Analog amplifier card Type VT-VSPA2-1-2X/V0/T1 Type VT-VSPA2-1-2X/V0/T5

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1 Analog amplfer card Type VT-VPA2--2X/V0/T Type VT-VPA2--2X/V0/T5 RE 300-Z/0. Replace: 02. /0 Addtonal nfmaton Infmaton regardng the converson of dfferent amplfer cards to amplfer card type VT-VPA2--2X/V0/T Materal nmber R and amplfer card type VT-VPA2--2X/V0/T5 Materal nmber R HAD664 Consderng the prereqstes mentoned n ths addtonal nfmaton, the analog amplfer cards type VT-VPA2--2X/V0/T and VT-VPA2--2X/V0/T5 can be sed as replacement f the followng amplfer modles: VT-VPA2--2X/V0/T as replacement f: VT X VT 303-3X VT 304-3X VT X VT-VPA2--X/T VT-VPA2-50-X/T VT-VPA2--2X/V0/T5 as replacement f: VT X VT 30-3X VT 30-3X VT-VPA2--X/T5 VT-VPA2-50-X/T5 Yo mst mperatvely comply wth the der of the wk steps specfed n ths addtonal nfmaton! Notes: Assembly of the prodct reqres basc electrcal knowledge: The prodct may only be re-wred and assembled by qalfed personnel. De-energze the amplfer card befe any wk!

2 2/0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Confgratons f VT-VPA2--2X/V0/... acty settng VT-VPA2--2X/V0/... VT 3026 (RE 30093) Confgraton f: A4VG EP2 VT 3000 ) (RE 29935) VT 3006 ) (RE 29926).WRZ (to component seres 6X) DBEP6, 3DREP6 (n each case component seres X) VT 303 (RE 2993) VT 30 (RE 29939) VT 304 (RE 2993) VT 30 (RE 29939) 4WRA6 4WRA0 VT-VPA2--X/T VT-VPA2--X/T5 (RE 302) 4WRA6 (from component seres 2X) 4WRA0 (from component seres 2X) VT-VPA2-50-X/T VT-VPA2-50-X/T5 (RE 303) 3DREP6 (from component seres 2X),.WRZ (from component seres X) Inverson J Not nvertng Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Ramp fncton J2 Ramp on Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Ramp tme J3 30 ms to 5 s Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open tep fncton J4 tep fncton on Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Jmper open Clock freqency J5, J6 closed 0 Hz ettng by means of potentometer f Jmper 6 open 00 Hz ± 0 % 2) 0 Hz ± 0 % 90 Hz ± 0 % 2) 300 Hz ± 0 % 2) 0 Hz ± 0 % 2) 220 Hz ± 0 % 2) 00 Hz ± 0 % 2) Maxmm crrent settng 500 ma J closed ettng by means 600 ma 2) 00 ma 2) 500 ma 500 ma 2500 ma 2) 2500 ma 2) 500 ma of Gw+ and Gw tep level 500 ma J, J9 closed ettng by means 200 ma 2) 200 ma 2) 500 ma 500 ma 350 ma 2) 350 ma 2) 500 ma of + and Table : Confgratons VT-VPA2--2X/V0/T and T5 ) When sng the amplfers VT-VPA2--2X/V0/... as replacement f the amplfer types VT 3000 and VT 3006, the spply voltage mst le between 2 and 30 VDC! 2) These vales mst be set! In all measrements, yo mst measre from the measrng socket I aganst M0! me nfmaton (characterstc crves, etc. ) refer to the data sheets specfed above. Please note: The der of the followng steps mst mperatvely be observed!

3 RE 300-Z/2. Addtonal nfmaton Hydralcs Bosch Rexroth AG 3/0 Pre-settngs VT-VPA2--2X/V0/T serves as replacement f: VT 3000, VT 303, VT 304, VT 3026, VT- VPA2--X/T, VT- VPA2-50-X/T VT-VPA2--2X/V0/T5 serves as replacement f: VT 3006, VT 30, VT 30, VT-VPA2--X/T5, VT-VPA2-50-X/T5 The followng pre-settngs mst be made befe the exact adjstment of VT-VPA2--2X/V0/T T5: Exchange the card holder: When replacng the amplfer card lsted n the matrx by the amplfer cards VT-VPA2--2X/V0/T and T5, yo mst meover replace the exstng card holder by the DIN female mltpont VT X/32D by a card holder wth the DIN female mltpont VT X/4. Carry ot the re-wrng sng the followng table (dfferences n the wrng are marked n gray): Re-wrng table Termnal VT30... VT-VPA2...X VT-VPA2--2X/T Termnal VT-VPA2--2X/T5 Termnal 2a Otpt swtch-over ±9 V Not avalable ) Not avalable ) 4a Call-p command vale/ramp 2 d4 d4 and d2 4c Call-p swtch-over ±9 V Not avalable ) Not avalable ) 6a Call-p command vale/ramp 3 d6 d6 and d4 6c Call-p command vale/ramp 4 d d and d6 a Inpt command vale 3 b6 b6 c Call-p command vale/ramp d2 d2 and d0 0a Inpt command vale 2 b4 b4 0c Inpt command vale b2 b2 2a Inpt command vale 4 b b 2c Inpt command vale 5 Not avalable ) Not avalable ) 4a Ramp external d2 d2 4c Ramp external d24 d24 6a Dfferental npt b4 b4 6c Dfferental npt b6 b6 a Command vale otpt d30 d30 c Call-p ramp off Not avalable ) Not avalable ) 20a Measrement nll b2 b2 20c +9 V otpt b32 b32 22a Pn solenod B z6 z6 24a Pn solenod A z2 z2 26a 0 V npt voltage z32 z32 26c Otpt 9 V b30 b30 2a Pn 2 solenod B z z 2c Call-p voltage relay z30 z30 30a Pn 2 solenod A z4 z4 32a +U B npt voltage z30 z30 32c +U B npt voltage z30 z30 Table 2: Re-wrng ) If the relevant fncton has prevosly been sed, please refer to y sales contact partner. The ndvdal fnctons that are assgned to the relevant termnals are shown n the block dagrams on the followng pages.

4 4/0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Block dagram / pnot VT 3000, VT 303, VT 304, VT 3026 Postve command vale controls solenod B. Negatve command vale controls solenod A. Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V X 4c 4a 2c 2a a 0a 0c R R2 R3 R4.. K. K2. Dfferental npt Command vale 6 Reference potental 6a 6c 2 Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) + 9 V M0 9 V 2a 20c 20a 26c c 4a 6a 6c c 4c 2c K K2 + H to H4 Dsplay of the command vale call-ps H power on H2 Ready f operaton Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B w t I A J5, J6 6 H2 9 0 = H H H2 H3 H4 K to Call-p relay R to R4 Command vales t Ramp tme Bas crrent olenod A I B Bas crrent olenod B 2,5 A T 2200 µ Command vales 2 Dfferental npt 3; 6 mmng devce 4 Ramp generat 5 tep fncton generat Power otpt stage Clock generat 9 Montng 0 Power spply X 30a 24a 22a 2a a 32a 32c 26a olenod A olenod B Command vale after ramp + U B Operatng voltage 0 V = On front plate

5 RE 300-Z/2. Addtonal nfmaton Hydralcs Bosch Rexroth AG 5/0 Block dagram / pnot VT 3006, VT 30, VT 30 Postve command vale controls solenod B. Negatve command vale controls solenod A. Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V X 4c 4a 2c 2a a 0a 0c R t5 R2 R3 R4 K.2 K t t2 t3 t4 Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B 5 I A w Bas crrent olenod A.. K. K J5, J6 6 I B Dfferental npt Command vale 6 Reference potental Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) +9 V M0 9 V 6a 6c 2a 20c 20a 26c c 4a 6a 6c c 4c 2c H to H4 Dsplay of the command vale call-ps K H power on H2 Ready f operaton 2 K2 + H H2 H3 H4 H2 0 K to Call-p relay R to R4 Command vales t to t5 Ramp tme = 9 H Bas crrent olenod B 2,5 A T Command vales 2 Dfferental npt 3; 6 mmng devce 4 Ramp generat 5 tep fncton generat Power otpt stage Clock generat 9 Montng 0 Power spply X 30a 24a 22a 2a a 32a 32c 26a olenod A olenod B Command vale after ramp +U B Operatng voltage 0 V = On front plate

6 6/0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Block dagram / pnot VT-VPA2--X/T Postve command vale (0 V to 0 V 2 ma to 20 ma) controls solenod B. Negatve command vale ( 0 V to 0 V 4 ma to 2 ma) controls solenod A. Dfferental npt Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V Command vale after ramp Command vale 6 Reference potental J: Release nternal Release external (+U B ) Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) + 9 V M0 9 V X 4c 4a 2c 2a a 0a 0c a 6c 6a 30c 2a 20c 20a 26c c 4a 6a 6c c 4c 2c R J R2 R3 R4 K K2 + U B H K / J J4 H to H4 LED dsplay of the command vale call-ps K to Call-p relay R to R4 Command vales Gwa Command vale attenat solenod A Gwb Command vale attenat solenod B K Zw 4 J5, J6 H H2 H3 H4 = 0 = Zw Zero pont command vale Ba Bas crrent solenod A Bb Bas crrent solenod B t Ramp tme t Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B 5 = 9 I A 0 6 3,5 AT w Gwa Gwb Ba I B Bb 2200 µ Command vales 2 Dfferental npt H2 3; 6 mmng devce 4 Ramp generat 5 tep fncton generat crrent controller Otpt stage wth clock generat 9 Power spply 0 Montng Cable break montng (only wth 4 to 20 ma) X 30a 24a olenod A 22a 2a olenod B 2c Ready f operaton 32c 32a + U B 26a Operatng voltage 0 V = On front plate

7 RE 300-Z/2. Addtonal nfmaton Hydralcs Bosch Rexroth AG /0 Block dagram / pnot VT-VPA2--X/T5 Postve command vale (0 V to 0 V 2 ma to 20 ma) controls solenod B. Negatve command vale ( 0 V to 0 V 4 ma to 2 ma) controls solenod A. Dfferental npt Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V Command vale after ramp Command vale 6 Reference potental/gnd J: Release nternal Release external (+U B ) Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) + 9 V M0 9 V X K.2 K c 4a t5 t t2 t3 t4 2c 2a a 0a 0c a 6c 6a 30c 2a 20c 20a 26c c 4a 6a 6c c 4c 2c R J R2 R3 R4 K K2 + U B H K / J J4 H to H4 LED dsplay of the command vale call-ps K to Call-p relay R to R4 Command vales Gwa Command vale attenat solenod A Gwb Command vale attenat solenod B K Zw 4 J5, J6 H H2 H3 H4 = 0 = Zw Zero pont command vale Ba Bas crrent solenod A Bb Bas crrent solenod B t to t5 Ramp tmes Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B 5 = 9 I A 0 6 3,5 AT w Gwa Gwb Ba I B Bb 2200 µ Command vales 2 Dfferental npt H2 3; 6 mmng devce 4 Ramp generat 5 tep fncton generat crrent controller Otpt stage wth clock generat 9 Power spply 0 Montng Cable break montng (only wth 4 to 20 ma) X 30a 24a olenod A 22a 2a olenod B 2c Ready f operaton 32c 32a + U B 26a Operatng voltage 0 V = On front plate

8 /0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Block dagram / pnot VT-VPA2-50-X/T Postve command vale (0 V to 0 V 2 ma to 20 ma) controls solenod B. Negatve command vale ( 0 V to 0 V 4 ma to 2 ma) controls solenod A. Dfferental npt H to H4 Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V Command vale after ramp Command vale 6 Reference potental/gnd J: Release nternal Release external (+U B ) Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) + 9 V M0 9 V X 4c 4a 2c 2a a 0a 0c a 6c 6a 30c 2a 20c 20a 26c c 4a 6a 6c c 4c 2c R J R2 R3 R4 K K2 + U B LED dsplay of the command vale call-ps K to Call-p relay R to R4 Command vales H K / J J4 K Zw (R6) 4 J5, J6 H H2 H3 H4 = 0 = Zw (R6) Zero pont command vale Ba (R) Bas crrent solenod A Bb (R) Bas crrent solenod B t Ramp tme t Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B 5 = 9 I A 0 6 2,5 AT w Ba (R) I B Bb (R) 2200 µ Command vales 2 Dfferental npt H2 3; 6 mmng devce 4 Ramp generat 5 tep fncton crrent controller Otpt stage wth clock generat 9 Power spply 0 Montng Cable break montng (only wth 4 to 20 ma) X 30a 24a olenod A 22a 2a olenod B 2c Ready f operaton 32c 32a + U B 26a Operatng voltage 0 V = On front plate

9 RE 300-Z/2. Addtonal nfmaton Hydralcs Bosch Rexroth AG 9/0 Dfferental npt H to H4 Ramp external Command vale 5 ±6 V Command vale 4 ±9 V Command vale 3 ±9 V Command vale 2 ±9 V Command vale ±9 V Command vale after ramp Command vale 6 Reference potental/gnd J: Release nternal Release external (+U B ) Axlary voltage ±9 V Measrement nll (M0) s ncreased by 9 V as compared to the operatng voltage! Call-p command vale Call-p command vale 2 Call-p command vale 3 Call-p command vale 4 Call-p Ramp off Call-p wtch-over axlary voltage Relay call-p voltage (+24 V) + 9 V M0 9 V X 4c 4a 2c 2a a 0a 0c a 6c 6a 30c 2a 20c 20a 26c c 4a 6a 6c c 4c 2c R J R2 R3 R4 K K2 + U B H K / J J4 K2 LED dsplay of the command vale call-ps K to Call-p relay R to R4 Command vales t5 K.2 K t t2 t3 t Zw (R6) 4 J5, J6 H H2 H3 H4 = 0 = Zw (R6) Zero pont command vale Ba (R) Bas crrent solenod A Bb (R) Bas crrent solenod B t to t5 Ramp tmes Crrent command vale at w 0 to +6 V f solenod A 0 to 6 V f solenod B Actal crrent vale I A at I A Actal crrent vale I B at I B 5 = 9 I A 0 6 2,5 AT w Ba (R) I B Bb (R) 2200 µ Command vales 2 Dfferental npt H2 3; 6 mmng devce 4 Ramp generat 5 tep fncton crrent controller Otpt stage wth clock generat 9 Power spply 0 Montng Cable break montng (only wth 4 to 20 ma) X 30a 24a olenod A 22a 2a olenod B 2c Ready f operaton 32c 32a + U B 26a Operatng voltage 0 V Block dagram / pnot VT-VPA2-50-X/T5 Postve command vale (0 V to 0 V 2 ma to 20 ma) controls solenod B. Negatve command vale ( 0 V to 0 V 4 ma to 2 ma) controls solenod A. = On front plate

10 0/0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Commssonng Yo mst mperatvely observe the addtonal nfmaton n the operatng nstrctons RE 300-B befe commssonng the amplfer card. tep et the relevant jmper accdng to table. tep 2 et the clock freqency. Use a dgtal mltmeter stable f freqency measrements n der to do so. Connect the dgtal mltmeter wth the measrng sockets I and M0 and sng the potentometer f, set the freqency accdng to table. tep 3: et the step level. tep 3.: At the dfferental amplfer npt, apply +0. V at pn b4 and connect pn b6 wth 0 V. Usng the + potentometer, set the step level accdng to table. tep 3.2: Apply 0. V at pn b4 and connect pn b6 wth 0 V. Usng the potentometer, set the step level accdng to table. tep 4: et the maxmm crrent. tep 4.: Apply +0 V at pn b4 and connect pn b6 wth 0 V. Usng the Gw+ potentometer, set the maxmm crrent accdng to table. tep 4.: Apply 0 V at pn b4 and connect pn b6 wth 0 V. Usng the Gsw potentometer, set the maxmm crrent accdng to table. Bosch Rexroth AG Hydralcs Zm Esengeßer 96 Lohr am Man, Germany Phone +49 (0) / -0 ax +49 (0) / docmentaton@boschrexroth.de Ths docment, as well as the data, specfcatons and other nfmaton set fth n t, are the exclsve property of Bosch Rexroth AG. It may not be reprodced gven to thrd partes wthot ts consent. The data specfed above only serve to descrbe the prodct. No statements concernng a certan condton stablty f a certan applcaton can be derved from nfmaton. The nfmaton gven does not release the ser from the oblgaton of own jdgment and verfcaton. It mst be remembered that prodcts are sbject to a natral process of wear and agng.

11 RE 300-Z/2. Addtonal nfmaton Hydralcs Bosch Rexroth AG /0 Notes Bosch Rexroth AG Hydralcs Zm Esengeßer 96 Lohr am Man, Germany Phone +49 (0) / -0 ax +49 (0) / docmentaton@boschrexroth.de Ths docment, as well as the data, specfcatons and other nfmaton set fth n t, are the exclsve property of Bosch Rexroth AG. It may not be reprodced gven to thrd partes wthot ts consent. The data specfed above only serve to descrbe the prodct. No statements concernng a certan condton stablty f a certan applcaton can be derved from nfmaton. The nfmaton gven does not release the ser from the oblgaton of own jdgment and verfcaton. It mst be remembered that prodcts are sbject to a natral process of wear and agng.

12 2/0 Bosch Rexroth AG Hydralcs Addtonal nfmaton RE 300-Z/2. Notes Bosch Rexroth AG Hydralcs Zm Esengeßer 96 Lohr am Man, Germany Phone +49 (0) / -0 ax +49 (0) / docmentaton@boschrexroth.de Ths docment, as well as the data, specfcatons and other nfmaton set fth n t, are the exclsve property of Bosch Rexroth AG. It may not be reprodced gven to thrd partes wthot ts consent. The data specfed above only serve to descrbe the prodct. No statements concernng a certan condton stablty f a certan applcaton can be derved from nfmaton. The nfmaton gven does not release the ser from the oblgaton of own jdgment and verfcaton. It mst be remembered that prodcts are sbject to a natral process of wear and agng.

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