Form No. Disc Mower. Ll..I 0::: ::J ::J 0::: .J J: SERVICE PARTSMANUAL

Transcription

1 Form Disc Mower SERVICE PARTSMANUAL Ll..I 0::: ::J b ::J U 0::: 19 «.J J: IU C

2 Introduction When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The Disc Mower model and serial number is on a plate located on a Gusset on the Main Frame. "Right" and "Left" are determined from a position standing behind the Disc Mower. From this position the Support Leg is on the "left" side. GEHLe Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. In the exploded view parts list, Reference Numbers may have additional information following the Reference Number. A number in parentheses such as (4), will indicate a quantity of how many times that Reference Number is used. A Tear Drop symbol will indicate an application of a "wet" product such as oil, and the number inside the Tear Drop will correspond to the description in the s List. Also, a number inside of a hexagon will be the torque value required, in foot pounds, on the associated Reference Number. Items shown in the parts list that do not have Reference Numbers are shown for reference purposes only and are NOT available for purchase. Unless otherwise specified, all Cap Screws or Bolts are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Screws or Bolts are Grade B; Hexagon Nuts for other Screws or Bolts are Grade A. NO-;E: The following abbreviations may used herein: AR - As Required ASSY - Assembly CB CCW CS CW DC DEG DIA FHMS FHSCS FLN FLS GA GR HD HF J.D. INCL LG LH LT M MM/mm NC NF NO PB PTO RH RPM RT SAE SERR SMV SN T THMS THRD UNF WLDMT XT # 0 - Carriage Bolt - Counterclockwise - Cap Screw (Hexagon Head) - Clockwise - Drop Center - Degree - Diameter - Flat Head Machine Screw - Flat Head Socket Cap Screw - Flanged Lock Nut (Hexagon) - Flanged Lock Screw (Hexagon) - Gauge' - Grade - Hard or Head - Hard Fit - Inside Diameter - Includes - Large - Left Hand - Left - Metric - Millimeter - National Coarse - National Fine - Number - Plow Bolt - Power Take Off - Right Hand - Revolutions Per Minute - Right - Society of Automotive Engineers - Serrated - Slow Moving Vehicle - Serial Number or Slotted Nut - Tooth or Teeth - Truss Head Machine Screw - Thread - Universal National Fine - Weldment - Extended - Number. - (Quantity Used)

3 TABLE OF CONTENTS Introduction... Inside Front Cover Table Of Contents Decal Locations Frame Assembly Lift Linkage...5 Cutterbar Gearcase...6 Cutterbar Screws & Nuts Cutterbar Gears...8 Cutterbar Discs Belt Drive Primary Gear Box Assy Pto Swath Board Inner Swath Board & Safety Guard Cutterbar Safety Shield Tool Box Components Options & Accessories Spring AssistlCit mm Skid Shoe Kit Numerical Index Standard Hardware Torque Specifications... Inside Back Cover Page Printed In U.S.A /1 P592

4 GENERAL INFORMATION Decal Locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the Kit. Refer to the appropriate illustrations for replacement locations. To insure proper selection of the correct replacement decals, compare all of the various closeup location photographs to your machine, before starting to refinish the unit. Then, circle each pictured decal (on or otherwise applicable to your machine) while checkingoff its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal. NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new Decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth-out Decal surface. A CAUTION ALWAYS observe Safety Rules shown on Decals. If Decals become damaged, or If the unit Is repainted, replace the Decals. If repainting, BE SU RE that ALL Decals from the Kit(s) which apply to your machine, are affixed to your unit. DECAL LOCATIONS The Decal Set Number for the DM162 and DM165 is The Set includes the following: Ref. Number Description & Quantity DANGER Rotating Drive Line DANGER Electrical WARNING Rotating Component WARNING Manual WARNING General WARNING - Lock Pin WARNING 540 RPM WARNING -Rotating Drive Line Decal - Disc Hardware DANGER Rot8'llng Knives (2 Piaces) Decal 162 Decal 165 Decal GEHL Decal Stripe Decal Proper Knives PAINT NOTICE Use this list to order paint for refinishing: One Gallon AG Red Paint (12oz Spray Cans) AG Red Paint /1 P592 2 Printed In U.S.A.

5 Printed In U.S.A /1 P592

6 DM165 - FRAME ASSEMBLY Ref. Description Qty. Req. Ref. Description Qty. Req SELF-LOCKING NUT... 2 ROLL PiN... 1 HINGE PLATE... 1 MAIN FRAME... 1 PIN... 1 ROLL PiN... 2 SWIVEL PiECE... 1 PIN... 1 ROLL PIN... 1 LOCK PIN... 1 ROLL PiN... 1 PRESSURE SPRING... 1 ROLL PiN... 1 STAND... 1 PIN... 1 ROLL PiN POINT FRAME... 1 SPRING COTTER... 1 TOP LINK PIN... 1 TOOL BOX... 1 ROLL PIN... 1 LINCH PiN... 2 LOWER LINK PIN LEFT... 1 SPACER ROLL PIN...1 CHAIN HOOK...1 SUPPORT CHAIN...1 LOWER LINK PIN CAT SPRING COTTER...1 BREAK-AWAY SLIDE...1 BREAK-AWAY TONGUE...1 BREAK-AWAY PAWL...1 STUD...1 DISC SPRING...41 WASHER...1 SELF-LOCKING NUT...1 SPECIAL SCREW...1 NYLON BUSH...2 FIT BOLT...1 ALLEN WRENCH...1 BOX SPANNER LINK PIN EXTENSION PIECE...1 SERR S-LOCKING SCREW...2 SERR S-LOCKING NUT...2 LOCK WASHER...1 SELF-LOCKING SCREW...1 ROLL PiN /1 P592 4 Printed In U.S.A.

7 DM165 LIFT LINKAGE ~ ~ ~ Ref a Description Qty. Req. SELF-LOCKING SCREW... 4 L1NK LIFT-ROD... 1 CYLINDER PIN SPLIT PiN... 6 CONNECTING PLATE SELF-LOCKING NUT HEXAGON BOLT... 4 SEALING RING... 2 BANJO BANJO BOLT... 1 HYDRAULIC HOSE ADAPTER PIN Ref Description Qty. Req. ROLL PIN ROLL PIN SUSPENSION ROD SUSPENSION SPRING ROLL PIN PiN SUSPENSION TUBE TRANSPORT LOCK PIN LINCH PIN ROLL PIN UPPER FRAME CASTING PiN...1 ROLL PIN a) For Cylinder repair order Oil Seal Kit. Printed In U.S.A /1 P592

8 DM165 CUTTER BAR GEARCASE Ref. Qty. Ref. Qty. Description Req. Description Req GEAR CASE TOP PLATE REINFORCING BAR END O-RING REINFORCING BAR END GEAR CASE BOTTOM PLATE REINFORCING BAR REAR CORNER WEAR PLATE REAR CORNER BAR DISC GUARD WEAR RESISTANT PLUG DISC GUARD WEAR RESISTANT PLATE/WEAR INNER SHOE WEAR PLATE SERR S-LOCKING SCREW WEAR PLATE SERR S-LOCKING SCREW WEAR PLATE PLUG/MAGNETIC DRAIN SPACER REINFORCING BAR FRONT RING/SEALING FRONT CORNER BAR /1 P592 6 Printed In U.S.A.

9 DM165 - CUTTERBAR SCREWS & NUTS Ref. Qty. Ref. Qty. Description Req. Description Req SERR S-LOCKING SCREW SPECIAL BOLT SCREW/LOCKING SELF-LOCKING NUT SERR S-LOCKING SCREW SERR S-LOCKING SCREW SERR S-LOCKING SCREW SERR S-LOCKING SCREW SERR S-LOCKING SCREW SCREW/SELF-LOCKI NG SERR S-LOCKING NUT Printed In U.S.A /1 P592

10 DM165 - CUTTERBAR GEARS Ref. Qty. Description Req. Ref. Description Qty. Req GEAR/PINION GEARJlDLER GEAR/IDLER GEAR/PINION GEAR/IDLER GEAR/IDLER DRIVE GEAR SELF-ALIGNING BALL BEARING RETAINING RING...1 RETAINING RING...1 RING/RETAINING...30 BEARING/BALL...15 SCREW...15 SPACER...15 BUSH/NYLON /1 P592 8 Printed In U.S.A.

11 DM165 CUTTERBAR DISCS Ref. Qty. Ref. Qty. Description Req. Description Req a 7 DISC HD CUTTERBAR ASSY BEARING/BALL PLUG/END RING/RETAINING INNER DiSC HOUSING/BEARING NUT/LOCKING O-RING BLADE/RIGHT O-RING BOLT/BLADE HOUSINGIDISC CENTER DISC... 5 a) Complete Cutterbar Assembly shipped less DISC/RIGHT... 1 Discs, Knives, Bevel Gearbox, Skid Shoes, BLADE/LEFT... 6 Reinforcing Plates and above related NUT/LOCKING... 7 Hardware WASHER/SPRING... 7 Printed In U.S.A /1 P592

12 DM165 - BELT DRIVE. 30 -~ ~ ~ ~ 23 Ref. Description Qty. Req. Ref. Description Qty. Req RETAINING RING... 1 PLAIN WASHER... 1 BALL BEARING... 2 SHAFT... 1 HOUSING... 1 PARALLEL KEY B... 1 SERR SELF-LOCKING NUT... 2 PULLEY... 1 CAP NUT ZBC... 3 PLAIN WASHER... 3 SPACER BOLT... 3 SELF-LOCKING SCREW... 1 LOCK WASHER... 1 V-BELT (SET OF 4) PULLEy...1 TENSIONING ROD...1 SELF-LOCKING NUT...3 GUARD CONE...1 SERR S-LOCKING SCREW...2 U BOLT...1 PLAIN WASHER...3 REFLECTOR RED...1 PLAIN WASHER...1 GUARD...1 SERR S-LOCKING SCREW...1 CLAMP NUT...1 FRONT BELT GUARD...1 REAR BELT GUARD /1 P Printed In U.S.A.

13 DM165 - PRIMARY GEAR BOX ASSY Ref. Pan Qty. Ref. Pan Qty. Description Req. Description Req PRIMARY GEAR BOX ASSY REAR COVER....1 CONSISTS OF: LOCK WASHER OIL SEAL SELF-LOCKING SCREW RETAINING RING SHAFT BALL BEARING PARALLEL KEY B GEAR WHEEL AND PINION PLUG O-RING PARALLEL KEY GEAR HOUSING PRESSURE RELIEF VALVE BALL BEARING SEALING RING a SPHERICAL ROLLER BEARING FRONT COVER O-RING SELF-LOCKING SCREW SPACER SHIM RING 0.1 MM OIL SEAL SHIM RING 0.3MM O-RING... 2 Printed In U.S.A /1 P592

14 DM165- PTO 1r f~~~l~i~) ~~-tr~r. ~ Ref. Description Qty. Req. Ref. Description Qty. Req PTO-SHAFT CONSISTS OF: INNER PTO HALF ASSY (INCL 2,8-13, 15,16) OUTER PTO HALF ASSY... 1 (INCL 1-7, 13, 14, 16) YOKE... 1 CROSS KIT (INCL 3-4) RETAINING RING GREASE ZIRK YOKE OUTER TUBE ROLL PiN ROLL PIN...1 INNER TUBE...1 yoke GREASE ZIRK OVER RUNNING CLUTCH (INCL 13) LOCK PIN ASSY OUTERGUARD HALF (INCL 17) INNERGUARD HALF (INCL 18) CHAIN BEARING RING...1 BEARING RING /1 P Printed In U.S.A.

15 DM165.. SWATH BOARD Ref. Description Qty. Req. Ref. Description Qty. Req SELF-LOCKING NUT SWATH BOARD SWATH STICK POINT CUP SQUARE BOLT CUP SQUARE BOLT SPRING DISHED WASHER SELF-LOCKING NUT... 1 CUP SQUARE BOLT SWATH STICK SERR S-LOCKING SCREW SWATH BOARD BRACKET DEFLECTOR MUSHROOM HEAD SCREW....4 SELF-LOCKING NUT M SERR S-LOCKING SCREW...1 SELF-LOCKING NUT Printed In U.S.A /1 P592

16 DM165 -INNER SWATH BOARD & SAFETY GUARD cvcoo) \ " Ref. Qty. Ref. Qty. Descrlp'tlon Req. Description Req INNER SWATH BOARD MUSHROOM HEAD SCREW BRACKET PLAIN WASHER BRACKET SELF-LOCKING NUT M BRACKET /1 P Printed In U.S.A.

17 DM165 - CUTTER BAR SAFETY SHIELD Ref. Qty. Ref. Qty. Description Req. Description Req PROTECTION COVER PLAIN WASHER HEXAGON BOlT STRAP FRONT ARM STRAP SELF-lOCKING NUT M FRONT BAR SAFETY FRAME FRONT ARM OUTER REAR ARM REAR BAR MUSHROOM HEAD SCREW SAFETY-GUARD MUSHROOM HEAD SCREW SPECIAL LOCKING DEVICE PLAIN WASHER SELF locking SCREW...1 Printed In U.S.A /1 P592

18 DM165 TOOL BOX COMPONENTS Ref. Qty. Ref. Qty. Description Req. Description Req NUT/LOCKING BLADE/RIGHT BOLT/BLADE BOX SPANNER BLADE/LEFT ALLEN WRENCH /1 P Printed In U.S.A.

19 DM165 - OPTIONS & ACCESSORIES Ref. Qty. Ref. Qty. Description Req. Description Req SPRING ASSIST KIT (DM165) ROLL PIN...2 CONSISTS OF: ROLL PIN SUSPENSION SPRING SPRING SUPPORT TIE ROD HEXAGON SCREW SPRING ATTACHMENT DISC SPRING CYLINDER PiN SELF-LOCKING NUT PiN...,,... 1 Printed In U.S.A /1 P592

20 ''''' DM165 OPTIONS" ACCESSORIES _ "" ' "_'lxww",, "'''''_''''''' Ref. Qty. Ref. Qty. Description Req. Description Req MM SKID SHOE KIT INNER SHOE...1 CONSISTS OF: SCREW/SELF-LOCKI NG DISC GUARD /1 P Printed In U.S.A.

21 DM165 - NUMERICAL INDEX Page No; Ref. Page Ref. Page I.. A. Page Ref Printed In U.S.A /1 P592

22 DM165 NUMERICAL INDEX Page Ref. Page Ref. Page Ref. Page Ref a ( /1 P Printed In U.S.A.

23 TORQUE SPECIFICATIONS FOR STANDARD MACHINE HARDWARE All Torque Values are In Ft Lbs unless otherwise stated. (Multiply In Lb value* by or Ft Lb value by to obtain metric Nm value.) Bolt GR.2 GR.5 GR.8 Size Dry Lub. Dry Lub. Dry Lub. * In Lb NOTE: These torque values are to be used for al/ GEHL hardware excluding: Locknuts, Self-tapping Screws, Thread Forming Screws and Sheet Metal Screws. Unless otherwise specified, al/ torque values must meet this specification. TORQUE SPECIFICATIONS FOR METRIC ATTACHING HARDWARE Grade Metric Bolt GR. 8.8 GR GR Size Dry Lub. Dry Lub. Dry Lub. M M M M M M

24 Gehl Company 143 Water Street, Po. Box 179. West Bend. WI /1 P592 CGEHL Company 1992 Printed In U.S.A.