Connect - Contact - Control. Connectors for rail vehicles Series B. 94x122. F 160.en

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Jonah Nicholson
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1 onnect - ontact - ontrol onnectors for rail vehicles 9x F 0.en

2 onnectors for rail vehicles, The connectors, series B, have been designed especially for the demanding railcar environment. They are superbly suited for power and control circuits on road and rail vehicles alike. The power connectors can be used in applications up to 00 D and 00 A respectively. By adding control s, protection circuits may be realised such as the interlocking circuit shown in the diagram below. Features Rugged design Universally usable connectors for power and control circuits Easy replacement of components Easy assembly resulting in short assembly times Mechanically locking connector Standards IE 98: onnectors - Safety requirements and tests DIN 000-9: Road vehicles; degrees of protection (IP-code); protection against foreign objects, water and ; electrical equipment IE 0-: Insulation coordination for equipment within low-voltage systems Application Interlocking circuit to protect personnel from with dangerous voltages Power car Intermediate cars Last car Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Receptacle Main or Plug Receptacle Plug Receptacle Plug Plug Receptacle Plug Receptacle Plug Receptacle Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Plug Loop on receptacle ar body terminal Interconnected sockets in dummy receptacle Socket on receptacle ontact bridge on receptacle cover Intended use: The main or will apply voltage to the power circuit only when all covers are closed and all plugs have been inserted into their respective operating or dummy receptacles. At disengagement of a connector the control s (Pos. and ) interrupt the control circuit before the power s disconnect. Thus the main or interrupts power before the power s actually break their circuit. omponents comprising the safety loop: plugs B ST with insert and additional control s (e.g. pin insert B E-P+PE+ /M) receptacles B Dx with bridge on cover, equipped with additional loop and control s (e.g. socket insert B E-S+PE+ /M) dummy receptacles B BD with insert B E-P /P with both control s (Pos. ) bridged Stock items Special variant Presented in this catalogue are only stock items that can be supplied in short delivery time. If you need a special variant feel free to us. Maybe the type of connector you are looking for is among our many special designs. If not, we can also supply customized designs. In this case, however, minimum order quantities apply.

3 Specifications, number of s max. +PE +PE + pole +PE + pole +PE + + pole Inserts Dummy insert ontact arrangement B E-P+PE /M B E-S+PE /M B E-P+PE+ /M B E-S+PE+ /M B E-P+PE+ /M B E-S+PE++ /M B E-+PE++ /M ontact identification marked on insert: : Rear view : Front view Stifteinsatz P ontact bridge on receptacle cover 7 ontacts brigded in socket insert Main s Rated voltage (IE 008) at PD (IE 0) x 00 A 00 X Screws Mx x 00 A 00 X Screws Mx x 00 A 00 / 0 Screws M0x x 00 A 00 / 0 Screws M0x PE * Terminal Screw M0x Screw M0x Screw M0x Screw M0x ontrol s Rated voltage (IE 008) at PD (IE 0) rimp type 0.7 mm² mm².0 mm².0 mm² x A 0 / N Screws Mx0 x A 00 / 0 Screws Mx0 x A 0 / Screws Mx0 Loop s Rated voltage (IE 008) at PD (IE 0) x A 0 / Screws Mx0 ontact resistance (IE 0-) < 0 mω < 0 mω < 0 mω < 0 mω Insulation resistance (IE 0-) > 00 MΩ > 00 MΩ > 00 MΩ > 00 MΩ Operating temperature ** Degree of protection when mated or locked (EN 09) Test standard (EN 008-) (tmin[ ]/tmax[ ]/ttesting time[days]) Mechanical endurance (mating cycles) (IE 0-, test 9a) Materials Housing Inserts, Seals ontacts Finish IP IP IP IP -/70/ -/70/ -/70/ -/70/,000,000,000,000 Die-cast aluminium / painted RAL 70 Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag * PE = protective earthing ** Operating temperatures exceeding account for lower current ratings!

4 Specifications, number of s max. +PE + pole +PE + pole +PE + 9 pole Inserts Dummy insert ontact arrangement B E-P+PE+ /M B E-S+PE+ /M B E-P /P B E-P+PE /M B E-S+PE /M B E-P+9 /ML B E-S+9 /ML ontact identification marked on insert: : Rear view : Front view 7 ontact bridge on receptacle cover ontacts brigded in socket insert D B A Main s Rated voltage (IE 008) at PD (IE 0) x 00 A 00 / 0 Screws M0x x 00 A 00 / 0 Screws M0x x 00 A 00 / 0 W Screws M8x0 x 00 A 0 / W Screws M8x0 PE * Terminal Screw M0x Screw M0x W Screws M8x0 ontrol s Rated voltage (IE 008) at PD (IE 0) rimp type 0.7 mm² mm².0 mm².0 mm² x A 00 / 0 Screws Mx0 x A 0 / Screws Mx0 9 x 0 A 0 / H Solder, mm² max. Loop s Rated voltage (IE 008) at PD (IE 0) x A 0 / Screws Mx0 ontact resistance (IE 0-) < 0 mω < 0 mω < 0 mω < 0 mω Insulation resistance (IE 0-) > 00 MΩ > 00 MΩ > 00 MΩ > 00 MΩ Operating temperature ** Degree of protection when mated or locked (EN 09) Test standard (EN 008-) (tmin[ ]/tmax[ ]/ttesting time[days]) Mechanical endurance (mating cycles) (IE 0-, test 9a) Materials Housing Inserts, Seals ontacts Finish IP IP IP IP -/70/ -/70/ -/70/ -/70/,000,000,000,000 Die-cast aluminium / painted RAL 70 Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag * PE = protective earthing ** Operating temperatures exceeding account for lower current ratings!

5 Specifications, number of s max. 8 pole + PE 9 pole 9 pole + PE Inserts Dummy insert ontact arrangement B E-8P+PE /M B E-8S+PE /M B E-9P /M B E-9S /M B E-9P+PE /xx B E-9S+PE /xx ontact identification marked on insert: : Rear view : Front view ABDEFGHKLMNPRSTU 8 7 Main s Rated voltage (IE 008) at PD (IE 0) PE * Terminal Screws Mx0 ontrol s Rated voltage (IE 008) at PD (IE 0) rimp type 0.7 mm² mm².0 mm².0 mm² 8 x A 0 Screws Mx0 9 x A 0 Screws Mx0 9 x A 00 / 0 H rimp (... /,) (... /,) Loop s Rated voltage (IE 008) at PD (IE 0) ontact resistance (IE 0-) < 0 mω < 0 mω < 0 mω Insulation resistance (IE 0-) > 00 MΩ > 00 MΩ > 00 MΩ Operating temperature ** Degree of protection when mated or locked (EN 09) Test standard (EN 008-) (tmin[ ]/tmax[ ]/ttesting time[days]) Mechanical endurance (mating cycles) (IE 0-, test 9a) IP IP IP -/70/ -/70/ -/70/,000,000,000 Materials Housing Inserts, Seals ontacts Finish Die-cast aluminium/ painted RAL 70 Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag Die-cast aluminium/ painted RAL 70 Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag or Ni * PE = protective earthing ** Operating temperatures exceeding account for lower current ratings!

Housing part Housing part ontact Insert B S Pg/-9 Ferrule (page 9) B

E-P+PE+ /M (page ) B S M8/-0 Ferrule (page 9) B ST M8 Plug (page 8) B

ST Pg8 Plug (page 8) B E-P+PE /M (page ) B S Pg8/-8 Ferrule (page 9)

crimp s (page ) B E-9P+PE /, B E-9P+PE /, s (page ) OERIEW B series

6 Housing part Housing part ontact Insert B S Pg/-9 Ferrule (page 9) B ST Pg Plug (page 8) B E-P+PE /M (page ) B S Pg/0- Ferrule (page 9) B E-P+PE+ /M (page ) B S M8/-0 Ferrule (page 9) B ST M8 Plug (page 8) B E-P+PE+ /M (page ) B E-P+PE+ /M (page ) B S Pg8/- Ferrule (page 9) B ST Pg8 Plug (page 8) B E-P+PE /M (page ) B S Pg8/-8 Ferrule (page 9) B E-P+9 /ML (page ) B E-8P+PE /M B E-9P+PE /M Pin insets including crimp s (page ) B E-9P+PE /, B E-9P+PE /, s (page ) OERIEW B series Plug SH-.0-Ag or SH-.0-Ni Pin, crimp (page ) B E-9P+PE without crimp s (page )

7 Insert ontact Housing part Housing part B E-S+PE /M (page ) B E-S+PE+ /M (page ) B E-S+PE++ /M B E-+PE++ /M Dummy insert (page ) B DL Pg9 Receptacle (page 0) B DL Receptacle long (page 0) B D Pg8

7 7 Insert ontact Housing part Housing part B E-S+PE /M (page ) B E-S+PE+ /M (page ) B E-S+PE++ /M B E-+PE++ /M Dummy insert (page ) B DL Pg9 Receptacle (page 0) B DL Receptacle long (page 0) B D Pg8 over with thread (page ) OERIEW B series Receptacle B E-S+PE+ /M B E-P /P Dummy insert (page ) B E-S+PE+ /M (page ) B DL R Receptacle ( bridge on cover) (page 0) B E-S+PE /M (page ) B E-S+9 /ML (page ) B DK Receptacle short (page ) B E-8S+PE /M B E-9S /M s (page ) B E-9S+PE /, B E-9S+PE /, s including crimp s (page ) B E-9S+PE s without crimp s (page ) BH-.0-Ag or BH-.0-Ni Socket, crimp (page ) B BD Dummy receptacle (page )

8 8 B ST Pg Plug for ferrule with Pg thread 0 8 Housing Part M Matching ferrule, available for different cable sizes - diameters - 9 and 0 - resp., to be ordered separately: B S Pg/-9 B S Pg/0- Ø Pg B ST M8 Plug for ferrule with M8 thread 0 8 Housing part M Matching ferrule to be ordered separately: B S M8/-0 Ø M8x 0 8 B ST Pg8 Plug for ferrule with Pg8 thread 0 8 Housing part M Matching ferrule, available for different cable sizes - diameters - and - 8 resp., to be ordered separately: B S Pg8/- B S Pg8/-8 Ø Pg8 Reduced scale diagrams / dimensions in mm

9 9 B S Pg/-9, B S Pg/0- Ferrule Figure A Housing part Pg Ø ±0. Ø9 Pg Ø ±0. Ø9 7 Figure A 7 Figure B Ordering code Fig. Thread size able diameter [mm] B S Pg/-9 A Pg... 9 Pg Pg Ø ±0. Ø ±0. M8x B S Pg/0- B Pg 0... Ferrule and cable clamp intended for use with plug B ST Pg B S M8/-0 Ferrule 7 Ø Ø9 Ø9 Figure A able dia- Ordering code Thread size meter [mm] B S M8/-0 M Figure B Ferrule intended for use with plug B ST M8 Pg Pg Pg8 (Ø) Ø ±0. Ø ±0. M8x Ø Ø9 Ø9 M Figure A Figure B Figure B 8 Ø Pg Pg8 (Ø) Ø9 Ø80 Ø9 Ø80 Figure A Housing part 8 80 B S Pg8/-, B S Pg8/-8 Ferrule 0 M Figure A Housing part Pg8 (Ø) Ø9 Ø80 Ø M8x 0 Figure A 0 0 Figure B 8 Pg8 (Ø) Ordering code Fig. Thread size 0 Ø9 Ø80 Ferrule and cable clamp or part of clamp intended for use with plug B ST Pg8 Reduced scale diagrams / dimensions in mm able diameter [mm] B S Pg8/- A Pg8... B S Pg8/-8 B Pg Figure B M

10 0 B DL Pg9 Receptacle with 90 cable entry for ferrule with Pg9 thread, locked 7 Gasket 97 Housing part Screw-type blank cap M x 9 x Ø. 0 Bushing 8 Pg9 Gasket and Pg9 threaded bushing supplied with the product B DL Receptacle long 7 7 Gasket Housing part x 0 8 M x Ø. 9 8 Gasket supplied with the product 7 B DK R Receptacle short with bridge on cover 7 Gasket Housing part x 0 8 M x Ø. 9 8 Gasket supplied with the product Reduced scale diagrams / dimensions in mm

11 B DK Receptacle short 7 Gasket Housing part x 0 8 M x Ø. 8 9 Gasket supplied with the product B BD Dummy receptacle 7 Gasket Housing part x 0 8 M x Ø. 8 9 Gasket supplied with the product B D Pg8 over with Pg8 thread Housing part 7 Pg8 Ø () (0) x Ø.8 Screws and washers supplied with the product Reduced scale diagrams / dimensions in mm

12 Pin and socket inserts Inserts Accessories such as screws, lugs and crimp s are supplied with the product Maximale Number of Polzahl s max. + PE + PE + -polig pole + PE + -polig pole + PE + + -polig pole Bestellbezeichnung Inserts Stifteinsatz Buchseneinsatz Blindeinsatz Dummy insert Polbild ontact arrangement Anschluss-Schema ontact identification und marked Beschriftung, on insert: Blickrichtung: : Rear view Steckereinsatz: : Front view Anschlussseite Buchseneinsatz: orderseite B E-P+PE /M B E-P+PE+ /M B E-P+PE+ /M B E-S+PE /M B E-S+PE+ /M B E-S+PE++ /M B E-+PE++ /M P 7 Hauptkontakte Main s PE-Kontakt * Steuerkontakte ontrol s ontact Kontakttyp type Anschluss ontact Kontakttyp type Anschluss ontact Kontakttyp type Anschluss bei rimp rimp-anschluss type X Schrauben Screws Mx Schrauben Screws M0x X Schrauben Screws Mx Schrauben Screws M0x N Schrauben Screws Mx0 Schrauben Screws M0x Schrauben Screws M0x Schrauben Screws Mx0 Schrauben Screws M0x Schrauben Screws M0x Schrauben Screws Mx0 Number of s max. + PE + pole + PE + pole pole + PE + 9 -pole Inserts Dummy insert ontact arrangement ontact identification marked on insert: : Rear view : Front view B E-P+PE+ /M B E-S+PE+ /M 7 B E-S+PE+ /M B E-P /P B E-P+PE /M B E-S+PE /M B E-P+9 /ML B E-S+9 /ML D B A Main s PE * ontrol s rimp type Screws M0x Screws M0x Screws Mx0 Screws M0x Screws M0x Screws Mx0 W Screws M8x0 W Screws M8x0 H Solder, mm² max. Number of s max. 8 pole + PE 9 pole + PE 9 pole + PE Inserts Dummy insert ontact arrangement ontact identification marked on insert: : Rear view : Front view B E-8P+PE B E-8S+PE /M B E-9P /M B E-9S /M B E-9P+PE B E-9S+PE ABDEFGHKLMNPRSTU B E-9P+PE /.... /. B E-9S+PE /.... /. ABDEFGHKLMNPRSTU 8 7 Main s PE * ontrol s rimp type * PE = protective earthing Screws Mx0 Screws Mx0 for s size H without s. mm² or. mm² H rimp. mm² or. mm² Reduced scale diagrams / dimensions in mm

ontacts rimp (pin/socket) ontacts SH-x, BH-x rimp s (pin/socket): Ø Identification Ø7.

grooves SH-.0-Ni. grooves Socket Ordering code L Identification BH-.0-Ag. grooves BH-,0-Ni.

A AWZ-x Extraction tool WZ-00- rimp tool tool Tools Tools (Figure reduced in scale) AWZ-/H: Extraction

13 ontacts rimp (pin/socket) ontacts SH-x, BH-x rimp s (pin/socket): Ø Identification Ø7. Wire gauge Ø Identification Ø7. Wire gauge ontacts L L Pin Ordering code L Identification SH-.0-Ag. grooves SH-.0-Ni. grooves Socket Ordering code L Identification BH-.0-Ag. grooves BH-,0-Ni. grooves Termination Wire gauge* Rated current. mm² A. mm² 7. A AWZ-x Extraction tool WZ-00- rimp tool tool Tools Tools (Figure reduced in scale) AWZ-/H: Extraction tool for s Type and Type H WZ-00-: rimp tool for wire gauges* ranging from 0. mm² to mm² * For AWG sizes refer to the conversion table on our home page Reduced scale diagrams / dimensions in mm

14 Assembly Receptacle B DL R with insert B E-S+PE+ /M Front view Receptacle (Sectional view) Mounting x M screw in housing Lug 70 mm² lugs 70 mm² for terminal M0 loosely enclosed. Terminal type: solder. Slide shrink fitting tubings over all lugs! Flat rubber gasket B E-S+PE+ /M Loop ontact travel approx. mm Rear view onnecting lead H07-K mm² pre-assembled Insulator on cover ontact bridge Lug 0 mm² for connecting protective earth conductor to housing Lug mm² Terminal M Terminal type: solder/crimp PE conductor connected to housing Hex screw M x 8 Auxiliary Terminal M Main Terminal M0 Loop ontact travel approx. mm Receptacle with bridge on cover B DL R Mounting template Mounting template for all receptacles: B DL Pg9 Receptacle for Pg9 threaded ferrule, locked B DL Receptacle long B DL R Receptacle short with bridge in cover B DK Receptacle short B BD Dummy receptacle 8 9 R0 Ø, Reduced scale diagrams / dimensions in mm

15 Pre-assembled cables Signle and double ended connector cables Do you prefer a pre-assembled connector? Do not hesitate to us. We supply on request receptacles and plugs assembled complete with cables or wires to suit the customer s specific requirements. Schaltbau offers a host of cable lengths and wire gauges to suit your application and guarantees a constant high quality of the assembled connectors. Double ended connector cable L L Single ended connector cable L L Quality assurance: DIN EN ISO 900:000 EN ISO 00:99 Minimum order quantity: The minimum quantity for which Schaltbau can accept an order is 0. For orders below that quantity we can name a certified manufacturer or authorized sales partner in your neighbourhood. Reduced scale diagrams / dimensions in mm

16 RoHS 0//E Quality you can count on Quality you can count on Schaltbau Schaltbau Schaltbau GmbH manufactures in compliance with RoHS. The production facilities of Schaltbau GmbH have been IRIS certified since 008. ertified to DIN EN ISO 00 since 00. For the most recent certificate visit our website. ertified to DIN EN ISO 900 since 99. For the most recent certificate visit our website. Electrical omponents and Systems for Railway Engineering and Industrial Applications onnectors onnectors manufactured to industry standards onnectors to suit the special requirements of communications engineering (MIL connectors) harging connectors for battery-powered machines and systems onnectors for railway engineering, including UI connectors Special connectors to suit customer requirements Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning s Enabling switches Special switches to suit customer requirements ontactors Single and multi-pole D ors High-voltage A/D ors ontactors for battery powered vehicles and power supplies ontactors for railway applications Terminal bolts and fuse holders D emergency stop switches Special ors to suit customer requirements Electrics for rolling stock Equipment for driver s cab Equipment for passenger use High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements Schaltbau GmbH Hollerithstrasse 889 Munich Germany Phone Fax Internet F89/080/.0 Printed in Germany with compliments: We reserve the right to make technical alterations without prior notice. For updated product information visit Issued 0-0

Connnectors. B Series Connectors for rail vehicles Catalogue F160.en. More information here: schaltbau-gmbh.com

Connnectors. B Series Connectors for rail vehicles Catalogue F160.en. More information here: schaltbau-gmbh.com Connnectors B Series Connectors for rail vehicles Catalogue F0.en More information here: schaltbau-gmbh.com Connectors for rail vehicles, The connectors, series B, have been designed especially for the