Spare Parts Catalogue

Transcription

1 Bajaj Auto Limited Akurdi Pune 0 India Tel Fax Spare Parts Catalogue

2 Brand ID: 00MC0 We have pleasure in presenting the Spare Parts Catalogue for Avenger DTS-i 0cc Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. Bajaj Auto Limited Service Department Akurdi, Pune 0 India DOC. NO.: REV. 00, JUNE 0 Phone : 00-0 Fax : service@bajajauto.co.in

3 Brand ID: 00MC0 Brand ID: 00MC0 Instructions for using the Catalogue. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System: We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. assly. Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase accl. Accelerator Cyl Cylinder Comp. Complete o/s. Over size Fr Front Std. Standard L Length A/t. Alternate Rr Rear R.H. Right hand Hex. Hexagonal L.H. Left hand AR As required INDEX Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston 0 Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum/ Shift Fork Gear Change Mechanism & 0 Engine Assly & Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch & & & 0 Oil Pump Oil Cooler Assly. Carburettor Silencer Assly Air Cleaner Comp. Magneto/C.D.I./H.T.Coil Starter Assly Frame Frame Fitting Swing Arm 0 Rear Shock Absorber Foot Rest Mudguard Front & Rear Stand Tyre/ Tube & Wheel Rim Front Hub Rear Hub Brake Pedal Front Master Cylinder Front Brake 0 & &0 & 0 & & & & 0 Handle Bar Front Fork Fuel Tank Seat / Grip Frame Rear Cover Grip Frame Speedometer Control Cables Side Cover / Chain Cover Guards Head Light Tail Light / Reflector Reflex 0 Indicator Light Electrical Equipments Ignition Switch Tool Kit Painted Parts Kits List Amendment Sheet (Part Added) Amendment Sheet (Part Deleted) Part Index 0 0 &

4 Brand ID: 00MC0 Brand ID: 00MC0 Pictorial Index PLATE NO. : COVER CYLINDER HEAD PLATE NO. : VALVE PLATE NO. : CYLINDER AND PISTON PLATE NO. : CYLINDER HEAD PLATE NO. : CAMSHAFT / TENSIONER PLATE NO. : CRANK SHAFT

5 Brand ID: 00MC0 Brand ID: 00MC0 Pictorial Index Pictorial Index PLATE NO. : BALANCER & BALANCER IDLER GEAR PLATE NO. : CHANGE DRUM / SHIFT FORK PLATE NO. : ENGINE ASSLY. & CRANKCASE RH PLATE NO. : TRANSMISSION & PLATE NO. : 0 0 GEAR CHANGE MECHANISM PLATE NO. : CRANKCASE LH & PLATE NO. : COVER RH PLATE NO. : CLUTCH PLATE NO. : OIL COOLER ASSEMBLY & & PLATE NO. : COVER MAGNETO PLATE NO. : OIL PUMP 0 PLATE NO. : CARBURETTOR

6 Brand ID: 00MC0 Brand ID: 00MC0 Pictorial Index Pictorial Index PLATE NO. : SILENCER ASSLY. PLATE NO. : MAGNETO / C.D.I. / H.T. COIL PLATE NO. : FRAME & PLATE NO. : 0 AIR CLEANER COMP PLATE NO. : STARTER MOTOR & PLATE NO. : FRAME FITTING 0 & PLATE NO. : SWING ARM PLATE NO. : FOOT REST PLATE NO. : STAND & PLATE NO. : REAR SHOCK ABSORBER PLATE NO. : MUUARD FRONT & REAR PLATE NO. : 0 TYRE, TUBE & WHEEL RIM

7 Brand ID: 00MC0 Brand ID: 00MC0 Pictorial Index Pictorial Index PLATE NO. : FRONT HUB PLATE NO. : BRAKE PEDAL PLATE NO. : FRONT BRAKE PLATE NO. : REAR HUB PLATE NO. : FRONT MASTER CYLINDER PLATE NO. : HANDLE BAR 0 & & & PLATE NO. : FRONT FORK & PLATE NO. : FUEL TANK 0 & PLATE NO. : SEAT/GRIP FRAME RR./COVER GRIP FRAME PLATE NO. : 0 SPEEDOMETER PLATE NO. : PLATE NO. : CABLES SIDE COVERS / CHAIN COVER

8 Brand ID: 00MC0 Brand ID: 00MC0 Pictorial Index Pictorial Index PLATE NO. : GUARDS PLATE NO. : TAIL LIGHT / REFLECTOR REFLEX PLATE NO. : ELECTRICAL EQUIPMENT 0 PLATE NO. : HEAD LIGHT PLATE NO. : INDICATOR LIGHT PLATE NO. : IGNITION SWITCH PLATE NO. : TOOL KIT PLATE NO. : PAINTED PARTS & DECALS &

9 Brand ID: 00MC0 Plate : COVER CYLINDER HEAD 0 0 Part 0 0 Kit Head Cylinder with Cover Cover Tappet O Ring Kit for Cover Cyl. Head Silent Bush (V) Camshaft Cap Refer 00 DS 00 DS0 DS 0 DS 00 0 DS DH 0 Domed Cap Nut Copper gasket Hex. Bolt with Flange Hex. Bolt with Flange M x Plug Gasket Gasket ALT OF 0 0

10 Brand ID: 00MC0 Brand ID: 00MC0 Plate : VALVE Plate : CYLINDER HEAD 0 Part DH 0 0 Head Cylinder with Cover Head Cylinder with Cover W/o NRB Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head O Ring for Intake Pipe 0 0 DH 0 0 DH Carburetor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw DS O Ring Kit for Cover Cyl. Head Manifold Hex. Bolt Part For Spare Part Part DS 0 0 DS 0 0 DS Rocker Arm Shaft - Intake Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Shaft - Exhaust Rocker Arm with roller Rocker Arm Cotter valve Seal valve stem 0 0 DS 0 DH Valve Repair Kit Valve Kit Wave washer Wave washer Plain washer Plain washer From Eng. no. BUF0 For Sleeve Spark Plug Refer W/o NRB From Eng. no. BUF0 W/o NRB From Eng. no. BUF0 W/o NRB From Eng. no. BUF0 Refer Refer From Eng. no. BUF0 From Eng. no. BUF0

11 Brand ID: 00MC0 Brand ID: 00MC0 Plate : CYLINDER AND PISTON Plate : CAMSHAFT / TENSIONER 0 0 Part 0 JC 00 JC Ring O Tension assly Camshaft Assembly Bearing cam RH side Bearing cam LH side Guide chain Kit 0 DS DH DH Sprocket cam Driven ( T) Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain DH CS 0 DD 00 Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt Part Refer 00 0 DH 0 0 Gasket Cylinder Pin dowel Damper Ring Set Piston Ring Snap DD Kit Cylinder Block / Piston Assly. Banjo oil cooler pipe Bolt special Washer copper Assembly Piston

12 Brand ID: 00MC0 Brand ID: 00MC0 Plate : BALANCER & BALANCER IDLER GEAR Plate : CRANK SHAFT 0 0 Part 00 DH 0 0 DS 0 Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key DH 00 Bearing Ball Sprocket cam drive ( T) Parallel pin Primary Driven Gear Body centrifugal oil filter DH 0 DH Nut primery drive Cover centrifugal oil filter Kit centrifugal over screw oil filter Part 0 0 DH 00 DH 0 DH 0 DH0 0 Body Balancer Assly. Body Balancer Assly. Bearing stopper Bolt stopper Assly. Balancer Idler Gear comp. Assly. Balancer Idler Gear comp. Needle roller bearing 0 DH DH0 Spring torsion Balancer Idler Circlip ext. Dowel Pin Spring steel washer Balancer Idler Holder 0 DH 0 Hex bolt with flange Scissor Balancer Idler nylon Refer from Eng. ZCCG0 Alternate

13 Brand ID: 00MC0 Brand ID: 00MC0 Plate : TRANSMISSION Plate : TRANSMISSION Part DH 00 DH 0 Shaft Input Transmission Washer plain Gear th Drive Washer Spline External Circlip DH Gear rd Drive Gear th drive Gear nd drive Plain washer Shaft output Transmission 0 0 DH DH 0 Washer Thrust Gear rd Driven Washer spline Gear th Driven Gear th Driven Bush st driven Part 0 DH Gear st driven Gear st driven Gear th Driven Gear th Driven Bush nd driven Gear nd Driven Gear nd Driven Collar Sprocket DV DJ O Ring Sprocket Coller Sprocket Drive Plate Drive Sprocket Bolt (Sprocket mtg) from Eng. no. BUC from Eng. no. BUC from Eng. no. BUC for circlip crankcase from Eng. no. BUC

14 Brand ID: 00MC0 Brand ID: 00MC0 Plate : CHANGE DRUM / SHIFT FORK Plate 0 : GEAR CHANGE MECHANISM 0 Part DH DH DH Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift Drum comp. Gear Shift Bolt Socket Parallel pin Guide Gear Shifter Spacer Bush Fork Gear Shift Part 0 JM DH 0 DV 00 DV DH 0 DH DV 00 DH DV 00 Lever comp. Gear Shifter Lever comp. Gear Shifter Spring Slider arm reset Spring Gear Shifter return Lever comp. change Damper change pedal(rear) Bolt Pivot lever Bolt Gear Shift drum Stopper Stopper gear shifter drum Stopper gear shifter drum Spring gear shifter drum stopper Bolt shift change pre coated Domed cap Nut Washer Oil Seal Damper Change Pedal(Front) Rod assly. Tie DV00 0 Lever Assly Change hex Bolt/ Flange from Eng no. BUC from Eng. no. BUC from Eng. no. BUC

15 Brand ID: 00MC0 Brand ID: 00MC0 Plate : ENGINE ASSLY. & CRANKCASE RH Plate : CRANKCASE LH 0 0 Part DJ 0 00 DH 0 Engine Assly. with starter motor Crankcase RH Stud Bolt Flanged Gasket Crankcase DH 0 Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB Plate Stopper N I DH 0 0 DH 0 0 Part Crankcase LH Stud Guide starter assly Oil Seal O Ring Damper C Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing Balancer LH Bearing Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe fitting Plug (Drain Bolt) Gasket (For Drain Bolt) from Eng. ZCCG0

16 Brand ID: 00MC0 Brand ID: 00MC0 Plate : CRANKCASE LH Plate : COVER RH Part 0 0 Switch comp. (Neutral) 0 O ring neutral switch 0 Bolt DH 0 0 Bolt 0 DJ 00 Cable assly. (Battery to Earth) 0 0 Hallow dowel pin 0 Hallow dowel pin DH 0 Bolt MX (Neutral Switch) KE BA Circlip for output shaft Part DH 0 0 DH 0 DH 0 Cover comp RH With Relief Valve Cover comp RH Flower Type Grommet Breather Oil Seal Rack Shaft clutch release DS 0 DS Parallel pin Gauge Wire circlip Bolt Pin Dowel 0 DH DH DH Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint A Decal Clutch Cover from Eng. no. BTH0 N.I. from Eng. no. BTH0

17 Brand ID: 00MC0 Brand ID: 00MC0 Plate : COVER RH Plate : COVER MAGNETO 0 0 N Part 0 DH 0 DH 0 0 DH 0 JC 00 0 Spring torsion clutch lever Washer Damper Flanged Bolt Bajaj Decal 0 0 DH 0 0 NRB Plate Pressure relief valve assly. Fitted on Cover comp. RH Part DV 00 DH JM00 Cover Magneto Cover Magneto Flower Type Gasket Magneto cover Bolt Pin Dowel Cover LH RR DH 0 DJ JE Plate Damper Cover LH Rear Gear Shift Label NR bearing Decal Magneto Cover from Eng. no. BTH0 N.I. from Eng. no. BTH0

18 Brand ID: 00MC0 Brand ID: 00MC0 Plate : CLUTCH Plate : CLUTCH Part Clutch assembly comp. Clutch Plate Assly Clutch Center Friction clutch plate kit Plate Clutch pressure 0 DJ Friction Plate Kit Plate Clutch Spring Clutch Capacity Bolt Bearing Clutch lifter thrust DH Holder Clutch Rod Clutch lifter Spacer Clutch Nut Primary drive lock Lever Assly. Clutch 0 Part 00 Washer Primary Drive Gear 0 0 Seat Judder Spring 0 Spring Judder DH 0 Special Nut LH Thread

19 Brand ID: 00MC0 Brand ID: 00MC0 Plate : OIL COOLER ASSEMBLY Plate : OIL PUMP 0 Part Part DH0 0 DH DH 0 Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter DH Oil cooler assembly Bolt Pipe inlet oil cooler Pipe outlet oil cooler Banjo bolt O Ring Gasket Banjo bolt Washer Oil Cooler Rubber O ring oval Hexagon Head Screw 0 Oil cooler jali 0

20 Brand ID: 00MC0 Brand ID: 00MC0 Plate : SILENCER ASSLY. Plate : CARBURETTOR 0 0 Part DH 0 DJ DJ 0 JM 00 0 DD 0 Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet needle(jn) Float bowl O ring Float bowl Screw Float Assly. Jet Holder Magnet Assly. Reed Switch Assly. Pan Head Screw Needle Assly. Set Adjuster (PS) Set Plunger Assly. Air jet (Fixed in body) TPS Assly N.I. Part DV 00 DV 00 DH DV Silencer Assly. without cover (With CAT & Resonator) Gasket Exhaust pipe holder Bolt Domed cap Nut Nut flanged Washer Collar Bushing rubber, muffler Collar Damper Bolt Flanged Gaurd Muffler Cover Muffler Shield Exhaust tube Truss Screw Truss Screw Cover Muffler Washer Note : For ** Refer Circular IB- **From Chassis. MDAEZCCE0 **From Chassis. MDAEZCCE0

21 Brand ID: 00MC0 Brand ID: 00MC0 Plate : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL Plate 0 : AIR CLEANER 0 0 Part Air Filter Assly. Element Air filter Gasket Air filter Tube Plate Element 0 DV DV Tube Breather Connecting tube Tube Rubber Flame Arrester Screw Screw Clamp Part JC 0 JC DH 0 Rotor Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) DH 0 0 Screw Pan head Spark plug C.D.I Assly. / Damper Grommet Spark Plug cap H.T. Coil Kit DH DH DD Grommet Sleeve Spark Plug Cap Spark Plug Capacitor with bracket Regulator Voltage Grommet H.T. Cable Refer

22 Brand ID: 00MC0 Brand ID: 00MC0 Plate : MAGNETO/ CDI/ SPARK PLUG/ H.T. COIL Plate : STARTER MOTOR 0 0 Part Flange Bolt Spring dowel Flange Bolt small (regulator) N.I. Part 00 0 JC 0 DH 0 DH Kit comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt Ref. Cir. D-0 0 DH 0 JC Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket DH Starter Motor Bolt Cover starter motor Slotted c sunk screw Kit Spring Starter Clutch Ref. Cir. D-0 0 DH Roller Spring comp st. clutch Molicoat grease 0 Star Washer Stopper plate For stopper plate

23 Brand ID: 00MC0 Brand ID: 00MC0 Plate : FRAME Plate : FRAME FITTING 0 Part DV Frame comp. Frame comp. (Ign. switch Position Change) Cap Steering Stem Bolt flanged Steering Cone Kit Nut Cage bearing upper Cage bearing lower from Chs. no. TCL Refer Part 0 Cap, Pivot Bracket, Igniter Engine Bracket Cap, Tool case 0 JM JM JM Bracket, Bracket, Bracket, Bracket, Bracket, Bolt Engine Engine Engine Engine Engine Bolt, Flanged Bolt Bolt, Allen Nut Flanged Damper Rear Mtg. Front LH Mtg. Front RH Top LH Top RH

24 Brand ID: 00MC0 Brand ID: 00MC0 Plate : SWING ARM Plate : FRAME FITTING Part JC 00 0 Bolt Flanged Bolt Flanged Bolt Bracket Engine Side Reflex Reflector For Argentina Part JM JM Cap chain Adjuster Arm Comp. Swing Shaft Swing Arm Adjuster Chain Sleeve Guard, Chain Nut Nut Nut Bearing Needle Seal Oil Nut Hex small Washer Plain small alt for 0

25 Brand ID: 00MC0 Brand ID: 00MC0 Plate : REAR SHOCK ABSORBER Plate : FOOT REST A A 0 Part DV Rear Shock Absorber Collar, shock Absorber Damper, Lower Damper, Upper Nut cap Washer Spring Washer Bolt Flanged A 0 Part DV JM DV DV KA CF0 Holder Step Front LH Footrest Rider LH - Avenger Rubber Rider Step Guard Step LH Holder Step Front RH Footrest Rider RH - Avenger Kit Hardware Holder Step Front Bolt socket Pin Pin Step Rubber Rear Rubber Main Step Holder Step Rear Washer Split Pin Guard Step RH Bolt N.I

26 Brand ID: 00MC0 Brand ID: 00MC0 Plate : STAND Plate : MUUARD FRONT & REAR Part 0 0 DP Flap Stay rear fender Bolt Number Plate Plain Washer DV DD DV Side Stand Spring Bolt Lock Nut Stand Centre DF DZ Hex. head Bolt Spring Washer Hex. Nut Bkt. Rear Number Plate Bkt. Rear Number Plate DV 0 0 Shaft Stand Pin Cotter Damper Spring Plain washer DH Cover Spring main stand 0 N.I. Ref. Cir. IB-0 Part

27 Brand ID: 00MC0 Brand ID: 00MC0 Plate 0 : TYRE, TUBE & WHEEL RIM Plate : FRONT HUB 0 Part Tyre Front Tyre Rear Tube for Tyre Front Tube for Tyre Rear Rim Rear Rim Front Spoke Inner Front Spoke Inner Rear Spoke Outer Front Spoke Outer Rear Nipple Spoke Tyre with Tube Front Tyre With Tube Rear } Proprietory Items Not to Service Part DH JZ Drum Front Brake Axle, Front Axle, Front Case Assly Meter Gear Case Assly Meter Gear Nut Castle Collar Ball Bearing Seal oil Collar Front Axle alt for 0 0 Ref. Cir. D-

28 Brand ID: 00MC0 Brand ID: 00MC0 Plate : REAR HUB Plate : REAR HUB Part Drum Rear Brake Panel Assly Brake Rear Shoe Brake Rear (Pair) Cam Brake Lever Brake Cam 0 JM JM Axle Rear Indicator Brake Shoe Damper Rear Hub Shock Coupling Assly Rear Hub Chain - Sprocket - Kit Nut Flanged lock Seal Oil Bearing Ball Joint Chain Spring Brake Shoe 0 Refer 0 0 Part Spring Brake Shoe Nut Castle Collar Rear Brake Drum Collar Rear Axle Collar Rear Hub Coupling Washer Bolt Upset Split Pin Bearing Ball Bearing Ball 0 0 DV 0 0 Sleeve Bolt Caupling

29 Brand ID: 00MC0 Brand ID: 00MC0 Plate : FRONT MASTER CYLINDER Plate : BRAKE PEDAL 0 0,, Part JM 0 KA AC0 0 0 JM 0 00 Stay RH assly. Hexagon head bolt MX Hexagon Nut-MX Lever Brake Washer 0 LE C000 0 JM 0 JM JM 0 KB UA0 LB U000 0 JM 0 Circlip E type Spring Rear brake cable Pin Washer Washer Washer Slip Pin Guard Brake pedal Mushroom Head screw - M-L Mushroom Head screw - M-L0 Spring Brake Switch 0 Alt for 0 alt for 0 Part DE DV DE DE Major Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper 0 DE DE DE DE Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw DJ DJ DE DE Cylinder Master Front brake switch Reservoir Cover Diaphragm DE 0 Oil Window Kit (window / O ring / clip)

30 Brand ID: 00MC0 Brand ID: 00MC0 Plate : FRONT BRAKE Plate : FRONT MASTER CYLINDER A 0 B A A B EMPTY PAGE 0 A Part DE DE Disc, Front Caliper Assly. Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Spring Pad 0 DE DE DE DE DE Bleeder Screw Bleeder Cap Disc Pad Set Insulator Dust cover DE 0 Dk00 DE 0 Minor Kit - Caliper Minor Kit - Caliper Major Kit - Caliper Part alt for 0 alt for DE 0

31 Brand ID: 00MC0 Brand ID: 00MC0 Plate : HANDLE BAR Plate : HANDLE BAR Part JM DV JM DV Handle Weight, Handle Holder Clutch Lever Plate Wind Shield Bracket speedometer 0 DH DH Holder Handle Upper Holder Handle Lower LH Holder Handle Lower RH Grip RH Grip LH JM JM Lever Assly. Grip Clutch LH Control Switch RH Control Switch RH Mirror Assly LH Mirror Assly RH Bolt Clutch Lever Screw cable Adjust Allen key bolt 0 Part Nut Lock Nut Cable Adjust Lock Nut Cap JM 0 0 JM 0 0 JM JM 0 0 Damper Bolt Upset Bolt Flanged small Bolt Flanged small Bolt Flanged small Bolt Flanged small Bolt Flanged small Screw CSK Cross Washer Plain small Washer spring Housing Assly. Control LH Lever Grip LH Mirror Rubber boot Nut Mirror LH Nut Mirror RH Clutch Switch Lever Boot for Argentina 0 alt for 0 alt for 0 alt for 0

32 Brand ID: 00MC0 Brand ID: 00MC0 Plate : FRONT FORK Plate : FRONT FORK DV 0 Bolt Flanged small Bolt Flanged small Grommet, Hose Clamp Pipe - Left Fork Outer Pipe - Right Fork Outer Pipe, Fork Inner 0 Spring Front Fork Seat Fork Spring Cover Fork Holder Fork Under Holder Fork Upper DV 0 0 Ring, Oil Seal Stopper Bolt Flange Bushing - Front Fork, Inner Pipe Bushing - Front Fork, Outer Tube Fork Front assly. Part Part Bolt, Fork Cylinder Nut, Cap Washer Spacer Race, Steering Stem Bearing Seal Oil, Fork Outer Tube Ring 'O' Fork Top Seal Oil, Steering Stem Seal, Fork Outer Tube Damper assly. RH Damper assly. LH Bolt Bolt Socket Bolt Bolt Fork Top Includes Sr.,0, & DP Plate Number Front Clamp S cable clamp Front Fork oil Bottle 0ml Clamp alt for 0

33 Brand ID: 00MC0 Brand ID: 00MC0 Plate : FUEL TANK Plate : FUEL TANK DJ Washer Collar Clamp Clamp, Tube Ring 'O' Ring 'O' Fuel Tap Packing Plug Damper Damper Fuel Tank Damper Part Bracket Fuel Tank Cover Cover Assly. Fuel Tank Fuel Cock Assly. Fuel Cock Assly. Cap Tank Fuel Trim Part alt for Bolt Tube Washer Bolt Flanged Bolt Flanged Bolt Flanged JM JM Screw Pan Cross Cover with fuel gauge Fuel gauge sender Gasket Tank Unit Bolt for tank Unit DJ Fuel Fuel Clip Clip gauge (Meter) Cock Tube for Tube for Tube alt for 0 alt for 0 0

34 Brand ID: 00MC0 Brand ID: 00MC0 Plate 0 : SPEEDOMETER Plate : SEAT/GRIP FRAME RR./COVER GRIP FRAME 0 0 Part DV 0 0 Plate Seat Seat Assly. Bolt Flanged Bolt Flanged Small Bolt Flanged Small Emblem Back Rest 0 Cover, Pad Cover, Rear Fender LH Cover RH Grip frame rear Cover Grip frame LH Cover Grip frame RH Grip frame LH Grip frame RH Pad seat Bolt Upset Bolt flanged Small Bolt Flanged Small Bolt Flanged Small Seat Damper Screw emblem Part DV 0 0 GF 00 0 DL 0 0 DH Lamp Assly Lens - TPI & Neutral Lens - Hi Beam Meter Assly. Lamp V -. W Lamp V - W Lamp V - W Bolt Flanged Small Bolt Flanged Small Assly. lamp holder Washer Screw pan head Trip meter knob alt for 0 A 0 JM 00 Screw (Knob reset trip meter) Loose cover speedo alt 0 alt for 0 alt for DL 0 0 For Meter Assly. alt for 0 For Machine mtg. For Machine mtg.

35 Brand ID: 00MC0 Brand ID: 00MC0 Plate : SIDE COVERS / CHAIN COVER Plate : CABLES 0 Part 0 0 JM JM 0 DV 0 0 DV DV 0 0 DV Spring, Brake Rod Cable- Speedometer Cable- Speedometer Cable Brake Cable Clutch Cable Throttle Pin Cotter Nut Brake Rod Washer Pin Brake Rod Pin Clamp Clutch cable Speedo Inner Torque Rod Bolt Torque Rod Nut Spring Washer Plain Washer Screw CSK cross M Ref. Cir. D- Part Cover Side RH Rear Case Chain Screw Tapping Screw Screw 0 DD 0 Washer Grommet Damper Damper Ref. Cir D- N.I

36 Brand ID: 00MC0 Brand ID: 00MC0 Plate : HEAD LIGHT Plate : GUARDS 0 0 Part 0 JM Guard Sari Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M Part DV Bolt Flanged Screw Pan Cross Spring Washer Body Comp. Head Lamp Washer Cap for Head lamp Screw Focus Adjust Screw Nut Nut Flanged Collar Lamp V - 0/W Spring Focus Adjust Clamp Harness Tube Head Lamp Assly. Wire assly. parking Lamp V - W For holding head light For mtg. Head light on body For mtg. Head light on body For holding head light For Head Light Mtg. Imported bulb 'E' mark

37 Brand ID: 00MC0 Brand ID: 00MC0 Plate : TAIL LIGHT / REFLECTOR REFLEX Plate : INDICATOR LIGHT 0 0 Part Gasket Tail Lamp Lens Tail Lamp Assly. Tail Lamp Assly with Pig Tail Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping AA 0 00 DD 00 0 Nut Flanged Collar Lamp V - /W Damper Reflector Reflex Nut Flanged b Part JM JM JM 0 Lamp Assly Signal FR. LH Lamp Assly Signal FR. RH Lamp Assly Signal Rear. LH Nut Cap Nut Flanged JM Collar Bolt Flanged Small Lamp Assly. Signal Rear RH Lamp V-0W Lens Signal Light Reflector Signal Light Stay Signal Light Fr. LH Stay Signal Light Fr. RH Stay Signal Light Rear Screw Signal Light 00 Washer Signal Light Light

38 Brand ID: 00MC0 Brand ID: 00MC0 Plate : IGNITION SWITCH Plate : ELECTRICAL EQUIPMENT 0 0 Part DV DV 0 00 JB JM 00 Horn Bolt Flanged Band Battery adapter with Tube Clamp wiring harness Battery V Ah Dry Charged Wiring Harness Wiring Harness (Ign. switch Position Change) Wiring Harness Wiring Harness Wiring Harness(AHO) Starter Relay Assly. Relay Turn Signal Band Battery Bracket Mat Battery Head lamp Controller unit Fuse assly. Fuse Cable Assly. (Batt. to Starter Rly.) DV 00 0 Cable Assly. (Battery to Earth) JM 0 JM DJ from Chs. no. TCL Ref. Cir. IB - For Argentina Ref. Cir. IB - Part JM Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Lock Assly Steering Lock Assly Helmet Lock Assly Side Cover Lock Set ( in ) Lock Set ( in ) (Ign. switch Position Change) Screw Screw Plug Washer Wave Spring Steering Lock Bolt Socket from Chs. no. TCL

39 Brand ID: 00MC0 Brand ID: 00MC0 Plate 0 : PAINTED PARTS & DECALS Plate : TOOL KIT 0 Part JM 0 JM00 JM 0 DD Tool Kit Wind Shield Kit Frame Wind Shield Rubber Damper Part JM 0 M JM 0 L JM 0 V JM 0 K 0 Tank Tank Tank Tank Tank JM 0 M JM 0 L DV 0 V JM 0 K 0 Cover Cover Cover Cover Cover side left side left side left side left Side LH JM 0 M JM 0 L DV 0 V JM 0 K 0 Cover Cover Cover Cover Cover fuel with decal fuel with decal fuel with decal fuel with decal Fuel Primered Black Silver Red Blue No Color with decal with decal with decal with decal (Semi Finished) Black Silver Red Blue No Color side right with decal side right with decal side right with decal side right with decal Side RH (Semi Finished) Black Silver Red Blue No Color

40 Brand ID: 00MC0 Brand ID: 00MC0 Plate 0 : PAINTED PARTS & DECALS KIT LIST FOR Sr. Kit Part Kit DS00 Cyl.Head O Ring Kit 0 Valve Kit 0 Valve Repair Kit 00 Guide Chain Kit 00 Set primary Drive/Driven 000 Kit Centrifugal Oil Filter Part JM M JM L JM V JM K 0 Fender Fender Fender Fender Fender assly. assly. assly. assly. assly. JM 0 M JM 0 L JM 0 V DV 0 V JM 0 K Fender Fender Fender Fender Fender rear rear rear rear rear 00 0 JM 0 0 Oil Cooled decal Oil Cooled decal Tank Decal front front front front front 0 H.T.Coil Kit Consisting of Following Parts Part Discription Qty./Kit O Ring (Cover tappet) O ring 00 Valve Intake 00 Valve Exhaust 0 Retainer valve spring 00 Spring valve inner 00 Spring valve outer 0 Seat valve spring 000 Guide chain (Tight) 00 Guide Chain (slack) 0 Clutch Housing DH0 Gear Primary Drive 00 Washer DH0 Gasket Centrifugal Oil Filter 0 Oval Screw DH00 Join Oil Deliver DH00 Spring Oil Deliver 0 Pin Oil Deliver Joint 0 H.T.Coil LH 0 H.T.Coil RH 0 Bearing Cone Upper 0 Bearing race Upper 0 Bearing race Lower 00 Bearing Cone Lower Black Silver Red Blue No Color Black Silver Red Red alt for JM 0 V Blue DV000 Steering cone kit 000 Chain Sprocket Kit 00 Sprocket ( T) JM00 Chain DV00 Sprocket

41 Brand ID: 00MC0 Brand ID: 00MC0 KIT LIST FOR Sr. Kit Part Kit 0 Ring Set Piston 000 Fork Seal kit Tube 000 Kit Hardware saree guard DJ0 Friction Clutch Plate Kit Consisting of Following Parts Part Discription Qty./Kit Amendment Sheet (Parts Deleted) Sr. Part Qty. Fig. 00 Top Ring 000 Second Piston ring 00 Wiring Harness updated with ref to Cir. IB - 00 Wiring Harness(AHO) updated with ref to Cir. IB - Dd0 TPS Assly updated with Ref. To mail From Vaibhav sir Ring Piston 0 Seal fork outer Tube 0 Seal oil fork outer Tube 0 Ring Snap 00 Bolt Flanged 0 Bolt Flanged 0 Bolt Flanged 0 Disc Clutch friction 0 Disc Clutch friction (B type 0 Disc Clutch friction (C type

42 Brand ID: 00MC0 Brand ID: 00MC0 PART INDEX Part Part Part Part DH Dk DS00 DS00 DV000 DV000 JM DH0 DH0 DV00 DV Part DV00 DV00 JM00 JM00 JM AA0 CS0 DD00 DD0 DD0 DD00 DD0 DD0 DD000 DD00 DE0 DE0 DE0 DE0 DE0 DE0 DE0 DE0 DE0 DE0 DE00 DE0 DE0 DE0 DE00 DE0 DE0 DE0 DE0 DF Part

43 Brand ID: 00MC0 Brand ID: 00MC0 PART INDEX Part PART INDEX Part Part DH00 DH00 DH00 DH00 DH00 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH Part DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH00 DH00 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH Part DH DH00 DH00 DH0 DJ00 DJ000 DJ0 DJ0 DJ00 DJ00 DJ0 DJ0 DJ0 DJ00 DJ00 DJ A Part DL00 DP A 0 0 0

44 Brand ID: 00MC0 Brand ID: 00MC0 PART INDEX Part DP DS00 DS00 DS00 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV0 DV0 DV0 DV0 DV00 DV00 DV00 DV00 DV00 DV0 DV00 DV00 DV00 DV00 DV00 DV00 DV000 DV000 DV00 DV00 DV0V DV0V DV0V DZ GF000 JB00 JC000 JC00 JC00 0 PART INDEX Part JC0 JC0 JC0 JC0 JC00 JE JM000 JM00 JM00 JM00 JM00 JM00 JM00 JM0 JM0 JM0 JMV JMK JML JMM JM00 JM00 JM00 JM00 JM00 JM00 JM00 JM00 JM0 JM0 JM0 JM0 JM0 JM0 JM000 JM000 JM00 JM00 JM00 JM00 JM000 JM00 JM00 JM00 JM00 JM00 JM00 JM00 JM00 JM0V JM0K JM0L Part JM0M JM0K JM0L JM0M JM0K JM0L JM0M JM0V JM0K JM0L JM0M JZ0 KAAC00 KACF0 KBUA0 KEBA LBU0000 LEC A Part Part Part

45 Brand ID: 00MC0 Brand ID: 00MC0 PART INDEX Part PART INDEX Part Part Part Part Part