Please get the customer clearance/comment for us to proceed the machining and reassembly.

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1 Rajesh S From: Ramaswamy A R Sent: Thursday, April 28, :47 PM To: Gunasekaran M Cc: Mohammed Younos S; Manivel K; Rajesh S; Mohamed Ismail S; Rangaprasad S; Aravindhan K; Sriram V; M K Baranidharan; Raja Chacko Subject: RE: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting Attachments: RE: Kudgi - Comissioning Spares (Steam Blowing MOV); DT12001-MV-V9100_REV- P6_20_900_GT_WCC_ACT_Modified_End to End.pdf Sir, We have received the clearance Ref attached mail Pl. proceed. Regards ARR From: Gunasekaran M Sent: 23 April :15 To: Ramaswamy A R Cc: Mohammed Younos S; Manivel K; Rajesh S; Mohamed Ismail S; Rangaprasad S Subject: FW: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting ARR, Please get the customer clearance/comment for us to proceed the machining and reassembly. Thanks and best regards, M.Gunasekaran From: Manivel K Sent: 23 April :00 To: Mohammed Younos S Cc: Gunasekaran M; Rangaprasad S; M K Baranidharan; Raja Chacko; Suriyanarayanan S; Rajesh S Subject: RE: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting Younos, For point no 1, the overall length of the body as per drawing dimension is / 3 mm. But actual achieved dimension is 1289, instead of 1321 mm. And also cover bore y axis centre line to end face not equal for both side. One side mm & another side mm achieved (4mm variation). So please check with customer & provide clearance. We are waiting for your feedback. KM From: Mohammed Younos S Sent: 21 April :18 To: Rajesh S; Manivel K 1

2 Cc: Gunasekaran M; Rangaprasad S; M K Baranidharan; Raja Chacko; Suriyanarayanan S Subject: RE: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting For point number 2, Kindly proceed for machining of the pillar retainer plate sub assembly. Mohammed Younos S From: Rajesh S Sent: 21 April :59 To: Manivel K; Mohammed Younos S Cc: Gunasekaran M; Rangaprasad S; M K Baranidharan; Raja Chacko; Suriyanarayanan S Subject: FW: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting Importance: High Dear Manivel & Younos, Ref Discussion today with MG & SRP. The Following Machining Reworks to be done in the body & Pillar sub assembly 1. The Total Length of the Body as per GAD is 1321 mm ; we need to remove Gas cutting marks in both the welding ends ; after that, we will calculate & propose the Total length to Customer. Manivel to confirm the Final length after rough machining of welding ends 2. In Pillar assembly there is a 3 mm variation in concentricity between yoke plate & bottom plate ; when rectifying this by machining, 5mm in Total length of Pillar assembly will be reduced. Younos : Please Check & confirm point number 2. Thank you. Rajesh S From: Rajesh S Sent: 16 April :46 To: Suriyanarayanan S; Raja Chacko; S.M. Balaji; Bharathan R; Kalathiappan E; Prabhu G; Elumalai C; Mohamed Ismail S Cc: Gunasekaran M; M K Baranidharan; Parthasarathy M S; Rangaprasad S; Sriram V; Arun Kumar K; Buch Mihir; VIKASH KULSHRESTHA; Ravichandran DG; Aravindhan K; Ramaswamy A R; Muruganantham R; Karthikeyan S; Ravindran G; Hari K S; MV Ramana Subject: RE: Kudgi -20"900 Steam blowing valve - site return Strip Opening & Gemba Meeting AM Importance: High Dear Sir, Background : We have Received 20 Cl 900 Valve from Doosan Kudgi site for Repair at CBR Plant. MOM Made by Our Service Engineer annexed for your perusal ; Since it is difficult to repair at site, we have planned the repairing of valve at our plant. As observed by Service Engineer, the following parts are damaged 1. Stem 2. DISC 3. Gland Bush 4. Packing Ring 5. Seat Attached Mail contains the Photos of the Defective valve taken at Site. 2

3 Way Forward : The Below Valve is available nearby 2000 MT Testing Stand at B Building. We will strip open the valve by AM on We Request Presence of Design & QC Team during Strip open of the valve & Let us Brainstorm based on observations at shop floor to initiate the Root cause Investigation. EK Sir : Request you make ready the valve for dismantle on AM as per our discussion with SRP & MG today,. Thank you. Rajesh S From: Ramaswamy A R Sent: 15 April :18 To: Rajesh S; Mohamed Ismail S Cc: Gunasekaran M; M K Baranidharan; Parthasarathy M S; Rangaprasad S; Sriram V; Arun Kumar K; Buch Mihir; VIKASH KULSHRESTHA; Kalathiappan E; Ravichandran DG; Aravindhan K Subject: Kudgi - Comissioning Spares -20"900 Steam blowing valve - site return Importance: High SMI/SRh, We have received back steam blowing valve from Kudgi site for analysing the damage & for reworking. Valve is kept in B block(north side) area. Pl. send your action plan to complete the reworking as this valve is required for Unit 2 steam blowing. Priority High Regards ARR From: Govindaraj Ramaraj [mailto:govindaraj.ramaraj@doosan.com] Sent: 14 April :45 To: Sriram V Cc: Ramaswamy A R; Ramaswamy A R; Prakash Balaraman; Shreyas B Mangulkar; Arun Kumar K; Sriramkumar V; Kundan Kumar; VIKASH KULSHRESTHA Subject: RE: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Sir, Trailing mail valves are already reached your premises on 11 Apr 16 evening. Pls.let us know,when we can get this valves? Thanks & R.Govindaraj Quality & Expediting Tel: (D) govindaraj.ramaraj@doosan.com From: Govindaraj Ramaraj Sent: 11 April :48 To: Sriram V (sriram.v@lntvalves.com) Cc: Ramaswamy A R (ramaswamy.ar@lntvalves.com); Ramaswamy A R (ramaswamy.ar@lntvalves.com); Prakash 3

4 Balaraman; Shreyas B Mangulkar; Arun Kumar K (Arun.K@lntvalves.com); Sriramkumar V; Kundan Kumar; VIKASH KULSHRESTHA (Vikash.K@lntvalves.com) Subject: FW: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Sir, As advised by M/s.L & T we have despatched the commissioning valve 20 #900 to your premises. We going to start the stem blowing for Unit #2 parallelise. So this valves readiness is critical at site. Pls.let me know when we can get back the valves?. The same I have to inform site. Thanks & R.Govindaraj Quality & Expediting Tel: (D) govindaraj.ramaraj@doosan.com From: Hopyung Jeon Sent: 11 April :37 To: Govindaraj Ramaraj Cc: Karunanithy Posanguraja; Choulho Hwang; Sungick Park; Yongtae Kim; Jaeyeong Jang; Kundan Kumar; Minkyu Kim Subject: FW: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Mr. Govindaraj, As per following from site, you are requested to take necessary action for repair of Martyr Valve (MOV). Also please let us know when they can dispatch after rectification. From: Lalbabu Jha Sent: Saturday, April 09, :40 PM To: Hopyung Jeon <hopyung.jeon@doosan.com> Cc: Sungick Park <sungick.park@doosan.com>; Seokmun Youn <seokmun.youn@doosan.com> Subject: RE: Kudgi Comissioning Spares (MOV / Manual / RID) Dear Sir, We have sent the below mentioned materials to M/s L & T Valves, Coimbatore through vehicle no KA28A 4312 driver phone Please inform the same to L & T Valves concerned person. From: Parthasarathy M S [mailto:partha.ms@lntvalves.com] Sent: 07 April :39 To: Kundan Kumar Cc: Ramaswamy A R; Prakash Balaraman; Shreyas B Mangulkar; Arun Kumar K; Sriram V; Mohamed Ismail S; VIKASH KULSHRESTHA Subject: RE: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Mr Kundan Kumar, 4

5 Kindly recall my discussions with you 1 st April 2016 when we had proposed for return of the old valve [ Steam Blowing valve] to our works against the spare valve 20 received at your site. The spare valve had been received at your site on 31 st March and also had been since installed by now. Please note that sending the spares to your site is not going to help, as the valve cannot be repaired at site since as per our technician s observations the downstream side disc had got damaged, which can be rectified at our works only. Also we need to analyse the damage at our works. Therefore we again request you to return the valve to our works, address and contact person given below to enable us to repair and return back to your site at the earliest. L&T VALVES LIMITED. L&T CAMPUS, SECTOR W2, L&T BYPASS ROAD, PO BOX NO 4440, MALUMICHAMPATTI, COIMBATORE , INDIA, Ph No: Name of person to be addressed: Mr Mohamed Ismail S Ph No Regards M S Parthasarathy L&T Valves Chennai From: Kundan Kumar [mailto:kundan.kumar@doosan.com] Sent: 06 April :32 To: Parthasarathy M S Cc: Ramaswamy A R; Prakash Balaraman; Shreyas B Mangulkar Subject: RE: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Mr Parthasarathy, Please let me know availability of damaged parts. Thanks & Regards Kundan Kumar Doosan Power Systems India Pvt. Ltd. 16th Floor, DLF Square, Jacaranda Marg, Near NH 8, DLF Phase II, Gurgaon, Haryana , India Office: Mobile: From: Kundan Kumar Sent: 28 March :17 To: Parthasarathy M S (partha.ms@lntvalves.com) Cc: Ramaswamy A R; Prakash Balaraman; Shreyas B Mangulkar; Sungick Park; Hopyung Jeon; Minkyu Kim Subject: FW: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear Mr Parthasarathy, 5

6 As per attached MOM held at Kudgi site, 20 gate valve s parts (steam blowing line MOV 00LBA99041) got damaged during steam blowing. You are requested to please provide all damaged items and lapping tool to kudgi site urgently. Please find list of items as below. 1) Stem 1 No 2) Disc 1 No 3) Gland Bush 1 No 4) Packing Ring 1 No 5) Seat 1 No 6) Lapping tool 1 No Thanks & Regards Kundan Kumar Doosan Power Systems India Pvt. Ltd. 16th Floor, DLF Square, Jacaranda Marg, Near NH 8, DLF Phase II, Gurgaon, Haryana , India Office: Mobile: From: Sujin Rajan Sent: 26 March :48 To: Kundan Kumar Cc: Yeongyun Shin; Minsang Jeong; Rahul Kumar; Kapil Gupta; Jaeyeong Jang; Kyuman Park; Jeongwon Lee; Sungick Park; Youngsun Ji; Narendran Tkg; Govindaraj Ramaraj; Prakash Balaraman; Palaniselvakumar Subbiah Subject: FW: Kudgi - Comissioning Spares (MOV / Manual / RID) Dear sir, Kindly find here with attached file of U # 1 steam blowing line L &T valve passing mom Steam blowing line mov valve (00LBA99041) passing issue: valve spare parts damage condition Below 1.Stem stem damage condition 6

7 2. Gland bush bush damage condition 3. Gland ring Packing Ring damage condition 4. spring set Spring set damage condition 5, Disc 7

8 6.Seat Note: We need new spares and lapping tool Best regards, Sujin rajan 8

9 L&T Valves Limited The information contained in this and attachments thereto is confidential and may also be privileged for the sole use of the intended recipient(s) only. If you are not the intended recipient, please notify the sender immediately by and delete all copies of this .. you should not copy or use it for any purpose,nor disclose its contents to any other person which is strictly prohibited. 9

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