ENCORE S2426 and L2426

Transcription

1 ENCORE S226 and L226 Section II Parts and Service Manual (70200A) CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -27-

2 HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM CAUSE ACTION There is no solution flow. The solution flow does not stop. The machine does not remove all the water from the floor. The solution tank is empty. The solution valve is closed. There is an obstruction in the solution hose or filter. The solution valve or electric wiring is damaged. The solution module is defective. The solution valve is open. The solution valve or wiring is damaged. The solution valve is dirty There is a damaged seat and washer in the solution valve. The solution module is defective. The squeegee is up. The squeegee tilt is not correct. The recovery tank is full. The screen filter is dirty. There is an obstruction or damage in the squeegee, squeegee hose or standpipe. The vacuum motor is not running. The squeegee hose is disconnected, or damaged The squeegee blade is damaged, worn, or incorrectly installed. The gaskets on the cover of the recovery tank are damaged. Fill the solution tank. Open the solution valve. Remove the obstruction from the hose or filter. Repair or replace the valve or the electric wiring. Replace solution module Close or Clean the solution valve. Repair or replace the valve and the wiring. Clean the solution valve. Replace the seat and washer. Replace solution module. Lower the squeegee. To adjust See Figure 11, page 23. Drain the recovery tank. Clean the screen filter. Remove the obstruction or repair the damage. Check for tripped breaker. Have an authorized service person make repairs. Check and connect hose. Turn or replace the squeegee blade. Correctly install the squeegee blade. Replace the gaskets. The batteries do not give the normal running time. The battery terminals are dirty or damaged. The electrolyte level is too low. The batteries are not fully charged. The charger is damaged. The battery is defective. The batteries are disconnected. Brush is in heavy scrub setting. Clean the terminals and connectors. Replace the damaged cables. Charge the batteries. Add distilled water to each cell and charge the batteries. Charge the batteries for a full 16 hour charge. Have an authorized service person repair the charger. Check voltage of each cell while discharging. Connect the batteries. Adjust Pressure. Page -2- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

3 PROBLEM CAUSE ACTION The cleaning is not even. The machine does not run. The scrub brush or pad is worn. There is damage to the brush assembly, caster or the solution valve. The brush motor is not running The solution level is low. The machine loses power. Key or switch is off. Batteries are unplugged. Battery terminals are dirty. Batteries are discharged Replace the scrub brush or pad. Have an authorized service person make the needed repairs. Check for tripped breaker. Reset. Check for loose connections. Fill the solution tank. NOTE: If the problem continues consult an authorized service person. Reset the circuit breaker. Turn key or switch on. Check the battery connections. Check battery gauge and recharge NOTE: If the problem continues consult an authorized service person. CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -29-

4 Encore S226/ L226 Final Assembly Drawing 11/23/ Page -30- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

5 Encore S226/L226 Final Assembly Parts List 11/23/00 Qty Qty Ref. # Part No. Description L S A Assembly, Recovery Tank A Assembly, Control Panel L A Assembly, Control Panel S A Rear Cover A Screw, 10-2 x ½ SS 7000A Plate, Warning A Rivet, Pop 1 / A Assembly, Rear Panel L A Assembly, Rear Panel S Washer, /16 Flat Nut, /16-1 ESNA Washer, /16 Lock A Screw, /16-1 x ¾ A Assembly, Squeegee A Assembly, Squeegee Lift A Assembly, Traverse System L A Assembly, Non-Traverse System S Washer # A Assembly, Brush Head L A Assembly, Brush Head S A Nut, 3 /-16 ESNA A Washer, 3 / Flat SS A Hinge A Screw, ¼-20 x 1 /2 SS A Front Cover A Latch, Front Cover Ref Ref Rivet, /32 x 9 / A Assembly, Solution Tank 1 1 2* Page 12 Battery 7133 Battery 12V, 19 AH (wet - UT Post) Battery 12V, 19 AH (dry - UT Post) A Battery 6V, 20 AH (wet - Stud Post) 0137A Battery 6V, 20 AH (dry - Stud Post) 913 Battery, 6V 330 AH (wet - UT Post) 913 Battery, 6V 330 AH (dry - UT Post) A Series Battery Cable (Taper Style) A Series Battery Cable (Ring Style) Washer, /16 Fender 2 73A Screw, /16-1 x A Screw, /16-1 x 3 Hex A Washer, ¼ flat SS A Battery, Cable (Taper Style) A Battery, Cable (Ring Style) A Screw, ¼-20 x 3 / NI 10132A Lit Kit 1 1 NI 1731A Pad Driver Assembly A Pad Driver Assembly - 1 NI 012A Battery charger 1 1 NI 77092A Label, Gases 1 1 NI 77093A Label, Falling 1 1 NI 70226A Label, Battery 1 1 NI 30070A Accessory Bag 1 1 NI 10072A Parking Brake Assembly "L" 1 - NI 10073A Parking Brake Assembly "S" - 1 * See page 12 for installation. CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -31-

6 Encore S226/L226 Recovery Tank Assembly Drawing /00 Drawing #10062A A B #0 Recommended Torque 17 + or - inch pounds Page -32- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

7 Encore S226/L226 Recovery Tank Assembly Parts List /00 Ref. # Part No. Description Qty Screw, 10-2 x A Lid A Nut, 10-2 SS A Gasket, Lid 1 069A Strainer A Stand Tube O-Ring A Switch Kit, (Includes A, B, 9) 1 A 0002A Switch (included in Item ) 1 B 69A Relief, Strain (included in Item A) A Seal, Washer A Tank, Recovery A Latch, Recovery Tank A Washer, Nylon /16 x / x 1/ A Screw,.2 x 20 x.2, Shoulder A Strap, Hose Retainer A Screw, x ½ SS Xylan Coating A Hinge, Pin (included w/ item 10) A Housing, Connector(included in A) A Contact (included in A) A Nut, Strain Relief Lock Clamp, Hose A Hose, Drain Clamp, Hose Valve, Drain Screw, -1 x ½ PN A Chain Screw, 10-2 x 3/ Pan Drain, Valve Handle Gasket, Drain Valve A Hose, Squeegee Squeegee Stand Tube A Hose Clamp Hose Clamp A Housing, Vac Motor Connector Hose A Screw, ¼-20 x Hex A Washer, ¼ Flat A Motor, Vacuum (3-Stage) 1 100A Motor, Vacuum, (2-Stage Option) Gasket A Spacer Nut Screw, 10-2 x ¾ Nut, 10-2 Elastic A Strap 1 NI 3910 Valve Asm. (includes 23, 2, 2, 26, 27, 2) 1 NI 70226A Label, Battery Installation 1 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -33-

8 Encore S226/L226 Solution Tank Assembly Drawing /01 Drawing #10063A Page -3- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

9 Encore S226/L226 Solution Tank Assembly Parts List /01 Ref. # Part No. Description Qty Clamp, Hose A Hose, Drain A Tank, Solution 1 961A Valve, Battery Drain Clamp, Hose A Hose, Clear Vinyl Adapter, Hose 3/ MPT x ½ Hosebarb A Hose, Stretch A Adapter, Female Filter, Screen Adapter, Male, ¾ Barb x GHT Male Thread A Valve, Solution A Valve, Solution A Splitter A Nut, -32 ESNA SS A Latch A Screw, -32 x 1¼ SS A Screen, Fill (with hose retention) 1 130A Strainer (without hose retention) A Bracket, Latch Washer, Lock ¼ Screw, ¼-20 x ¾ SS Hex A Valve Assembly, Solution Shut-Off (incl. #9,12) A Bracket, Hose A Spring, Hose A Screw, 10-2 x ½ 2 NI 30162A Funnel (included w/kit 10177A) 1 NI 10177A Kit, Solution Fill 1 (includes #1-130A)(includes NI A) CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -3-

10 Encore S226/L226 Rear Panel Assembly Drawing /00 Drawing #1006A (L) Drawing #10067A (S) Page -36- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

11 Encore S226/L226 Rear Panel Assembly Parts List /01 Ref. # Part No. Description Qty Qty L S Nut, Washer, Starlock Nut, A Rectifier A Harness, Power L 1-013A Harness, Power S Screw, 6-32 x 7/ A Screw, x ¾ 1-110A Solenoid, Brush A Screw, ¼-20 x ½ Washer, Starlock, ¼ A Screw, ¼-20 x / A Panel, Rear Metal A Cable, Squeegee Lift Nut, Pal A Bolt, Shoulder, /16 x Washer, Flat /16 SS Spring A Lever, Squeegee Lift A Handle, Squeegee Washer, 3/ Starlock A Screw, 3/-16 x / A Plate, Vacuum Wear Screw, 10-2 x ½ A Plate, Squeegee Lift A Switch, Vacuum Lever A Screw, 6-32 x 1¼ PN A Nut, ¼-20 x.21h Nylock A Bracket, Power Connector A Cable, Assembly Console Grommet, slotted, Ref Ref A Solenoid, Main 1-110A Solenoid, Main A Harness, Traverse A Solenoid, Vacuum Screw, 10-2 x ½ A Control, Traverse A Low voltage Shutoff A Insulator, Mylar 1 1 NI 77093A Label, Falling Parts 1 1 NI 77092A Label, Gases 1 1 NI 709A 3/ Ring Terminal, NI #10 Ring Terminal, NI 019A Ring Terminal, /16-1 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -37-

12 Encore S226/L226 Control Panel Assembly Drawing /00 Drawing #1006A "L" and 10066A "S" Page -3- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

13 Encore S226/L226 Control Panel Assembly Parts List /00 Qty Qty Ref. # Part No. Description L S 1 13A Key (included w/item 3) Ref Ref 2 237A Screw, x ½ A Switch, Key A Panel, Key Switch A Screw, 10-2 x ½ SS Black Xylan 6 702A Washer, Switch Screw, Set -32 x ½ (included in item 29) A Traverse, Control Knob A Screw, x ½ PN Screw, A Harness, Potentiometer Assembly A Bracket, Traverse Switch Washer, 3/ Starlock A Switch, Reverse Washer Nut, Hex A Control Handle A Control Handle A Screw, ¼-20 x 1 /2 SS Ref Ref A Washer, ¼ SS Ref Ref 20 30B Control, Solution A Breaker, Circuit 2 Amp Traverse A Breaker, Circuit 0 Amp Brush A Breaker, Circuit 30 Amp Vac A Breaker, Circuit Amp Actuator A Label, Control L A Label, control S A Panel, Control, Metal B Meter, Battery A Switch, Brush Adjustment A Knob A Meter, Brush Screw, 6-32 x 3 / Washer A Housing, Switch & Lever A Lever, Switch A Spring, Switch A Switch, Forward/Reverse A Screw, x ½ SS Black Xylan A Label, Key Switch A Gasket, Panel A Gasket, Switch 1 1 NI 770A ¼ F.I.M.Q.D. 2 NI 7712A ¼ F.I.F.Q.D. 1 0 NI Meter, Hour (Optional) CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -39-

14 Encore S226/L226 Squeegee Lift Assembly Drawing 6/00 Drawing # 1007A Page -0- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

15 Encore S226/L226 Squeegee Lift Assembly Parts List 6/00 Ref. # Part No. Description Qty A Bracket Tube A Screw, 3/-16 x 1¼, Hex SS Lockwasher, 3/ LT Spring Type B Bracket, Pin A Washer, ¼ SS Screw, ¼-20 x ¾ Screw, ¼-20 x 1¼ Hex A Washer, 3/ Flat Nut, ¼ A Nut, 3/-16 ESNA A Screw, ¼-20 x 3¼ SS A Screw, /16-1 x ¾ A Nut, spacer A Squeegee, Pivot Arm A Nut, ¼ Nylock A Bracket, Squeegee A Mount, Squeegee A Nut, /16-1 Thin ESNA SS 1 19 Page 37 Cable, Squeegee Lift Ref 20 Page 37 Lift Handle Assembly Ref Palnut Ref Washer 1 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -1-

16 Encore S226/L226 Squeegee Assembly Drawing 10/00 Drawing # 1006A and 10129A Page -2- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

17 Encore S226/L226 Squeegee Assembly Parts List 10/ A 39" 32" Ref. # Part No. Description Qty Qty Screw, ¼-20 x ½ Hex SS Washer, ¼ Lock A Bracket, Squeegee Wheel B Wheel, Squeegee 110A Nut, ¼ A Bolt, Shoulder /16x 2¼ A Ring, 3 / ID Snap A Wheel, Guide, Inch Diameter A Channel, Squeegee Weldment A Channel, Squeegee Weldment A Latch, Squeegee Clamp Rivet, 3/16 x.0 Aluminum A Strap, Clamp, Squeegee Retainer A Strap, Clamp, Squeegee Retainer A Blade, Rear, Gum Rubber, A Blade, Rear, Gum Rubber, A Spacer, Squeegee A Spacer, Squeegee A Blade, Front Ribbed A Blade, Front Ribbed A Screw, 3 /-16 x A Nut, 3 /-16 Jam SS B Gasket A Knob A Shim, Squeegee Wheel A CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -3-

18 Encore S226/L226 Frame Axle Assembly Drawing 11/23/00 Drawing #10069A and 10070A Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

19 Encore S226/L226 Frame Axle Assembly Parts List 11/23/00 Traverse Non-Traverse Ref. # Part No. Description Qty Qty 1 700A Screw, ¼-20 x A Screw, /16-1 x ¾ Washer, /16 Lock Washer, flat / A Squeegee Mount Ref Ref B Frame Assembly A Caster, Assembly A Wheel Assembly A Wheel, Non Traverse A Transaxle w/mounting hubs A Non-Traverse Axle Assembly A Mount, Transaxle A Washer, flat 3 / SS Washer, 3 / Lock A Screw, 3 /-2 x 1 Hex SS 1 723A Ring, Snap Retainer A Washer, Nylon Washer, /16 Fender Screw, /16-2 x ¾ A Washer, Flat, ¼ SS A Nut, ¼-20 SS Thin B Wheel Cover A Screw, ¼-20 x ½ SS Washer, ¼ Starlock A Valve Solution Ref Ref 2 110A Nut, 3 /-16 ESNA Ref Ref A Washer, Flat 3 / SS Ref Ref 26 Ref Solution Tank Ref Ref Washer, /16 Ref Ref 2 73A Screw, 3 /-16 x 2 Ref Ref A Strap, Static A Hub, Transaxle (includes #9) A Label, Tie Down A Nut, 3 /-2 ESNA CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page --

20 Encore S226/L226 Brush Head Assembly Drawing /00 Drawing #10071A and 10061A Page -6- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

21 Encore S226/L226 Brush Head Assembly Parts List /00 Drawing #10071A and #10061A Qty Qty Ref. # Part No. Description L S 1 370A Washer, Spacer Nylon A Actuator A Plate, Nut A Switch, Lever B Switch, Whisker Washer, # Screw, 6-32 x A Mount, Switch A Pin A Bracket, Brush Head Pin, Hair 12 3A Screw, ½ x 20 x 1½ Washer * * 1 630A Bar, Linkage B Bearing, Sleeve Nut, ½-20 SS Washer, ½ Lock A Screw, ½-20 x 1 Hex Head A Pin, Brush Lift A Mount, Brush Head A Nut, ¼-20 ESNA.21 Height A Bracket, Brush Housing Screw, ¼-20 x ¾ SS Clamp, Hose A Nut, ¼-20 ESNA A Hose, Solution Clamp, Hose Screw, ¼-20 x 1½ A Solution Splitter Ref Ref A Plate, Brush Head Screw, -32 x / SS A Latch, Brush Housing A Housing, Left Brush A Skirt, Left A Screw, x / SS A Nut, T A Nut, -32 SS ESNA A Plate, Latch Brush Page 2 Brush/Pad Assemblies * Used only as required to square up linkage bar #1 to the frame. Qty Qty Ref.# Part No. Description L S Screw, /16-1 x ¾ Soc. 2-11A Screw, /16-1 x ¾ Hex B Gimbal Male A Motor, Adapter A Gimbal, Collar A Washer, Rubber Washer, /16 Lock Washer, Impeller Washer, Spacer Screw, 3/-16 x ¾ 9063 Washer, Lock 3/ A Skirt, Right A Housing, Right Brush A Keeper A Washer, ¼ A Wheel, Guide A Sleeve Guide Wheel A Screw, ¼-20 x 1¼ A Spacer, Brush Tilt Key (included w/item ) B Motor, Brush A Housing A Connector A Bushing, Swivel Adj., ¼ A Pin, Plunger A Spring, Plunger A Knob A Bushing, Swivel, 3/ A Nut, 3/-16 SS ESNA A Spring, Head Pressure A Washer, Flat, ¼ A Tube, Head Pressure A Switch, Actuator A Washer, ¼ A Screw, ¼-20 x 1¾ A Washer, 3/ Flat Ref Ref A Nut, ½-20 Jam S.S Washer, # A Screw, 10-2 x ½ A Insulator, Mylar 1 1 NI 77091A Label, Moving Parts 2 2 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -7-

22 Encore S226/L226 Optional Brake Drawing and Parts List 11/23/ A - "S" Model Ref. # Part No. Description Qty 1 11A Screw, /16-1 x ¾ A Pad, Brake A Brake, Bar L.H Nut, /16-1 ESNA Washer, Flat, / A Spacer 3 7 1A Screw, /16-1 x 1¼ A Lever, Brake Pedal A Cam, Brake A Rod, Brake A Nut, ¼-20 ESNA 12 0 Swivel, Rod, Brake A Washer, Flat, ¼ A Spring, Brake Asm A Washer, Flat Nylon A Brake, Bar R.H. 1 NI 77266B Label, Parking Brake 1 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

23 Encore S226/L226 Optional Brake Drawing and Parts List / A - "L" Model Ref # Part No. Description Qty 1 091A 2 603A Spacer A Tie, Cover Retainer A Nut, Brake Drive 1 012A Key, 3/32 Sq. x 1/ Lg A Cover, Vinyl A Screw Set (Brake Nut 2 to Motor Shaft) 10160A Brake, Asm. 2V 1 NOTE: Only use spacer (ref. #2) on transaxles that have a circular step and mounting nuts protruding from end of motor. The motor that uses the spacer can be identified by the motor brush caps protruding past the outside diameter of the motor. CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -9-

24 Encore S226/L226 Vacuum Motor Drawing and Parts List Drawing /00 TO Page -0- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

25 Encore S226/L226 Gearbox Assembly Drawing and Parts List /00 Form #23A Ref # Part No. Description Qty 1 76A Ring, Snap Seal, Oil, Small A Cap End 1 666A O-Ring a Bearing, Large A Shaft & Gear Bearing, Small 1 3A Housing 1 9 1A Seal, Oil Large 1 10 NI Darina EP2 Grease oz. CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -1-

26 Encore S226/L226 Brush Motor Drawing & Parts List /00 Motor Asm. 09B Seam Location Item Part No. Description Qty 1 67A Stator Frame Assembly (w/magnets & Clips) A Armature Assembly (w. B.E. & F.E. Bearings) Bearings B.E Bearing F.E. 1 * Commutator Bracket Assembly 1 (w/brush BRD Assembly Leads) 6 020A Commutator Bracket A Strain Relief Brush Board Screw A Brush Board Assembly (w/ Springs & Brushes) Brush Spring A Brush Assembly 12 67A Lead Assembly A Lead Assembly 1 * 1 Helical Washer A Thru Bolt A Shaft Key A B.E. Bracket Assembly (Gear Box) 1 * NOTE: Parts not available at this time. Page -2- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

27 Encore S226/L226 Transaxle Drawing /00 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -3-

28 Encore S226/L226 Battery Charger Drawing and Parts List /00 WARNING: All electrical repairs must be performed by qualified personnel only. Charger #012A: 2 volt, 2 amp D.C., 11 volt, A.C., 60 Hz. Charger #013A: 2 volt, 2 amp D.C., 230 volt, A.C., 0 Hz Charger Charger Ref. No. Description 012A 013A 1 Charger Case 1129A 112A 2 Transformer 13A 09A 3 Electronic Controller Kit 700A 200A Capacitor, 660 V.A.C Heat Sink Assembly Ammeter 0200A 0200A 7 Fuse Holder Strain Relief, A.C. Cord Strain Relief, D.C. Cord D.C. Cord Assembly 196A 196A 11 A.C. Cord Assembly 197A Housing, Red D.C. Plug Lock Key * NOTE: Parts not available at this time. Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226

29 Encore L226 Connection Diagram (0090A - W) 6/00 CLARKE TECHNOLOGY Operator's Manual - Encore S226/L226 Page -7-

30 Encore L226 Electrical Schematic (0090A-E) /01 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S226/L226