s SINUMERIK 840D sl

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1 s SINUMERIK 840D sl NCU System Sftware 2.5 HF2 SINUMERIK 840D sl, NCU system sftware fr 6 axes ) 6FC5850-1XG20-3YA0 with HMI sl, in 6 languages, n CF card; with license ) Exprt 6FC5850-1YG20-3YA0 SINUMERIK 840D sl, NCU system sftware fr 31 axes ) 6FC5850-3XG20-3YA0 with HMI sl, in 6 languages, n CF card; with license ) Exprt 6FC5850-3YG20-3YA0 SINUMERIK 840D sl, NCU System Sftware fr 6/31 axes ) 6FC5850-3XC20-3YA with HMI sl, in 6 languages, n DVD; withut license ) Exprt 6FC5850-3YC20-3YA8 Infrmatin abut installing and perating the sftware n SINUMERIK NCU 710.2, NCU 720.2, NCU PN, NCU 730.1, NCU and NCU PN. Changes in HF2 cmpared t NCU-SW 2.5 HF1 HF2 (internal versin ) cnsists f the fllwing cmpnents: NCK sftware V SINAMICS sftware V HMI sl V LinuxBase V NCU system Sftware Versin 2.5 HF 1 cnsists f the fllwing cmpnents: NCK sftware V SNCK V PLC OpSys V (PLC317) PLC OpSys V (PLC319) PLC-FB15 V CP V MCP Client V SINAMICS sftware V HMI sl V LinuxBase V SNC V Technlgy Cycles V Measuring Cycles V Cycles ISO Cmpatibility V MachineDataFrCycles V Adapting Cycles V Installatin f the NCU sftware: T install the NCU sftware, yu need the NCU service system V r higher n a USB stick. The new installatin can nly be carried ut with the NCU service system and TCU with full keybard resp. WinSCP. Installatins withut keybard r WinSCP can nly be perfrmed with an USB stick that has been prepared fr autmatic upgrade (see 1.5). The sftware may nly be installed n a 1GB SanDisk CmpactFlash MLFB / rder n. fr the empty card: 6FC5313-5AG00-0AA Installatin f the NCU service system n USB stick: The NCU service system is stred as a USB stick image in directry emergency_btsys_ncu n the supplied DVD. The cpy rutine installdisk.exe is stred in the same lcatin. Cnnect a USB stick 512MB r 1GB, recmmended type Siemens 6ES7648-0DCx0-0AA0, t yur prgramming device r PC (with Windws XP) and nte dwn the letter f the drive t which the stick is cnnected. Run rutine installdisk t cpy the NCU service system t the USB stick: installdisk --verbse --blcksize 1m <Image file> <Drive letter:> Siemens AG, 2008 A&D MC RD 51 Page 1 f 19

2 NCU System Sftware with HMI sl 2.5 HF2 Example: ( -- means 2x minus sign) installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: The capacity f each USB stick is thus limited t 512MB. Alternatively: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-resize.img X: When using the resize.img, bt the NCU frm this USB stick after the installatin t unpack the image nt the stick and generate the FAT partitin. The USB stick can thus be fully utilized. It is best t cpy the image in a DOS shell. Fr this, yu require administratr rights n yur PG / PC. After cmpletin f installdisk remve the USB stick frm the PG / PC and insert it again. Under Windws yu can nw see an empty USB stick. Nw cpy the desired NCU sftware (file with extensin.tgz) frm directry ncu_sw n the delivered DVD t this USB stick. The USB stick can be cnnected t ne f the tw USB cnnectrs f the NCU 7x0. The NCU will bt frm this USB stick after pwer ON. The system perates either via a TCU that is cnnected t the NCU, r via PG / PC thrugh WinSCP under "Open Terminal". Instructins n hw t use the NCU service system can be fund in dcumentatin /IM7/ n the DVD supplied. 1.2 Upgrading an NCU 7x0 with NCU-SW 2.4 SP1 Prerequisite: 1GB CF card! Upgrading f SW 1.x is nt permissible! The upgrade retains all user data n the CF card in the directries /user, /addn, /em and the license key. When upgrading systems with a number f NCUs / PCU 50s, please refer t sectin 7 Netwrking. Bt the NCU frm the USB stick (see 1.1). Select the service shell by pressing F3. Lg n as user "manufact". An external keybard may be required fr this, as user names must be written in lwercase letters. Enter the fllwing cmmand after the peratr prmpt $ f the service shell: sc restre -update /data/<ncu-sw>.tgz The sftware update has finished when the prmpt $ reappears. Remve the USB stick. Bt the NCU (Pwer OFF / ON). Yu can nw start the PLC, drives and NC. 1.3 New installatin IMPORTANT: This prcedure cmpletely deletes anything existing n the CF card; this applies fr an empty CF card as well. Bt the NCU frm the USB stick (see 1.1). Select the service shell by pressing F3. Lg n as "manufact" user; if the CF card is empty use "admin", passwrd "SUNRISE" instead. An external keybard may be required fr this, as user names must be written in lwercase letters. Enter the fllwing cmmand after the peratr prmpt $ f the service shell: sc restre -full /data/<ncu-sw>.tgz Sftware installatin will be cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (Pwer OFF / ON). When the system is started with TCU(s) fr the first time, the TCU(s) must be lgged n t the system. Enter the TCU name (default TCUx) and the address f an assigned MCP. Yu can nw start the PLC, drives and NC. 1.4 Systems withut TCU If n OP with TCU (fr perating the NCU service system) is available fr sftware installatin accrding t 1.2 Siemens AG, 2008 A&D MC RD 51 Page 2 f 19

3 NCU System Sftware with HMI sl 2.5 HF2 r 1.3, peratin is als pssible frm PCU50 r PC/PG using WinSCP (Cmmands / Open Terminal) r VNC Viewer. It may nt be pssible t install the Card withut NCU service-system n USB stick due t insufficient memry capacity n the CF card. 1.5 Autmatic upgrade using a btable USB stick: Autmatic update -restre r update -full can be perfrmed using an accrdingly prepared USB stick >= 1GB. Fr this, cpy a script (autexec.sh) and the NCU sftware nt the stick. The script name must nt be changed. The NCU sftware cpied nt the stick must be renamed int update.tgz r full.tgz. Then, set the rtary switch SIM/NCK n the NCU t psitin 7 and bt the NCU frm the stick. The script can nly be executed when the switch is in psitin 7. Otherwise, the system is bted frm the stick and branched int the service menu. On the basis f the NCU sftware designatin, the script decides whether t perfrm restre -update r restre - full. In additin, the script perfrms a data backup f the CF card befre restring. The prgress f the individual script steps can be mnitred at the 7-segment display resp. the internal HMI. The exact meaning f the displays and individual steps is described in a separate dcument. The script is stred n the delivery DVD. 2. New functins in NCK (r later) In machine data $MN_ASUP_EDITABLE, the machine manufacturer can set whether the Siemens system ASUP frm _N_CST_DIR r a user ASUP frm _N_CUS_DIR (_N_CMA_DIR) shall be executed fr RET r REPOS events. ET200S-F I/Os are supprted fr Safety Integrated. GETFREELOC can be called up several times during empty lcatin search in the tl management. The machine data $MA_JOG_AND_POS_MAX_JERK[axis] is nw active with NEWCONF. The cuplings TRAIL, LEAD and ELG are implemented fr (BCS) and (MCS). Fixed-pint apprach in JOG: Max. fur fixed pints can be defined via the machine data $MA_FIX_POINT_POS[]. The number f valid fixed pints is determined via the machine data $MA_NUM_FIX_POINT_POS. Apprach prcedure: - Select JOG mde - Activate via PLC interface (see 4.3) - Traverse axis using axis key (cntinuus resp. incremental) r handwheel until it stps autmatically. The axis stps at the defined fixed pint withut emitting an alarm message. The number f pssible parameterizable transfrmatins has been extended frm 10 t 20. Generic transfrmatin has been extended t include a 7th axis. The nesting depth f subprgrams and cntrl structures has been increased frm 8 t 16. The current axial setpint and actual braking path can be read using system variables. Basic crdinate system: $AA_DTBREB[AX] Ttal braking path $AA_DTBREB_CMD[AX] Path single interplatr $AA_DTBREB_CORR[AX] Overlaid mvements $AA_DTBREB_DEP[AX] Cupled axis Machine crdinate system: $AA_DTBREM[AX] $AA_DTBREM_CMD[AX] $AA_DTBREM_CORR[AX] $AA_DTBREM_DEP[AX] The number f safe cams (SN) has been increased t 30 with slutin line. Empty lcatin search within turret magazines can be perfrmed using the same setting ptins as fr chain magazines. The prgram attribute ACTBLOCNO is used t utput the blck number frm the current blck cntaining the alarm upn alarm utput with active DISPLOF. Machine data $mc_ign_prg_state_asup defines whether the display f the ASUP name shall be suppressed. The ASUP is perfrmed silently. Siemens AG, 2008 A&D MC RD 51 Page 3 f 19

4 NCU System Sftware with HMI sl 2.5 HF2 The functin Any Asup Active sets the new channel-specific VDI signal anyasupactive in DB.[channel].DBX The new channel-specific VDI signal silentasupactive is set in DB.[channel].DBX378 if an ASUP is perfrmed silently. Interruptability f ASUPs: Certain Prg-Events shall nt be prevented r stpped by VDI signal NC Stp DB[channel].DBX 7.3). This ensures that the Prg-Event is executed cmpletely independently f the VDI signal. The VDI signals NC Stp at the blck end DB[channel].DBX 7.2, NC Stp Axes plus spindle DB[channel].DBX 7.4 are discarded accrdingly. The functin is activated by the bit-cded machine data $MC_PROG_EVENT_IGN_STOP fr any Prg-Events. The subprgram return RET(...) allws yu t return t a blck number r label f the calling prgram. This functin has been extended such that yu can als specify any string as return target. Time mnitring n synchrnus spindles: When reaching setpint-side synchrnizatin, tw time windws are initialized which are used t mnitr the time span until actual value-side carse resp. fine synchrnizatin is reached. The size f the time windws is taken frm MD $MA_COUP_SYNC_DELAY_TIME[0/1]. Index 0 fr fine synchrnizatin and Index 1 fr carse synchrnizatin. The value f zer deactivates the respective mnitring mde. If actual value-side carse/fine synchrnizatin is nt reached befre the relevant time windw has expired, Alarm is utput. 3. General infrmatin: After new installatin f NCU sftware 2.5 n CF card, a general reset f the NCU and PLC must be perfrmed: Change the SIM / NCK switch int psitin 1, the PLC switch int psitin 3 and perfrm a pwer OFF/ON. NCU 710 / NCU 720: The PLC prgram must initiate an immediate (apprx. 20 sec.) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner. NCU 730: The PLC prgram must initiate an immediate (apprx. 20 sec.) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner, if NO duble fan mdule is used. NCU 710 / NCU 720: The NCU will nt pwer up if a fan mdule is nt installed r if the fan is defective. This applies fr NCU 730 with duble fan mdule nly in the case f failure f bth fans. Alarm "%1 data have been restred, f which %2 machine data, %3 errr" If %3 indicates that mre than zer errrs have ccurred, it is nt advisable t cntinue wrking with the data. T avid further prblems, yu shuld read in an up-t-date backup cpy f the data. Alarm 8024: If mre than three tl magazines are set via machine data, these must be activated via Optins. It is nt always pssible t prt an NCK series startup file frm 840D pwerline withut prcessing t 840D sl. Prir t verwriting a licensed CF card, a backup f the license key is abslutely necessary. The key is available in file keys.txt and is stred under the path card/keys/sinumerik The backup f the key can be carried ut, fr example, with WinSCP, by the PG / PC. Each license is assigned t a specific CF card (card ID) and is valid nly n the assigned card. Mini handheld unit An additinal hardware is nw required t perate a mini handheld with handwheel. As previusly the inputs are cnnected directly t the PLC I/Os r can alternatively be integrated int the input image f the MCP IE (X51 ) using a relevant cnnectin kit. Fr transmitting the handwheel signals a machine cntrl panel (Ethernet r PROFIBUS) r a handwheel cnnectin mdule is nw required. Data backups shuld be read in in the rder NC, PLC, drive. It will therefre make sense t create the archives NC, PLC and drive separately. Cntur handwheel and speed verride with handwheel has nly been released with PROFIBUS MCP. The reset buttn n the NCU enables the NCU mdule t be restarted. It is nt certain that this will restart the cmplete system in all cnfiguratins. This als applies fr the PI service f PLC with FB4. The catalg /siemens/system/etc. cntains a template fr the current standard basesys.ini. By default, Prt 102 n X130 is blcked. If yu wish t access the cntrller via X130 using STEP 7 r HMI, yu have t activate Prt 102. Siemens AG, 2008 A&D MC RD 51 Page 4 f 19

5 NCU System Sftware with HMI sl 2.5 HF2 This can be achieved using the fllwing entry in the file /user/system/etc/basesys.ini: [LinuxBase] FirewallOpenPrts=TCP/102 If required, yu can als activate the Prt 5900 fr the VNC Viewer. The Ethernet handwheel f the HT2 is jumpered n the fifth handwheel interface. Example f three Ethernet handwheels. The third handwheel is in the HT2: MD11350[0]= [0]= [0]=1 MD11350[1]= [1]= [1]=2 MD11350[2]= [2]= [2]=5 HT2: The PLC applicatin example fr the HHU (=BHG) cntained in the pwerline tlbx cannt be transferred t the HT2 withut mdificatins. The variable descriptins f the NCVAR have t be adapted accrdingly. The FC13 supprts the visualizatin f fur lines. As a result, the meaning f the "ROW" parameter has changed as fllws: 0 = N display utput 1 = 1st line 2 = 2nd line 3 = Line 1 and line 2 alternately 4 = 3rd line 5 = Line 1 and line 3 alternately 8 = 4th line F = Autmatic change f all lines The display cntents must be stred in the field ChrArray type string[64]. The upper fur keys are transferred t the PLC input image (the LEDs under these keys cannt yet be addressed). Sample parameter setting fr the HT2 at FB1 (OB100): BHG :=5 BHGIn :=DB100.BhgIn_170 BHGOut :=DB100.BhgOut_150 BHGStatSend :=DB100.DBD80 BHGStatRec :=DB100.DBD84 BHGInLen := BHGOutLen := BHGTimeut := BHGCycl := BHGRecGDN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx f the MPP. BHGRecGBZN :=2 // crrespnds t the setting f the rtary switch * the cnnectin bx f the MPP. BHGRecObjN :=1 BHGSendGDN :=2 BHGSendGBZN :=1 BHGSendObjN :=1 BHGMPI BHGStp BHGNtSend * The rtary switches S1 and S2 determine the DIP number with which the statin is lgged nt the system (here S1=0, S2=2). Alarm 46xx: The machine data fr the Ethernet handwheel must be checked. Example fr the first handwheel: MD11350[0]=7, 11351[0]=1, 11352[0]=1 Cmbinatins f NCUs with SINAMICS Sxxx CUs have nt been released. With NCK V r later and ADI4 bard V , the ADI4 bard can be perated n 840D sl with internal PLC 317. Siemens AG, 2008 A&D MC RD 51 Page 5 f 19

6 NCU System Sftware with HMI sl 2.5 HF2 As befre, Dbsi 1 is nt released fr SINUMERIK and integrated drive cntrl. NCU Bis V1.4 (r later) is required t perate 1GB CmpactFlashCards in a NCU Infrmatin abut the NCK: If the number f part prgrams set via machine data nearly matches the currently available number, the value must be increased in the machine data (due t additinal cycles). Interplatry mvement f psitining axis is prevented with the alarm 8031 "...Axis has n IPO functinality." SPI and PW have (always) been key wrds and cannt be used as axis identifiers. Functin G643 (blck-internal smthing) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. Functin G644 (smthing at max. pssible dynamics) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. Sftware variant 6 axes max.: The default setting fr the number f axes is 3. The "Extended measurement" functin with distributed measuring input n the SINAMICS mdules is nt available (MEAC, MEASA, MEAWA). Gaps in the channel sequence are nt permitted in systems with a maximum f tw channels. Access t drive data via system variable $nn_nn is nt enabled. The nly available system variables are thse transferred in telegram 116. ESR is nt enabled. ASUBs can nw be started alng the line f the 840Di functinality via the PROFIBUS PLC I/Os. Machine data settings must be selected by the same methd used n the 840Di system. There are n high-speed NCK I/Os mapped in DB10 f the PLC. Hwever, the ASUB start ptins used in earlier versins (i.e. frm DB10 r FC9 via PLC prgram) are still available. High-speed ET200 Simatic mdules can be used as a replacement fr the DMP mdules used n Pwerline. Fr this, yu can perate ne f the tw PROFIBUS lines in synchrnism with the clck with PLC317 in cmbinatin with NCK V r later (mre details are prvided in a separate descriptin). With a 31-axis sftware n an NCU yu can use 6 ut f 31 axes and 4 ut f 10 channels. Machine data $MN_MAXNUM_PLC_CTRL_AXES is n lnger included in the data recrd. It has been replaced by MD MD $mn_psctrl_cycle_delay must be zer. Check the available data backup. Machine data $ma_rated_utval[ ] must have value zer. IMD (integrated mnitring & diagnstics): Feedback in GUD variable _PM_MISSING_TOOL_REFRESH after writing the variables t "1" is updated nly after image change. Safety: There is a new ptin handling referring t synchrnized actins r synchrnized actin elements. Up t versin 1.3 (NCK 62) synchrnized actin level 2 was set autmatically at the same time with ptin SI. Thus, channel MD 28250, NUM_SYNC_ELEMENTS culd be set t a value > 159. This has been changed with NCK versin 67. Synchrnized actin level 2 is n lnger included in Safety. Instead there is a new machine data, in which the synchrnized actin elements fr SAFE.SPF are defined, i.e. MD 28251, NUM_SAFE_SYNC_ELEMENTS. This machine data can be written with a max. value f 500 fr ptin SLP_I_O=1, and with a max. value f 5000 fr ptin SPL_I_O=2. Hwever, the number f synchrnized actin elements required shuld be determined in rder t prevent the perfrmance frm being laded unnecessarily. With system variable $AC_SAFE_SYNAC_MEM the relevant number f free SI synchrnized actin elements can be read. If this variable is called prir t starting and after running SAFE.SPF, the difference is the number f elements ccupied by SAFE.SPF. This difference adding a certain reserve shuld be entered in MD Index 1-5 must be indicated when writing MD via synchrnized actins. Safety: Changed check sums f Safety integrated in the drive. Siemens AG, 2008 A&D MC RD 51 Page 6 f 19

7 NCU System Sftware with HMI sl 2.5 HF2 The check sum fr these functins must be cnfirmed again due t new drive-integrated safety functins. In rder t d this enter 95 (safety start-up) in parameter p10. Afterwards the parameters f the current check sum must be cpied t the parameters f the planned check sum. p9798 t p9799 p9898 t p9899 Then reset p10 t zer. This will autmatically save the values (p971=1 is set). Wait fr the prcess f saving t be cmpleted. The prcesses mentined abve can als be triggered in HMI Advanced under IBN/NC/Safety Integrated using the sftkeys "Activate start-up mde" and "Deactivate start-up mde". With Sftware Versin 1.5 HF2 / 2.4 SP1 r later, the HT2 can be used as handheld unit. The auxiliary functin M6 is n lnger utput as standard after blck search. Remedy: Change the auxiliary functin grup in MD $mc_auxfu_predef_grup[5] int an unassigned grup. If the value f MD18210 deviates frm the default, MD18210 must be increased by min. 21 MB DRAM t upgrade the system frm SW1.4 / 2.4 t SW1.5 / 2.5. SinuCmNC is nt released fr 840D sl, Sftware Versin 1.5 HF 4 and NCU sl 2.5 HF 1. This des n lnger apply fr 1.5 HF5 resp. 2.5 HF2. The dynamic grup functin G cmmands DYNNORM / DYNPOS etc. has nt been released. Functinal Imprvements and Further Develpments: NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Siemens AG, 2008 A&D MC RD 51 Page 7 f 19

8 NCU System Sftware with HMI sl 2.5 HF2 NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP NCK AP AP AP NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Siemens AG, 2008 A&D MC RD 51 Page 8 f 19

9 NCU System Sftware with HMI sl 2.5 HF2 AP AP AP NCK AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Infrmatin abut the PLC: Tl bx V and STEP7 V5.4 SP2 are required. The current cycle time is n lnger available in DB5, but in DB8 instead. The cycle time can als be called via the start infrmatin f OB1. The PLC mdule IM153-2 MLFB 6ES AA02-0XB0 cannt be used. Remedy: 6ES AA03-0XB0 The PLC series startup file must be generated when the PLC is stpped. It cannt therwise be guaranteed that the PLC will switch t cyclic peratin when the data backup has been laded. Sinamics parameters are required fr start / delta switchver with FC17. Prerequisites: The relevant DDS / MDS must be set up in the drive. P827[0] P827[1] P827[n] must be set t different values. The cntactr is switched ver by the applicatin. => P833, Bit0=1 The pulses are disabled by the drive => P833, Bit1=0 Initial PLC psitin: Star mde, therefre set bit 21.5 in the axis DB t 1 during pwer-up. Use the NCU service interface X127 fr cmmissining and service nly. The machine cntrl panel (MCP) is perated n PROFIBUS r Ethernet. N mixed peratin! The 'Exchange bject' functin in the PLC hardware cnfiguratin has nt been released. PROFIBUS 1 must be cnfigured s that the CU, supply and drive sftkeys are displayed at the HMI. The PLC FORCEN functin has nt been released fr 840D sl. 6. Infrmatin abut the SINAMICS drive: The Starter may nt be used in cmbinatin with NCU sftware V1.5 / V2.5. Fr this reasn, the fllwing remarks regarding the Starter are nt relevant. The HMI-Avanced sftware / cmmissining tl 7.5 HF1 (r later) is required fr drive cmmissining. N parallel use f measuring functins fr i and n measurement via starter and HMI Advanced. Starter measurements require a Pwer OFF => ON and immediate measurement with the starter. Starter measurements must nt be perfrmed after HMI Advanced measurements. If a SINAMICS cmpnent is replaced and the sftware upgraded, the firmware release must be checked and, where necessary, the riginal firmware release restred. (Key wrd: Macr ) Siemens AG, 2008 A&D MC RD 51 Page 9 f 19

10 NCU System Sftware with HMI sl 2.5 HF2 Firmware releases can be checked in the fllwing parameters: Cntrl unit R18 Firmware release f CU Infeed R128 Firmware release f infeed Drive MD R128 Firmware release f pwer sectin R148 Firmware release f sensr mdule Fr the time being, the starter is still required fr determining the mtr cdes. Mains vltages: Fr smth peratin in the target cuntry the fllwing parameters must be set in the specified rder: P010 = 1 P210 = mains rated vltage in the target cuntry P211 = mains rated frequency in the target cuntry P340 = 1 P3410 = 4 P3900 = 3 Save RAM t ROM Pwer ff the system; d nt pwer it n again until it is cnnected t the mains f the target cuntry. With the next ON cmmand n the ALM, a mains identificatin is run and the determined values are saved pwerfail-prf. The APC functin increases the NCU lad. Prir t using this functin a perfrmance estimate must be carried ut. p1240, p1244, p1248, p1250: If Vdc cntrl and DDS switchver have been activated in V2.4, check if crrect values have been entered in the cntents f indexes >0 f p1240 after upgrading the system. DMC20/HUB has nt been released µs drive cycles are nt released fr 840D sl with SW 2.5 HF 2. Temperature prewarning messages may ccur spradically ( DB[axis].DBX94.0, DBX94.1 ). Remedy: Only evaluate the PLC signal if this is pending fr mre than 1.5 s in the VDI interface. 7. HMI sl 7. 1 New functins in HMI sl: Cycle supprt and cntur editr within the editr Turning tl management (1 TO area nly) JOG measurement Prcessing frm external surce / EXTCALL Extended diagnstic functins in the Diagnstics area Jb lists 2D simulatin with 3D ptin Simultaneus recrding ptin fr machining in the Machine area Online Help Clse editr withut string when editing n CF Card, USB, netwrk drive Trip recrder Editr fr user alarm and message texts External alarm text cnverter fr alarm texts frm HMI-Advanced / HMI-Embedded 7. 2 Remarks regarding HMI sl: The HMI sl sftware V2.5 is an integral cmpnent f the NCU sftware 2.5 and started autmatically when the NCU7x0 runs up. The HMI sl is als designated as internal HMI. HMI sl can nly be perated via an peratr panel equipped with TCU which is cnnected t the X120 f the NCU7x0 via Ethernet. Fr service purpses, it can als be perated via a PC/PG using VNC Viewer. Fr this, the entry "ExternalViewerSecurityPlicy=2" must be set in the tcu.ini. Cnfiguring data such as PLC message and alarm texts must be stred n the NCU CF Card in the crrespnding directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (see HMI sl Intallatin and Startup Guide). The file system n the CF Card can nly be accessed nline, that Siemens AG, 2008 A&D MC RD 51 Page 10 f 19

11 NCU System Sftware with HMI sl 2.5 HF2 means n the running NCU. Data are transferred either via USB stick r the netwrk cnnectin f the HMI peratr interface (Cmmissining / System data area) r via the WinSCP netwrk cnnectin. IMPORTANT: In general, data names f cnfiguring files must be written in lwer case letters. When upgrading NCU-SW 2.4 SP1, display MD values (frm the file hmi_md.ini) may have t be manually cnverted int the relevant new NC-MDs. The cnversin table is included in the HMI sl Intallatin and Startup Guide, Chap The ptin Additinal 256MB HMI user memry n CF Card is required t stre part prgrams and archives n the CF Card ( lcal drive ). Ntice: General NCK reset als deletes this ptin. As a result, the lcal drive is nt available until the ptin is reset. All existing data are retained. When perating an NCU withut TCU (i.e. nly with HMI-Advanced n PCU 50), the HMI sl must be deactivated using the service cmmand sc disable hmi. Tl management - "Reactivate" sftkey: The actual values f all mnitring types set in the NC fr the selected tl are reset upn reactivatin with the fllwing setting in the file sltmlistcnfig.xml (milling) resp. sltmturninglistcnfig.xml (turning). <SETTINGS> <ReactivateAllMnitrMdes value="true" type="bl" /> </SETTINGS> ReactivateAllMnitrM Refers t the "Reactivate" functin des true Resets the actual values f all mnitring types set in the NC false Resets the actual value f the mnitring type active n the tl HT8 User-specific key labeling in the CPF menu: The user can label the texts f the CPF menu (CPF: Cntrl Panel Functin) and the traversing keys n HT8 entering individual texts in his wn language. Fr this, we have prepared a template fr language-independent U key labeling, "em_slck_deu.ts" in the directry "siemens/sinumerik/hmi/lng". Create fr each language used a cpy f this riginal file in ne f the tw directries em/sinumerik/hmi/lng r user/sinumerik/hmi/lng and designate these cpies as fllws: German slck_deu.ts English slck_eng.ts French slck_fra.ts Spanish slck_esp.ts Italian slck_ita.ts Chinese slck_chs.ts Open the relevant language file and mdify the text between the tw tags <translatin>u1</translatin> as desired. Enter %n wherever yu want t frce a line break. Example: <translatin>ex%ample</translatin> Max.10 characters can be entered in 2 lines. When yu have adapted all text files, rebt the NCU. Remark: Yu can als create / edit "*.ts" files externally n PC. Please nte that the files are stred with UTF8 cde. Hw t prcess special characters within the editr: Use the HMI sl editr t edit text files which use the character LF (0aH) r the string CRLF (0d0aH) as end-f-line / end-f-phrase ID. Binary files cannt be pened with the editr. Neither can yu pen files with ne f the fllwing extensin:.exe,.lib,.elf,.arc,.ts,.zip,.so,.png,.bmp,.ico,.cfs,.bin,.qm,.hmi,.cfg,.acx,.emf,.alm,.ard,.tgz,.pte,.cyc. Files which are newly created with the HMI sl editr are cded in UTF8. Special characters included in UTF8-cded files are displayed crrectly. When pening files, the HMI sl editr assumes that the files are UT8-cded. When pening files using ther cdes such as Windws cde page cding, special characters may nt be displayed crrectly. This refers, fr example, t files that have been created using the HMI-Advanced editr. The cding f such files is nt changed when being pened with the HMI sl editr. They are nt autmatically cnverted int UTF8 cde. If files are created / edited using an external editr (e.g. Ntepad under Windws) instead f the HMI sl editr, please ensure that the file is stred with UTF8 cde. Fr this, enter "UTF-8" as encding when string the file in the "Save As" dialg with Ntepad. If n special characters are used, yu can als Siemens AG, 2008 A&D MC RD 51 Page 11 f 19

12 NCU System Sftware with HMI sl 2.5 HF2 enter "ANSI" as encding Limitatins in HMI sl: The HMI-Advanced sftware / cmmissining tl 7.5 HF1 (r later) is required fr drive cmmissining. After reading in a drive archive with HMI sl, yu have t pwer OFF / ON the cntrller in rder t activate the drive data. Ladable cmpile cycles are nt stred using the NC series startup archive because they are stred n the NCU CF Card and are retained beynd general NC reset. They can be prcessed analgusly t HMI cnfiguring data. In general, nly 1 HMI may be active n each NCU, either the internal HMI sl r 1 external HMI- Advanced. Exceptins: Cmmissining / Service; HMI-Advanced fr the master peratr panel with permanently assigned MCP and 1 tl lading statin with HMI sl withut MCP. Remark: In this cnfiguratin, PLC alarm "M:N: HMI sign f-life missing" is utput after NCK reset resp. restart f the HMI sl. The tl management nly supprts 1 TO area in the NC. Only NC channel 1 can be simulated. N alarm help is available during simulatin. External part prgrams exceeding the available unassigned NC part prgram memry cannt be simulated. The data required fr simulatin may have t be adjusted after mdifying the NC cnfiguratin resp. reading in an NC series startup archive. The adjustment is initiated in the Cmmissining / HMI area via the sftkey "Simulatin Pwer On" n the 2nd vertical sftkey bar. Simultaneus recrding ptin: The prgram runtime display can be activated via MD $MC_PROCESSTIMER_MODE. The cntur editr generates G cdes using the Ge axis names f NC channel 1. The editr cannt display cdepage-cded language-specific special characters. Upper and lwer cases with path names used in jblist SELECT instructins that refert t part prgrams stred n CF Card r USB data carrier are relevant. 8. Infrmatin n the NCU Base sftware: The Linux perating system f the NCU7x0 is als referred t as the NCU Base sftware, similar t the PCU Base sftware fr the PCU 50. Yu will find the relevant dcumentatin in IM7 n the supplied DVD. The NCU base sftware ensures, amng ther things, the start f the NC, PLC, and HMI sftware during pwer-up as well as the bting f the TCU (if present). The NCU Base sftware is user-riented, i.e. yu must lg in and enter a passwrd in rder t btain specific access authrizatin. This current lgin and passwrd prtectin is relevant nly fr accessing a Linux service shell r the CF card using WinSCP. Fr startup and servicing activities, the lgin ID is "manufact" and the passwrd "SUNRISE" (case-sensitive!). T pen the Linux service shell n the TCU, press keys "Area switchver" and "Recall" (F10 and F9) simultaneusly, then "Scan fr Servers", "2" r bt frm the USB stick. Fr access via the netwrk using WinSCP, enter the abve mentined lgin and passwrd n the "Sessin" screen. This lgin prcedure als applies after the NCU7x0 has bted frm a USB stick with the NCU service system prvided that executable NCU sftware is installed n the CmpactFlash Card. If this is nt the case (e.g. if the CF card is empty), enter the lgin ID "admin" and passwrd "SUNRISE". Yu can display a list f the syntax f all available service cmmands in the service shell by running cmmand "sc help" New functins in the NCU-Base sftware: Imprved synchrnizatin f all NCUs and PCUs within the plant / system netwrk regarding DHCP server and TCU data as well as dmain name service (DNS). System netwrk center fr cnfiguratin and diagnsis f the plant / system netwrk as n PCU50.3. ON a TCU, the SNC can be started in the Linux service shell using the cmmand "sc start snc" Netwrking: Siemens AG, 2008 A&D MC RD 51 Page 12 f 19

13 NCU System Sftware with HMI sl 2.5 HF2 Please bserve the current dcumentatin "Operatr Cmpnents and Netwrking (IM5) Versin 04/2008"! Imprtant system and netwrk settings fr the NCU base sftware have been preset in the file basesys.ini in the directry /card/user/system/etc and may be mdified there. The riginal basesys.ini is lcated at /card/siemens/system/etc, it is entitled "template-basesys.ini". Each NCU within the plant / system netwrk shuld be assigned a unique ("talking") cmputer name, tgether with the entry "Hst name=..." in basesys.ini. Permissible characters are uppercases / lwercases, numbers and minus signs. The NCU DHCP server shuld always be switched n. When mdifying NCU / PCU IP addresses, perfrm the service cmmand clear dhcp" t activate the change Cnfiguring 1 NCU with TCUs and MCPs In this cnfiguratin, n special settings must be made in the basesys.ini. The DHCP server and internal HMI-Embedded remain activated Cnfiguring 1 NCU with 1 PCU 50, MCPs and TCUs, if required Cnfiguring 1 NCU with 1 PCU 50, MCPs and TCUs, if required In this cnfiguratin, make the fllwing settings in the basesys.ini f the NCU: Hst name =... SyncMdeDHCPD_SysNet = ON_MASTER In general, the internal HMI-Embedded must be deactivated because tw HMIs (HMI-Advanced and HMI- Embedded/JbShp) may nly be perated n ne NCU in particular cases. On PCU 50, we recmmend that yu use PCU base sftware V8.1 SP3 (r later). In the System Netwrk Center, tab TCU Supprt, select the default cnfiguratin "N bt supprt". If the system is equipped with a TCU (HT8) that shall be switched t PCU 50 by default, the fllwing entries must be made in the file /card/user/cmmn/tcu/<tcu Name>/cmmn/tcu/cnfig.ini n the NCU MaxHstIndex = 1 [hst_1] Address = <IP address f the PCU> Cnfiguring several NCUs and, if necessary, 1 r several PCUs, TCUs, MCPs In this cnfiguratin, make the fllwing settings in the basesys.ini f the NCU: Unique hst name =... fr each NCU Unique InternalIP=... Unique InternalNetMask=... Exactly ne NCU with SyncMdeDHCPD_SysNet = ON_MASTER On PCU 50, yu have t use PCU base sftware V8.1 SP3 r later. In the System Netwrk Center, tab TCU Supprt, leave the default cnfiguratin "Cmplete TCUsupprt" unchanged. Under the tab DHCP Settings, we recmmend that yu set "Sync mde lw pririty". All peratr statins within the plant / system netwrk (TCUs, HT8, PCU 50) are managed n the NCU with "ON_MASTER", that means the cnfig.ini files as well as the.leases file cmprising all IP addresses assigned within the system which are relevant during the runtime are stred there. The cnfig.ini files are distributed t all ther NCUs / PCUs by the master NCU using the service cmmand "sc distribute tcudata". Via the Service cmmand "sc clear dhcp" and subsequent pwer ON / OFF f the cmplete system, the NCUs / PCUs are assigned preset IP addresses. New addresses are assigned t TCUs and MCPs and the.leases file is then distributed t all ther NCUs / PCUs. Imprtant: The System Netwrk Center, tab OPs allws t directly edit n each PCU 50 the cnfig.ini files f all peratr statins n the master NCU. The data are autmatically distributed t all NCUs / PCUs each time they are changed. 9. Cycle packages: Siemens AG, 2008 A&D MC RD 51 Page 13 f 19

14 NCU System Sftware with HMI sl 2.5 HF2 NCU SW 2.5 cmprises the fllwing cycle packages which can be installed: Technlgical cycles (standard cycles) V Measuring cycles V ISO cycles V Imprtant remarks: The HMI sl cycle supprt is based n the abve-mentined cycle packages V2.5. Cycle calls within part prgrams regarding these cycles cannt be recmpiled nr prcessed using the HMI-Advanced 7.x cycle supprt. If yu wish t use the HMI-Advanced 7.x cycle supprt, yu have t lad the cycle packages 7.x included in HMI-Advanced n the NC. These cycle calls cannt be recmpiled nr prcessed with HMI sl. With HMI sl, cycle packages 2.5 are stred in the Cmmissining area, system data under HMI data / Cycle archive / System. The relevant subdirectries cmprise archives including cycles and the crrespnding GUDs which must be activated after being read in under NC data / Definitins. The fllwing settings must be made in the NC-MD t cmmissin the cycles: MD 11270=1 MD 18170=150 MD 18180=1500 MD 18280= Techlgical Cycles Functinal Scpe Drilling Cycle CYCLE801 CYCLE802 CYCLE81 CYCLE82 CYCLE83 CYCLE85 CYCLE86 HOLES1 HOLES2 CYCLE840 CYCLE84 Functin and entry sftkeys Drilling / psitins / grid r frame Drilling / psitins / arbitrary psitins Drilling / centering Drilling / bring reaming / bring Drilling / deep-hle drilling Drilling / bring reaming / reaming Drilling / bring Drilling / psitins / hle series Drilling / psitins / hle circuit Thread / tapping with cmpensating chuck Thread / rigid tapping Turning Cycle CYCLE92 CYCLE930 CYCLE940 CYCLE951 CYCLE98 CYCLE99 CYCLE95 Functin and entry sftkeys Turning / cutff Turning / grve Turning / undercut - Frm E, frm F, undercut thread DIN, undercut thread Turning / cutting Turning / thread / thread chain Turning / thread - lngitudinal, taper, face Cntur turning / cutting Siemens AG, 2008 A&D MC RD 51 Page 14 f 19

15 NCU System Sftware with HMI sl 2.5 HF2 CYCLE62 Cntur turning / cntur Milling Cycle CYCLE61 CYCLE70 CYCLE76 CYCLE77 CYCLE79 LONGHOLE POCKET3 POCKET4 SLOT1 SLOT2 CYCLE72 CYCLE62 Functin and entry sftkeys Milling / face milling Milling / thread milling Milling / spigt / rectangular spigt Milling / spigt / circular spigt Milling / spigt / plygn Milling / grve / elngated hle Milling / pcket / rectangular pcket Milling / pcket / circular pcket Milling / grve / lngitudinal grve Milling / grve / circular grve Cntur milling / path Cntur milling / cntur Cmpatibility cycles fr 802Dsl: These cycles can be recmpiled and mdified via screenfrms Cycle Functin CYCLE87 Cmpatibility 802Dsl bring 3 CYCLE88 Cmpatibility 802Dsl drilling with stp CYCLE89 Cmpatibility 802Dsl bring 5 Prgrams (frm SINUMERIK 802Dsl) cmprising the fllwing cycles t be called can still be executed. These cycles can, hwever, nt be recmpiled nr mdified via screenfrms. Cycle CYCLE71 CYCLE90 CYCLE93 CYCLE94 CYCLE96 CYCLE97 Functin Cmpatibility 802Dsl face milling Cmpatibility 802Dsl thread milling Cmpatibility 802Dsl grve Cmpatibility 802Dsl undercut frm E and F Cmpatibility 802Dsl thread undercut frm A, B, C, D Cmpatibility 802Dsl thread cutting Other cycles internal: Cycle CYCLE861 CYCLE203 CYCLE204 CYCLE206 PROG_EVENT Functin Reverse cuntersinking, fr ISO cmpatibility nly, n input screen Auxiliary cycle fr chamfer Auxiliary cycle, calculate pitch fr metric thread Auxiliary cycle, tl change within JOG ASUP fr supprting special perating mdes Imprtant new functins as cmpared t 840Dsl cycles SW 7.3 General infrmatin Siemens AG, 2008 A&D MC RD 51 Page 15 f 19

16 NCU System Sftware with HMI sl 2.5 HF2 Cycle functins resp. input screenfrms fr cycles are cnfigured in the cnfigurable machine and setting data. Part prgrams using the ld GUD setting data (field _ZSD[x]) can still be executed. Drilling Drilling cycles supprt the selectin f depth with regard t shaft / pivt New frame drilling pattern Turning Cntur transfer via CYCLE62 during cutting New cutff cycle Extended grve functinality Extended undercut functinality Extended thread cutting functinality Milling Cntur transfer via CYCLE62 with path milling Extended functinality face milling (margin stp) Extended functinality thread milling New plygn cycle Milling cycles can be executed fr individual psitins and psitin patterns Milling cycles cmprise the new chamfer functin Difference list fr cycles / cycle functins fr 840Dsl SW 7.5: This cycle package des nt cmprise the fllwing cycles / cycle functins: Cycle CYCLE60 CYCLE800 CYCLE832 CYCLE899 POCKET1 POCKET2 Functin and entry sftkeys Engraving cycle Swivel cycle High Speed Settings Advanced Milling Rectangular pcket / circular pcket 1 Special remarks: T activate the cycle supprt functin, set the fllwing MDs MD MCS_TECHNOLOGY > 0 (1 r 2) MD MCS_TECHNOLOGY_EXTENSION > Measuring cycles Functinal Scpe 1 The POCKET1/POCKET2 functin is cvered by the state-f-the-art pcket milling cycles POCKET3/POCKET4 Siemens AG, 2008 A&D MC RD 51 Page 16 f 19

17 NCU System Sftware with HMI sl 2.5 HF2 The measuring cycles supprt the fllwing setup functins in JOG (SK Wrkpiece zer ): Prbe adjustment (radius, length) Edge setting Edge alignment Crner measurement messen (3 pints) Crner measurement (4 pints) Hle measurement Spigt measurement This package als cmprises measuring cycles fr the fllwing functins: Tl prbe adjustment Tl measuring, length Tl measuring, radius Prerequisites fr applicatin A switching prbe is required fr measuring cycles. Accrding t the machine data setting fr measuring cycles, yu have t cnnect the wrkpiece prbe t the first cntrller measuring input, the tl prbe t the secnd measuring input (MD MCS_MEA_INPUT_PIECE_PROBE, and MD MCS_MEA_INPUT_TOOL_PROBE) Imprtant new functins as cmpared t 840Dsl measuring cycles SW 7.3 General infrmatin All measuring cycle data which are imprtant fr machine manufacturers and users are prvided in the cnfigurable machine and setting data (e.g. data fields fr calibratin values). The GUD blcks GUD5, GUD6 and GUD7_MC are n lnger required. Difference list fr measuring cycles / cycle functins fr 840Dsl SW 7.5: This cycle package des nt cmprise the fllwing cycles / cycle functins: Measuring within the autmatic prgram Measuring result screen display Recrding Measuring cycle supprt by the editr Plane adjustment in JOG Kinematic measurement (CYCLE996) Special remarks: Please nte the fllwing tw setting data t achieve the full range f measuring functins: SD SCS_J_MEA_FUNCTION_MASK_PIECE SD SCS_J_MEA_FUNCTION_MASK_TOOL The call-up f measuring cycles within the part prgram is nt included in this Sftware Versin. The relevant prgram call-ups yield an NC alarm. 9.3 Cycles ISO cmpatibility Functinal Scpe The functinal scpe f the cycles fr ISO cmpatibility crrespnds t Sftware Versin 6.5 fr SINUMERIK 840D. The tw ISO dialects are still supprted. Siemens AG, 2008 A&D MC RD 51 Page 17 f 19

18 NCU System Sftware with HMI sl 2.5 HF2 The cycle setting data fr ISO cmpatibility have nt been cnverted t cnfigurable machine r setting data. The data fields fr GUD setting are n lnger relevant. 9.4 Cnfigurable machine and setting data Functinal Scpe New cnfigurable machine and setting data have been intrduced in SW 2.5 (r later). These data replace the GUD variables f the cycle packages and the HMI display MDs. Like all ther machine and setting data, they are displayed in the Cmmissining area (accrding t the prtectin level) and lie within the number range starting frm xxx General MD 52xxx Channel MD 53xxx Axis MD 54xxx General SD 55xxx Channel SD 56xxx Axis SD The data names indicate the MD meaning and use, abbreviatins are stated directly after the prefix e.g. DISP fr display, ISO fr ISO cycles, MEA fr measuring cycles, TURN fr turning technlgy, etc. List f G cdes tgether with the crrespnding shell cycles and technlgy cycles: Milling: G Cde Shell Cycle Siemens Technlgy Cycles G05 CYCLE305 G08 CYCLE308 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G71.1 / 72.2 CYCLE3721 G81 CYCLE381M CYCLE82 G82 CYCLE381M CYCLE82 G85 CYCLE381M CYCLE85 G86 CYCLE381M CYCLE88 G89 CYCLE381M CYCLE85 G83 CYCLE383M CYCLE83 G73 CYCLE383M CYCLE83 G84 CYCLE384M CYCLE3841 G74 CYCLE384M CYCLE3841 G76 CYCLE387M CYCLE86 G87 CYCLE387M CYCLE861 Turning: G Cde A/B/C Shell Cycle Siemens Technlgy Cycles G05 CYCLE305 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 Siemens AG, 2008 A&D MC RD 51 Page 18 f 19

19 NCU System Sftware with HMI sl 2.5 HF2 G30 CYCLE330 CYCLE396 G50.2 / 51.2 CYCLE3512 G70 / 70 / 72 CYCLE370T G71 / 71 / 73 CYCLE371T CYCLE395 G90 / 77 / 20 CYCLE371T G72 / 72 / 74 CYCLE372T CYCLE395 G94 / 79 / 24 CYCLE372T G73 / 73 / 75 CYCLE373T G74 / 74 / 76 CYCLE374T CYCLE375T G75 / 75 / 77 CYCLE374T CYCLE375T G76 / 76 / 78 CYCLE376T CYCLE398 G92 / 78 / 21 CYCLE376T CYCLE398 G83 CYCLE383T CYCLE375T G87 CYCLE383T CYCLE375T G84 CYCLE384T CYCLE84 G88 CYCLE384T CYCLE84 G85 CYCLE385T CYCLE375T G89 CYCLE385T CYCLE375T Siemens AG, 2008 A&D MC RD 51 Page 19 f 19