TITAN-360 PARTS MANUAL Chief Automotive Technologies A DOVER COMPANY

Transcription

1 TITAN-0 A DOVER COMPANY 00 Chief Automotive Technologies

2 TITAN-0 CHIEF'S LIMITED ONE-YEAR WARRANTY & LIABILITY Chief Automotive Technologies warrants for one year from the date of installation and/or purchase any of its products which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief's obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repairs made or attempted by others. CHIEF AUTOMOTIVE TECHNOLOGIES DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR'S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE.

3 TITAN-0! PARTS INFORMATION To order replacement parts for the Chief Titan-0, contact an authorized representative of Chief Automotive Technologies, 0-- (or toll free 00-- USA only) The parts lists in the Titan-0 Parts Manual (Part no. 0) represent what Chief Automotive Technologies. considers to be user installed. Other repairs should be deferred to an authorized representative. When contacting Chief Automotive Technologies by telephone or mail, provide the following information: name, name of business, business telephone number, and business address. Additional information needed when ordering: description of part (s) and part number(s). Also include the model number for which the part is intended. NOTE: Chief reserves the right to alter product specifications and/or package components without notice. CAUTION: Always use Chief Automotive Technologies authorized replacement parts with the Titan-0. When replacing any part make certain the part meets the original equipment requirements. Electrical Components All electrical cords and components must be replaced with Chief Automotive Technologies authorized replacement parts. Hydraulic Hoses The ¼ inch I.D., two wire hoses furnished with this product meet the requirements of SAE 00R, and have a working pressure of,000 PSI. They should not be used with any other system having a higher than,000 PSI output. All hydraulic components must be replaced with Chief Automotive Technologies authorized replacement parts.! Bolts/Fasteners All bolts and fasteners must be replaced with Chief Automotive Technologies, authorized replacement parts and must not be less than Grade (Class.). Any bolt used in a pulling clamp that is frequently tightened must be Grade (Class 0.). All bolt lengths and diameters must be equal to those installed at the factory. Chain The ½ inch tower chains furnished with this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Technologies, to meet the rigid requirements of the collision repair industry. If replacement is required, purchase only the original Chief product from an authorized Chief Automotive Technologies representative. The auxiliary /-inch chains available for this product are a special alloy frame straightening chain designed exclusively for Chief Automotive Technologies to meet the rigid requirements of the collision repair industry. If replacement is required, purchase on the original Chief product from an authorized Chief Automotive Technologies representative. CAUTION: DO NOT use the /-inch chain on towers. Labels Replacement SAFETY and WARNING labels are available in several languages, and may be ordered by contacting an authorized Chief Automotive Technologies representative.

4 TITAN-0 TITAN-0 ( SERIES SHOWN) 0 0

5 TITAN-0 ITEM 0 0 P/N Parts List DESCRIPTION Tape, Black Striping " Label, Caution - Excelerator Wheel Stops SM Tower Assembly Lid, Pump S Lift Leg Assembly, S Assembly, SM Complete 0 Series Pedestal Anti-Skid Tape, x 0 Weldment, Titan 0 Mainframe Ramp Complete, Titan 0, (Single) Weldment, Titan 0 Stiff Leg Weldment, Titan-0 Porta-Frame Decal, Titan-0 Tower Large Black Label, OEM Approved Round " Label, DRP Recommended " Star Decal, Mainframe Titan-0 Assembly, Crossmember TITAN-0 Assembly, 0-0 Ton Tower Label, Caution Operation Label, Serial Number Label, Patent Pending Label, Caution -Lift of Persons Prohibited Label, Caution Protect Foot Label, Warning, Do Not Position Yourself Label, Caution -Egress/Ingress Label, Important to Prevent Damage ANTI-SKID TAPE Anti-Skid Tape, / x / Mainframe

6 TITAN-0 FRONT TOWER ASSEMBLY 0 0 0

7 TITAN-0 ITEM P/N * Parts List DESCRIPTION Weldment, SM Tower Hose, " - MPX - FJX Hose,." - FJX - FJX Hose, " - MB - FJX Hose,." - FJX - MPX Fitting, Hyd -MJ -MJ -MJ Run T Needle Valve Straight Adapter, 00-- Pin, / x /" Spring Nut, /- Hex Slotted Fitting, Hyd -MJ -MJ Elbow Hose, " MB-FJX Screw, /-0 x " SHCS Screw, /-0 x. Socket Head Cap Double Hose Clamp Portable Gauge Assembly, Front S Clevis Assembly, SM Tower Head Front, SM Ram, Tower - " bore x 0 /" stroke, Double Ear Roller, " x /" Chain - S/POSI TRAK Collar Bolt, /- NC x -/" lg Washer, / Flat Assembly, Tower Collar Locking Knob Tower Chain w/hook, /" Machined Collar, S Gusset, EZ Liner Tower Leg Tower Tie Bolt Assembly Tower Lock Pin, S Self-Tapping Screw # x / Pin, Grooved for Cast Collar Nut, /- Hex Jam Snap Ring, HD for /" shaft Washer, Flat -."IDx."ODxGA-plated * NOT SHOWN IN EXPLODED VIEW

8 TITAN TON TOWER ASSEMBLY

9 TITAN-0 Parts List ITEM P/N DESCRIPTION 000 Washer, Thrust-."IDx."ODx.0" 00 Washer, /"id x / OD x.0" Thick Shim 00 HOOK, 0 TOWER 0 Roller, Inside Tower 0 Screw, /-NC x.00" Socket Head Cap 0 Bolt, /" x " Shoulder - /- Thread 0 Spacer, Tower Force Clamp 0 Assembly, Tower Outside Wheel 0 SCREW, /-NC X " SHCS 0 0 Washer, " OD x /" ID x.0" Thick 0 Screw, /- Socket Head Cap 0 Key, / x / x " 0 Dowel Pin, Dia. x." 0 Bar, Tower Linkage Driver 0 SHIM, 0 TOWER - GA 0 LOCK NUT, /-THD NYLON LOCK INSERT 0 Bolt, /" x." SHOULDER, /-THD 0 WASHER, FLAT /" TRIMMED 000 Hose, " MPX-FJX 0 00 Portable Gauge Assembly, Front S 00 Roller, " x /" Chain - S/POSI TRAK Collar 0 Assembly, Tower Collar Locking Knob 00* Tower Chain w/ Hook, /" x ' 0 Machined Collar, S 000 Tower Head, /" Chain 0-Ton Parts List ITEM P/N DESCRIPTION Bolt, /-0 NC x /" Long Guard, Fuzion Tower, Outside Roller 0 Pin, Grooved for Cast Collar 0 Decal, Tower Small Titan Spacer, 0-0 Ton Tower Outrigger 0 Pin, 0-0 Ton Tower Linkage Long 0 Pin, 0-0 Ton Tower Linkage Medium 0 Pin, 0-0 Ton Tower Linkage Short 0 Bar, 0-0 Ton Tower Float Linkage 0 Shim, 0-0 Ton Tower Outrigger.0" 0 Shim, 0-0 Ton Tower Outrigger.0" 0 Weldment, 0-0 Ton Tower Weldment, 0-0 Ton Sure Lock Weldment, 0-0 Ton Sure Lock Release 0 Weldment, Wide Sure Lock Shaft Assembly, 0-0 Ton Cylinder 0 DECAL, CAUTION ON ANGLE PULLS 0 Label, Warning, Force Clamp, Impulse 0 Label, Caution, Pinch-Point, Impulse 0 LABEL, CAUTION CROSSMEMBER POSITION Label, Warning, Do Not Position Yourself Snap Ring, HD for /" shaft 0 Washer, Flat -."IDx."ODxGA-plated 00 NUT, /-0NC LOCK JAM GR PL * NOT SHOWN IN EXPLODED VIEW

10 TITAN-0 0-TON CYLINDER ASSEMBLY ITEM P/N Parts List DESCRIPTION Adapter, -MP - MJ Female Coupling, /" NPT Hose, " MB-FJX Flange, /" Diameter Ram Bolt Ram, Tower-"borex0."stroke Dual Acting Run T, MP-MJ-MJ, 0--- Washer, " Internal Tooth Lock

11 TITAN-0 TOWER RING ASSEMBLY COMPONENTS 0 ITEM 0 P/N Parts List DESCRIPTION NUT, /-NC, GR, PL, HEX RING HALF, SM, FRT, UPPER, CTR RING HALF, SM, RR, LWR RING HALF, SM, FRT, UPPER, RT/L REAR HALF RING MACH./BEARING, NEW STYLE FRONT CENTER HALF RING MACH./BEARING, NEW STYLE LEFT - RIGHT RING MACH/BEARING, NEW STYLE WASHER, /" LOCK, SPRING, BLACK BOLT, /- NC x /", GR, BL Shim, ga. (.0) Tower Ring Shim, ga. (.0) Tower Ring Shim, 0 ga. (.0) Tower Ring

12 TITAN-0 LIFT ASSEMBLY COMPONENTS 0 0 0

13 TITAN-0 LIFT ASSEMBLY COMPONENTS ITEM 0 0 P/N HOSES NOT SHOWN IN EXPLODED VIEW: Parts List DESCRIPTION Plug, 0- Straight Adapter, 00-- w/ Orifice Straight Adapter, 0-- Fitting, Hyd -MJ -MP Elbow HOSE BLOCK, REAR, S Ram, Lift " bore x 0 /" stroke Spring, Stiff Leg.0" Wire BOTTOM LIFT LEG W/BUSHINGS Top Lift Leg Bolt, /"-NC x /" gr. Hex Weldment, Bolster Bar Valve Assembly, W/ Bracket Lift Stiff Leg Adjustment Screw Assembly NUT, /" Pin, SM Lift Cylinder to Deck Self-Tapping Screw # x / Street T, Thompkins 0-0 Weldment, Titan 0 Stiff Leg Weldment, Titan-0 Porta-Frame ADAPTER, MB - FP Bolt, /-0 NC x /" Long, Gr. Plated Snap Ring, HD for /" shaft Washer, " Thrust Plated HD Retaining Ring Pin, foot Cylinder Retainer ) 00 - HOSE 0" - RUNS BETWEEN TO HIGH SIDE - ITEM # / ITEM # ) - HOSE " - RUNS BETWEEN ITEM # / MANIFOLD BLOCK ) 0 - HOSE " - RUNS BETWEEN ITEM # / ITEM # ON CYLINDER ) 00 - HOSE " - RUNS BETWEEN LOW SIDE - ITEM # / MANIFOLD BLOCK

14 TITAN-0 PEDESTAL ASSEMBLY COMPONENTS 0

15 TITAN-0 PEDESTAL ASSEMBLY PARTS LIST ITEM 0 P/N OS00 Parts List DESCRIPTION BOLT, HEX, /- x /" Gr, ZP Hose, " MB - MPX Hose,." FJX-MPX Plug, /" NPT Socket Head Hex Plug, / NPT Hose, " FJX0M - MPX MANIFOLD BLOCK Lid, Pump S Weldment, Pedestal SM Bolt, /-0NC x / Hex, Black gr. Nut, /-0NC Hex Jam Gr Black Weldment, Titan 0 Mainframe Hose, " MPX - MPX Auxiliary Line Assembly, Titan Washer, /", Thrust Assembly, Oil Sistems Titan/SM Power Unit

16 TITAN-0 OIL SYSTEMS PUMP ASSEMBLY ITEM P/N 0 0 IT00 IT00 Parts List DESCRIPTION Assembly, Oil Sistems Basic Pump Assembly, Dual Acting/PO Check Module Block, Dual Acting/PO Check Adapter Block, Dual Acting/PO Check Assembly, / BSPP Plug Bolt, M x. x 0mm Socket Head Cap PO Check Piston Adapter, /" BSPP to / NPT Adapter, /" BSPP to / NPT PO Check, Oil Systems Inside PO Check, Oil Systems Outside Cartridge Valve, Oil Systems Pos/ Way Coil, Oil Systems V RAC DC Electronics Assy S

17 TITAN-0 ELECTRONICS BOX ASSEMBLY - COMPONENTS 0 ITEM P/N Parts List DESCRIPTION Decal, Warning - Entering Enclosure Nut, /-0 NC J Style Clip Screw, /-0 x /" Button Head Torx Plus Nut, #- Nylock / Conduit Lock, Tooth Nut Screw, - x Button Head Hex Power Cord, / SO Assembly, SM/Titan-0 Control Board Pig-Tail, Female Mini-Line Cord Nut, /-0 NC, Whiz Flange Lock, Pl Weldment, Oil Sistems Pump Bracket Formed Cover, Oil Sistems Pump Bracket Connector, Pos header.0 Pitch Bolt, /-0NC x /" Gr Plated STRAIN RELIEF CONNECTOR, /"

18 TITAN-0 TITAN MOVABLE CROSSMEMBER ITEM P/N Parts List DESCRIPTION PIN, CROSSMEMBER LOCK Weldment, TITAN-0 Crossmember Crossmember Lock, Titan-0 Label, Caution Crossmember, Personal Injury

19 R TITAN-0 AUXILIARY LINE ASSEMBLY COMPONENTS MARK VALVE SIDE OF HOSE AS A-SIDE MPX CABLE TIE (QTY OF REQUIRED) HOSE, 0" CHIEF P.N. 00 VALVE CHIEF P.N. 00 MP HOSE, " CHIEF P.N. 00 MP HOSE, " CHIEF P.N. 00 MP R MALE COUPLING, / NPT (REF - FASTER P.N. VVM--NPT-M) CHIEF P.N. 00

20 TITAN-0 TITAN WIRING BLOCK SCHEMATIC 0 POWER CORD, / SJEOOW GREEN WHITE BLACK CB AMP BREAKER M HYDRAULIC MOTOR ASSEMBLY BLACK WHITE GREEN SOL SOL HYDRAULIC MANIFOLD 0 BLACK WHITE GREEN BLACK WHITE GREEN V - GRD V - GRD PENDENT UP DN + L NEU GRD GREEN WHITE RED BLACK MINI LINE CORD ASSEMBLY TITAN PCB ASSEMBLY ITEM PART NO. REQ'D DESCRIPTION CB 0 CIRCUIT BREAKER PUMP MOTOR 0V A SOL NA ELECTRIC SOLENOID WITH HYD VALVE SOL NA ELECTRIC SOLENOID WITH HYD VALVE

21 TITAN-0 HYDRAULIC SCHEMATIC A B V V M

22 TITAN-0 NOTES: NOTES

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24 P.O. Box Grand Island, Nebraska 0- Phone: 0/- Fax: 0/- Chief reserves the right to alter product specifications and/or package components without notice. Part No. 0 Rev. /0 00 Chief Automotive Technologies