s SINUMERIK 840D sl

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1 s SINUMERIK 840D sl CNC Sftware 2.7 SP1 HF6 SINUMERIK 840DE SL CNC SOFTWARE 6-3 WITH SINUMERIK OPERATE 6 LANGUAGES (EN,DE,FR,IT,SP,CHS); EXPORT SOFTWARE 2.7 SP1 HF6 ON CF CARD WITH LICENSE 6FC5850-1YG23-1YA0 SINUMERIK 840D SL CNC SOFTWARE 6-3 WITH SINUMERIK OPERATE 6 LANGUAGES (EN,DE,FR,IT,SP,CHS); SOFTWARE 2.7 SP1 HF6 ON CF CARD WITH LICENSE 6FC5850-1XG23-1YA0 SINUMERIK 840DE SL CNC SOFTWARE 31-5 WITH SINUMERIK OPERATE 6 LANGUAGES (EN,DE,FR,IT,SP,CHS); EXPORT SOFTWARE 2.7 SP1 HF6 ON CF CARD WITH LICENSE SINUMERIK 840D SL CNC SOFTWARE 31-5 WITH SINUMERIK OPERATE 6 LANGUAGES (EN,DE,FR,IT,SP,CHS); SOFTWARE 2.7 SP1 HF6 ON CF CARD WITH LICENSE 6FC5850-3YG23-1YA0 6FC5850-3XG23-1YA0 Installatin and perating ntes The CNC Sftware 2.7 SP1 HF6 can nly be perated n SINUMERIK NCUs 7x0.2 with MLBF...-_AA2. The CNC Sftware 2.7 SP1 HF6 (internal versin ) includes the fllwing cmpnents: Cmpnent Versin NCK V SNCK V SINAMICS V PLC Op. Sys. V and V (fr 319) FB15(sl) V CP V MCP_CLIENT V SINUMERIK Operate V Linux Basic System V NCK File System Driver V Prfinet FW Cycles V SNC V Functinal imprvements, Operate SW 2.7 SP1 HF6 cmpared t SW 2.7 SP1 HF5: PR- /RQ number AP AP AP Functinal imprvements, Operate SW 2.7 SP1 HF5 cmpared t SW 2.7 SP1 HF3: Imprvements in the HMI actin lg in cnjunctin with autmatically reading ut the actin lg reprt Functinal imprvements in Operate and cycles SW 2.7 SP1 HF3 cmpared t SW 2.7 SP1 HF1: Siemens AG 2011 I DT MC R&D 51 Page 1 f 34

2 CNC Sftware 2.7 SP1 HF6 PR number AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Functinal imprvements in Operate and cycles SW 2.7 SP1 HF1 cmpared t SW 2.7 SP1: AP number AP AP AP Installatin f the CNC sftware: The NCU Service System V (r later) is required n USB stick t install the CNC sftware. New installatins can be perfrmed via the NCU service system and TCU r with WinSCP / RCS-Cmmander. Installatin f the NCU service system n USB stick: The NCU service system is stred as USB stick image in the directry emergency_btsys_ncu f the DVD delivered. The cpy prgram installdisk.exe is als included. Cnnect a USB stick >= 2 GB t yur PG resp. PC (with Windws XP) and determine the relevant drive letter. Call up installdisk t cpy the NCU service system nt the USB stick: installdisk --verbse --blcksize 1m <image file> <drive letter:> We recmmend that yu execute this cmmand in a DOS shell. Fr this, yu require administratr rights n yur PG/PC. Upn cmpletin f installdisk, remve the USB stick frm the PG / PC, bt nce an NCU 7x0 frm this stick (this bt prcess takes a little bit lnger; a "P" in the 7-segment display f the NCU indicates that the FAT partitin f the USB stick is partitined) and reinsert the stick in the PG / PC. Windws nw displays an empty USB stick. Cpy the requested CNC sftware (file with the extensin.tgz) frm the DVD delivered, the directry ncu_sw. The USB stick can be inserted in ne f the tw USB plugs f the NCU 7x0.2. After being switched n, the NCU is bted frm this USB stick. The system is perated either via a TCU which is cnnected t the NCU r via PG / PC using WinSCP under "Open Terminal". The use f the NCU service system is described in the dcumentatin /IM7/ n the DVD delivered. We recmmend that yu use the USB stick "SIMATIC IPC USB Flashdrive, 6ES7648-0DC50-0AA0". Alternatively, the image can be installed with the RCS Cmmander (6FC5860-7YC10-1YA0) via the menu item "Write file system image". 1. Installing the CNC sftware: The NCU service system >= V n a USB stick is required t install the CNC sftware. The sftware can be installed fr the first time using the NCU service system and TCU with full keybard r using WinSCP. Installatin withut keybard r WinSCP is nly pssible using a USB stick that has been prepared fr autmatic upgrade (refer t 1.5). The sftware may nly be installed n a SanDisk CmpactFlash GB. The Order N. [MLFB] f the empty card is 6FC5313-5AG00-0AA0. Optinally, yu can use a CF Card 8GB 6FC5313-6AG00-0AA Installing the NCU service system n a USB stick: The NCU service system is available as USB stick image in the directry emergency_btsys_ncu f the DVD supplied. The installdisk.exe prgram fr cpying is lcated next t it. Cnnect a USB stick >= 512MB, preferably Siemens 6ES7648-0DCx0-0AA0, t yur PG r PC (with Windws XP) and determine the assciated driver letters. Call up installdisk t cpy the NCU service system t the USB stick: installdisk --verbse --blcksize 1m <Image file> <Drive letter:> Example: ( -- means 2x minus characters) installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: Siemens AG 2011 I DT MC R&D 51 Page 2 f 34

3 CNC Sftware 2.7 SP1 HF6 This means that the capacity f each USB stick is limited t 512MB. Alternatively: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: If the resize.img is used, then after it has been dwnladed, an NCU must be bted frm this USB stick s that the image n the stick is unzipped and the FAT partitin is generated. This means that the full capacity f the USB stick is therefre available. The cmmand specified abve is preferably executed in a DOS shell. T d this, yu require administratr rights n yur PG/PC After cmpleting installdisk, remve the USB stick frm the PG / PC and re-insert it int the PG / PC. Under Windws, yu will nw see an empty USB stick. Nw, cpy the required CNC sftware (file with the.tgz extensin) t this USB stick frm the DVD supplied, directry ncu_sw. The USB stick can nw be inserted in ne f the tw USB cnnectrs f the NCU 7x0. When it is pwered-up, the NCU bts frm this USB stick. Operatr cntrl is either frm a TCU that is cnnected t the NCU r via PG / PC using WinSCP under "Open Terminal". The use f the NCU service system is described in the dcumentatin /IM7/ n the DVD supplied. 1.2 Upgrading an NCU 7x0.2 with CNC-SW 2.6 SP1 r 2.7 HF1 A SanDisk 1GB CF card is required! It is nt permissible t upgrade frm ther sftware releases. A new installatin is then required! It may then be necessary t bserve Sectin 9.5 upgrading cycles. Fr an upgrade, all user data n the CF card in the directries /user, /addn, /em and the license key is kept. When upgrading systems with several NCUs / PCU50, please carefully nte Sectin 7 regarding netwrking! Bt the NCU frm the USB stick (refer t 1.1). Using F3, select the service shell. Lg-n as user "manufact". In this case, it may be necessary t use an external keybard as the user name must be written using lwer-case letters. After the $ peratr prmpt f the service shell, enter the fllwing cmmand: sc restre -update /data/<cnc-sw>.tgz The sftware update has been cmpleted when the $ prmpt reappears. Remve the USB stick. Bt the NCU by pwering it dwn/up again. The PLC, drives and NC can then be cmmissined. 1.3 New installatin IMPORTANT: With this prcedure, the cntents f the CF card are cmpletely deleted, this als applies fr an empty CF card. Bt the NCU frm the USB stick (refer t 1.1). Using F3, select the service shell. Lg n as user "manufact" - fr an empty CF card with "admin", passwrd "SUNRISE". In this case, it may be necessary t use an external keybard as the user name must be written in lwer-case letters. After the $ peratr prmpt f the service shell, enter the fllwing cmmand: sc restre -full /data/<cnc-sw>.tgz The sftware installatin has been cmpleted if the $ prmpt reappears. Remve the USB stick. Bt the NCU by pwering it dwn/up again When bting fr the first time with TCU(s), the TCU(s) must be lg nt the system. The TCU name (default TCUx) and the address f an assigned MCP must be specified. The PLC, drives and NC can then be cmmissined. 1.4 Systems withut TCU If there is n OP with TCU t perate the NCU service system when installing the sftware crrespnding t 1.2 r 1.3, then peratin is als pssible frm PCU50 r PC/PG using WinSCP (Cmmands / Open Terminal) r VNC viewer. Under certain circumstances, it is nt pssible t install the sftware withut an NCU service system n the USB Siemens AG 2011 I DT MC R&D 51 Page 3 f 34

4 CNC Sftware 2.7 SP1 HF6 stick because there is nt enugh free memry space n the CF card. 1.5 Autmatic upgrade using a bt-capable USB stick: Using an apprpriately prepared USB stick >= 1GB, it is pssible t execute an autmatic "restre -updated" r "restre -full". In this case, a script (autexec.sh) and the CNC sftware must be cpied t the stick. It is nt permissible t change the name f the script. The CNC sftware cpied t the stick must be renamed update.tgz r full.tgz. The SIM/NCK rtary switch n the NCU must then be set t psitin 7 and the NCU bted frm the stick. The script nly runs when the switch is in the 7 psitin. Otherwise, the NCU bts frm the stick and a branch is then made int the service menu. Depending n the designatin f the CNC sftware, the script decides whether a "restart -update" r a "restre -full" is t be carried ut. In additin, befre the restre, the script runs a data backup f the CF card. The prgress made in the individual script steps can be tracked n the 7-segment display r als at the internal SINUMERIK Operate. The precise significance f the displays and the individual steps are described in a separate dcument. The script is available n the DVD supplied. 2. Ntes: After installing the CNC Sftware Versin SW 2.7 SP1 n the CF card, a general reset must be made fr the NCU and PLC: SIM/NCK switch in psitin 1, PLC switch in psitin 3 and then pwer-dwn/pwerup. The NCU des nt bt if either the fan mdule is nt available r if it is defective (bth fans fail). The 7-segment display shws "8", all LEDs are n. Alarm Pwer ON after pwer failure "%1 data was restred, f which %2 machine data, %3 errrs" If %3 - the number f errrs ccurred - is greater than zer, then it is nt recmmended t cntinue prcessing with the data. In rder t avid subsequent prblems, an actual data back-up shuld be read-in (dwnladed). It is nt always pssible t prt an NCK series cmmissining archive frm 840D pwer line t 840D sl withut prcessing. Befre verwriting a licensed CF card, it is abslutely necessary t back up the license key. The key is included in the 'keys.txt' file and is lcated in the /card/keys/sinumerik path. The key can be backed-up e.g. using WinSCP frm the PG/PC. The licenses are permanently linked t the particular CF card (card ID) and can nly be used n this card. Data backups shuld be read-in (dwnladed) in the fllwing sequence - NC, PLC, drive. It makes sense t separately generate the NC, PLC and drive archives. Cntur handwheel and velcity verride using the handwheel are nly released with Prfibus MCP. The reset knb at the NCU allws the NCU mdule t restart. It cannt be guaranteed that the cmplete system can be restarted fr all cnfiguratins. This als applies t the PI service frm the PLC with FB4. A template f the actual standard basesys.ini is available in the catalg /card/siemens/system/etc. Prt 102 n X130 is interlcked as standard. If the cntrl is t be accessed via X130 using Step 7 r a SINUMERIK Operate, then prt 102 must be enabled. This can be dne by making the fllwing entry in the file /user/system/etc/basesys.ini: [LinuxBase] FirewallOpenPrts=TCP/102 If required, prt 5900 can als be enabled fr an external VNC viewer. The Ethernet handwheel f the HT2 is cnnected (marshalled) t the fifth handwheel interface. Example fr three Ethernet handwheels. The third handwheel is lcated in HT2: MD11350[0]= [0]= [0]=1 MD11350[1]= [1]= [1]=2 MD11350[2]= [2]= [2]=5 HT2: The PLC applicatin example fr the HHU (handheld unit), included in the tlbx fr Pwerline, cannt be transferred t the HT2 withut first making sme changes. The variable descriptins f the NCVAR must be adapted. FC13 nw supprts the visualizatin f fur lines. As a cnsequence, the significance f the "ROW" parameter has changed as fllws: 0 = n display utput Siemens AG 2011 I DT MC R&D 51 Page 4 f 34

5 CNC Sftware 2.7 SP1 HF6 1 = 1st line 2 = 2nd line 3 = line 1 and line 2, alternating 4 = 3rd line 5 = line 1 and line 3, alternating 8 = 4th line F = autmatic change f all lines The cntents f the display must be saved in the "ChrArray" field, type string[64]. The upper fur keys are transferred t the PLC input image Example f the parameter setting fr the HT2 at FB1 (OB100): BHG :=5 BHGIn :=DB100.BhgIn_170 BHGOut :=DB100.BhgOut_150 BHGStatSend :=DB100.DBD80 BHGStatRec :=DB100.DBD84 BHGInLen := BHGOutLen := BHGTimeut := BHGCycl := BHGRecGDN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx r the MPP. BHGRecGBZN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx r the MPP. BHGRecObjN :=1 BHGSendGDN :=2 BHGSendGBZN :=1 BHGSendObjN :=1 BHGMPI BHGStp BHGNtSend * Rtary switches S1 and S2 at the cnnectin bx r MPP are used t define the DIP number with which the participant registers itself in the system (here, S1=0, S2=2). ). Address "0" is nt permissible, as with this setting, the DHCP server cannt allcate any addresses. HT2: The upper key rw is displayed in the PLC as fllws: The key n the tp left (SK1) is mapped in EBn+2 Bit 1 SK2 = EBn+2 Bit 6 SK3 = EBn+3 Bit 7 SK4 = EBn+4 Bit 4 The LEDs f the upper key rw can be activated by the PLC as fllws: Signals t handheld unit ABn+0 Bit 0 crrespnd t LED tp-left Bit 1 fr 2nd LED frm tp left, etc. HT2: Display f 12 characters incl. the decimal pint and sign with FC13. In rder t be able t use the extended display at the HT2, the values (these are generally the psitin values) must be transferred t the FC13 in the real 2 frmat. In rder that FC13 can apprpriately prcess the values, the Parameter DataType must be set t B#16#30. The values must be transferred in exactly the same way as they are read frm FB2 / FB5 in the real 2 frmat. It is nt pssible t interpret the values between utput FB2 / FB5 and input in FC13. The values read-in frm FB2 / FB5 in the real 2 frmat must be apprpriately cnverted in FC13. The Digits parameter specifies the number f decimal places (value range 1..9). The display update is managed in FC13. The signals "Acknwledge numerical display" in the EBm+5 and "New data fr selected line" in ABm+1 n lnger have t be intercnnected in the PLC. Example: - displaying fur axis psitin values that are read with FB2. Siemens AG 2011 I DT MC R&D 51 Page 5 f 34

6 CNC Sftware 2.7 SP1 HF6 - The results f the read peratin frm FB2 are saved in the real 2 frmat in DB399.DBX0.0,... DB399.DBX8.0, etc. - the display is t three places after the decimal pint. FUNCTION FC 399 : VOID TITLE = { S7_language := '9(1) English (USA) :23:07' } VERSION : 0.0 CODE_VERSION1 VAR_TEMP END_VAR BEGIN NETWORK TITLE = NETWORK //attentin: FC13 writes t AB1 f HT2 //1st axis actual psitin t rw 1 SET ; = DB399.DBX 150.7; //always ne in QB m.7 CALL FC 13 ( Rw := B#16#F,// display fur rws ChrArray := DB106.display, // string array[64] Cnvert := TRUE, Addr := DB399.DBX 0.0, // 1st result frm FB2 DataType := B#16#30, StringAddr := 16, // rw 1 address in string Digits := B#16#3, Errr := M 610.0); //2nd axis actual psitin t rw 2 CALL FC 13 ( Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 8.0, // 2 nd result frm FB2 DataType := B#16#30, StringAddr := 32, // rw 2 address in string Digits := B#16#3, Errr := M 610.1); //3rd axis actual psitin t rw 3 CALL FC 13 ( Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 16.0, // 3 rd result frm FB2 DataType := B#16#30, StringAddr := 48, // rw 3 address in string Digits := B#16#3, Errr := M 610.2); //34th axis actual psitin t rw 4 CALL FC 13 ( Rw := B#16#0, ChrArray := DB106.display, Cnvert := TRUE, Addr := DB399.DBX 24.0, // 4 th result frm FB2 DataType := B#16#30, StringAddr := 64, // rw 4 address in string Digits := B#16#3, Errr := M 610.3); Siemens AG 2011 I DT MC R&D 51 Page 6 f 34

7 CNC Sftware 2.7 SP1 HF6 BE ; END_FUNCTION Alarm 46xx: The machine data fr the Ethernet handwheel must be checked. Example fr the first handwheel: MD11350[0]=7, 11351[0]=1, 11352[0]=1 Traversing the spindle with limited trque (Fcn) r traversing the spindle t a fixed stp: The pwer displayed at the SINUMERIK Operate is calculated frm the limited trque as 100% and displayed. Frm NCK >= V nwards and ADI4 bard V , the ADI4 bard can be perated at the 840D sl with internal PLC 317. Dbsi 1, just like befre, has nt been released in cnjunctin with SINUMERIK and integrated drive cntrl. Starter, in cnjunctin with 840 D sl, has, as befre, nly been released fr diagnstics. If the number f part prgrams set by the machine data apprximately crrespnd t the number f actually used part prgrams, the value in the machine data must be increased (as a result f the additinal cycles). Interplatry traversing f psitining axes is prevented with Alarm 8031 "...axis has n IPO functinality." SPI and PW are keywrds (they have always been keywrds) and cannt be used as axis identifiers. The functin G643 (internal blck blending) has been released fr applicatins in the tl change area (e.g. ptimizing the apprach t the tl change psitin). It has nt been released fr applicatins in the machining prcess itself. The functin G644 (blending with pssible dynamic perfrmance) has been released fr applicatins in the tl change area (e.g. ptimizing the apprach t the tl change psitin). It has nt been released fr applicatins in the machining prcess itself. Sftware versin, max. 6 axes: The standard pre-assignment fr the number f axes is defined as 3. The "extended measuring" functin with the distributed measuring input at the SINAMICS mdules des nt functin (MEAC, MEASA, MEAWA). N channel gaps are pssible in a system with a maximum f tw channels. Access t drive data via system variables $nn_nn has nt been released. Only the system variables transferred in telegram 116 are pssible. ESR has nt been released. Nw, analg t the 840Di functinality, ASUBs can be started via Prfibus PLC I/O. The machine data shuld be selected the same as fr 840Di. There are n fast NCK I/O (peripherals) that are mapped in the DB10 f the PLC. Hwever, the knwn ASUB start ptins (frm DB10 r FC9 via PLC prgram) are still pssible. Fast ET200 Simatic mdules can be used t replace the DMP mdules used fr Pwerline. In this case, fr the PLC317 - in cnjunctin with NCK >= V there is a pssibility f perating ne f the tw Prfibus lines in clck cycle synchrnism (details n this are prvided in a separate descriptin). When using 31-axis sftware n an NCU710.2, 6 f the 31 axes can be used and 4 channels frm 10 channels. Machine data $MN_MAXNUM_PLC_CTRL_AXES is n lnger in the data set. It has been replaced by MD MD $MN_POSCTRL_CYCLE_DELAY must be zer. Check the existing data backup. Machine data $MA_RATED_OUTVAL[] must have a value f zer. IMD (Integrated Mnitring & Diagnstic) : The feedback signal in the GUD variable _PM_MISSING_TOOL_REFRESH after writing 1 t variables is nly updated when the screen changes. Safety: There is a new handling ptin that invlves synchrnized actins r the synchrnized actin elements. Up t status 1.3 (NCK 62), using the SI ptin - synchrnized actin level 2 was simultaneusly internally set. This meant that the channel MD 28250, NUM_SYNC_ELEMENTS was able t be set t a value > 159. This situatin changes with NCK release 67. The synchrnized actin level 2 is n lnger included in Safety. This is the reasn that there is a new machine data in which the synchrnized actin elements fr SAFE.SPF are defined, MD 28251, NUM_SAFE_SYNC_ELEMENTS. Siemens AG 2011 I DT MC R&D 51 Page 7 f 34

8 CNC Sftware 2.7 SP1 HF6 With ptin SLP_I_O=1, a maximum f 500 can be written t this machine data - and fr SPL_I_O=2, a maximum f Hwever, the number (cunt) f required synchrnized actin elements shuld be determined in rder t avid that the perfrmance is unnecessarily reduced. The number (cunt) f the free SI synchrnized actin elements can be read using the system variable $AC_SAFE_SYNAC_MEM. If this variable is called befre the start and after SAFE.SPF has run, then the difference is the number (cunt) f elements that SAFE.SPF ccupies. This difference shuld be entered int MD with a certain amunt f reserve. An index 1-5 must be specified when writing t MD using synchrnized actins. Safety: Changed checksums fr safety functinality integrated in the drive. As a result f the new safety functins integrated in the drive, the checksums fr these functins must be re-acknwledged. T d this, "95" (Safety-cmmissining) must be entered int parameter p10. The parameters f the actual checksums must then be cpied t the parameters f the reference checksums: p9798 t p9799 p9898 t p9899 Then, p10 must be again set t zer. As a cnsequence, the values are autmatically saved (p971 is set t 1). Wait until the data has been cmpletely saved. The peratins can als be initiated in HMI-Advanced under IBN/NC/Safety Integrated using the sftkeys "Activate cmmissining mde" and "Deactivate cmmissining mde". The help functin M6 is n lnger utput as standard a blck search. Cunter-measure: Change the help functin grup in MD $MC_AUXFU_PREDEF_GROUP[5] int a free grup. If the value f MD18210 deviates frm the standard pre-assignment, in rder t upgrade frm SW1.4 / 2.4 t SW1.5 / 2.5, then as a minimum, MD18210 must be increased by 21 MB DRAM. HT2 can be used as handheld peratr unit frm sftware release 1.5 HF5 / 2.4 SP1 and higher. Depending n the setting in basesys.ini, the HT2 is bted frm the master (refer t the general infrmatin n netwrked systems). The master can be an NCU as well as als a PCU 50. Tl manager: There is a new handling ptin. If several real magazines are being used, then this can be enabled using an ptin. A real magazine is included in the basic scpe. Fr cmpatibility reasns, the previus ptin $ON_TECHNO_FUNCTION_MASK Bit4=1 must still be set t 1 - hwever it is nt included in the license handling. Tlbx frm V and higher and Step 7 frm V5.4 SP2 and higher are required. The retentive memry f the PLC 319 is limited t 256kB. Deleting PLC 319: After deleting the PLC, by actuating the PLC rtary switch r frm Step 7, the PLC prgram is subsequently autmatically reladed. If PLC initializatin is initiated using the peratr actin - PLC switch in psitin 3 and pwer ff/n, then the PLC prgram is nt autmatically laded. This is als then n lnger realized with the abve mentined sequence f peratr actins. The actual cycle time is n lnger available in DB5 but in DB8. The cycle time can als be called via the start infs f the OB1. The PLC mdule IM153-2 MLFB 6ES AA02-0XB0 cannt be used. Cunter-measure: 6ES AA03-0XB0 The PLC series (standard) cmmissining archive must be generated when the PLC is in the stp state. Otherwise, it cannt be guaranteed that the PLC resumes cyclic peratin after lading the data backup. The star/delta changever with FC17 requires Sinamics parameters. Prerequisites: The apprpriate DDS/MDS must be set-up in the drive! P827[0] P827[1] P827[n] must nt be equal t ne anther! The cntactr is changed ver by the applicatin => P833, bit0=1 Pulses are cancelled by the drive => P833, bit1=0 PLC utput setting: Star peratin, this is the reasn that when bting (pwering-up), a "1" shuld be set in the axis DB bit 21.5 Siemens AG 2011 I DT MC R&D 51 Page 8 f 34

9 CNC Sftware 2.7 SP1 HF6 The service interface X127 f the NCU shuld nly be used fr cmmissining and service. The machine cntrl panel (MCP) is perated n Prfibus r Ethernet. Mixed peratin is nt permissible. Prfibus1 must be cnfigured s that the sftkeys CU, Infeed, Drives are displayed at the SINUMERIK Operate. Fr PLC 319, Prfibus diagnstics using FB125 are nt pssible. PLC 319, PrfiNet functinality: CBA PLC cmmunicatin has been released. Blcks FC1007 AG_LOCK, FC1008 AG_UNLOCK, FC1010 AG_CNTRL have nt been released. The FORCEN [FORCING] functin f the PLC in cnjunctin with 840D sl has nly been released. It is pssible with the PLC317 frm PLC perating system >= V (e.g. 2.4 SP1 HF11) / PLC319 and higher with a PLC perating system >= V (e.g. 2.4 SP1 HF11) and higher. Fr 840D sl, it is nt permissible that the VDI interface signal DB10.DBX57.3 is cnnected up. HMI-Advanced sftware / cmmissining tl frm 7.6 and higher is required t cmmissin the drive. Functins t measure i and n using Starter and HMI Advanced cannt be used in parallel. If Starter measurements are required, this requires a pwer OFF=>ON and then measurements must be immediately made using Starter. Measurements perfrmed with Starter must nt be preceded with measurements perfrmed using HMI-Advanced. If a SINAMICS cmpnent is replaced r upgraded, then the firmware release must be checked and if required, brught t the riginal release status. (Key wrd: Macr ) The firmware releases can be checked in the fllwing parameters: Cntrl Unit R18 Firmware release f the CU Infeed R128 Firmware release f the infeed Drive MD R128 Firmware release f the pwer unit R148 Firmware release f the sensr mdule Initially, Starter is still required t determine the mtr cde. Line supply vltages: In rder that the system perates smthly in the final destinatin cuntry, the fllwing parameters must be set in the specified sequence P010 = 1 P210 = Rated line supply vltage f the cuntry in which the equipment is t be perated P211 = Rated line supply frequency f the cuntry in which the equipment is t be perated P340 = 1 P3410 = 4 P3900 = 3 Save RAM t ROM Pwer-dwn the system, nly pwer-up again when it is actually cnnected t the line supply in the cuntry in which the equipment is t be finally used. A line supply identificatin is perfrmed with the next ON cmmand at the ALM - and the values determined saved s that they are nt lst if the line supply fails. The APC functin increases the NCU lad. The impact n perfrmance shuld be estimated befre it is used. p1240, p1244, p1248, p1250: If, in SW V2.4, VDC cntrl and DDS changever were activated, then after an upgrade, the cntents f the indices >0 frm p1240 shuld be checked t ensure that they have the crrect value. Drive clck cycles f 62.5 µs have been released with 840D sl and SW 2.5 SP1. The fllwing cnditins then apply: - tw axes can be perated with this setting n a CU r NX. - nly the same clck cycles can be set n a duble-axis mdule Fr SINUMERIK sftware releases 1.3 and 1.4/2.4, different firmware versins f the cmpnents invlved in the safety functins (NCU, NX, Mtr Mdules, DRIVE-CLiQ mtrs) can be mixed withut having t adapt the firmware versins. Frm SINUMERIK sftware release 1.5/2.5 and higher, the fllwing applies: The firmware versins f the Mtr Mdules, Sensr Mdules and DRIVE-CLiQ mtrs invlved in the safety functins (these include integrated Sensr Mdules) must be adapted t the SINAMICS firmware versin f the NCU. This is realized autmatically when bting if parameter p9826 (firmware, autmatic) is set t 1 (standard setting). When Safety Integrated is used, parameter p9826 (firmware, autmatic) must be set Siemens AG 2011 I DT MC R&D 51 Page 9 f 34

10 CNC Sftware 2.7 SP1 HF6 t 1 and must nt be re-parameterized. Fr a Safety Integrated acceptance test, the safety firmware versins f all f the Mtr Mdules, Sensr Mdules and DRIVE-CLiQ mtrs invlved in the safety functins must be read-ut, lgged and checked against the fllwing list: Every line in the tables represents a permissible cmbinatin f the safety firmware versins. The maximum drive system utilizatin f the CU r NX must nt exceed 80% (the utilizatin level is displayed in parameter 9976[xx]). The NCU lad level as a result f the psitin cntrller and interplatr shuld nt exceed 60% in the reset state. The actual lad can be checked under Diagnsis / System resurces. Cam utput (psitin switching cycles) fr mdul rtary axes is nt pssible in a time windw < 4 IPO clck cycles. The MPPs and MCPs PN are perated in the Ethernet mde at the 840D sl. Switch psitins 9 and 10 simultaneusly "n" (PN mde) is nt permissible. The machine data t describe the spindle dynamics must be set s that they apprximately crrespnd t the actual dynamics f the spindle. f the values are unnecessarily increased, then alarms can ccur at the transitin frm spindle peratin t psitining peratin. NCU 7xx.2 PN: It is nt pssible t access Prfinet PLC I/O frm the NCK via system variables. NCU 7xx.2 PN: Prfinet interfaces 1 and 2 (upper tw) are available. The "Parking axis" functin with an SMI encder is nt pssible withut pwer ff/n. Alarm 7300: If NC archives frm sftware releases < NCK are used, Alarm 7300 is utput if MD18235=0. MD18235=20000 is the standard setting. The functin "Apprach fixed stp G75" is nt permissible fr active radius cmpensatin G41 / G42 (Alarm 14091, Index 9). During fixed-pint apprach with G75, the fixed pint is apprached with nn-linear interplatin (RTLIOF). As a result, the axis are traversed with the set jerk fr the psitining axes ($MA_JOG_AND_POS_MAX_JERK). Machine data 11295[0..9] nw cnfigures the memry. When a change is made, this is nt signaled by an alarm. Values deviating frm the standard must be remved in existing archives befre making the upgrade. Alarm 8025: Advanced Surface 6FC5800-0AS07-0YB0 is an ptin and is interlcked using an ptin data. If yu wish t use the X127 service interface with a PG/PC fr an NCU7x0.2 with SW 2.6, then it has t be nted that the netwrk interface f the PG/PC perates in the "DHCP client" mde - i.e. the "IP address is autmatically allcated". If the netwrk interface f the PG/PC has been set t a fixed IP ( xx), then althugh a ping ges t X127, neither with Step7 nr with an HMI is it pssible t g nline. The firewall is activated as the default setting. STEP 7 hardware cnfiguratin Sinumerik NCU 7xx.2 PN: The different versins V2.4 / V2.6 / V2.7 in the hardware catalg refer t the apprpriate PLC perating system f the PLC 319. The PLC perating system is part f the NCU sftware and thus depends n the NCU sftware versin. The perating system included in the sftware versin can be checked in the diagnstic screen (Diagnsis / Versin / PLC / Details). As a cnsequence, the NCU must be selected in the STEP 7 hardware cnfiguratin. Example: The NCU Sftware Versin 2.7 cmprises a PLC perating system 319-3PN/DP Versin xx. Therefre, a NCU 7xx.2 PN (V2.7) must be selected in the hardware cnfiguratin. The Sftware Versin 2.7 SP1 requires the PLC Tlbx V f the 2.7 Sftware Versin V (r later). The NCU Link has nt been released in cmbinatin with safety axes. The behavir f the NCK with regard t the dynamic ffset values ACC, ACCLIMA, VELOLIM, VELOLIMA, JERKLIM, JERKLIMA has changed. The machine data descriptin shws the individual effect. Archives with MD = false are incmpatible. The machine data (hmi_functin_mask) must always be set. The machine data must be increased when defining mre than tw channels. Archives with 18150=150 (standard) may be incmpatible. Siemens AG 2011 I DT MC R&D 51 Page 10 f 34

11 CNC Sftware 2.7 SP1 HF6 Archives with MD > 0 are incmpatible. With MD32250 > 0, speed setpint r trque setpint standardizatin is n lnger transferred frm the drive. The interface signal "Invert M3/M4" nw als acts when tapping with G331/G332. In applicatins in which the interface signal is always set t "1", the spindle is nw rtated in the incrrect directin with G331/G332. T achieve a behavir that is cmpatible with earlier versins, the bit 22 in MD35035 must be set t "1" (the standard default is 0). Archives with MD28253=100 (ld default value) may be incmpatible. Change the MD int 200 (new default). Archives with MD19730[0] =0 are incmpatible. Sftkeys are missing in MDA. Change the MD int 804hex. Due t an implementatin errr, Spline Interplatin culd be released withut a license alarm. If this feature has been used, yu require a new license key. S far, the gear stage 1 culd be preset with 0 and 1 in the DB[axis].DBB16. Nw, a gear stage change is always requested when specifying 0 in the data byte 16. Upn acknwledgement f the gear stage change with "0", the Alarm "Actual gear stage des nt crrespnd t the setpint gear stage" is utput. It may be necessary t adapt the user PLC prgram. The functin TANGON with additinal parameter "P" has nt been released. Remedy: Use the standard setting "S". The Siemens cycles are laded upn each startup frm the CF card t the CPU. This behavir can be switched ff / n by using the service cmmands sc disable s_cycles / sc enable s_cycles and perfrming a subsequent general NC reset. The cntents f the Siemens GUD variables (SGUD) have been relcated in PGUD. T be able t lad archives cmprising SGUD, these must be prcessed. Otherwise, the cntents f the SGUD and PGUD variables may be prvided twice. Grinding technlgy: The new functin "Calculate grinding wheel peripheral speed in diameter" has nt been released due t AP The SD43235 has a speed imit f 10,000 rpm as default value. When upgrading t sftware versin NCK r later and spindle speeds exceeding 10,000 rpm, the SD43235 must be increased t the crrespnding value. The speed is limited by SD43235 if the system variable $AC_SMAXVELO_INFO[n] has the value 21. Multitl as manual tl: With repeated selectin (f tls within this manual multitl), in the sequence T="x" M06 --> T0 M06 --> T="Y" M06 --> T0 M06, the identifier manual tl is nt set upn the secnd tl selectin. As a result, the system tries t stre the multitl in the magazine with the next T0 M06. When lading the tplgy frm a Sinumerik 840D sl with NCU730.2 PN (0AA2) int an empty Starter prject, errrs ccur during uplading. The nline access t the CU_INT functins prperly. The functin N<Nx has nt been released. Safety When upgrading the system frm SW 2.6 t 2.7, the fllwing checksum r DCC alarms may ccur: New machine data / cnfirmatin f the axial checksums requested T ensure the future functinality, machine data are already included in NCK As these machine data are als included in the checksum, yu have t cnfirm the axis-specific checksums when upgrading t the Versin 2.7. Alarm Cde 231 Further, the alarm with cde 231 (resp. alarm with cde 232) may ccur n rtary axes n accunt f this new machine data. This results frm the different values entered in the machine data 36947, $MA_SAFE_VELO_X_HYSTERESIS resp. p9547. The standard value "10" fr the parameter p9547 has been entered in the drive; fr NCK, this value has been cnverted t the rtary axis. T prevent this alarm during startup, this machine data must be adapted. This is pssible either via the HMI functin "Cpy SI data " r by manually entering "10" in the machine data $MA_SAFE_VELO_X_HYSTERESIS. The machine data 36947, $MA_SAFE_VELO_X_HYSTERESIS, is reserved fr future functins. At present, the value entered is nt evaluated. Siemens AG 2011 I DT MC R&D 51 Page 11 f 34

12 CNC Sftware 2.7 SP1 HF6 Alarm SPL parameterizatin checksum errr T facilitate handling when testing the valid language scpe f the prgram SAFE.SP, the bit 2 f the machine data $MN_SAFE_MODE_MASK has been remved frm checksum calculatin. This allws t perfrm the test in the future withut cnfirming the checksum. On accunt f checksum recalculatin withut this bit, the checksum must be cnfirmed nce. The cnfiguratin cmprises ne r several DQI encders. During cmmissining, the Alarm with identifier "6" is utput. Remedy: Set the bit 0 in the drive parameter p9515 (incrementer). Further, check the parameter values p9523=r470, p9524=r471, p9525=r472 and p9529=r475. If necessary, adjust the parameters 95xx accrding t r47x. 5. SINUMERIK Operate 5. 1 Ntes regarding SINUMERIK Operate: The SINUMERIK Operate 2.7 SP1 sftware is autmatically started as a cmpnent f the CNC sftware 2.7 SP1 when NCU 7x0.2 is started. SINUMERIK Operate is als called "internal SINUMERIK Operate" (cntrary t the "external SINUMERIK Operate" n the PCU 50). The internal SINUMERIK Operate can nly be perated frm an peratr panel with TCU (e.g. OP 012+TCU, HT 8,...) which is cnnected at X120 f NCU 7x0 using Ethernet. Operatr cntrl via PC/PG using the VNC viewer is pssible. The cnfiguratin data such as e.g. PLC message and alarm texts must be saved n the CF card f the NCU in the crrespnding directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (refer t the cmmissining instructins HMI sl). The file system n the CF card can nly be accessed "nline", i.e. nly when the NCU is running. Data can be transferred using a USB stick r netwrk cnnectin via the SINUMERIK Operate peratr interface (Cmmissining / System data area) r using a netwrk cnnectin and the RCS Cmmander tl r WinSCP. IMPORTANT: Names f cnfiguratin files must always be written in lwer case letters. When perating an NCU withut TCU (i.e. nly with HMI Advanced r HMI sl n PCU 50), the internal HMI sl must be deactivated. This is realized using a service cmmand "sc disable hmi". Operatr interface sftware HMI-Advanced 7.6 SP1 (r later) r the cmmissining tl 7.6 SP1 (r later) is required t cmmissin the drive. Only 1 SINUMERIK Operate may be active at 1 NCU - either the internal SINUMERIK Operate r 1 external HMI-Advanced r 1 SINUMERIK Operate fr PCU 50 / PC. Exceptins: Cmmissining / service; HMI-Advanced fr the main peratr statin with permanently assigned MCP and 1 tl lading statin with SINUMERIK Operate withut MCP. After changing the NC cnfiguratin r reading-in r dwnlading an NC series cmmissining archive, then an explicit data alignment may be necessary fr the simulatin. This is initiated in the cmmissining / HMI area using the "Simulatin Pwer On" sftkey n the 2nd vertical sftkey bar. Optin 6FC5800-0AP22-0YB0 simultaneus recrding: The prgram runtime display can be activated using MD $MC_PROCESSTIMER_MODE. Ladable cmpile cycles are nt backed up using NC series cmmissining archive because they are saved n the CF card f the NCU and are kept fr a general NC reset. They can be handled the same as HMI cnfiguratin data. The use f upper case/lwer case letters when specifying paths in SELECT instructins f jb lists, which refer t the part prgrams n the CF card r USB stick, is relevant and must be strictly bserved. Handling special characters in the editr: Text files can be edited using the SINUMERIK Operate Editr if the text files use the LF character (0aH) r the character string CRLF (0d0aH) as line r end f blck identifier. The editr cannt pen binary files. Files with the fllwing extensins.exe,.lib,.elf,.arc,.ts,.zip,.so,.png,.bmp,.ico,.cfs,.bin,.qm,.hmi,.cfg,.acx,.emf,.alm,.ard,.tgz,.pte,.cyc can neither be pened. Files that are newly generated frm the SINUMERIK Operate Editr are UTF-8-cded - and have the LF Siemens AG 2011 I DT MC R&D 51 Page 12 f 34

13 CNC Sftware 2.7 SP1 HF6 characters as end f blck identifier. Fr UTF-8-cded files, all special characters are crrectly displayed. When pening files, the SINUMERIK Operate Editr assumes that the files are UTF-8-cded. If files with anther cding are pened, e.g. with Windws page cding, then the special characters are nly crrectly displayed if the SINUMERIK Operate was changed ver t the apprpriate system language. This als invlves e.g. files that were generated using the HMI-Advanced Editr. When pening with the SINUMERIK Operate Editr, the cding f such files is nt changed. There is n autmatic cnversin int UTF-8-cding. If files were generated r prcessed with an external editr (e.g. Ntepad under Windws) and nt the SINUMERIK Operate Editr, then it shuld be nted that the file is saved, UTF-8-cded. When using Ntepad, and when saving the file as encding select "UTF-8" in the Save As dialg bx. If special characters are nt being used, then "ANSI" can als be specified as encding. Fr the V24 data transfer, a V24 mdule must be integrated int the NCU. Ntice: Different V24 mdules are required fr the NCUs 7x0.2 and 7x0.3. The V24 baudrate is limited t max ShpMill / ShpTurn: The functin "Blck search upn selectin / prcessing frm the editr " shuld be deactivated via the NC MD = 1 ($MNS_SWITCH_TO_MASCHINE_MASK Bit 3) because therwise a malfunctin f the peratr interface may result. The graphic tl display can nly be deactivated (MD=0mm) resp. activated (MD>0mm) via the MD TM_MAG_PLACE_DISTANCE. 6. Infrmatin regarding the NCU base sftware: The Linux perating system f the NCU 7x0 is als knwn as the NCU base sftware, analg t the base sftware fr the PCU The assciated dcumentatin is prvided n the DVD supplied in IM7. When bting, the NCU base sftware ensures that the NC, PLC and HMI sftware start - and if it is being used - that the TCU is als bted. The NCU base sftware is user-rientated, i.e. yu must lgn with a lgin and passwrd and yu are then allcated certain access rights. Presently, this is nly relevant fr the access t a Linux service shell r fr access t the CF card using RCS cmmander r WinSCP. Fr cmmissining and service, the "manufact" lgin is used tgether with the passwrd "SUNRISE" (bserve upper and lwer case letters!). The Linux service shell is entered at the TCU by simultaneusly pressing the "Area changever" and "Recall" keys (F10 and F9), fllwed by bting the NCU service system frm the USB stick. After bting the NCU 7x0 frm a USB stick with the NCU service system, the "manufact" lgin and "SUNRISE" passwrd must als be entered assuming that the CF card cntains CNC sftware that can run. If this is nt the case (e.g. if the CF card is empty), then in this case, the lgin is "admin" fllwed by "SUNRISE" as passwrd. Using the cmmand "sc help", in this service shell yu btain a list f the syntax f all f the available service cmmands Netwrking: Please bserve the current dcumentatin "Operatr cmpnents and netwrking (IM5) Versin 03/2010"! All f the settings regarding netwrking and TCU cnfiguratin can als be perfrmed using the "System Netwrk Center"; this is available n the PCU 50 as well as n the NCU. Imprtant system and netwrk settings f the NCU base sftware are present in the basesys.ini file in the directry /card/user/system/etc. - and can be changed there. The riginal basesys.ini is lcated under /card/siemens/system/etc with the name "template-basesys.ini". Every NCU in the plant r system netwrk shuld be allcated a unique ("infrmative") cmputer name with the entry "Hst name=..." in basesys.ini. Upper case/lwer case letters, numbers and minus symbl characters are permitted. The DHCP server f the NCU shuld always be switched n. When changing IP addresses f NCUs / PCUs, the service cmmand "sc clear dhcp" shuld be run in rder that the change becmes effective. Siemens AG 2011 I DT MC R&D 51 Page 13 f 34

14 CNC Sftware 2.7 SP1 HF Cnfiguratin f ne NCU with TCUs and MCPs With this cnfiguratin, principally, there are n special settings required in basesys.ini. DHCP server and internal Operate remain switched n Cnfiguratin f ne NCU with ne PCU 50, MCPs and where applicable TCUs With this cnfiguratin, the fllwing settings are required in the basesys.ini f the NCU: Hst name =... SyncMdeDHCPD_SysNet = ON_MASTER Generally, the internal HMI-sl shuld be switched ff because perating tw HMIs (HMI-Advanced and Operate) n ne NCU is nly permissible in special cases. We recmmend that PCU 50.3 base sftware frm V8.6 SP1 and higher is used n the PCU If there is a TCU (HT8) in the system that is t be switched as standard t the PCU 50.3, then the fllwing entries MaxHstIndex = 1 [hst_1] Address = <IP address f the PCU> must be entered n the NCU in the file/card/user/cmmn/tcu/<tcu-nama>/cmmn/tcu/cnfig.ini Cnfiguratin f several NCUs and where applicable 1 r several PCUs, TCUs, MCPs With this cnfiguratin, the fllwing settings are required in the basesys.ini f the NCU: unique hst name =... fr each NCU unique InternalIP=... same InternalNetMask=... precisely ne NCU with SyncMdeDHCPD_SysNet = ON_MASTER When first bting after netwrking, the DHCP master shuld first bt and then the ther statins. PCU base sftware frm V8.6 SP1 and higher is required n the PCU The default cnfiguratin "Cmplete TCUsupprt" shuld be kept in the System Netwrk Center, tab TCU supprt. "Sync mde lw pririty" is recmmended under the tab DHCP-Settings. All peratr statins in the plant/system netwrk (TCUs, HT8, PCU 50) are managed n the NCU with "ON_MASTER", i.e. the cnfig.ini files - relevant during the runtime - and als the.leases file with all f the IP addresses allcated in the system are lcated there. The cnfig.ini files are distributed t all ther NCUs / PCUs frm the master NCU with the service cmmand "sc distribute tcudata". With the service cmmand "sc clear dhcp" fllwed by pwering dwn/pwering-up the cmplete system, the NCUs / PCUs are allcated, their specified IP addresses and these are re-allcated fr the TCUs and MCPs; the.leases file is then distributed t all ther NCUs / PCUs. Imprtant: With the System Netwrk Center, tab OPs, the cnfig.ini files f all peratr statins can be directly edited n the master NCU n each PCU 50. The data is autmatically distributed t all NCUs / PCUs with each change. 7. Cycle packages: In the CNC Sftware Versin 2.7, the fllwing cycle packages are included n the CF card: Standard cycles (technlgical cycles) Measuring cycles ISO cycles ShpMill cycles ShpTurn cycles All these Siemens cycles are autmatically laded int the NC during the NCU startup. The crrespnding variables are stred in the definitin file PGUD. Imprtant infrmatin: The "prgramguide" (earlier, cycle supprt) in SINUMERIK Operate 2.7 is based n the these cycle packages 2.7. Cycle calls in the part prgrams fr these cycles cannt be re-cmpiled and prcessed with the cycle Siemens AG 2011 I DT MC R&D 51 Page 14 f 34

15 CNC Sftware 2.7 SP1 HF6 supprt in HMI-Advanced 7.x. This als means that the simulatin functin in HMI-Advanced cannt be used. If the cycle supprt f HMI-Advanced 7.x is t be used, then the cycle packages 7.x cntained in HMI-Advanced - shuld be dwnladed int the NC after deactivating the cycles f the CNC Sftware Versin 2.7 with the service cmmand "sc disable s_cycles". This means that n SINUMERIK Operate peratin is permissible. 7.1 Technlgical cycles - functin scpe The fllwing cycles / functins are included as frm SW 2.6 SP1: Drilling Cycle CYCLE801 CYCLE802 CYCLE81 CYCLE82 CYCLE83 CYCLE85 CYCLE86 HOLES1 HOLES2 CYCLE840 CYCLE84 CYCLE78 Functin and entry sftkeys Drilling / psitins / grids r frame Drilling / psitins / any psitins Drilling / centering Drilling / drilling reaming / drilling Drilling / deep hle drilling Drilling / drilling reaming / reaming Drilling / bring Drilling / psitins / series f hles Drilling / psitins / circle f hles Thread / tapping with cmpensating chuck Thread / tapping withut cmpensating chuck Thread / drill and thread milling Turning Cycle CYCLE92 CYCLE930 CYCLE940 CYCLE951 CYCLE98 CYCLE99 CYCLE62 CYCLE952 Functin and entry sftkeys Turning / cutting ff Turning / grving Turning / undercut - Frm E, Frm F, undercut thread DIN, undercut thread Turning / stck remval Turning / thread / thread chain Turning / thread - lngtitudinal, taper, face Cntur turning / cntur / cntur call Cntur turning/ stck remval, plunging, plunge turning, all with residual material Milling Cycle Functin and entry sftkeys CYCLE60 Milling / engraving CYCLE61 Milling / face milling CYCLE70 Milling / thread milling CYCLE76 Milling / spigt / square spigt CYCLE77 Milling / spigt / circular spigt CYCLE79 Milling / spigt / multi-edge POCKET3 Milling / pcket / rectangular pcket POCKET4 Milling / pcket / circular pcket LONGHOLE Milling / slt / lng hle SLOT1 Milling / slt / lngitudinal grve Siemens AG 2011 I DT MC R&D 51 Page 15 f 34

16 CNC Sftware 2.7 SP1 HF6 SLOT2 CYCLE899 CYCLE72 CYCLE62 CYCLE63 CYCLE64 CYCLE800 CYCLE832 Milling / slt / circular slt Milling / slt / pen slt Cntur milling / path Cntur milling / cntur Cntur milling / pcket, spigt, all with residual material Cntur milling / pre-drilling Varius / swivel plane, swivel tl Varius / >> / HighSpeed settings Cmpatibility cycles t 802Dsl: These cycles can be re-cmpiled and changed in screen frms Cycle Functin CYCLE71 Cmpatibility 802Dsl face milling CYCLE87 Cmpatibility 802Dsl bring 3 CYCLE88 Cmpatibility 802Dsl drilling with stp CYCLE89 Cmpatibility 802Dsl bring 5 CYCLE90 Cmpatibility 802Dsl thread milling CYCLE93 Cmpatibility 802Dsl grve CYCLE94 Cmpatibility 802Dsl grve, frm E and F CYCLE95 Cmpatibility stck remval (re SW 2.5 and 802Dsl) CYCLE96 Cmpatibility 802Dsl thread undercut frms A, B, C, D CYCLE97 Cmpatibility 802Dsl thread cutting Other cycles - internal: Cycle CYCLE861 CYCLE202 CYCLE203 CYCLE204 CYCLE206 CYCLE206 CYCLE207 CYCLE208 CYCLE209 CYCLE210 CYCLE211 GROUP_ADDEND GROUP_BEGIN GROUP_END PROG_EVENT CUST_800 CUST_832 CUST_M6 CUST_MULTICHAN CUST_T Functin Reverse cuntersink nly fr ISO cmpatibility, n input screen frm Help cycle fr retractin Help cycle fr chamfering Help cycle, calculating pitch fr metric threads Help cycle, tl change in JOG Help cycle, tl change in JOG Help cycle SERUPRO Help cycle fr multi-channel applicatin (jblist prcessing) Help cycle fr multi-channel applicatin Help cycle machine cnfiguratin analysis Help cycle blank definitin fr simulatin Help cycle multi-channel editr Help cycle multi-channel editr Help cycle multi-channel editr ASUP t supprt special perating mdes Manufacturer cycle fr swiveling (earlier TOOLCARR) Manufacturer cycle fr HighSpeed settings (earlier CYC_832T) Manufacturer cycle fr adjusting tl changes with SERUPRO Manufacturer cycle fr multi-channel editr Manufacturer cycle fr adjusting tl changes with SERUPRO Siemens AG 2011 I DT MC R&D 51 Page 16 f 34

17 CNC Sftware 2.7 SP1 HF6 CUST_TECHCYC Manufacturer cycle fr technlgical cycles (earlier ST_CUST) Imprtant new functins with respect t 840Dsl SW 1.5 (cycles SW 7.5): General The cnfiguratin f cycle functins r the input screen frms fr cycles is made in the cnfigurable machine r setting data. Hwever, part prgrams using the ld setting data in the GUDs (field _ZSD[x]) can still run. Drilling Supprt drilling cycles, select depth referred t shaft/drill tip New drilling pattern frame New cycle, drill and thread milling (CYCLE78) Turning Cntur transfer using CYCLE62 when machining (stck remval) New cycle, cutting ff Extended functinality, grving Extended functinality, undercut Extended functinality, thread cutting New cycle, cntur turning (CYCLE952) with the fllwing functins: Stck remval Stck remval, residual material Plunging (cntur plunging) Plunging, residual material Plunge turning Plunge turning, residual material Milling Cntur transfer using CYCLE62 fr path milling Extended functinality, face milling (edge limit) Extended functinality, thread milling New cycle, multi-edge Milling cycles can be executed fr individual psitins r a pattern f psitins Milling cycles have the new chamfering functin New cycles, cntur milling (CYCLE63) and pre-drilling (CYCLE64) with the fllwing functins: Cntur pcket with r withut islands (presently, a maximum f 10 islands is pssible) Cntur pcket, residual material Cntur spigts Cntur spigts, residual material Pre-drilling Imprtant new functins as frm SW 2.6 SP1: General The multi-channel editr is supprted as frm this Sftware Versin. General The cnfiguratin f cycle functins resp. cycle input screens is included in the List f differences, cycles/cycle functins fr 840D sl SW 7.5: The fllwing cycles/cycle functins are nt included in this cycle package: Cycle Functin and entry sftkeys POCKET1 Rectangular pcket / circular pcket 1 1 The POCKET1/POCKET2 functin is cvered by the newer pcket milling cycles POCKET3/POCKET4 Siemens AG 2011 I DT MC R&D 51 Page 17 f 34