socket ABS. Union end: Brass, parallel female threads Rp. Union nut: ABS. Adaptor Union, Copper for Soldering, ABS x 0 x x x 0 x x Union end: copper. Union bush: solvent cement socket ABS. Union nut: Brass. Ball Valve Type Material EPDM 0 EPDM EPDM EPDM 0 EPDM EPDM EPDM EPDM EPDM 0 EPDM ABS ith solvent cement sockets metric. Without mounting inserts. Variable Area Flometer Type Scale range (l/h) SK0-0 SK SK SK SK SK 0-00 Float in PVDF ith ABS union ends metric. EPDM seals Trogamid T-tube. Variable Area Flometer Type Scale range (l/h) SK00-0 SK SK SK SK SK Float in PVDF ith magnet, ith ABS union ends metric. EPDM seals Trogamid T-tube. Site Start Up Geotechnics Manhole Solutions Concrete Pipe and Culvert Clay Drainage Branch Saddles x 0 x 0 x x For ABS pipes. Top saddle for solvent cementing. Bottom saddle and clamps, PVC-U. Outlet ith solvent cement socket. Ball Check Valves Type ABS ith solvent cement sockets metric EPDM. Diaphragm Valves Type ¼ ABS ith solvent cement spigots metric EPDM. Plastic Drainage Surface Water Drainage Flexible Couplings Stormater Management Rainater Harvesting Off Mains Drainage and Separators PE and Barrier Pipe Systems Cable Protection and Access Boxes Reinforcement and Ground Movement Damp Proof and Barrier Membranes Specialist Chemicals Hard Landscaping Flag and Kerb Linear Channel Drainage Access Covers and Gully Gratings Street Furniture Butterfly Valve Type 7 Liner Material EPDM 0 EPDM 0 EPDM EPDM ABS lever handle ith ratchet settings. Donload a copy of our Civils and Drainage Guide at.keyline.co.uk Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines 9

28 GRP Pressure Pipes GRP Pressure Pipes GRP is idely used ithin the UK Utilities industry, its lighteight construction and simple jointing methods rapidly increase construction speeds hen compared to alternative materials. Its high resistance to UV light, chemical resistance and high loading capacity ensure a long service life. Applications Hydro poer Trenchless installations Potable ater mains Waste ater and seage Poer station ater cooling lines. GRP Pressure DN-DN00, PN, PN0 L GRP Pressure DN-DN000, PN, PN0 L od Standard pipe length = m. m or m are available upon request. od DN Diameter Series od m (kg/m) Standard pipe length = m. m or m are available upon request. PN PN 0 SN 00 SN 0000 SN 0000 SN 00 SN 0000 SN 0000 m (kg/m) m (kg/m) m (kg/m) m (kg/m) m (kg/m) B B B B B B B B B B 0 B B B B B B B B B B B Additional sizes are available up to and including DN 00. Wall thickness and masses are for guidance only and are subject to plus/minus tolerances. DN Diameter Series od m (kg/m) Additional sizes are available up to and including DN 00. Wall thickness and masses are for guidance only and are subject to plus/minus tolerances. PN PN 0 SN 0000 SN 0000 SN 0000 SN 0000 m (kg/m) m (kg/m) m (kg/m) B B B B B B B B 7 B B 0 B B B B B B B B B Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

29 GRP Pressure Pipes GRP Pressure DN-DN000, PN, PN Precast Pressure Pipe A proven efficiency for over 00 years hich has been used for the folloing applications: L Sea outfalls Poer station cooling ater pipeork Seage pumping mains Seage treatment orks Industrial plant pipeork. Standard Joint Types Internal lining Reinforcement SL Welded Joint Permanent formork Mortar joint od Joint eld Mortar joint Steel cylinder External coating LL Welded Lap Joint (for closure) Standard pipe length = m. m or m are available upon request. Steel cylinder Reinforced concrete Adjustment ring Joint eld Joint eld End rings PN PN ER Joint Permanent formork Mortar joint SN 0000 SN 0000 SN 0000 SN 0000 DN Diameter Series od m (kg/m) m (kg/m) m (kg/m) m (kg/m) B B Steel cylinder Elastomeric sealing gasket Mortar joint, if necessary B B B B B B 7 0 B B 7 0 B B B B B B Additional sizes are available up to and including DN 00. Wall thickness and masses are for guidance only and are subject to plus/minus tolerances. Precast Pressure Pipes Internal Diameter External Diameter Effective Length (m) Approximate Weight (kg) / / / / / / / / / Benefits Design Service The requirements for each pressure pipe application are unique. A major advantage of the Bonna pressure pipe system is the inclusion of a free, in-house project design service hich provides: Design calculations Layout draings Installation manuals Maintenance manuals Optional site supervision. Durability Will ithstand full vacuum conditions High resistance to impact loading Abrasion resistant internal lining Lo hydraulic coefficient of friction High resistance to floatation Resistant to external climatic conditions Designed to ithstand ater hammer. Cost Effectiveness Optimal design for each project Most as dug material can be used as backfill Thrust blocks are not required for elded joints Cathodic protection is not required Pipeline curvature achievable through joint deflection. Versatility Unrivalled diameter range from DN 000 Installation by open cut or jacking Underater installation by float and loer, bottom to or jacking Joints can be elded, flanged, gasketed or custom made A ide range of factory produced fittings are available, to virtually any configuration. Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions. Utilities Pressure Pipelines

30 Other Products Civils Drainage Geogrids Street Furniture Landscaping Block Paving Surface Water Drainage Aggregates Cement Bricks Lintels Dry Lining Insulation Roofing Rendering Tool Hire Retaining Walls Blocks Flags, Kerbs and Edgings Modular Crates Utilities Pressure Pipelines Since the conditions of use are beyond their control, Keyline disclaim any liability for loss or damage suffered from the use of these data or suggestions.