SINUMERIK 840D sl 03/03/2006 NCU Software 1.3 SP2

Transcription

1 NCU Sftware 1.3 SP2 SINUMERIK 840D sl, NCU System Sftware fr six axes ) 6FC5842-1XG10-1YA0 and ShpTurn HMI, in six languages, n CF card; with license ) Exprt 6FC5842-1YG10-1YA0 SINUMERIK 840D sl, NCU System Sftware fr 31 axes ) 6FC5842-3XG10-1YA0 and ShpTurn HMI, in six languages, n CF card; with license ) Exprt 6FC5842-3YG10-1YA0 SINUMERIK 840D sl, NCU System Sftware fr 6/31 axes ) 6FC5842-3XC10-1YA8 and ShpTurn HMI, in six languages, n DVD; withut license ) Exprt 6FC5842-3YC10-1YA8 Infrmatin abut installing and perating the sftware n SINUMERIK NCU and NCU Versin 1.3 SP 2 f the NCU sftware cnsists f the fllwing cmpnents: NCU base perating system V SP07 NCK sftware V PLC BeSy V PLC FB15 V CP V MCP Client V SINAMICS sftware V HMI Embedded V Technlgy cycles V Measuring cycles V ISO cycles V ShpTurn HMI V Installing the NCU sftware: Fr installing the NCU sftware yu require the NCU Service System V n USB stick. 1.1 Installing the NCU service system n a USB stick: The NCU service system is stred as a USB stick image in directry emergency_btsys_ncu n the CD-ROM. The cpy rutine installdisk.exe is stred in the same lcatin. Cnnect a USB stick 512MB, recmmended type Siemens 6ES7648-0DC20-0AA0, t yur prgrammer r PC (with Windws XP) and nte dwn the letter f the drive t which the stick is cnnected. Run rutine installdisk t cpy the NCU service system t the USB stick: Installdisk --verbse --blcksize 1m <Image file> <drive letter:> ( -- means 2x minus sign) Example: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: It is best t cpy the image in a DOS shell. Fr this yu require administratr rights n yur PG / PC. After cmpletin f installdisk remve the USB stick frm the PG / PC and insert it again. Under Windws yu can nw see an empty USB stick. Nw cpy the desired NCU sftware (file with extensin.tgz) frm directry ncu_sw n the delivered CD t this USB stick. The USB stick can be cnnected t ne f the tw USB cnnectrs f the NCU 7x0. The NCU will bt frm this USB stick after pwer ON. The system perates either via a TCU that is cnnected t the NCU, r via PG / PC thrugh WinSCP under "Open Terminal". Instructins n hw t use the NCU service system can be fund in dcumentatin /IM7/ n the CD-ROM. Nte: Bting the NCU service system frm a USB stick f type "SanDisk cruzer mini 1.0GB" des nt wrk. 1.2 Upgrading an NCU 7x0 with NCU sftware 1.3 (NCU ) IMPORTANT: This prcedure exclusively applies fr existing systems with NCU sftware , but nt fr preliminary sftware with versins lder than See 1.3 fr NCU sftware with versins lder than When the sftware is upgraded, all user data are maintained in directries /user, /addn, /em f the CF card as well as the license key. Bt the NCU frm the USB stick (see 1.1). Siemens AG, 2006 A&D MC RD 51 Page 1 f 14

2 NCU Sftware 1.3 SP2 Select the Service Shell by pressing F2 / sftkey 2. Lg in with user name "manufact". An external keybard may be required fr this, as user names must be written in lwer case letters. After perating prmpt $ f the service shell enter the fllwing cmmand: sc restre -update -frce /data/<ncu-sw>.tgz The sftware update will be cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart"). Yu can nw start the PLC, drives and NC. Nte: When yu wrk with "Open Terminal" thrugh WinSCP, messages may be displayed indicating that the cmmunicatin partner has nt reacted fr a certain perid f time. Yu can ignre these messages, but please d nt cut the cnnectin in this case. 1.3 New installatin f NCU sftware 1.3 SP2 n CF card IMPORTANT: This prcedure cmpletely deletes anything existing n the CF card; this applies fr an empty CF card as well. Bt the NCU frm the USB stick (see 1.1). Select the Service Shell by pressing F2 / sftkey 2. Lg in with user name "manufact"; when the CF card is empty use "admin", passwrd "SUNRISE" instead. An external keybard may be required fr this, as user names must be written in lwer case letters. After perating prmpt $ f the service shell enter the fllwing cmmand: sc restre -full /data/<ncu-sw>.tgz Sftware installatin will be cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart"). When the system is started with TCU(s) fr the first time, the TCU(s) must be lgged n t the system. Enter the TCU name (default TCUx) and the address f an assigned MCP. Fr the time being, 255 must always be entered! Yu can nw start the PLC, drives and NC. 2. General infrmatin: After new installatin f NCU sftware 1.3 SP2 n CF card, a general reset f the NCU and PLC must be perfrmed: Change the SIM / NCK switch int psitin 1, the PLC switch int psitin 3 and perfrm a pwer OFF / ON. NCU 710 / NCU 720: The PLC prgram must initiate an immediate reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner. NCU 710 / NCU 720: The NCU will nt pwer up if a fan mdule is nt installed r if the fan is defective. Alarm "%1 data have been restred, f which %2 machine data, %3 errr" If %3 indicates that mre than zer errrs have ccurred, it is nt advisable t cntinue wrking with the data. T avid further prblems, yu shuld read in an up-t-date backup cpy f the data. It is nt always pssible t prt an NCK series startup file frm 840D pwerline withut prcessing t 840D sl. Prir t verwriting a licensed CF card, a backup f the license key is abslutely necessary. The key is available in file keys.txt and is stred under the path card/keys/sinumerik The backup f the key can be carried ut, fr example, with WinSCP, by the PG/PC. Each license is assigned t a specific CF card (card ID) and is valid nly n the assigned card. Handheld unit type B-MPI In rder t make the input / utput image f the handheld unit available fr the PLC, the handheld unit must be cnnected t the MPI bus f the Slutin Line via distributin unit 6FX2006-1B..01. The handwheel f the handheld unit can n lnger be cnnected directly t the cntrl system. The handwheel pulses are nw transmitted t the cntrl via PROFIBUS. There are tw ptins: - In additin t the MPI distributin unit a handwheel cnnectin mdule PROFIBUS 6FC5303-0AA02-0AA0 is set. Tw handwheels can be cnnected t this mdule. - The handwheel is cnnected t an already existing machine cntrl panel. Nte the permissible cable lengths. Siemens AG, 2006 A&D MC RD 51 Page 2 f 14

3 NCU Sftware 1.3 SP2 When FB1 is parameterized as usual, the input / utput image will n lnger be transmitted autmatically via the PLC base prgram. Transmissin is nw perfrmed thrugh glbal data. The hardware cnfiguratin f the PLC must be adjusted accrdingly. A tlbx is required fr cnfiguring the hardware f the machine cntrl panel r handwheel cnnectin mdule PROFIBUS ndes. Mini handheld unit An additinal hardware is nw required t perate a mini handheld unit with handwheel. The input image is cnnected directly t the PLC I/Os as usual. Fr transmitting the handwheel signals a machine cntrl panel r a handwheel cnnectin mdule PROFIBUS is nw required as fr the type MPI handheld unit. 3. Infrmatin abut the NCK: Functin G643 (blck-internal smthing) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). It is nt enabled fr applicatins in the machining prcess. Functin G644 (smthing at max. pssible dynamics) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). It is nt enabled fr applicatins in the machining prcess. Sftware variant fr a max. f six axes: The default setting fr the number f axes is 3. The "Extended measurement" functin with distributed measuring input n the SINAMICS mdules is nt available (MEAC, MEASA, MEAWA). The functin MEAC des nt wrk with exprt sftware. Gaps in the channel sequence are nt permitted in systems with a maximum f tw channels. Access t drive data via system variable $nn_nn is nt enabled. The nly available system variables are thse transferred in telegram 116. ESR is nt enabled. $MN_MM_USER_MEM_BUFFERED is currently limited t abut The part prgram memry can nly be extended when there is free SRAM displayed in MD The relevant ptin must be set (+1 means an extensin by 2MB) and refers t the sum f: $MN_MM_U_FILE_MEM_SIZE[ 0 ]; > cycles, part prgrams f end user $MN_MM_M_FILE_MEM_SIZE[ 0 ]; > machine manufacturer's cycles ASUBs can nw be started alng the line f the 840Di functinality via the PROFIBUS PLC I/Os. Machine data settings must be selected by the same methd used n the 840Di system. There are n high-speed NCK I/Os mapped in DB10 f the PLC. Hwever, the ASUB start ptins used in earlier versins (i.e. frm DB10 r FC9 via PLC prgram) are still available. With a 31-axis sftware n a NCU710.1 yu can use six ut f 31 axes and tw ut f 10 channels. Number f axes > 15 nly after request. Win SCP will be required fr an update withut TCU. Fr updating via TCU a USB full keybard is required (upper/lwer case switchver). The "ínstalldisk" tl can nly be used under WinXP. Machine data $MN_MAXNUM_PLC_CTRL_AXES is n lnger included in the data recrd. It has been replaced by MD Fr upgrading use 512MB USB sticks, if pssible. Sme USB sticks d nt wrk. Read-in f drive series start-ups is cancelled frm time t time. Frequently when using NX mdules r higher versins. If tl data are missing after series start-up read-in, the file must be read in again withut deleting the NC. The cntrl smetimes des nt start after pwer ON. MD $mn_psctrl_cycle_delay must be zer. Check the available data backup. IMD (integrated mnitring & diagnstic) : Feedback in GUD variable _PM_MISSING_TOOL_REFRESH after writing the variables t "1" is updated nly after image change. Released NCK ptins: 6FC5800-0AA00-0YB0-1 axis / spindle in additin 6FC5800-0AC00-0YB0-1 perating mde grup (BAG) in additin 6FC5800-0AC10-0YB0-1 prcessing channel in additin 6FC5800-0AD00-0YB0-2MB CNC user memry in additin 6FC5800-0AD10-0YB0-128KB PLC user memry in additin Siemens AG, 2006 A&D MC RD 51 Page 3 f 14

4 NCU Sftware 1.3 SP2 6FC5800-0AM00-0YB0 - prgram preprcessing 6FC5800-0AM01-0YB0 - travel t fixed stp (with frce cntrl) 6FC5800-0AM02-0YB0 - pair f synchrnized axes (gantry axes) 6FC5800-0AM03-0YB0 - master-slave fr drive systems 6FC5800-0AM04-0YB0 - SINUMERIK NCK Runtime OA 6FC5800-0AM06-0YB0 - tangential cntrl 6FC5800-0AM08-0YB0 - cntur handwheel 6FC5800-0AM14-0YB0 - synchrnus spindle/multi-edge turning 6FC5800-0AM15-0YB0 - multi-axis interplatin (>fur axes) 6FC5800-0AM16-0YB0 - spline interplatin fr three-axis prcessing 6FC5800-0AM17-0YB0 - spline interplatin fr five-axis prcessing 6FC5800-0AM18-0YB0 - plynmial interplatin 6FC5800-0AM20-0YB0 - master value cupling and curve tables 6FC5800-0AM21-0YB0 - invlute interplatin 6FC5800-0AM22-0YB0 - electrnic gears EG 6FC5800-0AM23-0YB0 - axial cupling in the machine crdinate system 6FC5800-0AM26-0YB0 - machining package milling 6FC5800-0AM27-0YB0 - transmit and peripheral surface transfrmatin 6FC5800-0AM28-0YB0 - inclined axis 6FC5800-0AM30-0YB0 - five-axis machining package 6FC5800-0AM31-0YB0 - handling transfrmatin package 6FC5800-0AM34-0YB0 - scillatin, mdal and nn-mdal 6FC5800-0AM36-0YB0 - synchrnized actins step 2 6FC5800-0AM43-0YB0 - crss-mde actins 6FC5800-0AM48-0YB0-3D tl radius cmpensatin 6FC5800-0AM50-0YB0 - tl management 6FC5800-0AM52-0YB0 - cntur mnitring via tunnel functin 6FC5800-0AM53-0YB0 - path length evaluatin 6FC5800-0AM55-0YB0 - sag cmpensatin, multi-dimensinal 6FC5800-0AM60-0YB0 - generatr peratin 6FC5800-0AN00-0YB0 - additinal languages 6FC5800-0AP01-0YB0 - manage netwrk drives 6FC5800-0AP02-0YB0 - SINUMERIK HMI cpy license OA 6FC5800-0AP03-0YB0 - SINUMERIK HMI cpy license CE 6FC5800-0AP04-0YB0 - wrkstep prgramming 6FC5800-0AP11-0YB0 - manual machine 6FC5800-0AP12-0YB0 -additinal 256MB HMI user memry n CF card f the NCU 6FC5800-0AP13-0YB0 - identificatin and prcessing f residual material 6FC5800-0AP14-0YB0 - multiple clamping f different wrkpieces 6FC5800-0AP20-0YB0-3D-simulatin f finished wrkpiece 6FC5800-0AP21-0YB0 - milling simulatin (2D dynamic; 3D static) 6FC5800-0AP23-0YB0 - ShpMill, recrding (real-time simulatin f the actual prcessing) 6FC5800-0AP24-0YB0 - ShpTurn, simultaneus recrding (real-time simulatin f the current machining) 6FC5800-0AP28-0YB0 - measuring cycles 4. Infrmatin abut the PLC: Tl bx V is required. Parameterizatin f FB1 fr the machine cntrl panel must be checked. The actual quantity must be indicated. Drive data cannt yet be accessed via the PLC (NCVAR selectr). Activating the target cnfiguratin <> actual cnfiguratin functin causes the PLC t stp. Remedy: Check in the user prgram (e.g. SIMATIC blcks FC125, FB125) The PLC mdule IM153-2 MLFB 6ES AA02-0XB0 cannt be used. Remedy: 6ES AA03-0XB0 The PLC series startup file must be generated when the PLC is stpped. It cannt therwise be guaranteed that the PLC will switch t cyclic peratin when the data backup has Siemens AG, 2006 A&D MC RD 51 Page 4 f 14

5 NCU Sftware 1.3 SP2 been laded. The star / delta switchver functin with FC17 requires SINAMICS parameters. Requirements: The relevant DDS/MDS must be set up in the drive. Drive parameters P827[0] P827[1] P827[n] must be set t different values. The cntactr is switched ver by applicatin: Drive parameter P833, bit 0=1 The pulses are disabled by the drive: drive parameter P833, bit 0=1 Use service interface X127 fr STEP 7 nly. The machine cntrl panel (MCP) is perated n PROFIBUS r Ethernet. N mixed peratin! 5. Infrmatin abut the SINAMICS drive: N autmatic cntrller ptimizatin The "Starter" tl is required fr prcessing the SINAMICS tplgy (presumably reslved with HMI Adv. 7.2 SP 1) and fr handling direct measuring systems. It is advisable t set parameter p9906 (tplgy cmparisn, "all cmpnents" level) t "2". This crrespnds t the "lw" level (cmparisn f cmpnent type and rder number). If a SINAMICS cmpnent is replaced and the sftware upgraded, the firmware release must be checked and, where necessary, the riginal firmware release restred. (Key wrd: Macr ) Firmware releases can be checked in the fllwing parameters: Cntrl unit R18 Firmware release f CU Infeed R128 Firmware release f infeed Drive MD R128 Firmware release f pwer sectin R148 Firmware release f sensr mdule The start-up macrs have been changed (see separate descriptin). Fr the time being, the starter is still required fr determining the mtr cdes. 6. Infrmatin abut HMI Embedded: The HMI Embedded sftware V is started autmatically as a cmpnent f the NCU sftware 1.3 SP" in the pwer-up f the NCU7x0. HMI Embedded is als referred t as an "internal HMI". HMI Embedded can be perated nly via a cntrl panel with TCU cnnected via Ethernet t X120 n the NCU7x0. The cnfiguring data such as PLC message and alarm texts and HMI ptin package ("Wizard") must be stred n the CF card in the NCU in the apprpriate directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (see dcumentatin IM2, BE1). The file system n the CF card can be accessed in "nline" mde nly, i.e. when the NCU is running. The data can be transferred either by means f a USB stick r netwrk link via the HMI peratr interface (startup / HMI area) r by means f a netwrk link and the WinSCP tl. IMPORTANT: File names f cnfiguring files must nrmally be written in lwer case letters. Display MD 9990 SW_OPTIONS has n significance. All HMI ptins must be activated thrugh license management. The ptin "Additinal 256MB HMI user memry n CF card" is required t be able t stre part prgrams and archives n the CF card ("lcal drive"). NOTICE! An NCK general reset deletes the ptin and renders the "lcal drive" inaccessible until the ptin is set again. Existing data stred n the card are nt affected. If yu are perating an NCU withut TCU (i.e. with HMI Advanced n PCU 50), it is advisable t deactivate HMI Embedded. Yu can d this by executing cmmand "sc disable hmi" in the service shell. A license key can nly be entered when sftkey "all licenses" was activated nce Limitatins in HMI Embedded: Muse peratin is nt supprted, peratin via tuch panel is nt permissible. Cpying a file t CF card by verwriting an existing file with the same name will cause an "internal errr" message. The file with the same name must be deleted befrehand. Display MD 9210 USER_CLASS_WRITE_ZOA is nt active fr "active wrk ffset" in the Parameter area. Display MD 9900 MD_TEXT_SWITCH des nt have any effect. When the Prgram r Services area is active, sftkey "USB Frnt" will nt autmatically be highlighted in Siemens AG, 2006 A&D MC RD 51 Page 5 f 14

6 NCU Sftware 1.3 SP2 black by cnnecting a USB stick, but access t the USB stick is pssible nevertheless. Prcessing f parts prgrams frm a USB data carrier (external prcessing, EXTCALL) is nt recmmended, because the USB data carrier is nt prtected against drput r remval by accident. All prjected netwrk drives (access t server via Ethernet) must be permanently accessible during the runtime f the HMI Embedded. Fr the startup f the SINAMICS drives, an external HMI Advanced 7.2 r IB-Tl 7.2 is required (the CD SINUCOM includes the IB-tl). Prcessing frm external surces / EXTCALL is nly permissible with single-channel machines. Ladable cmpile cycles cannt be backed up r read in using NC series startup archive. Ladable cmpile cycles are stred n the CF card f the NCU and retained in case f NC memry reset. They can be handled like HMI planning data. In a parts prgram with EXTCALL calls, there must be at least 1 ther NC blck between tw sequential EXTCALL calls with a prcessing duratin f at least ne secnd. When very big files are saved n CF card, the message "Please wait File being flashed" will be displayed. This message must be acknwledged by pressing the Recall buttn. If yu want t switch ff the cntrl after having saved the file, yu will have t wait fr ne secnd fr each MB file size. Drive alarms that ccur immediately after the pwer-up are nt displayed frmatted. After reading in a NC series startup archive, an explicit restart f the HMI is required, e.g. thrugh NCK reset r peratin with CTRL + Q, Enter It is nt pssible t integrate a user bt screen. After a edge change f PLC interface signal DB19.DBX0.6, the message "Crash lg fund versin V24" will be displayed after each HMI bt. Remedy: Delete file _ac_lgp.bin under path siemens/sinumerik/hmi. 7. Infrmatin abut the NCU Base sftware: The Linux perating system f the NCU7x0 is als referred t as the NCU Base sftware, similar t the PCU Base sftware fr the PCU 50. Yu will find the relevant dcumentatin in IM7 n the CD-ROM. The NCU base sftware ensures the start amng ther things f the NC, PLC, and HMI sftware during pwer-up as well as the bting f the TCU if it is present. The NCU Base sftware is user-riented, i.e. yu must lg in and enter a passwrd in rder t acquire specific access authrizatin. This current lgin and passwrd prtectin is nly relevant fr accessing a Linux service shell r the CF card using WinSCP. Fr startup and servicing activities, the lgin ID is "manufact" and the passwrd "SUNRISE" (case-sensitive!). T pen the Linux service shell n the TCU, press keys "Area switchver" and "Recall" (F10 and F9) simultaneusly, then "Scan fr Servers", "2" r bt frm the USB service system. Fr access via the netwrk using WinSCP, enter the abvementined lgin and passwrd n the "Sessin" screen. This lgin prcedure als applies after the NCU7x0 has bted frm a USB stick with the NCU service system prvided that executable NCU sftware is installed n the CF card. If this is nt the case (e.g. if the CF card is empty), enter the lgin ID "admin" and passwrd "SUNRISE". Yu can display a list f the syntax f all available service cmmands in the service shell by running cmmand "sc help". Imprtant system and netwrk settings in the NCU Base sftware are preset in file basesys.ini in directry /card/user/system/etc and can be mdified in this file. Changes t netwrk settings via the HMI Embedded peratr interface (Startup area / Lgical Drives) are als stred in file basesys.ini. Siemens AG, 2006 A&D MC RD 51 Page 6 f 14

7 NCU Sftware 1.3 SP2 8. Infrmatin abut technlgy cycles: NCU sftware 1.3 SP2 includes the technlgy cycles (standard cycles) in an installable frm. Installing the technlgy cycles: Step 1 - read in archives Read in the necessary archive files: cyccust_gr.arc cyccust_uk.arc cycles.arc cycmill.arc cycturn.arc defines.arc ;*Archive fr user cycles German ;*Archive fr user cycles English ;*Archive with all standard cycles (milling and turning) ;*Archive with all milling cycles ;*Archive with all turning cycles ;*Archive with definitin files In the "Services" area, select sftkey "Prgram data" and navigate t "Cycle archive" with cursr keys; pen with Input key. In the "Cycle archive" area, navigate t "Standard cycles" with cursr keys; pen with Input key. Read in the necessary archive files by selecting the vertical sftkey "Read in archive". Nte: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 2 - activate definitin files In the "Prgram" area, select ETC key "> t g t the 3rd level. On this level, select sftkey "Definitin files", then select the definitins individually and activate with sftkey "Activate". Step 3 - activate sftkey "Swivel cycle" in Startup area In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC616 = STARTUP.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Step 4 - activate sftkey "Thread recutting" in Machine area "Jg" In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC108 = MA_JOG.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Siemens AG, 2006 A&D MC RD 51 Page 7 f 14

8 NCU Sftware 1.3 SP2 9. Infrmatin abut the measuring cycles: NCU sftware 1.3 SP2 includes the measuring cycles in an installable frm. Installing the measuring cycles: Step 1 - machine data settings The fllwing machine data apply fr the applicatin f Siemens standard and measuring cycles. (1) Machine data (memry-cnfiguring) fr Glbal User Data (GUD): MD 18130: MM_NUM_GUD_NAMES_CHAN=130 (2) Machine data (memry-cnfiguring) fr number f cycles and number f transfer parameters MD 18180: MM_NUM_MAX_FUNC_PARAM=800 (3) additinal machine data fr measuring cycles MD 11420: LEN_PROTOCOL_FILE=5 (maximum file size fr prtcl file, set in KB) MD 28082: MM_SYSTEM_FRAME_MASK Bit0 und Bit5 =1 (system frames fr scratching and cycles) Step 2 - read in archives Read in the necessary archive files: cyccust_gr.arc ;*Archive fr user cycles German cyccust_uk.arc ;*Archive fr user cycles English mcycles.arc ;*Archive with all measuring cycles (milling and turning) mcycmill.arc ;*Archive with all measuring cycles fr milling mcycturn.arc ;*Archive with all measuring cycles fr turning defines.arc ;*Archive with definitin files (GUD5.DEF, GUD6.DEF, GUD7_MC.DEF) jgmcyc.arc ;*Archive with all measuring cycles fr measurements in Jg In the "Services" area, select sftkey "Prgram data" and navigate t "Cycle archive" with cursr keys; pen with Input key. In the "Cycle archive" area, navigate t "Measuring cycles" with cursr keys; pen with Input key. Read in the necessary archive files by selecting 1st vertical sftkey "Read in archive". Nte: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 3 - activate definitin files In the "Prgram" area, select ETC key "> t g t the 3rd level. On this level, select sftkey "Definitin files", then select definitins GUD5.DEF, GUD6.DEF and GUD7.DEF individually and activate with sftkey "Activate". Step 4 - activate access sftkeys "Measurement turning" and "Measurement milling" fr supprt In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC326 = AEDITOR.COM ;* SK "Measurement Turning" ;SC327 = AEDITOR.COM ;* SK "Measurement Milling" Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Step 5 - activate sftkey "Measuring cycles" in "Startup" area In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC617 = STARTUP.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Siemens AG, 2006 A&D MC RD 51 Page 8 f 14

9 NCU Sftware 1.3 SP2 10. Ntes n the cycles (ISO cycles) fr the "Online ISO Dialect Interpreter": NCU sftware 1.3 SP2 includes the ISO cycles in an installable frm. Installing the ISO cycles: Installatin f the ISO cycles requires previus start-up f the standard cycles. Befre yu begin the startup prcess, yu shuld ensure that the existing status is saved t an archive; read ut a series startup archive if necessary. Dcumentatin: ISO dialects fr SINUMERIK 6FC5297-6AE10-0APx Prgramming Manual ISO Milling 6FC5298-6AC20-0BPx Prgramming Manual ISO Turning 6FC5298-6CA00-0BGx Step 1 Machine data settings: Yu can activate the Online ISO Dialect Interpreter with machine data $MN_EXTERN_LANGUAGE. The language types ISO dialect M (Milling) r T (Turning) can be selected via machine data $MN_EXTERN_CNC_SYSTEM. Step 2 - read in archives ismill.arc ;*Archive with all ISO cycles fr milling isturn.arc ;*Archive with all ISO cycles fr turning defines.arc ;*Archive with definitin file (GUD7_ISO.DEF) See "Ntes n the Technlgy Cycles" abut hw t prceed fr reading in the archive files. In the fllwing we prvide an verview f the path structure n CF card in which the files fr the ISO cycles are stred. siemens/ sinumerik/ cycles/ isc/ hlps/ lngs/ prg/ defines.arc ismill.arc isturn.arc versins.xml prg.cfs prj/ startstp.sh versins.xml prj.cfs versins.xml ;help files ;language files ;includes archives fr ISO cycles ;includes GUD7_ISO.DEF ;includes ISO cycles fr milling ;includes ISO cycles fr turning ;XML file including the versin number f the ISO cycle archives ; zipped prg/ flder ;cnfiguratin ;script file fr linking the sub flders ;XML file including the versin number ;zipped prj/ flder ;including the versin number f the ISO cycles and archives Step 3 - activate definitin files Activate definitin file GUD7.DEF. See "Ntes n the Technlgy Cycles" abut hw t prceed fr activating in the definitins. Siemens AG, 2006 A&D MC RD 51 Page 9 f 14

10 NCU Sftware 1.3 SP2 List f G cdes with the relevant shell cycles and technlgy cycles: Milling: G cde Shell cycle Siemens technlgy cycles G05 CYCLE305 G08 CYCLE308 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G71.1 / 72.2 CYCLE3721 G81 CYCLE381M CYCLE82 G82 CYCLE381M CYCLE82 G85 CYCLE381M CYCLE85 G86 CYCLE381M CYCLE88 G89 CYCLE381M CYCLE85 G83 CYCLE383M CYCLE83 G73 CYCLE383M CYCLE83 G84 CYCLE384M CYCLE3841 G74 CYCLE384M CYCLE3841 G76 CYCLE387M CYCLE86 G87 CYCLE387M CYCLE861 Turning: G cde A/B/C Shell cycle Siemens technlgy cycles G05 CYCLE305 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G50.2 / 51.2 CYCLE3512 G70 / 70 / 72 CYCLE370T G71 / 71 / 73 CYCLE371T CYCLE395 G90 / 77 / 20 CYCLE371T G72 / 72 / 74 CYCLE372T CYCLE395 G94 / 79 / 24 CYCLE372T G73 / 73 / 75 CYCLE373T G74 / 74 / 76 CYCLE374T CYCLE375T G75 / 75 / 77 CYCLE374T CYCLE375T G76 / 76 / 78 CYCLE376T CYCLE398 G92 / 78 / 21 CYCLE376T CYCLE398 G83 CYCLE383T CYCLE375T G87 CYCLE383T CYCLE375T G84 CYCLE384T CYCLE84 G88 CYCLE384T CYCLE84 G85 CYCLE385T CYCLE375T G89 CYCLE385T CYCLE375T Siemens AG, 2006 A&D MC RD 51 Page 10 f 14

11 NCU Sftware 1.3 SP2 11. Ntes n ShpTurn: General: Upgrades nly in the metric system f units! The "Machining step prgramming" ptin is required t create ShpTurn prgrams. Tl type Stp has been assigned number 730. Number 750 was used fr the Stp tl in ShpTurn befre. The change represents an adaptatin t HMI Advanced. Machine data fr ShpTurn: File ST.8x0 is n lnger existing, therefre the machine data are listed here. An verview is prvided under the Tl perating area => Extended sftkey bar => Machine data sftkey. N10134 $MN_MM_NUM_MMC_UNITS=6 N10260 $MN_CONVERT_SCALING_SYSTEM=1 N10602 $MN_FRAME_GEOAX_CHANGE_MODE=1 N10610 $MN_MIRROR_REF_AX=0 N10700 $MN_PREPROCESSING_LEVEL='H25' : bit0=1, bit2=1, bit5=1 N10702 $MN_IGNORE_SINGLEBLOCK_MASK='H10' : bit4=1 N10714 $MN_M_NO_FCT_EOP=32 N10722 $MN_AXCHANGE_MASK='H4' : bit2=1 N10735 $MN_JOG_MODE_MASK='H1' : bit0=1 N11270 $MN_DEFAULT_VALUES_MEM_MASK='H1' : bit0=1 N11346 $MN_HANDWH_TRUE_DISTANCE=2 N11410 $MN_SUPPRESS_ALARM_MASK='H1007' : bit0=1, bit1=1, bit2=1, bit12=1 N11415 $MN_SUPPRESS_ALARM_MASK_2='H20' : bit5=1 N11450 $MN_SEARCH_RUN_MODE='H7' : bit0=1, bit1=1, bit2=1 N11470 $MN_REPOS_MODE_MASK='H8' : bit3=1 N11604 $MN_ASUP_START_PRIO_LEVEL=1 N17530 $MN_TOOL_DATA_CHANGE_COUNTER='HF' : bit0=1, bit1=1, bit2=1, bit3=1 N18080 $MN_MM_TOOL_MANAGEMENT_MASK='HB' : bit0=1, bit1=1, bit3=1 N18118 $MN_MM_NUM_GUD_MODULES=7 N18120 $MN_MM_NUM_GUD_NAMES_NCK=20 N18130 $MN_MM_NUM_GUD_NAMES_CHAN=300 N18150 $MN_MM_GUD_VALUES_MEM=120 N18160 $MN_MM_NUM_USER_MACROS=30 N18170 $MN_MM_NUM_MAX_FUNC_NAMES=200 N18180 $MN_MM_NUM_MAX_FUNC_PARAM=3000 N18280 $MN_MM_NUM_FILES_PER_DIR=400 N18320 $MN_MM_NUM_FILES_IN_FILESYSTEM=400 N20090 $MC_SPIND_DEF_MASTER_SPIND=??= master spindle number frm MD35000 N20110 $MC_RESET_MODE_MASK='H04041' : bit0=1, bit6=1, bit14=1, bit16=0 N20112 $MC_START_MODE_MASK='H400' : bit10=1 N20128 $MC_COLLECT_TOOL_CHANGE=0 N20130 $MC_CUTTING_EDGE_RESET_VALUE=1 N20150 $MC_GCODE_RESET_VALUES[5]=2 N20150 $MC_GCODE_RESET_VALUES[15]=3 N20150 $MC_GCODE_RESET_VALUES[48]=3 N20152 $MC_GCODE_RESET_MODE[5]=0 N20152 $MC_GCODE_RESET_MODE[7]=1 N20152 $MC_GCODE_RESET_MODE[12]=0 N20152 $MC_GCODE_RESET_MODE[14]=1 N20152 $MC_GCODE_RESET_MODE[15]=0 N20202 $MC_WAB_MAXNUM_DUMMY_BLOCKS=10 N20240 $MC_CUTCOM_MAXNUM_CHECK_BLOCKS=4 N20250 $MC_CUTCOM_MAXNUM_DUMMY_BLOCKS=5 Siemens AG, 2006 A&D MC RD 51 Page 11 f 14

12 NCU Sftware 1.3 SP2 N20310 $MC_TOOL_MANAGEMENT_MASK='H81400B' : bit0, 1, 3, 14, 16, 23=1 N20320 $MC_TOOL_TIME_MONITOR_MASK='H1' : bit0=1 N20734 $MC_EXTERN_FUNCTION_MASK='H8' : bit3=1 N24006 $MC_CHSFRAME_RESET_MASK='H1' : bit0=1, bit5=0 N24007 $MC_CHSFRAME_RESET_CLEAR_MASK='H20' : bit0=0, bit5=1 N24008 $MC_CHSFRAME_POWERON_MASK='H0' : bit0=0, bit5=0 N24040 $MC_FRAME_ADAPT_MODE='H7' : bit0=1, bit1=1, bit2=1 N24805 $MC_TRACYL_ROT_AX_FRAME_1=2 N24855 $MC_TRACYL_ROT_AX_FRAME_2=2 *1) N24905 $MC_TRANSMIT_ROT_AX_FRAME_1=2 N24911 $MC_TRANSMIT_POLE_SIDE_FIX_1=1 N24955 $MC_TRANSMIT_ROT_AX_FRAME_2=2 *1) N24961 $MC_TRANSMIT_POLE_SIDE_FIX_2=1 *1) N27100 $MC_ABSBLOCK_FUNCTION_MASK='H1' : bit0=1 N27860 $MC_PROCESSTIMER_MODE='H33' : bit0=1, bit1=1, bit4=1, bit5=1 N27880 $MC_PART_COUNTER='H101' N28000 $MC_MM_REORG_LOG_FILE_MEM=75 N28010 $MC_MM_NUM_REORG_LUD_MODULES=20 N28020 $MC_MM_NUM_LUD_NAMES_TOTAL=1000 N28040 $MC_MM_LUD_VALUES_MEM=200 N28082 $MC_MM_SYSTEM_FRAME_MASK='H61' : bit0=1, bit5=1, bit6=1 N28083 $MC_MM_SYSTEM_DATAFRAME_MASK='H1F' : bit0, 1, 2, 3, 4=1, bit5=0, bit6=0 N28400 $MC_MM_ABSBLOCK=1 N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0]=2 N28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1]=4 N28450 $MC_MM_TOOL_DATA_CHG_BUFF_SIZE=80 N28560 $MC_MM_SEARCH_RUN_RESTORE_MODE='H1' : bit0=1 N32084 $MA_HANDWH_STOP_COND[?]=0xFF fr X, Z and Y, if required N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= axis index main spindle N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= axis index cunterspindle *1) N35035 $MA_SPIND_FUNCTION_MASK[?]='H110' : bit10=0,?= axis index tl spindle *2) N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2,?= axis index fr main spindle N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2 bit10=0,?= axis index fr cunterspindle *1) N35040 $MA_SPIND_ACTIVE_AFTER_RESET[?]=2,?= axis index fr tl spindle *2) N37050 $MA_FIXED_STOP_ALARM_MASK[?]=2,?= axis index fr 4 th axis *1) N41100 $SN_JOG_REV_IS_ACTIVE=0x0E *3) N42440 $SC_FRAME_OFFSET_INCR_PROG=0 N42442 $SC_TOOL_OFFSET_INCR_PROG=0 N42528 $SC_CUTCOM_DECEL_LIMIT=0.1 N42940 $SC_TOOL_LENGTH_CONST=18 N42950 $SC_TOOL_LENGTH_TYPE=2 N42600 $SC_JOG_FEED_PER_REV_SOURCE=0 : 0;-3 default: 0 *3) N43300 $SA_ASSIGN_FEED_PER_REV_SOURCE=0 : 0;-3 default: 0 fr X, Z and Y, if required *3) *1) with cunterspindle nly *2) with tl spindle nly *3) with Manual Machine ptin nly Recent additins t range f display machine data: N9428 $MM_MA_SPIND_MAX_POWER=100 N9429 $MM_MA_SPIND_POWER_RANGE=200 N9729 $MM_CMM_G_CODE_TOOL_CHANGE_PROG=- N9777 $MM_CMM_ENABLE_TIME_DISPLAY='H7F' N9836 $MM_ST_TAILSTOCK_DIAM=0 N9837 $MM_ST_TAILSTOCK_LENGTH=0 Siemens AG, 2006 A&D MC RD 51 Page 12 f 14

13 NCU Sftware 1.3 SP2 N9838 $MM_ST_BORDER_TOOL_LEN_X_REV_2=0, >0 fr 2 tl hlders nly N9897 $MM_ST_OPTION_MASK_MAN_FUNC=0 N9899 $MM_ST_TRACE=0 When the sftware is upgraded, the already existing display machine data are nt initialized with defaults. Fr this reasn, they shuld be checked accrding t the Descriptin f Functins. PLC interface: The ShpTurn PLC is mitted. The adaptatin f the interface signals is described in the descriptin f functins fr ShpTurn prvided in Sectin 6. In the OB100, during the FB1 call, the parameter MMCTIF = True (transfer f the MMC signals t the interface...perating types, prgram influence) must be set. If the parameter is nt set t TRUE, n perating mde change cmmands (n prgram selectin) r prgram cntrls (prgram test, dryrun...) can be implemented via the interface. The manual tl functin (e.g. fr multifix hlder) can be used under the fllwing cnditins: N22550 TOOL_CHANGE_MODE = 0 N22562 TOOL_CHANGE_ERROR_MODE ='H2' The interface signals in the PLC behave as fllws: Changing frm T0 t a tl frm the turret and vice versa activates DB73 Changing frm T0 t a manual tl and vice versa activates DB72 with lading/unlading the manual tl Changing frm a tl frm the turret t a manual tl first activates DB73 with T0 and then DB72 with lading f manual tl Changing frm a manual tl t a tl frm the turret activates DB73 with unlading manual tl (DBX 4.6) PLC sample mdules are available in the tl bx under \8x0d\ShpMill_Turn\ShpTurn\tm_rev_xy.awl. PCU 50 upgrade If yu wish t install ShpTurn n the PCU 50, the HMI Advanced sftware (see cmpat.xls fr versin) must already be installed n the panel cntrl unit. In additin, check the versin f the cycle supprt. The cycle supprt files fr the measuring cycles (MCSUPP.ARC) and standard cycles (SCSUPP.ARC) are stred under Archive\Cycle archives. Yu must make the fllwing changes nce the sftware has been installed: The internal HMI must be deactivated via WINSCP. Call pint "Open Terminal" under Cmmands. Yu can nw run the cmmand sc disable hmi r sc enable hmi in the cmmand line. Use f Lgdrive.ini: USB Frnt nly functins if the drive letter G: is defined in the Lgdrive.ini. When lgical drives are defined under Start-up, the fllwing entry must be made in the MMC.INI under F:\USER: [CONNECTIONS] ;CnnectinNum=8 Hw t prceed when upgrading the NCK: Save GUD (Glbal User Data) (NC Active Data => User Data => User Data Cmplete => Data Out in Archive) Create NCK and PLC archives; t d this, switch PLC t stp and back up display machine data Lad / insert current NCK Perfrm a general reset Read in NCK and PLC archives Adapt machine data, heed alarm 4400 if it is displayed! Unlad / delete definitins Cycles and definitins frm ShpTurn with HMI n NCU: Read in the Definearchives frm Services\Cycle Archive area standard cycles\defines.arc, sequence cycles\st_def_e.arc, measuring cycles\defines.arc. Activate definitins (SMAC.DEF, GUD5.DEF, GUD6.DEF and GUD7.DEF) Read in the Cyclearchives frm Services\Cycle Archive standard cycles\cycles.arc, sequence Siemens AG, 2006 A&D MC RD 51 Page 13 f 14

14 NCU Sftware 1.3 SP2 cycles\st_cyc_e.arc, measuring cycles\mcycles.arc Cycles and definitins frm ShpTurn with PCU 50.3: Read in the Definearchive frm Services\Archive area ST_DEF.ARC. Lad definitins (GUD7_JS.DEF, GUD7_MC.DEF, GUD7_SC.DEF, GUD7_ST.DEF, SMAC_SC.DEF and SMAC_ST.DEF) and activate definitins (SMAC.DEF, GUD5.DEF, GUD6.DEF and GUD7.DEF) Read in the Cyclearchive frm Services\Archive area ST_CYC.ARC and lad the cycles t the manufacturer and standard cycles directry if necessary (NOTICE! Adapt cycles ST_CUST.SPF(cyccust_gr.arc), CYCLE198.SPF and CYCLE199.SPF if necessary after cnsultatin with the machine manufacturer). Read in GUD data (Data In => frm archive) Reset the NCK Delete wrkpiece TEMP System cycle "Prg_Event" is utilized by the standard cycles and by ShpTurn. If "Prg_Event" is als required t implement user functins, it must be ended by means f the M functin frm machine data N10714 $MN_M_NO_FCT_EOP. If yu create a cycle with the name CYCPE1US.SPF r CYCPE1MA.SPF, it will be called befre the Siemens calls in Prg_Event. If yu create a cycle with the name CYCPE_US.SPF r CYCPE_MA.SPF, it will be called after the Siemens calls. These cycles can be stred under User cycles r OEM cycles, as "Prg_Event" is verwritten in the OEM cycle directry during upgrading. Restrictins which apply t ShpTurn: A machine test (segment-specific test accrding t acceptance prtcl) is required fr the release f the fllwing functins: - autmatic measurement equipment fr tl r wrk piece measurement - machines with a tl hlder in frnt f and behind the center f rtatin Yu can nly use a TOA area. T=lcatin number exclusively refers t the first turret / tl hlder. The active lcatin is nt displayed with tw turrets. The Manual Machine ptin des nt supprt any cunterspindle. Fr HMI Advanced and lwer the ptin Simultaneus Recrding ShpTurn MD19730 bit 15 has nt been listed under Start-up\License. Alarm text "17216 channel %1 tl management: remve manual tl frm spindle/tl hlder %4 and lad manual tl %3, dupl n. %2 " is nt displayed cmpletely. The alarm text can be adjusted when using the manual tls (e.g. "17216 channel %1: remve manual tl %4 frm spindle and lad %3, dupl n. %2"): PCU 50.3: As described in Sectin 2.4 'Parameterizatin f INI files' in dcumentatin 'Starting up the CNC, Part 2 (HMI)', an adjustment can be made accrdingly in file mbdde.ini. [Textfiles] NCK=f:\dh\mb.dir\aln_ UserNCK= f:\dh\mb.dir\mynck_ The standard texts are filed in ASCII frmat in the fllwing files f the PCU 50.3 hard disk. NCK f:\dh\mb.dir\aln_xy.cm (XY is language-dependent, e.g. gr, uk) NCU 7x0.1: The riginal file aln.txt can be fund under /card/siemens/sinumerik/hmi/base/lngs/baselng_std/deu (language-dependent). The changed file aln.txt can be stred under (/card/user/sinumerik/hmi/lng/deu). A new deu directry (language-dependent) must be created. HMI Advanced: If the display machine data are read in via file functins, a 0 is entered in machine data $MM_USER_CLASS_APPLICATION and $MM_USER_CLASS_APP_PARAMETER under F:\USER in the MMC.INI: Machine data functin as prtectin levels in Embedded. Therefre, ShpTurn can lnger be started withut a system passwrd. This can be avided by deleting these machine data frm the MMC.INI. Siemens AG, 2006 A&D MC RD 51 Page 14 f 14