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1 21 rue La Nouë Bras de Fer Nantes - France Phone : +33 (0) info@systemplus.fr - website : November Version 1 Written by: Romain FRAUX DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 1
2 Glossary Table of Contents 1. Overview / Introduction Executive Summary Reverse Costing Methodology 2. Company Profile Analog Devices Profile MEMS Accelerometer Portfolio ADXL362 Characteristics 3. ADXL362 Physical Analysis Physical Analysis Methodology Package Package Characteristics & Markings Package Pin-Out Package X-Ray Package Opening Main Parts Package Opening Dies Bonding Process Package Cross-Section ASIC ASIC Dimensions ASIC Markings ASIC Delayering ASIC Cross-Section MEMS Accelerometer MEMS Accelerometer Dimensions MEMS Accelerometer Markings MEMS Accelerometer Bond Pads MEMS Accelerometer Cap Opening MEMS Accelerometer Cap Overview MEMS Accelerometer Sensing Area MEMS Accelerometer Sensor Details MEMS Accelerometer Cross-section 4. Manufacturing Process Flow Global Overview ASIC Process Flow Description of the ASIC Wafer Fabrication Unit MEMS Accelerometer Process Overview MEMS Accelerometer - Sensor Process Flow MEMS Accelerometer - Cap Process Flow MEMS Accelerometer - Wafer Bonding Process Flow Description of the MEMS Accelerometer Wafer Fabrication Unit Component Packaging Process Flow Description of the Assembly Unit 5. Cost Analysis Synthesis of the Cost Analysis Main Steps of Economic Analysis Yields Explanation Yields Hypotheses Die per wafer & Probe Test ASIC Wafer Cost ASIC Back-End 0 : Probe Test, Backgrinding & Dicing ASIC Die Cost MEMS Accelerometer Wafer Cost MEMS Accelerometer cost per Steps MEMS Accelerometer Die Cost Back-End: Packaging Cost Back-End: Packaging Cost per steps Back-End: Final test & Calibration Cost ADXL362 Component Cost (FE + BE 0 + BE 1) 6. Estimated Price Analysis Definition of Prices Manufacturer Financial Ratios ADXL362 Estimated Manufacturer Price ADXL362 Estimated Selling Price Contact by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 2
3 Executive Summary This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of the Analog Devices ADXL362 component. The ADXL362 is a 3-axis MEMS Accelerometer. It is suitable for applications that require long battery life expectancy, and where battery replacement can be impractical or dangerous (Hearing aids, Home healthcare devices, Motion enabled power save switches, Wireless sensors, Motion enabled metering devices). The ADXL362 provides measurement ranges of ±2g, ±4g, and ±8g. It consume only 1.8µA at a 100Hz output data rate and 270nA in motion sensing wake-up mode. Compatible with SMD process, the ADXL362 is provided in a 3x3.25x1.05mm LGA 16-pin package by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 3
4 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 4
5 Package Characteristics & Markings Package type: 16-pin LGA Dimensions: 3mm x 3.25mm x 1.05mm Pin pitch: 0.5mm Marking: 362X LH 5171 Package Top view Package side view Package back view (without solder mask) Package back view 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 5
6 Package Cross-Section PCB + ASIC 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 6
7 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 7
8 ASIC Dimensions 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 8
9 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 9
10 MEMS Accelerometer Cap Overview 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 10
11 MEMS Cross-Section - Sensor 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 11
12 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 12
13 MEMS Sensor : Process Flow 3/ by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 13
14 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 14
15 Main steps of economic analysis Front-End ASIC Front-End Cost MEMS Front-End Cost Back-End 0 Probe Test Cost Backgrinding & Dicing Cost Probe Test Cost Dicing Cost Back-End 1 Packaging Cost Final Test & Calibration Cost Component Cost ADXL362 We perform the economic analysis of the ASIC with the IC Price+ software. We perform the economic analysis of the MEMS and the packaging with the MEMS CoSim+ software by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 15
16 MEMS Accelerometer Front-End Cost 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 16
17 MEMS Accelero Front-End : Equipment Cost per Family 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 17
18 ADXL362 Component Cost (FE+BE 0+BE 1) 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 18
19 Contact Reverse costing analysis represents the best cost/price evaluation given the publically available data, completed with industry expert estimates. Given the hypothesis presented in this analysis the major sources of correction would lead to a +/- 10% correction on the manufacturing cost (if all parameters are cumulated) IC +/- 8% MEMS +/- 5% Packaging +/- 10% Test +/- 20% These results are open for discussion. We can re-evaluate this circuit with your information. Please contact us: 2012 by SYSTEM PLUS CONSULTING, all rights reserved. ADI ADXL362 3-Axis Accelerometer 19
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