a = 1.25 (31.8) b =.687 (17.4) c =.625 (15.9) a =.813 (20.7) b =.250 (6.4) c =.563 (14.3) d =.031 (0.8) min. of cable dielectric

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1 CONNECTING WITH QUALITY SINCE 959 Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: UHF ASSEMBLY INSTRUCTIONS #0 UG STANDARD SOLDER TYPE (PL-59) FOR CABLE TYPES RG-8/U, 9/U, /U, 6/U, 87A/U, /U, /U, 5/U =.5 (.8) =.687 (7.) =.65 (5.9) STEP STEP STEP STEP BNC ASSEMBLY INSTRUCTIONS #60 TWIST-ON ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-6/U, 58/U, 59/U, 6/U Bk end of onnetor nd le dieletri flush, enter ondutor in ple. STEP STEP d min. of le dieletri solder here =.8 (0.7) =.50 (6.) =.56 (.) d =.0 (0.8) Slide oupling ring onto le. Cut end of le even nd strip jket, rid nd dieletri to dimensions shown in tle. All uts re to e shrp nd squre. Do not nik rid,dieletri or enter ondutor. Tin exposed enter ondutor nd rid, voiding exessive het. Srew the plug su-ssemly on le. Solder ssemly to rid through solder holes, mking good ond etween rid nd shell. Solder ondutor to ontt. Do not use exessive het. For finl ssemly on stright plugs, move oupling ring forwrd nd srew in ple on plug su-ssemly. Strip le s shown. Be reful not to nik enter ondutor or outer rid. Twist outer rid in lokwise diretion so tht t lest / of le dieletri is red, nd rid is left flt. (stry or loose rid n use shorts.) Gently insert enter ondutor into k end of onnetor, feeling it into the guide hole. (If enter ondutor is not properly in ple, out /8 of enter ondutor will show t the k end. Reinsert until le dieletri rehes position shown in illustrtion.) Push the le firmly in ple (s fr s possile). Then srew the onnetor onto the le in lokwise diretion until it stops. Assemly is omplete.

2 CONNECTING WITH QUALITY SINCE 959 STEP A STEP B STEP STEP STEP BNC ASSEMBLY INSTRUCTIONS #8 MALE SOLDER TYPE ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U, /U, BELDEN 968 Remove jket mteril to /8. Fold rid k over jket. DROP CABLE PREPARATIONS #06 F TYPE F-56 CONNECTOR (F-59/ALM) FOR CABLE TYPE RG-6/U Remove foil nd ut dieletri to length of /. Be reful not to nik opper jket of enter ondutor. Remove dieletri fuzz. If using seprte rimp ring, slide over folded k rid. d Slide lmp nut over le. Strip le to dimension shown. Cut rid nd dieletri squre. Do not nik enter ondutor. Slide ontt ssemly under rid nd jket until rid utts s shown. Use ution tht rid slides over ontt ssemly nd not inside of it. Be sure enter ondutor is visile through side hole of ontt. Solder ontt to enter ondutor. Contt my e rimped on pplile onnetors. A Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: info@zls.om Insert into onnetor ody. Tighten lmp nut to torque of 5 if-in. =.50 (6.) =.8 (8.6) =.6 (5.5) d =.75 (7.0) =.75 (9.5) =.50 (6.) If foil is urred, twist so tht orner t point A is smooth nd provides led for the onnetor mndrel. Instll onnetor mndrel over foil nd underneth the rid; trim rid if desired. point A should e pproximtely even with inner surfe of onnetor. Slide rimp ring into ple over rid nd djent to onnetor ody. rimp with proper tool.

3 CONNECTING WITH QUALITY SINCE 959 STEP, & STEP STEP 5 #50 BNC CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U #770 TNC CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U Crimp Sleeve Crimped Sleeve 5 Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: info@zls.om Run rimp sleeve down le. Trim le s shown, eing reful not to nik outer rid. Insert enter ondutor into the guide hole in the rer of the onnetor. Then srew the onnetor on the le in lokwise diretion. Push rimp sleeve into ple, sndwihing the rid etween the onnetor nd sleeve. Crimp the sleeve into ple with the proper rimp tool. =.75 (9.5) =.06 (.6)

4 CONNECTING WITH QUALITY SINCE 959 STEP STEP STEP # BNC CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U, /U, /U, 5/U #780 TNC CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U, /U, /U, 5/U #80 MINI UHF CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-58/U, 59/U, 6/U, /U, /U, 5/U Crimp Sleeve Crimp Are Inspetion Hole Butt Squre Crimp Are Contt Trim le s shown, eing reful not to nik the inner ondutor or rid. Slip rimp sleeve over le. Ple inner ondutor into ontt. Note tht the end of ontt nd inner dieletri must e utting nd squre. Crimp with pproprite tool. Flir outer rid nd gently ut firmly push the ontt into the onnetor housing until gentle snp is felt, inditing the ontt is in ple. Slip the rimp sleeve in ple, utting the flnge ginst the onnetor ody nd rimp with pproprite tool. =.06 (0.) =. (7.9) =.56 (.0) Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: info@zls.om

5 INSTRUCTIONS CONNECTING WITH QUALITY SINCE 959 Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: # UHF CRIMP CONNECTOR ( PIECE CONSTRUCTION) FOR CABLE TYPES RG-8/U, RG-58/U, 59/U, 6/U, 8X, MICRO 8/U STEP STEP = 0.5 (.7) =.0 (5.) STEP STEP Run rimp ferrule over le. Trim le s shown. Avoid niking the enter ondutor or outer rid (stry or loose rid my use shorts). Flir outer rid s shown Slip rimp sleeve into ple utting the flnge ginst the onnetor ody. Crimp the sleeve into ple with the proper rimp tool. Crimp the enter ontt with the proper rimp tool nd trim the exess enter ondutor from the enter pin ontt housing. Firmly push stripped ssemly into onnetor ody until /8 to /6 of enter ondutor protrudes from the nose of the enter pin ontt #60 N SOLDER CLAMP CONNECTOR FOR CABLE TYPES RG-8/U, 58/U, 59/U, 6/U, /U Nut STEP STEP Wsher Glnd Ferrule Contt Trim le s shown, tking re not to nik the enter ondutor or outer rid. Push the enter ontt into the ody ssemly, feel it snp into ple. With ll the loose omponents in ple omplete the ssemly y tightening the nut with wrenh.. =.88 (.8) =.9 (5.6) STEP Run nut, wsher, glnd nd ferrule over the le, nd flir the rid over the ferrule. Solder or rimp the ontt to the enter ondutor.

6 INSTRUCTIONS CONNECTING WITH QUALITY SINCE 959 Route 59 Hillurn, New York 09 offie:(85) fx: (85) wesite: e-mil: TWINAX #TC- CRIMP/SOLDER TYPE FOR TWINAX CABLES Clmp Nut Wsher Clmp Gsket Brid Clmp Sleeve Insultor Housing STEP Brid STEP Mle Contts Bre Center Condutors Slide lmp nut nd lmp gsket over le end. V-groove in lmp gsket fes towrd onnetor ody. Strip le to dimensions shown. Importnt: Do not nik insultion round enter ondutors. For solid ore les, ly rid k out of the wy while trimming ore; then ly rid down gin to filitte Step. Slide rid lmp over rid until inner shoulder utts ginst jket. (Note: shrp edge of rid lmp goes towrd V-groove in lmp gsket.) Fold rid k evenly over rid lmp s shown. Slide sleeve over le so tht rid ottoms inside sleeve. Solder ontts to ondutors, using minimum het. Remove ny exess solder. Alterntive method: Crimp enter ontts. Bend ondutors nd ontts out nd k to otin.50 (6. mm) sping etween ontts. Insert ontts into rer of insultor. (Note: for Belden 907 nd similr solid ore les, ontt on re opper ondutor (or for Belden 87 nd similr ir dieletri les) the ontt on white insulted ondutor goes into hole with dot next to it. Slide insultor to utt ginst sleeve s shown. 5 Insert ssemly into onnetor ody, ligning slot of insultor with polrizing key in ody. Tighten lmp nut to 50l/in (5.7 N-m) torque. Do not twist onnetor ody. d For les with foil, trim foil flush with jket. For les with filler,mke sure filler is kept in enter. Do not mix filler in with rid. STEP e STEP Rer view of insultor Rer view of ody slot Arrow or dot guide for polriztion. STEP 5 key =.550 (.0) =.70 (9.5) =.0 (5.6) d =.60 (9.) e =.50 (6.)

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