Related catalogs. CD-ROM for Catalog NC Trademarks. Power supplies SITOP power ST 70 KT 10.1

Transcription

1 Catalog NC siumerik & simodrive Automatio Systems for Machie Tools

2 Related catalogs SIMATIC Products for Totally Itegrated Automatio ad Micro Automatio : E86060-K4670-A111-A ST 70 Power supplies SITOP power : E86060-K2410-A101-A KT 10.1 SIMATIC HMI Huma Machie Iterface systems : E86060-K4680-A101-B ST 80 The offlie Mall of Automatio ad Drives : E86060-D4001-A110-C CA 01 Idustrial Commuicatio Idustrial Commuicatio for Automatio ad Drives : E86060-K6710-A101-B IK PI A&D Mall Iteret: CD-ROM for Catalog NC 60 Trademarks E86060-D4460-A101-A No.: Order siumerik & simodrive s Additioal catalog iformatio 2004 AG Siemes Copyright All product desigatios may be trademarks or product ames of Siemes or supplier compaies whose use by third parties for their ow purposes could violate the rights of the owers. Data i iches are oly applicable for export i accordace with the Germa regulatios cocerig uits of measuremet. CD-ROM for Catalog NC I the CD-ROM that accompaies Catalog NC , you will fid: Iformatio about plaig/cofigurig based o the techical documetatio; additioal techical documetatio ca be foud uder: docoweb Dimesio drawigs of our motors (PDF/DXF format) Glossary for the explaatio of terms ad fuctios NCSD cofigurator for determiig Order Nos. for SINUMERIK ad SIMODRIVE compoets Catalog NC 60 i electroic form (PDF format) Hardware ad software requiremets Itel Petium 333 MHz or higher Miimum 128 MB of RAM Scree resolutio 1024 x 768 pixels 4 x CD-ROM drive Widows 9x/NT 4.x/2000/XP Acrobat Reader MS Iteret Explorer 5.5 ad ewer Start Isert the CD-ROM ito the CD-ROM drive. The program starts automatically. If the AutoRu fuctio is ot activated i your system, start file "start.hta" from the CD-ROM usig the Widows Explorer. Note Istallatio is ot ecessary to view the iformatio o this CD-ROM. This does ot apply, however, whe usig the NCSD cofigurator or dimesio drawigs i DXF format. Hotlie Please sed ay questios or suggestios to: motiocotrol.docu@erlf.siemes.de

3 SINUMERIK & SIMODRIVE Automatio Systems for Machie Tools Catalog NC Supersedes: Catalog NC Itroductio 1 Overview of fuctios Operator compoets CNC cotrols Positioig modules Export iformatio 2 Operator paels Hadheld uits Machie cotrol paels Keyboards, Storage devices Housig systems 3 The products i this catalog are also icluded i the CD-ROM catalog CA 01 : E86060-D4001-A110-C Cotact your local Siemes represetative for further iformatio Siemes AG 2004 HMI software Basic compoets Operator cotrol ad programmig Ope Architecture Motio Cotrol Iformatio System Tools SINUMERIK Solutio Providers 4 SINUMERIK 802S/802C/802D SINUMERIK 810D/840Di/840D FM 353/FM 354/FM Sychroous motors 1FT6/1FK6/1FK7/1FN1/1FN3/ 1FW6/1FE1/2SP1 1FL3 stepper motors Gear uits 6 Asychroous motors 1PH7/1PH4/1PM4/1PM6/1PH2 Gear uits 7 The products ad systems described i this catalog are maufactured uder applicatio of a quality maagemet system certified i accordace with EN ISO 9001 (Certificate Registratio No QM) ad EN ISO (Certificate Registratio No UM). The certificates are recogized i all IQNet coutries. Measurig systems SIMODRIVE sesor Coverter systems MOTION- CONNECT cables ad coectios Icremetal ecoder Absolute ecoder Hollow-shaft measurig system Diagostic device 8 SIMODRIVE 611 SIMODRIVE POSMO FM STEPDRIVE 9 Power cables Sigal cables MPI cables PROFIBUS cables Legth codes 10 s Services Mechatroics support Repair service cotract Retrofit Traiig/documetatio Siemes Measuremet Systems 11 Appedix Approvals Idexes 12

4 Welcome to Automatio ad Drives We would like to welcome you to Automatio ad Drives ad our comprehesive rage of products, systems, solutios ad services for productio ad process automatio ad buildig techology worldwide. With Totally Itegrated Automatio ad Totally Itegrated Power, we deliver solutio platforms based o stadards that offer you a cosiderable savigs potetial. Discover the world of our techology ow. If you eed more detailed iformatio, please cotact oe of your regioal Siemes parters. They will be glad to assist you. 1/2 Siemes NC

5 Siemes NC /3

6 Etheret Totally Itegrated Automatio iovatios for more productivity With the lauch of Totally Itegrated Automatio i 1996, we were the first oes o the market to cosistetly implemet the tred from equipmet to a itegrated automatio solutio, ad have cotiuously improved the system ever sice. Whether your idustry is process- ad productio-orieted or a hybrid, Totally Itegrated Automatio is a uique "commo solutio" platform that covers all the sectors. Totally Itegrated Automatio is a itegrated platform for the ERP Eterprise Resource Plaig Etheret MES Maufacturig Executio Systems Etheret Productio Order Maagemet Productio Operatios Recordig Material Maagemet Equipmet Maagemet Cotrol SIMATIC NET Idustrial Commuicatio SINAUT Telecotrol System SIMATIC Software SIMATIC Machie Visio Idustrial Idustrial Etheret Safety Itegrated Idustrial Wireless Commuicatio/ MOBIC PROCESS FIELD PROFIBUS SIMATIC PC-based Automatio AS-Iterface GAMMA istabus Buildig Techology Micro-Automatio ad Actuator-Sesor Iterface Level ECOFAST IP65 Decetral Automatio System 1/4 Siemes NC

7 etire productio lie - from receivig to techical processig ad productio areas to shippig. Thaks to the system-orieted egieerig eviromet, itegrated, ope commuicatios as well as itelliget diagostics optios, your plat ow beefits i every phase of the life cycle. I fact, to this day we are the oly compay worldwide that ca offer a cotrol system based o a itegrated platform for both the productio ad process idustry. SIMATIC IT Framework Productio Modeler Plat Iformatio Maagemet Detailed Productio Schedulig Product Specificatio Maagemet System Laboratory Iformatio Maagemet System SINUMERIK Numeric Cotrol SIMOTION Motio Cotrol System SIMATIC HMI Huma Machie Iterface SENTRON Circuit Breakers SIMATIC Distributed I/O SIMATIC PCS 7 Process Cotrol System SIMATIC Cotroller/ Automatio System PROFIBUS PA Field Istrumetatio/ Aalytics HART Sesor Techology IQ-Sese SIMOCODE-DP Motor Protectio ad Cotrol SIMODRIVE SINAMICS Drive Systems Siemes NC /5

8 Mold-makig ad tool-makig - How to shape up your mold-makig You ca oly develop tailored products ad systems for differet tasks if you are acquaited with the practical requiremets. Uder the motto "Productivity i motio", Siemes offers iovative, sector-specific cotrol solutios for all aspects of mold-makig ad tool-makig. Speed, precisio ad perfect surface quality without the eed for time-cosumig re-workig are the mai objectives i mold-makig ad tool-makig. A particularly powerful techology for solvig complex ad demadig machiig tasks is high-speed cuttig HSC. HSC stads for high-speed precisio millig. Siemes automatio techology has defied a completely ew visio of CNC. The cotrol offers you everythig required for highly productive mold-makig ad tool-makig, such as: 7 High-speed machiig with Look Ahead 7 Traversig with feedforward cotrol ad o followig errors 7 Acceleratio with jerk limitatio 7 NURBS iterpolatio 7 Advaced 5-axis fuctios tested i practice 7 Active vibratio absorptio 7 Compesatio of mechaical faults 7 Itegratio of iteral measurig systems 7 Comprehesive safety routies 7 Optimized complete solutio with the SIMODRIVE 611 digital coverter system With SINUMERIK & SIMODRIVE fit for every sector: 7 Automotive idustry 7 Die maufacture 7 Aerospace 7 Cosumer goods idustry 7 Power egieerig The motio cotrol systems from Siemes also demostrate their superior performace i other key sectors, such as i mechaical egieerig, electrical egieerig, trasport systems, medical egieerig ad coveyig techology. SINUMERIK & SIMODRIVE - The complete rage for maximum demads 7 SINUMERIK 840D powerlie 7 SIMODRIVE coverter system 7 Sychroous/asychroous motors The moder cotrol cocept has a cosistet, modular desig ad allows users to rapidly ad efficietly select their cotrols for various customer requiremets ad techologies. The compact modular SIMODRIVE 611 drive system with digital couplig provides a high power desity with miimum istallatio space requiremets. The modular system permits the combiatio of regulated feed drives ad mai spidle drives to create a drive group. 1FN liear motors that perfectly iteract with SINUMERIK 840D powerlie ad SIMODRIVE 611 eable the axis speed ad acceleratio of machie tools to be take to ew heights. 1/6 Siemes NC

9 Workshop maufacturig Powerful software for millig ad turig ShopMill ShopMill powerful software o a powerful platform. ShopMill is the ew shopfloor-orieted user ad programmig iterface for millig ad drillig - based o our SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie, which have bee tried ad tested worldwide. Three differet program variats ca be selected: 7 G-code programs of CAD/CAM systems 7 G-code programs directly at the machie ad 7 ShopMill workstep programmig Workstep ad G-code programs are desiged for 2-D to 2½-D machiig. For 3-D machiig, the G-code programs of CAD/CAM systems must be used. ShopTur ShopTur Practical software o the latest SINUMERIK platform. ShopTur is the latest remedy for icreased productivity i your workshop. A shopfloor-orieted operatig software for turig ad millig that will lay the foudatio for your future success. ShopTur provides a easy itroductio to CNC techology with simultaeous complete CNC availability ad is based o the SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie cotrols. Easy programmig steps i a practical dialog - without DIN. ShopTur ecompasses the complete kow-how of experieced operators. It ca therefore be used by ayoe - without excessive programmig work ad without the eed for i-depth CNC kow-how. All programmig fuctios are graphically supported ad positioig commads are etered i alphaumeric text. You program your workpiece easily step-by-step ad simultaeously check the iput o the scree. Siemes NC /7

10 Solutios for Powertrai TRANSLINE 2000 The system solutio for high volume productio The system solutio offers: 7 A itegrated cotrol cocept for: Trasfer lies Flexible productio lies Assembly lies Rotary trasfer machies CNC machies PLC-cotrolled machies Hadlig systems 7 Distributed, digital cotrol ad drive cocept 7 Optimized itegratio of hardware ad software 7 Stadardized software structures ad commuicatio 7 Selected compoets from the SIMATIC, SINUMERIK ad SIMODRIVE system families As the market leader i cotrol techology for Powertrai solutios, we have already bee able to uderlie our system competece for automatio solutios i umerous projects. Our customers iclude all the leadig automobile maufacturers worldwide. Our worldwide service, soud advice, excellet traiig, ad the fact that you are always dealig with a experieced, reliable parter, are further good reasos for cotactig us. Distributed, digital cotrol ad drive cocept. Solutios for Powertrai TRANSLINE 2000 support distributed cofiguratios o a digital basis. Distributed cofiguratios mea, i particular, lower costs thaks to stadardizatio, fast commissioig, ad the servicefriedly ad maiteace-friedly machies. Optimized itegratio of hardware ad software. This meas that you ca achieve a optimal automatio solutio for all cotrol tasks. From the simple hydraulic uit to the itegrated high-speed machiig module. Stadardized software structures ad commuicatio over PROFIBUS DP ad Idustrial Etheret. All the PLCs are programmed usig graphical programmig methods such as S7-HiGraph or S7-Graph. This permits uiform PLC ad NC diagostics at mai operator cotrol paels ad uit operator cotrol paels. For operators ad machie maufacturers, we offer a trasparet graphical user iterface o our Solutios for Powertrai TRANSLINE 2000 HMI operator paels. PROFIBUS DP is used for commuicatio betwee the statios ad the host PLC. Coectios to cotrol systems are made usig Idustrial Etheret iterfaces. Iterfacig to the maagemet level is esured whe usig this idustrial stadard. The Motio Cotrol Iformatio System MCIS fuctio blocks ad the eps Network Services ca be used withi the scope of this cocept without ay problems. The advatages are: 7 Stadardized protocol 7 Start-up, diagostics, data backup 7 Direct couplig of SINUMERIK ad SIMATIC S7 ET 200 distributed I/Os AS-Iterface compoets Selected compoets from the SIMATIC, SINUMERIK ad SIMODRIVE system families. To keep spare parts ivetories as small as possible ad therefore to reduce costs for maitaiig a stock of spare parts for the machie user, selected compoets from the SIMATIC, SINUMERIK ad SIMODRIVE system families are used. The uiform desig of SINUMERIK ad SIMATIC S7-300 makes it easy to expad the system o the modular priciple. 1/8 Siemes NC

11 Stadardized cotrol uits sigificatly reduce the processig time. With Solutios for Powertrai TRANSLINE 2000, you ca cofigure a automatio solutio that matches your task precisely. For machie maufacturers, the beefits are: 7 Lower cofigurig costs ad shorter project egieerig times 7 The optio of prefabricatio 7 Cosiderably lower cablig outlay ad therefore ehaced reliability of wirig ad operatioal reliability 7 Shorter start-up times thaks to advaced commissioig ad commissioig of smaller uits i parallel for greater trasparecy. Ecoomical productio thaks to higher availability. If you are a machie operator, a distributed cofiguratio will allow you to sigificatly icrease the availability ad productivity of your productio lies ad therefore improve their efficiecy. This is achieved by: 7 Fast localizatio of sources of error, sice all compoets are desiged accordig to a uiform stadard 7 Service-friedliess ad maiteace-friedliess through simple, recurrig programs 7 Shorter start-up ad acceptace times thaks to modular software 7 Shorter machie traiig times 7 Reduced, cost-cuttig stockig of spare parts Coclusio: The time take to complete a project is cosiderably reduced. Etheret TCP/IP Master cotrol Loadig gatry OP/TP PP 012 MPI SINUMERIK 840D powerlie SIMODRIVE CP PG/PC PROFIBUS DP Etheret TCP/IP ET 200 ET 200 OP/TP SINUMERIK 840D powerlie CP OP/TP SINUMERIK 840D powerlie CP PP 012 MPI SIMODRIVE PP 012 MPI SIMODRIVE ET 200 ET 200 ET 200 ET 200 G_NC01_EN_00161a Siemes NC /9

12 eps Network Services Potetial for iovatio i service ad maiteace It is the objective of eps Network Services to icrease the productivity ad availability of machies ad to optimize service ad maiteace processes worldwide. This service is based o a Iteret platform. It supports the compay-wide service ad support processes. To esure to the greatest extet possible that faults do ot occur, eps Network Services provide the works maiteace departmet ad the machie maufacturer with utilities that permit cyclic evaluatio of the status of the machie as well as of idividual machie compoets. Particular emphasis is placed o parts subject to wear, such as bearigs ad guides. Uplaed dowtimes ca be reduced cosiderably. Test procedures are available that are based o stadards, such as the circularity test or sychroism test. With the tred aalysis, the test results ca be evaluated over the complete life-cycle of a machie. Predictive ad targeted plaig of repairs ad optimizatio of ispectio ad maiteace are therefore possible. The maiteace persoel recogize which spare parts have to be available i the right place at the right time depedig o the process ad use. Beefits: 7 Reduced maiteace costs 7 Icreased plat availability 7 Ehaced productivity eps etwork server INTERNET Machie maufacturer Service Stadard Web browser Firewall Firewall Firewall Idustrial Etheret LAN Plat maiteace Stadard Web browser Machie operator HMI Productio G_NC01_EN_ /10 Siemes NC

13 Motio Cotrol Iformatio System MCIS The key to higher productivity The Motio Cotrol Iformatio System offers a complete spectrum of powerful software modules for productio machies that esures that the machies are optimally itegrated ito your IT eviromet. They support a large badwidth of differet fuctio areas: 7 MDA/PMT/PDA productio data maagemet 7 DNC CNC program maagemet 7 TDI tool data maagemet 7 TPM maiteace maagemet 7 RCS service maagemet 7 RPC computer lik With the Motio Cotrol Iformatio System MCIS, you ca ehace the productivity ad reliability of your machie tools by perfectly itegratig the machies ito the process chai. For maufacturig, this meas: 7 The smooth coordiatio of plaig, dispositio ad executio 7 Shorter settig-up times ad greater efficiecy 7 Reduced machie dowtimes 7 Simplified fault aalyses CNC programmig Idustrial Etheret DNC Cell/Plat For the etwork itegratio of your complete machie park TDI Cell Tool iformatio is available throughout the etwork DNC statio RCS DNC Machie/IFC You ca upload CNC programs to your SINUMERIK directly over the etwork... PG/PC + mobile TDI Idet Coect No-cotact writig ad readig of tool data through code carrier MDA Cell Trasparecy i the productio cell Customer host computer (iterface to RPC) TDI Overview/Plaig/ Toolhadlig... To esure that productio is ot iterrupted due to a missig tool TPM Machie For prevetive maiteace MDA Machie/IFC Trasparecy at the CNC thaks to machie data ad productio data acquisitio RPC SINUMERIK For exchagig cotrol data with your host computer/software solutio i the productio group G_NC01_EN_00037a Siemes NC /11

14 NCSD cofigurator for SINUMERIK & SIMODRIVE - Itelliget selectio aid for cofigurig SINUMERIK ad SIMODRIVE compoets Customized systems ca be assembled quickly ad easily startig from selectio of the CNC through to assigig operator compoets right up to cofigurig the drives. Beefits: 7 Simple tree structure ad clear avigatio 7 Variable module selectio ad sequece 7 Cofiguratio of sub-compoets ad complete systems 7 Order optimizatio thaks to automatic recalculatio whe the cofiguratio is modified 7 Costat testig of all selected compoets for cosistecy ad reliability of iteractio 7 Geerated parts lists ca be loaded ito the iteractive CA 01 catalog 7 Parts lists are completed by freely eterig order umbers 7 Laguages: Eglish, Frech, Germa, Italia ad Spaish icluded The CNC, operator compoets, HMI software, SIMATIC S7-300 I/Os, coverter system, motors ad measurig system are all selected i the same maer. Motors ca be selected usig the or by meas of a motor wizard based o speed, torque or output. The matchig power sectio ad appropriate cables are automatically assiged to the motor. The cable legths ca the be specified applicatio-specifically. The NCSD cofigurator provides up-to-date iformatio, for example, about: 7 Desig of the SINUMERIK compoets 7 Desig of the itercoected SIMODRIVE system 7 Motor data ad optios for motor core types 7 DC lik power ad capacitace 7 Assessmet factors (electroic poits ad activatio poits) 7 Power loss calculatio for cotrol cabiet compoets Software update service, repair service cotract, documetatio ad maiteace cotracts for idividual compoets are also implemeted i the NCSD cofigurator. You ca obtai the NCSD cofigurator: 7 Together with the iteractive CA 01 catalog or 7 Always up-to-date o the Iteret at: 1/12 Siemes NC

15 Overview of fuctios 2 2/2 SINUMERIK CNC cotrols I the fuctio overview, the mai fuctios of SINUMERIK 802S base lie, SINUMERIK 802C base lie, SINUMERIK 802D base lie, SINUMERIK 802D, SINUMERIK 810D powerlie, SINUMERIK 840Di ad SINUMERIK 840D powerlie are listed, allowig you quick ad selective access to idividual fuctios. The desigatio "E" i the ame of the cotrol idicates that it is the export variat, i. e. the cotrol ca be exported with the fuctios specified i the table. Whe complete order umbers are give i the list, they must be specified i the order with the relevat quatity. The order umbers for the hardware compoets ad other optios must be obtaied from the relevat Sectios. 2/52 Overview of the optios for SINUMERIK 810D powerlie/840di/ 840D powerlie 2/53 Positioig modules I the fuctio overview, the mai fuctios of FM 353, FM 354, FM 357-2L/LX/H ad SIMODRIVE 611 uiversal HR are listed. This allows you to fid idividual fuctios quickly ad easily. For FM 353/FM 354, the fuctios for use as a stad-aloe PLC auxiliary axis are listed. 2/59 Export ad stadard cotrol versios Note: For further details about the "restricted fuctioality" for the export variats, see the glossary o the eclosed CD-ROM for Catalog NC 60 or the Iteret at: Siemes NC

16 Overview of fuctios SINUMERIK CNC cotrols 2 Overview of fuctios Basic versio v Optio x Fuctio is depedet o operatig software Not possible Cotrol structure/applicatio Structure SIMODRIVE 611 See Coverters SINUMERIK PCU See Operator Compoets Drives See Coverters SIMODRIVE 611 digital SIMODRIVE 611 uiversal HR 1) SIMODRIVE 611 uiversal E HR (via PROFIBUS) SIMODRIVE POSMO A/SI/CD/CA SIMODRIVE base lie FM STEPDRIVE (stepper motors) Mode groups (MGs) 1 MG Maximum cofiguratio NCU 561.4/NCU NCU NCU 573.4/NCU Each additioal MG 6FC AD00-0AA0 Machiig chaels Maximum cofiguratio NCU 561.4/NCU NCU NCU 573.4/NCU Each additioal machiig chael 6FC AA07-0AA0 Additioal axis/spidle + chael NCU FC AD08-0AA0 NCU 571.4/NCU 572.4/NCU 573.4/NCU ) Activatio via aalog or PROFIBUS iterface. 2) For positioig tasks usig the PLC. 3) I excess of ±10 V, ot PROFIBUS. 4) With system software Plus (requiremets: PCU with 1.2 GHz). With system software Basic ad Uiversal: 2. 5) With NCU system software 2/6/12 axes: max. 2 MGs/2 chaels. 2/2 Siemes NC

17 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v 2) v 2) v 2) v 2) 3) v 2) v 2) v 2) v 2) v 2) v 2) v 2) v 2) ) 6 4) ) 6 5) 10 5) 10 5) v v v v v v ) 6 4) ) 6 5) 10 5) 10 5) v v v v v v v Siemes NC /3

18 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Cotrol structure/applicatio (cotiued) CNC mai memory (buffered) for programs ad data i MB (SINUMERIK 810D/840D: max MB is reserved by techology cycles from Siemes) NCU 561.4/NCU 571.4/NCU NCU NCU Expasio of CNC mai memory by 1 MB 6FC AD02-0AA0 CNC mai memory, maximum cofiguratio NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Axes/spidles or positioig axes/auxiliary spidles Maximum cofiguratio of axes NCU NCU NCU 572.4/NCU 573.4/NCU Maximum cofiguratio of spidles NCU NCU NCU 572.4/NCU 573.4/NCU Maximum cofiguratio of axes ad spidles NCU NCU NCU 572.4/NCU 573.4/NCU Cofiguratio per chael axes icl. spidles NCU NCU NCU 572.4/NCU 573.4/NCU Each additioal iterpolatio axis/spidle 1) 6FC AA03-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU ) Optio: If umber of axes + spidles > 5. 2) With system software Plus (requiremets: PCU with 1.2 GHz). With system software Basic: 6. With system software Uiversal: 10. 3) Display of max. 5 axes + 1 spidle. 4) Requiremet: Uiterruptible power supply ad SW Versio /4 Siemes NC

19 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT v v v v ) 2.5 4) ) 18 2) ) 18 2) C 3+2C ) 18 2) ) ) (1+1) ) 12 2) 12 2) 12 2) v v v v v v Siemes NC /5

20 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Cotrol structure/applicatio (cotiued) Each additioal positioig axis (axis-specific feed) or auxiliary spidle (spidle-specific speed) 1) 6FC AA04-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Activatio of iteral drive cotrol of 6th axis for positioig tasks (cotais additioal positioig axis or auxiliary spidle) Activatio of iteral drive cotrol of 6th axis for iterpolatio tasks (cotais additioal iterpolatio axis/spidle) 6FC AF01-0AA0 6FC AF02-0AA0 Additioally as a package: 2d machiig chael ad maximum memory cofiguratio 6FC AF03-0AA0 Additioally as a package: 4 machiig chaels ad 13 axes 6FC AD01-0AA0 NCU 561.4/NCU NCU 572.4/NCU 573.4/NCU Coectio of FM 354 as PLC positioig axis See Basic Compoets Coectio of FM 353 as PLC positioig axis See Basic Compoets Measurig systems that ca be coected Max. umber NCU NCU NCU 572.4/NCU 573.4/NCU Icremetal rotary measurig system with RS 422 (TTL) Liear icremetal ecoder with curret sigals Via exteral EXE Via SIMODRIVE 611 digital closed-loop cotrol module Liear icremetal ecoder with si/cos 1 V PP O-board Via exteral EXE Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR icremetal shaft ecoder output Via SIMODRIVE 611 uiversal HR (liear axis) Liear icremetal ecoder with distace-coded referece marks O-board Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) 1) Optio: If umber of axes + spidles > 5. 2) For spidle oly. 3) SINUMERIK 810D measuremet chaels ad via SIMODRIVE 611 digital closed-loop cotrol module. 4) Two measuremet systems per axis. 5) Secod measuremet system for oe axis via 2d axis SIMODRIVE 611 uiversal HR or ADI 4. 6) For aalog axes via ADI 4. 2/6 Siemes NC

21 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v v v v v v v v 8) v 8) v v ) 12 3) 36 4) 5) 36 4) 5) 4 4) 4 4) 12 4) 12 4) 62 4) 62 4) 2) 2) 2) 6) 6) 9) 9) 9) 9) v 7) v 7) v 7) v 7) v 7) v 7) v 7) v 7) 7) For positioig tasks. 8) With system software Plus (requiremets: PCU with 1.2 GHz). 9) Via ADI 4. Siemes NC /7

22 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Measuremet systems that ca be coected (cotiued) Rotary measuremet systems with distace-coded referece marks O-board Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) Absolute value ecoder coectio with SSI iterface Absolute value ecoder coectio with EDat liear/rotary O-board Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) Absolute value/icremetal ecoder istalled i 1FT6/1FK O-board Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) Icremetal ecoder with si/cos 1 V PP O-board Via SIMODRIVE 611 digital closed-loop cotrol module Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) Resolver istalled i 1FT6/1FK Via SIMODRIVE 611 uiversal HR (closed-loop cotrol module) Via SIMODRIVE base lie (oly 1FK7 with 2-pole resolver) CNC fuctioality: Program fuctios Dyamic preprocessig memory (FIFO) Look Ahead Program preprocessig 6FC AC02-0AA0 Axis/spidle replacemet Geometry axes, switchable olie i the CNC program Frame cocept Iclied-surface machiig with frames 1) Secod measuremet system for oe axis via 2d axis SIMODRIVE 61 uiversal HR. 2) For aalog axes with ADI 4. 3) For positioig tasks. 4) Number of traversig blocks caot be parameterized. 5) Not as motor measurig system, oly for spidles or rotary axes for direct positio sesig. 6) Via SIMODRIVE 611 uiversal E HR closed-loop cotrol module. 2/8 Siemes NC

23 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v 5) v 5) v 5) v 5) 2) 2) 6) 6) v 3) v 3) 1) 1) v 3) v 3) 6) 6) v 3) v 3) v 3) v 3) 6) 6) v 3) v 3) v 3) v 3) v 3) v 3) v 3) v 3) 4) 4) 4) 4) v v v v v v Siemes NC /9

24 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Axis fuctios Feedrate override of % Feedrate override, axis-specific of % Traversig rage ± 9 decades Rotary axis, turig edlessly Measurig system 1 ad 2, selectable Speed, max. 300 m/s Acceleratio with jerk limitatio Programmable acceleratio Feedrate iterpolatio Separate path feed for corers ad chamfers Traversig to fixed stop 6FC AB02-0AA0 Traversig to fixed stop (without Force Cotrol) 6FC AA01-0AA0 Follow-up mode Pair of sychroized axes (gatry axes) Max. umber 6FC AB00-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Trailig axes (TRAIL) Master/slave for drives 6FC AC07-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Aalog axis 1) 6FC AC06-0AA0 Setpoit exchage 6FC AE76-0AA0 Tagetial cotrol 6FC AB11-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Positio switchig sigals/cam cotroller 6FC AB07-0AA0 1) SINUMERIK 840DE powerlie/840d powerlie: From the 6th axis upwards, the optio "Each additioal iterpolatig axis/spidle" is icluded. For SINUMERIK 840DiE/840Di with ADI 4. 2) I SW Versio 6.4 ad higher, fuctioality is icluded i the NCU system software. 3) I SW Versio 7.1 ad higher, fuctioality is icluded i the NCU system software. 2/10 Siemes NC

25 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT v v v v v v v v 1 v v v v v 2) v 2) v 3) v 3) v v v v v v v v v v v v v 1 v 3 v 3 v 3 v 3 Siemes NC /11

26 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Axis fuctios (cotiued) Lik axis 1) 6FC AD10-0AA0 NCU 561.4/NCU 571.4/NCU NCU 573.4/NCU Axis cotaier 6FC AE01-0AA0 NCU 561.4/NCU 571.4/NCU NCU 573.4/NCU Setpoit likage for multiple NCUs 1) 6FC AF02-0AA0 NCU 561.4/NCU 571.4/NCU NCU 573.4/NCU Fast IPO lik 1) 6FC AF03-0AA0 NCU 561.4/NCU 571.4/NCU NCU 573.4/NCU Advaced Positio Cotrol APC 6FC AF04-0AA0 CNC fuctioality: Spidle fuctios Aalog spidle speed Digital spidle speed Spidle speed, max. programmable value rage: REAL ± ex 38 (display: ± ) Spidle override of % 5 gear stages Automatic gear stage selectio Orieted spidle stop Spidle speed limitatio (mi. ad max.) Costat cuttig rate Spidle cotrol via PLC (positioig, oscillatio) Chageover to axis mode Axis sychroizatio o-the-fly Thread ru-i ad ru-out programmable Thread cuttig with costat or variable pitch NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Tappig with/without compesatig chuck Sychroous spidle/multi-edge turig 6FC AB01-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU ) Requiremet: Lik module. 2) Value rage: ) Oly SPOS ad basic fuctios. 4) Via ADI 4. 2/12 Siemes NC

27 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v v v v v v v 4) 4) 2) 2) ) 3) 3) 3) v v v v v v Siemes NC /13

28 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Iterpolatios Uiversal iterpolator NURBS (o-uiform ratioal B-splies) Cotiuous-path mode with programmable roudig clearace Liear iterpolatio axes Maximum NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Multi-axis iterpolatio (> 4 iterpolatig axes) 6FC AA16-0AA0 Circle via ceter poit ad ed poit NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Circle via iterpolatio poit NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Helical iterpolatio: NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Splie iterpolatio (A, B ad C splies/compressor) for 3-axis machiig 6FC AF14-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Splie iterpolatio (A, B ad C splies/compressor) for 5-axis machiig 6FC AA14-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Polyomial iterpolatio 6FC AA15-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Master-value couplig ad curve table iterpolatio 6FC AD06-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Ivolute iterpolatio 6FC AF01-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU ) With restricted fuctioality, see export iformatio. 2) With system software Plus (requiremets: PCU with 1.2 GHz). With system software Basic: 6 With system software Uiversal: 10. 3) Oly tappig: Axis + spidle. 2/14 Siemes NC

29 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT ) 2 3) 2 3) 4 12 v v v 2D+1 2D+1 2D+2 2D+2 2D+2 2D+2 2D+6 2D+2 2D+6 v v v v v v v v v v v v v v v v v 1) v v 1) v v 1) v v v v v v v Siemes NC /15

30 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Iterpolatios (cotiued) Electroic gear EG 6FC AE00-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Axial couplig i the machie coordiate system (MCS couplig) 6FC AD11-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Cotiue machiig at the cotour (retrace support) 6FC AE72-0AA0 Advaced Processig 1 6FC AF10-0AA0 Advaced Processig 2 6FC AF11-0AA0 CNC fuctioality: Trasformatios Cartesia poit-to-poit (PTP) traversig NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU TRANSMIT/peripheral surface trasformatio 6FC AB01-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU TRANSMIT/peripheral surface trasformatio 6FC AA02-0AA0 Iclied axis 6FC AB06-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Chaied trasformatios (iclied axis TRAANG to TRAORI/Uiversal millig head/transmit/tracyl) NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Machiig package 5 axes 1) 6FC AA10-0AA0 Hadlig trasformatio package 6FC AD07-0AA0 Geeric trasformatio NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU ) Cotais the optio "Multi-axis iterpolatio". 2) Oly with system software Uiversal ad Plus. 3) Oly with system software Plus. 4) With 3-axis ad 4-axis trasformatio. 2/16 Siemes NC

31 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v 5) v v v v v 5) v 5) v 2) v 2) v 3) v 3) v v v v v v v v v v v v v v v v v v 5) 4) 4) 4) 4) 5) Loadable compile cycle i SW Versio 6.4 ad higher i the NCU system software. Siemes NC /17

32 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Measurig Measurig Stage 1 2 sesors (switchig) with/without deletio of distace-to-go Measurig Stage 2 (loggig of measuremet results, measuremet fuctios from sychroized actios, cyclic measuremet) See HMI Software 6FC AD00-0AA0 See HMI Software CNC fuctioality: Techologies Puchig/ibblig 6FC AC00-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Oscillatio fuctios (block-related, modal ad asychroous) 6FC AB04-0AA0 More tha oe feed i block (e. g. for calipers) Hadwheel override Cotour hadwheel Electroic trasfer 6FC AD05-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU CNC fuctioality: Motio-sychroous actio High-speed CNC iputs/outputs 4 digital iputs/4 digital outputs o-board Expasio via NCU termial block 32 digital iputs/32 digital outputs, 8 aalog iputs/8 aalog outputs Expasio via SIMATIC S7 I/O 32 digital iputs/32 digital outputs 4 aalog iputs/4 aalog outputs Sychroized actio (max. 16) ad high-speed auxiliary fuctio output Sychroized actio Stage 2 (up to 255 parallel actios per chael, techology cycles) Positioig axes ad spidles via sychroized actios (commad axes) Aalog value cotrol i iterpolatio cycle (requiremet: aalog output) Path velocity-depedet aalog output (laser power cotrol) NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU See Basic Compoets 6FC AD05-0AA0 6FC AC04-0AA0 1) 1 sesor. 2) With restricted fuctioality, see export iformatio. 3) Requiremet: MCI board extesio. 4) Requiremet: SIMATIC DP ET 200 aalog module. 2/18 Siemes NC

33 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 1) 3) 3) v 2) v v 2) 3) v 3) v 2) v v v v v v v v v v v v 2) v v 2) v 3) 3) v v v v v v 2) 2) 2) v 2) v v 2) v v 2) v 4) 4) v v v 4) v 4) v v Siemes NC /19

34 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC fuctioality: Motio-sychroous actio (cotiued) Laser switchig sigal, high-speed 6FC AE74-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU 573.5: 6/12/31 axes Clearace cotrol 1D i iterpolatio cycle via sychroized actio 1D/3D i positio cotrol cycle (icl. i iterpolatio cycle) 6FC AC05-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU 573.5: 6/12/31 axes Evaluatio of iteral drive variables (prerequisite for Adaptive Cotrol) Cotiuous Dressig (parallel dressig, olie modificatio of the tool offset) 6FC AB17-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Asychroous subroutie ASUP 1) Iterrupt routies with high-speed retractio from the cotour 6FC AA00-0AA0 Multiple mode actios (ASUPs ad sychroized actios i all operatig modes) 6FC AD04-0AA0 Ope Architecture HMI programmig package (OEM cotract required) See HMI Software HMI cofigurig package (OEM cotract required) See HMI Software User-iterface expasio (HMI Advaced/HMI Embedded) See HMI Software OA package NCK (OEM cotract required) See Basic Compoets OA NCK compile cycles (rutime licese) 6FC AA20-0AA0 See Basic Compoets 1) High-speed CNC iputs/outputs required. 2) With restricted fuctioality, see export iformatio. 3) 20 ureserved screes. 4) Cofiguratio via PROFIBUS DP. 2/20 Siemes NC

35 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v 2) v v 5) v 5) v 2) 5) v 5) v 2) v v 2) 4) v 4) v 2) v 2) 2) 2) v v v v v v v v v v v v v v v v v v v v v v v v x x x x x x v 3) v 3) v 3) v 3) v 3) v 3) v v 5) Loadable compile cycle i SW Versio 6.4 ad higher i the NCU system software. Siemes NC /21

36 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC programmig: Laguage Programmig laguage (DIN ad high-level laguage expasio) Mai program calls from mai programs ad subrouties Subroutie levels/iterrupt routies, max. Number of subroutie repetitios 9999 Number of levels for skippable blocks (/0 to /...) Polar coordiates NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU /2/3-poit cotours Dimesios metric/ich, chageover maually or via program Iverse-time feedrate Auxiliary fuctio output Via M word, max. programmable value rage: INT Via H word, max. programmable value rage: REAL ± ex 38 (display: ± ) INT High-level laguage CNC with User variables, cofigurable Predefied user variables (arithmetic parameters), cofigurable Read/write system variables Idirect programmig Program jumps ad braches Program coordiatio with WAIT, START, INIT NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Arithmetic ad trigoometric fuctios Comparig operatios ad logic combiatios Macro techiques Cotrol structures (IF-ELSE-ENDIF, WHILE, FOR, REPEAT, LOOP) Commads to HMI STRING fuctios 1) M fuctio: /22 Siemes NC

37 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 4/0 4/0 8/0 8/0 11/4 11/4 11/4 11/4 11/4 11/ ) 1) x x x x x x Siemes NC /23

38 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC programmig: Laguage (cotiued) Olie ISO dialect iterpreter 6FC AE00-0AA0 Program maagemet Maagemet of programs ad workpieces i NCK Maagemet of programs ad workpieces o hard disk (HD) Maagemet of programs ad workpieces o diskette drive Maagemet of programs ad workpieces o etwork drive Max. umber of workpieces o NC/NC + HD Templates for workpieces, programs ad INI files Job lists CNC programmig: Cycles Process-orieted cycles for drillig/millig ad turig See HMI Software Pocket millig with free cotour defiitio ad islads See HMI Software NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Pocket millig with free cotour defiitio, islads ad See HMI Software residual material removal NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Ehaced stock removal fuctios with blak part descriptio See HMI Software NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Ehaced stock removal fuctios with blak part descriptio ad residual material removal NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU See HMI Software Measurig cycles for drillig/millig ad turig See HMI Software Access protectio for cycles Cycle storage separate from CNC mai memory 6FC AF00-0AA0 1) Maagemet of workpieces is ot possible. 2) Requiremet: DNC (optio). 3) With differet fuctioality. 4) Partially. 2/24 Siemes NC

39 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v 1) 1) 1) 1) x x x x x x x x x x v v v x x x x x x v 2) v v v 100/ 100/ 100/ 100/ 250/ 250/ / 250/ /310 /310 /310 /310 x x x x x x x x x x x x x x x x x x v 3) x x x x v x x x x x x v v v x x x x x x v v x x v v v v v v v v v v v v v v v v v 4) 4) v v v v v v Siemes NC /25

40 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible CNC programmig: Program support Program editor Text editor with editig fuctios: Markig, copyig, deletig,... Machiig step programmig See HMI Software Write protectio for lies Suppressio of lies i the display Dual editor Multi-chael sequece programmig 6FC AF03-0AA0 AutoTur/AutoTur Plus See HMI Software Program support for geometry etries Geometry processor with programmig graphics/ Free cotour iput (cotour calculator) Screes for 1/2/3-poit cotours Program support for cycles Screes ad statioary auxiliary displays Dyamic programmig graphics durig programmig Programmig support expadable (e. g. customer cycles) See HMI Software Parameter Max. umber of basic frames Max. umber of selectable offsets Work offsets, programmable (frames) Scratchig, determiig work offset Work offsets, exteral (PLC) Global ad local user data Global program user data Display system variables (also via olie cofigurable display) ad log them 1) Cofigurable by Siemes. 2) For presetatio of the machiig step. 3) With "Expad user iterface", see HMI/MMC start-up istructios. 4) With "Customer cycles" fuctio. 2/26 Siemes NC

41 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 x x x x x x x x x x v v x x x x x x x x x x x x 2) x x x x x x x x x x v x x x x v x x x x x x v x x x x x x x x x x x x x x x x x x 1) 1) 1) 1) x x x x x x 3) 3) 3) 4) 3) x x x x x x x x x x x x x x x x x x x x Siemes NC /27

42 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Simulatio Up to chaels ca be simulated sequetially NCU NCU NCU 572.4/NCU 573.4/NCU Several chaels ad programs ca machie the same blak part i successio Simulatio of program X, while program Y is executed Drillig/millig 1) Multi-sided 2D view, dyamic 3D view, static Simultaeous recordig (real-time simulatio of curret machiig) See HMI Software Turig 1) Traverse path simulatio without model (broke-lie graphics) Cotour of blak part ca be specified Simulatio i workig plae G18 Simulatio i workig plaes G17/G19 Full cut/partial cut with circumferetial edges, frot face ad peripheral surfaces, millig ad drillig operatios Couterspidle 3D simulatio of the fiished part (static/dyamic) See HMI Software Simultaeous recordig (real-time simulatio of curret machiig) Turig 1) 6FC AB01-0AF0 Traverse path simulatio without model (broke-lie graphics) Simulatio i workig plae G18 Simultaeous recordig (real-time simulatio of curret machiig) Operatig modes JOG Hadwheel selectio Ich/metric chageover Safety Itegrated user cofirmatio Maual measuremet of work offset Maual measuremet of tool compesatio Automatic tool/workpiece measuremet See HMI Software Referece poit approach, automatic/via CNC program 1) Toolholder vertical to the workpiece. 2) Sigle-sided broke-lie graphics at programmig level. 3) Dyamic for PCU 50/PCU 70. 4) Requiremet: Measuremet cycles. 2/28 Siemes NC

43 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT x x x x x x x x x x x x 2) x x x x x x x x x x x x 2) x x x x x x v v x x x x x x 5) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x v 3) x x x x x x v v 2) 2) v 2) 2) v 2) 2) x x x x x x x x x x x x x x x x x x v 4) 5) Oly turig. Siemes NC /29

44 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Operatig modes (cotiued) MDA Iput i text editor Save MDA program Iput scree forms for techology ad positioig, cycle support Teach I Teach positios i MDA buffer Teach (record/playback) Teach I with HT 6 Teach I 6FC AA01-0BF0 Automatic Executio from etwork drive or PC card for PCU 20 See HMI Software Executio from V.24 (RS 232 C) iterface Executio from hard disk Program cotrol Program editig: Overstorig DRF offset Block search with/without calculatio Repos (repositioig o the cotour) With operator commad/semi-automatically Program-cotrolled Preset Set actual value Tools Tool types Turig Drillig/millig Gridig Groove sawig 1) Requiremet: DNC (optio). 2) Possible with restrictios. 3) Requiremet: Maagemet of etwork ad diskette drive o PCU 20 (optio). 2/30 Siemes NC

45 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 x x x x x x x x x x x x v v v v v v v v x x v 1) v 3) v v x x x x x x 2) x x x x x x x x / x x x x x x x x x x / x x x x x x Siemes NC /31

46 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Tools (cotiued) Tool radius compesatios i plae With approach ad retract strategies NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU With trasitio circle/ellipse o outer edges NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Cofigurable itermediate blocks with tool radius compesatio active NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU D tool radius compesatio 6FC AB13-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Tool chage via T umber Tool holder with orietatio capability NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Look-ahead detectio of cotour violatios NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Gridig-specific tool compesatio with gridig wheel surface speed NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Tool orietatio iterpolatio 1) Olie tool legth compesatio Operatio without tool maagemet Tool compesatio selectio via D umber without T assigmet (flat D umber) Editig of tool data Tool compesatio selectio via T ad D umbers Data backup via V.24 (RS 232 C) iterface Number of tools/cuttig edges i tool list 1) Requiremet: Machiig package for 5 axes (optio). 2) Available soo. 2/32 Siemes NC

47 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v x x 2) x x x x x x 15/30 15/30 32/64 3) 600/ 600/ 600/ 600/ 600/ 600/ x x 3) For turig 32/64. For millig 48/96. Siemes NC /33

48 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Tools (cotiued) Operatio with tool maagemet 6FC AB12-0AA0 System displays i stadard software Easy start-up via system displays Tool list Cofigurable tool lists Number of tools/cuttig edges i tool list Uambiguous D umber structure Tool compesatio selectio via T ad D umbers Editig of tool data Editig of OA data Magazie list Cofigurable magazie list More tha oe magazie is possible Magazie data Vacat positio search ad positioig Easy vacat positio search usig softkeys Loadig ad uloadig of tools More tha oe loadig ad uloadig poit per magazie Tool cabiet ad tool catalog Loadig ad uloadig via code carrier system Adapter data Local offsets Coectio to TDI Data backup o hard disk Data backup via V.24 (RS 232 C) iterface Moitorig of tool life ad workpiece cout 6FC AA01-0AA0 1) Valid for PCU 50/PCU 70. For PCU 20: 250/500. 2) Available soo. 3) Available with PCU 50. 2/34 Siemes NC

49 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced Shop Mill HMI Embedded Maual Tur Shop Tur HT 6 2 v v x x v v v v v v x x v v v v v v x x v v v 3) 3) v v v v v v v v v v v v v v v 600/ 600/ 600/ 600/ 600/ 600/ 600/ 600/ 600/ 100/ 600/ x x 1) 1) v v x x v v v v v x x v v v v v v x x v v v v 2) 2) v v x x v v v v v v x x v v v v v x x v v v v v v x x v v v v v v x x v v v v v x x v v v v v v x x v v v v v x x v v v v v x x v v v v v x x v v v v v x x v v v v v x x v v v v v x x v v v v v x x v v v v v Siemes NC /35

50 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Commuicatio Serial iterface V.24 (RS 232 C) Secure data trasfer (Z modem) Parallel iterface (Cetroics) Diskette drive operatio See HMI Software Multipoit iterface (MPI) Etheret coectios See HMI Software Iterfacig to I/O via PROFIBUS DP 1) (software optio) Data iterchage betwee machiig chaels High-speed data iterchage betwee CNC ad PLC Data backup o hard disk Data backup o PC card PC card as additioal program memory (PCU 20) 6FC AD00-0AA0 eps Network Services ep Access See HMI Software ep Dyamic See HMI Software ep Performace See HMI Software Motio Cotrol Iformatio System MCIS DNC Machie/IFC: CNC program trasfer via the etwork See HMI Software TDI: Tool maagemet fuctio for idividual machies ad etworked machies See HMI Software TDI Idet Coectio: Coectio to tool idetificatio systems See HMI Software MDA Machie/IFC: Machie ad productio data acquisitio See HMI Software RPC SINUMERIK: Data iterchage betwee CNC ad host computer See HMI Software TPM Machie: Support for maiteace ad repair See HMI Software RCS@Evet See HMI Software 1) For literature o the subject of PROFIBUS DP, see Services. 2) For PCU 50/PCU 70. 3) Requiremet: DNC (optio). 2/36 Siemes NC

51 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 x x x x x x x x x x 5) 5) 5) x x x x 2) 2) 2) x x x x v v v x x x x v 3) v v v v v v v x x x x 5) 2) 2) 2) x x x x 4) v v v v v v v 6) v 6) v 6) v 6) v v v v v v v 6) v 6) v 6) v 6) v 7) v 7) v 7) v 7) v 7) v 7) v 6) v 6) v 6) v 6) x x x x x x v v 2) v 2) v 2) x x x x x x v v 2) x x x x x x v x x x x x x v v 2) v 2) v 2) x x x x x x v x x x x x x v x x x x x x v v 2) v 2) v 2) 4) HMI Embedded SW Versio 6.2. ad higher. Remote diagostics o PC card is ot possible. Requiremet: Maagemet of etwork/diskette drive o PCU 20 (optio). 5) Available soo. 6) For PCU 50/PCU 70 with HMI-Advaced, SW Versio 6.0 ad higher. 7) O request. Siemes NC /37

52 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Data maagemet A&D DataMaagemet: Data maagemet system (requiremet: SIMATIC STEP 7) See HMI Software Tool idetificatio system Coectio of tool idetificatio system MOBY E See HMI Software Operatio Operator pael frots OP 015/OP 015A/TP 015A, 15" color See Operator Compoets Operator pael frots OP 012, 12.1" color See Operator Compoets Operator pael frots TP 012, 12.1" color 3) See Operator Compoets Operator pael frots OP 010/OP 010C/OP 010S, 10.4" color See Operator Compoets PCU 20 2) See Operator Compoets PCU 50 2) See Operator Compoets PCU 70 2) See Operator Compoets Physical separatio of operator pael frot (OP) ad PCU as well as coectio of up to 3 operator paels of the same type 1 operator pael for up to 8 NCUs/ 2 operator paels for up to 4 NCUs Cotrol uit maagemet for each PCU (up to 9 PCUs for up to 9 NCUs) Fuctioality: Active, passive ad displacemet mechaisms 6FC AE03-0AA0 Itegrated operator pael: SINUMERIK 802S/802C base lie, 8" moochrome See Basic Compoets Operator pael SINUMERIK 802D base lie/802d, 10.4" moochrome/color See Basic Compoets Slimlie operator pael OP 030 with system software See Operator Compoets Coectios for OP7/OP17 operator pael Coectio of SIMATIC HMI to PLC Coectio of SIMATIC Paels OP 170/TP 170/OP 270/TP 270 to SINUMERIK with ProTool SINUMERIK HT 6 hadheld termial See Operator Compoets Mii hadheld uit See Operator Compoets B-MPI hadheld uit See Operator Compoets Machie cotrol pael See Operator Compoets Pushbutto pael See Operator Compoets Electroic hadwheels ca be coected See Operator Compoets 1) Three CCUs o oe operator pael. Two operator paels o oe CCU. 2) HMI software for PC/PG ca be ordered separately. 3) For customized operator iterface. 4) Third hadwheel ca be operated as a cotour hadwheel. 5) Requiremet: MCI board extesio. 2/38 Siemes NC

53 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 x x x x x x v x x x x v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v 1) 1) x x v v v /v /v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v /3 4) 2/3 4) 2 5) 2 5) 2/3 4) 2/3 4) Siemes NC /39

54 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Operatio (cotiued) CNC keyboard, horizotal/vertical See Basic Compoets Full CNC keyboard See Operator Compoets Stadard PC keyboard MF-II See Operator Compoets Diskette drive (3.5"/1.44 MB) See Operator Compoets Diskette drive (3.5"/1.44 MB) with USB coectio See Operator Compoets Plai text display of user variables Multi-chael display 2D represetatio of 3D protectio areas/work areas Actual-value system for workpiece (gridig) Meu selectio via the PLC CNC program messages Olie help for programmig, alarms ad machie data (expadable) Scree blakig Access protectio, 8 levels 2 laguages switchable olie Laguages: Eglish, Germa Laguages: Eglish, Germa, Frech, Italia, Spaish Laguage: Simplified Chiese Laguage: Traditioal Chiese Laguages: Polish, Russia, Czech, Turkish, Hugaria Laguages: Daish, Dutch, Fiish, Japaese, Portuguese/Brazilia, Swedish Laguage: Korea Other laguages Operatig software ca be used for: SINUMERIK 810D powerlie/840d powerlie See HMI Software SINUMERIK 840Di See HMI Software User iterface with TRANSLINE 2000 HMI Pro software See HMI Software User iterface with TRANSLINE 2000 HMI Lite CE software See HMI Software 1) Icluded i scope of supply. 2) Icluded o the system software CD-ROM. 3) SW Versio 6.4 ad higher. 4) SW Versio 6.5 ad higher. 5) Icluded o CD-ROM of HMI laguage expasio. Please equire about available software versios. 6) O request. 2/40 Siemes NC

55 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v 9) v v v v v v v v v v v v x x v v x x v v v v v x x x x v x x x x x x x x x x x x x x 1) 1) 1) 1) x x x x x x 2) 2) 1) 1) 1) 1) x x x x x x 3) 4) 8) 3) 1) 1) x x x x x x v 5) v 5) v 5) v 5) 1) 1) 1) x x x x x x v 5) v 5) v 5) v 5) v 5) v 6) x x x x x x v 5) v 5) v 5) v 5) v 5) v 6) 1) 1) x x x x x x v 5) v 5) v 5) v 5) v 5) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) 6) v v v v v v v v v v v v v v 7) v x x x x v v v 7) Requiremet: Uiterruptible power supply ad SINUMERIK 840Di SW Versio ) SW Versio 6.3 ad higher. 9) For scope of supply, see Orderig Data. Siemes NC /41

56 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Axis moitorig Workig area limitatio Limit switch moitor Software ad hardware limit switch 2D/3D protectio zoes Cotour moitorig Cotour moitorig with tuel fuctio 6FC AB16-0AA0 Positio moitorig Stadstill moitorig Clampig moitorig Path legth evaluatio 6FC AF05-0AA0 Compesatios Backlash compesatio Leadscrew error compesatio Measurig system error compesatio Electroic weight couterbalace 6FC AC00-0AA0 Sag compesatio, multi-dimesioal 6FC AB15-0AA0 NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Quadrat error compesatio per operatio NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Quadrat error compesatio, automatic 6FC AB14-0AA0 (eural etwork) NCU NCU 571.4/NCU 572.4/NCU 573.4/NCU Graphical moitorig of the quadrat error compesatio usig the circularity test See HMI Software Temperature compesatio 6FC AA13-0AA0 Automatic drift compesatio for aalog speed setpoits Precotrol Speed depedet Acceleratio depedet 6FC AA07-0AA0 1) With restricted fuctioality, see export iformatio. 2) Requiremet: Start-up tool for SIMODRIVE 611 digital (already icluded i HMI-Advaced system software, also for PC/PG). 2/42 Siemes NC

57 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v v v v v v v v v v 1) v v 1) v v 1) v x x v v v v x x x x v 2) v v v v v v v v v v Siemes NC /43

58 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible PLC area SIMATIC S7-200 (itegrated) SIMATIC S7-300 CPU DP (itegrated) SIMATIC S7-300 CPU 314C-2 DP (itegrated) NCU 561.4/NCU 571.4/NCU 572.4/NCU SIMATIC S7-300 CPU DP (itegrated) NCU Machiig time, typically i ms/ki for bit operatios 4) NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Machiig time, typically i ms/ki for word operatios 4) NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU PLC user memory i KB, icl. basic PLC program NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU PLC user memory, maximum cofiguratio i KB NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Expasio of the PLC user memory by 64 KB 6FC AA03-0AA0 Ladder steps memory cofiguratio PLC programmig with HiGraph (add-o package for STEP 7) PLC programmig tool See HMI Software PLC programmig tool, PLC program examples, stadard machie data ad alarm text editor o Toolbox Toolbox with basic PLC program, stadard machie data ad CNC variable selector Digital iputs Maximum With PROFIBUS DP, max. NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Digital outputs Maximum With PROFIBUS DP, max. NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU See HMI Software 1) Without CNC variable selector. 2) Number = Sum of iputs ad outputs. 3) Icluded i the basic package. 4) 1 KI = 1024 istructios; correspods to approx. 3 KB. 2/44 Siemes NC

59 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT v v v v v v v v v v v v 3) 3) 3) 3) 3) 3) 3) 3) 1) 1) 1) 1) v v v v ) 768 2) ) ) ) ) ) ) ) ) ) ) ) 768 2) ) ) ) ) ) ) ) ) ) ) Siemes NC /45

60 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible PLC area (cotiued) I/O iputs, max. umber i bytes NCU I/O outputs, max. umber i bytes NCU Bit memories, max. umber NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU i bytes Timers, max. umber NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Couters, max. umber NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU FB, FC (max. umber per type) NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU DB, max. umber NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU Cyclic fuctio block Time-cotrolled fuctio blocks Equipmet for PLC programmig ad program test with PG/PC Max. umber of I/O modules (cetral cofiguratio) Distributed DP slaves o the PROFIBUS DP, max. umber: NCU 561.4/NCU 571.4/NCU 572.4/NCU NCU See Basic Compoets PP 72/48 I/O module See Basic Compoets Distributed I/O via PROFIBUS DP Via CP DP, data trasfer rate up to 1.5 Mbit/s Via itegrated iterface, data trasfer rates up to 12 Mbit/s See Commuicatio User machie data for cofigurig the PLC user program 1) Subrouties. 2) Icluded i the basic package. 3) Max. umber 64, depedig o the complexity of the slaves. 4) FBs, FCs ad DBs i total max /46 Siemes NC

61 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT ) 64 1) 64 1) 64 1) ) ) ) ) v v v v v v v v v v v 2 v 2 v 24 v 24 v 24 v 3) v 3) v 3) v 3) v 32 v 125 2) 2) v v v v v v v 24 v 32 v 125 Siemes NC /47

62 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Moitorig fuctios Axis limitatio from the PLC Spidle speed limitatio Geerator operatio 6FC AE00-0AA0 Exteded stop ad retract (ESR), icl. geerator operatio 6FC AE01-0AA0 Tool ad process moitorig 1) See HMI Software PROFIBUS tool ad process moitorig 6FC AE71-0AA0 Safety fuctios SINUMERIK Safety Itegrated safety fuctios for See Basic Compoets persoel ad machie protectio 2) Basic fuctios for up to 4 axes/spidles 6FC AC10-0AA0 Supplemetary fuctio from the fifth axis/spidle for each axis/spidle 6FC AC11-0AA0 Axis/spidle package for additioal 13 axes/spidles 6FC AC12-0AA0 SiuCom NC SI See HMI Software Start-up Start-up software for coverter system is itegrated SIMODRIVE 611 digital SIMODRIVE 611 uiversal HR Start-up software o exteral PC/PG See HMI Software SIMODRIVE 611 digital SIMODRIVE 611 uiversal HR User-iterface o PC/PG for start-up or See HMI Software servicig durig operatio without operator pael Start-up trace (drive optimizatio without a additioal oscilloscope) SiuCom NC Trace See HMI Software SINUMERIK 840Di Startup (SimoCom U ad SiuCom NC) Start-up software for CNC SiuCom NC See HMI Software Series start-up via a serial iterface Series start-up by programmig the PC card offlie or olie 1) Product of the Solutio Provider (curretly for ARTIS) 2) Prerequisites: See Basic Compoets. 3) Icluded i the basic package. 4) Loadable compile cycle i SW Versio 6.4 ad higher i the NCU system software. 2/48 Siemes NC

63 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 v v v v v v v 4) v 4) v v v v v v v v x x x x v v v v 3) 3) 3) 3) v v v v v v v v v v v x x x x x x v v v v v v v x x Siemes NC /49

64 Overview of fuctios SINUMERIK CNC cotrols 2 Basic versio v Optio x Fuctio is depedet o operatig software Not possible Diagostic fuctios PLC status LAD display Process fault diagosis for S7-HiGraph ad S7-Graph for PCU 50/PCU 70 with TRANSLINE 2000 HMI Pro See HMI Software RCS remote diagostics/host ad viewer See HMI Software PLC remote diagostics 6FC AA01-0AA0 Alarms ad messages Trip recorder ca be activated for diagostic purposes Tools SiuCom FFS See HMI Software SiuCom ARC See HMI Software SINUCOPY-FFS for SIMATIC S7 PG 740 See HMI Software Programmig laguage SIMATIC STEP 7 See HMI Software LAD ladder diagram FBD fuctio block diagram STL statemet list SIMATIC STEP 7 for SINUMERIK hardware (for service fuctios) SiuCom PCIN See HMI Software Data backup (Backup/Restore) with Ghost o hard disk/etwork See HMI Software CAD reader for PC See HMI Software Offlie SINUMERIK 800/840D CNC program coverter O request 2/50 Siemes NC

65 Overview of fuctios SINUMERIK CNC cotrols SINUMERIK S base lie 802C base lie 802D base lie 802D SINUMERIK 810D powerlie/840di/840d powerlie 810DE powerlie 810D powerlie 840DiE 840Di 840DE powerlie 840D powerlie Note o operatig software Blak field: Fuctio is ot depedet o operatig software HMI Advaced HMI Embedded Shop Mill Maual Tur Shop Tur HT 6 2 x x v v v v v v x x x x x x v v v v v v v x x v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v v x x v v x x v v v v v v v v v v v v v v v v v v v v Siemes NC /51

66 Overview of fuctios SINUMERIK CNC cotrols 2 Overview of the optios for SINUMERIK 810D powerlie/840di/840d powerlie Optio Page 2d additioal machiig chael 2/6 6FC AF03-0AA0 ad maximum memory expasio as a package 3D tool radius compesatio 2/32 6FC AB13-0AA0 Additioal axis/spidle + chael 2/2 6FC AD08-0AA0 (for NCU 561.4) Advaced Positio Cotrol 2/12 6FC AF04-0AA0 Advaced Processig 1 2/16 6FC AF10-0AA0 Advaced Processig 2 2/16 6FC AF11-0AA0 Aalog axis 2/10 6FC AC06-0AA0 Axis cotaier 2/12 6FC AE01-0AA0 Axial couplig 2/16 6FC AD11-0AA0 i the machie Axis/spidle iterpolatio, 2/4 6FC AA03-0AA0 each additioal Clearace cotrol, 2/20 6FC AC05-0AA0 1D/3D i positio cotrol cycle CNC user memory 2/4 6FC AD02-0AA0 expaded by 1 MB Cotiue machiig at the cotour (retrace support) 2/16 6FC AE72-0AA0 Cotiuous-path cotrol depedet 2/18 6FC AC04-0AA0 aalog value output Cotour moitorig 2/42 6FC AB16-0AA0 with tuel fuctio Cotrol uit maagemet 2/38 6FC AE03-0AA0 Cycle storage separate 2/24 6FC AF00-0AA0 from CNC mai memory Electroic gear uit 2/16 6FC AE00-0AA0 Electroic trasfer 2/18 6FC AD05-0AA0 Electroic weight couterbalace 2/42 6FC AC00-0AA0 Eablig of iteral drive cotrol 2/6 6FC AF02-0AA0 6th axis for iterpolatio tasks Eablig of iteral drive cotrol 2/6 6FC AF01-0AA0 6th axis for positioig tasks Evaluatio of iteral 2/20 6FC AB17-0AA0 drive variables Exteded stop ad retract 2/48 6FC AE01-0AA0 ESR Fast iterpolatio lik 2/12 6FC AF03-0AA0 Geerator operatio 2/48 6FC AE00-0AA0 Hadlig trasformatio package 2/16 6FC AD07-0AA0 Iclied axis 2/16 6FC AB06-0AA0 Iterrupt routies with high-speed 2/20 6FC AA00-0AA0 retractio from the cotour Ivolute iterpolatio 2/14 6FC AF01-0AA0 I/O iterfacig 2/36 6FC AD00-0AA0 via PROFIBUS DP Laser switchig sigal, high-speed 2/20 6FC AE74-0AA0 Lik axis 2/12 6FC AD10-0AA0 Machiig chael, 2/2 6FC AA07-0AA0 each additioal Machiig chaels (4) 2/6 6FC AD01-0AA0 ad axes (13) as a package Machiig package 5 axes 2/16 6FC AA10-0AA0 Optio Page Master/slave for drives 2/10 6FC AC07-0AA0 Master-value couplig 2/14 6FC AD06-0AA0 ad curve table iterpolatio Measuremet level 2 2/18 6FC AD00-0AA0 Mode group (MG), 2/2 6FC AD00-0AA0 each additioal Multi-axis iterpolatio 2/14 6FC AA16-0AA0 Multi-chael sequece 2/26 6FC AF03-0AA0 programmig No mode-specific 2/20 6FC AD04-0AA0 actios OA NCK compile cycles 2/20 6FC AA20-0AA0 Olie ISO dialect iterpreter 2/24 6FC AE00-0AA0 Operatio with tool maagemet 2/34 6FC AB12-0AA0 Oscillatio fuctios 2/18 6FC AB04-0AA0 Pair of sychroized axes 2/10 6FC AB00-0AA0 (gatry axes) Path legth evaluatio 2/42 6FC AF05-0AA0 PLC user memory 2/44 6FC AA03-0AA0 expaded by 64 KB Polyomial iterpolatio 2/14 6FC AA15-0AA0 Positioig axis/auxiliary spidle, 2/6 6FC AA04-0AA0 each additioal Positio switchig sigals/ 2/10 6FC AB07-0AA0 cam cotroller Precotrol, 2/42 6FC AA07-0AA0 acceleratio-depedet PROFIBUS tool ad 2/48 6FC AE71-0AA0 process moitorig Program preprocessig 2/8 6FC AC02-0AA0 Puchig/ibblig 2/18 6FC AC00-0AA0 Quadrat error compesatio, 2/42 6FC AB14-0AA0 automatic Safety Itegrated Axis/spidle package for additioal 13 axes/spidles 2/48 6FC AC12-0AA0 Basic fuctio 2/48 6FC AC10-0AA0 Supplemetary fuctio from the 2/48 6FC AC11-0AA0 5th axis/spidle Sag compesatio, 2/42 6FC AB15-0AA0 multi-dimesioal Setpoit exchage 2/10 6FC AE76-0AA0 Setpoit likage spaig NCUs 2/12 6FC AF02-0AA0 Splie iterpolatio for 2/14 6FC AF14-0AA0 3-axis machiig Splie iterpolatio for 2/14 6FC AA14-0AA0 5-axis machiig Sychroous actios level 2 2/18 6FC AD05-0AA0 Sychroous spidle/multi-edge 2/12 6FC AB01-0AA0 turig Tagetial cotrol 2/10 6FC AB11-0AA0 Temperature compesatio 2/42 6FC AA13-0AA0 TRANSMIT/ 2/16 6FC AB01-0AA0 peripheral surface trasformatio Traversig to fixed stop 2/10 6FC AB02-0AA0 2/52 Siemes NC

67 Overview of fuctios Positioig modules v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR 2 Structure/applicatio Structure SIMATIC S7-300 SIMODRIVE 611 Axes per module /2 Chaels per module ) Iterpolatig axes, max. 4 2 Max. modules per SIMATIC 1) 1) 3 3) programmable cotroller Drives FM STEPDRIVE (stepper motor cotrol) SIMODRIVE 611 uiversal HR (with aalog setpoit iterface) SIMODRIVE 611 uiversal HR via PROFIBUS DP SIMOVERT MASTERDRIVES MC via PROFIBUS DP Measurig systems that ca be coected Idirect measurig systems Icremetal rotary measurig systems via RS 422 2) Icremetal ecoder with si/cos 1 V PP Resolver Absolute rotary measurig systems with SSI 2) Absolute rotary measurig systems with EDat v Direct measurig systems Icremetal rotary measurig systems via RS 422 2) Icremetal ecoder with si/cos 1 V PP Resolver Absolute rotary measurig systems with SSI 2) Absolute liear scale with SSI 2) Absolute liear scale with EDat 1) Depedig o requiremets ad module complemet of the subrack. 2) Also i combiatio with stepper drive. 3) With FM 357-2H oly 1. Siemes NC /53

68 Overview of fuctios Positioig modules 2 v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR Fuctioality Traversig rage i m ±1000 ±1000 ±1000 ±200 Speed i mm/mi > Max. steppig rate i khz Acceleratio i m/s Acceleratio i khz/s for stepper drives Jerk time i s Basic resolutio i mm i ich i degrees 10-2, , , Positio-cotrolled mode Cotrolled ruig with stepper drives Positio cotrol cycle i ms Iterpolatio time i ms Rotary axis v Automatic block search v Programmable acceleratio v High-speed process sigals Iputs Outputs ) Optios for assigig the high-speed iputs: Exteral start v Eable iput (Stop) v Exteral block chage 2) v Set actual value o-the-fly 2) Measuremet o-the-fly Home positio switch v Reversig cam Optios for assigig the high-speed outputs: Positio reached Stop Up, dow M fuctio output M97/M98 2) Start eable 2) Direct output (for user) Cam output 1) Expadable usig local bus segmet. 2) Via sychroized actios. 2/54 Siemes NC

69 Overview of fuctios Positioig modules v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR 2 CNC programmig Programmig laguage (DIN 66025) No. of traversig programs ) 3) 4) 1 Max. program legth i blocks ) 64 Max. block capacity per module 3) 3) 4) 64 Subroutie levels, max No. of subroutie passes, max Max. umber of differet subrouties from oe program 4) Dimesios i mm, degrees, ich v Block skip v Subrouties Edless loop with M18 With GOTO M fuctio, actual-value-specific M fuctio, time/ackowledgemet drive Sytax check Commuicatio Backup of user data o PG from Hard disk, floppy disk FM Param FM Param FM Param v Memory card I/O bus, S7-CPU FM Software techology module for commuicatio betwee CPU ad positioig module Multi-poit iterface MPI Via SIMATIC S7-CPU Networkig with PROFIBUS DP via v v v SIMATIC S7 CP DP PROFIBUS DP with Motio Cotrol 5) v SIMODRIVE drive iterface ±10 V ±10 V FM STEPDRIVE drive iterface (steppig rate, directio sigal) Data trasfer via memory card 3) Limited by program memory (16 KB). 4) Limited by program memory (770 KB). 5) Caot be used whe HT 6 is used i combiatio with FM 357-2H. Siemes NC /55

70 Overview of fuctios Positioig modules 2 v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR Operatio Stadard screes for OP7 1) 1) Stadard screes for OP17 1) 1) 1) Stadard screes for OP27 1) Stadard screes for TP 170B/MP 270B 1) Operatig modes ad machie fuctios Icremetal dimesio, relative Jog mode Cotrol v MDI 4) Automatic Referece poit approach Follow-up mode v Parkig axis v Simulatio Legth measuremet Retrigger referece poit Switch off eable iput Switch off software limit switch Measuremet o-the-fly 2) Switch off automatic drift compesatio Preset (set actual value) Block search Teach I 3) v Delete distace-to-go Restart Hadlig trasformatio 3) 1) Icluded i the cofiguratio package. 2) Not with FM 357-2L. 3) With FM 357-2H. 4) Oly via start-up scree. 2/56 Siemes NC

71 Overview of fuctios Positioig modules v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR 2 Compesatios ad referece poits 20 tool compesatios Tool compesatios 1 legth + 1 wear (add./abs.) Tool compesatio, 3 legths Work offset Referece poit offset Automatic drift compesatio for aalog speed setpoits Backlash compesatio Axis moitorig fuctios Software limit-switch moitorig Positio moitorig Stadstill moitorig Rotatio moitorig Plausibility i data commuicatio Limit value Followig error Cable break Setpoit Watchdog PLC area FM ca be used i SIMATIC S7-300 CPU 314 ad higher CPU 314 ad higher CPU 314C ad higher PLC programmig with HiGraph v Add-o package for STEP 7 SIMATIC S7 techology modules Digital iputs/outputs, max ) No. of I/O modules, max Bit memories Couters/timers 256/ / /256 Mai memory i KB ) Expasio is possible via optios. Siemes NC /57

72 Overview of fuctios Positioig modules 2 v Basic versio Optio Not possible FM 353 FM 354 FM 357-2L FM 357-2LX FM 357-2H SIMODRIVE 611 uiversal HR PLC area (cotiued) Machiig time Bit commads, typ. i µs Word commads, typ. i µs FB/FC/DB per type 512/512/ /512/ /512/511 Cyclic fuctio block Time-cotrolled fuctio blocks STEP 7 programmig laguage Programmig: STL, SCL, LAD/FBD Equipmet for PLC programmig ad PG 7../PC PG 7../PC PG 7../PC program testig Memory card (flash EPROM) CPU 314 CPU 314 CPU 314C CPU 315 CPU 315 CPU 315 CPU 316 CPU Diagostic fuctios PLC status Diagostic buffer specifyig error ID-codes 1) 1) 1) Servo alarms Diagostic alarms ad messages Start-up/parameterizatio PG 720, PG 740 ad PG 760 programmig devices v v v PC with RS 232 C PC with MPI card v v v Widows-based start-up tool Cofigured usig SIMATIC STEP 7 Start-up fuctios Measurig fuctios 1) The last 5 evets. 2/58 Siemes NC

73 Overview As a cosequece of the prevailig export restrictios applicable to the system software of umerical cotrols, i relatio to particular cotrol fuctios i accordace with the Europea/Germa Export List, SINUMERIK 810D powerlie, SINUMERIK 840Di ad SINUMERIK 840D powerlie are available i two versios. I the case of SINUMERK 810D powerlie, this applies to CCU compoets with itegrated system software, with SINUMERIK 840Di to NCK system software ad with SINUMERIK 840D powerlie to NCU system software. The stadard versios of SINUMERIK 810D powerlie, SINUMERIK 840Di ad SINUMERIK 840D powerlie offer the full scope of cotrol fuctios, but require official approval whe exported to coutries outside the EU. The export versios SINUMERIK 802S base lie, SINUMERIK 802C base lie, SINUMERIK 802D base lie, SINUMERIK 802D, SINUMERIK 810DE powerlie, SINUMERIK 840DiE ad SINUMERIK 840DE powerlie have limited fuctioality i accordace with the export list restrictios Overview of fuctios SINUMERIK CNC cotrols Export ad stadard cotrol versios ad therefore do ot require official approval as a result of their "Type" i accordace with EU or Germa law. The approval status for the complete CNC system is correspodigly depedet o the hardware or software versio used. Geeral ote: If ay particular compoets require official re-export approval accordig to US law, this must be duly filed for. Iformatio about official approval requiremets for supplied compoets is give i the delivery documetatio: Goods labeled here with "AL ot equal to N" are subject to Europea or Germa export authorizatio whe they are exported out of the EU. Goods labeled with "ECCN ot equal to N" are subject to US re-export authorizatio. Eve if goods are ot labeled or labeled with "AL:N" or "ECCN:N", they may still be subject to export authorizatio due to the fial destiatio ad ed use of the goods. 2 Fuctioal restrictios for export versios Fuctio 802S base lie 810DE 840DiE 840DE 802C base lie powerlilie power- 802D base lie 802D Helical iterpolatio 2D+6 Machiig package five axes 6FC AA10-0AA0 Multi-axis iterpolatio (>4 iterpolatig axes) 6FC AA16-0AA0 OA NCK compile cycles 6FC AA20-0AA0 Hadlig trasformatio package 6FC AD07-0AA0 Clearace cotrol, 1D/3D i positio cotrol cycle 1) 6FC AC05-0AA0 Sychroized actios 1) Sag compesatio, multi-dimesioal 6FC AB15-0AA0 Electroic trasfer 6FC AD05-0AA0 Master-value couplig ad curve table iterpolatio 6FC AD06-0AA0 Electroic gear uit 1) 6FC AE00-0AA0 Sychroized actios level 2 1) 6FC AD05-0AA0 Cotiuous dressig 2) Evaluatio of iteral drive variables 2) 6FC AB17-0AA0 Measuremet level 2 2) 6FC AD00-0AA0 Basic versio Limited fuctioality, see "Glossary". Not possible 1) The fuctioal restrictios for the export versios SINUMERIK 810DE powerlie/840de powerlie, SW release 6.4 or higher, ad SINUMERIK 840DiE, SW release 2.3 or higher, are limited to "4 iterpolatig axes". 2) The fuctioal restrictios for the export versios SINUMERIK 810DE powerlie/840de powerlie, SW release 6.5 or higher, have bee caceled! Siemes NC /59

74 2 Overview of fuctios SINUMERIK CNC cotrols Export ad stadard cotrol versios Importat export iformatio Export of stadard versios of compoets or systems ca be subjected to a time-cosumig official authorizatio process, so it is recommeded that the export versio is used where applicable. Whe the stadard variat is used, it is importat to ote that official authorizatio is also required for the export of compoets subject to export approval withi the framework of service provisio, the supply of spare parts ad for delivery of software updates ad upgrades. This also applies i particular i cases where the cotrol is exported after the machie maufacturer istalled it i a machie tool. The legthy official approval procedure ca severely restrict after-sales service. Whe a applicatio for a export permit for a system is made, we therefore recommed that spare parts supplies for ay compoets requirig approval are icluded i the applicatio as a matter of course to avoid future delays. If the cotrol system is to be exported as a istalled compoet i a machie tool, we recommed that machie maufacturers iclude ay compoets requirig approval i the export permit applicatio for the machie. If the machie itself does ot require official export approval, but cotais compoets which do, we recommed that a export permit for the replacemet supply of such compoets is applied for i advace. Spare parts supplies requirig official approval ca the be exported quickly ad easily by the machie maufacturer himself, or by Siemes if the maufacturer ca make the origial export permit available to Siemes. 2/60 Siemes NC

75 Operator compoets for CNC cotrols 3 3/2 Geeral 3/4 Operator paels 3/4 SINUMERIK OP 010 3/5 SINUMERIK OP 010S 3/6 SINUMERIK OP 010C 3/7 SINUMERIK OP 012 3/8 SINUMERIK TP 012 3/9 SINUMERIK OP 015 3/10 SINUMERIK OP 015A 3/11 SINUMERIK TP 015A 3/12 SINUMERIK OP 030 3/13 SINUMERIK direct key module 3/14 SINUMERIK PCU 20 3/16 SINUMERIK PCU 50 3/18 SINUMERIK PCU 70 3/20 Video lik 3/22 Hadheld uits 3/22 SINUMERIK HT 6 3/24 Hadheld uit type B-MPI 3/25 Mii hadheld uit 3/26 Machie cotrol paels 3/26 SINUMERIK MCP 483C 3/27 SINUMERIK MCP 483 3/29 SINUMERIK MCP 3/30 SINUMERIK MCP 310 3/32 SINUMERIK OP 032S MCP 3/33 Pushbutto pael 3/34 Expasio pael 3/35 Electroic hadwheel 3/35 MPI iterface 3/36 SIGNUM 3SB3 3/37 Laser iscriptio 3/37 Keyboards 3/37 MF II stadard PC keyboard 3/38 SINUMERIK KB 483C 3/38 Keyboard tray 3/39 SINUMERIK KB 310C 3/40 SINUMERIK OP 032S full CNC keyboard 3/41 Storage devices 3/41 3.5" disk drive 3/42 3.5" disk drive, USB 1.1 3/43 Housig systems 3/43 Rittal commad pael systems 3/44 Rose Systemtechik GmbH & Co. KG Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

76 Operator compoets for CNC cotrols Geeral Overview 3 Operator pael frots with PCU The ew SINUMERIK operator pael (OP) frots ad touch operator paels (TP) ca be combied with the ew SINUMERIK PCUs (persoal computer uits) ad cotai umerous iovatios to improve ease of operatio. The USB port o the pael frot provides "hot plug ad play" fuctioality for a stadard PC keyboard ad/or mouse. Available with displays i a variety of sizes, ad with membrae or mechaical keyboards, the SINUMERIK operator pael frots ca be tailored to the user s requiremets. SINUMERIK PCUs With the ew SINUMERIK PCUs (persoal computer uits) ad the SINUMERIK operator pael (OP) frots, you ca create iovative operator paels. The SINUMERIK PCUs are fitted to the back of the SINUMERIK operator pael frots. The powerful SINUMERIK PCUs cotai umerous iovatios. The commuicatio iterfaces (Etheret, MPI ad PROFIBUS DP) are already o board. The followig prove operator cotrol compoets, such as hadheld uit, machie cotrol pael, pushbutto pael, electroic hadwheel, MPI iterface, stadard PC keyboard MF-II, full CNC keyboard, 3.5" disk drive ca be used i combiatio with the SINUMERIK PCUs. Operator paels A operator pael comprises a SINUMERIK PCU (large-scale itegrated idustrial PC) ad a SINUMERIK operator pael frot which is available with various performace levels ad various display sizes. The operator paels are predomiatly used for visualizatio ad for the operatio of machie tools. They are particularly suitable for millig, turig, gridig ad special-purpose machies. Beefits 7 Itelliget, robust operator paels that have a impressively low-profile ad compact desig 7 Idividual desig of your user iterface, usig your expertise by meas of opeess i huma-machie commuicatio 7 Distributed desig due to physical separatio of PCU ad operator pael frot 7 Up to three operator paels ca be operated at oe machie 3/2 Siemes NC

77 Operator compoets for CNC cotrols Geeral Overview 3 Hadheld uits The SINUMERIK hadheld uits are available with a variety of performace optios. These rage from small hadheld uits that ca be used as mobile machie cotrol paels to the SINUMERIK HT 6 hadheld termial which combies the fuctio of operator pael ad machie cotrol pael i oe device. Beefits 7 Ergoomic machie cotrol thaks to carefully desiged housig 7 Setup ad operatio of simple machies with the mii hadheld uit, especially as part of JobShop or similar applicatios 7 Setup, operatio, teachig ad programmig of user programs with the SINUMERIK HT 6 multifuctioal hadheld termial Machie cotrol paels Machie cotrol paels, pushbutto paels ad hadwheels are available for the user-friedly operatio of the machie fuctios of SINUMERIK ad PLC-cotrolled machies. Beefits 7 Ergoomic machie cotrol thaks to sophisticated desig 7 Machie-specific adaptatios by meas of variable labelig ad cotrol devices that ca additioally be itegrated Keyboards The keyboards allow coveiet ad user-friedly iput of programs ad texts. Beefits 7 Ergoomic keyboard 7 CNC-specific supplemets Storage devices Storage devices are used for archivig user data. Beefits 7 Simple istallatio i customized operator paels Housig systems Housig systems ca be maufactured to precise dimesios ad ready to istall for umerous combiatios of SINUMERIK operatig compoets. Optimum cofiguratio optios for SINUMERIK CNC cotrollers with operator pael, CNC full keyboard, machie cotrol pael, pushbutto pael. Siemes NC /3

78 Operator compoets for CNC cotrols Operator paels SINUMERIK OP Overview The SINUMERIK OP 010 operator pael frot with 10.4" TFT color display with a resolutio of 640 x 480 pixels (VGA) features a 62-key membrae keypad with horizotal ad 8 vertical softkeys ad is optimized for programmig subrouties. Combied with a SINUMERIK PCU, the SINUMERIK OP 010 ca be used to create a low-cost operator pael. Moutig is from the rear usig special clamps which are icluded i the scope of delivery. Techical specificatios SINUMERIK OP 010 Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 16 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 5 kg (11 lb) Dimesios (W x H x D) 483 mm x 310 mm x 30 mm (19.02 i x i x 1.18 i) D without PCU D with PCU 20 D with PCU 50 D with PCU mm (0.79 i) 76 mm (2.99 i) + 10 mm (0.39 i) free space mm (4.26 i) + 10 mm (0.39 i) free space mm (5.87 i) + 10 mm (0.39 i) free space Selectio ad Orderig Data Desigatio SINUMERIK operator pael frot OP cm/10.4" TFT (640 x 480) with membrae keys Accessories SINUMERIK operator pael frot without LCD uit for SINUMERIK OP 010 Slide-i labels for iscribig (3 A4 sheets) for OP 010 Caps (10 uits) for USB termial Set of clamps (6 uits) 6FC AF00-0AA1 6FC AF00-0AA0 6FC AF07-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 3/4 Siemes NC

79 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 010S Overview The slimlie SINUMERIK OP 010 operator pael frot with 10.4" TFT color display with a resolutio of 640 x 480 pixels (VGA) features horizotal ad 8 vertical mechaical softkeys. Combied with SINUMERIK PCUs, the SINUMERIK OP 010S ca be used to create slimlie operator paels. You ca use the OP 032S or KB 310C full CNC keyboard for eterig data. Moutig is from the rear usig special clamps which are icluded i the scope of delivery. Techical specificatios SINUMERIK OP 010S Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 16 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP54 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 5.5 kg (12.1 lb) Dimesios (W x H x D) 310 mm x 330 mm x 45 mm (12.2 i x i x 1.77 i) D without PCU D with PCU 20 D with PCU 50 D with PCU mm (1.38 i) 91 mm (3.58 i) + 10 mm (0.39 i) free space mm (4.85 i) + 10 mm (0.39 i) free space mm (6.46 i) + 10 mm (0.39 i) free space 3 Selectio ad Orderig Data Desigatio SINUMERIK operator pael frot OP 010S 26.4 cm/10.4" TFT (640 x 480) with mechaical keys Accessories Caps (10 uits) for USB termial Set of clamps (6 uits) 6FC AF04-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 Siemes NC /5

80 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 010C 3 Overview The SINUMERIK OP 010C operator pael frot with 10.4" TFT color display with a resolutio of 640 x 480 pixels (VGA) features a 65-key mechaical keypad with horizotal ad 8 vertical softkeys. Combied with a SINUMERIK PCU, the SINUMERIK OP 010C ca be used to create a fully featured operator pael. The 6 hotkeys are desiged with replaceable key covers for machie-specific adaptatio. The covers ca be freely iscribed usig laser. Moutig is from the rear usig special clamps which are icluded i the scope of delivery. Techical specificatios SINUMERIK OP 010C Iput voltage Selectio ad Orderig Data through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 16 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 5 kg (11 lb) Dimesios (W x H x D) 483 mm x 310 mm x 30 mm (19.02 i x 12.2 i x 1.18 i) D without PCU D with PCU 20 D with PCU 50 D with PCU 70 Desigatio SINUMERIK operator pael frot OP 010C 26.4 cm/10.4" TFT (640 x 480) with mechaical keys Accessories Square key cover, for iscribig 1 set comprisig: 90 x ergo gray, 20 x red, 20 x yellow, 20 x gree, 20 x mid-gray Caps (10 uits) for USB termial Set of clamps (6 uits) 20 mm (0.79 i) 76 mm (2.99 i) + 10 mm (0.39 i) free space mm (4.26 i) + 10 mm (0.39 i) free space mm (5.87 i) + 10 mm (0.39 i) free space 6FC AF01-0AA0 6FC AF12-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 3/6 Siemes NC

81 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 012 Overview Itegratio The optioal direct key module provides a additioal coectio of the 2 x 8 vertical softkeys as direct keys to the PROFIBUS DP, if o pushbutto pael or machie cotrol pael with coectio of the direct keys is available. Techical specificatios SINUMERIK OP 012 Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 21 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 5 kg (11 lb) Dimesios (W x H x D) 483 mm x 310 mm x 30 mm The SINUMERIK OP 012 operator pael frot with 12.1" TFT (19.02 i x 12.2 i x 1.18 i) color display with a resolutio of 800 x 600 pixels (SVGA) features a 59-key membrae keypad as well as 2 x (8 + 2) horizo- D without PCU 20 mm (0.79 i) tal ad 2 x 8 vertical softkeys. The itegral mouse provides a D with PCU mm + 10 mm (0.39 i) free space additioal method of machie cotrol. The 2 x 8 vertical softkeys ca be used as direct keys. D with PCU mm (4.26 i) + 10 mm (0.39 i) free space Combied with SINUMERIK PCUs, the SINUMERIK OP 012 ca be used to create fully featured operator paels with itegral D with PCU mm (5.87 i) + 10 mm (0.39 i) free space mouse. Moutig is from the rear usig special clamps which are icluded i the scope of delivery. Selectio ad Orderig Data Desigatio SINUMERIK operator pael frot OP cm/12.1" TFT (800 x 600) with membrae keys ad mouse SINUMERIK direct key module PROFIBUS DP (with moutig set for OP 012) Accessories SINUMERIK operator pael frot without LCD uit for SINUMERIK OP 012 Slide-i labels for iscribig (3 A4 sheets) for OP 012 Caps (10 uits) for USB termial Set of clamps (6 uits) 6FC AF02-0AA0 6FC AF11-0AA0 6FC AF02-0AA0 6FC AF08-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 3 Siemes NC /7

82 Operator compoets for CNC cotrols Operator paels SINUMERIK TP Overview The SINUMERIK TP 012 touch operator pael frot has a 12.1" TFT color display (800 x 600 pixels) with touch scree. The SINUMERIK TP 012 touch operator pael frot ad a SINUMERIK PCU 50/PCU 70 with Widows XP ca be used to create operator paels with touch screes for customized operator iterfaces. The coectio of a PC stadard keyboard allows the implemetatio of fuctios such as Back, Cotiue, Machie, Meu, Switch Chael, Cacel Alarm, ad Help. Moutig is from the rear usig special clamps which are icluded i the scope of delivery. Techical specificatios SINUMERIK TP 012 Iput voltage Selectio ad Orderig Data through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 20 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 5.5 kg (12.1 lb) Dimesios (W x H x D) 400 mm x 310 mm x 46 mm (15.75 i x 12.2 i x 1.81 i) D without PCU D with PCU 50 D with PCU 70 Desigatio SINUMERIK touch operator pael frot TP cm/12.1" TFT (800 x 600) Accessories Caps (10 uits) for USB termial Set of clamps (6 uits) 36 mm (1.42 i) mm (4.89 i) + 10 mm (0.39 i) free space mm (6.5 i) + 10 mm (0.39 i) free space 6FC AF07-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 3/8 Siemes NC

83 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 015 Overview The SINUMERIK OP 015 operator pael frot with 15" TFT color display with a resolutio of 1024 x 768 pixels (XGA) features horizotal ad 8 vertical membrae softkeys. Combied with SINUMERIK PCUs, the SINUMERIK OP 015 ca be used to create fully featured operator paels with a clear display scree. For eterig data, a full 19" CNC keyboard is available. Moutig is from the rear usig special clamps wich are icluded i the scope of delivery. Techical specificatios SINUMERIK OP 015 Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 24 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 7 kg (15.4 lb) Dimesios (W x H x D) 483 mm x 310 mm x 52 mm (19.02 i x 12.2 i x 2.05 i) D without PCU D with PCU 20 D with PCU 50 D with PCU mm (1.65 i) 98 mm (3.86 i) + 10 mm (0.39 i) free space mm (5.13 i) + 10 mm (0.39 i) free space mm (6.74 i) + 10 mm (0.39 i) free space 3 Selectio ad Orderig Data Desigatio SINUMERIK operator pael frot OP cm/15.1" TFT (1024 x 768) with membrae keys Accessories SINUMERIK operator pael frot without LCD uit for SINUMERIK OP 015 Caps (10 uits) for USB termial Set of clamps (6 uits) 6FC AF03-0AA0 6FC AF03-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 Siemes NC /9

84 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 015A 3 Overview The SINUMERIK OP 015A operator pael frot with 15" TFT color display with a resolutio of 1024 x 768 pixels (XGA) features a 59-key membrae keyboard with 2 x (8 + 2) horizotal ad 2 x 8 vertical softkeys ad a itegral mouse. The 2 x 8 vertical softkeys ca be used as direct keys. Combied with SINUMERIK PCUs, the SINUMERIK OP 015A ca be used to create fully featured operator paels with itegral mouse. Moutig is from the rear usig special clamps wich are icluded i the scope of delivery. Techical specificatios SINUMERIK OP 015A Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 24 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 9 kg (19.8 lb) Dimesios (W x H x D) 483 mm x 355 mm x 52 mm (19.02 i x i x 2.05 i) D without PCU D with PCU 20 D with PCU 50 D with PCU mm (1.65 i) 98 mm (3.86 i) + 10 mm (0.39 i) free space mm (5.13 i) + 10 mm (0.39 i) free space mm (6.74 i) + 10 mm (0.39 i) free space Selectio ad Orderig Data Itegratio Desigatio The optioal direct key module provides a additioal coectio of the 2 x 8 vertical softkeys as direct keys to the frot OP 015A SINUMERIK operator pael 6FC AF05-0AA cm/15.1" TFT (1024 x 768) PROFIBUS DP, if o pushbutto pael or machie cotrol pael with membrae keys with coectio of the direct keys is available. SINUMERIK direct key module 6FC AF11-0AA0 PROFIBUS DP (with moutig set for OP 012) Direct key module moutig kit for OP 015A ad TP 015A Accessories Caps (10 uits) for USB termial Set of clamps (6 uits) 6FC AF30-0AA0 6FC AF05-0AA0 6FC AF06-0AA0 3/10 Siemes NC

85 Operator compoets for CNC cotrols Operator paels SINUMERIK TP 015A Overview Itegratio The optioal direct key module provides a additioal coectio of the 2 x 8 vertical softkeys as direct keys to the PROFIBUS DP, if o pushbutto pael or machie cotrol pael with coectio of the direct keys is available. Techical specificatios SINUMERIK TP 015A Iput voltage through PCU, video lik receiver or TCU (5 V DC; 5.2 V DC; 12 V) 24 W Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Rel. humidity limit values to Temperature chage max. 10 K/h. IEC , IEC , No-codesig. IEC Storage ad trasport % at +25 C (+77 F) Operatio % at +25 C (+77 F) Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 9 kg (19.8 lb) Dimesios (W x H x D) 483 mm x 355 mm x 60 mm The SINUMERIK TP 015A touch operator pael frot with 15" TFT (19.02 i x i x 2.36 i) color display (1024 x 768 pixels, XGA) ad touch scree additioally icludes a membrae keyboard with 59 keys, 2 x (8 + 2) (17.72 i x i) Pael cutout (W x H) 450 mm x 355 mm horizotal ad 2 x 8 vertical softkeys, ad a itegral mouse. D without PCU 49.2 mm (1.94 i) The 2 x 8 vertical softkeys ca be used as direct keys i the PLC. D with PCU mm (5.41 i) +10 mm The SINUMERIK TP 015A touch operator pael frot ad a (0.39 i) free space SINUMERIK PCU 50/PCU 70 with Widows XP ca be used to geerate a user-friedly operator pael with itegral touch display ad mouse. D with PCU mm (7.02 i) +10 mm (0.39 i) free space Moutig is from the rear usig special clamps wich are icluded i the scope of delivery. Selectio ad Orderig Data Desigatio SINUMERIK touch operator 6FC AF08-0AA0 pael frot TP 015A 15.0" TFT (1024 x 768) membrae keys SINUMERIK direct key module 6FC AF11-0AA0 PROFIBUS DP (with moutig set for OP 012) Direct key module moutig kit 6FC AF30-0AA0 for OP 015A ad TP 015A Accessories SINUMERIK operator pael 6FC AF17-0AA0 frot without LCD uit, mouse or keyboard cotroller for SINUMERIK TP 015A USB mouse 6FC AF01-0AA0 Caps (10 uits) 6FC AF05-0AA0 for USB coectio Set of clamps (9 uits) 6FC AF14-0AA0 3 Siemes NC /11

86 Operator compoets for CNC cotrols Operator paels SINUMERIK OP 030 Overview Itegratio SINUMERIK OP 030 Pre-assembled cable 3 X101 6FX AA m (32 ft 10 i) PC/PG (V.24) SIMATIC S7 CPU 314 to CPU 318 X201 For MPI cable, see "MOTION-CONNECT" 200 m (656 ft) Machie cotrol pael PG or SINUMERIK 810D powerlie/ 840D powerlie G_NC01_EN_00035b The OP 030 slimlie operator pael has bee desiged as a loadig/uloadig termial for machies with tool maagemet. Owig to its small moutig dimesios, it is ideal for use i compact machie tools. 240 x 128 pixels i text ad character graphics ca be displayed o the LCD. Fuctio Key tool maagemet fuctios of OP 030: 7 System diagrams i the stadard software 7 Editig of tool data 7 Magazie ad tool list 7 Vacat positio search ad positioig 7 Loadig ad uloadig of tools 7 Multiple magazies possible 1) 7 Data backup via V.24 iterface Techical specificatios SINUMERIK OP 030 Iput voltage 24 V DC Power cosumptio, max. 6.5 W Degree of protectio to EN (IEC 60529) Humidity ratig to EN IP65 (frot) IP20 (back) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 1.3 kg (2.87 lb) Dimesios (W x H x D) 280 mm x 182 mm x 47 mm (11.02 i x 7.17 i x 1.85 i) Coectio overview of OP 030 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Selectio ad Orderig Data Desigatio SINUMERIK slimlie operator 6FC AB00-0AA0 pael OP 030 with system software display switchover: Eglish/Germa OP 030 system software for update/upgrade o 3.5" disks Laguages: Eglish, Frech, Germa, Italia ad Spaish (or laguage selectio amog these 5 laguages) Software maiteace Software maiteace service 6FC AX30-0AB2 Update o order of 6FC AX30-7AB3 specific software versios Additioal laguages 2) 3) o CD-ROM Laguages: Traditioal Chiese, Simplified Chiese, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Copy licese 6FC BX10-0XG1 Sigle licese 6FC BX10-7XG0 for specific software versio Example of "specific software versio", e.g. 4.2: 6FC ) Available soo. 2) CD-ROM also cotais the laguages: Eg, Fr, Ger, It, Sp. 3) O request. 3/12 Siemes NC

87 Operator compoets for CNC cotrols Operator paels SINUMERIK direct key module Overview Techical specificatios SINUMERIK direct key module Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) 0.75 W IP20 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 0.3 kg (0.66 lb) 106 mm x 42 mm x 80 mm (4.17 i x 1.65 i x 3.15 i) 3 The SINUMERIK direct key module eables you to operate the machie usig both key rows (left ad right of the scree) o SINUMERIK frot paels OP 012/OP 015A/TP 015A. Desig The direct key module is attached ext to the PCU 50 o the frot pael (OP 012, OP 015A, TP 015A). Cables ad istallatio materials for moutig the PCU 50/OP 012 are supplied. For the combiatio PCU 50/OP 015A or TP 015A there is a separate moutig kit, which, if required, must be ordered separately. Itegratio The direct key module is suitable for coectio to: SINUMERIK PCU 50 with frot paels OP 012, OP 015A ad TP 015A Ribbo cables ad PROFIBUS coectors are used to coect the direct key module to the PROFIBUS DP of the frot pael. Selectio ad Orderig Data Desigatio Direct key module PROFIBUS DP with moutig kit for OP 012 Direct key module moutig kit for OP 015A ad TP 015A 6FC AF11-0AA0 6FC AF30-0AA0 Siemes NC /13

88 Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 20 Overview Itegratio 3 SINUMERIK PCU 20 PCMCIA MPI/DP Pre-assembled cable For MPI/PROFIBUS cable, see "MOTION-CONNECT" 200 m (656 ft) SIMATIC S7 CPU 314 to CPU 318 PG or SINUMERIK 810D powerlie/ 840D powerlie Machie cotrol pael 1) Pushbutto pael 1) ETHERNET Idustrial Etheret The high-performace PCU 20 does ot eed a hard disk ad already icorporates PROFIBUS DP/MPI commuicatio oboard. Coectio to Etheret ad a floppy disk drive are available as a optio. The SINUMERIK PCU 20 is equipped with the HMI-Embedded user iterface (Simplified Chiese/Germa/ Eglish/Frech/Italia/Spaish; software versio 6.5 or higher) as stadard. The HMI-Embedded user iterface ca be ordered separately for further laguages (see HMI Software for CNC Cotrols ). COM1/V24/AG Full CNC keyboard (USB) or stadard PC (USB) PC/PG (V.24) serial iterface Desig Sigle-chip PC processor 166 MHz or 233MHz/32MBDRAM/16MB Flash Embedded operatig system Ports: - COM 1 (V.24/TTY), COM 2 (V.24) - PS/2 keyboard -MPI iterface - USB, 2 chaels (1 iteral/1 exteral) - Etheret 10/100 Mbit/s, exteral disk drive (SW optio) - PCMCIA memory card iterface (ca be alteratively used with PC card/compact Flash card as exteral program memory). COM2 KEYBOARD Disk drive 6FX AA Icluded i keyboard package cotet Icluded i disk drive package cotet V.24 iterface Full CNC keyboard (PS2) or stadard PC (PS2) Disk drive 1) Machie cotrol pael ad pushbutto pael ca also be used at the same time. PCU 20 coectio overview Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. G_NC01_EN_00033d 3/14 Siemes NC

89 Techical specificatios SINUMERIK PCU 20 Iput voltage Power cosumptio, max. Mais bufferig Degree of protectio to EN (IEC 60529) Rel. humidity limit values to IEC , IEC , IEC Storage ad trasport Operatio Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) 24 V DC 60 W 20 ms IP20 Temperature chage max. 10 K/h. No-codesig % at +25 C (+77 F) % at +25 C (+77 F) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 4 kg (8.82 lb) 297 mm x 267 mm x 56 mm (11.69 i x i x 2.20 i) Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 20 3 Selectio ad Orderig Data Desigatio SINUMERIK PCU 20 SPC 166 MHz/32 MB with curret HMI software SINUMERIK PCU 20 SPC 233 MHz/32 MB with curret HMI software Network/disk drive maagemet o SINUMERIK PCU 20 software optio Compact Flash Card 32 MB empty Compact Flash Card 64 MB empty 6FC DF00-0AA1 6FC DF00-1AA1 6FC AE01-0AA0 6FC AG00-0AA0 6FC AG00-0AA0 Siemes NC /15

90 Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 50 Overview Itegratio 3 SINUMERIK PCU 50/PCU 70 PC-Card PCU 50: 1 x PCI 1 x PCI/ISA PCU 70: 3 x PCI 1 x PCI/ISA ETHERNET 1) Pre-assembled cable For MPI cable, see "MOTION-CONNECT" 200 m (656 ft) Idustrial Etheret SIMATIC S7 CPU 314 to CPU 318 MPI/DP 1) PG or SINUMERIK 810D powerlie/ 840D powerlie Machie cotrol pael 2) The high-performace SINUMERIK PCU 50 features oboard iterfaces for commuicatio via Etheret, MPI ad PROFIBUS DP, leavig the itegrated slots free for other cards. The USB port at the back of the device provides "hot plug ad play" fuctioality for a stadard PC keyboard ad mouse. The SINUMERIK PCU 50 comes supplied with the operatig system Widows NT 4.0 EmbSys or Widows XP ProEmbSys, for backig up ad restorig data, the Ghost 6 data backup software. The HMI-Advaced software ca be ordered additioally. The "SINUMERIK Service Pack Recovery Media WIN XP Pro- EmbSys" is available for the PCU with the Widows XP ProEmb- Sys operatig system ad ca be used for reistallig Widows software compoets ad to restore the delivery status. Desig New Itel techology 566 MHz/128 or 256 MB or 1.2 GHz/256 MB Replaceable hard disk with trasport mechaism 10 GB (3 GB for user data ad 1.8 GB for local backups) Max. memory cofiguratio 512 MB icl. graphics memory Graphics: UXGA LCD cotroller at AGP bus; 8, 16, or 32 MB ca be cofigured via BIOS; graphics memory is take from the mai memory Widows NT 4.0 EmbSys or Widows XP ProEmbSys operatig system Data backup/restore usig the Ghost data backup software Ports: - Etheret 10/100 Mbit/s (RJ45) - USB, 2 chaels (1 x iteral/1 x exteral), USB COM 1 (V.24), COM 2 (V.24), LPT 1, VGA - PS/2 keyboard - PS/2 mouse -MPI iterface - Exteral disk drive Expasio slots: - 1 x PCI threequarter legth, 265 mm (10.43 i) - 1 x PCI/ISA (shared) short 170 mm (6.69 i) - 1 x PC card type III VGA LPT1/ PRINTER COM1/V24/AG COM2 KEYBOARD MOUSE Disk drive PCU 50 coectio overview 6FX AA m (16 ft 5 i) 3 m/5 m (9 ft 10 i/16 ft 5 i) 6FX AA Icluded i keyboard package cotet Icluded i disk drive package cotet Pushbutto pael 2) Full CNC keyboard (USB), mouse (USB), disk drive (USB), stadard PC keyboard (USB) VGA moitor PG/PC data backup o CD-R (Ghost) Parallel port PC/PG (V.24) serial iterface V.24 iterface Full CNC keyboard (PS2) or stadard PC (PS2) Mouse (PS2) Disk drive 1) Whe usig the Etheret iterface, use a MPI cable with a straight (ot agled) plug/cable outlet o the MPI/DP port, otherwise the Etheret port will be covered (see "MOTION-CONNECT"). 2) Machie cotrol pael ad pushbutto pael ca also be used at the same time. G_NC01_EN_00034d 3/16 Siemes NC

91 Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 50 Techical specificatios Selectio ad Orderig Data SINUMERIK PCU 50 Desigatio Iput voltage Power cosumptio, max. Mais bufferig Degree of protectio to EN (IEC 60529) Rel. humidity limit values to IEC , IEC , IEC Storage ad trasport Operatio Humidity ratig i accordace with EN Permissible ambiet temperature 24 V DC 130 W 20 ms IP20 Temperature chage max. 10 K/h. No-codesig % at +25 C (+77 F) % at +25 C (+77 F) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). SINUMERIK PCU 50 ew Itel techology 566 MHz/128 MB with Widows NT 4.0 EmbSys SINUMERIK PCU 50 ew Itel techology 566 MHz/256 MB with Widows XP ProEmbSys SINUMERIK PCU 50 ew Itel techology 1.2 GHz/256 MB with Widows NT 4.0 EmbSys SINUMERIK PCU 50 ew Itel techology 1.2 GHz/256 MB with Widows XP ProEmbSys 6FC DF20-0AA0 6FC DF21-2AA0 6FC DF22-0AA0 6FC DF22-2AA0 3 Storage ad trasport C ( F) Operatio - Max. 15 W for expasios 1) C ( F) - Max. 20 W for expasios 1) C ( F) - Max. 30 W for expasios 1) C ( F) Weight, approx. 6 kg (13.23 lb) Dimesios (W x H x D) 297 mm x 267 mm x 81.7 mm (11.69 i x i x 3.21 i) HMI-Advaced o hard disk of the PCU 2) Laguages: Simplified Chiese 3), Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio 6FC BX10-0AF0 6FC BX10-7AF0 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Accessories Hard disk with support plate ad damper 6FC AF08-0AA1 Memory expasio 128 MB SO-DIMM PC-133 (for PCU 50 with 566 MHz or 1.2 GHz) 6ES AC10-0CA0 Memory expasio 256 MB SO-DIMM PC-133 (for PCU 50 with 566 MHz or 1.2 GHz) 6ES AC20-0CA0 Moutig brackets for moutig a PCU behid a operator pael frot 6FC AF20-2AA0 SINUMERIK Service Pack Recovery Media WIN XP ProEmbSys for PCU with Widows XP ProEmbSys o CD 6FC CX10-3XU8 Cotets: CD1: Widows XP ProEmbSys icl. SP1 CD2: Ghost image system software; Emergecy BOOT CD3-5: Multiligual User Iterface Pack (Simplified Chiese, Traditioal Chiese, Daish, Germa, Fiish, Frech, Italia, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Spaish, Czech, Turkish, Hugaria) Documetatio (Eglish/Germa) Note: 1) Disk drive or expasio cards, for example. 2) Please esure that the order umber for the software to be delivered o the hard disk directly follows the order for the PCU o the order form. 3) HMI-Advaced SW Versio 6.4 ad higher. The SINUMERIK PCU 50 with 566 MHz or 1.2 GHz is delivered without moutig brackets. Please iclude the moutig brackets i the order. Siemes NC /17

92 Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 70 Overview Itegratio 3 SINUMERIK PCU 50/PCU 70 PC-Card PCU 50: 1 x PCI 1 x PCI/ISA PCU 70: 3 x PCI 1 x PCI/ISA ETHERNET 1) Pre-assembled cable For MPI cable, see "MOTION-CONNECT" 200 m (656 ft) Idustrial Etheret SIMATIC S7 CPU 314 to CPU 318 MPI/DP 1) PG or SINUMERIK 810D powerlie/ 840D powerlie Machie cotrol pael 2) The high-performace SINUMERIK PCU 70 features oboard iterfaces for commuicatio via Etheret, MPI ad PROFIBUS DP, leavig the itegrated slots free for other cards. The USB port at the back of the device provides "hot plug ad play" fuctioality for a stadard PC keyboard ad mouse. The SINUMERIK PCU 70 comes supplied with the Widows NT 4.0 EmbSys or Widows XP ProEmbSys operatig system ad, for backig up ad restorig data, the Ghost 6 data backup software. The HMI-Advaced software ca be ordered separately. The "SINUMERIK Service Pack Recovery Media WIN XP Pro- EmbSys" is available for the PCU with the Widows XP ProEmb- Sys operatig system ad ca be used for reistallig Widows software compoets ad to restore the delivery status. Desig New Itel techology 1.2 GHz/256 MB Replaceable hard disk with trasport mechaism 10 GB (3 GB for user data ad 1.8 GB for local backups) Max. memory cofiguratio 512 MB icl. graphics memory Graphics: UXGA LCD cotroller at AGP bus; 8, 16, or 32 MB ca be cofigured via BIOS; graphics memory is take from the mai memory Widows NT 4.0 EmbSys or Widows XP ProEmbSys operatig system Data backup/restore usig the Ghost data backup software Ports: - Etheret 10/100 Mbit/s (RJ45) - USB, 2 chaels (1 x iteral/2 x exteral), USB COM 1 (V.24), COM 2 (V.24), LPT 1, VGA - PS/2 keyboard - PS/2 mouse -MPI iterface - Exteral disk drive Expasio slots: - 3 x PCI three-quarter legth, 265 mm (10.43 i) - 1 x PCI/ISA (shared) short 170 mm (6.69 i) - 1 x PC card type III VGA LPT1/ PRINTER COM1/V24/AG COM2 KEYBOARD MOUSE Disk drive PCU 70 coectio overview 6FX AA m (16 ft 5 i) 3 m/5 m (9 ft 10 i/16 ft 5 i) 6FX AA Icluded i keyboard package cotet Icluded i disk drive package cotet Pushbutto pael 2) Full CNC keyboard (USB), mouse (USB), disk drive (USB), stadard PC keyboard (USB) VGA moitor PG/PC data backup o CD-R (Ghost) Parallel port PC/PG (V.24) serial iterface V.24 iterface Full CNC keyboard (PS2) or stadard PC (PS2) Mouse (PS2) Disk drive 1) Whe usig the Etheret iterface, use a MPI cable with a straight (ot agled) plug/cable outlet o the MPI/DP port, otherwise the Etheret port will be covered (see "MOTION-CONNECT"). 2) Machie cotrol pael ad pushbutto pael ca also be used at the same time. G_NC01_EN_00034d 3/18 Siemes NC

93 Operator compoets for CNC cotrols Operator paels SINUMERIK PCU 70 Techical specificatios Selectio ad Orderig Data SINUMERIK PCU 70 Desigatio Iput voltage Power cosumptio, max. Mais bufferig Degree of protectio to EN (IEC 60529) Rel. humidity limit values to IEC , IEC , IEC Storage ad trasport Operatio Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio 24 V DC 145 W 20 ms IP20 Temperature chage max. 10 K/h. No-codesig % at +25 C (+77 F) % at +25 C (+77 F) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) SINUMERIK PCU 70 Petium III 500 MHz/128 MB with Widows NT 4.0 US SINUMERIK PCU 70 ew Itel techology 1.2 GHz/256 MB with Widows NT 4.0 EmbSys SINUMERIK PCU 70 ew Itel techology 1.2 GHz/256 MB with Widows XP ProEmbSys HMI-Advaced o hard disk of the PCU 2) Laguages: Simplified Chiese 3), Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio 6FC DF04-0AA0 6FC DF24-0AA0 6FC DF24-2AA0 6FC BX10-0AF0 3 - Max. 15 W for expasios 1) C ( F) - Max. 20 W for expasios 1) C ( F) - Max. 30 W for expasios 1) C ( F) Weight, approx. 6.5 kg (14.33 lb) Dimesios (W x H x D) 297 mm x 267 mm x mm (11.69 i x i x 4.83 i) Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Sigle licese for specific software versio Accessories Hard disk with support plate ad damper Memory expasio 128 MB SO-DIMM PC-133 for PCU 70 with 1.2 GHz Memory expasio 256 MB SO-DIMM PC-133 for PCU 70 with 1.2 GHz 6FC BX10-7AF0 6FC AF08-0AA1 6ES AC10-0CA0 6ES AC20-0CA0 Moutig brackets for moutig a PCU behid a operator pael frot 6FC AF20-2AA0 SINUMERIK Service Pack Recovery Media WIN XP ProEmbSys for PCU with Widows XP ProEmbSys o CD 6FC CX10-3XU8 Cotets: CD1: Widows XP ProEmbSys icl. SP1 CD2: Ghost image system software; Emergecy BOOT CD3-5: Multiligual User Iterface Pack (Simplified Chiese, Traditioal Chiese, Daish, Germa, Fiish, Frech, Italia, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Spaish, Czech, Turkish, Hugaria) Documetatio (Eglish/Germa) Note: The SINUMERIK PCU 70 is delivered without moutig brackets. Please iclude the moutig brackets i the order. 1) Disk drive or expasio cards, for example. 2) Please esure that the order umber for the software to be delivered o the hard disk directly follows the order for the PCU o the order form. (Not possible for 6FC DF04-0AA0). 3) HMI-Advaced SW Versio 6.4 ad higher. Siemes NC /19

94 Video lik Operator compoets for CNC cotrols Operator paels Overview Itegratio Pre-assembled cable 3 Video lik trasm. 1:1 PCU 6FX VL m (65 ft) USB 2 x USB Video lik receiver OP frot pael USB Moutig bracket 6FC AF20-0AA0 or 6FC AF20-1AA0 required. USB Video lik trasm. 1:2 6FX VL m (65 ft) USB 2 x USB Video lik receiver OP frot pael The video lik compoets for distributed cofiguratios eable spatial separatio of the SINUMERIK OP operator pael frots ad the SINUMERIK PCU ad coectio of up to three idetical operator pael frots o oe PCU. Beefits 7 Flat OP layout thaks to miimized moutig depth ad low power loss 7 Vibratio-free istallatio of the SINUMERIK PCU i the cotrol cabiet 7 Efficiet operator cotrol of larger machies thaks to a maximum of three idetical operator paels USB Moutig bracket 6FC AF20-0AA0 or 6FC AF20-1AA0 required. 6FX VL m (65 ft) 2 x USB USB Video lik receiver OP frot pael USB Moutig bracket 6FC AF20-2AA0 required. G_NC01_EN_00293 Fuctio Distributed cofiguratios also eable: Sigal trasfer betwee PCU ad operator pael frot via a sigle cable Easy istallatio ad service-friedly layout thaks to the compoet structure PCU fuctioality as i a cetralized cofiguratio (e.g. umber of PCI slots) Distaces of up to 20 m (65.6 ft) betwee PCU ad operator pael frot All operator paels are active at the same time. As may as three operator paels display the same o-scree display ad permit the same fuctios at the same time. Precoditios: OP frot paels OP 010/OP 010C/OP 010S/OP 012/OP 015/OP 015A/TP 012/ TP 015A with TFT display SINUMERIK PCU 50/PCU 70 Coectio overview: separate istallatio of a PCU with up to 2 operator pael frots. 3/20 Siemes NC

95 Operator compoets for CNC cotrols Operator paels Video lik PCU Video lik trasm. 1:1 OP frot pael USB Moutig bracket 6FC AF20-3AA0 required. PCU Video lik trasm. 1:2 OP frot pael USB Moutig bracket 6FC AF20-3AA0 required. Pre-assembled cable USB 6FX VL m (65 ft) USB USB 2 x USB 6FX VL m (65 ft) USB 2 x USB 6FX VL m (65 ft) 2 x USB Video lik receiver OP frot pael USB Video lik receiver OP frot pael USB Video lik receiver OP frot pael USB Moutig bracket 6FC AF20-2AA0 required. G_NC01_EN_00294 Techical specificatios Video lik trasmitter Degree of protectio to EN (IEC 60529) Humidity ratig based o EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace to video lik receiver Weight, approx. Video lik trasmitter Moutig bracket, flat Moutig bracket, book Moutig bracket, cetral Video lik receiver Iput voltage, typ. Power cosumptio with OP frot pael, max. Degree of protectio to EN (IEC 60529) Humidity ratig based o EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace to video lik trasmitter Weight, approx. Video lik receiver Moutig bracket for PCU or video lik receiver IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 20 m (65 ft) 1.2 kg (2.65 lb) 0.6 kg (1.32 lb) 1.0 kg (2.2 lb) 0.6 kg (1.32 lb) 24 V DC 24 W IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 20 m (65 ft) 1.8 kg (3.97 lb) 0.5 kg (1.1 lb) 3 Coectio overview: up to 3 operator pael frots o oe PCU. The PCU is istalled with the video lik trasmitter immediately behid the operator pael frots (ot possible whe usig OP 010S, PCU 70). Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Selectio ad Orderig Data Desigatio Video lik trasmitter 1:1 6FC AF22-1AA0 Video lik trasmitter 1:2 6FC AF22-2AA0 Moutig bracket, flat 6FC AF20-0AA0 for PCU with video lik trasmitter i cotrol cabiet Moutig bracket, book 6FC AF20-1AA0 for PCU 50 with video lik trasmitter i cotrol cabiet Moutig bracket, cetral 6FC AF20-3AA0 for PCU 50 with video lik trasmitter behid OP frot pael Video lik receiver 6FC AF22-0AA0 Moutig bracket 6FC AF20-2AA0 for PCU or video lik receiver behid OP frot pael Video lik cable Legth: 10 m (32 ft 10 i) 6FX VL00-1BA0 15 m (49 ft 2 i) 6FX VL00-1BF0 20 m (65 ft) 6FX VL00-1CA0 Siemes NC /21

96 Operator compoets for CNC cotrols Hadheld uits SINUMERIK HT 6 Overview Itegratio 3 Hadheld termial SINUMERIK HT 6 Pre-assembled cable 6FX AA m (32 ft 10 i) V.24 iterface PG 2) Operator pael 1) with PCU 50/ PCU 70 The SINUMERIK HT 6 hadheld termial combies the fuctios of a operator pael ad a machie cotrol pael i a sigle device, providig complete machie operatio, supervisio ad creatio of user programs through teachig ad programmig. Desig The emergecy stop ad eablig buttos each have 2 chaels (4 wires), allowig them to be short-circuit moitored. The HT 6 is coected to the SINUMERIK 810D powerlie/840di/840d powerlie via a distributor box. Fuctio SINUMERIK HT 6 provides a user iterface for hadlig applicatios as a stadard. This user iterface supports the followig fuctios: Modificatio of parameters (simple tool compesatio, R parameters, settig data, zero offset, user data) Programmig of parts (settig up workpieces, creatig parts programs ad subrouties) Maual machie mode Automatic operatio of the machie Teach-i Trasfer of programs ad data over the itegral V.24 iterface Display of messages ad alarms Read ad modify PLC data Read ad modify machie data The "Remote diagosis host for SINUMERIK HT 6" fuctio is optioally available (see "HMI software for CNC cotrols"). 6FX AA m (123 ft) Distributor box 6FX BH01 For MPI cable, see "MOTION-CONNECT" 200 m (656 ft) Machie cotrol pael 1) SINUMERIK 810D powerlie/ 840Di/ 840D powerlie or FM 357-2H 1) O request coectable i additio to the HT 6. 2) HT 6 permaetly coected: max. 200 m (656 ft) from MCP/OP or cotrol to HT 6. HT 6 ot always coected: max. 200 m (656 ft) from MCP/OP or cotrol oly with RS 485 repeater (6ES AA01-1AX0), otherwise total legth of MPI bus cable from MCP/OP or cotroller to distributor box 5 m (16 ft 5 i). The HT 6 must always be coected to oe ed of the MPI route (built-i bus termiatio). SINUMERIK HT 6 coectio overview Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. G_NC01_EN_00038a 3/22 Siemes NC

97 Operator compoets for CNC cotrols Hadheld uits SINUMERIK HT 6 Techical specificatios SINUMERIK HT 6 Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios Diameter Height 24 V DC 12 W IP54 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 1.5 kg (3.31 lb) 290 mm (11.42 i) 53 mm (2.09 i) (approx. 70 mm (2.76 i)) icl. override rotary butto) 3 Selectio ad Orderig Data Desigatio Hadheld termial SINUMERIK HT 6 with system software display switchover: Eglish/Germa HT 6 system software o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Software maiteace service Update o order of specific software versios Additioal laguages 1) o CD-ROM Laguages: Korea, Dutch, Portuguese/Brazilia, Swedish, Hugaria Copy licese Sigle licese for specific software versio Accessories Distributor box for 4-wire eablig icl. short-circuit coector Sigal cable for 6FX2006-1BH01 distributor box with 4-wire eablig Legth: max. 40 m (131 ft) Sigal cable for 6FX2006-1BC01 distributor box with 3-wire eablig (compatible with HPU Type MPI) Legth: max. 40 m (131 ft) 6FC AA10-0AA0 6FC AX10-0AG2 6FC AX10-7AG3 6FC BX10-0XG1 6FC BX10-7XG0 6FX BH01 6FX AA FX AA ) Please equire about specific software versio Siemes NC /23

98 Operator compoets for CNC cotrols Hadheld uits Hadheld uit type B-MPI 3 Overview Techical specificatios Hadheld uit type B-MPI Operatig voltage, uregulated Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace to NCU, PCU Weight, approx. Dimesios (L x W x H) 24 V DC IP65 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 200 m (656 ft) 1.2 kg (2.65 lb) (without coectig cable) 252 mm x 114 mm x 110 mm (9.92 i x 4.49 i x 4.33 i) The hadheld uit type B-MPI is suitable for maually operatig machie tools, such as axis feed movemets. All keys are freely assigable, ad the keyboard ca be optioally labeled. Desig The hadheld uit is available for 3- ad 4-wire coectio. A ewly itroduced feature is a 3-step eablig butto that will take the place of devices with a 2-step eablig butto i the medium term. As a result, future ISO requiremets are beig met eve ow. The emergecy stop ad eablig buttos each have two chaels. The B-MPI hadheld uit is coected to the MPI lie via a distributor box. The distributor is desiged for istallatio i a cotrol cabiet or i a separate eclosure. I the versio with 4-wire coectio of the eablig buttos, moitorig of the trasverse short-circuit is possible i the eable circuit. Due to the modified coector layout, these hadheld uits ca be used oly with the distributors desiged for this versio. All hadheld uits are UL-certified for the US ad Caada. We ca supply a holder for storig the hadheld uit whe ot i use. The holder is made of black polystyree ad ca be fixed to a suitable surface with 4 screws. Selectio ad Orderig Data Orderig data Hadheld uit type B-MPI 3-step eablig butto icludig coectig cable with coector 3-wire eablig - coiled coectig cable legth: 3.5 m (11 ft 6 i) - straight coectig cable legth: 10 m (32 ft 10 i) 4-wire eablig - coiled coectig cable legth: 3.5 m (11 ft 6 i) - straight coectig cable legth: 10 m (32 ft 10 i) Accessories Distributor box for hadheld uit icludig shortig plug 3-wire eablig 4-wire eablig Holder made of polystyree 6FX AC04 6FX AC14 6FX AE04 6FX AE14 6FX BC01 6FX BH01 6FX HA00 Extesio cable betwee hadheld uit ad distributor box 3-wire eablig - Legth 5 m (16 ft 5 i) 6FX AB04-1AF0 - Legth 10 m (32 ft 10 i) 6FX AB04-1BA0 - Legth 15 m (49 ft 3 i) 6FX AB04-1BF0 4-wire eablig 1) - Legth 5 m (16 ft 5 i) Id-No Eucher - Legth 10 m (32 ft 10 i) Id-No Eucher - Legth 15 m (49 ft 3 i) Id-No Eucher 1) Order from: Eucher Kohlhammerstr. 16 D Leifelde Echterdige Germay Phoe: +49(0) Fax: +49(0) /24 Siemes NC

99 Overview Operator compoets for CNC cotrols Hadheld uits Techical specificatios Mii hadheld uit Mii hadheld uit Operatig voltage 24 V DC Hadwheel 100 pulses/rev, U B =5 V; RS 422 Degree of protectio to EN IP65 (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace hadwheel - NCU whe usig the hadwheel: Weight, approx. Dimesios (L x W x H), approx. Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 25 m (82 ft) 0.8 kg (1.76 lb) without coectig cable 250 mm x 110 mm x 90 mm (9.84 i x 4.33 i x 3.54 i) 3 The coveiet mii hadheld uit is suitable for settig up ad operatig stadard machies i the job shop area. Beefits A fast but highly accurate feed is made possible by the simple selectio of coarse, medium ad fie feed cotrol. The sigals are carried i parallel (without MPI) to the NC. Desig A rapid traverse key ad 2 +/- keys plus a hadwheel for traversig the axes are provided i additio to the 2-chael emergecy stop ad eablig buttos. Coectio to the emergecy stop is via 4 wires, ad the eablig buttos via 3 wires. With a rotary switch, up to 5 axes ca be selected. For customer-specific applicatios, 3 fuctio keys are provided for optioal assigmet. A coectio kit, to be ordered separately, is required for coectio. Selectio ad Orderig Data Orderig data Mii hadheld uit 3-step eablig butto icl. 2 magets for attachmet ad coectig cable with coector Coiled coectig cable Legth: 1.5 m (4 ft 11 i), stretches to 3.5 m (11 ft 6 i) Straight coectig cable Legth: 5 m (16 ft 5 i) Accessories Coectig kit for mii hadheld uit 24-pole flaged receptacle with female coector ad dummy plug for bridgig the emergecy shutoff circuit 6FX AD01 6FX AD11 6FX BG00 Siemes NC /25

100 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP 483C 3 Overview The ewly desiged SINUMERIK MCP 483C machie cotrol paels permit user-friedly operatio of the machie fuctios. It is suitable for machie-level operatio of millig, turig, gridig ad special machies. All keys are desiged with replaceable key covers for machiespecific adaptatios. The key covers ca be freely iscribed usig laser. As a alterative, trasparet key covers ca be used. The machie cotrol pael is secured from the rear usig special clamps which are icluded i the scope of supply. Desig Cotrol elemets: Mode ad fuctio keys 50 keys of which 48 with LEDs Direct keys for millig machies with rapid traverse override (key covers o the directio keys for millig machies i the accessories pack supplied) 17 user-labeled stadard keys Spidle cotrol with override spidle (rotary switch with 16 positios) Feed cotrol with override feed/rapid traverse (rotary switch with 23 positios) Keyswitch (4 positios ad 3 differet keys) Emergecy stop butto (2 NC) Type of keys: Mechaical keys Iterface: MPI iterface Expasio facility: 2 slots for cotrol devices (d = 16 mm (0.63 i)) Techical specificatios SINUMERIK MCP 483C Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN Selectio ad Orderig Data +24 V DC 5 W IP54 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to NCU, PCU 200 m (656 ft) Weight, approx. 1.6 kg (3.53 lb) Dimesios (W x H x D) 483 mm x 155 mm x 77 mm (19.02 i x 6.1 i x 3.03 i) (istallatio depth 45 mm (1.77 i)) Pael cutout (W x H) 450 mm + 1 mm x 135 mm + 1 mm (17.72 i i x 5.31 i i) Desigatio SINUMERIK Machie Cotrol Pael MCP 483C MPI, 19" wide, with mechaical keys Accessories Square key cover, for iscribig 1 set comprisig: 90 x ergo gray, 20 x red, 20 x yellow, 20 x gree, 20 x mid-gray Square key cover, for iscribig 90 x trasparet Actuatig elemet 16 mm Emergecy stop mushroom pushbutto, red Cotact block with oe cotact, 1 NO Cotact block with oe cotact, 1 NC Holder for 2 cotact blocks Key set (10 sets) for machie cotrol pael Rapid traverse dial (1 set = 20 uits) for 16-step rotary switch MCP 483C Spidle/rapid traverse override rotary switch 1x16G, T=24, cap, butto, poiter, rapid-traverse ad spidle dials Feedrate/rapid traverse override rotary switch 1x23G, T=32, cap, butto, poiter, rapidtraverse ad spidle dials Set of clamps (9 uits) for supplemetary operatig compoets with 2.5 mm (0.1 i) profile, legth: 20 mm (0.79 i) 6FC AF22-0AA0 6FC AF12-0AA0 6FC AF21-0AA0 3SB AC01 3SB B 3SB C 3SB AA 6FC AA03-0AA0 6FC AF30-0AA0 6FC AF12-0AA0 6FC AF13-0AA0 6FC AF14-0AA0 3/26 Siemes NC

101 Overview Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP 483 Iterfaces: MPI iterface/profibus DP for 6 cotrol devices (6I/6O) whe coected via PROFIBUS DP (additioal cable set required for cotrol devices; see Accessories/Orderig data) for 16 direct keys of OP 012/OP 015A/TP 015A whe coected via PROFIBUS DP (Optio: direct keys/hadwheel coectio) for 2 hadwheels whe coected via PROFIBUS DP (Optio: direct keys/hadwheel coectio 1) ) Expasio facility: 2 slots for cotrol devices (d = 16 mm (0.63 i)) 3 The ewly desiged machie cotrol pael with membrae keys permits user-friedly ad clear operatio of the machie fuctios. It is suitable for machie-level operatio of millig ad turig machies, ad particularly gridig machies. Forty-six keys ad both cotrol device slots are equipped with user-iscribed slide-i strips for adaptig to specific machies. A DIN-A4 sheet for iscribig the slide-i strips is icluded i the scope of supply. The machie cotrol pael is secured from the rear usig special clamps which are icluded i the scope of supply. Desig Cotrol elemets: Mode ad fuctio keys 50 keys with LEDs: 48 keys whe coected via MPI or 50 keys whe coected via PROFIBUS DP Directio keys for millig machies with rapid traverse override 17 user-iscribed stadard keys Spidle cotrol with override spidle (rotary switch with 16 positios) Feed cotrol with override feed/rapid traverse (rotary switch with 23 positios) Keyswitch (4 positios ad 3 differet keys) Emergecy stop butto (2 NC cotacts) Type of keys: Membrae keys Techical specificatios SINUMERIK MCP 483 Iput voltage Power cosumptio, max. Board Lamps Hadwheels Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN V DC 16 W 7 W 6 x 1.2 W 2 x 0.9 W IP65 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to NCU/PCU MPI iterface 200 m (656 ft) PROFIBUS DP 100 m (328 ft) Weight, approx. 1.6 kg (3.53 lb) Dimesios (W x H x D) 483 mm x 155 mm x 70 mm (19.02 i x 6.1 i x 2.76 i) (istallatio depth: 38 mm/1.5 i). Pael cutout (W x H) 450 mm + 1 mm x 135 mm + 1 mm (17.72 i i x 5.31 i i) 1) Fuctio hadwheel coectio depeds o NCU software. Siemes NC /27

102 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP Selectio ad Orderig Data Desigatio SINUMERIK MCP 483 machie cotrol pael MPI/PROFIBUS DP Width 19", membrae keys Direct keys/hadwheel coectio Optio for 6FC5203-0AF22-1AA1/-0AF23-1AA0 Accessories Slide-i strips, for iscribig (3 A4 sheets) for MCP 19", membrae keys 6FC5203-0AF22-1AA1/-2AA0 Actuatig elemet 16 mm Emergecy stop mushroom pushbutto, red Cotact block with oe cotact, 1 NO Cotact block with oe cotact, 1 NC Holder for 2 cotact blocks Keyswitch with keys for SINUMERIK MCP 6FC5203-0AF22-1AA1/-2AA0/ -0AF23-.AA0 Key set (10 sets) for machie cotrol pael Feedrate/rapid traverse override rotary switch 1x23G, T=32, cap, butto, poiter, rapidtraverse ad spidle dials Spidle/rapid traverse override rotary switch 1x16G, T=24, cap, butto, poiter, rapid-traverse ad spidle dials Cable set (60 uits) for additioal cotrol devices of the machie cotrol paels Legth: 500 mm (19.69 i) Set of clamps (9 uits) for supplemetary operatig compoets with 2.5 mm (0.1 i) profile, legth: 20 mm (0.79 i) 6FC AF22-1AA1 6FC AF00-0AA0 6FC AF22-1AA1 3SB AC01 3SB B 3SB C 3SB AA 6FC AF02-0AA0 6FC AA03-0AA0 6FC AF13-0AA0 6FC AF12-0AA0 6FC AA35-0AA0 6FC AF14-0AA0 3/28 Siemes NC

103 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP Overview The MCP machie cotrol pael permits user-friedly operatio of the machie fuctios. It is desiged for machie-level operatio of millig ad turig machies, ad particularly also for gridig machies. Thirty keys have user-iscribed slide-i strips for adaptig to specific machies. A DIN A4 sheet for iscribig the slide-i strips is icluded i the scope of supply. The machie cotrol pael is secured from the rear usig special clamps which are icluded i the scope of supply. Techical specificatios SINUMERIK MCP Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN V DC 5 W IP54 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to NCU/PCU 200 m (656 ft) Weight, approx. 0.5 kg (1.10 lb) Dimesios (W x H x D) 483 mm x 155 mm x 90 mm (19.06 i x 6.10 i x 3.54 i) Pael cutout (W x H) 451 mm + 1 mm x 137,6 mm + 1 mm (17.75 i i x 5.42 i +0.04i) Desig Selectio ad Orderig Data Desigatio Cotrol elemets: SINUMERIK Machie Cotrol 6FC AF22-1AA0 Mode ad fuctio keys Pael MCP 50 keys of which 48 with LEDs MPI, 19" wide; with membrae Directio keys for millig machies with rapid traverse override 17 user-iscribed stadard user keys Spidle cotrol with override spidle (rotary switch with 16 positios) Feed cotrol with override feed/rapid traverse (rotary switch keys i stadard/us layout (icl. oe A4 label sheet) Accessories Slide-i strips, for iscribig (3 A4 sheets) for MCP, 6FC AF22-0AA0 with 23 positios) membrae keys ca be iscribed with laser priter Keyswitch (4 positios ad 3 differet keys) Backgroud color: Light Emergecy stop butto (2 NO/NC) Basic 700 (ca also be used with 6FC6203- Type of keys: Membrae keys Iterface: MPI iterface 0AF22-1AA0/-0AD12-0AA0) Roud actuatig elemet, 40 mm (1.57 i) mushroom pushbutto, sap actio with tamper protectio, latchig, red, 3SB HA20 with holder, ulit Expasio facility: Cotact block with 2 cotacts 2 slots for cotrol devices (d = 16 mm (0.63 i)) 1 NO + 1 NC, 2-pole screw 3SB A termial Set of keys for key switch 10 sets of 3 keys each Feedrate override rotary switch 1 x 23G, T=32, cover, butto, arrow dial, feedrate dial (15.24 mm/0.6 i male coector) Spidle override rotary switch 1 x 16G, T=24, cover, butto, arrow dial, spidle dial (15.24 mm/0.6 i male coector) Set of clamps (9 uits) for supplemetary operatig compoets with 3 mm (0.12 i) profile, legth: 20 mm (0.79 i) 6FC AA03-0AA0 6FC BC20 6FC EC20 6FC AF13-0AA0 3 Siemes NC /29

104 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP 310 Overview Expasio facilities: 6 slots for cotrol devices (d = 16 mm (0.63 i)) 1 slot for emergecy stop butto or rotary override switch (to d = 22 mm (0.87 i)) 3 The ewly desiged machie cotrol pael with membrae keys permits user-friedly ad clear operatio of the machie fuctios. It is suitable for machie-level operatio of millig, turig, ad gridig machies, ad special-purpose machies. Forty-ie keys are equipped with user-iscribed slide-i strips for adaptig to specific machies. A DIN-A4 sheet for iscribig the slide-i strips is icluded i the scope of supply. The machie cotrol pael is secured from the rear usig special clamps which are icluded i the scope of supply. Desig Cotrol elemets: Mode ad fuctio keys 49 keys with LEDs: 48 keys whe coected via MPI or 49 keys whe coected via PROFIBUS DP Directio keys for millig machies with rapid traverse override 16 user-iscribed stadard keys Feed cotrol with override feed/rapid traverse (rotary switch with 23 positios) Keyswitch (4 positios ad 3 differet keys) Type of keys: Membrae keys Iterfaces: MPI iterface/profibus DP for 6 cotrol devices (6I/6O) (additioal cable set required for cotrol devices; see Accessories/Orderig data) for 16 direct keys of OP 012/OP 015A/TP 015A whe coected via PROFIBUS DP (Optio: direct keys/hadwheel coectio) for 2 hadwheels whe coected via PROFIBUS DP (Optio: direct keys/hadwheel coectio 1) ) Techical specificatios SINUMERIK MCP 310 Iput voltage Power cosumptio, max. Board Lamps Hadwheels Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN V DC 16 W 7 W 6 x 1.2 W 2 x 0.9 W IP65 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to NCU/PCU MPI iterface 200 m (656 ft) PROFIBUS DP 100 m (328 ft) Weight, approx. 1.2 kg (2.65 lb) Dimesios (W x H x D) 310 mm x 175 mm x 64,5 mm (12.2 i x 6.89 i x 2.54 i) (istallatio depth: 33 mm/1.3 i). Pael cutout (W x H) 285 mm + 1 mm x 155 mm + 1 mm (11.22 i i x 6.1 i +0.04i) 1) Fuctio hadwheel coectio depeds o NCU software. 3/30 Siemes NC

105 Selectio ad Orderig Data Desigatio SINUMERIK MCP 310 machie cotrol pael MPI/PROFIBUS DP Width 310 mm, with membrae keys Direct keys/hadwheel coectio Optio for 6FC5203-0AF22-1AA1/-0AF23-1AA0 Accessories Slide-i strips, for iscribig (3 A4 sheets) for MCP 310 mm, membrae keys 6FC5203-0AF23-1AA0/-2AA0 Actuatig elemet 16 mm Emergecy stop mushroom pushbutto, red Cotact block with oe cotact, 1 NO Cotact block with oe cotact, 1 NC Holder for 2 cotact blocks Keyswitch with keys for SINUMERIK MCP 6FC5203-0AF22-1AA1/-2AA0/ -0AF23-.AA0 Key set (10 sets) for machie cotrol pael Spidle/rapid traverse override rotary switch 1x16G, T=24, cap, butto, poiter, rapid-traverse ad spidle dials Feedrate/rapid traverse override rotary switch 1x23G, T=32, cap, butto, poiter, rapidtraverse ad spidle dials Cable set (60 uits) for additioal cotrol devices of the machie cotrol paels Legth: 500 mm (19.69 i) Set of clamps (9 uits) for supplemetary operatig compoets with 2.5 mm (0.1 i) profile, legth: 20 mm (0.79 i) 6FC AF23-1AA0 6FC AF00-0AA0 6FC AF23-1AA0 3SB AC01 3SB B 3SB C 3SB AA 6FC AF02-0AA0 6FC AA03-0AA0 6FC AF12-0AA0 6FC AF13-0AA0 6FC AA35-0AA0 6FC AF14-0AA0 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK MCP Siemes NC /31

106 Operator compoets for CNC cotrols Machie cotrol paels SINUMERIK OP 032S machie cotrol pael 3 Overview Techical specificatios SINUMERIK OP 032S machie cotrol pael Iput voltage 24 V DC Power cosumptio, max W Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Humidity ratig i accordace with EN Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to NCU, PCU 200 m (656 ft) Weight, approx. 1.9 kg (4.19 lb) Dimesios (W x H x D) 310 mm x 175 mm x 56 mm (12.2 i x 6.89 i x 2.2 i) The OP 032S machie cotrol pael eables user-friedly, clear Selectio ad Orderig Data operatio of machie fuctios. It is suitable for machie-level operatio of millig, turig, ad gridig machies, ad special-purpose machies. All the keys are desiged with replaceable key cover for adaptig Desigatio OP 032S machie cotrol pael Stadard/US layout 6FC AD10-1AA0 to specific machies. The key cover ca be user-iscribed Accessories usig laser. Override rotary switch 6FC AA34-0AA1 The machie cotrol pael is secured with screws. with spidle ad rapid-traverse dial ad cable for the OP 032S machie cotrol pael Desig Cable set (60 uits) 6FC AA35-0AA0 Cotrol elemets: for additioal cotrol devices of the machie cotrol pael Mode ad fuctio keys Legth: 500 mm (19.69 i) 49 keys of which 48 with LEDs 16 freely assigable stadard customer keys Key cover, for iscribig 1 set comprisig: 90 x ergo gray, Feed cotrol with override feed/rapid traverse (rotary switch 20 x red, 20 x yellow, 20 x gree, with 23 positios) 20 x mid-gray 6FC AA13-0AA0 Key type: Mechaical keys Iterfaces: MPI iterface Trasparet key cover with adhesive label Emergecy stop butto for OP 032S machie cotrol pael 6FC AA14-0AA0 For 6 cotrol devices (6I/6O) Actuatig elemet 3SB HA20 (additioal cable set required for cotrol devices, see Accessories Orderig data) Cotact block 3SB A Fixig screws (100 uits) 6FC BJ10 For 1 keyswitch (4I) for OP 032S machie cotrol (additioal cable set required for cotrol devices; see Accessories pael ad OP 032S full CNC key- Orderig data) board Expasio facilities: 6 slots for cotrol devices (d = 16 mm (0.63 i)) 1 slot for keyswitch (d = 16 mm (0.63 i)) 1 slot for emergecy stop butto without rotary override switch (d = 22 mm (0.87 i)) 3/32 Siemes NC

107 Operator compoets for CNC cotrols Machie cotrol paels Pushbutto pael Overview With its versatile ad ergoomically cofigured cotrol elemets, the pushbutto pael provides user-friedly, easy operatio of machies cotrolled by a SINUMERIK or PLC. The PP 012 differs from the PP 031-MC i its ew frotplate. The rouded edges provide a uiform desig with the ew SINUMERIK operator paels. Spaer moutig simplifies the assembly. Techical specificatios PP 012/PP 031-MC pushbutto pael Iput voltage +24 V DC Power cosumptio, max. 20 W Degree of protectio to EN (IEC 60529) Frot IP54 Rear IP10A Humidity ratig i accordace with EN Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 2 kg (4.41 lb) Dimesios (W x H x D) 483 mm x 155 mm x 105 mm (19.06 i x 6.10 i x 4.13 i) Pael cutout PP 012; PP 012H (W x H) Pael cutout PP 031-MC; PP 031- MC/HR; PP 031-MC/HR2 (W x H) Desig The features of the basic PP 012/PP 031-MC versios iclude: Selectio ad Orderig Data Emergecy stop butto (4-wire), latchig, tamperproof Desigatio Four-positio selector keyswitch Pushbutto Pael PP 012 MPI ad V.24 iterface Pushbutto Pael PP 012H 8 illumiated pushbuttos (ad 2 free slots) 4-wire eablig Direct key coectio for OP 012 (icl. flat cable) Pushbutto Pael PP 031-MC Feedrate override Pushbutto Pael PP 031-MC/HR Compared to the PP 012, the PP 012H as well as the PP wire eablig MC/HR2 is additioally equipped with a coector for the hadheld uits, Hadheld termial HT6 ad hadheld uit type Pushbutto Pael B-MPI with 2-chael eablig. PP 031-MC/HR2 for HT 6 4-wire eablig The distributor box ad the repeater electroics for safe coectio ad removal of the hadheld uit durig cotiuous opera- Optios tio are already itegrated. Override rotary switch with spidle/rapid-traverse dial With additioal fuctios, which ca be directly itegrated by the ad cable for Pushbutto Pael customer, the pushbutto pael ca be adapted for various applicatios. Raised buttos (2 uits) Cotact block 2 x NC for emergecy stop butto 451 mm x mm (17.76 i x 5.42 i) mm x mm (17.83 i x 4.94 i) 6FC AF24-0AA0 6FC AF25-1AA0 6FC AD24-0AA0 6FC AD25-0AA0 6FC AD25-1AA0 6FC AA34-0AA1 6FC AA41-0AA0 3SB E 3 Siemes NC /33

108 Operator compoets for CNC cotrols Machie cotrol paels Expasio pael 3 Overview Techical specificatios Expasio pael Weight, approx. (ot equipped) Dimesios (W x H x D) (ot equipped) Pael cutout PP 012 expasio (W x H) Pael cutout PP 031 expasio (W x H) 0.5 kg (1.10 lb) 483 mm x 95 mm x 30 mm (19.02 i x 3.74 i x 1.18 i) 451 mm x 77.6 mm (17.76 i x 3.06 i) mm x 65.4 mm (17.83 i x 2.57 i) The expasio pael is used to icorporate up to 12 additioal cotrol elemets (e.g. pushbuttos, sigalig lights, key switches,...) as a extesio to a pushbutto pael or a machie cotrol pael. The rouded edges provide a uiform desig with the ew SINUMERIK operator paels. Clamp-moutig facilitates istallatio. Selectio ad Orderig Data Desigatio Expasio pael Moutig usig screws 19" format with 12 slots Expasio pael Moutig usig clamps 19" format with 12 slots Expasio card for 12 digital iputs ad 12 digital outputs 6FC AA43-0AA0 6FC AA43-1AA0 6FC AA42-0AA0 Desig The pael is 19" wide, ad ca accommodate up to twelve 22 mm (0.87 i) cotrol elemets of ay type. The 12 slots are pre-puched ad ca be easily broke out as required. Paels with customized complemets ca be provided o request. Iscriptios are made o 2 labelig strips which are iserted from the rear. The pael has the same desig as the pushbutto pael. Two versios are possible: PP 031 expasio with screw moutig PP 012 expasio with clamp moutig ad rouded edges. Whe used together with the pushbutto pael ad the optioal expasio card 12 DI/12 DO, the customized cotrol elemets ca be coected to the expasio card ad, via optocouplers, to the basic electroics of the pushbutto pael. 3/34 Siemes NC

109 Operator compoets for CNC cotrols Machie cotrol paels Electroic hadwheel MPI iterface Overview Overview 3 This ecoder geerates sigals which correspod to the movemets of the hadwheel as it is tured. The axis selected via the cotrol ca be positioed paraxially. The frot pael ca be removed. A versio with 24 V operatig voltage ad a HTL iterface is available for coectio to I/O modules. Techical specificatios Electroic hadwheel Rated voltage 5 V DC ±5% or 24 V DC ±20% Rated curret, max. 160 ma Iterface RS 422 (TTL) or HTL Phase agle of pulse sequece 75 electrical AtoB Pulses 100 pulses/rev. Limit frequecy, max. 10 khz Degree of protectio to EN (IEC 60529) Frot IP65 Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Max. distace to NCU 25 m (82 ft) Weight, approx. 0.6 kg (1.32 lb) Selectio ad Orderig Data Desigatio Electroic hadwheel With frot pael, operatig voltage 5 V 120 mm x 120 mm (4.73ix4.73i) With frot pael, operatig voltage 5 V 76 mm x 76 mm (2.99ix2.99i) Without frot pael, operatig voltage 24 V without settig wheel, for istallatio 6FC DB00 6FC DC00 6FC DH00 Customers ca coect their ow operator paels usig the SINUMERIK MPI iterface. The uit provides digital iputs ad outputs, ad a MPI commuicatios iterface for this purpose. Desig Iterfaces: MPI iterface 64 digital iputs ad 64 digital outputs Techical specificatios MPI iterface Power supply Sigal level Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace to NCU/PCU Weight, approx. Dimesios (W x H x D) Selectio ad Orderig Data Desigatio MPI iterface for customer operator pael +24 V DC +5 V DC (C-MOS) Iverted iputs, per output max. 5 ma, for 64 outputs max. 200 ma 5 W IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 200 m (656 ft) 0.5 kg (1.1 lb) 293 mm x 92 mm x 15 mm (11.54 i x 3.62 i x 0.59 i) 6FC AE00-0AA0 Siemes NC /35

110 Operator compoets for CNC cotrols Machie cotrol paels SIGNUM 3SB3 3 Overview More iformatio For further iformatio, please cotact: Techical Assistace Phoe: +49 (0) / Fax: +49 (0) / techical-assistace@siemes.com Additioal iformatio is available i the Iteret uder: Iovative techology ad revolutioary istallatio SIGNUM 3SB3 is our complete, modular, tried ad tested rage of pushbuttos ad idicator lights. Whether roud or square, made of plastic or metal - you will fid the perfect solutio for every applicatio. Your advatage: SIGNUM 3SB3 ca be istalled quickly, coveietly ad reliably. Beefits 7 Emergecy stop with reliable direct coectio to AS-Iterface 7 SIGNUM 3SB3 cotrol devices o PROFIBUS DP 7 SIGNUM 3SB3 cotrol devices i plastic ad metal for the world market 7 Rugged metal cotrol devices: IP67 degree of protectio/nema 4 7 Cost-effective ad uiquely idetifiable with itegral superbright LED 7 Various coectio possibilities: screw-type, soldered, cage clamp coectio 3/36 Siemes NC

111 Machie cotrol paels Operator compoets for CNC cotrols Keyboards Laser iscriptio MF-II stadard PC keyboard Overview Overview 3 Laser iscriptio is possible o all materials i priciple ad ca therefore be used for permaet ad reliable idetificatio, also for special keys i the case of SINUMERIK machie cotrol paels. The quality of laser iscribed products is sigificatly higher tha covetioal iscriptio techiques. Beefits 7 Maximum precisio 7 Log service life 7 Flexible applicatio 7 Protects material More iformatio Direct orderig of laser iscribed special keys as well as a overview of the differet key symbols (headig: keys) for the SINUMERIK machie cotrol paels is possible over the Iteret. Programs ad texts ca be edited easily with the stadard PC keyboard. The stadard PC keyboard is ot suitable for idustrial use (EMC), ad should ot be used as a permaet istallatio. It must be used oly for servicig ad commissioig. The stadard PC keyboard caot be used i cojuctio with the full CNC keyboard. Techical specificatios MF II stadard PC keyboard Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D), approx. 0.3 W IP20 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 0.5 kg (1.1 lb) 475 mm x 40 mm x 175 mm (18.70 i x 1.57 i x 6.89 i) LASERlie Teschauer GmbH Cotact: Dipl.-Ig. Margitta Teschauer Ludwigsburgstr. 10 D Chemitz Germay Phoe: +49 (0) 371 / Fax: +49(0)371/ teschauer@t-olie.de Selectio ad Orderig Data Desigatio MF-II stadard PC keyboard icl. coectig cable Legth: 2 m (6.56 ft) 6FC AC01-0AA0 Additioal iformatio is available i the Iteret uder: Siemes NC /37

112 Operator compoets for CNC cotrols Keyboards SINUMERIK KB 483C 3 Overview The ewly desiged SINUMERIK KB 483C full CNC keyboard permits user-friedly iput of programs ad text. The keyboard is secured from the rear usig special clamps which are icluded i the scope of supply. Techical specificatios SINUMERIK KB 483C Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN W IP54 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 1.3 kg (2.87 lb) Dimesios (W x H x D), approx. 483 mm x 133 mm x 31 mm (19.02 i x 5.24 i x 1.22 i) (istallatio depth: 20.2 mm/0.8 i) Pael cutout (W x H) 450 mm + 1 mm x mm + 1 mm (17.72 i i x 4.43 i +0.04i) Desig Cotrol elemets: Stadard/US QWERTY layout 78 mechaical keys Alpha block with special characters Selectio ad Orderig Data Orderig data SINUMERIK KB 483C full CNC 6FC AF20-0AA0 Numeric block with special characters keyboard Width 19", USB, with mechaical Cursor block keys icl. coectig cable NC fuctio keys with hot keys for fast selectio of the cotrol area Iterface: Legth: 1.8 m (4.9 ft) Accessories Set of clamps (9 uits) 6FC AF14-0AA0 for operatig compoets with USB mm (0.1 i) profile Legth: 20 mm (0.79 i) Keyboard tray Overview Special screws permit easy attachmet of the keyboard tray, ad equally easy removal followig work. If required, a versio with a additioally removable tray for a mouse is also available. Techical specificatios Keyboard tray Weight, approx. Iteral dimesios (W x D) 1.6 kg (3.53 lb) 487 mm x 196 mm (19.17 i x 7.72 i) This extremely stable 19" keyboard tray i athracite facilitates your work whe usig a stadard exteral keyboard with a operator pael. Selectio ad Orderig Data Desigatio Keyboard tray for keyboard (icl. 2 collar screws) Accessories M4x12 collar screws (30 uits) for keyboard support 6FC AA40-0AA0 6FC AA44-0AA0 3/38 Siemes NC

113 Operator compoets for CNC cotrols Keyboards SINUMERIK KB 310C Overview Techical specificatios SINUMERIK KB 310C Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN W IP54 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Max. distace to PCU 5 m (16 ft 5 i) Weight, approx. 0.9 kg (1.98 lb) Dimesios (W x H x D) 310 mm x 175 mm x 31 mm (12.2 i x 6.89 i x 1.22 i) (istallatio depth: 20.2 mm (0.8 i)) Pael cutout (W x H) 285 mm + 1 mm x 155 mm The ewly desiged SINUMERIK KB 310C full CNC keyboard +1mm eables user-friedly iput of programs ad text. (11.22 i i x 6.1 i The full CNC keyboard is secured from the rear usig special i) clamps which are icluded i the scope of supply. Selectio ad Orderig Data Desig Desigatio Cotrol elemets: SINUMERIK KB 310C full CNC 6FC AF21-0AA0 Stadard/US QWERTY layout keyboard Width 310 mm, USB, with 75 mechaical keys mechaical keys Alpha block with special characters icl. coectig cable Legth: 1.5 m (4.9 ft) Numeric block with special characters Accessories Cursor block Set of clamps (9 uits) 6FC AF14-0AA0 NC fuctio keys with hot keys for fast selectio of the cotrol for operatig compoets with area 2.5 mm (0.1 i) profile Iterface: Legth: 20 mm (0.79 i) USB Siemes NC /39

114 Operator compoets for CNC cotrols Keyboards SINUMERIK OP 032S full CNC keyboard 3 Overview Techical specificatios SINUMERIK OP 032S full CNC keyboard Power cosumptio, max. 0.3 W Degree of protectio to EN (IEC 60529) Frot IP54 Rear IP00 Humidity ratig i accordace with EN Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Frot C ( F) - Rear C ( F) Weight, approx. 1.3 kg (2.87 lb) Dimesios (W x H x D) 310 mm x 175 mm x 24 mm (12.20 i x 6.89 i x 0.94 i) The OP 032S full CNC keyboard eables user-friedly iput of programs ad text. It is secured with screws. The OP 032S CNC keyboard caot be used i cojuctio with the stadard PC keyboard. Desig Cotrol elemets: Stadard/US QWERTY layout 75 mechaical keys Alpha block with special characters Numeric block with special characters Cursor block NC fuctio keys Iterface: PS/2 Selectio ad Orderig Data Desigatio Full CNC keyboard OP 032S i QWERTY desig, stadard/us layout icl. coectig cable Legth: 1.5 m (4.9 ft) Accessories Key covers, iscribed (1 set) for OP 032S full CNC keyboard ad OP 032S machie cotrol pael, stadard/us layout Fixig screws (100 uits) for OP 032S full CNC keyboard ad OP 032S machie cotrol pael 6FC AC00-1AA0 6FC AA02-0AA0 6FC BJ10 3/40 Siemes NC

115 Operator compoets for CNC cotrols Storage devices 3.5" disk drive Overview The 3.5" disk drive ca be used for archivig user data ad ca be istalled i frot paels. Techical specificatios 3.5" disk drive Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Frot Rear Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Max. distace to PCU Weight, approx. Dimesios (W x H x D) 24 V DC 5 W IP54 IP00 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 0.5 m (19.6 i) 0.8 kg (1.76 lb) 145 mm x 50 mm x 185 mm (5.71 i x 1.97 i x 7.28 i) 3 Fuctio You ca use ormal desity (720 KB) ad high desity (1.2/1.44 MB) 3.5" disks for storig user data. Itegratio The disk drive is suitable for coectig to: SINUMERIK PCU 20/PCU 50/PCU 70 with disk drive iterface Selectio ad Orderig Data Desigatio SINUMERIK 3.5" disk drive icl. coectig cable Legth: 0.5 m (1.64 ft) Accessories Cover for disk drive with maskig frame, cover ad bearig bracket 6FC AA05-0AA1 6FC AA20-0AA0 Siemes NC /41

116 Operator compoets for CNC cotrols Storage devices 3.5" disk drive, USB Overview The disk drive is suitable for coectig to: SINUMERIK PCU 50/PCU 70 with Widows XP SINUMERIK PCU 50/PCU 70 with Widows NT 4.0 ad PCU- Base software SIMATIC Pael PC 670/870/IL 70 with Widows 2000/XP Techical specificatios SINUMERIK 3.5" disk drive, USB 1.1 Power cosumptio, max. 2.5 W Degree of protectio to EN (IEC 60529) Frot IP54 Rear IP00 Humidity ratig i accordace with EN Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Max. distace to PCU 5 m (16 ft 5 i) Weight, approx kg (0.71 lb) Dimesios (W x H x D) 145 mm x 50 mm x 161 mm The 3.5" disk drive is suitable for archivig user data ad ca be (5.71 i x 1.97 i x 6.34 i) istalled i frot paels. It is coected via a USB-1.1 iterface. Selectio ad Orderig Data Fuctio Desigatio The 3.5" disk drive is evisaged for trasfer of user data. Istallatio i frot paels makes it possible to trasfer data without USB 1.1 SINUMERIK 3.5" disk drive, 6FC AA05-1AA2 opeig the cotrol cabiet door. You ca use ormal desity icl. coectig cable (720 KB) ad high desity (1.2/1.44 MB) 3.5" disks to store user Legth: 1 m (3.28 ft) data. Accessories Cover for disk drive 6FC AA20-0AA0 Itegratio with maskig frame, cover ad bearig bracket More iformatio Note for SIMATIC Pael PCs The USB disk drive is compatible with the Widows 2000/XP operatig systems. The drivers required for the disk drive are already icluded i the scope of supply of the operatig systems. Note for SINUMERIK PCU 50/PCU 70 Operatio of the USB disk drive requires a PCU 50/PCU 70 (566 MHz, 1.2 GHz) with BIOS V ad Widows NT4.0 V or Widows XP V operatig system. 3/42 Siemes NC

117 Operator compoets for CNC cotrols Housig systems Rittal commad pael systems Overview 3 Rittal commad pael systems are maufactured with exact dimesios for ay combiatio of SINUMERIK operator compoets, ad are ready for istallatio. Optimum istallatio of the operator compoets is assured thaks to the customized dimesios. Select from a wide rage of differet housig systems, e.g.: Rittal VIP 6000 The multi-talet cocerig shape ad fuctio. The icreased surface size resultig from coolig fis ad screw chaels is the most reliable ad cheapest type of heat dissipatio. 7 Idividual moutig depths from 155 mm to 438 mm (6.1 i to i) 7 3 frame versios (wide, arrow or combied), depedig o applicatio ad desig requiremets 7 Optimum heat dissipatio with 3 types of housig 7 Versatile housig coectors 7 Cotiuous edge profile, 3 versios i 5 colors 7 Keyboard housig with moutig depths of 27 mm, 44 mm, 105 mm (1.06 i, 1.73 i, 4.13 i), tray for keyboards 7 Cotiuous screw chaels for flexible iteral desig 7 Rear pael screwed or higed Optios Support arm systems CP-S compact, for small ad flat pael housigs CP-L for small to medium-sized pael housigs CP-XL ope for simple cable ilet, closed for high loads Stad systems Statioary Mobile Adjustable height Cosole as stable base for supportig arm systems Rittal Optipael The slim alterative. 7 Idividual moutig depths of 50 mm, 100 mm, 150 mm (1.97 i, 3.94 i, 5.91 i) 7 Stadard housig matched to Siemes operator pael 19" x 7 HU, moutig depth 100 mm (3.94 i), available ex stock 7 Cotiuous edge profile 7 Keyboard housig with moutig depths of 50 mm (1.97 i), 100 mm (3.94 i), tray for keyboards, pivotig agle cotiuously adjustable from 80 to Cotiuous T-slot for flexible iteral desig 7 Rear pael screwed or higed More iformatio You ca fid comprehesive iformatio i the Rittal maual or the special HMI brochure. Order these directly from Rittal, or cotact your Rittal represetative. Rittal GmbH & Co. KG P.O. Box D Herbor Germay Phoe: +49 (0) Fax: +49 (0) ifo@rittal.de Additioal iformatio is available i the Iteret uder: Siemes NC /43

118 Operator compoets for CNC cotrols Housig systems Rose Systemtechik GmbH & Co. KG 3 Overview SL 3000 Profile combiatios permit variable depths Hollow chamber profile for hidde istallatio of drives ad coectors Moutig depth: 60 mm/160 mm/200 mm (2.36 i/6.3 i/7.87 i), with combied profiles: 120 mm/220 mm/260 mm/360 mm (4.72 i/8.66 i/10.24 i/14.17 i) LIMANDA Slim Lie Commader The Slim Lie Commader SL 2000 ad SL 3000 from Rose are tailored housig systems for built-i cotrol compoets with umerous cofiguratio possibilities. With various istallatio depths, the basic versios of the alumium housig systems provide ideal surface-moutig possibilities for CNC cotrol with: 7 OP 010/OP 010S/OP 010C/OP 012/OP OP 030 ad the full CNC keyboards, the machie cotrol paels ad the pushbutto pael. SL 2000 Multi-fuctio add-o system with all-roud fixig slots Idividual frot pael istallatio from frot or back Moutig depth: 80 mm/110 mm/185 mm (3.15 i/4.33 i/7.28 i) LIMANDA is the ideal polyamide pael housig for istallig small operator paels ad cotrol devices for mobile ad fixed applicatios to the IP65 degree of protectio. Dimesios of Limada 1: 317 mm x 287 mm x 75 mm (12.48 i x 11.3 i x 2.95 i) Dimesios of Limada 2: 270 mm x 248 mm x 64 mm (10.63 i x 9.76 i x 2.52 i) Suitable for SIMATIC Paels: 7 PP7/PP17 7 OP7/OP15/OP17 7 TP27-6/TP C7 More iformatio Are you lookig for a idividual solutio for your applicatio? Ask us! Your parter for idustrial housig systems: Rose Systemtechik GmbH & Co. KG Erbeweg D Porta Westfalica, Germay Phoe: +49 (0) Fax: +49(0) rose@rose-pw.de Additioal iformatio is available i the Iteret uder: 3/44 Siemes NC

119 HMI software for CNC cotrols 4 4/2 Operator cotrol ad programmig 4/2 HMI-Embedded 4/3 HMI-Advaced 4/4 AutoTur 4/5 MaualTur 4/6 ShopMill 4/8 ShopTur 4/10 Techology cycles 4/11 Measurig cycles 4/12 CAD-Reader 4/13 TRANSLINE 2000 HMI 4/14 Ope Architecture 4/14 HMI-Ope Architecture 4/15 CardWare 4/16 EasyMask 4/16 EasyTras 4/17 HotWi 4/17 EasyMo 4/18 Motio Cotrol Iformatio System MCIS 4/18 Overview 4/18 DNC Direct Numeric Cotrol 4/19 DNC Machie 4/20 DNC Cell 4/22 DNC Cell DNC IFC SINUMERIK 4/22 DNC Cell DNC IFC Serial 4/23 DNC Cell DNC IFC Dialog 4/23 DNC Cell DNC Compare 4/24 DNC Plat 4/25 DNC Plat DNC HMI 4/26 TDI Tool Data Iformatio 4/28 TDI Overview 4/29 TDI Toolhadlig 4/30 TDI Plaig 4/31 TDI IFC 4/31 TDI Cell 4/33 TDI Plat 4/34 TDI Idet Coectio 4/35 TDI Machie/SiTDI 4/36 TDI Toolpla Geeratio/Toolsim Motio Cotrol Iformatio System MCIS (cotiued) 4/37 MDA Machie Data Acquisitio 4/38 MDA Machie 4/40 MDA Cell 4/42 MDA IFC 4/43 RPC Remote Procedure Call (computer couplig) 4/44 TPM Total Productive Maiteace 4/45 RCS Remote Cotrol System 4/45 RCS Host ad RCS Viewer 4/46 RCS Host PCU 20/ RCS Viewer PCU 20 4/47 RCS remote diagosis 4/49 4/50 eps Network Services 4/51 SIMATIC ADDM 4/52 Supplemetary hardware for HMI software 4/52 MOBY E tool idetificatio system 4/53 MOBY I idetificatio system 4/54 Mobile Data memories MDS 4/55 Read/write devices SLG 4/56 Tools 4/56 SIMATIC STEP 7 for SINUMERIK hardware 4/56 Ghost 4/57 SiuCom NC 4/58 Commisioig tool for SIMODRIVE 611 digital 4/59 SINUMERIK Solutio Providers Siemes NC

120 HMI software for CNC cotrols Operator cotrol ad programmig HMI-Embedded 4 Overview The HMI-Embedded software is techology-idepedet, multichael operatig software for machie tools ad executes o a embedded operatig system. The software supports coveiet ad complete widow-orieted operatio of machies. The geeratio of parts programs is assisted by a text editor which provides easy-to-use, scree form-based support. The powerful cotour calculator eables programmig ad graphic display of complex workpiece cotours. Fuctio Part programs ca be rapidly checked usig the user-friedly, itegrated 2D simulatio for turig. A easy-to-use millig simulatio optio is available. The graphical user iterface ca be exteded i the basic versio by up to 20 pictures via predefied softkeys without additioal software. Usig these softkeys it is possible to import machie-specific scree forms, pictures or fuctio trees. Programmig support, such as cycle support, ca be chaged or itesified with the "Supplemet user iterface" fuctio. Cofigurig takes place usig simple text files. The user iterface ca be expaded from the 20th picture owards via predefied softkeys usig the itegral editor (with a SINUMERIK HMI copy licese OA). Selectio ad Orderig Data Desigatio HMI-Embedded for PCU 20 ad PC/PG o CD- ROM Laguages: Simplified Chiese 1), Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for 6FC BX00-0AG0 curret software versio Sigle licese for 6FC BX00-7AG0 specific software versio Copy licese 6FC BX00-0AG1 Software updates Software update service 6FC BX00-0AG2 Update o order of 6FC BX00-7AG3 specific software versios Additioal laguages 2) 3) o CD-ROM Laguages: Traditioal Chiese, Simplified Chiese, Daish, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/ Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for specific software versio Copy licese Millig Simulatio for HMI-Embedded Software optio SINUMERIK HMI copy licese OA 6FC BX10-7XG0 6FC BX10-0XG1 6FC AE02-0AA0 6FC AF00-0AA0 Example of "specific software versio", e.g. 6.5: 6FC ) HMI-Embedded SW Versio 6.5 ad higher. 2) CD-ROM also cotais the laguages: Eg, Fr, Ger, It, Sp. 3) Please equire about software versios available. 4/2 Siemes NC

121 HMI software for CNC cotrols Operator cotrol ad programmig HMI-Advaced Overview The HMI-Advaced software is techology-idepedet, multichael operatig software for machie tools ad executes uder Widows NT 4.0 or Widows XP. The software supports coveiet ad complete widow-orieted operatio of machies. The text editor provides easy-to-use, scree form-based support. The powerful cotour calculator eables programmig ad graphic display of complex workpiece cotours. Part programs ca be rapidly checked usig the itegral 2D/3D simulatio for turig ad millig. Fuctio You ca modify or redesig the graphical user iterface i a easy maer: Usig the itegral editor, the user iterface ca be exteded i the basic versio by up to 20 pictures via predefied softkeys. Usig these softkeys it is possible to import machie-specific scree forms, pictures or fuctio trees. Programmig support, such as cycle support, ca be itesified with the "Supplemet user iterface" fuctio. Cofigurig takes place usig simple text files. Usig the SINUMERIK HMI cofiguratio package ProTool/Pro, you ca cofigure displays graphically, quickly ad easily. The SINUMERIK HMI programmig package (with extesive olie documetatio) permits you to develop your ow operatig ideas ad cocepts usig the Microsoft Visual Studio 6 developmet tool ad the HMI basic software. I order to use oe or more of these possibilities, it is ecessary to have the "SINUMERIK HMI copy licese OA" optio for each PCU. Whe usig the itegral editor, this is oly ecessary from the 21st picture owards. Precoditios for HMI-Advaced o PC/PG: IBM-compatible PC, Petium 300 MHz or better RAM: at least 128 MB Widows NT 4.0/XP operatig system Vacat PCI slot/pcmcia CP 5511 Selectio ad Orderig Data Desigatio HMI-Advaced icl. techology cycles for drillig, millig ad turig ad the start-up tool for SIMODRIVE 611 digital o CD-ROM Laguages: Simplified Chiese 1), Eglish, Germa, Frech, Italia, Spaish for PCU 50/PCU 70 Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios for PC/PG (for start-up ad service) Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Additioal laguages 2) o CD-ROM Laguages: Traditioal Chiese, Simplified Chiese, Daish, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/ Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for specific software versio Copy licese Multi-chael sequecer programmig software optio SINUMERIK HMI copy licese OA 6FC BX10-0AG0 6FC BX10-7AG0 6FC BX10-0AG1 6FC BX10-0AG2 6FC BX10-7AG3 6FC BX40-0AG0 6FC BX40-7AG0 6FC BX40-0AG1 6FC BX40-0AG2 6FC BX40-7AG3 6FC BX10-7XG0 6FC BX10-0XG1 6FC AF03-0AA0 6FC AF00-0AA0 Example of "specific software versio", e.g. 6.4: 6FC ) HMI-Advaced SW Versio 6.4 ad higher. 2) Please equire about software versios available. Siemes NC /3

122 AutoTur HMI software for CNC cotrols Operator cotrol ad programmig 4 Overview I the cotext of workshop-orieted programmig, the AutoTur graphic programmig software for turig provides a fast ad coveiet meas of compilig the data required by the NC program from a workpiece drawig. AutoTur guides the operator from the blak iput to the fiished part simulatio. AutoTur possesses a comprehesive techology database, ad automatically creates a work schedule which ca be chaged or exteded. Complex tured parts ca be machied extremely easily ad quickly i this maer. The AutoTur PC versios are available i cojuctio with the traiig software SiuTrai Plus. The programs created o the PC ca be directly trasferred to the turig machie i the workshop ad executed from there if the turig machie is adapted for SiuTrai Plus. For further iformatio, see "Services" - "Compoets for CNC basic ad further traiig". Beefits 7 Free defiitio of the blak ad fiished part 7 High-performace cotour computer 7 Comprehesive techology database (tools, cuttig parameters, materials, chucks) 7 Iteractive programmig (for maual itervetio outside automatic work schedule geeratio) 7 Graphic simulatio with display of tools ad fiished part 7 Coectio to CAD systems via the DXF iterface Selectio ad Orderig Data Desigatio AutoTur o CD-ROM Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios AutoTur Plus o CD-ROM Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios 6FC GX00-0AG0 6FC GX00-7AG0 6FC GX00-0AG1 6FC GX00-0AG2 6FC GX00-7AG3 6FC GX01-0AG0 6FC GX01-7AG0 6FC GX01-0AG1 6FC GX01-0AG2 6FC GX01-7AG3 Example of "specific software versio", e.g. 5.2: 6FC More iformatio Additioal iformatio is available i the Iteret uder: Fuctio Ed face ad geerated surface machiig (borig, tappig, grooves, ad free cotours ca be programmed o ay of the cotour plaes). Costructio geometry for calculatig ukow cotour poits. Use this fuctio to create free pocket cotours ad the costruct the cotour you wat to machie by selectig geometry elemets. Automatic work schedule geeratio (oe touch) Idetificatio ad processig of residual material Y-axis, toolholder double assigmet Precoditios: PCU 50/PCU 70 4/4 Siemes NC

123 HMI software for CNC cotrols Operator cotrol ad programmig MaualTur Overview Selectio ad Orderig Data Desigatio MaualTur o CD-ROM (icl. export system software for CCU 3/NCU 571.2/NCU 572.3/ NCU 572.4/NCU ad Toolbox for SINUMERIK 810D/840D Display switchover olie: Eglish/Germa Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates 6FC GA00-0AG0 6FC GA00-7AG0 6FC GA00-0AB1 4 The MaualTur operator cotrol software is desiged for cyclecotrolled turig machies primarily used for covetioal operatios icludig step by step machiig of tured parts with maual itervetio capabilities ad easy programmig for the machie operator. With MaualTur, you eter the traverse commads usig simple iput forms i a dialog that provides plai text ad graphic support. The followig modes are possible: maual, straight, agular, circular, cycles, stock removal, cotour ad program. A PC versio is available for MaualTur (see "SiuTrai/ Jobshop"). Beefits 7 Simple itroductio to CNC techology up to a true CNC platform with DIN operatio 7 Maual itervetio ito machiig process at ay time, e.g. usig cotour hadwheel 7 Dyamic iput graphics for cotour elemets ad cycles 7 Ope to the customer: customer s ow cycles ca be itegrated 7 Ay blaks Fuctio Simultaeous recordig Sequecer with program maagemet Free iput of cotour with high-performace cotour computer (optio) Stock removal parallel to cotour Residual material idetificatio ad machiig for free stock removal (optio) Software update service Update o order of specific software versios Additioal laguages 1) 2) o CD-ROM Laguages: Traditioal Chiese, Simplified Chiese, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for specific software versio Copy licese Free cotour iput with free stock removal alog the cotour software optio Residual material idetificatio ad machiig for free stock removal (prerequisite: software optio "Free cotour iput") software optio 6FC GA00-0AB2 6FC GA00-7AG3 6FC BX10-7XG0 6FC BX10-0XG1 6FC GA00-0AA0 6FC GA01-0AA0 For the SINUMERIK 840D powerlie the appropriate copy licese must be obtaied for each NCU before usig the system software. Example of "specific software versio", e.g. 6.2: 6FC More iformatio Additioal iformatio is available i the Iteret uder: 1) CD-ROM also cotais the laguages: Eg, Fr, Ger, It, Sp. 2) O request. Siemes NC /5

124 ShopMill HMI software for CNC cotrols Operator cotrol ad programmig 4 Overview ShopMill is a operatig ad programmig software program for millig machies that makes it easy for you to operate the machie ad to program workpieces. With ShopMill, you get a complete CNC cotrol solutio for millig i the workshop area. You ca use ShopMill o vertical ad uiversal millig machies with up to 12 axes (icludig rotary axes ad spidles) i sigle-chael cofiguratio. From the 12 axes, 3 liear ad 2 rotary axes ad 1 spidle ca be displayed simultaeously. I additio to a extesive cycle package, it offers a host of practice-orieted setup fuctios (e.g. workpiece or tool measuremet) ad fuctios for data hadlig. ShopMill has a comprehesible ad user-friedly tool maagemet fuctio. To use this fuctio, it must be itegrated ito the PLC program of the machie. ShopMill supports 3 differet programmig techiques: G code programs that are geerated exterally, e.g. mold makig programs imported from CAD/CAM systems G code programs that are created directly o the machie. With G-code programmig, all techology cycles are available to you. Workstep programs that are created directly o the machie (software optio) Programmig of the workpiece is trouble-free because it is graphically supported ad does ot require ay G code kowhow. ShopMill displays the program as a clearly uderstadable work pla ad presets the idividual cycles ad cotour elemets i a dyamic graphic. With the PCU 20/PCU 50, ShopMill ca access the flash card or hard disk ad the Etheret (optio). Cosequetly, eve large mold makig programs ca be executed with ShopMill. With the PCU 50, the HMI-Advaced areas "Utilities", "Parameters", "Diagostics" ad "Start-up" are permaetly itegrated ito ShopMill (versio Ope). I this way, the solutios for ope architecture, MCIS or solutio-provider applicatios from ShopMill ca be used. A PC versio is available for ShopMill (see "SiuTrai/Jobshop"). Beefits 7 Clear program presetatio i the machiig step program (optio) 7 Dyamic iput graphics for cotour elemets ad cycles 7 Adaptatio of the traversig paths of the tool while takig accout of the workpiece cotour ad obstacles 7 High-performace cotour computer for the iput of a free cotour 7 Networkig ad diskette drive coectio with PCU 20/PCU 50 7 Support of swivel heads ad swivelig tables 7 Idividual cycles ad user displays ca be itegrated. Fuctio Machiig step programmig (optio) ShopMill tool maagemet Simultaeous recordig (optio) Residual material idetificatio ad machiig i the cotour pocket cycle (optio) 3D graphics of the fiished part Multiple clampig of idetical workpieces with optimizatio of the tool sequece Multiple clampig of differet workpieces with optimizatio of the tool sequece (optio) Remote diagosis (optio) A swivel cycle supports multiface machiig ad machiig of slopig surfaces idepedetly of the machie kiematics (swivel table/swivel head) Shopfloor-orieted cycles for millig, drillig, ad measurig withi the basic scope Access to exteral programs through etwork iterfacig or disk drive (optio) 4/6 Siemes NC

125 HMI software for CNC cotrols Operator cotrol ad programmig ShopMill Selectio ad Orderig Data Desigatio ShopMill HMI without machiig step programmig, icl. tool boxes, tool maagemet Laguages: Simplified Chiese, Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Additioal laguages 1) o CD-ROM Laguages: Traditioal Chiese, Daish, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for specific software versio Copy licese ShopMill machiig step programmig software optio Automatic residual material detectio ad machiig i cotour pocket cycle software optio Simultaeous recordig (real-time simulatio of curret machiig) software optio Network/disk drive maagemet 2) software optio Multiple clampig of differet workpieces software optio 6FC FA20-0AG0 6FC FA20-7AG0 6FC FA20-0AB1 6FC FA20-0AB2 6FC FA20-7AG3 6FC BX10-7XG0 6FC BX10-0XG1 6FC FA21-0AA0 6FC FA01-0AA0 6FC FA02-0AA0 6FC FA03-0AA0 6FC FA04-0AA0 More iformatio Additioal iformatio is available i the Iteret uder: 4 For the SINUMERIK 840D powerlie the appropriate copy licese must be obtaied for each NCU before usig the system software. Example of a specific software versio, e.g. 6.3: 6FC ) O request. 2) Cotais the software optio "Maagemet of etwork/disk drive for PCU 20". Siemes NC /7

126 ShopTur HMI software for CNC cotrols Operator cotrol ad programmig 4 Overview ShopTur is a operatig ad programmig software program for sigle-slide turig machies that makes it easy for you to operate the machie ad to program workpieces. With ShopTur, you get a complete CNC cotrol solutio for turig i the workshop area. I additio to a extesive cycle package, it offers a host of practice-orieted setup fuctios (e.g. workpiece or tool measuremet) ad fuctios for data hadlig. You ca use ShopTur o sigle-slide turig machies with up to 12 axes (icludig spidles ad drive tools) i sigle-chael cofiguratio. From the 12 axes, 5 axes ad 1 spidle ca be displayed simultaeously. ShopTur also supports machie extesios with C axes ad couterspidle. ShopTur has a comprehesible ad user-friedly tool maagemet fuctio. To use this fuctio, it must be itegrated ito the PLC program of the machie. ShopTur supports 3 differet programmig techiques: G code programs that are geerated exterally, e.g. imported from CAD/CAM systems G code programs that are created directly o the machie. With G-code programmig, all techology cycles are available to you. Workstep programs that are created directly o the machie (software optio) Programmig of the workpiece is trouble-free because it is graphically supported ad does ot require ay G code kowhow. ShopTur displays the program as a clearly uderstadable process pla ad presets the idividual cycles ad cotour elemets i a dyamic graphic. With the PCU 20/PCU 50, ShopTur ca access the flash card or hard disk ad the Etheret (optio). Cosequetly, eve large programs ca be executed with ShopTur. With the PCU 50, the HMI-Advaced areas "Utilities", "Parameters", "Diagostics" ad "Start-up" are permaetly itegrated ito ShopTur (versio Ope). I this way, the solutios for ope architecture, MCIS or solutio-provider applicatios from Shop- Tur ca be used. A PC versio is available for ShopTur (see "SiuTrai/Jobshop"). Beefits 7 Clear program presetatio i the machiig step program (optio) 7 Dyamic iput graphics for cotour elemets ad cycles 7 High-performace cotour computer for the iput of a free cotour 7 Automatic geeratio of the approach ad departure movemets depedig o the tool positio ad the type of machiig 7 Idividual cycles ad user pictures ca be itegrated 7 User pictures ad example cycles for bar store, part collector ad tailstock are also supplied. Fuctio Machiig step programmig (optio) ShopTur tool maagemet Simultaeous recordig (optio) Residual material idetificatio ad machiig whe cuttig (optio) 3D simulatio of the fiished part (optio) Traverse to fixed stop (optio) whe usig the couterspidle Sychroous spidle (optio) whe usig the couterspidle Trasmit/Tracyl (optio) whe usig rotatig tools Access to exteral programs through etwork iterfacig or disk drive (optio) Remote diagosis (optio) 4/8 Siemes NC

127 HMI software for CNC cotrols Operator cotrol ad programmig ShopTur Selectio ad Orderig Data Desigatio ShopTur HMI without machiig step programmig, icl. tool boxes, tool maagemet Laguages: Simplified Chiese, Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Additioal laguages 1) o CD-ROM Laguages: Traditioal Chiese, Daish, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/ Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for specific software versio Copy licese ShopTur machiig step programmig software optio Residual material detectio ad machiig durig cuttig software optio 3D simulatio of the fiished part software optio Simultaeous recordig (real-time simulatio of curret machiig) software optio Traversig to fixed stop whe usig couterspidle software optio Sychroous spidle whe usig couterspidle software optio Trasmit/Tracyl whe usig rotatig tools software optio Network/disk drive maagemet 2) software optio 6FC GA20-0AG0 6FC GA20-7AG0 6FC GA20-0AB1 6FC GA20-0AB2 6FC GA20-7AG3 6FC BX10-7XG0 6FC BX10-0XG1 6FC GA21-0AA0 6FC GA10-0AA0 6FC GA11-0AA0 6FC GA12-0AA0 6FC AB02-0AA0 6FC AB01-0AA0 6FC AB01-0AA0 6FC FA03-0AA0 More iformatio Additioal iformatio is available i the Iteret uder: 4 For the SINUMERIK 840D powerlie the appropriate copy licese must be obtaied for each NCU before usig the system software. Example of a specific software versio, e.g. 6.4: 6FC ) O request. 2) Cotais the software optio "Maagemet of etwork/disk drive for PCU 20". Siemes NC /9

128 HMI software for CNC cotrols Operator cotrol ad programmig Techology cycles Overview 4 Techology cycles Example: Swivellig to ay surface Techology cycles (stadard cycles) for drillig/millig ad turig are available for frequetly repeated machiig tasks. Fuctio The followig stadard cycles are available: Drillig: Drillig/ceterig, drillig/couterborig, deep-hole drillig, tappig with ad without compesatig chuck, borig , row of holes, circle of holes, grid of holes, machiig o iclied surfaces Millig: Thread millig, elogated holes i a circle, groove i a circle, circumferetial groove, rectagular/circular pocket, face millig, path millig, rectagular/circular spigot, pocket millig with islads (optio), machiig o iclied surfaces, highspeed settigs for optimized HSC machiig Turig: Groove, udercut, cuttig with relief cut, exteded cuttig with residual material recogitio (optio), thread udercut, thread cuttig, chaiig of threads, thread recuttig You ca save the techology cycles together with your user cycles as a read-oly subroutie i the cotrol. The parameters are iitialized via graphically supported iput scree forms i plai text. Techology cycles Example: Circular pocket millig Selectio ad Orderig Data Desigatio Techology cycles for drillig/millig ad turig o 3.5" diskette Laguages: Simplified Chiese, Eglish, Frech, Germa, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Additioal laguages o CD-ROM 1) Laguages: Traditioal Chiese, Simplified Chiese, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for curret software versio Copy licese 6FC GX01-0AB0 6FC GX01-7AB0 6FC GX01-0AB1 6FC GX01-0AB2 6FC GX01-7AB3 6FC BX10-7XG0 6FC BX10-0XG1 Example of "specific software versio", e.g. 6.2: 6FC ) CD-ROM also cotais the laguages: Eg, Fr, Ger, It, Sp. 4/10 Siemes NC

129 HMI software for CNC cotrols Operator cotrol ad programmig Measurig cycles Overview 4 Measurig cycles Example: Measurig a shaft Measurig cycles are subrouties for solvig specific measurig tasks. They are easy to use by eterig values for predefied parameters. Beefits 7 2 probes ca be coected simultaeously 7 Measuremet i the solid with frame 7 Adaptable measurig modes with/without deletio of residual distace 7 Display ad loggig of measurig parameters ad results 7 Results ca be read i the machie or workpiece coordiate system 7 Cyclic measuremet with sychroous actios parallel to workpiece machiig 7 Measuremet i jog mode (for millig machies) With the advatages of the SINUMERIK measuremet fuctios, you esure machiig accuracy, shorte the idle times, ad elimiate sources of faults, thus makig a sigificat cotributio to further automatio of the maufacturig process. Fuctio I the case of tool measurig, the loaded tool (typically i the revolver o turig machies) is moved toward the probe which is either i a fixed positio or swiveled ito the workig rage by a mechaical device. The automatically determied tool geometry is etered ito the associated tool correctio data block. I the case of workpiece measurig, a probe is moved toward the clamped workpiece like a tool. The flexible selectio of measurig cycles meas that you ca hadle practically every measurig task associated with turig or millig. The priciple of "o-the-fly measuremet" is implemeted i SINUMERIK cotrols. The advatage of this priciple is that processig of the probe sigal is carried out directly i the CNC. The measurig parameters ad the results of the measuremets are output extremely clearly i separate displays which are either automatically deselected at the ed of the cycle, or ca be ackowledged whe startig the CNC. Measurig cycles Example: Two agle measuremet for determiig the positio of a plae i space The results ca be logged either i a file (PCU 50/PCU 70) or output via the V.24 iterface (PCU 20) to a priter or PC/PG. The Siemes measurig cycles offer a stadard log which you ca adapt as required. A probe with switchig fuctio which delivers a costat sigal (ot a pulse) i the evet of a deflectio is required to record the tool ad workpiece dimesios. The probe should switch bouce-free, ad mechaical adjustmet may be ecessary. Multidirectioal probes ca be used for all tool ad workpiece measuremets o turig ad millig machies. Bidirectioal probes are treated like a moo probe for workpiece measuremets o millig ad machiig ceters, but are ot suitable for tool measuremets. Moodirectioal probes ca be used o millig machies ad machiig ceters with slight restrictios i workpiece measuremet, but are ot suitable for tool measuremets or for workpiece measuremets o turig machies. We offer: Measurig cycles for turig machies - Tool measurig (calibratio/measuremet) for turig tools - Tool measurig for millig tools ad drills o turig machies - Calibratio of workpiece probes - 1-poit workpiece measuremet - 2-poit workpiece measuremet Measurig cycles for millig machies ad machiig ceters - Tool measurig (calibratio/measuremet) for millig tools - Calibratio of workpiece probes - Settig up of workpiece by measurig a corer - Paraxial workpiece measurig o hole/shaft/slot/web/ rectagle - 1-poit workpiece measuremet o area - Workpiece measuremet at ay agle o hole/shaft/slot/web - Workpiece measuremet at agular positio (1-/2-agle measuremet) - Automatic set-up corer iteral ad exteral The result of the workpiece measuremet ca either iclude automatic offset of the zero poit or a correctio of the tool wear by the differece betwee the actual value ad the setpoit. Siemes NC /11

130 HMI software for CNC cotrols Operator cotrol ad programmig 4 Measurig cycles Selectio ad Orderig Data Desigatio Measurig cycles 1) for drillig/millig ad turig o 3.5" diskette Laguages: Simplified Chiese, Eglish, Frech, Germa, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Additioal laguages o CD-ROM 2) Laguages: Traditioal Chiese, Simplified Chiese, Fiish, Japaese, Korea, Dutch, Polish, Portuguese/Brazilia, Russia, Swedish, Czech, Turkish, Hugaria Licese Sigle licese for curret software versio Copy licese 6FC BX00-0AB0 6FC BX00-7AB0 6FC BX00-0AB1 6FC BX00-0AB2 6FC BX00-7AB3 6FC BX10-7XG0 6FC BX10-0XG1 Example of "specific software versio", e.g. 6.2: 6FC CAD Reader Overview The program "CAD-Reader" coverts DXF files ito cotours or drillig patters for SINUMERIK 810D powerlie/840di/840d powerlie. Fuctio Importig of DXF files Suppressig of graphic layers Automatic cotour tracig Ay workpiece zero per extracted cotour/drillig patter Several cotours/drillig patters ca be extracted simultaeously Coversio ito cotours or drillig patters for ShopMill, ShopTur, MaualTur, HMI-Advaced or HMI-Embedded Display of extracted cotours/drillig patters i the geometric processor/cycle support Precoditios: Widows 95/98/Me/NT 4.0/2000/XP operatig system Mouse Selectio ad Orderig Data Desigatio CAD reader for PC o CD-ROM icludig documetatio Laguages: Germa, Eglish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update o order of specific software versios Service pack o order of specific software versio 6FC AY00-0AG0 6FC AY00-7AG0 6FC AY00-0AG1 6FC AY00-0AG2 6FC AY00-7AG3 6FC AY00-7AG8 Example of "specific software versio", e.g. 6.2: 6FC ) Whe usig with OP 030 without iput displays. 2) CD-ROM also cotais the laguages: Eg, Fr, Ger, It, Sp. 4/12 Siemes NC

131 HMI software for CNC cotrols Operator cotrol ad programmig TRANSLINE 2000 HMI Overview TRANSLINE 2000 HMI is the machie user iterface for operator cotrol ad visualizatio tasks i large-scale productio, for example i trasfer lies, machiig ceters ad assembly lies. This HMI system esures uiformity i the operatio of machies with diverse tasks ad techologies by meas of stadardized operator displays ad a parameterizable avigatio meu. The techology-specific operator displays are assembled ito fuctio groups, such as machie fuctios (workpiece coutig, cycle times, workpiece overview), help texts, overviews, tool chage fuctios ad maual operatig fuctios. HMI PRO HMI PRO CS cofiguratio software ca ru o PGs/PCs. It ca be used to parameterize ad cofigure images for HMI PRO RT ad load them ito the target hardware. The basic versio ca also be expaded by images that are self-cofigured with Pro- Tool/Pro. To expad the HMI package with ProTool/Pro images, you eed SINUMERIK HMI ProTool/Pro cofigurig package o the cofigurig device, plus the SINUMERIK HMI copy licese OA o the target hardware. HMI Lite CE HMI Lite CE cotais a sample project that ca be expaded with machie-specific or project-specific images by usig Pro- Tool Pro/Lite. Selectio ad Orderig Data Desigatio HMI PRO RT Rutime software Sigle licese for curret software versio Sigle licese for specific software versio Copy licese HMI PRO CS Cofiguratio software Sigle licese for curret software versio Sigle licese for specific software versio Fuctio Copy licese Diverse target hardware HMIs are supported to esure the best possible price/performace ratio for differet applicatios. HMI Lite CE HMI PRO RT rutime software ca ru o the stadard-hardware Rutime software PCU 50/PCU 70 ad is equivalet to the PC platform solutio. Sigle licese for HMI Lite CE is provided for the Widows CE-based OP/TP 270 curret software versio ad OP/TP 170B SIMATIC Paels. Sigle licese for The optioal process fault diagosis is performed usig a diagostic display ad ca be implemeted i combiatio with Copy licese specific software versio S7-PDIAG, S7-GRAPH ad S7-HiGraph. The stadard applicatio is easy to adapt or expad, ad is therefore ideally suited for implemetig customized versios for project-specific use. More iformatio 6FC PY50-0AG0 6FC PY50-7AG0 6FC PY50-0AG1 6FC PY80-0AG0 6FC PY80-7AG0 6FC PY80-0AG1 6FC PY11-0AG0 6FC PY11-7AG0 6FC PY11-0AG1 Example of a specific software versio, e.g.: HMI Pro CS 6.1: 6FC PY80-1AG0 You will fid further iformatio i the iteractive Catalog CA 01 uder: SIMATIC ProTool/Pro or SIMATIC ProAget. 4 Siemes NC /13

132 4 HMI software for CNC cotrols Ope Architecture HMI ope architecture Overview "HMI opeess" provides OEMs with the optio of achievig their ow look ad for implemetig their ow operatig ad display fuctios. This opeess is available with use of the "SINUMERIK HMI programmig package" ad the "SINUMERIK HMI programmig package ProTool/Pro". The "SINUMERIK HMI add-i package" allows machie maufacturers to itegrate their ow applicatios ito SINUMERIK or a stadard PC/PG with a MPI card that do ot use SINUMERIK commuicatio ad therefore do ot require a "SINUMERIK HMI programmig package or "SINUMERIK HMI ProTool/Pro cofiguratio package. Beefits 7 Ope for o-siemes applicatios 7 Itegratio of user iterfaces i HMI-Advaced 7 User iterfaces for stadaloe executio (without HMI- Advaced) with ProTool/Pro 7 Supports Microsoft COM ad OPC iterfaces Fuctio SINUMERIK HMI programmig package The "SINUMERIK HMI programmig package" eables highlevel laguage applicatios to be itegrated that are based o the programmig laguages Visual Basic ad Visual C++ i HMI-Advaced. SINUMERIK HMI cofigurig package ProTool/Pro The graphics-supported egieerig tool "SIMATIC ProTool/Pro" is used as the basis for cofiguratio. You ca use it to desig stad-aloe user iterfaces for visualizig ad operatig plats ad machie tools. The "SINUMERIK HMI ProTool/Pro cofigurig package is additioally required for cofigurig the SINUMERIK 810D powerlie/840di/840d powerlie or the Widows-based operatig systems of these cotrols with Pro Tool/Pro. With the "SINUMERIK HMI ProTool/Pro cofigurig package, ay skilled worker with techical experiece is capable of creatig techology-related modules for programmig, operatig ad visualizig without the eed for high-level laguage expertise. As a result it is possible to geerate operator iterfaces which ca be itegrated ito HMI Advaced or which ca be used autoomously i.e. execute without HMI Advaced ad which use the commuicatios iterfaces of the SINUMERIK. SINUMERIK HMI add-i package The scope of the "SINUMERIK HMI add-i package" icludes a "SINUMERIK HMI copy licese OA" plus documetatio which describes the itegratio of such applicatios ito HMI Advaced. SINUMERIK HMI copy licese OA The rutime licese "SINUMERIK HMI copy licese OA" permits the executio of the user s ow HMI Ope Architecture applicatios o the SINUMERIK cotrol that were created usig SINUMERIK HMI programmig package or SINUMERIK HMI cofiguratio package ProTool/Pro or SINUMERIK HMI add-i package or expaded user iterface > 20 cofigured displays (itegrated ito HMI-Advaced ad HMI-Embedded) or OPC (OLE for Process Cotrol) opeess to higher-level systems thaks to stadardized OPC iterface A expasio of the TRANSLINE 2000 HMI PRO user iterface with idividual applicatios that have bee created with Pro- Tool/Pro also requires the "SINUMERIK HMI copy licese OA" o the SINUMERIK cotrol. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie SINUMERIK PCU 20 (oly for expadig the user iterface) SINUMERIK PCU 50/PCU 70 SINUMERIK operator paels: OP 010/OP 010S/OP 010C/OP 012/OP 015/OP 015A/TP 012/ TP 015A SIMATIC CE paels: OP 170B/TP 170B/Mobile Pael 170/OP 270/TP 270/MP 270B/MP 370 Widows NT/XP Oe "SINUMERIK HMI copy licese OA" is required per PCU i order to use supplemetary software o the PCU. Subject to coclusio of a OEM cotract. Note: To develop your ow applicatios, you require the software release of the "SINUMERIK HMI programmig package" executig o the target hardware which matches the HMI-Advaced Example: HMI-Advaced V6.1.x requires SINUMERIK HMI programmig package V6.1. SIMATIC ProTool/Pro is ot icluded i the "SINUMERIK HMI Pro Tool/Pro cofigurig package", ad must be ordered separately. 4/14 Siemes NC

133 HMI software for CNC cotrols Ope Architecture HMI ope architecture Selectio ad Orderig Data More iformatio Desigatio You will fid further iformatio i the Updates at SINUMERIK HMI programmig package icl. HMI-Advaced for PC/PG for SINUMERIK 810D/840Di/840D o CD-ROM Laguages: Simplified Chiese 1), Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates 6FC BX20-0AG0 6FC BX20-7AG0 6FC BX20-0AG1 You ca obtai techical support ad advice from: Siemes AG Automatio ad Drives ZN Stuttgart Dept. A&D ES1 Competece Ceter Stuttgart Fax: +49(0) ifo.mc-hmi-oa@siemes.com 4 Software update service icl. hotlie for 1 year 6FC BX20-0AG2 Upgrade for specific software versio Use of the OEM hotlie for 1 year SINUMERIK HMI cofigurig package ProTool/Pro icl. HMI-Advaced for PC/PG for SINUMERIK 810D/840Di/840D o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service icl. hotlie for 1 year 6FC BX20-7AG3 6FC AF01-0AA0 6FC BX25-0AG0 6FC BX25-7AG0 6FC BX25-0AG1 6FC BX25-0AG2 CardWare Overview The software "CardWare 6.00 (V )" permits use of the PCMCIA slot o the SINUMERIK PCU 50/PCU 70 for specific PC cards. Fuctio The software has bee tested with the followig PC cards: PCMCIA etwork card 3Com Megahertz 589E PCMCIA card Xirco RealPort Etheret 10/100 + Modem 56 REM56G-100 PCMCIA flash card Toshiba TH6SS160402A (40 MB) - SaDisk 32 MB flash disk PCMCIA/PC CARD ATA - Calluacard 1040 MB type III hard disk drive Precoditios: PCU 50/PCU 70 with Widows NT 4.0 operatig system ad basic software versios of or later Upgrade for specific software versio 6FC BX25-7AG3 Selectio ad Orderig Data Use of the OEM hotlie for 1 year SINUMERIK HMI copy licese OA for SINUMERIK 810D/840Di/840D SINUMERIK HMI add-i package cotais OA copy licese ad documetatio o CD-ROM 6FC AF01-0AA0 6FC AF00-0AA0 6FC AF02-0AA0 Desigatio CardWare V6.00 for PCU 50/PCU 70 with Widows NT 4.0 o CD-ROM Laguage: Eglish 6FC BX10-0AG0 SIMATIC ProTool/Pro visualizatio system ProTool/Pro V6.0 comprisig: 6AV BX06-0CX0 Cofigurig software Rutime software 1) HMI-Advaced SW Versio 6.5 ad higher. Siemes NC /15

134 HMI software for CNC cotrols Ope Architecture EasyMask Overview EasyTras Overview 4 EasyMask is a simple cofigurig tool for geeratig operatig screes. EasyMask is cofigured usig iputs i INI ad text files etered with a ASCII editor. This permits you to easily geerate your ow operatig screes. Selectio ad Orderig Data Desigatio EasyMask for MMC 103 specific software versio x Diskette Copy licese EasyMask for MMC 103 specific software versio x Diskette Copy licese EasyMask for HMI-Advaced 6.x Diskette Copy licese 6FC AY00-0AB0 6FC AY00-0AB1 6FC AY00-0AB0 6FC AY00-0AB1 6FC AY00-0AB0 6FC AY00-0AB1 EasyTras is a simple tool for admiistratio of data blocks. Various parameter areas (R parameters, PLC data blocks ad PLC bit memories) ca be saved i a backup file o the HMI, ad dowloaded back ito the cotrol. EasyTras ca create, read ad delete several backup files i a directory. It is cofigured usig etries i a INI file. Selectio ad Orderig Data Desigatio EasyTras for MMC 103 specific software versio x Diskette 6FC AY10-0AB0 Copy licese 6FC AY10-0AB1 EasyTras for HMI-Advaced 6.x Diskette 6FC AY10-0AB0 Copy licese 6FC AY10-0AB1 More iformatio You ca obtai further iformatio o Easy Mask ad EasyTras from: Siemes AG Automatio ad Drives ZN Stuttgart Dept. A&D ES1 Competece Ceter for Machie Tools ad Special Machies Fax: +49(0) ifo.mc-hmi-oa@siemes.com 4/16 Siemes NC

135 HMI software for CNC cotrols Ope Architecture HotWi EasyMo Overview Overview 4 HotWi is a applicatio which eables the user to cofigure up to 32 iput/output widows o the huma-machie iterface. These widows ca be activated via the PLC or usig NCK sigals (sigal 0: widow caot be see, sigal 1: widow ca be see). The cotets of the widows ca be cofigured i EasyMask sytax. Selectio ad Orderig Data Desigatio HotWi for MMC 103 specific software versio x Diskette Copy licese HotWi for HMI-Advaced 6.x Diskette Copy licese 6FC AY20-0AB0 6FC AY20-0AB1 6FC AY20-0AB0 6FC AY20-0AB1 EasyMo is a applicatio which facilitates olie moitorig of traverse paths (tool ceter poit) at a selected level o the operator iterface. The display is also active durig program testig (PRT). The moitorig widow is cofigured usig parameterizatio displays. Selectio ad Orderig Data Desigatio EasyMo for HMI-Advaced 6.x CD-ROM 6FC AY30-0AG0 Copy licese 6FC AY30-0AG1 More iformatio You ca obtai further iformatio o HotWi ad EasyMo from: Siemes AG Automatio ad Drives ZN Stuttgart Dept. A&D ES1 Competece Ceter for Machie Tools ad Special Machies Fax: +49(0) ifo.mc-hmi-oa@siemes.com Siemes NC /17

136 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS Motio Cotrol Iformatio System MCIS Overview DNC Direct Numeric Cotrol Overview DNC Machie 4 DNC Cell DNC Plat G_NC01_EN_00245 With the Motio Cotrol Iformatio System you ll icrease the productivity ad reliability of your machie tools through perfect itegratio of the machies ito the process chai. The followig solutio buildig blocks are available: Perfect itercoectio of CNCs with NC program maagemet DNC (Direct Numerical Cotrol) Optimal maagemet of tool data with tool maagemet TDI (Tool Data Iformatio) Acquisitio, evaluatio ad visualizatio of data with productio data maagemet MDA (Machie Data Acquisitio) Itegratio of your I&C ad software solutio with computer couplig RPC (Remote Procedure Call) Proactive i icreasig availability with maiteace maagemet TPM (Total Productive Maagemet) Miimizig dowtimes with service maagemet RCS (Remote Cotrol System) Beefits For your productio are, this meas: 7 Smooth coordiatio of plaig ad executio 7 Shorter setup times ad ehaced efficiecy 7 Reduced machie dowtimes 7 Simplified fault aalysis More iformatio Additioal iformatio is available i the Iteret uder: NC program maagemet DNC The NC program maagemet DNC supports hadlig of the NC programs, ad reduces the costs for NC data orgaizatio. As a result of the coveiet electroic NC program maagemet ad archivig, the NC programs are always available i their latest versio for the machies of the complete productio area. This is particularly relevat i productio areas with a high degree of flexibility ad variatio ad where NC data frequetly chage, for example i machiig ceters, special machies ad flexible productio lies. The NC program maagemet DNC cosists of software modules which ca be applied depedig o the fuctioal requiremets. DNC Machie DNC Machie is the software module for SINUMERIK 810D powerlie/840di/840d powerlie for trasfer of NC programs betwee SINUMERIK ad a NC programmig workstatio (via etwork file system) DNC Cell DNC Cell is the software module as a sigle-user solutio for the DNC etworkig of a small productio area DNC Plat DNC Plat is the software module as a multi-user solutio for the DNC etworkig throughout a factory 4/18 Siemes NC

137 Overview HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Machie Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP SINUMERIK 810D/840D with MMC 103 ad OP 031/OP 032 MMC 103 system software, versio or later uder Widows 95, PCI/ISA adapter, Etheret iterface Whe couplig to a UNIX file system, etwork software is additioally required o the SINUMERIK, e.g. NetMaage IterDrive for Widows 9x. Alteratively, the freeware "Samba" ca be used o the server, for example. No additioal software is the required o the SINUMERIK. Itegratio 4 CAD/CAM systems, CNC programmig systems o PCs DNC Machie is used to coect SINUMERIK 810D powerlie/840di/840d powerlie to a file system via a stadard Etheret etwork. It is used e.g. to trasfer NC programs betwee the NC programmig system ad the CNC machie. Beefits 7 Cost reductio i NC data orgaizatio 7 Icreased useful machie life thaks to shorter set-up times 7 Fast, reliable provisio of program SINUMERIK 810D/ 7 The latest NC programs are always available for the 840Di/840D SINUMERIK 7 Simple itegratio of SINUMERIK ito a stadard Etheret etwork Selectio ad Orderig Data 7 NC program iput by the programmer ad automatic trasfer to the SINUMERIK mea that hadlig of the program o the machie by the operator is uecessary. Desigatio DNC Machie Software for NC program trasfer o CD-ROM Fuctio Operator iterface for NC program trasfer/uploadig o the SINUMERIK operator pael Fixed defiitio, or free avigatio i Widows or UNIX etwork directories i which the NC programs have bee saved by the programmer View of NC programs available for the machie i the etwork directory. Filters are possible. Selectio ad trasmissio of sigle or several NC data/files ad workpiece directories Automatic NC program importig from a etwork directory Direct loadig of NC programs ito the CNC Utilizatio of Widows admiistratio iformatio (file ame, file legth, geeratio/modificatio date) Logbook of NC program trasfers Deletio of NC data i the etwork directory ad i the SINUMERIK Key switch-depedet fuctio privileges o the SINUMERIK Etheret DNC Machie Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Upgrade o order of specific software versio 6FC AC00-0AA0 6FC AC77-7AA0 6FC AF00-0AB0 6FC AC77-7AE0 Example of "specific software versio", e.g. 1.00: 6FC AC01-0A. DNC Machie SINUMERIK 810D/ 840Di/840D G_NC01_EN_00248 Siemes NC /19

138 4 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Cell Overview Beefits 7 Cost reductio i NC data orgaizatio - Coveiet, cetral NC program maagemet with provisio of the NC programs - Low orgaizatio requiremets ad simple hadlig mea that a disk drive for archivig of NC data is uecessary 7 Icrease i machie operatig times ad reductio i setup times through reliable ad fast provisio of NC program 7 No DNC termials are required o the machie because the NC program is requested directly o the CNC operator pael 7 Cost-effective ad reliable electroic data archivig 7 Automatic NC data archivig of SINUMERIK 810D powerlie/840di/840d powerlie 7 Simple itegratio of may differet types ad geeratios of CNCs 7 Direct coectio of SINUMERIK with Widows MMC/PCU via stadard Etheret etwork DNC Cell supports hadlig of the NC programs. DNC Cell is software for coveiet maagemet, archivig ad trasfer of NC programs, ad ca be used to etwork small CNC productio areas. As a result of the coveiet electroic NC program maagemet ad archivig, the NC programs are always available i their latest versio for the CFC machies of the complete productio area. This is particularly relevat i productio areas with a high degree of flexibility ad variatio ad where NC data frequetly chage for example i machiig ceters, special machies ad flexible productio lies. Itegratio NC programmig system Etheret DNC Cell G_NC01_EN_00246 Up to 16 serial CNC machies/seg with DNC IFC Serial/Dialog Up to 16 CNC machies with SINUMERIK ad DNC IFC SINUMERIK 4/20 Siemes NC

139 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Cell Fuctio Software for maagemet ad trasfer of NC programs o a stadard PC (workstatio) Coectio of up to 16 CNCs or tool settig statios via serial iterfaces usig DNC IFC Serial (see DNC IFC Serial) Itegratio of up to 16 SINUMERIK 810D powerlie/840di/840d powerlie via stadard Etheret etwork with DNC IFC SINUMERIK (see DNC IFC SINUMERIK) Coectio of NC programmig systems via stadard etwork, e.g. via Etheret, Novell or toke rig Automatic data import from NC programmig system Shopfloor-orieted NC program archivig structures with DNC Explorer User maagemet with user-depedet fuctios such as display, edit, copy, delete, eable NC programs etc. Program trasfer through operator iputs o the DNC Cell PC Program trasfer directly o the CNC cotrol pael with DNC IFC Dialog (see DNC IFC Dialog) Automatic data archivig with SINUMERIK 810D powerlie/840di/840d powerlie NC program compariso ad machie adaptatio betwee SINUMERIK 810D powerlie/840di/840d powerlie ad DNC Cell usig DNC Compare (see DNC Compare) GUI for parameterizatio of iterface parameters Scalable system cofiguratio from small, local DNC systems up to the factory-wide multi-user system DNC Plat Selectio ad Orderig Data Desigatio DNC Cell Software package for easy maagemet, archivig ad trasfer of NC programs Laguages: Eglish, Germa, Frech, Italia, Spaish Basic product with licese ad CD-ROM data carrier, curret software versio Basic product with licese ad CD-ROM data carrier, curret software versio Basic product, licese oly Upgrade with licese ad CD- ROM data carrier, specific software versio 6FC BC00-0AA0 6FC BC77-7AA0 6FC BF00-0AB0 6FC BC77-7AE0 Example of a specific software versio, e.g.: 1.00: 6FC BC01-0A.. 4 DNC Cell is a solutio with a sigle PC (a workstatio). Modificatio of the maagemet fuctios is exclusively possible o this PC. Usig the DNC IFC Serial iterface cliet (per CNC), up to 16 CNC machies with a serial iterface ca be coected to DNC Cell. DNC Cell already cotais a DNC IFC Serial iterface module. Furthermore, the DNC IFC SINUMERIK iterface cliet (per SINUMERIK) ca be used to itegrate up to 16 further SINUMERIK 810D powerlie/840di/840d powerlie cotrols via the Etheret etwork. DNC Cell thus permits uiform etworkig of the most heterogeeous CNC machie park with may differet geeratios ad types of CNCs from the productio plaig stage up to actual productio. Precoditios: Stadard PC as required - Petium III or higher, at least 64 MB RAM - Hard disks depedig o data volumes of NC programs (at least 1 GB free) Operatig system - Widows NT 4.0 SP6 Workstatio/Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows 2000 Professioal/Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows 2003 Server (additioal Cliet Access Liceses 1) ) - Widows XP Professioal Iteret Explorer 5.0 1) Cliet access liceses required per DNC IFC SINUMERIK ad each additioal coected computer. Siemes NC /21

140 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Cell DNC IFC SINUMERIK Overview DNC Direct Numeric Cotrol DNC Cell DNC IFC Serial Overview The iterface cliet DNC IFC Serial is used to coect CNC machies with a serial iterface to DNC Cell or DNC Plat. 4 The iterface cliet DNC IFC SINUMERIK is used to coect the SINUMERIK 810D powerlie/840di/840d powerlie to DNC Cell or DNC Plat, ad provides the machie operator with a operator iterface for trasfer of NC programs. Fuctio Software module for coectio of serial CNC machies (puched-tape format) to DNC Cell/DNC Plat (per serial CNC) Machie coectios - DNC Cell: max. 16 to DNC Cell PC - DNC Plat: max. 16 per statio PC/DNC Plat PC (direct serial) More tha 16 machie coectios to the statio PC or plat PC are possible through iterface coverters (so-called Com- Server). Program trasfer through operatio o DNC Cell/DNC Plat PC or o the statio PC of DNC Plat (see DNC Plat) Program trasfer directly o the CNC cotrol pael with DNC IFC Dialog (see DNC IFC Dialog) Reloadig mode possible Precoditios: Cotrol with serial iterface without special protocol (puchedtape format) Fuctio Summary of the NC data/programs available for the SINUMERIK i the database of DNC Cell/DNCPlat Display of maagemet iformatio for the NC program Display of graphics o the SINUMERIK Selectio ad trasfer of oe or more (multiple selectio) NC data/files to the SINUMERIK by meas of operatios o the SINUMERIK Selectio ad uploadig of oe or more (multiple selectio) NC data/files to the DNC archive DNC Cell/DNC Plat by meas of operatios o the SINUMERIK Key switch-depedet fuctios Oe DNC IFC SINUMERIK licese is required for each SINUMERIK to be coected. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/ OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP SINUMERIK 810D/840D with MMC 103 ad OP 031/OP 032 MMC 103 system software, versio 4.4 or later uder Widows 95, PCI/ISA adapter, Etheret iterface Selectio ad Orderig Data Desigatio DNC IFC Serial for each serial CNC Basic product, licese oly 6FC FF00-0AB0 Selectio ad Orderig Data Desigatio DNC IFC SINUMERIK for each SINUMERIK 810D/840Di/840 Basic product, licese oly 6FC EF00-0AB0 4/22 Siemes NC

141 DNC Direct Numeric Cotrol DNC Cell DNC IFC Dialog HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Cell DNC Compare Overview Overview DNC IFC Dialog is a fuctioal expasio of DNC IFC Serial. DNC IFC Dialog meas that DNC iput termials are superfluous for trasfer of NC programs sice the trasfer is carried out directly o the cotrol pael of the serial CNC machie. Fuctio DNC IFC Dialog (optioal per serial CNC) ca be used to trasfer programs directly o the CNC cotrol pael of serial CNC machies Coectio of may differet types of CNC machie (without special trasmissio protocol) Precoditios: Cotrol with serial iterface without special protocol (puchedtape format) It must be possible to save at least two NC programs o the CNC A NC program editor must be preset with which a pseudo program ca be geerated The alphaumeric characters of the required NC program ame must be preset o the machie s operator pael Selectio ad Orderig Data DNC Compare is a supplemetary fuctio for DNC Cell/DNC Plat with which differet NC programs ca be compared with oe aother, NC programs ca be compared/adapted betwee the DNC Cell/Plat archive ad the SINUMERIK. 4 Desigatio DNC IFC Dialog optioal for each serial CNC Basic product, licese oly 6FC GF00-0AB0 Beefits 7 Istrumet for quality assurace 7 Fast, simple aalysis of optimized NC programs, e.g. by comparig with the origial program 7 Avoidace of faulty machiig operatios through fast checkig o the SINUMERIK of o-released NC programs Fuctio Idividual compariso of NC program This fuctio is used e.g. to compare two differet program versios. The differeces are displayed color-coded. NC program compariso list This fuctio ca be used to check that the NC programs preset i the CNC machie (SINUMERIK) are also preset o the DNC computer. This is displayed i the form of a compariso/differece list. Precoditios: The NC program compariso list is oly possible with SINUMERIK 810D powerlie/840di/840d powerlie. The DNC IFC SINUMERIK software module is required o the SINUMERIK. Selectio ad Orderig Data Desigatio DNC Compare Basic product, licese oly 6FC HF00-0AB0 Siemes NC /23

142 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Plat 4 Overview DNC Plat simplifies hadlig of the NC programs. DNC Plat is software for coveiet maagemet, archivig ad trasfer of NC programs for factory-wide CNC productio. As a result of the coveiet electroic NC program maagemet ad archivig, the NC programs are always available i their latest versio for the CFC machies of the complete productio area. This is particularly relevat i productio areas with a high degree of flexibility ad variatio ad where NC data frequetly chage, for example i machiig ceters, special machies ad flexible productio lies. Beefits 7 Cost reductio i NC data orgaizatio - Coveiet, cetral NC program maagemet with provisio of the NC programs - Low orgaizatio overhead ad simple hadlig mea that a disk drive for archivig of NC data is uecessary 7 Icrease i machie operatig times ad reductio i setup times through reliable ad fast provisio of NC program 7 No DNC termials o the machie as result of direct requestig of NC program o the CNC operator pael 7 Cost-effective ad reliable electroic data archivig 7 Automatic archivig of the SINUMERIK NC data 7 Simple itegratio of may differet types ad geeratios of CNCs 7 Direct coectio of SINUMERIK with Widows MMC/PCU via stadard Etheret etwork Fuctio Software for cetral maagemet ad trasfer of NC programs Executes o a stadard PC Additioal operator/admiistrator workplaces with DNC HMI (see DNC HMI). Oe user iterface licese is already icluded i DNC Plat. Coectio of CNCs or tool settig statios via serial iterfaces usig DNC IFC Serial (see DNC IFC Serial) Itegratio of SINUMERIK 810D powerlie/840di/840d powerlie via stadard Etheret etwork with DNC IFC SINUMERIK (see DNC IFC SINUMERIK) Coectio of NC programmig systems via stadard etwork, e.g. via Etheret, Novell or toke rig Automatic data import from NC programmig system Shopfloor-orieted NC program archivig structures with DNC Explorer User maagemet with user-depedet fuctios such as display, edit, copy, delete, eable NC programs etc. Program trasfer through operator iputs o the statio PC, DNC Plat PC or DNC HMI PC Program trasfer through operator iputs o the DNC Plat PC Program trasfer directly o the CNC cotrol pael with DNC IFC Dialog (see DNC IFC Dialog) Automatic NC data archivig of SINUMERIK 810D powerlie/840di/840d powerlie NC program compariso ad machie adaptatio betwee SINUMERIK 810D powerlie/840di/840d powerlie ad DNC Cell usig DNC Compare (see DNC Compare) GUI for parameterizatio of iterface parameters Scalable system cofiguratio from small, local DNC systems up to the factory-wide multi-user system DNC Plat Itegratio DNC Plat DNC HMI NC programmig system Etheret Statio PC Serial CNC machies/seg with DNC IFC Serial/Dialog SINUMERIK with DNC IFC SINUMERIK G_NC01_EN_ /24 Siemes NC

143 DNC Direct Numeric Cotrol DNC Plat HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS DNC Direct Numeric Cotrol DNC Plat DNC HMI Fuctio (cotiued) Overview DNC Plat is used whe etworkig large productio plats. Several hudred CNC machies ca be coected to DNC Plat. The NC data are maaged o a powerful cetral server. The DNC HMI (Huma Machie Iterface) software module ca be used to istall further termials (multi-user system) o Widows PCs for maagemet ad hadlig of the NC programs. For example, several NC programmers or machie setters ca work with the NC program maagemet usig PCs i the office or productio area. The iterface cliet DNC IFC SINUMERIK (per SINUMERIK) is used to itegrate the SINUMERIK 810D powerlie/840di/840d powerlie ito DNC Plat via the Etheret etwork. CNC machies with serial iterfaces (without special protocol) are itegrated usig statio PCs. Up to 16 serial CNC machies ad the DNC IFC Serial iterface cliets (per CNC) ca be coected to DNC Plat o oe statio PC each. DNC Plat thus permits uiform etworkig of the most heterogeeous CNC machiery with may differet geeratios ad DNC HMI ca be used to add operator statios to DNC Plat o types of CNCs from the productio plaig stage up to actual which e.g. the NC programmers ca carry out the admiistratio productio. of their NC programs. Precoditios: Server as required - Petium III or higher, at least 128 MB RAM - Hard disks depedig o data volumes of NC programs (e.g. 3 x 36 GB RAID 5) Operatig system - Widows NT4.0 SP6 Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows 2000 Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows 2003 Server (additioal Cliet Access Liceses 1) ) - Widows XP Professioal Iteret Explorer 5.0 Selectio ad Orderig Data Desigatio DNC Plat o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for 6FC CC00-0AA0 curret software versio Sigle licese for 6FC CC77-7AA0 specific software versio Copy licese 6FC CF00-0AB0 DNC Serial 2) 6FC FF00-0AB0 per serial CNC Basic product, licese oly DNC Dialog 2) 6FC GF00-0AB0 optioal for each serial CNC Basic product, licese oly DNC Compare 2) 6FC HF00-0AB0 Basic product, licese oly Fuctio DNC HMI adds operator statios to DNC Plat, e.g. as workstatio for NC programmers, admiistrators, machie setters i the productio area etc. All maagemet ad admiistratio fuctios ca be executed o DNC HMI depedig o the access privileges DNC Plat already cotais a user iterface DNC HMI. A DNC HMI licese is required for each further user iterface. Precoditios: Stadard PC - Petium III or higher, at least 128 MB RAM Operatig system - Widows NT4.0 SP6a - Widows 2000 Professioal - Widows 2003 Server - Widows XP Professioal Iteret Explorer 5.0 Selectio ad Orderig Data Desigatio DNC HMI Basic product, licese oly 6FC DF00-0AB0 4 Example of a specific software versio, e.g.: 1.00: 6FC CC01-0AA0 1) Cliet access liceses required for each DNC IFC SINUMERIK ad each additioal coected computer. 2) Product descriptio, see "DNC Cell". Siemes NC /25

144 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio 4 Overview Overview Tool Hadlig Idet Coectio Cell/ Plat Toolpla Geeratio Plaig Iterface Cliet Machie Tool data maagemet is oe of the cetral tasks of CNC productio. Trouble-free sequeces are required for tool hadlig, cost cotrol ad cost savig. The Motio Cotrol Iformatio System Tool Data Iformatio (MCIS TDI) is applied i this case. It makes this ratioalizatio potetial trasparet ad provides fuctios that help attai the potetial savigs revealed. MCIS TDI has the correct coectio cocepts ad fuctios for a complete overview of the tools used ad to permit a closed tool data cycle i the productio area for: Sigle machies, flexible trasfer lies, or a complete machie park The highly-automated SINUMERIK 810D powerlie/840di/ 840D powerlie CNCs or for SIMATIC S7-based cotrols Itegratio of tool settig statios or cross-factory tool maagemet systems. G_NC01_EN_00258 The followig fuctios are available: TDI Overview Availability of actual tool data throughout the etwork TDI Tool Hadlig Operator-prompted loadig ad uloadig with TC data import from the tool settig statio TDI Plaig Plaig of tool demad based o curret magazie loadig TDI IFC Iterface cliet for coectig exteral tool maagemet systems TDI Cell All available fuctios combied o a sigle server ad etworkwide operatio of cliet-based iterfaces for small productio areas TDI Plat All available fuctios combied o a sigle server ad etworkwide operatio of cliet-based iterfaces for large productio areas TDI Idet Coectio Iterfacig to tool idetificatio systems TDI Machie (SiTDI) Stad-aloe o-etwork-compatible fuctio package for tool plaig ad coectio to tool settig statios. TDI Toolpla Geeratio (Toolsim) Auxiliary module for creatig toolplas based o NC program simulatio Beefits 7 TDI guaratees that you always have the right tool data at the right place at the right time. 7 The trasparecy of the tool cycle permits savigs i tool costs. 7 The modularity of the TDI modules permits optimized customer-orieted ad demad-orieted applicatio 7 Scalable use from a sigle machie up to a complete machie park 4/26 Siemes NC

145 Fuctio TDI is a modular system from which you ca combie the right modules for each degree of automatio. All TDI modules have bee desiged to ru both o sigle machies ad o etworks. As the system is desiged as a cosistet cliet-server solutio ad features the use of the latest commuicatio mechaisms based o HTTP/XML, it is possible to vary the distributio of the modules i the etwork ad to access them from ay positio. This meas up-to-date iformatio ca always be accessed wherever it is eeded. The GUIs of the MCIS TDI modules are desiged such that they execute ad ca be operated o a SINUMERIK platform (fuctio keys) as well as o a PC platform (pull-dow meu) ad i the TRANSLINE HMI PRO eviromet. The MCIS TDI modules ca be optioally combied i various cofiguratios. This provides operators with optimum solutios for their requiremets. I each cofiguratio, the Customizig fuctio ("olie" as well as "offlie" o PG/PC) provides a user-friedly meas of makig basic settigs ad eablig fuctios. O the basis of the existig TDI modules, all uits ca be etworked by meas of the TDI server fuctioality such that e.g. a overview of all actual tool data ca be provided o a master cotrol or o a cotrol system. Furthermore, the fuctioality ca be exteded by TDI Iterface Cliet (IFC) for couplig to other systems (e.g. PDA). HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio Precoditios: With SINUMERIK 810D powerlie/840di/840d powerlie, it is assumed that the stadard tool maagemet optio is istalled. SINUMERIK without stadard or vedor-specific tool maagemet ca be cofigured as SIMATIC S7-based machies or must be coected specific to the project. I the case of cotrols from other vedors, the tool data which ca be maaged are reduced to a simplified tool data structure. A basic precoditio is that the compoet must be Widows-based, the cotrol must be accessible via Etheret, ad the iterface must be OPC-compatible. If tools stored i tool cabiets are to be recorded ad maaged by TDI, a TDI tool hadlig operator iterface for loadig ad uloadig the tools (e.g. a Widows PC itegrated i the etwork) must be assiged to the respective storage locatio. SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/ OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 64 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP Server hardware Petium III or better, at least 256 MB RAM, hard disks depedig o OSF package ad customer requiremets, e.g. 3 x 36 GB (Raid 5), Widows NT/2000 Server/XP Professioal, cliet access liceses, DAT drive for data backup, server database Oracle 8 or SQL server 2000/7.0 4 Siemes NC /27

146 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Overview 4 Overview TDI Overview provides you with a clear ad user-friedly overview of the actual tool data of the coected uits ad tool magazies usig a Explorer structure. A wide selectio of filters permits you to search for specific tools or groups of tools. The detailed view shows all data for a selected tool, ad you ca modify tool data. Beefits 7 Specific reductio of tool ivetory usig curret iformatio o the tool situatio of all coected machies 7 Icrease i machie operatig times through early recogitio of tool bottleecks Itegratio 7 Reductio i processig times (e.g.: geeratio of NC program) through availability of tool data throughout the etwork 7 Specific tool searchig usig may differet filters 7 Simple modificatio of tool data (icrease service life, tool disablig, adaptatio of cuttig edge data) Etheret TCP/IP Precoditios: With SINUMERIK 810D powerlie/840di/840d powerlie, it is assumed that the stadard tool maagemet optio is istalled. SINUMERIK without stadard or vedor-specific tool maagemet ca be cofigured as SIMATIC S7-based machies or must be coected specific to the project. I the case of cotrols from other vedors, the tool data which ca be maaged are reduced to a simplified tool data structure. A basic precoditio is that the compoet must be Widows-based, the cotrol must be accessible via Etheret, ad the iterface must be OPC-compatible. If tools stored i tool cabiets are to be recorded ad maaged by TDI, a TDI tool hadlig operator iterface for loadig ad uloadig the tools (e.g. a Widows PC itegrated i the etwork) must be assiged to the respective storage locatio. SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/ OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 64 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP TDI Cell Fuctio Clear represetatio of all tools preset i the machie Selectio of plat compoets usig a Explorer structure Maagemet ad display of tools from all tool storage locatios preset i a plat such as tool cabiets, tool trasportatio uits, tool stores etc. Coveiet filter settigs such as: - Disabled/wor tools - Tools i the prewarig limit - Tool service life from... to... - Oly occupied or empty locatios Set the service life of selected tools to 100% agai usig fuctio key Disable a selected tool usig fuctio key Table layout which ca be adapted ad saved olie usig a freely-selectable combiatio of the colums of all actual tool data displayed Display of all data of a selected tool (details) with the optio to modify cuttig edge data SINUMERIK 840D TDI Overview Selectio ad Orderig Data Desigatio TDI Overview Basic product, o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.1 Copy licese Tool store SIMATIC S7 6FC EC00-0AA0 6FC EC01-1AA0 6FC EF00-0AB0 G_NC01_EN_00252a 4/28 Siemes NC

147 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Toolhadlig Overview Usig the coveiet dialog promptig of TDI Toolhadlig you ca import, buffer or pass o available tool data whe loadig ad uloadig over the etwork. I this maer it is possible e.g. to simply itegrate a tool settig statio or a tool store ito the system. Ay cotaiers withi a plat ca be ivolved i the processes. The objective is to achieve a closed tool data cycle without faultproe maual iputs. Precoditios: With SINUMERIK 810D powerlie/840di/840d powerlie, it is assumed that the stadard tool maagemet optio is istalled. SINUMERIK without stadard or vedor-specific tool maagemet ca be cofigured as S7-based machies or must be coected specific to the project. If tools stored i tool cabiets are to be recorded ad maaged by TDI, a TDI tool hadlig operator iterface for loadig ad uloadig the tools (e.g. a Widows PC itegrated i the etwork) must be assiged to the respective storage locatio. SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 64 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP Itegratio TDI Cell 4 Beefits 7 Miimizatio of faults whe eterig tool data through data acquisitio from the system 7 No loss of tool data if the tools are o loger or ot yet i the machie 7 Easy itegratio of tool settig statios, ad importig of TC data directly ito the CNC via the etwork 7 Use of low-cost tool idetificatio systems (barcode, read oly) sice tool data are obtaied via the etwork 7 Fast tool loadig o the machie through provisio of cosigmet lists 7 Clear represetatio of tool movemets through fuctiobased scree with source ad target Etheret TCP/IP SINUMERIK 840D TDI Toolhadlig SIMATIC S7 Tool store Tool settig statio (SEG) G_NC01_EN_00254 Fuctio TDI Toolhadlig executes i a etwork with TDI Cell/TDI Plat, or also o a sigle-user statio (e.g. for importig tool data from a tool settig statio). Data simulatio of all tool movemets i a plat or o a sigle machie Iitializatio of loadig ad uloadig processes with direct assigmet of locatio or automatic searchig for empty locatio Geeratio of cosigmet lists with loadig ad uloadig processes ad their automatic executio Represetatio o the operator iterface of the respective assigmet situatio at the source ad target of the respective tool movemet Maagemet of exteral tool stores with or without locatio maagemet Coectio of tool settig statios via a defied stadard iterface with importig of TC data directly ito the tool maagemet optio of the cotrol Differet settig possibilities whe importig tool data - Data import ito tool list (o physical loadig process) - Import source locatio as target locatio (with possibility for offset) - Data import without PLC ackowledgmet (import of complete tool cotaiers, e.g. tool cartridges) - Direct specificatio of loadig or uloadig positios Selectio ad Orderig Data Desigatio TDI Toolhadlig Basic product, o CD-ROM Laguages: Germa, Eglish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.1 Copy licese 6FC FC00-0AA0 6FC FC01-1AA0 6FC FF00-0AB0 Siemes NC /29

148 4 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Plaig Overview The provisio of tools for the ext productio period is of major importace to esure optimum utilizatio of machie capacity. TDI Plaig ca be used to esure that the required tools are provided at the right time. TDI Plaig geerates the tool requiremets for the ext productio period based o the curret tool ivetory o the machie. Beefits 7 Miimizatio of machie dowtimes through foresighted provisio of tools 7 Fast respose to a ew productio situatio as result of plaig possibilities o the machie ad cotrol system Itegratio 7 Miimum magazie loadig as result of iformatio o which tools are o loger required Precoditios: With SINUMERIK 810D powerlie/840di/840d powerlie, it is assumed that the stadard tool maagemet optio is istalled. SINUMERIK without stadard or vedor-specific tool maagemet ca be cofigured as S7-based machies or must be coected specific to the project. I the case of cotrols from other vedors, the tool data which ca be maaged are reduced to a simplified tool data structure. A basic precoditio is that the compoet must be Widows-based, the cotrol must be accessible via Etheret, ad the iterface must be OPC-compatible. If tools stored i tool cabiets are to be recorded ad maaged by TDI, a TDI tool hadlig operator iterface for loadig ad uloadig the tools (e.g. a Widows PC itegrated i the etwork) must be assiged to the respective storage locatio. SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/ OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 64 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later Etheret iterface Note: Idividual HMI software versios for MMC 103 must be tested project-specifically. PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP TDI Cell Fuctio TDI Plaig ca be used to pla the tools for subsequet productio Etheret TCP/IP orders o the basis of the actual tool data recorded. The followig fuctios are offered: Gross tool requiremet Display of total tool requiremet icludig replacemet tools for the selected machiig sequece Net tool requiremet Tool store SINUMERIK 840D Display of total tool requiremet for the selected machiig sequece. The tools i the magazies are take ito accout. The et requiremet therefore results from compariso of the gross tool requiremets with the curret magazie loadig. Uloadig list TDI Plaig SIMATIC S7 The uloadig list cotais magazie tools which are ot required i the et requiremet, as well as disabled tools. Selectio ad Orderig Data Desigatio TDI Plaig Basic product, o CD-ROM Laguages: Germa, Eglish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.1 Copy licese Tool settig statio (SEG) 6FC GC00-0AA0 6FC GC01-1AA0 6FC GF00-0AB0 G_NC01_EN_00253a 4/30 Siemes NC

149 TDI Tool Data Iformatio TDI IFC HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Cell Overview Overview TDI Cell Etheret TCP/IP SINUMERIK 840D TDI IFC 4 SIMATIC S7 Cotrols from other vedors (OPC) TDI IFC is used for importig ad exportig tool data with exteral systems for further processig purposes. Depedig o requiremets, this iterface ca be parameterized specific to the project. Beefits 7 Closed tool data cycle i productio prevets faulty iputs by operator. Fuctio TDI IFC ca have differet desigs. TDI IFC TDM is available, a iterface betwee TDI ad TDM from Walter Ifo Systeme Fuctio GmbH. The followig data ca be trasferred via this iterface: Tool master data Tool plas Plaig results TO data Further TDI IFC desigs must be clarified specific to the project. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/ OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 64 MB RAM ad stadard tool maagemet optio or Traslie HMI Pro with software versio 3.2 or later Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP Each iterface must be clarified specific to the project. G_NC01_EN_00259a You ca use TDI Cell to make TDI fuctios istalled o idividual machies available o a etwork-wide basis. Up to 16 CNC machies ca be itercoected to form a iformatio etwork usig TDI Cell. TDI Cell ca be istalled o a host computer or a master cotrol uder Widows NT/XP. Beefits 7 Network-wide availability of all tool iformatio 7 Tool data at the right locatio ad at the right time 7 Plat-wide trasparecy of tool usage 7 Closed tool data cycle i a complete productio sequece 7 Reductio of tool orgaizatio costs thaks to cetral data maagemet If a TDI Cell cofiguratio is preset, it is possible to cetrally display ad maage tool data for all coected CNCs o the host computer/master cotrol. Cetral maagemet of tool master data, tool plas ad tool requests for all coected CNCs Callig of all actual tool data of the coected uits Plaig sessios ca be held for all coected uits Data ca be trasferred from ad to higher-level tool maagemet systems or productio plaig systems (MCIS PDA) Coectio of up to 16 CNC machies Desig of a plat cofiguratio with up to 4 levels (groups, uits, machie magazies) More iformatio For further details, please cotact our represetative i your local Siemes Regioal Office. Siemes NC /31

150 4 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Cell Fuctio (Fortsetzug) The followig plat compoets ca be coected i TDI Cell: - SINUMERIK 810D powerlie/840di/810d powerlie with stadard tool maagemet (the itegratio is carried out project-specific if stadard tool maagemet is ot preset or if customized tool maagemet exists). - SIMATIC S7 with DB 59 via OPC server - Cotrols from other vedors via OPC server (project-specific adaptatio ecessary). - PC-based cotrol systems (e.g. MCIS PDA or TDM from Walter). - Exteral tool store (e.g. preset tools or used tools without machie assigmet). Precoditios: Master cotrol SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP Server hardware Petium III ad higher: 256 MB RAM, hard disks depedig o OSF package ad customer requiremets, e.g. 3 x 36 GB (Raid 5), Widows NT/2000 Server/ XP Professioal, cliet access liceses, DAT drive for data savig, server database Oracle 8 or SQL server 2000/7.0 Selectio ad Orderig Data Desigatio TDI Cell Basic product, o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.1 Copy licese 6FC BC00-0AA0 6FC BC01-1AA0 6FC BF00-0AB0 Itegratio TDI Cell Etheret TCP/IP SINUMERIK 840D Tool store Tool settig statio (SEG) G_NC01_EN_00255 SIMATIC S7 Cotrols from other vedors (OPC) 4/32 Siemes NC

151 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Plat Overview Cotaier, e. g. SEG UNIT Area GROUP UNIT GROUP Cotaier, e. g. cabiet Cotaier, e. g. magazie UNIT Cotaier, loadig/ uloadig GROUP Cotaier, e. g. SEG Cotaier, e. g. store TDI Plat permits you to make the TDI fuctios which are istalled o idividual machies available throughout the etwork. TDI Plat permits factory-wide etworkig of the CNCs ad further tool-specific system compoets. More tha 16 CNC machies ca be itercoected to form a iformatio etwork usig TDI Plat TDI Plat ca be istalled o a host computer uder Widows NT/2000/XP, ad a multi-user cofiguratio is possible. Beefits 7 Network-wide availability of all tool iformatio 7 Tool data at the right locatio ad at the right time 7 Plat-wide trasparecy of tool usage 7 Closed tool data cycle i a complete productio sequece 7 Reductio of tool orgaizatio costs thaks to cetral data maagemet More iformatio Purchase of TDI Plat is project-specific, ad is offered i lie with customer iquiries. G_NC01_EN_00260 Fuctio If a TDI Plat cofiguratio is set up, it is possible to cetrally display ad maage tool data for all coected CNCs o the host computer: Cetral maagemet of tool master data, tool plas ad tool requests for all coected CNCs Callig of all actual tool data of the coected uits Plaig sessios ca be held for all coected uits Data ca be trasferred from ad to higher-level tool maagemet systems or productio plaig systems (MCIS PDA) Additioal operatio/maagemet workstatios with TDI HMI Coectio of up to 200 CNC machies or amalgamatio of several TDI Cells Desig of a plat cofiguratio with up to 4 levels (groups, uits, machie magazies) The followig plat compoets ca be coected i TDI Cell: - SINUMERIK 810D powerlie/840di/810d powerlie with stadard tool maagemet (the itegratio is carried out project-specific if stadard tool maagemet is ot preset or if customized tool maagemet exists) - SIMATIC S7 with DB 59 via OPC server - Cotrols from other vedors via OPC server (project-specific adaptatio ecessary) - PC-based cotrol systems (e.g. MCIS PDA or TDM from Walter) - Exteral tool store (e.g. preset tools or used tools without machie assigmet) Precoditios: Master cotrol SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM PC hardware Petium III or better, at least 128 MB RAM Widows NT/2000/XP Server hardware Petium III ad higher: 256 MB RAM, hard disks depedig o OSF package ad customer requiremets, e.g. 3 x 36 GB (Raid 5), Widows NT/2000 Server/XP Professioal, cliet access liceses, DAT drive for data backup, server database Oracle 8 or SQL server 2000/7.0 4 Itegratio TDI Plat Server PCs as workstatio Etheret TCP/IP SINUMERIK 840D Tool store Tool settig statio (SEG) G_NC01_EN_00261 SIMATIC S7 Cotrols from other vedors (OPC) Siemes NC /33

152 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Idet Coectio 4 Overview Code carriers Bar code TDI Idet Coectio PROFIBUS Read/ write device Sesor Read/ write device V.24 Sesor TDI Idet Coectio is a software module for the SINUMERIK 810D powerlie/840di/840d powerlie with which tools with idetificatio systems ca be coveietly loaded or uloaded usig the PLC or the operator iterface of the stadard tool maagemet optio. The tool data ca be uploaded or dowloaded for the cotroller usig the tool cabiet, code carrier or host computer. Beefits 7 Coectio of may differet data carriers 7 Various coectio possibilities 7 Use of low-cost read-oly data media through additio of tool data via etwork 7 Reductio of fault-proe maual iputs 7 Trasparet tool data through carryig of data o tool Fuctio The followig data media are supported depedig o the type of coectio: - Coectio via PROFIBUS/PLC Balluff, Bilz, MOBY, barcode - Coectio via V.24 iterface of PCU/MMC Balluff (BIS C-480 or BIS C-600), barcode Loadig/uloadig of tool data with/without searchig for empty locatio Readig/writig tool ad cuttig edge data Create/delete tool i tool list Load/uload tool i tool cabiet Supplemetig of tool data o code carrier by saved tool data from the tool cabiet or list (e.g. whe usig read-oly chips ad barcode) Iterface for loadig/uploadig tool data for a productio host computer followig successful idetificatio of the tool by meas of the code carrier (MCIS RPC couplig software to host computer) PLC iterface for startig the read/write procedure, e.g. via OP 030, key or limit switch (e.g. automatic executio of loadig/uloadig poits with readig/writig o code carrier) G_NC01_EN_00262 Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP with at least 128 MB RAM ad stadard tool maagemet optio SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 5.3 or later uder Widows 95, PCI/ISA adapter, with at least 32 MB RAM ad stadard tool maagemet optio Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. Tool maagemet optio Selectio ad Orderig Data Desigatio TDI Idet Coectio Basic product, o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.1 Copy licese 6FC HC00-0AA0 6FC HC01-1AA0 6FC HF00-0AB0 More iformatio TDI Idet Coectio replaces the two software modules "Tool idetificatio systems for MMC 103" ad "PLC tool maagemet data distributor for MMC 103". The "PLC tool maagemet data distributor" is still available for the PCU 20/MMC /34 Siemes NC

153 Overview With TDI Machie/SiTDI, tool maagemet already commeces i the CNC machie. The followig fuctios help the operator to keep cotrol of the tool situatio o the machie: Determiatio of actual tool requiremets for ext productio period by compariso with the actual state of the tool i the magazie Commuicatio with further systems relevat to the tool cycle, such as higher-level tool maagemet systems, productio plaig ad tool settig Machie dowtimes are the miimized, ad short setup times are achieved. HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Machie/SiTDI Uloadig list The uloadig list cotais magazie tools which are ot required i the et requiremet, as well as disabled tools. Loadig list The list of tools to be loaded ca be trasferred from the TDI machie/sitdi ito the tool list of the NCK. The loadig procedure itself is carried out by the loadig fuctios of the tool maagemet optio. Commuicatio with tool settig statios TDI Machie/SiTDI is able to exchage all relevat data with tool settig statios via TCP/IP - Trasfer of tool requiremet to tool settig statios - Importig of TC data of tool settig statios ad trasfer of data to tool list of stadard tool maagemet optio. Couplig to tool maagemet systems If tool maagemet systems (e.g. TDM from Walter Ifo Systeme GmbH) are preset, a project-specific couplig ca be istalled. - Importig of curret tool master data ad tool plas for determiatio of tool requiremet - Trasfer of determied tool requiremet - Importig of TO data, ad trasfer of data to the tool list of the stadard tool maagemet optio. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT with at least 64 MB RAM ad stadard tool maagemet optio TDI Machie for Widows XP will be available soo. SINUMERIK 810D/840D with MMC 103 ad OP 031, MMC 103 system software with versio 4.4 or later uder Widows 95, PCI/ISA adapter, with at least 32 MB RAM ad stadard tool maagemet optio Etheret iterface Note: Idividual software versios for MMC 103 must be tested project-specifically. 4 Beefits Itegratio 7 Very user-friedly thaks to visualizatio of tool requiremets 7 Numerous filter fuctios for applicatio-specific geeratio of result lists Etheret TCP/IP 7 Operator-prompted loadig ad uloadig of idividual tools i parallel with machiig time together with the SINUMERIK stadard tool maagemet optio 7 Simple iterfacig of a tool settig statio via Etheret for importig of tool correctio data Fuctio TDI Machie/SiTDI is a fuctio package with the tool maagemet fuctios which are mostly used for sigle machies. TDI Machie/SiTDI offers operators direct support for provisio of tools at the right time ad whe loadig/uloadig tools. The followig fuctios are offered: Gross tool requiremet Display of total tool requiremet icludig replacemet tools for the selected machiig sequece Net tool requiremet Display of total tool requiremet icludig replacemet tools for the selected machiig sequece, where the tools i the magazies ad their remaiig service life are take ito accout. The et requiremet therefore results from compariso of the gross tool requiremets with the curret magazie loadig. Tool settig statio (SEG) Gross/et requiremets Loadig list with actual data TDI Machie SINUMERIK 840D/810D G_NC01_EN_00257 Siemes NC /35

154 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TDI Tool Data Iformatio TDI Machie/SiTDI 4 Selectio ad Orderig Data Desigatio TDI Machie/SiTDI Basic product, o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.6 Copy licese Software updates Software update service Software update V 1.6 6FC AA00-0AB0 6FC AA00-6AB0 6FC AA00-0AB1 6FC AA00-0AB2 6FC AA00-6AB3 TDI Tool Data Iformatio TDI Toolpla Geeratio/Toolsim Overview Precoditios: NC programs must execute with the stadard NC program simulatio of the SINUMERIK 840D powerlie SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT with at least 64 MB RAM ad stadard tool maagemet optio TDI Toolpla Geeratio/Toolsim for Widows XP will be available soo. TDI Toolpla Geeratio/Toolsim permits you to geerate the associated tool plas o the SINUMERIK by simulatig NC programs. Beefits 7 Autoomous geeratio of tool plas 7 Tool plas are always up-to-date sice they are geerated o the basis of the NC programs actually used o the machie Fuctio Tool plas are required for tool plaig (i TDI Plaig, TDI Machie). If these tool plas are ot provided by a NC programmig system, the machie operator ca use TDI Toolpla Geeratio/Toolsim to automatically geerate the tool plas based o the existig NC programs. These tool plas ca be saved i the NC data maagemet optio. TDI Plaig ad TDI Machie/SiTDI have access to this data durig the plaig sessio. Selectio ad Orderig Data Desigatio TDI Toolpla Geeratio/SiTDI Basic product, o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese Software Versio 1.6 Copy licese Software updates Software update service Software update V 1.6 6FC AB01-0AA0 6FC AB01-6AA0 6FC AB01-0AA1 6FC AB01-0AA2 6FC AB01-6AA3 4/36 Siemes NC

155 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Acquisitio Overview Itegratio Machie data maagemet The Motio Cotrol Iformatio System (MCIS) MDA fuctio package acquires machie data ad machie status as well as piece type-specific piece couts automatically or maually. What s more, its diverse fuctios allow precise evaluatios ad aalyses. As a result, machie performace ca be verified through objectively established key figures. System parameters such as cycle times ad utilizatio ratio ca be moitored. Improved trasparecy leads to early recogitio of opportuities for improvemet. The positive detectio ad aalysis of faults simplifies service, maiteace ad repairs. Your beefit is a sigificat icrease i capacity utilizatio ad machie availability. MDA MDA Machie Machie MDA Machie is the software module for SINUMERIK 810D powerlie/840di/840d powerlie for local acquisitio ad aalysis of iformatio at the machie (such as status, piece couts, alarms, messages). MDA Cell MDA Cell is the software module that provides a sigle-workstatio solutio for machie data acquisitio ad aalysis of a small maufacturig area. MDA Cell ca be expaded o a projectspecific basis to the plat-wide MDA Plat solutio. MDA IFC MDA IFC is the software module for SINUMERIK 810D powerlie/840di/840d powerlie for local acquisitio of iformatio at the machie (such as status, piece couts, alarms, messages). Aalysis ad visualizatio is performed o the server side i the MDA Cell or MDA Plat modules. MDA Cell (Plat) MDA IFC G_NC01_EN_ Siemes NC /37

156 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Acquisitio MDA Machie Overview Itegratio MDA Machie + MDA IFC G_NC01_EN_ If several equipmet uits are to be operated ad aalyzed at oe machie, additioal MDA IFC liceses must be obtaied. For each operator pael, up to 8 equipmet uits ca be evaluated: 1 MDA Machie licese ad up to 7 additioal MDA IFC liceses. MDA Machie software is used by SINUMERIK 810D powerlie/840di/840d powerlie to acquire ad aalyze iformatio (such as status, quatities, alarms ad messages) at the machie. Etheret TCP/IP MDA Cell Beefits 7 Curret machie data allow swift resposes 7 Greater trasparecy at the machie ad i the productio process leads to earlier recogitio of possible improvemets 7 Targeted actios icrease machie utilizatio times 7 Verificatio of machie performace through objectively established idicators ad performace data (OEE umber, availability, capacity utilizatio, performace, quality etc.) Fuctio Automatic acquisitio of machie data from the ope iterface i the DB13/14 stadard data blocks of the PLC. Alteratively, 5 fixed states ca be acquired via the plug-ad-play iterface. - Machie status, processig results via DB - Total piece couts DB - Types of pieces, piece type-specific piece couts via DB - Cycle times via DB - MMC alarms ad messages (oly with SINUMERIK) Maual status etry, fault explaatio by the operator Automatic buffer storage of the acquired data o the hard drive of SINUMERIK. I the evet of a etwork failure, these data are the automatically tracked by MDA Cell/MDA Plat. Export fuctio to Excel, prit-out of tables, hardcopy Aalyses: - Workpiece couter (machie-specific ad part-specific) - Curret states - Fault aalysis - Status aalysis - Shift/daily/weekly/mothly total - Logbook, (PriO) protocol - Availability/capacity utilizatio - Key performace idicators (capacity utilizatio, availability etc.) - Alarm statistics, alarm log, curret alarms (for SINUMERIK oly) Oe MDA Machie licese is required for each coected SINUMERIK or OPC cotrol. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP MDA IFC G_NC01_EN_00263 The system ca be expaded with MDA Cell. For each operator pael, up to 8 equipmet uits (MDA IFC liceses) ca be acquired. For each MDA cell, a total of 16 machies/equipmet uits ca be evaluated. 4/38 Siemes NC

157 Selectio ad Orderig Data Desigatio MDA Machie Software for machie data acquisitio ad evaluatio o CD-ROM Laguages: Eglish, Germa, Frech, Italia, Spaish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Upgrade o order of specific software versio Trial licese Sigle licese for curret software versio Sigle licese for specific software versio 6FC AC00-0AA0 6FC AC77-7AA0 6FC AF00-0AB0 6FC AC77-7AE0 6FC AC00-0AT7 6FC AC77-7AT7 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Acquisitio MDA Machie More iformatio Additioal iformatio is available i the Iteret uder: 4 Example of "specific software versio", e.g. 1.00: 6FC AC01-0A.. Siemes NC /39

158 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Aquisitio MDA Cell 4 Overview MDA Cell is used to collect, aalyze ad store machie data from small maufacturig areas with up to 16 machies o a cetral server. MDA IFC is used o each machie to acquire data at the machie level. The aalyses are performed at a workstatio, icludig comparative aalyses of so-called aalysis groups. As a result, system operators beefit from substatially improved trasparecy i their productio. Improved trasparecy leads to earlier recogitio of opportuities for improvemet. Beefits Objectively established key figures are useful for verifyig machie performace, ad for moitorig ad archivig system parameters such as cycle times ad utilizatio ratios. Such key data (Key Performace Idicators) iclude: 7 The OEE key figure (Overall Equipmet Effectiveess) 7 Utilizatio 7 Availability 7 Level of performace 7 Quality level These data are useful i formulatig corrective measures sooer ad i elimiatig faults i accordace with their importace. The positive detectio ad aalysis of faults simplifies service ad repairs or maiteace. Your beefit is a sigificat icrease i productivity. The value of the iheret fuctioality of this approach icreases with the umber of the machies that are moitored i this maer. A further gai i coveiece ad trasparecy is achieved through comparative assessmets of freely defiable machies o a aalysis workstatio. Fuctio Software for the aalysis ad storage of machie data o a stadard PC (a workstatio) Coectio of up to 16 machies/equipmet uits with MDA IFC (per machie/equipmet uit) Sigle-step process display Comparative aalyses ca also be obtaied of the lower-level machies/equipmet uits (so-called self-defiable aalysis groups): - Workpiece couter (machie-specific ad part-specific) - Curret states - Fault aalysis - Status aalysis - Shift/daily/weekly/mothly total - Logbook, (PriO) protocol - Availability/capacity utilizatio - OEE idicators - Oly SINUMERIK: Alarm statistics, alarm protocol, curret alarms Export fuctio to Excel, prit-out of tables, hardcopy MDA Cell is a solutio with a sigle PC (a workstatio). All fuctios ca be operated oly from this PC. Precoditios: Stadard PC as required - Petium III or higher, at least 256 MB RAM - Hard drive depedig o data volume, at least 1 GB free Operatig system - Widows NT 4.0 SP6 Workstatio/Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows 2000 Professioal/Server (i the case of Server, additioal Cliet Access Liceses 1) ) - Widows XP Professioal 1) Cliet access liceses required for each operator pael etworked via Etheret. 4/40 Siemes NC

159 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Aquisitio MDA Cell Itegratio Selectio ad Orderig Data Desigatio Etheret TCP/IP MDA Cell MDA Cell Software package for the coveiet evaluatio of machie data Laguages: Eglish, Germa, Frech, Italia, Spaish Licese MDA IFC Sigle licese for curret software versio 6FC BC00-0AA0 G_NC01_EN_00263 Sigle licese for specific software versio Copy licese Software updates Upgrade o order of specific software versio 6FC BC77-7AA0 6FC BF00-0AB0 6FC BC77-7AE0 4 Example of "specific software versio", e.g. 1.00: 6FC BC01-0A.. Aalysis statios Etheret TCP/IP MDA Plat More iformatio Additioal iformatio is available i the Iteret uder: MDA IFC G_NC01_EN_ For each operator pael, up to 8 equipmet uits (MDA IFC liceses) ca be acquired. For each MDA cell, a total of 16 machies/equipmet uits ca be evaluated. Regardig solutios with several aalysis workstatios or for coectig more tha 16 machies/equipmet uits, please ask about MDA Plat, our expaded, project-specific solutio. This solutio also supports additioal aalyses, for istace of cycle times. With MDA Plat it is also possible to itegrate MES/ERP systems. For each MDA Plat, 50 to 70 machies/equipmet uits ca be evaluated. For each operator pael: x MDA IFC ( 8). Siemes NC /41

160 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS MDA Machie Data Acquisitio MDA IFC Overview Itegratio MDA Machie + MDA IFC G_NC01_EN_ If several equipmet uits are to be operated ad aalyzed at oe machie, several MDA IFC liceses must be obtaied (ca also be combied with MDA Machie). For each operator pael, up to 8 equipmet uits ca be evaluated: 1 MDA Machie licese ad up to 7 additioal MDA IFC liceses. The MDA IFC Iterface Cliet is used to itercoect the SINUMERIK 810D powerlie/840di/840d powerlie or a OPCcompatible cotroller (such as the SIMATIC S7) with MDA Cell (or with MDA Plat, the expaded project solutio). This iterface esures reliable trasmissio ad buffer storage i the evet of etwork disruptios. Fuctio Automatic acquisitio of machie data from the ope iterface i the DB13/14 stadard data blocks of the PLC. Alteratively, 5 fixed states ca be acquired via the plug-ad-play iterface. - Machie status, processig results via DB - Total piece couts DB - Types of pieces, piece type-specific piece couts via DB - Cycle times via DB - MMC alarms ad messages (oly with SINUMERIK) Maual status etry, fault explaatio by the operator Automatic buffer storage of the acquired data o the hard drive of SINUMERIK. I the evet of a etwork failure, these data are the automatically tracked by MDA Cell/MDA Plat. Oe MDA IFC licese is required for each coected SINUMERIK or OPC cotrol. Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 010C/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP Etheret TCP/IP MDA IFC The system ca be expaded with MDA Cell. For each operator pael, up to 8 equipmet uits (MDA IFC liceses) ca be acquired. For each MDA cell, a total of 16 machies/equipmet uits ca be evaluated. Selectio ad Orderig Data Desigatio MDA IFC Basic product, licese oly MDA Cell 6FC EF00-0AB0 G_NC01_EN_ /42 Siemes NC

161 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RPC Remote Procedure Call (computer couplig) Overview Itegratio RPC SINUMERIK software is used to itegrate SINUMERIK 810D powerlie/840di/840d powerlie ito a customer s maufacturig etwork. All essetial machie data (such as status, piece couts, alarms, messages, NC programs, machie tool dowtimes) ca be exchaged via RPC SINUMERIK betwee a umerical cotrol system ad a PLC. Host applicatio Beefits 7 Simple itegratio of the cotroller with customer/project applicatios through a defied, Etheret/TCP-IP-based iterface 7 Simple cofigurig o the PLC of the data to be trasmitted 7 Use of MCIS RPC as a tool for implemetig productivityboostig measures: - Higher level of machie utilizatio through productio plaig ad cotrol - Reductio i machie dowtimes through trasfer of maiteace data etc. 7 Easy applicatio thaks to the use of stadard hardware/ software compoets from the PC world - Networkig hardware/software (Etheret cards, TCP-IP) - Familiarizatio - Start-up, maiteace Etheret TCP/IP RPC SINUMERIK RPC SINUMERIK caot ru by itself i a give systems eviromet. A customer-specific applicatio (ot icluded i RPC SINUMERIK) must always be provided o the host computer side. G_NC01_EN_ Fuctio Defied, ope commuicatios iterface for exchagig essetial data of SINUMERIK 810D powerlie/840di/840d powerlie Data trasmissio ca be iitiated by the host computer ad/or by SINUMERIK The host applicatio is created by the user i the "RPC" eviromet (iterfaces, examples, etc.). This ca be performed by the ed user, a software firm, or ordered from Siemes. The origial equipmet maufacturer (OEM) prepares the cotrol: - Istallatio of RPC o the cotrol - Supply the data iterface i the PLC (DB12) The followig data ca be iterchaged: - NC programs, tool data - Machie status data -Messages - Data for the productio dialog - Mode switchig, sychroizatio - Trasport requests - Cofigurable data from PLC or NC Precoditios: SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad OP 010/OP 010S/OP 012/OP 015 from HMI Advaced Software Status 6 uder Widows NT/XP Computer-cotrolled loadig ad uloadig of tools requires MCIS TDI Toolhadlig. Selectio ad Orderig Data Desigatio RPC SINUMERIK commuicatios software for likig to host computer o CD-ROM Laguages: Eglish, Germa Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Upgrade o order of specific software versio 6FC AC00-0AA0 6FC AC77-7AA0 6FC AF00-0AB0 6FC AC77-7AE0 Example of "specific software versio", e.g. 1.00: 6FC AC01-0A.. More iformatio Additioal iformatio is available i the Iteret uder: Siemes NC /43

162 4 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS TPM Total Productive Maiteace Overview Beefits 7 TPM Machie is a maiteace stadard itegrated ito the CNC. 7 Greater icorporatio of machie operators ito maiteace operatios for machies ad plats, thus reduced workload for maiteace departmets with regard to simple routie operatios 7 The machie operator becomes aware of the maiteace requiremets of the machie 7 Reductio i paper documetatio (paperless productio) by icludig electroic documets ad pictures at the machie 7 Traiig documets itegrated as oe-poit lesso o the cotrol 7 Optimizatio of total plat efficiecy by strivig for zero defect ad zero breakdow productio 7 Stad-aloe use or etworkig with a cetral database 7 Maiteace measures ca be coupled with PLC states or time itervals (e.g. filter chage every 12 moths or regularly after every 5000 hours of operatio) Fuctio Precoditios: OP 012 operator pael with PCU 50/PCU 70 with HMI-Advaced software release 6 ad later uder Widows NT. A mouse is of advatage For use i supervisor s office: Stadard PC with Widows NT Workstatio/2000 Professioal/XP Professioal For use i a etwork, a server operatig system with the appropriate liceses (Widows NT/2000/XP) ad a database (e.g. Microsoft SQL-Server 2000 or a Oracle database) are additioally required TPM Machie provides support for cleaig, ispectio, maiteace ad/or repair operatios which have to be carried out o machies ad plats. TPM Machie ca be used o all sigle or series-coected machies, e.g. machiig ceters, as well as i trasfer lies ad flexible productio lies. The maiteace measures to be take ca be defied ad admiistered by either the user or machie maufacturer. Selectio ad Orderig Data Desigatio TPM software package for maiteace, sigle licese Laguages: Traditioal Chiese, Eglish, Germa, Frech, Italia, Spaish, Hugaria, Russia Basic product with licese ad CD-ROM data carrier, curret software versio Basic product with licese ad CD-ROM data carrier, specific software versio Basic product, licese oly Upgrade with licese ad CD-ROM data carrier, specific software versio Demo versio with trial licese ad CD-ROM data carrier, curret software versio 6FC AC00-0AA0 6FC AC77-7AA0 6FC AF00-0AB0 6FC AC77-7AE0 6FC AC00-0AT7 Example of "specific software versio", e.g. 1.30: 6FC AC01-3A.. 4/44 Siemes NC

163 Overview HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RCS Remote Cotrol System Usig the RCS Host ad RCS Viewer or RCS Remote Diagostics product combiatio, you are able to service your machie park remotely from a cetral servicig poit. This meas : Less frequet service calls for the machies More efficiet deploymet of o-site service persoel Better preparatio of service jobs Machie availability is ehaced thaks to: Rapid "olie presece" o site Coferece calls ivolvig several specialists Rapid data trasfer to ad from the machie also offers the facility for sedig s or text messages automatically to the respective people i the evet of a fault. 4 RCS Remote Cotrol System RCS Host ad RCS Viewer Overview Fuctio Remote cotrol, moitorig ad admiistratio Trasfer of files icludig file sychroizatio Sessio recordig Exchage of text iformatio (chat) Request for remote diagostics support per Automatic establishmet of Iteret coectio Status display o the operator pael ad i the PLC Coectio cotrol via the PLC Evet loggig Remote workig, local pritig Simultaeous coectios o Viewer possible Multiplex cofiguratio with several Viewers ad oe host Effective security cocept to prevet uauthorized access (logi ad password, operator approval or callback to a previously defied coectio) Various cryptography procedures for ecodig coectios Remote servicig diagostics for PCU 50/PCU 70 RCS Host ad RCS Viewer software facilitates remote maiteace of your machies. Remote maiteace fuctios iclude the complete remote cotrol of all user iterfaces, exchage of files betwee systems as well as remote admiistratio for etwork admiistrators. Selectio ad Orderig Data Desigatio RCS Host for PCU 50/PCU 70 Software optio Licese 6FC AF00-0BB0 With the software, the user ca request a remote RCS Viewer SINUMERIK/PC o CD-ROM diagostics , either via the user iterface or the PLC program. The host software is icluded i the PCU 50/PCU 70 Licese scope of delivery. The fuctio ca be ordered separately for Sigle licese for each SINUMERIK operator pael. curret software versio 6FC DC00-0BA0 The RCS Viewer software is istalled o the PC i the service ceter. Sigle licese for specific software versio 6FC DC77-7BA0 Example of a specific software versio, e.g. 1.00: 6FC DC01-0BA0 Siemes NC /45

164 4 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RCS Remote Cotrol System RCS Host PCU 20/RCS Viewer PCU 20 Overview Selectio ad Orderig Data Desigatio RCS Host PCU 20 for SINUMERIK PCU 20 Software optio licese RCS Viewer PCU 20 for PC o CD-ROM Licese Sigle licese for curret software versio Sigle licese for specific software versio Network/disk drive maagemet for PCU 20 Software optio Scope of supply: Network Maager CD ad licese label 6FC AF88-8BB0 6FC DC80-0BA0 6FC DC87-0BA0 6FC AE01-0AA0 Remote diagostics for SINUMERIK PCU 20 over Etheret The software products "RCS Host PCU 20" ad "RCS Viewer PCU 20" facilitate remote maiteace of your machiery. Remote maiteace fuctios iclude complete remote cotrol, exchage of files betwee Host ad Viewer as well as remote admiistratio for etwork admiistrators. The optio "RCS Host PCU 20 is available i HMI-Embedded from software versio 6.4. The optio is required oce for each SINUMERIK PCU 20. The software "RCS Viewer PCU 20 is istalled from CD-ROM oto the PC i the service ceter. Fuctio Remote cotrol Remote moitorig Remote admiistratio File trasfer Itegratio Coectio of the compoets: The compoets ca oly be coected over Etheret i Local Area Networks (LAN) or Wide Area Networks (WAN), or through the Iteret (VPN). Software/hardware requiremets for "RCS Viewer PCU 20": Etheret etwork iterface coectio for etwork coectios Commercially available IBM AT or 100%-compatible PCs with Widows NT4.0/Widows 2000/Widows XP operatig system Optioal: VPN router for reliable, secure access to the Iteret or compay etworks (Cisco 801/803 was tested) Software/hardware requiremets for "RCS Host PCU 20": PCU 20 with HMI-Embedded from software versio 6.4 Optio "Network/disk drive maagemet" Optioal: VPN router for reliable, secure access to the Iteret or compay etworks (Cisco 801/803 was tested) 4/46 Siemes NC

165 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RCS Remote Cotrol System RCS remote diagosis Overview Remote diagosis for PCU 50/PCU 20 ad Hadheld Termial HT 6 With the remote diagosis host, you have the opportuity to maitai your machie park remotely from a cetral service poit. Remote maiteace ecompasses a complete set of remote operatio fuctios from every user iterface as well as the exchage of files betwee the systems. Itegratio Iterfacig operator compoets: PCU 50 ad PCU 70 ca be iterfaced via a modem-modem coectio, via Etheret i local etworks (LANs) or wide area etworks (WANs), or via the Iteret. The PCU 20 ad the HT 6 hadheld termial are ormally iterfaced via a modem with the public telephoe etwork. A direct coectio betwee PC ad oe of the operator compoets ca also be established usig a ull modem cable. Hardware requiremets for establishmet of a coectio: Spare slot i the PCU 20 for a PCMCIA card Oe vacat serial port (COM port) for modem-modem coectios Oe Etheret etwork iterface coectio for etwork coectios Software requiremets: Remote diagosis host is available uder PCU 50 up to 6.2. The remote diagosis viewer software executes uder Widows 9.x/NT4.0. All geerally available IBM AT or 100% compatible PCs with DOS 6.0 or Widows 3.11/95/98/NT4.0 as the operatig system ca be used as service PC for istallig the remote diagostics viewer software for PC/PG. 4 Fuctio Remote cotrol Remote moitorig File trasfer icludig file sychroizatio (ot for HT 6) Effective security cocept to prevet uauthorized access (logi ad password, operator approval or callback to a previously defied coectio) Remote diagosis host is available for SINUMERIK 840D powerlie with PCU 50 (Widows NT oly). The remote diagosis host software for the HT 6 hadheld termial is already preistalled i the system software ad ca be ordered separately for each cotrol as a optio. The remote diagostics viewer software for PC/PG must be ordered as viewer software for istallig o a service PC. The two viewer software versios, RCS viewer ad the remote diagostics viewer for PC/PG are ot compatible, but ca be istalled o a service PC i parallel. Siemes NC /47

166 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RCS Remote Cotrol System RCS remote diagosis Selectio ad Orderig Data More iformatio 4 Desigatio Remote diagosis host for SINUMERIK PCU 50 (Widows NT) ad SINUMERIK 840D o CD-ROM Laguage: Eglish Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Upgrade o order of specific software versio Remote diagosis host for SINUMERIK MMC 100.2/PCU 20 system software o PCMCIA card Laguage: Eglish Licese 6FC FX08-0AG0 6FC FX08-7AB0 6FC FX08-0AB1 6FC FX08-0AB2 6FC FX08-7AB3 Please cotact the SINUMERIK hotlie for the available Iteret ad etwork cofiguratios, or look o the Iteret uder SINUMERIK FAQs. Iteret provider (e.g. T-Olie) Network coectios ad etwork security SIMATIC Net offers comprehesive services i the field of remote access i order, for example, to icrease the security with respect to uauthorized access or to access several machies etworked via Etheret usig a cetral access poit at the ed customer. Remote Access Service (RAS) is a service system provided by A&D SH Idustrial IT ad is used for locatio-idepedet commuicatio betwee two Etheret etworks over WAN. You ca obtai further iformatio o etwork coectios ad etwork security from: Siemes AG Automatio ad Drives Dept. A&D SH 12 Idustrial IT Cotact: Mr. Hagel Phoe: +49 (0) Fax: +49 (0) michael.hagel@.siemes.com Sigle licese for curret software versio Sigle licese for specific software versio 6FC FX27-0AB0 6FC FX27-7AB0 Additioal iformatio is available i the Iteret uder: Software updates Software update service 6FC FX27-0AB2 Upgrade o order of specific software versio 6FC FX27-7AB3 Remote diagosis host for SINUMERIK HT 6 Laguage: Eglish Licese Sigle licese for curret software versio 6FC FX28-0AA0 Remote diagosis viewer for PC/PG o CD-ROM Laguage: Eglish Licese Sigle licese for curret software versio 6FC FX16-0AG0 Sigle licese for specific software versio 6FC FX16-7AG0 Copy licese 6FC FX16-0AB1 Software updates Software update service 6FC FX16-0AB2 Upgrade o order of specific software versio 6FC FX16-7AG3 4/48 Siemes NC

167 HMI software for CNC cotrols Motio Cotrol Iformatio System MCIS RCS Remote Cotrol System Overview Itegratio SINUMERIK PCU 50/ PCU 70 V.24 or Etheret Modem Network PC with Iteret access or mobile G_NC01_EN_00147b 4 Iterrupt-drive sigalig by i evet of fault Coectio overview for Fast, fully-automatic otificatio i the evet of faults is provided by the software Faults ca be defied by the groupig of alarms ad messages. Error or malfuctio-specific iformatio ca ow be passed o to various recipiets by , with or without appeded files, or via text message to a cell phoe (without appeded files). Idle times i the case of malfuctios ca be cosiderably reduced ad remote diagostics sessios prepared far better. I order to sed s, cliet software must be preset ad correctly cofigured. Fuctio 7 Sedig of s i evet of alarm 7 Escalatio: iform further receivers followig a expired period 7 Caledar: defie the time of day at which the receiver is to obtai iformatio 7 Sed PLC status: cofigurig of PLC iformatio belogig to the respective fault Precoditios: PCU 50/PCU 70 with HMI-Advaced 6.x Iteret service provider ad P.O. Box (e.g. T-Olie) Modem or etwork iterface to the accout cliet (e.g. Outlook Express) /text message gateway for sedig a text message The scope of delivery of the PCU 50/PCU 70 already icludes Microsoft Outlook Express as the cliet others are possible. Selectio ad Orderig Data Desigatio for SINUMERIK 810D/840Di/840D o CD-ROM Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Upgrade o order of specific software versio 6FC FX05-0AG0 6FC FX05-7AG0 6FC FX05-0AG1 6FC FX05-7AG3 Siemes NC /49

168 HMI software for CNC cotrols eps Network Services Overview Fuctio eps Network Services provide you with fuctios for remote cotrol (ep-access), for otificatio i the evet of a fault (ep-dyamic) ad for status-orieted maiteace (ep-performace). You oly eed a SINUMERIK 810D powerlie/840di/840d powerlie with PCU 50/PCU 70 ad a Iteret coectio. ep Access Remote access to machie cotrols ep Dyamic 4 ep-dyamic cotais ep-access ad additioal fuctios such as: Notificatio by or text message i the evet of a fault or for specific operatig states. Data archivig ad data compariso. Moitors ad trip recorder fuctios ad a Fault overview eps Network Services provides you with utilities that eable you to obtai iformatio about the status of the machie from tred aalyses obtaied from regular test procedures. This makes progostic maiteace possible. Fuctios that relate to fault states are also available ad ca be accessed by various differet service orgaizatios. The Iteret-based eps platform forms the basis for the cross-compay access cocept. Machie maufacturers ad other service providers are able to develop ad market product-related services through eps Network Services. This allows ew iovative potetials to be used to achieve better itegratio ito the service ad support processes of the machie operator. Remote operatio ad remote moitorig allow faults to be localized ad aalyzed at a distace. Data ca be archived ad compared. Test ad measurig procedures are available to the maufacturers of machie tools ad their maiteace departmets as well as tred aalyses for cotiuous evaluatio of the status of the machies. Siemes Customer Support ca also provide you with support usig eps Network Services. Beefits 7 Remote access ad detailed iformatio are available worldwide to support fast fault localizatio ad targeted fault aalysis. 7 Faults are rectified faster, resource deploymet is optimized ad costs are therefore reduced. 7 Progostic maiteace reduces uplaed dowtimes as well as maiteace costs thaks to the optimized dispositio of spare parts. 7 Secure commuicatio i harmoy with IT guidelies is facilitated. ep Performace ep-performace cotais ep-dyamic as well as the followig fuctios: Circularity test Sychroized axes test Uiversal axis test Cyclic moitorig of the ruig performace of feed axes ad spidles Plaig ad moitorig of cyclic executio of the test Selectio ad Orderig Data Desigatio eps Network Services Iitial order for utilizig the services for each service orgaizatio eps Value Accout 1000Cr Utilizatio credit for eps Network Services (1000 credits) More iformatio 6FC EE00-0AM8 6FC EE00-0AF8 Whe you order eps Network Services, you ca access the fuctios o behalf of your service orgaizatio. Use of the services for each service orgaizatio as well as the machie-orieted services is always purchased for oe year ad is automatically exteded for a further year uless cacelled. The prices of the idividual services for each machie as well as compoets that are use-depedet are deducted from your credit balace each moth. The credit ca be topped up at ay time with a order from the eps Value Accout. The Geeral Coditios for Applicatio Service Providig (ASP) of Siemes AG, Automatio ad Drives, are applicable. Additioal iformatio is available i the Iteret uder: 4/50 Siemes NC

169 HMI software for CNC cotrols SIMATIC ADDM Overview With the SIMATIC ADDM, you are completely i cotrol of the SIMATIC ad SINUMERIK cotroller roud the clock ad throughout every program versio. This tool that is idispesable i a moder productio area ad esures coveiet backup, compariso ad maagemet of cotrol data. Beefits MPs MP270, MP370 TDs/TPs TD17, TP27, TP37, TP 170A, TP 170B, TP 270 Absolute clarity i data maagemet Serial V.24 iterface (RS 232 C) With ADDM, everythig executes o a uiform user iterface, all Drives SIMODRIVE 611 uiversal HR/uiversal E HR/digital through NCU, SIMODRIVE POSMO A/CD/CA/SI types ad formats of CNC, PLC ad cofiguratio data right through to system software. The tool offers you uambiguous access authorizatios ad ituitive hadig. The directory structure is always i lie with the physical productio layout, eve Path HD Directory/file Complete hard disks or hard disk partitios complex systems ca be uderstood at a glace. Secure ad flexible maagemet of distributed cotrol cocepts ADDM ca be flexibly used for every cliet/server ad olie storage system as well as for stad-aloe machies. This meas: Cetral data storage with maximum fault tolerace ad Selectio ad Orderig Data Desigatio SIMATIC ADDM V5.1 o CD-ROM Laguages: multiligual availability as well as efficiet archivig of all machie data. Fact: Server 6BQ AA00-3AB0 Fast feedback of the required versio, if required. Checked, cotrolled ad documeted archivig whe several persos are workig i parallel. Miimize dowtimes You ca always rely o ADDM, eve whe replacig cotrol compoets. I this case, ADDM makes all the data available Cliet - Sigle licese - Copy licese (without CD-ROM) Sigle user 6BQ AA10-0AB0 6BQ AA20-1AB0 agai immediately. With oe click, without time-cosumig reparameterizatio ad cofiguratio, whether for idividual pro- - Sigle licese 6BQ AA30-3AB0 grams or complete hard disk partitios, you will have the right - Trial licese 6BQ AA70-3AB0 data i the right place. SIMATIC ADDM upgrade o CD-ROM More iformatio For further iformatio, please cotact: Siemes AG Automatio ad Drives Laguages: multiligual Server 6BQ AB10-3AB0 from V5.0 to V5.1 6BQ AA40-3AB0 Dept. A&D SE SH 2 Idustrial IT Cotact: Mr. Hagel Phoe: +49 (0) Fax: +49 (0) michael.hagel@.siemes.com Examples of compoets that are supported: S5 90U, 95U, 100U through AS511; 115U, 130W, 130WB, 135U, 155U through AS511 or SINEC H1 S7 S7-300, S7-400, WIN AC, WIN AC RTX C7 C7-623, C7-626, C7-633, C7-634, C7-635 OP Moo, C7-635 TP B Moo NCU SINUMERIK 840D powerlie/840di/810d powerlie PLC data through S7 CPU MCU MCU 172A, PLC data through S7 CPU PCIN PHG, OP 030, MMC 100, MMC HMI DOS DOS package for OP 031 CPs CP342-5, CP343-1,CP443-1, CP443-5 OPs OP3, OP7, OP15, OP17, OP25, OP27, OP35, OP37, OP 170B, OP 120 Cliet from V4.x to V5.1 Sigle licese Sigle user from V4.x to V5.1 Sigle licese 6BQ AA60-3AB0 4 Additioal iformatio is available i the Iteret uder: Siemes NC /51

170 HMI software for CNC cotrols Supplemetary hardware for HMI software MOBY E tool idetificatio system Overview Itegratio SINUMERIK 810D powerlie/ 840D X102 powerlie PROFIBUS DP ASM 452 SLG 75 ANT 12 Atea 12 4 X111 IM 361 EG SIMATIC S7-300 ASM 475 SLG 75 ANT 12 Tool with data medium Atea 12 G_NC01_EN_00040b Tool with data medium The MOBY E idetificatio systems product family comprises Coectio overview of MOBY E idetificatio system Siemes compoets for the optimizatio ad cotrol of the material flow durig productio. MOBY E also cotais appropriate Techical specificatios powerful compoets for itegratio i the SIMATIC S7-300 or the SINUMERIK 810D powerlie/840d powerlie specially for tool idetificatio. Type MDS E623 Desigatio Data memory with 752 byte EEPROM, MOBY E cosists of the 3 followig compoets: Ø 10 mm x 4.5 mm (0.39 i x 0.18 i) to DIN 69873, write/read distaces up to 5 mm (0.2 i) 7 Mobile data memory (MDS) SLG 75 Read/write device with remote atea (3 m/9.84 ft 7 Read/write device (SLG) ANT 12 cable) (M12 x 1.5 mm x 40 mm / M12 x 0.06 i x 7 Iterface module (ASM) 1.57 i) ASM 452 PROFIBUS DP iterface (without plug/coectig Mobile data memories (code carriers) which cotai all the productio ad quality data are attached to the object to be idetiatio cable), max. 2 SLGs coectable i multiplex operfied (tool). The required data ca ow be read or writte cotactfree (iductively) with a statioary read/write device. The Coectig cable ASM 450-SLG read/write devices are coected to the iterface by a serial ASM 475 Iterface for SIMATIC S7-300, max. 2 SLGs coectable i parallel mode cable (max m/3281 ft), which i cojuctio with the MOBY stadard software facilitates easy itegratio i the SIMATIC S7/SINUMERIK (TDI Idet Coectio). Coectig cable ASM 470-SLG MOBY software FC45 MCIS TDI Idet Coectio permits readig ad writig of code media for tools i associatio with the stadard tool maagemet optio of the SINUMERIK 810D powerlie/840di/840d STG E Mobile hadheld termial (PSION workabout MX base) icl. MOBY E read/write head powerlie, ad permits automatic loadig/uloadig via a PLC MOBY E cofiguratio maual iterface. Beefits More iformatio 7 Very good immuity to oise, ad fast data trasmissio due For additioal iformatio, please refer to MOBY Idetificatio to the high frequecy of MHz Systems, or cotact: 7 Very high level of reliability eve i the presece of cotamiatio, oil, dust, ad variatios i temperature. 7 Worldwide support, cofiguratio ad service support Siemes AG Automatio ad Drives A&D PT 7 moby@fthw.siemes.de Additioal iformatio is available i the Iteret uder: 4/52 Siemes NC

171 HMI software for CNC cotrols Supplemetary hardware for HMI software MOBY I idetificatio system Overview Beefits 7 Cotactless RF idetificatio systems 1) 7 Extesive rage of reusable data memories (max. 32 KB FRAM/8 KB EEPROM) 7 Special heat resistat or "log-rage" data carriers for the automotive idustry 7 High data trasfer rate betwee MDS ad SLG; typically 0.8 ms/byte 7 Graduated read/write devices up to a maximum distace of 150 mm (5.91 i) 7 Simple itegratio ito SIMATIC S5 ad S7 icludig FB/FC as well as SINUMERIK 810D powerlie/840d powerlie 7 Ca be coected to ay system, e.g. PC, via a serial cables 7 Simple coectio to PROFIBUS DP (icludig FB/FC) 7 Very high level of reliability eve i the presece of cotamiatio, oil, dust, ad variatios i temperature. 7 Radio approval FTZ 17 TR 2100 or ETS /220/683 7 Very high commuicatio security of data trasmissio thaks to CRC ad ECC 7 Maufacturig ad productio data located directly o the product ("electroic delivery ote") 7 Simple restart i the evet of faults, as all productio parameters are located directly o the product The MOBY I cotactless idetificatio system has bee successfully used for may years i a host of applicatios world- 7 Worldwide support, cofiguratio ad service support wide. It is specially desiged for idustrial productio applicatios where there is a great demad for reliability, dyamic Applicatio writig ad readig, high degree of protectio etc. It is used, for Assembly techology, example, where workpiece carriers, skids, overhead moorail e.g. data memory is attached to the workpiece carrier coveyors have to be automatically idetified quickly ad reliably without cotact. Depedig o the requiremets (system itegratio, EEPROM/RAM/FRAM, size, evirometal coditios, Coveyor systems, e.g. data memory is attached to a sigle rail overhead large distace etc.), various coveyor iterface modules (ASMs) Processig idustry, e.g. data memory is attached to the product carrier read/write devices (SLGs) Assembly lies i the automotive idustry mobile data memories (MDS) (heat-resistat or log-rage data memories) are available. Flexible maufacturig systems. Mobile data memories carry all curret productio ad quality data alog with the product or workpiece carrier i automated More iformatio productio/maufacture. Additioal iformatio is available i the Iteret uder: Usig statioary as well as mobile read/write devices, the ecessary iformatio ca be read without cotact (iductively) from the mobile data memory, regardless of the time ad place. The data ca also be supplemeted or modified without the eed for a direct lie-of-sight. By meas of a serial cable, the read/write devices are coected to the iterface modules, which ca be itegrated ito SIMATIC cotrollers or operated o PROFIBUS etworks ad o PCs. or write to: moby@fthw.siemes.de 4 1) RF = radio frequecy. Siemes NC /53

172 HMI software for CNC cotrols Supplemetary hardware for HMI software MOBY I idetificatio system Mobile data memories MDS 4 Overview MOBY idetificatio systems esure that importat data accompaies the product from the very begiig. Mobile data memories (MDS) are first attached to the product or its trasport or packig uit, e.g. workpiece carrier, the iscribed, modified ad read usig o-cotact methods. All the iformatio that is importat for maufacturig ad material flow cotrol is thus available o the product. A rugged housig supports use uder harsh idustrial coditios ad makes the MDS resistat to may chemical substaces. MDS 401 Compact data memory (8 KB FRAM, butto shape, for flushmoutig i metal) for idetifyig small workpiece carriers, housig dimesios Ø 27 mm x 9 mm (1.06 i x 0.35 i), IP67 degree of protectio, temperature rage up to +85 C (185 F) MDS 402 Compact data memory (8 KB FRAM) for idetifyig small workpiece carriers (MDS 302 compatible), housig dimesios 47 mm x 25 mm x 15 mm (1.85 i x 0.98 i x 0.59 i), IP68/IPX9k degree of protectio 1), temperature rage up to +70 C (158 F) MDS 403 Compact data memory (8 KB FRAM) with a read/write distace of up to 70 mm (2.76 i) for idetifyig, for example, small workpiece carriers, housig similar to MDS 302, housig dimesios 47 mm x 25 mm x 15 mm (1.85 i x 0.98 i x 0.59 i), IP68 degree of protectio, temperature rage up to +85 C (185 F) MDS 404 Data memory for uiversal applicatios (8 KB FRAM), housig dimesios 50 mm x 50 mm x 20 mm (1.97 i x 1.97 i x 0.79 i) (compatible to MDS 413 E ad MDS 114), IP68 degree of protectio, temperature rage up to +85 C (185 F) MDS 506 Data memory for uiversal applicatios (32 KB FRAM), housig dimesios 75 mm x 75 mm x 40 mm (2.76 i x 2.76 i x 1.57 i), IP68 degree of protectio, temperature rage up to +70 C (158 F) MDS 514 Data memory for uiversal applicatios (32 KB FRAM), housig dimesios 50 mm x 50 mm x 20 mm (1.97 i x 1.97 i x 0.79 i), IP68/IPX9k degree of protectio 1),temperature rage up to +85 C (185 F) MDS 439 E Desiged for skid idetificatio i pait shops, 8 KB EEPROM, housig dimesios Ø 114 mm x 83 mm (4.49 i x 3.27 i), IP68 degree of protectio, temperature rage up to +220 C (428 F) cyclical Selectio ad Orderig Data Desigatio MDS401 mobile data memory 6GT CA10 8 KB FRAM MDS402 mobile data memory 6GT CA20 8 KB FRAM MDS403 mobile data memory 6GT CF00 8 KB FRAM MDS404 mobile data memory 6GT EG00 8 KB FRAM, with fixig frame MDS506 mobile data memory 6GT DC00-0AA0 32 KB FRAM MDS514 mobile data memory 6GT DG10 32 KB FRAM, with fixig frame MDS439 E mobile data memory 6GT CD30-0AC0 8 KB EEPROM Holder for MDS 439 E Short type Log type 2) Coverig hood 6GT QA00 6GT QA00-Z Short code: A07 6GT QB00 For further mobile data memories (MDS), see Catalog KT 21. Field data The field data for all MOBY I compoets of the MDS ad SLG are show i the table below. It is, therefore, easy to select the right MDS ad SLG. The listed field data are typical values ad are valid for a room temperature of +25 C (77 F) ad a supply voltage of 24 V DC. MDS401 MDS402 MDS403 MDS404 MDS514 MDS506 Operatig distace S a /limit distace S g i mm (i) SLG /10 ( /0.39) SLG 40S 2-6/8 ( /0.31) SLG 41/ SLG 41 S/ SLG 41 C/ SLG 41 CC 0-6/10 (0-0.24/ 0.39) 4-15/30 ( / 1.18) SLG /80 ( / 3.15) 0-12/25 (0-0.47/ 0.98) 0-30/60 (0-1.18/ 2.36) SLG /90 (0-1.97/ 3.54) SIM 41/ 42/ /40 (0-0.98/ 1.57) 0-20/33 (0-0.79/ 1.30) 10-35/70 ( / 2.76) / 150 ( /5.91) 0-25/40 (0-0.98/ 1.57) Note: FRAM memories have the advatages of the SRAM ad EE- PROM memory. They do ot eed a backup battery ad ca be read ad writte a almost ulimited umber of times. 1) Extract: Test equipmet: Steam blaster 0 C, +30 C, +60 C, +90 C (32 F, 86 F, 140 F, 194 F) Water flow:: l/mi at 100 bar (+75 C (167 F)) Distace: cm ( i) 2) For the log type, the short code must be specified i the order. MDS439 E 10-55/70 ( / 2.76) 20-80/125 ( / 4.92) 0-25/33 (0-0.98/ 1.30) 4/54 Siemes NC

173 HMI software for CNC cotrols Supplemetary hardware for HMI software MOBY I idetificatio system Read/write devices SLG Overview The read/write device (SLG) provides iductive commuicatio with the mobile data memories (MDS) ad serial couplig to the iterface modules (ASM). Various differet SLGs are available for small, medium ad large distaces to the MDS to satisfy customer requiremets. SLG 40 S Read/write device with separate atea (Ø 18 mm x 30 mm) (Ø 0.71 i x 1.18 i), e.g. for assembly lies with small workpiece carriers, max. W/R distace 8 mm (0.31 i), IP65 degree of protectio, max. temperature +70 C (158 F) SLG 40 S Read/write device with separate atea (Ø 30 mm x 54 mm) (Ø 1.18 i x 2.13 i), e.g. for assembly lies with small workpiece carriers, max. W/R distace 10 mm (0.39 i), IP65 degree of protectio, max. temperature +70 C (158 F) SLG 41 Uiversal, compact read/write device with rotatable atea head (BERO housig), max. W/R distace 30 mm (1.18 i), housig dimesios 120 mm x 40 mm x 40 mm (4.72 i x 1.57 i x 1.57 i), IP65 degree of protectio, max. temperature +70 C (158 F) SLG 41 S Similar to SLG 41, but atea rotated by 90. SLG 41 C Uiversal, compact SLG with 3 m (9.84 ft) coectig cable, max. W/R distace 30 mm (1.18 i), housig dimesios 55 mm x 75 mm x 30 mm (2.17 i x 2.95 i x 1.18 i), IP65 degree of protectio, max. temperature +70 C (158 F) SLG 41 CC Similar to SLG 41 C, with 2 m (6.56 ft) coectig cable ad double M12 plug. SLG 42 Uiversal, compact SLG, max. W/R distace 70 mm (2.76 i), housig dimesios 75 mm x 75 mm x 40 mm (2.95 i x 2.95 i x 1.57 i), IP65 degree of protectio, max. temperature +70 C (158 F) SLG 43 Uiversal, compact SLG, max. W/R distace 150 mm (5.91 i), housig dimesios 75 mm x 75 mm x 40 mm (2.95 i x 2.95 i x 1.57 i), IP65 degree of protectio, max. temperature +70 C (158 F) SIM 41/42/43 Uiversal SLG with serial coectio to PC/PLC, max. W/R distace 40 mm (1.57 i), housig dimesios 75 mm x 40 mm x 40 mm (2.95 i x 1.57 i x 1.57 i), IP65 degree of protectio, max. temperature +70 C (158 F) Selectio ad Orderig Data Desigatio ASM 452 iterface module for PROFIBUS DP V1, 1 SLG U92 or 2 SLG 4x, 7x, 8x ca be coected, without coector Coector for ASM 450/451/452 for coectio to PROFIBUS DP ad 24 V supply, 3 items required per ASM 450/451/452 ASM 473 iterface module ET200X expasio module for BM 141/142/143/147, 1 SLG ca be coected per ASM 473 ASM 475 iterface module max. 2 SLG ca be coected i parallel mode, without frot coector Read/write devices for coectig to ASM SLG 40 S SLG 40 SLG 41 SLG 41 S 1) SLG 41 C SLG 41 CC SLG 42 SLG 43 Read/write devices for direct coectio to the PC or PLC SIM 41 with V.24 (RS 232) iterface SIM 42 with RS 422 (RS 485, V.11) iterface SIM 43 with TTY (20 ma lie curret) iterface MOBY software CD-ROM, FB/FC for SIMATIC/ SINUMERIK, 3964R driver for DOS/Widows 95/NT, C libraries, PC demostratio program, MOBY documetatio Laguages: Germa/Eglish 6GT EB20 6ES AA01-0XA0 6GT HA10 6GT GA10 6GT EB00 6GT EA10 6GT AA00 6GT AA00-Z Short code: A23 6GT AC00 6GT AC00-0AX0 6GT BA00 6GT CA10 6GT AA10 6GT BA10 6GT CA10 6GT AA10 For SLG plug-i cables ad documetatio, see Catalog KT 21. 1) For the SLG 41 S, the short code must be specified i the order. 4 Siemes NC /55

174 Tools HMI software for CNC cotrols SIMATIC STEP 7 for SINUMERIK hardware Ghost 4 Overview Overview The SIMATIC STEP 7 software product for servicig fuctios Data backup o CD-R with PC/PG ca be used to read status ad service displays of the CPU via the PLC without the eed for a additioal programmig device, ad to cofigure ew modules. If the PCU is coected to the BTSS iterface, oly the S7 CPU ca be accessed directly usig SIMATIC STEP 7. Additioal modules such as CPs or FM modules caot be parameterized. The software is desiged for servicig fuctios. The coditios of the SINUMERIK supply cotract apply. Fuctio Service packs existig for SIMATIC STEP 7 are released separately for STEP 7 o PCU. Fuctio Precoditios: PCU 50/PCU 70 Mouse ad MF II keyboard Selectio ad Orderig Data Desigatio SIMATIC STEP 7 for SINUMERIK hardware o CD-ROM Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese 6FC AY00-0AG0 6FC AY01-7AG0 6FC AY00-0AG1 Example of "specific software versio", e.g. 5.1: 6FC The data are always saved o the programmig device or PC ad from there to the CD-R drive. The trasmissio betwee cotrol ad PG/PC is performed by the "Ghost" trasmissio software. This software is o loger required for data backup via etwork with PCU 50/PCU 70. Precoditios: Stadard CD-burer icl. software High-quality CD-ROM (CD-ROM must have the ISO format/ Joliet format.) >1 GB additioal vacat memory o the hard disk of the PG/PC LPT port More iformatio The Ghost software for PG/PC ca be purchased directly from specialist retailig outlets or from the address below: Siemes AG I & S IS Khe 33 Cotact: Mr. Herbert F. Pereira Siemesallee 84 D Karlsruhe, Germay Phoe: +49(0) Fax: +49(0) juerge.herbert@siemes.com 4/56 Siemes NC

175 HMI software for CNC cotrols Tools Overview The SiuCom NC program package cosists of: 7 SiuCom NC 7 SiuCom NC Trace 7 SiuCom NC SI 7 SiuCom FFS 7 SiuCom ARC 7 SiuCom PCIN This program package supports simple ad effective start-up of SINUMERIK 810D powerlie/840di/840d powerlie cotrols at CNC machies. The icluded programs provide comprehesive support durig the start-up of machies, icludig the use of the Trace fuctioality, durig the Safety Itegrated acceptace test, i geeratig PC-card images, i the maagemet of serial start-up, ad for the trasmissio of CNC user data. The programs are desiged maily for use by the start-up ad service persoel of machie maufacturers. Fuctio SiuCom NC SiuCom NC is a program that works olie or offlie 1) ad supports the easy start-up of SINUMERIK 810D powerlie/840di/ 840D powerlie cotrols by providig: Dialog-based parameterizatio of machie data Maagemet of series machie start-up files Itegrated olie help for fuctios, machie data ad alarms Fuctioal descriptio i Germa ad Eglish as PDF (part of the olie Help) Precoditios: Widows NT 4.0/XP operatig system Mouse SINUMERIK 810D powerlie SW Versio 3.3 ad higher or SINUMERIK 840Di SW Versio 1 ad higher or SINUMERIK 840D powerlie SW Versio 5.3 ad higher The program is already icluded as stadard i the SINUMERIK 840Di. SiuCom NC SiuCom NC Trace The SiuCom NC Trace program is used for the dyamic recordig of variables of the CNC, PLC ad HMI, ad of drive sigals that are available via the CNC. These variables ca be displayed, prited out or stored i a file, similar to usig a oscillograph or logic aalyzer. The SiuCom NC Trace program provides support i: Fault detectio ad fault correctio Machie performace aalysis, bechmarkig ad tuig Progress performace aalysis, bechmarkig ad tuig Precoditios: Widows NT 4.0/XP operatig system Mouse SINUMERIK 810D powerlie SW Versio 3.3 ad higher ad 6.3/SINUMERIK 840D powerlie SW Versio 5.3 ad higher ad 6.3 (CNC variables) SINUMERIK 810D powerlie/840d powerlie from ad HMI Advaced from (variables of the CNC, PLC, HMI ad drive) SiuCom NC SI The SiuCom NC SI program is used to automate the Safety Itegrated acceptace test, supports the origial equipmet maufacturer (OEM), ad optimizes the process: Verificatio of machies i accordace with EN954-1 EU machie guidelies (cotrol category 3) Test of safety fuctios (partly automated) durig the machie acceptace Recordig of the measured data ad test results, icludig measuremet pritouts from the Trace fuctios Test of sigle/special-purpose machies, machie compoets (as a partial test) ad serial machies as serial VSI. Shorter start-up times, sice, i the ew acceptace mode, power-o alarms durig the acceptace test are ackowledged by RESET. User-friedly operatio due to the cotrolled process ad the automatic cofiguratio of the Trace fuctios. Uambiguous quality verificatio for origial equipmet maufacturers as well as customers, ad for dealigs with govermet agecies. Precoditios: Widows NT 4.0/XP operatig system Mouse SINUMERIK 840D powerlie from ad HMI-Advaced from SiuCom FFS The SiuCom FFS program is used to geerate a image for the PC card of the CCU/NCU of SINUMERIK 810D powerlie/840d powerlie. It icludes: Processig of the flash file system Preparig the image for programmig the PC card Itegrated help The PC card is programmed usig stadard tools. These tools are ot icluded i SiuCom FFS. Precoditios: Widows Me/NT 4.0/XP operatig system Whe copyig the software, be sure to follow the A&D software marketig guidelies! 4 1) Available soo. Siemes NC /57

176 Tools HMI software for CNC cotrols 4 SiuCom NC SiuCom ARC Overview The SiuCom ARC program makes it simple to process serial start-up files: The commissioig tool for PCs/programmig devices is used for optimum commissioig of drives with SIMODRIVE 611 digital if HMI-Advaced huma-machie iterface software is ot Readig, deletig, isertig ad chagig serial start-up files Itegrated help Precoditios: Widows Me/NT 4.0/2000/XP operatig system SiuCom PCIN The SiuCom PCIN program is used to sed ad receive CNC user data, such as machie data ad part programs, via the serial available. Fuctio Precoditios: Widows NT 4.0 operatig system The commissioig tool is already icluded i HMI-Advaced. iterface betwee a Siemes PC/PG ad a Siemes cotrol- ler. It cotais: Selectio ad Orderig Data V.24 iterface set-up ad status iterrogatio Desigatio Editig archive files Start-up tool 1) Storig files from directories idividually for SIMODRIVE 611 digital Secure data trasmissio Itegrated help o CD-ROM Licese Precoditios: Sigle licese for 6FC AX00-0AB0 curret software versio Widows 95/98/Me/NT 4.0/2000/XP operatig system Sigle licese for 6FC AX00-7AG0 Secure data trasmissio is supported by HMI-Advaced specific software versio from Copy licese 6FC AX00-0AB1 Selectio ad Orderig Data Software updates Software update service 6FC AX00-0AB2 Desigatio Update o order of 6FC AX00-7AG3 SiuCom NC specific software versios start-up/service tools o CD-ROM icl. Example of "specific software versio", e.g. 6.2: SiuCom NC Trace, SiuCom NC SI, 6FC SiuCom FFS, SiuCom ARC, SiuCom PCIN Laguages: Eglish, Germa, Frech, Italia, Spaish Eglish/Germa documetatio Licese Sigle licese for 6FC AY00-0AG0 curret software versio Sigle licese for 6FC AY00-7AG0 specific software versio Copy licese 6FC AY00-0AG1 Software updates Software update service 6FC AY00-0AG2 Update o order of 6FC AY00-7AG3 specific software versios Example of "specific software versio", e.g. 6.3: 6FC Commissioig tool for SIMODRIVE 611 digital 1) The CD-ROM cotais several software versios. 4/58 Siemes NC

177 HMI software for CNC cotrols SINUMERIK Solutio Providers SINUMERIK Solutio Providers Overview What is meat by Solutio Provider with regard to Motio Cotrol? 7 The basis of busiess relatios betwee a exteral service provider ad Siemes is a mutual agreemet. Oce this cotract has bee made ad siged, the exteral service provider has the right to call himself a Solutio Provider. 7 A Solutio Provider develops solutios (hardware ad/or software) for use i Motio Cotrol. 7 A Solutio Provider product does ot stad i competitio with Siemes Motio Cotrol products, but rather supplemets them. 7 The Solutio Providers are resposible for developmet, sales, delivery, warraty ad service of their Solutio Provider products. The SINUMERIK Solutio Providers add specific supplemetary fuctios to the ope SINUMERIK cotrol usig their specialist kowledge. SINUMERIK Solutio Providers have gaied expertise i a wide rage of differet sectors ad techologies these are your future parters. More iformatio Additioal iformatio is available i the Iteret uder: ARTIS GmbH Tool ad process moitorig Brakamp System GmbH Tool moitorig Gibbs ad Associates Graphic programmig package GraphiTech Ltd. Digitizig ad millig software HEITEC AG Documet cotrol ad iformatio system Hofma GmbH & Co. KG Measurig ad balacig techology IP Team Raabe+Möller GmbH CNC program geerator JEL Präzisioswerkzeuge User cycles Klaus Müller VIDEO VISION GmbH Teleservicig with video m&h iprocess GmbH 3D form ispect MARPOSS S.p.A. Measurig, balacig ad acoustic moitorig MARPOSS S.p.A. Laser tool ispectio 4/60 4/60 4/61 4/61 4/62 4/62 4/63 4/63 4/64 4/64 4/65 4/65 4 Mitutoyo GmbH Evaluatio software for the feedback ability of measurig data 4/66 Or cotact: Siemes AG A&D MC BMS Mr. Jia-Feg Ye Fax: +49 (0) jia-feg.ye@siemes.com Motroix GmbH Tool ad process moitorig MPM - Micro Präzisio Marx GmbH Balacig software Nordma GmbH & Co KG Tool moitorig OMATIVE systems Moitorig system for feedrate optimizatio OPEN MIND Techologies AG SINUMERIK CAM cliet 4/66 4/67 4/67 4/68 4/68 PROMETEC GmbH Process moitorig system PROMOS 4/69 PROMETEC GmbH PROSIN drill breakage moitorig 4/69 Reishaw Plc. No-cotact tool ispectio 4/70 Vogel Frace SAS Miimum quatity lubricatio 4/70 Walter DITTEL GmbH Balacig ad process moitorig system 4/71 Siemes NC /59

178 HMI software for CNC cotrols SINUMERIK Solutio Providers ARTIS GmbH Tool ad process moitorig Overview Brakamp System GmbH Tool moitorig Overview 4 Tool ad process moitorig The autoomous CTM system (Computer itegrated Tool ad Machie moitorig) from ARTIS ca be itegrated ito the SINUMERIK 840D powerlie CNC cotrol ad is used to moitor tools, machies ad processes. It features: 7 Fast itegratio resultig from miimized hardware ad fieldbus techology 7 Simple, fast istallatio of software 7 Omissio of all additioal wirig ad cablig with the sesorfree solutio 7 Four idepedet moitorig chaels o oe CTM card 7 Autoomous mode of operatio, thus miimum loadig o cotrol 7 System ad sesors from oe source Operatio of CTM, icludig visualizatio, is itegrated i the SINUMERIK 840D powerlie graphical user iterface. Operatio is clear, iformative, ad easy to master followig a short period of acquaitace. Tool moitorig prevets the productio of faulty parts or the occurrece of other damage resultig from wor, broke or missig tools. Bearig damage o motor spidles, tool ubalace ad collisios are detected by the machie moitorig fuctios. The fuctios for process moitorig are resposible for observatio of quality criteria, for example the toleraces of tap-drill sizes ad thread depths. More iformatio Please cotact: ARTIS Gesellschaft für agewadte Messtechik mbh Cotact marketig: Mr. Volker Meyer Cotact egieerig: Dr. Dirk Lage Sellhorer Weg D Bispige-Behrige, Germay Phoe: +49 (0) Fax: +49 (0) meyer@artis.de lage@artis.de Iteret: CNC-itegrated tool moitorig/ tool breakage wear collisio CNC-itegrated tool moitorig is possible usig the Brakamp imsoft (itegrated moitorig software) together with the modular Brakamp B100 system. This performace has bee exteded by Brakamp usig the Brakamp imboard. The im- Board is simply iserted ito the machie cotrol, ad the CFC software adapted. It is the possible to hadle machie cotrol ad machie moitorig o oe simple HMI. Sesor techology Moitorig of your productio machie is already possible usig oe sesor. The multi-sesor measurig techology offers optimum moitorig for every applicatio. Retrofittig is also possible without problem. Brakamp sesor modules Power sesor, acoustic emissio sesor, flush-mouted sesor, uiversal sesor, PDA, MIS, variable probe, Combiflex, 3-compoet crystal, micro-probe Applicatios Turig machies, automatic multi-spidle machies, machiig ceters, trasfer lies, rotary idexig machies, tur broachig machies, broachig machies, CNC millig machies, rotary machies, drillig uits, robots, special machies ad further applicatios. More iformatio Please cotact: Brakamp System Prozessautomatio GmbH Cotact: Sales maager: Mr. Werer Ebelig Techical maager: Mr. Dipl.-Ig. Has-Peter Scheider Max-Plack-Straße 9 D Erkrath, Germay Phoe: +49(0) Fax: +49(0) bpd@brakamp.com Iteret: 4/60 Siemes NC

179 Gibbs ad Associates Graphic programmig package HMI software for CNC cotrols SINUMERIK Solutio Providers GraphiTech Ltd. Digitizig ad millig software Overview Overview 4 Graphic programmig package (2 ½ D) for the workshop Gibbs ad Associates offer a 2 ½ D programmig package (millig) for the SINUMERIK cotrol with PCU 50/PCU 70 module. The graphical user iterface permits easy operatio o the machie. The programmed cotours ca be displayed i a powerful volume simulatio prior to machiig. Similar workpieces from parts families ca be rapidly produced usig parametrics ad associativity. The programs are 100% exchageable with all CNC cotrols with GibbsSFP. More iformatio Please cotact: Gibbs ad Associates Cotact: Mr. Joh Sare 323 Sciece Drive, Moorepark USA Califoria Phoe (USA): Fax (USA): jsare@gibbscam.com Iteret: Represetatio i Germay: Wigebach & Pickhardt GmbH Phoe: +49 (0) Fax: +49 (0) CopyMate digitizig ad millig software for CNCs Advaced laser techology CopyMate is a ew approach that makes the complex task of copyig 3D parts simple. By utilizig a laser head from Optimet, CopyMate scas 3D parts quickly ad efficietly. Data is scaed ad automatically coverted ito a computerized model. CopyMate provides a easy way to adapt to customer demads i productio. Machiig is hadled by a wizard that guides the user through the process of creatig tool paths ad sedig them to the machie. With CopyMate, copyig 3D parts is as simple as usig a copyig machie! CopyMate features: Geeratig scatter diagrams Machiig Data filterig Surface geeratio ad maipulatio Tool path creatio Optimet laser head CopyMate is a itegrated solutio for SINUMERIK 840D powerlie/810d powerlie/840di with PCU 50. More iformatio Please cotact: GraphiTech Ltd. Givat Hashlosha, Israel Phoe Phoe (Europe): +49 (0) ifo@cocept-metrology.com Iteret: Siemes NC /61

180 HMI software for CNC cotrols SINUMERIK Solutio Providers HEITEC AG Documet cotrol ad iformatio system Overview Hofma GmbH & Co. KG Measurig ad balacig techology Overview 4 SINUMERIK 840D powerlie add-o Documet-based operator promptig at the plat SARA DC-SINUMERIK documet cotrol ad iformatio system I the versio for the SINUMERIK 840D powerlie, it ca be used for operator promptig at the machie as well as to support the service egieer, the service ceter ad the plat maufacturer. Workig istructios ad operator istructios are provided directly o the cotrol. The cliet/server versio additioally provides fault aalysis, repair reports, istructio mauals, circuit diagrams ad servicig documets. Advatages: 7 Documetatio which is always up-to-date ad available without limitatio 7 Faster troubleshootig, thus icreased availability of plats ad machies 7 Support durig commissioig 7 Time ad (servicig) cost savigs SARA DC is a high-ed documet cotrol ad iformatio system. The modular SARA system cocept permits a hardware ad software desig matched to operatioal requiremets. The facility for itegratio ito a existig EDP ladscape permits istallatio to be commeced with a small stad-aloe system with adaptatio to growig requiremets. I additio to a cliet/server fuctioality, there is a distictive access privilege system both at the documet ad fuctio levels. More iformatio Please cotact: HEITEC AG Systemhaus für Automatisierug ud Iformatiostechologie Cotact: Mr. Peter Ochma Werer-vo-Siemes-Str. 61 D Erlage, Germay Phoe: +49 (0) Fax: +49 (0) ifo@heitec.de Iteret: EMB 7000 rig balacer The EMB 7000 rig balacer is simply a revolutioary solutio. The vibratios caused by ubalace o rotatig systems will be actively elimiated durig rotatio withi a fractio of a secod. Two ubalaced disks are permaetly fixed oto the toolig spidle via thi rig bearigs. A fast itelliget cotroller determies the ubalace i the spidle usig sesors, computers ad cotrols the two disks ito the optimum positio to compesate for the ubalace. Both disks are quickly shifted electromagetically by the stators ito the estimated positios. Beefits: 7 Operates at spidle speeds up to 51,000 rpm 7 Positioig of the compesatio rigs withi fractios of a secod also durig the o-statioary acceleratio phase 7 Spidle moitorig systems 7 2-plae-balacig More iformatio Please cotact: Hofma Mess- ud Auswuchttechik GmbH & Co. KG Cotact Sales: Mr. Güter Daz Werer-vo-Siemes-Straße 21 D Pfugstadt, Germay Phoe: +49 (0) Fax: +49(0) hofma@auswuchttechik.de Iteret: 4/62 Siemes NC

181 IP Team Raabe + Möller GmbH CNC program geerator HMI software for CNC cotrols SINUMERIK Solutio Providers JEL Präzisioswerkzeuge User cycles Overview Overview 4 CNC program geerator TwiCAM 32 TwiCAM 32 is a CNC program geerator for woodworkig. Specially adapted to the SINUMERIK 810D powerlie/ 840D powerlie, TwiCAM 32 sets ew stadards. The geerator, whose flexible desig makes it easy to adapt to machies from differet maufacturers, draws o may years of experiece i creatig programs for CNC woodworkig machies. TwiCAM 32 is based o a parameterized descriptio of workpiece ad machiig. With the graphical user iterface, you ca create complex executable CNC programs for your machies i secods. I additio to creatig elemets by eterig coordiates referrig to oe of the ie "magic poits", TwiCAM 32 also offers freely defiable variables ad formulae i the iput fields. Thus the system achieves eormous flexibility. I additio, geeral CAD fuctios for free desig are also available, together with DXF import. The graphic real-time simulatio of the created CNC program, which ca also be used for traversig path visualizatio durig machiig, is aother highlight. Maual chages to the CNC code ca also be displayed graphically ad simulated. The graphical toolig list editor supports the user with easy ad clearly comprehesible maagemet of the various tool arragemets o the machie. More iformatio Please cotact: IP Team Raabe + Möller GmbH Cotact: Mr. Uwe Raabe Lübbecker Straße 9 D Löhe, Germay Phoe: +49 (0) Fax: +49 (0) team@ipteam.de Iteret: User cycles JEL Präzisioswerkzeuge (precisio tools) offers user cycles for thread cuttig ad iteral thread cuttig specially for the SINUMERIK 840D powerlie. Advatages: 7 Optimal traversig motio for millig iteral threads 7 Approaches the pitch of the cotour without damagig the flak of the thread approach loop with optimized cuttig force 7 Graphic operator support 7 Error-free program ru 7 Quick local programmig o the machie or at the NC programmig workstatio 7 Fully automatic itegratio of cycles i the NC program 7 Extremely easy correctio of existig cycles by cycle recompilatio Special cycles are available for the followig JEL product groups: Drill ad thread millig cutter BGF Thread cutter MGF/MKG Thread cutter Tomill More iformatio Please cotact: JEL Präzisioswerkzeuge Cotact: Dr.-Ig. R. Durst Ruppmastraße 32 D Stuttgart, Germay Phoe: +49(0) Fax: +49(0) jel_precisio@compuserve.com Iteret: Siemes NC /63

182 HMI software for CNC cotrols SINUMERIK Solutio Providers Klaus Müller VIDEO VISION GmbH Teleservicig with video Overview m&h iprocess Messtechik GmbH 3D form ispect Overview 4 Teleservicig with video VIDEO VISION is a videocoferecig system that ca be used worldwide ad has bee developed specially for machie servicig. It eables the service egieers to operate the cotrol as though they were o site. Through the simultaeous audio ad video coectio the egieer is able to examie the machie ad to provide the user with expert support for repairs by meas of remote istructios. VIDEO VISION NM permits flexible use. This videocoferecig system cotais all the VIDEO VISION fuctios, but ca also be istalled iter alia o a otebook ad permits coectio via ISDN, a aalog lie, GSM or the Iteret. I the case of larger machies ad productio systems, the audio-video radio lik is recommeded which ca trasmit soud ad video images over distaces of up to 70 m (230 ft) wirelessly. The supplied ear-phoes ad a itegral directioal microphoe eve permit use i a very loud productio eviromet. VIDEO VISION EVI is appropriate for pure video moitorig of the machie. You ca moitor your complete machie eviromet from the cotrol usig up to 7 pa-ad-tilt zoom cameras. Precoditios for VIDEO VISION: SINUMERIK 810D powerlie/840d powerlie with PCU 50/PCU 70 Telecommuicatios lik (ISDN coectio recommeded) More iformatio Please cotact: Klaus Müller VIDEO VISION GmbH Cotact: Mr. Kai Müller Uter Lau 21 D Römerstei, Germay Phoe: +49 (0) Fax: +49 (0) ifo@vivi.de Iteret: The 3D workpiece measurig solutio for tool ad mold makig directly at the machie tool 3D form ispect offers you: 7 3D form cotrol o the machie tool 7 Cost-effective cotrol o eed for a measurig machie 7 Reworkig possible, because measurig takes place o the machie tool while the part is still clamped i positio 7 Time savig, there is o eed to move the part to a measurig statio 3D form ispectio overview: Measurig of free-form surfaces from ay agle o the machie tool Easy selectio of cotact poits usig the mouse o the PC Easy to use, o eed for special measurig kowledge Graphic evaluatio o the scree or reports o serial priter Available i cojuctio with Siemes cotrols High precisio i combiatio with high precisio m&h probes ad a laser calibrated machie with liear scales. For over a decade, a umber of compaies have implemeted our wellprove ad iovative sesors. m&h high-precisio sesors guaratee reliable radio or ifrared trasfer with optimized receiver techology, reliable activatio, shopfloor-orieted hadlig, ruggedess ad maximum precisio. More iformatio Please cotact: m&h iprocess Messtechik GmbH Cotact: W. Madleer Am Lagholz 11 D Waldburg, Germay Phoe: +49 (0) / Fax:+49(0)7529/ ifo@mh-iprocess.com Iteret: 4/64 Siemes NC

183 MARPOSS S.p.A. Measurig, balacig ad acoustic moitorig Overview HMI software for CNC cotrols SINUMERIK Solutio Providers MARPOSS S.p.A Laser tool ispectio Overview 4 Itegral CNC user iterface for measurig, balacig ad acoustic moitorig Real-time iformatio o oe display ad programmig are the basic ergoomic demads o the operator iterfaces of machie tools. Marposs proposes a operator iterface that ca be itegrated i the SINUMERIK 840D powerlie for coectig Marposs gauges to CNC machies. Features: 7 Optimized iput of parameters for the idividual machiig cycles with regard to the ed user: - PART/CYCLE program geeratio - Cycle cotrol limits - Selectio of measured value processig accordig to the part surface - Cotrol limits of gridig wheel ubalace - Cotrol limits of the acoustic sesors sigal - Determiatio of the masses positio to maually balace the wheel 7 Shared user iterface: fudametal i case of applicatios o differet makes of machies at the same ed user. 7 Associatio both of pre-process, i-process ad post-process measuremets with gridig wheel balace systems ad gap/crash cotrol fuctios i oly oe hardware. 7 Availability i oly oe system both of automatic ad maual gridig wheel balace fuctios. Thaks to itegrated sesors to check vibratios i the machie tool ad for the automatic balace maagemet, the software istalled i the system ca do without portable gridig wheel cotrol systems. Software for Marposs spidle measuremets, moitorig of cotact tools ad laser tool moitorig o machie tools Measurig cycles for part measurig cycles ad tool measurig cycles with Marposs Mida measurig heads ad Mida lasers for SINUMERIK 810D powerlie/840d powerlie/840di. Easy programmig thaks to the special user iterface. All the ecessary measuremets ca be performed o the part ad o the tool for rapid setup of the machie, high-speed moitorig of the part before ad after the machiig cycle as well as cotiuous moitorig of the safe rage of stress. Tool measuremets with Mida laser: Tool status ad breakage Measurig of the legth ad diameter of the tool Checkig ad updatig the legth ad diameter of the tool Checkig the coditio of the cuttig profile of the tool Measurig ad updatig the cuttig radius ad determiig the deflectio rage Compesatig the thermal deviatio of the machie axes Part measuremets with Mida spidle measurig heads: Protected positioig of the measurig head Measurig of drilled holes, pis, pockets ad shoulders Sigle surface measuremet Measurig the iteral ad exteral cross-arm More iformatio Please cotact: MARPOSS S.p.A. Cotact Marketig: Dipl. Ig. Horst Peipers Cotact Egieerig: Dipl. Ig. (FH) Georg Schulte-Hubbert Mercedesstr Weistadt, Germay Phoe: +49 (0) Fax: +49 (0) horst.peipers@de.marposs.com georg.schulte-hubbert@de.marposs.com Iteratioal cotact: Adrea Turrii MARPOSS S.p.A. via Saliceto Betivoglio BO Italy Phoe: Fax: adrea.turrii@marposs.com Iteret: Siemes NC /65

184 HMI software for CNC cotrols SINUMERIK Solutio Providers Mitutoyo GmbH Evaluatio software Overview Motroix GmbH Tool ad process moitorig Overview 4 Evaluatio software for the feedback ability of measurig data The evaluatio software "Correct Plus" esures the fast feedback ability of measurig data to machiig ceters whe itegrated i the user iterface of the SINUMERIK 840D powerlie. It makes the immediate olie correctio of machiig data, which are received cotiuously or as samples by a coordiate measurig device, possible. Olie correctio ca iclude each idividual feature, e.g. the positio ad diameter of drilled holes. Advatages: 7 Itegratio of the calculated correctio values ito the correctio data base of the machie tool 7 Productio of the subsequet workpiece with corrected data thaks to the immediate trasfer of the modified machiig program to the machie cotrol uit 7 Cost-savig shorteig of the ru-i times of ew process sequeces 7 A.S.A.P. chage-over of 100% measuremets to ispectios o the basis of samples thaks to a extremely quick stabilizatio of ru-i times 7 Automatic aalysis of measuremet results, calculatio of ew setpoit values ad direct creatio of corrective data bases without time loss 7 Clear improvemet of the process reliability thaks to error reductio, sice the correctios always take place i the directio of the omial value 7 Cosiderable scrap reductio, sice possible maufacturig defects do ot cumulate but ca already be corrected at the ext workpiece to be processed 7 Full automatio of process sequeces via optioal software 7 Executes uder Widows 98/NT 4.0/2000/XP More iformatio Please cotact: Mitutoyo Messgeräte GmbH Cotact: Mr. Ralf Kuzella Borsigstraße 8-10 D Neuss, Germay Phoe: +49 (0) Fax: +49 (0) r.kuzella@mitutoyo.de Iteret: Tool ad process moitorig Motroix moitorig systems ad the support of the Motroix employees will esure that you have your machiig process uder cotrol. Motroix is your competet parter worldwide for all machiig tasks. Motroix systems provide you with the followig advatages: 7 Tool moitorig ad protectio 7 Shorter machie dowtimes 7 Avoidace of faults ad reductio i rejects 7 Improvemet i quality 7 Optimizatio of machiig process. The visualizatio software (M-View) eables the machie operator to evaluate the machiig process rapidly ad precisely. The graphic display shows process deviatios, broke tools, icreasig wear ad collisios, ad these ca be statistically recorded ad evaluated. The operatio ad visualizatio software (IPM, itegrated process moitor) is able to combie operatio ad simultaeous visualizatio o the SINUMERIK 840D powerlie with PCU 50/PCU 70 module. Commuicatio is via a RS 232 C or RS 485 iterface. It is possible to switch from the machiig process to process visualizatio at ay time. A fast, reliable workig method is guarateed by the clear ad simple operatio. More iformatio Please cotact: Motroix GmbH Cotact: Mr. J. Kraft Am Teerhaus 5 D Oberstefeld, Germay Phoe: +49 (0) Fax: +49(0) ifo@motroix.de Iteret: 4/66 Siemes NC

185 MPM Micro Präzisio Marx GmbH Balacig software HMI software for CNC cotrols SINUMERIK Solutio Providers Nordma GmbH & Co KG Tool moitorig Overview Overview 4 Balacig software Highlights: 7 The BALCON balacig software offers operatio of fully automatic balacig systems withi the cotrol. 7 All relevat settigs such as tolerace, speed ad alarm limits ca be adjusted usig the cotrol. 7 The balacig process ca be carried out fully-automatically or semi-automatically (to permit adjustmets as ecessary). 7 All MPM balacig equipmet (flage moutig, spidle moutig ad special equipmet) ca be optimally cotrolled usig the BALCON balacig software ad the AB100 balacig modules. More iformatio Please cotact: MPM-Micro Präzisio Marx GmbH Cotact: Mr. Hartwig Neueweiherstraße 19 D Erlage, Germay Phoe: +49 (0) Fax: +49 (0) mpm@marx-olie.com Iteret: PROFIBUS-compatible ad highly sesitive tool moitorig SEM-PROFIBUS The SiTerm software which executes o the PCU 50/PCU 70 permits ecoomical tool moitorig for series productio. I additio to the 8-chael sesor-free active power or torque measuremet via the PROFIBUS, this solutio itegrated i the cotrol also permits coectio of up to 8 further sesors from the Nordma rage, permittig moitorig of the complete rage of tools. The followig additioal measurig systems are available: Force sesors, also as expasio sesors for particularly easy moutig Structure-bore oise sesors (with cotact or cotact-free, various patets for coectio to movig tools or workpieces, e.g. via a coolat jet as soud wave guide) Active power meters for aalog drives without PROFIBUS capability Buttos for checkig workpiece legths i automatic multispidle lathes Audible dimesioal checkig of workpieces usig a test tool i CNC turig machies Optical laser sesors for direct checkig of workpiece legth or workpiece surface Sesors directly o the tool isert for exact determiatio of wear ad breakages eve whe maufacturig sigle parts The measured values adapted real-time to the moitorig task are displayed o the operator pael of the PCU 50/PCU 70 module ad evaluated usig evelope curves, dyamic or static limits for tool wear, breakage, workpiece cotact or workpiece dimesio. More iformatio Please cotact: Nordma GmbH & Co. KG Cotact: Dr.-Ig. Klaus Nordma Kalscheureer Straße 8 D Hürth, Germay Phoe: +49 (0) or 0700/NORDMANN(=0700/ ) Fax: +49(0) ordma@ordma-olie.de Iteret: Siemes NC /67

186 HMI software for CNC cotrols SINUMERIK Solutio Providers OMATIVE systems Moitorig system for feedrate optimizatio Overview OPEN MIND Techologies AG SINUMERIK CAM cliet Overview 4 OptiMil adaptive cotrol system for optimizatio of feed OptiMil esures optimum feedrates durig millig, icreases the service life of the tools, ad prevets the occurrece of serious tool breakage. To record the permaetly chagig cuttig coditios occurrig i practice as a result of varied allowaces, tool wear, varyig cuttig twists or o-homogeeous materials, the power cosumptio at the workig spidle is moitored durig cuttig by a sesor. The cotrol system calculates the curret tool loadig (cuttig coditios) usig the variatios, ad appropriately regulates the feed upwards or dowwards, resultig i a sigificat reductio i the maufacturig time. Expesive tool breakages are ot oly recogized, they ca usually already be preveted i advace. Highlights: 7 Reductio i maufacturig times 7 Icreased tool service life 7 Process safety (pause ad ight cycles, multi-machie operatio) 7 Spidle protectio 7 Moitorig of tool breakage More iformatio Please cotact: OMATIVE systems OMATIVE Systems Head Office P.O. Box Jerusalem Israel Phoe: Fax: omat@omat.com Iteret: Europea aget OMATIVE Systems Europe GmbH Cotact: Mr. Reier Frake Idustriestr. 21 D St. George, Germay Phoe: +49 (0) ifo@omative-europe.de Iteret: SINUMERIK is "CAM-fortable" The SINUMERIK CAM cliet from OPEN MIND provides bidirectioal data flow from the machie cotroller to the programmig workplace with hypermill. This is ideal whe the two workstatios are located i at differet locatios ad saves uecessary travel ad paper pritouts. Ad you stay up-to-date because the same data is used at both eds. OPEN MIND Techologies, the CAM compay, has developed a CAM cliet that ca be used to visualize, aalyze ad chage machiig data as required directly o the SINUMERIK 840D powerlie by the machie. The machiig data is calculated usig hypermill, the CAM system produced by OPEN MIND. The CAM cliet is tailored to the requiremets of the machie operator, it makes project data available o site ad therefore supports a fast, paperless overview of settigs, tools ad tool paths. The cuttig simulatio or machie model simulatio, as well as the collisio check, create a ear-real image. Simple chages to techology parameters or the machiig sequece ca be implemeted directly o the cotrol. Moreover, the CAM cliet supports setup, e.g. with automated compariso betwee the tools used ad the available tools. Last but ot least, ot oly does the CAM cliet simplify ad improve dataflow from CAM programmig to the machie, it also provides the user with hady utilities for hadlig the retur flow of iformatio to programmig. More iformatio Please cotact: OPEN MIND Techologies AG Kaalstr. 7 D Uterföhrig, Germay Phoe: +49 (0) Fax: +49 (0) Sales.Europe@opemid-tech.com Iteret: 4/68 Siemes NC

187 PROMETEC GmbH Process moitorig system PROMOS HMI software for CNC cotrols SINUMERIK Solutio Providers PROMETEC GmbH PROSIN drill breakage detectio Overview Overview 4 Modular tool ad process moitorig system PROMOS process moitorig system The modular PROMOS process moitorig system provides fast collisio detectio ad reliable tool moitorig for all machiig processes: Detectio of tool breakage Detectio of tool wear Detectio of idle passes Detectio of tool cotact Furthermore, additioal fuctios are available for the visualizatio ad therefore diagosis ad optimizatio of the machiig operatios. For the user, this meas: 7 Avoidace of tool breakage to a large exted by automatically replacig the tool i time 7 Tool or workpiece damage is miimized, cosequetial damage preveted 7 Icrease i productivity without icreased use of persoel 7 Icrease i quality resultig from process optimizatio I additio to machie ad tool protectio, PROMOS also permits a reductio of the uit times ad a icrease i the part quality. The associated PROVIS operator cotrol ad visualizatio software ca ru o the SINUMERIK 810D powerlie/840d powerlie. Thus, operator iputs are made cetrally usig the operator pael of the cotrol. The RS 485 or RS 232 C iterface is used for commuicatio with the PROMOS modules. The PROMOS modules ca be supplied with differet performace data (e.g. available moitorig fuctios, umber of moitorable tools) to permit optimum matchig to the machiig task with regard to price ad fuctio. Because PROMOS ca be operated with all PROMETEC sesors (force, expasio, distace, active power, torque, vibratio, structure-bore oise, soud emissio, fluid oise). PROSIN drill breakage detectio The low-cost PROSIN software permits direct access to the curret values of the digital drives of the machie tool. If a tool breaks, the curret of the associated drive chages, ad this value is icreased i the case of a blut tool. It is therefore uecessary to use additioal sesors or complete moitorig electroics. Features: 7 Break detectio for drills of 2 mm (0.08 i) or more 7 For SINUMERIK 810D powerlie/840d powerlie together with SIMODRIVE 611 digital 7 Operatio usig SINUMERIK operator paels 7 No additioal hardware required 7 Oly oe operatig side 7 Extremely easy to retrofit 7 Up to 120 cuts A special scree page, which is itegrated i the stadard HMI of the CNC, is available for parameterizatio of the operatios of a CNC program to be moitored. This scree page permits iput ad optimizatio of the settigs for the cuts of oe or more tools to be moitored as well as display of the actually measured values. The limits of the moitorig solutio preseted here deped o the applicatio: if collisios are to be detected, or rotatable tools reliably moitored for breakages, the specially adapted sesor techology of other PROMETEC solutios is still required. This tool moitorig is particularly iterestig for the mass productio of metal parts, e.g. i the automotive supply idustry, i order to icrease the quality while reducig costs at the same time. More iformatio Please cotact: PROMETEC GmbH Cotact: Dr. Werer Kluft Jülicher Straße 338 D Aache, Germay Phoe: +49(0) Fax: +49(0) kluft@prometec.com Iteret: Siemes NC /69

188 HMI software for CNC cotrols SINUMERIK Solutio Providers Reishaw Plc. No-cotact tool ispectio Overview Vogel Frace SAS Miimum quatity lubricatio Overview 4 Reishaw has developed software for the SINUMERIK 840D powerlie that ca be used i cojuctio with the systems for o-cotact tool cotrol NC1, NC3 ad NC4. The program routies cotai the followig fuctios: 7 Static legth measuremet (e.g. drill, tap) 7 Legth determiatio with spidle rotatig (e.g. shak cutters, millig heads) 7 High-speed tool-breakage moitorig 7 Automatic tool measurig 7 Moitorig of the cuttig edge geometry ad profile moitorig for breakage of a sigle edge 7 Temperature compesatio Reishaw systems for tool moitorig are available as carrier systems or module systems which cover a wide rage of differet applicatios. All systems use the MicroHole techology that provides protectio to IP68 eve durig the measurig procedure. The NC4 system also offers a itegrated PassiveSeal, which maitais full protectio eve if the compressed air supply is iterrupted. Active drip suppressio prevets false respose caused by drops of coolat. More iformatio Please cotact: Reishaw Plc. Cotact: Dr.-Ig. Ja Liebürger New Mills Wotto-uder-Edge Gloucestershire GL12 8JR UK Phoe: +49 (0) Fax:+49(0) ja.liebuerger@reishaw.com Iteret: Easylub Cotrol for miimal lubricatio The Easylub software is completely compatible with SINUMERIK 840D powerlie ad is used to set the parameters of miimumquatity lubricatio systems precisely i accordace with the maufacturig coditios (material, cuttig speed, cuttig depth, etc.). The fuctios of the software are as follows: 7 PROFIBUS compatibility 7 Cotrol of 4 differet miimum-quatity lubricatio uits regardless of the techology - Exteral MMS: Lubricates the tool from the outside - Iteral MMS: Propels the lubricat through the iside of the tool to the cuttig edge 7 Settig ad storig the parameter sets 7 Direct access i real-time to a selected parameter set (the cotrol is itegrated i the machie program) 7 Easy storage of data (Excel files) Easylub ca be used both i test mode (for repeated test rus) ad i productio mode (the parameters of miimum-quatity lubricatio are adapted to the machiig requiremets ad stored). All miimum-quatity techiques curretly i use ca be used eve durig high-speed processig. More iformatio Please cotact: Willy Vogel AG Motzeer Strasse 35/37 D Berli, Germay Vogel Frace SAS Rue Robert Amy, B.P Saumur cedex Frace Phoe:+33(0) Fax:+33(0) easylub@vogelfrace.com Iteret: 4/70 Siemes NC

189 HMI software for CNC cotrols SINUMERIK Solutio Providers Walter DITTEL GmbH Balacig ad process moitorig system Overview 4 Fully automatic balacig ad process moitorig system 6000 The 6000 fully automatic balacig ad process moitorig system ca be completely remote-cotrolled, ad displays process sigals o the machie scree. All data of the balacig procedure ad the structure-bore oise sigals (AE) are thus available olie for the machie operator. Customer beefits: 7 Coveiet balacig system with o-cotact trasmissio of sigal ad power makes it wear-free ad maiteace-free 7 2 out-of-balace sigals, 2 speed sigals ad 4 AE sigal limits ca be programmed 7 Balacig heads are available with built-i AE sesor ad eutral positio of the balacig weights (spidle, attachmet ad rig balacig systems), large balacig capacity withi very small space, speeds up to 15,000 rpm 7 Tools for machie diagostics (compliace, resoace) 7 Coectio facility for 4 structure-bore oise sesors, statioary or rotary 7 AE sesor techology positioed directly at place of occurrece, therefore high sigal quality 7 State-of-the-art evaluatio of structure-bore oise for bypassig of air gridig, moitorig of gridig process ad dressig, 31 differet settigs ca be permaetly saved 7 Storage of measured AE sigals o cotrol PC or exteral PC; coectio via RS 232 C iterface. More iformatio Please cotact: Walter DITTEL GmbH Cotact: Mr. Adi Sporer Erpftiger Str. 36 D Ladsberg/Lech, Germay Phoe: +49 (0) Fax: +49 (0) sporer@dittel.com Iteret: Siemes NC /71

190 HMI software for CNC cotrols Notes 4 4/72 Siemes NC

191 Basic compoets 5 5/2 CNC cotrols 5/2 Overview 5/4 SINUMERIK 802S base lie 5/5 SINUMERIK 802C base lie 5/7 SINUMERIK 802S maual machie SINUMERIK 802C maual machie 5/10 SINUMERIK 802D base lie 5/14 MCP machie cotrol pael 5/12 SINUMERIK 802D 5/14 MCP machie cotrol pael 5/15 SINUMERIK 810D powerlie 5/19 Axis expasio plug-i uit 5/20 SINUMERIK 840Di 5/23 MCI board extesio slot versio 5/24 SINUMERIK 840D powerlie 5/27 NCUs 5/29 OA package NCK for NCUs 5/29 Compile cycles 5/30 SINUMERIK Safety Itegrated 5/32 Positioig modules 5/32 Overview 5/33 FM 353 positioig module 5/34 FM 354 positioig module 5/35 FM positioig module 5/37 I/O modules 5/37 SINUMERIK I/O 5/37 Sigle I/O module EFP 5/38 NCU termial block with DMP compact modules 5/39 ADI 4 (Aalog Drive Iterface for 4 Axes) 5/41 PP 72/48 I/O module 5/42 SIMATIC I/O 5/45 Supplemetary compoets 5/45 Power supplies SITOP power 5/48 Orderig examples 5/48 Orderig example1: SINUMERIK 810DE powerlie 5/49 Orderig example 2: SINUMERIK 840Di 5/50 Orderig example 3: SINUMERIK 840DE powerlie Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

192 Basic compoets CNC cotrols Overview CNC cotrol Coverter system SINUMERIK 802S base lie 1 MG/1 chael 4 axes (3 axes aalog/ 1 spidle aalog) SINUMERIK 802C base lie 1 MG/1 chael 4 axes (3 axes aalog/ 1 spidle aalog) FM STEPDRIVE SIMODRIVE 611 uiversal HR SIMODRIVE base lie SINUMERIK 802D base lie 1 MG/1 chael 3 axes (2 axes digital/ 1 spidle digital/aalog) SIMODRIVE 611 uiversal E HR 5 SINUMERIK 802D 1 MG/1 chael 5 axes (4 axes digital/ 1 spidle digital/aalog) SIMODRIVE 611 uiversal E HR SINUMERIK 810D powerlie 2 MGs/2 chaels 6 axes digital (4 axes/2 spidles) (5 axes/1 spidle) SIMODRIVE 611 digital 5/2 Siemes NC

193 Basic compoets CNC cotrols Overview CNC cotrol SINUMERIK 840Di PCU 50 + MCI board Basic: 2 MGs/2 chaels 6 axes/spidles Uiversal:2 MGs/2 chaels 10 axes/spidles Plus: 6 MGs/6 chaels 18 axes/spidles Coverter system SIMODRIVE 611 uiversal HR/uiversal E HR SIMODRIVE POSMO A/SI/CD/CA SINUMERIK 840D powerlie NCU MGs/2 chaels 2 axes/spidles digital NCU MGs/2 chaels 6 axes/spidles digital NCU MGs/6 chaels 31 axes/spidles digital NCU 573.4/NCU MGs/10 chaels 31 axes/spidles digital SIMODRIVE 611 digital 5 SINUMERIK I/O Sigle I/O module EFP ADI 4 NCU termial block with DMP compact modules PP 72/48 I/O module Siemes NC /3

194 Basic compoets CNC cotrols SINUMERIK 802S base lie Overview Itegratio SINUMERIK 802S base lie X1 Pre-assembled cable Wire ( mm 2 ) Power supply 24 V DC X2 6FX AA RS 232 C FM STEPDRIVE X7 6FX AD m (164 ft) FM STEPDRIVE FM STEPDRIVE Spidle drive 5 X6 6FX CD Ecoder Spidle motor The SINUMERIK 802S base lie is a CNC cotrol that was developed for operatio with up to 3 stepper drives ad oe aalog spidle. The target market is that of turig ad millig machies i the low-ed performace rage that place correspodigly low demads o the drive techology. This allows stepper motor techology to be used with all the advatages of its simple desig ad equally good accuracy ad ruggedess. Beefits 7 Very compact moutig dimesios 7 Easy operatio thaks to DIN programmig 7 High reliability thaks to operator pael moutig, 7 Compact cotrol comprisig CNC, PLC, MCP ad I/O sectio 7 Complete delivery with CNC, Toolbox ad logbook 7 All tools are icluded i the scope of supply 7 Very cost-effective drive techology usig stepper motors 7 Maiteace-free: Without battery ad fa X10 X20 DI X X105 DO X200/X201 6FX BB m (82 ft) for hadwheel sigals Wire ( mm 2 ) Wire ( mm 2 ) Wire ( mm 2 ) Hadwheel 4 BERO 24 V DC 48 digital iputs 24 V DC 16 digital outputs 24 V DC Coectio overview for SINUMERIK 802S base lie Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. G_NC01_EN_00272 Fuctio Up to 3 axes for stepper drive ad oe aalog spidle (without C-axis) Aalog spidle through ±10 V iterface Turig or millig are freely selectable Pre-assiged machie data RS 232 C iterface 48 digital iputs ad 16 digital outputs (0.5 A) Sample program ad PLC examples 5/4 Siemes NC

195 Basic compoets CNC cotrols SINUMERIK 802C base lie Techical specificatios Overview SINUMERIK 802S base lie Iput voltage 24 V DC +20%/-15% Power cosumptio Curret cosumptio 26 W 1 A/2.6 A o startig Degree of protectio to IEC Frot Rear Permissible air humidity to IEC IP65 IP % without codesatio. Itake air free of aggressive gases. Permissible ambiet temperature Storage ad trasport Operatio (horizotal istallatio) Weight, approx. Dimesios (W x H x D) Selectio ad Orderig Data Desigatio C ( F) C ( F) 4 kg (8.82 lb) 420 mm x 300 mm x 83 mm (16.54 i x i x 3.27 i) 5 SINUMERIK 802S base lie complete package comprisig: Operator pael cotrol icl. machie cotrol pael ad I/O (48 digital iputs ad 16 digital outputs) Toolbox Logbook 6FC AA00-1AA0 The SINUMERIK 802C base lie is a CNC cotrol that was developed for operatio with up to 3 aalog drives ad oe aalog spidle. The target market is that of turig ad millig machies i the low-ed performace rage ad the retrofit market. It is possible i this case to implemet simple drives with TTL ecoders or resolvers. A typical example is the SIMODRIVE base lie drive. Emergecy stop butto o the operator pael Actuatig elemet 3SB HA20 Cotact block 3SB A Beefits 7 Very compact moutig dimesios 7 Easy operatio thaks to DIN programmig 7 High reliability thaks to operator pael moutig 7 Compact cotrol comprisig CNC, PLC, MCP ad I/O sectio 7 Complete delivery with CNC, Toolbox ad logbook 7 All tools are icluded i the scope of supply 7 Maiteace-free: Without battery ad fa Fuctio Up to 3 aalog axes ad oe aalog spidle (without C-axis) Aalog spidle through ±10 V iterface Turig or millig are freely selectable Pre-assiged machie data RS 232 C iterface 48 digital iputs ad 16 digital outputs (0.5 A) Sample program ad PLC examples Siemes NC /5

196 Basic compoets CNC cotrols SINUMERIK 802C base lie Itegratio Techical specificatios SINUMERIK 802C base lie X1 Pre-assembled cable Wire ( mm 2 ) Power supply 24 V DC SINUMERIK 802C base lie Iput voltage 24 V DC +20%/-15% Power cosumptio 26 W Curret cosumptio 1 A/2.6 A o startig Degree of protectio to IEC X2 6FX AA RS 232 C Frot Rear IP65 IP20 X7 6FX AD m (164 ft) SIMODRIVE base lie/ SIMODRIVE 611 uiversal HR 4 Setpoits Permissible air humidity to IEC Permissible ambiet temperature Storage ad trasport % without codesatio. Itake air free of aggressive gases C ( F) 5 X3... X6 6FX CJ m (164 ft) 6FX CJ m (164 ft) 6FX CD m (82 ft) SIMODRIVE 611 base lie for 1FK7 motor with 2-pole resolver SIMODRIVE 611 uiversal HR cotrol plug-i uit for 1FK7 motor with resolver Exteral EXE Icremetal liear measuremet system Operatio (horizotal istallatio) Weight, approx. Dimesios (W x H x D) Selectio ad Orderig Data Desigatio SINUMERIK 802C base lie complete package comprisig: Operator pael cotrol icl. machie cotrol pael ad I/O (48 digital iputs ad 16 digital outputs) Toolbox Logbook Emergecy stop butto o the operator pael C ( F) 4 kg (8.82 lb) 420 mm x 300 mm x 83 mm (16.54 i x i x 3.27 i) 6FC AA11-1AA0 Actuatig elemet 3SB HA20 6FX CD Ecoder 1PH/ spidle motor Cotact block 3SB A X10 6FX BB m (82 ft) for hadwheel sigals Hadwheel X20 Wire ( mm 2 ) NC READY DI X X105 Wire ( mm 2 ) 48 digital iputs 24 V DC DO X200/X201 Wire ( mm 2 ) 16 digital outputs 24 V DC G_NC01_EN_00274 Coectio overview for SINUMERIK 802C base lie Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. 5/6 Siemes NC

197 Basic compoets CNC cotrols SINUMERIK 802S maual machie SINUMERIK 802C maual machie Overview 5 SINUMERIK 802S maual machie (ECU) The SINUMERIK 802S maual machie/802c maual machie allows a covetioal turig machie to be operated usig hadwheels ad the available graphical cycles. I particular the stored cycles eable complex cotours to be machied repeatedly i the easiest possible maer. The familiar easy operatio of a covetioal turig machie is completely retaied. Productivity, accuracy ad ease of use ca, however, be improved eve more. SINUMERIK 802C maual machie (ECU) Beefits 7 Covetioal operatio 7 No programmig kowledge ecessary 7 Expaded machiig possibilities 7 Better machiig results 7 Simplified mechaical desig of the covetioal machie Fuctio 2 axes (stepper or aalog iterface) ad oe aalog spidle Machiig support through cycles Easy thread repair OP 021 cotrol pael Siemes NC /7

198 Basic compoets CNC cotrols SINUMERIK 802S maual machie SINUMERIK 802C maual machie Itegratio 5 SINUMERIK 802S maual machie X1 NC sectio ECU X8 D I/O PLC module X9 X2 X3 X4 X10 X20 X2004/X2003 X2006/X2005 Pre-assembled cable Wire ( mm 2 ) 6FX AA FX AA FX BA m (164 ft) 6FX AB FX CD FX BB m (82 ft) for hadwheel sigals Wire ( mm 2 ) Wire ( mm 2 ) Wire ( mm 2 ) Power supply 24 V DC RS 232 C OP 021 cotrol pael FM STEPDRIVE FM STEPDRIVE FM STEPDRIVE Spidle drive Ecoder Spidle motor Hadwheel (up to 2) 6 sesors 24 V DC 16 digital iputs 24 V DC 16 digital outputs 24 V DC G_NC01_EN_00041c SINUMERIK 802C maual X1 machie NC sectio ECU X2 X8 X7 X3... X6 X10 Pre-assembled cable Wire ( mm 2 ) 6FX AA FX AA FX AD m (115 ft) 6FX CD m (115 ft) 6FX CJ m(164 ft) 6FX CJ m(164 ft) 6FX CD m (82 ft) 6FX BB Wire ( mm 2 ) Power supply 24 V DC RS 232 C OP 021 cotrol pael SIMODRIVE 611 uiversal HR SIMODRIVE base lie 4 setpoits Icremetal ecoder with RS 422 (TTL) 6FX SIMODRIVE base lie for 1FK7 motor with 2-pole resolver SIMODRIVE 611 uiversal HR cotrol plug-i uit for 1FK7 motor with resolver Exteral EXEs Icremetal liear measuremet system Hadwheel (up to 2) Coectio overview for SINUMERIK 802S maual machie Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. D I/O PLC module X20 Wire ( mm 2 ) 6 sesors 24 V DC X2004/X2003 Wire ( mm 2 ) 16 digital iputs 24 V DC X2006/X2005 Wire ( mm 2 ) 16 digital outputs 24 V DC G_NC01_EN_00042d Coectio overview for SINUMERIK 802C maual machie 5/8 Siemes NC

199 Basic compoets CNC cotrols SINUMERIK 802S maual machie SINUMERIK 802C maual machie Techical specificatios Selectio ad Orderig Data ECU NC sectio Desigatio Iput voltage 24 V DC +20%/-15% Power cosumptio, mi. 17 W Power cosumptio, max. 24 W (OP 021, MCP, ECU, D I/O) Degree of protectio to IEC IP20 Permissible air humidity to IEC % without codesatio. Itake air free of aggressive gases. Permissible ambiet temperature Storage ad trasport C ( F) Operatio (horizotal istallatio) C ( F) Weight, approx. 0.9 kg (1.98 lb) Dimesios (W x H x D) 200 mm x 125 mm x 118 mm (7.87 i x 4.92 i x 4.65 i) PLC module Digital iputs 16 Digital outputs 16 Nomial switchig curret of the 0.5 A outputs Rated load voltage 24 V DC Power cosumptio 2 W Degree of protectio to IEC IP20 Permissible air humidity to IEC % without codesatio. Itake air free of aggressive gases. SINUMERIK 802S maual machie for stepper drive package comprisig: OP 021 cotrol pael ECU NC sectio with bus coupler for PLC module D I/O PLC module Moutig rail for ECU ad D I/O Toolbox (start-up tool) SINUMERIK 802C maual machie for servo drive package comprisig: OP 021 cotrol pael ECU NC sectio with bus coupler for PLC module D I/O PLC module Moutig rail for ECU ad D I/O Toolbox (start-up tool) OP 021 cotrol pael Accessories OP 020 operator pael PLC module D I/O 16 digital iputs/16 digital outputs 6FC AA20-0AA0 6FC AA22-0AA0 6FC AC22-0AA0 6FC AC00-0AA0 6FC CA00-0AA0 5 Permissible ambiet temperature Storage ad trasport C ( F) Operatio (horizotal istallatio) C ( F) Weight, approx kg (0.77 lb) Dimesios (W x H x D) 80 mm x 125 mm x 118 mm (3.31ix4.92ix4.65i) OP 020/OP 021 Power cosumptio 7 W Max. cable legth to NC sectio 15 m (49 ft 3 i) Degree of protectio to IEC IP20 Permissible air humidity to IEC % without codesatio. Itake air free of aggressive gases. Permissible ambiet temperature Storage ad trasport C ( F) Operatio (horizotal istallatio) C ( F) Weight, approx. 1.8 kg (3.97 lb) Dimesios (W x H x D) 250 mm x 300 mm x 45 mm (9.84 i x i x 1.77 i) Siemes NC /9

200 Basic compoets CNC cotrols SINUMERIK 802D base lie Overview Fuctio 2 digital feed drives ad oe digital/aalog spidle (without C axis) Digital or aalog spidle (±10 V) ca be selected Keyboards ca be supplied i horizotal or vertical desig Turig or millig are freely selectable Pre-assiged machie data RS 232 C iterface 144 digital iputs ad 96 digital outputs (0.25 A) Sample program ad PLC examples 5 The SINUMERIK 802D base lie is a CNC cotrol that was developed for operatio with 2 digital drives ad oe digital/aalog spidle (without C-axis). The target market is that of compact turig machies with correspodig requiremets o accuracy, simplicity ad ruggedess, which are ecessary today for this machie class. A PROFIBUS-eabled two-axis cotrol uit SIMODRIVE 611 uiversal E HR is already icluded i the basic package. The retrofit area is also opeed up to this cotrol by the ADI 4 module (Aalog Drive Iterface for 4 axes) ad by iterfacig to PROFIBUS. Beefits 7 Very compact moutig dimesios 7 Easy to operate thaks to DIN programmig 7 High availability 7 Compact cotrol comprisig CNC, PLC, MCP ad I/O sectio 7 Complete delivery i basic package 7 Comprehesive programmig aids with cycles ad cotour defiitios 7 Digital drives techology over PROFIBUS DP 7 Maiteace-free: Without battery ad fa Itegratio The followig compoets ca be coected to the SINUMERIK 802D base lie: Up to 3 electroic hadwheels Mii hadheld uit Machie cotrol pael through PP 72/48 I/O module SINUMERIK 802D base lie/ 802D PCU X6 X8 X10 X14-X16 X4 Pre-assembled cable 6FX AA Supplied as stadard with the full CNC keyboard Cable 6FX BD61-1FA0 1) 3 m (10 ft) Plug 6FC HX For PROFIBUS cable, see "MOTION-CONNECT" 100 m (328 ft) 1) Legth supplied: Oly i 50 m (164 ft) rigs. RS 232 C iterface 24 V DC power supply, e.g. SITOP power Full CNC keyboard Electroic hadwheel (up to 3) PP 72/48 I/O module (up to 2) SIMODRIVE 611 uiversal E HR (up to 5) G_NC01_EN_00043c Coectio overview for SINUMERIK 802D base lie Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. 5/10 Siemes NC

201 Basic compoets CNC cotrols SINUMERIK 802D base lie Techical specificatios Selectio ad Orderig Data SINUMERIK 802D base lie Desigatio Iput voltage 24 V DC +20%/-15% Power cosumptio 50 W Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Humidity ratig i accordace with EN Permissible ambiet temperature Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). SINUMERIK 802C base lie Basic package comprisig: 1 x PCU-802D base lie 1 x SIMODRIVE 611 uiversal E HR 1 x Motio Cotrol slide-i uit with PROFIBUS DP 1 x PP 72/48 I/O module 3 x PROFIBUS coector 1 x SINUMERIK Toolbox 802D base lie 6FC AB01-0AA0 Storage ad trasport Operatio Weight, approx. PCU Full CNC keyboard Dimesios (W x H x D) PCU Full CNC keyboard, vertical format Full CNC keyboard, horizotal format C ( F) C ( F) 4.9 kg (10.80 lb) 1.7 kg (3.75 lb) mm x 330 mm x 70 mm (12.18 i x i x 2.76 i) 172 mm x 330 mm x 24 mm (6.77ix330mmx0.94i) 309,4 mm x 175 mm x 24 mm (12.18 i x 6.89 i x 0.94 i) Hardware compoets SINUMERIK 802D base lie CNC operator pael (PCU) Full CNC keyboard, vertical format for moutig o the side of the PCU icl. coectig cable Legth: 1.5 m (4 ft 11 i) Full CNC keyboard, horizotal format for moutig uder the PCU icl. coectig cable Legth: 1.5 m (4 ft 11 i) PP 72/48 I/O module 72 iputs, 48 outputs 24 V DC, 0.25 A 6FC BB10-0AA1 6FC AC12-1AA0 6FC AC13-1AA0 6FC CA01-0AA0 5 Termial strip coverter 50-pole 6EP AA00 Cable set 6 m (20 ft) ribbo cable, 8 isulatio displacemet coectors, 50-pole 6EP BG00 Machie Cotrol Pael MCP vertical format for moutig o the side of the PCU 6FC AD00-0AA1 PC card Type STRATA 8 MB (empty) 6FC AA11-0AA2 Software optio Simulatio/simultaeous recordig ad user iterface i color 6FC AB01-0AF0 Siemes NC /11

202 Basic compoets CNC cotrols SINUMERIK 802D Overview Fuctio 4 digital feed drives ad oe digital/aalog spidle, with C-axis ad 3 digital axes, oe spidle ad a auxiliary spidle A bipolar or a uipolar aalog spidle ca be used Turig or millig are freely selectable RS 232 C iterface Pre-assiged machie data Sample program ad PLC examples icluded i scope of supply Simple PLC (S7-200) "Ladder" programmig Full CNC keyboard (vertical or horizotal format) 144 digital iputs ad 96 digital outputs (0.25 A) SIMODRIVE 611 uiversal E HR coverter system via PROFIBUS DP 5 Itegratio The followig compoets ca be coected to the SINUMERIK 802D: Up to 3 electroic hadwheels Mii hadheld uit Machie cotrol pael through PP 72/48 I/O module The SINUMERIK 802D is a operator pael cotrol that combies all the compoets of a CNC cotrol uit (CNC, PLC, HMI) i oe uit. It is possible to coect 4 digital axes ad oe digital/aalog spidle over PROFIBUS DP. This also applies to the I/O that is operated o the same bus coectio. I this maer, all the requiremets for easy istallatio with miimal wirig overhead are fulfilled. The fuctioal scope of the cotrol is ideally suited for stadardized turig ad millig machies. The modular costructio of the drive system offers maximum flexibility for every applicatio. The retrofit area is also opeed up to this cotrol by the ADI 4 module (Aalog Drive Iterface for 4 axes) ad by iterfacig to PROFIBUS. Beefits 7 Easy to operate thaks to DIN programmig ad ISO code 7 High availability 7 Compact cotrol comprisig CNC, PLC, HMI ad I/O sectio 7 Complete delivery i basic package 7 Comprehesive programmig aids with cycles ad cotour defiitios 7 Digital drives techology over PROFIBUS DP 7 Maiteace-free: Without battery ad fa SINUMERIK 802D base lie/ 802D PCU X6 X8 X10 X14-X16 X4 Pre-assembled cable 6FX AA Supplied as stadard with the full CNC keyboard Cable 6FX BD61-1FA0 1) 3 m (10 ft) Plug 6FC HX For PROFIBUS cable, see "MOTION-CONNECT" 100 m (328 ft) RS 232 C iterface 24 V DC power supply, e.g. SITOP power Full CNC keyboard Electroic hadwheel (up to 3) PP 72/48 I/O module (up to 2) SIMODRIVE 611 uiversal E HR (up to 5) G_NC01_EN_00043c 1) Legth supplied: Oly i 50 m (164 ft) rigs. Coectio overview for SINUMERIK 802D Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. 5/12 Siemes NC

203 Basic compoets CNC cotrols SINUMERIK 802D Techical specificatios SINUMERIK 802D Iput voltage 24 V DC +20%/-15% Power cosumptio 50 W Degree of protectio to EN (IEC 60529) Frot IP65 Rear IP00 Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. PCU Full CNC keyboard Dimesios (W x H x D) PCU Full CNC keyboard, vertical format Full CNC keyboard, horizotal format Selectio ad Orderig Data Desigatio Basic Package 1 comprisig: SINUMERIK 802D (PCU) Full CNC keyboard vertical format 1 x SIMODRIVE 611 uiversal E HR 1 x Motio Cotrol slide-i uit with PROFIBUS DP 1 x PP 72/48 I/O module 3 x PROFIBUS coector SINUMERIK 802D Toolbox Basic Package 2 comprisig: SINUMERIK 802D (PCU) Full CNC keyboard vertical format 2 x SIMODRIVE 611 uiversal E HR 2 x Motio Cotrol slide-i uit with PROFIBUS DP 1 x PP 72/48 I/O module 4 x PROFIBUS coector SINUMERIK 802D Toolbox Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 4.9 kg (10.80 lb) 1.7 kg (3.75 lb) mm x 330 mm x 70 mm (12.18 i x i x 2.76 i) 172 mm x 330 mm x 24 mm (6.77 i x i x 0.94 i) mm x 175 mm x 24 mm (12.18 i x 6.89 i x 0.94 i) 6FC AG01-0AA0 6FC AG02-0AA0 Selectio ad Orderig Data (cotiued) Desigatio Basic Package 3 6FC AF02-0AA0 comprisig: SINUMERIK 802D (PCU) Full CNC keyboard horizotal format 2 x SIMODRIVE 611 uiversal E HR 2 x Motio Cotrol slide-i uit with PROFIBUS DP 1 x PP 72/48 I/O module 4 x PROFIBUS coector SINUMERIK 802D Toolbox Hardware compoets SINUMERIK 802D CNC 6FC BA10-0AA1 operator pael (PCU) Full CNC keyboard, 6FC AC12-1AA0 vertical format for moutig o the side of the PCU icl. coectig cable Legth: 1.5 m (4 ft 11 i) Full CNC keyboard, 6FC AC13-1AA0 horizotal format for moutig uder the PCU icl. coectig cable Legth: 1.5 m (4 ft 11 i) PP 72/48 I/O module 6FC CA01-0AA0 72 iputs, 48 outputs 24 V DC, 0.25 A Termial strip coverter 6EP AA00 50-pole Cable set 6EP BG00 6 m (20 ft) ribbo cable, 8 isulatio displacemet coectors, 50-pole Machie Cotrol Pael MCP 6FC AD00-0AA1 vertical format for moutig o the side of the PCU PCMCIA card 6FC DA00-0AH0 for series start-up Software SINUMERIK 802D Toolbox 6FC EA00-0AG0 o CD-ROM icl. Cycles Laguages SiuCom PCIN Alarm text editor SimoCom U PLC 802 programmig tool Software optios User iterface i color 6FC AA01-0AF0 Tool life ad quatity moitorig Trasmit ad peripheral surface trasformatio PLC remote diagostics Traversig to fixed stop 6FC AA01-0AA0 6FC AA02-0AA0 6FC AA01-0AA0 6FC AA01-0AA0 5 Siemes NC /13

204 Basic compoets CNC cotrols SINUMERIK 802D base lie/802d MCP machie cotrol pael 5 Overview The MCP machie cotrol pael for SINUMERIK 802D ad SINUMERIK 802D base lie provides a easy solutio for turig ad millig machies. All the keys required for operatio are provided ad ca be directly coected to the PP 72/48 I/O module over a ribbo cable. The coectios are made at the 24 V DC level ad are therefore easy to implemet. Techical specificatios MCP for SINUMERIK 802D/SINUMERIK 802D base lie Iput voltage 24 V DC +20%/-15% Power cosumptio 5 W Iputs/outputs Plug-i coector acc. to MIL-C /DIN Degree of protectio to EN (IEC 60529) Frot IP54 Rear IP00 Codesatio ot permissible Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Weight, approx. 1.5 kg (3.31 lb) Dimesios (W x H x D) 170 mm x 330 mm x 60 mm (6.69 i x i 2.36 i) Selectio ad Orderig Data Desigatio Machie Cotrol Pael MCP for SINUMERIK 802D/ SINUMERIK 802D base lie 6FC AD00-0AA1 Beefits 7 Easily coected usig ribbo cables ad post liks 7 Dimesios to suit SINUMERIK 802D/SINUMERIK 802D base lie 7 Fully equipped with all the ecessary fuctio elemets Fuctio 24 V DC supply level Ca be adapted to turig ad millig applicatios by meas of replaceable keys User-assigable keys with LED idicator Emergecy stop mushroom pushbutto with NO ad NC cotacts 2 override rotary kobs for feedrate ad spidle drive 5/14 Siemes NC

205 Basic compoets CNC cotrols SINUMERIK 810D powerlie Overview Desig The high-performace CCU is istalled i a basic eclosure (CCU box) with itegrated power modules. The CCU box is available i two differet versios: For iteral heat dissipatio i the cotrol cabiet, the CCU box with 3 power sectios: - 2 x 6 A/12 A for feed drives - 1 x 18 A/36 A for feed drives or 1 x 24 A/32 A for mai spidle drives For either iteral heat dissipatio i the cotrol cabiet or exteral heat dissipatio through the back of the cotrol cabiet, with 2 power sectios: - 2 x 9 A/18 A for feed drives The structure of the SINUMERIK 810D powerlie is compatible with the SIMODRIVE 611 digital coverter system. It ca be expaded with the SIMODRIVE 611 power sectios. The SINUMERIK 810D powerlie is operated by UI or I/RF modules from the SIMODRIVE 611 series. The SINUMERIK 810D powerlie has 6 "oboard" measuremet system iputs, which ca also be used for direct measuremet systems. Expasio is possible usig SIMODRIVE 611 cotrol modules. The SINUMERIK 840DE powerlie is available for export to coutries requirig export approval. SINUMERIK 810D powerlie covers the medium performace The SINUMERIK 810DE powerlie system software (export versio) is supplied o a itegrated flash EPROM ad is icluded rage of SINUMERIK Motio Cotrol Systems. All the CNC, PLC, closed-loop cotrol ad commuicatio tasks are combied o i the scope of supply. If the stadard software is required, a PC oe CCU module (Compact Cotrol Uit) ad they ca be supplemeted with power sectios as well as cotrol modules of the card with this software must be iserted. coverter system SIMODRIVE 611 digital. If the stadard software is i use, the PC card remais plugged SINUMERIK 810D powerlie ca be implemeted for a wide i. The stadard software must be separately ordered. The rage of differet techologies. spare memory space o the PC card ca be used for series machie start-up/service data. Beefits Positioig tasks ca be implemeted i the SIMATIC S7-300 by meas of the FM 353 ad FM 354 modules or usig The SINUMERIK 810D powerlie is a compact digital CNC system. SIMODRIVE 611 uiversal HR. It is the ideal hardware platform for covetioally cotrolled Itegratio turig machies with MaualTur, uiversal turig machies with ShopTur, vertical ad uiversal millig machies with The followig compoets ca be coected to the SINUMERIK ShopMill. 810D powerlie: Eve complex tasks for hadlig, machie tools ad special Operator pael frot with PCU ad machie cotrol pael tools ca be solved. Compatible system software ad hardware SIMATIC CE pael compoets permit itegratio with SINUMERIK 840D powerlie. Thaks to opeess i the HMI ad PLC, users ca ite- SIMATIC OP7/OP17 grate their specific kow-how. They ca also implemet the wellprove Motio Cotrol System MCIS products for the productio Hadheld uit type B-MPI Pushbutto pael area. SINUMERIK HT 6 hadheld termial The SINUMERIK 810D powerlie cotrol comprises a high-performace CCU3 module (compact cotrol uit) i combiatio Mii hadheld uit SIMATIC S7-300 I/O with the curret SINUMERIK operator pael frots. Sigle I/O module EFP Applicatio 3 hadwheels ad 2 touch probes via cable distributor NCU termial block with DMP compact modules SINUMERIK 810D powerlie is used worldwide i turig, drillig, millig, gridig, ibblig, stampig, i tool costructio Distributed PLC I/O via PROFIBUS DP coectio ad mold-makig as well as i wood processig, hadlig ad Programmig device large-scale productio ad JobShop maufacturig. SIMODRIVE 611 digital coverter system 1FT6/1FK/1PH/1FN/1FE1/1FW6/2SP1/1LA motors 5 Siemes NC /15

206 Basic compoets CNC cotrols SINUMERIK 810D powerlie SINUMERIK 810D powerlie X111 Pre-assembled cable 6ES AA0 6ES AA0 SIMATIC S7 IM361 Sigle I/O module EFP S7-300 I/O modules (X102) X122 (MPI) For PROFIBUS cable, see "MOTION-CONNECT" For MPI cable, see "MOTION-CONNECT" 200 m (650 ft) (o hadwheel) 40 m (132 ft) with Distributor PROFIBUS DP coectio CCU 3 PG PCU 5 Machie cotrol pael Distributor 4-wire eablig 6FX2006-1BH01 Emergecy stop/ eablig circuit 6FX AA m (132 ft) HT 6 3) hadheld termial X121 Cable distributor 1) 6FX2006-1BA02 6FX AA ) 25 m (82 ft) see MOTION-CONNECT 6FX AA ) 25 m (82 ft) see MOTION-CONNECT PLC iputs 6FX AA ) 25 m (82 ft) see MOTION-CONNECT 6FX AA ) 25 m (82 ft) see MOTION-CONNECT Distributor 2) 6FX2006-1BC01-1BH01-1BF00 Coectio kit 2) 6FX2006-1BG00 Electroic hadwheel 2) Probe 2) Supplied with hadheld uit Emergecy stop/ eablig circuit Supplied with mii hadheld uit Emergecy stop/ eablig circuit Hadheld uit type B-MPI 2) Mii hadheld uit 2) G_NC01_EN_00044b 1) A maximum of 2 hadwheels ad 2 probes ca be coected. A third hadwheel ca be coected via probe coectio usig MaualTur. 2) Max. distace betwee hadwheel/probe ad X121 termial: 25 m (82 ft). 3) HT 6 always coected: max. 200 m (650 ft) from X122 plug to HT 6. HT 6 ot always coected: max. 200 m (650 ft) from X122 plug to HT 6 oly with RS 485 repeater (6ES7972-0AA01-1XA0). Otherwise total legth MPI from X122 plug to distributio cabiet 5 m (16 ft 5 i). The HT 6 must always be coected to oe ed of the MPI legth (itegrated bus termiatio). Cable 6FX2002-4EA ot permitted. 4) CNC side with DU box coector. I/O modules: ope cable eds. Coectio overview for SINUMERIK 810D powerlie, Part 1 of 2 Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. 5/16 Siemes NC

207 Basic compoets CNC cotrols SINUMERIK 810D powerlie SINUMERIK 810D powerlie X130 Pre-assembled cable 6FX CB m 4) (32.8 ft) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/23 ft) with termiator 1) NCU termial block SIMODRIVE 611 digital drive bus 6FX CA m 4) (32.8 ft) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/23 ft) without termiator NCU termial block X151 X411-X416 Supplied as stadard SIMODRIVE 611 1) digital device bus 6FX CA m (49 ft) 6FX CA m (99 ft) 6FX EQ m (89 ft) Icremetal ecoder si/cos 1 V PP i 1FT6, 1FK, 1PH motor Absolute ecoder i 1FT6 motor Hollow shaft measuremet system, SIMAG H2 o 1PH motor Icremetal ecoder si/cos 1 V PP 6FX Direct liear icremetal ecoder si/cos 1 V PP 5 6FX CG ) LS 186 (C)/ Adapter cable 3) LF 183 (C) LB 382 (C) LS 486 (C)/ LF 481 (C) 6FX CH ) Absolute ecoder EDat 6FX X1-X3 X304-X306 X307 6FX m (164 ft) Power cable see Motors 6FX m (164 ft) Power cable see "MOTION-CONNECT" Ribbo cable supplied as stadard 0,35 m (13.78 i) Ribbo cable supplied as stadard 1FT6/1FK motor 1PH motor Axis expasio plug-i uit Axis expasio plug-i uit (left) Adapter cable 3) ) Cable set for exteral SIMODRIVE 611 closed-loop cotrol must be ordered separately. 2) Maximum cable legth for power cosumptio of 300 ma is 15 m (49 ft 3 i) (loger cable legths ca be used for lower cosumptio rates but should ever exceed 50 m (164 ft)). 3) Cables ca be ordered from the liear-scale maufacturer. 4) The max. coectig legth at the drive bus is 10 m (32 ft 10 i). Direct liear absolute ecoder EDat LC 181 EDat LC 481 G_NC01_EN_00045c Coectio overview for SINUMERIK 810D powerlie, Part 2 of 2 Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. Siemes NC /17

208 5 Basic compoets CNC cotrols SINUMERIK 810D powerlie Techical specificatios SINUMERIK 810D powerlie Iput voltage Power cosumptio CCU module, approx. Power cosumptio CCU box with 3 iteral power sectios CCU box with 2 iteral power sectios Degree of protectio to EN (IEC 60529) Electroic rage Rage for exteral heat dissipatio with moutig frame Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. CCU module with: CCU box with 3 iteral power sectios CCU box with 2 iteral power sectios Dimesios (W x H x D) Moutig positio i operatio Selectio ad Orderig Data Via SIMODRIVE device bus 40 W total/iteral/exteral: 342 W/342 W/- 180W/69W/111W IP20 (with CCU box) IP54 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) up to +55 C (131 F) with reductio i performace 11.3 kg (24.92 lb) 11.4 kg (25.14 lb) 150 mm x 480 mm x 288 mm (5.91 i x 18.9 i x i) Vertical Desigatio SINUMERIK 810D powerlie CCU box with 6FC AA00-0AA1 3 itegral power sectios iteral heat dissipatio, icl. 3-axis shield-coectio plate CCU box with 6FC AA01-0AA0 2 itegral power sectios iteral/exteral heat dissipatio, icl. 2-axis shieldcoectio plate CCU 3 module with 6FC AY03-0AA1 system software 6 (export) with PLC DP CCU system software o PC card Stadard 810D powerlie 6FC AX03-7AH7 Export 810DE powerlie 6FC AY03-7AH7 Licese Sigle licese for curret software versio Sigle licese for specific software versio Software updates Software update service Update/upgrade o order of specific software versio Selectio ad Orderig Data (cotiued) Desigatio Toolbox for SINUMERIK 810D/840D 1) o CD-ROM with: PLC basic program Stadard machie data NC variable selector Licese Sigle licese for 6FC AX21-0AB0 curret software versio Sigle licese for 6FC AX21-7AG0 specific software versio Copy licese 6FC AX21-0AB1 Software updates Software update service 6FC AX21-0AB2 Update o order of 6FC AX21-7AG3 specific software versios Cable distributor 6FX BA02 without DU box coector for coectio of 2 hadwheels (ecoders with differetial or TTL sigals, as required), 2 probes DU box coector (10 uits) 6FX FA00 for coectig devices to cable distributor MPI bus cable, pre-assembled see "MOTION CONNECT" Spare ad wear parts for SINUMERIK 810D powerlie Backup battery 6FC AA18-0AA0 for CCU 3 PC card 6FC AA11-0AA2 acc. to PCMCIA stadard Type STRATA 8 MB (empty) Example of a specific software versio, e.g. 3.3: 6FC Importat orderig iformatio: SINUMERIK 810D powerlie ad the stadard software are ordered usig two order umbers. Hardware ad software o the PC card must be ordered together. The stadard software ca oly be supplied i a budle. The software order item must directly follow the hardware order item. The export software must ot be explicitly ordered. Order example: Order item Desigatio Quatity 1 SINUMERIK 810D powerlie 1 6FC5410-0AY03-0AA1 2 Stadard software for SINUMERIK 810D powerlie 1 6FC5450-0AX03-0AH0 1) Oe licese is required for each CCU. The CD-ROM cotais several software versios. 5/18 Siemes NC

209 Basic compoets CNC cotrols SINUMERIK 810D powerlie Axis expasio plug-i uit Overview Selectio ad Orderig Data Desigatio Axis expasio plug-i uit for SINUMERIK 810D icl. ribbo cable Axis expasio plug-i uit left, sigle-axis for SINUMERIK 810D icl. ribbo cable Cable set for exteral SIMODRIVE 611 cotrol comprisig device bus ad drive bus Device bus cable Legth: 400 mm (15.75 i) Termiator for drive bus 6FC FA10-0AA0 6FC FA12-0AA0 6FC FA80-0AA0 6SN AA00-0BA0 6FX DA00 5 To expad the SINUMERIK 810D powerlie to up to 6 axes, axis expasio plug-i uits are required. These are iserted i the power modules of the SIMODRIVE 611 digital, where they take the place of the closed-loop cotrol plug-i uits. The axis expasio plug-i uits are desiged for 1-axis ad 2-axis power modules. The ribbo cable forms a itegral part of the axis expasio plug-i uit ad ca be used to cover a gap of 300 mm (11.81 iches) betwee the SINUMERIK 810D powerlie ad the fial expasio plug-i uit. The CCU 3 ca cotrol up to 6 axes oboard. A sigle-axis expasio plug-i uit (left) is available i additio to the axis expasio uit (right). It is coected to the CCU 3 module usig the 4th pulse iterface. This module is the iserted ito a SIMODRIVE 611 power module positioed betwee the supply uit ad the SINUMERIK 810D powerlie. A ribbo cable for coectio of SIMODRIVE 611 power modules up to 300 mm (11.81 i) wide is eclosed with the sigleaxis expasio plug-i uit (left). Expasios usig SIMODRIVE 611 digital cotrol modules This meas that use of SIMODRIVE 611 digital cotrol modules is oly ecessary if the umber of measuremet system iputs o the SINUMERIK 810D powerlie is ot eough. A termiator for the drive bus must be ordered separately if the exteral SIMODRIVE 611 cotrol is used. Siemes NC /19

210 Basic compoets CNC cotrols SINUMERIK 840Di 5 Overview The SINUMERIK 840Di is a complete PC-itegrated umerical cotrol. The cotrol is ope i terms of hardware ad software ad is especially suited for users 7 lookig for distributed automatio solutios with regard to PLC ad drives ad/or 7 who prefer a completely PC-itegrated cotrol. The techical area of applicatio of the SINUMERIK 840Di covers the whole rage from simple Motio Cotrol fuctios (positioig ad liear iterpolatio) through wood machiig, hadlig ad assembly to machie tools ad machie toolrelated fuctios. The SINUMERIK 840Di cosists of the Idustry PC PCU 50, the MCI board ad the system software for 6, 10 or 18 axes. The PROFIBUS DP iterface o the MCI board eables the coectio of the drive ad the I/Os. The PROFIBUS DP with Motio Cotrol fuctioality (isochroe mode, equidistat) is operated at a trasmissio rate of 12 Mbit/s. The moutig brackets for istallatio behid a operator pael frot must be ordered separately. SINUMERIK 840Di Startup is icluded i the system software. Startup is a Widows program that supports familiarizatio with SINUMERIK 840Di ad simplifies the operatig sequeces ad the creatio ad selectio of user programs. It is ot specially desiged for machie tool operatio. As the user iterface for machie tools, HMI-Advaced, the HMI programmig package ad the HMI cofiguratio package are all available as optioal HMI modules. Itegratio The followig compoets ca be attached to the SINUMERIK 840Di: SINUMERIK operator paels SIMATIC OP7/OP17 SINUMERIK machie cotrol pael SINUMERIK pushbutto pael SINUMERIK mii hadheld uit Hadheld uit type B-MPI SINUMERIK HT 6 hadheld termial Programmig device PP 72/48 I/O module SIMATIC DP ET 200 1) 2 hadwheels, 2 probes, ad 4 digital CNC iputs/outputs each via MCI board extesio slot versio (optioal) ad cable distributor Coverter systems - SIMODRIVE 611 uiversal HR with optioal Motio Cotrol plug-i ad PROFIBUS DP - SIMODRIVE POSMO CD/CA - SIMODRIVE POSMO SI - SIMODRIVE POSMO A - Aalog drives through optioal Aalog Drive Iterface for 4 axes (ADI 4) for retrofit PC coectios (see SINUMERIK PCU 50) The SINUMERIK 840DiE is available for export to coutries requirig export approval. The SINUMERIK 840Di system software The SINUMERIK 840Di is available with various system software versios: System software Basic for max. 6 axes System software Uiversal for max. 10 axes System software Plus for max. 18 axes The system software Plus executes o the PCUs with 1.2 GHz or higher. The fuctios "Advaced Processig 1" ad "Advaced Processig 2" permit you to set small iterpolatio cycles (see "Glossary"). The SINUMERIK 840Di system software comprises: 840Di start-up PLC Toolbox for SINUMERIK 840Di SIMODRIVE 611 uiversal Toolbox (SimoCom U, drive firmware for SIMODRIVE 611 uiversal HR ad POSMO) SiuCom NC PROFIBUS project tool (object maager for SINUMERIK 840Di: DriveOM ad SlaveOM) GSD file for I/O module PP 72/48 PLC applicatio example for SIMODRIVE 611 uiversal HR ad SIMATIC ET 200 1) See Catalog ST 70. 5/20 Siemes NC

211 Basic compoets CNC cotrols SINUMERIK 840Di SINUMERIK 840Di PCU 50 MCI board extesio slot versio (optioal) Cotaied i the MCI board extesio scope of supply X2 X121 Cable distributor 6FX2006-1BA02 Pre-assembled cable 25 m (82 ft) 6FX AA m (82 ft) 6FX AA m (82 ft) 6FX AA m (82 ft), for hadwheel sigals PLC iputs 6FX AA m (82 ft), for hadwheel sigals 4 high-speed digital CNC iputs/outputs each Probes, max. 2 Electroic hadwheel, max. 2 Coectio kit 6FX2006-1BG00 Distributor 6FX2006-1BC01 6FX2006-1BF00 Distributor 4-wire eablig 6FX2006-1BH01 Programmig device Supplied with mii hadheld uit Emergecy stop/ eablig circuit Supplied with hadheld uit Emergecy stop/ eablig circuit 6FX AA m (132 ft) Emergecy stop/ eablig circuit Mii hadheld uit Hadheld uit type B-MPI Hadheld termial HT 6 1) 5 ADI 4 X2 MCI board X111 MPI For MPI cable, see "MOTION-CONNECT" Machie cotrol pael 2) Pushbutto pael 2) PROFIBUS DP coectio, e.g. SIMODRIVE 611 uiversal HR or SIMODRIVE POSMO X101 PROFIBUS DP Stadard PC iterfaces 3) For PROFIBUS cable, see "MOTION-CONNECT" 100 m, (328 ft 1 i), 12 Mbit/s PP 72/48 I/O module SIMATIC DP ET 200 e.g. ET 200M G_NC01_EN_00046c 1) HT 6 always coected: max. 200 m (650 ft) from plug X111 to HT 6. HT 6 ot always coected: max. 200 m (650 ft) from plug X111 to HT 6 oly with RS 485 repeater (6ES7972-0AA01-1XA0). Otherwise, total MPI legth from plug X111 to distributor 5 m (16 ft 5 i). The HT 6 must always be coected to oe ed of the MPI legth (itegrated bus coectio). 2) Machie cotrol pael ad pushbutto pael ca be operated together. 3) See PCU 50. Coectio overview SINUMERIK 840Di Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. Siemes NC /21

212 5 Basic compoets CNC cotrols SINUMERIK 840Di Techical specificatios SINUMERIK 840Di (PCU 50 with MCI board) Iput voltage 24 V DC Power cosumptio, max. 130 W Mais failure bufferig 20 ms Degree of protectio to EN IP20 (IEC 60529) Rel. humidity limit values to IEC , IEC , IEC Storage ad trasport Operatio Humidity ratig i accordace with EN Selectio ad Orderig Data Example of "specific software versio", e.g. 2.2: 6FC Temperature chage max. 10 K/h. No-codesig % at +25 C (77 F) % at +25 C (77 F) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio - Max. 9 W for expasios 1) C ( F) - Max. 14 W for expasios 1) C ( F) - Max. 24 W for expasios 1) C ( F) Weight, approx. 6.2 kg (13.67 lb) Dimesios (W x H x D) 297 mm x 267 mm x 77 mm (11.69 i x i x 3.03 i) Desigatio SINUMERIK 840Di system software System software Basic max. 6 axes Stadard 840Di 6FC AX10-7A77 Export 840DiE 6FC AY10-7A77 System software Uiversal max. 10 axes Stadard 840Di 6FC AX20-7A77 Export 840DiE 6FC AY20-7A77 System software Plus max. 18 axes for PCU 50/1.2 GHz Stadard 840Di 6FC AX30-7A77 Export 840DiE 6FC AY30-7A77 O hard disk Licese Sigle licese for 0 0 F 0 curret software versio Sigle licese for 7 7 F 0 specific software versio O CD-ROM Software updates Software update service 0 0 G 2 Update o order of 7 7 G 3 specific software versio Without data carrier Copy licese sigle licese 0 0 G 1 Selectio ad Orderig Data (cotiued) Desigatio SINUMERIK 840Di 6FC AA20-0AA0 comprisig: PCU 50/566 MHz 128 MB SDRAM/ hard disk 10 GB Widows NT 4.0 US MCI board MPI/Motio Cotrol with PROFIBUS DP iterface, itegrated SIMATIC PLC DP 1 PCI/ISA expasio slot, empty SINUMERIK 840Di 6FC AA22-0AA0 comprisig: PCU 50/1.2 GHz 256 MB SDRAM/ hard disk 10 GB Widows NT 4.0 US MCI board MPI/Motio Cotrol with PROFIBUS DP iterface, itegrated SIMATIC PLC DP 1 PCI/ISA expasio slot, empty Moutig bracket 6FC AF20-2AA0 for moutig a PCU behid a operator pael frot HMI-Advaced o hard disk of the PCU Laguages: Eglish, Frech, Germa, Italia, Spaish Sigle licese 6FC BX10-7AF0 for specific software versio Accessories Memory expasio 128 MB 6ES AC10-0CA0 SO-DIMM PC-133 (for PCU 50 with 566 MHz or 1.2 GHz) Memory expasio 256 MB 6ES AC20-0CA0 SO-DIMM PC-133 (for PCU 50 with 566 MHz or 1.2 GHz) Spare ad wear parts MCI board 6FC AA00-1AA0 Battery 6FC AA18-0AA0 for MCI board Hard disk 6FC AF08-0AA1 with support plate ad damper Importat orderig iformatio: Whe orderig a SINUMERIK 840Di with the system software or HMI-Advaced o hard disk, the software order item must directly follow the hardware order item. Order example: Order Desigatio item 1 SINUMERIK 840Di PCU 50: 566 MHz/ 128 MB with MCI board (K) 2 SINUMERIK 840Di system software Basic Export o hard disk Quatity 1 6FC5220-0AA20-0AA0 1 6FC5258-0AY10-0AF0 1) MCI board is already plugged i, i additio e.g. disk drive or expasio cards, such as MCI board extesio. 5/22 Siemes NC

213 Basic compoets CNC cotrols SINUMERIK 840Di MCI board extesio - slot versio Overview Techical specificatios MCI board extesio - slot versio Power cosumptio, max. 1) Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios 2.1 W C ( F) C ( F) 0.09 kg (3.17 oz) short PCI card Selectio ad Orderig Data The MCI board extesio for coectig 2 hadwheels (ecoders with either differetial sigals or TTL sigals), 2 probes ad 4 fast digital iputs ad outputs is the Slot versio available as a optio. Desigatio MCI board extesio slot versio Cable distributor without DU box coector for coectio of 2 hadwheels (ecoders with differetial or TTL sigals, as required), 2 probes ad 4 fast digital CNC iputs/outputs each DU box coector (10 uits) 2) for coectig devices to cable distributor 6FC AA00-0AA1 6FX BA02 6FX FA00 5 1) Power cosumptio icreased by max. 5 W (max. 1 A, 5 V), depedig o coected hadwheels. 2) The pre-assembled cable 6FX8002-4AA is supplied with a DU box coector. Siemes NC /23

214 Basic compoets CNC cotrols SINUMERIK 840D powerlie Overview Desig The SINUMERIK 840D powerlie combies CNC, PLC ad commuicatios tasks o oe NCU module. The powerful NCU multiprocessor module is directly itegrated ito the SIMODRIVE 611 digital coverter system followig istallatio i the NCU box by positioig it o the right ext to the I/RF module. The scope of delivery of all NCUs icludes the device bus cable ad the drive bus termiator. All NCUs have oboard coectios for 4 fast digital CNC iputs ad 4 fast digital CNC outputs. Further fast iputs/outputs ca be coected via NCU termial blocks o the drive bus. 5 The SINUMERIK 840D powerlie provides you with modularity, opeess, a uiform structure for operatig, programmig ad visualizig ad provides a system platform with iovative fuctios for almost all techologies. Together with the SIMODRIVE 611 digital coverter system, ad supplemeted by the SIMATIC S7-300 automatio system, the SINUMERIK 840D powerlie offers a complete digital system which is especially suitable for complex processig tasks ad is characterized by maximum dyamics ad precisio. With the SINUMERIK 840D powerlie, certified SINUMERIK Safety Itegrated fuctios ca be obtaied with which highly effective protectio of persos ad machies is possible i a simple, ecoomical ad practical maer. Beefits 7 The digital CNC system for complex tasks 7 Maximum performace ad flexibility especially for complex multiple-axis systems 7 Uiform opeess from operatio up to the NC core. 7 Itegral, certified safety fuctios for ma ad machie: SINUMERIK Safety Itegrated 7 Well-prove operatig ad programmig software such as MaualTur, ShopMill or ShopTur ad Motio Cotrol Iformatio System products (MCIS products) Applicatio The SINUMERIK 840D powerlie is used worldwide for turig, drillig, millig, gridig, laser machiig, ibblig, puchig, i tool ad mold makig, as press cotrol, for high-speed cuttig applicatios, for wood ad glass processig, for hadlig operatios, i trasfer lies ad rotary idexig machies, for mass productio ad JobShop productio. The SINUMERIK 840DE powerlie is available as a export versio for use i coutries where approval is required. Fuctio Performace ad flexibility The scalability of the hardware ad software both i the CNC ad cotrol area provides exceptioal prerequisites for use of the SINUMERIK 840D powerlie i may sectors. The possibilities rage from simple positioig tasks up to complex multi-axis systems. We offer five differet types of NCU for your machiig tasks. If there is a high requiremet for axes ad chaels, e.g. with rotary idexig or multi-spidle machies, computig performace, cofiguratio facilities ad memory areas of the NCUs ca be combied usig lik modules, thus becomig sigificatly exteded (fast IPO lik). 5-axis machiig tasks, e.g. millig of free-form surfaces, ca be solved simply ad coveietly usig this machiig package. The followig fuctios are icluded i the 5-axis machiig package: 5-axis trasformatio with tool orietatio, 5-axis tool legth compesatio, orieted tool retractio, tool-orieted RTCP ad carda millhead/utatig head. Use of a NCU or NCU is recommeded for maximum dyamics ad accuracy with mold makig or i the HSC sector. System-wide opeess Thaks to opeess i HMI, CNC ad PLC, users ca apply their special kow-how such that they achieve exactly the idividual cotrol solutio desired. The SINUMERIK 840D powerlie offers opeess up to the NC core. This ope architecture ad the high computig performace of the SINUMERIK 840D powerlie mea that adaptatio of the CNC fuctios to may differet iovative machie kiematics ca be achieved flexibly, rapidly ad cost-effectively. Additioal techology-specific fuctios ca be subsequetly loaded as compile cycles. Itegrated certified safety fuctios SINUMERIK 840D powerlie icludes certified SINUMERIK Safety Itegrated fuctios with which highly effective protectio of persos ad machies is possible i a simple, ecoomical ad practical maer. Well-prove operator software ad programmig software MaualTur, ShopMill or ShopTur for geuie workshop CNC ad Motio Cotrol Iformatio System products (MCIS products), such as NC program maagemet for the productio area. 5/24 Siemes NC

215 Basic compoets CNC cotrols SINUMERIK 840D powerlie Itegratio The followig compoets ca be coected to the SINUMERIK 840D powerlie: SINUMERIK operator pael frot with PCU ad machie cotrol pael SIMATIC CE pael SIMATIC OP7/OP17 SINUMERIK pushbutto pael SINUMERIK hadheld uit type B-MPI SINUMERIK hadheld termial HT 6 SINUMERIK mii-hadheld uit SIMATIC S7-300 I/O SINUMERIK sigle I/O module EFP SINUMERIK NCU termial block with DMP compact modules 2 hadwheels, 2 probes, 4 fast digital CNC iputs ad 4 fast digital CNC outputs each via cable distributors Distributed PLC I/O via PROFIBUS DP coectio SIMODRIVE 611 digital coverter system Programmig device 1FK/1FT/1FN/1FW6/1PH/1FE1/2SP1/1LA motors SINUMERIK 840D powerlie NCU X102 X111 Pre-assembled cable For PROFIBUS cable see "MOTION-CONNECT" 6ES AA0 6ES AA0 PROFIBUS DP coectio SIMATIC S7 IM 361 S7-300 I/Os Sigle EFP/I/O module 5 SINUMERIK 840D powerlie secod NCU X112 2) Lik module 2) For PROFIBUS cable see "MOTION-CONNECT" Lik module 2) NCU termial block 3) 6FX CA m 4) (32 ft 10 i) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/ 16 ft 5 i/ 23 ft) X130A X172 6SN CA ) Device bus supplied as stadard SIMODRIVE 611 digital drive bus 3) SIMODRIVE 611 digital device bus 6FX CA m 4) (32 ft 10 i) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/ 23 ft) NCU termial block 3) G_NC01_EN_00047a 1) For legths ad desig, see "Coverters" "Power modules". 2) Oly for NCU 573.4/NCU ) Plug the drive bus termiator supplied with the NCU oto the ed of the lie. 4) The maximum coectio legth o the drive bus is 10 m (32 ft 10 i). Coectio overview for SINUMERIK 840D powerlie, Part 1 of 2 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. Siemes NC /25

216 Basic compoets CNC cotrols SINUMERIK 840D powerlie SINUMERIK 840D powerlie Pre-assembled cable 4 high-speed CNC digital iputs/outputs each X121 Cable distributor 1) 6FX2006-1BA02 6FX AA ) 25 m (82 ft) 6FX AA ) 2) 25 m (82 ft) 6FX AA ) 25 m (82 ft) for hadwheel sigals PLC iputs Probes 1) Electroic hadwheel 1) Coectio kit 1) 6FX2006-1BG00 Supplied with mii hadheld uit Emergecy stop/ eablig circuit Mii hadheld uit 2) 5 6FX AA ) Distributor 1) 6FX2006-1BC01-1BH01-1BF00 Supplied with hadheld uit Emergecy stop/ eablig circuit Hadheld uit type B-MPI 2) Distributor 4-wire eablig 6FX2006-1BH01 6FX AA m (131 ft) Emergecy stop/ eablig circuit Hadheld 4) termial HT 6 X122 MPI X101 PROFIBUS DP For MPI cable, see "MOTION-CONNECT" For MPI cable, see "MOTION-CONNECT" 200 m (650 ft) (without hadwheel) PG 5) PCU Machie cotrol pael 6) Pushbutto pael 6) G_NC01_EN_00048b 1) 2 hadwheels ad 2 probes ca be coected. A third hadwheel ca be coected via the probe coector usig MaualTur. 2) Max. distace betwee hadwheel ad X121 termial: 25 m (82 ft). 3) CNC side with DU box coector. 4) HT 6 always coected: max. 200 m (650 ft) from plug X122 to HT 6. HT 6 ot always coected: max. 200 m (650 ft) from plug X122 to HT 6 oly with RS 485 repeater (6ES7972-0AA01-1XA0). Otherwise, total MPI legth from plug X122 to distributor 5 m (16 ft 5 i). The HT 6 must always be coected to oe ed of the MPI legth (itegrated bus coectio). Cable 6FX2002-4EA ot permitted. 5) If hadheld uit ad PG are to be used at the same time: MPI bus cable (6FX2002-4EA or...-4ea02-...) with 3 plugs required. 6) Machie cotrol pael ad Pushbutto pael ca be operated at the same time. Coectio overview for SINUMERIK 840D powerlie, Part 2 of 2 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. 5/26 Siemes NC

217 Overview NCU The NCU of the SINUMERIK 840D powerlie is suitable for simple positioig or machiig tasks. Two axes ca hadle simple positioig or machiig tasks i maximum two machiig chaels ad two mode groups. Iterpolatio is limited to oe liear axis with oe spidle (e.g. for tappig). The basic versio of the CNC user memory is 0.5 MB, ad ca be optioally expaded up to 2.5 MB. NCU The NCU is a cofiguratio of the SINUMERIK 840D powerlie which provides up to 6 axes i oe or 2 machiig chaels ad 2 mode groups. Iterpolatio is possible for a maximum of 5 axes with the stadard versio of the NCU system software (multi-axis iterpolatio optio). The basic versio of the CNC user memory is 0.5 MB, ad ca be optioally expaded up to 2.5 MB. Basic compoets CNC cotrols SINUMERIK 840D powerlie NCUs NCU The NCU represets the mid-performace stage withi the SINUMERIK 840D powerlie rage. The NCU system software provides 31 axes with up to 6 machiig chaels ad up to 6 mode groups. Iterpolatio is possible for a maximum of 12 axes with the stadard versio of the NCU system software (multi-axis iterpolatio optio). The basic versio of the CNC user memory is 0.5 MB, ad ca be optioally expaded up to 2.5 MB. NCU The NCU is the secod highest cofiguratio of the SINUMERIK 840D powerlie rage. Up to 31 axes are available i up to 10 machiig chaels which ca be executed i up to 10 mode groups. Up to 12 axes/spidles are supported per chael. Iterpolatio is possible for a maximum of 12 axes with the stadard versio of the NCU system software (multi-axis iterpolatio optio). The CNC user memory is 2.5 MB i the basic versio. NCU The NCU is the flagship of the SINUMERIK 840D powerlie, represetig the highest cofiguratio withi the SINUMERIK 840D rage. The itegrated PLC features sigificatly ehaced performace. Up to 31 axes are available i up to 10 machiig chaels which ca be executed i up to 10 mode groups. Up to 12 axes/spidles are supported per chael. Iterpolatio is possible for a maximum of 12 axes with the stadard versio of the NCU system software (multi-axis iterpolatio optio). The basic versio of the CNC user memory is 3 MB, ad ca be optioally expaded up to 6 MB. 5 Techical specificatios NCU NCU NCU NCU NCU CPU AMD K 6-2 Celero Petium III Clock cycle 233 MHz 650 MHz 933 MHz PLC (itegral) PLC 314C-2 DP PLC 314C-2 DP PLC DP Iput voltage Via SIMODRIVE device bus Power cosumptio See Plaig Guide for SIMODRIVE 611 coverter Degree of protectio to EN (IEC 60529) IP20 (with NCU box) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. NCU box Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 3.2 kg (7.06 lb) NCU module 0.75 kg (1.65 lb) 1.1 kg (2.43 lb) Dimesios (W x H x D) 50 mm x 316 mm x 115 mm (1.97 i x i x 4.53 i) 50 mm x 316 mm x 207 mm (1.97ix12.44ix8.15i) Siemes NC /27

218 5 Basic compoets CNC cotrols SINUMERIK 840D powerlie NCUs Selectio ad Orderig Data Desigatio NCU system software 2 axes o PC card Export 840DE powerlie 6FC DY30-7AH7 NCU system software 6 axes o PC card Stadard 840D powerlie 6FC CX30-7AH7 Export 840DE powerlie 6FC CY30-7AH7 NCU system software 12 axes o PC card Stadard 840D powerlie 6FC BX30-7AH7 Export 840DE powerlie 6FC BY30-7AH7 NCU system software 31 axes o PC card Stadard 840D powerlie 6FC AX30-7AH7 Export 840DE powerlie 6FC AY30-7AH7 Licese Sigle licese for curret software versio Sigle licese for specific software versio Copy licese Software updates Software update service Update/upgrade o order of specific software versio Toolbox 1) for SINUMERIK 810D/840D o CD-ROM with: PLC basic program Stadard machie data NC variable selector Licese Sigle licese for 6FC AX21-0AB0 curret software versio Sigle licese for 6FC AX21-7AG0 specific software versio Copy licese 6FC AX21-0AB1 Software updates Software update service 6FC AX21-0AB2 Update/upgrade o order of 6FC AX21-7AG3 specific software versio Example of a specific software versio, e.g. 6.5: 6FC Selectio ad Orderig Data Desigatio NCU box 6FC AA00-0AA2 for accommodatig the NCU 561.4/571.4/572.4/573.4/ NCU FC BB12-0AE0 NCU NCU NCU NCU CNC user memory expaded by 1 MB PLC user memory expaded by 64 KB I/O iterfacig via PROFIBUS DP (software optio) Lik module (PROFIBUS DP) for NCU ad NCU Cable distributor for coectig 2 hadwheels, 2 probes ad 4 digital iputs/outputs DU box coector 4-pole (10 uits) for coectig devices to cable distributor Spare ad wear parts Battery Battery compartmet with battery ad fa Fa assembly for NCU box oly for NCU PC card acc. to PCMCIA stadard Type STRATA 8 MB (empty) Device bus cable 50 mm (1.97 i) Drive bus cable for 50 mm (1.97 i) module width Termiator for drive bus 6FC BB12-0AE0 6FC BB23-0AE0 6FC BB34-0AE1 6FC BB35-0AE0 6FC AD02-0AA0 6FC AA03-0AA0 6FC AD00-0AA0 6FC AA01-1AA0 6FX BA02 6FX FA00 6FC AA18-0AA0 6FC AA06-0AA0 6FC AA30-0AA0 6FC AA11-0AA2 6FC AA23-0AA0 6SN CA00-0AA0 6FX DA00 The device bus cable ad the termiator for the drive bus are icluded i the NCU scope of supply. From software release 6.4 or higher (6.5 for NCU 573.5), the NCU system software ca be used for 2, 6, 12 or 31 axes. These umbers of axes result i the followig maximum umber of physical axes (also i the PLC program): NCU 561.4: 2 physical axes NCU 571.4: 6 physical axes NCU 572.4/NCU 573.4/NCU 573.5: 31 physical axes 1) Oe licese is required for each NCU. The CD-ROM cotais several software versios. 5/28 Siemes NC

219 SINUMERIK 840D powerlie OA package NCK for NCUs Basic compoets CNC cotrols SINUMERIK 840D powerlie Compile cycles Overview Overview The NCK OA package (Ope Architecture package NCK) is a compoet of the SINUMERIK Ope Architecture that allows maufacturer-specific NCK fuctios (compile cycles) to be implemeted i the system. They are implemeted i the NCU s system software i C or C++. The NCK OA package requires a export approval. A OEM cotract is required to use the NCK OA package. The developmet system must be a SUN workstatio with Solaris operatig system. More iformatio For further iformatio about NCK OA package, cotact: Siemes AG Dept. A&D MC BMS Cotact: Mr. May Germay Phoe: +49 (0) Fax: +49 (0) helmut.may@siemes.com 5 The opeess of the SINUMERIK 840D powerlie NCK allows users to develop solutios for (almost) every techological problem ad applicatio! This is made possible with the itegratio of techological addo fuctios i the NCU system software i the form of compile cycles. The compile cycles ca either be programmed based o the NCK OA package ad the appropriate developmet eviromet, or through developmet ad testig cotracted to Siemes. To date, the followig, software-specific techological add-o fuctios have bee developed i the form of compile cycles ad are available as optios with SINUMERIK 840D powerlie: 7 1D/3D distace regulatio i positio cotrol cycle 7 Axial couplig i the machie coordiate system 7 Hadlig trasformatio package 7 Fast laser switchig sigal 7 Cotiue machiig at the cotour 7 PROFIBUS tool ad process moitorig Additioal compile cycles are beig developed or ca be developed at the customer s request. A typical example for the use of compile cycles are special trasformatios for specific machie kiematics. With these trasformatios, workpieces ca be programmed i Cartesia coordiates while the trasformatio calculates the required machie axis movemets. More iformatio For further iformatio about compile cycles, cotact: Siemes AG Dept. A&D MC BMS Cotact: Mr. May Germay Phoe: +49 (0) Fax: +49 (0) helmut.may@siemes.com Siemes NC /29

220 Basic compoets CNC cotrols SINUMERIK 840D powerlie SINUMERIK Safety Itegrated (optio) Overview Beefits 7 High level of safety: complete implemetatio of the safety fuctios i Category 3 7 High level of flexibility: supports the implemetatio of practically soud safety ad operatig cocepts 7 Very ecoomical: reduced hardware ad istallatio costs 7 Ehaced availability: absece of iterferece-susceptible electromechaical switchig elemets 5 SINUMERIK Safety Itegrated provides itegrated, prototypetested safety fuctios that support the implemetatio of highly effective huma ad machie protectio. All safety fuctios meet the requiremets of Safety Category 3 accordig to EU Stadard EN As a result, essetial requiremets of the EU Machie Guidelies 98/37/EG ca be implemeted simply ad ecoomically. Provided fuctios iclude, amog others: Fuctios for safety moitorig of speed ad stadstill Fuctios for establishig safe work space ad protectio zoe delimitatio, ad for the rage recogitio Direct coectio of all safety-related sigals ad their iteral logical likage The prototype test was coducted by the Berufsgeosseschaftliches Istitut für Arbeitssicherheit (BIA, Germa Istitute for Occupatioal Safety). The test certificate is available. Fuctio The safety fuctios are available i all modes ad ca commuicate with the process usig safety-orieted iput/output sigals. They ca be implemeted idividually for each axis ad spidle: Safe shutdow Provides trasitio of the drive from motio to rest whe a moitorig device or a sesor (e.g. a light barrier) is triggered. Safe operatio stop Moitors drives for stadstill. The drives remai fully fuctioal for positio cotrol. Safe stop Pulse suppressio of drives, therefore safe electroic iterruptio of the power supply. Safe reduced speed Moitorig of cofigurable speed limit values, e.g. durig setup without eablig butto. Safe software limit switch Variable travel limitatio Safe software cams Rage recogitio Safety-related iput/output sigals Iterface with process Safe programmable logic Direct coectio of all safety-related sigals ad iteral logical coectios. Safe brake maagemet (SBM) Two-chael brake cotrol ad cyclic brake test Safety-orieted commuicatio via stadard bus Coectio of distributed I/Os for process ad safety sigals to the PROFIsafe protocol via PROFIBUS. Itegrated acceptace test Partially automated acceptace test for all safety-related fuctios. Simple operatio of the test process, automatic cofiguratio of Trace fuctios ad automatic geeratio of a acceptace record. 5/30 Siemes NC

221 Basic compoets CNC cotrols SINUMERIK 840D powerlie SINUMERIK Safety Itegrated (optio) Itegratio Precoditios: Geeral - SINUMERIK 840D powerlie - SIMODRIVE 611 digital with High-Performace cotrol module or High-Stadard cotrol module with additioal DMS iput - The measurig circuit cables must comply with the SIMODRIVE 611 digital specificatios For the itegrated acceptace test - SiuCom NC software tool (ca ru o PC/PG) - SINUMERIK software versio from At least oe of the followig possibilities is required for the coectio of the safety-related sesors ad actuators: Sesor/actuator itegratio with NCK ad PLC I/Os - NCU termial block with DMP modules ad - SIMATIC S7 I/Os or sigle I/O module Sesor/actuator itegratio with PROFIsafe I/Os - SINUMERIK 840D powerlie with NCU 57x.4 or SINUMERIK software versio from Software optio "I/O iterface via PROFIBUS DP" - ET 200S PROFIsafe I/O - S7 F Cofiguratio Pack software module - Cable distributor (if o DMP modules are used) Sesor/actuator itegratio with NCU oboard I/Os ad PLC I/Os - SINUMERIK software versio from 6.3 -Cable distributor - SIMATIC S7 I/Os or sigle I/O module Software optios i accordace with "Selectio ad Orderig Data" Selectio ad Orderig Data Desigatio SINUMERIK Safety Itegrated for SINUMERIK 840D (up to software Versio 6) Basic SI fuctios for up to 4 axes/spidles Supplemetary SI fuctio from the fifth axis/spidle for each axis/spidle SI axis/spidle package for additioal 13 axes/spidles SINUMERIK Safety Itegrated for SINUMERIK 840D (from software Versio 7) SI Basic (icl. 1 axis/spidle, up to 4 SPL I/Os) SI Comfort (icl. 1 axis/spidle, up to 64 SPL I/Os) SI axis/spidle (extra for each additioal axis/spidle) SI axis/spidle package (additioal 15 axes/spidles) 6FC AC10-0AA0 6FC AC11-0AA0 6FC AC12-0AA0 6FC AG00-0AA0 6FC AG10-0AA0 6FC AG11-0AA0 6FC AG12-0AA0 5 Siemes NC /31

222 Overview Basic compoets Positioig modules Positioig module FM 353 Cotrol for 1 stepper motor Coverter system FM STEPDRIVE FM 354 Aalog cotrol for 1 servo motor SIMODRIVE 611 uiversal HR 5 FM Aalog ad stepper motor cotrol for 4 axes SIMODRIVE 611 uiversal HR SIMODRIVE POSMO CD/CA/SI FM STEPDRIVE SIMODRIVE 611 uiversal HR (see "Coverters") SIMODRIVE 611 5/32 Siemes NC

223 Basic compoets Positioig modules FM 353 positioig module Overview Techical specificatios FM 353 Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) 24 V DC 7 W IP20 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 0.5 kg (1.10 lb) 80 mm x 125 mm x 118 mm (3.15 i x 4.92 i x 4.65 i) The FM 353 sigle-axis positioig module for stepper motors has the same basic desig as the SIMATIC S7-300 series. Applicatio PLC positioig axis for the SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie for stepper motors, e.g. as ifeed, retoolig, setup or loader axis Positioig of stepper motors Idepedet operatio i the SIMATIC S Itegratio FM 353 X2 X1 Pre-assembled cable 6FX AC m (115 ft) FM STEPDRIVE Power cotrol for stepper motors Nm High-speed process iputs/ outputs G_NC01_EN_00050c Selectio ad Orderig Data Desigatio Positioig module FM 353 icl. cofigurig package o CD-ROM Laguages: Eglish, Frech, Germa, Italia, Spaish comprisig: Maual (electroic) for FM 353 Stadard fuctio blocks (STEP 7 iterface software) Scree form-based cofiguratio software for FM 353 Stadard iteractive scree forms for OP7/OP17 Mauals Paper versio Laguages: Germa Eglish Frech Italia Frot coector 20-pi, with screw cotacts EditFM Traversig program editor for FM 353/354/357-2, executes o PG/PC without STEP 7 istallatio 6ES AH01-0AE0 6ES AH01-8AG0 6ES AH01-8BG0 6ES AH01-8CG0 6ES AH01-8EG0 6ES AJ00-0AA0 6FC AA03-0AB0 5 Coectio overview of FM 353 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. Siemes NC /33

224 Basic compoets Positioig modules FM 354 positioig module Overview Itegratio FM 354 Pre-assembled cable X2 X3 6FX AB m (115 ft) 6FX CD m (115 ft) at 5 V DC 6FX CC m (164 ft) at 500 kbit/s 300 m (990 ft) at 125 kbit/s SIMODRIVE 611 uiversal HR Icremetal ecoder with RS 422 (TTL) 6FX Absolute ecoder with SSI 6FX FX CJ m (164 ft) 6FX CD m (82 ft) SIMODRIVE 611 uiversal HR with WSG iterface Exteral EXE The FM 354 sigle-axis positioig module for servo motors has the same basic desig as the SIMATIC S7-300 series. Applicatio Positio-cotrolled aalog auxiliary axes o SINUMERIK 810D powerlie ad 840D powerlie, e.g. as ifeed, retoolig, setup or loader axis Positioig of positio-cotrolled servo axes Idepedet operatio i the SIMATIC S Selectio ad Orderig Data Desigatio Positioig module FM 354 6ES AH01-0AE0 icl. cofigurig package o CD-ROM Laguages: Eglish, Frech, Germa, Italia, Spaish comprisig: Maual (electroic) for FM 354 Stadard fuctio blocks (STEP 7 iterface software) Scree form-based cofiguratio software for FM 354 Stadard iteractive scree forms for OP7/OP17 Mauals Paper versio Laguages: Germa 6ES AH01-8AG0 Eglish 6ES AH01-8BG0 Frech 6ES AH01-8CG0 Italia 6ES AH01-8EG0 Frot coector 6ES AJ00-0AA0 20-pi, with screw cotacts EditFM 6FC AA03-0AB0 Traversig program editor for FM 353/354/357-2, executes o PG/PC without STEP 7 istallatio X1 Coectio overview of FM 354 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Techical specificatios FM 354 Iput voltage Power cosumptio, max. Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) 24 V DC 8 W IP20 Icremetal liear measuremet system - also distace-ecoded High-speed process iputs/ outputs Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C ( F) 0.55 kg (1.21 lb) 80 mm x 125 mm x 118 mm (3.15 i x 4.92 i x 4.65 i) G_NC01_EN_00051c 5/34 Siemes NC

225 Basic compoets Positioig modules FM positioig module Overview The FM is a positioig ad path cotrol which eables itelliget cotrol of the movemet of up to 4 axes. The FM cotrols stepper drives ad positio-cotrolled servo drive axes. The compoet takes the form of a module for SIMATIC S7-300 ad ca be operated i cojuctio with a SIMATIC CPU 314 C or higher, whereby up to 3 modules 1) ca be combied with a CPU. SIMATIC HMI-OPs, e.g. OP17, OP27 or Widows CE devices such as TP 170B or higher (with ProTool V6) ca be used for cotrol ad moitorig. Applicatio Processig of metal, wood, plastic ad stoe Textiles ad packagig idustries Wrappig machies Hadlig systems The FM has a extesive rage of differet applicatios from idepedet, idividual positioig axes to iterpolatig multi-axis path cotrol. Desig The FM cosists of the basic module ad the system firmware, which should be ordered separately. This is available i 3 versios, FM 357-2L, FM 357-2LX ad FM 357-2H. The cofiguratio package cotais a user-friedly setup tool which eables the user to set the system up from withi STEP 7. Fuctio FM with FM 357-2L system firmware 4 measuremet circuits for the coectio of positio-cotrolled servo axes or stepper drives or exteral master axes Iterface for SIMODRIVE 611 uiversal HR or SIMOVERT MASTERDRIVES MC via PROFIBUS DP with motio cotrol (ot for FM 357-2H i cojuctio with SINUMERIK HT 6) Axis relatioship: liear/rotary iterpolatio, idepedet idividual axes Axis sychroizatio by meas of travel associatio or curve tables (electroic cam disks) or with exteral master Travel with programmable acceleratio ad slowdow Trasformable coordiate systems Operatig modes: jog, icremetal, referece poit, MDI (maual data iput), automatic, automatic sigle block Displacemet sigals (cam cotroller) Special emergecy stop routies with rapid restart Program-cotrolled movemet fuctio o the basis of the movemet program, M fuctio Programs ca be parameterized by meas of user variables Programmig i accordace with DIN with higher level laguage elemets (loops, coditios) Data backup to memory card (optioal) Multi-chael fuctioality (ay combiatio with up to 4 chaels ca be defied, 1 chael for FM 357-2H) FM with FM 357-2LX system firmware As FM 357-2L, plus the followig: Splie iterpolatio (A, B, C splies) or defiitio of movemet by meas of iterpolatio poits High-performace "Gatry" portal fuctio Flexible sychroized actios (exteded iterrupt routies) Probe evaluatio without time delay Programmable overlap of oscillatig movemets Track speed-depedet variable cotrol Programmable travel agaist a fixed limit 3D protectio zoes FM with FM 357-2H system firmware As FM 357-2LX, plus the followig: Coordiate trasformatio for bucklig arm, scara ad portal systems, comparable "hadlig trasformatio package" with up to 4 axes i oe chael Teach-i fuctios with SINUMERIK HT 6 5 1) Oe module with FM 357-2H. Siemes NC /35

226 Basic compoets Positioig modules FM positioig module Itegratio Techical specificatios FM X2 Pre-assembled cable 6FX AD m (115 ft) SIMODRIVE 611 uiversal HR 4 setpoits FM NC program memory Programmable traversig velocity Power cosumptio from backplae bus 770 KB Above 1000 m/mi (3281 ft/mi) 100 ma 6FX AE m (164 ft) FM STEPDRIVE Power cotrol for 4 stepper motors Nm Cycle sigal (T, *T) acc. to RS 422 Directio sigal (D, *D) acc. to RS 422 Release sigal (F, *F) acc. to RS 422 Ecoder frequecy for T, *T max. 750 khz X1 Probe Iput voltage Power cosumptio, max. 24 V DC 24 W 5 X3... X6 6FX CD m (115 ft) at DC 5 V 6FX CD FX CJ m (164 ft) Icremetal ecoder (TTL) with RS 422 (5 V) 6FX Icremetal ecoder (TTL) with RS 422 (24 V) 6FX SIMODRIVE 611 uiversal HR with WSG iterface Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) IP20 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F) C ( F) C (32 F F) 1.2 kg (2.65 lb) 200 mm x 125 mm x 118 mm (7.87 i x 4.92 i x 4.65 i) X8 1) Oly for FM 357-2H. 6FX CC FX CD m (82 ft) Coectio overview of FM m (164 ft) at 500 kbit/s 300 m (990 ft) at 125 kbit/s For MPI/PROFIBUS DP cables, see "MOTION-CONNECT" Absolute ecoder with SSI 6FX Exteral EXE Icremetal liear measuremet system - also distace-ecoded Hadheld termial HT 6 1) 6FX AA m (132 ft) Distributor 1) 6FX2006-1BH01 SIMODRIVE 611 uiversal HR SIMODRIVE POSMO CD/CA/SI Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. G_NC01_EN_00052d Selectio ad Orderig Data Desigatio Positioig ad path cotrol module FM basic uit System firmware FM 357-2L Sigle licese System firmware FM 357-2LX with additioal fuctios Sigle licese System firmware FM 357-2H with additioal fuctios Sigle licese icl. cofigurig package o CD-ROM Laguages: Eglish, Frech, Germa, Italia, Spaish comprisig: Equipmet maual (electroic), cofiguratio software (parameterizatio scree forms, stadard fuctio blocks HMI scree forms for OP17/OP27/TP 170B/MP 270B) Mauals Paper versio Laguages: Germa Eglish Frech Italia Frot screw coector for coectio, probe ad NC-Ready sigal EditFM Traversig program editor for FM 353/354/357-2, executes o PG/PC without STEP 7 istallatio 6ES AH01-0AE0 6ES AH03-3AE0 6ES BH03-3AE0 6ES CH03-3AE0 6ES AH00-8AG0 6ES AH00-8BG0 6ES AH00-8CG0 6ES AH00-8EG0 6ES AJ00-0AA0 6FC AA03-0AB0 5/36 Siemes NC

227 SINUMERIK I/O Basic compoets I/O modules SINUMERIK I/O Sigle I/O module EFP Overview Overview 5 Modules from the SIMATIC ad SINUMERIK product spectrum are used as machie I/O i SINUMERIK 810D powerlie, SINUMERIK 840Di ad SINUMERIK 840D powerlie: SINUMERIK 810D powerlie: - Modules of the SIMATIC S7-300 series - SINUMERIK sigle I/O module EFP SINUMERIK 840Di: - SIMATIC ET 200 distributed I/Os - PP 72/48 I/O module - ADI 4 (aalog drive iterface for 4 axes) SINUMERIK 840D powerlie: - Modules of the SIMATIC S7-300 series - distributed I/Os via PROFIBUS DP - SINUMERIK sigle I/O module EFP - SINUMERIK DMP compact modules The sigle I/O module (EFP) has 64 iputs ad 32 short-circuitproof outputs. The total curret for the outputs is 12 A, i.e. 32 outputs with 0.5 A each ad a simultaeity factor of Up to 3 sigle I/O modules ca be attached to the SINUMERIK 810D powerlie or SINUMERIK 840D powerlie, although combiatios with SIMATIC S7-300 strigs are possible. Termial strip coverter The sigal coectio betwee the iput/output groups of the cotrol ad the machies is made securely ad simply usig a termial strip coverter. If you are usig termial strip coectors with LED display, the LED is lit whe the sigal mode is "active/high". This simplifies simulatio, setup ad service at the iterface betwee the cotrol ad the machie. The termial strip coverter is mouted easily by sappig it oto DIN rails. Selectio ad Orderig Data Desigatio Sigle I/O module EFP 64 I/32 O, isolated Coectig cable shielded Legth: 150 mm (5.91 i) for sigle-tier cofiguratio for multiple EFP modules Termial strip coverter 34-pole, 0.5 A output Without LED status display Red LED status display Gree LED status display 6FC AA00-0AA0 6FC AA80-0AA0 6FC AA 6FC AB 6FC BB01 Siemes NC /37

228 Basic compoets I/O modules SINUMERIK I/O Sigle I/O module EFP Itegratio SINUMERIK I/O NCU termial block with DMP compact modules Overview Sigle I/O module EFP X3 i Pre-assembled cable 6ES AA0 SINUMERIK 810D powerlie/ 840D powerlie X3 out 6ES AA0 IM 361 or secod EFP 1) X405 32I 6FC XY Termial strip coverter 5 X404 32I X402 32O 6FC XY FC XY Termial strip coverter Termial strip coverter 1) The cable 6FC5411-0AA80-0AA0 (0.15 m/5.91 i) is available with a sigle-tier desig with EFP. G_NC01_EN_00154a Coectio overview of sigle I/O module Please ote the maximum permissible cable legths (e.g. 25 m (82 ft). Fuctio faults ca occur if loger legths are used. Techical specificatios Sigle I/O module EFP Rated voltage Iputs/outputs Degree of protectio to EN (IEC 60529) Humidity ratig i accordace with EN V DC isolated IP20 Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Weight, approx. 1.7 kg (3.75 lb) Dimesios (W x H x D) 50 mm x 360 mm x 153 mm (1.97 i x i x 6.02 i) Termial strip coverter Max. sigal voltage 24 V DC LED power cosumptio, approx. 2 ma Cable coectio via coectio Screw coectio cross-sectio Sigle wire up to 4 mm 2 /0.006 i 2 (AWG 12) Fiely straded up to 2.5 mm 2 /0.004 i 2 (AWG 12) Moutig positio Ay Permissible ambiet temperature C ( F) Dimesios (W x H) mm x 77 mm (4.43ix 3.03i) mm x 77 mm (5.76ix 3.03i) mm x 77 mm (4.87ix 3.03i) For rapid movemet sychroizatio ad/or for safety-orieted iput/output sigals o the NCK chael of the "SINUMERIK Safety Itegrated" 1), safety fuctio, digital ad aalog CNC iputs/outputs ca be coected to the drive bus via the NCU termial block (max. 2) whe usig the SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie. Itegratio Up to eight DMP compact modules ca be slotted oto a NCU termial block. I the maximum cofiguratio, the followig ca be coected for geeral fuctios: 32 digital iputs 32 digital outputs 8 aalog iputs (max. 4 aalog iputs/outputs per NCU termial block) 8 aalog outputs (max. 4 aalog iputs/outputs per NCU termial block) The umber of digital iputs ad outputs that ca be coected is icreased for applicatios of the "SINUMERIK Safety Itegrated" safety fuctio to up to 64 digital iputs/outputs for the "safe programmable logic" (SPL) fuctioality by additioal digital iput ad output sigals for each safety axis. 1) Not for SINUMERIK 810D powerlie. 5/38 Siemes NC

229 SINUMERIK I/O NCU termial block with DMP compact modules Basic compoets I/O modules SINUMERIK I/O ADI 4 (aalog drive iterface for 4 axes) Techical specificatios Overview NCU termial block with DMP compact modules Rated voltage Degree of protectio to EN (IEC 60529) Permissible ambiet temperature Storage ad trasport Operatio Dimesios (W x H x D) for NCU termial block with I/O modules 24 V DC IP C ( F) C ( F) 257 mm x 115 mm x 130 mm (10.12 i x 4.53 i x 5.12 i) Selectio ad Orderig Data Desigatio NCU termial block for 8 DMP compact module DMP Compact 16I digital with 16 digital iputs, 24 V DC isolated DMP Compact 16O digital with 16 outputs (2 x 8 each) 24 V DC/0.5 A isolated ad short-circuit resistat, with free-wheelig diode DMP compact 8O digital with 8 outputs 24 V DC/2 A isolated ad short-circuit resistat, with free-wheelig diode DMP compact 1I aalog with 1 aalog iput Iput voltage: Nomial rage: ±10 V or ±500 mv (coversio time: <60 ms) Overrage: ±20 V or ±1 mv (coversio time: <80 ms) Resolutio: 12 bit, + sig DMP compact 1I aalog high-speed with 1 aalog iput Iput voltage: Nomial rage ±10 V, coversio time: 75 µs, resolutio: 11-bit + sig (4.88 mv per bit) DMP Compact 1O aalog with 1 aalog output ±10 V; ±3 ma Resolutio 13-bit + sig, isolated Termiator for drive bus (with SINUMERIK 840D already icl. i NCU scope of supply) 6FC AA00-0AA0 6FC CA01-0AA0 6FC CA02-0AA2 6FC CA03-0AA2 6FC CA04-0AA0 6FC AA10-0AA0 6FC CA05-0AA0 6FX DA00 For SINUMERIK 810D powerlie, a separate termiator eeds to be ordered for the drive bus. ADI 4, (Aalog Drive Iterface for 4 Axes) ca be used to operate up to 4 drives with aalog setpoit iterface. Several ADI 4 modules ca be coected to the SINUMERIK 840Di, permittig aalog cotrol of all its axes. Mixed operatio of SIMODRIVE 611 uiversal HR ad SIMODRIVE POSMO SI/CD/CA digital drives with ADI 4 is possible, the axes ca iterpolate with oe aother. Two ADI 4 modules ca be coected to the SINUMERIK 802D, permittig aalog cotrol of all axes of the SINUMERIK 802D. Combied operatio with SIMODRIVE uiversal E HR digital drives is ot possible. Oly oe ADI 4 module ca be coected to the SINUMERIK 802D base lie i accordace with its umber of axes. Beefits 7 Coectio via PROFIBUS DP to motio cotrol fuctioality (isochroe mode) 7 4 iputs for icremetal ecoder (TTL sigals) or optioally 4 iputs 1) for absolute value ecoder (SSI) 7 4 aalog outputs ±10 V for the setpoit 7 4 relay cotacts for drive eable axes 1 to digital outputs 1) (4 geeral, 6 drive-specific) 7 10 digital drive-specific iputs 2) 7 Oboard status display o 4 diagostics LEDs A exteral power supply (+24 V DC) is required for the module ad the digital outputs. 5 1) Caot be used with SINUMERIK 802D/802D base lie. 2) Oly 9 ca be used with SINUMERIK 802D/802D base lie. Siemes NC /39

230 Basic compoets I/O modules SINUMERIK I/O ADI 4 (aalog drive iterface for 4 axes) 5 Itegratio Itegratio (cotiued) Coectig ecoders with SINUMERIK 840Di ADI 4 I the case of the SINUMERIK 840Di, the umber of pulses per Pre-assembled cable revolutio (P/R) ca be cofigured. Plug 2) Coectig ecoders with SINUMERIK 802D/802D base lie MSTB 2,5/3-ST-5.08 Phoeix X1 I the case of SINUMERIK 802D/802D base lie (i accordace Wire ( mm 2 ) with the umber of axes), the followig cofiguratios are available as stadard for each ADI 4: 4 x TTL sigal iputs with P/R For PROFIBUS cable, see - 3 x 2500, 1 x 1024 X2 "MOTION-CONNECT" - 1 x 9000, 1 x 18000, 1 x 1024, 1 x x 2048, 1 x x 9000, 1 x 18000, 1 x 1024, 1 x 2048 As a alterative, i the case of 6FX AD SINUMERIK 802D/802D base lie, liear scales (TTL sigals) X3 ca be coected usig the ADI 4 module. The followig cofiguratios are available for each ADI 4 as stadard: 4 x TTL sigal iputs with P/R - 3 x 2500, 1 x x 5000, 1 x FX CD x2500 1) -4x5000 Other cofiguratios ca be implemeted o request. X4/X5 6FX CD Techical specificatios ADI 4 Iput voltage Power cosumptio, max. Iputs/outputs Degree of protectio accordig to EN Codesatio Permissible ambiet temperature Storage Trasport Operatio Weight, approx. Dimesios (W x H x D) Selectio ad Orderig Data Desigatio ADI 4 Aalog Drive Iterface for 4 axes 24 V DC 30 W isolated IP20 ot permissible C ( F) C ( F) C ( F) 1.5 kg (3.31 lb) 48.5 mm x 325 mm x mm (1.91 i x 12.8 i x 6.08 i) 6FC BA01-0AA1 X6-1 Dig. outputs X6-2 Dig. iputs 1) Coectio overview ADI 4 6FX CC ) Plug 2) FK-MCP 1,5/15-ST-3.81 Phoeix Wire ( mm 2 ) 30 m (99 ft) 24 V DC exteral power supply PROFIBUS DP SINUMERIK 840Di/802D/ 802D base lie Aalog drives e. g. SIMODRIVE base lie 4 setpoits Icremetal ecoder (TTL) with RS 422 (5V) 6FX Icremetal ecoder (TTL) with RS 422 (24V) 6FX Absolute ecoder with SSI 6FX (oly for 840Di) 24 V DC exteral power supply Sesors 1- Actuators 1-1) The max. cable legths deped o the curret cosumptio, power supply ad frequecy of the ecoders (see Maual SINUMERIK ad SIMOTION ADI 4). 2) Icluded i scope of supply. Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used. G_NC01_EN_00094c 5/40 Siemes NC

231 Basic compoets I/O modules SINUMERIK I/O PP 72/48 I/O module Overview PP 72/48 I/O module Pre-assembled cable X1 24 V DC X2 For PROFIBUS cable, see "MOTION-CONNECT" 100 m (328 ft) SINUMERIK 840Di SINUMERIK 802D/ 802D base lie The I/O module PP 72/48 is coected to PROFIBUS DP ad provides 72 digital iputs ad 48 digital outputs. The 3 plug-i coectors for the iputs ad outputs are 50-pole termial posts for coectig ribbo cables. Applicatio areas are with SINUMERIK 802D/802D base lie/840di. Beefits 7 Coectio via PROFIBUS DP 7 3 post liks with 24 digital iputs ad 16 digital outputs each with 24 V DC, 0.25 A 7 With moutig plate for easy moutig 7 Itegral 24 V DC power supply with electrical isolatio betwee iputs ad outputs ad PROFIBUS Itegratio The PP 72/48 I/O module ca be used for the followig CNC cotrols: SINUMERIK 802D base lie SINUMERIK 802D SINUMERIK 840Di A power supply (+24 V DC) is required for the module ad the digital outputs. X111 X222 X333 2 x 50 pi 1) 1) Stadard product, ordered by the meter. Coectio overview of PP 72/48 Please ote the maximum permissible cable legths (e.g. 25 m (82 ft)). Fuctio faults ca occur if loger legths are used. Techical specificatios PP 72/48 Iput voltage 24 V DC +20%/-15% Power cosumptio 11 W Iputs/outputs Plug-i coector acc. to MIL-C /DIN Degree of protectio to EN IP00 (IEC 60529) Codesatio ot permissible Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Weight, approx. 1.2 kg (2.65 lb) Dimesios (W x H x D) 325 mm x 194 mm x 35 mm (12.8 i x 7.64 i x 1.38 i) Selectio ad Orderig Data Desigatio PP 72/48 I/O module for 72 digital iputs ad 48 digital outputs MPC machie cotrol pael Termial strip coverter 6FC CA01-0AA0 G_NC01_EN_ Accessories Termial strip coverter Cable set comprisig: 6 m (20 ft) ribbo cable 50-pole 8 isulatio displacemet coectors 50-pole PROFIBUS cable PROFIBUS coectors 6EP AA00 6EP BG00 6XV EH ES BA40-0XA0 Siemes NC /41

232 SIMATIC I/O Basic compoets I/O modules Overview Itegratio SINUMERIK 810D powerlie 840D powerlie Pre-assembled cable 6ES AA0 PROFIBUS DP Module rack 1... CP IM FM 35. 6ES AA0 5 As machie I/O, modules from the SIMATIC product spectrum are available for SINUMERIK 810D powerlie, SINUMERIK 840Di ad SINUMERIK 840D powerlie. SINUMERIK 810D powerlie: Modules of the SIMATIC S7-300 series SINUMERIK 840Di: SIMATIC ET 200 distributed I/Os SINUMERIK 840D powerlie: Modules of the SIMATIC S7-300 series ad distributed I/O over PROFIBUS DP You will fid the SIMATIC product spectrum i the iteractive CA 01 Catalog uder "SIMATIC Idustrial Automatio Systems". SINUMERIK 810D powerlie/840di/840d powerlie The SINUMERIK 810D powerlie/840di/840d powerlie also icorporate the PLC-CPU. This PLC-CPU is compatible with SIMATIC S7, ad its fuctioality is based o a: CPU DP with SINUMERIK 840Di with SINUMERIK 810DE powerlie/810d powerlie with CCU 3 CPU 314C-2 DP with SINUMERIK 840DE powerlie/840d powerlie with NCU 561.4/NCU 571.4/NCU 572.4/NCU CPU DP with SINUMERIK 840DE powerlie/840d powerlie with NCU Maximum cofiguratio with SIMATIC S7-300: 3 lies with IM 361 iterface ad up to 8 SM 3.. I/O modules or Sigle I/O module EFP, ad combiatios of IM 361 ad EFP are possible. X102 X111 PROFIBUS DP For MPI cable see MOTION- CONNECT Module rack 2 Module rack 3 IM 361 IM 361 6ES AA0 6ES AA0 6ES AA0 EFP SM 3.. 6FC AA80-0AA0 EFP EFP EFP SM 3.. 6ES AA0 SM 3.. SM 3.. EFP SM 3.. SM 3.. EFP Coectio overview of SINUMERIK 810D powerlie/840d powerlie ad I/Os Please ote the maximum permissible cable legths (e.g. 25 m/82 ft). Fuctio faults ca occur if loger legths are used SM m 0.15 m 0.15 m (5.91 i) (5.91 i) (5.91 i) Sigle-tier cofiguratio SM 3.. G_NC01_EN_00053b 5/42 Siemes NC

233 Basic compoets I/O modules SIMATIC I/O Selectio ad Orderig Data Desigatio Desigatio Backup battery 6ES AA00-0AA0 for CPU 313 to CPU DP 3.6V; 850mAh PS 307 load power supply icl. power coector; 120/230 V AC; 24 V DC 2 A 6ES BA00-0AA0 2 A, ext. temp. rage 6ES BA80-0AA0 5 A 6ES EA00-0AA0 5 A, ext. temp. rage 6ES EA80-0AA0 10 A (PS 307-1K) 6ES KA01-0AA0 Moutig adapter 6ES BA00-0AA0 for sappig the PS 307 oto 35 mm stadard rails (EN 50022) Memory Card FEPROM, for CPU 313 to CPU DP 16KB 6ES KD00-0AA0 16 KB, ext. temp. rage 6ES KD80-0AA0 32KB 6ES KE00-0AA0 32 KB, ext. temp. rage 6ES KE80-0AA0 64KB 6ES KF00-0AA0 64 KB, ext. temp. rage 6ES KF80-0AA0 128 KB 6ES KG00-0AA0 256 KB 6ES KH00-0AA0 512 KB 6ES KJ00-0AA0 1 MB 6ES KK00-0AA0 2 MB 6ES KL00-0AA0 4 MB 6ES KM00-0AA0 Memory Card RAM, for CPU DP 128 KB 6ES AG00-0AA0 256 KB 6ES AH00-0AA0 512 KB 6ES AJ00-0AA0 1 MB 6ES AK00-0AA0 2 MB 6ES AL00-0AA0 Frot coector (1 uit) 20-pi, with screw cotacts 6ES AJ00-0AA0 20-pi, with sprig-loaded cotacts 6ES BJ00-0AA0 40-pi, with screw cotacts 6ES AM00-0AA0 40-pi, with sprig-loaded cotacts 6ES BM01-0AA0 Shield coectio elemet 6ES AA00-0AA0 80 mm (3.15 i) wide, with two rows for 4 termials each Shield coectio termials (2 uits) for 2 cables 6ES AB00-0AA0 of diameter mm ( i) for 1 cable 6ES BA00-0AA0 of diameter mm ( i) for 1 cable 6ES CA00-0AA0 of diameter mm ( i) Moutig rail 160 mm (6.30 i) 482 mm (18.98 i) 530 mm (20.87 i) 830 mm (32.68 i) 2000 mm (78.74 i) Spare key for CPU 2 uits Moutig locatio umber labels 1set IM 360 iterface for expadig the S7-300 with up to 3 expasio racks that ca be plugged ito the cetral cotroller IM 361 iterface for expadig the S7-300 with up to 3 expasio racks that ca be plugged ito the expasio uit IM 365 iterface module for expadig the S7-300 with up to 1 expasio rack, comprisig 2 modules with a permaetly attached coectig cable 1 m (3.28 ft) Stadard temperature rage Exteded temperature rage Coectig cable betwee IM 360 ad IM 361 or IM 361 ad IM m (3.28 ft) 2.5 m (8.20 ft) 5 m (16.40 ft) 10 m (32.80 ft) IM iterface module slave iterface for coectig a ET 200M to PROFIBUS DP Stadard temperature rage Exteded temperature rage SM 321 digital iput modules icl. labelig strips, bus coupler, for coectig switches ad 2- wire proximity switches (BERO) 16 iputs, 24 V DC 16 iputs, 24 V DC, exteded temperature rage 16 iputs, 24 V DC, source iput 32 iputs, 24 V DC 32 iputs, 24 V DC, exteded temperature rage 16 iputs, 24 V DC, diagostics-capability 16 iputs, 24 V DC, diagostics-capability, exteded temperature rage 16 iputs, 120 V AC 32 iputs, 120 V AC 8 iputs, 120/230 V AC 8 iputs, 120/230 V AC exteded temperature rage 6ES AB60-0AA0 6ES AE80-0AA0 6ES AF30-0AA0 6ES AJ30-0AA0 6ES BC00-0AA0 6ES AA00-0AA0 6ES AA00-0AA0 6ES AA01-0AA0 6ES CA01-0AA0 6ES BA01-0AA0 6ES BA81-0AA0 6ES BB01-0AA0 6ES BC51-0AA0 6ES BF01-0AA0 6ES CB01-0AA0 6ES AA03-0XB0 6ES AA83-0XB0 6ES BH02-0AA0 6ES BH82-0AA0 6ES BH50-0AA0 6ES BL00-0AA0 6ES BL80-0AA0 6ES BH00-0AB0 6ES BH80-0AB0 6ES FH00-0AA0 6ES EL00-0AA0 6ES FF01-0AA0 6ES FF81-0AA0 5 Siemes NC /43

234 5 SIMATIC I/O Basic compoets I/O modules Selectio ad Orderig Data (cotiued) Desigatio SM 322 digital output modules icl. labelig strips, bus coupler, for coectig soleoid valves, cotactors, small motors, lamps ad motor starters 16 outputs, 24 V DC, 0.5 A 16 outputs, 24 V DC, 0.5 A, exteded temperature rage 32 outputs, 24 V DC, 0.5 A 8 outputs, 24 V DC, 0.5 A, diagostics capability 16 outputs, 120 V AC, 0.5 A 32 outputs, 120 V AC, 1 A 8 outputs, 24 V DC, 2 A, exteded temperature rage 8 outputs, 125 V DC, 1.5 A, exteded temperature rage 8 iputs, 120/230 V AC, 1 A 8 outputs, relay cotacts, 2 A 8 outputs, relay cotacts, 5 A 8 outputs, relay cotacts, 5 A, exteded temperature rage 16 outputs, relay cotacts, 8 A SM 323 digital iput/output modules icl. labelig strips, bus coupler, for coectig switches, 2-wire proximity switches (BERO), soleoid valves, cotactors, small motors, lamps ad motor starters 8 iputs/8 outputs 8 iputs/8 outputs, exteded temperature rage 16 iputs/16 outputs SM 331 aalog iput modules icl. labelig strips, bus coupler, measurig rage modules; for coectig voltage ad curret ecoders, thermocouples, resistors ad resistor thermometers 8 iputs, 13-bit resolutio 8 iputs 2 iputs 2 iputs, exteded temperature rage 8 iputs, ehaced resolutio 8 iputs for thermoresistors 8 iputs for thermocouples SM 332 aalog output modules icl. labelig strips, bus coupler; for coectig aalog actuators 4 outputs 4 outputs, 15-bit 2 outputs 2 outputs, exteded temperature rage 8 outputs 6ES BH01-0AA0 6ES BH81-0AA0 6ES BL00-0AA0 6ES BF00-0AB0 6ES FH00-0AA0 6ES EL00-0AA0 6ES BF01-0AA0 6ES CF80-0AA0 6ES FF01-0AA0 6ES HF01-0AA0 6ES HF10-0AA0 6ES HF80-0AA0 6ES HH01-0AA0 6ES BH01-0AA0 6ES BH81-0AA0 6ES BL00-0AA0 6ES KF00-0AB0 6ES KF02-0AB0 6ES KB02-0AB0 6ES KB82-0AB0 6ES NF00-0AB0 6ES PF00-0AB0 6ES PF10-0AB0 6ES HD01-0AB0 6ES ND00-0AB0 6ES HB01-0AB0 6ES HB81-0AB0 6ES HF00-0AB0 Desigatio SM 334 aalog iput/output modules icl. labelig strips, bus coupler; for coectig aalog sesors ad actuators 4 iputs, 2 outputs 6ES CE01-0AA0 4 iputs, 2 outputs; 6ES KE00-0AB0 resistace measuremet, Pt iputs, 2 outputs; 6ES KE80-0AB0 resistace measuremet, Pt 100; exteded temperature rage SM 335 aalog iput/output 6ES HG01-0AB0 modules icl. labelig strips, bus coupler; with special fuctios: Comparator for extremely fast compariso of a aalog value Extremely fast measuremet of aalog values (< 0.5 ms) With 4 high-speed iputs (max. 14-bit resolutio, max. 0.2 ms coversio time per chael), 4 high-speed outputs (max. 12-bit resolutio, max. 0.8 ms coversio time per chael), 1 pulse iput (couter iput/24 V, 500 Hz) ad ecoder supply (10 V, 25 ma) Iterferece suppressio filter 6ES HG00-6AA0 for up to four SM 335 Maual for SM 335 Germa Eglish S7-300 maual Desig, CPU data, module data, operatios list Germa Eglish Frech Spaish Italia Commuicatios module CP for coectig SIMATIC S7-300 ad ET 200M to AS-Iterface accordig to exteded AS-Iterface master profile M0e/M1e; without frot coector Commuicatios module CP for coectig SIMATIC S7-300 to PROFIBUS DP 6ES HG00-8AA1 6ES HG00-8BA1 6ES FA10-8AA0 6ES FA10-8BA0 6ES FA10-8CA0 6ES FA10-8DA0 6ES FA10-8EA0 6GK AH00-0XA0 6GK DA02-0XE0 For techical data, see the SIMATIC Catalog ST 70 or the CA 01. 5/44 Siemes NC

235 Basic compoets Supplemetary compoets Power supplies SITOP power Overview Beefits The 24 V power supply uits from the SITOP rage are optimized for idustrial use ad operate o the switched-mode priciple. Due to the precisely regulated output voltage, the devices are eve suitable for the coectio of sesitive sesors. Differet versios are available depedig o the output curret ad field of applicatio. To protect agaist loger power failures, the 15 A ad 40 A DC-UPS modules are available with exteral battery backup. More iformatio Additioal iformatio is available i the Iteret uder: 7 Precise output voltage 7 Low residual ripple 7 Wide iput voltage rage 7 High efficiecy 7 Simple istallatio 7 Itegrated electroic short-circuit protectio 7 Secure electric isolatio (SELV compliat with 60950) 7 Compliace with atioal ad iteratioal stadards, e.g. EMC compliat with EN /-2 ad EN /-2; 7 UL/cUL Approval 7 No release of silico Selectio ad Orderig Data 5 Desig Iput Output Rated voltage U e rated 24 V DC/2 A; 5 A; 10 A; 20 A sigle phase Rated voltage U a rated Rated curret I arated 2A 120 V/230 V AC ( V/ VAC) 24 V DC ±3% 2A 6EP BA00 5A 120 V/230 V AC ( V/ VAC) 24 V DC ±3% 5A 6EP BA00 10 A 120 V/230 V AC ( V/ VAC) 24 V DC ±3% 10 A 6EP BA00 20 A 120 V/230 V AC ( V/ VAC) 24 V DC ±3% 20 A 6EP BA00 24 V DC/5 A; 10 A sigle-phase, flat desig 5A 120 V/230 V AC ( V/ V AC) 24 V DC ±1% 5A 6EP AL12 10 A 120 V/230 V AC ( V/ V AC) 24 V DC ±1% 10 A 6EP AL12 24 V DC/20 A 2-phase for idustrial power systems i Caada ad U.S.A. 20 A V AC ( V AC) 24 V DC ±3% 20 A 6EP AA00 Siemes NC /45

236 Basic compoets Supplemetary compoets Power supplies SITOP power Overview Modular power supply uits with additioal modules The modular cocept is based o basic power supply uits i compact desig with outputs from 24 V/5 A to 24 V/40 A, with Stadard rail moutig 5 A ad 10 A uits with sigle-phase ad 2-phase coectio (L1 ad N, L1 ad L2) Adjustable output voltage up to 28.8 V 3 x LED status display Selectable short-circuit respose, costat curret or discoectio with savig Switchover for parallel operatio 20 A ad 40 A uits with sigle-phase or 3-phase coectio Power supply uits Radio iterferece level Class B Iput curret harmoics limitatio acc. to EN Two add-o modules offer supplemetary fuctios. The sigalig module ca be sapped oto the side of the basic uit; complete with isolated sigalig cotacts "Output voltage OK" ad "Ready"; with sigal iput for remote O/Off switchig of basic uit. The backup module bridges lie iterruptios i the ms rage. 100 ms at 40 A, 800 ms at 5 A, up to 3 s at miimal load curret; stadard rail moutig at ay locatio i the cotrol cabiet. Power supply uits ad add-o modules Ambiet temperature C ( F) Selectio ad Orderig Data 5 Desig Iput Output Rated voltage Ue rated Rated voltage Ua rated 120/ V AC ( V/ V) 24 V DC ±3% 5A 6EP BA00 10 A 120 V/230 V AC ( V/ V AC) 24 V DC ±3% 10 A 6EP BA00 20 A 120 V/230 V AC ( V/ V AC) 24 V DC ±3% 20 A 6EP BA00 20 A 3-phase AC V ( V) 24 V DC ±3% 20 A 6EP BA00 20 A 3-phase AC V ( V) wide rage iput 24 V DC ±3% 20 A 6EP BA00 40 A 120 V/230 V AC ( V/ V AC) 24 V DC ±3% 40 A 6EP BA00 40 A 3-phase AC V ( V) 24 V DC ±3% 40 A 6EP BA00 Rated curret Ia rated 24 V power supply 5A Add-o modules Sigalig module Backup module 5/46 Siemes NC EP BA10 24 V DC 24 V DC 40 A 6EP BA00

237 Basic compoets Supplemetary compoets Power supplies SITOP power Overview By combiig the DC UPS module with at least oe battery module ad a SITOP power supply, log power failures ca be bridged without ay iterruptio of supply. DC UPS modules Radio iterferece level Class B Ambiet temperature C ( F) Battery modules 2.5 Ah: C ( F) Ah: C ( F) Selectio ad Orderig Data Desig Iput Output Rated voltage U e rated 24 V DC UPS modules 15 A 24 V DC ( V DC) Rated voltage U a rated 24 V DC (mais operatio: V, battery operatio: V) Rated curret I arated 15 A 6EP EC A 24 V DC with RS 232 iterface 40 A 24 V DC ( V DC) 24 V DC (mais operatio: V, battery operatio: V) 24 V DC (mais operatio: V, battery operatio: V) 15 A 6EP EC11 40 A 6EP FC01 Desig Chargig voltage Output at +25 C (77 F) U charge Battery modules 15 A for DC UPS modules 2.5 Ah/ high-temperature rechargeable battery Rated voltage U a rated 27.7 V DC 24 V DC (ed of charge voltage: 27.7 V, exhaustive discharge rotectio: 18.5 V) 3.2 Ah 27.0 V DC 24 V DC (ed of charge voltage: 27.0 V, exhaustive discharge protectio: 18.5 V) Battery modules 15 A ad 40 A for DC UPS modules 7 Ah 27.0 V DC 24 V DC (ed of charge voltage: 27.0 V, exhaustive discharge protectio: 18.5 V) 12 Ah 27.0 V DC 24 V DC (ed of charge voltage: 27.0 V, exhaustive discharge protectio: 18.5 V) 6EP MD31 6EP MD11 6EP ME21 6EP MF01 Siemes NC /47

238 Basic compoets Orderig examples Orderig example 1: SINUMERIK 810DE powerlie Equipmet for a millig machie is required (X, Y ad Z axes, tool magazie axis ad mai spidle) with: 7 SINUMERIK 810DE powerlie with CCU 3 module 7 Operator pael 7 SIMODRIVE 611 digital 7 SIMODRIVE motors 7 Pre-assembled cables 5 Desigatio Quatity SINUMERIK 810DE powerlie OP 010S operator cotrol pael with TFT, hard keys 1 6FC AF04-0AA0 KB 310C full CNC keyboard 1 6FC AF21-0AA0 MCP 310 machie cotrol pael 1 6FC AF23-1AA0 PCU 20 with sigle chip PC processor 166 MHz/32 MB ad curret HMI software 1 6FC DF00-0AA1 MPI bus cable with 3 coectors, Legth: 5 m (16 ft 5 i), ot suitable for trailig 1 6FX EA04-1AF0 CCU 3 module with system software (export) 1 6FC AY03-0AA0 CCU box with 2 iteral power sectios 1 6FC AA01-0AA0 Cable distributor 1 6FX BA02 Electroic hadwheel with frot pael 120 mm x 120 mm (4.72 i x 4.72 i) 1 6FC DB00 Pre-assembled cable for coectig the hadwheel, legth: 5 m (16 ft 5 i) 1 6FX AA21-1AF0 Toolbox for SINUMERIK 810D powerlie/840d powerlie 1 6FC AX21-0AB0 sigle licese, specific software versio Axis expasio plug-i uit for SINUMERIK 810D powerlie 1 6FC FA10-0AA0 Axis expasio plug-i uit, left for SINUMERIK 810D powerlie 1 6FC FA12-0AA0 Sigle I/O module 1 6FC AA00-0AA0 SIMATIC S7-300 (see Catalog ST 70) Pre-assembled coectig cable 1 6ES BC51-0AA0 betwee SINUMERIK 810D powerlie ad EFP, legth: 2.5 m (8 ft 2 i) SIMODRIVE kw ifeed/regeerative feedback module, iteral heat dissipatio 1 6SN BA01-0BA1 HF lie filter package for ifeed/regeerative feedback module 16 kw 1 6SL FE21-6AA0 Power module 2-axis versio 2 x 9 A/18 A with iteral heat dissipatio for 1FK6 motor 6SN AB00-0BA1 Power module 1-axis desig, iteral heat dissipatio 6SN AA00-0CA1 24 A for 1PH7 motor Shield coectio plate 100 mm (3.94 i) (for 16 kw ifeed/regeerative feedback module) 1 6SN EA00-0BA0 50 mm (1.97 i) (for power modules) 2 6SN EA00-0AA0 SIMODRIVE motors 1FK6 motor, icremetal ecoder si/cos 1 V PP istalled, without holdig brake 1 1FK AF71-1AG0 Pre-assembled sigal cable, suitable for trailig, legth: 7 m (22 ft 3 i) 4 6FX CA31-1AH0 1FK6 motor, icremetal ecoder si/cos 1 V PP istalled, without holdig brake 2 1FK AF71-1AG0 Pre-assembled power cable without brake cable/with complete shield 3 6FX CA01-1AH0 Legth: 7m (22ft 3i) 1FK6 motor, icremetal ecoder si/cos 1 V PP istalled, with holdig brake 1 1FK AF71-1AH0 Pre-assembled power cable with brake cable/with complete shield 1 6FX DA01-1AH0 Legth: 7 m (22 ft 3 i) 1PH7 motor 1 1PH NG02-0CJ0 Type IM B5 Pre-assembled power cable, sold by the meter without brake cable/with complete shield 1 6FX BB41-1FA0 Pre-assembled sigal cable, suitable for trailig, legth: 9 m (29 ft 6 i) 1 6FX CA31-1AK0 5/48 Siemes NC

239 Basic compoets Orderig examples Orderig example 2: SINUMERIK 840Di Equipmet is required for a bedig machie with 9 axes: 7 SINUMERIK 840Di 7 SIMATIC DP ET200 7 SIMATIC NET 7 SIMODRIVE 611 uiversal HR 7 SIMODRIVE motors 7 Pre-assembled cables Desigatio Quatity SINUMERIK 840Di SINUMERIK 840Di, hardware 1 6FC AA20-0AA0 SINUMERIK 840Di system software (stadard) 1 6FC AX20-0AF0 SINUMERIK OP 010 operator cotrol pael 1 6FC AF00-0AA1 MCP 483 machie cotrol pael 1 6FC AF22-1AA1 Optioal CNC fuctioality Additioal positioig axes 4 6FC AA04-0AA0 Traversig to fixed stop 1 6FC AB02-0AA0 SIMATIC DP ET200 (see Catalog ST 70) IM151 iterface module for ET200S 1 6ES AA03-0AB0 PM-E 24 V DC power module 1 6ES CA00-0AA0 TM-P15S23-A0 termial module 1 6ES CD20-0AA0 5 electroic modules, 4 stadard DI, 24 V DC 1 6ES BD00-0AA0 5 electroic modules, 4 stadard DO, 24 V DC/2 A 1 6ES BD30-0AA0 5 termial modules, TM-E15C ES CB30-0AA0 SIMATIC NET Stadard bus cable, 2-core, for fast istallatio, sold by the meter 6XV EH10 Bus coupler, with axial cable outlet 1 6GK EA02 Coectig plug with agled outlet ad socket for programmig device 2 6ES BB41-0XA0 Coectig plug with agled outlet without socket for programmig device 6 6ES BA41-0XA0 SIMODRIVE kw ifeed module 1 6SN AA01-0AA1 Thermally coductive cover, for uregulated 10 kw ifeed module 1 6SN BA01-0AA0 Lie filter, for uregulated 10 kw ifeed module 1 6SN AA01-1AA0 Overvoltage limiter, for ifeed modules of 10 kw ad above 1 6SN AB00-0AA0 Moitorig module 1 6SN AC01-0AA1 Shield coectio plate, for exteral heat dissipatio, 50 mm (1.97 i) 1 6SN EB00-0AA0 Shield coectio plate, for exteral heat dissipatio, 100 mm (3.94 i) 1 6SN EB00-0BA0 Power module, sigle-axis desig, 9 A, iteral heat dissipatio 1 6SN AA00-0BA1 Power module, 2-axis desig, 3 A, iteral heat dissipatio 4 6SN AB00-0HA1 Shield coectio plate, for iteral heat dissipatio 5 6SN EA00-0AA0 SIMODRIVE 611 uiversal HR 2-axis desig, resolver 5 6SN NK01-0AA0 Optioal slide-i uit Motio Cotrol with PROFIBUS DP 5 6SN NB01-0AA0 for cyclic ad acyclic data exchage SIMODRIVE motors 1FK7 motor, without holdig brake, 6000 rpm 6 1FK AK71-1SG0 1FK7 motor, without holdig brake, 3000 rpm 2 1FK AF71-1SG0 1FK7 motor, without holdig brake, 3000 rpm 1 1FK AF71-1SG0 Pre-assembled sigal cable, suitable for trailig, legth: 5 m (16 ft 5 i) 9 6FX EQ10-1AF0 Pre-assembled power cable, suitable for trailig, legth: 5 m (16 ft 5 i) 9 6FX CA01-1AF0 5 Siemes NC /49

240 Basic compoets Orderig examples Orderig example 3: SINUMERIK 840DE powerlie The equipmet for a compact machie tool for millig is required with: 7 SINUMERIK 840DE powerlie 7 User-friedly operatio 7 SIMODRIVE 611 digital 7 SIMODRIVE motors 7 Pre-assembled cables 5 Desigatio Quatity SINUMERIK 840DE powerlie OP 012 operator pael frot with 12.1" TFT, with membrae keys ad mouse 1 6FC AF02-0AA0 PCU 50 with 566 MHz/256 MB with Widows XP PRO EMBSYS 1 6FC DF21-2AA0 HMI Advaced o CD-ROM for PCU FC BX10-4AG0 Sigle licese, specific software versio 6.4 Disk drive 3.5" USB, icludig 1.0 m (3 ft 3 i) coectig cable 1 6FC AA05-1AA1 MPC 483 machie pael frot 1 6FC AF22-1AA1 MPI bus cable with 3 coectors, legth: 1/10 m (3 ft 3 i/32 ft 10 i) 1 6FX EA80-1BA0 ca be trailed, termiatio resistors ca be discoected NCU CPU Celero, PLC 314C-2 DP 1 6FC BB34-0AE1 NCU box to accommodate the NCU FC AA00-0AA2 NCU system software 12 axes o PC card, export 840DE 1 6FC BY30-4AH0 Sigle licese, specific software versio 6.4 Toolbox for SINUMERIK 810D powerlie/840d powerlie 1 6FC AX21-4AG0 Sigle licese, specific software versio 6.4 Cable distributor 1 6FX BA02 Electroic hadwheel with frot pael 120 mm x 120 mm (4.72 i x 4.72 i) 1 6FC DB00 Pre-assembled cable for coectig the hadwheel, 1 6FX AA21-1AF0 legth: 5 m (16 ft 5 i) CNC fuctioality for SINUMERIK 840DE powerlie Additioal secod machiig chael 1 6FC AA07-0AA0 Splie iterpolatio 1 6FC AA14-0AA0 Expasio of the PLC user memory by 6 x 64 KB 4 6FC AA03-0AA0 (to 352 KB) SIMATIC S7-300 (see Catalog ST 70) IM 361 iterface module 2 6ES CA01-0AA0 Pre-assembled cable betwee IM modules, legth: 1 m (3 ft 3 i) 2 6ES BB01-0AA0 SM 321 digital iput module/16 iputs 24 V DC 8 6ES BH02-0AA0 SM 322 digital output module/16 outputs 24 V DC/0.5 A 5 6ES BH01-0AA0 SM 322 digital output module/8 outputs 24 V DC/2 A 2 6ES BF01-0AA0 DIN rail Legth: 530 mm (20.87 i) 2 6ES AF30-0AA0 Frot coector (1 uit) 20-pi, with screw cotacts 15 6ES AJ00-0AA0 5/50 Siemes NC

241 Basic compoets Orderig examples Orderig example 3: SINUMERIK 840DE powerlie (cotiued) Desigatio Quatity SIMODRIVE kw ifeed/regeerative feedback module, iteral heat dissipatio 1 6SN BA01-0BA1 HF lie filter package for ifeed/regeerative feedback module 16 kw 1 6SL FE21-6AA0 Power module 2-axes versio 2 x 5 A/10 A with iteral heat dissipatio 2 6SN AB00-0AA1 Power module sigle-axis versio for 1FT6 (18 A/36 A) ad 1PH (24 A/32 A) 2 6SN AA00-0CA1 with iteral heat dissipatio High-performace closed-loop cotrol i 2-axis desig Cotrol uit with digital setpoit iterface for 1FT6 motors for icremetal motor ecoder si/cos 1 V PP or absolute motor ecoder with EDat Direct measurig system icremetal ecoder si/cos 1 V PP or absolute ecoder with EDat 2 6SN DK23-0AA1 High-performace closed-loop cotrol i 1-axis desig Cotrol uit with digital setpoit iterface for 1PH motors for icremetal motor ecoder si/cos 1 V PP or absolute motor ecoder with EDat Direct measurig system icremetal ecoder si/cos 1 V PP or absolute ecoder with EDat 1 6SN DJ23-0AA1 Shield coectio plate 100 mm (3.94 i) (for 16 kw ifeed/regeerative feedback module) 1 6SN EA00-0BA0 50 mm (1.97 i) (for power modules) 4 6SN EA00-0AA0 Drive bus cable for 4 x 50 mm (4 x 1.97 i) modules 4 6SN CA00-0AA0 SIMODRIVE motors 1FT6 motor, icremetal ecoder si/cos 1 V PP istalled, without holdig brake 4 1FT AF71-3AG1 Pre-assembled power cable for 1FT6 motor without brake cable/with complete scree Legth: 10 m (32 ft 10 i) 4 6FX CA01-1BA0 1FT6 motor, icremetal ecoder si/cos 1 V PP istalled, without holdig brake 1 1FT AC71-1AG1 Pre-assembled power cable for 1FT6 motor without brake cable/with complete scree Legth: 10 m (32 ft 10 i) 1 6FX CA21-1BA0 Pre-assembled sigal cable for ecoder i 1FT6 motor Legth: 10 m (32 ft 10 i) 1PH7 motor Type IM B5 Power cable Sold by the meter without brake cable/with complete shield Legth: 50 m (164 ft) (shortest legth supplied) Pre-assembled sigal cable for ecoder o 1PH7 motor Legth: 10 m (32 ft 10 i) 5 6FX CA31-1BA0 1 1PH NG02-0CJ0 1 6FX BB41-1FA0 1 6FX CA31-1BA0 5 Siemes NC /51

242 Basic compoets Notes 5 5/52 Siemes NC

243 Sychroous motors 6 6/2 Itroductio 6/5 1FT6 motors 6/6 Core type, atural coolig 6/8 Stadard type, atural coolig 6/18 Stadard type, forced vetilatio 6/22 Stadard type, water coolig 6/25 1FK6 motors 6/26 Core type, atural coolig 6/29 1FK7 motors 6/30 Compact core type, atural coolig 6/32 High Dyamic core type, atural coolig 6/34 1FL3 stepper motors Natural coolig 6/36 Gearig 6/36 Plaetary gearig for 1FT6 motors 6/39 Plaetary gearig for 1FT6/1FK7 motors 6/42 Cycloid gearig for 1FT6/1FK6/1FK7 motors 6/44 1FN liear motors 6/46 1FN1 stadard type, water coolig 6/48 1FN3 stadard type, water coolig 6/52 Hall-effect sesor box 6/52 Coector box 6/53 Measurig systems 6/53 Liquid coolig 6/54 1FW6 torque motors Stadard type, water coolig 6/58 1FE1 built-i motors Stadard type, water coolig 6/68 VPM Voltage Protectio Module 6/70 2SP1 ECO motor spidles Stadard type, water coolig 6/74 Selectio guide 6/74 Type 6/74 Degree of protectio Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

244 Sychroous motors for SIMODRIVE 611 Itroductio Overview 1FT6 1FK6 1FK7 CT Compact 1FK7 HD High Dyamic Speed rpm rpm rpm Steps per revolutio Static torque M Nm ( lb-i) Nm ( lb-i) Nm ( lb-i) (1FK7 CT) Nm ( lb-i) (1FK7 HD) Rated torque M rated Feedrate force F rated Overload capability up to max. 4 x M 0 3xM 0 Ecoder system Icremetal ecoder si/cos 1 V PP Absolute ecoder with EDat iterface Resolver 6 Soud pressure level EN ISO 1680 Degree of protectio EN (IEC ) Coolig Isulatio of the stator widig EN (IEC ) db(a) IP64... IP68 Natural coolig Forced vetilatio Water coolig IP64, IP65, additioal drive ed flage IP67 Natural coolig Temperature class F for a widig overheatig of T = 100 K at a ambiet temperature of +40 C (104 F) For water coolig max. ilet temperature +30 C (86 F) Holdig brake Type of motor Built-o (optio) Permaetly excited sychroous motor, 3-phase Pait fiish Athracite Upaited Upaited, athracite (optio) Mouted gearig Plaetary gear uit Plaetary gear uit Plaetary gear uit i =4to10 (sigle-stage) i =16to50 (two-stage) i =5, i =10 (sigle-stage) Applicatio There are may fields of applicatio for the 1FT6/1FK6/1FK7/ 1FN1/1FN3 ad 1FL3 motors. I the case of machie tools, these motors are kow as feed motors ad are used as such. Core types ca be supplied for certai motor types. These core types have several advatages over the stadard types: shorter delivery time ad faster spare parts supply. For this reaso, core types should be used for cofiguratio wherever possible. For productio machies, such as pritig, packagig ad textile machies, the motors are desigated as sychroous servomotors. I this descriptio, the motors are geerally desigated as sychroous motors due to their priciple of operatio. The 1FE1 built-i motors are used as motorized spidles i machie tools for turig, millig or gridig. The 2SP1 ECO motorized spidles are a rage of motorized spidles that are used i machie tools for millig. 6/2 Siemes NC

245 Sychroous motors for SIMODRIVE 611 Itroductio Overview (cotiued) 1FL3 SIMOSTEP 1FN1 Liear motors 1FN3 Liear motors stepper motors Speed See characteristics m/mi ( ft/mi) m/mi 1) ( ft/mi) Steps per revolutio 500/1000/5 000/ Static torque M Nm ( lb-i) Rated torque M rated Feedrate force F rated N ( lbf) N ( lbf) Overload capability up to max. Noe 2.25 x F N 2.75 x F N Ecoder system Not required Liear scale (eclosed or ope) Icremetal ecoder si/cos 1 V PP Absolute ecoder with EDat iterface Soud pressure level EN ISO db(a) Degree of protectio EN (IEC ) IP56 IP41 (shaft exit) IP65 Coolig Natural coolig Water coolig Isulatio of the stator widig EN (IEC ) Temperature class F for a widig temperature of T =100K for a ambiet temperature of +40 C (104 F) Temperature class H for a widig temperature of +130 C/140 C (266 F/284 F) +120 C (248 F) 6 Ilet temperature of coolat, max. +35 C (95 F) Holdig brake Built-o (optio) Type of motor Stepper motor, 3-phase Permaetly excited sychroous liear motor, 3-phase Pait fiish Black Upaited Mouted gearig Plaetary gear uit 1) Observe maximum speed of measurig system. Siemes NC /3

246 Sychroous motors for SIMODRIVE 611 Itroductio Overview (cotiued) 1FW6 Torque motors 1FE1 Built-i motors 2SP1 ECO motor spidles Speed rpm Up to rpm Up to rpm Steps per revolutio Static torque M Nm ( lb-i) Rated torque M rated Nm ( lb-i) Nm ( lb-i) Feedrate force F rated Overload capability up to max. 2 x M 0 Ecoder system Ecoders Hollow-shaft measurig system Hollow-shaft measurig system Icremetal ecoder si/cos 1 V PP SIMAGH2 Icremetal ecoder si/cos 1 V PP Absolute ecoder with EDat iterface L&BGEL pulses/revolutio (built-i) Soud pressure level EN ISO 1680 Depedig o spidle desig 70 db(a) 1) Degree of protectio EN IP21 IP00 or as specified by IP64 (i workig area) (IEC ) spidle maufacturer IP53 (behid the spidle flage) Coolig Water coolig 6 Isulatio of the stator widig EN (IEC ) Temperature class F for a widig temperature of T =100K for a ambiet temperature of +40 C (104 F) Temperature class F for a coolat temperature of +25 C (77 F) Ilet temperature of coolat, max. +35 C (95 F) Holdig brake Usig spidle costructio Type of motor Pait fiish Permaetly excited sychroous torque motor, 3-phase Upaited Asychroous AC mai spidle motor i sychroous system with permaet magets Asychroous AC mai spidle motor i asychroous/sychroous system Mouted gearig Plaetary gear uit 1) Soud pressure level of stock removal ad tool chagig are ot take ito accout. 6/4 Siemes NC

247 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors Overview 1FT6 motors are permaetly excited sychroous motors with compact dimesios. 1FT6 motors with built-i ecoders are suitable for use with the SIMODRIVE 611 digital/uiversal HR coverter system. The fully digital cotrol system of the SIMODRIVE 611 coverter ad the ecoder techology of the 1FT6 motors fulfill the highest demads i terms of dyamic performace, speed settig rage, ad rotatioal ad positioig accuracy. The motors are primarily desiged for operatio without exteral coolig, ad the heat is dissipated through the motor surface. The heat geerated i the stator widig ad stator core ca be directly dissipated via the good thermal couplig to the motor eclosure. The cocept of brushless, permaetly excited sychroous motors shows its special merits here. Beefits 7 Optimum surface quality of the workpiece thaks to high smooth ruig accuracy (siusoidal curret ijectio) 7 Short o-productive times thaks to high dyamic performace 7 Power ad sigal coectios for use i severely cotamiated areas 7 Easy istallatio thaks to reduced cablig overhead 7 High resistace to lateral force Applicatio High-performace machie tools Machies with high requiremets i terms of dyamic performace ad precisio Techical specificatios 1FT6 motors Type of motor Maget material Isulatio of the stator widig 1) EN (IEC ) Type EN (IEC ) Degree of protectio EN (IEC ) Coolig Temperature moitorig Pait fiish 2d ratig plate Shaft ed o the drive ed DIN (IEC ) Rotatioal accuracy, cocetricity, ad liear movemet DIN (IEC ) Vibratio severity EN (IEC ) Max. soud pressure level EN ISO 1680 Built-i ecoder systems Coectio Optios Permaetly excited sychroous motor Rare-earth maget material Temperature class F for a widig temperature of T = 100 K at a ambiet temperature of +40 C (104 F). For water coolig max. ilet temperature +30 C (86 F) IM B5 (IM V1, IM V3) IM B14 (IM V18, IM V19) IP64 stadard type, IP65 core type Natural coolig, forced vetilatio, water coolig KTY 84 temperature sesor i stator widig Athracite Eclosed separately Plai shaft Tolerace N (ormal) Grade N (ormal) 1FT602: 55 db(a) 1FT603/1FT604: 55 db(a) 1FT606: 65 db(a) 1FT608/1FT610/ 1FT613: 70 db(a) Icremetal ecoder si/cos 1V PP, 2048 pulses/revolutio Absolute ecoder, multitur, 2048 pulses/revolutio with 1FT603 to 1FT613, 512 pulses/revolutio with 1FT602 ad traversig rage 4096 revolutios with EDat iterface Resolver multipole 2) (umber of pole pairs correspods to umber of pole pairs of the motor) Resolver 2-pole Coectors for sigals ad power Shaft ed o the drive ed with featherkey ad keyway (half-key balacig) Built-i holdig brake Degree of protectio IP67, IP68 M5 sealig air coectio preset (except with forced vetilatio) Plaetary gear uits, built-o (requiremet: plai shafted ad vibratio severity grade N) 6 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC lik 600 V) Utilizatio of the 1FT6 motors up to T =100K. 3-phase AC 480 V +6%, -10% (i.e. U DC lik =680V) Utilizatio of the 1FT6 motors up to T =100K. 2) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /5

248 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - core type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K rpm mm kw (ich) Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Core type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (3.94) (238.97) 50 (442.54) 23 (203.57) 38 (336.33) FT AC7 1 1FT AC (60.64) 39.5 (87.10) (1.89) (44.25) 4.3 (38.06) 2.9 1FT AF (18.30) 63 (2.48) (53.10) 9.5 (84.04) 4.7 (41.60) 7 (61.96) FT AF7 1 1FT AF (20.95) 12.5 (27.56) 80 (3.15) (115.06) 20 (177.02) 27 (238.97) 10.3 (91.16) 14.7 (130.11) 18.5 (163.74) FT AF7 1 1FT AF7 1 1FT AF (33.08) 20.5 (45.20) 25.5 (56.23) (2.48) (53.10) 9.5 (84.08) 3.6 (31.86) 4.8 (42.48) FT AH7 1 1FT AH (20.95) 12.5 (27.56) 80 (3.15) (177.02) 27 (238.97) 10.5 (92.93) 12 (106.21) FT AH7 1 1FT AH (45.20) 25.5 (56.23) (1.42) (17.70) 1.4 (12.39) 2.1 1FT AK (9.70) 80 (3.15) (177.02) 6.5 (57.53) 9.2 1FT AK (45.20) Coector outlet directio: Trasverse - right (ot for 1FT604/1FT606) Trasverse - left (ot for 1FT604/1FT606) Axially NDE Axially DE Ecoder systems: Plai shaft/radial eccetricity tolerace N: Icremetal ecoder si/cos 1 V pp 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Without holdig brake With holdig brake A E G H 6/6 Siemes NC

249 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - core type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 2) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AC7... 1FT AC For orderig data, see "Coverters" x 1.5 (0.002) 4 x 4 (0.006) 6FX A A FT AF x 1.5 (0.002) -5 7 A FT AF7... 1FT AF x 1.5 (0.002) 4 x 1.5 (0.002) A A FT AF7... 1FT AF7... 1FT AF x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 2.5 (0.004) A A A FT AH7... 1FT AH x 1.5 (0.002) 4 x 1.5 (0.002) A A FT AH7... 1FT AH ,5 1,5 4 x 4 (0.006) 4 x 4 (0.006) A A FT AK x 1.5 (0.002) -5 7 A FT AK x 4 (0.006) -5 7 A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. Siemes NC /7

250 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Rated speed Shaft Rated height output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (3.94) (238.97) 50 (442.54) 70 (619.56) 24.5 (316.84) 41 (362.88) 61 (539.90) FT AB7 7-1FT AB7 7-1FT AB (60.64) 39.5 (87.10) 55.5 (122.38) 132 (5.20) (663.81) 95 (840.83) 115 ( ) 62 (548.75) 75 (663.81) 88 (778.87) FT AB7 1 1FT AB7 1 1FT AB (187.43) 100 (220.50) 117 (257.99) Type: IM B5 IM B14 2) (ot for 1FT613) 1 2 Coector outlet directio: Trasverse - right Trasverse - left Axially NDE (ot for 1FT613) Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 4) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R R N N R R Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N N N R R R R Degree of protectio: IP64 IP65 IP67 IP68 IP64 IP65 IP67 IP68 To select the degree of protectio ad type, see "Selectio guide" /8 Siemes NC

251 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 3) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AB7... 1FT AB7... 1FT AB For orderig data, see "Coverters" x 1.5 (0.002) 4 x 2.5 (0.004) 4 x 4 (0.006) 6FX A A A FT AB7... 1FT AB7... 1FT AB x 4 (0.006) 4 x 4 (0.006) 4 x 10 (0.016) A A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 6 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 3) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 4) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /9

252 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Rated speed Shaft Rated height output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (2.48) (35.40) 6 (53.10) 9.5 (84.08) 3.7 (32.75) 5.2 (46.02) 8 (70.81) FT AC7 7-1FT AC7 7-1FT AC (17.64) 9.5 (20.95) 12.5 (27.56) 80 (3.15) (70.81) 13 (115.06) 20 (177.02) 27 (238.97) 7.5 (66.38) 11.4 (100.90) 16.9 (149.58) 22.5 (199.14) FT AC7 17-1FT AC7 7-1FT AC7 7-1FT AC (27.56) 15 (33.08) 20.5 (45.20) 25.5 (56.23) 100 (3.94) (238.97) 50 (442.54) 70 (619.56) 23 (203.57) 38 (336.33) 55 (486.79) FT AC7 7-1FT AC7 7-1FT AC (60.63) 39.5 (87.10) 55.5 (122.38) 6 Type: 132 (5.20) (663.81) 95 (840.83) 115 ( ) 55 (486.79) 65 (575.30) 74 (654.96) IM B5 IM B14 2) (ot for 1FT613) FT AC7 1-1FT AC7 1-1FT AC (187.43) 100 (220.50) 117 (257.99) Coector outlet directio: Trasverse - right (ot for 1FT606) Trasverse - left (ot for 1FT606) Axially NDE (ot for 1FT613) Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 5) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R R N N R R Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N N N R R R R Degree of protectio: IP64 IP65 IP67 IP68 IP64 IP65 IP67 IP68 To select the degree of protectio ad type, see "Selectio guide" /10 Siemes NC

253 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 4) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AC7... 1FT AC7... 1FT AC For orderig data, see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) 6FX A A A FT AC7... 1FT AC7... 1FT AC7... 1FT AC x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) A A A A FT AC7... 1FT AC7... 1FT AC7... 1FT AC7... 1FT AC7... 1FT AC ) 28 3) Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) x 1.5 (0.002) 4 x 4 (0.006) 4 x 10 (0.016) 4 x 10 (0.016) 4 x 10 (0.016) 4 x 16 (0.025) A A A A A A Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 3) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 4) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 5) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /11

254 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at M 0 at T=100 K T=100 K rpm mm (ich) kw Static torque Rated torque 1) Nm (lb-i) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (18.90) (23.01) 5 (44.25) 2.15 (19.03) 4.3 (38.06) FT AF7 1 1FT AF (14.55) 8.3 (18.30) 63 (2.48) (35.40) 6 (53.10) 9.5 (84.08) 3.5 (30.98) 4.7 (41.60) 7 (61.96) FT AF7 17-1FT AF7 7-1FT AF (17.64) 9.5 (20.95) 12.5 (27.56) 80 (3.15) (70.81) 13 (115.06) 20 (177.02) 27 (238.97) 6.9 (61.07) 10.3 (91.16) 14.7 (130.11) 18.5 (163.74) FT AF7 7-1FT AF7 7-1FT AF7 7-1FT AF (27.56) 15 (33.08) 20.5 (45.20) 25.5 (56.22) 100 (3.94) (238.97) 50 (442.54) 70 (619.56) 19.5 (172.59) 31 (274.37) 37 (327.48) FT AF7 17-1FT AF7 7-1FT AF (60.63) 39.5 (87.10) 55.5 (122.38) 132 (5.20) (663.81) 36 (318.63) 23 1FT AF (187.42) Type: Coector outlet directio: IM B5 IM B14 2) (ot for 1FT604, 1FT613) Trasverse - right (ot for1ft604, 1FT606) Trasverse - left (ot for1ft604, 1FT606) Axially NDE (ot for 1FT613) Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 4) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R R N N R R Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N N N R R R R Degree of protectio: IP64 IP65 IP67 IP68 IP64 IP65 IP67 IP68 To select the degree of protectio ad type, see "Selectio guide" /12 Siemes NC

255 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 3) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AF7... 1FT AF For orderig data, see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) 6FX A A FT AF7... 1FT AF7... 1FT AF x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) A A A FT AF7... 1FT AF7... 1FT AF7... 1FT AF x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 4 (0.006) 4 x 2.5 (0.004) A A A A FT AF7... 1FT AF7... 1FT AF x 2.5 (0.004) 4 x 10 (0.016) 4 x 16 (0.025) A A A FT AF x 16 (0.025) -5 7 A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 3) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 4) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /13

256 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K rpm mm (ich) kw Static torque Rated torque 1) M 0 at T=100 K Nm (lb-i) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (2.48) (35.40) 6 (53.10) 9.5 (84.08) 2.9 (25.67) 3.6 (31.86) 4.8 (42.48) FT AH7 17-1FT AH7 7-1FT AH (17.64) 9.5 (20.95) 12.5 (27.56) 80 (3.15) (70.81) 13 (115.06) 20 (177.02) 27 (238.97) 5.8 (51.33) 8.5 (75.23) 10.5 (92.93) 12 (106.21) FT AH7 7-1FT AH7 7-1FT AH7 7-1FT AH (27.56) 15 (33.08) 20.5 (45.20) 25.5 (56.23) 100 (3.94) (238.97) 12 (106.21) 12 1FT AH (60.64) 6 Type: Coector outlet directio: Ecoder systems: IM B5 1 IM B14 2) 2 Trasverse - right (ot for 1FT606) Trasverse - left (ot for 1FT606) Axially NDE Axially DE Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 5) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R R N N R R Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N N N R R R R Degree of protectio: IP64 IP65 IP67 IP68 IP64 IP65 IP67 IP68 To select the degree of protectio ad type, see "Selectio guide" /14 Siemes NC

257 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 4) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AH7... 1FT AH7... 1FT AH For orderig data, see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) 6FX A A A FT AH7... 1FT AH7... 1FT AH7 1FT AH ) x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 4 (0.006) 4 x 4 (0.006) A A A A FT AH x 4 (0.006) -5 7 A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios" C D 6 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 3) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 4) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 5) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /15

258 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Rated speed Shaft Rated height output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Natural coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (1.10) (3.54) 0.8 (7.08) 0.3 (2.66) 0.5 (4.43) FT AK7 1 1FT AK (2.65) 2.1 (4.63) (1.42) (8.85) 2 (17.70) 0.75 (6.64) 1.4 (12.39) FT AK7 1 1FT AK (6.84) 4.4 (9.70) (1.89) (23.01) 5 (44.25) 1.7 (15.05) 3 (26.55) FT AK7 1 1FT AK (14.55) 8.3 (18.30) (2.48) (35.40) 6 (53.10) 9.5 (84.08) 2.1 (18.59) 2.1 (18.59) 2.1 (18.59) FT AK7117-1FT AK7 7-1FT AK (17.64) 9.5 (20.95) 12.5 (27.56) (3.15) (70.81) 13 (115.06) 20 (177.02) 4.6 (40.71) 5.5 (48.68) 6.5 (57.53) FT AK7 17-1FT AK7 7-1FT AK (27.56) 15 (33.08) 20.5 (45.20) 6 Type: Coector outlet directio: IM B5 IM B14 2) (ot for 1FT602, 1FT603, 1FT604) Trasverse - right (ot for 1FT603, 1FT604, 1FT606) Trasverse - left (ot for 1FT603, 1FT604, 1FT606) Axially NDE Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) 3) Absolute ecoder EDat 512 pulses/revolutio 1) 4) Resolver multi-pole 6) Resolver 2-pole A E H S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R R N N R R Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N 3) N N R R 3) R R 3) Degree of protectio: IP64 IP65 3) IP67 IP68 3) IP64 IP65 3) IP67 IP68 3) To select the degree of protectio ad type, see "Selectio guide" /16 Siemes NC

259 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 5) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT AK7... 1FT AK For orderig data, see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) 6FX A A FT AK7... 1FT AK x 1.5 (0.002) 4 x 1.5 (0.002) A A FT AK7... 1FT AK x 1.5 (0.002) 4 x 1.5 (0.002) A A FT AK7... 1FT AK7... 1FT AK x 1.5 (0.002) 4 x 1.5 (0.002) 4 x 1.5 (0.002) A A A FT AK7... 1FT AK7... 1FT AK x 1.5 (0.002) 4 x 2.5 (0.004) 4 x 4 (0.006) A A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 3) Not possible for 1FT602. 4) Oly possible for 1FT602. 5) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 6) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /17

260 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with forced vetilatio Selectio ad orderig data Rated speed Shaft Rated height output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Forced vetilatio 2) Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (3.94) (575.30) 90 (796.57) 59 (522.20) 83 (734.62) FT SB7 7-1FT SB (100.33) 61.5 (135.61) 132 (5.20) (973.59) 140 ( ) 175 ( ) 102 (902.78) 130 ( ) 160 ( ) FT SB7 1 1FT SB7 1 1FT SB (200.66) 106 (233.73) 123 (271.22) (3.94) (575.30) 90 (796.57) 56 (495.64) 80 (708.06) FT SC7 7-1FT SC (100.33) 61.5 (135.61) 132 (5.20) (973.59) 140 ( ) 175 ( ) 98 (867.38) 125 ( ) 155 ( ) FT SC7 1 1FT SC7 1 1FT SC (200.66) 106 (233.73) 123 (271.22) Type: IM B5 1 IM B14 3) 2 6 Coector outlet directio: Trasverse - right Trasverse - left Axially NDE (ot for 1FT613) Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 7) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Vibratio severity grade: N N R R Radial eccetricity tolerace: N N R R N N R R Degree of protectio: 4) IP64 IP65 IP64 IP65 To select the degree of protectio ad type, see "Selectio guide". Holdig brake: without with without with without with without with A B D E G H K L /18 Siemes NC

261 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with forced vetilatio Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 5) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT SB7... 1FT SB For orderig data, 28 6) see "Coverters" x 4 (0.006) 4 x 10 (0.016) 6FX A A FT SB7... 1FT SB7... 1FT SB7... 1FT SC7... 1FT SC ) x 16 (0.025) 4 x 16 (0.025) 4 x 16 (0.025) 4 x 10 (0.016) 4 x 16 (0.025) A A A A A FT SC7... 1FT SC7... 1FT SC ) x 16 (0.025) 4 x 16 (0.025) 4 x 25 (0.039) D A A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores C D 6 For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". Note o forced vetilatio: Shaft heights 80 ad 100 (3.15 ad 3.94) Shaft height 132 (5.20) Directio of air flow From NDE to DE From NDE to DE Cables ad coectios Coector size 1 Termial box Type of cable to be coected 6FX CA FX BB Pi ad termial assigmets Pi 1: L1, Pi 2: N U1/L1; V2/L2; W3/L3 Supply voltage 1-phase AC 220/260 V, 50/60 Hz 3-phase AC 400/460 V, 50/60 Hz Max. fa curret 0.3 A 0.4 A Soud pressure level Shaft height 80 (3.15): 69 db(a) 74 db(a) Shaft height 100 (3.94): 71 db(a) Weight of the fa module, approx. 4.8 kg (10.58 lb) 5.6 kg (12.35 lb) 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) Not for use i eviromets cotaiig coductive dust. Forced vetilatio caot be used i the presece of flammable, corrosive, electrically coductive or explosive dust. 3) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 4) The degree of protectio refers to the motor; the mouted fa achieves the IP54 degree of protectio. 5) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 6) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 7) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /19

262 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with forced vetilatio Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Forced vetilatio 2) Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (3.15) (230.12) 35 (309.78) 22 (194.72) 31 (274.38) FT SF7 7-1FT SF (55.13) 30 (66.15) 100 (3.94) (575.30) 90 (796.57) 50 (442.54) 70 (619.56) FT SF7 17-1FT SF (100.33) 61.5 (135.61) 132 (5.20) (973.59) 90 (796.57) 62 1FT SF (200.66) ( ) 110 (973.59) 72 1FT SF (233.73) (3.15) (230.12) 35 (309.78) 20 (177.02) 27 (238.97) FT SH7 7-1FT SH (55.13) 30 (66.15) 100 (3.94) (575.30) 40 (354.03) 41 1FT SH (100.33) (3.15) (230.12) 35 (309.78) 17 (150.46) 22 (194.72) FT SK7 17-1FT SK (55.13) 30 (66.15) 6 Type: Coector outlet directio: IM B5 1 IM B14 3) 2 Trasverse - right Trasverse - left Axially NDE (ot for 1FT613) Axially DE Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) Resolver multi-pole 7) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Vibratio severity grade: N N R R Radial eccetricity tolerace: N N R R N N R R Degree of protectio: 4) IP64 IP65 IP64 IP65 To select the degree of protectio ad type, see "Selectio guide". Holdig brake: without with without with without with without with A B D E G H K L /20 Siemes NC

263 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with forced vetilatio Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 5) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FT SF7... 1FT SF ) 28 For orderig data, see "Coverters" x 2.5 (0.004) 4 x 4 (0.006) 6FX A A FT SF7... 1FT SF x 16 (0.025) 4 x 16 (0.025) A A FT SF7... 1FT SF x 25 (0.039) 4 x 35 (0.054) -5 D -5 D A A FT SH7... 1FT SH x 4 (0.006) 4 x 16 (0.025) A A FT SH ) 3 4 x 16 (0.025) -5 7 A FT SK7... 1FT SK x 10 (0.016) 4 x 16 (0.025) A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores C D For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". Note o forced vetilatio: Shaft heights 80 ad 100 (3.15 ad 3.94) Shaft height 132 (5.20) Directio of air flow From NDE to DE From NDE to DE Cables ad coectios Coector size 1 Termial box Type of cable to be coected 6FX CA FX BB Pi ad termial assigmets Pi 1: L1, Pi 2: N U1/L1; V2/L2; W3/L3 Supply voltage 1-phase AC 220/260 V, 50/60 Hz 3-phase AC 400/460 V, 50/60 Hz Max. fa curret 0.3 A 0.4 A Soud pressure level Shaft height 80 (3.15): 69 db(a) Shaft height 100 (3.94): 71 db(a) 74 db(a) Weight of the fa module, approx. 4.8 kg (10.58 lb) 5.6 kg (12.35 lb) 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) Not for use i atmospheres cotaiig coductive dust. Forced vetilatio caot be used i the presece of flammable, corrosive, electrically coductive or explosive dust. 3) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 4) The degree of protectio refers to the motor; the mouted fa achieves the IP54 degree of protectio. 5) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 6) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 7) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /21

264 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with water coolig Selectio ad orderig data Rated speed Shaft height Rated output Static torque rated h P rated at M 0 at T=100 K T=100 K rpm mm (ich) kw Nm (lb-i) Rated torque M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FT6 sychroous motors Water coolig Stadard type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (0.034) ( ) 116 ( ) 43 1FT WB (135.61) (3.94) (2.48) (3.15) (3.94) (2.48) (3.15) (2.48) (3.15) (752.32) 82 (725.77) 60 1FT WC (100.33) 119 ( ) 119 ( ) 57 1FT WC (135.61) 10.2 (90.28) 10 (88.51) 6.9 1FT WF (20.95) 16.2 (143.38) 16 (141.61) FT WF (27.56) 35 (309.78) 35 (309.78) 27 1FT WF (46.31) 47 (415.99) 46 (407.14) 37 1FT WF (57.33) 85 (752.32) 78 (690.36) 82 1FT WF (100.33) 119 ( ) 109 (964.74) 81 1FT WF (135.61) 10.2 (90.28) 10 (88.51) 9.6 1FT WH (20.95) 16.2 (143.38) 16 (141.61) FT WH (27.56) 35 (309.78) 35 (309.78) 39 1FT WH (46.31) 47 (415.99) 45 (398.29) 53 1FT WH (57.33) 10.2 (90.28) 9.8 (86.74) FT WK (20.95) 16.2 (143.38) 15.8 (139.85) 20 1FT WK (27.56) 35 (309.78) 34 (300.93) 51 1FT WK (46.31) 47 (415.99) 44 (389.44) 58 1FT WK (57.33) Type: Coector outlet directio: IM B5 1 IM B14 1) 2 Trasverse - right (ot for 1FT606) Trasverse - left (ot for 1FT606) Axially NDE (1FT606. with water coectio o top) Axially DE (1FT606. with water coectio below) Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio Resolver multi-pole 4) Resolver 2-pole A E S T Shaft ed: with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Plai shaft Plai shaft Radial eccetricity tolerace: N N R (ot for 1FT6108) R (ot for 1FT6108) N N R (ot for 1FT6108) R (ot for 1FT6108) Holdig brake: without with without with without with without with A B D E G H K L Vibratio severity grade: N N N N R R R R Degree of protectio: IP64 IP65 IP67 IP68 IP64 IP65 IP67 IP68 To select the degree of protectio ad type, see "Selectio guide" /22 Siemes NC

265 Sychroous motors Feed motors for SIMODRIVE 611 1FT6 motors - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 3) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 3 1FT WB For orderig data, 3 4 x 16 (0.025) 6FX A FT WC ) see "Coverters" 4 x 16 (0.025) -5 7 A FT WC ) 3 4 x 16 (0.025) -5 7 A FT WF7... 1FT WF x 1.5 (0.002) 4 x 1.5 (0.002) A A FT WF7... 1FT WF x 4 (0.006) 4 x 10 (0.016) A A FT WF7... 1FT WF x 35 (0.054) 4 x 35 (0.054) -5 D -5 D A A FT WH7... 1FT WH x 1.5 (0.002) 4 x 2.5 (0.004) A A FT WH7... 1FT WH x 10 (0.016) 4 x 16 (0.025) A A FT WK7... 1FT WK x 1.5 (0.002) 4 x 2.5 (0.004) A A FT WK7... 1FT WK x 16 (0.025) 4 x 16 (0.025) A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". Notes o water coolig: Ilet temperature of the coolig water: max. +30 C (86 F) Coolig water throughput: At least 5 l/mi Pressure ahead of motor: p max = 3 bar Coolig water coectio: G 3/8" Coolat: Water (up to max 25% corrosio protectio, recommedatio: Tyfocor) Loss of pressure betwee ilet ad outlet <0.1 bar C D 1) The same flage as for IM B5 type, but with metric threaded isert i the 4 fixig holes. 2) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 3) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 4) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /23

266 Sychroous motors Notes 6 6/24 Siemes NC

267 Sychroous motors Feed motors for SIMODRIVE 611 1FK6 motors - core type with atural coolig Overview Techical specificatios 1FK6 motors Type of motor Permaetly excited sychroous motor Maget material Rare-earth maget material Isulatio of the stator widig 1) EN (IEC ) Temperature class F for a widig overheatig of T = 100 K at a ambiet temperature of +40 C (104 F). Type EN (IEC ) IM B5 (IM V1, IM V3) Degree of protectio EN (IEC ) IP64 Coolig Natural coolig Temperature moitorig KTY 84 temperature sesor i stator widig Pait fiish Upaited 2d ratig plate Glued to ed shield 3rd ratig plate Supplied separately packed Shaft ed o the drive ed DIN (IEC ) Plai shaft 1FK6 motors are permaetly excited sychroous motors. The 1FK6 motors with built-i ecoders are suitable for use with the SIMODRIVE 611 digital/uiversal HR coverter system. The 1FK6 motors are desiged for operatio without exteral coolig, ad the heat is dissipated through the motor surface. The heat geerated i the stator widig ad stator core ca be directly dissipated via the good thermal couplig to the motor eclosure. The cocept of brushless, permaetly excited sychroous motors shows its special merits here. Beefits 7 Low space requiremets thaks to compact dimesios 7 Flexible machie desig thaks to rotatable coector orietatio 7 Easy istallatio thaks to reduced cablig overhead 7 Shaft ad flage compatibility with 1FT6 motors Applicatio Machie tools Gatries Robots ad maipulators Stadard productio machies ad special machies Auxiliary axes Rotatioal accuracy, cocetricity, ad liear movemet DIN (IEC ) Vibratio severity EN (IEC ) Max. soud pressure level EN ISO 1680 Ecoder system, itegrated Coectio Optios Tolerace N (ormal) Grade N (ormal) 1FK603: 55 db(a) 1FK604: 55 db(a) 1FK606: 65 db(a) 1FK608: 70 db(a) 1FK610: 70 db(a) Icremetal ecoder si/cos 1V PP, 2048 pulses/revolutio with 1FK604 to 1FK610 Absolute ecoder, multitur, 2048 pulses/revolutio with 1FK604 to 1FK610 ad traversig rage 4096 revolutios with EDat iterface Sigle absolute ecoder, multitur, 32 pulses/revolutio with 1FK604 to 1FK610 ad traversig rage 4096 revolutios with EDat iterface Resolver multipole 2) (umber of poles correspods to umber of pole pairs of the motor) Resolver 2-pole Coectors for sigals ad power ca be rotated (270 ) Shaft ed o the drive ed with featherkey ad featherkey way (half-key balacig) Built-i holdig brake Degree of protectio IP65, additioal drive ed flage IP67 Plaetary gear uit (requires: plai shaft) 6 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC lik =600V) Utilizatio of the 1FK6 motors up to T =100K 3-phase AC 480 V +6%, -10% (i.e. U DC lik =680V) Utilizatio of the 1FK610 motors up to T = 100 K. Utilizatio of the 1FK603, 1FK604, 1FK606 ad 1FK608 motors up to T =60K. 2) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /25

268 Sychroous motors Feed motors for SIMODRIVE 611 1FK6 motors - core type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K rpm mm (ich) kw Static torque M 0 at T=100 K Nm (lb-i) Rated torque M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FK6 sychroous motors Natural coolig Core type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (1.89) (28.32) 2.6 (23.01) 2.4 1FK AF (11.03) 63 (2.48) (53.10) 11 (97.36) 4 (35.40) 6 (53.10) FK AF7 1FK AF (19.85) 13.2 (29.11) 80 (3.15) (70.81) 16 (141.61) 6.8 (60.19) 10.5 (92.93) FK AF7 1FK AF (26.57) 17 (37.49) 100 (3.94) (159.31) 27 (238.97) 36 (318.63) 12 (106.21) 15.5 (137.19) 16.5 (146.04) FK AF7 1FK AF7 1FK AF (46.31) 26 (57.33) 30 (66.15) (1.42) (9.74) 0.8 (7.08) 1.5 1FK AK7 1-1 S (6.39) 1FK AK7 1-1 T (1.89) (14.16) 0.8 (7.08) FK AK (8.16) 6 Ecoder systems: Icremetal ecoder si/cos 1 V PP 2048 pulses/revolutio 2) Absolute ecoder EDat 2048 pulses/revolutio 1) 2) Absolute ecoder EDat 32 pulses/revolutio 1) 2) Resolver multi-pole 5) Resolver 2-pole A E G S T Shaft ed: with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Radial eccetricity tolerace: N N N N Holdig brake: without with without with A B G H Degree of protectio: IP64 IP65 ad additioal drive ed flage IP67 To select the degree of protectio ad type, see "Selectio guide" /26 Siemes NC

269 Sychroous motors Feed motors for SIMODRIVE 611 1FK6 motors - core type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 4) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FK AF For orderig data, 1 4 x 1.5 (0.002) 6FX A FK AF7... 1FK AF see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AF7... 1FK AF ) 9 3) x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AF7... 1FK AF7... 1FK AF x 1.5 (0.002) 4 x 2.5 (0.004) 4 x 4 (0.006) A A A FK AK x 1.5 (0.002) -5 7 A FK AK x 1.5 (0.002) -5 7 A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) Not for 1FK603. 3) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 4) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatig coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 5) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /27

270 Sychroous motors Notes 6 6/28 Siemes NC

271 Sychroous motors Feed motors for SIMODRIVE 611 1FK7 motors Overview Techical specificatios 1FK7 motors Type of motor Permaetly excited sychroous motor Maget material Rare-earth maget material Isulatio of the stator widig EN (IEC ) Temperature class F for a widig temperature of T = 100 K at a ambiet temperature of +40 C (104 F). Type EN (IEC ) IM B5 (IM V1, IM V3) Degree of protectio EN (IEC ) IP64 Coolig Natural coolig Temperature moitorig KTY 84 temperature sesor i stator widig Pait fiish Upaited 2d ratig plate Glued to ed shield 3rd ratig plate Supplied separately packed Shaft ed o the drive ed DIN (IEC ) Plai shaft The 1FK7 motors are extremely compact, permaetly excited sychroous motors. The available optios, gear uits ad ecoders, together with the expaded product rage, mea that the 1FK7 motors ca be optimally adapted to ay applicatio. They therefore also satisfy the permaetly icreasig demads of state-of-the-art machie geeratios. Together with the SIMODRIVE 611 coverter system, the 1FK7 motors comprise a powerful system with high fuctioality. The built-i ecoder systems for speed ad positio cotrol ca be selected depedig o the applicatio. Rotatioal accuracy, cocetricity, ad liear movemet DIN (IEC ) Vibratio severity EN (IEC ) Max. soud pressure level EN ISO 1680 Tolerace N (ormal) Grade N (ormal) 1FK702: 55 db(a) 1FK703: 55 db(a) 1FK704: 55 db(a) 1FK706: 65 db(a) 1FK708: 70 db(a) 1FK710: 70 db(a) 6 The motors are desiged for operatio without exteral coolig ad the heat is dissipated through the motor surface. The 1FK7 motors have a high overload capability. Beefits The 1FK7 Compact motors offer: 7 Space-savig istallatio thaks to extremely high power desity 7 For uiversal applicatios 7 Wide rage of motors The 1FK7 High Dyamic motors offer: 7 Extremely high dyamic respose thaks to low rotor momet of iertia Built-i ecoder systems Icremetal ecoder si/cos 1V PP, 2048 pulses/revolutio Absolute ecoder, multitur, 2048 pulses/revolutio for 1FK704 to 1FK pulses/revolutio for 1FK702 ad 1FK703 ad traversig rage 4096 revolutios with E- Dat iterface Sigle absolute ecoder, multitur, 32 pulses/revolutio ad traversig rage 4096 revolutios with EDat iterface Resolver multipole 1) (umber of pole pairs correspods to umber of pole pairs of the motor) Resolver 2-pole Applicatio Machie tools Robots ad maipulators Wood, glass, ceramics ad stoe workig Packagig, plastics ad textile machies Auxiliary axes Coectio Optios Coectors for sigals ad power ca be rotated (270 ) Shaft ed o the drive ed with featherkey ad featherkey way (half-key balacig) Built-i holdig brake Degree of protectio IP65, additioal drive ed flage IP67 Plaetary gear uit (requires: plai shaft ed (o keyway) Pait fiish athracite 1) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /29

272 Sychroous motors Feed motors for SIMODRIVE 611 1FK7 Compact motors - core type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K Static torque M 0 at T=100 K rpm mm (ich) kw Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FK7 Compact sychroous motors Natural coolig Core type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m 6 6 (53.10) 4.1 1FK AH7 8 (70.81) 5.6 1FK AH7 1.6 (14.16) 1.7 1FK AK (3.94) (424.88) 37 (327.48) 16 1FK AC (86.22) (1.89) (26.55) 2.6 (23.01) FK AF (10.80) 63 (2.48) (53.10) 11 (97.36) 4.7 (41.60) 7.3 (64.61) FK AF7 1 1FK AF (15.44) 11.5 (25.36) 80 (3.15) (70.81) 16 (141.61) 6.8 (60.19) 10.5 (92.93) FK AF7 1 1FK AF (22.05) 14 (30.87) 100 (3.94) (159.31) 27 (238.97) 12 (106.21) 15.5 (137.19) FK AF7 1 1FK AF (41.90) 21 (46.31) ) 36 (318.63) 20.5 (181.44) 4) ) 1FK AF (63.94) (424.84) 26 (230.12) 18 1FK AF (86.22) (2.48) (32.75) (15.44) ) 11 (97.36) 5 (44.25) 5) 6.1 5) 1FK AH (25.36) 80 (3.15) (50.45) (22.05) ) 16 (141.61) 8.3 (73.46) 6) 9 6) 1FK AH (30.87) (1.10) (7.52) 0.6 (5.31) 1.4 1FK AK (3.97) 36 (1.42) (9.74) 0.8 (7.08) 1.4 1FK AK (5.95) 48 (1.89) (9.74) (7.72) ) 3 (26.55) 2 (17.70) 7) 3.1 7) 1FK AK (10.80) Ecoder systems: Icremetal ecoder si/cos 1 V pp 2048 pulses/revolutio A Absolute ecoder EDat 2048 pulses/revolutio 1) 2) E Absolute ecoder EDat 512 S/R 1) 3) H Sigle absolute ecoder EDat 32 pulses/revolutio 1) 2) G Multi-pole resolver 10) S 2-pole resolver T Shaft ed: with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Radial eccetricity tolerace: N N N N Holdig brake: without with without with A B G H Degree of protectio: To select the degree of protectio ad type, see "Selectio guide". IP64 IP65 ad additioal IP67 drive ed flage IP64 athracite pait fiish IP65 ad additioal drive ed flage IP67, athracite pait fiish IP65 ad additioal drive ed flage IP67, athracite pait fiish ad metal ratig plate o motor /30 Siemes NC

273 Sychroous motors Feed motors for SIMODRIVE 611 1FK7 Compact motors - core type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K A kw A Size mm 2 (i 2 ) Power Motor cable supply cross-sectio 9) Pre-assembled cable co. 1FK AC For orderig data, x 2.5 (0.004) 6FX A FK AF see "Coverters" 1 4 x 1.5 (0.002) -5 7 A FK AF FK AF x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AF FK AF ) x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AF FK AF FK AF FK AF ) ) x 1.5 (0.002) 4 x 2.5 (0.004) 4 x 4 (0.006) 4 x 10 (0.016) A A A A FK AH FK AH x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AH FK AH x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AK x 1.5 (0.002) -5 7 A FK AK x 1.5 (0.002) -5 7 A FK AK FK AK x 1.5 (0.002) 4 x 1.5 (0.002) A A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) Not possible for 1FK702 ad 1FK703. 3) Oly possible for 1FK702 ad 1FK703. 4) Rated output/curret refers to = 2500 rpm. 5) Rated output/curret refers to = 4000 rpm. 6) Rated output/curret refers to = 3500 rpm. 7) Rated output/curret refers to = 5000 rpm. 8) With the specified power module, the motor caot be fully utilized to T = 100 K widig overheatig. If a larger power module is implemeted, it must be checked that the specified power cable ca be coected to the larger power module. 9) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatio coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 10) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /31

274 Sychroous motors Feed motors for SIMODRIVE 611 1FK7 High Dyamic motors - core type with atural coolig Selectio ad orderig data Rated speed Shaft height Rated output rated h P rated at T=100 K Static torque M 0 at T=100 K rpm mm (ich) kw Nm (lb-i) Rated torque 1) M rated at T=100 K Nm (lb-i) Rated curret I rated at T=100 K 1FK7 High Dyamic sychroous motors Natural coolig Core type Number of pole pairs Rotor momet of iertia (without brake) J Weight (without brake) A 10-4 kgm 2 kg (lb) m (1.89) (35.40) 3.5 (30.98) 4 1FK AF (16.98) 63 (2.48) (56.64) 12 (106.21) 5.4 (47.79) 8 (70.81) FK AF7 1 1FK AF (22.05) 15.5 (34.18) 80 (3.15) ) 14 (123.91) 22 (194.72) 8 (70.81) 12 (106.21) 2) ) 1FK AF7 1 1FK AF (37.93) 23.5 (51.82) (1.89) (27.44) 4 (35.40) 2.6 (23.01) 3 (26.55) FK AH7 1 1FK AH (14.73) 7.7 (16.98) 63 (2.48) (56.65) 12 (106.21) 4.3 (38.06) 5 (44.25) FK AH7 1 1FK AH (22.05) 15.5 (34.18) (1.42) (11.51) 0.9 (7.97) 1.5 1FK AK (6.84) 48 (1.89) (27.44) 2 (17.70) 4.4 1FK AK (13.89) 6 Ecoder systems: Icremetal ecoder si/cos 1 V pp 2048 pulses/revolutio Absolute ecoder EDat 2048 pulses/revolutio 1) 3) Absolute ecoder EDat 512 S/R 1) 4) Sigle absolute ecoder EDat 32 pulses/revolutio 1) 3) Multi-pole resolver 6) 2-pole resolver A E H G S T Shaft ed: with fitted key ad keyway with fitted key ad keyway Plai shaft Plai shaft Radial eccetricity tolerace: N N N N Holdig brake: without with without with A B G H Degree of protectio: To select the degree of protectio ad type, see "Selectio guide". IP64 IP65 ad additioal IP67 drive ed flage IP64 athracite pait fiish IP65 ad additioal drive ed flage IP67, athracite pait fiish IP65 ad additioal drive ed flage IP67, athracite pait fiish ad metal ratig plate o motor /32 Siemes NC

275 Sychroous motors Feed motors for SIMODRIVE 611 1FK7 High Dyamic motors - core type with atural coolig Selectio ad orderig data Motor type (cotiued) Stall curret Calculated power P calc = M 0 x rated /9550 SIMODRIVE 611 power module Required rated curret Power cable, completely screeed Motor coectio (with brake coectio) through power supply coector I 0 at M 0 P calc for M 0 at at T=100 K T=100 K I rated at M 0 at T=100 K Power Motor cable supply cross-sectio 5) co. A kw A Size mm 2 (i 2 ) Pre-assembled cable 1FK AF For orderig data, 1 4 x 1.5 (0.002) 6FX A FK AF FK AF see "Coverters" x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AF FK AF x 1.5 (0.002) 4 x 4 (0.006) A A FK AH FK AH x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AH FK AH x 1.5 (0.002) 4 x 1.5 (0.002) A A FK AK x 1.5 (0.002) -5 7 A FK AK x 1.5 (0.002) -5 7 A Desig of the power cable: MOTION-CONNECT 800 MOTION-CONNECT 700 (oly with brake cores) MOTION-CONNECT 500 MOTION-CONNECT 500 PLUS (oly up to cross-sectio of 6 mm 2 (0.009 i 2 )) Without brake cores With brake cores For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". C D 1) If the absolute ecoder is used, M rated is reduced by 10%. 2) Rated output/curret refers to = 2500 rpm. 3) Not possible for 1FK703. 4) Oly possible for 1FK703. 5) The curret carryig capacity of the power cables correspods to IEC for type of routig C uder cotiuous operatig coditios with a ambiet temperature of the air of +40 C (104 F), desiged for I 0 (100 K), PVC/PUR-isulated cable. 6) With SIMODRIVE 611 uiversal HR, the maximum operatig frequecy of 432 Hz must be complied with. Siemes NC /33

276 Sychroous motors SIMOSTEP stepper motors for FM STEPDRIVE 1FL3 stepper motors Overview Beefits 7 Low-oise, high-precisio operatio thaks to special mechaical desig ad the 3-phase microstep procedure 7 Simple ad favorably priced drive cocept for high-precisio positioig tasks i the performace rage up to 600 W 7 Easy hadlig, particularly durig commissioig 7 No measurig system or measurig system cable required 7 High acceleratio capability to lower speeds 7 Low-resoace operatio with optimum power output thaks to 3-phase microstep procedure. 7 Step couts of 500, 1000, 5000 ad 10,000 per motor revolutio by applyig the microstep procedure (adjustable via FM STEPDRIVE) Applicatio Actuators i geeral automatio systems Positioig drives i processig plats Positioig i the basic hadlig area 6 Stepper motors are fuctioally simple servomotors. I terms of performace ad ecoomy, these motors are the ideal supplemet to the positio cotrolled motors 1FT ad 1FK. The applicatios i automatio systems are varied, ad are ot restricted to machie tools. The SIMOSTEP stepper motor ca be operated via the FM STEPDRIVE power sectio. This coverts the steppig ad directio sigals of the upstream cotroller ito exact agular movemets by appropriate curret feedig to the motor widigs. Itegratio The SIMOSTEP stepper motor is coected via heavy gauge threaded joits to iteral termial boxes. The SIMOSTEP stepper motors ca be used with: SINUMERIK 802S base lie Positioig modules FM 353 ad FM together with SIMATIC S7-300 The FM STEPDRIVE power sectio ca be used as a lik betwee the cotroller ad the stepper motor. Techical specificatios SIMOSTEP 1FL3 Type of motor Motor voltage Isulatio EN (IEC ) 3-phase stepper motor 325 V Temperature class F for a widig overheatig of T = 100 K at a ambiet temperature of +40 C (104 F). Type DIN IM B5 (IM V1, IM V3) Degree of protectio IP56; IP41 at shaft outlet IEC Coolig Natural coolig Permissible ambiet temperature Storage ad trasport C ( F) Operatio C ( F) Max. pulse frequecy 5.3 khz (with 1FL3 04.) 4.3 khz (with 1FL306.) Number of steps/revolutio 500/1000/5000/10000 adjustable via FM STEPDRIVE Max. speed 6000 rpm Step agle i degrees 0.72 /0.36 /0.072 /0.036 Systematic agle tolerace (measured at 1000 ± 6' per step steps/revolutio) Shaft ed Permissible dyamic shaft load Axial, approx. Radial, approx. Rotatioal accuracy, cocetricity, ad liear movemet DIN (IEC ) Vibratio severity EN (IEC ) Soud pressure level max. EN ISO 1680 Shock load DIN 40046, T7 Pait fiish Type of coectio Plai shaft with 1FL304. Fitted key with 1FL N (13.49 lbf) (o half-shaft output, egaged from the motor flage) 100 N (22.48 lbf) (with 1FL3041, 1FL3042) 110 N (24.73 lbf) (with 1FL3043) 300 N (67.44 lbf) (with 1FL3061,1FL3062) Tolerace N (Normal) Grade N (Normal) 1FL3041: 65 db(a) 1FL3042: 72 db(a) 1FL3043: 75 db(a) 1FL3061: 69 dba) 1FL3062: 72 db(a) 1FL304.: 50 g (1.76 oz) 1FL306.: 50 g (1.76 oz) Black Termial box 6/34 Siemes NC

277 Sychroous motors SIMOSTEP stepper motors for FM STEPDRIVE 1FL3 stepper motors SIMOSTEP 1FL3 with holdig brake (optioal) The holdig brake ormally fixes the positio after the motor curret has bee switched off. I emergecies, such as after power failure or EMERGENCY STOP, it stops the drive ad thus helps to maitai safety. Fixig is maily required i case of torque load resultig from weight forces, e.g. Z axes i robotics (vertical axis). Techical specificatios Holdig brake Motor type Rated voltage Miimum holdig voltage for 1FL V 10 V 1FL306. released brake (at the earliest 130 ms after excitatio) Electrical pick-up power 24 W 32 W Switchig times Release brake 35 ms 65 ms Close brake 15ms 15ms Type of coectio Coector (matig coector i scope of supply) Selectio ad orderig data Maximum torque Holdig torque 1FL3 stepper motors SIMOSTEP Rated curret Supply cable Resistace (widig) Rotor momet of iertia For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". Weight, approx. Motor Brakes without / with without / with holdig brake holdig brake M max M H M H I R J J m m Nm (lb-i) Nm (lb-i) Nm (lb-i) A Ω kgcm 2 kgcm 2 kg (lb) kg (lb) 2 (17.70) 2.26 (20.00) 1FL AC31-0BK (4.52) 6 (53.10) 1FL AC31-0BJ (7.50) 4 (35.40) 4.52 (40.01) 1FL AC31-0BK (6.84) 6 (53.10) 1FL AC31-0BJ (9.81) 6 (53.10) 6.78 (60.01) 1FL AC31-0BG (9.27) 6 (53.10) 1FL AC31-0BH (12.24) 10 (88.51) 11.3 (100.01) 1FL AC31-0BG (17.64) 16 (141.61) 1FL AC31-0BH (22.50) 15 (132.76) (150.02) 1FL AC31-0BG (24.26) 16 (141.61) 1FL AC31-0BH (29.11) 6 Siemes NC /35

278 Sychroous motors Gearig for 1FT6 motors stadard type Plaetary gearig Series SP 6 Overview 1FT6 motors with attached plaetary gearig of Series SP 1FT6 motors ca be combied with plaetary gearig to form compact coaxial drive uits. The gear uits are flaged directly to the drive ed of the motors. Whe selectig the gear uits, esure that the permissible speed of the gear uit is ot exceeded by the maximum speed of the motor. I the case of high operatig frequecies, a allowace must be made for the jolt factor f 2 (see Plaig Guide). The frictioal losses of the gear uit must always be take ito accout i plaig. The gear uits are oly available i o-balaced desig. Beefits 7 High efficiecy > 94% two-stage, > 97% sigle-stage 7 Power trasmissio from the cetral su gear via plaetary gears 7 No shaft deflectios occur i the plaetary gear due to the symmetrical force distributio 7 Very low momet of iertia ad hece short acceleratio times of the motors 7 Output shaft bearigs dimesioed for high catilever ad axial loads with preloaded tapered-roller bearigs 7 The eclosed gear uits, which are filled with oil before leavig the factory, are attached to the shaft by meas of a itegral clampig hub. A plai motor shaft extesio is required for this purpose as well as vibratio severity level N accordig to EN A radial eccetricity tolerace of N accordig to DIN is sufficiet. 7 Operatio is possible i all moutig positios. 7 The gear uits are filled with a high quality sythetic gear oil i viscosity class ISO VG 220 before leavig the factory. The amout of oil they cotai is desiged for the moutig positio IM B5. I the case of sigle-stage gear uits i sizes SP 060 to SP 140, the oil volumes are the same for all moutig positios. I the case of sizes SP 180 to SP 240 ad all two-stage gear uits, differet amouts of oil are required for other moutig positios. I this case, please state the moutig positio whe orderig. 7 Output shaft of gear uit exactly coaxial with the motor 7 Oil seal o motor side icluded i the gear uit 7 Small dimesios 7 Low weight 7 Degree of protectio IP64 Itegratio The gear uits assiged to the idividual motors ad gear ratios i available for these motor/gear combiatios are listed i the selectio table. Whe makig your selectio, ote the maximum permissible iput speed of the gear uit, which should be equal to the maximum motor speed. The motor/gear combiatios listed i the selectio tables are maily iteded for use i positioig mode (S5). For applicatios ivolvig cotiuous operatio at high speed, please cotact the gear uit maufacturer. Follow the istructios cotaied i the Plaig Guide whe assigig gear uits to the motor. 6/36 Siemes NC

279 Sychroous motors Gearig for 1FT6 motors stadard type Plaetary gearig, sigle-stage Series SP Selectio ad orderig data Orderig data: 1FT6...-.A Z for motor (stadard type) with idetifier "-Z" ad short code for moutig of the plaetary gearig assiged to the motor V 7 7 G 0 H 1 Requiremets for moutig the plaetary gearig: 2 Plai motor shaft/radial eccetricity tolerace as well as vibratio severity grade N 6 Motor with atural coolig Plaetary gear uit sigle-stage Torque play 1) 4 arcmi Type Type Gear uit weight approx. Available gear ratio i = Maximum permissible iput speed Max. perm. output torque Max. perm. drive shaft loadig 2) Momet of iertia of gear uit G1 M G2 F r J G at i = 4 kg (lb) rpm Nm (lb-i) N (lbf) 10-4 kgm 2 1FT6 024 SP 060-MF1 1.5 (3.31) v v v v (354.03) FT6 031 v v v v (32 (283.23) for i = 10) (584.48) FT6 034 v v v 1FT6 034 SP 075-MF1 2.8 (6.17) v (885.08) FT FT6 044 v v v v v v v (80 (708.06) for i = 10) (854.24) FT6 044 SP 100-MF1 6.2 (13.67) v ( ) 1FT6 061 v v v v (200 ( ) for i = 10) 1FT6 062 v v v v 1FT6 064 v v v v 1FT6 081 SP 140-MF (24.37) v v v v ( ) 1FT6 082 v v v v (400 ( ) for i = 10) 1FT6 084 v v v v 1FT6 086 v v v 6000 ( ) 9000 ( ) 1FT6 086 SP 180-MF1 27 (59.54) v ( ) FT FT FT6 108 v v v v v v v v v v (880 ( ) for i = 10) ( ) FT FT6 108 SP 210-MF1 53 (116.87) v v ( ) (1520 ( ) for i = 10) ( ) FT FT FT FT FT FT6 136 SP 240-MF1 80 (176.40) v v v v v v v v v v v v ( ) ( ) Order codes Gear shaft with fitted key Gear shaft without fitted key V02 V03 V05 V09 V22 V23 V25 V29 1) For SP 060 ad SP 075: 6arcmi. 2) Guide values for the maximum permissible drive shaft loadig at the ceter of the shaft for a speed G2 = 300 rpm. Axial load F a =0.5xF r for SP 060 to SP 180. F a = F r for SP 210 ad SP 240. Siemes NC /37

280 Sychroous motors Gearig for 1FT6 motors stadard type Plaetary gearig, two-stage Series SP Selectio ad orderig data Orderig data: 1FT6...-.A Z for motor (stadard type) with idetifier "-Z" ad short code for moutig of the plaetary gearig assiged to the motor V 7 7 G 0 H 1 Requiremets for moutig the plaetary gearig: 2 Plai motor shaft/radial eccetricity tolerace as well as vibratio severity level N 6 Motor with atural coolig Plaetary gearig two-stage Torque play 1) 6 arcmi Type Type Gear uit weight approx. Available gear ratio i = Maximum permissible iput speed Max. perm. output torque Max. perm. drive shaft loadig 2) Momet of iertia of gear uit G1 M G2 F r J G at i = 16 kg (lb) rpm Nm (lb-i) N (lbf) 10-4 kgm 2 6 1FT6 024 SP 075-MF2 3.1 (6.84) v v v v v (885.08) FT6 031 v v v v v (854.24) FT6 034 v v 1FT6 034 SP 100-MF2 7.1 v v v ( ) FT6 041 (15.66) v v v v ( ) 1.8 1FT6 044 v v 1FT FT6 062 v v v v v 2.5 1FT FT6 044 SP 140-MF (31.97) v v 1FT FT FT6 064 v v 1FT6 062 SP 180-MF2 29 (63.95) 1FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT6 108 v v v v v v v v v v v v SP 210-MF2 48 (105.84) v v v v SP 240-MF2 70 (154.35) v v v v v v v v v v ( ) 9000 ( ) v 5.1 v v ( ) ( ) v 8.2 v ( ) ( ) v v 35.6 v v v v v ( ) ( ) v v 44.2 Order codes Gear shaft with fitted key Gear shaft without fitted key V12 V13 V15 V16 V17 V32 V33 V35 V36 V37 1) For SP 060 ad SP 075: 8arcmi. 2) Guide values for the maximum permissible drive shaft loadig at the ceter of the shaft for a speed G2 = 300 rpm. Axial load F a =0.5xF r for SP 075 to SP 180. F a = F r for SP 210 ad SP /38 Siemes NC

281 Sychroous motors Gearig for 1FK6/1FK7 motors stadard type Plaetary gearig Series LP Overview Plaetary gearig Series LP 1FK6/1FK7 motors ca easily be combied with plaetary gear uits to form compact coaxial drive uits. The gear uits are flaged directly to the drive ed of the motors. Whe selectig the gear uits, esure that the permissible speed of the gear uit is ot exceeded by the maximum speed of the motor. I the case of high operatig frequecies, a allowace must be made for the jolt factor f 2 (see Plaig Guide). The frictioal losses of the gear uit must always be take ito accout i plaig. The gear uits are oly available i o-balaced desig ad with fitted key. Beefits 7 High degree of efficiecy > 97% 7 Torque play: Sigle-stage 12 miutes of the arc 7 Power trasmissio from the cetral su gear via plaetary gears 7 No shaft deflectios i the plaetary gear set due to the symmetrical force distributio 7 The eclosed gear uits, filled with grease before leavig the factory, are attached to the shaft by meas of a itegral clampig hub. This requires a plai motor shaft extesio with rotatioal accuracy tolerace N accordig to DIN The motor flage is fitted by meas of adapter plates. 7 Oil seal o motor side icluded i the gear uit 7 Output shaft of gear uit exactly coaxial with the motor 7 The gear uits are suitable for all moutig positios. 7 The gearboxes are filled with grease at the factory. They are greased for the full service life ad sealed (service life 20,000 h) 7 Degree of protectio IP64 7 Small dimesios 7 Low weight Itegratio The gear uits assiged to the idividual motors ad gear ratios iavailable for these motor/gear combiatios are listed i the selectio table. Whe makig your selectio, ote the maximum permissible iput speed of the gear uit (equal to the maximum motor speed). The motor/gear combiatios listed i the selectio table are maily iteded for use as positioig drives (S5). At the rated speed ad rated torque, cotiuous duty (S1) is permissible. It is ot permissible that a gearig temperature of +90 C (194 F) is exceeded. 6 Siemes NC /39

282 Sychroous motors Gearig for 1FK6/1FK7 motors stadard type Plaetary gearig Series LP Selectio ad orderig data Orderig data: 1FK....-.A Z Order umber of the motor (stadard type) with codes "-Z" ad short code for moutig the plaetary gearig assiged to the motor V 7 7 G Requiremet: Plai motor shaft H 6 Motor with atural coolig Plaetary gear uit sigle-stage Torque play 12 arcmi Type Type Gearbox weight approx. 1FK7 022 LP 050-M (1.70) 1FK FK FK FK FK FK FK FK FK FK FK FK FK FK FK FK FK FK. 103 LP 070-M (4.19) v v LP 090-M (9.04) LP 120-M01 Available gear ratios i = Max. perm. iput speed 1) Max. perm. output torque 1) 5 10 G1 M G2 with i = 5 M G2 F r with i = 10 Max. perm. Output shaft radial force 2) Momet of iertia of gearig J G with i = 5/10 kg (lb) rpm Nm (lb-i) Nm (lb-i) N (lbf) 10-4 kgm 2 v (101.78) v v v v 9 (19.85) v v v v LP 155-M (38.59) v v v v v v v v v v v v v v v v v v v v (283.23) (708.06) ( ) ( ) 10.5 (92.93) 29 (256.67) 72 (637.26) 180 ( ) 320 ( ) 650 (146.12) (325.96) (539.52) ( ) (1686) Order code Gear shaft with fitted key V40 V42 Cotiuous duty S1 Cotiuous duty is permissible at the rated speed ad rated torque of the gear uit. It is ot permissible that a gearig temperature of +90 C (194 F) is exceeded. Plaetary gear uit sigle-stage Torque play 12 arcmi Rated iput speed Type rated1 M rated2 with i = 5 Rated output torque M rated2 with i = 10 rpm Nm (lb-i) Nm (lb-i) LP 050-M (50.45) 5.2 (46.02) LP 070-M (141.61) 15 (132.76) LP 090-M (354.03) 35 (309.78) LP 120-M (885.08) 90 (796.57) LP 155-M ( ) 170 ( ) 1) Values for positioig duty S5. 2) Referred to the ceter of the drive shaft at 100 rpm. 6/40 Siemes NC

283 Sychroous motors Gearig for 1FK6/1FK7 motors Plaetary gearig (maufacturer: ZF) Overview ZF Servopla plaetary gear uits ca be directly mouted o 1FK6/1FK7 motors. Together with a 1FK6 /1FK7 motor, the servo gear uits offer a coaxial drive ad output system. The output shaft of the servomotor is coected to the su wheel of the servo gear uit by meas of a frictio-locked clampig clutch. This su wheel drives three plaetary wheels i a plaetary support. These roll off o a hollow wheel with iteral gear teeth. The divisio amog three plaetary wheels results i a balaced distributio of power, ad thus to a very compact desig with high power desity. The servo gear uits are characterized by teeth with low backlash with polished pairs of gear wheels. The servo gear uits are desiged accordig to EN for operatig modes S1, S4 ad S5. Beefits 7 High axial loadig capability thaks to rugged output-shaft shoulder 7 High radial forces ad extreme stall stiffess resultig from large-dimesio tapered-roller bearigs 7 Maximum positioig accuracy resultig from polished, highly exact gear teeth 7 Reliable ad permaet sealig by rugged shaft gaskets 7 High torsioal stiffess resultig from optimized plaetary supports with stable bearig of the plaetary wheels o both sides 7 Low-oise operatio thaks to optimized gear teeth shape 7 Compact desig through separatio of output bearig 7 Eclosure with special electroplatig treatmet of surface resistat eve to harsh evirometal coditios 7 Hermetically sealed eclosure with rugged sealig screws 7 Special treatmet of hollow wheel teeth surfaces for optimum distributio of lubricat o drive teeth 7 Extremely reliable emergecy stop torque with keyed trasmissio of power i the gear uit 7 Low gear uit temperatures ad miimum power dissipatio as result of smallest possible gasket diameter 7 Force trasmissio free of backlash with frictio-locked motor clutch More Iformatio The ZF-Servopla gear uits ca oly be obtaied from the compay ZF Friedrichshafe. You ca obtai further techical iformatio cocerig the ZF- Servopla gear uits directly from the maufacturer or o the Iteret. ZF Maschieatriebe GmbH PO Box D Friedrichshafe Germay Tel.:+49(0) Fax:+49 (0) idustrial-drives@zf.com 6 More iformatio is available o the Iteret at: Siemes NC /41

284 Sychroous motors Gearig for 1FT6/1FK6/1FK7 motors Cycloid gearig (maufacturer: SUMITOMO) 6 Overview CYCLO cycloid gearboxes ca be directly mouted o 1FT6/1FK6/1FK7 motors. Gear uit istallatio kits free of backlash from the FINE CYCLO series The FINE CYCLO A series for poit-to-poit cotrol applicatios is a cycloid gear uit with three cam plates free of mechaical circumferetial backlash which permits rated torques up to 5140 Nm ( lb-i) ad acceleratio/brakig torques up to 7610 Nm ( lb-i). The sigle-stage gear uit is available i 6 sizes with ratios from 29:1 to 179:1. The FINE CYCLO T series is predestied for cotiuous-path cotrol applicatios: together with a ew curve profile, itegral tapered-roller bearig ad itegral spur gear stage, it is available i 7 sizes with ratios from 81:1 to 171:1. Rated torque up to 6140 Nm ( lb-i) ad acceleratio/brakig torque up to Nm ( lb-i) are possible. Gear uits with small backlash from the SERVO 100 ad SERVO 4000 series Available i four sizes, they achieve sigle-stage ratios from 6:1 to 119:1. Speeds ragig from 2000 rpm to 6000 rpm are available, depedig o the motor type. Beefits Cycloid gearig FINE CYCLO series 7 No mechaical torque play ad low hysteresis losses 7 High rotatioal stiffess 7 Extremely low vibratio 7 Small momet of iertia 7 High efficiecy 7 Compact desig 7 Log service life with maiteace-free lubricatio 7 High reliability thaks to overload capability 7 Problem-free istallatio ad simple moutig o motor 7 Rapid delivery Cycloid gearig SERVO series 7 Mechaical torque play 3 to 6 miutes of arc 7 Compact desig ad low weight (partially alumiium eclosure) 7 High reliability thaks to overload capability 7 Operatioal safety eve i EMERGENCY STOP situatios 7 Maiteace-free with lubricatio for complete service life 7 Coaxial arragemet of motor ad gear uit output shafts 7 All sizes are suitable for ay moutig positio 7 Easy moutig with oly oe float-free plug-i coectio ad a clampig elemet 7 Rapid delivery More Iformatio The FINE CYCLO ad SERVO gear uits ca oly be obtaied from the compay SUMITOMO CYCLO DRIVE. You ca obtai further techical iformatio cocerig the CYCLO cycloid gear uits of the FINE ad SERVO series directly from the maufacturer or o the Iteret. SUMITOMO CYCLO DRIVE GERMANY GmbH Cyclostraße 92 D Markt Idersdorf Germay Tel.: +49(0) Fax: +49 (0) marktid@sce-cyclo.com More iformatio is available o the Iteret at: 6/42 Siemes NC

285 Sychroous motors Notes 6 Siemes NC /43

286 Sychroous motors Liear motors for SIMODRIVE 611 1FN1/1FN3 liear motors with water coolig 6 Overview I combiatio with the SIMODRIVE 611 digital/uiversal HR, 1FN1/1FN3 liear motors provide a optimally tued liear direct drive system for the requiremets of moder machie costructio. The motors comprise a primary sectio ad a secodary sectio with magets made of rare-earth material. The primary sectio has fixed dimesios, while the secodary sectio is made up of idividual elemets (segmets) to suit the required traversig rage. Through parallel operatio of the motors, force ad legth ca be scaled beyod the available spectrum. Beefits 7 Outstadig dyamic respose ad very high traversig velocity 7 Excellet precisio 7 Simple istallatio 7 Drive compoets are free of wear thaks to cotactless drive force trasmissio The mai advatage of liear direct drive techology is the extesive avoidace of the effects of elasticity, play, ad frictio, as well as atural oscillatio i the drive trai. This results i a higher dyamic respose ad icreased precisio. If suitable measurig systems are used ad the temperature coditios are appropriate, the motors ca be positioed i the aometer rage. Desig The simple mechaical costructio without trasmissio elemets, such as ballscrew, couplig or belt, ehaces the reliability of the drive compoets. Heat loss occurs almost exclusively i the primary sectio ad is dissipated via a itegrated liquid coolig system. The Thermo- Sadwich dual-circuit coolig system (itegral i 1FN1, optioal for 1FN3) permits both a thermal decouplig of the motor from the machie, ad also a low-priced coolig cocept. The stailess metal ecapsulatio of the primary sectio esure high the mechaical ruggedess ad resistace to soilig required for use i machie tools, as well as high resistace to corrosive liquids. I additio, the motor places miimal demads o the preparatio of moutig surfaces thaks to the large air gap. The moutig toleraces for the air gap are ±0.3 mm (0.012 i). Costructio variats 1FN liear motors are available as sigle-sided or double-sided motors. Sigle-sided motors The sigle-sided versio cosists of a primary sectio with stadard widig that is mouted parallel to the associated secodary sectio. Double-sided motors The secodary sectio of the double-sided versio lies betwee two primary sectios (oe primary sectio with stadard widig ad oe with complemetary widig). The costructio as double-sided motor is particularly suitable for applicatios with movable secodary sectio ad small traversig paths with fast acceleratio (e.g. o-circular machiig). Applicatios for 1FN1 liear motors High-speed cuttig No-circular machiig Gridig Ultra-precisio machiig Applicatios for 1FN3 liear motors High-dyamic ad flexible machie tool costructio Laser machiig Hadlig 6/44 Siemes NC

287 Sychroous motors Liear motors for SIMODRIVE 611 1FN1/1FN3 liear motors with water coolig Techical specificatios 1FN1 liear motors 1FN3 liear motors Type of motor Permaetly excited sychroous liear motor Maget material Rare-earth material Isulatio of stator widig EN (IEC) Temperature class H for a widig temperature of +130 C (266 F) for 1FN1072 to 1FN C (248 F) +140 C (284 F) for 1FN1184 to 1FN1246 Overload ratio (F MAX :F rated ) up to max Degree of protectio IP65 EN (IEC ) Coolig method Water coolig Water cooler coectios Fast-fit coector for all primary sectio coolers G 1/8 iteral thread o all primary ad secodary sectio coolers Temperature ifluece o surroudig costructio with precisio coolig, max. +2 K +4 K Max. permissible coolat ilet temperature Temperature moitorig itegrated i the primary sectio widig + 35 C (95 F) (prevet codesatio) >+35 C (95 F) for reductio of the rated motor force Temperature switch (ormally-closed) Temperature sesor KTY 84 The 1FN1/1FN3 liear motors have a overload rage available for acceleratio processes. The maximum force F MAX ca oly be utilized up to a maximum speed V MAX(FMAX) ; up to speed V MAX(Frated), oly the rated force F rated is available. 2 moitorig circuits (Temp-S with PTC thermistor) ad Temp-F with KTY 84 temperature sesor (for 1FN3050, Temp-S oly) Available cofiguratios Noe Differet gradatios thaks to modular costructio Cover for secodary sectio Segmeted, o-exchageable Exchageable through all segmets or segmet by segmet 2d ratig plate Supplied separately packed Recommeded measurig systems See "Overview of Measurig Systems" Type of coectio Coectors or cable outlet for power ad temperature moitorig F [N] Termial box with cable glad Optioal: accessory for coector ad cable coectio 6 F MAX F rated 0 0 v [m/mi] V MAX (F MAX ) V MAX (F rated ) G_NC01_EN_00014 Siemes NC /45

288 Sychroous motors Liear motors for SIMODRIVE 611 1FN1 liear motors - stadard type with water coolig Selectio ad orderig data Force of feed Maximum velocity 2) 1FN1 liear motors Water coolig Weight, approx. F rated 1) 4) F MAX v MAX at F MAX v MAX at F rated Primary sectio Secodary sectio Primary sectio Secodary sectio -0AA0-1AA0 N (lbf) N (lbf) m/mi (ft/mi) m/mi (ft/mi) kg (lb) kg (lb) kg (lb) 790 (177.59) 1720 (386.66) 96 (314.96) 203 (666.01) 1FN A F7 7-0AA0 1FN AA00-7 AA (22.27) 3 (6.62) 7.5 (16.54) 1580 (355.18) 3450 (775.56) 95 (311.68) 201 (659.45) 1FN A F7 1-0AA (38.59) 3 (6.62) 7.5 (16.54) 1475 (331.58) 3250 (730.60) 72 (236.22) 165 (541.34) 1FN C7 1-0AA0 1FN AA00-7 AA (51.16) 6.8 (14.99) 15.9 (35.06) 105 (344.49) 215 (705.38) 1FN F7 1-0AA (51.16) 6.8 (14.99) 15.9 (35.06) 2200 (494.56) 4850 ( ) 85 (278.87) 185 (606.96) 1FN C7 1-0AA0 1FN AA00-7 AA (70.34) 6.8 (14.99) 15.9 (35.06) 103 (337.93) 212 (695.54) 1FN F7 1-0AA (70.34) 6.8 (14.99) 15.9 (35.06) 2950 (663.16) 6500 ( ) 72 (236.22) 163 (534.78) 1FN C7 1-0AA0 1FN AA00-7 AA (105.18) 6.8 (14.99) 15.9 (35.06) (809.28) 7900 ( ) 103 (337.93) 66 (216.54) 215 (705.38) 154 (505.25) 1FN A F7 1-0AA (105.18) 1FN A C7 1-0AA0 1FN AA00-7 AA (98.12) 6.8 (14.99) 10 (22.05) 15.9 (35.06) 23.3 (51.38) 100 (328.08) 203 (666.01) 1FN A F7 1-0AA (98.12) 10 (22.05) 23.3 (51.38) 4800 ( ) ( ) 65 (213.25) 152 (498.69) 1FN A C7 1-0AA0 1FN AA00-7 AA (98.12) 10 (22.05) 23.3 (51.38) 102 (334.65) 205 (672.57) 1FN A F7 1-0AA (98.12) 10 (22.05) 23.3 (51.38) 4950 ( ) ( ) 65 (213.25) 150 (492.13) 1FN A C7 1-0AA0 1FN AA00-7 AA (132.52) 11.9 (26.24) 27.7 (61.08) 100 (328.08) 203 (666.01) 1FN A F7 1-0AA (132.52) 11.9 (26.24) 27.7 (61.08) 6600 ( ) ( ) 66 (216.54) 151 (495.41) 1FN A C7 1-0AA0 1FN AA00-7 AA0 76 (167.58) 11.9 (26.24) 27.7 (61.08) Power supply coector for pre-assembled cables Cable outlet, ot pre-assembled Legth: 3 m (9 ft 10 i) A K Stadard widig for sigle-sided variat Complemetary widig for double-sided variat (special secodary sectio for double-sided motors available o request) 1 2 Legth: mm (8.48 i) (for 1FN1070: 225 mm (8.86 i) mm (19.82 i) (for 1FN1070: mm (22.18 i) /46 Siemes NC

289 Selectio ad orderig data Motor type (cotiued) Primary sectio Motor phase curret Calculated power SIMODRIVE 611 power module Required rated curret Sychroous motors Liear motors for SIMODRIVE 611 1FN1 liear motors - stadard type with water coolig Power cable, completely screeed Motor coectio through power supply coector Power supply coector Cable crosssectio I 1) rated I MAX P calc I rated / Motor Sesor I MAX A A kw A Size mm 2 (i 2 ) mm 2 (i 2 ) Pre-assembled cable 1FN AF /18 For orderig data see "Coverters" 1 4x1.5 (0.002) 1FN AF /36 1 4x1.5 (0.002) 1FN C /18 3) 1.5 4x2.5 (0.004) 1FN F / x2.5 (0.004) 1FN C /36 3) 1.5 4x2.5 (0.004) 1FN F /36 3) 1.5 4x2.5 (0.004) 1FN C /36 3) 1.5 4x2.5 (0.004) 1FN AF / x4 (0.006) 1FN AC / x4 (0.006) 1FN AF /56 3) 1.5 4x4 (0.006) 1FN AC /56 3) 1.5 4x4 (0.006) 1FN AF / x6 (0.009) 1FN AC /56 3) 1.5 4x4 (0.006) 1FN AF / x 10 (0.016) 1FN AC / x 10 (0.016) For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 4 x 0.5 (0.0008) 6FX EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA ) For water coolig with ilet temperature +35 C (95 F) 2) Speed values refer to a coverter DC lik voltage of 600 V DC. 3) Power sectio desiged for rated force. If maximum load is to be utilized, use the ext power sectio up i size. 4) A reductio of up to 30% must be expected i case of motor stadstill, at very low speeds, or with very short traverse paths. Siemes NC /47

290 Sychroous motors Liear motors for SIMODRIVE 611 1FN3 liear motors - stadard type with water coolig Selectio ad orderig data Force of feed Maximum velocity 2) 1FN3 liear motors Water coolig Weight, approx. F 1) 3) rated F MAX v MAX at F MAX v MAX at F rated Primary sectio Secodary sectio Primary sectio without/with precis. coolig Secodary sectio without/with heatsik profile N (lbf) N (lbf) m/mi (ft/mi) m/mi (ft/mi) kg (lb) kg (lb) (45.0) 550 (123.6) 146 (479.0) 373 (1223.8) 1FN WC00-0AA0 1FN SA00-0AA0 2.4/2.9 (5.3/6.4) 0.4/0.5 (0.9/1.1) 200 (45.0) 490 (110.2) 138 (452.8) 322 (1056.4) 1FN WC00-0AA1 1FN SA00-0AA0 2.2/ (4.9/ ) 4) 0.7/0.8 (1.5/1.8) 450 (101.2) 1100 (247.3) 131 (429.8) 297 (974.4) 1FN WC00-0AA1 3.8/4.4 (8.4/9.7) 450 (101.2) 1100 (247.3) 237 (777.6) 497 (1630.6) 1FN WE00-0AA1 3.8/4.4 (8.4/9.7) 675 (151.7) 1650 (370.9) 120 (393.8) 277 (908.8) 1FN WC00-0AA1 5.4/6.2 (11.9/13.7) 675 (151.7) 1650 (370.9) 237 (777.6) 497 (1630.6) 1FN WE00-0AA1 5.4/6.2 (11.9/13.7) 900 (202.3) 2200 (494.6) 131 (429.8) 297 (974.4) 1FN WC00-0AA1 7.4/8.5 (16.3/18.7) 1125 (252.9) 2750 (618.2) 109 (357.6) 255 ( FN WC00-0AA1 9.1/10.4 (20.1/22.9) 340 (76.4) 820 (184.3) 126 (413.4) 282 (925.2) 1FN WC00-0AA1 1FN SA00-0AA0 3.0/ (6.6/ ) 4) 1.2/1.3 (2.7/2.9) 675 (151.7) 1650 (370.9) 126 (413.4) 282 (925.2) 1FN WC00-0AA1 5.3/6 (11.7/13.2) 1015 (228.2) 2470 (555.3) 126 (413.4) 282 (925.2) 1FN WC00-0AA1 7.8/8.7 (17.2/19.2) 1350 (303.5) 3300 (741.8) 126 (413.4) 282 (925.2) 1FN WC00-0AA1 10.2/11.4 (22.5/25.1) 1690 (379.9) 4120 (926.2) 126 (413.4) 282 (925.2) 1FN WC00-0AA1 12.8/14.2 (28.2/31.3) 615 (138.3) 1720 (386.66) 128 (419.9) 309 (1013.8) 1FN WC00-0AA1 1FN SA00-0AA0 6.2/ (13.7/ ) 4) 2.4/2.6 (5.3/5.7) 1225 (275.4) 3450 (775.56) 63 (206.7) 176 (577.4) 1FN WB00-0AA1 11.4/12.4 (25.1/27.3) 1225 (275.4) 3450 (775.56) 125 (410.1) 297 (974.4) 1FN WC00-0AA1 11.4/12.4 (25.1/27.3) 1840 (413.6) 5170 ( ) 125 (410.1) 297 (974.4) 1FN WC00-0AA1 17/18.4 (37.5/40.6) 2450 (550.8) 6900 ( ) 63 (206.7) 176 (577.4) 1FN WB00-0AA1 22.2/24 (48.9/52.9) 2450 (550.8) 6900 ( ) 125 (410.1) 297 (974.4) 1FN WC00-0AA1 22.2/24 (48.9/52.9) 1930 (433.9) 5180 (1164.5) 30 (98.4) 112 (367.5) 1FN WA50-0AA1 1FN SA00-0AA0 15.9/17.1 (35.1/37.7) 3.8/ (433.9) 5180 (1164.5) 120 (393.7) 275 (902.2) 1FN WC00-0AA1 15.9/17.1 (35.1/37.7) 2895 (650.8) 7760 (1744.5) 62 (203.4) 164 (538.1) 1FN WB00-0AA1 22.6/24.3 (49.8/53.6) 2895 (650.8) 7760 (1744.5) 120 (393.7) 275 (902.2) 1FN WC00-0AA1 22.6/24.3 (49.8/53.6) 3860 (867.7) (2326.7) 62 (203.4) 164 (538.1) 1FN WB00-0AA1 30.9/33.1 (68.1/73.0) 3860 (867.7) (2326.7) 120 (393.7) 275 (902.2) 1FN WC00-0AA1 30.9/33.1 (68.1/73.0) 3860 (867.7) (2326.7) 240 (787.4) 519 (1702.8) 1FN WE00-0AA1 30.9/33.1 (68.1/73.0) 2610 (586.7) 6900 (1551.1) 36 (118.1) 120 (393.7) 1FN WA50-0AA1 1FN SA00-0AA0 22.2/24.7 (49.0/54.5) 4.6/5 (10.1/11.0) 3915 (880.1) (2326.7) 58 (190.3) 155 (508.5) 1FN WB00-0AA1 31.5/33.4 (69.5/73.7) 3915 (880.1) (2326.7) 112 (367.5) 254 (833.3) 1FN WC00-0AA1 31.5/33.4 (69.5/73.7) 5220 (1173.5) (3102.2) 58 (190.3) 155 (508.5) 1FN WB00-0AA1 40.8/43.3 (90.0/95.5) 5220 (1173.5) (3102.2) 91 (298.6) 215 (705.4) 1FN WB50-0AA1 40.8/43.3 (90.0/95.5) 5220 (1173.5) (3102.2) 112 (367.5) 254 (833.3) 1FN WC00-0AA1 40.8/43.3 (90.0/95.5) 4050 (910.4) (2326.7) 65 (213.3) 160 (524.9) 1FN WB00-0AA1 1FN SA00-0AA0 28.2/29.7 (62.2/65.4) 7.5/7.9 (16.5/17.4) 4050 (910.4) (2326.7) 115 (377.3) 253 (830.1) 1FN WC00-0AA1 28.2/29.7 (62.2/65.4) 6075 (1365.7) (3491.1) 75 (246.1) 181 (593.8) 1FN WB00-0AA1 42.2/44.3 (93.1/97.6) 8100 (1820.9) (4653.4) 65 (213.3) 160 (524.9) 1FN WB00-0AA1 56.2/58.9 (124/130) 8100 (1820.9) (4653.4) 115 (377.3) 253 (830.0) 1FN WC00-0AA1 56.2/58.9 (124/130) Oe temperature moitorig circuit: Two temperature moitorig circuits: Temp-S Temp-S ad Temp-F 0 1 6/48 Siemes NC

291 Selectio ad orderig data Motor type Primary sectio (cotiued) Motor phase curret Calculated power SIMODRIVE 611 power module Required rated curret Sychroous motors Liear motors for SIMODRIVE 611 1FN3 liear motors - stadard type with water coolig Power cable with complete shield Motor coectio through adapter cable with power supply coector for icreased speed/acceleratio I 1) rated I MAX P calc I rated / I MAX Cable cross-sectio Pre-assembled Motor 5) 7) Power Pre-assembled cable adapter cable supply co. Size (i 2 ) A A kw A mm 2 1FN WC /10 For orderig 6FX YP x 1.5 (0.002) 1 6FX EA FN WC /10 data see "Coverters" 6FX YP x 1.5 (0.002) 1 6FX EA FN WC /18 4 x 1.5 (0.002) 1-5EA FN WE /36 4 x 1.5 (0.002) 1-5EA FN WC /36 4 x 1.5 (0.002) 1-5EA FN WE /36 4 x 1.5 (0.002) 1-5EA FN WC /36 4 x 1.5 (0.002) 1-5EA FN WC /36 4 x 1.5 (0.002) 1-5EA FN WC /10 6FX YP x 1.5 (0.002) 1 6FX EA FN WC /36 4 x 1.5 (0.002) 1-5EA FN WC /36 4 x 1.5 (0.002) 1-5EA FN WC /56 4 x 1.5 (0.002) 1-5EA FN WC /56 4 x 2.5 (0.004) 1-5EB FN WC /36 6FX YP x 1.5 (0.002) 1 6FX EA FN WB /36 4 x 1.5 (0.002) 1-5EA FN WC /56 4 x 1.5 (0.002) 1-5EA FN WC /112 4 x 2.5 (0.004) 1-5EB FN WB /56 4 x 2.5 (0.004) 1-5EB FN WC /112 6FX YP x 4 (0.006) 1.5-5EA FN WA /36 6FX YP x 1.5 (0.002) 1 6FX EA FN WC /56 4 x 2.5 (0.004) 1-5EB FN WB /56 4 x 2.5 (0.004) 1-5EB FN WC /112 6FX YP x 6 (0.009) 1.5-5EA FN WB /112 4 x 4 (0.006) 1.5-5EA FN WC /112 4 x 10 (0.016) 1.5-5EA FN WE /210 6) 4 x 25 (0.039) 6) 6FX BC FN WA /36 6FX YP x 4 (0.006) 1.5 6FX EA FN WB /112 4 x 4 (0.006) 1.5-5EA FN WC /112 4 x 6 (0.009) 1.5-5EA FN WB /112 4 x 6 (0.009) 1.5-5EA FN WB /140 4 x 10 (0.016) 1.5-5EA FN WC /140 4 x 10 (0.016) 1.5-5EA FN WB /112 6FX YP x 4 (0.006) 1.5 6FX EA FN WC /112 4 x 10 (0.016) 1.5-5EA FN WB /140 4 x 10 (0.016) 1.5-5EA FN WB /140 4 x 10 (0.016) 1.5-5EA FN WC /210 6) 4 x 25 (0.039) 6) 6FX BC For legth code as well as power ad sigal cables, see "MOTION-CONNECT cables ad coectios". 1) For water coolig with ilet temperature +35 C (95 F) 2) Speed values refer to a coverter DC lik voltage of 600 V DC. 3) A reductio of up to 30% must be expected i case of motor stadstill, at very low speeds, or with very short traverse paths. 4) No precisio cooler available. 5) The curret load capability of the power cables complies with IEC for istallatio type C, Table 5, uder cotiuous operatig coditios at a ambiet air temperature of +40 C (104 F) 6) Motor coectio via termial box Power cable oly available by the meter <1.5 m (4 ft 11 i). 7) Sesor cable cross-sectio: 4 x 0.5 mm 2 ( i 2 ). 6 Siemes NC /49

292 Sychroous motors Liear motors for SIMODRIVE 611 1FN3 liear motors - stadard type with water coolig Selectio ad orderig data Liear motors Optioal compoets Secodary sectio cover Cover ed pieces for secodary sectio cover 3) Type Itegrated 2) Segmeted Retaiig of the itegrated cover without heatsik profiles 6 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 1FN FN TB FN TP00-1A 7 7 1FN TC01-0AA0 Number of secodary sectios A B C D E F A B C D E F G H J K Number of secodary sectios for all frame sizes Number of secodary sectios for frame sizes 1FN3600/1FN C 5 D 0 D 5 E 0 F 0 F 5 G 5 Selectio ad orderig data Liear motors Optioal compoets Type Precisio cooler 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1FN PK00-0AA0 1) Sizes 1FN3050 to 1FN3450: 2 uits per secodary sectio track. 1FN3600 to 1FN3900: 3 uits per secodary sectio track. The maximal available legth of a sigle-part heatsik profile is 3 m (9 ft 10 i). This correspods to sizes: 1FN3050 to 1FN3150, a maximum of 24 secodary sectios (AB to CE) 1FN3300 to 1FN3900, a maximum of 16 secodary sectios (AB to BG). 2) Cotiuous cover for several secodary sectios. The maximum legth of the secodary sectio cover is 6 m (19 ft 8 i). For the followig frame sizes, this correspods to: 1FN3050 to 1FN3150, a maximum umber of 50 secodary sectios (AB to FA). 1FN3300 to 1FN3900, a maximum umber of 32 secodary sectios (AB to DC). 3) The secodary sectio ed pieces are desiged to allow clampig of the itegrated secodary sectio cover. 6/50 Siemes NC

293 Sychroous motors Liear motors for SIMODRIVE 611 1FN3 liear motors - stadard type with water coolig Precisio cooler Primary sectio Secodary sectio cover Secodary sectio Power cooler Termial box Heatsik profile Combiatio distributor G_NC01_EN_ Selectio ad orderig data Liear motors Optioal compoets Type Heatsik profile 1) Secodary sectio ed pieces 3) Combi distributor Combi adapter Combi ed piece Parallel water coectio for all heatsik profiles Combi adapter ad ed piece ca oly be implemeted together. Sigle-sided Water diversio water coectio 1FN FN TK FN TJ01-0AA0 1FN TG01-0AA0 1FN TF01-0AA0 1FN FN TK FN TJ01-0AA0 1FN TG01-0AA0 1FN TF01-0AA0 1FN FN TK FN TJ01-0AA0 1FN TG01-0AA0 1FN TF01-0AA0 1FN FN TK FN TJ01-0AA0 1FN TG01-0AA0 1FN TF01-0AA0 1FN FN TK FN TJ01-0AA0 1FN TG01-0AA0 1FN TF01-0AA0 1FN FN TK FN TJ01-0AA FN FN TK FN TJ01-0AA0 - - With plug-i couplig prepared for 4 coectio to combi distributor with plug-i couplig, combi adapter with plug-i couplig, combi ed piece with plug-i couplig or as itermediate uit for heatsik profile with cable grommet ipple Frame sizes 1FN3050 to 1FN3450: 6 grommet ipple oly o right ed of secodary sectio track Frame sizes 1FN3600/1FN3900: grommet ipple o both eds of secodary sectio track Frame sizes 1FN3050 to 1FN3450: 7 grommet ipple oly o left ed of secodary sectio track A B C A B C D E F G H J K Number of secodary sectios Siemes NC /51

294 Sychroous motors Liear motors for SIMODRIVE 611 1FN3 liear motors Hall-effect sesor box 1FN1/1FN3 liear motors Coector box Overview Overview 6 The motor positio ca be idetified with a icremetal liear measurig system usig a additioal Hall-effect sesor box, or also motio-based whe cosiderig certai additioal coditios. Selectio ad orderig data Liear motor Hall-effect sesor box Type Mouted opposite primary sectio termial ed Straight cable outlet Lateral cable outlet 1FN3 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN W... 1FN PH00-0AA0 1FN PH00-0AA0 1FN PH00-0AA0 1FN PH00-0AA0 1FN PH01-0AA0 1FN PH01-0AA0 1FN PH01-0AA0 1FN PH01-0AA0 A coector box is required to coect a Hall-effect sesor box. Techical specificatios Coector box Degree of protectio EN (IEC 60529) Permissible air humidity DIN Weight, approx. Dimesios (W x H x D) (without sockets or cable glads) Selectio ad orderig data Desigatio Coector box for coectio of icremetal ecoder IP65 95% (without codesatio) 0.26 kg (0.58 lb) 69.6 mm x 54 mm x 25 mm (2.74 i x 2.13 i x 0.98 i) 1FN AA00-0AA0 Liear motor Hall-effect sesor box Type Mouted o primary sectio termial ed Straight cable outlet Lateral cable outlet 1FN3 1FN FN FN FN FN FN FN FN PH00-0AA0 1FN PH00-0AA0 1FN PH01-0AA0 1FN PH01-0AA0 6/52 Siemes NC

295 Sychroous motors Liear motors for SIMODRIVE 611 1FN1/1FN3 liear motors Measurig systems Overview Recommeded ecapsulated liear measurig systems for 1FN liear motors LC 181/LC 481 absolute ecoder EDat ecapsulated LS 186 icremetal ecoder si/cos 1 V PP ecapsulated LS 486 icremetal ecoder si/cos 1 V PP ecapsulated LIDA 185/LIDA 485 icremetal ecoder si/cos 1 V PP ope Sigal cycle µm 16/ /20 20 Max. permissible acceleratio i measurig directio Max. permissible traversig speed Maximum measurig legth m/s 2 (ft/s 2 ) m/mi (ft/mi) mm (ich) Reishaw RG2 icremetal ecoder si/cos 1 V PP ope 50 (164.04) 50 (164.04) 50 (164.04) 200 (656.16) 1) 300 (984.24) 1) 120 (393.70) 120 (393.70) 120 (393.70) 480 ( ) 300 (984.24) 3040 (119.68) 3040 (119.68) 2040 (80.31) 30,040 ( ) 50,000 ( ) Output sigal EDat/1 V PP 1V PP 1V PP 1V PP 1V PP Temperature sesors The sigal cables of the temperature sesors (Temp-S ad Temp-F) are decoupled from the power cable ad directly coected to the SIMODRIVE 611 digital or SIMODRIVE 611 uiversal HR. For moitorig the motor temperature, the temperature switch Temp-S is coected to a safely electrically isolated thermistor motor protectio device 3RN1013-1BW10 ad evaluated by the PLC. The temperature of the motor ca be moitored if required (e. g. for start-up) by coectig the temperature sesor Temp-F through a voltage-resistat multimeter. Overview Please cotact the cotact persos of the cooler maufacturers listed below for techical iformatio. No-Siemes products whose fudametal suitability is familiar to us. It goes without sayig that equivalet products from other 1FN1/1FN3 liear motors Liquid coolig maufacturers may be used. Our recommedatios are to be see as helpful iformatio, ot as requiremets or dictates. We do ot warrat the compositio, ature, state or quality of o- Siemes products. 6 More Iformatio BKW Kälte-Wärme-Versorgugstechik GmbH Bezstraße 2 D Wolfschluge, Germay Phoe: +49(0) Fax: +49 (0) ifo@bkw-kuema.de Iteret: Pfaeberg GmbH Cotact perso: Mr. Hille Werer-Witt-Straße 1 D Hamburg, Germay Phoe: +49 (0) Fax: +49 (0) werer.hille@pfaeberg.com Iteret: Helmut Schimpke ad Team Idustriekühlalage GmbH + Co. KG P.O. Box D Haa, Germay Phoe: +49 (0) Fax: +49(0) ifo@schimpke.de Iteret: Rittal GmbH & Co. KG Cotact perso: Mr. Cieslar P.O. Box D Herbor, Germay Phoe: +49 (0) Fax: +49 (0) cieslar.g@rittal.de Iteret: Hydac System GmbH Cotact perso: Mr. Klei P.O. Box D Sulzbach/Saar, Germay Phoe: +49 (0) Fax: +49 (0) wifried.klei@hydac.com Iteret: For desig of coolig uits, see Plaig Guide (see documetatio for ). 1) Refers to the measurig head. Siemes NC /53

296 Sychroous motors Torque motors for SIMODRIVE 611 1FW6 built-i torque motors - stadard type with water coolig Overview Beefits 7 No elasticity i the drive trai 7 High availability, sice there are o gear compoets subject to wear i the drive trai 7 High torque for a compact desig ad small size 7 Low momet of iertia 7 Direct couplig to the machie with flages Applicatio The built-i torque motors ca be used as direct drive i combiatio with the SIMODRIVE 611 digital/uiversal HR coverter system for the followig machie applicatios: Rotary idexig machies, rotary tables, swivel axes Rotary axes (A, B, C axis i 5-axis machie tools) Turret idexig ad cylider idexig for sigle-spidle ad multi-spidle machies Dyamic tool magazies Rotatig spidles i millig machies 6 1FW6 built-i torque motors are liquid-cooled, multi-pole permaetly excited AC sychroous motors with hollow-shaft rotor. The 1FW6 motors are supplied as built-i compoets that are held together i the delivered state by trasport locks. For a complete drive uit, a additioal bearig ad shaft ecoder are required. Each frame size is available i 4 axis legths. The stator ad rotor are equipped with flages at each ed with ceterig surfaces ad threaded holes for istallatio i the machie. It is importat to ote that whe 1FW6 torque motors are used i fork heads for machie tools or robots, a licese for US patet US ad the associated iteratioal patet protectio may be ecessary. Desig The 1FW6 built-i torque motor comprises the followig compoets: Stator Iro core with a 3-phase AC widig. To improve dissipatio of the heat loss, the motor ca be force-cooled by meas of a liquid cooler (mai cooler). Rotor Cylidrical hollow shaft made of steel with permaet magets fixed to the circumferece. If the mai cooler ad precisio cooler are used together i a heat exchager, a coolig coectio adapter (accessory) for simpler coectio ca be ordered separately. 6/54 Siemes NC

297 Sychroous motors Torque motors for SIMODRIVE 611 1FW6 built-i torque motors - stadard type with water coolig Desig (cotiued) Cooler types Motors with jacket coolig The coolat ilet ad outlet must be provided by the machie maufacturer i the surroudig costructio. The desig of the cooler system is depedet o the size (exteral diameter) of the motor. Motor type 1FW6090 1FW6130 1FW6160 1FW6190 1FW6230 Coolig method Jacket coolig Jacket coolig Itegrated coolig Itegrated coolig Itegrated coolig Itegratio The motors which must be fed from the SIMODRIVE 611 digital/ uiversal HR coverter system are desiged for operatio o a 600 V DC-lik voltage level ad require a siusoidal curret. The 1FW6 built-i torque motors are supplied with oe power cable ad oe sesor cable (temperature sesors) with free cable eds, 2 m (6 ft 7 i) i legth. The cable coectio protrudes from the frot face of the stator ad the free cable ed must be coected to a termial box provided by the machie maufacturer. The legth of the power ad sesor cables from the motor to the coverter must ot exceed 50 m (164 ft). Motor compoets of Types 1FW6090 ad 1FW6130 with jacket coolig (trasport locks, rotor, stator) Motors with itegrated coolig These motors feature a ready-to-coect, itegrated dualcircuit coolig system ad are therefore thermally isulated agaist the mechaical axis costructio to a cosiderable extet. Techical specificatios 1FW6 built-i torque motors Type of motor Sychroous motor with permaet maget rotor, multi-pole (umber of rotor poles from 44 to 98) Max. motor voltage 3-phase AC 720 V (stabilized termial voltage) Torque ripple 1.5% M 0 Isulatio of the stator widig EN (IEC ) Type (cf. ISO) Degree of protectio IEC Max. coolat ilet temperature Max. pressure i coolig circuit Temperature moitorig Pait fiish Ecoder system (ot icluded i scope of supply) Coectio, electrical Temperature class F for a coolat temperature of +40 C (104 F) Idividual compoets: Stator, rotor IP C (95 F) 10 bar (static) 2 x PTC thermistor drilled hole with respose threshold +130/+150 C (266/302 F) (DIN 44081/44082) ad 1 x KTY84 thermistor (IEC 34-11) i the stator Upaited The ecoder must be selected the mechaical ad coverterspecific boudary coditios Free cable eds with l = 2 m (6 ft 7 i) for power coectio ad sesor coectio 6 Motor compoets of types 1FW6160 to 1FW6230 with itegrated coolig (trasport locks, rotor, stator with fitted coolig coectio adapter (accessory)) Siemes NC /55

298 Sychroous motors Torque motors for SIMODRIVE 611 1FW6 built-i torque motors - stadard type with water coolig Selectio ad orderig data Maximum torque Rated torque 1) Max. speed at maximum torque 2) Max. speed at 1FW6 built-i torque motors Momet of rated torque 2) iertia of rotor Approx. weight stator + rotor M max M rated max at M max max at M rated J m Stadard type Nm (lb-i) Nm (lb-i) rpm rpm kgm 2 kg (lb) ( ) 106 (938.18) FW P A05-0FC (24.26) 97 (858.53) FW P A05-0KC (24.26) 251 ( ) 139 ( ) FW P A07-0KC (30.87) 113 ( ) FW P A07-1JC (30.87) 358 ( ) 223 ( ) FW P A10-0KC (41.90) 190 ( ) FW P A10-1JC (41.90) 538 ( ) 318 ( ) FW P A15-1JC (63.95) 275 ( ) FW P A15-2JC (63.95) 439 ( ) 220 ( ) FW P A05-0KC (35.28) 168 ( ) FW P A05-1JC (35.28) 615 ( ) 323 ( ) FW P A07-0KC (46.31) 281 ( ) FW P A07-1JC (46.31) 878 (7771) 447 ( ) FW P A10-1JC (61.74) 373 ( ) FW P A10-2JC (61.74) 1320 ( ) 709 ( ) FW P A15-1JC (90.41) 647 ( ) FW P A15-2JC (90.41) 716 ( ) 440 ( ) FW A05-1JC (83.79) 420 ( ) FW A05-2JC (83.79) 1000 ( ) 628 ( ) FW A07-1JC (110.25) 609 ( ) FW A07-2JC (110.25) 1430 ( ) 910 ( ) FW A10-1JC (149.94) 892 ( ) FW A10-2JC (149.94) 2150 ( ) 1360 ( ) FW A15-2JC (213.89) 1310 ( ) FW A15-5GC (213.89) 991 ( ) 442 ( ) FW A05-1JC (99.23) 622 ( ) FW A05-2JC (99.23) 1390 ( ) 913 ( ) FW A07-1JC (127.89) 893 ( ) FW A07-2JC (127.89) 1980 ( ) 1320 ( ) FW A10-1JC (171.99) 1300 ( ) FW A10-2JC (171.99) 2970 ( ) 1980 ( ) FW A15-2JC (242.55) 1920 ( ) FW A15-5GC (242.55) 1320 ( ) 804 ( ) FW A05-1JC (103.64) 783 ( ) FW A05-2JC (103.64) 1840 ( ) 1140 ( ) FW A07-1JC (134.51) 1120 ( ) FW A07-2JC (134.51) 2630 ( ) 1630 ( ) FW A10-2JC (185.22) 1540 ( ) FW A10-5GC (185.22) 3950 ( ) 2450 ( ) FW A15-4CC (264.60) 2400 ( ) FW A15-5GC (264.60) Coolig method: Jacket coolig (oly for 1FW6090/1FW6130) Axial cable outlet Itegral coolig (oly for 1FW6160 to 1FW6230) Axial cable outlet Radial cable outlet to the outside P W V 6/56 Siemes NC

299 Selectio ad orderig data Motor type (cotiued) Rated curret 1) Maximum curret Calculated power SIMODRIVE 611 power module Required rated curret Sychroous motors Torque motors for SIMODRIVE 611 1FW6 built-i torque motors - stadard type with water coolig Power cable with complete shield I rated I max P calc I rated /I max Cable cross-sectio Motor A A kw A mm 2 (i 2 ) Sesor mm 2 (i 2 ) 1FW PA05-0F /10 3) For orderig data 4 x 1.5 (0.002) 4 x 0.5 (0.0001) Pre-assembled cables 1FW PA05-0K /18 see "Coverters" 4 x 1.5 (0.002) 4 x 0.5 (0.0001) available o request 4) 1FW PA07-0K /18 4 x 1.5 (0.002) 4 x 0.5 (0.0001) 1FW PA07-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA10-0K /18 4 x 1.5 (0.002) 4 x 0.5 (0.0001) 1FW PA10-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA15-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA15-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW PA05-0K /18 4 x 1.5 (0.002) 4 x 0.5 (0.0001) 1FW PA05-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA07-0K /18 3) 4 x 1.5 (0.002) 4 x 0.5 (0.0001) 1FW PA07-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA10-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA10-2J /56 4 x 6 (0.009) 4 x 0.5 (0.0001) 1FW PA15-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW PA15-2J /56 4 x 6 (0.009) 4 x 0.5 (0.0001) 1FW A05-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A05-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A07-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A07-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A10-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A10-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A15-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A15-5G /112 4 x 16 (0.025) 4 x 0.5 (0.0001) 1FW A05-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A05-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A07-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A07-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A10-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A10-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A15-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A15-5G /112 4 x 16 (0.025) 4 x 0.5 (0.0001) 1FW A05-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A05-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A07-1J /36 4 x 2.5 (0.004) 4 x 0.5 (0.0001) 1FW A07-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A10-2J /56 4 x 4 (0.006) 4 x 0.5 (0.0001) 1FW A10-5G /112 4 x 16 (0.025) 4 x 0.5 (0.0001) 1FW A15-4C /64 4 x 6 (0.009) 4 x 0.5 (0.0001) 1FW A15-5G /112 4 x 16 (0.025) 4 x 0.5 (0.0001) 6 Accessories Coolig coectio adapter for 1FW6160 to 1FW6230 torque motors 1FW BA00-0AA0 1) For water coolig with ilet temperature +35 C (95 F) 2) Speed values ad curret values refer to a coverter DC lik voltage of 600 V DC. 3) Selectio optimized to size of power sectio. The ext higher power sectio offers 100% torque utilizatio. 4) Sold by the meter, see "MOTION-CONNECT cables ad coectios". Siemes NC /57

300 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Overview 7 Compatible system of SINUMERIK, SIMODRIVE ad motor, therefore fast commissioig is esured 7 Higher machie productivity: the permaetly excited motor spidles (PE spidles) icrease the power desity ad ecoomic efficiecy of CNC machies. The optimized combiatio of 1FE1 sychroous spidle drive, servo drive cotrol, ad CNC cotrol offers further opportuities for ratioalizatio, such as lower workpiece machiig times ad fewer clampig faces. 6 The 1FE1 built-i motors are water-cooled, sychroous motors that are supplied as stator ad rotor compoets. Whe the rotor has bee mouted to the spidle i the spidle box, a complete spidle uit is created. Beefits 7 Compact desig - such as for lathes ad vertical millig machies - by dispesig with mechaical compoets, such as Desig motor switch armature, belt drive, gearbox ad spidle ecoder 7 High power desity thaks to water coolig 7 Maximum speed up to rpm, torque up to 820 Nm (605 lb-i) for S1 duty 7 Higher torque - up to 60% - with the same active compoet volume, cosequetly more compact machie desig compared to 1PH2 7 Extremely short ramp-up ad brakig times (50%) thaks to higher torque compared to 1PH2 Rotor with sleeve 7 Cold rotor due to excitatio usig permaet magets, this meas: sigificatly less power loss i the rotor i the lower speed rage ad therefore less bearig heatig ad spidle expasio 7 The stator ad rotor are ready to istall, o fiishig is ecessary Rotor without sleeve 7 The absece of drive trasverse forces permits extremely high accuracy o workpiece due to smooth, accurate spidle motio eve at very low speeds 7 Larger rotor ier bore tha squirrel cage of asychroous motors, but with the same outer diameter, which is a advatage with regard to the bar capacity of automatic lathes ad results i higher spidle stiffess as a result of larger shaft diameters for millig spidles 7 Icreased rigidity of the spidle drive achieved by moutig the motor compoets betwee the spidle mai bearigs 7 Less coolig capacity required for the same power compared to 1PH2 - i other words, greater efficiecy 7 Oly oe ecoder (hollow shaft measurig system) for sesig motor speed ad spidle positio 7 Simple servicig by replacig complete motor spidles Applicatio The 1FE1 built-i water-cooled sychroous motors are used i combiatio with the SIMODRIVE 611 coverter system where there is a requiremet for Extreme demads o the machiig quality, accuracy ad ruig smoothess, ad Short ramp-up times. The 1FE1 built-i motors are offered i two mai versios: High-torque series 6-pole/8-pole sychroous motors are available that have bee developed for turig ad gridig machies with moderate maximum speeds. These motors are characterized by a extremely high torque utilizatio. The speed rage i this case is approximately 1:2. High-speed series I this series, 4-pole sychroous motors are available for millig. These motors are optimized for high maximum speeds ad a speed rage of over 1:4. A voltage limitatio module is required for these motors whe they are operated up to the maximum speed. The 1FE1 built-i motor comprises: A lamiated permaetly excited rotor which, as a optio, ca be desiged with a sleeve for simple moutig ad removal. A woud stator package with coolig jacket ad ecapsulated widig overhag. - Free cable eds of 0.5 m/1.5 m (1 ft 8 i/4 ft 11 i) - Two itegral PTC thermistors (icl. 1 spare), optioally with full or uiversal protectio - A coolig jacket ito which the stator has bee iserted Torque is trasmitted to the spidle mechaically without play by meas of a cylidrical stepped press fit. The rotor is mouted o the spidle by thermal shrikig. The rotor with sleeve is pre-balaced ad ca be removed ad subsequetly remouted. The bod ca be released by pressure-oil ijectio without affectig the joit surfaces. Torque is trasmitted to the spidle mechaically without play by meas of a cylidrical stepped press fit. The rotor is mouted o the spidle by thermal shrikig. Removal of the rotor is ot possible with this type of moutig. Rotors without sleeves are ot pre-balaced. 6/58 Siemes NC

301 Compariso of sychroous/asychroous spidle 200 % Torque (same active compoet volume) Motor spidle as iductio motor Rampe-up time (same momet of iertia) Advatages of 1FE1 sychroous spidle over asychroous spidle Power 30 kw Compariso of power/speed characteristic Permaetly excited motor spidle (PE spidle) as sychroous motor Sychroous (PE) spidle Asychroous spidle Rotor power dissipatio (same rated curret) rpm Speed G_NC01_EN_00020 G_NC01_EN_00021 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Techical specificatios 1FE1 built-i motors Type of motor Costat power rage Isulatio of the stator widig 1) EN (IEC ) Type (cf. ISO) Degree of protectio IEC Recommeded coolat ilet temperature Stadard protectio - temperature moitorig Full protectio optioal Applicatio example: processig with motor stadstill Sychroous spidle with permaetly excited rotor 1:2 (6-/8-pole) / 1:4 (4-pole) Temperature class F for a coolat temperature of +25 C (77 F) Idividual compoets: stator, rotor, motor ecoder IP00 max. +25 C (77 F) 2 KTY thermistors i the stator widig, 1 as spare I additioal to stadard protectio 3 x PTC thermistor drillig Evaluatio possibility e.g. usig thermal motor protectio: : 3RN1013-1BW10 Uiversal protectio optioal - Full protectio + - NTC PT3-51F (Fauc sesor) - NTC K227 (Idramat sesor) Balace quality of rotor ISO Rotor with sleeve Pre-balaced depedig o the desig, balace quality G 2.5, referece speed 3600 rpm, or ubalaced for complete balacig after moutig Rotor without sleeve Not pre-balaced Recommeded motor ecoders (ot icluded) Motor coectio Hollow measurig system SIMAG H2 or L&B GEL 244 for speeds greater tha 25,000 rpm Free cable eds with I = 0.5/1.5 m (1 ft 8 i/4 ft 11 i) legth 6 Torque 70 Nm (at 60 A rated curret i the power sectio) Please refer to "Asychroous motors Liquid coolig" for a list of heat exchager maufacturers Sychroous (PE) spidle Asychroous spidle rpm Speed G_NC01_EN_00022 Compariso of torque/speed characteristic Power-speed ad torque-speed characteristics of PE spidles compared to the asychroous versio uder the followig boudary coditios: idetical active part volume ad idetical rated curret (60 A) of the power sectio. 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC lik 600 V) Operatio of 1FE1 motors is possible. 3-phase AC 480 V +6%, -10% (i.e. U DC lik =680V) Operatio of 1FE1...-4W... is possible. Operatio of 1FE1...-6W..., 1FE1...-8W... o request. Siemes NC /59

302 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig 6 Selectio ad orderig data Rated power for duty type Rated torque 1) accordig to IEC ) Rated speed Max. speed 1FE1 built-i motors Water coolig P rated M rated rated max Stadard type S1 S6-40% S1 S6-40% Momet of iertia of rotor J Approx. weight (rotor ad stator) kw kw Nm (lb-i) Nm (lb-i) rpm rpm kgm 2 kg (lb) High-Torque series, 6-pole (97.36) 14 (123.91) FE WN (14.33) (97.36) 14 (123.91) FE WR (14.33) (88.51) 12.6 (111.52) FE WN (12.13) (88.51) 12.6 (111.52) FE WK (12.13) (177.02) 25.2 (223.04) FE WN (20.95) (159.31) 23 (203.57) FE WK (20.95) (327.48) 46 (407.14) FE WN A (37.49) (115.06) 17 (150.46) FE WH (12.13) (115.06) 17 (150.46) FE WY (12.13) (495.64) 81 (716.91) FE WN A (31.97) (495.64) 81 (716.91) FE WQ A (31.97) (575.30) 81 (716.91) FE WP (30.87) (575.30) 81 (716.91) FE WS (30.87) (575.30) 81 (716.91) FE WQ (30.87) (575.30) 81 (716.91) FE WW (30.87) (1150.6) 175 ( ) FE WU (66.15) (1150.6) 175 ( ) FE WR (66.15) (247.82) 36 (318.63) FE WN (44.10) (584.15) 85 (752.32) FE WN (67.25) (885.08) 128 (1132.9) FE WN (90.41) (885.08) 128 (1132.9) FE WS (90.41) (885.08) 128 (1132.9) FE WV (90.41) Stadard protectio: 2xKTY 2) Full protectio: 2xKTY + 3xPTC thermistor drillig 6) Uiversal protectio 7) m Delivery of stator + rotor 2) 4) 5) 1 Stator with coolig jacket 2) 3) B Without rotor jacket With rotor jacket, for d* see dimesios table With rotor jacket, for d** see dimesios table With rotor jacket "-..D." for 1FE /1FE1113-6W... oly, see dimesios table With rotor jacket "-..E." for 1FE1113-6W... oly, see dimesios table Free cable eds with rigid coectio, 1.5 m (4 ft 11 i) i legth Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) Free cable eds, flexible, 0.5 m (1 ft 8 i) i legth (preferred variat) Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) A B C D E /60 Siemes NC

303 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Rated curret for duty type accordig to IEC ) Voltage protectio module SIMODRIVE 611 power module Required rated curret High-Torque series, 6-pole I rated I rated S1 S6-40% S1 A A A 1FE WN For orderig data, 1FE WR see "Coverters" 1FE WN FE WK FE WN FE WK FE WN FE WH FE WY FE WN VPM FE WQ VPM FE WP FE WS FE WQ VPM FE WW VPM FE WU VPM FE WR VPM FE WN FE WN FE WN FE WS FE WV VPM S1 = cotiuous duty S6 = itermittet duty: Sizes 40, 50, 60: duty cycle time 1 mi Sizes 80 to 140: duty cycle time 2 mi 1) Data for T = 105 K, special widigs o request. 2) Stadard scope of supply: Potted widig with 2xKTY (1 spare). 3) Stator without coolig jacket, with soaked widig o request. 4) Orderig spare parts: Stator: 1FE W. 5) Orderig spare parts: Rotor: 1FE W.. 6) Total protectio optio, applicatio example: Loadig at motor stadstill, exteral trippig uit is required: 3RN1013-1BW10. 7) Uiversal protectio optio: Total protectio + NTC PT3-51F + NTC K227 Siemes NC /61

304 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig 6 Selectio ad orderig data Rated power for duty type Rated torque 1) accordig to IEC ) Rated speed Max. speed 1FE1 built-i motors Water coolig P rated M rated rated max Stadard type S1 S6-40% S1 S6-40% Momet of iertia of rotor J Approx. weight (rotor ad stator) kw kw Nm (lb-i) Nm (lb-i) rpm rpm kgm 2 kg (lb) High-Torque series, 6-pole ( ) 190 ( ) FE WU (116.87) ( ) ( ) ( ) ( ) ( ) ( ) ( ) High-Torque series, 8-pole ) 585 ( ) ( ) ) 820 ( ) ( ) 190 ( ) 256 ( ) 256 ( ) 256 ( ) 384 ( ) 384 ( ) 384 ( ) 795 2) ( ) 795 ( ) ) ( ) 1110 ( ) Stadard protectio: 2xKTY 3) Full protectio: 2xKTY + 3xPTC thermistor drillig 7) Uiversal protectio 8) FE WX (116.87) FE WR (176.40) FE WT (176.40) FE WW (176.40) FE WR (227.12) FE WT (227.12) FE WW (227.12) FE WN C (259.09) FE WS C (259.09) FE WN C (342.88) FE WS C (342.88) m Delivery of stator + rotor 3) 5) 6) 1 Stator with coolig jacket 3) 4) B Without rotor jacket With rotor jacket, for d* see dimesios table With rotor jacket, for d** see dimesios table With rotor jacket "-..D." for 1FE /1FE1113-6W... oly, see dimesios table With rotor jacket "-..E." for 1FE1113-6W... oly, see dimesios table Free cable eds with rigid coectio, 1.5 m (4 ft 11 i) i legth Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) Free cable eds, flexible, 0.5 m (1 ft 8 i) i legth (preferred variat) Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) A B C D E /62 Siemes NC

305 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Rated curret for duty type accordig to IEC ) Voltage protectio module SIMODRIVE 611 power module Required rated curret High-Torque series, 6-pole I rated I rated S1 S6-40% S1 A A A 1FE WU VPM For orderig data, see "Coverters" 1FE WX VPM FE WR VPM FE WT VPM FE WW VPM FE WR VPM FE WT VPM FE WW VPM High-Torque series, 8-pole 1FE WN ) VPM FE WS VPM FE WN ) VPM FE WS VPM S1 = cotiuous duty S6 = itermittet duty: Sizes 40, 50, 60: duty cycle time 1 mi Sizes 80 to 140: duty cycle time 2 mi 1) Data for T = 105 K, special widigs o request. 2) Observe limit for power sectio. 3) Stadard scope of supply: Potted widig with 2xKTY (1 spare). 4) Stator without coolig jacket, with soaked widig o request. 5) Orderig spare parts: Stator: 1FE W. 6) Orderig spare parts: Rotor: 1FE W.. 7) Total protectio optio, applicatio example: Loadig at motor stadstill, exteral trippig uit is required: 3RN1013-1BW10. 8) Uiversal protectio optio: Total protectio + NTC PT3-51F + NTC K227 Siemes NC /63

306 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig 6 Selectio ad orderig data Rated power for duty Rated torque 1) type accordig to IEC ) Rated speed Max. speed 1FE1 built-i motors Water coolig P rated M rated rated max Stadard type S1 S6-40% S1 S6-40% Momet of iertia of rotor J Approx. weight (rotor ad stator) kw kw Nm (lb-i) Nm (lb-i) rpm rpm kgm 2 kg (lb) High-Speed series, 4-pole (44.25) 7 (61.96) FE HC A (9.92) (57.53) 9.0 (79.66) FE WN A (9.92) (106.21) 15.5 (137.19) FE HG A (18.74) (115.06) 18 (159.31) FE WN A (16.54) (115.06) 17 (150.46) FE WK A (16.54) (159.31) 23 (203.57) FE HH A (26.46) (177.02) 27 (238.97) FE WN A (23.15) (247.82) 40 (354.03) FE WN A (25.34) (247.82) 40 (354.03) FE WH A (25.34) (371.73) 59 (522.20) FE WN A (35.28) (49564) 79 (688.21) FE WN A (46.31) (531.05) 86 (761.17) FE WM A (46.31) (371.73) 55 (486.80) FE WN A (34.18) (371.73) 55 (486.80) FE WR A (34.18) (557.60) 83 (734.62) FE WN A (48.51) (743.45) 110 (973.59) FE WN A (62.84) (743.45) 110 (973.59) FE WQ A (62.84) (929.33) 138 ( ) FE WN A (77.18) (929.33) 140 ( ) FE WT A (77.18) (929.33) 140 ( ) FE WQ A (77.18) Stadard protectio: 2xKTY 2) Full protectio: 2xKTY + 3xPTC thermistor drillig 6) Uiversal protectio 7) m Delivery of stator + rotor 2) 4) 5) 1 Stator with coolig jacket 2) 3) B Without rotor jacket Without rotor jacket, d i = 80 mm (3.15 i) for 1FE109.-4W... oly Free cable eds with rigid coectio, 1.5 m (4 ft 11 i) i legth Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) Free cable eds, flexible, 0.5 m (1 ft 8 i) i legth (preferred variat) Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) A R /64 Siemes NC

307 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Rated curret for duty type accordig to IEC ) Voltage protectio module SIMODRIVE 611 power module Required rated curret High-Speed series, 4-pole I rated I rated S1 S6-40% S1 A A A 1FE HC VPM For orderig data, 1FE WN VPM see "Coverters" 1FE HG VPM FE WN VPM FE WK VPM FE HH VPM FE WN VPM FE WN VPM FE WH VPM FE WN VPM FE WN VPM FE WM VPM FE WN VPM FE WR VPM FE WN VPM FE WN VPM FE WQ VPM FE WN VPM FE WT VPM FE WQ VPM S1 = cotiuous duty S6 = itermittet duty: Sizes 50 ad 70: duty cycle time 1 mi Sizes 80 to 120: duty cycle time 2 mi 1) Data for T = 105 K, special widigs o request. 2) Stadard scope of supply: Potted widig with 2xKTY (1 spare). 3) Stator without coolig jacket, with soaked widig o request. 4) Orderig spare parts: Stator: 1FE W. 5) Orderig spare parts: Rotor: 1FE W.. 6) Total protectio optio, applicatio example: Loadig at motor stadstill, exteral trippig uit is required: 3RN1013-1BW10. 7) Uiversal protectio optio: Total protectio + NTC PT3-51F + NTC K227 Siemes NC /65

308 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig 6 Selectio ad orderig data Rated power for duty type Rated torque 1) accordig to IEC ) Rated speed Max. speed 1FE1 built-i motors Water coolig P rated M rated rated max Stadard type S1 S6-40% S1 S6-40% Momet of iertia of rotor J Approx. weight (rotor ad stator) kw kw Nm (lb-i) Nm (lb-i) rpm rpm kgm 2 kg (lb) High-Speed series, 4-pole (328.29) (663.81) (663.81) (885.08) (885.08) (885.08) ( ) ( ) (902.78) ( ) ( ) ( ) ( ) ( ) (2212.7) (2212.7) ) 300 ( ) ) 300 ( ) ( ) 60 (531.05) 103 (911.63) 103 (911.63) 137 ( ) 137 ( ) 125 ( ) 170 ( ) 206 ( ) 142 ( ) 190 ( ) 236 ( ) 283 ( ) 270 ( ) 275 ( ) 345 ( ) 345 ( ) 410 2) ( ) 410 2) ( ) 410 ( ) Stadard protectio: 2xKTY 3) Full protectio: 2xKTY + 3xPTC thermistor drillig 7) Uiversal protectio 8) FE WP (67.25) FE WN (95.92) FE WH (95.92) FE WL (111.35) FE WK (111.35) FE WS (111.35) FE WN (130.01) FE WN (147.74) FE WN A (76.07) FE WN A (93.71) FE WN A (114.66) FE WN A (135.61) FE WY A (135.61) FE WN A (138.92) FE WN A (166.48) FE WP A (166.48) FE WN A (196.25) FE WP A (196.25) FE WQ A (196.25) Delivery of stator + rotor 3) 5) 6) 1 Stator with coolig jacket 3) 4) B Without rotor jacket Without rotor jacket, d i = 80 mm (3.15 i) for 1FE109.-4W... oly Free cable eds with rigid coectio, 1.5 m (4 ft 11 i) i legth Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) Free cable eds, flexible, 0.5 m (1 ft 8 i) i legth (preferred variat) Cable outlet at larger outer diameter of coolig jacket Cable outlet at smaller outer diameter of coolig jacket (o request) A R /66 Siemes NC

309 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Rated curret for duty type accordig to IEC ) Voltage Protectio Module SIMODRIVE 611 power module Required rated curret High-Speed series, 4-pole I rated I rated S1 S6-40% S1 A A A 1FE WP VPM For orderig data, see "Coverters" 1FE WN VPM FE WH VPM FE WL VPM FE WK VPM FE WS VPM FE WN VPM FE WN VPM FE WN VPM FE WN VPM FE WN VPM FE WN VPM FE WY VPM FE WN VPM FE WN VPM FE WP VPM FE WN ) VPM FE WP ) VPM FE WQ VPM S1 = cotiuous duty S6 = itermittet duty: Sizes 50 ad 70: duty cycle time 1 mi Sizes 80 to 120: duty cycle time 2 mi 1) Data for T = 105 K, special widigs o request. 2) Observe limit for power sectio. 3) Stadard scope of supply: Potted widig with 2xKTY (1 spare). 4) Stator without coolig jacket, with soaked widig o request. 5) Orderig spare parts: Stator: 1FE W. 6) Orderig spare parts: Rotor: 1FE W.. 7) Total protectio optio, applicatio example: Loadig at motor stadstill, exteral trippig uit is required: 3RN1013-1BW10. 8) Uiversal protectio optio: Total protectio + NTC PT3-51F + NTC K227. Siemes NC /67

310 6 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors, stadard type Voltage Protectio Module VPM Overview Techical specificatios The VPM is used with motors 1FE1...-_ ad 2SP1 with EMF Voltage Protectio Module of > 800 V to 2000 V to limit the DC lik voltage at the coverter Degree of protectio i the evet of a fault. If supply voltage fails at maximum motor EN (IEC 60529) speed or if the pulses at the coverter are caceled as a result of a fault, the sychroous motor feeds back to the DC lik at Humidity ratig EN high voltage. The VPM detects a DC lik voltage that is too high (> 800 V) ad short-circuits the three motor supply cables. The power remaiig i the motor is coverted to heat via the shortcircuit betwee the VPM ad motor cables. Storage ad trasport Permissible ambiet temperature The VPM ca withstad "short-circuit brakig" a umber of times. Operatio Weight, approx. Itegratio VPM 120 The VPM is oly operatioal i cojuctio with SIMODRIVE 611 VPM 200 digital/uiversal HR ad 1FE1/2SP1 motors. Dimesios (H x W x D) The VPM must be istalled betwee motor ad coverter at a VPM 120 maximum distace from the coverter of 1.5 m (4 ft 11 i). 6FX8 shielded motor supply cables must be used i combiatio with the VPM. VPM 200 System requiremets for operatig 1FE1 motors: SIMODRIVE 611 digital with performace cotrol or Selectio ad orderig data SIMODRIVE 611 uiversal HR (software versio 3.3) ad Desigatio SINUMERIK 840D powerlie software versio 4.4 ad higher Voltage Protectio Module VPM 120 (120 A) VPM 200 (200 A) IP20 Class 3K5, codesatio ad icig excluded. Low air temperature 0 C (32 F) C ( F) C ( F) 6 kg (25.26 lb) 11 kg (25.26 lb) 300 mm x 150 mm x 180 mm (11.81 i x 9.84 i x 7.48 i) 300 mm x 250 mm x 190 mm (11.81 i x 9.84 i x 7.48 i) 6SN AA00-1JA1 6SN AA00-1KA1 6/68 Siemes NC

311 Sychromotore Mai spidle motors for SIMODRIVE 611 1FE1 built-i motors Dimesio drawig L Motor type L D D A d i mm (ich) mm (ich) mm (ich) mm (ich) High-Speed series 1FE W...-1BA. 130 (5.12) 120 (4.72) 106 (4.17) 46 (1.81) 1FE W...-1BA. 180 (7.08) 120 (4.72) 106 (4.17) 46 (1.81) 1FE W...-1BA. 230 (9.05) 120 (4.72) 106 (4.17) 46 (1.81) D D A d i d*/d** G_NC01_EN_ FE W...-1BA. 185 (7.28) 155 (6.1) 135 (5.31) 58 (2.28) 1FE W...-1BA. 235 (9.25) 155 (6.1) 135 (5.31) 58 (2.28) 1FE W...-1BA. 285 (11.25) 155 (6.1) 135 (5.31) 58 (2.28) 1FE W...-1BA. 190 (7.48) 180 (7.08) 160 (6.3) 68 (2.68) 1FE W...-1BA. 240 (9.45) 180 (7.08) 160 (6.3) 68 (2.68) 1FE W...-1BA. 290 (11.41) 180 (7.08) 160 (6.3) 68 (2.68) 1FE W...-1BA. 340 (13.38) 180 (7.08) 160 (6.3) 68 (2.68) Rotor Air gap Stator Hollow shaft Sleeve Coolig sheath 1FE W...-1BR. 200 (7.87) 205 (8.07) 180 (7.08) 80 (3.15) 1FE W...-1BA. 250 (9.84) 205 (8.07) 180 (7.08) 72 (2.83) 1FE W...-1BR. 250 (9.84) 205 (8.07) 180 (7.08) 80 (3.15) 1FE W...-1BA. 300 (11.81) 205 (8.07) 180 (7.08) 72 (2.83) 1FE W...-1BR. 300 (11.81) 205 (8.07) 180 (7.08) 80 (3.15) 1FE W...-1BA. 350 (13.78) 205 (8.07) 180 (7.08) 72 (2.83) 1FE W...-1BR. 350 (13.78) 205 (8.07) 180 (7.08) 80 (3.15) 1FE W...-1BA. 400 (15.74) 205 (8.07) 180 (7.08) 72 (2.83) 1FE W...-1BR. 400 (15.74) 205 (8.07) 180 (7.08) 80 (3.15) 1FE W...-1BA. 265 (10.43) 230 (9.05) 200 (7.87) 96 (3.78) 1FE W...-1BA. 315 (12.4) 230 (9.05) 200 (7.87) 96 (3.78) 1FE W...-1BA. 365 (14.37) 230 (9.05) 200 (7.87) 96 (3.78) 1FE W...-1BA. 415 (16.33) 230 (9.05) 200 (7.87) 96 (3.78) 6 1FE W...-1BA. 315 (12.4) 270 (10.63) 240 (9.45) 110 (4.33) 1FE W...-1BA. 365 (14.37) 270 (10.63) 240 (9.45) 110 (4.33) 1FE W...-1BA. 415 (16.33) 270 (10.63) 240 (9.45) 110 (4.33) Motors of the High-Speed series are supplied without rotor jacket ad ubalaced. Iteral rotor diameter with jacket Motor Type L D D A d i -..A. d* -..B. d** -..C. d** -..D. d** -..E. mm (ich) mm (ich) mm (ich) mm (ich) mm (ich) mm (ich) mm (ich) mm (ich) High-Torque series 1FE W (6.20) 95 (3.74) 85 (3.35) 44 (1.73) 1FE W (6.69) 115 (4.53) (4.07) 42 (1.65) 33 (1.3) 1FE W (8.66) 115 (4.53) (4.07) 42 (1.65) 33 (1.3) 1FE W (12.6) 115 (4.53) (4.07) 42 (1.65) 1FE W (5.12) 130 (5.12) 118 (4.65) 58 (2.28) 48 (1.89) 1FE W (11.02) 130 (5.12) 118 (4.65) 58 (2.28) 1FE W (7.68) 190 (7.48) 170 (6.69) 93 (3.66) 67 (2.64) 74 (2.91) 80 (3.15) 1FE W (11.61) 190 (7.48) 170 (6.69) 93 (3.66) 74 (2.91) 1FE W (5.9) 205 (8.07) 180 (7.08) 92 (3.62) 67 (2.64) 80 (3.15) 1FE W (7.87) 205 (8.07) 180 (7.08) 92 (3.62) 67 (2.64) 80 (3.15) 1FE W (9.84) 205 (8.07) 180 (7.08) 92 (3.62) 67 (2.64) 80 (3.15) 1FE W (10.24) 250 (9.84) 220 (8.66) 120 (4.72) 80 (3.15) (4.14) 1FE W (12.2) 250 (9.84) 220 (8.66) 120 (4.72) 82 (3.23) 102 (4.01) 1FE W (16.14) 250 (9.84) 220 (8.66) 120 (4.72) 82 (3.23) 102 (4.01) 1FE W (15.35) 310 (12.2) 280 (11.02) (5.92) 1FE W (19.29) 310 (12.2) 280 (11.02) (5.92) Note: Rotors without rotor jacket "-..A." are supplied without pre-balacig. Rotors with rotor jacket "-..B./-..C./-..D./-..E." are supplied prebalaced. Siemes NC /69

312 Sychroous motors Motor spidles for SIMODRIVE 611 2SP1 ECO motor spidles - stadard type with water coolig Overview Applicatio The mai applicatio area for ECO motor spidles are mai spidles for simple millig machies ad machiig ceters i the job shop area of the machie tools sector. The 2SP120 motor spidles are particularly suitable for the area of light metal machiig at low torque ad high speeds. The 2SP125 motor spidles are characterized by a high torque. The mai area of applicatio is i the machiig of steel ad castigs. Desig The 2SP1 ECO motor spidles are characterized by a rugged desig. Depedig o the versio, the followig optios are available for motor spidles: Various tool iterfaces Iteral tool coolig Exteral tool coolig Speed/power graphs 6 The 2SP1 ECO motor spidle product rage is a compact stadard motor spidle that ca be used as a alterative to beltdrive spidles ad ca be used both for rough cuttig ad for precise fie machiig. The 2SP1 motor spidle cotais all the classical elemets of a motor spidle, such as a tool iterface, tool clampig ad release mechaism, spidle bearigs suitable for absorbig the machiig forces, water-cooled drive motor, spidle casig for fixig ad sesors for idexig ad moitorig tool chageover. The motorized spidles are available i 2 diameters of 200 mm (7.87 i) (2SP120) ad 250 mm (9.84 i) (2SP125) ad are offered with differet torque ad speed graduatios to match the respective millig machie family. They have bee desiged specifically for use i cojuctio with the SIMODRIVE 611 coverter system. The complete product rage of 2SP1 motor spidles was developed i cooperatio with ad is maufactured at Weiss Spideltechologie GmbH. Beefits The 2SP1 ECO motor spidles offer the user the followig importat advatages over covetioal belt-drive solutios: 7 Compact spidle solutio ad "everythig icluded" i the spidle box 7 Fewer compoets ad easy istallatio 7 Ecoomical stadard solutio as compared with today's beltdrive solutios 7 Drive trai with high degree of rigidity 7 High torque ad speed ad therefore high productivity thaks to high cuttig efficiecy ad reductio of o-productive time 7 Higher speed ad shorter start-up times as compared with covetioal belt-drive or gear solutios 7 Ecoomical peumatic tool release mechaism or optioal fast hydraulic tool release mechaism 7 Worldwide system delivery icludig spidle mechaics from a sigle source from Siemes Motor power P 0 0 S6-40% Star coectio Voltage limit Star coectio S1 Star coectio 2SP1 motor spidles i asychroous desig with star-delta chageover Power 30 kw rated Y rated D SP1 motor spidles i sychroous desig Voltage limit Delta coectio S6-40% Delta coectio S1 Delta coectio Sychroous (PE) spidle Asychroous spidle Speed rpm Speed G_NC01_EN_00149 G_NC01_EN_ /70 Siemes NC

313 Sychroous motors Motor spidles for SIMODRIVE 611 2SP1 ECO motor spidles - stadard type with water coolig Techical specificatios 2SP120 ECO motor spidles 2SP125 ECO motor spidles Stadard fuctios Housig Cartridge with flage moutig Cartridge with flage moutig Operatig positio Horizotal/vertical Horizotal/vertical Tool adapter HSK A63 SK 40 for tools with asymmetrical slide rigs Tool clampig device Release usig peumatic cylider, 6 bar Clampig usig cup sprig package Release usig peumatic cylider, 6 bar Clampig usig cup sprig package Max. speed 15,000 rpm 10,000 rpm Bearig lubricatio Grease, permaet lubricatio Grease, permaet lubricatio Bearig seal at frot Blockig air m 3 /h, filter grade 8 µm Blockig air m 3 /h, filter grade 8 µm Tool taper cleaig Compressed air through draw-bar bar Compressed air through draw-bar bar Isulatio of the stator widig EN (IEC ) Degree of protectio IEC Recommeded coolat ilet temperature, approx. Measurig system Stadard protectio - temperature moitorig Clampig status moitorig Coolig with water Medium coectios - Coolig - Blockig air - Taper cleaig air - Release tool - Clamp tool Electrical coectios Optios Iteral tool coolig Exteral tool coolig Temperature class F for a coolat temperature of +25 C (77 F) IP64 (i workig area) IP53 (behid the spidle flage) +25 C (77 F) (depedig o the ambiet temperature) Hollow-shaft measurig system, icremetal, si/cos 1V PP 256 pulses/revolutio with zero mark Motor thermal sesor KTY PTC for total thermal protectio NTC PT3-51F NTCK227 Sesors (aalog) Tool clamped Draw-bar i release positio Clamped without tool Sesors (digital) Positio of release pisto max. 5 bar, 10 l/mi max. 25% corrosio protectio aget Clariat Atifroge N or Tyfocor Filter grade 100 µm 2 x hose plug-i coector, Ø 12/10 1 x G 1/8 radial/ø 5 mm (0.20 i) axial 1xG1/4 1xG1/4 1xG1/8 Power through cable 1.5 m (4 ft 11 i) Sesors through sigal plug 50 bar, up to 54 l/mi Filter grade 50 µm accordig to -/16/13 ISO x G1/4 coolat 1 x G1/8 leakage Rig with 6 adjustable ozzles 5bar Filter grade 50 µm accordig to -/16/13 ISO 4406 Temperature class F for a coolat temperature of +25 C (77 F) IP64 (i workig area) IP53 (behid the spidle flage) +25 C (77 F) (depedig o the ambiet temperature) Hollow-shaft measurig system, icremetal, si/cos 1V PP 256 pulses/revolutio with zero mark Motor thermal sesor KTY PTC for total thermal protectio NTC PT3-51F NTC K227 Sesors (digital) Tool clamped 1) max. 5 bar, 10 l/mi max. 25% corrosio protectio aget Clariat Atifroge N or Tyfocor Filter grade 100 µm 2 x G 1/2 (Ø 9 mm (0.35 i)) 1 x G 1/8 (Ø 5 mm (0.20 i)) 1xG1/4 1 x M16x1.5 1xG1/8 Power through cable 1.5 m (4 ft 11 i) Sesors through sigal plug 50 bar, up to 54 l/mi Filter grade 50 µm accordig to -/16/13 ISO x G1/4 coolat 1 x G1/8 leakage Icreased max. speed 18,000 rpm 15,000 rpm (with HSK A63) Tool clampig device Sesors for clampig status Tool iterface Release usig hydraulic cylider, 80 bar Clampig usig cup sprig package 1 x G 1/4, release tool 1 x G 1/4, clamp tool Draw-bar i release positio Clamped without tool BT 40, CAT 40, HSK A63 6 1) For maual tool chagig; additioal sesors are required for automatic tool chagig (see Optios). Siemes NC /71

314 Sychroous motors Motor spidles for SIMODRIVE 611 2SP1 ECO motor spidles - stadard type with water coolig Selectio ad orderig data Rated power Star/delta Rated torque Star/delta Rated speed Star/delta Spidle diameter Maximum speed 2SP1 ECO motor spidles Water coolig mm (ich) P rated M rated rated max. S1 kw S6-40% kw S1 Nm (lb-i) S6-40% Nm (lb-i) rpm rpm Stadard type Sychroous / 12.0/ 42/ (371.73/ ) 55/ (486.79/ ) 2700/ SP HA D F 2 (7.87) 15.5/ 15.5/ 42/ (371.73/ ) 55/ (486.79/ ) 3500/ SP HB D F / 26.4/ 84/ (743.47/ ) 110/ (973.59/ ) 3000/ SP HA D F / 35.0/ 78/ (690.36/ ) 110/ (973.59/ ) 4300/ SP HB D F 2 Asychroous / / /32 (619.56/283.23) 100/45 (885.08/398.29) 1800/ SP HA (9.84) 13.2/ / /32 (619.56/283.23) 100/45 (885.08/398.29) 1800/ SP HA D / / /62 ( /548.75) 200/89 ( /787.72) 800/ SP HA / / /62 ( /548.75) 200/89 ( /787.72) 800/ SP HA D 7 2 Sychroous / 29.0/ 100/ (885.08/ ) 130/ ( / ) 2500/ SP HA (9.84) 35.0/ 38.0/ 100/ (885.08/ ) 130/ ( / ) 3300/ SP HB D / 55.0/ 170/ ( / ) 236/ ( / ) 2600/ SP HA / 64.0/ 170/ ( / ) 236/ ( / ) 3000/ SP HB D 7 2 Tool clampig ad release mechaism: peumatic hydraulic 0 1 Coolig: Closed coolig jacket Closed coolig jacket ad iteral tool coolig Closed coolig jacket, iteral tool coolig ad rig for exteral tool coolig (for 2SP120 oly) Tool iterfaces: Tool iterface SK 40 Tool iterface BT Tool iterface CAT 40 Tool iterface HSK A 63 Tool iterface BT Sesors: Sesor "Tool clamped" B + "Draw-bar i release positio" sesor C + "Clamped without tool" sesor D + "Positio of release pisto" sesor A B C D E B C D F 6/72 Siemes NC

315 Sychroous motors Motor spidles for SIMODRIVE 611 2SP1 ECO motor spidles - stadard type with water coolig Selectio ad orderig data Motor type (cotiued) Momet of iertia Weight, 1) approx. Rated curret Star/delta Voltage protectio module SIMODRIVE 611 power module Required rated curret J m I rated I rated S1 S6-40% S1 kgm 2 kg (lb) A A A Sychroous 2SP1202-1HA (183.02) 30/ 43/ VPM For orderig data, 2SP1202-1HB (183.02) 42/ 60/ VPM see "Coverters" 2SP1204-1HA (222.71) 60/ 85/ VPM SP1204-1HB (222.71) 79/ 120/ VPM Asychroous 2SP1253-8HA (286.65) 28/29 39/ SP1253-8HA (286.65) 28/29 39/ SP1255-8HA (363.83) 30/29 40/ SP1255-8HA (363.83) 30/29 40/37 30 Sychroous 2SP1253-1HA (286.65) 53/ 75/ VPM SP1253-1HB (286.65) 68/ 98/ VPM SP1255-1HA (363.83) 95/ 135/ VPM SP1255-1HB (363.83) 120/ 180/ VPM Itegratio More Iformatio The ECO motor spidle ca geerally be used with: For iformatio about other motor spidles for turig, gridig, SIMODRIVE 611 digital i combiatio with High-Stadard or millig ad drillig, please cotact: High-Performace closed-loop cotrol Weiss Spideltechologie GmbH SIMODRIVE 611 uiversal HR a Siemes Compay SINUMERIK 840D powerlie/840di/802d ad Rudolf-Diesel-Str. 35 SINUMERIK 810D powerlie D Schweifurt, Germay A VPM 120 must be used with ECO motor spidles i sychroous desig, see 1FE1 built-i motors. Fax: +49 (0) Phoe: +49 (0) Please refer to "Asychroous motors Liquid coolig" for a list of heat exchager maufacturers. More iformatio is available o the Iteret at: If the spidle is to be operated as a C-axis (e.g. for thread cuttig without floatig tapholder or for iterpolatig duty with servo axes), we recommed the use of the High-Performace closedloop cotrol. Supply voltage of the SIMODRIVE 611 coverter system 3 AC 400 V ±10% 3 AC 480 V +6%, -10% (i.e. U DC lik = 600 V) (i.e. U DC lik =680V) Operatio of 2SP1 motor spidles is possible. 1) No optios icluded. Iteral tool coolig: +1 kg (2.21 lb) Exteral tool coolig: +8 kg (17.64 lb). Siemes NC /73

316 Sychroous motors Selectio guide Type Degree of protectio Type IM B3 IM V5 Type IM B5 IM B14 IM V1 IM V18 Type Desigatio Desigatio Desigatio IM B35 IM V15 The desigatio for the degree of protectio accordig to EN ad IEC is made usig the letters "IP" ad two digits (e.g. IP64). The secod digit i the degree of protectio desigatio represets the protectio agaist water, the first digit the protectio agaist peetratio of foreig matter. Sice coolats are used for machie tools ad trasfer machies which cotai oil, are able to creep, ad may also be corrosive, protectio agaist water aloe is isufficiet. The desigatio for the degree of protectio should oly be cosidered here as a guidelie. Our sealig systems are based o may years of practical experiece, exceed the IEC specificatios by far, ad are appropriate for the requiremets of machie tools. IM V6 IM V3 IM V19 IM V36 The table ca serve as a decisio aid for selectig the proper degree of protectio for motors. With the IM V3/IM V19 desigs, permaet liquid o the flage is oly permissible with IP67/IP68. Fluids Effect Geeral wshopfloor eviromet Water Ge. coolat (95% water, 5% oil) Oil Oil creepage; Petroleum; Corrosive coolats Dry IP64 - Water-eriched eviromet IP64 IP67 Mist IP65 IP67 6 Spatter IP65 IP68 Jet IP67 IP68 Surge, brief immersio; costat iudatio IP67 IP68 6/74 Siemes NC

317 Asychroous motors 7 7/2 Itroductio 7/4 1PH7 motors with solid shaft/forced vetilatio 7/14 1PH4 motors with solid shaft/water coolig 7/18 1PM4 motors with hollow shaft, oil/water coolig 7/19 1PM6 motors with hollow shaft/forced vetilatio 7/23 1PH2 built-i motors for direct drive/water coolig 7/26 Liquid coolig Coolig priciple Coolig uit maufacturers 7/27 Gearboxes 7/27 Two-speed gearboxes for 1PH7/1PH4 motors 7/29 Selectio guide 7/29 Type 7/29 Degree of protectio Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

318 Itroductio Overview Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 1PH4 Asychroous motors with solid shaft Type EN (IEC ) Type of coectio IM B3 (IM V5, IM V6) IM B5 (IM V1, IM V3, oly possible with 1PH710 ad 1PH713 IM B35 (IM V15, IM V36) Star coectio IM B35 (IM V15, IM V36) Rated power P rated (S1) kw kw Maximum speed up to 12,000 rpm up to 12,000 rpm Rated torque M rated Nm ( lb-i) Nm ( lb-i) Ecoder system, itegrated Icremetal ecoder si/cos 1 V PP, 2048 pulses/revolutio Soud pressure level EN ISO 1680 Degree of protectio EN (IEC ) db(a) for 50 Hz mais operatio of the separatelydrive fa Tolerace +3 db IP55 Fa IP db(a) Tolerace +3 db IP65 IP55 at shaft exit Coolig Forced vetilatio Water coolig Isulatio of the stator widig EN (IEC ) Temperature class F for a coolat temperature (air) of up to +40 C (104 F) Temperature class F for a coolat itake temperature of up to +30 C (86 F) Holdig brake Fitted to drive ed (optio) 7 Type of motor Squirrel-cage iductio motor Pait fiish Upaited/primed Athracite Mouted gearig Prepared (optioal) Applicatio The areas of applicatio for the 1PH/1PM asychroous motors are extremely varied. I machie tools, they are usually used as mai spidle motors. I productio machies, such as pritig, packagig ad reformig machies, they are used as high-output asychroous servo motors. The motors are referred to geerally i this documetatio as asychroous motors, due to their priciple of operatio. For certai motor types, core types ca be supplied. The advatages of these core types lie i the short delivery time ad rapid supply of spare parts. It is recommeded that core types are selected, where possible, for these reasos. 7/2 Siemes NC

319 Asychroous motors Mai spidle motors for SIMODRIVE 611 Itroductio Overview 1PM4 1PM6 1PH2 Asychroous motors with hollow shafts Asychroous itegrated motors Type EN (IEC ) IM B35 (IM V15, IM V36) IM B5 (IM V1, IM V3) Supplied i compoet form, assembled o user's premises Type of coectio Selectable star/delta coectio 1) Rated power P rated (S1) kw kw kw Maximum speed up to 12,000 rpm up to 10,000 rpm Rated torque M rated Nm ( lb-i) Nm ( lb-i) Nm ( lb-i) Ecoder system Hollow-shaft measurig system: icremetal ecoder si/cos 1 V PP, 256 pulses/revolutio (built-i) Hollow-shaft measurig system: SIMAG H2 with 256 or 512 teeth (optio) Soud pressure level EN ISO db(a) tolerace +3 db 70 db(a) for 50 Hz mais operatio of the separately-drive fa tolerace +3 db Depedig o spidle desig Degree of protectio EN (IEC ) IP65 IP55 at shaft exit IP55 Fa IP54 IP00 or as specified by spidle maufacturer Coolig Oil/water coolig Forced vetilatio Water coolig Isulatio of the stator widig EN (IEC ) Temperature class F for a coolat itake temperature of up to +30 C (86 F) Temperature class F for a coolat temperature (air) of up to +40 C (104 F) Temperature class F for a coolat itake temperature of up to +25 C (77 F) Holdig brake Usig spidle desig Type of motor Squirrel-cage iductio motor Pait fiish Athracite Upaited Mouted gearig 7 1) Star coectio oly for water coolig. Siemes NC /3

320 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors 7 Overview 1PH7 motors (shaft heights 100 to 160 ad 180/225) The 1PH7 air-cooled motors are rugged, low-maiteace 4-pole asychroous motors with squirrel-cage rotors. A fa for providig separate vetilatio is mouted axially o the rear side of the motor. The ormal directio of air flow is from the drive ed to the o-drive ed i order to keep the exhaust heat of the motor away from the machie tool. The reverse directio of air flow ca be ordered as a optio. The motors are equipped with a built-i ecoder system for sesig the motor speed ad idirect positio. I machie tools, the ecoder is capable of C-axis operatio as stadard - that is, a additioal ecoder is ot required for C-axis operatio. Beefits 7 Short overall legth of motor 7 Miimized oise curve thaks to the itegrated termial box (shaft heights 100 to 160) 7 Maximum speeds of up to 9,000 rpm (optioally: 12,000 rpm) 7 Full rated torque is always available, eve durig idle times 7 Optimum matchig to the performace levels SIMODRIVE 611 Techical specificatios (geeral) 1PH7 motors Isulatio of the stator widig EN (IEC ) Motor fa ratigs Techical specificatios (core type) Temperature class F for a coolat itake temperature of up to +40 C (104 F) 3-phase AC 400 V ±10%, 50/60 Hz 3-phase AC 480 V +5% -10% 60 Hz Ecoder system, itegrated Icremetal ecoder si/cos 1 V PP, 2048 pulses/revolutio Termial box coectio type Motor Termials i termial box Fa Termials i termial box Motor ecoder ad PTC thermistor Type EN (IEC ) Ratig plates Permissible coolat temperature Temperature moitorig Soud pressure level EN ISO 1680 (tolerace +3 db) 1PH7 motors Type 3) EN (IEC ) Termial box arragemet (view oto DE) 4) Bearig desig o DE 5) Vibratio severity EN (IEC ) Shaft ad flage accuracy DIN (IEC ) Degree of protectio EN (IEC ) Pait fiish 12/17-pi circular socket coector (without matig coector) IM B3, IM B35 1 supplied separately with termial box -15 C C (+5 F F) KTY 84 temperature sesor i stator widig From DE to NDE (at 50 Hz mais operatio of fa) 1PH710.: 70 db(a) 1PH713.: 70 db(a) 1PH716.: 75 db(a) 1) 1PH718.: 73 db(a) 2) 1PH722.: 76 db(a) 2) 1PH710: IM B5 (IM V1, IM V3) 1PH713: IM B5 (IM V1, IM V3) 1PH716: IM B35 (IM V15, IM V36) Top, cable etry from right Bearig for belt or couplig output Grade S Tolerace R (reduced) Motor IP55, fa IP54 Upaited/primed Applicatio Small compact machie tools Complex machiig ceters ad turig machies Special machies Pritig idustry: - Sigle drives for pritig uits Rubber, plastic, wire ad glass maufacturig: - Drives for extruders, caleders, rubber sprayig machies, foil machies, fleece machies - wire-drawig machies, cable stradig machies, etc. Geeral applicatios such as coiler ad wider drives 1) A reductio i the soud pressure level is obtaiable for 60 Hz fa power systems with optio K44. 2) A soud absorber to reduce the soud pressure level is obtaiable for a shaft height of 225 with optio G15. 3) For type, see "Selectio guide". 4) DE is the frot of the motor with the shaft. NDE is the rear of the motor. 5) For maximum permissible load, see the plaig guide for 1PH motors. 7/4 Siemes NC

321 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors Characteristics Motor power P 0 0 rated S6-40% S2 30 mi S6-60% S1 2 2 S6-40% S2 30 mi Typical speed/power graph for AC motors 1) Voltage limit 2 S6-60% The graph shows the typical relatioship betwee motor speed ad drive power i 1PH7 motors for the followig duty types accordig to IEC S 1: Cotiuous duty S 6: Cotiuous duty with itermittet loadig ad a relative duty factor of 60% (S6-60%) or 40% (S6-40%) for a maximum duty cycle time of 10 miutes. S 2: Short-time duty with duty period of 30 mi (S2 30 mi) ad subsequet stadstill. 2 S1 Speed max G_NC01_EN_00015 Motor Rated speed Attaiable speed for rated power i duty type accordig to IEC Type rated 2) 2 S1 S6-60% S6-40% S2 30 mi rpm rpm rpm rpm rpm 1PH NF PH ND 1PH NF 1PH NG PH NF PH ND 1PH NF 1PH NG PH NF PH ND 1PH NF 1PH NG PH NF PH ND 1PH NF 1PH NG PH NB 1PH ND 1PH NF 1PH NG PH NB 1PH ND 1PH NF 1PH NG PH NT 1PH ND 1PH NE 1PH NF 1PH NL PH NT 1PH ND 1PH NE PH NC 1PH ND 1PH NF ) For further details, see the plaig guide for 1PH motors. 2) Values take from the speed/power graph with regulated ifeed module. Whe usig uregulated ifeed module, compliace with the plaig guidelies for 1PH motors is essetial. Siemes NC /5

322 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors core type Shaft heights 100 to 160 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Max. speed 2) Rated power for duty type accordig to IEC PH7 asychroous motors Forced vetilatio h rated 3) S1 cot. 4) S1 cot. max 5) max P rated S1 S6-60% S6-40% S2 30 mi mm (ich) rpm rpm rpm rpm rpm kw kw kw kw Core type 100 (3.94) PH NG0 2-0C PH NF0 2-0C (5.20) PH PH ND0 NG C -0C PH PH ND0 NG C -0C (6.30) PH PH ND0 NF C -0C PH NF0 3-0C 7 0 Fa: Separately-drive fa Heavy-gauge threaded cable ilet i termial box Separately-drive fa Metric cable ilet i termial box 2 7 Type: 1) IM B5 (IM V1, IM V3) IM B35 (IM V15, IM V36) 2 3 Shaft extesio (DE): 1) fitted key plai shaft Balacig: half-key Directio of air flow (fa): DE NDE DE NDE Blow-out directio: axial axial A J 7 7/6 Siemes NC

323 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors core type Shaft heights 100 to 160 Selectio ad orderig data Motor type (cotiued) Rated torque Momet of iertia Weight approx. Rated curret for duty type accordig to IEC SIMODRIVE 611 power module Required rated curret M rated J m I rated I rated S1 S6-60% S6-40% S2 S1 30 mi Nm (lb-i) kgm 2 kg (lb) A A A A A 1PH NG (295.62) (88.20) For orderig data, see 1PH NF (507.15) (138.92) "Coverters" 1PH ND PH NG ( ) (845.25) (198.45) (198.45) PH ND PH NG ( ) ( ) (286.65) (268.65) PH ND PH NF ( ) ( ) (396.90) (396.90) PH NF ( ) (502.74) PH7 motor (shaft heights 100 to 160) 1) For "Prepared for ZF mouted gearig", the followig motor types are ecessary (to select gearig, see "Gearig"): Types IM B5 or IM B35 Shaft with fitted key ad full-key balacig. 2) For cotiuous duty (with 30% max, 60% 2 / 3 max, 10% stadstill) for a duty cycle time of 10 mi. For maiteace itervals for motors ad compoets, see plaig guide for 1PH motors. 3) Bearig versio for couplig/belt drive. 4) Bearig versio for icreased maximum speed. 5) Versio for icreased maximum speed, oly possible i combiatio with vibratio severity grade SR. The followig optios are ot possible: Prepared for ZF mouted gearig Shaft sealig rig. Siemes NC /7

324 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors stadard type Shaft heights 100/132 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Max. speed 3) Rated power for duty type accordig to IEC PH7 asychroous motors Forced vetilatio h rated 5) S1 cot. 6) S1 cot. max 4) max P rated S1 S6-60% S6-40% S2 30 mi Stadard type mm (ich) rpm rpm rpm rpm rpm kw kw kw kw 100 (3.94) PH NF PH PH PH ND NF NG PH NF PH PH PH ND NF NG (5.20) PH NF PH PH PH ND NF NG PH NF PH PH PH ND NF NG Fa: Termial box/ cable ifeed: Separately-drive fa Heavy-gauge threaded cable ilet i termial box Separately-drive fa Metric cable ilet i termial box Top/right Top/NDE Top/left Type: 1) IM B3 (IM V5, IM V6) IM B5 (IM V1, IM V3) IM B35 (IM V15, IM V36) Bearig versio for: Couplig/belt output Couplig/belt output Couplig/belt output Icreased speed (couplig/belt output) 2) Vibratio severity level: R S SR SR Shaft ad flage accuracy: R R R R B C D L Shaft extesio (DE): 1) Fitted key Fitted key Fitted key Fitted key Plai shaft Plai shaft Balacig: Half-key Half-key Full-key Full-key Directio of air flow (fa): DE NDE NDE DE DE NDE NDE DE DE NDE NDE DE Blow-out directio: Axial Axial Axial Axial Axial Axial A B C D J K Degree of protectio: IP55, IP54 fa IP55, IP54 fa Seal: DE flage with shaft sealig rig 2) Color: Upaited Upaited 0 2 7/8 Siemes NC

325 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors stadard type Shaft heights 100/132 Selectio ad orderig data Motor type (cotiued) Rated torque Momet of iertia Weight approx. Rated curret for duty type accordig to IEC SIMODRIVE 611 power module Required rated curret M rated J m I rated I rated S1 S6-60% S6-40% S2 S1 30 mi Nm (lb-i) kgm 2 kg (lb) A A A A A 1PH NF (208.88) (88.20) For orderig data, see 1PH ND... 1PH NF... 1PH NG (312.43) (309.78) (295.66) (88.20) (88.20) (88.20) "Coverters" 1PH NF (394.75) (138.92) PH ND... 1PH NF... 1PH NG (528.39) (507.15) (443.43) (138.92) (138.92) (138.92) PH NF (619.56) (198.45) PH ND... 1PH NF... 1PH NG ( ) (845.25) (845.25) (198.45) (198.45) (198.45) PH NF ( ) (286.65) PH ND... 1PH NF... 1PH NG ( ) ( ) ( ) (286.65) (286.65) (286.65) PH7 motor (shaft heights 100 to 160) 1) For "Prepared for ZF mouted gearig", the followig motor types are ecessary (to select gearig, see "Gearig"): Types IM B5 or IM B35 Shaft with fitted key ad full-key balacig. 2) Oly appropriate if oil spray/mist occasioally gets oto the sealig rig. A sealig rig is ot possible with icreased maximum speed. 3) For cotiuous duty (with 30% max, 60% 2 / 3 max, 10% stadstill) for a duty cycle time of 10 mi. For maiteace itervals for motors ad compoets, see plaig guide for 1PH motors. 4) Versio for icreased maximum speed, oly possible i combiatio with vibratio severity grade SR. The followig optios are ot possible: Prepared for ZF mouted gearig Shaft sealig rig. 5) Bearig versio for couplig/belt drive. 6) Bearig versio for icreased maximum speed. Siemes NC /9

326 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors Stadard type Shaft height 160 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Max. speed 3) Rated power for duty type accordig to IEC PH7 asychroous motors Forced vetilatio h rated 5) S1 cot. 6) S1 cot. max 4) max P rated S1 S6-60% S6-40% S2 30 mi Stadard type mm (ich) rpm rpm rpm rpm rpm kw kw kw kw 160 (6.30) PH PH PH PH NB ND NF NG PH PH PH PH NB ND NF NG Fa: Separately-drive fa Heavy-gauge threaded cable ilet i termial box Separately-drive fa Metric cable ilet i termial box 2 7 Termial box/ cable ifeed: Top/right Top/NDE Top/left Type: 1) IM B3 (IM V5, IM V6) IM B35 (IM V15, IM V36) Bearig versio for: Couplig/belt output Couplig/belt output Couplig/belt output Icreased speed (couplig/belt output) 2) Shaft extesio (DE): 1) Fitted key Fitted key Fitted key Fitted key Plai shaft Plai shaft Vibratio severity level: R S SR SR Balacig: Half-key Half-key Full-key Full-key Shaft ad flage accuracy: R R R R Directio of air flow (fa): DE NDE NDE DE DE NDE NDE DE DE NDE NDE DE Blow-out directio: Axial Axial Axial Axial Axial Axial B C D L A B C D J K Degree of protectio: IP55, IP54 fa IP55, IP54 fa Seal: DE flage with shaft sealig rig 2) Color: Upaited Upaited 0 2 7/10 Siemes NC

327 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors Stadard type Shaft height 160 Selectio ad orderig data Motor type (cotiued) Rated torque Momet of iertia Weight approx. Rated curret for duty type accordig to IEC SIMODRIVE 611 power module Required rated curret M rated J m I rated I rated S1 S6-60% S6-40% S2 30 mi S1 Nm (lb-i) kgm 2 kg (lb) A A A A A 1PH NB... 1PH ND ( ) ( ) (396.90) (396.90) For orderig data, see "Coverters" 1PH NF ( ) (396.90) PH NG ( ) (396.90) PH NB ( ) (502.74) PH ND ( ) (502.74) PH NF ( ) (502.74) PH NG ( ) (502.74) PH7 motor (shaft heights 100 to 160) 1) For "Prepared for ZF mouted gearig", the followig motor types are ecessary (to select gearig, see "Gearig"): Types IM B5 or IM B35 Shaft with fitted key ad full-key balacig. 2) Oly appropriate if oil spray/mist occasioally gets oto the sealig rig. A sealig rig is ot possible with icreased maximum speed. 3) For cotiuous duty (with 30% max, 60% 2 / 3 max, 10% stadstill) for a duty cycle time of 10 mi. For maiteace itervals for motors ad compoets, see plaig guide for 1PH motors. 4) Versio for icreased maximum speed, oly possible i combiatio with vibratio severity grade SR. The followig optios are ot possible: Prepared for ZF mouted gearig Shaft sealig rig. 5) Bearig versio for couplig/belt drive. 6) Bearig versio for icreased maximum speed. Siemes NC /11

328 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors stadard type Shaft heights 180/225 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Max. speed 1) Rated power for duty type accordig to IEC PH7 asychroous motors Forced vetilatio h rated 6) S1 cot. 7) S1 cot. 8) S1 cot. max 3) max P rated S1 S6-60% S6-40% S2 30 mi Stadard type mm (ich) rpm rpm rpm rpm rpm rpm kw kw kw kw 180 (7.09) PH PH NT ND PH PH NE NF PH NL PH PH PH NT ND NE (8.86) PH NC PH ND PH NF Fa: Separately-drive fa Heavy-gauge threaded cable ilet i termial box Separately-drive fa Metric cable ilet i termial box 2 7 Termial box/ cable ifeed: Top/right Top/DE Top/NDE Top/left Type: Bearig desig for: Couplig output Couplig output Couplig output Couplig output Belt drive Belt drive Icreased lateral force (belt drive) Icreased lateral force (belt output) Icreased speed (couplig output) 5) IM B3 IM B3 (IM V5, IM V6) (liftig cocept for vertical types) IM B35 Vibratio severity level: R R S SR R R R R S Shaft ad flage accuracy: N R R R N R N R R A B C D E F G H J Shaft extesio (DE): 4) Fitted key Fitted key Fitted key Fitted key Plai shaft Plai shaft Balacig: Half-key Half-key Full-key Full-key Directio of air flow (fa): DE NDE NDE DE DE NDE NDE DE DE NDE NDE DE Blow-out directio: Right Axial Right Axial Right Axial A B C D J K Degree of protectio: IP55, IP54 fa IP55, IP54 fa Seal: DE flage with shaft sealig rig 5) Color: Primed Primed 0 2 7/12 Siemes NC

329 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH7 motors stadard type Shaft heights 180/225 Selectio ad orderig data Motor type (cotiued) Rated torque Momet of iertia Weight approx. 2) Rated curret for duty type accordig to IEC SIMODRIVE 611 power module Required rated curret M rated J m I rated I rated S1 S6-60% S6-40% S2 30 mi S1 Nm (lb-i) kgm 2 kg (lb) A A A A A 1PH N T... 1PH ND ( ) ( ) (859.95) PH NE ( ) PH NF ( ) PH NL ( ) PH NT ( ) ( ) PH ND ( ) PH NE ( ) PH NC ( ) (479.70) PH ND ( ) PH NF ( ) For orderig data, see "Coverters" 7 1PH7 motor (shaft heights 180 ad 225) 1) For cotiuous duty (with 30% max, 60% 2 / 3 max, 10% stadstill) for a duty cycle time of 10 mi. For maiteace itervals for motors ad compoets, see plaig guide for 1PH motors. 2) Applies to type IM B35. As type IM B3, the motor is 20 kg (44.1 lb) lighter. 3) Versio for icreased maximum speed, oly possible i combiatio with vibratio severity level S. The followig optios are ot possible: Prepared for ZF mouted gearig Shaft sealig rig. 4) The followig motor versios are required for "Prepared for ZF mouted gearig" (to select gearig, see "Gearig"): Type IM B35, IM V15 (ot IM V36) Shaft with fitted key ad full-key balacig Bearig versio for couplig output Shaft ad flage accuracy R DE flage with shaft sealig rig. 5) Oly appropriate if oil spray/mist occasioally gets oto the sealig rig. A sealig rig is ot possible for type IM B3 (IM V5, IM V6), versio with icreased lateral force or icreased maximum speed. 6) Bearig versio for couplig/belt drive. 7) Bearig versio for icreased lateral force. 8) Bearig versio for icreased maximum speed. Siemes NC /13

330 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH4 motors stadard type 7 Overview Give the compact desig of moder machies, the heat loss from electrical drives ca have a adverse effect o the accuracy of machiig. The resultig demads for cold motors with a high power desity led to the developmet of the 1PH4 watercooled motors. Furthermore, a combiatio of high torque ad small costructio volume (low mass iertia) results i short acceleratio ad brakig times ad thus i a reductio i o-productive time. The 1PH4 motors are rugged 4-pole asychroous motors with squirrel-cage rotors. Power loss ad oise emissio are reduced to a miimum. Thaks to the compact desig of the motors, high maximum speeds ca be achieved. The motors are equipped with a ecoder system for sesig the motor speed ad idirect positio. I machie tools, the ecoder is capable of C-axis operatio as stadard - that is, a additioal ecoder is ot required for C-axis operatio. Beefits 7 High power desity thaks to small costructio size 7 Maximum speed up to 9,000 rpm (12,000 rpm optioal) 7 Full rated torque is always available, eve durig idle times 7 Cooled flage to prevet thermal stressig of the mechaical power trai 7 Low oise level 7 High degree of protectio (IP65, shaft exit IP55) 7 High rotatioal accuracy Techical specificatios 1PH4 motors Isulatio of the stator widig 1) EN (IEC ) Temperature class F for a coolat itake temperature of +30 C (86 F) Ecoder system, itegrated Icremetal ecoder si/cos 1 V PP, 2048 pulses/revolutio Type IM B35 (IM V15, IM V36) EN (IEC ) Termial box arragemet Top, rotatable 4 x 90 (view oto DE) 2) Termial box coectio type Motor Motor ecoder ad PTC thermistor Bearig desig o DE 3) Vibratio severity EN (IEC ) Shaft ad flage accuracy DIN 2955 (IEC ) Drive ed shaft extesio DIN 748 Degree of protectio EN (IEC ) Pait fiish Permissible coolat temperature Temperature moitorig Soud pressure level EN ISO 1680 (tolerace +3 db) Termials i termial box 12/17-pi circular socket coector (without matig coector) Bearig for belt or couplig output Grade R (reduced) Tolerace N (ormal) With fitted key ad keyway IP65, IP55 o shaft exit Athracite Due to codesatio of water, we recommed a coolat ilet temperature of approx. +30 C (86 F) depedig o the ambiet coditios. 2 KTY 84 temperature sesors i the stator widig, of which 1 x spare 1PH4 10: 69 db (A) 1PH4 13: 69 db (A) 1PH4 16: 71 db (A) Applicatio I applicatios i which extreme ambiet coditios such as high temperatures, dust, dirt or a corrosive atmosphere does ot permit air coolig. I processes i which the eviromet must ot be heated Millig machies with full eclosure High-load millig spidles Couterspidles o turig machies O special machies, whe coolig water is available depedig o the process Please refer to "Liquid coolig" for a list of heat exchager maufacturers. 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC Lik 600 V) Operatio of 1PH4 motors is possible. 3-phase AC 480 V +6%, -10% (i.e. U DC Lik =680V) Operatio of 1PH4 motors is possible. 2) DE is the drive ed with shaft. NDE is the o-drive ed. 3) For maximum permissible load, see the plaig guide for 1PH motors. 7/14 Siemes NC

331 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH4 motors stadard type Characteristics Motor power P S6-40% S6-60% S1 Voltage limit Motor Rated speed Type rated 2 5) Attaiable speed for rated power i duty type accordig to IEC S1 S6-60% S6-40% rpm rpm rpm rpm 1PH PH PH rated 2 S6-40% 2 S6-60% 2 S1 Speed max G_NC01_EN_ PH PH PH PH PH PH PH Typical speed/power graph for AC motors 4) The graph shows a typical relatioship betwee motor speed ad drive power i 1PH4 motors for the followig duty types accordig to IEC : S 1: Cotiuous duty S 6: Cotiuous duty with itermittet loadig ad a relative duty factor of 60% (S6-60%) or 40% (S6-40%) for a maximum duty cycle time of 10 miutes. 7 4) For further details, see the plaig guide for 1PH motors. 5) Values take from the speed/power graph with regulated ifeed module. Whe usig uregulated ifeed module, compliace with the plaig guidelies for 1PH motors is essetial. Siemes NC /15

332 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH4 motors stadard type Shaft heights 100 to 160 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Maximum speed 10) L37 9) 10) Rated power for duty type accordig to IEC PH4 asychroous motors Water coolig h rated 11) S1 cot. 12) S1 cot. 13) S1 cot. max max P rated Stadard type S1 S6-60% S6-40% mm (ich) rpm rpm rpm rpm rpm rpm kw kw kw 100 (3.94) PH NF26 1PH NF26 1PH NF (5.20) PH NF26 1PH NF26 1PH NF26 1PH NF (6.30) PH NF26 1PH NF26 1PH NF26 Optios 7 Bearig arragemet (view oto DE) (stadard = duplex bearigs) Sigle bearig for couplig or plaetary gear uits or low to moderate catilever forces Vibratio severity accordig to EN (IEC ) (stadard = vibratio severity grade R, duplex bearig arragemet) Grade S with duplex bearig arragemet 1) Grade S with sigle bearig arragemet 1) Grade SR with sigle bearig arragemet 1) Order code K00 K05 2) K02 2) K03 2) Shaft ad flage accuracy accordig to DIN (IEC ) (stadard = tolerace N) Tolerace R K04 3) Shaft extesio (DE) (stadard = full-key balacig with keyway) Plai shaft Half-key balacig K42 L69 Shaft seal (DE) Rotary shaft seal, oil-tight, IP65 K18 4) Gearbox 5) 6) Motor prepared for moutig ZF gearbox 2LG43... (type IM B35 or IM V15) Brakes 6) With holdig brake mouted o DE Termial box arragemet (view oto DE) (stadard = top) O right side 6) O left side 6) Rotatio of termial box o its ow axis By 90, cable etry from drive ed 7) By 90, cable etry from o-drive ed 7) By 180 7) Speed 8) With icreased maximum speed Other Secod ratig plate, separately packed Order code K00 G46 K09 K10 K83 K84 K85 L37 K31 Whe orderig optios, a order code must also be stated for each specific versio required. Order codes must ot be repeated i plai text i the order. 1PH4177-4NF26 - Z Order code(s) /16 Siemes NC

333 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH4 motors stadard type Shaft heights 100 to 160 Selectio ad orderig data Motor type (cotiued) Rated torque Momet of iertia Weight approx. Rated curret for duty type accordig to IEC SIMODRIVE 611 power module Required rated curret M rated J m I rated I rated S1 S6-60% S6-40% S1 Nm (lb-i) kgm 2 kg (lb) A A A 1PH PH (424.84) (619.56) (110.25) (147.74) For orderig data, see "Coverters" 1PH (796.57) (176.40) PH (840.83) (198.45) PH ( ) (246.96) PH ( ) (286.65) PH ( ) (330.75) PH ( ) (385.88) PH ( ) (463.05) PH ( ) (529.20) ) Optios mutually exclude oe aother. 2) Cotais optio K04. 3) Icreased shaft accuracy. 4) Oly appropriate if oil spray/mist occasioally gets oto the sealig rig. 5) Vibratio severity grades S; SR ot possible for itegrated gearbox. Use code K00 + G97 for old ZF gearbox 2LG42... (for selectig gearig, see "Gearig"). 6) Optios mutually exclude oe aother. 7) Optios mutually exclude oe aother. 8) Versio for icreased maximum speed icludes vibratio severity SR ad half-key balacig. The followig optios are ot possible: Prepared for moutig ZF gearig Shaft seal 9) Maximum speed by usig Optio L37 "icreased maximum speed". 10) For cotiuous duty (with 30% max, 60% 2 / 3 max, 10% stadstill) for a duty cycle time of 10 mi. For maiteace itervals for motors ad compoets, see plaig guide for 1PH motors. 11) Bearig desig for duplex bearigs. 12) Bearig desig for sigle bearigs. 13) Bearig versio for icreased maximum speed. Siemes NC /17

334 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PM4 motors with hollow shaft 7 Overview 1PM4 motors (shaft heights 100 ad 132, liquid-cooled) The liquid-cooled 1PM4 motors have bee specially desiged for direct moutig o mechaical spidles. The hollow shaft permits the passage of coolat for tools with iteral coolig. The shaft is prepared o the o-drive ed of the motor for coectio of a turig bushig for iput of the coolat. Give the compact desig of moder machies, the heat loss from electrical drives ca have a adverse effect o the accuracy of machiig. The resultig demad for cold motors with a high power desity led to the developmet of the 1PM4 liquidcooled motors. Furthermore, a combiatio of high torque ad small uit volume (low mass iertia) results i short acceleratio ad brakig times ad thus i a reductio i o-productive time. The motors have a built-i hollow shaft measurig system for recordig the motor speed ad idirect positio. Beefits 7 Hollow shaft for passage of coolat with direct spidle moutig 7 Maximum speed up to 12,000 rpm 7 Full rated torque is always available, eve durig idle times 7 Cooled flage to prevet thermal stressig of the mechaical power trai 7 Low oise level 7 High rotatioal accuracy 7 Short ramp-up ad brakig times Techical specificatios 1PM4 motors Isulatio of the stator widig 1) EN (IEC ) Applicatio Compact machiig ceters Directly drive tools with iteral coolig Special machies Temperature class F for a coolat itake temperature of +30 C (86 F) Ecoder system, itegrated Icremetal ecoder si/cos 1 V PP, 256 pulses/revolutio Type IM B35 (IM V15, IM V36) EN ) (IEC ) Termial box arragemet Top, 4 x 90 rotatable (view oto DE) Termial box coectio type Motor Motor ecoder ad PTC thermistor Vibratio severity EN (IEC ) Shaft ad flage accuracy DIN (IEC ) Drive ed shaft extesio Hollow ID for shaft Degree of protectio EN (IEC ) Pait fiish Permissible coolat temperature Temperature moitorig Soud pressure level EN ISO 1680 (tolerace +3 db) Termials i termial box 17-pi circular socket (without matig coector) Grade SR Tolerace R (reduced) with plai shaft, without fitted key 11.5 mm (0.45 i) IP65, IP55 o shaft exit Athracite Due to codesatio of water, we recommed a coolat ilet temperature of approx. +30 C (86 F) depedig o the ambiet coditios. 2 KTY 84 temperature sesors i the stator widig, of which 1 x spare 1PM410.: 69 db(a) 1PM413.: 69 db(a) Please refer to "Liquid coolig" for a list of heat exchager maufacturers. 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC Lik 600 V) Operatio of 1PM4 motors is possible. 2) For type, see "Selectio guide". 3-phase AC 480 V +6%, -10% (i.e. U DC Lik = 680 V) Operatio of 1PM4 motors is possible. 7/18 Siemes NC

335 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PM6 motors with hollow shaft Overview 1PM6 motors (shaft heights 100 ad 132 with radial ad axial fas) The air-cooled 1PM6 motors have bee specially desiged for direct moutig o mechaical spidles. The hollow shaft permits the passage of coolat for tools with iteral coolig. The shaft is prepared o the o-drive ed of the motor for coectio of a turig bushig for iput of the coolat. The 1PM6 motors are rugged, maiteace-free 4-pole asychroous motors with squirrel-cage rotors. They have bee desiged specifically for use i cojuctio with the SIMODRIVE 611 coverter system. A fa for providig separate vetilatio is mouted either radially or axially o the rear side of the motor. The directio of air flow is from the drive ed to the o-drive ed i order to keep the exhaust heat of the motor away from the machie tool. The motors have a built-i hollow shaft measurig system for recordig the motor speed ad idirect positio. Beefits 7 Hollow shaft for passage of coolat with direct spidle moutig 7 Maximum speed up to 12,000 rpm 7 Full rated torque is always available, eve durig idle times 7 Axial or radial fas 7 High rotatioal accuracy 7 Short ramp-up ad brakig times Techical specificatios 1PM6 motors Isulatio of the stator widig 1) EN (IEC ) Motor fa ratigs Ecoder system, itegrated Type EN ) (IEC ) Termial box arragemet (view oto DE) Termial box coectio type Motor Fa Motor ecoder ad PTC thermistor Vibratio severity EN (IEC ) Shaft ad flage accuracy DIN 2955 (IEC ) Drive ed shaft extesio Applicatio Compact machiig ceters Directly drive tools with iteral coolig Special machies Temperature class F for a coolat temperature of up to +40 C (104 F) 3-phase AC 400 V, 50/60 Hz Icremetal ecoder si/cos 1 V pp, 256 pulses/revolutio IM B5 (IM V1, IM V3) For axial fa; Top, 4 x 90 rotatable For radial fa; O right side, 4 x 90 rotatable Termials i termial box Termials i termial box 17-pi circular socket (without matig coector) Grade SR Tolerace R (reduced) With plai shaft, without fitted key Hollow ID for shaft 11.5 mm (0.45 i) Degree of protectio IP55, fa IP54 EN (IEC ) Pait fiish Athracite Permissible coolat temperature -15 C C (+5 F F) Temperature moitorig 2 KTY 84 temperature sesors i the stator widig, of which 1 x spare Soud pressure level EN ISO 1680 (tolerace +3 db) From DE to NDE (at 50 Hz mais operatio of fa) 1PM610.: 70 db(a) 1PM613.: 70 db(a) 7 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC Lik = 600 V) Operatio of 1PM6 motors is possible. 2) For type, see "Selectio guide". 3-phase AC 480 V +6%, -10% (i.e. U DC Lik = 680 V) Operatio of 1PM6 motors is possible. Siemes NC /19

336 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PM4/1PM6 motors with hollow shaft Shaft heights 100/132 Selectio ad orderig data Shaft height Rated speed Max. cotiuous speed Max. speed Rated output for star ratedy = 1500 rpm Rated output for delta rated = 4000 rpm 1PM4 asychroous motors 1PM6 asychroous motors h star delta S1cot. max P rated P rated S1 S6-40% S1 S6-40% Stadard type Stadard type mm (ich) rpm rpm rpm rpm kw kw kw kw Oil coolig 1) Forced vetilatio 100 (3.94) PM LF86-1 1PM LF S1 S1 1PM LF8 1PM LF (5.20) PM LF86-1 1PM LF S1 S1 1PM LF8 1PM LF8 1PM LF Water coolig 2) 100 (3.94) PM LW26-1 1PM LW S1 S1 132 (5.20) PM LW26-1 1PM LW S1 S1 Without fa i combiatio with termial box/metric cable ifeed Top/right Top/DE Top/NDE Top/left A B C D Type IM B5 IM V1 IM V Axial fa/blow-out directio below/directio of air-flow DE NDE i combiatio with termial box/metric cable ifeed Top/right Top/DE Top/NDE Top/left A R B R C R D R Radial fa above/blow-out directio NDE/directio of air-flow DE NDE i combiatio with termial box/metric cable ifeed Right side/below Right side/ds Right side/nds Right side/above E D F D G D H D 7/20 Siemes NC

337 Selectio ad orderig data Motor type (cotiued) Rated torque for star Rated torque for delta Mome t of iertia Asychroous motors Mai spidle motors for SIMODRIVE 611 1PM4/1PM6 motors with hollow shaft Shaft heights 100/132 Weight, approx. M rated M rated J m m I rate d Rated curret for star SIMODRIVE 611 power module 1PM4 1PM6 Required rated curret I rate d S1 S6-40% S1 S6-40% S1 S6-40% N m (lb-i) N m (lb-i) N m (lb-i) N m (lb-i) kgm 2 kg (lb) kg (lb) A A A S1 1PM PM (212.42) (424.84) (292.08) (619.56) 9 18 (79.66) ( ) (123.91) (274.37) (92.61) ( ) (99.23) ( ) For orderig data, see "Coverters" 1PM PM PM (619.56) ( ) ( ) (929.33) ( ) ( ) ( ) ( ) ( ) (415.99) (672.66) (823.12) ( ) ( ) ( ) ( ) ( ) PM PM (283.22) (619.56) (362.88) (831.98) (92.61) ( ) PM PM (840.83) ( ) ( ) ( ) ( ) ( ) ) 85 7 Asychroous motors 1PM6 (radial fa), 1PM6 (axial fa) ad 1PM4 (liquid coolig) 1) Selectable star/delta coectio. 2) Oly star coectio is possible. 3) With the specified power sectio, the motor caot be used to full advatage with S6-40%. Siemes NC /21

338 7 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PM4/1PM6 motors with hollow shaft Shaft heights 100/132 Characteristics Motor power P 0 0 S6-40% Star coectio rated Y Voltage limit Star coectio S1 Star coectio rated D Voltage limit Delta coectio S6-40% Delta coectio S1 Delta coectio Speed Typical speed/power graph for 1PM4 motors with selectable star/delta coectio 1) oil-cooled ad 1PM6 motors 1) Motor power P S6-40% S1 Voltage limit G_NC01_EN_00149 Motor Rated speed Attaiable speed for rated power i duty type accordig to IEC Rated speed Type Star coectio Delta coectio ratedy 2) 2 rated 2) 2 Forced vetilatio Attaiable speed for rated power i duty type accordig to IEC S1 S6-40% S1 S6-40% rpm rpm rpm rpm rpm rpm 1PM PM PM PM PM Oil coolig 1PM PM PM PM Water coolig 1PM PM PM PM rated 2 S6-40% 2 S6-60% Speed 2 max S1 G_NC01_EN_00172 Typical speed/power graph for 1PM4 motors 1) water-cooled The graph shows the typical relatioship betwee motor speed ad drive power i 1PM motors for the followig duty types accordig to IEC : S1: Cotiuous duty S6-40%: Cotiuous duty with itermittet loadig ad a relative duty factor of 40% (S6-40%) for a maximum duty cycle time of 10 miutes. 1) For further details, see the plaig guide for 1PM motors. 2) Values take from the speed/power graph with regulated ifeed module. Whe usig uregulated ifeed module, compliace with the plaig guidelies for 1PM motors is essetial. 7/22 Siemes NC

339 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH2 built-i motors for direct drive Overview Techical specificatios 1PH2 built-i motors Isulatio of the stator widig 1) EN (IEC ) Recommeded motor ecoder (ot icluded with motor) Type (cf. ISO) Coector type motor Balace quality of rotor ISO Degree of protectio IEC Permissible coolat ilet temperature Temperature moitorig Temperature class F for a coolat itake temperature of +25 C (77 F) SIMAG H2 hollow-shaft measurig system Idividual compoets: stator, rotor Free cable eds with 0.5 m (1 ft 8 i) or 1.5 m (4 ft 11 i) legth Frame sizes 093 to 256: G 2.5 referece speed 3600 rpm IP00 Due to codesatio of water, we recommed a coolat ilet temperature of approx. +25 C (77 F) depedig o the ambiet coditios. 2 KTY 84 temperature sesors i the stator widig, of which 1 x spare Active parts (rotor ad stator) of 1PH2 asychroous itegral motors 1PH2 built-i motors for lathes are liquid-cooled squirrel-cage asychroous motors. These built-i motors have bee specially developed for variable-speed operatio of mai spidles o lathes. Beefits 7 Compact desig obtaied by dispesig with mechaical compoets such as couplig, belt drive, gearbox ad spidle ecoder 7 High power desity as a result of liquid coolig 7 The absece of drive trasverse forces permits extremely high accuracy o workpiece due to smooth, accurate spidle motio eve at very low speeds 7 Extremely short ramp-up ad brakig times 7 Full rated torque cotiuously available, eve at stadstill 7 Icreased rigidity of the spidle drive, achieved by moutig the motor compoets betwee the mai spidle bearigs 7 Capability for C-axis operatio with hollow shaft measurig system mouted o the spidle 7 Low oise level due to absece of machie elemets 7 Torque is trasmitted to the spidle mechaically without play by meas of a cylidrical stepped press fit. The rotor is mouted o the spidle by thermal shrikig. The bod ca be released by pressure-oil ijectio without affectig the joit surfaces 7 The rotor with sleeve is pre-balaced ad ca be removed ad subsequetly remouted 7 The rotor with sleeve is fiished-machied - that is, the rotor outer diameter eed ot be fiished after moutig Applicatio 1PH2 built-i motors are used for machies requirig a extremely high stadard of machiig, accuracy ad ruig smoothess. Lathes Griders Please refer to "Liquid coolig" for a list of heat exchager maufacturers. 7 1) Supply voltage of the SIMODRIVE 611 coverter system 3-phase AC 400 V ±10% (i.e. U DC Lik 600 V) Operatio of 1PH2 motors is possible. 3-phase AC 480 V +6%, -10% (i.e. U DC Lik =680V) Operatio of 1PH2 motors is possible, but with 1PH218 ad 1PH225 optio (o request). Siemes NC /23

340 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH2 built-i motors for direct drive Selectio ad orderig data Rated power for duty type accordig to IEC ) 1PH2 built-i motors Water coolig Rated speed Max. speed Rated torque 1) P rated rated max M rated S1 S1 T=105 K S6-60% S6-40% Stadard type T= 105 K kw kw kw kw rpm rpm Nm (lb-i) Nm (lb-i) PH WF4 1PH WF (424.84) (566.45) (531.05) (734.66) ) ) ) ) PH WF4 1PH WF4 1PH WF4 1PH WF4 1PH WC4 1PH WP4 1PH WB4 1PH WB4 1PH WB4 1PH WB (840.83) (929.33) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Free cable eds Legth: 1.5 m (4 ft 11 i) Legth: 0.5 m (1 ft 8 i) (preferred variat) Characteristics Motor power P 0 0 rated S6-40% S6-60% S1 2 S6-40% Voltage limit 2 S6-60% Speed 2 max S1 Typical speed/power graph for AC motors 3) The graph shows a typical relatioship betwee the motor speed ad drive power i 1PH2 motors for the followig duty types accordig to IEC : S 1: Cotiuous duty S 6: Cotiuous duty with itermittet loadig ad a relative duty factor of 60% (S6-60%) or 40% (S6-40%) for a maximum duty cycle time of 10 miutes. G_NC01_EN_00016 Motor Rated speed Type rated 2 4) 1PH PH PH PH PH PH PH PH PH PH PH PH2 256 rpm Attaiable speed for rated power i duty type accordig to IEC S1 rpm S6-60% rpm S6-40% rpm ) Data for T = 70 K, uless specified otherwise. 2) Versio available o request. 3) For further details, see the plaig guide for 1PH motors. 4) Values take from the speed/power graph with regulated ifeed module. Whe usig uregulated ifeed module, compliace with the plaig guidelies for 1PH motors is essetial. 7/24 Siemes NC

341 Asychroous motors Mai spidle motors for SIMODRIVE 611 1PH2 built-i motors for direct drive Selectio ad orderig data Motor type (cotiued) Momet of iertia of rotor Weight (rotor ad stator) approx. Rated curret for duty type accordig to IEC ) SIMODRIVE 611 power module Required rated curret J m I rated I rated S1 S6-60% S6-40% S1 kgm 2 kg (lb) A A A A 1PH W... 1PH W (72.77) 42 (92.61) For orderig data, see "Coverters" 1PH W (112.46) PH W (123.48) PH W (136.71) PH W (172.00) PH W (216.09) PH W (297.68) PH W (421.16) PH W (522.59) PH W (571.10) PH W (756.32) Dimesio drawigs L Motor Stadard spidle diameter Rotor iteral diameter Stator outer diameter Total outer diameter d d i D A D L Total legth Type mm (ich) mm (ich) mm (ich) mm (ich) mm (ich) D D A d i Hollow shaft Rotor Sleeve Air gap Stator d G_NC01_e_ PH PH PH PH PH PH (2.64) 82 (3.23) 85 (3.35) 100 (3.94) 180 (7.09) 220 (8.66) 205 (8.07) 250 (9.84) 250 (9.84) 300 (11.81) 290 (11.42) 310 (12.20) 330 (12.99) 390 (15.35) 7 1PH (4.80) 150 (5.91) 280 (11.02) 320 (12.60) 320 (12.60) 1PH PH (16.14) 540 (21.26) 1PH (25.39) 1PH (6.54) 195 (7.68) 390 (15.35) 430 (16.93) 480 (18.90) 1PH (23.23) Siemes NC /25

342 Asychroous motors Liquid coolig For 1PH4/1PM4/1PH2 motors Overview Coolig priciple For desig of the coolig uits, see plaig guide. Motor Coolig uit maufacturers Please cotact the compaies below for techical iformatio. No-Siemes products whose fudametal suitability is familiar to us. It goes without sayig that equivalet products from other maufacturers may be used. Our recommedatios are to be see as helpful iformatio, ot as requiremets or dictates. We do ot warrat the compositio, ature, state or quality of o- Siemes products. BKW Kälte-Wärme-Versorgugstechik GmbH 7 Aular jacket coolig chael T off T o Retur Ilet q = 8 l/mi to 10 l/mi Heat exchager G_NC01_EN_00023a Cotact: Mr. Walker Bezstraße 2 D Wolfschluge Germay Tel.: +49 (0) Fax: +49 (0) ifo@bkw-kuema.de Iteret: Helmut Schimpke Idustriekühlalage GmbH + Co. KG Cotact: Mr. Geerkes Hyfra Idustriekühlalage Cotact: Mr. Forberger Gisterweg D Haa Germay Tel.: +49 (0) Fax: +49 (0) Iteret: Idustriestraße D Krukel Germay Tel.: +49 (0) Fax: +49 (0) KKT Kraus Idustriekühlug GmbH Cotact: Mr. Titschack Mühllach 13a D Röthebach a. d. Pegitz Germay Tel.: +49 (0) Fax: +49 (0) gtitschack@kkt-kraus.com KKW Kulmbacher Klimageräte-Werk GmbH Geschäftsbereich RIEDEL Kältetechik Cotact: Mr. Beitz Am Goldee Feld 18 D Kulmbach Germay Tel.: +49 (0) Fax: +49 (0) ifo@riedel-kkw.de Pfaeberg GmbH Cotact: Mr. Hille Werer-Witt-Straße 1 D Hamburg Germay Tel.: +49 (0) Fax: +49 (0) werer.hille@pfaeberg.com Iteret: 7/26 Siemes NC

343 Asychroous motors Gearboxes Two-speed gearboxes for 1PH7/1PH4 motors Applicatio Chage-speed gearboxes icrease the drive torque at low motor speeds ad expad the rage of costat power output available from the mai spidle motor. The full cuttig capacity of moder machie tools ca therefore be utilized throughout the etire speed rage. Beefits The performace characteristics of the two-speed gearboxes for 1PH7/1PH4 motors are: 7 Drive power up to 100 kw 7 Costat power rage at drive axis up to 1:24 7 Suitable for both directios of rotatio 7 Shaft heights 100 to Types IM B35 ad IM V15 (IM V36 available o request) Moutig the chage-speed gearbox outside the headstock of the machie tool has the followig advatages: 7 Easy adaptatio to the machie tool 7 Low oise ad o temperature fluctuatios due to gearig iside the headstock 7 Separate lubricatio systems for the mai spidle (grease) ad the gearbox (oil) 7 Gearbox efficiecy > 95% 7 Istead of V-belts, the drive power ca also be trasmitted from the gear drive output shaft by a spur gear piio (available o request) or coaxially by meas of a flexible couplig Desig The 2-speed gearboxes have a plaetary desig. The cetral su gear distributes the power to several plaet piios which revolve aroud it. The outstadig advatage of this desig is its compactess. The gear-chagig device, a splied sleeve that moves axially, is of form-fit desig. Positio 1: Gear ratio i 1 =4. positio 2: Gear ratio i 2 =1. The motor is flage-mouted oto the chage-speed gearbox usig a adapter plate. The AC motor must be suitably prepared for moutig. For shaft heights of 160 ad higher, motors of types IM B35 ad IM V15 must be supported free from stress o the o-drive ed. Ay trasverse force imported ito the gearbox has to be bore by the gearbox ad trasmitted to the machie base. The motors for all 2K gearboxes must be full-key balaced with fitted key. The 2K 120, 2K 250, 2K 300 gearboxes are eclosed, so that the motor flage is adequately sealed i the stadard versio. Vertical moutig positios for the IM V15 ad IM V36 require circulatig-oil lubricatio of the gearboxes. The stadard versios of the chage-speed gearboxes up to the 2K 300 have a maximum torque play of 30 agular miutes (measured at the gearbox output). Several special versios suitable for millig or machiig with cut iterruptio ca be supplied o request: Reduced backlash with special features: max. 20' Reduced backlash for high performace: max. 15' Cross-sectio through a plaetary gearbox The power uit (motor ad gearbox) is supplied with vibratio severity grade R accordig to EN (IEC ). This is also the case whe the motor is ordered with vibratioal severity grade S. The belt pulley 1) should be of the cup wheel type. For moutig the belt pulley, the output shaft o the gearbox has a flage with a exteral ceterig spigot ad tapped holes for easy fittig ad removal of the pulley. Motors with built-o plaetary gear uit The 1PH motors ca also be supplied with flage-mouted plaetary gearboxes. The motor-gearbox uit is tested for correct fuctioig. The complete drive uit that is, 1PH7 or 1PH4 motor with mouted ZF chage-speed gearbox, ca be directly ordered from Siemes: Siemes AG Idustrial Solutios ad Services Cotact: Mr. Britz Im Schiffellad 10 D St. Igbert Germay Fax: +49 (0) has-peter.britz@siemes.com The followig details must be specified with the order: Orderig example for 1PH4 motor: Motor complete with gearbox 1PH4133-4NF26-Z K00 2LG4315-3FD11 Orderig example for 1PH7 motor: Motor complete with gearbox 1PH7186-2NE03-0BC2 2LG4260-1JC21 1PH7163-2NF03-0CC0 2LG4320-3JD11 7 1) Not icluded i scope of supply. Siemes NC /27

344 Asychroous motors Gearboxes Two-speed gearboxes for 1PH7/1PH4 motors Techical specificatios Motor Gearbox Shaft height ZF des. Type Permissible max. speed 2) Permissible rated torque (S1 duty) Permissible maximum torque (S6-60% duty) Momet of iertia Gearbox Gearbox weight approx. Drive Drive Output i =1 Output i =4 Drive Output i =1 Output i =4 Output i =1 Output i =4 h max J J m mm rpm Nm Nm Nm Nm Nm Nm kgm 2 kgm 2 kg (ich) (lb-i) (lb-i) (lb-i) (lb-i) (lb-i) (lb-i) (lb) (3.94) 132 (5.20) 160 (6.30) 180 (7.09) 225 (8.86) 2K 120 2LG ( ) 2K 250 2LG ( ) 2K 300 2LG ( ) 2K 800 2K 801 2LG LG ( ) 2K 802 2LG O request 120 ( ) 250 ( ) 300 ( ) 800 ( ) For further bidig techical specificatios ad cofigurig aid (e.g. lubricatio, temperature rise ad typical applicatios), please refer to Catalog No a supplied by ZF (Zahradfabrik Friedrichshafe). The permissible characteristics of the motor ad gearbox are a goverig factor i the desig of the complete drive uit (motor ad gearbox). With 1PH4168 or 1PH7167-2NB motors, for example, the rated torque must be reduced to 300 Nm ( lb-i). With motors of shaft height 132, please ote that the maximum permissible speed of the 2K 250 gearbox for splash lubricatio is 6300 rpm. The use of a chage-speed gearbox permits the costat power rage to be greatly icreased. P P rated 1 P = costat 2 with gearbox P = costat without gearbox 480 ( ) 1000 ( ) 1200 ( ) 3200 ( ) 140 ( ) 400 ( ) 400 ( ) 900 ( ) 140 ( ) 400 ( ) 400 ( ) 900 ( ) Selectio ad orderig data Type for complete uit Drive flage dimesio D ( ) 1600 ( ) 1600 ( ) 3600 ( ) (66.15) (136.71) (154.35) (242.55) Two-speed gearbox (stadard desig) 1) Gear stage i 1 =4 mm (ich) ZF desigatio For 1PH710./1PH410. motors IM B5, IM B35, IM V1, IM V (3.94) 2LG CC31 2K 120 For 1PH713./1PH413. motors IM B5, 118 (4.65) 2LG FD11 2K 250 IM B35 IM V1, IM V (4.65) 2LG FC11 2K 250 For 1PH716./1PH416. motors IM B (5.12) 2LG JD11 2K 300 IM V (5.12) 2LG JC11 2K 300 For 1PH7184 motors IM B35, IM V (7.09) 2LG JC11 2K 800 For 1PH7186 motors IM B35, IM V (7.09) 2LG JC21 2K 801 rated' rated max M = costat M = costat 1 2 Logarithmic scale G_NC01_EN_00017 Power-speed graph Leged: rated Rated speed rated ' Rated speed with two-stage gearbox max Max. permissible speed P rated Rated power ad costat output of the motor i speed rage of rated to max or rated ' to max M torque 1) Special versios, such as gearboxes with differet torque play, or other gear ratios (i =3.17 or i = 5.5) are available o request. 2) Higher drive speeds are allowed for gear ratios i some istaces with oil-cooled gearboxes (refer to the ZF Catalog). 7/28 Siemes NC

345 Asychroous motors Selectio guide Type Degree of protectio Type IM B3 IM V5 Type IM B5 IM B14 IM V1 IM V18 Type Desigatio Desigatio Desigatio IM B35 IM V15 The desigatio for the degree of protectio accordig to EN ad IEC is made usig the letters "IP" ad two digits (e. g. IP64). The secod digit i the degree of protectio desigatio represets the protectio agaist water, the first digit the protectio agaist peetratio of foreig matter. Sice coolats are used i machie tools ad trasfer machies which cotai oil, are able to creep, ad may also be corrosive, protectio agaist water aloe is isufficiet. The desigatio for the degree of protectio should oly be cosidered here as a guidelie. Our sealig systems are based o may years of practical experiece, exceed the IEC defiitios by far, ad are appropriate to the requiremets of machie tools. IM V6 IM V3 IM V19 IM V36 The table ca serve as a decisio aid for selectig the proper degree of protectio for motors. With the IM V3/IM V19 desigs, permaet liquid o the flage is oly permissible with IP67/IP68. Fluids Effect Geeral shopfloor eviromet Water Ge. coolat (95% water, 5% oil) Oil Creep oil; petroleum; aggressive coolat Dry IP64 - Water-eriched eviromet - IP64 IP67 1) Mist IP65 IP67 Spatter - IP65 IP68 Jet - IP67 IP68 Surge, brief immersio; costat immersio - IP67 IP68 7 1) IP64 with dry ruig at shaft exit. Siemes NC /29

346 Asychroous motors Notes 7 7/30 Siemes NC

347 Measurig systems SIMODRIVE sesor 8 8/2 Built-o optoelectroic rotary ecoders 8/3 Icremetal ecoders 8/3 Absolute ecoders 8/8 Moutig accessories 8/9 SIMAG H2 hollow-shaft measurig system 8/10 Diagostic device Siemes NC

348 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Overview Desig All ecoders are available i sychroous flage ad supported flage joit versios. Ecoders with a sychroous flage ca be attached to the machie by meas of three clamp straps. Moutig with axial screws is also possible. The ecoder is drive by meas of a plug-i couplig or a sprig disk couplig. Alteratively, pulleys ca also be used. The ecoder supply voltage is 5 V DC or alteratively 10 V to 30 V DC. The 10 V to 30 V DC versio supports loger cable legths. Most cotrol systems apply the supply voltage directly o the measurig circuit coector. For rotary ecoders with cables, the cable legth icludig the coector is 1 m (3 ft 3 i). The followig bedig radii for the cables at the ecoder must be complied with: Sigle bed: 20 mm (0.79 i) Permaet bed: 75 mm (2.95 i) SIMODRIVE sesors are built-o optoelectroic ecoders for the recordig of paths, agles of rotatio, or speeds of machies. They ca be used i cojuctio with umerical cotrollers, programmable logic cotrollers, drives ad positio displays, e.g.: 7 SINAMICS drive systems 7 SIMOTION Motio Cotrol systems 7 SINUMERIK CNC cotrols 7 SIMATIC programmable logic cotrollers 7 SIMODRIVE ad SIMOVERT MASTERDRIVES drive systems 8 Applicatio A distictio is made betwee icremetal ad absolute measurig procedures. I the case of icremetal ecoders, the machie must travel to a referece poit after each power-off state, as the positio is ot usually stored i the cotroller, ad movemets of the machie while the power is off are ot recorded. Absolute ecoders, o the other had, also record these movemets while the power is off ad retur the actual positio at power-o. Travel to a referece poit is ot ecessary. 8/2 Siemes NC

349 Built-o optoelectroic rotary ecoders Icremetal ecoders Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Absolute ecoders Fuctio Fuctio These ecoders deliver a defied umber of electrical pulses for each rotatio, which represet the measuremet of the traveled distace or agle. Icremetal ecoders operate o the priciple of optoelectroic scaig of dividig disks with the trasmitted light priciple. The light source is a light emittig diode (LED). The light-dark modulatio geerated as the ecoder shaft rotates is picked up by photoelectroic elemets. With a appropriate arragemet of the lie patter o the dividig disk coected to the shaft ad the fixed aperture, the photoelectroic elemets provide two trace sigals A ad B at 90 to oe aother, as well as a referece sigal R. The ecoder electroics amplify these sigals ad covert them ito differet output levels. The followig output levels are available: RS 422 differece sigals (TTL) I the case of RS 422 ecoders (TTL), the resolutio ca be improved by a factor of four by meas of edge evaluatio. Aalog sigals si/cos at a level of 1 V pp Eve better resolutio ca be achieved for ecoders with siusoidal sigals by iterpolatig them i the higher-level cotroller. HTL (High Voltage Trasistor Logic) Ecoders with HTL iterfaces are desiged for applicatios with digital iputs with 24 V levels. Absolute ecoders (absolute shaft ecoders) are desiged o the same scaig priciple as icremetal ecoders, but have a greater umber of tracks. For example, if there are 13 tracks, the 2 13 = 8192 steps are coded i the case of sigle tur ecoders. The code used is a oe-step code (Gray code), which prevets ay scaig errors from occurrig. After switchig o the machie, the positio value is trasmitted immediately to the cotroller. There is o eed to travel to a referece poit. The data are trasmitted betwee ecoder ad cotroller either via the sychroous serial iterface (SSI), via EDat or via PROFIBUS DP 1). SSI ad EDat are of advatage i time-critical applicatios. I plats with a large umber of ecoders, PROFIBUS DP is more of a advatage due to the reduced wirig overhead. The ecoders with PROFIBUS DP are programmable ad support isochroe mode with iterode commuicatio. Sigle-tur ecoders divide oe rotatio (360 degrees mechaical) ito a specific umber of steps, e.g A uique code word is assiged to each positio. After 360 degrees the positio values are repeated. Multitur ecoders also record the umber of revolutios, i additio to the absolute positio withi oe revolutio. To do this, further code discs which are coupled via gear steps with the ecoder shaft are scaed. Whe evaluatig 12 additioal tracks, this meas that 2 12 = 4096 revolutios ca be coded. 8 1) For refereces o the subject of PROFIBUS, see "Documetatio". Siemes NC /3

350 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Icremetal ecoders 8 Techical specificatios Operatig voltage at ecoder Icremetal ecoder with TTL (RS 422) 5 V DC ±10% or V DC Icremetal ecoder with si/cos 1 V PP Icremetal ecoder with HTL 5 V DC ±10% V DC 5 V DC ±5% Double-track icremetal ecoder with TTL (RS 422) Limit frequecy, typical 180 khz (-3 db) 450 khz (-6 db) Scaig frequecy max. 300 khz 300 khz Track 1: 160 khz Track 2: 1 MHz No-load curret cosumptio max. 150 ma 150 ma per track Sigal level TTL (RS 422) 1 V PP siusoidal HTL TTL (RS 422) U H 21 V at I H =20mA@24V U L 2.8 V at I L =20mA@ 24V Outputs protected agaist short-circuit to 0 V yes yes yes yes Switchig time ( %) (with 1 m (3 ft 3 i) cable ad recommeded iput circuit) Phase agle, sigal A to B mi. edge spacig at: Rise/fall time t + /t - 50 s Rise/fall time t + /t s ± 10 el Rise/fall time t + /t s 1 MHz µs (Track 2) 300 khz 0.45 µs 0.45 µs 160 khz 0.8 µs (Track 1) Cable legth to electroic circuitry 1), max. 100 m (328 ft) 150 m (492 ft) 100 m (328 ft) 100 m (328 ft) (up to 500 khz) 50 m (164 ft) (up to 1 MHz) LED failure moitorig High-resistace driver High-resistace driver Resolutio, max S/R 2500 S/R 2500 S/R Track 1: 1024 S/R Track 2: 9000 S/R Accuracy (i agular secods) ±18 mech. x 3600/resolutio z Track 1: ±63 Track 2: ±12 Permissible electr. speed ( rpm) / resolutio Max. mech. speed 12,000 rpm Frictio torque Startig torque Shaft loadig capacity ( rpm) / resolutio (at -6 db) 0.01 Nm (0.09 lb-i) at 20 C (68 F) 0.01 Nm (0.09 lb-i) at 20 C (68 F) ( rpm) / resolutio Track 1: 9000 rpm Track 2: 6500 rpm > 6000 rpm Axial 10 N/radial 20 N at shaft extesio 6000 rpm Axial 40 N/radial 60 N at shaft extesio Axial 10 N/radial 20 N at shaft extesio Agular acceleratio, max. >10 5 rad/s 2 Momet of iertia of rotor kg/m kg/m 2 Vibratio ( Hz) IEC Shock (6 ms) IEC m/s 2 (6562 ft/s 2 ) Operatig temperature, max C (212 F) at U p =5V±10% +70 C (158 F) at U p =10 30V Operatig temperature, mi. Degree of protectio EN (IEC 60529) EMC 300 m/s 2 (984 ft/s 2 ) for ecoder with cable 150 m/s 2 (482 ft/s 2 ) for ecoder with flage outlet Flage outlet or fixed cable: -40 C (-40 F) Movable cable: -10 C (+14 F) +100 C (212 F) +85 C (185 F) +100 C (212 F) at U p <15 V +70 C (158 F) -10 C (+14 F) IP67 without shaft iput IP64 with shaft iput Tested i accordace with the guidelies for electromagetic compatibility 89/336/EEC ad the regulatios of the EMC guidelies (applicable basic stadards) Weight, approx kg (0.82 lb) 0.7 kg (2.3 lb) CE mark yes 1) With recommeded cable ad iput circuitry of the follow-up electroics, observe max. permissible cable legth of module to be evaluated. 8/4 Siemes NC

351 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Icremetal ecoders Selectio ad orderig data Desigatio Icremetal ecoder with RS 422 iterface (TTL) Sychroous flage ad 5 V DC supply voltage Coectio: Axial flage outlet 6FX G Radial flage outlet 6FX E Cable 1 m (3 ft 3 i) i legth 6FX C with coector 1) Sychroous flage ad supply voltage V DC Coectio: Axial flage outlet 6FX H Radial flage outlet 6FX F Cable 1 m (3 ft 3 i) i legth 6FX D with coector 1) Supported flage joit ad 5 V DC supply voltage Coectio: Axial flage outlet 6FX R Radial flage outlet 6FX P Cable 1 m (3 ft 3 i) i legth 6FX M with coector 1) Supported flage joit ad supply voltage V DC Coectio: Axial flage outlet 6FX S Radial flage outlet 6FX Q Cable 1 m (3 ft 3 i) i legth 6FX N with coector 1) Resolutio 500 S/R A S/R B S/R B S/R B S/R B S/R C S/R C S/R C S/R D S/R F0 0 Icremetal ecoder with aalog sigals si/cos 1 V pp Sychroous flage ad 5 V DC supply voltage Coectio: Axial flage outlet 6FX G Radial flage outlet 6FX E Cable 1 m (3 ft 3 i) i legth 6FX C with coector 1) Resolutio 1000 S/R B S/R B S/R C5 0 Desigatio Icremetal ecoder with HTL iterface Sychroous flage ad supply voltage V DC Coectio: Axial flage outlet 6FX H Radial flage outlet 6FX F Cable 1 m (3 ft 3 i) i legth 6FX D with coector 1) Supported flage joit ad supply voltage V DC Coectio: Axial flage outlet 6FX S Radial flage outlet 6FX Q Cable 1 m (3 ft 3 i) i legth 6FX N with coector 1) Resolutio 100 S/R A S/R A S/R B S/R C5 0 Double-track icremetal 6FX UK00 ecoder with RS 422 iterface (TTL) Sychroous flage ad 5 V DC supply voltage Coectio: Cable 1 m (3 ft 3 i) i legth with axial coector 2 types of resolutio: 9000/1024 S/R Replacemet coectors with exteral threads for ecoders (3 uits) 12-pole with 12 cotact pis 6FX CF12 for icremetal ecoder with RS 422, si/cos 1 V pp, HTL for absolute value ecoder with SSI 8 1) Uiversal itegrated cable outlet for axial ad radial outlet directio. Siemes NC /5

352 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Absolute ecoders 8 Techical specificatios Absolute ecoder with SSI Absolute ecoder with EDat Absolute ecoder with PROFIBUS DP (EN 50170) Operatig voltage at ecoder V DC 5 V DC ±10% V DC Power cosumptio, approx. 250 ma multitur, 180 ma sigle-tur ma (2.5 W) Clock iput Differetial cable receiver accordig to EIA stadard RS 485 Data output Differetial cable driver accordig to EIA stadard RS 485 Short-circuit resistace yes Data trasfer rate 100 khz... 1 MHz 100 khz... 2 MHz 12 Mbit/s LED for bus diagostics yes (gree/red) Permissible electr. speed 5000 rpm at ±1 bit accuracy 10,000 rpm at ±100 bit accuracy 5800 rpm with ±1 bit accuracy Max. mech. speed Cable legth to electroic circuitry 1), max. 12,000 rpm sigle-tur 10,000 rpm multitur 50 m (164 ft) up to 1 MHz cycle 100 m (328 ft) up to 300 khz cycle 400 m (1312 ft) up to 100 khz cycle 50 m (164 ft) up to 1 MHz cycle 150 m (492 ft) up to 300 khz cycle 12,000 rpm sigle-tur 6000 rpm multitur 100 m (328 ft) up to 12 Mbit/s 200 m (656 ft) up to 1.5 Mbit/s 1200 m (3937 ft) up to kbit/s Number of odes, max. 99 Coectio Flage outlet, axial/radial Termial block with address selector switch ad bus termiatig resistor i removable cover with 3 radial cable glads Cable diameter mm ( i) Removal of cover possible without iterruptig bus Resolutio 13 bit sigle-tur (8192 steps) 25 bit multitur ( steps) 13 bit sigle-tur (8192 steps) 27 bit multitur ( ,384 steps) Message frame legth 13 bit sigle-tur, without parity accordig to EDat specificatio 25 bit multitur, without parity Icremetal track 512 S/R, 1 V PP Code type Samplig Gray Gray Gray Trasfer Gray, fir tree format Biary Biary Parameterizatio capability Resolutio per revolutio Arbitrary Total resolutio Arbitrary ,384 Preset yes Coutig directio yes yes Speed sigal yes Limit switches yes, 2 Isochroe mode ad iterode yes commuicatio acc. to DP V2 Olie parameterizatio yes Network load, approx. 20 µs per ecoder at 12 Mbit/s Cycle time 667 µs Accuracy ±60 agular secods ±60 agular secods (icr. track) tested acc. to EN ±½ LSB EMC Tested i accordace with EN ad EN Frictio torque 0.01 Nm (0.09 lb-i) at 20 C (68 F) Startig torque 0.01 Nm (0.09 lb-i) at 20 C (68 F) Shaft loadig capacity > 6000 rpm Axial 10 N/radial 20 N at shaft extesio 6000 rpm Axial 40 N/radial 60 N at shaft extesio Agular acceleratio, max rad/s 2 Momet of iertia of rotor kgm 2 1) Observe the maximum permissible cable legth of the coected module. 8/6 Siemes NC

353 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Absolute ecoders Techical specificatios (cotiued) Vibratio ( Hz) IEC Absolute ecoder with SSI Absolute ecoder with EDat Absolute ecoder with PROFIBUS DP (EN 50170) 100 m/s 2 Shock (6 ms) IEC m/s 2 Operatig temperature, max. +85 C (185 F) +100 C (212 F) +70 C (158 F) Operatig temperature, mi. -40 C (-40 F) -40 C (-40 F) -40 C (-40 F) Degree of protectio EN (IEC 60529) IP67 without shaft iput IP64 with shaft iput Weight, approx. Sigletur/Multitur 0.35 kg/0.35 kg (0.77 lb/0.77 lb) 0.5 kg/0.7 kg (1.10 lb/1.54 lb) CE mark yes yes yes PROFIBUS certificate yes Supported profiles Class 1, Class 2 Selectio ad orderig data Desigatio Absolute ecoder with SSI Sychroous flage ad V DC supply voltage Coectio: SSI with axial flage outlet 6FX HS 7 7 SSI with radial flage outlet 6FX FS 7 7 Supported flage joit ad V DC supply voltage Coectio: SSI with axial flage outlet 6FX SS 7 7 SSI with radial flage outlet 6FX QS 7 7 Resolutio Sigle-tur steps/revolutio (13-bit) Multitur steps/revolutio, 4096 revolutios (25-bit) Absolute ecoder with EDat Sychroous flage ad 5 V DC supply voltage Coectio: EDat with axial flage outlet 6FX HE 7 7 EDat with radial flage outlet 6FX FE 7 7 Supported flage joit ad 5 V DC supply voltage Coectio: EDat with axial flage outlet 6FX SE 7 7 EDat with radial flage outlet 6FX QE 7 7 Resolutio Sigle-tur steps/revolutio (13-bit) Multitur steps/revolutio, 4096 revolutios (25-bit) Desigatio Absolute ecoder with PROFIBUS DP Sychroous flage ad V DC supply voltage Radial coectio 6FX FP 7 7 Supported flage joit ad V DC supply voltage Radial coectio 6FX QP 7 7 Resolutio Sigle-tur steps/revolutio (13-bit) Multitur steps/revolutio, 16,384 revolutios (27-bit) User Maual 6SN AB10-0YP3 for start-up ad parameterizatio of PROFIBUS ecoders Laguages: Eglish/Germa Replacemet coectors with exteral threads for ecoders (3 uits) 12-pole with 12 cotact pis 6FX CF12 for icremetal ecoder with RS 422, si/cos 1 V pp, HTL for absolute value ecoder with SSI 17-pole with 17 cotact pis 6FX CF17 for absolute value ecoder with EDat 8 Siemes NC /7

354 Measurig systems SIMODRIVE sesor Built-o optoelectroic rotary ecoders Moutig accessories 8 Overview Techical specificatios Trasmissio torque, max. Shaft diameter Sprigdisk couplig 0.8 Nm (7.08 lb-i) 6 mm (0.236 i) both eds or d 1 = 6 mm (0.236 i), d 2 = 5 mm (0.197 i) Plug-i couplig 0.7 Nm (6.2 lb-i) 6 mm (0.236 i) both eds or 10 mm (0.394 i) both eds Ceter offset of shafts max. 0.4 mm (0.016 i) 0.5 mm (0.02 i) Axial offset ±0.4 mm (0.016 i) ±0.5 mm (0.02 i) Agular displacemet of shafts, max. 3 1 Torsioal rigidity 150 Nm/rad (1328 lb-i/rad) 31 Nm/rad (274 lb-i/rad) Lateral sprig stiffess 6 N/mm 10 N/mm Momet of iertia 19 gcm 2 20 gcm 2 Max. speed 12,000 rpm 12,000 rpm Operatig temperature Maximum +150 C +80 C (302 F) (176 F) Clamp straps/coupligs Miimum -40 C (-40 F) -40 C (-40 F) Clamp straps ad coupligs are available as moutig accessories for the rotary ecoders. The clamp straps are used to fix the ecoders with a sychroous flage. Matig coector Weight, approx. Selectio ad orderig data 16 g (5.64 oz) 20 g (7.05 oz) Desigatio A matig coector is available for the ecoder with flage outlet or with cable ad ecoder coector for cable diameters Clamp strap 6FX KP01 for double-track ecoder ad 5.5 mm (0.217 i) to 12 mm (0.472 i) The coectors with ecoder with sychroous flage 12 cotacts fit all icremetal ecoders as well as absolute ecoders with SSI. The coectors with 17 cotacts are suitable for (3 uits are required) ecoders with EDat. Sprig disk couplig Shaft diameter: 6 mm/6 mm (0.24 i/0.24 i) 6FX KF10 6 mm/5 mm (0.24 i/0.20 i) 6FX KF06 Plug-i couplig Shaft diameter: 6 mm/6 mm (0.24 i/0.24 i) 6FX KS06 10 mm/10 mm (0.39 i/0.39 i) 6FX KS10 Matig coector for flage outlet or ecoder plug (3 uits) Crimp versio, socket cotacts for coductor diameter mm ( i) 12-pi 12 socket cotacts 6FX CE12 for icremetal ecoder with TTL, si/cos 1 V pp, HTL for absolute ecoder with SSI 17-pi 17 socket cotacts 6FX CE17 for absolute ecoder with EDat 8/8 Siemes NC

355 Applicatio SIMAG H2 is a icremetal system for measurig agles of rotatio ad rotatioal speeds. Applicatios iclude hollow-shaft applicatios with direct drives 1FE1 ad 1PH2 as well as applicatios as a autoomous spidle ecoder. SIMAG H2 is iteded to replace the SIZAG 2 hollow shaft measurig system i ew applicatios. The electrical sigals ad the flage outlet are compatible with existig motor measurig systems. SIMAG H2 ca be operated digitally o the SIMODRIVE 611 coverter system with all available cotrols as motor measurig system or as direct measurig system. Measurig systems SIMODRIVE sesor SIMAG H2 hollow-shaft measurig system for 1PH2/1FE1 motors Techical specificatios SIMAG H2 hollow-shaft measurig system Output sigals 2 voltage sigals 1 V PP i quadrate; 1 referece sigal per ecoder rotatio Operatig voltage 5 V DC ± 5% Typical power cosumptio 30 ma Resolutio 256 S/R Idexig accuracy of measurig wheel Limit speed Rated distace betwee measurig wheel - scaig head Operatig temperature rage ±72 agular secods at a resolutio of 256 S/R 25,000 rpm at 256 S/R 200 µm C ( F) Shock resistace (11 ms) 1000 m/s 2 (3,281 ft/s 2 ) Vibratio ( Hz) 200 m/s 2 (656 ft/s 2 ) Degree of protectio EN (IEC 60529) Bedig radius of the cable module lies Max. legth of lie to coverter Dimesios (W x H x D), approx. Scaig head (mouted) Measurig wheel Iteral diameter 1) IP67 whe istalled Sigle bed: 25 mm (0.98 i) Multiple beds: 60 mm (2.36 i) 50 m (164 ft) 37 mm x 18 (+4) mm x 16 mm (1.46 i x 0.71 (+0.16) i x 0.63 i) 45 H6 mm (1.76 H6 i) 60 H6 mm (2.36 H6 i) Exteral diameter D a mm (3.19 i) Thickess 15 mm (0.59 i) Number of sigals/revolutio 256 Momet of iertia, approx. 4.0 x 10-4 kgm x 10-4 kgm 2 Weight, approx. 0.4 kg (0.88 lb) 0.25 kg (0.55 lb) Desig Selectio ad orderig data The SIMAG H2 measurig system cosists of three compoets: Measurig wheel Desigatio Scaig head with coectig lead Icremetal sesig head 1 mm (0.04 i) pole pitch, 1 V PP Coectio kit with plug isert, The magetic divisio o the measurig wheel is used as uit of with 0.2 m (7.87 i) cable measuremet. Differet iteral diameters are available for each with plug isert, outer diameter, whereby the iteral diameter ca be re-worked. with 0.5 m (19.69 i) cable The measurig wheel is attached with the shaft ut; alteratives with plug isert, are screw fittig to a shaft shoulder (ot possible with all measuremet variats) or shrik fittig. ope wire eds, with 2.0 m (6 ft 7 i) cable with 1.0 m (3 ft 3 i) cable The o-cotact scaig head scas the icremetal ad referece tracks at the measurig wheel ad amplifies the sigals. D a mm (3.19 i) Measurig wheel, It is coected via a cable attached to the scaig head. The Iteral diameter 45 H6 mm ed of the cable is pre-assembled with cotacts ad a isulatio isert. For assembly, the isulatio isert ca be fixed ito a Iteral diameter 60 H6 mm (1.77 H6 i) straight or agular flage outlet. For cofied spaces, the ecoder ca also be supplied with ope wire eds. Coectio kit for isulatio (2.36 H6 i) isert Straight flage outlet Agular flage outlet 1) The iteral diameters ca be re-worked (hollowed up to max. 65 mm (2.56 i)); see Cofigurig/Istallatio Guide. Extractio tool for isulatio isert of straight or agular flage outlet Cofigurig/ Istallatio Istructios Germa Eglish 6FX AA12-1CA0 6FX AA12-1FA0 6FX AA12-3AA0 6FX AA12-2AA5 6FX RB12-4EF0 6FX RB12-4GA0 6FX FA12-0GA0 6FX FA12-0WA0 6FX FK12-0AA0 6SN AB31-0AP1 6SN AB31-0BP1 8 Siemes NC /9

356 Measurig systems SIMODRIVE sesor Diagostic device Overview Techical specificatios Diagostic device Supply voltage Iputs Outputs Ecoder power supply Aalog outputs Square-wave sigal outputs Displays 230 V AC, 50/60 Hz Ecoder sigal coectios 5 8 V DC acc. to ecoder type I max =250mA Ecoder sigal A Ecoder sigal B Ecoder sigal R (= marker pulse) Offset from the ecoder sigal A or B Ecoder sigal A ad B coverted to square sigal ad ANDed logically Ecoder sigal R (= marker pulse) coverted to square sigal LED measuremet valid LED ecoder power supply The diagostic device permits the checkig of ecoders with aalog sigals si/cos 1 V PP. The sigals, size of the sigal amplitudes, offset values, ad the assigmet of the zero sigal to the icremetal track ca be measured. The device has its ow ecoder power supply with moitorig. This permits checkig of the ecoder system without requirig additioal exteral compoets, such as a coverter or cotrol. The pre-assembled cables 6FX CA or 6FX CA ca be used to coect built-i ecoders to the diagostic device. Selectio ad orderig data Desigatio Diagostic device 6FX AA00 8 8/10 Siemes NC

357 Coverter systems 9 9/2 SIMODRIVE 611 9/2 Itroductio 9/6 Overview of the drive system 9/8 Lie iterfaces for voltage matchig 9/11 HF/HFD lie filter packages 9/12 HF/HFD commutatig reactors 9/13 Lie filters for I/RF ad U/I modules (retrofit part) 9/14 Ifeed ad ifeed/regeerative feedback modules 9/18 Overvoltage limiter module 9/18 Moitorig module 9/19 Pulsed resistor module 9/20 Exteral pulsed resistors 9/21 Capacitor modules 9/22 Drive modules 9/22 Power modules 9/26 SIMODRIVE 611 uiversal HR cotrol uit 9/29 Start-up box 9/29 Solutio Provider: ROBOX - CANbus 9/30 SIMODRIVE 611 uiversal E HR cotrol uit 9/32 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated 9/38 Cotrol uit with digital setpoit iterface for hydraulic liear drives/aalog drives 9/40Supplemetary system compoets 9/40 Sigal amplifier electroics, adapter termials, etc. 9/41 Shield coectio plates, shield coectio 9/42 Heat dissipatio 9/44 SIMODRIVE POSMO 9/44 Overview of the coverter system 9/46 SIMODRIVE POSMO A 9/50 DC power maagemet module 24 V/48 V 9/51 SIMODRIVE POSMO SI 9/54 SIMODRIVE POSMO CD/CA 9/58 SIMODRIVE base lie 9/59 FM STEPDRIVE 9/61 Commuicatio via PROFIBUS DP 9/61 Drive ES egieerig package Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

358 Coverter systems SIMODRIVE 611 Itroductio Overview Cetral drive systems with SIMODRIVE 611 Distributed drive systems with SIMODRIVE POSMO Cetral ifeed Cotrol, e.g. SINUMERIK 840D PLC Cetral ifeed Sigal ad power cables G_NC01_EN_00024a SIMODRIVE POSMO SI 9 Cetral drive systems offer a wide performace rage based o a modular structure. Various closed-loop cotrol uits make it possible to combie groups of drives to form a higher-level cotrol system. The dual axis modules eable space-savig module cofiguratios. Such modularity makes virtually ay drive cofiguratio possible, as a result allowig itegrated cofigurig for everythig from a compact machie to a complex plat. Cetral drive systems with SIMODRIVE base lie For applicatios with a aalog iterface, primarily with SINUMERIK 802C base lie, the SIMODRIVE base lie complete uit (ifeed/closed-loop cotrol/power sectio) ca be implemeted. Power bus SIMODRIVE POSMO SI Distributed drives take drive techology out of the cotrol cabiet ad put it right o the machie. The advatages of this techology result from the type of costructio ad istallatio. Cotrol cabiet costs are reduced, the cotrol systems make machie istallatio easier, ad istallatio overhead is reduced thaks to simplified cable routig. The beefits of distributed drive cofiguratios are most apparet whe the machies ad plats are large i size. Note: For satisfactory ad reliable operatio of the drive system, origial compoets of the SIMODRIVE system ad the origial Siemes accessories as described i this Catalog ad the Plaig Guide, i the fuctioal descriptios or user mauals should be used. The user must observe the cofigurig istructios. Combiatios that differ from the cofigurig istructios, also i cojuctio with o-siemes products, require special agreemet. G_NC01_EN_00031a 9/2 Siemes NC

359 Coverter systems SIMODRIVE 611 Itroductio Overview (cotiued) System performace data of the SIMODRIVE coverter system System performace data SIMODRIVE 611 SIMODRIVE POSMO SIMODRIVE 611 base lie digital uiversal HR SI CD CA aalog uiversal E HR Rated power rage Ifeed Direct system coectio Yes Yes Uregulated ifeed 5 28kW 5 28kW 5 28kW 5 28kW 5kW 5kW (itegrated) Regulated ifeed kw kw kw kw Rated curret rage Power modules for motor power iverter Feed applicatio with motor ecoder: Icremetal ecoder si/cos 1 V PP ad EDat absolute ecoder Feed applicatio with motor ecoder: resolver Mai spidle applicatio with motor ecoder 3 140A 3 140A Servo drive with itegrated power sectio 9 18A 9A A 1) 9A 5 9A (2-pole resolver) A A 9 18 A 9 A Asychroous motor applicatio 3 200A 3 200A 9 18A 9A without motor ecoder Rated DC lik voltage Uregulated at 3-phaseAC 400V -10% 490V 490V 490V 490V 490V 490V at 3-phase AC 400 V +6% 680 V 680 V 680 V 680 V 680 V Regulated at 3-phaseAC 400V 600V 600V 600V 600V at 3-phaseAC 415V 625V 625V 625V 625V Types of motors Sychroous motor as feed drive with motor ecoder: resolver Sychroous motor as feed drive with motor ecoder: icremetal ecoder si/cos 1 V PP or absolute ecoder EDat Asychroous/sychroous motor as mai spidle drive 1FK/ 1) 1FT6 1) 1FK/1FT6 1FK/1FT6 1FK7 1FK/1FT6/ 1FW6/1FN 1PH/1PM/1FE1/ 2SP1 1FK/1FT6/ 1FW6/ 1FN 1) 1FK with itegrated sigle absolute ecoder 1FK/1FT6 1FK/1FT6 1PH/1PM/1FE1 1PH/1PM/1FE1 1PH/1PM/1FE1 Asychroous low-voltage motors 1LA 1LA 1LA 1LA 9 1) Not SIMODRIVE 611 uiversal E HR. Siemes NC /3

360 Coverter systems SIMODRIVE 611 Itroductio Overview (cotiued) 9 SIMODRIVE 611 is a flexible, cofigurable coverter system that is desiged to meet the ecoomic, ecological, ad techical demads made o moder machies. With SIMODRIVE 611, Siemes provides a coverter system with digital closed-loop cotrol which meets the highest demads i terms of dyamic respose, speed settig rage, ad smooth ruig characteristics. The coverter system s modular desig makes it possible to cofigure drive systems with a virtually ulimited umber of axes or mai spidles. The axis modules are desiged for the 1FT6/1FK/1FW6/1FN feed motors ad the 1PH/1FE1/2SP1/1LA mai spidle motors. The power modules are depedet o the size of the motors. The ifeed module is determied by the required DC lik power. The ifeed module is used to coect a SIMODRIVE 611 system group to a low-voltage system with grouded eutral poit (TN etwork). All modules i the SIMODRIVE 611 coverter system are of uiform modular desig. The iterfaces betwee power supply ad commuicatio, as well as the iterfaces betwee cotrol uits ad power modules, are stadardized. Compoets Applicatio data Lie iterfaces Lie filter Up to 3-phase AC 480 V ±10%; 50/60 Hz ±10% HF/HFD commutatig reactors 3-phase AC 400 V -10% to 3-phase AC 480 V +6%; 50/60 Hz ±10% Ifeed modules Lie ifeed modules Uregulated ifeed modules Ratigs: 5 28 kw with pulsed resistor Regulated ifeed/regeerative feedback modules Ratigs: kw Moitorig module Drive modules Power modules 3 200A Cotrol uits For feed drives, mai spidle drives or asychroous motor cotrols SIMODRIVE 611 uiversal HR SIMODRIVE 611 uiversal E HR High Stadard High Performace For hydraulic liear drives/aalog drives with digital setpoit iterface (HLA/ANA module) Drive bus cable Required for drives with digital setpoit iterface with SINUMERIK 840D powerlie Special modules Moitorig module Power supply Pulsed resistor module 0.3/25 kw with iteral resistor 1.5/25 kw with exteral resistor 9/4 Siemes NC

361 Coverter systems SIMODRIVE 611 Itroductio Desig Itegratio The SIMODRIVE 611 coverter system cosists of the followig fuctio modules: 7 Lie filters 7 Commutatig reactors 7 Ifeed modules 7 Power modules 7 Cotrol uits adapted to the respective applicatio techologies ad motor types 7 Special modules ad other accessories The coverter system is desiged for istallatio i cotrol cabiets which coform with the relevat stadards for machie tool applicatios, most particularly EN Various heat dissipatio methods are available for power-depedet lie ifeed ad drive modules: 7 Iteral heat dissipatio 7 Exteral heat dissipatio 7 Hose coolig Modules Easy hadlig, simple assembly ad wirig are amog the mai requiremets to be fulfilled by the desig of the coverter modules. As a result of the cosistet 50 mm (1.97 i) moutig grid ad the practice-orieted coectio of power, sigal ad bus cables, it is possible to implemet customer-focused solutios ad cable routig is EMC-compatible. 7 All modules are 50mm (1.97 i) wide 7 All modules are 480mm (18.9 i) high 1) 7 Referred to the moutig surface, the depth of the modules (without coectors ad optioal mouted accessories) is: mm (11.34 i) with iteral heat dissipatio or hose coolig mm (9.09 i) with exteral heat dissipatio 2) The housigs of the SIMODRIVE 611 coverter system modules are eclosed ad EMC-compatible as specified i EN (IEC 60529). The electrical system is desiged to coform to EN (VDE 0160) ad EN CE Declaratio of Coformity exists. The requiremets of the Plaig Guide must always be observed. Particular attetio should be paid to the system characteristics ad short-circuit ratig. The SIMODRIVE 611 coverter system is desiged for operatio i idustrial eviromets i grouded TN-S ad TN-C systems (VDE 0100 Part 300). I other types of system, a trasformer with separate widigs must be star-coected with a grouded eutral poit o the secodary side (coectio group Y). You ca fid trasformer types matched to the SIMODRIVE 611 ifeed modules uder "Lie iterfaces for voltage matchig". The lie ifeed modules cotai a 6-pulse three-phase bridge coectio (B6). Esure that compatibility is maitaied for operatio o residual-curret protective devices (EN 50178/ VDE 0160 Sectio ; Type B). The DC compoet of the residual curret i the B6 circuit must ot prevet trippig of the residual-curret protective devices, covetioal residual-curret operated circuit-breakers will ot operate i this case ad are redered useless by residual DC currets. Compatibility ca oly be achieved by implemetig selective uiversal curret sesitive residual-curret operated protective devices. Where pulsed static coverters are i operatio, especially i cojuctio with EMC measures (such as shielded motor cables), higher leakage currets may also be geerated. The lie filters, together with the 16 kw ad 36 kw I/RF modules, will restrict the leakage currets to below 150 ma. This meas that it is possible to use uiversal curret-sesitive selective residualcurret protective devices, e.g. 5SZ6468-0KG00, with rated currets of 63 A ad rated residual currets of 300 ma i this case for fire protectio ad operator protectio agaist idirect cotact. A isolatig trasformer with a secodary "Y" must be used i cojuctio with aother protective measure ( coected to the housig) agaist hazardous leakage currets to discoect ocompatible residual-curret systems. Techical specificatios SIMODRIVE 611 modules Vibratio stress EN (IEC ) Shock load EN (IEC 68-Part 2-27) Degree of protectio EN (IEC 60529) Permissible ambiet temperature Storage ad trasport Operatio With deratig Humidity ratig EN Air ad creepage distaces EN Isulatio test voltage Moutig positio i operatio Istallatio altitude Max m/s 2 (32.19 ft/s 2 ) Acceleratio m/s 2 ( ft/s 2 ) for 11 ms IP20 3) C ( F) C ( F) up to +55 C (131 F) Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). Desiged for pollutio degree kv Vertical 2000 m (6562 ft) above sea level (deratig above 1000 m (3281 ft) > 2000 m (6562 ft) with basic isulatio through isolatig trasformer 9 1) Icludig fixig lugs. The dimesios for vetilatig air deflectors, shield coectio plates, exterally mouted fas ad hose coolig are ot icluded. 2) Without isertio depth of heat sik i the vetilatio shaft. 3) For power modules oly with iserted cotrol uit. Siemes NC /5

362 Coverter systems SIMODRIVE 611 Overview of the drive system Lie iterfaces Ifeed modules Power modules TN etwork 3-phase AC 400 V 3-phase AC 415 V Ifeed ad ifeed/regeerative feedback module 1) Power module Iteral heat dissipatio with iteral fa HF/HFD commutatig reactor Lie filter TN etwork 3-phase AC 400 V 3-phase AC 415 V 3-phase AC 480 V Power module Exteral heat dissipatio Moutig frame with built-o fa TN etwork 3-phase AC 400 V 3-phase AC 415 V Lie filter HF commutatig reactor for 28 kw UI module TN etwork 3-phase AC 400 V 3-phase AC 415 V 3-phase AC 480 V Uregulated ifeed module Power module with hose coolig 9 or 600 V DC Moitorig module 3-phase AC 400 V Matchig isolatig trasformer Types graded from 3-phase AC V for: IT etworks TT etworks FI residual-curret protective devices Site altitude > 2000 m (6562 ft) Capacitor module Exteral pulsed resistor 2) 0.3/25 kw Pulsed resistor module Exteral pulsed resistor 1.5/25 kw 1) Also available with exteral coolig ad hose coolig. Desig same as for power modules. 2) For 28 kw UI module oly. 9/6 Siemes NC

363 Coverter systems SIMODRIVE 611 Overview of the drive system Cotrol uits Motors Cotrol uits with aalog setpoit iterface/profibus For 1FT6/1FK/1FN/1FW6/1PH/2SP1/1FE1 motors ad iductio motors Sigle-axis versio (with resolver oly) Two-axis versio (resolver ad motor ecoder) Stadard: aalog setpoit iterface Optio: PROFIBUS 1FK6 1FK7 Iductio motor, e.g. 1LA Cotrol uits with digital setpoit iterface For 1PH/1LA or 1FT6/1FK motors Two-axis versio (High Stadard cotrol) For motor ecoder Additioal measurig system for voltage sigals 1PH4 1PH7 For 1FT6/1FK/1FN/1FW6/1PH/2SP1/1FE1/1PM motors Sigle-axis versio (High Performace cotrol) For motor ecoder Additioal measurig system for voltage sigals Two-axis versio (High Performace cotrol) For motor ecoder Additioal measurig system for voltage sigals EDat + SSI 1PH2 1FW6 1FE1 2SP1 1FN1 1FN3 9 1FT6 1PM For hydraulic liear axes (HLA/ANA) Two-axis versio Servo soleoid valve for hydraulic liear axis (ot part of stadards package) Siemes NC /7

364 Coverter systems SIMODRIVE 611 Lie iterfaces for voltage matchig Overview The SIMODRIVE 611 coverter system is desiged for direct operatio i TN etworks with rated voltages of 400 V 3-phase AC, 415 V 3-phase AC, ad 480 V 3-phase AC. Matchig trasformers tailor-made for the system are available to adapt the system for use with other etwork types, such as for operatio i IT or TT etworks. The wide rage covers the lie voltages prevalet i idustrial regios worldwide. TN etworks are characterized by a low-resistace galvaic coectio betwee the referece potetials to groud of the power source ad the protective coductor potetial of the electrical equipmet. If they are ot satisfied as a matter of course, these coectio coditios must be simulated by meas of a trasformer with separate widigs whose secodary-side eutral poit is grouded o the protective coductor potetial ad coected to the coverter s protective coductor (TN islad etwork). Thus, withi the pulsed trasistor coverter, the voltage loadig upo the leakage paths betwee the power circuits fed by the lie potetial ad the cotrol ad closed-loop circuits of the protective coductors complies with a rated voltage of 300 V i accordace with EN Upstream devices providig protectio agaist hazardous leakage currets or for fire protectio (such as residual-curret protective devices) must be uiversal curret-sesitive i accordace with the requiremets of EN I the case of other residual-curret protective devices, a trasformer must also be coected upstream of the coverter for purposes of decouplig. If a TN etwork requires oly a sigle voltage level adjustmet, oe of the trasformers quoted ca be used i a ecoomy circuit. 9 Techical specificatios Matchig trasformers with separate widigs for 50/60 Hz etworks Rated power kva Allocatio to ifeed module KW 5 (UI) 10 (UI) 28 (UI)/ 36 (I/RF) 16 (I/RF) 55 (I/RF) 80 (I/RF) 120 (I/RF) Output voltage V 3-phase AC 400 Frequecy Hz Degree of protectio to IP00/IP20/IP23 EN (IEC 60529) Humidity ratig i accordace Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (+32 F). with EN Permissible ambiet temperature Operatio C ( F) ( ), up to +55 (131) with deratig Trasport/storage C ( F) ( ) Power loss, max. W Weight with: Degr. of prot. IP00, approx. kg (lb) 55 (121.28) 70 (154.35) 200 (441) 120 (264.6) 300 (661.5) 425 (937.13) 600 (1323) Degr. of prot. IP20/IP23, approx. kg (lb) 65 (143.33) 95 (209.48) 216 (476.28) 131 (288.86) 364 (802.62) 536 ( ) 688 ( ) Dimesios (L x W x H) with: Degr. of prot. IP00, approx. mm (ich) 360 x 268 x 320 (14.17 x 420 x 262 x 370 (16.54 x 480 x 267 x 420 (18.9 x 480 x 209 x 420 (18.9 x x 12.6) x 14.57) x 16.54) 8.23 x 16.54) Degr. of prot. IP20/IP23 2), approx. Max. coductor cross sectio o secodary side 630 x 330 x 780 x 350 x 585 (24.8 x 665 (30.71 x x 23.03) x 26.18) mm (ich) The dimesios of the housig are listed i the Plaig Guide for the SIMODRIVE 611 coverter. mm FL 1) FL 3) Iput voltage 3-phase AC 575/500/480 V ±10%; 50 60Hz Rated iput curret, max. A Max. coductor cross sectio o primary side mm FL 1) Iput voltage 3-phase AC 440/415/400 V ±10%; 50 60Hz Rated iput curret, max. A Max. coductor cross sectio o primary side mm FL 3) Iput voltage 3-phase AC 240/220/200 V ±10%; 50 60Hz Rated iput curret, max. A Max. coductor cross sectio o primary side mm FL 1) FL 3) FL 4) 780 x 391 x 665 (30.71 x x ) 1) FL = flat coector for rig termial ed, CU 20x3; hole diameter 9 mm (0.35 i). 2) Degree of protectio IP20 for 21 kva ad above; with degree of protectio IP23, take a reductio of 10% power ito accout. 3) FL = flat coector for rig termial ed, CU 25x5; hole diameter 11 mm (0.43 i). 4) FL = flat coector for rig termial ed, CU 30x6; hole diameter 11 mm (0.43 i). 9/8 Siemes NC

365 Coverter systems SIMODRIVE 611 Lie iterfaces for voltage matchig Techical specificatios (cotiued) Matchig trasformers i ecoomy circuit for 50/60 Hz (for TN etworks oly) Rated power Autotrasformer IP00/IP20 kva Autotrasformer IP23 kva Allocatio to ifeed module kw 16 (I/RF) 36 (I/RF) 55 (I/RF) 80 (I/RF) 120 (I/RF) Output voltage V 3-phase AC 400 Frequecy Hz Vector group Ya0 Degree of protectio to EN (IEC 60529) IP00/IP20/IP23 Humidity ratig i accordace Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (32 F). with EN Permissible ambiet temperature Operatio C ( F) ( ), up to +55 (131) with deratig Trasport/storage C ( F) ( ) Iput voltage 3-phase AC 480/440 V ±10% Power loss Autotrasformer IP00/IP20 W 160 2) Autotrasformer IP23 W Max. coductor cross sectio o primary/secodary side mm FL 1) FL 1) Weight, approx. Autotrasformer IP00/IP20 kg (lb) 29 (63.95) 52 (114.66) 66 (145.53) 95 (209.48) 135 (297.68) Autotrasformer IP23 kg (lb) 40 (88.2) 70 (154.35) 85 (187.43) 115 (253.58) 155 (341.78) Dimesios (L x W x H) Autotrasformer IP00/IP20 mm (ich) 270 x 192 x 250 (10.63 x 7.56 x 9.84) Autotrasformer IP23 mm (ich) 351 x 330 x 395 (13.82 x x 15.55) Iput voltage 3-phase AC 220V ±10% Power loss 370 x 220 x 330 (14.57 x 8.66 x 12.99) 460 x 465 x 555 (18.11 x x 21.85) 370 x 240 x 340 (14.57 x 9.45 x 13.39) 460 x 465 x 555 (18.11 x x 21.85) 420 x 260 x 370 (16.54 x x 14.57) 460 x 465 x 555 (18.11 x x 21.85) Autotrasformer IP00/IP20 W 550 2) 900 2) 980 2) ) 1650 Autotrasformer IP23 W Max. coductor cross sectio o primary/secodary side mm 2 16/16 70/50 95/70 FL 1) FL 1) 480 x 220 x 420 (18.9 x 8.66 x 16.54) 565 x 460 x 520 (22.24 x x 20.47) Weight, approx. Autotrasformer IP00/IP20 kg (lb) 57 (125.69) 110 (242.55) 155 (341.78) 215 (474.08) 310 (683.55) Autotrasformer IP23 kg (lb) 75 (165.38) 130 (286.65) 175 (385.88) 275 (606.38) 370 (815.85) Dimesios (L x W x H) Autotrasformer IP00/IP20 mm (ich) 370 x 220 x 330 (14.57 x 8.66 x 12.99) Autotrasformer IP23 mm (ich) 460 x 465 x 555 (18.11 x x 21.85) 480 x 230 x 430 (18.9 x 9.06 x 16.93) 565 x 290 x 520 (22.24 x x 20.47) 480 x 300 x 430 (18.9 x x 16.93) 565 x 460 x 520 (22.24 x x 20.47) 530 x 290 x 520 (20.87 x x 20.47) 900 x 600 x 720 (35.43 x x 28.35) 590 x 320 x 585 (23.23 x 12.6 x 23.03) 900 x 600 x 720 (35.43 x x 28.35) 9 1) FL = flat coector, 9 mm (0.35 i) hole diameter. 2) Not IP20. Siemes NC /9

366 9 Coverter systems SIMODRIVE 611 Lie iterfaces for voltage matchig Selectio ad orderig data Desigatio Matchig trasformers with separate widigs for 50/60 Hz etworks Iput voltage 3-phase AC 575/500/480 V ±10% kva 1) 4AU SB07-0CN2-15.7kVA 1) -21kVA -47kVA -70kVA 4AU SA37-0CN2 4BU SA77-0C 4BU SC37-0C 4BU SA47-0C kva 4BU SA67-0C kva 4BU6095-0SA67-0C Iput voltage 3-phase AC 440/415/400 V ±10% kva 1) 4AU SB17-0CN2-15.7kVA 1) -21kVA -47kVA -70kVA 4AU SA47-0CN2 4BU SA87-0C 4BU SC47-0C 4BU SA57-0C kva 4BU SA77-0C kva 4BU6095-0SA77-0C Iput voltage 3-phase AC 240/220/200 V ±10% kva 1) 4AU SB27-0CN2-15.7kVA 1) -21kVA -47kVA -70kVA 4AU SA57-0CN2 4BU SB07-0C 4BU SC57-0C 4BU SA67-0C kva 4BU SA87-0C kva 4BU6095-0SA87-0C Degree of protectio: -IP00 0 -IP IP23 2) 2 Desigatio Matchig trasformers i ecoomy circuit for 50/60 Hz etworks Iput voltage 3-phase AC 480/440 V ±10% IP00 degree of protectio -21kVA -46.5kVA -70.3kVA 4AP EL40-2XA0 4AU ER20-2XA0 4AU NA00-2XA0-104 kva 4AU EQ80-2XA0-155 kva 4BU CB50-8B IP20 degree of protectio kva 4BU CB58-8B IP23 degree of protectio 2) -18.9kVA -42kVA -63.6kVA -93.6kVA 4AP EL40-2XC0 4AU ER20-2XC0 4AU NA00-2XC0 4AU EQ80-2XC0-140 kva 4BU CB52-8B Iput voltage 3-phase AC 220 V ±10% IP00 degree of protectio -21kVA 4AU ER30-2XA0-46.5kVA 4BU CB60-8B -70.3kVA 4BU BD00-8B kva 4BU AE40-8B kva 4BU AA10-8B IP20 degree of protectio -46.5kVA 4BU CB68-8B -70.3kVA 4BU BD08-8B kva 4BU AE48-8B kva 4BU AA18-8B IP23 degree of protectio 2) -18.9kVA 4AU ER30-2XC0-42kVA 4BU CB62-8B -63.3kVA 4BU BD02-8B -93.6kVA 4BU AE42-8B kva 4BU AA12-8B 1) Not IP20 degree of protectio. 2) 10% deratig is required. 9/10 Siemes NC

367 Coverter systems SIMODRIVE 611 HF/HFD lie filter packages Overview Selectio ad orderig data Desigatio HF lie filter package for 16 kw I/RF module for 36 kw I/RF module for 55 kw I/RF module for 80 kw I/RF module for 120 kw I/RF module HFD lie filter package for 36 kw I/RF module for 55 kw I/RF module for 80 kw I/RF module for 120 kw I/RF module 6SL FE21-6AA0 6SL FE23-6AA0 6SL FE25-5AA0 6SL FE28-0AA0 6SL FE31-2AA1 6SL FE23-6BA0 6SL FE25-5BA0 6SL FE28-0BA0 6SL FE31-2BA0 Lie filter ad HF reactor Lie filter packages are available for the I/RF modules. These lie filter packages are istalled by the customer ad comprise a lie filter ad a HF/HFD commutatig reactor. Note: Radio iterferece suppressio is required i accordace with EMC stadards (product stadard IEC , EN ; VDE 0160 T 100). I the EU this is madatory by law. The lie filter packages cosistig of commutatig reactor ad lie filter are required. The filter with the commutatig reactor forms a uit specially matched to the set-up coverter mode of the I/RF modules. Use of other filters ca lead to exceedig of limit values, resoaces, overvoltages ad motor or device faults. Techical specificatios For techical specificatios see HF/HFD commutatig reactor ad lie filters. 9 Siemes NC /11

368 Coverter systems SIMODRIVE 611 HF/HFD commutatig reactors Overview The matched HF/HFD commutatig reactors i accordace with the selectio table are required for the coectio of the 28 kw uregulated ifeed modules ad the regulated ifeed/regeerative feedback modules to the etwork. The HFD commutatig reactors ad the pulsed resistor Plus are required whe there are direct drives i the drive group, such as liear motors, torque motors, spidle motors as well as motors from differet maufacturers, or whe resoat effects are to be expected. Beefits 7 Limitatio of lie reactios ad disturbaces 7 For step-up coverter operatio of the ifeed ad regeerative feedback modules, eergy is stored for steppig up the voltage. Applicatio HF/HFD commutatig reactors may be used for 3-phase AC 400 V -10% to 3-phase AC 480 V +6%; 50/60 Hz ±10%. 9 Techical specificatios HF/HFD commutatio reactors, supply voltage 3-phase AC 400V/480V Allocatio to ifeed module KW 28 (UI) 16 (I/RF) Rated AC A Power loss W Coductor cross-sectio primary/secodary side, max. mm FL 1) FL 1) Weight, approx. kg (lb) 6 (13.2) 8.5 (18.7) 13 (28.7) 18 (39.7) 40 (88.2) 50 (110.3) Dimesios (WxHxD), approx. HF commutatig reactors mm (ich) 190 x 200 x 100 (7.48x7.87x3.94) 330 x 125 x 150 (12.99x4.92x5.91) 330 x 230 x 150 (12.99x9.06x5.91) 330 x 280 x 150 (12.99x11.02x5.91) 380 x 250 x 170 (14.96x9.84x6.69) 380 x 200 x 225 (14.96x7.87x8.86) HFD commutatig reactors mm (ich) x 243 x 150 (12.99x9.57x5.91) 380 x 283 x 170 (14.96x11.14x6.69) 380 x 200 x 225 (14.96x7.87x8.86) O request Supply voltage V 3-phase AC 400 V -10% to 3-phase AC 480 V +6% Frequecy Hz 50/60 ±10% Degree of protectio IP00 EN (IEC 60529) Humidity ratig Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (32 F). EN Permiss. ambiet temperature Operatio C ( F) ( ), to +55 (131) with deratig Trasport/storage C ( F) ( ) 36 (I/RF) 55 (I/RF) 80 (I/RF) 120 (I/RF) Selectio ad orderig data Desigatio Desigatio HF commutatig reactor HFD commutatig reactor for 28 kw UI module 6SN AA00-0CA0 for 36 kw I/RF module 6SL DE23-6AA0 for 16 kw I/RF module 6SN AA00-0BA1 for 55 kw I/RF module 6SL DE25-5AA0 for 36 kw I/RF module 6SN AA00-0CA1 for 80 kw I/RF module 6SL DE28-0AA0 for 55 kw I/RF module 6SN AA00-0DA1 for 120 kw I/RF module 6SL DE31-2AA0 for 80 kw I/RF module 6SN AA00-1EA0 for 120 kw I/RF module 6SL DE31-2BA0 1) FL = flat coector, 9 mm (0.35 i) hole diameter. 9/12 Siemes NC

369 Coverter systems SIMODRIVE 611 Lie filters for I/RF ad U/I modules (retrofit part) Overview Provided the istallatio is cofigured i accordace with the Plaig Guide ad the EMC istallatio guidelie for SIMODRIVE, SINUMERIK, ad SIROTEC, compliace with the limit values stipulated by the EU EMC Directive is esured at the istallatio site. The prerequisite for compliace with this Directive is that the customer complies with the specific EMC guidelies that are applicable at the istallatio site ad performs a subsequet test. Applicatio The lie filters ad lie filter packages for the I/RF modules may be used both i siusoidal curret mode ad block curret mode. The lie filters limit the oise faults emaatig from coverter uits to the EMC values permissible i idustrial eviromets. Fuctio Other fuctios of the lie filters i combiatio with the I/RF modules i siusoidal curret mode are: Provided the etwork short-circuit ratig is adequate, the lowfrequecy lie harmoic voltages remai withi the limits stipulated by the VDEW requiremets. Dampig of resoace circuits (resoace circuits that are formed from the largely ukow lie impedaces ad impedaces of the drive system) Low leakage curret desig For the use of uiversal curret-sesitive residual-curret protectio devices with rated fault currets 300 ma (applies to lie filter types 16 kw ad 36 kw) Techical specificatios Lie filters Allocatio to ifeed module kw (UI) 3) 10 (UI) 3) 28 (UI) 3) 16 (I/RF) (I/RF) (I/RF) (I/RF) (I/RF) Rated AC A Power loss W Max. coductor cross sectio mm FL 1) Equipotetial bodig coectio (PE) M6, stud M6, stud M10, stud M5, stud M8, stud M8, stud M8, stud M10, stud Weight, approx. kg (lb) 3.8 (8.4) 5.7 (12.6) 12.5 (27.6) 9 (19.9) 16 (35.3) 19 (41.9) 22 (48.5) 32 (70.6) Dimesios (WxHxD) approx. mm (ich) 156 x 193 x 81 (6.14 x 7.6 x 3.19) 156 x 281 x 171 x 261 x 91 (6.14 x 141 (7.73 x x 3.58) x 5.55) 130 x 480 x (5.12 x 18.9 x 5.89) 130 x 480 x (5.12 x 18.9 x 9.63) Supply voltage V 3-phase AC 400 V ±10% to 3-phase AC 480 V ±10% (TN etwork) 2) 130 x 480 x (5.12 x 18.9 x 11) Frequecy Hz 50/60 ±10% Degree of protectio IP20 EN (IEC 60529) Humidity ratig EN Class 3K5 codesatio ad icig excluded. Low air temperature 0 C (32 F). Permiss. ambiet temperature Operatio C ( F) (104), up to +55 (131) with 0.6 P rated of the Ul or I/RF module Trasport/storage C ( F) ( ) Istallatio altitude m (ft) 1000 (3280), with deratig up to 2000 (6561) above sea level Iterferece suppressio EN x 480 x (7.87 x 18.9 x 11) Limit class A for oise faults, for system cofiguratio compatible to the plaig guide Limit class B for oise faults o request: emv.labor@epcos.com 300 x 480 x (11.81 x 18.9 x 11) 9 1) FL = flat coector for rig termial ed, 9 mm (0.35 i) hole diameter. 2) The permissible supply voltage of the system depeds o the ifeed module used. 3) The lie filters for the UI modules are oly suitable for a lie voltage up to 415 V +10%! Siemes NC /13

370 Coverter systems SIMODRIVE 611 Lie filters for I/RF ad U/I modules (retrofit part) Ifeed ad ifeed/regeerative feedback modules Selectio ad orderig data Desigatio Lie filter for UI modules 5kW 10kW 28kW Lie filter for I/RF modules for 16 kw I/RF for 36 kw I/RF for 55 kw I/RF for 80 kw I/RF for 120 kw I/RF 6SN AA01-1BA0 6SN AA01-1AA0 6SN AA01-1CA0 6SL BE21-6AA0 6SL BE23-6AA0 6SL BE25-5AA0 6SL BE28-0AA0 6SL BE31-2AA0 Overview 9 The drive group is coected to the power supply etwork through the ifeed ad ifeed/regeerative feedback modules. The ifeed modules take the 3-phase AC 400 V ±10% 50/60 Hz, 3-phase AC 415 V ±10% 50/60 Hz or 3-phase AC 480 V +6/ -10% 50/60 Hz supply voltage to form the direct voltage for the DC lik. I additio, the electroics voltages (±24 V, ±15 V, +5 V, etc.) are made available cetrally to the drive modules ad to the (grouped) SINUMERIK 840D powerlie or SINUMERIK 810D powerlie via the device bus. If the ifeed modules are coected to a etwork other tha oe i TN topology or a etwork with residual curret operated circuit-breakers that are ot sesitive to DC, a additioal trasformer is required with separate widigs (secodary coected i star with a exterally coectable eutral poit i vector group Y). The HF/HFD commutatio reactor is also required for the regulated ifeed/regeerative feedback module whe there are upstream trasformers to icrease the voltage. For 3-phase AC supply voltages of 200/220/240/440/500/575 V ±10% 50/60 Hz, a appropriate trasformer for voltage matchig must also be selected. The required heat dissipatio compoets, such as separate fa ad/or thermally coductive covers to carry air, are icluded i the stadard packages for modules with a width of up to 200 mm (7.87 i) for both the iterally ad exterally cooled versios. Please observe the appropriate otes for the 300 mm (11.81 i) modules. 9/14 Siemes NC

371 Coverter systems SIMODRIVE 611 Ifeed ad ifeed/regeerative feedback modules Applicatio Fuctio Uregulated ifeed modules Itegrated lie ifeed module fuctios Drive groups with low dyamic requiremets Machies with few or short brakig cycles, low brakig eergy Operatio o etworks from SK lie /P rated UI 30 SK lie : Lie short-circuit power P rated UI : Rated power of UI module The uregulated ifeed modules (UI modules) 5 kw ad 10 kw cotai the commutatig reactor ad a pulsed resistor which reduces the surplus brakig eergy of the drives. If the pulsed resistor is used to capacity (>200 W), the thermally coductive cover is required i order to keep the heat away from the compoets located above. The commutatig reactor ad the pulsed resistors must be separately ordered for the 28 kw Ul module. Regulated ifeed/regeerative feedback modules Drive systems with high dyamic requiremets Machies with frequet brakig cycles ad high brakig eergy Operatio o etworks from SK lie /P rated UI (depedig o the power level ad duty type) The regulated ifeed/regeerative feedback uits (I/RF uits) stabilize the DC-lik voltage with the help of the associated HF/HFD commutatig reactor to the costat value assiged to the lie voltage (600/625/680 V). The surplus DC-lik eergy that is geerated durig brakig is fed back ito the supply by the I/RF uit. This results i the optimizatio of switchig-cabiet heat dissipatio, allowig the operator to cut eergy costs. Lie filters specifically matched to the step-up fuctio must be used to esure compliace with the EU EMC guidelie. I the ifeed ad ifeed/regeerative feedback modules, itegrated fuctios reduce the exteral circuitry required for the drive systems: Itegral lie cotactor, ca be activated through iput termial Electrical isolatio through lie cotactor The eergy ifeed to the lie cotactor coil ca be iterrupted by meas of a exteral disablig iput (hardware cotact). Automatic DC lik prechargig o coectio to the etwork Maiteace of the electroics power supply from the DC lik eergy is possible to brig the coupled drive axes to a cotrolled stop should the power fail (activatio of this fuctio through appropriate exteral wirig). A pulsed resistor module is required to esure that brakig is also possible i this operatig state. Cetral moitorig of the supply voltage, DC lik voltage ad electroics voltages ±24 V, ±15 V, +5 V Additioal fuctios of the uregulated ifeed modules Rectificatio of the supply voltage for excitatio of the DC-lik voltage ( V DC depedig o the supply voltage) Pulsed resistor cotrol ca be selected via the codig switch; for dispersig excess brakig eergy through the pulsed resistor(s) Further fuctios of regulated ifeed/regeerative feedback modules Codig switches ca be used to select the various operatig fuctios for the I/RF modules: Regulated operatio with lik voltage of 600 V DC or 625 V DC with siusoidal curret loadig o etwork with λ 0.97 (at time of delivery) Regulated operatio with DC lik voltage of 600 V DC or 625 V DC with block curret loadig o the etwork Direct operatio o 3-phase AC 480 V +6/-10% TN etworks; 50/60 Hz with uregulated lik voltage of 680 V DC with regeerative feedback Techical specificatios Iteral heat dissipatio 6SN1145-1AA0.-0AA1 1AA0.-0CA0 1BA0.-0BA1 1BA0.-0CA1 1BA0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 6SN1146-1AB0.-0AB1 Exteral 6SN1145-1AA0.-0AA1 heat dissipatio 3) 6SN1146-1AB0.-0AB1 1AA0.-0CA0 1BB0.-0BA1 1BB0.-0CA1 1BB0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 Hose coolig 3) 6SN1145-1BB0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 Ifeed Ifeed type Uregulated 1) Uregulated 1) Uregulated Regulated Regulated Regulated Regulated 2) Regulated 2) 9 Rated output (S1) kw Ifeed power kw (S6-40) Peak ifeed power kw ) Housig suitable for drive groups with iteral ad exteral heat dissipatio. 2) 80/120 kw I/RF modules require a exteral cotrol voltage for the iteral lie cotactor. 2-phase AC V/45 53 Hz; 2-phase AC V /57 65 Hz. 3) Data apply i cojuctio with specified exteral fa ad fa box. Siemes NC /15

372 Coverter systems SIMODRIVE 611 Ifeed ad ifeed/regeerative feedback modules 9 Techical specificatios (cotiued) Iteral 6SN1145-1AA0.-0AA1 1AA0.-0CA0 1BA0.-0BA1 1BA0.-0CA1 1BA0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 heat dissipatio 6SN1146-1AB0.-0AB1 Exteral 6SN1145-1AA0.-0AA1 heat dissipatio 7) 6SN1146-1AB0.-0AB1 1AA0.-0CA0 1BB0.-0BA1 1BB0.-0CA1 1BB0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 Hose coolig 7) 6SN1145-1BB0.-0DA1 1BB0.-0EA1 1BB0.-0FA1 Regeerative feedback Cotiuous feedback kw power Peak feedback power kw Cotiuous/peak performace kw 0.2/ / 25 9) of ite- grated pulsed resistor Supply data Voltage (output) V 2) 8) 3-phase AC 400 V -10% / 3-phase AC 415 V ±10% / 3-phase AC 480 V +6% Voltage (electroics) V 3-phase AC 400 V -10% 3-phase AC 480 V +6% Power supply V At DC lik with DC 600/625/680 or parallel ifeed, AC ad DC coectio Frequecy Hz ±10% Rated curret A Curret with A udervoltage Peak curret A Max. coductor cross sectio mm Output voltage V depedig o the supply voltage level 0 600/625/680 8) Output frequecy Hz depedig o the cotrol uit Module width mm (ich) 50 (1.97) 100 (3.94) 200 (7.87) 100 (3.94) 200 (7.87) 300 (11.81) 300 (11.81) 300 (11.81) Heat dissipatio method Iteral heat dissipatio Exteral heat dissipatio Natural coolig Natural coolig 1) Uiversal coolig, iteral/ exteral Uiversal coolig, iteral/ exteral Iteral separate fa Itegrated separate fa Iteral Iteral Iteral Built-o fa separate fa separate fa separate fa 4) Built-o fa 4) Itegrated Itegrated Fa box ad built-o fa required 4) separate fa separate fa Hose coolig Kit for hose coolig with fa Losses Iteral heat dissipatio W 270 3) 450 3) 250 3) ) ) Exteral W 270 3) / 119/ / / / / / / 1660 heat dissipatio Hose coolig, W 115/ / / 1660 iteral/exteral Degree of efficiecy η Weight Iteral kg (lb) 6.5 (14.33) 9.5 (20.95) 15.5 (34.18) 10.5 (23.15) 15.5 (34.18) 26 (57.33) 26 (57.33) 29 (63.95) heat dissipatio Exteral heat dissipatio 5) kg (lb) 6.5 (14.33) 9.5 (20.95) 15.5 (34.18) 10.5 (23.15) 15.5 (34.18) 26 (57.33) 26 (57.33) 29 (63.95) Hose coolig 6) kg (lb) 26 (57.33) 26 (57.33) 29 (63.95) 1) Housig suitable for drive groups with iteral ad exteral heat dissipatio. 2) 80/120 kw I/RF modules require a exteral cotrol voltage for the iteral lie cotactor. 2-phase AC V/45 53 Hz; 2-phase AC V /57 65 Hz. 3) Icludig the iteral pulsed resistor portio. 4) Built-o fa 6SN1162-0BA02-0AA2 is required. 5) Without built-i compoets. 6) Without hose coolig kit. 7) Data apply i cojuctio with specified exteral fa ad fa box. 8) The DC lik voltage for 3-phase AC 400 V 415 V or V lie voltage must be selected o the I/RF module by meas of a codig switch. 9) Exteral pulsed resistors ca be coected. 9/16 Siemes NC

373 Coverter systems SIMODRIVE 611 Ifeed ad ifeed/regeerative feedback modules Selectio ad orderig data Uregulated with pulsed resistor Regulated with regeerative feedback Module width Ifeed module for iteral heat dissipatio Ifeed module for exteral heat dissipatio 1) Moutig frame for cotrol cabiet istallatio 2) Ifeed module for hose coolig UI module I/RF module Rated Rated For exteral heat (hose coectio kit output (S1) output (S1) dissipatio required) kw kw mm (ich) SN AB00-0BA1 6SN AB00-0BA1 6SN BA04-0JA0 (1.97) 10 4) SN AA01-0AA1 6SN AA01-0AA1 6SN BA04-0HA1 (3.94) 28 4) SN AA00-0CA0 6SN AB00-0CA0 6SN BA04-0DA1 (7.87) SN BA01-0BA1 6SN BB01-0BA1 6SN BA04-0BA1 (3.94) SN BA02-0CA1 6SN BB02-0CA1 6SN BA04-0DA1 (7.87) SN BA01-0DA1 6SN BB00-0DA1 6SN BA04-0EA0 6SN BB00-0DA1 (11.81) SN BB00-0EA1 6SN BB00-0EA1 6SN BA04-0EA0 6SN BB00-0EA1 (11.81) 3) (11.81) 3) 6SN BB00-0FA1 6SN BB00-0FA1 6SN BA04-0EA0 6SN BB00-0FA1 9 1) For exteral heat dissipatio, the fa box is part of the moutig frame package for 300 mm (11.81 i) modules. The associated 6SN1162-0BA02-0AA2 built-o fa must be ordered separately. 2) The moutig frames ca be omitted if the required opeigs for the module heat siks are made as specified i the Plaig Guide i the cabiet s rear pael. The 6SN1162-0BA04-0EA0 moutig frame must be used with the 300 mm (11.81 i) modules. 3) For iteral heat dissipatio, the 300 mm (11.81 i) modules require the 6SN1162-0BA02-0AA2 built-o fa. 4) It is recommeded that the 100 mm (3.94 i) thermally coductive cover is used. Siemes NC /17

374 Coverter systems SIMODRIVE 611 Overvoltage limiter module Overview Moitorig module Overview 9 The overvoltage limiter module limits overvoltages that occur as the result, for example, of switchig operatios o iductive loads ad o etwork matchig trasformers, to acceptable values. For lie ifeed modules of or above 10 kw (100 mm (3.94 i) i width), the overvoltage limiter module ca be plugged ito the X181 iterface. The overvoltage limiter module is used for upstream trasformers or etworks that do ot meet IEC requiremets (ustable etworks). The overvoltage limiter must be used i order for the lie ifeed module to be UL compliat. A appropriate protective circuit is already itegrated as stadard i the 5 kw Ul module. Techical specificatios Overvoltage limiter module Maximum eergy absorptio Weight, approx. Dimesios (W x H x D) Maximum module depth i istalled state 100 joules 0.3 kg (0.66 lb) 70 mm x 76 mm x 32.5 mm (2.76ix2.99ix1.28i) 325 mm (12.8 i) The moitorig module cotais a complete electroics power supply ad the cetral moitorig fuctios for a separate drive group. The power supply ca be obtaied from the V 3-phase AC system or from the DC lik, or from both, e.g. i the case of the ESR fuctio (Exteded Stop ad Retract). The moitorig module is required whe a large umber of drive modules i a group exceeds the electroic power supply capacity of the ifeed module. The moitorig module also allows the simulatio of groups of drive modules i multiple cabiet compartmets or tiers. Whe exteral heat dissipatio is used, the blakig cover is required for fixig the module ad for closig the prepared cut-out. Techical specificatios Moitorig module Rated supply voltage Power loss Coolig method Weight, approx. Module width 3-phase AC 400 V -10% 480 V +6%; Hz ±10% or V DC 70 W Natural coolig 5 kg (11.03 lb) 50 mm (1.97 i) Selectio ad orderig data Desigatio Overvoltage limiter module 1) for lie ifeed modules of 10 kw ad over for SIMODRIVE 611 6SN AB00-0AA0 Selectio ad orderig data Desigatio Moitorig module for SIMODRIVE 611 Complete with all coectig ad couplig elemets for iteral ad exteral heat dissipatio 6SN AC01-0AA1 Blakig cover for fixig the module ad for closig the prepared cut-out i drive versios with exteral heat dissipatio Width: 50 mm (1.97 i) 6SN BA04-0JA0 1) The overvoltage limiter module 6SN1111-0AB02-0AA0 is available for the previous geeratio 6SN /18 Siemes NC

375 Coverter systems SIMODRIVE 611 Pulsed resistor module Overview Techical specificatios Pulsed resistor module Rated supply voltage Cotiuous power/peak power With iteral pulsed resistor, max. With exteral pulsed resistor, max. Power loss without resistor power Coolig method Weight, approx. Module width 600/625/680 V DC 0.3/25 kw 1.5/25 kw 15 W Natural coolig 5 kg (11.03 lb) 50 mm (1.97 i) The pulsed resistor module is used to reduce excess eergy i the DC lik, e.g. i the case of UI or I/RF modules, such as that which arises due to power failure or brakig processes. Selectio ad orderig data Desigatio Pulsed resistor module for SIMODRIVE 611 complete with all coectio ad couplig elemets Blakig cover for fixig the module ad for closig the prepared cut-out i drive versios with exteral heat dissipatio Width: 50 mm (1.97 i) Thermally coductive plate Width: 100 mm (3.94 i) 6SN AB01-0BA1 6SN BA04-0JA0 6SN BA01-0AA0 Beefits The pulsed resistor module s uiversal housig desig ca be used i both iterally cooled ad exterally cooled module groups. Fuctio The brakig power of the overall system ca be icreased by usig the exteral pulsed resistor Plus ad several pulsed resistor modules coected i parallel (max. umber = C DC lik /500 µf). If the electroic power supply is implemeted with a 3-phase system, rapid dischargig of the DC-lik is possible through the pulsed resistor module. The eergy is coverted to heat loss i a cotrolled maer i the resistor. 9 Siemes NC /19

376 Coverter systems SIMODRIVE 611 Exteral pulsed resistors Overview Techical specificatios Exteral pulsed resistors Degree of protectio EN (IEC 60529) Coolig method Pulsed resistor 0.3/25 kw (15 Ω) Weight Dimesios (W x H x D) Pulsed resistor Plus 1.5/25 kw 1) (15 Ω) Weight Dimesios (W x H x D) IP20 Natural coolig 3.4 kg (7.5 lb) 83.5 mm x 280 mm x 54.5 mm (3.29 i x i x 2.15 i) Atteuatio: khz 3 db 5.6 kg (12.35 lb) 193 mm x 410 mm x 240 mm (7.6 i x i x 9.45 i) The exteral pulsed resistors are used to coduct the thermal losses geerated i the cabiet to the outside. Applicatio Uregulated 28 kw ifeed module The exteral pulsed resistors are always required for the 28 kw UI module. Depedig o the power requiremets, up to two idetical pulsed resistors ca be coected for the 28 kw UI module. The protectio fuctio is parameterized via the coectio termials. HFD commutatig reactor The exteral pulsed resistor Plus must be used i combiatio with the HFD commutatig reactor for dampig. Selectio ad orderig data Desigatio Exteral pulsed resistor Plus 1.5/25 kw (15 Ω) icl. 5 m (16 ft 5 i) coectig cable Exteral pulsed resistor oly for UI module 28 kw 0.3/25 kw (15 Ω) icl. 3 m (9 ft 10 i) coectig cable 6SL BE22-5AA0 6SN AA00-0DA0 9 1) I the SIMODRIVE 611 system. 9/20 Siemes NC

377 Coverter systems SIMODRIVE 611 Capacitor modules Overview Modules with 20 mf for bridgig power failures These modules are charged through a iteral pre-chargig resistor to reduce the loadig o the cetral prechargig circuit. If the DC lik voltage drops due to a power failure, a diode liks the capacitor battery to the DC lik of the system, providig a backup. The pre-chargig resistor meas that dyamic eergy storage is ot possible i this case. Desig Cetral modules are suitable for iteral ad exteral heat dissipatio. A display sigals operatioal readiess above a chargig voltage of approx. 300 V. Distributed modules ca be used at ay positio. Cetralized/distributed 4.1 mf capacitor module The capacitor modules are used to icrease the capacitace of the DC lik. It is therefore possible to store eergy temporarily that arises or to bridge a brief power failure. Applicatio Modules with 2.8 mf ad 4.1 mf for dyamic eergy storage For dyamic fuctios, these modules are directly coected to the DC lik without a pre-chargig iput circuit. The chargig limits of the power supply modules must be observed. Ifeed module Moitorig module, oly coected to DC lik without 1 2 to up to mf capacitor modules, coectable UI 5 kw UI 10 kw O request O request O request I/RF 16 kw UI 28 kw I/RF kw O request O request O request 4.1 mf capacitor modules, coectable UI 5 kw UI 10 kw I/RF 16 kw UI 28 kw I/RF kw O request O request O request 20mF capacitor modules, coectable UI 5 kw UI 10 kw/ui 28 kw I/RF kw O request O request Techical specificatios Capacitor modules Distributed Cetral Capacity of capacitor bak 2.8mF 4.1mF 4.1mF 20mF Rated voltage U DC V Storage capacity 504 Ws 738 Ws 738 Ws 3215 Ws w = 1 / 2 x C x U 2 at 600 V Chargig time up to like system etwork 2 mi Dischargig time dow to 10% U DC up to 1) 30 mi 40 mi Temperature rage C (32 F 131 F) Weight, approx. 5.3 kg (11.69 lb) 5.8 kg (12.79 lb) 7.5 kg (16.54 lb) 21.5 kg (47.08 lb) Dimesios (W x H x D), approx. 100 mm x 334 mm x 231 mm (3.94 i x i x 9.09 i) 100mmx480mmx 211 mm (3.94 i x 18.9 i x 8.31 i) 300mmx480mmx 211 mm (11.81 i x 18.9 i x 8.31 i) 9 Selectio ad orderig data Desigatio Desigatio Distributed capacitor modules Cetral capacitor modules 2.8mF complete with all coectig ad couplig elemets 6SN AB00-1AA0 4.1mF complete with all coectig ad couplig elemets 6SN AB00-0BA0 4.1mF complete with all coectig ad couplig elemets 6SN AB00-1BA0 20mF complete with all coectig ad couplig elemets 6SN AB00-0CA0 1) I order to shorte the dischargig times, it is recommedable to use a pulsed resistor module so that fast dischargig ca be carried out. Siemes NC /21

378 Coverter systems SIMODRIVE 611 Drive modules Overview Power modules Overview Drive bus cable 9 Closed-loop cotrol plug-i uit, digital Power module Iteral coolig Exteral coolig Hose coolig Structure of the drive modules (here power module with iteral heat dissipatio) Depedig o the applicatio, the drive modules of the SIMODRIVE 611 coverter system ca fuctio as feed, mai spidle or iductio motor drives, ad are assembled from the power module, cotrol uit, ad drive bus cable compoets. Optio modules ca be added where applicable. A drive module, e.g. for feed or mai spidle applicatios, is created by pluggig the cotrol uit ito the power module. Depedig o the heat dissipatio method used, additioal fa uits ad air guide compoets specially desiged for the system must also be selected. The modular desig of the drive modules allows a large umber of user applicatios to be implemeted usig oly a small umber of idividual compoets. Note: For satisfactory ad reliable operatio of the drive system, origial compoets of the SIMODRIVE system, ad the origial Siemes accessories as described i this Catalog ad the Plaig Guide, i the fuctioal descriptios or user mauals should be used. The user must take the plaig data ito cosideratio. Other combiatios, also i cojuctio with third-party products, require special agreemet. Whe assemblig the drive module, esure compliace with the regulatios relatig to electrostatically sesitive devices (ESD) (please refer to the Plaig Guide). G_NC01_EN_00027a Power module, iteral heat dissipatio, module width 100 mm (3.94 i) The power modules are desiged to operate the followig: 1FT6/1FK/1FN/1FW6/1FE1/2SP1 sychroous motors 1PH/1PM/2SP1 asychroous motors/asychroous low-voltage motors No-Siemes motors, if suitable A wide rage of sigle-axis or two-axis power modules is available. These modules are graded accordig to amperage, ad ca be supplied with three differet heat dissipatio techiques. The curret-related data refer to the series-preset values. At higher clock frequecies, reductios must be take ito accout (see Plaig Guide for SIMODRIVE 611 coverter). Shield coectio plates ad a shield coectio are available to meet EMC requiremets for wirig with screeed power cables. The uit bus cable (electroic power supply) is icluded as part of the power module package. The drive bus cables must be ordered separately for the digital system with SINUMERIK 840D powerlie. Techical specificatios Geeral techical data for power modules Iput voltage 600/625/680 V DC Output voltage 3-phase AC V Output frequecy, max. 1.4 khz Degree of efficiecy η 1) ) η = (active power output/active power cosumed) at the module power supply termials. 9/22 Siemes NC

379 Coverter systems SIMODRIVE 611 Power modules Techical specificatios Power module i sigle-axis desig Iteral heat dissipatio 6SN1123-1AA0.- -0HA1-0AA1-0BA1-0CA1-0DA1 Exteral heat dissipatio 6SN1124-1AA0.- -0HA1-0AA1-0BA1-0CA1-0DA1 Hose coolig 6SN1123-1AA0.- Coolig method Natural coolig Natural coolig Forced coolig Forced coolig Forced coolig For operatig 1FT6/1FK/1FN/1FW6 motors Power loss W Total/iteral/exteral 2) 35/14/21 50/19/31 90/35/55 190/65/ /30/270 For operatig 1PH/1FE1/2SP1/1PM motors ad asychroous low-voltage motors Power loss W 30/12/18 40/16/24 Total/iteral/exteral 2) 74/29/45 260/89/ /32/288 Max. possible coductor cross-sectio mm Weight, approx. Iteral heat dissipatio kg (lb) 6.5 (14.33) 6.5 (14.33) 6.5 (14.33) 7.5 (16.54) 9.5 (20.95) Exteral heat dissipatio kg (lb) 6.5 (14.33) 6.5 (14.33) 6.5 (14.33) 7.5 (16.54) 9.5 (20.95) Power module i sigle-axis desig (cotiued) Iteral heat dissipatio 6SN1123-1AA0.- -0EA1-0FA1-0LA1-0JA1-0KA1 Exteral heat dissipatio 6SN1124-1AA0.- -0EA1-0FA1-0LA1-0JA1-0KA1 Hose coolig 6SN1123-1AA0.- -0FA1-0JA1-0KA1 Coolig method Forced coolig Forced coolig Forced coolig Forced coolig Forced coolig For operatig 1FT6/1FK/1FN/1FW6 motors Power loss Total/iteral/exteral W 645/25/ /90/ /25/ /170/ /250/1660 For operatig 1PH/1FE1/2SP1/1PM motors ad asychroous low-voltage motors Power loss W 685/30/ /100/750 Total/iteral/exteral 2) 460/19/ /190/ /325/1845 Max. possible coductor cross-sectio mm Weight, approx. Iteral heat dissipatio kg (lb) 13 (28.67) 26 (57.33) 1) 13 (28.67) 21 (46.31) 1) 24 (52.92) 1) Exteral heat dissipatio kg (lb) 13 (28.67) 26 (57.33) 1) 13 (28.67) 21 (46.31) 24 (52.92) Power module i two-axis desig Iteral heat dissipatio 6SN1123-1AB0.- -0HA0-0AA0-0BA0-0CA0 Exteral heat dissipatio 6SN1124-1AB0.- -0HA0-0AA0-0BA0-0CA0 Coolig method Natural coolig Forced coolig Forced coolig Forced coolig For operatig 1FT6/1FK/1FN/1FW6 motors Power loss W Total/iteral/exteral 2) 70/27/43 100/38/62 180/69/ /130/250 For operatig 1PH/1FE1/2SP1/1PM motors ad asychroous low-voltage motors Power loss W 76/28/48 118/42/76 226/74/ /184/354 Total/iteral/exteral Max. possible coductor cross-sectio mm Weight, approx. Iteral heat dissipatio kg (lb) 7 (15.44) 7 (15.44) 7 (15.44) 13.5 (29.77) Exteral heat dissipatio kg (lb) 7 (15.44) 7 (15.44) 7 (15.44) 13.5 (29.77) 9 1) Without built-o or hose coolig compoets. 2) Total: total power loss from the module. Iteral: residual power loss i the cotrol cabiet. Exteral: power loss dissipated directly to atmosphere. The data relate to the correspodig rated pulse frequecies of the iverters. More Iformatio If a power greater tha 55 kw has to be trasmitted through a power module of 50 mm, 100 mm or 150 mm (1.97 i, 3.94 i or 5.91 i) i width, stregtheed DC lik rails must be used (see "Supplemetary compoets ). Matchig, pre-assembled power cables are available for coectig the motors (see "MOTION CONNECT Cables ad Coectios"). Siemes NC /23

380 Coverter systems SIMODRIVE 611 Power modules Selectio ad orderig data Iteral/exteral heat dissipatio Module width mm (ich) Feed drives with motors 1FT6/1FK/ 1FN/1FW6 Rated/peak curret Mai spidle Power module for drives with motors iteral heat dissipatio 1PH/1FE1/2SP1/ 1PM/asychroous low-voltage motors Rated curret/ curret for S6-40%/ peak curret Power module for exteral heat dissipatio I S1 /Î I S1 /I S6-40% /Î A A Moutig frame for cotrol cabiet istallatio For exteral heat dissipatio Sigle-axis power modules 50 (1.97) 3/6 3/3/3 6SN AA00-0HA1 6SN AA00-0HA1 6SN BA04-0AA1 50 (1.97) 5/10 5/5/8 6SN AA00-0AA1 6SN AA00-0AA1 6SN BA04-0AA1 50 (1.97) 9/18 8/10/16 6SN AA00-0BA1 6SN AA00-0BA1 6SN BA04-0AA1 50 (1.97) 18/36 24/32/32 6SN AA00-0CA1 6SN AA00-0CA1 6SN BA04-0FA1 100 (3.94) 28/56 30/40/51 6SN AA00-0DA1 6SN AA00-0DA1 6SN BA04-0BA1 150 (5.91) 150 (5.91) 300 (11.81) 300 (11.81) 300 (11.81) 42/64 45/60/76 6SN AA00-0LA1 6SN AA00-0LA1 6SN BA04-0CA1 56/112 60/80/102 6SN AA00-0EA1 6SN AA00-0EA1 6SN BA04-0CA1 70/140 85/110/127 6SN AA01-0FA1 6SN AA01-0FA1 1) 6SN BA04-0EA0 100/ /150/193 2) 6SN AA00-0JA1 1) 6SN AA00-0JA1 1) 6SN BA04-0EA0 140/ /250/257 2) 6SN AA00-0KA1 1) 6SN AA00-0KA1 1) 6SN BA04-0EA0 Two-axis power modules 50 (1.97) 3/6 3/3/3 6SN AB00-0HA1 6SN AB00-0HA1 6SN BA04-0AA1 50 (1.97) 5/10 5/5/8 6SN AB00-0AA1 6SN AB00-0AA1 6SN BA04-0AA1 50 (1.97) 9/18 8/10/16 6SN AB00-0BA1 6SN AB00-0BA1 6SN BA04-0AA1 100 (3.94) 18/36 24/32/32 6SN AB00-0CA1 6SN AB00-0CA1 6SN BA04-0GA1 9 1) Built-o fa required, see "Supplemetary system compoets". 2) For 1FE1 motors with f U <0.5 Hz, deratig is ecessary, see Plaig Guide for 1FE1. 9/24 Siemes NC

381 Coverter systems SIMODRIVE 611 Power modules Selectio ad orderig data (cotiued) Hose coolig Module width mm (ich) Feed drives with motors 1FT6/1FK/ 1FN/1FW6 Rated/peak curret Mai spidle Power module for drives with motors hose coolig 1PH/1FE1/2SP1/ 1PM/asychroous low-voltage motors Rated curret/ curret for S6-40%/ peak curret I S1 /Î I S1 /I S6-40% /Î A A Hose coectio kit Sigle-axis versio 300 (11.81) 70/140 85/110/127 6SN AA02-0FA1 6SN BA03-0AA1 300 (11.81) 300 (11.81) 100/ /150/193 6SN AA00-0JA1 6SN BA03-0AA1 140/ /250/257 6SN AA00-0KA1 6SN BA03-0AA1 Selectio ad orderig data Desigatio Drive bus cable for module width 50 mm (1.97 i) 100 mm (3.94 i) 150 mm (5.91 i) 300 mm (11.81 i) 6SN CA00-0AA7 6SN CA00-0BA7 6SN CA00-0CA7 6SN CA00-0DA7 Ribbo cables 0 Roud cables 1 (ecessary for 6 axes ad above) Drive bus cable for bridgig moitorig/ pulsed resistor module Roud cable 6SN CA00-0EA1 Legth 350 mm (13.78 i) Ribbo cable 6SN CA00-0FA0 Legth 200 mm (7.87 i) Power module, exteral heat dissipatio Module width 50 mm (1.97 i) with moutig frame 9 Siemes NC /25

382 Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal HR cotrol uit 9 Overview Digital cotrol uits with aalog setpoit iterface or PROFIBUS DP SIMODRIVE 611 uiversal HR SIMODRIVE 611 uiversal HR are cotrol uits with aalog speed setpoit iterface ad optioal PROFIBUS DP iterface as well as a versio with positioig fuctioality for motor frequecies up to 1400 Hz for: Sychroous motors: 1FT6/1FK/1FN/1FW6/1FE1 Asychroous motors: 1PH ad 1LA with/without ecoder No-Siemes motors suitable for coverter operatio Both sigle-axis ad two-axis cotrol uits ca be ordered with optios, the two-axis versios ca also be used i the sigle-axis power modules. The followig ecoder evaluatios are available for various cotrol uits: Resolver: Resolutio switchable 14/12 bits 1 to 6 pairs of poles, operatig frequecy f G max. up to 108 Hz/432 Hz, iteral pulse multiplicatio factor 4096/16348 x umber of pole pairs Icremetal ecoder with si/cos 1 V pp sigals up to pulses, f G max. up to 350 khz, iteral pulse multiplicatio factor 2048 x pulses. Absolute ecoder with EDat iterface, same as ecoder si/cos 1 V pp, plus absolute positio via EDat protocol. TTL ecoder for asychroous motors up to 420 khz (o shaftagle ecoder output) Versios: The drive ca be started either via a 7-segmet display ad keyboard o the module or via the "SimoCom U" commissioig tool for PCs uder Widows 95/98/NT/2000/Me/XP. SimoCom U is also itegrated i SIMATIC ADDM from Versio 5.0 owards (see SIMATIC ADDM) ad i Drive ES Basic from Versio 5.1 owards. Drive ES ca be used to call the commissioig tool via PROFIBUS from the SIMATIC Maager, permittig data backup i the SIMATIC Maager (see Drive ES). Fuctio Fuctios (per axis, selectio): 2 aalog iputs (14 bit)/outputs (8 bit) ±10 V 4 digital iputs/outputs, programmable Icremetal shaft-agle ecoder iterface, switch-selectable: - Output: icremetal square wave or step sigals, simulatio of the motor ecoder through differetial quadrature sigals A, B, R i accordace with RS 485, RS 422 (TTL). With si/cos 1 V PP ecoder ad absolute ecoder with EDat: pulses = si/cos for each revolutio Pulse umber ca be multiplied 2:1, 1:1, 1:2, 1:4, 1:8 With resolver: 1024 pulses/pole pair Number of pulses for 12-bit settig ca be multiplied 1:1, 1:2, 1:4, 1:8, 1:16, 1:32 Number of pulses for 14-bit settig ca be multiplied 4:1, 2:1, 1:1, 1:2, 1:4, 1:8 - Iput: icremetal step setpoit X setp Quadrature sigals, tracks A, B up to 2.5 MHz Plus/directioal sigal up to 5 MHz Forward-reverse sigal up to 5 MHz Direct, secod measurig system o two-axis module for axis A ca be iterfaced via axis B (the module ca the be operated as sigle-axis module oly). - Resolver, ay umber of poles - Icremetal ecoder si/cos 1 V PP, 0 to pulses - Absolute ecoder with EDat iterface RS 232/RS 485 iterface for coectig PC/PG for commissioig with the SimoCom U start-up tool Storig of up to 4 motor data records per axis, star/delta chageover possible Positioig for liear, modulo or rotary axis, jerk limitatio; commads: POSITION, ENDLESS POS/NEG, WAIT, SET/ RESET, GOTO, LIMIT STOP, LINK, block advace with: END, CONTINUE ON-THE-FLY, CONTINUE WITH HOLD, CONTINUE EXTERNAL 64 data records per axis ca be stored as parameters. All records ca be called up ad edited via the PROFIBUS DP optio. Direct trasfer of positioig data is possible ito a executig record (HMI). The records ca also be called BCD-coded usig the optio module "Termial extesio". 9/26 Siemes NC

383 Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal HR cotrol uit Selectio ad orderig data Itegratio Desigatio SIMODRIVE 611 uiversal HR Sigle-axis versio Resolver, speed/torque setpoit Sigle-axis versio Resolver, speed/torque setpoit, positioig Two-axis versio Resolver, speed/torque setpoit Two-axis versio Resolver, speed/torque setpoit, positioig 6SN NJ01-0AA0 6SN NJ01-0AA0 6SN NK01-0AA0 6SN NK01-0AA0 SIMODRIVE 611 uiversal HR resolver X423 Pre-assembled cable 6FX CF m (164 ft) For MPI/PROFIBUS cable, see "MOTION-CONNECT" Resolver i 1FT6/1FK motor SIMATIC S7 CPU DP PROFIBUS DP SINUMERIK 840Di/840D powerlie FM PROFIBUS DP Two-axis versio Icremetal ecoder si/cos 1 V PP /absolute ecoder, velocity, speed/torque setpoit Two-axis versio Icremetal ecoder si/cos 1 V PP /absolute ecoder, velocity, speed/torque setpoit, positioig Optio module 1) Termial extesio 8 digital iputs/8 digital outputs 24 V, i total max. 480 ma parameterizable Optio module 1) PROFIBUS DP Stadard slave for up to 2 axes (V1) for cyclic ad acyclic data iterchage up to 12 Mbit/s Optio module 1) Motio Cotrol with PROFIBUS DP Isochroe stadard slave (V1 ad V2) for up to 2 axes for cyclic ad acyclic data iterchage up to 12 Mbit/s SimoCom U/611uiversal toolbox Parameterizig, start-up ad test tool i Eglish, Germa, Frech, Italia ad Spaish o CD-ROM, all ad most recet software versios Start-up box Service aid for start-up complete with switches, aalog setpoit source with potetiometers ad digital setpoit display 6SN NH01-0AA0 6SN NH01-0AA0 6SN NA00-0AA0 6SN NB00-0AA1 6SN NB01-0AA0 6SN NX20-0AG0 9AK1014-1AA00 X451/X452 X471 X461/X462 WSG X351 U2, V2, W2 1) PC accessory. 6FX AB m (115 ft) or 6FX AD m (115 ft) 9-pi sub D extesio 1) Serial iterface 6FX CJ m (164 ft) Part of power module package 6FX m (164 ft) Power cable see motors FM 354 SINUMERIK 802C base lie FM setpoits PG/PC SINUMERIK 802C base lie FM 354 FM Uit bus 1FT6/1FK6 motor Coectio overview for SIMODRIVE 611 uiversal HR, resolver Shield coectio plates or the shield coectio are required to attach the power cable shields as well as the electroics cables, e.g. icremetal shaft-agle ecoder. Power ad sigal cables ca be exteded or cofigured as required as log as the maximum permissible cable legths are observed. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. G_NC01_EN_00071c 9 1) Oly oe optio module ca be plugged i. Siemes NC /27

384 Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal HR cotrol uit SIMODRIVE 611 uiversal HR si/cos 1 V PP Pre-assembled cable Adapter cable 1) Direct liear absolute ecoder EDat LC 181 LC 481 X411/X412 X423 X451/X452 6FX CH m (164 ft) 6FX CG m (164 ft) 6FX CA m (164 ft) 6FX EQ m (164 ft) 6FX CA m (164 ft) 6FX CA m (164 ft) For MPI/PROFIBUS cable, see "MOTION-CONNECT" 6FX AB m (115 ft) or 6FX AD m (115 ft) Absolute ecoder/ Sigle absolute ecoder EDat i 1FT6/1FK motor Motor ecoder i 1PH motor or SIMAG H2 Icremetal ecoder si/cos 1 V pp i 1FT6/1FK motor SIMATIC S7 CPU DP PROFIBUS DP SINUMERIK 840D powerlie/840di FM PROFIBUS DP FM 354 SINUMERIK 802C base lie/maual machie FM setpoits Adapter cable 1) Coector box 1FN1910-0AA20-0AA0 Cable icluded i Hall-effect sesor box package cotet Adapter cable 1) Rotary absolute ecoder EDat 6FX E. Icremetal ecoder si/cos 1 V PP 6FX Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C)/ LF 183 (C)/ LB 382 (C) LS 486 (C)/LF 481 (C) Hall-effect sesor box (optio) Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C) LS 486 (C) X471 9-pi sub D extesio 2) Serial iterface PG/PC X461/X462 WSG 6FX CJ SINUMERIK 802C base lie/maual machie FM 357-2/FM X351 U2, V2, W2 Part of stadard package 6FX Power cable see motors 6FX m (5 ft) 6FX Power cable see "MOTION-CONNECT" 6FX Power cable see motors 3) 6FX BD Sold by the meter 1FK/1FT6 motor Uit bus VPM 4) 6FX PH/2SP1 motor asychroous techology 1FN/1FW6 motor with temperature sesor 3) Trippig device 3RN1 Power cable see "MOTION-CONNECT" 50 m (164 ft) 1FE1/2SP1 motor sychroous techology Error message G_NC01_EN_00072c 1) Cable ca be ordered from the maufacturer of the liear scale. 2) PC acessory. 3) The cables for the temperature sesor are ru i the power cable 6FX ad must be coupled out before the coverter. The customer must make the coectio. 4) Voltage Protectio Module VPM is required for 1FE1/2SP1 motors (sychroous techology). Coectio overview for SIMODRIVE 611 uiversal HR, absolute ecoder EDat ad icremetal ecoder si/cos 1 V PP 9/28 Siemes NC

385 SIMODRIVE 611 uiversal HR cotrol uit Start-up box Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal HR cotrol uit Solutio Provider: ROBOX - CANbus Overview Overview The start-up box is a support device for startig up SIMODRIVE 611 uiversal HR cotrollers. The start-up box ca be coected to the cotrol uit. A electroic circuit withi the device is used to covert the 24 V DC auxiliary power supply value of the coverter ito a aalog setpoit. The aalog setpoit ca be adjusted ad is displayed via a five-digit LCD. Beefits 7 Aalog settig of setpoits: - Coarse ad fie settig via two potetiometers i the ratio 1:10 - Polarity selector switch for ormal ad iverse setpoit polarity - Potetiometer for aalog offset value with autoomous O/Off switch - O/Off switch for settig aalog setpoits 7 The aalog setpoit is completely decoupled ad well-protected from polarity reversal withi the operatig voltage rage. 7 The aalog output sigal of the cotrol termial strip is wired to the 2 mm test sockets i the start-up box. 7 6 Off switches for digital eable sigals, with gree LEDs 7 4 red LEDs for displayig digital output sigals Techical specificatios Start-up box for SIMODRIVE 611 uiversal HR Power supply 24 V DC (via termial X101) Voltage rage, aalog setpoit V/10 ma Dimesios (L x W x H) 175 mm x 90 mm x 45 mm (6.89ix3.54ix1.77i) Legth of sigal cables 1.3 m (4 ft 3 i) Selectio ad orderig data Desigatio Start-up box for SIMODRIVE 611 uiversal HR 9AK1014-1AA00 ROBOX CANope iterface for SIMODRIVE 611 uiversal HR ROBOX has developed a iterface module permittig to coect the SIMODRIVE 611 uiversal HR (sigle or double axis versio), to a CANbus fieldbus with CANope protocol. Properties: Each CANope module will iterface the SIMODRIVE 611 uiversal HR, accordig to the CANope profile for "drive ad motio cotrol device" (DSP402) ad accordig to the specificatio for CANope commuicatio (DS301). Depedig o the SIMODRIVE cofiguratio, the CANope iterface module ca drive oe or two axes; each axis is cosidered as a slave ode of the et. The module is housed iside the SIMODRIVE 611 uiversal HR i the slot reserved to the optio module; it is recogized by the SIMODRIVE 611 uiversal HR as a third-party module. Complete SIMODRIVE 611 uiversal HR parameters hadlig is available via SDO (Service Data Objects). The master ad the SIMODRIVE 611 uiversal HR workig frequecies are adapted to the PLL (Phase-Locked Loop) techique. The SIMODRIVE 611 uiversal HR requires software release or CANope profiles hadlig is as follows : "Torque Mode" (allows torque setpoit from CANope) "Velocity Mode" (allows speed setpoit from CANope) "Iterpoled Positio" ad "Homig Mode". A iterpolatio algorithm allows 1 KHz referece positio updatig to the drive with a master samplig frequecy ragig from 50 Hz to 500 Hz More Iformatio Please cotact: ROBOX S.p.A. Cotact Egieerig: Mr. Eea Bruella Via Sempioe, 82 I Castelletto Ticio (NO) Italy 9 Phoe:+39(0) support@robox.it Siemes S.p.A. Cotact Marketig/Sales: Mr. Luigi Crippa Phoe:+39(0) Fax:+39(0) Siemes NC /29

386 Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal E HR cotrol uit Overview Fuctio Fuctios (per axis, selectio): 2 aalog outputs, programmable 2 digital iputs/outputs, programmable RS 232 iterface for coectig a PC/PG i order to eable use of the SimoCom U commissioig tool Storig of up to 4 motor data records per axis, star/delta chageover possible Iput for TTL icremetal ecoder for forwardig data via the Motio Cotrol with PROFIBUS DP (V2) to higher-level cotrollers SINUMERIK 802D/802D base lie Selectio ad orderig data Desigatio SIMODRIVE 611 uiversal E HR Two-axis versio Optio module (required) Motio Cotrol with PROFIBUS DP V2 Isochroe stadard slave for up to 2 axes, cyclic or acyclic data iterchage up to 12 Mbit/s 6SN NH11-0AA0 6SN NB01-0AA0 9 Digital cotrol uit ad Motio Cotrol with PROFIBUS DP V2 SIMODRIVE 611 uiversal E HR SIMODRIVE 611 uiversal E HR is a cotrol uit for which the optio module "Motio Cotrol with PROFIBUS DP V2" is required. The complete cotrol uit ca the be used with the SINUMERIK 802D/802D base lie with motor frequecies up to 1400 Hz with speed ad torque cotrol for: 1FT6/1FK/1FE1 sychroous motors 1PH ad 1LA asychroous motors with/without ecoder No-Siemes motors suitable for coverter operatio SIMODRIVE 611 uiversal E HR ca be used i sigle-axis ad two-axis power modules. The followig ecoder types are available: Icremetal ecoder si/cos 1 V PP 1 to pulses, f 1) G max. 350 khz, iteral pulse multiplicatio 2048 x umber of pulses Absolute ecoder with EDat ad si/cos 1 V PP The drive ca be started either via a 7-segmet display ad keyboard o the frot of the module or via the "SimoCom U" start-up tool for PCs uder Widows 95/98/NT/2000/Me/XP. 1) Ecoder frequecy f G = speed x pulses/60. 9/30 Siemes NC

387 Coverter systems SIMODRIVE 611 SIMODRIVE 611 uiversal E HR cotrol uit Itegratio SIMODRIVE 611 uiversal E HR Pre-assembled cable Adapter cable 1) Direct liear absolute ecoder EDat LC 181 LC 481 6FX CH m (164 ft) Rotary absolute ecoder EDat 6FX E. 6FX CG m (164 ft) Icremetal ecoder si/cos 1 V PP 6FX X411/X412 6FX EQ m (164 ft) 6FX CA m (164 ft) Absolute ecoder/ Sigle absolute ecoder EDat i 1FT6/1FK motor Motor ecoder i 1PH motor or SIMAG H 2 Adapter cable 1) Liear icremetal measurig system si/cos 1 V PP LS 186 (C)/ LF 183 (C)/ LB 382 (C) LS 486 (C)/LF 481 (C) 6FX CA m (164 ft) Icremetal ecoder si/cos 1 V PP i 1FT6/1FK motor X423 For PROFIBUS cable, see "MOTION-CONNECT" 100 m (328 ft) SINUMERIK 802D/ 802D base lie PROFIBUS DP X471 9-pi sub D extesio 2) Serial iterface RS 232 C iterface PG/PC X472 6FX CA m (164 ft) Icremetal ecoder (TTL) RS 422 6FX X351 Part of power module package Uit bus U2, V2, W2 6FX m (164 ft) 6FX m (164 ft) Power cable see motors Power cable see "MOTION-CONNECT" 1FK motor 1FT6 motor 1PH motor 6FX FX VPM 3) 1.5 m (5 ft) Power cable 50 m (164 ft) see "MOTION-CONNECT" 1FE1 motor G_NC01_EN_00073b 9 1) Ca be ordered from the maufacturer of the liear scale. 2) PC accessory. 3) Module VPM is required fo 1FE1 motors. Coectio overview for SIMODRIVE 611 uiversal E HR, absolute ecoder EDat ad icremetal ecoder si/cos 1 V PP /TTL Siemes NC /31

388 9 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated Overview These cotrol uits ca be used flexibly i either feed drive or mai spidle drive applicatios. They are used i combiatio with the SINUMERIK 810D powerlie/840d powerlie cotrols i cojuctio with the 1FT6/1FK sychroous motors for feed or mai spidle drives, 1FN liear motors for feed drives, 1FW6 torque motors, 1FE/2SP1 built-i spidles ad 1PM/1PH asychroous motors for mai spidle drives. Fuctio The cotrol uits evaluate ecoders with si/cos 1 V PP ad absolute values with EDat iterface (pulse multiplicatio 128/2048). It is possible to parameterize the umber of ecoder pulses up to Oe versio ca be additioally equipped with a direct measurig system (DMS) with the fuctio "direct positio sesig". The DMS is required for the "SINUMERIK Safety Itegrated" fuctio. Some SSI ecoders ca be evaluated. A iterferece suppressor filter is available for the ecoder power supply (see "Supplemetary system compoets") ad restrictios do apply with regard to the EMC. The drive software with the cotrol algorithms is stored i the SINUMERIK 810D powerlie/840d powerlie. Each time the cotrol ad drives are eergized, the software is loaded ito the digital cotrol uits. Two-axis modules ca be used i a sigle-axis power circuit. Fuctios (selectio): Ecoder evaluatio for icremetal ecoder si/cos 1 V PP ad absolute ecoder with EDat for motor ecoder ad direct measurig system Dyamic measurig circuit switchover betwee motor ecoder measurig system ad direct measurig system Sychroous axes (gatry) Travel to fixed stop for axis ad spidle Variable icremetal weightig for 8 gear speeds C-axis operatio with oe ecoder Torque pre-cotrol Weight couterbalace Measuremet o-the-fly Mai spidle oscillatio via PLC Operatio of asychroous motors without ecoders i fieldorieted cotrol 4 selectable data sets for asychroous ad sychroous motors Brake maagemet depedig o cotroller eable or pulse disable Positive feedback sesig, plausibility check for the ecoder sigals Electrically cotrolled stoppig i the evet of a ecoder fault Advaced Positio Cotrol APC, highly dyamic positioig Safety Itegrated with iteral pulse suppressio via drive bus Mixed operatio of 1PM/1PH/1FE1/2SP1/1FT6/1FK/1FN/1FW6 motors o oe two-axis cotrol uit The available fuctios deped o the drive software versio i the SINUMERIK 810D powerlie/840d powerlie. Operatio of the High-Stadard/High-Performace cotrols requires NC software or later, as well as HMI software or later. This software supports: Mixed operatio with older modules i the same drive group. Start-up of the modules usig HMI or the start-up tool "SiuCom NC. 9/32 Siemes NC

389 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated Overview (cotiued) Cotrol uit with High-Stadard cotrol High-Performace cotrol Output frequecy, max. 600 Hz 1400 Hz Ecoder limit frequecies 200 khz 350 khz 1) icremetal ecoder si/cos 1 V PP Pulse multiplicatio factor Max. cable legth 50 m (164 ft) 50 m (164 ft) 1FT6/1FK feed motors 7 7 1FN liear motors 7 1FW6 torque motors 7 1PM/1PH7 mai spidle 7 7 motors 1FE1/2SP1 built-i spidle 7 7 motors Smooth ruig Sigle-axis versio 0.2 µm 0.1 µm Two-axis versio 1.5 µm 0.1 µm Applicatios Stadard productio machie Microfiishig ad dyamic high-performace machies Selectio ad orderig data Desigatio High Stadard closed-loop cotrol i two-axis versio Cotrol uit with digital setpoit iterface for 1FT6/1FK/ 1FE1/2SP1/1PH/1PM motors High Performace closed-loop cotrol i sigle-axis versio Cotrol uit with digital setpoit iterface for 1FT6/1FK/ 1FN/1FE1/2SP1/1PH/1PM/1FW6 motors High Performace closed-loop cotrol i two-axis versio Cotrol uit with digital setpoit iterface for 1FT6/1FK/ 1FN/1FE1/2SP1/ 1PH/1PM/1FW6 motors For motor ecoder, without directmeasurig system icremetal ecoder si/cos 1 V PP or absolute ecoder EDat For motor ecoder icremetal ecoder si/cos 1 V PP or absolute ecoder with EDat Direct measurig system icremetal ecoder si/cos 1 V PP or absolute ecoder with EDat 2) 6SN DM37-0AA0 6SN DJ27-0AA1 6SN DK27-0AA ) 420 khz with boudary coditios (see Plaig Guide). 2) Suitable for SINUMERIK Safety Itegrated. Siemes NC /33

390 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated Itegratio SIMODRIVE 611 digital X411 Drive module with digital setpoit iterface X421 High performace/ High stadard cotrol for 1FE1/1PH/ 1PM motors Pre-assembled cable 6FX CA m (164 ft) 6FX CA m (164 ft) 6FX CA m (164 ft) 6SN CA (without termiator) Icremetal ecoder si/cos 1 V PP i 1PH/1PM motor or SIMAG H Icremetal ecoder si/cos 1 V PP 6FX SIMAG H hollow-shaft measurig system as spidle ecoder SINUMERIK 840D powerlie ic. termiator 6SN CA (without termiator) SIMODRIVE 611 digital MSD/FDD X141/X341 6FX CA NCU 10 m 2) (32 ft 10 i) termial block 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/23 ft) (without termiator) 6FX CA m 2) (32 ft 10 i) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/23 ft) NCU termial block 9 U2, V2, W2 6FX CC m/2 m/5 m (5 ft/6 ft 7 i/16 ft 5 i) (without termiator) 6FX m (5 ft) 6FX Power cable see "MOTION-CONNECT" 50 m (164 ft) VPM 1) 6FX Power cable see "MOTION-CONNECT" 50 m (164 ft) 1) The VPM is oly operatioal i cojuctio with SIMODRIVE 611digital/uiversal ad 1FE1 motors. 2) The maximum coectio legth o the drive bus is 10 m (32 ft 10 i). SIMODRIVE 611 digital (2-tier cofiguratio) 1FE/2SP1 motor sychroous techology 1PH/1PM/2SP1 motor asychroous techology Coectio overview of High-Performace/High-Stadard cotrol for 1FE1/1PH motors G_NC01_EN_00078c Power ad sigal cables may be exteded or cofigured as required. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. 9/34 Siemes NC

391 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated SIMODRIVE 611 digital X411/X412 Pre-assembled cable 6FX EQ m (164 ft) Absolute ecoder/ Sigle absolute ecoder EDat i 1FT6/1FK motor Drive module with digital setpoit iterface High performace/ High stadard cotrol for 1FT6/1FK motors X421/X422 6FX CA FX CA m 50 m (164 ft) (164 ft) Adapter cable 1) Icremetal ecoder si/cos 1 V PP i 1FT6/1FK motor Icremetal ecoder si/cos 1 V PP 6FX Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C)/ LF 183 (C)/ LB 382 (C) LS 486 (C)/LF 481 (C) 6FX CA FX CA m (164 ft) SVE 18 m 3) (59 ft) 5 m/10 m (16 ft 5 i/32 ft 10 i) 6FX AD m 3) (164 ft) Adapter cable 1) Icremetal ecoder curret sigals 2) LS 103/LS 106 LS 706/LB 301 LS 406/LF 401 Rotary absolute ecoder EDat 6FX E. Adapter cable 1) Direct liear absolute ecoder EDat LC 181 LC 481 6SN CA (without termiator) SINUMERIK 840D ic. termiator 6SN CA (without termiator) SIMODRIVE 611 digital MSD/FDD X141/X341 6FX CA (without termiator) 10 m 4) (32 ft 10 i) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/ 23 ft) NCU termial block 6FX CA m 4) (32 ft 10 i) 1 m/2 m/5 m/7 m (3 ft 3 i/6 ft 7 i/16 ft 5 i/ 23 ft) NCU termial block 9 U2, V2, W2 6FX CC (without termiator) 6FX Power cable see motors 1.5 m/2 m/5 m (5 ft/6 ft 7 i/16 ft 5 i) 50 m (164 ft) SIMODRIVE 611 digital (2-tier cofiguratio) 1FT6/1FK motor 1) Cable ca be ordered from the maufacturer of the liear scale. 2) No loger use measurig systems with curret sigals for ew applicatios. Voltage sigals provide improved oise immuity ad will replace the curret sigals. 3) Less the legth of the adapter cable. 4) The maximum coectio legth o the drive bus is 10 m (32 ft 10 i). G_NC01_EN_00080d Coectio overview of High-Performace/High-Stadard cotrol for 1FT6/1FK motors Power ad sigal cables may be exteded or cofigured as required. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. Siemes NC /35

392 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated SIMODRIVE 611 digital Drive module with digital setpoit iterface X411 High performace cotrol U2, V2, W2 Pre-assembled cable 6FX CA FX CA FX FX from 16 mm 2 50 m (164 ft) 25 m (82 ft) 50 m (164 ft) 2) 6FX BD ) sold by the meter 50 m (164 ft) sold by the meter Coector box 1FN1910-0AA20-0AA0 Trippig device 3RN1 6FX E FX YP mm mm 2 Adapter cable 1) Cable icluded i Hall-effect sesor box package cotet Power cable see motors Power cable see motors Power cable see motors Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C) LS 486 (C) Hall-effect sesor box (optio) Liear motor 1FN1 with temperature sesor 2) Error message Liear motor 1FN3 with temperature sesor 2) 1) Cable ca be ordered from the maufacturer of the liear scale. 2) The cables for the temperature sesor are ru i the power cable 6FX ad must be coupled out before the coverter. The customer must make the coectio. G_NC01_EN_00082c Coectio overview with coector box: High-Performace cotrol for 1FN motors Power ad sigal cables may be exteded or cofigured as required. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. 9 9/36 Siemes NC

393 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for FSD/MSD Safety Itegrated SIMODRIVE 611 digital Drive module with digital setpoit iterface Pre-assembled cable 6FX CH FX CH m (164 ft) 25 m (82 ft) Adapter cable 1) Direct liear absolute ecoder EDat LC 181 LC 481 High performace cotrol X411 6FX CG FX ) 6FX BD ) 50 m (164 ft) 50 m (164 ft) sold by the meter Trippig device 3RN1 Adapter cable 1) Power cable see motors Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C) LS 486 (C) Liear motor 1FN1 with temperature sesor 2) Error message U2, V2, W2 6FX m (164 ft) 1FN3: from 16 mm 2 sold by the meter Power cable see motors Liear motor 1FN3/ Torquemotor 1FW6 with temperature sesor 2) 6FX E FX YP mm mm 2 Power cable see motors Liear motor 1FN3 with temperature sesor 2) 1) Cable ca be ordered from the maufacturer of the liear scale. 2) The cables for the temperature sesor are ru i the power cable 6FX ad must be coupled out before the coverter. The customer must make the coectio. Coectio overview without coector box: High-Performace cotrol for 1FN /1FW6 motors, absolute or icremetal ecoder liear scale si/cos 1 V PP Power ad sigal cables may be exteded or cofigured as required. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. G_NC01_EN_00083c 9 Siemes NC /37

394 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for hydraulic liear drives/aalog drives 9 Overview Cotrol uits with digital setpoit iterface for hydraulic liear drives/aalog drives (HLA/ANA) The two-axis cotrol uit cotais the fuctios HLA ad ANA that ca be selected. A sigle cotrol uit ca also be used for hybrid operatio of oe HLA axis ad oe ANA axis. Hydraulic liear drive (HLA) The SIMODRIVE 611 HLA (hydraulic liear drive) digital cotrol uit has bee desiged for activatio ad cotrol of electrohydraulic servo soleoid valves i hydraulic liear axes i cojuctio with the SINUMERIK 840D powerlie. Up to 2 hydraulic axes ca be operated. Plugged ito the 50 mm (1.97 i) uiversal empty housig, it forms the HLA module. The HLA module ca be used repeatedly i the SIMODRIVE 611 digital drive system. The HLA cotrol uit cotais the cotrol structures for a electrohydraulic cotrol loop with extremely dyamic characteristics. The HLA cotrol uit takes a exteral DC supply (e.g. SITOP power, see "Plaig Guide") with a rated voltage of 26.5 V to provide a power supply for the servo soleoid valves ad shutoff valves. The purely hydraulic compoets, desiged for CNC operatio, must be supplied by the user. Aalog axis (ANA) The HLA cotrol uit ca also be used as aalog axis with a speed setpoit iterface of ±10 V. To make this possible, the relevat axis must be selected via the drive bus cofiguratio with ANA. At the macrostructure level, the cotrol uit serves as digital-aalog coverter for the setpoit ad forwards positio iformatio from the ecoder to the positio cotroller i the SINUMERIK 840D powerlie via the drive bus. A aalog axis ca be used very much like a digital axis. It ca be programmed like a digital iterpolatig path axis or spidle. The strictly digital fuctios of the SIMODRIVE 611 servo drive cotrol are of course ot possible for those exteral drive uits coected by meas of aalog speed setpoit iterfaces. These are fuctios which are depedet o feedback withi the axis ad commuicatio by meas of the drive bus, e.g. SINUMERIK Safety Itegrated. Separate EMC measures must be take for exteral drive uits where applicable. The HLA/ANA cotrol uit is istalled i the uiversal empty casig (see "Supplemetary system compoets") ad ca therefore be itegrated ito the SIMODRIVE 611 drive group. Fuctio Fuctio of the hydraulic liear axes (selectio): Matchig of differig dyamic characteristics of the axes i iterpolatig drive groups Four maipulated variable filters ca be parameterized as lowpass or bad-pass filters Compesatio of o-liear effects of the servo soleoid valves ad cyliders (static frictio effects, surface adjustmet of cylider) Liearizatio of the flow characteristic for feed ad rapid traverse (valve characteristic) Force limitatios for - Processig of force profiles i material reformig - "Travel to fixed stop" fuctio Specificatio of the flowrate setpoit for the valve amplifier o the basis of a aalog ±10 V iterface The digital drive bus is the cotrol ad commuicatios iterface to the SINUMERIK 840D powerlie Same method of operatio as for the digital electromotive axes usig meu-assisted drive parameterizatio, selectio of stadard data records for servo soleoid valves ad iput of liear cylider data i structured data scree forms Evaluatio of followig ecoders: - Icremetal ecoder si/cos 1 V PP - Absolute ecoder EDat - Absolute ecoder SSI A iterferece suppressio filter (see "Supplemetary system compoets") is required for the ecoder power supply (for the boudary coditios for SSI, see the cofigurig istructios). Iterfaces for oe shutoff valve ad two pressure sesors per axis Oe BERO iput per axis Moitorig fuctios for the exteral valve power supply, hydraulic system pressure, valve spool ecoder, etc. Fuctios of the aalog axes (selectio): Usig the ANA cofiguratio, up to 2 aalog axes ca be operated o the digital drive bus with SINUMERIK 840D powerlie: - Speed setpoit output ±10 V (7 bits + sig) Evaluatio of followig ecoders: - Icremetal ecoder si/cos 1 V PP - Absolute ecoder EDat Selectio ad orderig data Desigatio Cotrol uit with digital setpoit iterface for hydraulic liear drives Two-axis versio 1) with oe measurig system for direct positio sesig per axis; iput for siusoidal voltage sigals 1) Also for use i sigle-axis operatio. 6SN BA11-0AA1 9/38 Siemes NC

395 Coverter systems SIMODRIVE 611 Cotrol uit with digital setpoit iterface for hydraulic liear drives/aalog drives Itegratio SIMODRIVE 611 digital Drive module with digital setpoit iterface Pre-assembled cables 6FX AD m (131 ft 2 i) Adapter cable 1) Direct liear absolute ecoder EDat LC 181 LC 481 Rotary absolute ecoder EDat 6FX E. X101/X102 6FX CA m (131 ft 2 i) Icremetal ecoder si/cos 1 V PP 6FX Hydraulic liear drives Adapter cable 1) Direct liear icremetal ecoder si/cos 1 V PP LS 186 (C)/ LF 183 (C)/ LB 382 (C) LS 486 (C)/LF 481 (C) X111/X112 6FX BA m (131 ft 2 i) Pressure sesor A Pressure sesor B 6FX BA ) 40 m (131 ft 2 i) Coector, 7-pi Stadard servo-valve (direct-cotrolled) X121/X122 6FX BA ) 40 m (131 ft 2 i) Coector, 12-pi HRV servo-valve (high-respose) G_NC01_EN_00084b 1) Cable ca be ordered from the maufacture of the liear scale. 2) The cables are matched to the servo-valves maufactured by Bosch. For valves from other maufacturers, a uiversal cable is available o request. Coectio overview of HLA (hydraulic liear drive) cotrol with hydraulic servo soleoid valves, direct measurig systems ad pressure sesors Power ad sigal cables may be exteded or cofigured as required. I such cases, the possible cofiguratio should be selected i "MOTION-CONNECT Cables ad Coectios". If more tha oe additioal itermediate coector is used i a sigal cable, the maximum permissible cable legth is reduced by 2 m (6 ft 6 i) for each coector. 9 Siemes NC /39

396 Coverter systems SIMODRIVE 611 Supplemetary system compoets Overview Sigal amplifier electroics Iterferece suppressor filter for exteral 24 V SSI ecoder supply 9 The sigal amplifier electroics is used to amplify the curret sigal for distaces >18 m (59 ft) betwee the ecoder ad digital drive module ad for covertig the curret sigals to voltage sigals for 1 V pp. Techical specificatios Sigal amplifier electroics Sigal shape Sie/cosie Iput sigal 7 16 µa PP Output sigal 1 V pp Max. sigal frequecy 300 khz Max. operatig voltage, o remote 8VDC sese Max. operatig curret 200 ma Ecoder voltage supply 5 V DC ± 5% Max. ecoder curret supply 120 ma Dimesios (W x H x D) 121 mm x 54 mm x 57 mm (4.76ix2.13ix2.24i) Codig elemets for plug-i termials (5 mm (0.197 i) grid) The plug-i termials o the frot pael of the modules ca be idividually coded usig freely pluggable male codig elemets o the pi side, ad correspodig female codig elemets o the plug side (socket) to protect agaist wrog coectios. This module is required for suppressig iterferece o the exteral 24 V supply for SSI ecoders. Reiforced DC-lik busbars Power modules i the 50 mm (1.97 i), 100 mm (3.94 i) ad 150 mm (5.91 i) widths are equipped as stadard with DC-lik rails for a trasmissio power of < 55 kw. For a more geerous module arragemet for which > 55 kw is to be trasmitted over these power modules, reiforced DC-lik busbars with a higher curret carryig capacity ca be supplied. The DC-lik busbars uder the DC-lik cover i the module must be replaced for this purpose (see the Plaig Guide for the SIMODRIVE 611 coverter). Uiversal empty casig A empty power sectio casig of 50 mm (1.97 i) width ca be supplied to accommodate cotrol uits without a power fuctio, e.g. the HLA/ANA cotrol uit. Coectig cable for 2-tier cofiguratio The modules of the SIMODRIVE 611 coverter system ca be arraged i two tiers, oe above the other, or i adjacet cabiet paels whe space is at a premium. For 2-tier cofiguratios, oe coectig cable each for the uit bus ad, where applicable, for the drive bus is required. Adhesive "Warig" label Warig label to cover the stadard Eglish/Germa label, e.g. o the ifeed module for the laguages: Eglish/Frech, Eglish/Spaish, Eglish/Italia, Eglish/Swedish, Eglish/ Fiish, Eglish/Daish, Eglish/Dutch, Eglish/Portuguese, Eglish/Greek, Eglish/Chiese, Eglish/Korea, Eglish/Japaese, Eglish/Czech, Eglish/Russia, Eglish/Polish,Eglish/ Turkish 9/40 Siemes NC

397 Coverter systems SIMODRIVE 611 Supplemetary system compoets Overview Adapter termials Shield coectio Adapter termials are available for coectig to the DC lik. Coectios to the DC lik (M600/P600), e.g. DC lik coectio i two-tier cofiguratio or SIMODRIVE POSMO, must be implemeted with parallel cables resistat to short-circuits ad groud faults. A equipotetial bodig coductor of the same cross sectioal size is to be icluded i the circuit; this coductor must be i cotact with the housigs of the coected compoets. These cables are ot icluded i the scope of supply of the devices. Shield coectio plates The shield coectio is used for cotactig the electroics cables to the module housig s frame potetial i accordace with the EMC Directive. The shield coectio ca be istalled at the threaded bushigs o the power ad ifeed modules above the cotrol uits. 9 I order to meet the requiremets of the IEC ad EU Directives o EMC, lie filters are to be used, ad the motor cables ad cables betwee the lie filters, commutatig reactors, ad ifeed module should be screeed. Shield coectio plates matched to the modules are available for cotactig the shields of screeed motor supply cables. The shield coectio plates are provided with prepared moutig poits for brake coectio termials. More Iformatio For further details, cosult the "SINUMERIK, SIROTEC, SIMODRIVE EMC istallatio guidelie" Plaig Guide. For suitable cables, see "MOTION-CONNECT Cables ad Coectios. Siemes NC /41

398 Coverter systems SIMODRIVE 611 Supplemetary system compoets Heat dissipatio compoets for 300 mm (11.81 i) modules 300 mm (11.81 i) modules require a built-o fa for iteral heat dissipatio. For exteral heat dissipatio, the fa box is part of the moutig frame package for the 300 mm (11.81 i) modules. The associated built-o fa must be ordered separately. A 2-tier cofiguratio is permissible for the 55 kw I/RF module i combiatio with the 85 A power sectio. The hose coolig package (package 2) is available for this purpose. Hose coolig packages Built-o fa Radial fa with IP44 degree of protectio for power modules for iteral ad exteral heat dissipatio. 9 For hose coolig with power modules, two assembly sets are available with fa, hose, flages ad filter mat. 9/42 Siemes NC

399 Coverter systems SIMODRIVE 611 Supplemetary system compoets Selectio ad orderig data Selectio ad orderig data Desigatio Desigatio Shield coectio plate for UI module 5 kw, moitorig module ad pulsed resistor module Shield coectio plate for 10 kw UI module 6SN EB00-0AA0 6SN EB00-0BA0 Drive bus cable roud cable without termiator for 2-tier cofiguratio of the SIMODRIVE 611 digital Shield cotact clips o both sides Legth: 2 m (6 ft 7 i) 6FX CC00-1AC0 Shield coectio plate for 28 kw UI module, I/RF modules ad power modules with: Iteral heat dissipatio - Module width 50 mm (1.97 i) 6SN EA00-0AA0 Legth: 5 m (16 ft 5 i) Termiator for drive bus Device bus cable (for 2-tier cofiguratio) for SIMODRIVE 611 Legth: 1.5 m (4 ft 11 i) 6FX CC00-1AF0 6FX DA00 6SN AA00-0AA1 - Module width 100 mm (3.94 i) - Module width 150 mm (5.91 i) - Module width 200 mm (7.87 i) - Module width 300 mm (11.81 i) Exteral heat dissipatio - Module width 50 mm (1.97 i) - Module width 100 mm (3.94 i) - Module width 150 mm (5.91 i) - Module width 200 mm (7.87 i) - Module width 300 mm (11.81 i) Shield coectio plate for modules with hose coolig or iteral heat dissipatio with built-o fa 300 mm (11.81 i) module width Shield coectio for electroics cables 10 uits with screws SVE sigal amplifier electroics i IP65 housig Codig sprig for plug side (socket) Quatity: 100 uits Codig slider for pi side Quatity: 100 uits Iterferece suppressor filter for 24 V SSI ecoder Reiforced DC-lik busbars Quatity: 10 busbars for 50/100/150 mm (1.97/3.94/5.91 i) module 6SN EA00-0BA0 6SN EA00-0CA0 6SN EA00-0JA0 6SN EA00-0DA0 6SN EB00-0AA0 6SN EB00-0BA0 6SN EB00-0CA0 6SN EB00-0JA0 6SN EB00-0DA0 6SN EA00-0KA0 6SN FA00-0AA1 6SN AA12-0AA0 6FC BA 6FC BB 6SN DA00-0AA0 6SN AA02-6AA0 Device bus cable for adaptig of module cofiguratios Legth: 400 mm (15.75 i) Adapter termials for DC-lik coectio Packet of 2 double termials 50 mm 2 for module widths mm ( i) Packet of 2 double termials 95 mm 2 for module widths 300 mm Adhesives: SIMODRIVE 611 warig labels (50 uits) Built-o fa Radial fa to the IP44 degree of protectio for iteral ad exteral heat dissipatio Supply voltage: 3-phase AC V/45 65 Hz Supply curret: A Hose coolig packages 1) Package 1 for sigle module comprisig: 2 x module coectio flage 2000 mm (6 ft 7 i) hose 1 x cabiet coectio flage 1 x radial fa with cabiet coectio flage Supply voltage: 3-phase AC V/ Hz Supply curret: A Package 2 for 2-tier cofiguratio of I/RF 55 kw ad 85 A power sectio comprisig: 4 x module coectio flage 2000 mm (6 ft 7 i) hose 1 x cabiet coectio flage 1 x radial fa as for Package 1 Drive bus cable, see "Power modules". 6SN AA00-0BA0 6SN AA01-0BA0 6SN AA01-0AA0 6SN YY00-0AA0 6SN BA02-0AA2 6SN BA03-0AA1 6SN BA03-0CA1 9 Uiversal empty casig Width: 50 mm (1.97 i) 6SN AA00-0AA0 1) Spare filter mats for AFF0 filter type, see: Siemes NC /43

400 Coverter systems SIMODRIVE POSMO Overview of the coverter system Lie iterfaces SIMODRIVE 611 Ifeed modules SIMODRIVE V/48 V DC Power maagemet module TN etwork 3-phase AC 400 V 3-phase AC 415 V HF/HFD commutatig reactor Lie filter TN etwork 3-phase AC 400 V 3-phase AC 415 V 3-phase AC 480 V Ifeed/regeerative feedback module Iteral heat dissipatio 1) TN etwork 3-phase AC 400 V 3-phase AC 415 V Lie filter HF commutatig reactor for 28 kw UI module 9 TN etwork 3-phase AC 400 V 3-phase AC 415 V 3-phase AC 480 V Uregulated ifeed module TN etwork/it etwork/tt etwork 3-phase AC V 3-phase AC 400 V Matchig isolatig trasformer Types graduated from 3-phase AC V for: IT etworks TT etworks Residual-curret protective devices Istallatio height > 2000 m (6562 ft) 1) Alteratively, exteral heat dissipatio ad hose coolig possible. 9/44 Siemes NC

401 Coverter systems SIMODRIVE POSMO Overview of the coverter system SIMODRIVE POSMO SIMODRIVE POSMO A SIMODRIVE POSMO SI Motors 1FN1 1FK6 1FK7 1FT6 SIMODRIVE POSMO CD 1FN3 1FN1 9 Iductio motor, e.g. 1LA 1PH4 1PH7 SIMODRIVE POSMO CA 1PM 1PH2 1FE1 Siemes NC /45

402 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO A Itelliget positioig motor Overview Applicatio Positioig of formats, stops ad tools Re-settig of process variables (e.g. via valves) Simple positioig tasks i the hadlig sector Areas of applicatio are foud wherever simple positioig tasks must be solved o a decetralized basis o the machie or i the plat, without takig up additioal space i the cotrol cabiet ad havig to accommodate for the associated power losses. Flexible retrofittig of axes is possible without havig to exted the cotrol cabiet. 9 Itelliget positioig motor as distributed ode o PROFIBUS DP with the followig features: Power sectio ad complete motio cotrol i the motor Coupled usig a commuicatio ad power bus Beefits 7 Simplificatio of the machie ifrastructure by iterfacig over the commuicatio ad power bus 7 Straightforward commuicatio iterface for icorporatio ito ay PROFIBUS eviromet. Uses the simple PROFIBUS services exclusively 7 Two termials (programmable as either iputs or outputs) for moitorig or cotrollig exteral drive-related sigals, such as clampig ad limit switches 7 User-friedly fuctio blocks simplify cofigurig with STEP 7 i the SIMATIC world 7 Easy start-up with the clear, user-friedly start-up tool SimoCom A which is available o the Iteret 7 TIA-compatible through Drive ES. Thus commo - Commuicatio - Cofiguratio - Data maagemet Additioal iformatio is available i the Iteret uder: Desig Compact desig of coverter power sectio, motor cotrol, positio ecoder, holdig brake (300 W), positioig cotroller, program memory, ad commuicatios iterface at the motor. The motor ca be equipped with a modular gearbox with graduated plaetary gearig (oe gearbox per motor) or worm gearig (75 W). The removable termial cover with itegrated PROFIBUS address switch ad termiatig resistor makes it possible to discoect the motor without ay iterruptio to commuicatios or power supply of dowstream statios. All coectios are made usig stadard cables Local diagostics by meas of LED (fault/ready), plus two diagostic socket coectors (programmable aalog outputs) for service purposes PROFIBUS DP The PROFIBUS DP makes high-speed cyclical data iterchage betwee the slave ad higher-level PROFIBUS master possible, e.g. a SIMATIC S7 cetral processig uit, a commuicatios processor with master capability such as the CP 5412, or a commuicatios module such as the CP 342-5, although stadard masters from other maufacturers ca also be used. Power uit PLC Power uit 48 V DC 24 V DC Power bus for 75 W drive SIMODRIVE POSMO A Power bus for 300 W drive SIMODRIVE POSMO A G_NC01_EN_00030a Distributed drive system, structure with SIMODRIVE POSMO A 9/46 Siemes NC

403 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO A Itelliget positioig motor Fuctio Itegratio Software fuctios: Jerk limitatio SIMODRIVE Pre-assembled cable POSMO A Block chage o-the-fly 6FX FA00-1FA0 X1, X2 DC-PMM/ Actual-value settig Power cable 1) 50 m (164 ft) rig 24 V/48 V Traversig to fixed stop PG 11/13.5 6FX FA00-1FA0 Backlash compesatio Max. Æ 12 mm (0.472 i) Power supply Software limit switch 24 V/48 V DC Retetive actual-value memory Load curret Sigle-axis positioig drive For PROFIBUS cable, see "MOTION-CONNECT" PROFIBUS The drive power is provided by a 24/48 V DC supply voltage 100 m at 12 Mbit/s Master commoly applied i mechaical egieerig. PROFIBUS DP (328 ft) provides the full rage of travel fuctios, such as PG 11 Travel to (absolute) X3, X4 Max. Æ 10 mm (0.394 i) ed positio, with velocity ad adjustable acceleratio PROFIBUS Travel aroud (relative) Master oe path, i directio, with velocity ad adjustable acceleratio 6ES LY00-0AA0 Travel with (speed-cotrolled) 100 m 3) (328 ft) Power supply cotrolled velocity ad adjustable acceleratio 24 V DC 2) PG 11 Additioal liks: Max. Æ 10 mm (0.394 i) Travel as soo as Commercial goods sold by the Digital a time coditio or logical coditio is satisfied meter iput sigals X5 Cotrol cable up to 0.75 mm Travel as log as 2 24 V Output sigals a time coditio or logical coditio is satisfied 24 V/0.1 A Travel ad sigal a previously defied byte combiatio from a particular positio 1) Legth depeds o permissible voltage drop at max. operatig curret. Set floatig actual value 2) Required whe electroics have separate power supply. ew sychroizatio of the actual value system (durig movemet of axis) to a fast iput must ot exceed 100 m (328 ft). 3) The total cable legth i the DC lik of all uits coected to a supply Further fuctios: Coectio overview for SIMODRIVE POSMO A Brake maagemet for iteral holdig brake (300 W) The itegral retetive actual value memory provides characteristics similar to those of a absolute ecoder. G_NC01_EN_00087a 9 Siemes NC /47

404 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO A Itelliget positioig motor 9 Techical specificatios SIMODRIVE POSMO A Type 75 Watt 300 Watt Supply voltage 24 V DC ±20% Rated power ad voltage are reduced if the power supply drops below 24 V. 48 V DC ±20% With power supply <48 V: Lower speed Smaller torque Type of motor Permaet-maget excited brushless servo motor (brushless DC: BLDC) Degree of protectio IEC IP54 IP54, optioal IP65 IP40 o the motor axis ad the plaetary gearig axis. The axis must ot ru i the oil bath. Lubricate the axis with grease if applicable. Coolig No-vetilated (atural covectio) Overload S3-25%, 60 s 2 x rated torque for 15 s withi 60 s 60 s withi 4 mi Overload moitorig I 2 t limitatio i the coverter Positio ecoder (itegrated) Icremetal, resolutio 816 icr./rev. Icremetal, 4096 icr./rev. Rated motor speed 3300 rpm (S1); 2000 rpm (S3) 3500 rpm (S1); 3000 rpm (S3) Rated motor torque 0.18 Nm (1.59 lb-i) (S1), 0.36 Nm (3.19 lb-i) (S3) 0.48 Nm (4.25 lb-i) (S1), 0.95 Nm (8.41 lb-i) (S3) Rated motor curret 4.5 A (S1); 9 A (S3) 5 A (S1), 10 A (S3 25% ) Motor efficiecy 65% 75% Motor momet of iertia 600 kgm kgm 2 (motor without brake) 670 kgm 2 (motor with brake) Permissible ambiet temperature EN 60721, Part 3-3 Cl. 3K5 Operatio C ( F) Exteded mode C ( F) (with reduced cotiuous curret) Trasport ad storage C ( F) (EN 60721, Parts 3-1 ad 3-2, Classes 2K4 ad 1K4) Istallatio altitude 1000 m (3,281 ft) above sea level 1500 m (4,921 ft) deratig factor m (6,562 ft) deratig factor m (9,843 ft) deratig factor m (11,483 ft) deratig factor m (13,123 ft) deratig factor 0.77 Vibratio load durig operatio IEC , EN 60721, Parts 3-0 ad 3-3, Class 3M6 Impact load durig operatio EN , Parts 3-0 ad 3-3, Class 3M6 Frequecy rage Hz with costat excursio = 7 mm (0.28 i) Frequecy rage Hz with costat acceleratio = 20 m/s 2 Maximum acceleratio 150 ms 2 Impact duratio 6 ms Vibratio ad impact load durig trasport EN 60721, Part 3-3, Class 2M2 (data apply to compoets i origial packagig) 9/48 Siemes NC

405 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO A Itelliget positioig motor Selectio ad orderig data Torque with cotiuous duty Speed SIMODRIVE POSMO A 75 Watt itelliget positioig motor Type of gearbox No. of stages Gear ratio Gearbox efficiecy Permaet gearbox torque 1) Gearbox overload torque 2) Momet of iertia Weight, approx. M S1 M S1 M S3-25% Nm (lb-i) rpm Nm (lb-i) Nm (lb-i) 10-6 kgm 2 kg (lb) 0.18 (1.59) SN AA 1 1-1BA1 Without gearbox, shaft with fitted key (6.84) 0.7 (6.2) 733 6SN BC 1 1-1BA1 Plaetary (10.62) 1.4 (12.39) (7.72) 1.2 (10.62) 413 6SN BF 1 1-1BA1 gearig backlash (10.62) 2.4 (21.24) (7.72) 2.6 (23.01) 163 6SN CK 1 1-1BA1 Plaetary (70.81) 5.2 (46.02) (8.16) 4.7 (41.60) 92 6SN CR 1 1-1BA1 gearig backlash (70.81) 9.3 (82.31) (8.16) 6.5 (57.53) 66 6SN CU 1 1-1BA (70.81) 13.0 (115.06) (8.16) 13.9 (123.03) 26 6SN DE 1 1-1BA1 Plaetary (212.42) 27.8 (246.05) (8.60) 17.8 (157.54) 20 6SN DH 1 1-1BA1 gearig backlash (212.42) 35.6 (315.09) (7.94) 0.6 (5.31) 660 6SN KD 1 1-1BA1 Worm (17.70) 1.3 (11.51) (7.72) 2.2 (19.47) 138 6SN KM 1 1-1BA1 gearig backlash (30.98) 4.3 (38.06) (7.72) 3.4 (30.09) 44 6SN KW 1 1-1BA1 < (35.40) 6.8 (60.19) (7.72) Torque with cotiuous duty Speed SIMODRIVE POSMO A 300 Watt itelliget positioig motor Plaetary gearbox (replaceable) No. of stages Gear ratio Gearbox efficiecy Permissible cotiuous gearbox torque Max. available overload torque 3) Momet of iertia M S1 M S1 M S3-25% M S3- without/ 6.3% with brake Nm (lb-i) rpm Nm (lb-i) Nm (lb-i) Nm (lb-i) 10-6 kgm 2 Weight, approx. without/ with brake kg (lb) 0.48 (4.25) 1.7 (15.05) 3.0 (26.55) 4.9 (43.37) 8.2 (72.58) 14.3 (126.57) 20.0 (177.02) 46.1 (408.02) SN AA 7 7-1BA1 Without gearbox, shaft with fitted key 0.95 (8.41) 6SN AA 7 7-1BA1 Without gearbox, plai shaft 875 6SN BD 7 7-1BA1 backlash (230.12) 500 6SN BF 7 7-1BA (230.12) 292 6SN CH 7 7-1BA1 backlash (318.63) 175 6SN CK 7 7-1BA (371.73) 100 6SN CM 7 7-1BA (389.44) 71 6SN CP 7 7-1BA (389.44) 29 6SN DU 7 7-1BA1 backlash (885.08) 3.4 (30.09) 6.0 (53.10) 9.7 (85.85) 16.2 (143.38) 28.3 (250.48) 39.6 (350.49) 91.2 (807.19) 1.9 (16.82) 6.8 (60.19) 12.0 (106.21) 19.4 (171.71) 32.3 (285.88) 44.0 (389.44) 44.0 (389.44) 100 (885.08) 63/67 3.9/4.0 (8.60/ 8.82) 89/96 5.1/5.2 (11.25/ 11.47) 87.1/ /5.2 (11.25/ 11.47) 90.4/ /5.5 (11.91/ 12.13) 88.7/ /5.5 (11.91/ 12.13) 87.4/ /5.5 (11.91/ 12.13) 87.4/ /5.5 (11.91/ 12.13) 86.7/ /8.3 (18.08/ 18.30) 9 IP54 degree of protectio Degree of protectio IP65 Without holdig brake With holdig brake ) Permissible gearbox torque ca be overloaded briefly by a factor of 2, e.g. whe actuatig. 2) S3-25%: duty period 15 s, duty cycle time 1 mi, i.e. 15 s traversig, 45 s pause. 3) S3-6.3%: duty period 15 s, duty cycle time 4 mi; S3-25%: duty period 60 s, duty cycle time 4 mi. Siemes NC /49

406 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO A DC power maagemet module 24 V/48 V 9 Overview For operatig SIMODRIVE POSMO A o regulated power supplies with output voltages of 24 V DC or 48 V DC, e.g. SITOP power. The DC-PMM/24 V/48 V is required whe oe or more SIMODRIVE POSMO A uits feed back so much eergy through simultaeous brakig that it results i a impermissible voltage overshoot o the ifeed side, e. g. due to high simultaeity factor. The module is istalled betwee the load power supply ad the first SIMODRIVE POSMO A, ad coverts the recovered eergy ito heat. Fuctio Feedback protectio for the load power supply I case of overvoltage, the PMM recogizes the brakig operatio of the positioig motor ad coverts the recovered eergy from the motor ito heat via a iteral pulsed resistor. A itegrated I 2 t watchdog protects the pulsed resistor from thermal overload ad destructio. Diagostics message/display - Cotact assemblies (chageover cotact) o the PMM serve as sigalig or moitorig cotacts for the operatig states "Ready" ad "Fault" - The operatig states are displayed via LED. Techical specificatios DC power maagemet module For SIMODRIVE POSMO A type 75 Watt 300 Watt Iput voltage 24 V DC 48 V DC Workig voltage rage V DC 57.6 V DC Permaet eergy cosumptio 10 Ws 15 Ws Peak eergy cosumptio 40 Ws 40 Ws Max. cotiuous curret through PMM Overload moitorig Relays Max. relay operatioal voltage Max. No. of positioig motors that ca be coected Degree of protectio EN (IEC 60529) Permissible ambiet temperature Storage/trasport Operatio Weight, approx. Dimesios (W x H x D) Selectio ad orderig data Desigatio DC power maagemet module DC-PMM/24 V DC power maagemet module DC-PMM/48 V 28 A with +40 C (104 F) ambiet temperature I 2 t limit moitorig to protect the pulsed resistor Moostable with chageover cotact 150 V DC/125 V AC Depedet o the curret carryig capacity, simultaeity factor, regeerative feedback ad feedback eergy 1) IP C ( F) C ( F) 0.5 kg (1.10 lb) 125 mm x 120 mm x 50 mm (4.92 i x 4.72 i x 1.97 i) 9AL2137-1AA00-1AA0 9AL2137-1BA00-1AA0 1) The feedback eergy of a drive is calculated as follows: W =½xJ x ω 2 W: brakig eergy i kgm 2 /s 2 J: momet of iertia i kgm 2 ω: circular frequecy (2 x π x )/60 i 1/s with i rpm 9/50 Siemes NC

407 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO SI Distributed servo drive Overview Applicatio Hadlig Packagig machiery Textile machiery Woodworkig machiery Machie tools Desig SIMODRIVE POSMO SI is a sigle-axis servo drive for a distributed servo-drive system as direct ode o the PROFIBUS DP. This servo-drive system is a self-cotaied, fully fuctioal mechatroic uit. Cotrol ad drive tasks ca be solved directly o site usig autoomous, modular fuctio uits. The high IP65/IP67 degree of protectio of the system permits idividual istallatio o the machie. A lie ifeed module is usually required to geerate the DC supply voltage. The 24 V DC electroics power supply is geerated i the device. For diagostic purposes, a 24 V DC electroics power supply ca also be fed i exterally. Power ad iformatio electroics is itegrated i the motor with the SIMODRIVE POSMO SI. The SIMODRIVE POSMO SI is a complete fuctio uit cosistig of: - 1FK6 sychroous motor - Power sectio - Electroic cotrol system - Positioig cotrol with program memory - Motio Cotrol with PROFIBUS DP iterface Power ifeed, loopig through ad motor coectio are implemeted with o-iterchageable safety lockig devices Coectio is made usig the plug-i PROFIBUS DP uit. Preassembled cables with built-o flages are offered for the PROFIBUS DP uit. M12 plug-i coectors are used for - parameterizable digital iputs/outputs - parameterizable diagostic sigals PROFIBUS DP PROFIBUS DP makes high-speed data iterchage possible with the higher-level master such as a SIMATIC S7. Sychroized motio cotrol with PROFIBUS DP V2 eables the iterpolatig operatio of the SIMODRIVE POSMO SI with a higher-level cotrol such as a SINUMERIK 802D/SINUMERIK 840Di. PLC Cetral ifeed Beefits 7 Reduced cotrol cabiet overhead by locatig the drives directly "o site" at the machie 7 Fast machie istallatio due to moutig of a complete drive uit 7 Low istallatio overhead thaks to likig via the commuicatio bus ad power bus 7 Direct likig of drive-related process sigals via 4 programmable iputs or outputs 7 Reduced istallatio costs thaks to pre-assembled power cables 7 High-speed diagostics via - LED for Fault/Ready o the drive uit - PROFIBUS DP ad SimoCom U 7 Easy drive replacemet for servicig because all start-up data is stored o the memory card Power bus SIMODRIVE POSMO SI SIMODRIVE POSMO SI G_NC01_EN_00031a 9 Distributed drive techology, structure with SIMODRIVE POSMO SI Siemes NC /51

408 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO SI Distributed servo drive Fuctio Positioig fuctioality with a freely programmable sequece of motios for oe axis Operatio as PROFIBUS DP stadard slave with high-speed cyclic data iterchage with higher-level master Iterpolatig sequece of motios with other odes through a higher-level motio cotrol system with PROFIBUS DP Itegrated absolute-value measurig system Fast commissioig of all PROFIBUS DP drives via SimoCom U (uder Widows 95/98/NT/2000/Me/XP) 1) POSMO SI drives with "plai shaft extesio" ca also be supplied with a step-dow plaetary gearbox of the LP series = Mot /10; = Mot /5. Itegratio SIMODRIVE POSMO SI SUPPLY IN (3+2-pi) Pre-assembled cable 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) Pulse eable 24 V Lie ifeed P600, M600 SUPPLY OUT (3+2-pi) 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) SIMODRIVE POSMO SI/CD SUPPLY IN (3+2-pi) 6FX DA m 1) (328 ft) PROFIBUS DP IN PROFIBUS DP OUT For PROFIBUS cable, see "MOTION-CONNECT" 100 m 2) (328 ft) For PROFIBUS cable, see "MOTION-CONNECT" 100 m 2) (328 ft) PROFIBUS DP Master PROFIBUS DP IN SIMODRIVE POSMO SI/CD/CA G_NC01_EN_00088b 1) The total cable legth i the DC lik of all uits coected to a supply must ot exceed 100 m (328 ft). 2) The total cable legth must ot exceed 100 m (328 ft). Coectio overview for SIMODRIVE POSMO SI 9 1) See "Toolbox for SIMODRIVE 611 uiversal HR". 9/52 Siemes NC

409 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO SI Distributed servo drive Techical specificatios SIMODRIVE POSMO SI Motor Permaet-maget excited brushless 1FK6 sychroous motor Type IM B5 (IM V1, IM V3) Degree of protectio IEC IP64 (fa IP54)/optio IP65, with AS flage IP67 (fa IP54) Coolig Forced vetilatio Ambiet temperature C ( F) (up to +55 C/131 F with deratig) Supply/rated voltage V DC/600 V DC Rated speed 3000 rpm Ecoder system Sigle absolute ecoder (si/cos 1 V PP ; absolute multitur with EDat 32 S/R; traversig rage 4096 R) Cables ad coectios; power Plug-i method Cables ad coectios; electroics PROFIBUS DP with termial coectio; I/O sigals with M12 plug-i coectios Shaft extesio, tolerace N With fitted key ad keyway/plai shaft Holdig brake Without/optioal Gearbox Optioal with ratio of 5 or 10 (ot for 6SN2500). Plai shaft extesio required Commuicatio Motio Cotrol with PROFIBUS DP up to 12 Mbit/s 4 parameterizable I/O termials (of which max. 3 iputs, max. 2 outputs) Rotatioal accuracy, cocetricity, ad liear movemet Tolerace N (ormal) DIN (IEC ) Vibratio severity Grade N (ormal) EN (IEC ) Max. soud pressure level 6SN246.: 65 db(a)/6sn248/6sn250.: 70 db(a) EN ISO 1680 Selectio ad orderig data Rated speed Static torque rated M 0 (60) at T = 60 K M 0 (100) at T = 100 K Rated load torque M rated (100) at T = 100 K SIMODRIVE POSMO SI distributed servo drive Forced vetilatio Rotor momet of iertia (without/ with brake) Weight (without/ with brake) Supply data J m for M rated (60) Power cosumptio at 600 V DC for M rated (100) Curret cosumptio at 600 V DC for M rated (60) rpm Nm (lb-i) Nm (lb-i) Nm (lb-i) 10-4 kgm 2 kg (lb) kw kw A A (44.25) 6.0 (53.10) 4.0 (35.40) 6SN CF 7 0-0G / /12.5 (26.46/27.56) 9.1 (80.54) 11.0 (97.36) 6.0 (53.10) 6SN CF 7 0-0G / /16.8 (35.94/37.04) for M rated (100) (58.42) 8.0 (50.81) 6.8 (60.19) 6SN CF 7 0-0G / /17.8 (38.15/39.25) 13.3 (117.72) 16.0 (141.61) 10.5 (92.93) 6SN CF 7 0-0G / /22.5 (46.31/49.61) 15 (132.76) 18.0 (159.31) 12 (106.31) 6SN CF 7 0-0G / /26.3 (52.70/57.99) Gearbox (oly with plai shaft extesio ad IP64) Without i =5 i = 10 (ot 6SN2500) Shaft extesio With fitted key ad keyway With fitted key ad keyway with holdig brake Plai Plai with holdig brake A B G H Degree of protectio IP64 IP65 ad also DE flage with IP Siemes NC /53

410 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO CD/CA Distributed coverter Overview Beefits 7 Flexibility thaks to istallatio at machie level, for various types of motors 7 Reduced cotrol cabiet overhead by locatig the drives directly "o site" at the machie 7 Low istallatio overhead thaks to likig via the commuicatio bus ad power bus 7 Direct likig of drive-related process sigals via 4 termials programmable as either iputs or outputs 7 Reduced istallatio costs thaks to pre-assembled power cables 7 High-speed diagostics via - LED for Fault/Ready o the drive uit - PROFIBUS DP ad SimoCom U 7 Easy drive replacemet for servicig because all start-up data is stored o the memory card 9 SIMODRIVE POSMO CD SIMODRIVE POSMO CD/CA are complete coverter ad cotrol uits for a distributed sigle-axis drive system, ad are direct odes o the PROFIBUS DP. They make it possible to solve cotrol ad drive tasks usig idepedet, modular fuctioal uits directly "o site" at the machie. The system ca be istalled virtually aywhere close at machie level thaks to its high degree of protectio IP65. A lie ifeed module is usually required for geeratig the DC supply voltage for the SIMODRIVE POSMO CD. The SIMO- DRIVE POSMO CA ca be directly coected to the 3-phase AC TN system. The 24 V DC electroics power supply is geerated i the device. For diagostics, a 24 V DC electroics power supply ca also be fed i exterally. Applicatio Hadlig Packagig machiery Textile machiery Woodworkig machiery Machie tools Desig The SIMODRIVE POSMO CD/CA is a complete fuctioal uit cosistig of: - Power sectio - Electroic cotrol system - Positioig cotrol with program memory - Motio Cotrol with PROFIBUS DP iterface Power ifeed, loopig through ad motor coectio are implemeted with o-iterchageable safety lockig devices Coectio is made usig the plug-i PROFIBUS DP uit or via ECOFAST. Pre-assembled cables with built-o flages are offered for the PROFIBUS DP uit. M12 plug-i coectors are used for - parameterizable digital iputs/outputs - parameterizable diagostic sigals The measurig systems for recordig the positio ad speed are coected usig plugs protected agaist reversed polarity. These have a desig idetical to the power socket coectors. PROFIBUS DP PROFIBUS DP makes high-speed data iterchage possible with the higher-level master such as a SIMATIC S7. Sychroized motio cotrol with PROFIBUS DP V2 eables the iterpolatig operatio of the SIMODRIVE POSMO CD/CA with a higher-level cotrol such as a SINUMERIK 802D/ SINUMERIK 840Di. SIMODRIVE POSMO CA 9/54 Siemes NC

411 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO CD/CA Distributed coverter PLC Cetral ifeed Itegratio SIMODRIVE POSMO CD Pre-assembled cable SIMODRIVE POSMO CD Power bus SIMODRIVE POSMO CA Mais Distributed drive techology, structure with SIMODRIVE POSMO CD/CA Fuctio Flexible coectio of differet 1FK/1FT6/1FE1/1FN sychroous motors ad 1PH/1PM/1LA asychroous motors Operatio as PROFIBUS DP stadard slave with high-speed cyclic data iterchage with higher-level master Iterpolatig sequece of motios with other odes through a superior motio cotrol system with PROFIBUS DP Coectios for high-resolutio motor measurig systems ad direct measurig system (optioal) Fast, easy commissioig of all PROFIBUS DP drives via SimoCom U (Widows 95/98/NT/2000/Me/XP) 1) G_NC01_EN_00032a SUPPLY IN (3+2-pi) SUPPLY OUT (3+2-pi) MOT POWER (4+2-pi) DIR MEASRG (17-pi) 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) or 6FX DA m 1) (328 ft) or 6FX DA m 1) (328 ft) 6FX DA m (16 ft 5 i) 1FT6/1FK or motor 6FX DA m (16 ft 5 i) 6FX CA m (16 ft 5 i) or 6FX CA m (16 ft 5 i) 6FX AA m (49 ft 2 i) 6FX AA m (49 ft 2 i) Pulse eable 24 V Lie ifeed P600, M600 SIMODRIVE POSMO CD/SI SUPPLY IN (3+2-pi) Termial box coectio 1PH/1PM/1LA motor Icremetal ecoder si/cos 1 V pp 6FX Rotary absolute ecoder EDat 6FX E. Adapter cable 2) Direct liear absolute ecoder EDat LC 181 LC 481 MOT ENCODR (21-pi) 6FX AA m (16 ft 5 i) 6FX AA m (16 ft 5 i) Motor measurig system icremetal Motor measurig system absolute EDat 9 PROFIBUS DP IN PROFIBUS DP OUT For PROFIBUS cable, see "MOTION-CONNECT" 100 m 3) (328 ft) For PROFIBUS cable, see "MOTION-CONNECT" 100 m 3) (328 ft) PROFIBUS DP Master PROFIBUS DP IN SIMODRIVE POSMO SI/CD/CA G_NC01_EN_00090c 1) The total cable legth i the DC lik of all uits coected to a supply must ot exceed 100 m (328 ft). 2) Cable ca be ordered from the maufacturer of the liear scale. 3) The total cable legth of all uits coected to the PROFIBUS may must ot exceed 100 m (328 ft). Coectio overview for SIMODRIVE POSMO CD 1) See "Toolbox for SIMODRIVE 611 uiversal HR". Siemes NC /55

412 Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO CD/CA Distributed coverter SIMODRIVE POSMO CA SUPPLY IN (4+2-pi) SUPPLY OUT (4+2-pi) Pre-assembled cable 6FX DA m 1) (328 ft) 6FX DA m 1) (328 ft) Pulse eable 24 V Lie U1, V1, W1 SIMODRIVE POSMO CA SUPPLY IN (4+2-pi) Techical specificatios SIMODRIVE POSMO CD/CA Degree of protectio accordig to IEC Coolig Ambiet temperature Coectable motor measurig system IP65 Natural covectio C ( F) (up to +55 C/131 F with deratig) Icremetal si/cos 1 V PP Absolute multitur with EDat 9 MOT POWER (4+2-pi) DIR MEASRG (17-pi) MOT ENCODR (21-pi) PROFIBUS DP IN PROFIBUS DP OUT 6FX DA m (16 ft 5 i) 1FT6/1FK or motor 6FX DA m (16 ft 5 i) 6FX CA m (16 ft 5 i) or 6FX CA m (16 ft 5 i) 6FX AA m (49 ft 2 i) 6FX AA m (49 ft 2 i) Adapter cable 2) FX AA m (16 ft 5 i) 6FX AA m (16 ft 5 i) For PROFIBUS cable, see "MOTION-CONNECT" 100 m 3) (328 ft) For PROFIBUS cable, see "MOTION-CONNECT" 100 m 3) (328 ft) Termial box coectio 1PH/1PM/1LA motor Icremetal ecoder si/cos 1 V pp 6FX Rotary absolute ecoder EDat 6FX E. Direct liear absolute ecoder EDat LC 181 LC 481 Motor measurig system icremetal Motor measurig system absolute EDat PROFIBUS DP Master PROFIBUS DP IN SIMODRIVE POSMO SI/CD/CA G_NC01_EN_00089c Direct measurig system (machie ecoder) Supply/rated voltage SIMODRIVE POSMO CD Supply voltage SIMODRIVE POSMO CA Lie filter itegrated ito SIMODRIVE POSMO CA Brakig power SIMODRIVE POSMO CA Cables ad coectios Commuicatio Output frequecy Output voltage POSMO CD at U rated 600 V DC Output voltage POSMO CA at U rated 400 V/480 V DC Dimesios (H x W x D) Depth with agled plugs POSMO CD 9 A POSMO CD 18 A POSMO CA Icremetal si/cos 1 V PP Absolute multitur with EDat (optio) V DC/600 V DC 3-phase AC 400 V -10% 480 V +10% 50/60 Hz ±10% Radio iterferece level A, idustrial etwork: EN ; EN 55011; EN /22.5 kw Power coector PROFIBUS DP with M20 threaded joit I/O sigals with M12 coectio system PROFIBUS DP up to 12 Mbit/s 4 parameterizable I/O termials (max. 3 iputs, max. 2 outputs) Hz 3-phase AC V 3-phase AC 0 380/460 V ±10% 355 mm x 300 mm x 141 mm (13.98 i x i x 5.55 i) 545 mm x 300 mm x 141 mm (21.46 i x i x 5.55 i) 545 mm x 300 mm x 141 mm (21.46 i x i x 5.55 i) 1) The total cable legth i the DC lik of all uits coected to a supply must ot exceed 100 m (328 ft). 2) Cable ca be ordered from the maufacturer of the liear scale. 3) The total cable legth of all uits coected to the PROFIBUS may must ot exceed 100 m (328 ft). Coectio overview for SIMODRIVE POSMO CA 9/56 Siemes NC

413 Selectio ad orderig data Variats Supply data Rated coverter curret U Supply Distributed coverter SIMODRIVE POSMO CD/CA Natural covectio Coverter systems SIMODRIVE POSMO SIMODRIVE POSMO CD/CA Distributed coverter Maximum coverter curret Rated coverter power Coverter output voltage Curret Power I rated (AC) I max (AC) P rated (AC) U Off m cosumptio cosumptio Weight, approx. V A kw A A kw V kg (lb) SIMODRIVE POSMO CD SIMODRIVE POSMO CA 1) DC SN AA0 7-0BA AC phase DC SN AA0 7-0CA AC phase AC phase (±10%) SN AA1 7-0BA AC phase /460 (±10%) 10 (22.05) 15 (33.08) 15 (33.08) Stadard 0 With direct measurig system 3 Selectio ad orderig data Desigatio M12 coector for I/O sigals EMC filter with varistor for 24 V DC, 10 A (for 24 V cable/s o PROFIBUS, e.g. for stadby electroics supply) 6SN RX00-0AA0 6SN TX00-0AA1 EMC filter 9 1) For TT/IT systems, it is ecessary to implemet a isolatig trasformer for basic isulatio; the eutral poit (coectio group y) o the secodary side of the trasformer has to be coected to the eclosure of the SIMODRIVE POSMO CD/CA. Siemes NC /57

414 Coverter systems SIMODRIVE base lie SIMODRIVE base lie Overview Itegratio SIMODRIVE base lie X311/ X312 Pre-assembled cable 6FX CF m (164 ft) Resolver 2-pole i 1FK7 motor X391/ X392 6FX CJ m (164 ft) SINUMERIK 802C base lie SINUMERIK 802C maual machie FM 354 FM Drive module with feed cotrol for 1FK7 motors resolver 2-pole U2, V2, W2 6FX Power cable see motors 50 m (164 ft) 1FK7 motor G_NC01_EN_ The SIMODRIVE base lie coverter is desiged for operatio Coectio overview for SIMODRIVE base lie with 1FK7 motors. This ca oly be used with 1FK7 motors with 2-pole resolvers. The coverters are precofigured for these Techical specificatios motors, so rapid start-up is possible. SIMODRIVE base lie The rugged desig offers a optimum combiatio of fuctioality ad the ecessary techology. The mai applicatio areas for Ifeed type Uregulated SIMODRIVE base lie coverters are i turig ad millig machies Rated power 5 kw as well as i applicatios that demad a ecoomical so- Iput voltage 3-phase AC 400 V -10% lutio. 3-phase AC 480 V +6% 1) Beefits Output voltage 3-phase AC V Rated curret 12.5 A 7 Complete uits Curret with udervoltage 14 A 7 Precofigured devices Peak curret 25 A 7 Ecoomical desig 7 Reduced complexity Coductor cross-sectio Module width 6 mm mm (4.33 i) Desig Heat dissipatio method The SIMODRIVE base lie coverter is available as a sigle-axis Iteral heat dissipatio Natural coolig ad two-axis uit ad comprises the followig compoets: Exteral heat dissipatio Natural coolig Uregulated ifeed Power sectio with 1 x 9 A or 2 x 5 A Losses Weight, approx. 270 W +70/90 W Sigle-axis or two-axis resolver closed-loop cotrol Sigle-axis uit 14 kg (30.87 lb) The coverter is desiged exclusively for use with 1FK7 motors Two-axis uit 17 kg (37.49 lb) with 2-pole resolvers. Rated curret 2 x 5 A (two-axis uit), 9 A (sigle-axis uit) Fuctio Sigle-axis or two-axis devices For 1FK7 motors with 2-pole resolver Aalog iterface with ±10 V setpoit iput Peak curret Motors Ecoder Ecoder evaluatio Permissible ambiet temperature Storage ad trasport Operatio Dimesios (W x H x D) 2 x 10 A (two-axis uit), 18 A (sigle-axis uit) 1FK T.. Resolver 2-pole Output for icremetal ecoder (TTL sigal) 1024 S/R C ( F) C ( F) 110 mm x 483 mm x 271 mm (4.33 i x i x i) 1) Deratig must be cosidered from 380 V. 9/58 Siemes NC

415 Coverter systems FM STEPDRIVE SIMODRIVE lie base FM STEPDRIVE power sectio Selectio ad orderig data Desigatio SIMODRIVE base lie Coverter for 1FK7 motors exclusively with 2-pole resolvers Sigle-axis uit for 1FK7 motor with 11 Nm (97.36 lb-i) Two-axis uit for 1FK7 motor with Nm ( lb-i) Two-axis uit for 1FK7 motor with Nm ( lb-i) SIMODRIVE lie filter 6FC AC11-0AA0 6FC AC12-0AA0 6FC AC13-0AA0 6SN AA01-1BA0 Overview The FM STEPDRIVE power sectio cotrols the motio of the stepper motors i the SIMOSTEP 1FL3 series with the utmost precisio. I combiatio with the SINUMERIK 802S base lie cotrol ad the FM 353 ad FM fuctio modules, it performs highly accurate positioig tasks i the lower output rage up to 600 W. The FM STEPDRIVE ca be used for stepper motors with torques i the 2 Nm ( lb-i) to 15 Nm ( lb-i) rage. Desig The FM STEPDRIVE has the same desig as the SIMATIC S7-300 family. 9 Siemes NC /59

416 Coverter systems FM STEPDRIVE FM STEPDRIVE power sectio Itegratio Techical specificatios (cotiued) FM STEPDRIVE Pre-assembled cable FM STEPDRIVE Degree of protectio EN (IEC 60529) IP20, must be istalled i cabiet 6FX AC m (115 ft) or 6FX AE m (115 ft) FM 353 1) setpoit FM ) setpoit Codesatio Permissible ambiet temperature Storage ad trasport Operatio ot permissible C ( F) C ( F) with deratig ad depedet o moutig positio Sigals iterface 1) Weight, approx. Dimesios (W x H x D) 0.85 kg (1.87 lb) 80 mm x 125 mm x 118 mm (3.15 i x 4.92 i x 4.65 i) 9 Filter 6FX AD m (164 ft) 6FX BA m (164 ft) 6FX AA m (164 ft) Coectio overview for FM STEPDRIVE 24 V DC supply Lie coectio 115 V/230 V AC SINUMERIK 802S base lie SINUMERIK 802S maual machie SIMOSTEP 1FL3 1) Eable sigal (eablig of power uit) either 5 V via pulse iterface or 24 V via sigal iterface. Techical specificatios FM STEPDRIVE Supply voltage 115/230 V AC ±20% selectable Iput curret, max. 11/5.5 A Frequecy Hz Supply voltage (sigals) 24 V DC ( V) Iput curret, max. 1.5 A DC lik voltage 325 V Pulse iterface 5 V sigals 1) 15-pi sub D socket, stadard cable Sigal iterface 24 V, I/O sigals 1) Motor coectio 3 x 325 V (coected to supply system) Phase curret A (adjustable o uit) Cable legth, max. 50 m (164 ft) with 1.5 mm 2 30 m (98 ft 5 i) with 0.75 mm 2 Termials for max. 2.5 mm 2 Number of steps/revolutio Adjustable to: 500, 1000, 5000, 10,000 G_NC01_EN_00091c Selectio ad orderig data Desigatio FM STEPDRIVE Power sectio for SIMOSTEP stepper motors Sub D plug (3 utis) 15-pi socket (matig coector) Filter 2) 115 V sigle-phase with eutral coductor; type: B84142-B16-R 230 V sigle-phase with eutral coductor; type: B84142-B16-R 115 V three-phase with eutral coductor; type: B84299-K V three-phase with eutral coductor; type: B84299-K V three-phase without eutral coductor; type: B84143-B8-R More Iformatio You ca order the filters required for FM-STEPDRIVE from: RS Compoets GmbH Hesserig 13b Mörfelde-Walldorf, Germay Phoe: +49 (0) Additioal iformatio is available i the Iteret uder: 6SN ED10-0HA0 6FC9348-7HX ) Eable sigal (eablig of power sectio), optioally either 5 V via pulse iterface or 24 V via sigal iterface. 2) Order from RS Compoets GmbH. 9/60 Siemes NC

417 Overview With Drive ES (Drive Egieerig System), the Motio Cotrol drives SIMODRIVE 611 uiversal HR ad SIMODRIVE POSMO CD/CA/SI are fully itegrated ito the SIMATIC world of automatio i terms of commuicatio, cofiguratio ad data storage. Drive ES comprises the software packages Drive ES Basic ad Drive ES SIMATIC that are available separately. Drive ES SIMATIC cotais a SIMATIC module library that calls SimoCom U/A from SIMATIC Maager which provides the user with a easy ad reliable tool for programmig the PROFIBUS DP iterface i the SIMATIC CPU for the drives. Drive ES SIMATIC requires a istalled STEP 7. Drive ES Basic Drive ES Basic is the basic software for olie ad offlie parameterizatio of all types of drive. Drive ES is based o the user-iterface of SIMATIC Maager Drive parameters are accessible i SIMATIC Maager (system-wide data maagemet). Drive ES esures that parameters are uiquely assiged to a drive Archivig of a SIMATIC project icludig drive data Opportuity to use SIMATIC Teleservice Commuicates with the drive over PROFIBUS DP. Fuctios i SimoCom U/A Trace evaluatio Read out fault memory Upread ad dowload parameter sets (complete file or oly variatios from the factory settigs) Parameter sets ca be combied ad edited as required Guided start-up Self-istallatio for speed cotroller with FFT aalysis (Fast Fourier Trasformatio). Istallatio with STEP 7 Drive ES Basic ca be istalled as a optio to STEP 7 (V 5.1) ad itegrates itself homogeously ito the SIMATIC eviromet. Istallatio without STEP 7 Drive ES Basic ca also be istalled without STEP 7 i which case it s ow Drive Maager is used (based o SIMATIC Maager). Coverter systems Commuicatio via PROFIBUS DP Drive ES egieerig package Itegratio of SIMODRIVE 611 uiversal HR ad POSMO CD/CA/SI i STEP 7 Maager Drive ES SIMATIC Provides fuctio blocks ad example projects for the SIMATIC CPU that processes commuicatio over PROFIBUS DP with Siemes drives. The commuicatio oly has to be parameterized, ot programmed. Features Fuctio blocks of STEP 7 desig; symbolic addressig; fuctio blocks with istace data, olie help. Ca be used i all SIMATIC programmig ad cofigurig eviromets such as LAD, FBD, STL, SCL ad CFC. New module structure: Modular idividual fuctios for rutime-optimized program creatio. Block fuctioality Read ad write process data of freely cofigurable legth ad cosistecy. Cyclic ad acyclic parameter trasfer, commuicatio moitorig, read out fault memory. Dowloadig parameters ito the drive through the CPU. Cotets of the package PROFIBUS DP commuicatios software for S7-300 with CPUs with a itegrated DP iterface (DRVDPS7 fuctio block library, POSMO) S7-400 with CPUs with itegrated DP iterface or with CP443-5 (DRVDPS7 fuctio block library, POSMO) S7-300 with CP342-5 (DRVDPS7C fuctio block library) USS commuicatios software protocol for S7-300 with CP 340/341 ad S7-400 with CP 441 (DRVUSSS7 fuctio block library) STEP 7 slave object maager for the coveiet cofiguratio of drives ad for acyclic PROFIBUS DP commuicatio with the drives, support for covertig DVA_S7 to Drive ES projects (V 5.1 upwards oly) SETUP program for istallig the software i the STEP 7 eviromet 9 Siemes NC /61

418 Coverter systems Commuicatio via PROFIBUS DP Drive ES egieerig package Itegratio SIMATIC S7 CPUs Drive ES SIMATIC PC/PG Drive ES Basic PROFIBUS Cofiguratio ad programmig/ commissioig, diagostics SIMODRIVE 611 uiversal HR SIMODRIVE POSMO CD/CA SIMODRIVE POSMO SI SIMODRIVE POSMO A G_NC01_EN_00275 Itegratio of SIMODRIVE 611 uiversal ad SIMODRIVE POSMO i the SIMATIC S7 with Drive ES 9 Selectio ad orderig data Desigatio Drive ES Basic V 5.3 1) Cofiguratio software for usig drives i Totally Itegrated Automatio Requiremets: STEP 7 V 5.1 ad higher, SP 3 o CD-ROM Laguages: Eglish, Frech, Germa, Italia, Spaish with electroic documetatio Sigle licese Copy licese, 60 uits Update service for sigle licese Update service for copy licese Upgrade from V 5.x to V 5.3 Drive ES SIMATIC V 5.3 Fuctio block library for SIMATIC for parameterizig commuicatio with the drives Requiremets: STEP 7 V 5.1 ad higher, SP 3 o CD-ROM Laguages: Eglish, Frech, Germa, Italia, Spaish with electroic documetatio Sigle licese icludig 1 rutime licese Rutime licese 2) Update service for sigle licese Upgrade from V 5.x to V 5.3 6SW1700-5JA00-3AA0 6SW1700-5JA00-3AA1 6SW1700-0JA00-0AB2 6SW1700-0JA00-1AB2 6SW1700-5JA00-3AA4 6SW1700-5JC00-3AA0 6SW1700-5JC00-1AC0 6SW1700-0JC00-0AB2 6SW1700-5JC00-3AA4 1) Drive ES Basic ca also be istalled stad-aloe without STEP 7. 2) Product licese oly (without software ad documetatio). 9/62 Siemes NC

419 10 MOTION-CONNECT Cables ad Coectios 10/2 Geeral iformatio 10/5 Power cables 10/10 Sigal cables 10/11 MPI cables 10/13 PROFIBUS cables for SIMODRIVE POSMO 10/14 Legth codes Note: For products approved for Caada ad U.S.A., see "Appedix". Siemes NC

420 MOTION-CONNECT Cables ad Coectios Geeral Overview Beefits MOTION-CONNECT cables are suitable for use with may differet machie tools ad productio machies. The power cables ad sigal cables ca be ordered by the meter or pre-assembled. The followig MOTION-CONNECT cable desigs are available: 7 MOTION-CONNECT 500, the solutio for maily fixed routig. 7 MOTION-CONNECT 500 PLUS ca be trailed, is mieral oilresistat (except biological oils ad cuttig oils), ad is therefore particularly suitable for woodworkig machies, pritig Applicatio machies ad machie tools. The existig MOTION-CONNECT 500 sigal cables eve fulfill the demads of MOTION-CONNECT 500 PLUS, so that o ew sigal cable type is required. 7 MOTION-CONNECT 700, the optimum accessory for liear motors ad for machies with high mechaical requiremets. 7 MOTION-CONNECT 800 satisfies all demads for use i trailig cofiguratios with tool ad productio The cables are ot suitable for outdoor use. machies. The use of pre-assembled MOTION-CONNECT cables offers the followig advatages: High quality, esurig safety ad perfect fuctioig Cost savigs with logistics, desig, assembly ad purchasig Liability for defects by Siemes Supplied i exact meter legths (other legths o request) The maximum permissible techical cable legths specified must be observed whe determiig the cable legths for systems ad applicatios described i this catalog. Fuctio faults ca occur if loger legths are used. Siemes AG provides o liability for correct trasmissio of sigals or power i this case. Techical specificatios 10 Cables MOTION-CONNECT 500 PLUS MOTION-CONNECT 500 MOTION-CONNECT 700 MOTION-CONNECT 800 Type 6FX51 Type 6FX50 Type 6FX7 Type 6FX8 Approvals Power/sigal cables VDE 1) Yes Yes Yes Yes c/ul or UL/CSA 758/C22.2 N M90 758/C22.2 N M90 758/C22.2 N M90 758/C22.2 N M90 UL-CSA File No. 2) Yes Yes Yes Yes Electrical data DIN VDE 0472 Rated voltage Power cable U 0 /U - Power coductors 600 V/1000 V 600 V/1000 V 600 V/1000 V 600 V/1000 V - Sigal coductors 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA) Sigal cable 30 V 30 V 30 V Test voltage (eff) Power cable - Power coductors 4 kv 4 kv 4 kv 4 kv - Sigal coductors 2 kv 2 kv 2 kv 2 kv Sigal cable 500 V 500 V 500 V 1) The respective registratio umber is prited o the cable shield (oly applies to power cables). 2) The file umber is prited o the cable shield. 10/2 Siemes NC

421 MOTION-CONNECT Cables ad Coectios Geeral Techical specificatios (cotiued) Cables MOTION-CONNECT 500 PLUS MOTION-CONNECT 500 MOTION-CONNECT 700 MOTION-CONNECT 800 Type 6FX51 Type 6FX50 Type 6FX7 Type 6FX8 Operatig temperature at the surface Fixed routig C ( F) I motio C ( F) Mechaical data Max. tesile stress o power/sigal cables C ( F) C ( F) The techical specificatios of these cables oly apply to sigle bedig with horizotal traverse paths up to 5 m (16 ft 5 i). Degree of protectio of pre-assembled power ad sigal cables ad their extesio cables i closed ad iserted state: IP C ( F) C ( F) C ( F) C ( F) Fixed routig 50 N/mm 2 (7.25 ksi) 50 N/mm 2 (7.25 ksi) 50 N/mm 2 (7.25 ksi) 50 N/mm 2 (7.25 ksi) I motio 20 N/mm 2 (2.9 ksi) 20 N/mm 2 (2.9 ksi) 20 N/mm 2 (2.9 ksi) 20 N/mm 2 (2.9 ksi) Smallest bedig radius Power cable - Fixed routig 5 x D max 5xD max 4xD max 6xD max - I motio See "Power cables" See "Power cables" See "Power cables" See "Power cables" Sigal cable - Fixed routig 5 x D max 4xD max 6xD max - I motio 180 mm (7.1 i) 95 mm (3.74 i) 100 mm (3.94 i) Torsioal stress Absolute 30 /m Absolute 30 /m Absolute 30 /m Absolute 30 /m Bedig Power cables mm 2 2 millio 100, millio 10 millio mm 2 100, millio 3 millio Sigal cables 2 millio 10 millio 10 millio Traversig speed Power cables mm m/mi (591 ft/mi) 30 m/mi (98 ft/mi) 200 m/mi (656 ft/mi) 180 m/mi (591 ft/mi) mm 2 30 m/mi (98 ft/mi) 200 m/mi (656 ft/mi) 100 m/mi (328 ft/mi) Sigal cables 180 m/mi (591 ft/mi) 200 m/mi (656 ft/mi) 180 m/mi (591 ft/mi) Acceleratio Power cables 5 m/s 2 (16.5 ft/s 2 ) 2m/s 2 (6.6 ft/s 2 ) Sigal cables 5 m/s 2 (16.5 ft/s 2 ) 30 m/s 2 (99 ft/s 2 ) 30 m/s 2 (99 ft/s 2 ) Chemical data Isulatio material CFC/silicoe-free CFC/silicoe-free CFC/haloge/silicoe-free DIN /IEC Oil resistace EN /-2-1 (mieral oil oly) VDE 0472, Part 803 Test mode B (mieral oil oly) VDE 0472, Part 803 Test mode B 5m/s 2 (5 m) (16.5 ft/s 2 ) (16 ft) 10 m/s 2 (2.5 m) (33 ft/s 2 ) (8 ft 2 i) 5m/s 2 (5 m) (16.5 ft/s 2 ) (16 ft) 10 m/s 2 (2.5 m) (33 ft/s 2 ) (8 ft 2 i) CFC/haloge/silicoe-free DIN /IEC VDE 0472, Part 803 Test mode B Outer shield PVC PVC PUR, DIN VDE 0282, Part 10 PUR, DIN VDE 0282, Part 10 Power cable DESINA color orage RAL 2003 DESINA color orage RAL 2003 DESINA color orage RAL 2003 DESINA color orage RAL 2003 Sigal cable DESINA color gree RAL 6018 DESINA color gree RAL 6018 DESINA color gree RAL 6018 Flame retardat IEC IEC IEC IEC Siemes NC /3

422 MOTION-CONNECT Cables ad Coectios Geeral Fuctio The cables must be withdraw from the drum free of twists, i.e. the cables must be uwoud ad must ever be lifted over the drum flage i loops. To esure that the cable carrier ad the cables ca be utilized for as log as possible, cables made of differet materials must be routed with separators i the cable carrier. To esure that the positio of the cables does ot chage durig operatio, the separators must be filled evely. The cables should be distributed as symmetrically as possible accordig to their weights ad dimesios. Cables with very differet outer diameters should be separated by separators. Do ot pull at the coector whe isertig pre-assembled cables ito the cable carrier, otherwise the cable strai relief or cable clampig may become damaged. The cables must ot be fixed i the cable carrier. They must be freely movable. Our cables are tested i a cable carrier. They are mouted with a cable strai relief at the movig eds of the cable carrier, all without crimpig of the cable ad over a wide area of the sheath surface. Depedig o the desig of the plat, the istallatio istructios of the cable carrier maufacturer must always be observed whe routig the cables. Notes: If, for example, pre-assembled cables are routed i a cable carrier ad the coectors ihibit the istallatio, the pre-assembled cables ca also be supplied without assembled coectors (sigal ad power cables). I this case, the cotacts of the cables are crimped ad the coector housig is supplied separately. After routig the cable, the customer assembles the coector housig. Whe routig the cables, always observe the istructios of the cable carrier maufacturer. Our cables are approved for a horizotal traverse path of up to 5 m (16 ft 5 i). I case of vibratio load ad with horizotal or vertical cable etries, we recommed that the cable is additioally fixed if betwee the cable strai relief o the cable carrier ad the termial at the motor part of the cable is hagig loose or is ot routed. To prevet machie vibratios beig trasmitted to the coectors, the cable should be fixed at the movig part where the motor is mouted. I particular i the bedig radii the cables must be able to be moved without applyig force. The specified miimum bedig radii must be adhered to. The cables must be fixed at both eds i a "dead" zoe at a correspodig distace from the ed poits of the movig parts /4 Siemes NC

423 MOTION-CONNECT Cables ad Coectios Power cables for motors Overview Sychroous motors ad asychroous motors are coected over the MOTION-CONNECT power cables. The pre-assembled MOTION-CONNECT power cables offer excellet quality ad esure safety ad perfect fuctioig. Depedig o the desig, the MOTION-CONNECT power cables are either pre-assembled at oe ed or at both eds. Note: The maximum legth of the cables (basic cables ad extesios) must be observed. The total maximum permissible legth is reduced by 2 m (6 ft 7 i) for each iterruptio poit. All power cables are also available o request with crimped cotacts ad with the coector housig supplied separately. Eclosed coector housig for motor side 6FX Eclosed coector housig for module side 6FX Selectio ad orderig data MOTION-CONNECT power cables without brake cores Number of cores x crosssectio mm 2 (ich 2 ) 4x1.5 (0.002) 4x2.5 (0.004) 4x4 (0.006) 4x6 (0.009) 4x10 (0.016) 4x16 (0.025) 4x25 (0.039) 4x35 (0.054) 4x50 (0.078) 4x70 (0.109) 4x95 (0.147) 4x120 (0.186) 4x150 (0.233) 4x185 (0.287) Coector size, o the motor side Pre-assembled cable for 1FT/1FK motors D max 6FX50 mm (ich) 1 6FX CA FX CA (0.4) 1 6FX CA FX CA (0.45) 1.5 6FX CA (0.52) 1.5 6FX CA (0.61) 1.5 6FX CA FX CA (0.79) 3 6FX CA (0.95) 28 (1.10) 31.5 (1.24) 38 (1.50) 42.6 (1.68) 51.7 (2.04) 56 (2.20) 63 (2.48) 66.2 (2.61) D max 6FX51 mm (ich) 10.1 (0.4) 11.5 (0.45) 13.3 (0.52) 15.5 (0.61) D max 6FX8 mm (ich) 10.4 (0.41) 12.1 (0.48) 13.2 (0.52) 16 (0.63) 19.4 (0.76) 23.6 (0.93) Cable by the meter 2) for 1PH/1PM/1FE motors 5 0 MOTION-CONNECT MOTION-CONNECT 500 PLUS MOTION-CONNECT Weight (by the meter) 6FX50 kg/m (lb/ft) 6FX51 kg/m (lb/ft) 6FX8 kg/m (lb/ft) Smallest permissible bedig radius 1) 6FX50 mm (ich) 6FX BB (0.121) (0.108) (0.108) (7.28) 6FX BB (0.161) (0.161) (0.161) (8.28) 6FX BB (0.215) (0.208) (0.208) (9.45) 6FX BB (0.309) (0.296) (0.289) 6FX BB (0.490) 6FX BB (0.793) 6FX BB (0.954) 6FX BB (1.256) 6FX BB (2.298) 6FX BB (2.768) 6FX BB (3.010) 6FX BB (4.105) 6FX BB (5.207) 6FX BB (6.349) 285 (11.22) (0.423) (14.17) (0.638) (17.32) 505 (19.88) 570 (22.44) 685 (26.97) 770 (30.31) 935 (36.81) 1010 (39.76) 1135 (44.69) 1195 (47.05) 6FX51 mm (ich) 105 (4.13) 115 (4.53) 135 (5.31) 160 (6.30) 6FX8 mm (ich) 100 (3.94) 120 (4.72) 130 (5.12) 170 (6.69) 210 (8.27) 260 (10.24) 10 1) Valid for routig i cable carrier 2) Power cables from 4 mm 2 (0.006 i) ca be ordered as specified i meters up to a legth of 100 m (328 ft). Power cables of 1.5 mm 2 (0.002 i) ad 2.5 mm 2 (0.004 i) are supplied as 50 m (164 ft), 100 m (328 ft), 200 m (656 ft) ad 500 m (1640 ft) rigs or o disposable drums. Siemes NC /5

424 MOTION-CONNECT Cables ad Coectios Power cables for motors 10 Selectio ad orderig data MOTION-CONNECT power cables with brake cores Number of cores x cross-sectio mm 2 (ich 2 ) (0.002) (0.002) (0.004) (0.002) 4 4 (0.006) (0.002) 4 6 (0.009) (0.002) 4 10 (0.016) (0.002) 4 16 (0.025) (0.002) 4 25 (0.039) (0.002) 4 35 (0.054) (0.002) 4 50 (0.078) (0.002) Coector size, motor side Pre-assembled cable for 1FT/1FK motors D max 6FX5 1 6FX DA FX DA (0.52) 1 6FX DA FX DA (0.56) 1.5 6FX DA (0.63) 1.5 6FX DA (0.67) D max 6FX7 D max 6FX8 mm mm mm (ich) (ich) (ich) 14.0 (0.55) 15.2 (0.60) ) 18.3 (0.72) 12.9 (0.51) 14.2 (0.56) 15.3 (0.60) 17.8 (0.70) Pre-assembled MOTION-CONNECT power cables for 1PH7 motors Motor type 1.5 6FX DA FX DA (0.85) 3 6FX DA (0.95) 3 6FX DA (1.16) 3 6FX DA FX DA (1.28) 3 6FX DA FX DA (1.50) PG type 3) 23.5 (0.93) 26.1 (1.03) 30.5 (1.20) 20.8 (0.82) 24.7 (0.97) 27.9 (1.10) 32.0 (1.26) 35.8 (1.41) 5 0 MOTION-CONNECT MOTION-CONNECT 500 PLUS MOTION-CONNECT MOTION-CONNECT Number of cores x cross-sectio mm 2 (ich 2 ) Pre-assembled cable for 1PH7 motors MOTION-CONNECT power cables for 1FN liear motors Cable by the meter 2) for 1PH/1PM/1FE motors Weight (by the meter) 6FX50 kg/m (lb/ft) 6FX51 kg/m (lb/ft) 6FX7 kg/m (lb/ft) 6FX8 kg/m (lb/ft) Smallest permissible bedig radius 1) 6FX50 mm (ich) 6FX BA (0.148) (0.175) (0.175) (0.168) (9.45) 6FX51 mm (ich) 135 (5.31) 6FX BA (0.188) (0.217) (0.222) (0.208) (10.24) (5.71) 6FX BA (0.242) (0.269) (0.289) (0.269) (11.42) (6.30) 6FX BA (0.363) (0.336) (0.349) (0.356) (12.01) (6.69) 6FX BA (0.504) 6FX BA (0.739) 6FX BA (1.048) 6FX BA FX BA (1.350) 6FX BA FX BA (2.217) Weight (by the meter) 6FX5 kg/m (lb/ft) 6FX8 kg/m (lb/ft) (0.531) (0.497) (15.55) (0.712) (0.739) (17.32) (1.021) (0.981) (20.87) (1.411) (23.23) (1.848) (26.97) 6FX7 6FX8 mm mm (ich) (ich) 100 (3.94) 110 (4.33) 120 (4.72) 130 (5.12) 165 (6.50) 185 (7.28) 215 (8.46) Smallest perm. bedig radius 1) 6FX5 mm (ich) 6FX8 mm (ich) 1PH710 PG29 4x10 (0.016) 6FX CB (0.490) 0.63 (0.423) 20 (0.79) 19.4 (0.76) 4x16 (0.025) 6FX CB (0.739) 0.95 (0.638) 24.2 (0.95) 23.6 (0.93) 1PH713 PG36 4x16 (0.025) 6FX CC (0.739) 0.95 (0.638) 24.2 (0.95) 23.6 (0.93) 4x25 (0.039) 6FX CC (0.105) 1.46 (0.981) 29.4 (1.16) 27.9 (1.10) 4x35 (0.054) 6FX CC (1.350) 2.10 (1.411) 32.6 (1.28) 32 (1.26) 1PH716 PG42 4x25 (0.039) 6FX CD (0.105) 1.46 (0.981) 29.4 (1.16) 27.9 (1.10) 4x35 (0.054) 6FX CD (1.350) 2.10 (1.411) 32.6 (1.28) 32 (1.26) MOTION-CONNECT Note: If a brake is used, it must be supplied through a MOTION-CONNECT separate cable via the termial box. Number of cores x cross-sectio mm 2 (ich 2 ) Coector size, motor side Pre-assembled D max cable for 1FN1 liear motors mm (ich) Cable sold by the meter 1) Weight (by the meter) kg/m (lb/ft) 125 (4.92) 140 (5.51) 150 (5.91) 195 (7.68) 230 (9.06) 275 (10.83) 325 (12.80) 380 (14.96) 420 (16.54) Smallest permissible bedig radius 1) mm (ich) 4x1.5 (0.002) + 4x0.5 (0.0008) 1 6FX EA (0.55) 6FX BC (0.175) 100 (3.94) 4x2.5 (0.004) + 4x0.5 (0.0008) 1 6FX EB (0.60) 6FX BC (0.222) 110 (4.33) 1.5 6FX EA x4 (0.006) + 4x0.5 (0.0008) 1.5 6FX EA (0.65) 6FX BC (0.289) 120 (4.72) 4x6 (0.009) + 4x0.5 (0.0008) 1.5 6FX EA (0.72) 6FX BC (0.349) 130 (5.12) 4x10 (0.016) + 4x0.5 (0.0008) 1.5 6FX EA (0.93) 6FX BC (0.531) 165 (6.50) 4x16 (0.025)+ 4x0.5 (0.0008) 1.5 6FX EA (1.03) 6FX BC (0.712) 185 (7.28) 4 25 (0.039) + 4x0.5 (0.0008) 30.5 (1.20) 6FX BC (1.021) 215 (8.46) 1) Valid for routig i cable carrier 2) Power cables from 4 mm 2 (0.006 i) ca be ordered as specified i meters up to a legth of 100 m (328 ft). Power cables of 1.5 mm 2 (0.002 i) ad 2.5 mm 2 (0.004 i) are supplied as 50 m (164 ft), 100 m (328 ft), 200 m (656 ft) ad 500 m (1640 ft) rigs or o disposable drums. 3) Heavy gauge threaded type. 10/6 Siemes NC

425 MOTION-CONNECT Cables ad Coectios Selectio ad orderig data MOTION-CONNECT power cables for SIMOSTEP 1FL3 motors PUR-PVC (ot DESINA) Number of cores x cross-sectio mm 2 (ich 2 ) Cable sold by the meter for 1FL3 motors Power cables for motors Power cables for SIMODRIVE POSMO D max Supplied as rig Weight (by the meter) mm (ich) 3x1.5 (0.002) 6FX AA00-1BA (0.45) 10 (32 ft 10 i) 0.2 (0.134) 3x1.5 (0.002) 6FX AA00-1CA (0.45) 20 (65 ft 7 i) 0.2 (0.134) 3x1.5 (0.002) 6FX AA00-1FA (0.45) 50 (164 ft) 0.2 (0.134) m (ft) kg/m (lb/ft) MOTION-CONNECT power cables for SIMODRIVE POSMO CD/CA/SI Number of cores x cross-sectio mm 2 (ich 2 ) 4x1.5 (0.002) + 2x1.5 (0.002) 4x2.5 (0.004) +2x1.5 (0.002) 4x4 (0.006) +2x1.5 (0.002) 4x6 (0.009) +2x1.5 (0.002) Coector versio Pre-assembled cable D max for SIMODRIVE POSMO CD/CA/SI mm (ich) Weight (by the meter) kg/m (lb/ft) Smallest Module side permissible bedig radius 1) mm (ich) 6FX DA (0.51) 0.25 (0.168) 125 (4.92) Agled coector with cotact 6FX DA (0.56) 0.31 (0.208) 140 (5.51) pis 6FX DA (0.60) 0.40 (0.269) 150 (5.91) Straight coector with cotact pis 6FX DA (0.70) 0.53 (0.356) 195 (7.68) 6FX DA x6 (0.009) 6FX CA (0.63) 0.43 (0.289) 170 (6.69) Agled coector with cotact pis 4x4 (0.006) 6FX CA (0.52) 0.31 (0.208) 130 (5.12) Agled coector with cotact 4x6 (0.009) 6FX DA (0.70) 0.53 (0.356) 195 (7.68) +2x1.5 (0.002) pis 4x1.5 (0.002) 4x2.5 (0.004) 6FX CA FX CA (0.41) 12.1 (0.48) 0.16 (0.108) 0.24 (0.161) 100 (3.94) 120 (4.72) Straight coector with cotact pis 4x6 (0.009) 6FX DA (0.70) 0.53 (0.356) 195 (7.68) Ope +2x1.5 (0.002) 6FX DA core eds 6FX DA Ope 6FX DA core eds 6FX DA FX DA Motor side Straight coector with socket cotacts Straight coector with socket cotacts Agled coector with socket cotacts Ope core eds Agled coector with socket cotacts Straight coector with socket cotacts Agled coector with socket cotacts MOTION-CONNECT power cables for SIMODRIVE POSMO A UL STYLE No C 600 V; CSA AWM A*B II FT1 2x4 (0.006) Cable sold by the meter for SIMODRIVE POSMO A D max mm (ich) 6FX FA00-1FA (0.42) Number of cores x cross-sectio mm 2 (ich 2 ) Supplied as rig m (ft) 50 (164) Weight (by the meter) kg/m (lb/ft) (0.118) 10 1) Valid for routig i cable carrier Siemes NC /7

426 MOTION-CONNECT Cables ad Coectios Power cables extesios Selectio ad orderig data Power cable extesio for 1FT/1FK motors Number of cores x crosssectio Coector size Extesios Coector size Basic cables mm 2 (ich 2 ) 4x1.5 (0.002) 1 6FX A FX A x2.5 (0.004) 1 6FX A FX A x1.5 (0.002) 1.5 6FX A FX A x2.5 (0.004) 1.5 6FX A FX A x4 (0.006) 1.5 6FX A FX A x6 (0.009) 1.5 6FX A FX A x10 (0.016) 1.5 6FX A FX A x10 (0.016) 3 6FX X FX A x16 (0.025) 3 6FX X FX A x25 (0.039) 3 6FX D X FX D A x35 (0.054) 3 6FX D X FX D A FX D X FX D A x50 (0.078) 3 6FX D X FX D A FX D X FX D A MOTION-CONNECT MOTION-CONNECT 700 1) 7 7 MOTION-CONNECT Without brake cores With brake cores C D C D Power cables - extesios for 1FN1 liear motors Number of cores x crosssectio Coector size Extesios Coector size Basic cables mm 2 (ich 2 ) 10 4x1.5 (0.002) 1 6FX EA FX EA x2.5 (0.004) 1 6FX EB FX EB x2.5 (0.004) 1.5 6FX EA FX EA x4 (0.006) 1.5 6FX EA FX EA x6 (0.009) 1.5 6FX EA FX EA x10 (0.016) 1.5 6FX EA FX EA x16 (0.025) 1.5 6FX EA FX EA The combiatios show are oly a example of how to exted power cables. 1) MOTION-CONNECT 700 oly i desig "with brake cores". 10/8 Siemes NC

427 MOTION-CONNECT Cables ad Coectios Power cables Flages/groudig Power cables Curret carryig capacity/correctio factors Overview Flage moutig Flages are used for the lead-through of or for attachig coectors i cotrol cabiets. A flage ca be subsequetly mouted to the coector (except agled coectors) with a uio ut as well as with outside thread. HF (high-frequecy) clamp To esure correct groudig, a groud clamp is optioally available together with the flages for large-area dischargig of highfrequecy iterfereces. Dimesio drawigs Moutig holes for flage Dimesios i mm (ich) Size 1 Size 1.5 Size 3 a = Ø 27.8 (1.09) a = Ø 46 (1.81) a = Ø 65 (2.56) b = 28.3 (1.11) b = 42.4 (1.67) b = 75 (2.95) c = M3(4x) c = M4(4x) c = M4(4x) d = 28.3 (1.11) d = 42.4 (1.67) d = 75 (2.95) e = Ø 40 (1.57) e = Ø 60 (2.36) e = Ø 63 (2.48) f = 35 (1.38) f = 55 (2.17) f = 85 (3.35) g = 28.3 (1.11) g = 42.4 (1.67) g = 75 (2.95) h = Ø 3.2 (0.13) h = Ø 4.4 (0.17) h = Ø 4.5 (0.18) Selectio ad orderig data Desigatio Flages for: Coector size 1 Coector size 1.5 Coector size 3 HF clamp for: Power coector, Size 1 Power coector, Size 1.5 Power coector, Size 3 a d c b f g e g 6FX BX00 6FX CX00 6FX AX00 6FX FX00 6FX GX00 Not required G_NC01_EN_00286 h Overview Curret carryig capacity (I z ) of PVC-isulated copper coductors acc. to IEC : Corrigedum 1998 The curret carryig capacity (I z ) of PVC-isulated coductors correspods to IEC for routig type C uder cotiuous operatio coditios ad is listed i the table with regard to a ambiet air temperature of 40 C (104 F). For other ambiet temperatures, the user must correct the values by applyig the factors i the "Correctio factors" table. PUR cables are also subject to this stadard. Cross-sectio mm 2 (ich 2 ) Correctio factors Curret carryig capacity (I z ) [A] with routig types (see C 1.2) B1 B2 C E 0.75 (0.0012) (0.0016) (0.002) (0.004) (0.006) (0.009) (0.016) (0.025) (0.039) (0.054) (0.078) (0.109) (0.147) (0.186) (0.233) (0.287) Electroics (pairs) 0.2 (0.0003) (0.0005) (0.0008) (0.0012) Ambiet air temperature Correctio factors C F Note: The correctio factors were take from IEC , Table 52-D1. 10 Siemes NC /9

428 MOTION-CONNECT Cables ad Coectios Sigal cables Overview Sigal cables Flages/groudig Overview Flage moutig Flages are used for the lead-through of or for attachig coectors, e.g. i cotrol cabiets. A flage ca be subsequetly mouted to the coector (except agled coectors) with a uio ut as well as with outside thread. HF (high-frequecy) clamp To esure correct groudig, a groud clamp is optioally available together with the flages for large-area dischargig of highfrequecy iterfereces. The ecoders of sychroous ad asychroous motors ca be coected to the coverter system via the MOTION-CONNECT sigal cables. The pre-assembled MOTION-CONNECT sigal cables offer excellet quality ad esure safety ad perfect fuctioig. Depedig o the desig, the MOTION-CONNECT sigal cables are either pre-assembled at oe ed or at both eds. Note: The maximum legth of the cables (basic cables ad extesios) must be observed. The total maximum permissible legth is reduced by 2 m (6 ft 7 i) for each iterruptio poit. All sigal cables are also available o request with crimped cotacts ad with the coector housig supplied separately. Eclosed coector housig for motor side: 6FX Eclosed coector housig o module side: : 6FX Selectio ad orderig data Sigal cables extesios Sub-D Dimesio drawigs Moutige holes for flage 27 (1.06) 28.3 (1.11) 28.3 (1.11) Selectio ad orderig data Desigatio Flage for sigal coector HF clamp for all sigal coectors M3 (4x) 35 (1.38) 28.3 (1.11) 40 (1.57) 28.3 (1.11) 6FX DX00 6FX FX00 G_NC01_EN_ (0.13) 10 Extesios 6FX AD FX CB FX CA FX CB FX CB FX CB FX CF FX CB FX AD FX EQ MOTION-CONNECT MOTION-CONNECT MOTION-CONNECT Extesio Basic cables 6FX AD FX CA FX CA FX CC FX CD FX CD FX CF FX CG FX CH FX EQ Basic cable Sub-D 6FX CA FX CA The combiatios show are oly a example of how to exted sigal cables. 10/10 Siemes NC

429 MOTION-CONNECT Cables ad Coectios MPI cables pre-assembled Selectio ad orderig data Desigatio Pre-assembled MPI bus cable with variable legth I 2 (ot for PCU 50/PCU 70) with 3 coectors Trailig possible 6FX EA Trailig ot possible 6FX EA Legth l 1 : 1 m (3 ft 3 i) Legth l 2 : variable + JH ! #! #! # / + - % $ Pre-assembled MPI bus cable with variable legth I 2 (ot for PCU 50/PCU 70) with 3 coectors Trailig possible Legth l 1 : 3 m (9 ft 10 i) Legth l 2 : variable 6FX EA JH ! #! #! # / + - % % Pre-assembled MPI bus cable with fixed legth I 2 = 1 m (3 ft 3 i) (ot for PCU 50/PCU 70) with 3 coectors Trailig ot possible + JH Legth l 1 : 5 m (16 ft 5 i) 10 m (32 ft 10 i) Legth l 2 : 1 m (3 ft 3 i) 6FX EA04-1AF0 6FX EA04-1BA0 " / + - % & Pre-assembled MPI bus cable with variable legth I 2 with 3 coectors Trailig possible Trailig ot possible Legth l 1 : 1 m (3 ft 3 i) Legth l 2 : variable 6FX EA FX EA JH! #! # / + - % ' Pre-assembled MPI bus cable with variable legth I 2 with 3 coectors Trailig possible Legth l 1 : 1 m (3 ft 3 i) Legth l 2 : variable 6FX EA JH! # / + - & 10 MCP Machie cotrol pael PP Pushbutto pael Termiators ca be shut off 1) Coectio socket for programmig device or other devices. Siemes NC /11

430 MOTION-CONNECT Cables ad Coectios MPI cables pre-assembled Selectio ad orderig data (cotiued) Desigatio Pre-assembled MPI bus cable with variable legth I with 2 coectors Trailig possible Trailig ot possible 6FX EA FX EA JH! # / + - & Pre-assembled MPI bus cable with variable legth I with 2 coectors Trailig possible Trailig ot possible 6FX EA FX EA JH + 2! #! # / + - & Pre-assembled MPI bus cable with variable legth I with 2 coectors Trailig ot possible 6FX EA JH + 2! #! # / + - &! MPI/PROFIBUS cables Sold by the meter ad coectors Selectio ad orderig data Selectio ad orderig data Desigatio Desigatio Bus cables for PROFIBUS sold by the meter Trailig ot possible, 2-core shielded Miimum legth to be ordered: 20 m (65 ft 7 i) Trailig possible, 2-core shielded Miimum legth to be ordered: 20 m (65 ft 7 i) 5-core for bus sigals, power supply: stadard PVC material 6XV AH10 6XV BH10 6ES LY00-0AA0 (state legth i m) Coector without coectio for programmig device Axial cable outlet Cable outlet 90 Cable outlet 35 Cable outlet 35 Coector with coectio for programmig device Cable outlet 90 Cable outlet 35 Cable outlet 35 6GK EA02 6ES BA12-0XA0 6ES BA41-0XA0 6FX AA02 6ES BB12-0XA0 6ES BB41-0XA0 6FX AA03 10 MCP Machie cotrol pael PP Pushbutto pael Termiators ca be shut off 1) Coectio socket for programmig device or other devices. 10/12 Siemes NC

431 MOTION-CONNECT Cables ad Coectios Selectio ad orderig data Desigatio PROFIBUS DP-IN 5-core with flage o the motor side 6FX AA PROFIBUS cables for SIMODRIVE POSMO pre-assembled ca be trailed 2-core with flage o the motor side 6FX EA PROFIBUS DP-OUT 5-core with flage at both eds 6FX AA core with flage at both eds 6FX EA Siemes NC /13

432 MOTION-CONNECT Cables ad Coectios Legth codes Selectio ad orderig data Desigatio Pre-assembled cables 6FX FX FX FX FX Legth code 0m 100 m 200 m 300 m 0m 10 m 20 m 30 m 40 m 50 m 60 m 70 m 80 m 90 m 0m 1m 2m 3m 4m 5m 6m 7m 8m 9m 0m 0.1 m 0.2 m 0.3 m 0.4 m 0.5 m 0.6 m 0.7 m 0.8 m (0 ft) (328 ft) (656 ft) (984 ft) (0 ft) (32 ft 10 i) (65 ft 7 i) (98 ft 5 i) (131 ft 3 i) (164 ft) (196 ft 10 i) (229 ft 8 i) (262 ft 6 i) (295 ft 3 i) (0 ft) (3 ft 3 i) (6 ft 7 i) (9 ft 10 i) (13 ft 1 i) (16 ft 5 i) (19 ft 8 i) (23 ft) (26 ft 3 i) (29 ft 6 i) (0 i) (3.94 i) (7.87 i) (11.81 i) (15.75 i) (19.69 i) (23.62 i) (27.56 i) (31.5 i) A B C D E F G H J K A B C D E F G H J K Desigatio Power/sigal cables sold by the meter 50 m (164 ft) 6FX FA0 100 m (328 ft) 6FX AA0 300 m (984 ft) 6FX AA0 500 m (1640 ft) 6FX AA0 Legth distributio for pre-assembled cables 10 Examples: 1.0 m (3 ft 3 i) 2.2 m (7 ft 3 i) 8.0 m (26 ft 3 i) m (981 ft) More Iformatio Fixed legth for sigal cables 6FX Legth i m (ft) (3 ft 3 i) (4 ft 11 i) 1 1 A B 0 A C 2 1 A J 0 3 K K 0 2 (6 ft 7 i) 3 (9 ft 10 i) 5 (16 ft 5 i) 7 (23 ft) 10 (32 ft 10 i) 6FX CA AB AC AF AH 6FX CB AB AC AF AH 6FX CC AB5 AC0 AF0 6FX EA AF BA 6FX AA AD AF BA 6FX CA AF BA 10/14 Siemes NC

433 Services 11 11/2 Mechatroics Support 11/4 SINUMERIK Machie Simulator 11/5 Service & Support 11/5 Geeral 11/6 Repair service cotract RSV 11/8 Retrofit 11/9 Solutio Provider mz robolab GmbH 11/10 Compoets for CNC basic ad further traiig 11/10 SiuTrai/Jobshop cotroller-idetical programmig ad simulatio software 11/13 elearig/teachware 11/14 Traiig equipmet 11/14 SINUMERIK 802D traiig case 11/15 SINUMERIK 802 traiig case 11/16 SINUMERIK 840Di traiig case 11/17 Traiig stads SINUMERIK 810D powerlie/840d powerlie 11/18 SIMODRIVE POSMO A traiig case 11/19 SIMODRIVE POSMO CD traiig case 11/20 SIMODRIVE POSMO SI traiig case 11/21 SIMODRIVE 611 uiversal for Motio Cotrol traiig case 11/22 Traiig 11/23 Cotrol cabiets 11/24 Logistics services for our customers 11/25 Siemes Measuremet Systems 11/25 Quality iformatio system CRITERION 11/26 Customer-specific solutios 11/27 Documetatio 11/27 SINUMERIK 810D/840Di/840D SIMODRIVE 11/31 SINUMERIK 802S/802C/802D 11/32 Motors Siemes NC

434 Services Mechatroics Support Overview We combie mechaics, electroics ad iformatio techology i oe simulatio eviromet. The ame clearly idetifies that mechatroics is more tha just mechaics or just electroics. Mechatroics is the holistic cosideratio of mechaics, electroics ad iformatio techology. Ad this meas: This disciplie coverig all egieerig scieces helps towards optimizatio of the iteractios betwee mechaical egieerig, electrical egieerig ad iformatio techology such that the most importat parameters of the machie to be developed fit together eve before the first (ad oly) prototype is built. Clearly a source for quality improvemets ad savigs which you ca t afford to igore. We offer this service! Because we cosider ourselves as a solutio provider, ad ot just a maufacturer of products, systems ad plats. We ca offer you with our kow-how as a service this comprehesive product ad solutio method i coectio with the correspodig mechatroics support Virtual Prototypig Traditioal Approach i the New Equipmet Maufacturig Mechaical Desig Study Electrical Compoets Prototype Test Phase Chages to Prototype Time, Overhead, Cost Result Mechatroic Approach Iterdiscipliary Desig Study Mechaics Electroics IT Simulatio ad Test Phase Resultig Virtual Machie Prototype is the Result Savigs Potetial Time-to-Market Security G_PM10_e_ Mechatroics support was previously oly applied whe completed machies did ot fulfil the expected fuctios. However, it is far more effective to positio the complete cosideratio right at the begiig of the egieerig process. Istead of a actual prototype (or several prototypes), our mechatroics support iitially helps towards geeratio of a virtual product. This virtual product permits cosideratio of productio coditios (i the simulatio mode) o the basis of itegrated applicatio of computer-based plaig tools. Ay weak poits ca already be detected durig the prelimiary developmet ad ca still be elimiated at low cost durig this phase. Complete support With our mechatroics support we provide the best prerequisites for itegratio of mechaical elemets ad motors o a mechaical fuctioal base such that machies with itelliget cotrol are the result. 11/2 Siemes NC

435 Services Mechatroics Support Overview (cotiued) Virtual prototypig is the top offer of our mechatroics support Virtual Prototypig with Mechatroics Support Cosultig Simulatio Machie Optimizatio Productio Review ad Establish Objectives Review Machies ad Axes Review Machies after Modificatios Verificatio of Simulatio Implemetatio o Machie Offer Iitial Results ad Recommedatios Fial Result G_PM10_EN_00072 Sequece Cosultig durig the desig phase of the machie icludes registratio of the task up to a quotatio for simulatio. Simulatio of the machie with the FE model (fiite elemet model) determies the atural oscillatio characteristics icludig simulatio of the cotrol loops, ad offers possibilities for calculatio of differet versios. Machie optimizatio verifies the results gaied durig the simulatio o the prototype or o the fial machie. Customer beefits Shorter developmet times result i earlier market presece More safety durig developmet Creative cocepts higher quality icreased productivity Mechatroics support compoets The rage of provided services ca be tailored to the customer s idividual requiremets ad special demads. Support compoets are available which ca be ordered separately or i a Example: FE model package, for example for virtual prototypig. Selectio ad orderig data Whether you wish to improve or iovate a existig machie, Desigatio ad wish to have a prelimiary discussio with experts, or whether you wish to examie the feasibility of ew ideas prior to Cosultig Techical cosultig at the implemetatio, our mechatroics service will provide you with customer idividual support. Machie optimizatio For further iformatio ad specific quotatios, please cotact Settig of the cotrol ad drives o your motio cotrol parter at your local Siemes office or the customer s machie represetative. Machie aalysis ad optimizatio Aalysis of machie ad its limits. Recommedatios for maufacturer Machie simulatio Simulatio of idividual axes ad of the dyamic respose o the machie Machie simulatio with iterpolatig axes Simulatio of iterpolatig axes Machie simulatio with FE model Geeratio of model of machie usig fiite elemet method 6FC FC FC FC FC FC Siemes NC /3

436 Services SINUMERIK Machie Simulator Overview Beefits SINUMERIK MS combies savigs i time ad costs with ehaced product quality for our customers i machie tool ad productio machie buildig. SINUMERIK MS supports you i the decisive phases of product developmet of a machie tool or productio machie - with developmet, start-up, test ad service. The automatio solutio used icludig all the software modules developed by the machie maufacturers ca be tested with SINUMERIK MS beforehad ad i a reproducible maer... ad all without havig the real machie at had. A ew machie ca be tested without takig ay risks sice proper fuctioig is checked i virtual reality. After the developmet work o the ew machie has bee completed, the virtual machie that has bee geerated ca be used agai for traiig, pre-sales ad after-sales purposes. 11 SINUMERIK Machie Simulator for simulatio durig developmet of a ew machie With SINUMERIK MS, you ca simulate the iteractio betwee your machie tool or productio machie with your automatio solutio at every stage durig product developmet, from startup through to sales ad after sales. Log before a machie has bee completely developed ad is available as a prototype, it ca be simulated with SINUMERIK MS uder realistic coditios. This is achieved simply by couplig the automatio solutio with a virtual model of the machie. This couplig is optimized for high-performace machie-tools ad productio machies with moder cotrol systems from Siemes, such as SIMATIC ad SINUMERIK. Automatio solutio completely itegrated SINUMERIK MS is a simulatio system that supports a wide rage of hardware ad software iterfaces to the automatio solutio. The complete cotrol uit, e.g. icludig the CNC, the PLC ad the Huma Machie Iterface, ca be liked with a machie model i SINUMERIK MS usig hardware iterfaces for PROFIBUS or MPI without ay problems. SINUMERIK MS cosistetly supports data trasfer to the egieerig eviromet of your automatio solutio. SINUMERIK MS Modellig of the machie SINUMERIK MS comprises a graphical user-iterface ad the simulatio core that supports creatio ad operatio of the machie model. SINUMERIK MS cotais libraries for fuctio blocks accordig to IEC 1131 ad for iterfacig to a wide rage of differet I/O devices i your automatio solutio. SINUMERIK MS makes simulatio as easy as possible. Computer simulatio ofte appears to be a highly complex process, but you do ot have to be a system specialist to work efficietly with SINUMERIK MS. The graphical GUI makes this possible, whereby the simulatio core itself rus i the backgroud. As with all Widows applicatios, all mai fuctios are accessed at the click of a mouse butto. A ew model elemet is simply dragged out of the library ad dropped ito the machie model. With SINUMERIK MS Ope, you ca create completely ew compoets i a high-level laguage. These compoets ca be freely defied i terms of their coectios, status ad behavior ad support the user with efficiet work procedures eve i the case of complex machie models. Selectio ad orderig data Desigatio SINUMERIK MS Basic SINUMERIK MS Ope 6FC YC05-0AA0 6FC YC05-0AA0 11/4 Siemes NC

437 Services Service & Support Geeral Lifetime Service ad Support Plaig Maufacture Productio Cosultatio Egieerig Commissioig Local support (Repair service) Availability through service cotract Moderizatio through retrofittig Field Service Techical Support G_NC01_EN_00155 Overview More Iformatio Our customer support provides all services required throughout the life cycle of your machie coverig the plaig phase, retrofittig ad eve moderizatio. Techical Support Competet cosultig ad egieerig Phoe: +49 (0) Fax: +49(0) Simply cotact our experts, they will be pleased to help you. Our experts ot oly develop applicatio-specific programs ad Olie support graphical user iterfaces, they ca also match the CNC fuctioality to your specific techology. Thus you ca gai the competitive edge ad simultaeously reduce the implemetatio overhead for your projects. Start-up Of course we support you durig commissioig ad start-up of the ew applicatios. We also ru i your machies, idepedet of whether prototype or series machie. Field Service for Germay Local support (repair service) Phoe: +49 (0) With our repair service cotract, you as a machie maufacturer Worldwide service ceters o the Iteret: or dealer ca esure local support for your customers at low cost. The cotract covers the repair of compoets delivered by Siemes at the machie locatio. For details, refer to "Repair service cotract RSV". Field service Our qualified field service persoel are of course also available if you have ot agreed o a service cotract. Our persoel will elimiate malfuctios, supply ay required spare parts, ad arrage the ecessary repairs. Techical support You require help whe usig our products? We offer cosultig by telephoe ad also olie support. For may products, olie support offers techical iformatio cocerig: FAQs, tips ad tricks, dowloads Mauals Helpful programs ad software products If you are lookig for a cotact for our wide rage of service ad support activities, the you have come to the right place! It goes without sayig that our Field Service is also ready to provide you with service ad support for egieerig, istallatio, repairs, service cotracts, moderizatio ad replacemet parts/repairs. 11 Siemes NC /5

438 11 Services Service & Support Repair service cotract RSV Overview RSV descriptio of performace Siemes elimiates the faults o the Siemes Automatio & Drives compoets (ot applicable for complete motor spidles) specified i the cotract at the machie locatio for the machie tool maufacturer ad dealer i the cotext of the repair service cotract (RSV). RSV services Provisio of servicig persoel Fault diagostics o site Troubleshootig o site Proof of fault correctio Fault diagostics refers to the compoets specified i the parts list of the fial destiatio memo. Diagostics is carried out o the basis of a techically pre-clarified fault message by the maufacturer or dealer with specificatio of the cotract umber. Fault correctio is carried out by repairig ad/or replacig faulty compoets. I the evet of a machie stadstill, fault correctio is carried out with the respose time specified for the coutry group. Withi the agreed cotract period, faulty compoets which were ot older tha 12 moths at the begiig of the RSV will be replaced free-of-charge. Siemes provides qualified persoel for fault diagostics ad fault correctio o our products. If mechaical work is also ecessary, this must be provided or arraged by the maufacturer/dealer. Example: dismoutig/moutig of motors or other mechaical compoets. The services are provided durig the usual workig hours i the coutry of istallatio. Spare parts are provided either from our cetral warehouses or from regioal warehouses usig our worldwide spare part logistics. Our cetral warehouses cotai all importat spare parts. Regioal warehouses are adapted to iclude the compoets referred to i the fial destiatio memo 1). The followig compoets are ot defied as spare parts : Motors 2) Cables 3) Special or customer-specific modules ad compoets which are ot available from Siemes as spare parts. Faulty compoets 4) are replaced free-of-charge withi the agreed cotract period. Cotract prerequisites Fial destiatio memo Data backup at the user The maufacturer/dealer provides the fial destiatio memo i time ad prior to commecemet of the cotract, ad guaratees that all data of the machie are stored ad available at the user. Particular data for the fial destiatio memo are: machie umber, machie type, processig techology, cotrol system, drive system, umber of measurig circuits, type of data storage, data storage medium, data o OEM applicatio, date of commissioig at ed user, coutry of ed user, parts list of compoets used. RSV certificate The maufacturer or dealer as the RSV cotract parter is provided with a certificate followig hadig over of the fial destiatio memo (prerequisite for provisio of services at the ed customer). This certificate cotais the cotract umber ad the importat cotract data such as machie umber, machie type, start of cotract, ed of cotract, ad address for provisio of the services. Period of validity The RSV commeces with the date registered with us for completio of the 2d commissioig at the ed customer, ad ceases followig expiry of the selected period for the RSV. Cotract periods The RSV is offered for the limitatio period (warraty period) of our customers (maufacturer/dealer) compared to their ed customers. Various RSV periods permit you to satisfy differet market requiremets. I the case of RSV periods exceedig the origially selected limitatio period for the Siemes A&D compoets, the limitatio period is exteded with respect to claims for subsequet fulfillmet, with the exceptio of further rights ad claims, i lie with the exteded RSV period. A existig RSV ca be exteded oce by 6 moths or 1 year. The extesio must be ordered durig the period of the basic RSV. Cotract versios Two versios of the RSV are available: The master cotract is for machie maufacturers who agree to order oe RSV each for all machies with Siemes equipmet. The idividual cotract is for machie maufacturers who order a RSV oly for certai machies equipped by Siemes. Service exclusios The cotract service is excluded i all cases of Poit VIII./7 Article deficiecies of the "Geeral coditios of supply ad delivery for the electrical idustry" 4). I the case of parts subject to wear (e.g. motor bearigs ad fas or cables), replacemet will be provided free-of-charge withi 12 moths followig commecemet of the RSV i the case of proper use, ad idepedet of the actual RSV duratio. Export licese Fulfillmet of the service call may be subject to authorizatio due to the purpose of use or due to the type of spare parts, equipmet ad documetatio required. The service call is therefore subject to the gratig of the ecessary export liceses ad absece of ay other obstacles due to Germa or other applicable export regulatios. 1) Sice the export of stadard versios (compoets/systems) is subject to time-itesive approval procedures by authorities, ad sice this also applies to the delivery of compoets subject to approval i the cotext of services ad spare part deliveries, it is recommedable to primarily use the export versios. This applies i particular i cases where the cotrol ca be exported without official approval after the machie maufacturer has istalled it i a machie tool. Please also observe the paragraph "Export iformatio" i Sectio "CNC cotrols". 2) For selected motors, we cetrally stock compoets for fast delivery withi Germay ad the U.S.A. These motors ca be maufactured ad delivered withi a few workig days. You ca obtai the curret list from your Siemes parter. 3) The delivery times kow to you geerally apply. 4) Examples of service exclusios: - No-observace of the "Siemes cofigurig ad applicatio guidelies" - Cotamiatio critical to fuctio (e.g. oil, coductig materials, rust) - Mechaical damage - Exteral electrical effects - Itetioal damage 11/6 Siemes NC

439 Services Service & Support Repair service cotract RSV Overview (cotiued) Selectio ad orderig data Respose time Desigatio The followig respose times apply to RSV implemetatio i the Repair service cotract (RSV) for Siemes A&D compoets o case of a machie stadstill. machie tools for coutries i Coutry groups groups 1 to 3 LG 1 Next workig day 1 year cotract 1) 6FC X0 7-0AA0 LG 2 Withi two workig days 2 year cotract 2) 6FC X0 7-0AA0 LG 3 Depedig o coutry-specific circumstaces Master cotract R LG 4 Depedig o coutry-specific circumstaces, Idividual cotract E oly for customers with master cotract for the 0 to 4 measuremet circuits 1 price of the sigle cotract 5 to 6 measuremet circuits 2 7 to 8 measuremet circuits 3 9 measuremet circuits 8 (basic RSV for 9 measuremet circuits) We defie the respose time as the time from receptio of your clarified order up till our service egieer begis the jourey to the site stated i the order, or util commecemet of troubleshootig usig Teleservice. The listed respose times apply to "Techically clarified fault messages" withi the usual workig hours of the regio (e.g. Moday to Friday 8 a.m. to 5 p.m.), excludig public holidays. Coutry list The repair service is offered for the followig coutries: Cotiet Coutry group 1 America Asia Australia Europe Coutry group 2 America Asia Australia Europe Coutry group 3 Africa Asia Europe Coutry group 4 Coutry/regio Brazil, Caada, Mexico, USA Chia, Idia, Japa, Sigapore, South Korea, Taiwa, Thailad Australia Belgium, Demark, Germay, Filad, Frace, Great Britai, Italy, Liechtestei, Luxemburg, Hollad, Austria, Portugal, Swede, Switzerlad, Spai, Czech Republic, Turkey Argetia Idoesia, Malaysia New Zealad Adorra, Estoia, Irelad, Latvia, Lithuaia, Norway, Polad, Slovak Republic, Sloveia, Hugary Egypt, South Africa Ira, Israel, Pakista, Philippies, Saudi Arabia, Vietam Bulgaria, Greece, Croatia, Rumaia, Russia, Ukraie, Belarus Remaiig coutries OEM service levels To guaratee repair service for OEM applicatios, a assessmet is ecessary o the basis of the OEM service guidelie. The assessmet grades the OEM service applicatio from 0 to 4. A supplemet is charged for OEM service grades 1 to 4. > 9 measuremet circuits 0 (measuremet circuit supplemet for RSV > 9 measuremet circuits 3) Repair service cotract Cotract extesio of 6 or 12 moths for Siemes A&D compoets o machie tools for coutries i groups 1 to 3 Basic RSV for 1 year 6FC X0 7-7 AA1 Basic RSV for 2 years 6FC X0 7-7 AA2 Master cotract R Idividual cotract E 0 to 4 measuremet circuits 1 5 to 6 measuremet circuits 2 7 to 8 measuremet circuits 3 9 measuremet circuits 8 (basic RSV for 9 measuremet circuits) > 9 measuremet circuits 0 (measuremet circuit supplemet for RSV > 9 measuremet circuits 3) Cotract extesio (possible oce per RSV) By 6 moths 6 By 1 year 1 OEM service levels Supplemet for repair service cotract for Siemes compoets o machie tools with OEM applicatios. Measuremet circuits 1 to for coutries of groups 1 to 4 Supplemet for 6FC SX01-0AA0 OEM service level 1 Supplemet for 6FC SX02-0AA0 OEM service level 2 Supplemet for 6FC SX03-0AA0 OEM service level 3 Supplemet for 6FC SX04-0AA0 OEM service level ) Max. 24 moths from the trasfer of risk (delivery of compoets). 2) Max. 36 moths from the trasfer of risk (delivery of compoets). 3) Example for 17 measuremet circuits: (basic RSV for 9 measuremet circuits) plus 8-times (measuremet circuit supplemet for RSV > 9 measuremet circuits). Siemes NC /7

440 Services Retrofit Overview Applicatio The old systems are replaced by cotrollers ad/or drives of the latest geeratio i accordace with the task, startig with machie tools ad productio machiery, ad right up to presses ad puchig machiery. If mechaical updates are required, these are offered as part of the overall package. More Iformatio The retrofit overview "Machie Moderizatio" provides a comprehesive descriptio of services. It gives a clear ad detailed summary of all performace features ad provides help i decisio-makig. The extesive referece list, arraged alphabetically accordig to machie maufacturer, also provides a outstadig overview of all coverted machie types. Additioal iformatio is available i the Iteret uder: What do we mea by retrofit? Retrofit is aother word for machie moderizatio, for may users the solutio whe it comes to breathig ew life ito machiery ad equipmet. The state of the mechaical compoets of older machies is usually good to very good, but the cotrollers ad electrical compoets are wor ad obsolete, so failures ad spare part problems ca occur more frequetly. I the Federal Republic of Germay, our service ca be reached at all times uder Beefits With moderizatio, the user ca reap the followig essetial beefits, depedig o the equipmet ad the level of retrofittig: 7 Low-cost alterative to a completely ew ivestmet 7 Productivity boost through icreased plat availability 7 Ehaced ease of use i operatio ad programmig 7 Quality improvemet i machiig 7 Secure spare parts supply over a log period 7 Secure ad reliable data maagemet Depedig o the performace rage, a level of machie fuctioality is achieved that correspods to the state-of-the-art, eve with regard to safety ad moitorig i accordace with existig guidelies ad stadards /8 Siemes NC

441 Services Retrofit Solutio Provider mz robolab GmbH Overview More Iformatio Please cotact: mz robolab GmbH Cotact perso: Mr. Ralf Schulte Marie-Curie-Str.1 D Rheibach, Germay Phoe: Fax: Additioal iformatio is available i the Iteret uder: mz robolab GmbH Professioal automatio solutios with the robot cotrol rcs1 Retrofittig of well-prove ad reliable hardware (robots ad machies) with the most up-to-date cotrol techology New robots with the user-friedly, highly flexible cotrol rcs1 Sesory automatio solutios for more complex ad ovel applicatios Hardware philosophy The rcs1 cotrol, a ope ad uiversal PC-based robot cotrol, is based o up-to-date ad well-prove Siemes stadards (SINUMERIK 840Di/DiE, SIMODRIVE 611 uiversal HR, ADI 4, PROFIBUS DP). Sesomotorics The rcs1 is desiged for the flexible itegratio of sesors. A importat expaded feature is the stable procedure for a hard cotact force cotrol (robolab sesig system (rss1)) which simplifies may robot applicatios or makes them possible i the first istace. Cotrollable axes I the stadard cofiguratio, the rcs1 is desiged as a 6-axis cotrol but it ca be expaded to a cosiderable degree (e.g. up to 16-axis cotrol with coordiated cotrol of additioal axes ad bad sychroizatio). Kiematics The rcs1 cotrol is ot limited to the classic maipulator kiematics: Kiematics ca be freely defied, e.g. for cartesia robots, gatry robots, swivel/rotatig tables, etc. Programmig Various optioal user iterfaces are available for programmig the robot system: Hadheld uit (HPU) Programmig iterface i C/C++ Termial programmig (e.g. also via touch-scree) Text-based user iterface Coveiet widow-based, meu-drive user-iterfaces Programmig by maual guidace usig 6-D force sesor Programmig with freely cofigurable macro desiger Programmig laguages SRCL program iterpreter C/C++ program library Customized laguages defied usig macro desiger 11 Siemes NC /9

442 Services Compoets for CNC basic ad further traiig SiuTrai/Jobshop cotroller-idetical programmig ad simulatio software Overview SiuTrai Plus: SiuTrai/JobShop basic package AutoTur or AutoTur Plus SiuTrai classroom licese: Number of istallatios limited to 16 PCs, more o request. ShopMill PC: User ad programmig iterface for millig machies Available with/without CAD-Reader Pritig/hardcopy Programmig examples Cofigurig tool for adaptig to differet machies 6 laguages selectable olie (Chiese, Eglish, Germa, Frech, Italia, Spaish) ShopTur o PC: User ad programmig iterface for turig machies For additioal fuctios, see ShopMill PC MaualTur o PC: User ad programmig iterface for semi-covetioal turig machies Further fuctios: see ShopMill PC 11 Beefits Software SiuTrai/JobShop is cotroller-idetical CNC traiig/programmig software o a PC. It ca be used for: Traiig Self-learig Program creatio ad simulatio The followig variats (executable uder Widows XP) are available: The SiuTrai/JobShop basic package: SINUMERIK 810D powerlie/840di/840d powerlie HMI- Advaced Uiversal operatig ad programmig software Applicatio for machie tools ShopMill User ad programmig iterface for millig machies ShopTur User ad programmig iterface for turig machies MaualTur User ad programmig iterface for semicovetioal turig machies DIN programmig User-friedly cotour calculator Detailed turig ad millig cycles Tool maagemet Network likig via DNC Direct Numeric Cotrol CAD-Reader Pritig/hardcopy Programmig examples Cofigurig tool for adaptig to differet machies 6 laguages selectable olie (Chiese, Eglish, Germa, Frech, Italia, Spaish) Further laguages ca be dowloaded from the Iteret 7 Simulated cotroller traiig o PC Practice-related traiig 7 SiuTrai available i 6 laguages Additioal laguages o request 7 Itegratio i CAD system Fast program developmet 7 Commissioig/istallatio/istructio through Siemes Everythig from a sigle source 7 Teacher/istructor traiig ad teachware Easy start for traiers 7 Itegratio of customer applicatios OEM versio ca be implemeted (machie tool maufacturers) SiuTrai/JobShop is used for creatig ad simulatig NC programs o a PC, o the basis of the DIN programmig laguage as well the products ShopMill, ShopTur ad MaualTur, ad laguage commads of the SINUMERIK 810D powerlie/840di/840d powerlie type. Programs that are created usig this software ca be used o real machies. Requiremet: The software (SiuTrai/JobShop) must be adapted to the SINUMERIK o which the created program will execute. It must be adapted correctly by appropriately traied persoel, e.g. from Siemes or from authorized machie tool maufacturers/distributors. Note: The specificatios of Siemes ad the machie tool maufacturer must be observed o adaptatio. 11/10 Siemes NC

443 Services Compoets for CNC basic ad further traiig SiuTrai/Jobshop cotroller-idetical programmig ad simulatio software Fuctio With DNC, programs ad tool data ca be trasferred from PC Selectio ad orderig data Desigatio to PC or from PC to machie. The CAD-Reader program coverts DXF files ito cotours or drillig patters for package SiuTrai/JobShop basic SINUMERIK 810D powerlie/840di/840d powerlie Stadard, Operatig ad programmig ShopMill, ShopTur or MaualTur. The cotours ca be modified later i DIN-ISO format or cotour calculator format. You ca user-iterface for SINUMERIK 810D/840Di/840D o prit out parts programs, subrouties, ad JobShop programs CD-ROM for Widows XP idetical to that of the cotroller usig the "Prit" fuctio. The sigle-user statio Sigle licese for 6FC5270-0AX70-0AG0 curret software versio The scope of fuctios of the SiuTrai software takes ito accout productio ad traiig requiremets. The user iterface specific software versios Update o order of 1) 6FC5270-7AX70-7AG3 idetical to productio together with the idetical scope of programmig fuctios make it easy for the traier to pass o skills SiuTrai Plus ad kowledge for productio use. A differece i the media or comprises SiuTrai/JobShop basic package ad methods does ot exist because idetical cotrol software is AutoTur/AutoTur Plus used. Sigle licese for 6FC5270-0AX71-0AG0 The eviromet ecoutered by the programmer o the PC is curret software versio idetical to the programmig eviromet o the machie. Coveiece is of course much greater o the PC. Update o order of 6FC5270-7AX71-7AG3 specific software versios The classroom I order to allow the traier to itervee i the traiig program from his desk wheever ecessary, recogize problems immediately SiuTrai classroom licese Sigle licese for curret software versio 6FC5270-0AX72-0AG0 ad cotrol learig processes i a purposeful maer, Update o order of 6FC5270-7AX72-7AG3 SiuTrai allows traiee workstatios ad traier workstatios to specific software versios be liked over a didactic etwork. The traier s PC the becomes the "director s chair" for CNC traiig. The traier sees o ShopMill PC versio o CD-ROM for Widows XP his computer what the traiees are seeig o theirs or ca put the same cotet o all screes. He ca also fully operate ad cotrol traiee PC workstatios. The traiee ad traier workstatios are liked over a Widows etwork. DNC is used for data maagemet. The traiig ceter Sigle licese for curret software versio - Without CAD reader - With CAD reader ShopTur PC versio 6FC5463-0FA40-0AG0 6FC5463-0FA40-0AG1 o CD-ROM for Widows XP The last step i the itegrated traiig cocept is complete whe Sigle licese for the traiig programs developed by the studets are trasferred curret software versio to the CNC machies. DNC trasfers programs from the PC to the machie via the existig etwork, thus allowig executio of - Without CAD reader 6FC5463-0GA50-0AG0 the geerated programs, maual modificatio ad program developmet right o the machie itself. - With CAD reader 6FC5463-0GA50-0AG1 MaualTur PC versio We also provide a appropriate ifrastructure, such as furiture o CD-ROM for Widows XP ad media as well as istallatio, commissioig ad services Sigle licese for for hardware ad software. We support machie tool maufacturers i their efforts to implemet their ow exteral CNC trai- curret software versio ig ceters. - Without CAD reader 6FC5463-0GA40-0AG0 - With CAD reader 6FC5463-0GA40-0AG1 Example of "specific software versio", e.g. 6.3: 6FC AX70-3AG ) Oly after verificatio of licese umber. Siemes NC /11

444 Services Compoets for CNC basic ad further traiig SiuTrai/Jobshop cotroller-idetical programmig ad simulatio software Accessories SiuTrai traiig keyboard 1) More Iformatio A 30-day test versio o CD-ROM is available from: For further iformatio, please cotact: Siemes AG Dept. A&D B13 Mr. Schröder P.O. Box D Berli, Germay Phoe: +49(0) Fax: +49(0) th.schroeder@siemes.com Additioal iformatio is available i the Iteret uder: The SiuTrai/JobShop traiig keyboard for machie simulatio makes PC-based traiig i machie operatio ad programmig eve more realistic. O the SiuTrai/JobShop traiig keyboard, you will fid all the keys familiar to you from the cotroller itself, or from exercises i the traiig maual, i their origial layout. This greatly simplifies the use of SiuTrai ad ShopMill/ShopTur/MaualTur o the oe had, ad saves you from havig to rethik the etire layout whe you progress from traiig to the machie itself or use the PC as exteral programmig cosole ad have to switch back ad forth betwee machie ad PC. The SiuTrai/JobShop traiig keyboard is easily coected via the PC s USB iterface, that is to say, either additioal hardware (plug-i card) or a exteral power supply is required. Precoditios: A operatig system-supported USB iterface o the PC SiuTrai/SiuTrai Plus/JobShop software ) Not approved for use o machies. 11/12 Siemes NC

445 Services Compoets for CNC basic ad further traiig elearig/teachware Overview elearig/teachware offers you iteractive learig cocepts for use i vocatioal traiig, both i basic traiig ad i the traiig of skilled workers. The iteractive learig cocepts comprises: Traiig booklets complete with examples i six differet laguages Learig software o CD ad o the Iteret desiged to be iterestig ad visually attractive. The learig software comprises high-quality iteractive multimedia programs that guide the user from the basics of turig ad millig through to operatig ad programmig of a SINUMERIK also i self-study. This software was awarded the Digita2002 prize i 2002 at the Didacta idustrial fair i the category of vocatioal basic ad further traiig techical traiig. CD/Book "We are part of the workshop team" Usig the latest multimedia techology, the CD presets the subject of CNC ad machie tools i a etertaiig maer. Traiig booklets The traiig booklets for the SINUMERIK 810D powerlie/840di/ 840D powerlie, ad "Millig made easy with ShopMill" or "Turig made easy with ShopTur" are provided for simple acquaitace with programmig/operatio of SINUMERIK 810D powerlie/840di/840d powerlie. They are primarily addressed at begiers or those who will be workig with ShopMill/ShopTur i the future or are commecig with the programmig/operatio of SINUMERIK 810D powerlie/840di/840d powerlie. The booklets are also used for basic ad further traiig. ShopMill/ShopTur teach-yourself CD Traiig is ow supported by the latest multimedia learig software. Computer-based traiig (CBT) is the ame of this software that eables users to teach themselves the most importat relatioships ad operatio methods for ShopMill ad ShopTur. The istructio-based itroductio saves a great deal of time ad, without expesive traiig, helps you get much closer to your goals tha experimetig without ay guidace o the cotroller. These CDs should be used i cojuctio with SiuTrai. They are beig icreasigly used i schools ad i techical colleges for basic traiig. For this purpose, a test module ad certificate is available for the course material. Selectio ad orderig data Desigatio CD "We are part of workshop team" Laguage: Eglish ad Germa Booklet "We are part of workshop team" Laguages: Germa Eglish Traiig booklet for ShopMill Laguages: Germa Eglish Traiig booklet for ShopTur Laguages: Germa Eglish Traiig booklet SINUMERIK 810D/840Di/840D Laguages: Germa Eglish Traiig booklet/cd for ShopMill i 5 laguages Eglish, Germa, Frech, Italia ad Spaish Traiig booklet/cd for ShopTur i 5 laguages Eglish, Germa, Frech, Italia ad Spaish Traiig booklet/cd for SINUMERIK 810D/840Di/840D i 5 laguages Eglish, Germa, Frech, Italia ad Spaish ShopMill self-study course CBT o CD-ROM ShopMill Self-study course CBT o CD-ROM Eglish/Germa Eglish/Frech Eglish/Italia Eglish/Spaish E80001-V211-E73-X-7400 More Iformatio Further iformatio is available o the subject of Traiig at ShopMill/ShopTur at E80001-V211-A171 E80001-V211-A171-X FC AA50-0AP0 6FC AA50-0BP0 6FC AA80-0AP0 6FC AA80-0BP0 6FC AB00-0AP0 6FC AB00-0BP0 6FC AA50-0YG0 6FC AA80-0YG0 6FC AB00-0YG0 6FC AA71-07G0 6FC AB00-07G0 B D C E 11 Siemes NC /13

446 Services Traiig equipmet SINUMERIK 802D traiig case Applicatio Techical specificatios SINUMERIK 802D traiig case Degree of protectio DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) IP C ( F) C ( F) 15 kg (33.08 lb) 730 mm x 860 mm x 350 mm (28.74 i x i x i) Selectio ad orderig data Desigatio SINUMERIK 802D traiig case 6ZB2410-0AZ00 The SINUMERIK 802D traiig case is used to practice start-up ad servicig o the SINUMERIK 802D cotrol. A SIMODRIVE 611 uiversal is additioally required for drive traiig, e.g. the SIMODRIVE 611 uiversal traiig case. Desig Alumium case SINUMERIK 802D Machie cotrol pael 24 digital iputs ad 16 digital outputs Simulator for iterface sigals 1 electroic hadwheel The SINUMERIK 802D traiig case is completely ready for traiig, with the PLC program preistalled. The cotroller is fitted i a case suitable for trasport as air freight /14 Siemes NC

447 Services Traiig equipmet SINUMERIK 802 traiig case Applicatio Techical specificatios SINUMERIK 802 traiig case Degree of protectio DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. SINUMERIK 802D Dimesios (W x H x D) SINUMERIK 802D IP C ( F) C ( F) 20 kg (44.1 lb) 780 mm x 650 mm x 270 mm (30.71 i x i x i) Selectio ad orderig data Desigatio SINUMERIK 802S base lie/ 802C base lie/802d/ 802D base lie traiig case O request The SINUMERIK 802 traiig cases are used for practicig operatio of the SINUMERIK 802S/802C/802D cotrols ad for demostratio purposes. The traiig cases ca also be used as models for trade fairs or as test cotrollers. Desig Hard-top case SINUMERIK 802S base lie or SINUMERIK 802C base lie or SINUMERIK 802D/SINUMERIK 802D base lie 2 PCMCIA cards for chagig betwee turig ad millig (SINUMERIK 802D/802D base lie oly) 24 V DC (110 V/230 V AC) power supply The SINUMERIK 802D traiig cases are complete, with the PLC program preistalled. The SINUMERIK cotroller is fitted i a case suitable for trasport as air freight. 11 Siemes NC /15

448 Services Traiig equipmet SINUMERIK 840Di traiig case Applicatio Techical specificatios SINUMERIK 840Di traiig case Degree of protectio DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) IP C ( F) C ( F) 46 kg ( lb) 730 mm x 680 mm x 350 mm (28.74 i x i x i) Selectio ad orderig data Desigatio SINUMERIK 840Di traiig case 6ZB2410-0AY00 The SINUMERIK 840Di traiig case is used for practicig the operatio, programmig, start-up ad servicig of the SINUMERIK 840Di cotroller uder realistic coditios. A SIMODRIVE 611 uiversal is additioally required for drive traiig, e.g. the SIMODRIVE 611 uiversal traiig case. 11 Desig Alumium case Slopig frot plate with itegral machie cotrol pael ad removable rear pael 24 V DC power supply/10 A ad SIMATIC subrack Iterface module with circuit-breaker, socket SINUMERIK OP 012 operator pael frot SINUMERIK 840Di with PCU 50 icl. Widows NT 4.0 US operatig system ad Uiversal system software Note: The stadard user iterface for machie tools HMI-Advaced is ot icluded i the scope of supply. MCI board Machie cotrol pael AT keyboard with USB iterface Disk drive, 3.5" All sigal cables 3 cover frot plates for the optio modules Digital iput/output with 16 key/latch switches ad 16 LEDs mouted o the frot pael, icludig S7 module rack ad ET 200M Word processig with four-digit digital output ad four codig switches mouted o a frot plate, icludig S7 subrack ad ET 200M. Electroic hadwheel with PCU iterface module ad sigal cable mouted o the frot plate. The SINUMERIK 840Di traiig case is completely ready for traiig exercises ad the adaptatio program is preistalled. The SINUMERIK cotroller is fitted i a case suitable for trasport as air freight. 11/16 Siemes NC

449 Services Traiig equipmet Traiig stads SINUMERIK 810D powerlie/840d powerlie Applicatio Techical specificatios SINUMERIK 810D/840D traiig stads Degree of protectio IP00 DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. with SINUMERIK 840D powerlie with SINUMERIK 810D powerlie Dimesios (H x W x D) C ( F) C ( F) 170 kg ( lb) 150 kg ( lb) 1696 mm x 600 mm x 660 mm (66.77 i x i x i) Selectio ad orderig data Desigatio SINUMERIK 810D powerlie traiig stad SINUMERIK 840D powerlie traiig stad 6ZB2410-0AT00 6ZB2410-0AP00 SINUMERIK 840D powerlie traiig stad The SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie traiig stads are used for the realistic practice of operatig, programmig, start-up ad service tasks. Desig Simulatio pael icludig SIMATIC S7 iput, output ad IM modules 230 V AC/24 V DC power supply, 10 A Coectio module with 5-way socket OP 012 with PCU 50, Petium II, 333 MHz, 64 MB RAM Machie cotrol pael 3.5" disk drive SINUMERIK 840D powerlie with a NCU or SINUMERIK 810D powerlie with CCU box SIMODRIVE 611 digital - Uregulated ifeed module 10/25 kw, - Mai spidle power module 24 A, - 2-axis feedrate module 2 x 9/18 A, - 2 x sychroous motor 1FT6062-3AC - 1 x asychroous motor 1PH7 3.7 kw Wirig for Safety Itegrated capability is prepared. The SINUMERIK 810D powerlie ad SINUMERIK 840D powerlie traiig stads are fully equipped ad carry the CE mark; the adaptatio programs are preistalled. Customer-specific adaptatios ca be made. 11 Siemes NC /17

450 Services Traiig equipmet SIMODRIVE POSMO A traiig case Applicatio Techical specificatios SIMODRIVE POSMO A traiig case Degree of protectio IP00 DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) C ( F) C ( F) 15 kg (33.08 lb) 470 mm x 150 mm x 410 mm (18.5 i x 5.91 i x i) Selectio ad orderig data Desigatio SIMODRIVE POSMO A traiig case Distributed statios for PROFIBUS DP, sigle axis for operatio with PG 6SN2832-0PG00-0AA0 SIMODRIVE POSMO A traiig case with 1 axis The traiig case ca be used for customer presetatios ad for teachig techical aspects of cofiguratio, start-up ad service. Desig Compact solutio with all the ecessary accessories as: Distributed statio for PROFIBUS DP as a sigle-axis uit for operatio o a Notebook or programmig device with the commissioig tool of SIMODRIVE POSMO A, or as Automatio etwork with two SIMODRIVE POSMO A axes ad a SIMATIC C7-626 DP as a master. The traiig case ca be coected to a 230 V AC sigle-phase supply. The SIMODRIVE POSMO A uits ca be adapted to 110 V AC usig the chageover switch o the SITOP power uit /18 Siemes NC

451 Services Traiig equipmet SIMODRIVE POSMO CD traiig case Applicatio Techical specificatios SIMODRIVE POSMO CD traiig case Degree of protectio IP00 DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) C (23 F F) C ( F) 50 kg ( lb) 460 mm x 530 mm x 450 mm (18.11 i x i x i) Selectio ad orderig data Desigatio SIMODRIVE POSMO CD traiig case 6SN2803-2AA00-0BA0 The traiig case ca be used for customer presetatios ad for teachig techical aspects of cofiguratio, start-up ad service. Desig The traiig case is supplied with a complete coverter ad cotrol uit, operator frot pael, lie ifeed module ad sychroous motor for a distributed drive system. A trolley for trasportig is icluded i the scope of supply. 11 Siemes NC /19

452 Services Traiig equipmet SIMODRIVE POSMO SI traiig case Applicatio Techical specificatios SIMODRIVE POSMO SI traiig case Degree of protectio IP00 DIN VDE 0470 Part 1/EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) C ( F) C ( F) 32 kg (70.56 lb) 300 mm x 530 mm x 450 mm (11.81 i x i x i) Selectio ad orderig data Desigatio SIMODRIVE POSMO SI traiig case 6SN2860-2BF00-0GA0 SIMODRIVE POSMO SI traiig case, frot ad rear view The traiig case ca be used for customer presetatios ad for teachig techical aspects of cofiguratio, start-up ad service. Desig The traiig case is supplied with a complete coverter ad cotrol uit, operator frot pael, lie ifeed module ad sychroous motor for a distributed drive system. A trolley for trasportig is icluded i the scope of supply /20 Siemes NC

453 Services Traiig equipmet SIMODRIVE 611 uiversal for Motio Cotrol traiig case Applicatio Techical specificatios SIMODRIVE 611 uiversal for Motio Cotrol traiig case Degree of protectio IP00 DIN VDE 0470 Part 1/ EN 60529/ IEC Permissible ambiet temperature Storage ad trasport Operatio Weight, approx. Dimesios (W x H x D) C ( F) C ( F) 36 kg (79.38 lb) 700 mm x 520 mm x 260 mm (27.56 i x i x i) The traiig case ca be used for customer presetatios ad for teachig techical aspects of cofiguratio, start-up ad service. With the "Motio Cotrol" variat, fuctios such as sychroous operatio or positioig ca be simulated usig the toothed discs with scale divisios ad stroboscopic equipmet. Desig RIMOWA hard shell case with rollers SIMODRIVE UI module with 2-axis power module for 0.5 kw motors 2-axis cotrol uit with optioal module Motio Cotrol with PROFIBUS DP Start-up box Selectio ad orderig data Desigatio SIMODRIVE 611 uiversal for Motio Cotrol traiig case Versio with 1FK6 motors with ecoders ad optioal module Motio Cotrol with PROFIBUS DP 230 V AC power coectio 110 V AC power coectio SIMODRIVE 611 uiversal traiig case Versio with 1FT6 motors with absolute ecoders ad optioal module Motio Cotrol with PROFIBUS DP 6ZB2420-0AB00 6ZB2420-0AD00 6ZB2420-0AA02 11 Siemes NC /21

454 Services Traiig Overview Traiig is decisive for your success SITRAIN - the Siemes Traiig for Automatio ad Idustrial Solutios - provides you with comprehesive support whe solvig your tasks. Traiig by the market leader i automatio, plat istallatio ad support permits you to make your decisios with certaity ad full commad. Especially where the optimum ad efficiet use of products ad plats are cocered. You ca elimiate deficiecies i existig plats, ad exclude expesive faulty plaig right from the begiig. All i all, this represets a eormous gai for your compay: shorteed startup times, optimized plat compoets, faster troubleshootig, reduced dow times. I other words, icreased profits ad lower costs. Wide variety With a total of approx. 300 local attedace courses, we trai the complete rage of A&D products ad a large portio of the system solutios from I&S. Telecourses, teach-yourself software ad semiars preseted o the Web supplemet our classical rage of courses. Close to our customers The distace is short. You ca fid us approx. 60 times i Germay, ad worldwide i 62 coutries. You wish to have idividual traiig istead of oe of our 300 courses? No problem: we will provide a program tailored exactly to your persoal requiremets. Traiig ca be carried out i our Traiig Ceters or at your compay. The right mixture: bleded learig Bleded learig is uderstood to be the combiatio of various traiig media ad sequeces. For example, a local attedace course i a Traiig Ceter ca be optimally supplemeted by a teach-yourself program as preparatio or follow-up. Furthermore, SITRAIN utilizes supported olie traiig for live istructio o the Iteret at agreed times. The right mixture is the solutio. Therefore bleded learig ca covey complex topics well, ad trai etworked thikig. Additioal effect: reduced travellig costs ad periods of absece through traiig sequeces idepedet of locatio ad time. The iteratioal traiig portal All traiig facilities at a glace: search i the worldwide rage of courses at leisure, call up all course dates olie, utilize the daily updated display of vacat course spaces - ad register directly. Cotact Visit us o the Iteret at: Additioal iformatio is available i the Iteret uder: Top traiers Our traiers kow their topics i practice, ad possess comprehesive didactic experiece. Course developers have a direct wire to product developmet, ad directly pass o their kowledge to the traiers. Practical experiece The practical experiece of our traiers makes it possible for them to pass o theoretical matter i a plausible maer. But sice it is kow that all theory is drab, we attach great importace to practical exercises which ca comprise up to half of the course time. You ca therefore immediately implemet your ew kowledge i practice. We trai you o state-of-the-art methodically/didactically desiged traiig equipmet. You feel absolutely certai whe traied i this maer. or let us advise you persoally. You ca request our latest traiig catalog from: Course office, Ifolie Germay: Tel.: / (0.12 /mi) Fax: / /22 Siemes NC

455 Services Cotrol cabiets Overview Cosultig Customer requiremets Customerspecific itegratio Stadard series solutios customer-specific modificatios Egieerig Customerspecific egieerig solutios Plaig G_NC01_EN_00156 Productio Complete equipmet is maufactured at a high idustrial level. 7 Examiig cosistecy of the job documetatio 7 Checkig for adherece to curret regulatios 7 Ispectio ad shipmet free of faults 7 Documetatio 7 Declaratio of coformity regardig Low-Voltage Directive ad maufacturer s declaratio o machiery directive Liability for defects Of course we accept the same liability of defects for our complete equipmet as for our SIMODRIVE ad SINUMERIK products. Furthermore, you ca rely o our worldwide repair service everywhere ad at ay time. Your beefits Oe parter, oe quotatio, oe order, oe delivery, ad oe cotact parter for liability for defects. Iovative equipmet for machie tools ad productio systems Our supplied rage of products ad services may iclude complete equipmet for machie tools ad productio systems with all services i the process chai from cosultig up to after-sales service. Egieerig As you kow, Siemes is a guaratee for research ad iovatio. With our products you ca always be sure that you are usig state-of-the-art techology. Experiece gaied from cotrol cabiet maufacture is icorporated i our products, icludig: 7 Cosideratio of relevat stadards ad (equipmet) regulatios 7 Certificatio accordig to UL 7 Applicatio of iovative techologies for cotrol cabiet maufacture 7 Electroic data exchage Superior logistics Everythig from oe source offers: 7 Cost savigs i - Procuremet -Storage - Fiacig 7 Reductio i throughput times 7 Just-i-time 11 Siemes NC /23

456 Services Logistics services for our customers Overview May of our customers have already decided i favor of these services with various combiatios. Customer-specific logistics services Modular rage of services Tailored to your ow logistics Flexible ad reliable fulfillmet of demads Customer-specific cofiguratio Provisio of complete equipmet packages Customizig Productio-based delivery Machie-based set geeratio Orieted accordig to your assembly sequece Low packagig overhead thaks to reusable cotaier Flexible, itegrated, successful With this motto we offer powerful logistics for our products idividually tailored to your requiremets, ad itegrated from order to delivery. We optimize the complete logistics process betwee Siemes A&D Motio Cotrol ad you. This eables you to establish your ow processes i simpler, faster ad cost-optimized way. Global etwork for uiform logistics Utilizatio of Siemes trasport etwork Trackig ad tracig throughout the complete trasport route Competece with regard to export ad customs processes Optimized customer coectios Delivery o exact date accordig to schedule Directly to assembly locatio usig "Ship-to-lie" Blocks Service Specificatio Complete delivery Customer-specific cofiguratio sortig Labelig Delivery otes Packagig versios Export hadlig Direct delivery Packages, budlig Total equipmet Procuremet Machie set Loadig schedule Istallatio ad assembly Test Customer ID umber Customer desigatio Barcode Laguage Stadard carto Pallet Reusable cotaier Air freight cotaier Export declaratio Customs formalities Worldwide Third coutries Fixed date Tour Ship-to-lie Parter Combiatio ito complete equipmet packages; procuremet of material from other productio locatios. Machie sets, also assembled accordig to loadig schedule; preassembly of compoets ito uits ad their testig; processig of ow products provided by customer. Customer specificatio i form of umber ad text o the delivery ote, plus barcode (Stadard 39) o product packagig; several laguages ca be selected. Applicatio-orieted packagig coverig stadard carto, box pallet, reusable cotaier or air freight cotaier; special packagig for preassembled uits; we always thik of evirometal protectio whe selectig the packagig materials. Export hadlig up to the customer ad also to his parter i a third coutry, based o the export ad customs specificatios of the respective coutries. Delivery o fixed, agreed dates, also directly to assembly locatio if desired; we deliver usig direct trasport to ay specified address; reusable cotaiers ca be retured /24 Siemes NC

457 Overview The CRITERION quality iformatio system ca do much more tha just measurig ad SPC. The system has bee developed for precisio measurig applicatios i productio eviromets. The CRITERION rage of products supports the seamless itegratio of various hardware ad software compoets ad permits developmet of a plat-wide quality iformatio system. CRITERION is characterized by a ope architecture, which permits itegratio ito existig automatio equipmet ad iformatio systems as well as the icorporatio of ope systems from other vedors i additio to seamless iterfacig to SINUMERIK ad SIMATIC cotrols. CRITERION supports measurig tasks that are performed usig hadheld istrumets ad maual measurig devices, semi-automatic measurig systems or eve with fully automatic measurig systems that are itegrated ito the productio processes. The advaced, highly fuctioal CRITERION system features etwork capability ad covers all the aspects of quality ad productio requiremets, icludig: Parts testig ad coformity Measuremet ad data acquisitio Productivity Process moitorig ad aalysis Cetral aalysis ad loggig Correctio iterface to the machie tool Statistical process cotrol (SPC) Iterface for export ito the SPC software from other vedors Beefits Services Siemes Measuremet Systems Quality iformatio system CRITERION CRITERION is used for maual up to fully-automatic measurig equipmet. The CRITERION family is based o Widows NT ad ca be fully itegrated ito the cocept "Solutios for Powertrai TRANSLINE 2000". The system permits a wide rage of iputs to be coected, e.g. LVDT ad half-bridge trasducers. 7 series 100: bar graph display for simple ad fast maual measuremet tasks with static or dyamic requiremets 7 series 500: PC-based maual measurig system with umerous measuremet fuctios ad SPC aalysis, suitable for maual test setups with up to 16 chaels 7 series 700: complete PC-based system for data acquisitio ad measuremet as well as SPC aalysis, optimized for test setups ad semi-automatic measurig systems with 16 or more chaels 7 series 900: PC-based measuremet solutio for comprehesive precise measuremets with itegral automatio ad cotrol fuctios, ad ay umber of chaels; optimally suited to fully-automatic measurig systems. 7 CRITERION Vatage: software icluded i delivery of all measurig systems, offers a complete quality iformatio system with itegral software tools, icludig a cetral database for system cofiguratio, operatio, moitorig ad data aalysis. 7 CRITERION SPC Vatage: applicatios itegrated i software package for SPC, data acquisitio ad evaluatio, OPC iterface ad itegratio of measurig equipmet from other vedors. 11 Siemes NC /25

458 Services Siemes Measuremet Systems Customer-specific solutios Overview Siemes Measuremet Systems is a leadig supplier of precisio measuremet ad cotrol systems for parts maufacture. The product portfolio rages from simple measurig devices with data acquisitio ad SPC aalysis through to maually operated, semi-automatic or fully-automatic high-speed measurig systems for 100% testig i parts productio. The Group provides turkey solutios worldwide for improvemet of parts quality ad productivity i the automotive idustry, aviatio ad space travel, bearig maufacture, computer ad electroics idustry, medical egieerig ad other similar sectors. 11 Customized solutios desiged for specific quality requiremets ad based o a wide, sector-specific kow-how help maufacturig compaies to optimize the quality of maufactured parts ad efficiecy of the process. Our systems ad solutios are desiged for use primarily i automotive idustry, the maufacture of trasmissio, egies or automobile compoets. The customer-specific solutios are based o the ope, scaleable CRI- TERION quality iformatio system. Beefits 7 Liear sigle-poit measuremets up to the measuremet of complex geometric shapes 7 Maual test setups, semi-automatic systems ad fully-automatic measuremet systems for testig large quatities of parts 7 Wide rage of compoets: Camshafts, crakshafts, coectig rods, gear teeth, differetial housigs, brake discs, shafts ad a great deal more 7 Moitorig ad iformatio system for productio lies as well as compay-wide quality data acquisitio, measuremet, aalysis ad cotrol 7 From systems with oe measurig device through to equippig complete lies with may test statios 7 Turkey systems based o Solutios for Powertrai TRANSLINE 2000 Core competecies: 7 Implemetatio ad stadardizatio of plat-wide applicatios 7 Software expertise i-house 7 Desig, maufacturig, cotrol techology ad acceptace testig i-house 7 Maual measurig equipmet up to fully-automatic productio measuremet systems 7 Sector-specific kow-how i the automobile idustry ad i other idustries (e.g. aviatio idustry) 7 Project hadlig, "fit for purpose" verificatio, FMEA, process cosultig ad support durig the complete product life cycle i the productio process 7 Worldwide support over the global Siemes service etwork More iformatio Please cotact: Germay Siemes AG Automatio & Drives Competece Ceter Measuremet Systems Gleiwitzer Str. 555 D Nuremberg, Germay Phoe: +49 (0) Fax: +49 (0) messtechik@siemes.com Europe ad Asia Siemes Measuremet Systems Busiess Wilbury Way, Hitchi, Herts SG4 OTS, Uited Kigdom Phoe: +44 (0) Fax: +44 (0) U.S.A. Siemes Measuremet Systems Busiess 1201 Sumeytow Pike Sprig House, PA USA Phoe: +1 (215) Fax: +1 (215) Additioal iformatio is available i the Iteret uder: 11/26 Siemes NC

459 Services Documetatio SINUMERIK 810D/840Di/840D SIMODRIVE Overview Selectio ad orderig data A high-quality programmable cotroller or drive system ca oly Desigatio be used to maximum effect if the user is aware of the performace capabilities of the CNC machie tool cotrol ad ma- User documetatio chie tool drives as a result of itesive traiig ad good techical documetatio. System Overview SINUMERIK 840Di Germa This is becomig eve more importat due to the shorter iovatio cycles of moder automatio products ad the icreasig Eglish covergece of electroics ad mechaical egieerig. Short Guide Operatio Comprehesive documetatio is available for the SINUMERIK SINUMERIK 810D SINUMERIK 840D/840Di CNC cotrollers ad the SIMODRIVE drive system. This documetatio icludes Operator s Guide, Programmig Guide as Germa well as cofigurig ad start-up istructios. Eglish You will fid a list of publicatios that is updated mothly complete with the available laguages uder: SINUMERIK 810D Short Guide Programmig SINUMERIK 840D/840Di via "Support" "Techical documetatio" "Summary of publicatios" Selectio ad orderig data Desigatio Catalog NC Germa Eglish Frech 1) Italia 1) Spaish 1) Catalog ST Germa Eglish Frech Italia Spaish Distributed Cofiguratio with PROFIBUS DP Safety Itegrated applicatio maual Germa Eglish 1) available soo. E86060-K4460-A101-B1 E86060-K4460-A101-B E86060-K4460-A101-B E86060-K4460-A101-B E86060-K4460-A101-B E86060-K4670 -A111-A8 E86060-K4670 -A111-A E86060-K4670 -A111-A E86060-K4670 -A111-A E86060-K4670 -A111-A ISBN X 6ZB5000-0AA01-0BA0 6ZB5000-0AA02-0BA0 User ad maufacturer documetatio DOC-o-CD Curret editio SINUMERIK 802S/802C/802D SINUMERIK 810D/840Di/840D SIMODRIVE 611 User ad maufacturer documetatio o CD-ROM with Help tool Curret editio Germa 6FC5298-0CD00-0AG0 Eglish 6FC5298-0CD00-0BG0 Update service for DOC-o-CD Germa 6FC5298-0CD00-0AG2 Eglish 6FC5298-0CD00-0BG2 User Maual Collectio 6FC5298-7CA00-0YG0 o CD-ROM with SINUMERIK User documetatio i 5 laguages: Ger, Eg, Fr, It, Sp Germa Eglish Programmig Guide Fudametals SINUMERIK 840D/840Di/810D Germa Eglish Programmig Guide Advaced SINUMERIK 840D/ 840Di/810D Germa Eglish Programmig Guide Cycles SINUMERIK 810D SINUMERIK 840D/840Di Germa Eglish Operatig istructios for HMI-Advaced SINUMERIK 810D/840D/840Di Germa Eglish Operatig istructios for HMI-Embedded SINUMERIK 810D/840D Germa Eglish Short Guide MaualTur SINUMERIK 810D/840D Germa Eglish Operatig istructios for MaualTur SINUMERIK 810D/840D Germa Eglish Short Guide ShopMill SINUMERIK 810D/840D Germa Eglish Operatig istructios for ShopMill SINUMERIK 810D/840D Germa Eglish 6FC AE40-0AP0 6FC AE40-0BP0 6FC AA10-0AP0 6FC AA10-0BP0 6FC AB30-0AP0 6FC AB30-0BP0 6FC AB00-0AP0 6FC AB00-0BP0 6FC AB10-0AP0 6FC AB10-0BP0 6FC AB40-0AP0 6FC AB40-0BP0 6FC AF00-0AP3 6FC AF00-0BP3 6FC AC00-0AP3 6FC AC00-0BP3 6FC AD40-0AP0 6FC AD40-0BP0 6FC AD00-0AP0 6FC AD00-0BP0 6FC AD30-0AP0 6FC AD30-0BP0 6FC AD10-0AP2 6FC AD10-0BP2 11 Siemes NC /27

460 11 Services Documetatio SINUMERIK 810D/840Di/840D SIMODRIVE Selectio ad orderig data Desigatio User documetatio Short Guide ShopTur SINUMERIK 810D/840D Germa Eglish Operatig istructios for ShopTur SINUMERIK 810D/840D Germa Eglish Operatig istructios AutoTur Graphical programmig Short guide: Operatio Germa Eglish Programmig/set-up Germa Eglish Operatig istructios HT 6 SINUMERIK 810D/840D/840Di Germa Eglish Programmig Guide ISO Millig SINUMERIK 810D/840D/840Di Eglish Programmig Guide ISO Turig SINUMERIK 810D/840D/840Di Eglish User Maual SINUMERIK 810D/840D/840Di Measurig cycles Germa Eglish Diagostics Guide SINUMERIK 810D SINUMERIK 840D/840Di Germa Eglish Maufacturer ad service documetatio Maual SINUMERIK 810D Cofigurig Germa Eglish Maual NCU to NCU SINUMERIK 840D Cofigurig Germa Eglish Maual SINUMERIK 810D/840D/840Di Operator Compoets Germa Eglish 6FC AF20-0AP0 6FC AF20-0BP0 6FC AD50-0AP2 6FC AD50-0BP2 6FC AA30-0AP2 6FC AA30-0BP2 6FC AA40-0AP3 6FC AA40-0BP3 6FC AD60-0AP3 6FC AD60-0BP3 6FC AC20-0BP2 6FC AC10-0BP2 6FC AA70-0AP3 6FC AA70-0BP3 6FC AA20-0AP4 6FC AA20-0BP4 6FC AD10-0AP1 6FC AD10-0BP1 6FC AC10-0AP3 6FC AC10-0BP3 6FC AA50-0AP0 6FC AA50-0BP0 Selectio ad orderig data Desigatio Maufacturer ad service documetatio Maual SINUMERIK 840Di Germa Eglish Equipmet Maual ADI 4 Aalog Drive Iterface for 4 Axes Germa Eglish Maual SINUMERIK Germa Eglish User Maual SIMODRIVE sesor Absolute Ecoder with PROFIBUS Ecoder Germa/Eglish User Maual SIMODRIVE POSMO A Germa Eglish User Maual SIMODRIVE POSMO SI/CD/CA Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D MaualTur Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D ShopMill Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D ShopTur Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D/840Di Basic Machie Germa Eglish Descriptio of Fuctios SINUMERIK 840D/840Di Exteded Fuctios Turig, Stepper Motor Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D/840Di Special Fuctios Germa Eglish 6FC AE60-0AP2 6FC AE60-0BP2 6FC BA01-0AP1 6FC BA01-0BP2 6AU CL20-0AA0 6AU CL20-0BA0 6SN AB10-0YP3 6SN AA00-0AP6 6SN AA00-0BP6 6SN AA20-0AP6 6SN AA20-0BP6 6FC AD50-0AP0 6FC AD50-0BP0 6FC AD80-0AP2 6FC AD80-0BP2 6FC AD70-0AP2 6FC AD70-0BP2 6FC AC20-0AP0 6FC AC20-0BP0 6FC AC30-0AP0 6FC AC30-0BP0 6FC AC80-0AP0 6FC AC80-0BP0 11/28 Siemes NC

461 Selectio ad orderig data Desigatio Maufacturer ad service documetatio Descriptio of Fuctios SINUMERIK 840D C PLC Programmig Germa 6FC AB60-0AP0 Eglish 6FC AB60-0BP0 Descriptio of Fuctios SINUMERIK 810D/840D Cofigurig OP 030 User Iterface Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D/840Di Tool Maagemet Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D/840Di Sychroized Actios for Wood, Glass, Ceramics, Presses Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D/840Di Remote Diagostics Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D Computer Lik SiCOM Germa Eglish Descriptio of Fuctios SINUMERIK 810D/840D Computer Lik Tool Data Iformatio System SiTDI Germa Eglish Descriptio of Fuctios Motio Cotrol Iformatio System TDI Idet Coectio Germa Eglish Descriptio of Fuctios Tool Data Commuicatio SiTDC Germa Eglish Descriptio of Fuctios SINUMERIK 840D Digitizig Germa Eglish Descriptio of Fuctios SINUMERIK 840D/810D ISO Dialects for SINUMERIK Germa Eglish 6FC AC40-0AP0 6FC AC40-0BP0 6FC AC60-0AP1 6FC AC60-0BP1 6FC AD40-0AP2 6FC AD40-0BP2 6FC AF00-0AP3 6FC AF00-0BP2 6FC AD60-0AP0 6FC AD60-0BP0 6FC AE00-0AP0 6FC AE00-0BP0 6FC AE60-0AP0 6FC AE60-0BP0 6FC AF30-0AP0 6FC AF30-0BP0 6FC AC50-0AP0 6FC AC50-0BP0 6FC AE10-0AP3 6FC AE10-0BP3 Selectio ad orderig data Services Documetatio SINUMERIK 810D/840Di/840D SIMODRIVE Desigatio Maufacturer ad service documetatio Descriptio of Fuctios Cofigurig Package HMI- Embedded Germa 6FC EA10-0AP0 Eglish 6FC EA10-0BP0 Descriptio of Fuctios SINUMERIK 840D/ SIMODRIVE 611 digital Hydraulics Module Germa Eglish Descriptio of Fuctios SIMODRIVE 611 digital/ SINUMERIK 840D ANA Module Germa Eglish Descriptio of Fuctios NC Program Maagemet DNC Machies Germa Eglish Descriptio of Fuctios NC Program Maagemet DNC Machies DNC Plat/DNC Cell DNC IFC SINUMERIK NC Data Trasfer over Network Germa Eglish Descriptio of Fuctios FM STEPDRIVE/SIMOSTEP Laguages: Eglish, Germa, Frech, Italia, Spaish Cofigurig/Istallatio Guide SIMODRIVE sesor Hollow-Shaft Measurig System SIMAG H2 Germa Eglish Descriptio of Fuctios SINUMERIK 840D Safety Itegrated SIMODRIVE 611 digital Germa Eglish Descriptio of Fuctios SIMODRIVE 611 uiversal/ uiversal E Cotrol Uits for Speed Cotrol ad Positioig Germa Eglish 6SN AB60-0AP3 6SN AB60-0BP3 6SN AB80-0AP0 6SN AB80-0BP0 6FC AE81-0AP0 6FC AE81-0BP0 6FC AE80-0AP0 6FC AE80-0BP0 6SN AA70-0YP4 6SN AB31-0AP1 6SN AB31-0BP1 6FC AB80-0AP2 6FC AB80-0BP2 6SN AB20-1AP0 6SN AB20-1BP0 11 Siemes NC /29

462 Services Documetatio SINUMERIK 810D/840Di/840D SIMODRIVE Selectio ad orderig data Desigatio Maufacturer ad service documetatio Descriptio of Fuctios SIMODRIVE 611 digital/810d Drive Fuctios Germa Eglish Plaig Guide Coverter SIMODRIVE 611 Germa Eglish Start-up guide Lists Germa Eglish Istallatio & Start-Up Guide SINUMERIK 810D/840D/840Di IBN MMC/HMI Germa Eglish Istallatio & Start-Up Guide SINUMERIK 810D Germa Eglish Istallatio & Start-Up Guide SINUMERIK 840D/840DE SIMODRIVE 611 digital Germa Eglish 6SN AA80-1AP1 6SN AA80-1BP1 6SN AA00-0AP6 6SN AA00-0BP6 6FC AB70-0AP0 6FC AB70-0BP0 6FC AE20-0AP3 6FC AE20-0BP3 6FC AD20-0AP1 6FC AD20-0BP1 6FC AB10-0AP0 6FC AB10-0BP0 Selectio ad orderig data Desigatio Maufacturer ad service documetatio EMC Istallatio Guidelies Germa Eglish MOBY Descriptio ASM 470/FC 47 for MOBY I Germa Eglish 6FC AD30-0AP2 6FC AD30-0BP2 6GT AL00-0DA1 6GT AL00-0DA /30 Siemes NC

463 Services Documetatio SINUMERIK 802S/802C/802D Selectio ad orderig data Selectio ad orderig data Desigatio Desigatio User documetatio User ad maufacturer documetatio Turig SINUMERIK 802S/802C Operatio/Programmig Germa Eglish Turig SINUMERIK 802D Short Guide Germa Eglish 6FC AA00-0AP2 6FC AA00-0BP2 6FC AA30-0AP0 6FC AA30-0BP0 Operatio/Programmig Turig SINUMERIK 802S base lie/ 802C base lie Germa Eglish Istallatio & Start-Up Guide SINUMERIK 802S base lie Germa Eglish 6FC AA01-0AP2 6FC AA01-0BP2 6FC AA01-0AP0 6FC AA01-0BP0 Turig SINUMERIK 802D Operatio/Programmig Germa Eglish Millig SINUMERIK 802S/802C Operatio/Programmig Germa Eglish 6FC AA00-0AP3 6FC AA00-0BP3 6FC AA10-0AP2 6FC AA10-0BP2 Operatio/Programmig Millig SINUMERIK 802S base lie/ 802C base lie Germa Eglish Istallatio & Start-Up Guide SINUMERIK 802C base lie Germa Eglish 6FC AA11-0AP0 6FC AA11-0BP0 6FC AA21-0AP0 6FC AA21-0BP0 Millig SINUMERIK 802D Short Guide Germa Eglish 6FC AA40-0AP0 6FC AA40-0BP0 Diagostics Guide SINUMERIK 802S base lie/ 802C base lie Germa Eglish 6FC AA21-0AP0 6FC AA21-0BP0 Millig SINUMERIK 802D Operatio/Programmig Germa Eglish 6FC AA10-0AP3 6FC AA10-0BP3 Descriptio of Fuctios SINUMERIK 802S base lie/ 802C base lie Germa Eglish 6FC AA11-0AP0 6FC AA11-0BP0 Diagostics Guide SINUMERIK 802S/802C Germa Eglish Diagostics Guide SINUMERIK 802D Germa Eglish Maufacturer Documetatio 6FC AA20-0AP2 6FC AA20-0BP2 6FC AA20-0AP1 6FC AA20-0BP1 Short Guide SINUMERIK 802S base lie/ 802C base lie Germa Eglish SIMODRIVE base lie Istallatio & Start-Up Guide Germa Eglish 6FC AA31-0AP0 6FC AA31-0BP0 6SN AB21-0AP0 6SN AB21-0BP0 Istallatio & Start-Up Guide SINUMERIK 802S Germa Eglish 6FC AA00-0AP2 6FC AA00-0BP2 Istallatio & Start-Up Guide SINUMERIK 802C Germa Eglish 6FC AA20-0AP2 6FC AA20-0BP2 Istallatio & Start-Up Guide SINUMERIK 802D Germa Eglish 6FC AA00-0AP3 6FC AA00-0BP3 Descriptio of Fuctios SINUMERIK 802S/802C Germa Eglish Descriptio of Fuctios SINUMERIK 802D Germa Eglish 6FC AA10-0AP2 6FC AA10-0BP2 6FC AA10-0AP2 6FC AA10-0BP2 11 Siemes NC /31

464 11 Motors Services Documetatio Selectio ad orderig data Desigatio Maufacturer ad service documetatio Plaig guide Sychroous Servomotors Geeral iformatio, 1FT5, 1FT6, 1FK6, 1FK7, 1FS6 Germa Eglish Plaig Guide 1FT6 Sychroous Servomotors Germa Eglish Plaig Guide 1FK6 Sychroous Servomotors Germa Eglish Plaig Guide 1FK7 Sychroous Servomotors Germa Eglish Plaig Guide Geeral iformatio for 1FT/1FK motors Germa Eglish Plaig Guide Three-phase Asychroous Motors for Mai Spidle Drives 1PH2/1PH4/1PH7 Germa Eglish Plaig Guide Asychroous Motors Geeral iformatio, 1PH2, 1PH4, 1PH7, 1PL6 Germa Eglish Plaig Guide Geeral iformatio for asychroous motors Germa Eglish Plaig Guide 1PH2 Asychroous Motors Germa Eglish Plaig Guide 1PH4 Asychroous Motors Germa Eglish 6SN AC20-0AP0 6SN AC20-0BP0 6SN AD02-0AP0 6SN AD02-0BP0 6SN AD05-0AP0 6SN AD05-0BP0 6SN AD06-0AP0 6SN AD06-0BP0 6SN AD07-0AP1 6SN AD07-0BP1 6SN AC60-0AP0 6SN AC60-0BP0 6SN AC61-0AP0 6SN AC61-0BP0 6SN AC62-0AP0 6SN AC62-0BP0 6SN AC63-0AP0 6SN AC63-0BP0 6SN AC64-0AP0 6SN AC64-0BP0 Selectio ad orderig data Desigatio Maufacturer ad service documetatio Plaig Guide 1PH7 Asychroous Motors Germa Eglish Plaig Guide Hollow Shaft Motors for 1PM4/1PM6 Mai Spidle Drives Germa Eglish Plaig Guide 1FN1/1FN3 Liear Motors Germa Eglish Plaig Guide 1FE1 Sychroous Built-i Motors AC Motors for Mai Spidle Drives Germa Eglish Plaig Guide 1FW6 Built-i Torque Motors Germa Eglish Plaig Guide ECO Motor Spidles for Mai Spidle Drives Germa Eglish 6SN AC65-0AP0 6SN AC65-0BP0 6SN AD03-0AP0 6SN AD03-0BP0 6SN AB70-0AP4 6SN AB70-0BP4 6SN AC00-0AP4 6SN AC00-0BP4 6SN AD00-0AP2 6SN AD00-0BP1 6SN AD04-0AP1 6SN AD04-0BP1 11/32 Siemes NC

465 Appedix 12 12/2 Approvals 12/6 Notes o software 12/6 Iformatio o software licesig 12/8 Usage ad copy rights 12/9 Siemes cotacts worldwide 12/10 A&D olie services 12/10 Iformatio ad orderig i the Iteret ad o CD-ROM 12/11 Idexes 12/11 Subject idex 12/16 idex 12/21 Suggestios for improvemet to the catalog 12/21 Fax form 12/22 Coversio tables 12/23 Coditios of sale ad delivery Siemes NC

466 Appedix 12 Approvals Overview May of the products i this Catalog comply with UL, CSA or FM requiremets ad are labeled with the correspodig approval desigatio. UL: Uderwriters Laboratories Idepedet public testig istitutio i North America Test desigatios: UL for ed products, tested by UL i accordace with the UL stadard cul for ed products, tested by UL i accordace with the CSA stadard culus for ed products, tested by UL i accordace with the UL ad CSA stadard UR for moutig parts i ed products, tested by UL i accordace with the UL stadard cur for moutig parts i ed products, tested by UL i accordace with the CSA stadard curus for moutig parts i ed products, tested by UL i accordace with the UL ad CSA stadard Test stadards: SIMODRIVE: Stadard UL 508C SINUMERIK: Stadard UL 508 Motors: Stadard UL 547 Product category/file No.: SIMODRIVE: NMMS2/E SINUMERIK: NRAQ2/E Motors: PRGY27/E93429 CSA: Caadia Stadard Associatio idepedet public testig istitutio i Caada Test desigatio: CSA Tested by CSA i accordace with the CSA stadard Test stadard: Stadard CAN/CSA-C22.2 No. 0-M91/No / No. 142-M1987 File No.: SINUMERIK FM... : LR FMRC: Factory Mutual Research Corporatio Idepedet public testig istitutio i North America Test desigatio: FM Tested by FM i accordace with the FM stadard Test stadard: Stadard FMRC 3600, FMRC 3611, FMRC 3810 Class I, Div.2, Group A, B, C, D File No.: SINUMERIK FM... : 4Y1A7.AX 5B0A2.AX 2D7A2.AX SINUMERIK 802D 6FC5603-0AA FC5603-0AC FC5603-0AC FC5603-0AC FC5610-0BA FC5611-0CA01-0AA0 SINUMERIK 810D powerlie 6FC FC5411-0AA FC5412-0FA FC5447-0AA FC5447-0AA SINUMERIK 840Di 6FC5220-0AA FC5222-0AA FC5222-0AA FC5222-0AA01-1 6FC5222-0AB00-0AA. SINUMERIK 840D powerlie 6FC5203-0AB FC5203-0AB1.-A... 6FC5203-0AB FC5203-0AC FC5203-0AC FC5203-0AD1.-0AA0 6FC5203-0AD1.-1AA0 6FC5203-0AD2.-. 6FC5203-0AE FC5203-0AE0.-0AA0 6FC5203-0AF FC5203-0AF FC5203-0AF FC5203-0AF FC5203-0AF FC5203-0AF22-1AA0 6FC5203-0AF50-2AA0 6FC5203-0AF50-3AA0 6FC5203-0AF50-4AA0 6FC5210-0DA FC5235-0AA FC5235-0AA06-0AA. 6FC5247-0AA FC5247-0AA Test desigatio culus culus culus culus culus culus Test desigatio culus culus culus culus culus Test desigatio culus culus culus culus culus Test desigatio culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus 12/2 Siemes NC

467 Appedix Approvals SINUMERIK 840D powerlie SIMODRVE 611 Test desigatio Test desigatio 6FC5247-0AF11-0AA. culus 6SN1111-0AB00-0AA *) culus 6FC5247-0AF20-0AA0 culus 6SN1112-0AC01-0AA *) culus 6FC5247-0AF21-0AA0 culus 6SN1113-1AA00-0CA *) culus 6FC5247-0AF22-0AA0 culus 6SN1113-1AA00-0DA0 culus 6FC5247-0AF22-1AA0 culus 6SN1113-1AB01-0BA *) culus 6FC5247-0AF22-2AA0 culus 6SN1114-0AA culus 6FC5357-0B culus 6SN1114-0AA culus 6FC5403-0AA00-0AA. culus 6SN1114-0NA culus 6FC5403-0AA10 culus 6SN1114-0NB culus 6FC9320-5D... 1) 6SN1115-0BA culus SINUMERIK DMP Test desigatio 6SN1117-0DG21-0AA *) 6SN1118-.NH SN1118-.NH culus culus culus 6FC5111-0CA culus 6SN1118-.NH culus 6FC5111-0CA culus 6SN1118-.NH culus 6FC5111-0CA culus 6SN1118-.NJ culus 6FC5111-0CA culus 6SN1118-.NJ culus 6FC5111-0CA culus 6SN1118-.NK culus 6FC5211-0AA culus 6SN1118-.NK culus 6FC5211-0AA culus 6SN1118-0AA culus SINUMERIK FM... Test desigatio 6SN1118-0AD SN1118-0AE SN1118-0BJ culus culus culus 6ES7353-1AH UL/CSA/FM 6SN1118-0BK culus 6ES7353-1AH UL/CSA/FM 6SN1118-0DG culus 6ES7354-1AH UL/CSA/FM 6SN1118-0DG culus 6ES7354-1AH UL/CSA/FM 6SN1118-0DG culus 6ES7357-4AH UL/CSA/FM 6SN1118-0DH culus 6ES7357-4AH UL/CSA/FM 6SN1118-0DH culus 6FC5357-0BH0.-0XE0 UL/CSA/FM 6SN1118-0DH culus 6FC5357-0BH0.-0XE1 UL/CSA/FM 6SN1118-0DJ culus 6SN1227-2ED1.-0HA0... UL/CSA/FM 6SN1118-0DJ culus Motors Test desigatio 6SN1118-0DK SN1118-0DK SN1118-0DK culus culus culus 1FT6 UR/cUR 6SN1118-0DM culus 1FK6 UR/cUR 6SN1118-0DM culus 1FK7 UR/cUR 6SN1118-0DM culus 1PH2...-6W.41 1PH4...-4NF26 2) UR/cUR UR/cUR 6SN1118-0DM SN1118-0DM31- culus culus 1PH to 1PH PH ) 1PH ) 1PH ) UR/cUR UR/cUR UR/cUR UR/cUR 6SN1118-0DM SN1121-0BA SN1122-0BA SN1123-1AA00-0AA *) culus culus culus culus 6SN1113-1AA00-1FA0 6SN1113-1AA00-1KA0 culus culus 6SN1123-1AA00-0BA *) 6SN1123-1AA00-0CA *) culus culus 6SN1123-1AA00-0DA *) culus *) 1 to 9. 1) Product is specified i the list as "Referece". It has o UL or UR desigatio. 2) The UL versio must be ordered separately. 6SN1123-1AA00-0EA *) 6SN1123-1AA00-0HA *) 6SN1123-1AA00-0JA *) 6SN1123-1AA00-0KA *) culus culus culus culus 12 Siemes NC /3

468 Appedix Approvals SIMODRVE 611 Cables for SINUMERIK ud SIMODRIVE Test desigatio Test desigatio 6SN1123-1AA00-0LA *) 6SN1123-1AA01-0FA *) 6SN1123-1AA02-0FA *) 6SN1123-1AA02-0JA *) 6SN1123-1AA02-0KA *) 6SN1123-1AB00-0AA *) 6SN1123-1AB00-0BA *) 6SN1123-1AB00-0CA *) 6SN1123-1AB00-0HA *) 6SN1124-1AA00-0AA *) 6SN1124-1AA00-0BA *) 6SN1124-1AA00-0CA *) 6SN1124-1AA00-0DA *) 6SN1124-1AA00-0EA *) 6SN1124-1AA00-0HA *) 6SN1124-1AA00-0JA *) 6SN1124-1AA00-0KA *) 6SN1124-1AA00-0LA *) 6SN1124-1AA01-0FA *) 6SN1124-1AB00-0AA *) 6SN1124-1AB00-0BA *) 6SN1124-1AB00-0CA *) 6SN1124-1AB00-0HA *) 6SN1125-1AA00-0CA *) 6SN1125-1AA00-0DA *) 6SN1125-1AA00-0EA *) 6SN1125-1AA00-0KA *) 6SN1145-1AA00-0CA *) 6SN1145-1AA01-0AA *) 6SN1145-1BA01-0BA *) 6SN1145-1BA01-0DA *) 6SN1145-1BA02-0CA *) 6SN1145-1BB00-0DA *) 6SN1145-1BB00-0EA *) 6SN1145-1BB00-0FA *) 6SN1146-1AA00-0CA *) 6SN1146-1AB00-0BA *) 6SN1146-1BB00-0DA *) 6SN1146-1BB00-0EA *) 6SN1146-1BB00-0FA *) 6SN1146-1BB01-0BA *) 6SN1146-1BB02-0CA *) 6SN1147-1BB00-0CA *) 6SN1147-1BB00-0DA *) 6SN1147-1BB00-0FA *) 6SN1161-1DA00-0AA *) 6SN BA0 culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus curus curus curus curus culus culus culus culus culus culus culus culus culus culus culus culus culus culus culus curus curus curus culus culus 6ES7901-0BF00-0AA0 6ES AA0 6FC5203-0AC01-0AA0 6FC5403-0AA00-0AA. 6FC5411-0AA80-0AA0 6FC5412-0FA80-0AA0 6FX.00.-2CA FX.00.-2CH FX.00.-2EQ FX FX AA FX200.-1AA FX200.-1AA FX200.-1BA01 6FX200.-1CA FX200.-1CB01-1AB0 6FX200.-1CC00-. 6FX200.-1DA FX200.-1DB FX200.-2AD FX200.-2BB FX200.-2CA FX200.-2CC FX200.-2CD FX200.-2CE FX200.-2CG FX200.-2CJ FX200.-2CJ FX200.-2EQ FX200.-3AC FX200.-3AD FX200.-3AD FX200.-4AA FX200.-4AA FX200.-4EA FX FX2003-3AB FX2006-1BF00 6FX2007-1AC.. 6FX2008-1BD71 6FX FX4008-1BA FX4008-1BB FX FX FX5247-0AA28-0AA0 6FX5247-0AA35-0AA0 1) 1) 1) 1) 1) 1) 1) 1) 1) 2) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) culus culus UR 2) UR UR UR/CSA UR/CSA 1) 1) 6SN BA0 culus 12 6SN2460-2BF00-0G.. 6SN2463-2BF00-0G.. culus culus *) 1 to 9. 1) Product is specified i the list as "Referece". It has o UL or UR desigatio. 2) No separate desigatio ecessary. 12/4 Siemes NC

469 Appedix Approvals Cables for SINUMERIK ud SIMODRIVE Test desigatio 6FX ) 6FX UR/CSA 6FX ) 6FX UR/CSA/cURus 6SN1161-1CA00-0.A0 1) 6SN1161-1CA00-0.A1 1) 6SN1161-1CA00-1.A1 1) HF commutatig reactors for SIMODRIVE Test desigatio 6SN1111-0AA00-0BA1 UR 6SN1111-0AA00-0CA1 UR 6SN1111-0AA00-0DA1 UR 6SN1111-0AA00-1EA0 UR 6SN1111-0AA00-1FA0 UR 6SN1111-1AA00-0CA0 curus Matchig trasformers i ecoomy circuit for SIMODRIVE Test desigatio 4BU4795-0SC30-0C curus 4BU4795-0SC40-0C curus 4BU4795-0SC50-0C curus 4BU5595-0SA40-0C curus 4BU5595-0SA50-0C curus 4BU5595-0SA60-0C curus 4BU5895-0SA60-0C curus 4BU5895-0SA70-0C curus 4BU5895-0SA80-0C curus 4BU6095-0SA60-0C curus 4BU6095-0SA70-0C curus 4BU6095-0SA80-0C curus 6SN1111-0AA00-0BB1 UR/CSA 6SN1111-0AA00-0CB0 curus 6SN1111-0AA00-0DB0 curus 6SN1111-0AA00-0EB0 UR/CSA 6SN1111-0AA00-0FB1 curus Lie filters for SIMODRIVE Test desigatio 6SN1111-0AA01-1BA0 UR 6SN1111-0AA01-1AA0 UR 6SN1111-0AA01-1CA0 UR 6SL3000-0BE21-6AA0 UR 6SL3000-0BE23-6AA0 UR 6SL3000-0BE25-5AA0 UR 6SL3000-0BE28-0AA0 UR 6SL3000-0BE31-2AA0 UR Matchig trasformers i ecoomy circuit for SIMODRIVE Test desigatio 4AU3695-0SB00-0CN2 curus 4AU3695-0SB02-0CN2 curus 4AU3695-0SB10-0CN2 curus 4AU3695-0SB12-0CN2 curus 4AU3695-0SB20-0CN2 curus 4AU3695-0SB22-0CN2 curus 4AU3995-0SA30-0CN2 curus 4AU3995-0SA32-0CN2 curus 4AU3995-0SA40-0CN2 curus 4AU3995-0SA42-0CN2 curus 4AU3995-0SA50-0CN2 curus 4AU3995-0SA52-0CN2 curus 4BU4395-0SA70-0C curus 4BU4395-0SA80-0C curus 4BU4395-0SB00-0C curus Coectors for SINUMERIK ad SIMODRIVE Test desigatio 6FX2003-0CA10 UR/cUR 6FX2003-0CB00 UR/cUR 6FX2003-0CB10 UR/cUR 6FX2003-0CB20 UR/cUR 6FX2003-0CC11 UR/cUR 6FX2003-0CC21 UR/cUR 6FX2003-0CG10 UR/cUR 6FX2003-0CG20 UR/cUR 6FX2003-1AX00 UR/cUR 6FX2003-1AX10 UR/cUR 6FX2003-1CA10 UR/cUR 6FX2003-1CB00 UR/cUR 6FX2003-1CB10 UR/cUR 6FX2003-1CB20 UR/cUR 6FX2003-1CG10 UR/cUR 6FX2003-1CG20 UR/cUR 6FX2003-2CA00 UR/cUR 6FX2003-2CB00 UR/cUR 6FX2003-2CC00 UR/cUR 6FX2003-2CE00 UR/cUR 6FX2003-2CF00 UR/cUR 1) Product is specified i the list as "Referece". It has o UL or UR desigatio. 2) No separate desigatio ecessary. 12 Siemes NC /5

470 Appedix Notes o software Iformatio o software licesig Overview Software types Software requirig a licese is categorized ito types. The followig software types have bee defied: Egieerig software Rutime software Egieerig software This icludes all software products for creatig (egieerig) user software, e.g. for cofigurig, programmig, parameterizig, testig, commissioig or servicig. Data geerated with egieerig software ad executable programs ca be duplicated for your ow use or for use by thirdparties free-of-charge. Rutime software This icludes all software products required for plat/machie operatio, e.g. operatig system, basic system, system expasios, drivers, etc. The duplicatio of the rutime software ad executable programs created with the rutime software for your ow use or for use by third-parties is subject to a charge. You ca fid iformatio about licese fees accordig to use i the orderig data (e.g. i the catalog). Examples of categories of use iclude per CPU, per istallatio, per chael, per istace, per axis, per cotrol loop, per variable, etc. Iformatio about exteded rights of use for parameterizatio/cofiguratio tools supplied as itegral compoets of the scope of delivery ca be foud i the readme file supplied with the relevat product(s). Certificate of Licese The Certificate of Licese (CoL) is the licesee's proof that the use of the software has bee licesed by Siemes. A CoL is required for every type of use ad must be kept i a safe place. Licese types: Siemes Automatio & Drives offers various types of software licese: Floatig licese Sigle licese Retal licese Trial licese Floatig licese The software may be istalled for iteral use o ay umber of devices by the licesee. Oly the cocurret user is licesed. The cocurret user is the perso usig the program. Use begis whe the software is started. A licese is required for each cocurret user. Sigle licese Ulike the floatig licese, a sigle licese permits oly oe istallatio of the software. The type of use licesed is specified i the orderig data ad i the Certificate of Licese (CoL). Types of use iclude for example per device, per axis, per chael, etc. Oe sigle licese is required for each type of use defied. Retal licese A retal licese supports the "sporadic use" of egieerig software. Oce the licese key has bee istalled, the software ca be used for a specific umber of hours (the operatig hours do ot have to be cosecutive). Oe licese is required for each istallatio of the software. Trial licese A trial licese supports "short-term use" of the software i a oproductive cotext, e.g. for testig ad evaluatio purposes. It ca be trasferred to aother licese /6 Siemes NC

471 Appedix Notes o software Iformatio o software licesig Overview Delivery versios Software is costatly beig updated. The followig delivery versios PowerPack Upgrade ca be used to access updates. Existig bug fixes are supplied with the ServicePack versio. PowerPack PowerPacks ca be used to upgrade to more powerful software. The licesee receives a ew licese agreemet ad CoL (Certificate of Licese) with the PowerPack. This CoL, together with the CoL for the origial product, proves that the ew software is licesed. A separate PowerPack must be purchased for each origial licese of the software to be replaced. Upgrade A upgrade permits the use of a ew versio of the software o the coditio that a licese for a previous versio of the product is already held. The licesee receives a ew licese agreemet ad CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the ew versio is licesed. A separate upgrade must be purchased for each origial licese of the software to be upgraded. ServicePack ServicePacks are used to debug existig products. ServicePacks may be duplicated for use as prescribed accordig to the umber of existig origial liceses. Software Update Service If you ited to keep your software up-to-date with the latest versio, you ca apply for the Software Update Service. This service esures that the latest software versios are automatically set to you for upgradig, which are released for the relevat software product subsequet to completio of the cotract. This service ca be obtaied for sigle liceses with/without data carrier ad applies to all specified software products. The Software Update Service is obtaied separately i the form of a order for each software product to be upgraded ad has a duratio of oe year. The Software Update Service cotract will be reewed for a further year uless the customer cacels it up to three moths before the cotract expires. Licese key Siemes Automatio & Drives supplies software products with ad without licese keys. The licese key serves as a electroic licese stamp ad is also the "switch" for activatig the software (floatig licese, retal licese, etc.). The complete istallatio of software products requirig licese keys icludes the program to be licesed (the software) ad the licese key (which represets the licese). Dowgradig The licesee is permitted to use the software or a earlier versio/release of the software, provided that the licesee ows such a versio/release ad its use is techically feasible. Valid for the SINUMERIK software i the catalog Previous desigatio Sigle licese Software update service Update Upgrade Copy licese Note: New desigatio Sigle licese Software Update Service ServicePack (SP) Upgrade/PowerPack Sigle licese without data carrier For more detailed iformatio about the licesig of software, see "Usage ad copy rights". Detailed explaatios cocerig licese coditios ca be foud i the "Terms ad Coditios of Siemes AG" or uder: (A&D Mall olie help system) 12 Siemes NC /7

472 Appedix Notes o software Usage ad copy rights Overview Legal otes durig setup for ew software products All software products feature a uiform referece to the licese coditios. The licese coditios are eclosed either with the documetatio or i the software pack. Whe software is dowloaded from the Iteret, the licese cotract is displayed before the orderig procedure ad must be accepted by the user before dowloadig ca cotiue. Notice: This software is protected by Germa ad/or US copyright laws ad the regulatios of iteratioal agreemets. Uauthorized reproductio or sale of this software or parts of it is a crimial offese. This will lead to crimial ad civil prosecutio, ad may result i sigificat fies ad/or claims for damages. Prior to istallig ad usig the software, please read the applicable licese coditios for this software. You will fid these i the documetatio or packagig. If you have received this software o a CD that is marked "Trial versio", or accompayig software that is licesed for your use, the software is oly permitted to be used for test ad validatio purposes i accordace with the accompayig coditios for the trail licese. To this ed, it is ecessary for programs, software libraries, etc. are istalled o your computer. We therefore urgetly recommed that istallatio is performed o a sigleuser computer or o a computer that is ot used i the productio process or for storig importat data, sice it caot be completely excluded that existig files will be modified or overwritte. We accept o liability whatsoever for damage ad/or data losses that result from this istallatio or the o-observace of this warig. Every other type of use of this software is oly permitted if you are i possessio of a valid licese from Siemes is obtaied. If you are ot i possessio of a valid licese that ca be prove by presetig a appropriate Certificate of Licese/software product certificate, please abort istallatio immediately ad cotact a Siemes office without delay to avoid claims for damages. Order To order the Software Update Service, a order umber must be specified. The Software Update Service ca be ordered whe the software products are ordered or at a later date. Subsequet orders require that the orderig party is i posessio at least of a sigle licese. Note: It is recommeded that the Software Update Service is ordered as early as possible. If a ew software versio of a software product is released for delivery by Siemes, oly those customers will receive it automatically who are etered i the appropriate delivery list at Siemes at this time. Previous software versios, or the curret software versio are ot supplied whe the Software Update Service is ordered. The Software Update Service requires that the software product is up-to-date at the time of completio of the cotract for the Software Update Service. Delivery Whe a Software Update Service is ordered, you will be set the cotractual coditios of this service ad the price is due for paymet. At the same time, you will be icluded i a delivery list for the software product to be updated. If Siemes releases a ew software versio for the correspodig software product for geeral sale (fuctio versio or product versio), it will be delivered automatically to the goods recipiet specified i the delivery address withi the cotract period. You ca also fid iformatio about the A&D licese maager o the Iteret at: /8 Siemes NC

473 Appedix Siemes cotacts worldwide At you ca fid details of Siemes cotact parters worldwide resposible for particular techologies. You ca obtai i most cases a cotact parter for Techical Support, Spare parts/repairs, Service, Traiig, Sales or Cosultatio/egieerig. You start by selectig a Coutry, Product or Sector. By further specifyig the remaiig criteria you will fid exactly the right cotact parter with his/her respective expertise. 12 Siemes NC /9

474 Appedix A&D olie services Iformatio ad Orderig i the Iteret ad o CD-ROM A&D i the WWW A detailed kowledge of the rage of products ad services available is essetial whe plaig ad cofigurig automatio systems. It goes without sayig that this iformatio must always be fully up-to-date. The Siemes Automatio ad Drives Group (A&D) has therefore built up a comprehesive rage of iformatio i the World Wide Web, which offers quick ad easy access to all data required. Uder the address you will fid everythig you eed to kow about products, systems ad services. Product selectio usig the iteractive catalog Detailed iformatio together with coveiet iteractive fuctios: The iteractive catalog CA 01 covers more tha 80,000 products ad thus provides a full summary of the Siemes Automatio ad Drives product base. Here you will fid everythig that you eed to solve tasks i the fields of automatio, switchgear, istallatio ad drives. All iformatio is liked ito a user iterface which is easy to work with ad ituitive. After selectig the product of your choice you ca order at the press of a butto, by fax or by olie lik. Iformatio o the iteractive catalog ca be foud i the Iteret uder or o CD-ROM: Automatio & Drives CA 01, : E86060-D4001-A110-C Easy shoppig with the A&D Mall The A&D Mall is the virtual departmet store of Siemes AG i the Iteret. Here you have access to a huge rage of products preseted i electroic catalogs i a iformative ad attractive way. Data trasfer via EDIFACT allows the whole procedure from selectio through orderig to trackig of the order to be carried out olie via the Iteret. Numerous fuctios are available to support you. For example, powerful search fuctios make it easy to fid the required products, which ca be immediately checked for availability. Customer-specific discouts ad preparatio of quotes ca be carried out olie as well as order trackig ad tracig. Please visit the A&D Mall o the Iteret uder: /10 Siemes NC