Index 2. Tapping technology 3. Type CGS / CGS-C 4. Type ST / STF (SlimTapper) 6. Type GS 8. Type SA 9. Summary 10. Tap Adaptor Guide 10
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1 TAPPING CHUCKS
2 INTRODUCTION Introduction 2 - Index 2 pg technology pg Chucks - CGS / CGS-C ST / ST (Slimper) GS SA adaptors - Suary Adaptor Guide adaptors type T / TC adaptors type TK 1 adaptors type EU 1 adaptors type EUK Accessories 2 2
3 INTRODUCTION TAPPING TECHNOOGY Thread quality Good thread quality means that the profile must be geometrically correct an that the surface fish is good. To obta full thread profile it is important that the axial force that affects the tap is very small. If the axial force exceeds a certa value the profile will be complete. All SPV SPINTEC:s tappg attachments are due to the ball bearg floatg designed to provide correct thread profile and counteract negative forces. To obta good thread fish it is necessary to use the correct tap as well as correct cuttg speed. In most materials you recieve a build up edge formation (UE) a certa cuttg speed area which gives bad surface fish. The tappg lapse should follow either over or under the sectioned area, see ig.. The aim should be for a tappg cycle that follows graph A. If the tappg lapse follows graph there is a risk that the thread fish will be bad. ig 1: Incomplete profile A CUTTING SPEED ig 2: ull profile ig : THREAD DEPTH When tappg NC-controlled drillg- and millg maches you can use either synchronized tappg or conventional tappg. SYNCHRONIZED TAPPING CYCE Synchronized tappg means that the spdle rotation speed x pitch are synchronized to the Z-movement of the mache. The tappg cycle always starts with an operative spdle. The advantage of synchronized tappg is accurate depth of the thread. The dis-advantage is that the tappg cycle is slow. ig. shows that when tryg to synchronize spdle- and Z-movement the retardation and acceleration will be limited. The tappg cycle will as a result of this be slow. The process follows graph ig. at the risk of complete thread profile. In case of modern maches with a very accurate synchronizg, rigid tappg is possible to use (the tap have no axial float). Normaly when usg synchronized tappg the tap must have an axial float to avoid big axial forces which gives complete thread profiles. CONVENTIONA TAPPING CYCE Conventional tappg cycle means that the spdle rotation and Z-movement must be prograed separately. The tappg cycle starts with full spdle rotation. The advantage is faster tappg cycle and that the tappg process can follow graph A ig. which means that you recieve a better thread fish. To obta a full profile when tappg conventional, a tappg attachment with ball bearg drive and axial float must be used. ig. shows the tappg process at conventional tappg. As you can see from the picture the tappg process can follow graph A ig. which means better thread fish. TAPPING SPEED TIE TAPPING SPEED TIE ig : ig :
4 TAPPING CHUCKS TAPPING CHUCKS TYPE CGS / CGS-C Suary Infitely adjustable thrust pressure. all bearg drive and floati mechanism elimates the axial force of the mache. Internal coolg up to maximum 0 bar. Operation structions are available for download on our website: Hard thrust pressure allows the tap to start cuttg iediately. pg range: CGS- CGS- CGS-2 CGS-2 Weldon shank - CGS * #0 - /1 1/ - / /1-1 1/ / - 1 / * T-C, tappg range - 1 D1 TK T 2 D1 [Shank] D 2 T TK adaptor CGS- W-2 0 0, T-/ TK- CGS-2 W , T-2/ TK-2 CGS-2 W ,0 T D = Sprg loaded backward floatg = Sprg loaded forward floatg Weldon shank - CGS-C for ternal coolg D1 Typ D1 [Shank] D 2 T TK Vikt adaptor TK T 2 CGS-C W-2 0 0, T-/ T-C CGS-2C W , T-2/ T-2C CGS-2C W ,0 T T-2C D = Sprg loaded backward floatg = Sprg loaded forward floatg
5 Shank D 2 T TAPPING CHUCKS TAPPING CHUCKS TYPE CGS / CGS-C TK CGS- K , T-/ TK- K , orsetaper shank - CGS CGS- K , T-/ TK- K , TK T 2 CGS-2 K 1 1 2,0 T-2/ TK-2 K 1 1 2, D CGS-2 K ,. T-2 2 = Sprg loaded backward floatg = Sprg loaded forward floatg orsetaper shank for drawbar - CGS Typ Shank K thread D 2 T TK adaptor adaptor CGS- K , T-/ TK- CGS- K , T-/ TK- K , TK T 2 CGS-2 K ,0. T-2/ TK-2 2 = Sprg loaded backward floatg = Sprg loaded forward floatg D Cyldrical shank - CGS Shank D1x1 / D 2 T TK adaptor D1 CGS- 1,x , T-/ 21.2x TK- CGS- 2,x , T-/ x TK- TK T 2 CGS-2 2,x ,2 T-2/ x TK-2 = Sprg loaded backward floatg = Sprg loaded forward floatg D
![Thread range: ST / ST ST / ST 1 ST / ST ST / ST ST - - 1 - - - 1/ - 1/ - / /1 - / /1-1 /1-1 ST - or ternal coolg for SPV SPINTEC tap adaptors (No floatg) D1 T D1 [Shank] D T ST-1 CT W-2 2 0, T-/ 1](/docs-images/83/87301403/images/6-1.jpg "1. 1.10 1.0 0. T-C* D ST-1 CT W-2 2 0 0, T-/ 21 1..10.0 1.21 T-C* * T-C, thread range - 1 ST - or ternal coolg for EU tap adaptors (No floatg) T D1 [Shank] D T adaptor adaptor ST- CEU W-2 2 0, EU-1 1.")
6 TAPPING CHUCKS TAPPING CHUCKS TYPE ST / ST (Slimper) Sumary Slim design gives together with SPV SPINTEC:s Weldon extensions and short /T Weldon shanks, long and slim tappg chucks with high precision. Short backward floatg, 2. Internal coolg for up to 0 bar pressure. Thread range: ST / ST ST / ST 1 ST / ST ST / ST ST / - 1/ - / /1 - / /1-1 /1-1 ST - or ternal coolg for SPV SPINTEC tap adaptors (No floatg) D1 T D1 [Shank] D T ST-1 CT W-2 2 0, T-/ T-C* D ST-1 CT W , T-/ T-C* * T-C, thread range - 1 ST - or ternal coolg for EU tap adaptors (No floatg) T D1 [Shank] D T adaptor adaptor ST- CEU W-2 2 0, EU D1 ST- CEU W-2 2 0, EU D ST- CEU W , EU ST- CEU W EU
![TAPPING CHUCKS TAPPING CHUCK TYPE ST / ST (Slimper) with floatg -2 to + Without ternal coolg for Rubberflex collets D1 [Shank] D max Collet ST- J W-2 2 2 1 0, J-2 1..0.. 2.0 1.](/docs-images/83/87301403/images/7-0.jpg "21 ST-1 J W-2 0 2 0 1 J0-1.0.0..0 2.0 D1 max ST- J W-2 1 1 1, J1-2 2.0.1.0.0.00, D = Sprg loaded backward floatg = Sprg loaded forward floatg Without ternal coolg for SPV SPINTEC tap adaptors D1 [Shank] D T ST-1 T W-2 2 2 0 0, T- 1 1.")
![.0. 2.0. 0. D1 T ST- T W-2 0 1 1 1 1, T-2 1.0.1.0.0.0,2 D = Sprg loaded backward floatg = Sprg loaded forward floatg Without ternal coolg for EU tap adaptors D1 [Shank] D EU ST- EU W-2 2 0 0, EU-1 1.](/docs-images/83/87301403/images/7-1.jpg "10.0. 2.0.10 0. D1 EU ST- EU W-2 0 2 0 1 0, EU-2 1.0.0..0.0 1, D = Sprg loaded backward floatg = Sprg loaded forward floatg or ternal coolg for SPV SPINTEC tap adaptors D1 [Shank] D T ST-1 CT W-2 2 2 0, T-/ 1 1.")
7 TAPPING CHUCKS TAPPING CHUCK TYPE ST / ST (Slimper) with floatg -2 to + Without ternal coolg for Rubberflex collets D1 [Shank] D max Collet ST- J W , J ST-1 J W J D1 max ST- J W , J , D = Sprg loaded backward floatg = Sprg loaded forward floatg Without ternal coolg for SPV SPINTEC tap adaptors D1 [Shank] D T ST-1 T W , T D1 T ST- T W , T ,2 D = Sprg loaded backward floatg = Sprg loaded forward floatg Without ternal coolg for EU tap adaptors D1 [Shank] D EU ST- EU W , EU D1 EU ST- EU W , EU , D = Sprg loaded backward floatg = Sprg loaded forward floatg or ternal coolg for SPV SPINTEC tap adaptors D1 [Shank] D T ST-1 CT W , T-/ T-C* ST- CT W , T-2/ ,2 T-2 C = Sprg loaded backward floatg = Sprg loaded forward floatg * T-C, thread range - 1 D1 T D or ternal coolg for EU tap adaptors D1 [Shank] D EU adaptor adaptor adaptor adaptor ST- CEU W , EU D1 EU ST- CEU W , EU , D = Sprg loaded backward floatg = Sprg loaded forward floatg
8 TAPPING CHUCKS TAPPING CHUCKS TYPE GS Sumary Internal taper makes it possible to combe with several different shanks such as orse taper, cyldrical shank etc. Infitely adjustable free axial movement (floatg) enables use with different pitch at multi-spdle tappg. Operation structions are available for download on our website: pg range: Hard thrust pressure makes the tap start cuttg iediately. GS- GS- GS #0 - /1-1 # - / - /1-1 1/ With ternal taper GS-E GS-E GS-2E K [er] 1 1 D m max T m T max TK m TK max adaptor - T- / TK- T- / TK- T-2 / TK , , , = Sprg loaded backward floatg = Sprg loaded forward floatg. or shanks and accessories, see page 2. TK loatg () T K D GS-E GS-E GS-2E
9 TAPPING CHUCKS TAPPING CHUCK TYPE SA Sumary uilt adjustable torque clutch Infitely adjustable free axial movement (floatg) enables use with different pitch at multi-spdle tappg. Extra long backward floatg (type NC) Adjustable thrust pressure (typ NC) Operation structions are available for download on our website: pg range: SA-1E SA-2E / 1 - /1-1 1/ SA for conventional maches Shank SA-1E K2 K K 1 T adaptor T , , , , 1, T-2 2 2,2 1. T K 1 SA-2E D D = Sprg loaded backward floatg = Sprg loaded forward floatg SA/NC for CNC maches SA-1E/NC Shank K2 K K 1 T adaptor T , , , ,,..0, T-2 T K 1 SA-2E/NC D 2 D = Sprg loaded backward floatg = Sprg loaded forward floatg
10 TAP ADAPTORS TAP ADAPTORS Sumary ong grippg area improves rigidity and thread quality. Precision control holds the tap and improves the thread quality. Internal channels for coolg along the tap (type TC). T, TC TK EU EUK adaptor guide pg chuck adaptor pg chuck adaptor pg chuck adaptor pg chuck adaptor CGS- CGS- CGS-2 CGS-2 CGS- C CGS-2 C CGS-2 C T-, TK- T-, TK- T-2, TK-2 T-2 T- C, T- T-2 C, T-2 T-2 C, T-2 GS-E GS-E GS-2E T-, TK- T-, TK- T-2, TK-2 SA-1E SA-2E T- T-2 ST-1 CT ST-1 T ST- T ST-1 CT ST- CEU ST- CEU ST- CEU ST- CEU ST- EU ST- EU T- C, T- T- T-2 T- C, T- EU-1 EU-2 EU-1 EU-2 EU-1 EU-2 T / TC without torque-clutch, with positive loc of the tap Range D D1 1 T- 2-2, -,0 1, #0 - / , D D1 T- - 1 # - /,0 -, ,1 -, , -, , , ,0 0.1 T-2 - /1-1 /,0 -, , - 2, , 0.0 0,2 0.0 T ,0 -, 0 0 / - 1 / , 1.
11 TAP ADAPTORS TAP ADAPTORS TYPE T / TC T- UNC UN 2 2,2 2,,, /1-1 / /1-2 /1-2,0 2,0 2,0,1,,0,00,0,, 2,00 2,2 2,2 2,0 2,0,1,,0,00,0,, UN UNC, G (R) 1-1, 2 2,2 2,, 1-1, 2 2,2 2,,, 1/1 /2 /2 1/ /2 /2 /2 /1 /1 / /1 1/ 2,0 2,0 2,0 2,0,0,0,0 2, 2, 2, 2, 2,0,00,0,00,0,,, ,,2,,, 2,,,,1, T T TC or coolg from the outside of the tappg chuck. or ternal coolg through the tap. or ternal coolg through the chuck but along the tap.
12 TAP ADAPTORS TYPE T / TC TAP ADAPTORS T- / T-C UNC UN T,, /1-1 / -1 / /1 - / - / /1-2 / -2 /1 - - /1-1 / -1 / -1,1,,0,00,0,,,00,,0 1 2,0 2,0,1,,0,00,0,,,,,00, * T, 1 1, 1 1 UN UNC 1/ /2 /2 /2 /1 /1 / / /1 /1 /, G (R) 1/ /,0,0,0,00,00,00 2,0,00,0,00,0,,, T 0- /1 / / /1 /1 / /1 / / 1 NPTS 1/ /,,2,,,,0,,,,,2,0,1 1,2 1, 1, 1,0 1,,2 2,,,,1,,,2,,1,,1,1,,2 1,0 1,2 1, 1, * 1* * 1* * 12* TC C 1C 1C 1C C 1C 1C 1C 2C TC C C C C 1C C 2C C C 2C 2C 0C C 0C C 2C 2C TC * Special dimension. Price on request.
13 1 TAP ADAPTORS TYPE T / TC TAP ADAPTORS T-2 / T-2C UNC UN T /1-1 / -1 / /1 - / - / - / / / - /1-2 / -2 /1 - - /1-1 / -1 / -1 / / / -,,00,, ,00,00,0 2,00,0,,,,,00,,, , T UN UNC /1 / / /1 /1 / /1 / 1/1 / 1/ / 1, G (R) 1/ / / / / 1,00,00, ,00,00 2,00,,,00,00,00 1,0 1,0 1 1, T /1 / / /1 /1 / /1 / 1/1 / 1/ / NPTS 1/ / /,0,,,,,2,0,1 1,2 1, 1, 1, 1,0 1, 1,,2 2,01,,,2,,1,,1,1,,2 1,0,2 1,2 1, 1, 1,2 1,2 1, TC C 2C 1C C 2C 1C C 21C C C C 2C 2C 2C C C TC 20C 2C 20C 20C C 2C C C 2C 2C 2C 2C 21C 20C 20C 2C C C TC
14 TAP ADAPTORS TAP ADAPTORS T-2 / T-2C UNC UN T TC / - / / / / -1 / / / UN UNC, G (R) ,00,00,0 2,00 2 2,,, ,00,0, T C C 2C 2C 21C 21C 2C 2C C C TC /1 / 1/ / 1 1 / 1 1 / / / / 1 1 1/ ,00,00 2,00 2 2,00 2,00,00 1,0 1,0 1 1,00, C 2C 2C 21C 2C 2C 2C 2C 2C NPTS T TC / 1/ / 1 1/ 1 1 / 1 1 / / 1 1 1, 1,0 1,,2 2,01, 2, 2, 2,1 1,2,1, 1,0 1,2 1, 1,2 1,2 1,0 21,1 1, 21, 2, 2, 2, TK with built torque clutch and positive loc of the tap Range D D1 1 TK- 2-2, -,0 2 #0 - / , TK- - 1 # - /,0 -, ,1 -, , -, ,2 0. 0,2 0. 0,2 0. D D1 TK ,0-1, ,0 -, , 2.1 1,1 2. 1
15 1 TAP ADAPTORS TYPE TK TAP ADAPTORS TK- UNC UN 2 2,2 2,,, ,2-2 - /1-1 / / -2 /1-2,0 2,0 2,0,1,,0,00,0,, 2,00 2,2 2,2 2,0 2,0,1,,0,00,0,, , 2 2,2 2,, 1-1, 2 2,2 2,,. UN UNC 1/1 /2 /2 1/ /2 /2 /2 /1 /1 / /1, G (R) 1/ NPTS 0- /1,,2,,,,0 2,,,,1,
16 1 TK- TAP ADAPTORS TYPE TK TAP ADAPTORS UNC UN, /1-1 / -1 / /1 - / /1-2 / -2 /1 - - /1-1 / -1,1,0,00,0,,,00,,0 2,0,1,,0,00,0,,,,, , 1 1, 1 1 UN UNC 1/ /2 /2 /2 /1 /1 / / /1 /1 /, G (R) 1/ /,0,0,0,00,00,00 2,0,00,0,00,0,,, NPTS /1 / /1 /1 / 1/,2,,,,0,,,,2,0,1,,,1,,2,,1,,1,
17 1 TAP ADAPTORS TYPE TK TAP ADAPTORS TK-2 UNC UN /1-1 / -1 / /1 - / - / - / / - /1-2 / -2 /1 - - /1-1 / -1 / -1 / / -,00,, ,00,00,,,,,00,,, UN UNC /1 /1 / / /1 /1 / /1 / 1/1 / 1/1 1, G (R) 1/ / / /,00,00, ,00,,,00,00,00 1,0 1, NPTS /1 / / /1 /1 / /1 / 1/1 / 1/1 1 1/ /,0,,,,,2,0,1 1,2 1, 1, 1, 1,0 1, 1,,2,,2,,1,,1,1,,2 1,0,2 1,2 1, 1, 1,
18 TAP ADAPTORS TAP ADAPTORS TYPE EU Typ EU Without torque clutch, with positive loc of the tap 2 1 Range D D1 1 2 D EU # ,. D1 EU # - / ,. EU-2-1 # - / EU-0 EU 2, 2 2,0,1,,00, 2,00 2,0 2,0,1, EU 1-1, 2 2,, 2,0 2,0 2,0,0,0 2, 2, 2, 2,0,00,0, EU 0-,,2,,, 2,,,,1,
19 1 TAP ADAPTORS TYPE EU TAP ADAPTORS EU-1 EU-2,,,1,,0,00,,,00 2,0 2,0,1,,00,0,,,, , 1,0,0,00 2,0,00,0, /1 / /1 /1,,2,,,,0,,,2,0 2,,,,1,,2,1,, ,,,00,, ,00,0,,,,,00,,, Contued on next page...
20 TAP ADAPTORS TAP ADAPTORS TYPE EU / EUK EU ,00, ,,00,00 1, NPTS /1 / /1 /1 / / /1 1/1 / /,0,,,2,0,1 1, 1, 1, 1,0 1,,2,1,,1,1,2 1,0,2 1,2 1, EUK With built torque clutch and positive loc of the tap 2 1 Range D D1 1 2 D EUK # ,. D1 EUK , # - / ,. EUK-2-1 0, # - / EUK ,0,1,,00, 2,00 2,0 2,0,1,
21 21 EUK-0 EUK-1 TAP ADAPTORS TYPE EUK TAP ADAPTORS 2 1-1, 2 2,, 2,0 2,0 2,0,0,0 2, 2, 2, 2,0,00,0, ,,2,,, 2,,,,1, ,,,1,,0,00,,,00 2,0 2,0,1,,00,0,,,, , 1 1,0,0,00,00 2,0,00,0, Contued on next page...
22 TAP ADAPTORS EUK-1 EUK-2 /1 / /1 /1,2,,,,0,,,2,0,,,1,,2,1,, ,,,00,, ,00,0,,,,,00,,, ,00,00, ,,00,00 1, /1 / /1 /1 / / /1 1/1 /,0,,,2,0,1 1, 1, 1, 1,0,2,1,,1,1,2 1,0,2 1,
23 TAP ADAPTORS ACCESSORIES QUICK-CHANGE CHUCK TYPE C Shank ternal taper D D adaptor C- C- C-2 J 1 J T- / TK- T- / TK- T- / TK- T- / TK- T- / TK- T-2 / TK D ARORS Shank taper etc 1 1 K 2 Cyl. x TR 1 x 1, K 1 K 2 K Cyl. 2 x TR 1 x 1, TR x 2 TR 2 x 2 K 2 K K TR 2 x 2 TR x * * 21* 21* * * * Includg nut WEDON EXTENSIONS WITH HOE THROUGH Weldon shaft Weldon ternal D1 D D RUEREX COETS OR JACOS-CHUCK or Collets ST- J ST- J ST-1 J ST-1 J ST- J ST- J J J 21 J J J 1 J 0 J 1 J 2, -,0, -,, -,0 2, -,1, -,,1 -,,0-1,0 1,0-2,0 2, -,0 2, -,0 2, -,0,0 -,0,0 -,0,0 -,0,0-1,0,0-1, NUT & KEY Nut D Key for nut ST- J ST-1 J ST- J ST- J ST-1 J ST- J 2 D 2
24 SPV SPINTEC also provides... High speed spdles - Converters - Deburrg maches - alancg Hydraulic chucks - ER-chucks - Weldon and various toolholders etc. SPV SPINTEC A OX, SE-1 0 ESKISTUNA, SWEDEN VISITING ADRESS: abriksgatan 1, SE- Eskilstuna TEEPHONE: + (0)1-1 TEEAX: + (0)1-1 E-AI: fo@spvsptec.se WESITE: - SPV Sptec A. All rights reserved. (issue: P01EN-00)
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