YFM25RX (4D35) U.S.A. YFM25RX (4D36) CANADA YFM25RX (4D37) EUROPE YFM25RX (4D38) OCEANIA

Transcription

1 YFM25RX (4D35) U.S.A. YFM25RX (4D36) ADA YFM25RX (4D37) OPE YFM25RX (4D38) ANIA 1G4D3-100EA ( 2G4D3-100EA ) A2

2 YFM25RX PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, July 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A4

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code HPB BLACK (FOR ELECTRODEPOSIT) 00R4 OM1 ORANGE METALLIC S8 SILVER SL SILVER 0035 SMJ(*) BLACK METALLIC J Quantity Column Information Column No. Name Of Q ty Column Destination 1 U.S.A. 2 ADA 3 OPE 4 ANIA A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 4D U.S.A. 4D ADA 4D OPE 4D AUSTRALIA NEW ZEALAND Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation 4D35 A 0906 BLACK METALLIC J SMJ 4D36 A 0906 BLACK METALLIC J SMJ 4D37 A 0906 BLACK METALLIC J SMJ 4D38 A 0906 BLACK METALLIC J SMJ A6

6 CONTENTS ENGINE CYLINDER HEAD... B2 CYLINDER... B3 CRANKSHAFT & PISTON... B4 VALVE... B6 CAMSHAFT & CHAIN... B7 OIL PUMP... B8 OIL COOLER... B9 INTAKE... B10 CARBURETOR... B11 EXHAUST... B14 CRANKCASE... B15 CRANKCASE COVER 1... C2 STARTER CLUTCH... C4 CLUTCH... C5 TRANSMISSION... C7 SHIFT CAM & FORK... C8 CHASSIS FRAME... C9 FRONT FENDER... C10 REAR FENDER... C11 REAR ARM... C13 REAR SUSPENSION... C14 FRONT SUSPENSION & WHEEL... C15 STEERING... D3 FUEL TANK... D4 SEAT... D5 FRONT WHEEL... D6 FRONT BRAKE CALIPER... D7 REAR WHEEL... D9 REAR BRAKE CALIPER... D10 STEERING HANDLE & CABLE... D11 FRONT MASTER CYLINDER... D12 STAND & FOOTREST... D13 REAR MASTER CYLINDER... D14 GUARD... D15 GENERATOR... E2 STARTING MOTOR... E3 HEADLIGHT... E4 TAILLIGHT... E5 TAILLIGHT 2... E6 HANDLE SWITCH & LEVER... E7 ELECTRICAL 1... E8 ELECTRICAL 2... E10 GRAPHICS... E11 EMBLEM & LABEL 1... E12 EMBLEM & LABEL 2... E13 EMBLEM & LABEL 3... E14 EMBLEM & LABEL 4... E15 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 3C CYLINDER HEAD ASSY H GUIDE, VALVE CIRCLIP SCREW, HEXAGON GASKET XT GASKET, CYLINDER HEAD D3 1112F 00 PLATE BOLT XT GASKET PIN, DOWEL BOLT, FLANGE WASHER, PLATE BOLT D COVER, CYLINDER HEAD XT PLATE, BREATHER D GASKET, CYLINDER HEAD SIDE BOLT, FLANGE D PIPE, BREATHER CLIP O-RING BOLT, FLANGE D COVER, CYLINDER HEAD SIDE O-RING XT 1111F 00 PLATE BOLT, FLANGE PLUG, SPARK (NGK DR7EA) WITH RESISTER BOLT, STUD B2

8 FIG. 2 CYLINDER PART DESCRIPTION 1 4D CYLINDER D GASKET, CYLINDER BOLT B3

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 4D CRANKSHAFT ASSY D CRANK D CRANK S PIN, CRANK BEARING S ROD, CONNECTING PIN, CLEVIS SPRING, COMPRESSION PIN, DOWEL BEARING S A0 PISTON (STD) XV PISTON RING SET (STD) XV PIN, PISTON CLIP BP SPROCKET, CAM CHAIN BOLT, FLANGE R1 WASHER, PLATE KEY, WOODRUFF S GEAR, DRIVE XT WEIGHT BEARING XT COLLAR S GEAR, BALANCE WEIGHT XT BOSS, BUFFER XT PLATE, ABSORBER SPRING, COMPRESSION PIN, DOWEL B4

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION WASHER, LOCK NUT KEY, STRAIGHT B5

11 FIG. 4 VALVE PART DESCRIPTION 1 5H VALVE, INTAKE XT VALVE, EXHAUST G SEAT, VALVE SPRING H SPRING, VALVE INNER H SPRING, VALVE OUTER H SEAL, VALVE STEM G RETAINER, VALVE SPRING G COTTER, VALVE X ARM, VALVE ROCKER H SHAFT, ROCKER H SHAFT, ROCKER O-RING XT SCREW, VALVE ADJUSTING NUT B6

12 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 1S CAMSHAFT BEARING BEARING KOYO O-RING XT SPROCKET, CAM CHAIN KB PLATE, BREATHER PIN, DOWEL BOLT WASHER, PLATE CHAIN (DID SCR-0404 SV 104LE) BP GUIDE, STOPPER XT GUIDE, STOPPER XT TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT BOLT B7

13 FIG. 6 OIL PUMP PART DESCRIPTION 1 4D OIL PUMP ASSY D GEAR, PUMP DRIVEN CIRCLIP D GASKET, PUMP COVER SCREW GASKET F STRAINER, OIL TA ELEMENT ASSY, OIL CLEANER D COVER, OIL ELEMENT O-RING BOLT O-RING BOLT BOLT XT PIPE, DELIVERY BOLT, UNION GASKET BOLT, UNION GASKET B8

14 FIG. 7 OIL COOLER PART DESCRIPTION BOLT O-RING KB OIL COOLER ASSY D HOSE, OIL D HOSE, OIL GROMMET O-RING PIN, DOWEL B9

15 FIG. 8 INTAKE PART DESCRIPTION 1 4D JOINT, CARBURETOR O-RING BOLT D JOINT, CARBURETOR HOSE CLAMP ASSY W PIPE A TUBE, FLEXIBLE VINYL HOSE CLAMP ASSY D CASE, AIR CLEANER D JOINT, AIR CLEANER A PIPE XJ PLATE D HOLDER, GUIDE NUT, U XJ ELEMENT, AIR CLEANER XJ GUIDE WASHER BOLT, WING D CAP, CLEANER CASE D SEAL GH HOOK V SEAL A1 CLIP D3 2177C 00 PLATE, EPA OFFROAD ATV 1 1 B10

16 FIG. 9 CARBURETOR PART DESCRIPTION 1 4D CARBURETOR ASSY D CARBURETOR ASSY D3 1490J 00.NEEDLE SET 1 1 4D3 1490J 10.NEEDLE SET D SPRING, DIAPHRAGM D DIAPHRAGM D VALVE, THROTTLE GH RING D COVER, DIAPHRAGM SCREW, PAN HEAD KM JET, PILOT (# 25) D3 1490A 00.DIAPHRAGM SET AE O-RING D PILOT SCREW SET H WASHER H O-RING E 53.JET, MAIN (#133.8) D HOLDER D CLIP PIN, FLOAT YT NEEDLE VALVE SET DM O-RING DM 1414M 40.NOZZLE, MAIN KM SCREW G JET, POWER (# 55) R PLUG, DRAIN SCREW, PAN HEAD B11

17 FIG. 9 CARBURETOR PART DESCRIPTION 26 5DM WASHER LP O-RING WV COVER SCREW, PAN HEAD FN SCREW DM FLOAT V WASHER, MAIN JET D PIPE, STARTER CONNECTING S NUT, CABLE ADJUSTING GD GUIDE, CABLE SPRING, THROTTLE STOP FU WASHER D SCREW, AIR ADJUSTING D PIPE AP COVER, CARBURETOR D3 1490H 00.DIAPHRAGM SET HT SPRING, THROTTLE STOP SCREW,WITH WASHER HX JET, MAIN (#170) SCREW, PAN HEAD CLIP CY WASHER FU HEATER ASSY (15W) F CAP CLAMP D WIRE, SUB LEAD D PIPE B12

18 FIG. 9 CARBURETOR PART DESCRIPTION 53 1UM PIPE JJ HOSE B13

19 FIG. 10 EXHAUST PART DESCRIPTION 1 4D PIPE, EXHAUST D PROTECTOR, EXHAUST PIPE SCREW, BIND WASHER, PLATE D MUFFLER ASSY YF GASKET, MUFFLER D PROTECTOR, MUFFLER BOLT, FLANGE GD GASKET, EXHAUST PIPE NUT, WITH WASHER BOLT, FLANGE B14

20 FIG. 11 CRANKCASE PART DESCRIPTION 1 5XT CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE D SPACER, ENGINE MOUNT GASKET CLAMP CLAMP D HOLDER, CLUTCH CABLE BOLT, FLANGE CLAMP BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET PIN, DOWEL BOLT, FLANGE NUT, U FLANGE B15

21 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 1 4D COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING D GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE CLAMP BOLT, HEXAGON SOCKET HEAD XT PLATE D COVER, CHAIN CASE D PROTECTOR BOLT D COVER, CRANKCASE D GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE D SPACER, DAMPER GASKET D PLUG, OIL LEVEL O-RING D COVER, GENERATOR C2

22 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION BOLT, FLANGE M68 O-RING C3

23 FIG. 13 STARTER CLUTCH PART DESCRIPTION 1 5XT GEAR, IDLER 1 (19T/72T) VJ SHAFT XT GEAR, IDLER 2 (16T/14T) Y SHAFT XT GEAR 3 (71T) WASHER, PLATE N0 BEARING BP STARTER ONE-WAY ASSY BOLT, HEXAGON SOCKET HEAD C4

24 FIG. 14 CLUTCH PART DESCRIPTION 1 4D GEAR, PRIMARY DRIVE KEY, STRAIGHT WASHER, CLAW WASHER, LOCK NUT D PRIMARY DRIVEN GEAR COMP X PLATE, THRUST D BOSS, CLUTCH XJ PLATE, FRICTION DH PLATE, FRICTION XJ PLATE, CLUTCH GY PLATE, PRESSURE W PLATE, PUSH XT ROD, PUSH WASHER NUT E9 SPRING, COMPRESSION SCREW, WITH WASHER WASHER, LOCK NUT D PUSH LEVER COMP BOLT GASKET B3 SPRING, TORSION CIRCLIP OIL SEAL BEARING C5

25 FIG. 14 CLUTCH PART DESCRIPTION 28 4GY ROD, PUSH BALL C6

26 FIG. 15 TRANSMISSION PART DESCRIPTION 1 4D AXLE, MAIN D GEAR, 4TH PINION (24T) WASHER CIRCLIP D GEAR, 3RD PINION (21T) D GEAR, 5TH PINION (29T) D GEAR, 2ND PINION (18T) BEARING BEARING D DRIVE AXLE ASSY D GEAR, 2ND WHEEL (33T) WASHER CIRCLIP D GEAR, 3RD WHEEL (29T) COLLAR D GEAR, 5TH WHEEL (28T) D GEAR, 4TH WHEEL (24T) D GEAR, 1ST WHEEL (37T) WASHER, PLATE WASHER, CLAW WASHER, CLAW BEARING BEARING OIL SEAL R SPROCKET,DRIVE (22T) WASHER, LOCK NUT C7

27 FIG. 16 SHIFT CAM & FORK PART DESCRIPTION 1 1S SHIFT CAM ASSY D FORK, SHIFT D FORK, SHIFT D FORK, SHIFT GY BAR, SHIFT FORK GUIDE D SHIFT SHAFT ASSY TP STOPPER LEVER ASSY SPRING, TORSION BOLT PIN, DOWEL OIL SEAL D SHIFT PEDAL ASSY YT COVER, SHIFT PEDAL BOLT, FLANGE C8

28 FIG. 17 FRAME PART DESCRIPTION 1 4D P2 FRAME COMP OM1 2 4D STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE D STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE NUT, U FLANGE BOLT, FLANGE NUT, U FLANGE PLUG BUSH, SOLID O-RING NIPPLE, GREASE D TENSIONER WASHER, PLATE BOLT, FLANGE D PROTECTOR, ENGINE BOLT D3 2137G 00 STAY BOLT C PAD, SEAT D TOOL KIT NV 2811A 01 GAUGE, AIR C9

29 FIG. 18 FRONT FENDER PART DESCRIPTION 1 4D3 W FRONT FENDER COMP. 1 4D3 W215C 20 FRONT FENDER COMP.2 1 4D3 W215B 20 FRONT FENDER COMP D3 W215D 20 FRONT FENDER COMP BOLT BOLT,HEX. SOCKET BUTTON NUT, SELF-LOCKING RIVET D A0 PANEL, FRONT RIVET D STAY, FENDER BOLT D STAY, FENDER BOLT D PLATE RIVET ET DAMPER MA PROTECTOR C10

30 FIG. 19 REAR FENDER PART DESCRIPTION 1 4D3 W REAR FENDER COMP D3 W216C 20 REAR FENDER COMP.2 1 4D3 W216B 20 REAR FENDER COMP BOLT BOLT BOLT D FLAP D3 2164F 00 STAY D3 2164H 00 STAY SCREW, BINDING SCREW, BINDING E0 COLLAR NUT, SELF-LOCKING LP FLAP D3 2164G 00 STAY YT 2164J 10 STAY SCREW, BINDING SCREW, BINDING E0 COLLAR NUT, SELF-LOCKING BOLT, FLANGE WASHER, PLATE BOLT, FLANGE WASHER, PLATE NUT, SELF-LOCKING D STAY, FENDER D STAY, FENDER C11

31 FIG. 19 REAR FENDER PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING D3 2163A 00 COVER, REAR FENDER BOLT C12

32 FIG. 20 REAR ARM PART DESCRIPTION 1 4D P0 REAR ARM COMP S BEARING OIL SEAL ( ) X 2219X 00 COVER D BUSH D SEAL, GUARD BOLT JN SHAFT, PIVOT WASHER, PLATE NUT, SELF-LOCKING BOLT D NUT, PJTN D PLATE D3 2217H 00 COVER, DUST D3 2219X 00 COVER D PLATE, CHAIN CASE RUBBER BOLT D HUB, REAR BEARING OIL SEAL D SPACER, BEARING D BRACKET, CALIPER CIRCLIP D COLLAR, WHEEL C13

33 FIG. 21 REAR SUSPENSION PART DESCRIPTION 1 4D SHOCK ABSORBER ASSY, REAR 1 SL 4D SHOCK ABSORBER ASSY, REAR 1 SL 4D SHOCK ABSORBER ASSY, REAR 1 1 SL 2 4AA LABEL, WARNING 1 4AA LABEL, WARNING 1 4AA LABEL, WARNING BOLT, FLANGE NUT, U BOLT, FLANGE NUT, U C14

34 FIG. 22 FRONT SUSPENSION & WHEEL PART DESCRIPTION 1 4D P1 FRONT LOWER ARM COMP. (LEFT) OM BUSH, SOLID YT COVER, THRUST R3 COLLAR BOLT, FLANGE NUT, SELF-LOCKING NIPPLE, GREASE D P1 FRONT LOWER ARM COMP. (RIGHT) OM BUSH, SOLID YT COVER, THRUST R3 COLLAR BOLT, FLANGE NUT, SELF-LOCKING NIPPLE, GREASE D P1 FRONT UPPER ARM COMP. (LEFT) OM BUSH, SOLID YT COVER, THRUST Y6 COLLAR SHAFT, PIVOT NUT, SELF-LOCKING NIPPLE, GREASE D P1 FRONT UPPER ARM COMP. (RIGHT) OM BUSH, SOLID YT COVER, THRUST Y6 COLLAR SHAFT, PIVOT NUT, SELF-LOCKING C15

35 FIG. 22 FRONT SUSPENSION & WHEEL PART DESCRIPTION NIPPLE, GREASE D SHOCK ABSORBER ASSY BOLT, FLANGE NUT, SELF-LOCKING WASHER, PLATE NUT, CASTLE PIN, COTTER NUT, CASTLE PIN, COTTER GD STEERING KNUCKLE ASSY (LEFT) GD STEERING KNUCKLE ASSY (RIGHT) D2

36 FIG. 23 STEERING PART DESCRIPTION 1 4D COLUMN, STEERING K HOLDER, HANDLE BOLT, FLANGE UY PLANE BEARING, STEERING OIL SEAL D BRACKET, STEERING LOWER BOLT UY WASHER, LOCK R0 COLLAR WASHER, PLATE NUT, SELF-LOCKING PIN, COTTER D ROD, TIE UY JOINT, UNIVERSAL UY JOINT, UNIVERSAL NUT NUT (L.H. THREAD) NUT, CASTLE PIN, COTTER WASHER GROMMET D3

37 FIG. 24 FUEL TANK PART DESCRIPTION 1 4D FUEL TANK COMP D FUEL TANK COMP KM CAP ASSY D FUEL COCK ASSY P GASKET SCREW GROMMET J1 COLLAR BOLT, FLANGE GROMMET J1 COLLAR BOLT, FLANGE TG DAMPER D DAMPER, LOCATING D DAMPER HOSE (L105) HOSE (L105) CLIP A2 CLIP HOSE (L330) D3 2414H 00 DAMPER, PLATE D DAMPER, LOCATING D DAMPER, LOCATING D DAMPER, LOCATING HOSE (L400) CLAMP D4

38 FIG. 25 SEAT PART DESCRIPTION 1 4D SINGLE SEAT ASSY D SINGLE SEAT ASSY 1 2 4D3 2470F 20.SEAT COVER COMP D3 2470F 30.SEAT COVER COMP STOPPER, MAIN STAND DAMPER, SEAT D5

39 FIG. 26 FRONT WHEEL PART DESCRIPTION 1 5LP WHEEL COMP TIRE (AT20X7-10** KT201 T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO 4 5LP WHEEL COMP TIRE (AT20X7-10** KT201 T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO 7 3GD HUB, FRONT BOLT, SERRATION UY SPACER, BEARING BEARING BEARING OIL SEAL OIL SEAL NUT, WITH WASHER R1 COLLAR WASHER, PLATE NUT, CASTLE PIN, SPLIT S COVER, PLATE D6

40 FIG. 27 FRONT BRAKE CALIPER PART DESCRIPTION 1 3GD 2582T 10 DISC, BRAKE (LEFT) BOLT D3 2580T 00 CALIPER ASSY (LEFT) B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT D3 W BRAKE PAD KIT DH PIN, PAD CR BOLT D3 2580U 00 CALIPER ASSY (RIGHT) B4 W PISTON ASSY, CALIPER B4 W CALIPER SEAL KIT UY BOOT JD BOOT, CALIPER DH SUPPORT, PAD UY W BLEED SCREW KIT UY BOLT UY WASHER, SPRING JD BOLT JD NUT D7

41 FIG. 27 FRONT BRAKE CALIPER PART DESCRIPTION 28 4D3 W BRAKE PAD KIT DH PIN, PAD CR BOLT BOLT, FLANGE D3 2514A 00 RING, WHEEL SCREW, BINDING D8

42 FIG. 28 REAR WHEEL PART DESCRIPTION 1 4D REAR WHEEL COMP TIRE (AT19X10-9** KT205 T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO 4 4D REAR WHEEL COMP TIRE (AT19X10-9** KT205 T/L N) DUNLOP VALVE, RIM (TR413) TAIHEIYO 7 1S COLLAR, WHEEL BOLT, SERRATION NUT, WITH WASHER NUT, CASTLE WASHER, PLATE PIN, COTTER YT COLLAR, SPROCKET AXLE TG SPROCKET, DRIVEN (38T) BOLT NUT, U FLANGE D AXLE, WHEEL CHAIN (DID520V) JOINT, CHAIN (DID520V FJ) D9

43 FIG. 29 REAR BRAKE CALIPER PART DESCRIPTION 1 5YT BRACKET, DISC D3 2582W 00 DISK, REAR BRAKE F0 BOLT NUT BOLT, SET WASHER, CONICAL SPRING YT 2580W 10 CALIPER ASSY, REAR LP W PISTON ASSY, CALIPER LP W CALIPER SEAL KIT UY ADJUSTBOLT D3 W BRAKE PAD KIT UY W BLEED SCREW KIT UY PIN, PAD UY BOOT, CALIPER YT SPRING, RETURN UY WASHER, PAD PIN BOLT, FLANGE D10

44 FIG. 30 STEERING HANDLE & CABLE PART DESCRIPTION 1 4D HANDLEBAR LP GRIP A COVER, HANDLE LEVER D CABLE, CLUTCH D WIRE, BRAKE KB THROTTLE LEVER ASSY KB 2628F 20.CAP, GEAR NV 2625G 01.LEVER, THROTTLE KB 2632G 00.SCREW KB SCREW, GRIP END NUT, U KB NUT, LOCK OIL SEAL NV SPRING KB 2628G 00.GASKET NV WASHER NV WASHER V HOLDER, LEVER LOWER SCREW, PAN HEAD WASHER, PLATE D PROTECTOR, HANDLEBAR D CABLE, THROTTLE D11

45 FIG. 31 FRONT MASTER CYLINDER PART DESCRIPTION 1 5D3 2583T 00 MASTER CYLINDER ASSY D3 W CYLINDER KIT, MASTER TT DIAPHRAGM, RESERVOIR D CAP, RESERVOIR NK 2589H 00.SCREW LP BRACKET, MASTER CYLINDER MV BOLT, FITTING D LEVER NUT, U D FRONT STOP SWITCH ASSY MV 2589F 00.BOLT, LEVER UY COLLAR D HOSE, BRAKE D HOSE, BRAKE D PIPE, BRAKE GU CIRCLIP BOLT, FLANGE BOLT, UNION WASHER, PLATE D HOLDER, BRAKE HOSE BOLT, FLANGE D12

46 FIG. 32 STAND & FOOTREST PART DESCRIPTION 1 4D FOOTREST BOLT, FLANGE D FOOTREST BOLT, FLANGE D PEDAL, BRAKE WASHER, PLATE WASHER, WAVE CIRCLIP SPRING, TENSION D13

47 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION 1 5TG 2580E 20 REAR MASTER CYLINDER ASSY TG W CYLINDER KIT, MASTER SS NUT YK JOINT KW PIN, BRAKE ROD BOLT, FLANGE D HOSE, RESERVOIR CLIP CLIP TG TANK, RESERVOIR XP CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM D COVER, RESERVOIR TANK D PROTECTOR BOLT PIN, CLEVIS WASHER, PLATE PIN, COTTER BOLT, UNION WASHER, PLATE D HOSE, BRAKE BOLT, UNION WASHER, PLATE D14

48 FIG. 34 GUARD PART DESCRIPTION 1 4D3 2845N 00 R4 BAR, CARRY FRONT HPB BOLT, FLANGE D3 2845R 00 R4 BAR, CARRY REAR HPB 4D3 2845R 10 R4 BAR, CARRY REAR 1 HPB BOLT, FLANGE D15

49 FIG. 35 GENERATOR PART DESCRIPTION 1 4D STATOR ASSY XT ROTOR ASSY BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD E2

50 FIG. 36 STARTING MOTOR PART DESCRIPTION 1 3C MOTOR ASSY C BRUSH SET HP 8182M 00.O-RING HP BOLT O-RING D3 8183G 00 CORD COMP TJ BOLT BOLT, FLANGE E3

51 FIG. 37 HEADLIGHT PART DESCRIPTION 1 4KB BULB (12V-30/30W) TG HEADLIGHT UNIT ASSY TG RIM, HEADLIGHT COVER TG SOCKET CORD ASSY GROMMET KB BULB (12V-30/30W) TG HEADLIGHT UNIT ASSY TG RIM, HEADLIGHT COVER TG SOCKET CORD ASSY GROMMET COLLAR WASHER, PLATE BOLT, FLANGE E4

52 FIG. 38 TAILLIGHT PART DESCRIPTION 1 4D TAILLIGHT UNIT ASSY D COVER, TAILLIGHT D BRACKET, TAILLIGHT SCREW, TAPPING COLLAR GROMMET WASHER, PLATE NUT, CROWN 2 2 E5

53 FIG. 39 TAILLIGHT 2 PART DESCRIPTION 1 4D TAILLIGHT UNIT ASSY D COVER, TAILLIGHT D BRACKET, TAILLIGHT SCREW, TAPPING COLLAR GROMMET NUT, CROWN D BRACKET, LICENSE 1 1 E6

54 FIG. 40 HANDLE SWITCH & LEVER PART DESCRIPTION 1 4D LEVER HOLDER ASSY (LEFT) YT HOLDER, LEVER RN LEVER BOLT NUT, U TG HOLDER, LEVER LOWER BOLT KM SWITCH BOLT NUT TG BRACKET, LEVER D PLATE, GUIDE TG LEVER, BRAKE TG COLLAR, LEVER BOLT, BUTTON HEAD PLUG BOLT, BUTTON HEAD KB SWITCH, HANDLE E7

55 FIG. 41 ELECTRICAL 1 PART DESCRIPTION 1 4D C.D.I. UNIT ASSY D BAND NS IGNITION COIL ASSY NS PLUG CAP ASSY BOLT WASHER, PLATE BOLT GB NEUTRAL SWITCH ASSY GASKET S BATTERY ASSY (YT Z7S) D SEAT, BATTERY D BATTERY PLATE COMP BOLT, FLANGE D WIRE, MINUS LEAD GT RECTIFIER & REGULATOR ASSY BOLT, FLANGE RL RELAY ASSY LP MAIN SWITCH ASSY HN NUT, MAIN SWITCH HN CAP, KEY D WIRE HARNESS ASSY D WIRE, LEAD DM RELAY ASSY D STARTER RELAY ASSY D3 8252R 00 DAMPER BOLT, FLANGE D WIRE, PLUS LEAD E8

56 FIG. 41 ELECTRICAL 1 PART DESCRIPTION 28 4D PILOT LIGHT ASSY GH BULB (14V-1.7W) BAND, SWITCH CORD D STOP SWITCH ASSY CLAMP CLAMP CLAMP CLAMP CLAMP E9

57 FIG. 42 ELECTRICAL 2 PART DESCRIPTION 1 3Y REAR REFLECTOR ASSY NUT REFLECTOR, REAR WASHER 2 5 4D BRACKET, REFLECTOR EK REFLECTOR, FRONT WASHER NUT 2 E10

58 FIG. 43 GRAPHICS PART DESCRIPTION 1 4KN 2836B 10 TUNING FORK MARK D GRAPHIC 3 (LH) D3 215A9 00 GRAPHIC 4 (RH) D GRAPHIC 1 (LH) D GRAPHIC 2 (RH) D EMBLEM (LH) D3 2152A 00 EMBLEM 3 (RH) D3 2164B 00 EMBLEM,3D GD 2153E 20 EMBLEM, YAMAHA D3 2165E 00 GRAPHIC, FRONT D3 2165F 00 GRAPHIC, FRONT D3 2167A 00 GRAPHIC SET D3 2167A 10 GRAPHIC SET D3 2167B 00 GRAPHIC SET D3 2167B 20 GRAPHIC SET 2 1 4D3 2167B 10 GRAPHIC SET 2 1 E11

59 FIG. 44 EMBLEM & LABEL 1 PART DESCRIPTION 1 5FE LABEL, CAUTION 2 1 ENGLISH RIVET, BLIND WASHER, PLATE 4 4 5FE LABEL, WARNING 1 ENGLISH RIVET, BLIND WASHER, PLATE 6 7 5LP LABEL, CAUTION 1 ENGLISH RIVET, BLIND WASHER, PLATE LP 2819R 00 TAG, WARNING 1 E12

60 FIG. 45 EMBLEM & LABEL 2 PART DESCRIPTION 1 5FE LABEL, CAUTION 2 1 ENGLISH RIVET, BLIND WASHER, PLATE 4 4 5FE LABEL, WARNING 1 ENGLISH RIVET, BLIND WASHER, PLATE 6 7 3JM LABEL, CAUTION 2 1 FRENCH 8 4WU LABEL, WARNING 1 FRENCH 9 4SH 2416E 00 LABEL, CAUTION ADA 1 ENGLISH 10 5LP LABEL, CAUTION 1 ENGLISH RIVET, BLIND WASHER, PLATE LP B0 LABEL, CAUTION 1 FRENCH 14 4WU 2151H 10 LABEL 5 1 FRENCH E13

61 FIG. 46 EMBLEM & LABEL 3 PART DESCRIPTION 1 5FK LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 4 5FK LABEL, WARNING RIVET, BLIND WASHER, PLATE 6 7 4GB 2155A 00 MARK,EC 1 8 3ME 2415E 01 LABEL, CAUTION 1 9 5LP M0 LABEL, CAUTION RIVET, BLIND WASHER, PLATE 4 E14

62 FIG. 47 EMBLEM & LABEL 4 PART DESCRIPTION 1 5FE LABEL, CAUTION 2 1 ENGLISH RIVET, BLIND WASHER, PLATE 4 4 5FE LABEL, WARNING 1 ENGLISH RIVET, BLIND WASHER, PLATE 6 7 5LP LABEL, CAUTION 1 ENGLISH RIVET, BLIND WASHER, PLATE 4 E15

63 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 3C B 2 5XT 1111F 00 B 2 4D3 1112F 00 B 2 5H B 2 4KB B 7 5XT B 2 4D B 2 5XT B 2 4D B 2 4D B 2 4D B 2 4D B 3 4D B 3 4D B 4 4D B 4 4D B 4 5XT B 4 5XT B 4 5XT B 4 1S B 4 5XT B 4 1S B 4 5BP B 4 4XV B 4 1S A0 B 4 4XV B 4 1S B 4 1S B 4 5H B 6 11H B 6 11H B 6 4G B 6 4G B 6 4G B 6 5H B 6 5XT B 6 5H B 6 36X B 6 5H B 6 5XT B 6 1S B 7 5XT B 7 5XT B 7 4FM B 7 5BP B 7 5XT B 7 5XT B 8 4D B 8 4D B 8 4D B 8 22F B 8 5TA B 8 4D B 8 4D B 9 4D B 9 4KB B 9 4D B 10 4D B 10 4D B 11 5YT B 11 4D B 11 3F B 12 4D B B 12 4KM B 11 1AE B 11 3H B 11 5LP B 12 5DM 1414M 40 B 11 5V B 12 3GD B 12 1S B B 11 12R B 11 24W B 10 4D B 12 4D B 12 1UM B 13 4KM B 11 3G B 11 1HX B E 53 B 11 4D B 11 5AP B 12 4WV B 12 4D B 10 4D B 10 31A B 10 5GH B 10 2XJ B 10 4D B 10 4D B 10 59V B 10 2XJ B 10 4D B 10 2XJ B 10 5DM B 11 1FN B 12 4D B 14 3GD B 14 4D B 14 4D B 14 3YF B 14 4D B 14 5XT B 2 4D B 11 4D B 11 4D B 11 4D3 1490A 00 B 11 4D3 1490H 00 B 12 4D3 1490J 00 B 11 4D3 1490J 10 B 11 5GH B 11 4D B 11 3HT B 12 4D B 11 5CY B 12 5DM B 12 4D B 11 3H B 11 5FU B 12 5DM B 12 5JJ B 13 4D B 12 5XT B 15 5XT C 2 4D B 15 4D C 2 4D C 2 4D C 2 4D C 2 4D C 2 4D C 2 4D B 15 4D C 2 4D C 2 4D C 2 5XT C 4 5XT C 4 5XT C 4 1VJ C 4 36Y C 4 5BP C 4 4D C 5 4D C 5 30X C 5 3XJ C 5 5DH C 5 3XJ C 5 4GY C 5 5XT C 5 4GY C 6 1W C 5 4D C 5 4D C 5 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 7 4D C 8 4D C 8 5YT C 8 4TP C 8 4D C 8 4D C 8 4D C 8 4GY C 8 1S C 8 4D P2 C 9 4D C 9 4D C 9 4D3 2137G 00 C 9 4D C 9 4D C 10 4D C 10 4WU 2151H 10 E 13 4D C 10 4D3 2152A 00 E 11 3GD 2153E 20 E 11 4D D 4 5TG D 4 4GB 2155A 00 E 14 5FK E 14 5FE E 12 E 13 4WU E 13 5FE E 15 4D E 11 4D E 11 4D E 11 4D E 11 4D3 215A9 00 E 11 4D C 11 4D C 11 4D C 11 4D3 2163A 00 C 12 5D3 2164B 00 E 11 4D3 2164F 00 C 11 4D3 2164G 00 C 11 4D3 2164H 00 C 11 5YT 2164J 10 C 11 4D3 2165E 00 E 11 4D3 2165F 00 E 11 4D3 2167A 00 E 11 4D3 2167A 10 E 11 4D3 2167B 00 E 11 4D3 2167B 10 E 11 4D3 2167B 20 E 11 5LP C 11 5LP E 12 E 13 E 15 5LP B0 E 13 5LP M0 E 14 5FK E 14 5FE E 12 E 13 E 15 3JM E 13 8ET C 10 4D3 2177C 00 B 10 4D P0 C 13 2JN C C 15 4D C 13 4D C 9 4D3 2217H 00 C 13 4D C 13 30X 2219X 00 C 13 4D3 2219X 00 C 13 4D C 14 4D C 14 4D C 14 4AA C 14 4AA C 14 4AA C 14 4D C 13 4D C 13 4D C 13 4D D 2 4D A0 C 10 3GD D 2 3GD D 2 5YT C 15 4D P1 C 15 4D P1 C 15 4D P1 C 15 4D P1 C 15 1UY D 3 4D D 3 8K D 3 4D D 3 1UY D 3 1UY D 3 4D D 3 1UY D 3 4D D 4 4D D 4 4D3 2414H 00 D 4 3ME 2415E 01 E 14 4SH 2416E 00 E 13 4D D 4 4D D 4 4D D 4 4D D 4 4D D 4 1P D 4 5KM D 4 4D3 2470F 20 D 5 4D3 2470F 30 D 5 4D D 5 4D D D 5 3C C 9 3GD D 6 1UY D 6 1S D 6 4D3 2514A 00 D 8 5LP D 6 4D C 13 4D C 13 M1

64 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 4D C 13 4D D 9 1S D 9 5YT D 9 4D D 9 5TG D 9 5D E 7 5YT D 10 4D C 13 5TG E 7 5TG E 7 5TG 2580E 20 D 14 4D3 2580T 00 D 7 4D3 2580U 00 D 7 5YT 2580W 10 D 10 3GD 2582T 10 D 7 4D3 2582W 00 D 10 5MV D 12 5D3 2583T 00 D 12 5D D 12 3XP D 14 2VN D 14 4TT D 12 2VN D 14 2GU D 12 5LP D 12 4D D 12 4D D 12 4D D 12 4D D 14 4D D 12 4D D 14 5TG D 14 4D D 14 5MV 2589F 00 D 12 4NK 2589H 00 D 12 3JD D 7 1UY D 10 5DH D 7 1UY D 10 3JD D 7 8CR D 7 1UY D 7 5DH D 7 1UY D 10 1UY D 7 1UY D 7 3JD D 7 1UY D 10 5YT D 10 4D D 11 4D D 11 1NV D 11 5LP D 11 4KB D 11 4KB D 11 4KB D 11 1UY D 12 1NV 2625G 01 D 11 4KB 2628F 20 D 11 4KB 2628G 00 D 11 1NV D 11 4D D 11 4KB 2632G 00 D 11 4D D 11 4D D 11 31A D 11 1NV D D 5 4D D 13 4SS D 14 2YK D 14 3KW D 14 4D D 13 4D D 13 3MA C 10 4D D 14 4D C 9 1NV 2811A 01 C 9 5LP 2819R 00 E 12 4KN 2836B 10 E 11 4D3 2845N 00 R4 D 15 4D3 2845R 00 R4 D 15 4D3 2845R 10 R4 D 15 4D E 2 5XT E 2 3C E 3 5HP E 3 5TJ E 3 5HP 8182M 00 E 3 4D3 8183G 00 E 3 3C E 3 4D E 8 5DM E 8 1RL E 8 5GT E 8 1S E 8 4D E 8 4D E 8 4D E 8 4D E 8 3NS E 8 3NS E 8 4D B 12 5LP E 8 4D3 8252R 00 E 8 4D E 9 3GB E 8 4D E 8 3HN E 8 3HN E 8 4D E 8 4D E 7 5YT E 7 4V D 11 5TG E 7 5KM E 7 5GH E 9 4D E 9 5FU B 12 3RN E 7 5D D 12 5TG E E 9 4KB E 7 5D D 12 5TG E 4 5TG E 4 5TG E 4 5TG E 4 5TG E 4 4KB E 4 5TG E 4 4D E 5 E 6 4D E 5 E 6 4D E 5 E 6 4D E 6 2EK E 10 4D E 10 3Y E E 10 4D E 8 4D E 8 5D3 W D 12 5TG W D 14 4D3 W D 7 4D3 W D 8 4D3 W D 10 3B4 W D 7 5LP W D 10 1UY W D 7 D 10 3B4 W D 7 5LP W D 10 4D3 W C 10 4D3 W215B 20 C 10 4D3 W215C 20 C 10 4D3 W215D 20 C 10 4D3 W C 11 4D3 W216B 20 C 11 4D3 W216C 20 C B B B E B B D D D C C C C C B C B C 9 C 10 C 11 C C C C D C E E D C F0 D D C E E C C C D D D B B E B D B C D C C B D B C C D D 2 D D D E 5 E E C C D C E 12 E 13 E 14 E B E E C C D B D D D 12 D R1 B B C D D D C C D D B D C C C C C B C C C B D E 12 E 13 E 14 E C B B C E C B C C C C E E 5 E 6 M2

65 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID E0 C J1 D R0 D Y6 C R3 C R1 D C B D 12 D B B 2 B 15 C B B 8 C E B B D D D D B B B B B B E E D 4 E E C B D A2 D D B A1 B B E E 5 E B 9 D D D B B E9 C D B3 C C B 2 B 9 C B 8 B B B B B C D D 2 D D D 9 91A B E E D C E C C D C D D C C D B B B B B C C C E C B B B M68 C B C D B C B D C C C B B N0 C B C C C C D B C C B B B C B C 9 C R C D 6 D D D D B D B E B C B C C C B 15 C C B B B D B E C D B E C 10 C C B 15 C 9 D D D C B D 6 D D E D B 15 E C E D C 9 D B D B D C C C D E E D B E 5 E D B B B B B B C B 15 C B 2 B 15 M3