Parts Manual. Generator Set. DFLB (Spec S T) DFLC (Spec V W) DFLE (Spec D F) with PowerCommand 2100 and 3100 Control

Transcription

1 Parts Manual Generator Set with PowerCommand 00 and 00 Control DFLB (Spec S T) DFLC (Spec V W) DFLE (Spec D F) English Original Instructions (Issue 9)

2 To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-

3 Introduction This manual applies to Cummins Power Generation Models DFLB, DFLC and DFLE as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this manual left and right sides are determined by facing the engine end (front) of the set unless noted in the description column. Engine parts that have been modified or added by Cummins Power Generation are identified in this manual. All other engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturer s nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in ordering replacement parts. Replacement Engine Cummins Power Generation Generator Model DFLB DFLC Spec V DFLC Spec W 90DFLE 00DFLE Cummins Engine Model KTA0 G KTA0 G KTA0 G KTA0 G KTA0 G9 Generator Set Data Table Model and Electrical Data Battery Specification Watts Volts Hertz Wire Phase Voltage 00DFLB/*,00,000 # 0 or VDC 0DFLC/* 0DFLC/*,0,000,0,000 # # 0 0 or or VDC VDC 90DFLE/* 00DFLE/*,90,000,00,000 # # 0 0 or or VDC VDC * The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from the standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. # Broad range reconnectible Copyright 0 Cummins Inc.

4 Intentionally Left Blank Copyright 0 Cummins Inc.

5 Index A Absorber, Shock Fan DFLB, Absorber, Shock Fan DFLC, Absorber, Shock Fan Drive DFLE, Alternator Amp, Alternator Two Pump Two Loop DFLE, 9 B Band, Mounting Air Cleaner Standard DFLE, Band, Mounting Water Inlet DFLB, DFLC, Bar Assembly, Neutral Non UL Listed Circuit Breaker, 0 Bar Assembly, Neutral UL Listed Circuit Breaker, 0 Base, Heat Exchanger DFLB, DFLC, Belt, Alternator Amp, Belt, Alternator Two Pump Two Loop DFLE, 9 Belt, Fan DFLC, Belt, Ribbed DFLB, Belt, V Fan Drive DFLE, Block, Short Circuit Differential Current Transformer, 0 Block, Terminal Engine Coolant Heater Control, Block, Terminal Woodward Governor, Board, Printed Circuit Bargraph, 9 Board, Printed Circuit Base, 9 Board, Printed Circuit LED, 9 Board, Printed Circuit Lonworks, 9 Box, Control Engine Coolant Heater, Box, Control PCC 00, 9 Box, Entrance DFLB Begin Spec T, DFLC Begin Spec W, DFLE Begin Spec E, Box, Entrance DFLB Spec S, DFLC Spec V, DFLE Spec D, Box, Terminal Generator Heater, Brace, Access Door Non UL Listed Circuit Breaker, 0 Brace, Access Door UL Listed Circuit Breaker, 0 Brace, Air Starter, Bracket, Adjusting Alternator Amp, Bracket, Adjusting Alternator Two Pump Two Loop DFLE, 9 Bracket, Battery, Bracket, Circuit Breaker Mounting Non UL Listed, 0 Bracket, Circuit Breaker Mounting UL Listed, 0 Bracket, Current Transformer, 0 Bracket, Mounting Air Cleaner Standard DFLE, Bracket, Radiator Support 0DEGC Ambient DFLE Begin Spec E, Bracket, Radiator Support DFLE Spec D, Bracket, Saddle Control Housing Model HC Generators, 9 Breaker, Circuit Non UL Listed, 0 Breaker, Circuit NSJ, Breaker, Circuit P Frame, Breaker, Circuit R Frame, 09 Breaker, Circuit UL Listed, 0 Bumper Radiator DFLE Spec D, Bumper Radiator 0DEGC Ambient DFLE Begin Spec E, Bumper Skid, C Cable, Battery PCC 00, Cable, Battery PCC 00, Cap, Expansion Tank Heat Exchanger DFLB, DFLC, Cap, Radiator DFLE Spec D, Cartridge, Heater Generator Heater, Check Valve, Radiator 0DEGC Ambient Radiator DFLC, Check Valve, Radiator 0DEGC Ambient Radiator DFLC, 9 Check Valve, Radiator DFLB, Cleaner, Air Heavy Duty DFLB, 9 Cleaner, Air Heavy Duty DFLC, DFLE, Cleaner, Air Standard DFLB, Copyright 0 Cummins Inc.

6 Index Cleaner, Air Standard DFLC, Cleaner, Air Standard DFLE, Cock, Drain Heat Exchanger DFLB, DFLC, Control PCC 00, 9 Control PCC 00, Control, Electronic Governor, Control, Engine Coolant Heater, Cover, Battery, Cover, Circuit Breaker Non UL Listed, 0 Cover, Circuit Breaker UL Listed, 0 Cover, Control Box (Bottom) Non UL Listed Circuit Breaker, 0 Cover, Control Box (Bottom) UL Listed Circuit Breaker, 0 Cover, Control Box (Top) Non UL Listed Circuit Breaker, 0 Cover, Control Box (Top) UL Listed Circuit Breaker, 0 Cover, Control Housing Model HC Generators, 9 Cover, Damper Guard Sets With Remote Radiator or Heat Exchanger DFLB, DFLC, Cover, Electronic Governor Control, Cover, Entrance Box DFLB Spec S, DFLC Spec V, DFLE Spec D, Cover, Flange Air Starter, Cover, Hydraulic Hole Fuel Transfer Pump, D Display, Digital Control PCC 00, 9 Drive, Fan DFLB, Drive, Fan DFLC, Drive, Fan DFLE, Drive, Fuel Transfer Pump, E Elbow, Exhaust Pyrometer PCC 00, 9 Elbow, Outlet Heat Exchanger DFLB, DFLC, Element, Air Cleaner Heavy Duty DFLB, 9 Element, Air Cleaner Heavy Duty DFLC, DFLE, Element, Oil Bypass Filter, Exchanger, Heat DFLB, DFLC, External Engine Parts PCC 00, External Engine Parts PCC 00, F Fan Shroud 0DEGC Ambient Radiator DFLC, Fan Shroud 0DEGC Ambient Radiator DFLC, 9 Fan Shroud Radiator DFLB, Fan, Alternator Amp, Fan, Alternator Two Pump Two Loop DFLE, 9 Fan, Engine DFLC, Fan, Engine DFLE, Filter, Oil Bypass, Flange Thermostatic Valve DFLB, DFLC, G Gasket, Connection Water Outlet DFLB, 9 Gasket, Connection Water Outlet DFLC, 0 Gasket, Flange Heat Exchanger DFLB, DFLC, Gasket, Flange Thermostatic Valve DFLB, DFLC, Gasket, Hand Hole Fuel Transfer Pump, Gasket, Heat Exchanger DFLB, DFLC, Gasket, Mounting Fuel Transfer Pump, Gasket, Thermostat Housing Water Outlet DFLB, 9 Gauge, Fuel Pressure, Generator (Complete Replacement Part Numbers), Governor, Electronic, Governor, Woodward, Grille Control Housing Model HC Generators, 9 Grille Radiator DFLE Spec D, Grille, 0DEGC Ambient Radiator DFLC, 9 Grille, Radiator DFLB, Copyright 0 Cummins Inc.

7 Index Guard, Belt 0DEGC Ambient Radiator DFLC, Guard, Belt 0DEGC Ambient Radiator DFLC, 9 Guard, Belt Radiator DFLB, Guard, Fan 0DEGC Ambient Radiator DFLC, Guard, Fan 0DEGC Ambient Radiator DFLC, 9 Guard, Fan Radiator DFLB, Guard, Belt Alternator Amp, Guard, Belt Radiator 0DEGC Ambient DFLE Begin Spec E, Guard, Belt Radiator DFLE Spec D, Guard, Damper Sets With Remote Radiator or Heat Exchanger DFLB, DFLC, Guard, Fan Radiator 0DEGC Ambient DFLE Begin Spec E, Guard, Fan Radiator DFLE Spec D, Guard, Heat Exchanger, H Harness, Wiring AC, 9 Harness, Wiring Adapter Woodward Governor to Engine Harness, Harness, Wiring DC Engine Coolant Heater Control, Harness, Wiring Engine to Control DFLB Begin Spec T, DFLC Begin Spec W, 99 Harness, Wiring Engine to Control DFLB Spec S, DFLC Spec V, DFLE, 9 Harness, Wiring Ground Fault Relay, 9 Harness, Wiring Low Battery Voltage Sensor, Harness, Wiring Temperature Switch Two Loop Two Loop Engine DFLE, Head, Oil Bypass Filter, Heater, Control PCC 00, Heater, Engine Coolant, 9 Heater, Generator, Heater, Oil Pan, Hood, Air Inlet Heavy Duty DFLB, 9 Hood, Air Inlet Heavy Duty DFLC, DFLE, Hose, Check Valve Sets With Remote Radiator DFLB, DFLC, Hose, Flexible Oil Bypass Filter, Hose, Fuel Pump Woodward Governor, Hose, Heat Exchanger DFLB, DFLC, Hose, Oil Drain PCC 00, Hose, Oil Drain PCC 00, Hose, Radiator 0DEGC Ambient DFLE Begin Spec E, Hose, Radiator DFLE Spec D, Hose, Water Inlet DFLB, DFLC, Housing, Control Model HC Generators, Housing, Control Model HC Generators, 9 Housing, Control Model P Generators, Housing, Thermostat Water Outlet DFLB, 9 I Idler Assembly, Fan DFLB, Idler, Fan DFLE, Indicator, Service Air Cleaner Heavy Duty DFLB, 9 Indicator, Service Air Cleaner Heavy Duty DFLC, DFLE, Indicator, Service Air Cleaner Standard DFLB, Indicator, Service Air Cleaner Standard DFLC, Indicator, Service Air Cleaner Standard DFLE, Inlet, Water DFLB, DFLC, Isolator, Vibration Control Housing Model HC Generators, 9 Isolator, Vibration Pilot Solenoid PCC 00, Isolator, Vibration Pilot Solenoid PCC 00, K Kit Heater, Relay, Kit, Repair Radiator Sight Gauge 0DEGC Ambient Radiator DFLC, Copyright 0 Cummins Inc.

8 Index Kit, Repair Radiator Sight Gauge 0DEGC Ambient Radiator DFLC, 9 L Lead, Circuit Breaker Non UL Listed, 0 Lead, Circuit Breaker UL Listed, 0 Lead, Thermocouple Pyrometer PCC 00, 9 Lens, Indicator Low Battery Voltage Sensor, Line, Fuel Flexible Fuel Transfer Pump, Lube, Fan, M Manifold, Inlet Heat Exchanger DFLB, DFLC, Module, Alarm, 9 Mounting, Generator, O Outlet, Water DFLB, 9 Outlet, Water DFLC, 0 P Paint, Pickup, Magnetic Electronic Governor, Pickup, Magnetic PCC 00, Pickup, Magnetic PCC 00, Pickup, Magnetic Woodward Governor, Pulley, Alternator Amp, Pulley, Alternator Two Pump Two Loop DFLE, 9 Pulley, Fan Drive DFLB, Pulley, Fan Drive DFLC, Pulley, Fan Drive DFLE, Pump, Fuel Transfer, Pyrometer Dual Thermocouple PCC 00, 9 Pyrometer PCC 00, 9 R Radiator Guard Service Parts 0DEGC Ambient DFLE Begin Spec E, Radiator 0DEGC Ambient DFLE Begin Spec E, Radiator DFLB, Radiator DFLE Spec D, Radiator Service Parts 0C Ambient DFLE Begin Spec E, 0 Radiator, 0DEGC Ambient DFLC, Radiator, 0DEGC Ambient DFLE Begin Spec E,,, Radiator, 0DEGC Ambient DFLC, 9 Rail, Enclosure Control PCC 00, Rectifier, Silicon Engine Heater Wiring Harness, Relay, Control PCC 00, 9 Relay, Ground Fault, 9 Relay, Power Engine Coolant Heater Control, Reservoir, Fuel Fuel Transfer Pump, S Seal, Thermostat Water Outlet DFLB, 9 Sealant, Thread, Sender, Low Coolant Level, Sender, Oil Pressure PCC 00, Sender, Oil Pressure PCC 00, Sender, Oil Temperature Engine Block, Oil Pan PCC 00, Sender, Oil Temperature Engine Block, Oil Pan PCC 00, Sensor Low Battery Voltage, Shaft, Fan Drive DFLC, Shaft, Fan Drive DFLE, Shim, Generator Mounting, Shroud, Fan Radiator 0DEGC Ambient DFLE Begin Spec E, Shroud, Fan Radiator DFLE Spec D, Copyright 0 Cummins Inc.

9 Index Skid, Solenoid, Pilot PCC 00, Solenoid, Pilot PCC 00, Starter, Air, Support, Alternator Amp, Support, Alternator Two Pump Two Loop DFLE, 9 Support, Fan DFLB, Support, Fan DFLC, Switch, Key Operator, 0 Switch, Temperature Two Pump Two Loop Engine DFLE, Switch, Trip Alarm or Auxiliary Contact Circuit Breaker, 09 T Tank, Expansion Heat Exchanger DFLB, DFLC, Thermostat, Engine Coolant Heater, 9 Thermostatic Valve DFLB, DFLC, Transformer, Current, 00 Transformer, Differential Current, 0 Trip, Shunt Circuit Breaker, 09 Tube, 0DEGC Ambient Radiator Inlet and Outlet DFLC, Tube, 0DEGC Ambient Radiator Inlet and Outlet DFLC, 9 Tube, Air Inlet Air Cleaner Heavy Duty DFLB, 9 Tube, Air Inlet Air Cleaner Heavy Duty DFLC, DFLE, Tube, Air Inlet Air Cleaner Standard DFLB, Tube, Air Inlet Air Cleaner Standard DFLC, Tube, Air Inlet Air Cleaner Standard DFLE, Tube, Inlet Heat Exchanger DFLB, DFLC, Tube, Outlet Heat Exchanger DFLB, DFLC, Tube, Radiator 0DEGC Ambient DFLE Begin Spec E, Tube, Radiator DFLE Spec D, Tube, Radiator Inlet and Outlet DFLB, Tube, Water Inlet DFLB, DFLC, Tube, Water Outlet DFLB, 9 Tube, Water Outlet DFLC, 0 V Valve Fuel Pressure Gauge, Valve, Check Heat Exchanger Expansion Tank DFLB, DFLC, Valve, Check Radiator 0DEGC Ambient DFLE Begin Spec E, Valve, Check Radiator DFLE Spec D, Valve, Check Sets With Remote Radiator DFLB, DFLC, Valve, Gate Heat Exchanger DFLB, DFLC, Valve, Shutoff Fuel Transfer Pump, Valve, Shutoff Oil Drain PCC 00, Valve, Shutoff Oil Drain PCC 00, Valve, Solenoid Heat Exchanger DFLB, DFLC, Valve, Thermostatic, Valve, Thermostatic DFLE, W Wrapper, Circuit Breaker Non UL Listed, 0 Wrapper, Circuit Breaker UL Listed, 0 Copyright 0 Cummins Inc.

10 Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG DC Deg EFC EIT EPROM ET GFI ID IEC IT kw LPG LT M(meter number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Direct Current Degree Electronic Fuel Control External/Internal Tooth Erasable Programmable Read Only Memory External Tooth Ground Fault Interrupter Inside Diameter International Electrotechnical Commission Internal Tooth Kilowatt Liquid Petroleum Gas Left Meter mm MOH NFS NPT OD oz. PC Ph PMG PT/CT RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Printed Circuit Phase Permanent Magnet Generator Potential Transformer/Current Transformer Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With Paint and Thread Sealant Onan Green Enamel (Non Metallic) 00 oz. Pressurized Spray Can 00 Quart Can 00 Gallon Can Cummins Beige Enamel 0 0 oz. Pressurized Spray Can 0 0 Quart Can 0 0 Gallon Can 00 Sealant, Thread ( ml Tube) Copyright 0 Cummins Inc.

11 Copyright 0 Cummins Inc. 9 Intentionally Left Blank

12 External Engine Parts PCC Copyright 0 Cummins Inc.

13 External Engine Parts PCC Sender, Temperature A0X9 Sender, Oil Pressure Switch, Low Engine Temperature Bushing, Pipe Reducer (/ to / ) 0 0 Solenoid, Pilot 000 Washer, Lock EIT (/ ) 9 Bracket, Mounting 0 00 Isolator, Vibration 9 00 Screw, Machine Round Head (# x.) Nut, Locking (/ 0) 0 Pickup, Magnetic Plug, Oil Drain 0 Prime Power 0 Standby Power Clamp, J Washer, Sealing Copper 0 09 Prime Power 0 09 Standby Power Nipple, Pipe Close (/ x / ) 0 0 Valve, Shutoff 0 0 Nipple, Pipe Half (/ x ) 0 00 Nipple, Pipe (/ x / ) Elbow, Pipe 90 (/ ) Bushing, Pipe Reducer (/ to / ) 00 Cable, Battery Starters and Engine Ground 09 Cable, Battery Jumper 09 Cable, Battery Battery To Starter 0 09 Cable, Battery 0 00 Cock, Drain (/ ) 0 09 Hose Bulk ( ID) (Order By The Foot Feet Required) Screw, Cap Hex Head (/ x.0) Screw, Cap Hex Head (/ x.00) Washer, Lock (/ ) Washer, Lock Spring (/ ) 00 Washer, Lock EIT (/ ) 0 09 Clamp, Hose 0 0 Nut, Hex W/ET (# ) Bushing, Reducer 09 Boot, Battery Red 0 Boot, Starter Red Copyright 0 Cummins Inc.

14 External Engine Parts PCC Copyright 0 Cummins Inc.

15 External Engine Parts PCC Sensor, Temperature (S) A0X9 Sender, Oil Pressure Bushing, Pipe Reducer (/ to / ) 0 0 Solenoid, Pilot 000 Washer, Lock EIT (/ ) 9 Bracket, Mounting 0 00 Isolator, Vibration 0 0 Nut, Locking (/ 0) 9 0 Pickup, Magnetic 0 Plug, Oil Drain 0 Prime Power 0 Standby Power Clamp, J Washer, Sealing Copper 0 09 Prime Power 0 09 Standby Power Nipple, Pipe Close (/ x / ) 0 0 Valve, Shutoff 0 0 Nipple, Pipe Half (/ x ) 0 00 Nipple, Pipe (/ x / ) 0 0 Elbow, Pipe 90 (/ ) 0 00 Bushing, Pipe Reducer (/ to / ) Bushing, Reducer 0 00 Cable, Battery Starters and Engine Ground 0 Cable, Battery Jumper 09 Cable, Battery Battery To Starter 0 09 Cable, Battery 0 00 Cock, Drain (/ ) 0 09 Hose Bulk ( ID) (Order By The Foot Feet Required) Screw, Cap Hex Head (/ x.00) Washer, Lock Spring (/ ) 00 Washer, Lock EIT (/ ) Clamp 0 0 Clamp, Hose 09 Boot, Battery Red 0 Boot, Starter Red Copyright 0 Cummins Inc.

16 Air Cleaner Standard DFLB Cleaner, Air (Disposable) 0 0 Band, Mounting 0 0 Clamp, Hose 0 Hose, Rubber Reducer ( ID to / ID) Clamp, Hose 0 9 Tube, Air Inlet ( x 9 ) Elbow 90 0 Indicator, Service Fitting, Safety Filter 0 0 Tube, Air Inlet 0 0 Nut, Hex Locking (/ ) 0 Bracket, Mounting 009 Screw, Self Locking Hex Washer Head (/ x / ) 00 Screw, Self Locking Hex Washer Head (/ x / ) 0 0 Nut, Hex Locking (/ ) 0 0 Clamp, J 00 Screw, Self Locking Hex Washer Head (/ x / ) Copyright 0 Cummins Inc.

17 Air Cleaner Standard DFLC D0 0 0 Band, Mounting Air Cleaner 0 0 Cleaner, Air (Disposable) 0 0 Clamp, Hose 0 Elbow, Hose ( ID) 0 0 Tube, Air Inlet ( x 9 / ) 0 Elbow, Reducer ( ID to ID) 0 0 Insert, Reducer ( OD to / ID) 0 Shield Air In Heat Clamp, Hose 0 0 Indicator, Service 0 0 Fitting, Safety Filter 009 Screw, Self Locking Hex Washer Head (/ x / ) 0 0 Hose, Hump ( ID) 0 9 Tube, Air Inlet ( x 9 ) 0 0 Bracket, Mounting 00 Screw, Self Locking Hex Washer Head (/ x / ) 0 0 Nut, Locking Hex (/ ) 0 0 Nut, Locking Hex (/ ) Bracket, Mounting (Right Side) Washer, Lock Spring (/ ) 00 0 Screw, Cap Hex Head (/ 0 x / ) Bracket, Mounting (Left Side) Copyright 0 Cummins Inc.

18 Air Cleaner Standard DFLE D0 0 Cleaner, Air (No Replaceable Element) 0 0 Bracket, Mounting Air Cleaner Bracket, Mounting (Right Side) Bracket, Mounting (Left Side) 0 0 Band, Mounting 0 0 Tube, Air Inlet 0 9 Tube, Air Inlet 0 Elbow, Hose ( ) 9 0 Elbow, Reducer ( ) Insert, Reducer (.0 to.) 0 0 Hose, Hump 0 0 Clamp, Hose 0 0 Clamp, Hose 0 Indicator, Service 0 0 Fitting Safety Filter 009 Screw, Self-Locking Hex Washer Head (/ x.) 0 0 Nut, Hex Locking (/ ) 00 Screw, Self-Locking Hex Washer Head (/ x.) Nut, Hex Locking (/) Screw, Cap Hex Head (/ 0 x.) Washer, Lock (/) 0 Shield Air In Heat Copyright 0 Cummins Inc.

19 Copyright 0 Cummins Inc. Intentionally Left Blank

20 Air Cleaner Heavy Duty DFLB Copyright 0 Cummins Inc.

21 Air Cleaner Heavy Duty DFLB 0 0 Clamp, Hose 0 Hose, Rubber Reducer ( ID to / ID) 0 0 Clamp, Hose 0 9 Tube, Air Inlet ( x 9 ) Elbow 90 0 Indicator, Service 0 0 Fitting, Safety Filter 0 Tube, Air Inlet ( x / ) 9 0 Elbow, Reducer 90 ( ID to ID) Nut, Hex Locking (/ ) 0 0 Clamp, Hose 0 09 Hood, Air Inlet (Includes Mounting Clamp) Band, Mounting 0 09 Cleaner, Air (Includes Elements) 09 Washer, Flat (/ ) 0 00 Washer, Lock Spring (/ ) Screw, Cap Hex Head (/ x / ) 0 Bracket, Mounting 9 00 Screw, Self Locking Hex Washer Head (/ x / ) Element, Primary (Outer) 0 Element, Safety (Inner) Copyright 0 Cummins Inc. 9

22 Air Cleaner Heavy Duty DFLC, DFLE Copyright 0 Cummins Inc.

23 Air Cleaner Heavy Duty DFLC, DFLE Band, Mounting 0 09 Hood, Air Inlet (Includes Mounting Clamp) 0 0 Cleaner, Air (Includes Elements See Ref. No. and ) 0 0 Clamp, Hose 0 Elbow, Hose ( Deg) ( ID) 0 9 Insert, Reducer ( OD to ID) 0 09 Tube, Air Inlet ( OD x ) 0 0 Clamp, Hose 9 0 Elbow, Reducer ( Deg) ( ID to ID) Insert, Reducer ( OD to / ID) 0 0 Clamp, Hose 0 Shield 0 Indicator, Service 0 0 Fitting, Safety Filter 00 Screw, Self Locking Hex Washer Head (/ x / ) 0 0 Bracket, Mounting 0 0 Nut, Locking Hex (/ ) Bracket Right Side Bracket Left Side Washer, Lock Spring (/ ) 00 0 Screw, Cap Hex Head (/ 0 x / ) 0 Hose, Hump Reducer ( ID to ID) 0 9 Tube, Air Inlet ( OD x 0 / ) 0 Elbow, Hose ( Deg) ( ID) 0 09 Element, Primary (Outer) 0 Element, Safety (Inner) Copyright 0 Cummins Inc.

24 Fuel Transfer Pump C Copyright 0 Cummins Inc.

25 Fuel Transfer Pump 0 Connector, Straight (/ x / ) 00 0 Screw, Self Locking Hex Washer Head (/ x / ) 0 9 Clamp, Hose 0 0 Line, Fuel Flexible (/ ID x ) 0 0 Line, Fuel Flexible ( ID x ) 0 0 Elbow (-/ x -/ ) 0 0 Elbow ( / x / ) 9 Reservoir, Fuel Screw, Cap Hex Head (/ x / ) Washer, Lock Spring (/ ) 0 9 Tee (-/ x -/ x -/ ) 0 Clamp, J 0 0 Line, Fuel Flexible (/ ID x 0 ) 9 0 Bracket 9 Bracket 0 0 Valve, Shutoff 0 Elbow 90 (-/ x -/ ) 0 Connector, Straight (/ x -/ ) 9 9 Pump, Fuel Transfer Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) 0 Gasket, Pump 0 Drive, Pump 09 0 Seal, O Ring 0 Gasket, Hand Hole 0 Cover, Hydraulic Hole 09 0 Seal, O Ring 09 0 Tag, Label 9 Line, Flexible Fuel 0 00 Fuel Out 0 00 Fuel In Copyright 0 Cummins Inc.

26 Fuel Pressure Gauge 9 00 Gauge, Fuel Pressure (Includes Mounting Hardware) Bracket, Mounting 0 00 Valve, Tee (/ ) Tube, Fuel Copper 0 00 Elbow, Compression 90 (Includes Nut and Ring) 0 0 Adapter, Female Pipe Brass (/ x / 0) 0 00 Connector, Compression Male Fitting, Safety Filter (Not Illustrated) Copyright 0 Cummins Inc.

27 Temperature Switch Two Pump Two Loop Engine DFLE 0 Harness, Wiring 09 0 Switch, Temperature Copyright 0 Cummins Inc.

28 Low Battery Voltage Sensor 0 0 Lens, Indicator Light (Marked Lo Battery ) 0 Harness, Wiring ( Wire) ( ) (K to A) 0 0 Base, Relay 00 Screw, Machine Round Head (# x ) 0 Nut, Hex W/ET (# ) Sensor Low Battery Voltage (K) Copyright 0 Cummins Inc.

29 Copyright 0 Cummins Inc. Intentionally Left Blank

30 Copyright 0 Cummins Inc. Engine Coolant Heater

31 Engine Coolant Heater 0 Manifold, Heater 0 0 Hose, Barb 0 0 Nipple, Hex Pipe ( ) 0 0 Valve, Ball ( ) 0 0 Nipple, Pipe Reducer (-/ x ) 0 0 Valve, Check (/ ) 0 Bracket, Mounting Coolant Heater Tube 9 0 Clamp, Mounting 0 0 Bracket, Retainer Clamp, J 0 0 Valve, Ball 0 0 Fitting, Hose Barbed (/ ID Pipe to / ID Hose) Hose, Rubber 0 0 Clamp, Hose 00 0 Screw, Self Locking Hex Washer Head (/ x / ) Nut, Hex Flange (/ ) 0 0 Stud, Mounting (/ x / ) Screw, Self Locking Hex Washer Head (/ x ) Washer, Flat (/ ) 0 Washer, Flat (/ ) Control Assembly, Coolant Heater (See Page For Components) Heater, Coolant Watt Watt 0 0 Tube, Water Heater Tube, Water Heater Tube, Water Heater Tube, Water Heater Seal, Rectangular Ring 9 00 Insulation, Hose Bulk (Order By The Foot Feet Required) Screw, Self Locking Hex Washer Head (/ 0 x / ) Thermostat (Opens At 0 F, Closes At 0 F) (S) 0 Bushing, Reducer (/ x /) Hose, Coolant 0 0 Tee, Pipe (/ ) Copyright 0 Cummins Inc. 9

32 Engine Coolant Heater Control Copyright 0 Cummins Inc.

33 Engine Coolant Heater Control 9 0 Box, Terminal 0 Cover, Coolant Heater 0 Nut, Connector Lock (/ ) 0 0 Plug, Hole (Fits / Hole) 9 Strip, Marker Block, Terminal Place (TB) 0 9 Relay, Power VDC 0 Screw, Machine Round Head Cross Recessed Thread Cutting W/IT (# x.) 9 0 Jumper, Terminal 0 00 Connector, Wiring DC Romex (/ ) 0 0 Harness, Heater Engine (Includes Conduit Connectors 90 (/) ( 0) 0 09 Harness, Heater Engine 0 (Includes Conduit Connectors () 90 (/) ( 0) and () ( 00) Harness, Heater (Includes Parts Marked *) 000 * Rectifier, Silicon ( Amp) 9 A/R * Pin, Contact 9 A/R * Socket, Contact 9 A/R * Connector, Receptacle ( Pin) 0 * Wedge, Receptacle ( Pin) 9 0 * Connector, Plug ( Socket) 0 00 * Wedge, Plug ( Socket) * Plug ( Pin) A/R * Pin, Contact * Seal, Cable 0 0 Relay 00 Screw, Brass Round Head W/ET (#0 x /) 000 Washer, Lock W/EIT (#0) 000 Nut, Hex Brass (#0 ) 009 Washer, Flat Brass (#0) Nut, Hex W/ET (#0 ) 0 09 Screw, Machine Round Head Cross Recessed W/IT (# x / ) 0 0 Nut, Hex W/ET (#0 ) * Parts Included in Wiring Harness Copyright 0 Cummins Inc.

34 Copyright 0 Cummins Inc. Heat Exchanger DFLB, DFLC

35 Heat Exchanger DFLB, DFLC 0 Exchanger, Heat 0 Elbow, Outlet 0 Manifold, Inlet 0 Valve, Solenoid ( / ) 099 Flange, Companion ( / ) 0 00 Nipple, Pipe ( / ID x / ) 0 Elbow, Flange 90 ( / x / ) 0 00 Elbow, Pipe 90 ( / ) 9 Gasket, Flange 0 0 Bushing, Pipe Hex ( / x ) 0 Gasket 0 Tube, Outlet 0 Hose, Radiator ( ID x ) 0 0 Clamp, Hose 0 Tube, Inlet 0 Hose, Coolant ( ID x / ) 0 Hose, Coolant ( ID x 0 ) 0 0 Clamp, Hose 9 0 Tank, Expansion Cap, Expansion Tank 0 Hose, Flexible ( / ID x 0 ) 0 9 Nipple, Combination ( / Pipe to / Hose) 0 0 Clamp, Hose Elbow, Pipe Street (/ ) 0 00 DFLB 0 00 DFLC 0 00 Bushing, Reducer (/ to / ) 0 0 Hose Bulk (/ ID) (Order By The Foot) Feet Required 0 Hose Bulk (/ ID) (Order By The Foot 9 Feet Required) Connector, Hose Barbed (/ Pipe to / Hose) 0 DFLB 0 DFLC 9 Clamp, Hose 0 0 DFLB 0 0 DFLC 0 9 Tie, Cable 0 0 Clamp, Hose Guard, Heat Exchanger Right Side Guard, Heat Exchanger Left Side 0 9 Panel, Top 0 Panel, Front 0 0 Base, Heat Exchanger Grommet, Rubber (Fits / Hole) 00 0 Screw, Self Locking Hex Washer Head (/ x / ) Nut, Flange Head (/ ) Screw, Self Locking Hex Washer Head (/ x / ) 00 Screw, Self Locking Hex Washer Head (/ x / ) Screw, Cap Hex Head (/ x ) 09 Washer, Flat (/ ) Washer, Lock Spring (/ ) 0 0 Washer, Bevel (9/ ID) 00 Nut, Hex (/ ) 00 0 Screw, Cap Hex Head (/ x / ) 00 0 Screw, Cap Hex Head (/ x / ) Screw, Cap Hex Head (/ 0 x / ) 0 0 Washer, Flat (/ ) Washer, Lock Spring (/ ) 000 Nut, Hex (/ ) 0 0 Nipple, Pipe Short ( / x ) 0 0 Valve, Gate ( / ) 0 00 Plug, Square Head (/ ) DFLB Nut, Flange Head (/ ) Washer, Lock Spring (/ ) 000 Nut, Hex (/ 0) 9 00 Washer, Flat (/ ) Coupling, Pipe Reducer (/ to / ) DFLC Valve, Check (/ Pipe to / Pipe) DFLB DFLC 0 0 Elbow, Pipe (/ ) DFLB 0 00 Cock, Drain (/ ) Bushing, Pipe Reducer (/ to / ) 0 Cover, Damper Guard 0 0 Guard, Damper Right Side 0 0 Guard, Damper Left Side 0 Guard, Damper Top Screw, Hex Head (/ 0 x / ) Screw, Hex Head (/ x ) 0 0 Nut, Hex Locking (/ ) Screw, Cap Hex Head (/ x / ) 000 Washer, Flat (/ ) Washer, Lock Spring (/ ) 0 0 Washer, Bevel (/ ) 000 Nut, Hex (/ ) Copyright 0 Cummins Inc.

36 Low Coolant Level Sender 9 0 Sender, Low Coolant Level (S) Copyright 0 Cummins Inc.

37 Thermostatic Valve DFLB, DFLC E Valve, Thermostatic Gasket, Flange 0 0 Flange, Blind 099 Flange, Companion 0 00 Nipple, Pipe ( / NPT x / ) 00 0 Screw, Cap Hex Head (/ x ) 0 Washer, Flat (/ ) Washer, Lock Spring (/ ) Nut, Hex (/ ) Screw, Cap Hex Head (/ x.0) Copyright 0 Cummins Inc.

38 Copyright 0 Cummins Inc. Thermostatic Valve DFLE

39 Thermostatic Valve DFLE Bracket, Angle Bracket, L 0 00 Valve, Thermostatic 0 Gasket, Flange 0 00 Flange, Companion 0 9 Adapter, Pipe 0 Guard, Damper Top 0 0 Guard, Damper Side Guard, Damper Side 0 0 Cover, Damper Guard Tube, Water ( ) Tube, Water (-/ ) 0 Gasket, Flange Tube, Water LTA Out Tube, Water Lower LTA Tube, Water Bypass Tube, Water Upper LTA 0 00 Elbow, Street Nipple, Pipe (/ x.) Valve 0 0 Nipple, Pipe Half (/) 0 0 Hose, Radiator 0 0 Clamp, Hose 0 Hose, Radiator (.00 x.0) 0 0 Clamp, Hose 00 0 Screw, Hex (/ 0 x.0) 00 0 Screw, Hex (/ x.00) 0 0 Nut, Hex Whiz Lok (/ ) Valve, Check Coupling, Reducer (/ x /) 0 Fitting, Barbed Hose 0 0 Hose, Fuel (/ ID) Bulk (Order by the Foot Feet Required) 0 0 Clamp, Hose 0 Screw, Locking Flange Head (M0 x. x ) Washer, Lock Split (/) 00 0 Screw, Cap Hex Head (/ x.0) 000 Nut, Hex (/ ) Screw, Cap Hex Head (/ x.0) Washer, Flat (/) Washer, Flat (/) Washer, Lock Split (/) 000 Nut, Hex (/ ) Gasket, Water Pump Copyright 0 Cummins Inc.

40 Water Inlet DFLB, DFLC 0 Tube, Water Inlet 0 09 Band, Mounting Screw, Cap Hex Head Generator Sets with Standby Power (/ 0 x / ) Generator Sets with Prime Power (/ 0 x / ) 0 Hose ( ID x ) 0 0 Clamp, Hose 9 0 Stripping, Weather Bulk (/ Thk x / Wide) (Order By The Foot Feet Required) Washer, Flat (/ ID x / OD x / Thk) 0 Generator Sets With Standby Power 0 0 Generator Sets With Prime Power 00 Washer, Flat (/ ) Copyright 0 Cummins Inc.

41 Water Outlet DFLB 09 0 Housing, Thermostat (Includes Seals Ref No. ) 09 0 Seal, Thermostat 0 9 Gasket, Thermostat Housing 0 0 Gasket, Connection 0 Tube, Water Outlet Screw, Cap Hex Head (/ x / ) Washer, Lock Spring (/ ) Copyright 0 Cummins Inc. 9

42 Water Outlet DFLC 0 Gasket, Connection 0 Tube, Water Outlet 0 Copyright 0 Cummins Inc.

43 Oil Pan Heater Heater, Oil (00 Watt) Volt Volt 00 0 Heater, Oil (00 Watt, 0 Volt) Copyright 0 Cummins Inc.

44 Oil Bypass Filter Head, Oil Filter 0 Element, Oil Filter Hose, Flexible ( ) 0 0 Elbow, Male Adapter 0 0 Elbow, Male Union 0 Plug, O-Ring Seal, O-Ring Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) Elbow, Male Union Copyright 0 Cummins Inc.

45 Damper Guard Sets with Remote Radiator or Heat Exchanger DFLB, DFLC Cover, Damper Guard 0 0 Guard, Damper Right Side 0 0 Guard, Damper Left Side 0 Guard, Damper Top 00 0 Screw, Self-Locking Hex Washer Head (/ 0 x / ) 00 0 Screw, Self-Locking Hex Washer Head (/ x ) 0 0 Nut, Self-Locking Hex Washer Head (/ ) * Hose Bulk (/ ID) (Order by the Foot) 0 0 Feet DFLB 0 0 Feet DFLC * Bushing, Pipe Reducer (/ to / ) * Elbow (/ ) DFLB Connector, Hose (/ ) 0 DFLB 0 DFLC * Clamp, Hose 0 0 DFLB 0 0 DFLC * Valve, Check DFLB DFLC 0 0 * Coupling, Reducer (/ x /) DFLC * Parts used on sets with Remote Radiator Copyright 0 Cummins Inc.

46 Radiator DFLB Copyright 0 Cummins Inc.

47 Radiator DFLB 0 Radiator (Includes Radiator Cap [Ref No. ] and Overflow Tube) 0 Cap, Radiator 0 Spacer, Radiator 0 9 Bracket, Radiator Support 0 0 Support, Radiator 0 Support 0 Fan Shroud Assembly (Includes Bearing and Shaft Ref No. and 9) 0 Bearing (Not Illustrated) 9 0 Shaft (Not Illustrated) Clamp, Hose 0 Hose, Radiator ( ID x ) 0 0 Clamp, Hose 0 0 Tube, Radiator Outlet ( OD x ) 0 9 Tube, Radiator Inlet ( OD x / ) 0 Hose, Radiator ( ID) Hose, Coolant 0 0 Clamp, Hose Screw, Cap Hex Head (/ x / ) Screw, Self Locking Hex Washer Head (/ x ) Washer, Lock Spring (/ ) 00 0 Screw, Self Locking Hex Washer Head (/ 0 x / ) 0 0 Washer, Bevel (/ ) 0 Hose, Radiator ( / x ) Screw, Cap Hex Head (/ x / ) 0 Tube, Radiator ( / ID) Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) 09 Washer, Flat (/ ) Washer, Bevel (/ ) 0 00 Nut, Hex (/ ) 0 Angle, Stiffener 0 Clip, J 0 Washer, Flat (/ ) Washer, Lock Spring (/ ) 000 Nut, Hex (/ ) 0 Screw, Hex Washer Head Thread Forming (/ x / ) Nut, Hex Locking (/ ) 0 0 Guard, Fan Right Side Guard, Fan Left Side Washer, Flat (/ ) 00 0 Screw, Cap Hex head (/ x / ) Valve, Check 0 0 Elbow, (/ ) Nut, Hex Locking (/ 0) Screw, Self Locking Hex Washer Head (/ x / ) 0 Grille Spec S 0 Support, Grille Support, Grille Bottom 0 Spec S 0 Begin Spec T 9 Support, Grille Top 0 Spec S 0 Begin Spec T Tie, Cable 0 Guard, Belt Left Side 0 Guard, Belt Top 0 Guard, Belt Right Side 0 Guard, Belt Bottom 0 9 Angle, Engine 0 Brace, Fan 0 Brace, Fan Clamp, Hose Screw, Cap Hex Head (/ x / ) Copyright 0 Cummins Inc.

48 Radiator 0 o C Ambient DFLC Copyright 0 Cummins Inc.

49 Radiator 0 o C Ambient DFLC Radiator (Includes Radiator Cap [Ref No. ] and Overflow Tube) 0 09 Stoneguard No Stoneguard 0 Cap, Radiator 0 Kit, Repair Radiator Sight Gauge (Includes Glass Bulb and O Ring) Spacer, Radiator Bracket, Radiator Support 0 0 Support, Radiator 0 9 Support Hose, Coolant Fan Shroud Clamp, Hose 0 0 Tube, Radiator Outlet ( OD x ) 0 Tube, Radiator Inlet ( OD) 0 Hose, Radiator ( ID x / ) 0 0 Clamp, Hose 0 0 Clamp, Hose 00 0 Screw, Self Locking Hex Washer Head (/ x ) 00 0 Screw, Self Locking (/ 0 x / ) 0 0 Bumper, Radiator 9 0 Hose, Radiator ( / ID x ) Screw, Cap Hex Head (/ x / ) Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) 09 0 Washer, Flat (/ ) 0 0 Washer, Bevel (/ ) 00 Nut, Hex (/ ) 0 0 Angle, Engine Valve, Check 0 Hose, Radiator ( ID x ) Bushing, Reducer (/ to / ) 0 0 Screw, Hex Washer Head Thread Forming (/ x / ) 00 0 Screw, Self Locking Hex Washer Head (/ x / ) Guard, Fan Right Side Guard, Fan Left Side Tube, Radiator ( / ) 0 9 Angle, Stiffener Screw, Self Locking Hex Washer Head (/ x / ) 00 0 Tie, Cable 0 9 Guard, Belt Bottom Guard, Belt Top Guard, Belt Right Side 0 9 Guard, Belt Left Side 0 Clip, J 0 0 Spacer 00 Screw, Self Locking Hex Washer Head (/ x / ) 0 0 Hose, Radiator ( / x / ) Wrapper, Fan Shroud 0 Angle, Stiffener 0 0 Nut, Hex Locking (/ ) 9 00 Screw, Self Locking Hex Washer Head (/ x / ) 0 00 Washer, Flat (M) 0 Hose ( ID x / ) 00 0 Screw, Cap Hex Head (/ x / ) Screw, Cap Hex Head (/ x.) Washer, Lock (/) 0 0 Washer, Bevel (/) 009 Washer, Flat (/) Copyright 0 Cummins Inc.

50 Radiator 0 o C Ambient DFLC E0, L0, L0, L0, L0 Copyright 0 Cummins Inc.

51 Radiator 0 o C Ambient DFLC 0 0 Radiator (Includes Radiator Cap [Ref No. ] and Overflow Tube) 0 Cap, Radiator 0 Kit, Repair Radiator Sight Gauge (Includes Glass Bulb and O Ring) Spacer, Radiator Bracket, Radiator Support 0 0 Support, Radiator 0 9 Support Hose, Coolant 9 0 Fan Shroud Fan Shroud, Top and Bottom 0 09 Clamp, Hose 0 0 Tube, Radiator Outlet ( OD x ) 0 Tube, Radiator Inlet ( OD) 0 Hose, Radiator ( ID x / ) 0 0 Clamp, Hose 0 0 Clamp, Hose Screw, Cap Hex Head (/ x / ) 00 0 Screw, Self Locking Hex Washer Head (/ x ) Washer, Lock Spring (/ ) Screw, Self Locking (/ 0 x / ) 0 0 Washer, Bevel (/ ) 0 0 Bumper, Radiator 0 Hose, Radiator ( / ID x ) Screw, Cap Hex Head (/ x / ) Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) 09 0 Washer, Flat (/ ) 0 0 Washer, Bevel (/ ) 9 00 Nut, Hex (/ ) Angle, Engine Valve, Check 0 Hose, Radiator ( ID x ) 0 00 Bushing, Reducer (/ to / ) 0 Screw, Hex Washer Head Thread Forming (/ x / ) 00 0 Screw, Self Locking Hex Washer Head (/ x / ) Nut, Lock Hex (/ ) Guard, Fan Right Side Guard, Fan Left Side 9 0 Tube, Radiator ( / ) Angle, Stiffener Nut, Hex Locking (/ 0) Screw, Self Locking Hex Washer Head (/ x / ) 0 9 Grille 0 Support, Grille 0 Hose, Radiator ( ID x ) 0 9 Support, Grille Bottom 0 90 Support, Grille Top 00 0 Tie, Cable Guard, Belt Bottom Guard, Belt Top 0 9 Guard, Belt Right Side 0 9 Guard, Belt Left Side 0 Clip, J 0 0 Spacer 00 Screw, Self Locking Hex Washer Head (/ x / ) 009 Washer, Flat (/ ) 0 0 Hose, Radiator ( / x / ) Shroud, Fan Side 9 0 Angle, Stiffener Nut, Hex Locking (/ ) Copyright 0 Cummins Inc. 9

52 Copyright 0 Cummins Inc. 0 Radiator DFLE Spec D

53 Radiator DFLE Spec D 0 9 Radiator 0 Spacer, Radiator 0 Bracket, Radiator Support 0 0 Support, Radiator 0 9 Support, Radiator Hose, Coolant 0 Shroud, Fan Shroud, Fan Clamp, Hose Tube, Radiator Outlet (.00 Dia.) 0 0 Tube, Radiator Inlet (Right Side) (.00 Dia.) 0 Hose, Radiator (.00 Dia.) 0 0 Clamp, Hose 0 0 Clamp, Hose Screw, Cap Hex Head (/ x.) 00 0 Screw, Hex Head (/ x.00) Washer, Lock (/ ) 00 0 Screw, Hex Head (/ 0 x.0) Washer, Bevel (/ ) Bumper 0 Hose, Radiator (.00 Dia.) Screw, Cap Hex Head (/ x.0) Screw, Cap Hex Head (/ x.00) Washer, Lock (/ ) 09 0 Washer, Flat (/ ) 0 0 Washer, Bevel (/ ) 00 Nut, Hex (/ ) 0 0 Angle, Engine Valve, Check 0 0 Hose, Radiator (.00 Dia.) 0 00 Bushing, Reducer (/ x /) 0 Screw, Hex Washer Head Thread Forming 00 0 Screw, Hex Head (/ x.) Nut, Hex Flange (/ ) Guard, Fan (Right Side) Guard, Fan (Left Side) 0 Tube, Radiator (.0 Dia.) 0 9 Angle, Stiffener Screw, Cap Hex Head (/ x.00) Nut, Hex Flange (/ 0) Screw, Hex Head (/ x.0) 0 9 Grille 0 Support, Grille (Side) 0 9 Tube, Radiator Inlet (Left Side) (.00 Dia.) 0 9 Support, Grille (Bottom) 0 90 Support, Grille (Top) 00 Tie, Cable 0 9 Guard, Belt (Bottom) Guard, Belt (Top) Guard, Belt (Right Side) 0 9 Guard, Belt (Left Side) 0 Clip, J 0 0 Spacer 00 Screw Self-Locking Hex Washer Head (/ x.) 009 Washer, Flat (/ ) Shroud, Fan (Side) 0 Angle, Stiffener 0 Tube (Right Side) 9 0 Tube (Left Side) Hose, Radiator 0 0 Clamp, Hose 0 9 Cap, Radiator PSI 000 Screw, Hex Whizlock (/ x ) 0 0 Nut, Hex Whizlock (/ ) 0 00 Bushing, Reducer (/ x /) 00 Screw, Cap Hex Head (/ x.00) Copyright 0 Cummins Inc.

54 Cooling System 0 C Ambient DFLE Begin Spec E Copyright 0 Cummins Inc.

55 Cooling System 0 C Ambient DFLE Begin Spec E Radiator (See Page for Service Parts) 0 9 With Stoneguard 0 9 No Stoneguard 0 Spacer, Radiator 0 Bracket, Radiator Support 0 9 Support, Radiator 0 0 Support, Radiator 0 0 Bumper Shroud, Fan (Side) 0 Shroud, Fan Shroud, Fan Guard, Fan (Right Side) Guard, Fan (Left Side) 0 9 Guard, Belt (Top) 0 9 Guard, Belt (Left Side) 0 9 Guard, Belt (Right Side) 0 9 Guard, Belt (Bottom) 00 0 Screw, Hex Head (/ x.0) 00 0 Screw, Hex Head (/ x.) Nut, Hex Flange (/ ) 9 09 Washer, Flat (/ ) Washer, Lock (/ ) Screw, Cap Hex Head (/ x.00) 00 Nut, Hex (/ ) Screw, Cap Hex Head (/ x.00) Screw, Cap Hex Head (/ x.0) 00 0 Screw, Hex Head (/ 0 x.0) 0 0 Washer, Bevel (/ ) 009 Washer, Flat (/ ) 0 0 Washer, Bevel (/ ) Washer, Lock (/ ) Nut, Hex Heavy (/ ) Screw, Cap Hex Head (/ x.) 0 0 Spacer 0 Clip, J 00 0 Screw, Hex Head (/ x.00) 0 0 Nut, Hex Whizlock (/ ) 000 Screw, Hex Whizlock (/ x ) Fan Drive Assembly (See Page for Components) Copyright 0 Cummins Inc.

56 Radiator Service Parts 0 C Ambient DFLE Begin Spec E Copyright 0 Cummins Inc.

57 Radiator Service Parts 0 C Ambient DFLE Begin Spec E 0 Core, Radiator (LTA) 0 Core, Radiator (J/W) 0 0 Gasket, Radiator (LTA) 0 0 Gasket, Radiator (J/W) 0 0 Cap, Coolant Fill ( PSI) 0 0 Gauge, Sight 0 09 Tube, Radiator Vent 0 0 Guard, Radiator 9 0 Cross, Pipe Assembly 0 0 Cross, Pipe 0 Hose, Radiator 0 0 Clamp, Hose 9 Channel, Support 0 Bracket, Radiator Screw, Hex Head (M x 0) Washer, Flat (M) 0 Nut, Lock Nyloc (M) 0 00 Valve, Ball (/ ) 9 0 Nipple, Pipe (/ ) 0 0 Elbow, Pipe (/ M/F) Copyright 0 Cummins Inc.

58 Radiator 0 C Ambient DFLE Begin Spec E Tubes and Hoses Copyright 0 Cummins Inc.

59 Radiator 0 C Ambient DFLE Begin Spec E Tubes and Hoses Tube (Left Side) Tube (Right Side) Tube, Radiator Inlet (Left Side) Tube, Radiator Inlet Tube, Radiator (.0 Dia.) 0 9 Tube, Radiator Outlet (.00 Dia.) 0 9 Angle, Stiffener 0 Angle, Stiffener Angle, Stiffener 0 0 Hose, Radiator (.00 Dia.) 0 Hose, Radiator (.00 Dia.) 0 Hose, Radiator (.00 Dia.) Hose, Radiator 0 09 Clamp, Hose 0 0 Clamp, Hose 0 0 Clamp, Hose 0 0 Clamp, Hose 0 0 Nut, Hex Whizlock (/ ) Screw, Hex Whizlock (/ x ) 0 00 Screw Self-Locking Hex Washer Head (/ x.) 00 Screw, Cap Hex Head (/ x.00) 0 00 Bushing, Reducer (/ x /) Valve, Check Hose, Coolant 00 Tie, Cable Plate, Support Tube Clamp, Exhaust Copyright 0 Cummins Inc.

60 Radiator 0 C Ambient DFLE Begin Spec E 9 Radiator (See Page and for Service Parts) 0 9 With Stoneguard 0 9 No Stoneguard Plate, Support Bracket, Radiator Support Bracket, Radiator Support Screw, Cap Hex Head (/ x.00) 09 Washer, Flat (/) Washer, Lock (/) 00 Nut, Hex (/ ) Washer, Bevel (/) Copyright 0 Cummins Inc.

61 Copyright 0 Cummins Inc. 9 Intentionally Left Blank

62 Radiator Service Parts 0 C Ambient DFLE Begin Spec E A 0. 9 A SECTION A A 0 Copyright 0 Cummins Inc.

63 Radiator Service Parts 0 C Ambient DFLE Begin Spec E 0 Core, Radiator (J/W) 0 Core, Radiator (I/C) 0 Gasket, Radiator (J/W, I/C) 0 0 Cap, Coolant Fill ( PSI) 0 Fan, Radiator (0 DIA) 0 Belt, Drive (PK Belt) 0 90 Hose, Vent (/ Vent) 0 0 * Hose, Radiator ( / ) 9 0 * Hose Assy, Radiator ( / ) 0 0 * Hose, Radiator (J/W Top RHS) 0 * Hose, Radiator (J/W Top LHS) 0 * Hose Assy, Radiator ( J/W Bottom) 0 * Hose, Radiator ( / I/C Top) 0 * Hose, Radiator ( / I/C Bypass) 0 Tube, Radiator ( / I/C Flanged) 0 Gasket, Radiator 0 9 * Hose, Radiator ( / Tee) 0 0 * Hose, Radiator ( / I/C Bottom) 9 0 Hose, Radiator ( / Stub) 0 0 Hose, Radiator Vent (/ ) 0 Hose, Radiator Vent (/ ) 0 Hose, Radiator Vent (/ ) 0 Thermostat (Housing) 0 0 Bearing, Pillow Block 0 0 Bearing, Pillow Block 0 00 Valve, Ball (/ ) 0 Valve, Ball (/ ) 0 Elbow, Pipe (/ M/F) * Before ordering a Hose or Hose Assy, it is recommended to measure the length of the hose and use a caliper to measure the outside diameter of the pipe to obtain the proper inside diameter so the correct Hose or Hose Assy is sourced or ordered. Copyright 0 Cummins Inc.

64 .Radiator Guard Service Parts 0 C Ambient DFLE Begin Spec E Panel, Radiator Housing Back 0 00 Panel, Radiator Housing L/H 0 0 Panel, Radiator Housing R/H 0 0 Panel, Radiator Housing Bottom L/H 0 0 Panel, Radiator Housing Bottom R/H 0 0 Panel, Radiator Housing Back 0 0 Panel, Radiator Housing Bottom 9 Guard, Alternator (Top) 9 9 Guard, Alternator (Front) 0 9 Guard, Alternator (Bottom) 9 Guard, Alternator (Side) 0 0 Bracket, Radiator 0 0 Bracket, Radiator Copyright 0 Cummins Inc.

65 Fan Lube 9 00 Fitting, Grease 0 Bracket, Lube 00 0 Screw, Hex Head (/ x.0) 0 Connector, Female (/) 9 Tie, Cable 0 0 Hose, Grease ( ) 0 Connector, Elbow (/) 0 0 Hose, Grease ( ) 9 0 Washer, Flat Copyright 0 Cummins Inc.

66 Fan Drive DFLB,,, 0,, 0, 9,, E0, L0, L0 0 Idler Assembly, Fan (Includes Idler Lever Assembly, Idler Pulley and Ring Dowel) Screw, Cap Hex Head (/ x /, Grade ) 0 00 Washer, Lock Spring (/ ) 0 Support, Fan 0 0 Absorber, Shock 0 Pulley, Fan Drive (. ) 0 Pulley,Fan Drive ( ) Screw, Cap Hex Head (/ x / ) Spacer 0 0 Washer, Flat (/ ) 00 Nut, Hex (/ ) Belt, Ribbed 0 0 Generator Sets with Standby Power 0 Generator Sets with Prime Power 09 0 Screw, Cap Point (/ x / ) Screw, Cap Hex Head (/ x /, Grade ) 0 Bushing ( / ID) Copyright 0 Cummins Inc.

67 Fan Drive DFLC, 9 9, 0,, 0,,,, 0, E0, E0, L0, L0, L0, L0, 0 Idler Assembly, Fan (Includes Idler Lever Assembly, Idler Pulley and Ring Dowel) Screw, Cap Hex Head (/ x / ) Grade 0 00 Washer, Lock Spring (/ ) 0 9 Support, Fan 0 0 Absorber, Shock 0 Shaft, Fan Drive 00 Key (/ x / x ) Pulley, Fan Drive 0 0.: Drive Ratio ( / Dia.) 0 0.9: Drive Ratio ( / Dia.) 9 0 Pulley, Fan Drive ( / Dia.) Screw, Cap Hex Head (/ x / ) 0 Spacer, Fan 0 Washer, Flat (/ ) 00 Nut, Hex (/ ) 0 0 Belt, V Ribbed Screw, Cap Hex Head (/ x / ) Grade 0 Bushing ( ID) Screw, Cap Hex Head (/ x / ) 09 Washer, Flat (/ ) Screw, Cap Hex Head (/ 0 x ) Screw, Cap Hex Head (/ x / ) Washer, Lock Spring (/ ) 0 0 Spacer 0 0 Fan, Engine Screw, Cap Hex Head (/ x / ) Copyright 0 Cummins Inc.

68 Fan Drive DFLE Idler, Fan Screw, Cap Hex Head (/ x.0) Grade Washer, Lock (/) 0 9 Support, Fan 0 0 Absorber, Shock 0 Shaft, Fan Drive 00 Key (/ x / x.00) Pulley, Fan Drive 0 0Hz (. Dia.) 0 0Hz (9.00 Dia.) 9 0 Pulley, Fan Drive (. Dia.) Screw, Cap Hex Head (/ x.) 0 0 Spacer, Shock 0 Washer, Flat (/) 00 Nut, Hex (/) Belt, V Ribbed 0 0Hz 0 0 0Hz Screw, Cap Hex Head (/ x.0) Grade 0 Bushing (.00 ID) Screw, Cap Hex Head (/ x.0) 09 Washer, Flat (/) Screw, Cap Hex Head (/ 0 x.00) Screw, Cap Hex Head (/ x.) Washer, Lock (/) 0 Spacer, Fan 0 0 Fan, Engine Screw, Cap Hex Head (/ x.0) Copyright 0 Cummins Inc.

69 Skid Skid 0 0 DFLB, DFLC DFLE 00 0 Screw, Cap Hex Head (/ 0 x ) 00 Washer, Flat (/ Washer, Lock (/) 000 Nut, Hex (/ 0) 00 0 Screw, Cap Hex Head (/ 0 x -/) 00 0 Screw, Cap Hex Head (/ x.00) 0 0 * Spacer Engine (Front) * Spacer Engine (Rear) * Spacer Generator 00 0 * Screw, Cap Hex Head (-/ x.00) 0 * Washer, Flat (/) 00 Bracket, Battery Screw, Cap Hex Head (/ x /) 0 9 Bumper Nut, Hex (/ ) 00 DFLB 00 DFLC, DFLE Washer, Lock (/) DFLB DFLC, DFLE Washer, Flat (/) 09 DFLB 09 DFLC, DFLE 9 Screw, Cap Hex Head (/ x -/) DFLB DFLC, DFLE Bumper DFLB * Parts Used on Prime Power Remote Radiator Generator Sets Copyright 0 Cummins Inc.

70 Air Starter Starter, Air 09 Brace, Starter Motor 0 Cover, Flange Starter Elbow, Street Pipe Washer, Flat (/) Screw, Cap Hex Head (/ x.00) 00 Screw, Cap Hex Head (M0 x 0) 0 Screw, Cap Hex Head (/ x.) Copyright 0 Cummins Inc.

71 Alternator Two Pump Two Loop DFLE Screw, Cap Hex Head (M0 x. x 90mm) Spacer, Mounting 00 Screw, Self Locking Hex Washer Head (/ 0 x / ) 9 0 Fan, Alternator 9 9 Pulley, Alternator 09 Belt, V Screw, Cap Hex Head (M x. x 0mm) 0 00 Washer, Lock Spring (M) Washer, Flat (/ ) Bracket, Alternator Screw, Cap Hex Head (/ x / ) 009 Washer, Flat (/ ) 9 0 Sleeve 9 0 Bracket, Alternator Support, Alternator 9 0 Alternator Amp 9 0 Bracket, Adjusting Screw, Cap Hex Head (/ x ) Washer, Lock Spring (/ ) Copyright 0 Cummins Inc. 9

72 Alternator Amp Copyright 0 Cummins Inc.

73 Alternator Amp 0 0 Guard, Belt 0 Screw, Cap Hex Head (M0 x. x 90mm) Spacer, Mounting 00 Screw, Self Locking Hex Washer Head (/ 0 x / ) 9 0 Fan, Alternator 9 9 Pulley, Alternator 09 Belt, V Screw, Cap Hex Head (M x. x 0mm) Washer, Lock Spring (M) Washer, Flat (/ ) Bracket, Alternator Screw, Cap Hex Head (/ x / ) 009 Washer, Flat (/ ) 9 0 Sleeve 9 0 Bracket, Alternator Support, Alternator 9 0 Alternator Amp 0 Guard, Belt Screw, Self Locking Hex Washer Head (/ 0 x / ) Bracket, Adjusting Screw, Cap Hex Head (/ x ) 0 00 Washer, Lock Spring (/ ) 0 0 Bracket, Belt Guard Screw, Cap Hex Head (/ x / ) 0 9 Guard, Belt Copyright 0 Cummins Inc.

74 Electronic Governor A 0 0 Control, Governor 00 0 Screw, Machine Round Head (M x. x ) 0 Pickup, Magnetic 0 Cover, Governor Control 00 0 Screw, Hex Head (M x 0) Copyright 0 Cummins Inc.

75 Woodward Governor Plug Fuel Pump Mod. 0 Pickup, Magnetic Harness, Wiring Adapter Woodward Governor to Engine Harness ( ) 099 Block, Terminal ( Place) 090 Strip, Marker 00 Screw, Machine Round Head ( x.) 00 Screw, Machine Round Head (0 x.) 0 0 Spacer (/ ID x / ) Adapter, Pipe Female Adapter, Elbow Male Screw, Hex Head (/ x.) 0 00 Washer, Lock Spring (/) Nut, Hex Jam 00 Right Hand Left Hand 0 0 Hose, Fuel Pump Connector Male Copyright 0 Cummins Inc.

76 Entrance Box DFLB Spec S, DFLC Spec V, DFLE Spec D Box, Entrance 9 Cover, Entrance Box 9 9 Cover, Entrance Box Top 9 9 Cover, Entrance Box Bottom 9 Brace, Cover 9 Brace, Cover (Vertical) 9 Brace, Cover (Horizontal) Screw, Hex Head (M x mm) 9 0 Screw, Self-Locking Hex Washer Head (M x mm) Nut, Retaining (M) Label, Danger High Voltage 00 Lug, Solderless 00 0 Screw, Cap Hex Head (M0 x. x ) 0 00 Washer, Lock Split 0 Washer, Flat (M0) 000 Washer W/EIT Copyright 0 Cummins Inc.

77 Entrance Box DFLB Begin Spec T, DFLC Begin Spec W, DFLE Begin Spec E Box, Circuit Breaker Panel, Terminal 9 0 Cover, Circuit Breaker Bottom Entrance 9 0 Cover, Circuit Breaker Top and Bottom Entrance Cover, Circuit Breaker Screw, Hex (M x. x 0) Bracket, Circuit Breaker Stiffener, Cover Screw, Hex (M x x ) 0 09 Label, Ground 00 Washer, Lock W/ET 00 Lug, Solderless 0 0 Washer, Lock Washer, Flat 9 0 Cover, Circuit Breaker Adapter Plug Top and Bottom Entrance 00 0 Screw, Cap Hex Head (M0 x. x ) 9 0 Cover, Circuit Breaker Front Copyright 0 Cummins Inc.

78 Control Housing Model HC Generators Copyright 0 Cummins Inc.

79 Control Housing Model HC Generators Panel, Bottom 9 0 Panel, Weldment RH 9 0 Panel, Weldment LH 0 0 Rail, Enclosure Front 9 0 Panel, Weldment RH 9 0 Panel, Weldment LH 9 Panel, Control Housing Rear 9 09 Panel, Control Housing Top Cover, Lower Housing Side Rail, Enclosure Support 9 Bracket, Saddle 9 0 Angle, Housing 9 09 Bracket, Panel 9 Grille 0 0 Grommet 00 0 Screw, Hex Head (M0 x.0 x 0) Screw, Hex Head (M x.00 x ) 00 0 Screw, Hex Head (M x. x 0) Screw, Cap Hex Head (M0 x.0 x ) Washer, Lock W/EIT (/) 0 00 Washer, Lock (M0) 0 0 Washer, Flat (/) 9 Angle, Support 9 9 Angle, Support Gusset, Control Housing Nut, Lock Flange (M x.0) 0 Plug, Hole 0 09 Isolator, Vibration 9 0 Plug, Hole 0 0 Clamp, Strain 0 Screw, Flat Head Cross Recessed (M x 0. x 0) Cover, Side Upper 9 09 Without Circuit Breaker, Entrance Box or BUS Box 9 09 With Circuit Breaker, Entrance Box or BUS Box Copyright 0 Cummins Inc.

80 Control Housing Model HC Generators Copyright 0 Cummins Inc.