POULTRY HOUSE CLEANER

Transcription

1 42-SERIES 4200, 4200LP STANDARD 4250, 4250LP HEAVY DUTY POULTRY HOUSE CLEANER STANDARD & LOW PROFILE MODELS TO BE USED FOR MACHINES FROM 2002 TO 2014 PART NO. 42-PB-02 Printing Date SEPT 2015

2

3 TABLE OF CONTENTS UPPER AND LOWER TONGUE (Prior to 2009) PUMP/GEAR BOX & TORGUE ARM... 3 UPPER AND LOWER TONGUE (2009 to Present) SAFETY CHAIN... 5 MANUAL FLOOR CHAIN CONTROLS (2009 to Present)... 6 CONTROL VALVE HYDRAULICS... 7 ELECTRICAL FLOOR CHAIN CONTROLS... 8 HYDRAULIC SCHEMATIC FOR FLOOR CHAIN CONTROL... 9 WIRING SCHEMATIC FOR FLOOR CHAIN HARNESS FLOOR CHAIN CONTROL HARNESS PTO PUMP HYDRAULICS FRONT COMPONENTS OF CLEANER CONTROL VALVE PHC PUMP GEAR BOX (Breakdown) GEAR PUMP (Breakdown) FLOW CONTROL & FEEDER REEL MOTOR HYDRAULICS FEEDER REEL MOTOR (Breakdown) RESERVOIR PLUMBING HYDRAULIC CYLINDER, 3 X 6 (Energy) (Prior to 2014) HYDRAULIC CYLINDER, 3 X 6 X 1.25 (Bailey) (2014 to Present) FEEDER REELS (PRIOR TO 2009) FEEDER REELS (2009 TO PRESENT) CONVERYOR TROUGH AND IDLER SHAFT FEEDER REEL BEARINGS AND DRIVES UNLOADER DRIVES & UNLOADER REEL MOTOR (Breakdown) REAR TANK REAR TANK DOOR & PLUMBING REAR GUARD HYDRAULIC CYLINDERS, 2 X 16 & 2 X 10 (Energy) (Prior to 2014) HYDRAULIC CYLINDERS, 2 X 16 & 2 X 10 (Bailey) (2014 to Present) CONVEYOR SIFTER FRAME SIFTER MOTOR HYDRAULICS SIFTER FRAME POLY PANELS HOLD DOWN BLOCKS KIT BUMP PADS SIFTER MOTOR (Breakdown) LEVELER FRAME UNLOADER CHAINS AND SHAFTS LEVELER FRAME BARS AND CHAIN LEVELER MOTOR HYDRAULICS LEVELER MOTOR (Breakdown) FRONT LOWER SHIELDS FRONT UPPER SHIELDS REAR SHIELDS TANDEM ARM, 8 PLY & 12 PLY TANDEM AXLE SINGLE WHEEL, 8 PLY & 12 PLY SINGLE AXLE SPREADER FRAME ASSEMBLY SPREADER V-DIVERTER PLUMBING SCHEMATIC PLUMBING SCHEMATIC TONGUE CYLINDER AND HOSES DEPTH CONTROL DEVICE

4 UPPER AND LOWER TONGUE (PRIOR TO 2009) BALL HITCH TONGUE ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY TONGUE, UPPER FITTING, 1/4-28 STRT PIN, POSITION PIN, 1/4 X 1 5/8 LYNCH 1 1 5A TONGUE, LOWER B TONGUE, BALL HITCH PIVOT, UPPER TONGUE PIN, SWIVEL PIN, 3/8 X 2 ROLL CARRIAGE SCREW, 1/2 X 1 1/2 G5 P LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT SETSCREW, 1/2 X 1 SQ HD CUPPT PIN, 1/2 BENT HITCH 1 1 2

5 ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY CONTROL VALVE, SINGLE SEAL KIT HANDLE, CLEVIS HANDLE HARDWARE KIT CAPSCREW, 3/8 X 2 1/4 G5 PLT HEX NUT, 3/8 PLT LOCKWASHER, 3/8 PLT EXTENSION, CONTROL ARM ARM, CONTROL (2 X 2) JACK SWIVEL (5000 #) PIN, 1 CLEVIS PIN, 1/4 X 1 1/2 ROLL CHAIN, 27 LINKS SAFETY CHAIN SHACKLE, 3/ DOUBLE CLEVIS LINK, 3/ PUMP/GEAR BOX & TORQUE ARM TORQUE ARM (EATON) FLATWASHER, 1/2 PLT CAPSCREW, 1/2 X 1 1/4 G8 PLT CAPSCREW, 3/8 X 1 3/4 G5 PLT LOCKWASHER, 3/8 PLT LOCKNUT, 3/8 PLT CHAIN PUMP, (2.85) PTO GEAR BOX & GEAR BOX (Page 14) PUMP, (2.85) (Page 15) 1 3

6 UPPER AND LOWER TONGUE (2009 TO PRESENT) TONGUE, UPPER PIVOT, UPPER TONGUE FITTING, 1/4-28 STRT TONGUE, LOWER PIN, POSITION PIN, 1/4 x 1 5/8 LYNCH 1 4

7 PIN, 1 CLEVIS PIN, 1/4 X 1 1/2 ROLL PIN, SWIVEL PIN, 3/8 X 2 ROLL CARRIAGE SCREW, 1/2 X 1 1/2 G5 PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT SWIVEL, YOKE STOP, PIN CAPSCREW, 1/2 X 4 G5 PLT LOCKNUT, 1/2 STOVER JACK SWIVEL (5000 #) 1 *THESE ITEMS MAKE UP SAFETY CHAIN CHAIN, 27 LINKS SAFETY CHAIN SHACKLE, 3/ DOUBLE CLEVIS LINK, 3/8 1 5

8 MANUAL FLOOR CHAIN CONTROL ARM, CONTROL (2 X 2) EXTENSION, CONTROL ARM PIN, 1/2 BENT HITCH SETSCREW, 1/2 X 1 SQ HD CUPPT CAPSCREW, 3/8 X 2 1/4 G5 PLT HEX NUT, 3/8 PLT LOCKWASHER, 3/8 PLT CONTROL VALVE, SINGLE SEAL KIT HANDLE, CLEVIS HANDLE HARDWARE KIT 1 6

9 HYDRAULICS FOR MANUAL FLOOR CHAIN CONTROL ITEM PART NO SERIAL NO OR YR DESCRIPTION STD QTY LP CONTROL VALVE, SINGLE STREET ELL, 3/4 NPT HOSE, 12M3K-8MPX-8MPX HOSE, 12M3K-8MP-8MPX HOSE, 12M3K-12MP-12MPX HOSE, 12M3K-12MP-12MPX CAPSCREW, 3/8 X 2 1/4 G5 PLT HEX NUT, 3/8 PLT LOCKWASHER, 3/8 PLT 3 3 7

10 ELECTRICAL FLOOR CHAIN CONTROL 3 FRACTIONAL ANGULAR 1 UNLESS NOT OTHERWIS ARM, CONTROL ELECTRICAL FLOOR CHAIN HARNESS (SEE PAGE 11) KIT, ELEC RETRO FLOOR (SEE PAGE 9) VALVE, SINGLE SPOOL SETSCREW, 1/2 X 1 SQ HD CUPPT 1 8

11 HYDRAULIC FOR FLOOR CHAIN CONTROL HARNESS VALVE, SINGLE SPOOL 4-WAY SOLENOID HOSE, 12M3K-12MP-12MPX HOSE, 12M3K-8MPX-8MPX HOSE, 12M3K-8MP-8MPX HOSE, 12M3K-12MPX-12MPX KIT, ELEC RETRO FLOOR 1 ELECTRICAL RETRO FLOOR CHAIN KIT ( ) (ITEM 6) ADAPTER, 4PTC-2MPX ADAPTER, 4PTC-4PTC-4MPX ADAPTER, 12MP-12FP-12FP ADAPTER, 12MP-4FP ADAPTER, 12MP-12FP NYLON TUBING,

12 WIRING SCHEMATIC FOR FLOOR CHAIN CONTROL HARNESS 10

13 12 1 FLOOR CHAIN CONTROL HARNESS 3 2 ( ) BOX, FLOOR CHAIN CONTROL ( -2014) COVER, ELECTRONICS BOX (1) (2015- ) COVER, INSTRUMENT ( -2014) PHILLIPS MACHINE SC, #4 X 1/4 FLAT HD (4) (2015- ) METAL SCREW, #4 X 1/ WIRE, 16/4 PARALLEL CABLE, 16/2 PRIMARY FUSE, 5A HOLDER, WATERPROOF FUSE LOCKNUT, 3/4 NPT RELIEF, STRAIN TERMINAL, #10 RING PLUG, 7-WAY PLASTIC LOOM, 1/2 ID SPLIT BUTT CONNECTOR, MOIST RES TOGGLE, ON-OFF-ON L.E.D., 1/2 GREEN DECAL, FLOOR CHAIN CONTROL CONNECTOR, MOLDED CIRCUIT CONNECTOR, BUTT VALVE, SINGLE SPOOL 4-WAY SOLENOID

14 PTO PUMP HYDRAULICS ITEM PART NO SERIAL NO OR YR DESCRIPTION STD QTY LP PUMP, (2.85 RATIO) PTO HOSE, 12M3K-12MP-12MPX ADAPTER (PUMP PRESSURE) HOSE, 20G4H-20MP-20MP ADAPTER (SUCTION PUMP) HOSE, 6M3K-6MP-6MPX ADAPTER (PUMP DRAIN)

15 FRONT COMPONENTS OF CLEANER RESERVOIR VALVE, ADJ FLOW CONTROL PIN, 1 CLEVIS CAPSCREW, 1/2 X 1 3/4 G5 PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT CAPSCREW, 1/2 X 1 1/4 G5 PLT CAPSCREW, 1/4 X 2 1/2 G5 PLT HEX NUT, 1/4 PLT LOCKWASHER, 1/4 PLT FLATWASHER, 1/4 PLT ROLL PIN, 1/4 X 1 1/ LOCK, CYLINDER SNAPPER PIN, 3/8 X 2-3/ STAND, INDICATOR DEPTH, INDICATOR ( -2012) CYLINDER, HYD (See Pg 22 for breakdown) (1) (2013- ) CYLINDER, HYD (See Pg 22 for breakdown) MOTOR, FEEDER HYDRAULIC` 1 13

16 CONTROL VALVE ( ) CARTRIDGE, PRESSURE RELIEF HANDLE CLEVIS HANDLE HARDWARE KIT SEAL KIT 1 PHC PUMP GEAR BOX ( ) * CAPSCREW, 5/16 X 1 G5 PLT SERRATED WASHER FRONT PLATE SHAFT-SEAL O-RING, EATON PTO GB RETAINING RING CARRIER BEARING 1 14

17 RETAINING RING CARRIER ASSEMBLY HOUSING ADAPTER PLATE, INPUT CAPSCREW, 1/2 X 1 3/4 G5 PLT O-RING, EATON PTO GB/PUMP INTERFACE 1 GEAR PUMP(2.85 Ratio) ( ) CAPSCREW, 3/8 X 3 3/4 NC TX HD CAPSCREW, 3/8 X 3 1/2 NC TX HD BACKPLATE ASSEMBLY, PLAIN 1 * O-RING, 3/32 X 5 ID BODY DRIVE GEAR ASSEMBLY IDLER GEAR ASSEMBLY 1 * WEAR PLATE 1 * BEARING SEAL 1 * MOLDED O-RING 1 * BACK-UP GASKET FRONT PLATE 1 * SHAFT-SEAL 1 * WASHER SUN GEAR RING, RETAINING (SUN GEAR) 1 *These Parts make up PTO Pump Seal Kit ( ) +These Parts are not included when ordering They must be purchased separately. 15

18 FLOW CONTROL & FEEDER REEL MOTOR HYDRAULICS QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD LP STD LP VALVE, ADJ FLOW CONTROL HOSE, 8M3K-8MPX-8MPX HOSE, 8M3K-8MPX-8MPX HOSE, 12M3K-8MP-8MPX HOSE, 12M3K-8MPX-8MPX MOTOR, HYD (FEEDER) ADAPTER (DRIVE MOTOR) HOSE, 8M3K-8MP-8MPX HOSE, 12M3K-8MP-8MPX ADJUSTABLE FLOW CONTROL VALVE ( ) HANDLE, THUMBSCREW KNOB, ADJUSTING HANDLE, METAL ADJUSTING KIT, SEAL 1

19 FEEDER REEL MOTOR ( ) * THESE ITEMS MAKE UP SEAL KIT ( ) * SEAL, EXCLUSION HOUSING, BEARING 1 * SEAL, 3 ID 4 * RING, BACKUP 1 * SEAL, SHAFT SHAFT & BEARING, 1 1/ KEY 1 * SEAL, SHAFT FACE PLATE, WEAR DRIVE GEROLER DRIVE, VALVE PLATE, VALVE VALVE BALANCE RING 1 * SEAL, FACE, INNER 1 * SEAL, FACE, OUTER PIN SPRING HOUSING, VALVE BOLT PLUG ASSEMBLY, 7/16-20 UNF 1 17

20 RESERVOIR PLUMBING TOP OF TANK SIDE OF TANK BOTTOM OF TANK

21 ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP STD LP RESERVOIR (Saint Machinery) ELBOW, 3/4 NPT NIPPLE, 3/4 X 4 NPT FILTER, RETURN NIPPLE, 3/4 NPT X 1 1/2 (GALV) TEE, 3/4 NPT (GALV) ELL, 1/2 HYD STREET BUSHING, 3/4X1/2 NPT CROSS, 3/4 NPT (GALV) SWIVEL ELL, 1/2 (GALV) HOSE, 12M3K-12MP-12MPX HOSE, 8M3K-8MPX-8MPX HOSE, 8M3K-8MP-8MPX HOSE, 12M3K-8MP-8MPX HOSE, 12M3K-8MP-12MPX NIPPLE, 1 1/4 X 3 NPT (GALV) BALL VALVE, 1 1/4 NPT STRAINER, TANK HOSE, 20G4H-20MP-20MP HOSE, 6M3K-6MP-6MPX BUSHING, 1/2-3/8 REDUCER TEE, 1/2 NPT (GALV) PLUG, 1/2 NPT PIPE (BLACK) RETURN FILTER ( ) (Item 4) HEAD, FILTER GAUGE, PRESSURE FILTER ELEMENT 1 19

22 3 X 6 HYDRAULIC CYLINDER (ENERGY) ( ) (Used Prior to 2014) CYLINDER BODY ROD, 1.25D X TIE ROD GUIDE, 3 O.D PISTON, 3 DIA BOTTOM CLEVIS, 3 DIA ROD CLEVIS, HEX NUT, 7/16 NC HEX JAM NUT, 1-14 UNF SETSCREW, 3/8 X 3/8 NC BALL, NYLON 1/4 O.D PLUG ORING BOSS, 3/ O-RING, 7/8 I.D. X 1 O.D O-RING, 2 3/4 X PSP PISTON SEAL, 3 OD BACK-UP RING, 2 3/4 X ROD WIPER, U-CUP, 1.25 X 1.50 X PLUG ORING BOSS, 3/4-16 (PLASTIC) CLEVIS PIN AND CLIP 2 USE SEAL KIT #

23 3 X 6 X 1.25 HYDRAULIC CYLINDER (BAILEY) ( ) (6X30, 6X36, 6X40 & 8X30) (Used on Machines From 2014 to Present) Bailey s Hydraulic Cylinder ( ) will replace Energy s Hydraulic Cylinder ( ). Bailey will not sale any repair parts except for a Seal Kit. USE SEAL KIT # FEEDER REEL (PRIOR TO 2009) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY REEL, FEEDER ( -2005) REEL, FEEDER (HD) - (1) (2006- ) REEL, FEEDER (HD) BEARING, 1 1/4 PILLOW BLOCK LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT FLATWASHER. 1/2 STD PLT CAPSCREW, 1/2 X 2 G5 PLT

24 FEEDER REEL (2009 TO PRESENT) REEL, HD. FEEDER BEARING, 1 1/4 PILLOW BLOCK CAPSCREW, 1/2 X 2 G5 PLT FLATWASHER. 1/2 STD PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT 4 22

25 CONVEYOR TROUGH AND IDLER SHAFT ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY TROUGH, CONVEYOR SHAFT, IDLER SHAFT, IDLER (HD) BEARING UNIT, 1 1/ BEARING UNIT, 1 1/ LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT FLATWASHER. 1/2 STD PLT PLOWSCREW, 1/2 X 1 3/4 #3 REG CAPSCREW, 1/2 X 2 G5 PLT BLADE CAPSCREW, 3/8 X 1 1/ LOCKWASHER, 3/ HEXNUT, 3/8 PLT

26 24 FEEDER REEL BEARINGS AND DRIVES

27 SPROCKET, 60Q BUSHING, 1 1 /4 TAPER KEY, 1/4 X SPROCKET, #60 CHAIN CARRIAGE SCREW, 5/8 X 2 3/ FLATWASHER, 5/ LOCKWASHER, 5/ HEX NUT, 5/ MOTOR, HYD (FEEDER REEL) SEAL KIT SPROCKET (H60SD20) BUSHING, SDS 1 1/ CAPSCREW, 1/2 X 1 3/ LOCKWASHER, 1/ HEX NUT, 1/ CHAIN, RC60H 108 PITCH KEY, 5/16 X 1 1/4 SQ 1 25

28 UNLOADER DRIVES KEY, 5/16 X 1 1/4 SQ SPROCKET, (#60-15T) SPROCKET, #60 CHAIN SPROCKET, #60 Q BUSHING, Q1-1/2 TAPER KEY, 3/8 X 2 1/ CHAIN, RC-60H76P SETSCREW, 3/8 X 3/8 ALLEN HD CARRIAGE SCREW, 5/8 X 2 3/ FLATWASHER, 5/8 PLT LOCKWASHER, 5/8 PLT HEX NUT, 5/8 PLT MOTOR, HYDRAULIC (UNLOADER) 1 26

29 UNLOADER REEL MOTOR ( ) * THESE ITEMS MAKE UP SEAL KIT ( ) * SEAL, EXCLUSION HOUSING, BEARING 1 * SEAL, 3 ID 4 * RING, BACKUP 1 * SEAL, SHAFT SHAFT & BEARING, 1 1/ KEY 1 * SEAL, SHAFT FACE PLATE, WEAR DRIVE GEROLER DRIVE, VALVE PLATE, VALVE VALVE BALANCE RING 1 * SEAL, FACE, INNER 1 * SEAL, FACE, OUTER PIN SPRING HOUSING, VALVE BOLT PLUG ASSEMBLY, 7/16-20 UNF 1 27

30 REAR TANK ITEM PART NO SERIAL NO OR YR DESCRIPTION 28 QTY STD LP BEARING UNIT, 1 1/ VALVE, ADJ FLOW CONTROL JAM LOCKNUT, 1 NC HEX CAPSCREW, 1/2 X 1 3/4 G5 PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT CAPSCREW, 1/4 X 2 1/2 G5 PLT FLATWASHER, 1/4 PLT LOCKWASHER, 1/4 PLT HEX NUT, 1/4 PLT CAPSCREW, 1/4 X 3 G5 PLT CARRIAGE SCREW, 5/16 X 1 G5 PL FLATWASHER, 5/16 PLT HEX NUT, 5/16 PLT CAPSCREW, 3/8 X 1 1/4 G5 PLT 2 2

31 ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP FLATWASHER, 3/8 PLT HEX NUT, 3/8 PLT LOCKWASHER, 3/8 PLT CAPSCREW, 1 X 4 1/2 G5 PLT LOCKWASHER, 5/16 PLT SHIELD, REAR COVER FRAME, MAIN FRAME, MAIN (LP) - 1 FOR HEAVY DUTY MACHINES ONLY ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP FRAME, MAIN (HDSTD) FRAME, MAIN (HDLP)

32 REAR TANK DOOR ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP DOOR, REAR DUMP DOOR, REAR DUMP ( -2013) CYLINDER, 2 X 16 (1) (2014- ) CYLINDER, 2 X 16 X ( -2013) CYLINDER, 2 X 10 - (1) (2014- ) CYLINDER, 2 X 10 X CARRIAGE SCREW, 5/16 X 1 G5 P FLATWASHER, 5/16 PLT HEX NUT, 5/16 PLT CAPSCREW, 1 X 4 1/2 G5 PLT CAPSCREW, 1 X 4 G5 PLY JAM LOCKNUT, 1 NC HEX

33 REAR DOOR ( ) L.P. REAR DOOR ( ) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY DOOR, REAR DOOR, REAR (LP) METER, DOOR PIN, DOOR SPRING, 1/2 X 1 1/ ROLL PIN, 1/8 X 3/ CAPSCREW, 3/8 X 1 1/ LOCKNUT, 3/

34 REAR TANK DOOR PLUMBING ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP ( -2013) CYLINDER, 2 X 16 (1) (2014- ) CYLINDER, 2 X 16 X ( -2013) CYLINDER, 2 X 10 - (1) (2014- ) CYLINDER, 2 X 10 X VALVE, ADJ FLOW CONTROL HOSE, 12M3K-8MP-8MPX HOSE, 12M3K-8MP-12MPX ( -2013) HOSE, 6M3K-6MP-8MPX-36 (1) (1) (2014- ) HOSE, 6M3K-8MP-8MPX HOSE, 8M3K-8MP-8MPX HOSE, 8M3K-8MP-8MPX ( -2013) ADAPTER, 6MB-8FP (1) (1) (2014- ) ADAPTER, 8MB-8FP NIPPLE, 1/2 X 1 1/2 NPT TEE, 1/2 NPT ELL, 1/2 HYD STREET HYDRAULIC NIPPLE, 1/2 NPT

35 ITEM PART NO SERIAL NO OR YR DESCRIPTION REAR GUARD ( ) QTY STD LP HYDRAULIC COUPLER NIPPLE, 1/2 X 4 NPT VALVE, CHECK ELL, 45 STREET (1/2 NPT) ADAPTER (UNLOADER MOTOR) ( -2013) ADAPTER, 6MB-6FJX - 90º (1) (1) (2014- ) ADAPTER, 8MB-8FPX - 90º CAP, HYD COUPLER PLUG, HYD COUPLER REAR GUARD, DIVERTER CAPSCREW, 5/8 X 1 1 /2 G5 P HEX NUT, 5/8 PLT LOCKWASHER, 5/8 PLT CARRIAGE SCREW, 3/8 X LOCKWASHER, 3/8 PLT HEX NUT, 3/8 PLT 2 33

36 ENERGY CYLINDER (USED ON MACHINES BEFORE 2014) 2 X 16 HYDRAULIC CYLINDER 2 X 10 HYDRAULIC CYLINDER ( ) ( ) (For Low Profile Machines) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY PLUG, ORING BOSS SAE BOTTOM CLEVIS, BACKUP RING O-RING, X JAM NUT, 7/ PISTON SEAL, 2.00 B PISTON ORING,.75 X WALL, 2 ID X.125W X WALL, 2 ID X.125W X SEAL POLY, X PLUG, O-RING BOSS 9/ BACKUP RING, WIPER RING, GUIDE, 2 OD ROD, X ROD, X BALL, NYLON SETSCREW, 3/8 X 3/ ROD CLEVIS, CLEVIS PIN AND CLIP HEX NUT, 7/ TIE ROD, X TIE ROD, X CLEVIS PIN WITH CLIP, 1 DIA 1 1 *Seal Kit Number is

37 2 X 16 X HYDRAULIC CYLINDER (BAILEY) ( ) (Used on Machines From 2014 to Present) Bailey s Hydraulic Cylinder ( ) will replace Energy s Hydraulic Cylinder ( ). Bailey will not sale any repair parts except for a Seal Kit. USE SEAL KIT # X 10 X HYDRAULIC CYLINDER ( ) (Low Profile) (Used on Machines From 2014 to Present) Bailey s Hydraulic Cylinder ( ) will replace Energy s Hydraulic Cylinder ( ). Bailey will not sale any repair parts except for a Seal Kit. USE SEAL KIT #

38 CONVEYOR SIFTER FRAME QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP KEY, 1/4 X BEARING, 1 1/4 PILLOW BEARING, 1 1/2 PILLOW SHAFT, SIFTER SHAFT, SIFTER (HD) SHAFT, IDLER SHAFT, IDLER (HD) CHAIN (662-92), PAIR CHAIN (667X-72) PAIR SPROCKET, SPLIT 662-8T HYDRAULIC MOTOR HYDRAULIC MOTOR (HD)

39 QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP BAR, SIFTER CONVEYOR BAR, SIFTER CONVEYOR (HD) FRAME, CONVEYOR FRAME, CONVEYOR (LP) FRAME, CONVEYOR (HD) FRAME, CONVEYOR (HDLP) MOUNT, SIFTER MOTOR BRKT, LEVELER INBOARD MOTOR BRACKET, SIFTER MOTOR CAPSCREW, 3/8 X 1 1/2 G5 PLT CAPSCREW, 3/8 X 1 G5 PLT CAPSCREW, 3/8 X 1 1/4 G5 PLT CAPSCREW, 1/2 X 1 3/4 G5 PLT CAPSCREW, 1/2 X 2 1/2 G5 PLT SETSCREW, 1/2 X 4 CUPPT WASHER, 1 X 7/16 X.055 PLT FLATWASHER, 1/2 STD PLT LOCKWASHER, 3/8 PLT LOCKWASHER, 1/2 PLT HEX NUT, 3/8 PLT HEX NUT, 1/2 PLT LOCKNUT, 3/8 G C PLT CONNECTOR LINK (LT)(662)W/(G-50) CONNECTOR LINK (RT)(662)W/(G-50) CONNECTOR LINK, (662) SPROCKET, 60-15T (1 1/4) SPROCKET, 1 1 /4 BORE CHAIN, RC-60H52P SPROCKET, #60 CHAIN CARRIAGE SCREW, 5/8 X 2 3/ FLATWASHER, 5/ SETSCREW, 5/16 X 3/8 SQ HD CUPPT CAPSCREW, 5/8 X 2 G5 PLT LOCKWASHER, 5/8 PLT HEX NUT, 5/8 PLT BEARING, FLANGE 1 1/ SPROCKET, H60SH BUSHING, SH BUSHING, SH 1 1/ JAM NUT, 5/ BUSHING, SH 1 1/

40 SIFTER MOTOR HYDRAULICS STANDARD MACHINE HEAVY DUTY MACHINE QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP MOTOR, HYDRAULIC (SIFTER) MOTOR, HYDRAULIC (HD) HOSE, 8M3K-8MP-8MPX HOSE, 12M3K-8MP-8MPX HOSE, 8M3K-8MPX-8MPX CAPSCREW, 5/16 X 2 1/

41 QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP LOCKWASHER, 5/ HEX NUT, 5/ CLAMP, HOSE COVER PLATE CLAMP, 3/4 HOSE SUPPORT, HOSE BRACKET PLATE, COVER CAPSCREW, 5/16 X 3/ SIFTER FRAME POLYETHYLENE PANELS PANEL, POLYETHYLENE PLATE, LT HOLD DOWN PLATE, RT HOLD DOWN CNTRSNK SCREW, 3/8 X 1 SOC HD 4 39

42 HOLD DOWN BLOCK KIT ( ) BLOCK, HOLD DOWN CAPSCREW, 5/16 X 2 1/4 G5 PLT FLATWASHER, 5/16 PLT LOCKNUT, 5/16 PLT INSTRUCTIONS, HOLD DOWN 1 BUMP PADS ( ) PAD, BUMP SOC HD CNTRSNK C/S, 3/8 X 1 G5 PLT BUMP PAD, TALL 2 40

43 SIFTER MOTOR ( ) CAPSCREW, 5/16 X 7/8 UNF FLANGE MOUNTING (2-BOLT) 1 * SEAL, EXCLUSION 1 * WASHER, BACK-UP 1 * SEAL, PRESSURE 1 * SEAL RACE, THRUST BEARING BEARING, THRUST NEEDLE SHAFT, OUTPUT HOUSING, 1/2 NPTF PORTS 1 * O-RING PLUG DRIVE 1 * SEAL PLATE, SPACER GEROTOR CAP, END CAPSCREW, 5/16 X 2 7/8 UNF 7 *These Parts make up Hydraulic Motor Seal Kit ( ) 41

44 LEVELER FRAME QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP FRAME, LEVELER FRAME, LEVELER (LP) FRAME, LEVELER (HDSTD) FRAME, LEVELER (HDLP) BRKT, LEVELER INBOARD MOTOR SHAFT, LEVELER SHAFT, LEVELER (HD) SHAFT, IDLER SHAFT, IDLER (HD) SUPPORT, LEVELER MOTOR KEY, 1/4 X

45 QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP SPROCKET, (662-8T X 1 1/4) SPROCKET, 667X-8T BEARING, FLANGE 1 1/4B BEARING, 1 1/4 PILLOW MOTOR, HYD (LEVELER) SEAL KIT MOTOR, HYD SEAL KIT SHIELD, LEVELER (LT) SHIELD, LEVELER (LT) (LP) SHIELD, LEVELER (LT) (HDSTD) SHIELD, LEVELER (LT) (HDLP) SHIELD, LEVELER (RT) SHIELD, LEVELER (RT) (LP) SHIELD, LEVELER (RT) (HDSTD) SHIELD, LEVELER (RT) (HDLP) SPROCKET, H60SH BUSHING, SH CAPSCREW, 3/8 X 1 G5 PLT LOCKWASHER, 3/8 PLT HEX NUT, 3/8 PLT CARRIAGE SCREW, 3/8 X 1 1/4 G5 P CAPSCREW, 1/2 X 2-1/2 G5 PLT FLATWASHER, 1/2 PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT SETSCREW, 1/2 X 3 SQ HD G5 PLT JAM NUT, 1/2 PLT FLATWASHER, 3/8 PLT CARRIAGE SCREW, 1/2 X 1 1/ SPROCKET, 60-15T CARRIAGE SCREW, 5/8 X 2 3/ FLATWASHER, 5/8 PLT LOCKWASHER, 5/8 PLT HEX NUT, 5/8 PLT CAPSCREW, 3/8 X 1 1/2 G5 PLT LOCKNUT, 3/8 G C PLT WASHER, 1 X 7/16 X.055 PLT SETSCREW, 5/16 X 3/8 SQ HD CUPPT JAM NUT, 5/ CARRIAGE SCREW, 1/2 X 1 3/

46 UNLOADER CHAIN AND SHAFTS CHAIN, BED ASSY LINK CONNECTOR (667X PINTLE) SHAFT, UNLOADER FRONT PLATE, TAKE-UP CLAMP TAKE-UP, UNLOADER CHAIN BEARING UNIT, 1 1/ HEX NUT, 3/4 10 NC PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/2 PLT CARRIAGE SCREW, 1/2 X 3 1/4 G5 PLT SHAFT, UNLOADER REAR CAPSCREW, 1/2 X 1 3/4 G5 PLT SPROCKET, 667X-8T (BED CHAIN) KEY, 3/8 X 2 1/ SETSCREW, 5/16 X 3/8 4 44

47 LEVELER FRAME BARS AND CHAIN HEAVY DUTY MACHINES ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP BAR, LEVELER CHAIN LEVELER, PAIR ( ) LINK, (662H-G50-1) LINK, CONNECTOR (662H PINTLE) PIN & COTTER, REPAIR (662SH PINTLE) CAPSCREW, 5/16 X 1 G5 PLT LOCKNUT, 5/16 PLT SPROCKET, 60-15T CHAIN, RC 60H44P KEY, 1/4 X FOR HEAVY DUTY MACHINES ONLY ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD LP BAR, LEVELER (HD CHAIN (667X-84) PR CAPSCREW, 5/16 X 3/4 G5 PLT LOCKNUT, 5/16 PLT SPROCKET, H60SH BUSHING, SH 1 1/

48 LEVELER CHAINS UNLOADER CHAINS 46

49 LEVELER MOTOR HYDRAULICS STANDARD MACHINES HEAVY DUTY MACHINES QTY ITEM PART NO SERIAL NO OR YR DESCRIPTION STD HEAVY STD LP STD LP MOTOR, HYDRAULIC MOTOR, HYDRAULIC (HD) HOSE, 6M3K-6MP-8MPX HOSE, 8M3K-8MPX-8MPX TEE, 1/2 NPT NIPPLE, 1/2 X 4 NPT NIPPLE, 1/2 X 1 1/2 NPT UNION RESTRICT, ADAPTOR ELL, 1/2 HYD STREET CLAMP, HOSE COVER PLATE CAPSCREW, 5/16 X 2 1/ LOCKWASHER, 5/ HEX NUT, 5/ ADAPTER, 10MB-8FP

50 STANDARD LEVELER MOTOR ( ) 19 ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY CAPSCREW, 5/16 X 7/8 UNF FLANGE MOUNTING (4-BOLT) 1 1 * SEAL, EXCLUSION 1 1 * WASHER, BACK-UP 1 1 * SEAL, PRESSURE 1 1 * SEAL RACE, THRUST BEARING BEARING, THRUST NEEDLE SHAFT, OUTPUT HOUSING, 1/2 NPTF PORTS HOUSING, 7/8-14 O-RING PORTS - 1 * O-RING PLUG DRIVE DRIVE - 1 * SEAL SEAL PLATE, SPACER PLATE, SPACER GEROTOR GEROLER CAP, END CAP, END (NO PORT) HEAVY DUTY LEVELER MOTOR ( )

51 ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY STD HVY CAPSCREW, 5/16 X 2 1/8 UNF SCREW, CAP PLUG/ORING - 1 *These Parts make up Hydraulic Motor Seal Kit ( ) FRONT LOWER SHIELDS SHIELD, MAIN DRIVE SHIELD, FEEDER REEL BLADE, SIDE CAPSCREW, 3/8 X 1 G5 PLT FLATWASHER, 3/8 PLT LOCKWASHER, 3/8 PLT CAPSCREW, 7/16 X 1 1/4 G5 PLT LOCKWASHER, 7/16 PLT HEX NUT, 7/16 PLT CAPSCREW, 1/2 X 2 1/2 G5 PLT CAPSCREW, 1/2 X 1 1/2 G5 PLT LOCKWASHER, 1/2 PLT HEX NUT, 1/ 2 PLT 4 49

52 FRONT UPPER SHIELDS SHIELD, (HD) SIFTER SHIELD, LEVELER DEFLECTOR SHIELD, SIFTER DRIVE CAPSCREW, 5/16 X 3/4 G5 PLT FLATWASHER, 5/16 PLT LOCKWASHER, 5/16 PLT HEX NUT, 5/16 PLT CAPSCREW, 3/8 X 1 G5 PLT ` LOCKWASHER, 3/8 PLT FLATWASHER, 3/8 PLT 3 50

53 REAR SHIELDS SHIELD, LEVELER DRIVE COVER, SHIELD CAPSCREW, 3/8 X 1 G5 PLT LOCKWASHER, 3/8 PLT FLATWASHER, 3/8 PLT 6 51

54 TANDEM ARM, 8 PLY ( ) TANDEM ARM, 12 PLY ( ) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY * ARM, TANDEM WASHER, TANDEM TIRE AND WHEEL ASSY TIRE, (9.5L-15SL) WHEEL, 15 X STEM, VALVE TIRE AND WHEEL ASSY TIRE, 12-PLY (9.5L-15SL) JAM NUT, 1 1/2 2 2 * GREASE FITTING, 1/ * CONE, BEARING 2 2 * SEAL, TANDEM 2 2 * These items make up Tandem Arm Assy ( ) 52

55 TANDEM AXLE HUB AND SPINDLE PARTS ( ) NOT SHOWN SEAL, TRI-LPY SLEEVE, WEAR SPINDLE, 12 1/2 1 TANDEM AXLE ( ) AXLE, TANDEM SPINDLE, TANDEM U-BOLT, 5/8 X 3-13/16 X 2-15/ CAPSCREW, 5/8 X 2 G8 PLT CAPSCREW, 5/8 X 4 1/2 G5 PLT LOCKWASHER, 5/8 PLT HEX NUT, 5/8 PLT 12 53

56 8 PLY SINGLE WHEEL ( ) 12 PLY SINGLE WHEEL ( ) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY TIRE AND RIM ASSEMBLY TIRE AND RIM ASSEMBLY ASSEMBLY, HUB AND SPINDLE CAPSCREW, 5/8 X 4 1/2 G5 PLT LOCKWASHER, 5/8 PLT CAPSCREW, 5/8 X 4 3/4 G5 PLT HEX NUT, 5/8 PLT PLY TIRE AND RIM ASSY ( ) (ITEM 1) 12 PLY TIRE AND RIM ASSY ( ) (ITEM 1) ITEM PART NO SERIAL NO OR YR DESCRIPTION QTY TIRE, 12.5L-16SL FARM (8-PLY) TIRE, 12.5L-16SL FARM (12-PLY) WHEEL, 16 X W10L STEM, VALVE

57 HUB AND SPINDLE ASSEMBLY ( ) (ITEM 2) (Page 54) SPINDLE INNER CUP INNER CONE SEAL OUTER CUP OUTER CONE SPINDLE WASHER SPINDLE NUT, 1 NF SPINDLE COTTER PIN, 3/16 X STUD DUST CAP HUB 2 SINGLE AXLE ( ) AXLE, SINGLE CAPSCREW, 5/8 X 2 G5 PLT LOCKWASHER, 5/8 PLT HEX NUT, 5/8 PLT 4 55

58 SPREADER FRAME ASSEMBLY ( ) FRAME, SPREADER SPREADER, LT SPREADER, RT BRACKET, BELT TENSION IDLER SHIELD, SPREADER V-BELT, BB PULLEY, 2B56SDS TAPER BUSHING, SDS PULLEY, 2B36SH BUSHING, SH-1 1/ PULLEY, IDLER HYDRAULIC COUPLER, 1/2 NPT KEY, 1/4 X

59 NIPPLE, 1/2 X 1 NPT MOTOR, 5.9 HYDRUALIC BEARING, 1 1/4 PILLOW CAPSCREW, 3/8 X 1 G5 PLT CAPSCREW, 1/2 X 1 1/2 G5 PLT CAPSCREW, 1/2 X 2 G5 PLT CARRIAGE SCREW, 5/8 X 3 1/2 G5 PLT FLATWASHER, 1/2 PLT FLATWASHER, 5/8 PLT FLATWASHER, 3/4 PLT LOCKWASHER, 3/8 PLT LOCKWASHER, 1/2 PLT LOCKWASHER, 5/8 PLT HEX NUT, 1/2 PLT HEX NUT, 5/8 PLT HYDRAULIC NIPPLE, 1/2 NPT FLATWASHER, PRESS WHEEL SHIELD, SPREADER REAR SHIELD, SPREADER FRONT CAPSCREW, 3/8 X 1/2 G5 PLT LOCKWASHER, 3/8 PLT ( -2010) PLUG, HYD COUPLER-FEMALE (1) ( ) PLUG, HYD COULPER FEMALE-MALE (2014- ) PLUG, HYD COUPLER-FEMALE (2014- ) PLUG, HYD COUPLER-MALE CAPSCREW, 3/8 X 3/4 G5 PLT FLATWASHER, 3/8 PLT 3 SPREADER V-DIVERTER V-DIVERTER U -BOLT, 3/8 X 2 7/8 X LOCKWASHER, 3/ HEX NUT, 3/8 4 57

60 SIZE OF HOSE HOSE TYPE 3/8 6M3K 1/2 8M3K 3/4 12M3K 1 1/4 20M3K FOR MACHINES PRIOR TO SERIAL NO PLUMBING SCHEMATIC 58

61 STRAP, TIE DOWN PLUG, 1/2 NPT PIPE ADAPTER, 8MP-8FPX TEE, 1/2 NPTF NIPPLE, 1/2 X 1 1/2 NPT BUSHING, 1/2-3/8 REDUCER RESTRICTOR, 8MP-8FPX HOSE, 6M3K-8MP-8MPX MOTOR, HYD (LEVELER) SEAL KIT VALVE, ADJ FLOW CONTROL 2 12A ( ) ADAPTER ASSY (1) 12B ( ) ADAPTOR, 6MB-8FP (1) ( ) ADAPTOR, 8MB-8FP OIL, HYDRAULIC (GALLON) ( -2013) CYLINDER, HYDRAULIC (1) (2014- ) CYLINDER, 3X6X1.25 HYD BUSHING, 3/4-1/2 REDUCER CROSS, 3/4 NPT TEE, 3/4 NPT NIPPLE, 3/4 NPT X 1 1/ STREET ELL, 3/4 NPT NIPPLE, 1 1/4 X 3 NPT HOSE, 12M3K-8MP-8MPX HOSE, 8M3K-8MPX-8MPX HOSE,12M3K-12MP-12MPX HOSE, 20G4H-20MP-20MP HOSE, 8M3K-8MP-8MPX HOSE, 8M3K-8MP-8MPX HOSE, 8M3K-8MP-8MPX HOSE,12M3K-12MP-12MPX ( -2013) HOSE, 6M3K-6MP-8MPX-36 (1) (2014- ) HOSE, 6M3K-8MP-8MPX HOSE, 6M3K-6MP-6MPX ADAPTER (PUMP SUCTION) ADAPTER (PUMP PRESSURE) ADAPTER (PUMP DRAIN) ADAPTER, 10MB-8FP ADAPTER (UNLOAD MOTOR) 2 36A ( ) ADAPTER (1) 36B ( ) ADAPTER, 6MB-6FPX-90 (1) ( ) ADAPTER, 8MP-8FPX VALVE, CHECK MOTOR, HYD (FEEDER REEL) SEAL KIT BALL VALVE, 1 1/4 NPT STRAINER, TANK FILTER, RETURN FILTER ONLY RESERVOIR PUMP, PTO SEAL KIT CONTROL VALVE, SINGLE SEAL KIT ( -2013) CYLINDER, 2 X 16 (1) (2014- ) CYLINDER, 2X16X ( -2013) CYLINDER, 2 X 10 (L.P.) (1) (2014- ) CYLINDER, 2X10X MOTOR, HYD (SIFTER) SEAL KIT HYD MOTOR (UNLOADER) SEAL KIT HYDRAULIC COUPLER HYD NIPPLE, 1/2 NPT NIPPLE, 1/2 X 4 NPT ELBOW, 3/4 NPT NIPPLE, 3/4 X 4 NPT ELBOW, 1/2 NPT HOSE, 12M3K-8MP-12MPX HOSE, 12M3K-8MPX-8MPX ADAPTER, 8MP-8FP ( -2013) PLUG, HYD CP FEMALE-MALE (2) 57A (2014- ) CAP, HYD COUPLER 1 57B (2014- ) PLUG, HYD COULPER QUICK DISCONNECT 2 59

62 SIZE OF HOSE HOSE TYPE 3/8 6M3K 1/2 8M3K 3/4 12M3K 1 1/4 20M3K IN CF EF IN CF EF FREE FLOW LOWER PORT LOWER PORT 4250 PLUMBING SCHEMATIC 60

63 STRAP, TIE DOWN PLUG, 1/2 NPT PIPE ADAPTER, 8MP-8FPX TEE, 1/2 NPTF NIPPLE, 1/2 X 1 1/2 NPT BUSHING, 1/2-3/8 REDUCER RESTRICTOR, 8MP-8FPX HOSE, 6M3K-8MP-8MPX MOTOR, HYD (LEVELER) SEAL KIT VALVE, ADJ FLOW CONTROL ( -2013) ADAPTOR, 6MB-8FP (1) (2014- ) ADAPTOR, 8MB-8FP OIL, HYDRAULIC (GALLON) ( -2013) CYLINDER, HYDRAULIC (1) (2014- ) CYLINDER, 3X6X1.25 HYD BUSHING, 3/4-1/2 REDUCER CROSS, 3/4 NPT TEE, 3/4 NPT NIPPLE, 3/4 NPT X 1 1/ STREET ELL, 3/4 NPT NIPPLE, 1 1/4 X 3 NPT HOSE, 12M3K-8MP-8MPX HOSE, 8M3K-8MPX-8MPX HOSE,12M3K-12MP-12MPX HOSE, 20G4H-20MP-20MP HOSE, 8M3K-8MP-8MPX HOSE, 8M3K-8MP-8MPX HOSE, 8M3K-8MPX-8MPX HOSE,12M3K-12MP-12MPX ( -2013) HOSE, 6M3K-6MP-8MPX-36 (1) (2014- ) HOSE, 6M3K-8MP-8MPX HOSE, 6M3K-6MP-6MPX ADAPTER (PUMP SUCTION) ADAPTER (PUMP PRESSURE) ADAPTER (PUMP DRAIN) ADAPTER, 10MB-8FP ADAPTER (UNLOAD MOTOR) ( -2013) ADAPTER, 6MB-6FPX-90 (1) (2014- ) ADAPTER, 8MB-6FPX VALVE, CHECK MOTOR, HYD (FEEDER REEL) SEAL KIT BALL VALVE, 1 1/4 NPT STRAINER, TANK FILTER, RETURN FILTER ONLY RESERVOIR PUMP, PTO SEAL KIT CONTROL VALVE, SINGLE SEAL KIT ( -2013) CYLINDER, 2 X 16 (1) (2014- ) CYLINDER, 2X16X ( -2013) CYLINDER, 2 X 10 (L.P.) (1) (2014- ) CYLINDER, 2X10X HYD MOTOR (UNLOADER) SEAL KIT HYDRAULIC COUPLER, 1/2 NPT HYD NIPPLE, 1/2 NPT NIPPLE, 1/2 X 4 NPT ELBOW, 3/4 NPT NIPPLE, 3/4 X 4 NPT ELBOW, 1/2 NPT HOSE, 12M3K-8MP-12MPX HOSE, 12M3K-8MPX-8MPX ADAPTER, 8MP-8FP ( -2013) PLUG, HYD CP FEMALE-MALE (2) 57A (2014- ) CAP. HYD COUPLER 1 57B (2014- ) PLUG, HYD COUPLER QUICK DISCONNECT 2 61

64 TONGUE CYLINDER AND HOSES LOCK, CYLINDER HOSE, 3/8 X 100 HYDRUALIC UNION, RESTRICTOR ( -2013) CYLINDER, HYDRAULIC (1) (2014- ) CYLINDER, 3X6X1.25 HYD SNAP PIN, 3/8 X 2 3/ ELL, 3/4-16 TO 1/ DEPTH CONTROL DEVICE ( ) STAND, INDICATOR DEPTH, INDICATOR DECAL, DEPTH 1 62

65 The following is a list of serial numbers issued to our machines at the beginning of each year. To determine when a unit was made, find the range within which the particular serial number falls. It would have been produced between January 1 to December 31 of that year. YEAR SERIAL NUMBERS

66 DEPENDABLE EQUIPMENT FOR PROGRESSIVE FARMING Visit us at KELLEY MANUFACTURING CO. 80 Vernon Drive / Zip P.O. Drawer 1467 / Zip Tifton, GA Tel: Toll Free: Fax: MADE IN AMERICA Address: info@kelleymfg.com