XVS95CE (2DX1) U49 XVS95CEC (2DX2) CALIFORNIA 1N2DX-110E1

Transcription

1 XVS95CE () U49 XVS95CEC () CALIFORNIA 1N2DX-110E1 ( )

2 XVS95CE/XVS95CEC PARTS CATALOGUE 2013 by Yamaha Motor Co., Ltd. 1st edition, June 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code MNM3(*) MAT GRAY METALLIC NHG(*) NEW HIGH SPARKLE GREEN 00V9 SMX BLACK METALLIC X 0903

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 U CALIFORNIA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 1278 MAT GRAY METALLIC 3 MNM3 B 00V9 NEW HIGH SPARKLE GREEN NHG A 1278 MAT GRAY METALLIC 3 MNM3 B 00V9 NEW HIGH SPARKLE GREEN NHG

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 3 CRANKSHAFT & PISTON... 4 VALVE... 5 CAMSHAFT & CHAIN... 6 OIL PUMP... 7 OIL CLEANER... 8 INTAKE INTAKE EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 59

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5S CYLINDER HEAD ASSY G GUIDE, VALVE CIRCLIP BOLT, FLANGE GASKET S CYLINDER HEAD ASSY G GUIDE, VALVE CIRCLIP BOLT, FLANGE GASKET BOLT, STUD S GASKET, CYLINDER HEAD NUT WASHER, PLATE PIN, DOWEL BOLT, HEXAGON SOCKET HEAD S COVER, CYLINDER HEAD SIDE TP 1114F 00 PLATE BOLT, HEXAGON SOCKET HEAD BOLT S GASKET, CYLINDER HEAD SIDE PLUG, SPARK (NGK CPR7EA) TP 1111M 00 COVER TP 1111N 00 COVER GROMMET COLLAR BOLT,HEX. SOCKET BUTTON 4 4 1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 28 1TP 1111F 00 PLATE BOLT, FLANGE TP 1112F 00 PLATE GROMMET BOLT, FLANGE TP 1111P 00 COVER TP 1111R 00 COVER GROMMET COLLAR BOLT,HEX. SOCKET BUTTON TP 1113F 00 PLATE S7 1111F 00 PLATE BOLT, FLANGE S COVER, CYLINDER HEAD SIDE S GASKET BOLT, HEXAGON SOCKET HEAD BOLT TP BRACKET, CYLINDER HEAD COVER TP STAY 1 1 2

9 FIG. 2 CYLINDER PART DESCRIPTION 1 1TP CYLINDER S CAP, TENSIONER CASE S GASKET BOLT TP CYLINDER S CAP, TENSIONER CASE S GASKET BOLT S GASKET, CYLINDER S GASKET, CYLINDER PIN, DOWEL 4 4 3

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5S CRANKSHAFT S CONNECTING ROD ASSY YU BOLT, CONNECTING ROD YU PLANE BEARING, CONNECTING ROD 4 4 UR BLACK 5YU PLANE BEARING, CONNECTING ROD 4 4 UR BROWN 5YU PLANE BEARING, CONNECTING ROD 4 4 UR GREEN 5 5S PISTON (STD) S PISTON RING SET (STD) CIRCLIP PS PIN, PISTON 2 2 4

11 FIG. 4 VALVE PART DESCRIPTION 1 5S VALVE, INTAKE S VALVE, EXHAUST S SPRING, VALVE INNER YF SEAT, VALVE SPRING H SEAL, VALVE STEM YF RETAINER, VALVE SPRING G LOCK, VALVE SPRING RETAINER S ARM, VALVE ROCKER S ARM, VALVE ROCKER S SHAFT, ROCKER S SHAFT, ROCKER X SCREW, VALVE ADJUSTING NUT 8 8 5

12 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5S CAMSHAFT ASSY S CAMSHAFT ASSY S SPROCKET, CAM CHAIN PIN, DOWEL BOLT WASHER, PLATE CHAIN S GUIDE, STOPPER D GUIDE, STOPPER BOLT, WITH WASHER G TENSIONER ASSY, CAM CHAIN G GASKET G PLUG GD GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD 4 4 6

13 FIG. 6 OIL PUMP PART DESCRIPTION 1 5S OIL PUMP ASSY D SPROCKET, DRIVEN BOLT, FLANGE BOLT, FLANGE PIN, DOWEL CHAIN (DID25 62L) D PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD S PIPE, DELIVERY O-RING O-RING BOLT, HEXAGON SOCKET HEAD PLUG, STRAIGHT SCREW GASKET 1 1 7

14 FIG. 7 OIL CLEANER PART DESCRIPTION 1 3D RELIEF VALVE ASSY O-RING BOLT, UNION GH ELEMENT ASSY, OIL CLEANER 1 1 8

15 FIG. 8 INTAKE 1 PART DESCRIPTION 1 1TP CARBURETOR JOINT ASSY S INJECTOR PS O-RING FP RUBBER, INJECTOR TP PIPE INLET ASSEMBLY BOLT BOLT, HEXAGON SOCKET HEAD TP REGULATOR, PRESSURE S O-RING S JOINT, CARBURETOR BOLT HOSE CLAMP ASSY TP THROTTLE BODY ASSY 1 1TP THROTTLE BODY ASSY GL THROTTLE SENSOR ASSY KM SCREW D AIR SCREW SET CAP A CLIP, PIPE D SEAL BOLT TP HOSE, AIR CLIP CLIP S SENSOR, PRESSURE BOLT WASHER, PLATE 1 1 9

16 FIG. 8 INTAKE 1 PART DESCRIPTION 27 1TP PIPE 1 FOR CALIFORNIA CLIP 1 FOR CALIFORNIA CLIP 1 FOR CALIFORNIA 10

17 FIG. 9 INTAKE 2 PART DESCRIPTION 1 1TP CASE, AIR CLEANER TP SEAL D SEAL D SEAL GROMMET E6 COLLAR TP CAP ASSY, AIR CLEANER TP ELEMENT, AIR CLEANER BOLT BOLT,HEX. SOCKET BUTTON BOLT WASHER, PLATE TP PIPE, BREATHER CLIP

18 FIG. 10 EXHAUST PART DESCRIPTION 1 1TP EXHAUST PIPE ASSY TP 1465T 00.PLATE, PROTECTOR TP 1465U 00.PLATE, PROTECTOR BOLT,HEX. SOCKET BUTTON TP MUFFLER ASSY BOLT, HEXAGON SOCKET HEAD S BAND, MUFFLER YU GASKET, SILENCER TP PROTECTOR, MUFFLER TP PROTECTOR, MUFFLER TP PROTECTOR, MUFFLER TP CAP BOLT,HEX. SOCKET BUTTON TP STAY, MUFFLER BOLT,HEX. SOCKET BUTTON D1 8592A 00.SENSOR, OXYGEN EG GASKET, EXHAUST PIPE TP JOINT, EXHAUST NUT, CROWN TP 1468W 00 PLATE, SILENCER BOLT, FLANGE NUT, CROWN BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD TP 1465R 00 PLATE, PROTECTOR BOLT,HEX. SOCKET BUTTON

19 FIG. 11 CRANKCASE PART DESCRIPTION 1 5S CRANKCASE ASSY D NOZZLE ASSY., O-RING H NOZZLE PIN, DOWEL BOLT, FLANGE GASKET BOLT, STUD BOLT, STUD BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD D SEPARATOR, OIL D GASKET, DRAIN BOLT, HEXAGON SOCKET HEAD D SEPARATOR, OIL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD

20 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 1 5S COVER, CRANKCASE D GASKET, CRANKCASE COVER BOLT, HEXAGON SOCKET HEAD PIN, DOWEL PLUG, STRAIGHT SCREW A3 O-RING PLUG, STRAIGHT SCREW O-RING S PLUG, OIL LEVEL O-RING S7 1542A 00 DAMPER TP COVER BOLT, BUTTON HEAD S COVER, CRANKCASE D PLATE, BEARING COVER BOLT, HEXAGON SOCKET HEAD OIL SEAL D GASKET, CRANKCASE COVER BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD TP PLATE PIN, DOWEL O-RING TP COVER BOLT, BUTTON HEAD BEARING

21 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION BEARING OIL SEAL D AXLE, PUSH LEVER WASHER, PLATE CLIP TP COVER, GENERATOR BOLT, BUTTON HEAD D HOLDER, CLUTCH CABLE D8 1541A 01 STAY, CRANKCASE COVER D DAMPER BOLT PIN, DOWEL TP COVER, OIL PUMP GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BEARING OIL SEAL (SD HS) TP AIR DUCT ASSY TP PLATE S DAMPER SCREW, TAPPING SCREW, TAPPING

22 FIG. 13 STARTER PART DESCRIPTION 1 5S GEAR S WASHER NK STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD S GEAR, IDLER D SHAFT BEARING D GEAR, IDLER WM SHAFT F3 WASHER, PLATE KEY, WOODRUFF WASHER, PLATE BOLT, FLANGE

23 FIG. 14 CLUTCH PART DESCRIPTION 1 5S GEAR, PRIMARY DRIVE WM KEY, FEATHER D SPACER WASHER, LOCK NUT TP PRIMARY DRIVEN GEAR COMP YU PLATE, THRUST D BOSS, CLUTCH PLATE, FRICTION JW PLATE, FRICTION H PLATE, CLUTCH D PRESSURE PLATE ASSY BEARING S SPRING, CLUTCH Y HOUSING, SPRING TX PLATE, PRESSURE BOLT XV ROD, PUSH D PLATE, THRUST COLLAR BEARING WASHER, CONICAL SPRING NUT S PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE CIRCLIP

24 FIG. 14 CLUTCH PART DESCRIPTION 28 3D SPROCKET, DRIVE

25 FIG. 15 TRANSMISSION PART DESCRIPTION 1 5S AXLE, MAIN (15T) COLLAR S GEAR, 5TH PINION (24T) WASHER CIRCLIP S GEAR, 3RD PINION (19T) COLLAR S GEAR, 4TH PINION (27T) WASHER, CLAW WASHER, CLAW S GEAR, 2ND PINION (16T) BEARING BEARING S AXLE, DRIVE COLLAR S GEAR, 2ND WHEEL (33T) WASHER CIRCLIP S GEAR, 4TH WHEEL (34T) WASHER, CLAW WASHER, CLAW COLLAR S GEAR, 3RD WHEEL (30T) S GEAR, 5TH WHEEL (25T) COLLAR S GEAR, 1ST WHEEL (46T) L4 WASHER, PLATE

26 FIG. 15 TRANSMISSION PART DESCRIPTION BEARING D PLATE, BEARING COVER SCREW, COUNTERSUNK O-RING COLLAR OIL SEAL S PULLEY, BELT WASHER, CONICAL SPRING NUT

27 FIG. 16 SHIFT CAM & FORK PART DESCRIPTION 1 5S SHIFT CAM ASSY POINT, NEUTRAL D FORK, SHIFT D FORK, SHIFT D BAR, SHIFT FORK GUIDE D BAR, SHIFT FORK GUIDE

28 FIG. 17 SHIFT SHAFT PART DESCRIPTION HOOK, SPRING SPRING, TENSION D STOPPER, SCREW D SHIFT SHAFT ASSY SPRING, TORSION D SPACER D STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP E1 WASHER, PLATE TP SHIFT PEDAL ASSY VN COVER, SHIFT PEDAL WASHER, PLATE CIRCLIP WASHER, WAVE TP ARM, SHIFT TP ROD, SHIFT NUT NUT BOLT

29 FIG. 18 FRAME PART DESCRIPTION 1 1TP FRAME COMP TP STAY, ENGINE TP 2122C 00 STAY TP STAY, ENGINE TP 2116F 00 STAY, REAR BOLT, FLANGE NUT, SELF-LOCKING BOLT, FLANGE TP PLATE NUT, SELF-LOCKING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE TP 2115C 00 BRKT BOLT TP GUIDE, CABLE BOLT, FLANGE D8 2117G 00 PROTECTOR TP BRACKET, BATTERY BOX BOLT,HEX. SOCKET BUTTON PX SEAL TP HOLDER BOLT, FLANGE TP HOLDER, BOLT, FLANGE

30 FIG. 19 FENDER PART DESCRIPTION 1 1TP P2 FRONT FENDER COMP. 1 1 UR FOR MNM3 1TP P0 FRONT FENDER COMP. 1 1 UR FOR NHG BOLT, FLANGE TP STAY TP STAY D HOLDER, BRAKE HOSE BOLT, FLANGE H REFLECTOR ASSY NUT, FLANGE TP P2 REAR FENDER COMP. 1 1 UR FOR MNM3 1TP P0 REAR FENDER COMP. 1 1 UR FOR NHG 10 1TP SEAL GROMMET GROMMET TP 2162R 00 FENDER BOLT, FLANGE NUT, SELF-LOCKING COLLAR TP BRACKET, REAR STAY TP DAMPER TP STAY, FENDER TP STAY, FENDER BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON TP STAY, REAR BOLT,HEX. SOCKET BUTTON WASHER, PLATE

31 FIG. 19 FENDER PART DESCRIPTION 26 1D6 2153E 00 EMBLEM, YAMAHA 1 1 FOR NHG PLUG

32 FIG. 20 SIDE COVER PART DESCRIPTION 1 1TP 2177G 00 BOX, BATTERY GROMMET COLLAR A6 NUT, SPRING TP 2172E 00 STAY, SIDE COVER BOLT, BUTTON HEAD S7 2139X 00 DAMPER COLLAR BOLT, FLANGE P7 WASHER, PLATE TP 2177A 00 BOX TJ BAND, BATTERY TP BAND, BATTERY G BAND, BATTERY RIVET TP HOLDER, TOOL G BAND, BATTERY GROMMET TP COVER, SIDE K LOCK ASSY NUT GROMMET GROMMET N DAMPER TP COVER, SIDE COLLAR A6 NUT, SPRING

33 FIG. 20 SIDE COVER PART DESCRIPTION BOLT,HEX. SOCKET BUTTON TP 2124E 00 COVER, BATTERY D DAMPER, LOCATING BOLT,HEX. SOCKET BUTTON GROMMET X COLLAR TP 2176E 00 PLATE TP 2172W 00 COVER RIVET RU PLATE, ROUTING 2 1 FOR CALIFORNIA 38 34B PLATE, ROUTING 1 FOR CALIFORNIA 39 1TP BOX, TOOL D TOOL KIT DAMPER, PLATE TP TOOL KIT,

34 FIG. 21 REAR ARM & SUSPENSION PART DESCRIPTION 1 1TP REAR ARM COMP TP SHAFT, PIVOT COLLAR OIL SEAL NUT, U BEARING COLLAR OIL SEAL TP 2219X 00 COVER TP CASE, CHAIN BOLT,HEX. SOCKET BUTTON TP CASE, CHAIN COLLAR TP LABEL, TIRE DX SHOCK ABSORBER ASSY, REAR DX SHOCK ABSORBER ASSY, REAR WASHER, PLATE NUT, CROWN WASHER, PLATE SCREW

35 FIG. 22 STEERING PART DESCRIPTION 1 4KM COVER, UNDER BEARING W COVER, BALL RACE NUT WASHER, PLATE H WASHER, SPECIAL NUT, CROWN T0 WASHER, PLATE TP Y CROWN, HANDLE B 2836B 00.TUNING FORK MARK BOLT, HEXAGON SOCKET HEAD TP HOLDER, HANDLE LOWER DM DAMPER WASHER, PLATE TP GUIDE, CABLE NUT, CROWN TP HOLDER, HANDLE UPPER BOLT, HEXAGON SOCKET HEAD TP STEERING LOCK ASSY BOLT SCREW TP CAP, HANDLE LOCK

36 FIG. 23 FRONT FORK PART DESCRIPTION 1 1TP FRONT FORK ASSY (L.H) TP TUBE, OUTER (L.H) TP INNER TUBE COMP FM METAL, SLIDE TP CYLINDER COMP., FRONT FORK FM METAL, SLIDE TP WASHER, OIL SEAL EB OIL SEAL TP RING, SNAP EB SEAL, DUST TP SPINDLE, TAPER TP GASKET TP BOLT, HEXAGON SOCKET HEAD TP SPRING, FRONT FORK TP WASHER, SPRING UPPER TP SPACER TP BOLT, CAP TP O-RING TP FRONT FORK ASSY (R.H) TP TUBE, OUTER (R.H) TP INNER TUBE COMP FM METAL, SLIDE TP CYLINDER COMP., FRONT FORK FM METAL, SLIDE TP WASHER, OIL SEAL EB OIL SEAL TP RING, SNAP

37 FIG. 23 FRONT FORK PART DESCRIPTION 28 4EB SEAL, DUST TP SPINDLE, TAPER TP GASKET TP BOLT, HEXAGON SOCKET HEAD TP SPRING, FRONT FORK TP WASHER, SPRING UPPER TP SPACER TP BOLT, CAP TP O-RING TP 2311H 00.FORK BOLT TP UNDER BRACKET COMP PU 2331G 00 COVER BOLT, HEXAGON SOCKET HEAD FV SEAL, STEERING BEARING

38 FIG. 24 FUEL TANK PART DESCRIPTION 1 1TP YG FUEL TANK COMP. 1 1 UR FOR MNM3 1TP Y FUEL TANK COMP. 1 1 UR FOR NHG 2 1TP GRAPHIC, FUEL TANK UR FOR MNM3 1TP GRAPHIC, FUEL TANK UR FOR NHG 3 2DX GRAPHIC, FUEL TANK UR FOR MNM3 2DX GRAPHIC, FUEL TANK UR FOR NHG 4 1TP 2414H 00 DAMPER, PLATE TP 2414J 00 DAMPER, PLATE TP 2414K 00 DAMPER, PLATE TP PROTECTOR, FUEL TANK NK CAP ASSY TP DAMPER, LOCATING TP 2413Y 00 BRACKET, TANK FITTING TP DAMPER, LOCATING CLAMP TP DAMPER, LOCATING COLLAR BOLT, FLANGE BOLT, BUTTON HEAD TP FUEL PUMP COMP TP O-RING TP COVER TP 2414N 00.DAMPER, PLATE BOLT TP FUEL PIPE ASSY CLAMP TP FILTER

39 FIG. 24 FUEL TANK PART DESCRIPTION 25 1TP BAND CLIP TP PIPE CLIP TP CHECK VALVE ASSY A6 CLIP TP PIPE A6 CLIP CLAMP TP PIPE CLIP XY JOINT TP PIPE CLIP PX ROLL OVER VALVE ASSY TP CLAMP RIVET HOSE (L280) CLIP CLAMP TP 2486A 00 PIPE 1 1 FOR CALIFORNIA CLIP 1 FOR CALIFORNIA 47 5PX CANISTER ASSY 1 FOR CALIFORNIA BOLT, FLANGE 2 FOR CALIFORNIA 49 1TP 2413X 00 PLATE 1 FOR CALIFORNIA BOLT, FLANGE 2 FOR CALIFORNIA CLIP 1 FOR CALIFORNIA 33

40 FIG. 24 FUEL TANK PART DESCRIPTION 52 1TP SENDER UNIT ASSY, FUEL METER SCREW X GASKET, SENDER UNIT WASHER, PLATE TP 2118K 00 LABEL, CAUTION CLIP

41 FIG. 25 SEAT PART DESCRIPTION 1 2DX SINGLE SEAT ASSY DAMPER, SEAT W PAD, SEAT TP BRACKET, SEAT BOLT, FLANGE TP 2475N 00 BRACKET BOLT, FLANGE

42 FIG. 26 FRONT WHEEL PART DESCRIPTION 1 1TP CAST WHEEL, FRONT BEARING OIL SEAL A5 COLLAR TIRE(100/90-19 M/C 57H EXEDRA) 1 1 BRIDGESTONE VALVE, RIM (TR412) 1 1 TAIHEIYO 7 5MT BALANCER, WHEEL (10G) 1 1 UN 5MT BALANCER, WHEEL (20G) 1 1 UN 5MT BALANCER, WHEEL (30G) 1 1 UN R6 COLLAR MA AXLE, WHEEL

43 FIG. 27 FRONT BRAKE CALIPER PART DESCRIPTION 1 1TP 2581T 00 DISK BRAKE ASSY G4 BOLT D 2580T 00 CALIPER ASSY (LEFT) YX W PISTON ASSY, CALIPER JB W CALIPER SEAL KIT JW PIN, SLIDE TT BOOT S7 W BRAKE PAD KIT BP SUPPORT, PAD YX SPRING, ANTI RATTLE X SCREW, BLEED D CAP DN SHIM, CALIPER BOLT, FLANGE

44 FIG. 28 REAR WHEEL PART DESCRIPTION 1 1TP CAST WHEEL, REAR BEARING OIL SEAL TP SPACER, BEARING WM DAMPER TP COLLAR, WHEEL TIRE (150/80B16 M/C 71H EXEDR) 1 1 BRIDGESTONE VALVE, RIM (TR412) 1 1 TAIHEIYO 9 5MT BALANCER, WHEEL (10G) 1 1 UN 5MT BALANCER, WHEEL (20G) 1 1 UN 5MT BALANCER, WHEEL (30G) 1 1 UN 10 1TP CLUTCH, HUB BEARING BEARING CIRCLIP CIRCLIP OIL SEAL WM COLLAR, WHEEL BOLT, STUD TP SPROCKET, DRIVEN (70T) NUT, U WASHER, PLATE TP V-BELT TP PULLER, CHAIN BOLT NUT COLLAR

45 FIG. 28 REAR WHEEL PART DESCRIPTION U8 COLLAR TP AXLE, WHEEL NUT, SELF-LOCKING WASHER, PLATE

46 FIG. 29 REAR BRAKE CALIPER PART DESCRIPTION 1 1TP 2582W 00 DISK, REAR BRAKE G4 BOLT TP 2580W 00 CALIPER ASSY, REAR D7 W PISTON ASSY, CALIPER JW W CALIPER SEAL KIT P PIN, SLIDE TT BOOT D7 W BRAKE PAD KIT D SUPPORT, PAD GM SCREW, BLEED D CAP GM RUBBER, BUSHING GJ SHIM, CALIPER

47 FIG. 30 STEERING HANDLE & CABLE PART DESCRIPTION 1 1TP HANDLEBAR TP GRIP TP GRIP ASSY TP CABLE, THROTTLE SCREW, PAN HEAD TP CABLE, THROTTLE CLAMP TP CABLE, CLUTCH CLAMP DX REAR VIEW MIRROR ASSY (LEFT) DX REAR VIEW MIRROR ASSY (RIGHT)

48 FIG. 31 FRONT MASTER CYLINDER PART DESCRIPTION 1 1TP 2580A 00 MASTER CYLINDER SUB ASSY TP CYLINDER KIT, MASTER B CAP, RESERVOIR B BUSH,DIAPHRAGM B DIAPHRAGM, RESERVOIR VS 2589H 00.SCREW VS BOLT D BRACKET, MASTER CYLINDER TP HOSE, BRAKE BOLT, UNION GASKET TP HOLDER, BRAKE HOSE BOLT, FLANGE

49 FIG. 32 STAND & FOOTREST PART DESCRIPTION 1 1TP FOOTREST TP FOOTREST VR COVER, FOOTREST NUT, U PIN, CLEVIS SPRING, TORSION K5 COLLAR PIN, COTTER TP STAND, SIDE BOLT, FLANGE NUT, SELF-LOCKING TP LINK, SIDE STAND TP WASHER COLLAR SPRING, TENSION SPRING, TENSION HOSE (L60) TP FOOTREST TP FOOTREST VR COVER, FOOTREST NUT, U PIN, CLEVIS SPRING, TORSION K5 COLLAR PIN, COTTER BOLT, FLANGE NUT, SELF-LOCKING

50 FIG. 32 STAND & FOOTREST PART DESCRIPTION BOLT, FLANGE

51 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION 1 1TP PEDAL, BRAKE VN COVER, SHIFT PEDAL TP BOSS, BRAKE PEDAL BOLT, FLANGE TP SPRING, RETURN TP LEVER BOLT PIN, CLEVIS WASHER, PLATE PIN, COTTER TP 2583V 00 RR. MASTER CYLINDER ASSY TP CYLINDER KIT, MASTER BP 2582A 00.JOINT BP 2585F 01.O-RING BP JOINT NUT BOLT, FLANGE BOLT, UNION GASKET TP 2581J 00 HOSE, BRAKE TP 2588F 00 HOLDER, BRAKE HOSE BOLT, FLANGE TP 2587A 00 HOLDER, BRAKE HOSE BOLT, FLANGE A TANK, RESERVOIR DIAPHRAGM, RESERVOIR GU BUSH,DIAPHRAGM

52 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION 28 2KF CAP, RESERVOIR COLLAR NK COVER, RESERVOIR TANK BOLT,HEX. SOCKET BUTTON TP HOSE, RESERVOIR CLIP CLAMP

53 FIG. 34 GENERATOR PART DESCRIPTION 1 1TP STATOR ASSY S ROTOR ASSY S CLAMP BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD

54 FIG. 35 STARTING MOTOR PART DESCRIPTION 1 1TP MOTOR ASSY B BRUSH HOLDER ASSY TB O-RING FK O-RING C GASKET P BOLT TB O-RING XV 8182A 00.NUT TP CORD, STARTER MOTOR B CAP XV 8182A 00 NUT BOLT, HEXAGON SOCKET HEAD

55 FIG. 36 FLASHER LIGHT PART DESCRIPTION 1 1TP FRONT FLASHER LIGHT ASSY VN BULB, FLASHER (12V-23/8W) PX LENS, FLASHER PX GASKET, FLASHER LENS SCREW, TAPPING PX WASHER TP FRONT FLASHER LIGHT ASSY VN BULB, FLASHER (12V-23/8W) PX LENS, FLASHER PX GASKET, FLASHER LENS SCREW, TAPPING PX WASHER NUT, FLANGE COLLAR WASHER, PLATE BOLT, FLANGE COLLAR BOLT P5 WASHER, PLATE C REAR FLASHER LIGHT ASSY VN BULB, FLASHER (12V-21W) PX LENS, FLASHER PX GASKET, FLASHER LENS SCREW, TAPPING PX WASHER C REAR FLASHER LIGHT ASSY VN BULB, FLASHER (12V-21W)

56 FIG. 36 FLASHER LIGHT PART DESCRIPTION 28 5PX LENS, FLASHER PX GASKET, FLASHER LENS SCREW, TAPPING PX WASHER NUT, FLANGE TP 2256L 00 BRACKET

57 FIG. 37 METER PART DESCRIPTION 1 1TP METER ASSY TP DAMPER WASHER, PLATE SCREW, TRUSS HEAD TAPPING TP BRACKET, METER BOLT, FLANGE TP COVER, METER TP 8336V 00.SHEET

58 FIG. 38 HEADLIGHT PART DESCRIPTION 1 5S HEADLIGHT UNIT ASSY S RIM, HEADLIGHT PX LENS ASSY PX STAY, HEADLIGHT G BULB (12V-60/55W) 1 1 (H4)HALOGEN 6 5PX COVER, SOCKET PX SCREW, RIM ADJUSTING PX SPRING, SCREW PX NUT, ADJUSTING PX CAP, PX SCREW, RIM FITTING PX GROMMET PX SCREW, RIM FITTING PX GROMMET PX NUT TP BODY ASSY TP SEAL CLAMP WM DAMPER, HEADLIGHT K8 COLLAR COLLAR BOLT, FLANGE SCREW, BIND TP 8411A 00 HEAD LIGHT STAY ASSY TP DAMPER, HEADLIGHT STAY BOLT, FLANGE

59 FIG. 39 TAILLIGHT PART DESCRIPTION 1 1TP TAILLIGHT ASSY TP DAMPER, TAIL COLLAR NUT S BRACKET, LICENSE NUT, U BOLT, FLANGE WASHER PLAIN REFLECTOR, REAR NUT, SELF-LOCKING TP LICENCE LIGHT ASSY TP CORD, LICENCE LIGHT TP BULB COLLAR GROMMET K4 WASHER, PLATE Y REAR REFLECTOR ASSY NUT, FLANGE TP CORD, TAILLIGHT

60 FIG. 40 HANDLE SWITCH & LEVER PART DESCRIPTION 1 5BN LEVER BN HOLDER, LEVER TR COLLAR, LEVER TR BOLT, LEVER BOLT NUT BOLT NUT, U YX SWITCH SCREW, FLAT HEAD VS 2589F 00 BOLT, LEVER NUT, U D LEVER Y SWITCH SCREW, PAN HEAD WASHER, PLATE TP SWITCH, HANDLE SCREW, PAN HEAD CLAMP TP SWITCH, HANDLE SCREW, PAN HEAD CLAMP

61 FIG. 41 ELECTRICAL 1 PART DESCRIPTION 1 5S OIL LEVEL GAUGE ASSY VY 8A8E0 00.O-RING BOLT, FLANGE TP SWITCH, SIDE STAND BOLT TP STOP SWITCH ASSY GB NEUTRAL SWITCH ASSY S WIRE, SUB LEAD CLAMP GASKET D BRACKET, COIL TP IGNITION COIL ASSY S IGNITION COIL ASSY BOLT, HEXAGON SOCKET HEAD S PLUG CAP ASSY HOSE (L65) BOLT CLAMP CLAMP TP 8591A 00 ENGINE CONTROL UNIT ASSY TP SENSOR, SPEED D O-RING BOLT, HEXAGON SOCKET HEAD TP BRACKET PIN, DOWEL BOLT, HEXAGON SOCKET HEAD P THERMO UNIT

62 FIG. 41 ELECTRICAL 1 PART DESCRIPTION WASHER, PLATE YU SENSOR, AIR TEMPERATURE TP WIRE, SUB LEAD CLAMP SCREW, PAN HEAD TP CLAMP, LEAD CLAMP S FLASHER RELAY ASSY S HORN A5 BOLT, FLANGE

63 FIG. 42 ELECTRICAL 2 PART DESCRIPTION 1 1D RECTIFIER & REGULATOR ASSY TP 2128A 00 BRACKET, REGULATOR BOLT, FLANGE NUT, FLANGE S STARTER RELAY ASSY (RC19-089A) X FUSE (10A-BL) SL COVER, LEAD WIRE BOLT, FLANGE D BATTERY ASSY(GS YUASA YTZ14S) TP WIRE, MINUS LEAD TP MAIN SWITCH ASSY BH BLANK KEY 1 1 AP SCREW TP WIRE HARNESS ASSY JJ FUSE (15A-BL) JJ FUSE (7.5A-BL) JJ FUSE (20A-BL) PS FUSE (40A) CLAMP VK RELAY ASSY (5VK-30) TP RELAY ASSY (1TP-00) EA HOLDER, RELAY VU SENSOR, LEAN ANGLE SCREW, ROUND TAPPING WASHER, PLATE CLAMP CLAMP

64 FIG. 42 ELECTRICAL 2 PART DESCRIPTION CLAMP CLAMP CLAMP TP BAND CLAMP

65 NUMERICAL INDEX PART PART PART PART PART PART 5S S TP 1111F S7 1111F TP 1111M TP 1111N TP 1111P TP 1111R TP 1112F G TP 1113F TP 1114F TP TP S S S S S TP S S S S S PS S YU YU YU YU S S YF YF G H S S S S X S S S S G GD G S S G S D S S D D D GH D FP S TP TP TP S S TP TP TP TP TP D A PS TP TP TP TP TP D D D XY TP EG TP TP 1465R TP 1465T TP 1465U TP 1468W TP S TP TP TP YU TP TP TP S TP H D S D D D S D D D S TP D8 1541A S TP TP S7 1542A D D D TP S TP D S S D WM S NK S TP YU D D WM JW H S Y S D TX XV D D S S S S S S S S S S S S D TP TP VN TP D D D D D D D S TP TP TP 2115C TP 2116F D8 2117G TP TP 2118K TP 2122C TP 2124E PX TP TP 2128A TP TP D S7 2139X TP P TP P D6 2153E TP TP TP P TP P TP TP TP 2162R TP TP TP TP B RU TP K TP N TP TP 2172E TP 2172W TP 2176E TP 2177A TP 2177G TP TP TP 2219X DX DX TP TP TP 2256L TP TP TP TP TP TP 2311H KM FM TP TP TP EB EB TP TP TP TP TP FM TP TP TP PU 2331G TP TP TP W H TP TP DM FV TP TP TP 2413X TP 2413Y TP TP 2414H

66 NUMERICAL INDEX PART PART PART PART PART PART 1TP 2414J TP 2414K TP 2414N PX PX TP D TP TP DX TP DX TP TP TP TP TP TP TP TP KM TP TP NK DX TP W TP 2475N TP 2486A TP MA TP TP WM TP WM TP TP TP MT MT MT TP TP TP TP 2580A D 2580T TP 2580W TP 2581J TP 2581T GM X D DN GJ BP 2582A TP 2582W TP 2583V B KF B GU B BP 2585F D TP TP 2587A TP D NK TP 2588F A TP VS 2589F VS 2589H P JW D BP YX TT GM TP TP TP DX DX TP TP VS TP TP TP TP TP BP TP TP TP TP TP TP VR TP TP TP D TP TP TP B 2836B TP TP D TP TP S TP P XV 8182A B C TP FK TB B TP S TP TP VK EA D D TP SL G TP TJ X JJ PS JJ JJ S TP S S TP S TP BH TP GB TP VU TP TP BN Y YX TP VN PX PX TP C VN C PX PX S TP 8336V S TP TP TP TP P TP BN TR D TR TP TP TP 8411A PX TP S G S PX PX PX PX TP PX PX PX TP PX PX WM PX PX TP TP TP TP TP S H Y S TP X GL YU TP 8591A D1 8592A VY 8A8E S7 W D7 W JB W JW W D7 W YX W TP Y TP Y TP YG A G

67 NUMERICAL INDEX PART PART PART PART PART PART A K P P E G T L F X E K K A R U A A