s SINUMERIK 840D sl

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1 s SINUMERIK 840D sl NCU Sftware with ShpTurn 1.4 SP1 HF1 SINUMERIK 840D sl, NCU system sftware fr 6 axes ) 6FC5842-1XG10-4YA0 with ShpTurn HMI, in 6 languages, n CF card; with license ) Exprt 6FC5842-1YG10-4YA0 SINUMERIK 840D sl, NCU system sftware, fr 31 axes ) 6FC5842-3XG10-4YA0 with ShpTurn HMI, in 6 languages, n CF card; with license ) Exprt 6FC5842-3YG10-4YA0 SINUMERIK 840D sl, NCU system sftware, fr 6/31 axes ) 6FC5842-3XC10-4YA8 and ShpTurn, in 6 languages, n DVD; withut license ) Exprt 6FC5842-3YC10-4YA8 Changes in HF1 cmpared t NCU sftware 1.4 SP1 The fllwing cmpnents in HF1 (internal versin ) have been mdified: NCK sftware V MCP Client V Technlgy Cycles Errrs eliminated: NCK AP ASUB started frm PLC, r PLC axis mtin canceled by PrgEvent (e.g. by FC18) with errr cde 30 dec. MCP Client N delays when determining the IP address f the MCPs via DNS Spradic deadlck when switching t the MCP Installing HF1: T upgrade NCU sftware versin 1.4 SP1 t 1.4 SP1 HF1, prceed as described in Sectin 1.2 belw. Infrmatin abut installing and perating the sftware n SINUMERIK NCU 710.1, NCU 710.2, NCU 720.1, NCU 720.2, NCU 730.1, NCU The NCU sftware 1.4 SP1 (internal versin ) cnsists f the fllwing cmpnents: LinuxBase (NCU) V NCK sftware V PLC BeSy (PLC 317) PLC FB15 V CP V MCP Client V SINAMICS sftware V ShpTurn V HMI Embedded V Technlgy Cycles V Measuring Cycles V Cycles ISO Cmpatibility V Adapting Cycles V Installing the NCU sftware: Fr installing the NCU sftware yu will need the NCU service system V r higher n USB stick. New installatin can nly be perfrmed either using the NCU Service System and TCU with keybard r WinSCP. 1.1 Installing the NCU service systems n USB stick: The NCU service system is lcated as a USB stick image in the emergency_btsys_ncu directry n the Siemens AG 2006 A&D MC RD 51 Page 1 f 21

2 NCU Sftware with ShpTurn 1.4 SP1 HF1 supplied DVD. The installdisk.exe cpy rutine is lcated in the same lcatin. Cnnect a 512MB r 1GB USB stick, recmmended type Siemens 6ES7648-0DCx0-0AA0, t yur prgrammer ("PG") r PC (with Windws XP) and nte dwn the letter f the drive t which the stick is cnnected. Run the installdisk rutine t cpy the NCU service system t the USB stick: installdisk --verbse --blcksize 1m <image file> <drive letter:> ( -- means 2x minus sign) Example: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: It is best t cpy the image in a DOS shell. T this end, yu will need administratr rights n yur PG/PC. After cmpletin f installdisk, remve the USB stick frm yur PG / PC and insert it again. Under Windws, yu will nw see an empty USB stick. Nw cpy the desired NCU sftware (file with ".tgz extensin) frm the supplied DVD, ncu_sw directry t yur USB stick. Yu may insert the USB stick int ne f the tw USB prts n the NCU 7x0. When the NCU is turned n, it will bt frm this USB stick. The peratin is always perfrmed via a TCU cnnected t the NCU, r via PG / PC using WinSCP with "Open Terminal". Fr a descriptin f the peratin f the NCU service system, please refer t the /IM7/ Dcumentatin n the supplied DVD. 1.2 Upgrading an NCU 7x0 with NCU sftware, versin 1.3 and higher With an upgrade, all user data n the CF card in the directries /user, /addn, /em, and the license key are maintained. Fr the upgrade f systems equipped with several NCUs / PCU50, please refer t Sectin 7 "Netwrking". Bt the NCU frm yur USB stick (see 1.1). Select the Service Shell using F2 / sftkey 2. Lg in with user name "manufact". This may require an external keybard, since user names must be written in lwer case letters. Enter the fllwing cmmand after the peratr prmpt $ in the service shell: sc restre -update /data/<ncu-sw>.tgz The sftware update is cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart"). Nw yu can start up the PLC, drives and NC Upgrade using WinSCP Systems withut TCU at the NCU can be upgraded with WinSCP, fr example n a PCU 50. Fr this purpse, lg n at the NCU with WinSCP as "manufact" and cpy the required NCU sftware (file with extensin.tgz) frm the ncu_sw directry n the supplied DVD t /card/user/system/hme/manufact n the NCU. Then enter the fllwing cmmand under "Cmmands / Open Terminal": sc restre -update -frce <ncu-sw>.tgz The sftware is installed when the "Syncing disks... dne" message is displayed. Afterwards, the NCU must be rebted. The <ncu-sw>.tgz file n the NCU shuld be deleted. Nte: During the installatin, messages may be displayed claiming that the cmmunicatin partner has nt reacted fr sme time. Yu can ignre these messages, but please d nt cut the cnnectin in this case. 1.3 New installatin f NCU sftware 1.4 SP1 n a CmpactFlash card IMPORTANT: This prcedure cmpletely deletes anything existing n the CmpactFlash Card; this applies t an empty CmpactFlash Card as well. Bt the NCU frm yur USB stick (see 1.1). Select the Service Shell using F2 / sftkey 2. Lg in with user name "manufact"; when the CmpactFlash Card is empty; use "admin", passwrd "SUNRISE" instead. This may require an external keybard, since user names must be written in lwer case letters. Enter the fllwing cmmand after the peratr prmpt $ in the service shell: Siemens AG 2007 A&D MC RD 51 Page 2 f 21

3 NCU Sftware with ShpTurn 1.4 SP1 HF1 sc restre -full /data/<ncu-sw>.tgz The sftware update is cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart" r perfrm a POWER ON). When the system is started with TCU(s) fr the first time, the TCU(s) must be lgged n t the system. Enter the TCU name (default TCUx) and the address f an assigned MCP. Nw yu can start up the PLC, drives and NC. 2. General infrmatin: After the new installatin f NCU sftware 1.4 SP1 n a CmpactFlash card, a general reset f the NCU and PLC must be perfrmed: Turn the SIM / NCK switch t psitin 1, the PLC switch t psitin 3 and perfrm a POWER ON. NCU710 / NCU720: The PLC prgram must initiate an immediate (apprx. 20 secs) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner. NCU730: The PLC prgram must initiate an immediate (apprx. 20 secs) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner if n duble-fan mdule is used. NCU710 / NCU720: The NCU will nt pwer up if a fan mdule is nt installed r if the fan is defective. This applies fr NCU 730 with duble fan mdule nly in the case f failure f bth fans. Alarm "%1 data have been restred, f which %2 machine data, %3 errr" If %3 indicates that mre than zer errrs have ccurred, it is nt advisable t cntinue wrking with the data. T avid further prblems, yu shuld read in an up-t-date backup cpy f the data. It is nt always pssible t prt an NCK series startup file frm 840D pwerline withut prcessing t 840D sl. Prir t verwriting a licensed CF card, a backup f the license key is abslutely necessary The key is available in file keys.txt and is stred under the path card/keys/sinumerik The backup f the key can be carried ut, fr example, with WinSCP, by the PG / PC. Each license is assigned t a specific CmpactFlash card (card ID) and is nly valid n the assigned card. Handheld unit type B-MPI In rder t make the input / utput image f the handheld available fr the PLC, the handheld unit must be cnnected t the MPI bus f the slutin line via distributin unit 6FX2006-1B..01. The handwheel f the handheld unit can n lnger be cnnected directly t the cntrl system. The handwheel pulses are nw transmitted t the cntrl via PROFIBUS. There are tw ptins: - In additin t the MPI distributin unit, a handwheel PROFIBUS cnnectin mdule 6FC5303-0AA02-0AA0 is set. Tw handwheels can be cnnected t this mdule. - The handwheel is cnnected t an already existing machine cntrl panel. Observe the permissible cable lengths. When FB1 is parameterized as usual, the input / utput image will n lnger be transmitted autmatically via the PLC base prgram. Transmissin is nw perfrmed thrugh glbal data. The hardware cnfiguratin f the PLC must be adjusted accrdingly. A tlbx is required fr cnfiguring the hardware f the machine cntrl panel r handwheel cnnectin mdule PROFIBUS ndes. Mini handheld unit An additinal hardware is nw required t perate a mini handheld with handwheel. As previusly, the inputs are cnnected directly t the PLC I/Os r can alternatively be integrated int the input image f the MCP IE (X51 ) using a relevant cnnectin kit. Fr transmitting the handwheel signals, a machine cntrl panel (Ethernet r PROFIBUS) r a handwheel PROFIBUS cnnectin mdule is nw required as fr the type MPI handheld unit. Data backups shuld be read in in the rder NC, PL, drive. It will therefre make sense t create the NC, PLC and drive archives separately. Cntur handwheel and speed verride using a handwheel are nly release with Prfibus MCP. The RESET buttn n the NCU can be used t restart the NCU mdule. It is nt ensured that this will als ensure a restart f the whle system in all cnfiguratins. Alarm 46xx: The machine data fr the Ethernet handwheel must be checked. Example fr the first handwheel: MD11350[0]=7, 11351[0]=1, 11352[0]=1 Siemens AG 2007 A&D MC RD 51 Page 3 f 21

4 NCU Sftware with ShpTurn 1.4 SP1 HF1 3. Infrmatin abut the NCK: If the number f part prgrams set via machine data nearly crrespnds t the number f actually existing part prgrams, the value in the machine data must be increased (due t additinal cycles). The interplatry traversing f psitining axes is canceled with alarm Axis has nt IPO functinality. SPI and PW have (already always) been keywrds and cannt be used as axis identifiers. The G643 functin (blck-internal smthing) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. The G644 functin (blck-internal smthing) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. Sftware variant fr a max. f six axes: The default setting fr the number f axes is 3. The "Extended measurement" functin with distributed measuring input n the SINAMICS mdules is nt available (MEAC, MEASA, MEAWA). Gaps in the channel sequence are nt permitted in systems with a maximum f tw channels. Access t drive data via $nn_nn system variables is nt enabled. The nly available system variables are thse transferred in telegram 116. Extended stp and retract (ESR) has nt been enabled. ASUBs can nw be started alng the line f the 840Di functinality via the PROFIBUS PLC I/Os. Machine data settings must be selected by the same methd used n the 840Di system. There are n high-speed NCK I/Os mapped in DB10 f the PLC. Hwever, the ASUB start ptins used in earlier versins (i.e. frm DB10 r FC9 via PLC prgram) are still available. With a 31-axis sftware n an NCU 710.1, yu can use six ut f 31 axes and tw ut f ten channels. Sftware variant with 31 axes and 10 channels: Generally available, but number f axes > 18 (incl. 8 Safety axes) nly after request. Machine data $MN_MAXNUM_PLC_CTRL_AXES is n lnger included in the data recrd. It has been replaced by MD If tl data are missing after series startup read-in (created with NCK < ), the file must be read in again withut deleting the NC using HMI Advanced. MD $mn_psctrl_cycle_delay must be zer. Check the available data backup. Machine data $ma_rated_utval[ ] must have value zer. IMD (integrated mnitring & diagnstic) : Feedback in GUD variable _PM_MISSING_TOOL_REFRESH after writing the variables t "1" is updated nly after image change. Safety: There is a new ptin handling referring t synchrnized actins r synchrnized actin elements. Up t versin 1.3 (NCK 62), synchrnized actin level 2 was set autmatically at the same time with ptin SI. Thus, channel MD 28250, NUM_SYNC_ELEMENTS culd be set t a value > 159. This has been changed with NCK versin 67. Synchrnized actin level 2 is n lnger included in Safety. Instead there is a new machine data, in which the synchrnized actin elements fr SAFE.SPF are defined, i.e. MD 28251, NUM_SAFE_SYNC_ELEMENTS. This machine data can be written with max. value 500 fr ptin SLP_I_O=1, and with a max. value f 5000 fr ptin SPL_I_O=2. Hwever, the number f synchrnized actin elements required shuld be determined in rder t prevent the perfrmance frm being laded unnecessarily. With system variable $AC_SAFE_SYNAC_MEM, the relevant number f free SI synchrnized actin elements can be read. If this variable is called prir t starting and after running SAFE.SPF, the difference is the number f elements ccupied by SAFE.SPF. This difference adding a certain reserve shuld be entered in MD Index 1-5 must be indicated when writing MD via synchrnized actins. Safety: Changed check sums f Safety integrated int the drive. The check sum fr these functins must be cnfirmed again due t new drive-integrated safety functins. T this end, enter 95 (safety start-up) in parameter p10. Subsequently, cpy the parameters f the current check sum t the parameters f the target check sum. Siemens AG 2007 A&D MC RD 51 Page 4 f 21

5 NCU Sftware with ShpTurn 1.4 SP1 HF1 p9798 t p9799 p9898 t p9899 Subsequently, p10 must be set t zer again. This will autmatically save the values (p971=1 is set). Wait fr the prcess f saving t be cmpleted. The prcesses mentined abve can als be triggered in HMI Advanced under IBN/NC/Safety Integrated using the sftkeys "Activate start-up mde" and "Deactivate start-up mde". Files laded frm a wrkpiece directry are nt pwer-failsafe. Example: R parameters are laded frm a wrkpiece directry and assigned default values. The values are changed during executin f the prgram. After PwerFail and restart, the R parameters are reassigned their riginal (default) values. Analgusly, this als applies t tl data initialized frm the wrkpiece directry (WPD). ASUB started frm PLC, r PLC axis mtin canceled by PrgEvent (e.g. by FC18) with errr cde 30 dec. Released NCK ptin: Released NCK and HMI ptins: 6FC5800-0AA00-0YB0-1 axis/spindle in additin 6FC5800-0AB00-0YB0 - Additinal psitining axis/auxiliary spindle 6FC5800-0AC00-0YB0-1 mde grup in additin 6FC5800-0AC10-0YB0-1 machining channel in additin 6FC5800-0AC70-0YB0 - SI axis/spindle in additin per axis/spindle 6FC5800-0AD00-0YB0-2 MB CNC user memry in additin 6FC5800-0AD10-0YB0-128 kb PLC user memry in additin 6FC5800-0AM00-0YB0 - Prgram preprcessing 6FC5800-0AM01-0YB0 - Travel t fixed stp (with Frce Cntrl) 6FC5800-0AM02-0YB0 - Pair f synchrnized axes (gantry axes) 6FC5800-0AM03-0YB0 - Master/slave fr drives 6FC5800-0AM05-0YB0 - Setpint switching 6FC5800-0AM06-0YB0 - Tangential cntrl 6FC5800-0AM07-0YB0 - Limit switching signals/cam cntrller 6FC5800-0AM08-0YB0 - Cntur handwheel (restricted release) 6FC5800-0AM13-0YB0 - Advanced psitining cntrl 6FC5800-0AM14-0YB0 - Synchrnus spindle/multi-edge turning 6FC5800-0AM15-0YB0 - Multi-axis interplatin (> 4 axes) 6FC5800-0AM16-0YB0 - Spline interplatin fr 3-axis machining 6FC5800-0AM17-0YB0 - Spline interplatin fr 5-axis machining 6FC5800-0AM18-0YB0 - Plynmial interplatin 6FC5800-0AM20-0YB0 - Master value cupling and curve tables 6FC5800-0AM21-0YB0 - Invlute interplatin 6FC5800-0AM22-0YB0 - Electrnic gears EG 6FC5800-0AM26-0YB0 - Milling machining package 6FC5800-0AM27-0YB0 - Transmit and peripheral surface transfrmatin 6FC5800-0AM28-0YB0 - Inclined axis 6FC5800-0AM30-0YB0-5-axis machining package 6FC5800-0AM32-0YB0 - Measuring, step 2 6FC5800-0AM33-0YB0 - Nibbling and punching 6FC5800-0AM34-0YB0 - Oscillatin, set-related and set-spanning 6FC5800-0AM35-0YB0 - Electrnic transfer 6FC5800-0AM36-0YB0 - Synchrnized actins, step 2 6FC5800-0AM38-0YB0 - Laser switching signal, fast 6FC5800-0AM41-0YB0 - Analysis f internal drive parameters (restricted release) 6FC5800-0AM42-0YB0 - Interrupt rutines with rapid lift frm the cntur 6FC5800-0AM43-0YB0 - Crss-mde actins 6FC5800-0AM48-0YB0-3D tl radius cmpensatin 6FC5800-0AM50-0YB0 - Tl management Siemens AG 2007 A&D MC RD 51 Page 5 f 21

6 NCU Sftware with ShpTurn 1.4 SP1 HF1 6FC5800-0AM52-0YB0 - Cntur mnitring via tunnel functin 6FC5800-0AM53-0YB0 - Path length evaluatin 6FC5800-0AM55-0YB0 - Slag cmpensatin, multi-dimensinal 6FC5800-0AM60-0YB0 - Generatr mde 6FC5800-0AM63-0YB0 - SI Basic, incl. 1 axis, 4 SPL I/O 6FC5800-0AM64-0YB0 - SI Cmfrt, incl. 1 axis, 64 SPL I/O 6FC5800-0AM72-0YB0 - Generic cupling "CP-BASIC" 6FC5800-0AM73-0YB0 - Generic cupling "CP-COMFORT" 6FC5800-0AM74-0YB0 - Generic cupling "CP-EXPERT" 6FC5800-0AM76-0YB0 - Electrnic transfer (CP) 6FC5800-0AN00-0YB0 - Additinal languages 6FC5800-0AP01-0YB0 - Manage netwrk drives 6FC5800-0AP02-0YB0 - SINUMERIK HMI cpy license OA 6FC5800-0AP03-0YB0 - HMI cpy license CE 6FC5800-0AP04-0YB0 - Wrk step prgramming 6FC5800-0AP11-0YB0 - Manual machine 6FC5800-0AP12-0YB0 - Additinal 256 MB HMI user memry n NCU CF card 6FC5800-0AP13-0YB0 - Identificatin and prcessing f residual material 6FC5800-0AP20-0YB0-3D finished-part simulatin 6FC5800-0AP24-0YB0 - Recrding (real-time simulatin) 6FC5800-0AP28-0YB0 - Measuring cycles Released cmpile cycles 6FC5800-0AM04-0YB0 - SINUMERIK NCK Runtime OA 6FC5800-0AM23-0YB0 - Axial cupling in the machine crdinate system 6FC5800-0AM24-0YB0 - Cntinue machining at the cntur 6FC5800-0AM25-0YB0 - Duble transmit 6FC5800-0AM31-0YB0 - Handling transfrmatin package (CC RECTRA) 6FC5800-0AM40-0YB0 - Clearance cntrl 6FC5800-0AM44-0YB0 - Paracp transfrmatin 6FC5800-0AM51-0YB0 - Transfrmatin "Shearing kinematics f tw axes" 6FC5800-0AM57-0YB0 - Errr cmpensatin in the space fr kinematic transfrmatins 6FC5800-0AM62-0YB0 - Prfibus tl and prcess mnitring 6FC5800-0AM65-0YB0 - Clearance cntrl, "free directin" in additin 6FC5800-0AN04-0YB0 - Crankshaft interplatin "CRIP" New functins in 1.4 SP1: Psitining axes Enhanced functins and further develpments: NCK AP /ERLde87 AP /ERLde83 AP /ERLde AP /ERLde85 AP /ERLde86 AP /ERLde86 AP /ERLde AP /ERLde87 AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Siemens AG 2007 A&D MC RD 51 Page 6 f 21

7 NCU Sftware with ShpTurn 1.4 SP1 HF1 AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP NCK AP AP NCK AP AP AP AP ERLde86877 AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP nck AP AP AP HF2 Sinamics due t errr crrectin at the 1FE1084-4WZ91 mtrs. HF5 NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Siemens AG 2007 A&D MC RD 51 Page 7 f 21

8 NCU Sftware with ShpTurn 1.4 SP1 HF AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Infrmatin abut the PLC: Tlbx, V r higher, and Step 7, versin 5.3 r higher, are required. The current cycle time is n lnger available in DB5, but in DB8 instead. The cycle time can als be called via the start infrmatin f OB1. Activating the target cnfiguratin <> actual cnfiguratin functin causes the PLC t stp. Remedy: Run the test in the user prgram (e.g. with the SIMATIC mdules FC125, FB125 in the crrespnding fault OBs). The PLC mdule IM153-2 MLFB 6ES AA02-0XB0 cannt be used. Siemens AG 2007 A&D MC RD 51 Page 8 f 21

9 NCU Sftware with ShpTurn 1.4 SP1 HF1 Remedy: 6ES AA03-0XB0 The PLC series startup file must be generated when the PLC is stpped. It cannt therwise be guaranteed that the PLC will switch t cyclic peratin when the data backup has been laded. The relevant DDS/MDS must be set up in the drive. P827[0] P827[1] P827[n] must be set t different values. The cntactr is switched ver by the applicatin => P833, Bit0=1 The pulses are disabled by the drive => P833, Bit1=0 Initial PLC psitin: Star mde, therefre set bit 21.5 in the axis DB t 1 during pwer-up. The X127 service interface n the NCU is t be used exclusively fr start-up and service. The machine cntrl panel (MCP) is perated n PROFIBUS r Ethernet. N mixed peratin! The 'Exchange bject' functin in the PLC hardware cnfiguratin has nt been released. PROFIBUS 1 must be cnfigured s that the CU, supply and drive sftkeys are displayed at the HMI. 5. Infrmatin abut the SINAMICS drive:-{}- N parallel use f measuring functins fr i and n measurements via starter and HMI Advanced. Starter measurements require a Pwer OFF => ON and immediate measurement with the starter. Starter measurements must nt be perfrmed after HMI Advanced measurements. If a SINAMICS cmpnent is replaced and the sftware upgraded, the firmware release must be checked and, where necessary, the riginal firmware release restred. ( Key wrd: macr ) Firmware releases can be checked in the fllwing parameters: Cntrl unit R18 Firmware release f CU Supply R128 Firmware release f infeed Drive MD R128 Firmware release f pwer unit R148 Firmware release f sensr mdule Fr the time being, the starter is still required fr determining the mtr cdes. Mains vltages: Fr smth peratin in the target cuntry the fllwing parameters must be set in the specified rder: P010 = 1 P210 = rated mains vltage in the target cuntry P211 = rated mains frequency in the target cuntry P340 = 1 P3410 = 4 P3900 = 3 Save RAM t ROM Pwer OFF the system; pwer it ON again n the target netwrk nly. With the next ON cmmand at ALM a netwrk identificatin is run and the determined values are saved prtected against pwer failure. The APC functin increases the NCU lad. Prir t using this functin a perfrmance estimate must be carried ut. 6. Infrmatin abut HMI Embedded: The HMI Embedded sftware V is started autmatically as a cmpnent f the NCU sftware 1.4 SP1 in the pwer-up f the NCU7x0. HMI Embedded is als referred t as an "internal HMI". HMI Embedded can nly be perated via a cntrl panel with TCU cnnected via Ethernet t X120 n the NCU7x0. The cnfiguring data, such as PLC message and alarm texts and HMI ptin package ("Wizard"), must be stred n the CmpactFlash card in the NCU in the apprpriate directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (see dcumentatin IM2, BE1). The file system n the CmpactFlash card can be accessed in "nline" mde nly, i.e. when the NCU is running. The data can be transferred either by means f a USB stick r netwrk link via the HMI peratr interface (startup / HMI area) r by means f a netwrk link and the WinSCP tl. IMPORTANT: File names f cnfiguring files must nrmally be written in lwer case letters. Display MD 9990 SW_OPTIONS has n significance. All HMI ptins must be activated thrugh license management. The ptin "Additinal 256MB HMI user memry n the CmpactFlash card" is required t be able t Siemens AG 2007 A&D MC RD 51 Page 9 f 21

10 NCU Sftware with ShpTurn 1.4 SP1 HF1 stre part prgrams and archives n the CmpactFlash card ("lcal drive"). NOTICE: An NCK general reset deletes the ptin and renders the "lcal drive" inaccessible until the ptin is set again. Existing data stred n the card are nt affected. If yu are perating an NCU withut TCU (i.e. with HMI Advanced n PCU 50), it is advisable t deactivate HMI Embedded. Yu can d this by executing cmmand "sc disable hmi" in the service shell. The OP15AT / TP015AT OP keybards can be switched between upper case and lwer case letters by simultaneusly pressing Shift+Ctrl. T be able t use the characters represented when pressing Shift (e.g. Shift A => [ ), capitalizatin must be active Limitatins in HMI Embedded: Muse peratin is nt supprted, peratin via tuch panel (als nt with HT8) is nt permissible. Cpying a file t CF card by verwriting an existing file with the same name will cause an "internal errr" message. The file with the same name must be deleted befre. Display MD 9210 USER_CLASS_WRITE_ZOA is nt active fr "active wrk ffset" in the Parameter area. Display MD 9900 MD_TEXT_SWITCH des nt have any effect. Prcessing f parts prgrams frm a USB data carrier (external prcessing, EXTCALL) is nt released. All cnfigured netwrk drives (access t server via Ethernet) must be permanently accessible during the runtime f HMI Embedded. Fr the cmmissining f the SINAMICS drives, an external HMI Advanced, sftware versin 7.3 r higher, r cmmissining tl 7.3 is required (the CD SINUCOM includes the cmmissining tl). Prcessing frm external surces / EXTCALL is nly permissible with single-channel machines. Ladable cmpile cycles cannt be backed up r read in using NC series startup archive. Ladable cmpile cycles are stred n the CF card f the NCU and retained in case f NC memry reset. They can be handled like HMI cnfiguring data. In a part prgram with EXTCALL calls, there must be at least ne ther NC blck between tw sequential EXTCALL calls with a prcessing duratin f at least ne secnd. When very big files are saved n CF card, the message "Please wait File being flashed" is displayed. This message must be acknwledged by pressing the Recall buttn. If yu want t switch ff the cntrl after having saved the file, yu will have t wait fr ne secnd fr each MB file size. Drive alarms that ccur immediately after the pwer-up are nt displayed frmatted. After reading in a NC series startup archive, an explicit restart f the HMI is required, e.g. thrugh NCK reset r peratin with CTRL + Q, Enter. It is nt pssible t integrate a user bt screen. 7. Infrmatin abut the NCU Base sftware: The Linux perating system f the NCU7x0 is als referred t as the NCU Base sftware, similar t the PCU Base sftware fr the PCU 50. Yu will find the relevant dcumentatin in IM7 n the DVD-ROM. The NCU base sftware ensures the start amng ther things f the NC, PLC, and HMI sftware during pwer-up, as well as the bting f the TCU if it is present. The NCU Base sftware is user-riented, i.e. yu must lg in and enter a passwrd in rder t acquire specific access authrizatin. This current lgin and passwrd prtectin is nly relevant fr accessing a Linux service shell r the CmpactFlash card using WinSCP. Fr startup and servicing activities, the lgin ID is "manufact" and the passwrd "SUNRISE" (case-sensitive!). T pen the Linux service shell n the TCU, press keys "Area switchver" and "Recall" (F10 and F9) simultaneusly, then "Scan fr Servers", "2" r bt frm the USB service system. Fr access via the netwrk using WinSCP, enter the abvementined lgin and passwrd n the "Sessin" screen. This lgin prcedure als applies after the NCU7x0 has bted frm a USB stick with the NCU service system prvided that executable NCU sftware is installed n the CmpactFlash card. If this is nt the case (e.g. if the CmpactFlash card is empty), enter the lgin ID "admin" and passwrd "SUNRISE". Yu can display a list f the syntax f all available service cmmands in the service shell by running cmmand "sc help". Imprtant system and netwrk settings in the NCU Base sftware are preset in the basesys.ini file in the /card/user/system/etc directry and can be mdified in this file. In machine cnfiguratins in which several NCUs are t cmmunicate with each ther, these NCUs must Siemens AG 2007 A&D MC RD 51 Page 10 f 21

11 NCU Sftware with ShpTurn 1.4 SP1 HF1 be cnfigured with different IP addresses frm the same address area at X120, and the DHCP server must nly be active at X120 f ne NCU. This als applies t a PCU50.3 in the netwrk. This NCU / PCU will then be the s-called bt server in the plant netwrk. The DHCP server f an NCU is perfrmed using the "sc disable DHCPSvr -x120" service cmmand. T run MCPs n an NCU which is nt DHCP server if, fr example, ne PCU50 is the DHCP server, the reslv.cnf file must be created in the /em/system/etc directry f this NCU with the cntents search lcal nameserver (IP address f the bt server, here: PCU50). Furthermre, the /siemens/sinumerik/mcp_client/mcp_client.ini file must be cpied t /user/sinumerik/mcp_client, and the entry addrmde = cntained in this file must be changed frm 0 t 1. IMPORTANT: These data must be edited either using Wrdpad r directly in HMI Embedded; d nt use Ntepad! Nte: This prcedure is nly pssible if the relevant NCU is nt cnnected t a crprate netwrk via X130. Fr peratin with PCU50 and PCU-Base 8.1, Sync mde must be set t OFF n the PCU50 in the "System Netwrk Center", "DHCP-Settings" tab. 8. Infrmatin abut technlgy cycles: NCU sftware 1.4 SP1 includes the technlgy cycles (standard cycles) in an installable frm. Installing the technlgy cycles: Step 1 - Reading in the archives Read in the necessary archive files: cyccust_gr.arc cyccust_uk.arc cycles.arc cycmill.arc cycturn.arc defines.arc ;*Archive fr user cycles German ;*Archive fr user cycles English ;*Archive with all standard cycles (milling and turning cycles) ;*Archive with all milling cycles ;*Archive with all milling cycles ;*Archive with definitin files In the "Services" area, select the "Prgram data" sftkey and navigate t "Cycle archive" using the cursr keys; t pen, use the Input key. In the "Cycle archive" area, navigate t "Standard cycles" using the cursr keys; t pen, use the Input key. Read in the necessary archive files by selecting the vertical sftkey "Read in archive". Nte: The archive files must be selected and read in separately. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 2 - Activating the definitin files In the "Prgram" area, select the ETC key ">" t g t the 3rd level. On this level, select the "Definitin files" sftkey, select the definitins separately and activate them using the "Activate" sftkey. Step 3 - Activating the "Swivel cycle" sftkey in the "Start-up" area In the "Prgram" area / "Standard cycles", edit the "cmmn.cm" file and delete the semicln in the beginning f the line ;SC616 = STARTUP.COM Then select the "NCK Reset" sftkey in the ">>Startup" area. Step 4 Activating the "Thread recutting" sftkey in the "Machine" area "Jg" In the "Prgram" area / "Standard cycles", edit the "cmmn.cm" file and delete the semicln in the beginning f the line ;SC108 = MA_JOG.COM Then select the "NCK Reset" sftkey in the ">>Startup" area. Siemens AG 2007 A&D MC RD 51 Page 11 f 21

12 NCU Sftware with ShpTurn 1.4 SP1 HF1 9. Infrmatin abut measuring cycles: NCU sftware 1.4 SP1 includes the measuring cycles in an installable frm. Installing the measuring cycles: Step 1 - Machine data settings The machine data listed belw apply fr the use f Siemens standard and measuring cycles: (1) Machine data (memry-cnfiguring) fr Glbal User Data (GUDs): MD 18130: MM_NUM_GUD_NAMES_CHAN=130 (2) Machine data (memry-cnfiguring) fr number f cycles and number f transfer parameters MD 18180: MM_NUM_MAX_FUNC_PARAM=800 (3) Further machine data fr measuring cycles MD 11420: LEN_PROTOCOL_FILE=5 (maximum file size fr prtcl file, set in KB) MD 28082: MM_SYSTEM_FRAME_MASK Bit0 und Bit5 =1 (system frames fr scratching and cycles) Step 2 - Reading in the archives Read in the necessary archive files: cyccust_gr.arc ;*Archive fr user cycles German cyccust_uk.arc ;*Archive fr user cycles English mcycles.arc ;*Archive with all measuring cycles (milling and turning) mcycmill.arc ;*Archive with all measuring cycles fr milling mcycturn.arc ;*Archive with all measuring cycles fr turning defines.arc ;*Archive with definitin files (GUD5.DEF, GUD6.DEF, GUD7_MC.DEF) jgmcyc.arc ;*Archive with all measuring cycles fr measuring in JOG In the "Services" area, select the "Prgram data" sftkey and navigate t "Cycle archive" using the cursr keys; t pen, use the Input key. In the "Cycle archive" area, navigate t "Measuring cycles" using the cursr keys; t pen, use the Input key. Read in the necessary archive files by selecting the 1st vertical sftkey "Read in archive". Nte: The archive files must be selected and read in separately. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 3 - Activating the definitin files In the "Prgram" area, select the ETC key ">" t g t the 3rd level. On this level, select the "Definitin files" sftkey, select the definitins GUD5.DEF, GUD6.DEF and GUD7.DEF separately and activate them using the "Activate" sftkey. Step 4 - Activating the access sftkeys "Measurement turning" and "Measurement milling" fr supprt In the "Prgram" area / "Standard cycles", edit the "cmmn.cm" file and delete the semicln in the beginning f the line ;SC326 = AEDITOR.COM ;* "Measurement turning" sftkey ;SC327 = AEDITOR.COM ;* "Measurement milling" sftkey Then select the "NCK Reset" sftkey in the ">>Startup" area. Step 5 - Activating the "Measuring cycles" sftkey in the "Start-up" area In the "Prgram" area / "Standard cycles", edit the "cmmn.cm" file and delete the semicln in the beginning f the line ;SC617 = STARTUP.COM Then select the "NCK Reset" sftkey in the ">>Startup" area. 10. Ntes n the cycles (ISO cycles) fr the "Online ISO Dialect Interpreter": Siemens AG 2007 A&D MC RD 51 Page 12 f 21

13 NCU Sftware with ShpTurn 1.4 SP1 HF1 NCU sftware 1.4 SP1 includes the ISO cycles in an installable frm. Installing the ISO cycles: Installatin f the ISO cycles requires previus cmmissining f the standard cycles. Befre yu begin the startup prcess, yu shuld ensure that the existing status is saved t an archive; read ut a series startup archive if necessary. Dcumentatin: ISO dialects fr SINUMERIK 6FC5297-6AE10-0APx Prgramming Manual ISO Milling 6FC5298-6AC20-0BPx Prgramming Manual ISO Turning 6FC5298-6CA00-0BGx Step 1 - Machine data settings: Yu can activate the Online ISO Dialect Interpreter using the machine data $MN_EXTERN_LANGUAGE. The language types ISO dialect M (Milling) r T (Turning) can be selected via machine data $MN_EXTERN_CNC_SYSTEM. Step 2 - Reading in the archives ismill.arc ;*Archive with all ISO cycles fr milling isturn.arc ;*Archive with all ISO cycles fr turning defines.arc ;*Archive with definitin file (GUD7_ISO.DEF) Fr the prcedure fr reading in the archive files, please refer t: "Infrmatin abut the technlgy cycles" An verview f the path structure n the CmpactFlash card in which the files fr the ISO cycles are stred can be fund belw. siemens/ sinumerik/ cycles/ archives isc/ hlps/ lngs/ prg/ defines.arc ismill.arc isturn.arc versins.xml prg.cfs prj/ startstp.sh versins.xml prj.cfs versins.xml ;Help files ;Language files ;Includes archives fr the ISO cycles ;Includes GUD7_ISO.DEF ;Includes the ISO cycles fr milling ;Includes the ISO cycles fr turning ;The XML file cntains the versin number f the ISO cycle archives ;Zipped prg/ flder ;Cnfiguratin ;Script file fr linking the subflders ;The XML file cntains the versin number ;Zipped prj/ flder ;Includes the versin numbers f the ISO cycles and Step 3 - Activating the definitin files Activate the GUD7.DEF definitin file. Fr the prcedure fr activating the definitins, please refer t: "Infrmatin abut the technlgy cycles" Siemens AG 2007 A&D MC RD 51 Page 13 f 21

14 NCU Sftware with ShpTurn 1.4 SP1 HF1 List f G cdes with the crrespnding envelpe cycles and technlgy cycles: Milling: G Cde Envelpe Cycle Siemens Technlgy Cycles G05 CYCLE305 G08 CYCLE308 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G71.1 / 72.2 CYCLE3721 G81 CYCLE381M CYCLE82 G82 CYCLE381M CYCLE82 G85 CYCLE381M CYCLE85 G86 CYCLE381M CYCLE88 G89 CYCLE381M CYCLE85 G83 CYCLE383M CYCLE83 G73 CYCLE383M CYCLE83 G84 CYCLE384M CYCLE3841 G74 CYCLE384M CYCLE3841 G76 CYCLE387M CYCLE86 G87 CYCLE387M CYCLE861 Turning: G Cdes A/B/C Envelpe Cycle Siemens Technlgy Cycles G05 CYCLE305 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G50.2 / 51.2 CYCLE3512 G70 / 70 / 72 CYCLE370T G71 / 71 / 73 CYCLE371T CYCLE395 G90 / 77 / 20 CYCLE371T G72 / 72 / 74 CYCLE372T CYCLE395 G94 / 79 / 24 CYCLE372T G73 / 73 / 75 CYCLE373T G74 / 74 / 76 CYCLE374T CYCLE375T G75 / 75 / 77 CYCLE374T CYCLE375T G76 / 76 / 78 CYCLE376T CYCLE398 G92 / 78 / 21 CYCLE376T CYCLE398 G83 CYCLE383T CYCLE375T G87 CYCLE383T CYCLE375T G84 CYCLE384T CYCLE84 G88 CYCLE384T CYCLE84 G85 CYCLE385T CYCLE375T G89 CYCLE385T CYCLE375T Siemens AG 2007 A&D MC RD 51 Page 14 f 21

15 NCU Sftware with ShpTurn 1.4 SP1 HF1 11. Infrmatin abut ShpTurn: Errr crrectins, imprvements in ShpMill ========================================================== AP : Retractin lgic fr the B axis: Retrcalc nly functins with NCK and higher -> Reactivate the cycle slutin. - Simulatin: Errr f representatin in the helical circular pcket -> CircleErrr - Simulatin: N material is remved during machining by internal turning if if M1=5 is set in mark _M2 f ST_CUST and if PTPG0 is active. - B axis simulatin: When changing frm stck remval t center bring, the tl travels thrugh the wrkpiece (machine travels crrectly). - G cde editr: inserting and deleting line breaks takes t lng n the PCU 50 (crrected fr Base and higher) - Undercut DIN thread: Incrrect cursr cntrl; frm V crss feed, cursr 2 jumped upwards by tw fields - MPF0 is displayed in "AUTOMATIC", but it is nt actually selected. Cnsequently, a different prgram is executed when starting. AP : HelpTask must be included again (errr crrected in HMI Adv and higher). - Helical circular pcket: Alarm Machining type is defined incrrectly, if helical plunge-cut is tggled. - Simulatin: Blank disappears frm cunterspindle when rughing tl travels exactly t the pipe's inside diameter, - Simulatin: Withut being machined, the wrkpiece is damaged after transfer t the cunterspindle. Errr crrectins, imprvements in ShpMill ========================================================== AP : Incrrect master spindle speed during gripping AP : Cllisin with tailstck at prgram start after internal machining. AP : Unnecessary apprach f the tl change pint prir t cut-ff AP : Incrrect ffset in X after psitin pattern hle circle face B n swivel plane AP : Simulatin fr 2nd turret: Cutting edge psitin jumps back t the incrrect psitin during rughing. - Fr machines with face B, the plane selectin culd nt be tggled t "Face C" in the multi-edge screen AP : Switchver f F_SP_RP2/RETRCALC via Tracebit Errr crrectins, imprvements in 1.4 HF7 cmpared t 1.4 HF5 ===================================================================== New sftware cmpnents: LinuxBase (NCU) V , NCK sftware V , CP V , MCP Client V and SINAMICS sftware V Errr crrectins, imprvements in ShpTurn ========================================================== AP : Htfix 1 ST : Incrrect master spindle speed during gripping AP : Htfix 1 ST : Unnecessary up/dwn mvements t the XRI retractin plane AP : Htfix 1 ST : Face B n swivel plane -> Assign _CC! AP : Htfix 1 ST : Angle fr GAMA was nt stred. Prblem when partng with cunterspindle - B axis simulatin: At the transitin frm face B -> face Y/C, the cutter in the side view is nt crrectly swung back; 3D is.k. - "All axes" screenfrm shifted dwnwards s that the status display - Fr machines with face B, the plane selectin culd nt be tggled t "Face C" in the multi-edge screen; incrrect rder when tggling under cntur - CR : s3d prtcl extended by "Mnitring type" variable Siemens AG 2007 A&D MC RD 51 Page 15 f 21

16 NCU Sftware with ShpTurn 1.4 SP1 HF1 - CR : Increase memry capacity fr creating task stacks. AP : SinuTrain: Simulatin: If a cntur was calculated prir t simulatin, it was likely that a crash culd ccur. - Sinutrain: Permissin fr blck search fr PC Sim AP : Simulatin fr 2nd turret: Cutting edge psitin jumps back t the incrrect psitin during rughing. - Sinutrain: Permissin fr WCS/MCS switching AP : During the recess, the parameter T1/T2 was nly displayed in the radius. AP : Switchver f F_SP_RP2/RETRCALC via Tracebit Changes in InstallShield: ShpTurn can cmmunicate with an 840Disl. - The entries made fr 840Di sl in MMC.INI have been remved frm the setup again. AP : CR When quitting ShpMill / ShpTurn, the callback functins are lgged ff with DDIR. General: Upgrade in the metric unit system nly! The Wrk step prgramming ptin is required t create ShpTurn prgrams. The tl type "Limit stp" has been assigned number 730. Number 750 was used fr the "Limit stp" tl in ShpTurn befre. The change represents an adaptatin t HMI Advanced. Machine data fr ShpTurn: The ST.8x0 file n lnger exists; hence the listing f the machine data here. An verview is prvided under the Tls perating area => Extended sftkey bar => Machine data sftkey. N10134 $MN_MM_NUM_MMC_UNITS=6 N10260 $MN_CONVERT_SCALING_SYSTEM=1 N10602 $MN_FRAME_GEOAX_CHANGE_MODE=1 N10610 $MN_MIRROR_REF_AX=0 N10700 $MN_PREPROCESSING_LEVEL='H25' : bit0=1, bit2=1, bit5=1 N10702 $MN_IGNORE_SINGLEBLOCK_MASK='H10' : bit4=1 N10714 $MN_M_NO_FCT_EOP=32 N10722 $MN_AXCHANGE_MASK='H4' : bit2=1 N10735 $MN_JOG_MODE_MASK='H1' : bit0=1 N11270 $MN_DEFAULT_VALUES_MEM_MASK='H1' : bit0=1 N11346 $MN_HANDWH_TRUE_DISTANCE=2 N11410 $MN_SUPPRESS_ALARM_MASK='H1007' : bit0=1, bit1=1, bit2=1, bit12=1 N11415 $MN_SUPPRESS_ALARM_MASK_2='H20' : bit5=1 N11450 $MN_SEARCH_RUN_MODE='H7' : bit0=1, bit1=1, bit2=1 N11470 $MN_REPOS_MODE_MASK='H8' : bit3=1 N11604 $MN_ASUP_START_PRIO_LEVEL=1 N17530 $MN_TOOL_DATA_CHANGE_COUNTER='HF' : bit0=1, bit1=1, bit2=1, bit3=1 N18080 $MN_MM_TOOL_MANAGEMENT_MASK='HB' : bit0=1, bit1=1, bit3=1 N18118 $MN_MM_NUM_GUD_MODULES=7 N18120 $MN_MM_NUM_GUD_NAMES_NCK=20 N18130 $MN_MM_NUM_GUD_NAMES_CHAN=300 N18150 $MN_MM_GUD_VALUES_MEM=120 N18160 $MN_MM_NUM_USER_MACROS=30 N18170 $MN_MM_NUM_MAX_FUNC_NAMES=200 N18180 $MN_MM_NUM_MAX_FUNC_PARAM=3000 N18280 $MN_MM_NUM_FILES_PER_DIR=400 N18320 $MN_MM_NUM_FILES_IN_FILESYSTEM=400 N20090 $MC_SPIND_DEF_MASTER_SPIND=??= Main spindle number frm MD35000 Siemens AG 2007 A&D MC RD 51 Page 16 f 21

17 NCU Sftware with ShpTurn 1.4 SP1 HF1 N20110 $MC_RESET_MODE_MASK='H04041' : bit0=1, bit6=1, bit14=1, bit16=0 N20112 $MC_START_MODE_MASK='H400' : bit10=1 N20128 $MC_COLLECT_TOOL_CHANGE=0 N20130 $MC_CUTTING_EDGE_RESET_VALUE=1 N20150 $MC_GCODE_RESET_VALUES[5]=2 N20150 $MC_GCODE_RESET_VALUES[15]=3 N20150 $MC_GCODE_RESET_VALUES[48]=3 N20152 $MC_GCODE_RESET_MODE[5]=0 N20152 $MC_GCODE_RESET_MODE[7]=1 N20152 $MC_GCODE_RESET_MODE[12]=0 N20152 $MC_GCODE_RESET_MODE[14]=1 N20152 $MC_GCODE_RESET_MODE[15]=0 N20202 $MC_WAB_MAXNUM_DUMMY_BLOCKS=10 N20240 $MC_CUTCOM_MAXNUM_CHECK_BLOCKS=4 N20250 $MC_CUTCOM_MAXNUM_DUMMY_BLOCKS=5 N20310 $MC_TOOL_MANAGEMENT_MASK='H80400B' : bit0, 1, 3, 14, 16, 23=1 N20320 $MC_TOOL_TIME_MONITOR_MASK='H1' : bit0=1 N20734 $MC_EXTERN_FUNCTION_MASK='H8' : bit3=1 N24006 $MC_CHSFRAME_RESET_MASK='H1' : bit0=1, bit5=0 N24007 $MC_CHSFRAME_RESET_CLEAR_MASK='H20' : bit0=0, bit5=1 N24008 $MC_CHSFRAME_POWERON_MASK='H0' : bit0=0, bit5=0 N24040 $MC_FRAME_ADAPT_MODE='H7' : bit0=1, bit1=1, bit2=1 N24805 $MC_TRACYL_ROT_AX_FRAME_1=2 N24855 $MC_TRACYL_ROT_AX_FRAME_2=2 *1) N24905 $MC_TRANSMIT_ROT_AX_FRAME_1=2 N24911 $MC_TRANSMIT_POLE_SIDE_FIX_1=1 N24955 $MC_TRANSMIT_ROT_AX_FRAME_2=2 *1) N24961 $MC_TRANSMIT_POLE_SIDE_FIX_2=1 *1) N27100 $MC_ABSBLOCK_FUNCTION_MASK='H1' : bit0=1 N27860 $MC_PROCESSTIMER_MODE='H33' : bit0=1, bit1=1, bit4=1, bit5=1 N27880 $MC_PART_COUNTER='H101' N28000 $MC_MM_REORG_LOG_FILE_MEM=75 N28010 $MC_MM_NUM_REORG_LUD_MODULES=20 N28020 $MC_MM_NUM_LUD_NAMES_TOTAL=1000 N28040 $MC_MM_LUD_VALUES_MEM=200 N28082 $MC_MM_SYSTEM_FRAME_MASK='H61' : bit0=1, bit5=1, bit6=1 N28083 $MC_MM_SYSTEM_DATAFRAME_MASK='H1F' : bit0, 1, 2, 3, 4=1, bit5=0, bit6=0 N28400 $MC_MM_ABSBLOCK=1 N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0]=2 N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1]=4 N28450 $MC_MM_TOOL_DATA_CHG_BUFF_SIZE=80 N28560 $MC_MM_SEARCH_RUN_RESTORE_MODE='H1' : bit0=1 N32084 $MA_HANDWH_STOP_COND[?]=0xFF ;Variable fr X, Z and - as necessary - fr Y N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= Axis index Main spindle N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= Axis index Cunterspindle *1) N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= Axis index fr tl spindle *2) N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2,?= Axis index fr main spindle N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2,?= Axis index fr cunterspindle *1) N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2,?= Axis index fr tl spindle *2) N37050 $MA_FIXED_STOP_ALARM_MASK[?]=2,?= Axis index fr 4th axis *1) N41100 $SN_JOG_REV_IS_ACTIVE=0x0E *3) N42440 $SC_FRAME_OFFSET_INCR_PROG=0 N42442 $SC_TOOL_OFFSET_INCR_PROG=0 N42528 $SC_CUTCOM_DECEL_LIMIT=0.1 N42940 $SC_TOOL_LENGTH_CONST=18 Siemens AG 2007 A&D MC RD 51 Page 17 f 21

18 NCU Sftware with ShpTurn 1.4 SP1 HF1 N42950 $SC_TOOL_LENGTH_TYPE=2 N42600 $SC_JOG_FEED_PER_REV_SOURCE=0 : 0;-3 Default: 0 *3) N43300 $SA_ASSIGN_FEED_PER_REV_SOURCE=0 : 0;-3 Default: 0 fr X, Z and - as necessary - fr Y *3) *1) with cunterspindle nly *2) with tl spindle nly *3) with "Manual machine" tpin nly Recent additins t range f display machine data: N9428 $MM_MA_SPIND_MAX_POWER=100 N9429 $MM_MA_SPIND_POWER_RANGE=200 N9718 $MM_CMM_OPTION_MASK_2='H200' ;Mask ut variable MD verview N9729 $MM_CMM_G_CODE_TOOL_CHANGE_PROG=- N9777 $MM_CMM_ENABLE_TIME_DISPLAY='H7F' N9836 $MM_ST_TAILSTOCK_DIAM=0 N9837 $MM_ST_TAILSTOCK_LENGTH=0 N9838 $MM_ST_BORDER_TOOL_LEN_X_REV_2=0, >0 nly with 2 tlhlders N9897 $MM_ST_OPTION_MASK_MAN_FUNC=0 N9899 $MM_ST_TRACE=0 When the sftware is upgraded, the display machine data are nt initialized with defaults. Fr this reasn, they must be checked accrding t the Descriptin f Functins. Machine data fr a secnd tlhlder n the X axis: - A tl length where the tls start t be lcated n a 2 nd turret is defined thrugh a display machine data (0 = n 2nd turret available): 9838 $MM_ST_BORDER_TOOL_LEN_X_REV_2 - Fr a prper functin f the TNRC in the mirrred crdinate system CUT2DF must always be selected: (is set autmatically in F_HEAD) $MC_GCODE_RESET_VALUES[21]=2 ; exact $MC_GCODE_RESET_MODE[21]=0 ; exact - The fllwing MD must be set s that LIFTFAST (thread cutting retractin) als reacts t the mirrr: $MC_LIFTFAST_WITH_MIRROR = 1 ; exact - WPFRAME is required fr mirrrs and ffsets: $MC_CHSFRAME_RESET_MASK Bit 4=1 (= H11 ) $MC_CHSFRAME_RESET_CLEAR_MASK Bit 4=0 (= H00 ) $MC_MM_SYSTEM_FRAME_MASK Bit 4=1 (= H31 ) $MC_MM_SYSTEM_DATAFRAME_MASK Bit 4=1 ( H1F ) - The tl wear must als be mirrred: $SC_MIRROR_TOOL_WEAR = 1 ; exact PLC interface: The ShpTurn PLC is dispensed with. The adjustment f the interface signals is described in the ShpTurn Descriptin f Functins, in Chapter 6. In the OB100, during the FB1 call, the parameter MMCTIF = True (transfer f the MMC signals t the interface...perating types, prgram influence) must be set. If the parameter is nt set t TRUE, n perating mde change cmmands (n prgram selectin) r prgram cntrls (prgram test, dryrun...) can be implemented via the interface. The manual tl functin (e.g. fr multifix hlder) can be used under the fllwing cnditins: N22550 TOOL_CHANGE_MODE = 0 N22562 TOOL_CHANGE_ERROR_MODE ='H2' The interface signals in the PLC behave as fllws: Changing frm T0 t a tl frm the turret and vice versa activates DB73 Changing frm T0 t a manual tl and vice versa activates DB72 with lading/unlading the manual tl Siemens AG 2007 A&D MC RD 51 Page 18 f 21

19 NCU Sftware with ShpTurn 1.4 SP1 HF1 Changing frm a tl frm the turret t a manual tl first activates DB73 with T0 and then DB72 with lading f manual tl Changing frm a manual tl t a tl frm the turret activates DB73 with unlading manual tl (DBX 4.6) PLC sample mdules are available in the tl bx under \8x0d\ShpMill_Turn\ShpTurn\tm_rev_xy.awl. =========================================================================== Installatin / upgrade n PCU50.3 =========================================================================== Requirements: If yu wish t install ShpTurn n the PCU 50.3, the HMI Advanced sftware (see SINUMERIK 840D sl cmpatibility list fr versin) must already be installed n the PCU The internal HMI must be deactivated via WINSCP. Call pint "Open Terminal" under Cmmands. Yu can nw run the cmmand sc disable hmi r sc enable hmi in the cmmand line. In additin, check the versin f the cycle supprt. The cycle supprt files fr the measuring cycles (MCSUPP.ARC) and standard cycles (SCSUPP.ARC) are stred under Archives\Cycles archives. =========================================================================== Installatin / sftware upgrade with USB n PCU 50.3 =========================================================================== Cpy the cntents t any directry f the USB hardware (stick; card reader; etc.). Pwer up the PCU50 at the desktp. Pwer n the PCU 50, press key "3" when the message with the PCU Base sftware versin is displayed (e.g. V08.xx.xx.xx) and enter the passwrd (e.g. SUNRISE). Cnnect the USB hardware t the USB frnt cnnectin f the OP, fr example. After WIN-XP has recgnized the hardware, cpy the directry cntents t D:\INSTALL. Installing the sftware: Pwer OFF/ON the PCU50. The sftware is installed autmatically when the PCU sftware is pwered up r when SETUP.EXE is called frm D:\INSTALL directry. Call SETUP.EXE during installatin t delete the cntents f D:\INSTALL prir t PCU 50 pwer OFF in rder t avid duplicatin f the installatin after PCU 50 pwer OFF/ON. =========================================================================== Installatin / sftware upgrade n PCU 50.3 via netwrk =========================================================================== This installatin methd can be used nly if the PCU 50 has an existing netwrk link which allws data t be transferred directly t the PCU 50 hard disk. Cpy the cntents t any directry f a netwrked PC / PG. Pwer up the PCU50 at the desktp. Pwer n the PCU 50, press key "3" when the message with the PCU Base sftware versin is displayed (e.g. V08.xx.xx.xx) and enter the passwrd (e.g. SUNRISE). Siemens AG 2007 A&D MC RD 51 Page 19 f 21