COMBIVERT F6 DRIVE CONTROLER KW V EN

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1 COMBIERT F6 DRIE CONTROLER KW EN

2 CONTENT Sysem overview Benefis a a glance COMBIERT F6 ersions Funcional Safey Technical daa COMBIIS 6 Accessories KEB worldwide 2 PAGE

SYSTEM OERIEW Auomaion wih Drive sands as a synonym for opimally seleced combinaions of conrol and auomaion soluions wih he drive level a he end i is he key o successful machine conceps.

3 SYSTEM OERIEW Auomaion wih Drive sands as a synonym for opimally seleced combinaions of conrol and auomaion soluions wih he drive level a he end i is he key o successful machine conceps. Le he following pages inspire you wih regards o he diversiy and performance of he COMBIERT F6 drive conroller, and help you o find a soluion ha reliably mees your requiremens. SOFTWARE HMI C6 ROUTER CONTROL DRIES MOTORS 3

COMBIERT F6 - BENEFITS AT A GLANCE OPTIMALLY SELECTED

cos-effeciveness are he key requiremens for oday s drive

The single axis drive conroller COMBIERT F6, in he power

perfec exension of he KEB drive porfolio.

ypes, he various real-ime communicaion o higher-level

he cooling concep is he perfec drive conroller for every

The inuiive PC ool COMBIIS 6 makes he newly developed KEB

4 COMBIERT F6 - BENEFITS AT A GLANCE OPTIMALLY SELECTED COMPONENTS Flexibiliy, funcionaliy, efficiency and cos-effeciveness are he key requiremens for oday s drive sysem. The single axis drive conroller COMBIERT F6, in he power range from 4 o 400 kw is covering hese requiremens and is a perfec exension of he KEB drive porfolio. The COMBIERT F6 wih is capabiliy o operae differen moor ypes, he various real-ime communicaion o higher-level conrollers, he choice of inegraed Safey funcion modules or he cooling concep is he perfec drive conroller for every machine. The inuiive PC ool COMBIIS 6 makes he newly developed KEB drive plaform easy o handle. COMBIERT H6 POWER RANGE 0, kw Muliple axes appliacion COMBIERT S6 POWER RANGE 0,75 5,5 kw COMBIERT F6 POWER RANGE kw olage 200 / 400 Single-axis applicaionsolage 400 4

5 POWERFUL AND COMPACT DRIE BASED SAFETY inegraed Safey funcionaliy basic funcion STO in Sysem version addiional High Level Safey in Applicaion version ALL IN ONE - UNIERSAL MOTOR OPERATIONS conrol for synchronous, asynchronous, IPM or synchronous relucance moors Moor operaion wih encoder feedback or encoderless ASCL/SCL for precise speed conrol Moor emperaure monioring wih PTC, KTY or PT1000 sensors Two-channel muli-encoder inerface Inegraed GTR7 brake ransisor Inegraed brake conrol and brake supply REAL - TIME COMMUNICATION or simply serially Real-ime Eherne-based inerfaces CAN RS232/485 for diagnosics or display ANALOG & DIGITAL I/O suppors acual machine conceps wih 8 digial and 2 analog inpus 2 digial and 1 relay oupu 1 Analog oupu 0 10 HIGHLIGHTS uncompromising inegraion, highes perfomance modern realime communicaion sandards inegraed funcional safey paricular compac size Modular design, flexible cooling sysems 5

COMBIERT F6 - ERSIONS F6-K COMPACT HIGHLY INTEGRATED AND ECONOMICAL Highes inegraion, bes performance and a good price/ power raio. These are he benefis of he F6-compac version.

REALTIME ETHERNET INTEGRATED LCD DISPLAY LCD Operaor 00F6P00-1000 Eherne Operaor 00F6P00-2000 USB Operaor 00F6P00-3000 EherCAT OR ARAN KTY/PTC/PT1000 EALUATION and communicaion inerfaces as sandard

6 COMBIERT F6 - ERSIONS F6-K COMPACT HIGHLY INTEGRATED AND ECONOMICAL Highes inegraion, bes performance and a good price/ power raio. These are he benefis of he F6-compac version. FUNCTIONAL SAFETY INTERFACES CAN inerface Realime Eherne In addiion he inegraed Safey funcion STO as per ISO Perfomance Level e/iec SIL3 are available. REALTIME ETHERNET INTEGRATED LCD DISPLAY LCD Operaor 00F6P Eherne Operaor 00F6P USB Operaor 00F6P EherCAT OR ARAN KTY/PTC/PT1000 EALUATION and communicaion inerfaces as sandard CAN DIAGNOSTIC RS 232/485 BRAKE CONTROL 24 / 2 A MAINS CONNECTIONS wih sud erminals from housing size 6 HIGHLIGHTS Uncompromising inegraion, maximum performance Opimum price / performance relaionship Safey funcion STO according o ISO PL e / IEC SIL 3 Inegraed Real-ime EherCAT and as communicaion inerface CAN Diagnosis inerface 6

I/0 8 digial inpus 2 digial oupus 1 relay 2 analog inpus 1 analog oupu 24 DC supply STATUS LEDS F6-A APPLICATION MODULAR AND FLEXIBLE Modular and flexibiliy are he summerized characerisics of he

DIAGNOSTIC INTERFACE MULTI ENCOCER INTERFACES Resolver, EnDAT, HIPERFACE, BISS, SSI, Incremenal HTL/TTL, Incremenal oupu MOTOR TERMINALS wih sud erminals from housing size 6 REALTIME ETHERNET

7 I/0 8 digial inpus 2 digial oupus 1 relay 2 analog inpus 1 analog oupu 24 DC supply STATUS LEDS F6-A APPLICATION MODULAR AND FLEXIBLE Modular and flexibiliy are he summerized characerisics of he F6-Applicaion version. STO and speed/posiion relaed safey funcions as per ISO DIAGNOSTIC INTERFACE MULTI ENCOCER INTERFACES Resolver, EnDAT, HIPERFACE, BISS, SSI, Incremenal HTL/TTL, Incremenal oupu MOTOR TERMINALS wih sud erminals from housing size 6 REALTIME ETHERNET INTEGRATED EherCAT PROFINET IRT POWERLINK and communicaion inerfaces as sandard CAN DIAGNOSTIC RS 232/485 DC SUPPLY TERMINALS and braking resisor HIGHLIGHTS Flexible adapion in usage High Level Safey Funcion STO and SBC Safe Brake Conrol according o ISO PL e / IEC SIL 3 Opionally version Safey Module 3 wih up o hree addiional funcions including SSI, SS2, SEL, SLI, SLP, SOS, SLA, SDI, SLS, SSM, SMS, SAR, SSR and prepared for rela ime safey communicaion FSoE (fail safe over EherCAT) 7

KEB drives dual OSSD oupus for supply of he safe digial inpus (deecion of wire break,

8 HIGHLIGHTS possible download of encryped daa packes hrough machine conrollers modular safey concep dual channel ripple inerface for cascading funcional safey over muliple KEB drives dual OSSD oupus for supply of he safe digial inpus (deecion of wire break, shorcu and exernal supply) safe parameerizaion hrough COMBIIS 6 wih proeced operaion levels 8

FUNCTIONAL SAFETY SAFETY FUNCTIONS ACCORDING TO IEC 61508 - SIL3, ISO 13849 - PL e Wih he drive-based-safey, safey funcions are shifed ino he drive plaform and he coss of separae proecive devices are

9 FUNCTIONAL SAFETY SAFETY FUNCTIONS ACCORDING TO IEC SIL3, ISO PL e Wih he drive-based-safey, safey funcions are shifed ino he drive plaform and he coss of separae proecive devices are reduced. The drive conrollers COMBIERT F6 are prepared for he differen requiremens in heir modular srucure. In he compac version F6-K, STO is an on board inegraed componen. The applicaion version F6-A can be equipped wih differen safey modules. Depending on he requiremen, basic funcions wih he SM1 and a wide range of funcions are available wih he SM3, which are addressed via safe inpus and oupus and safe FSoE communicaion. The full Safey Sysem resuls in he ineracion of he drive conrollers wih he KEB C6 Safey PLC and he C6 Safey I / O s. F6-K F6-A F6-K ON BOARD F6-A MODULE 1 F6-A MODULE 3 STO STO + SS1 Safey over Brake acive STO 1 Safe Torque OFF SBC - Safe Brake Conrol Safe Torque OFF 1 1 Safe Sop 1 2 SBC SS2 SEL SOS S S1 S2 Safe Brake Conrol Safe Sop 2 Safe Emergency Limi S SLI S S1 SLP SOS SLA S SLI - Safely-Limied Incremen Safely-Limied Incremen 1 2 SLP - Safely-Limied Posiion Safely-Limied Posiion 1 2 SOS - Safe Operaing Sop Safe Operaing Sop 1 SLA - Safely-Limied Acceleraion Safely-Limied Acceleraion 2 SDI SLS 1 0 SSM SMS 1 Safe Direcion SLS - Safely-Limied Speed Safely-Limied Speed 1 2 Safe Speed Monior Safe Speed Monior SMS - Safe Maximum Speed Safe Maximum Speed SAR SSR 1 Safe-Acceleraion SAR - Range Range 2 1 Safe SSR - Safe Speed Range Range 2 9

COMBIERT F6 TECHNICAL DATA HOUSING 2 3 4 Device size 12 13 14 15 16 17 18 19 20 20 21 22 Mains phases 3 Raed oupu power [ka] 6,6 8,3 11 17 23 29 35 42 52 52 62 76 Typical raed moor power [kw] 4 5,5

max). [%] 150 / 216 150 / 180 Raed inpu curren 400 [A] 13 17 21 31 43 54,5 60 72 90 82 99 121 Raed inpu curren 480 (UL) [A] 11 14,5 18 27 35 44 48 62,5 78 71 85 106 Swiching frequency [khz] 8 8 4 4 2

10 COMBIERT F6 TECHNICAL DATA HOUSING Device size Mains phases 3 Raed oupu power [ka] 6,6 8, Typical raed moor power [kw] 4 5,5 7, , Raed oupu curren 400 [A] 9, , Raed oupu curren 480 (UL) [A] 8,2 10, Shor-erm curren limi (60 s / max). [%] 150 / / 180 Raed inpu curren 400 [A] , Raed inpu curren 480 (UL) [A] 11 14, , Swiching frequency [khz] Raed inpu volage (AC) [] 3-phases 400 (UL: 480) Inpu volage range (AC) [] ±0 Inpu volage range (DC) [] ±0 Mains frequency [Hz] 50 / 60 ±2 Oupu volage [] 3 x 0 U IN Oupu frequency [Hz] (higher oupu frequency on reques) Weigh IP20 [kg] 5, FLEXIBLE COOLING FOR DIFFERENT REQUIREMENTS In-buil version air cooling Through moun version air cooling In-buil version waer-cooling wih sainless seel pipes Through moun version waer-cooling wih sainless seel pipes 10

11 HOUSING 6 7* 8* 9* Device size Mains phases 3 Raed oupu power [ka] Typical raed moor power [kw] Raed oupu curren 400 [A] Raed oupu curren 480 (UL) [A] Shor-erm curren limi (60 s / max). [%] 150 / / 150 Raed inpu curren 400 [A] , Raed inpu curren 480 (UL) [A] 92, Swiching frequency [khz] Raed inpu volage (AC) [] 3-phases 400 (UL: 480) Inpu volage range (AC) [] ±0 Inpu volage range (DC) [] ±0 Mains frequency [Hz] 50 / 60 ±2 Oupu volage [] 3 x 0 UIN Oupu frequency [Hz] (higher oupu frequency on reques) Weigh IP20 [kg] 21,6 HOUSING H** W** D** AIR WATER (mm) (mm) (mm) in-buil hrough moun in-buil hrough moun X X X X X X X X X X X X 7* X X X X 8* X X X X 9* X X X X * in preparaion ** air cooled in-buil version D H W 11

configuraion Direc access o device documenaion 16 channel oscilloscope for exensive

12 COMBIIS 6 - THE TOOL FOR ALL TASKS COMBIIS 6 Free and easy-o-use sofware for sar-up, adminisraion and analysis Inegraed sar-up assisans (Wizards) for quick and easy configuraion Direc access o device documenaion 16 channel oscilloscope for exensive analysis On-line parameer lis comparison Parameerisaion of key safey indicaors and funcions 12

INTEGRATED DEELOPMENT ENIRONMENT COMMISSIONING ASSISTANT Complee user guidance hrough he commissioning process KEB Moor daabase, free for exensions Ani cogging Fieldbus diagnosic and opimisaion

compaible componens Display of all inerfaces and connecion componens Maerial number generaor Exensive expor funcion for quoe lis, Combivis Projec, Excel COMBIIS sudio 6 The inelligen auomaion suie

13 INTEGRATED DEELOPMENT ENIRONMENT COMMISSIONING ASSISTANT Complee user guidance hrough he commissioning process KEB Moor daabase, free for exensions Ani cogging Fieldbus diagnosic and opimisaion SYSTEM CONFIGURATION AS A NEW COMPONENT OF COMBIIS Access o complee KEB produc daabase Inuiive gear componen selecion and sysem configuraion using drag and drop Selecion assisan wih display of compaible componens Display of all inerfaces and connecion componens Maerial number generaor Exensive expor funcion for quoe lis, Combivis Projec, Excel COMBIIS sudio 6 The inelligen auomaion suie from KEB combines an assisan-guided componen selecion, fieldbus configuraion, drive parameerisaion, IEC projec generaion and moion conrol. Throughou he planning and layou phase, implemenaion of conrol sequences and muli-axis movemen profiles, o sar-up and fine uning, he user is suppored by a ool developed by experienced applicaion engineers. Wih a foundaion buil on libraries, devices and emplae daabases, rapid and simple soluions can be generaed for a wide range of applicaions. HIGHLIGHTS IEC Applicaions developmen Device and library daabase Produc configuraion Sar-up and diagnosis assisan COMBIIS sudio HMI inegraion Documen daabase 13

ACCESSORIES STABLE OPERATION IN INDUSTRIAL ENIRONMENT An EMC-complian assembly wih efficien conrol cabine and suppression sysem is he basis for safe operaion of machinery and equipmen.

1 PE COMBILINE Mains choke or harmonic filer L1.2 L2.2 L3.2 PE L1 L2 L3 PE COMBILINE HF Filer MAINS EMC FILTERS reduce he cable-fed emission o he required limis IEC 61800-3 - C1/C2.

14 ACCESSORIES STABLE OPERATION IN INDUSTRIAL ENIRONMENT An EMC-complian assembly wih efficien conrol cabine and suppression sysem is he basis for safe operaion of machinery and equipmen. The curren and volage limiing COMBILINE modules are opimally designed o mee he requiremens of he COMBIERT F6 drive conroller series and suppor he use hrough: L1 L2 L3 PE L1.1 L2.1 L3.1 PE COMBILINE Mains choke or harmonic filer L1.2 L2.2 L3.2 PE L1 L2 L3 PE COMBILINE HF Filer MAINS EMC FILTERS reduce he cable-fed emission o he required limis IEC C1/C2. Furher varians offer low leakage currens or he operaion of special mains neworks. L1 L2 L3 PE MAINS CHOKE reduce he inpu peak curren draw and he mains disorion. By smoohing he inpu curren draw, he lifeime of he drive is enhanced, in paricular a consanly high uilizaion. OUTPUT CHOKES AND FILTERS reduce he volage and curren sress of he moor winding. COMBIERT F6 U W PE COMBI FILTERS (EMC / OUTPUT CHOKE) space-saving combinaion, consisenly adaped and opimised o he drive conroller. SINE-WAE FILTERS proec he moor winding from volage peaks and allow he use of long moor cables. HARMONIC FILTERS reduce he low frequency mains disorion of B6-recifier supplied devices. These harmonic filers are he new innovaive soluion o comply o mos inernaional sandards. The inegraion o a swich gear layou is as simple as of mains chokes. SINE-WAE EMC FILTERS allow operaion of moors wih long moor cables even wihou screening. U1 U2 1 2 W1 Oupu choke or sine-wave filer W2 M 3~ PE PE HIGH PERFOMANCE FERRITE CORES reduces he values of du/d s also in he frequency range of he bearing currens. 14

15 KEB PARTNER KEB WORLDWIDE Ausria KEB Anriebsechnik Ausria GmbH Rizsraße Marchrenk Ausria Tel: Fax: info@keb.a Inerne: Belgium KEB Auomaion KG Herenveld Geraardsbergen Belgium Tel: Fax: vb.belgien@kebde Inerne: Brazil KEB Souh America - Regional Manager Rua Dr. Omar Pacheco Souza Riberio, 70 BR-CEP Poral do Sol, São Carlos Brazil Tel: robero.arias@keb.de France Sociéé Française KEB SASU Z.I. de la Croix S. Nicolas 14, rue Gusave Eiffel La Queue en Brie France Tel: Fax: info@keb.fr Inerne: Germany Headquarers KEB Auomaion KG Südsraße Barnrup Germany Telefon Fax info@keb.de Inerne: Germany Geared Moors KEB Anriebsechnik GmbH Wildbacher Sraße Schneeberg Germany Telefon Fax info@keb-drive.de Inerne: Ialy KEB Ialia S.r.l. Unipersonale ia Newon, Seimo Milanese (Milano) Ialia Tel: Fax: info@keb.i Inerne: Japan KEB Japan Ld , 2 - Chome, Takanawa Minao-ku Tokyo Japan Tel: Fax: info@keb.jp Inerne: P.R. China KEB Power Transmission Technology (Shanghai) Co. Ld. No. 435 QianPu Road Chedun Town Songjiang Disric Shanghai P. R. China Tel: Fax: info@keb.cn Inerne: Republic of Korea KEB Auomaion KG Room 1709, 415 Missy Su Seo Dong Gangnam Gu Seoul Republic of Korea Tel: Fax: vb.korea@keb.de Inerne: Russian Federaion KEB RUS Ld. Lesnaya sr, house 30 Dzerzhinsky MO Moscow region Russian Federaion Tel: Fax: info@keb.ru Inerne: Spain KEB Auomaion KG c / Mijer, Nave 8 - Pol. Ind. LA MASIA San Cuga Sesgarrigues (Barcelona) Spain Tel: Fax: vb.espana@keb.de Inerne: Unied Kingdom KEB (UK) Ld. 5 Morris Close Park Farm Indusrial Esae Wellingborough, Norhans, NN8 6 XF Unied Kingdom Tel: Fax: info@keb.co.uk Inerne: Unied Saes KEB America, Inc alley Indusrial Blvd. Souh Shakopee, MN Unied Saes Tel: Fax: info@kebamerica.com Inerne: KEB PARTNER WORLDWIDE:

16 Auomaion wih Drive KEB Auomaion KG Südsraße Barnrup Tel KEB F Subjec o echnical aleraions!

Technical Information. Application Note H6 AFE Master/Slave Operation. File name ti_dr_an-h6-afe-master-slave-00001_en.pdf Version 05/2018

Technical Information. Application Note H6 AFE Master/Slave Operation. File name ti_dr_an-h6-afe-master-slave-00001_en.pdf Version 05/2018 DC Technical Information Application Note H6 AFE Master/Slave Operation File name ti_dr_an-h6-afe-master-slave-00001_en.pdf Version 05/2018 2 2018 KEB Automation KG Content 1 Preface The described hardware