YZF-R6 (13S1) EUROPE,SOUTH AFRICA YZF-R6 (13S2) EUROPE

Transcription

1 YZF-R6 () EUROPE,SOUTH AFRICA YZF-R6 () EUROPE 1G13S-300E1 ( 2G13S-300E1 ) 2011/12/19 NEWS No. DATE COMMENT PE0-MC Dec.,27,2007 FIG.36:REAR MASTER CYLINDER LIST&ILLUSTRATION REVISION PE0-MC Dec., 8,2011 MOD:FIG.31 REAR WHEEL LIST&ILLUSTRATION REVISION A2

2 YZF-R6 PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, September 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A4

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BWC1(*) BLUISH WHITE COCKTAIL DNMG(*) DARK GRAY METALLIC G 1086 DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK NG NEBURA GOLD 008L VRC1 VIVID RED COCKTAIL A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (3) Model Label Affixing Location (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 EUROPE EUROPE 2 FINLAND GREECE 060 IRELAND SOUTH AFRICA 070 UNITED KINGDOM 010 BELGIUM Model Code Production Code No. Country (destination) (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0390 BLUISH WHITE COCKTAIL 1 BWC1 C 1086 DARK GRAY METALLIC G DNMG A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0390 BLUISH WHITE COCKTAIL 1 BWC1 C 1086 DARK GRAY METALLIC G DNMG A6

6 CONTENTS ENGINE CYLINDER... B2 CRANKSHAFT & PISTON... B3 VALVE... B4 CAMSHAFT & CHAIN... B6 WATER PUMP... B7 RADIATOR & HOSE... B8 OIL PUMP... B11 OIL CLEANER... B12 INTAKE... B13 INTAKE 2... B15 AIR INDUCTION SYSTEM... C3 EXHAUST... C4 CRANKCASE... C6 CRANKCASE COVER 1... C8 STARTER... C9 CLUTCH... C10 TRANSMISSION... C12 SHIFT CAM & FORK... C14 SHIFT SHAFT... C15 CHASSIS FRAME... D3 FENDER... D5 SIDE COVER... D8 REAR ARM... D9 REAR SUSPENSION... D11 STEERING... D12 FRONT FORK... D13 FUEL TANK... D15 SEAT... E4 FRONT WHEEL... E5 FRONT BRAKE CALIPER... E6 REAR WHEEL... E7 REAR BRAKE CALIPER... E9 STEERING HANDLE & CABLE... E10 FRONT MASTER CYLINDER... E11 STAND & FOOTREST... E13 REAR MASTER CYLINDER... F2 COWLING 1... F4 COWLING 2... F7 GENERATOR... F11 STARTING MOTOR... F12 FLASHER LIGHT... F13 METER... F14 HEADLIGHT... F15 TAILLIGHT... G2 HANDLE SWITCH & LEVER... G3 ELECTRICAL 1... G4 ELECTRICAL 2... G6 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER PART DESCRIPTION 1 2C CYLINDER HEAD ASSY C GUIDE, VALVE C GUIDE, VALVE BOLT, FLANGE PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE GASKET BOLT, STUD WASHER, PLATE NUT WASHER, PLATE NUT, CROWN BOLT, HEXAGON SOCKET HEAD PLUG, SPARK (NGK CR10EK) C GASKET, CYLINDER HEAD PIN, DOWEL C COVER, CYLINDER HEAD BE GUIDE, STOPPER C GASKET, HEAD COVER VY 1482K 00 PLATE SL REED VALVE ASSY VY CAP, CASE BOLT, HEXAGON SOCKET HEAD F0 BOLT VY 1111G 00 RUBBER, MOUNT B2

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 2C CRANKSHAFT S CONNECTING ROD ASSY C BOLT, CONNECTING ROD NUT S PLANE BEARING, CONNECTING ROD 8 8 UR BLUE 13S PLANE BEARING, CONNECTING ROD 8 8 UR BLACK 13S PLANE BEARING, CONNECTING ROD 8 8 UR BROWN 13S PLANE BEARING, CONNECTING ROD 8 8 UR GREEN 6 13S A0 PLANE BEARING, CRANKSHAFT UR WHITE 13S PLANE BEARING, CRANKSHAFT UR BLUE 13S PLANE BEARING, CRANKSHAFT UR BLACK 13S PLANE BEARING, CRANKSHAFT UR BROWN 13S PLANE BEARING, CRANKSHAFT UR GREEN 7 13S PISTON (STD) C PISTON RING SET (STD) C PIN, PISTON CIRCLIP 8 8 B3

9 FIG. 3 VALVE PART DESCRIPTION 1 13S VALVE, INTAKE C VALVE, EXHAUST C SEAT, VALVE SPRING S SPRING, VALVE INNER S SPRING, VALVE OUTER S RETAINER, VALVE SPRING WG COTTER, VALVE SV SEAL, VALVE STEM HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR B4

10 FIG. 3 VALVE PART DESCRIPTION 10 5EB LIFTER, VALVE UR BLUE 5EB LIFTER, VALVE UR RED 5EB LIFTER, VALVE (O/S) AP GREEN B5

11 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 13S CAMSHAFT ASSY S CAMSHAFT ASSY C SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN S TENSIONER ASSY, CAM CHAIN C GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD C DAMPER, CHAIN S DAMPER, CHAIN PIN, DOWEL 2 2 B6

12 FIG. 5 WATER PUMP PART DESCRIPTION 1 2C WATER PUMP ASSY CIRCLIP BEARING OIL SEAL GASKET BOLT, FLANGE O-RING C SEAL, MECHANICAL C IMPELLER SHAFT ASSY C HOUSING, WATER PUMP C GASKET, HOUSING COVER C0 W COVER, HOUSING BOLT, HEXAGON SOCKET HEAD C HOSE C JOINT, HOSE C HOSE HOSE CLAMP ASSY C HOSE A0 CLIP HOSE CLAMP ASSY HOSE CLAMP ASSY O-RING EB JOINT BOLT, FLANGE C0 1243A 00 HOSE CLIP A0 CLIP 1 1 B7

13 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 5SL THERMOSTAT ASSY C COVER, THERMOSTAT BOLT C HOSE C PIPE HOSE CLAMP ASSY C HOSE HOSE CLAMP ASSY GV 1246E 00 COVER S RADIATOR ASSY C BLOWER ASSY C BLOWER ASSY GJ BOLT, BLOWER HOLDING C DAMPER, AIR SHROUD C DAMPER, AIR SHROUD GROMMET COLLAR M COLLAR GROMMET S DAMPER, AIR SHROUD S DAMPER, AIR SHROUD S DAMPER, SHROUD SL CAP, RADIATOR BOLT, FLANGE BOLT, FLANGE BOLT M COLLAR 1 1 B8

14 FIG. 6 RADIATOR & HOSE PART DESCRIPTION WASHER, PLATE C PLATE S DAMPER, AIR SHROUD RIVET C0 1244E 00 BRACKET BOLT, FLANGE C HOSE HOSE CLAMP ASSY C JOINT, HOSE C HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY A0 CLIP C HOSE A0 CLIP HOSE CLAMP ASSY C CLAMP BOLT, FLANGE C TANK, RECOVERY COLLAR C CAP H ELBOW C PIPE C0 1243F 00 HOSE, CLIP M04 CLIP CLIP 1 1 B9

15 FIG. 6 RADIATOR & HOSE PART DESCRIPTION BOLT, FLANGE M38 CLAMP S 2836H 00 BRACKET NUT, SPRING BOLT, FLANGE C0 1246H 00 COVER S DAMPER, AIR SHROUD RIVET 1 1 B10

16 FIG. 7 OIL PUMP PART DESCRIPTION 1 2C OIL PUMP ASSY SV ROTOR ASSY PIN, DOWEL PIN, DOWEL BOLT K2.WASHER, PLATE PIN, DOWEL BOLT, FLANGE BOLT, FLANGE C STRAINER HOUSING ASSY C SEAL, OIL STRAINER CHAIN C HOLDER BOLT, HEXAGON SOCKET HEAD C PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD EB PIPE, DELIVERY C0 1316E 00 PIPE, DELIVERY O-RING O-RING 1 1 B11

17 FIG. 8 OIL CLEANER PART DESCRIPTION 1 13S OIL COOLER ASSY EB BOLT, UNION EB GASKET JW O-RING GH ELEMENT ASSY, OIL CLEANER BOLT, UNION C RELIEF VALVE ASSY O-RING C COVER, STRAINER PLUG, STRAIGHT SCREW GASKET C GASKET, STRAINER COVER BOLT S 2836A 00 BRACKET S 2836E 00 BRACKET CLAMP 1 1 B12

18 FIG. 9 INTAKE PART DESCRIPTION 1 2C JOINT, CARBURETOR C JOINT, CARBURETOR BOLT HOSE CLAMP ASSY C COVER S CASE, AIR CLEANER S SEAL S SEAL C SEAL S GEARED MOTOR COMP S ELEMENT ASSY, AIR CLEANER S PIPE, BREATHER CLIP GROMMET S STAY S HOSE, BEND A3 CLIP C DAMPER C DAMPER S SHAFT ASSY BOLT, HEXAGON SOCKET HEAD S 1440B 00 JOINT ASSY SCREW, WITH WASHER S CASE, AIR CLEANER S PIPE BOLT,HEX. SOCKET BUTTON S INJECTOR 4 4 B13

19 FIG. 9 INTAKE PART DESCRIPTION 28 5PS O-RING GASKET S CAP, INJECTOR S WIRE, SUB-LEAD C SEAL S GROMMET BOLT, BUTTON HEAD S 1446R 00 SEAL SCREW, BIND CLIP A3 CLIP C PROTECTOR, HEAT 1 1 B14

20 FIG. 10 INTAKE 2 PART DESCRIPTION 1 13S THROTTLE BODY ASSY S PIPE INLET ASSEMBLY S THROTTLE SENSOR ASSY C SENSOR, PRESSURE FP GASKET, MANIFOLD C INJECTOR PS O-RING C PILOT SCREW SET FL SCREW NUT U WASHER PIN, COTTER CAP A CLIP, PIPE SCREW, PAN HEAD C SCREW SCREW, PAN HEAD KM CLIP CC SCREW S EXTENSION, WIRE HARNESS V PIPE, JOINT XV NIPPLE V HOSE, VACUUM SENSING C HOSE, VACUUM SENSING FL PIPE S ACCELERATOR SENSOR ASSY S PIPE, FUEL B15

21 FIG. 10 INTAKE 2 PART DESCRIPTION CLAMP 1 1 C2

22 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION 1 2C AIR CUT VALVE ASSY C HOSE, BEND CLIP JW COVER C BRACKET A0 CLIP JW COVER C3

23 FIG. 12 EXHAUST PART DESCRIPTION 1 13S EXHAUST PIPE ASSY FM DAMPER, LOCATING S 8592A 00 SENSOR, OXYGEN S SILENCER, EXHAUST C RING, STOPPER C BAND, MUFFLER C GASKET, EXHAUST PIPE BOLT S PROTECTOR, MUFFLER BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON FM GASKET, EXHAUST PIPE NUT C SERVO MOTOR ASSY S 1133E 01 CABLE, PULLEY S 1133F 01 CABLE, PULLEY C0 2177F 00 COVER C0 2116J 00 BRACKET BOLT, FLANGE GROMMET E6 COLLAR BOLT, FLANGE M31 WASHER, PLATE BOLT BOLT, FLANGE G2 WASHER, PLATE COLLAR 1 1 C4

24 FIG. 12 EXHAUST PART DESCRIPTION 28 13S STAY, MUFFLER BOLT, FLANGE S STAY, MUFFLER BOLT, FLANGE 1 1 C5

25 FIG. 13 CRANKCASE PART DESCRIPTION 1 2C CRANKCASE ASSY EB NOZZLE O-RING PIN, DOWEL VX PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD S PLUG SCREW BOLT, STUD BOLT, STUD BOLT, WITH WASHER BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE C PLATE, BREATHER SCREW C COVER C GASKET, CRANKCASE COVER BOLT C CLAMP Y PLUG O-RING 2 2 C6

26 FIG. 13 CRANKCASE PART DESCRIPTION 28 2C PLUG, OIL LEVEL O-RING C GUIDE, INLET 1 1 C7

27 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 1 2C COVER, CRANKCASE C GASKET, CRANKCASE COVER PIN, DOWEL BOLT C COVER, CRANKCASE F PLUG, OIL LEVEL O-RING C GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT, HEXAGON SOCKET HEAD C COVER, OIL PUMP BOLT, BUTTON HEAD GASKET C GASKET, OIL PUMP COVER BOLT, HEXAGON SOCKET HEAD BOLT CLAMP C CLAMP, HOSE PLUG, STRAIGHT SCREW O-RING C HOLDER, CLUTCH CABLE C COVER, CHAIN CASE BOLT, HEXAGON SOCKET HEAD 3 3 C8

28 FIG. 15 STARTER PART DESCRIPTION 1 2C GEAR, IDLER MT SHAFT C STARTER CLUTCH OUTER ASSY C CLIP, STARTER C GEAR C9

29 FIG. 16 CLUTCH PART DESCRIPTION 1 2C PRIMARY DRIVEN GEAR COMP C PLATE, THRUST WASHER, CONICAL SPRING C PRESSURE PLATE ASSY C CLUTCH BOSS ASSY SL PLATE, FRICTION LV PLATE, FRICTION FN PLATE, FRICTION J PLATE, CLUTCH 1 (T=2.0) J PLATE, CLUTCH 1 (T=2.0) 1 1 UR PLATE, CLUTCH 1 (T=2.3) 1 1 UR 11 3J PLATE, CLUTCH 1 (T=2.0) 1 1 UR PLATE, CLUTCH 2 (T=1.6) 1 1 UR PLATE, CLUTCH 1 (T=2.3) 1 1 UR BEARING C PLATE, PRESSURE A2 SPRING, COMPRESSION SCREW, WITH WASHER C PLATE, SEAT S SPRING C ROD, PUSH C PLATE, THRUST AE PLATE, THRUST C SPACER N8 BEARING C NUT, LOCK BEARING 1 1 C10

30 FIG. 16 CLUTCH PART DESCRIPTION BEARING OIL SEAL C AXLE, PUSH LEVER WASHER, PLATE CIRCLIP C PUSH LEVER ASSY WASHER, PLATE CIRCLIP SPRING, TORSION 1 1 C11

31 FIG. 17 TRANSMISSION PART DESCRIPTION 1 2C AXLE, MAIN (12T) R3 COLLAR S GEAR, 5TH PINION (21T) WASHER CIRCLIP S GEAR, 3RD PINION (18T/18T) COLLAR C GEAR, 6TH PINION (20T) WASHER WASHER S GEAR, 2ND PINION (16T) C HOUSING, BEARING BEARING BEARING SCREW, COUNTERSUNK C AXLE, DRIVE BEARING COLLAR COLLAR S GEAR, 2ND WHEEL (32T) WASHER CIRCLIP C GEAR, 6TH WHEEL (23T) COLLAR C GEAR, 4TH WHEEL (26T) WASHER, CLAW WASHER, CLAW 1 1 C12

32 FIG. 17 TRANSMISSION PART DESCRIPTION 28 2C GEAR, 3RD WHEEL (30T) S GEAR, 5TH WHEEL (27T) COLLAR C GEAR, 1ST WHEEL (31T) OIL SEAL C SPROCKET,DRIVE (16T) WASHER, PLATE NUT CIRCLIP WASHER, PLATE BEARING 1 1 C13

33 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION 1 2C SHIFT CAM ASSY POINT, NEUTRAL C FORK, SHIFT C FORK, SHIFT C FORK, SHIFT C BAR, SHIFT FORK GUIDE C BAR, SHIFT FORK GUIDE A2 SPRING, COMPRESSION C STOPPER, SHIFT BAR C PLATE, STOPPER BOLT, HEXAGON SOCKET HEAD BEARING 1 1 C14

34 FIG. 19 SHIFT SHAFT PART DESCRIPTION 1 2C HANGER, SPRING HOOK, SPRING D STOPPER, SCREW C SHIFT SHAFT ASSY SPRING, TORSION C SPACER C STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP E1 WASHER, PLATE BEARING OIL SEAL (SD HS) WASHER, PLATE CIRCLIP PW ARM, SHIFT BOLT, FLANGE C SHIFT PEDAL ASSY H COVER, DUST EB COVER, SHIFT PEDAL XV COVER, DUST LV JOINT, ROD C ROD, SHIFT NUT NUT WASHER, PLATE WASHER, WAVE BOLT,HEX. SOCKET BUTTON 1 1 C15

35 FIG. 19 SHIFT SHAFT PART DESCRIPTION 28 4BP BOLT WASHER, PLATE 1 1 D2

36 FIG. 20 FRAME PART DESCRIPTION 1 13S FRAME COMP S REAR FRAME COMP S 2585H 00 SCREW,SET BOLT, FLANGE S BOSS, ENGINE MOUNT S BOSS, ENGINE MOUNT BOLT, FLANGE NUT PLUG C DAMPER, LOCATING C DAMPER S BRACKET, MUFFLER BOLT, FLANGE S 2110M 00 COVER ASSY S 2174X 00.DAMPER C0 2174Y 00.DAMPER C DAMPER RIVET C0 8258J 00 HOUSING, CONNECTEUR C BOLT C PLUG, BLIND S 2118N 00 LABEL C TAPE, C TAPE, S TAPE, S TAPE, S 2111D 00 SEAL D3

37 FIG. 20 FRAME PART DESCRIPTION 28 2C TAPE, S DAMPER S 2833A 00 BRACET GROMMET COLLAR NUT, SPRING BOLT, FLANGE S DAMPER, SHROUD S 2833E 00 BRACET GROMMET COLLAR NUT, SPRING BOLT, FLANGE 2 2 D4

38 FIG. 21 FENDER PART DESCRIPTION 1 2C P0 FENDER, FRONT 1 1 UR FOR DPBMC 2C P1 FENDER, FRONT 1 1 UR VRC1 FOR BWC1 2C P5 FENDER, FRONT 1 1 UR FOR DNMG BOLT,HEX. SOCKET BUTTON GROMMET COLLAR BOLT,HEX. SOCKET BUTTON NUT, WITH WASHER S 8212B 00 BOX, BATTERY Y DAMPER S DAMPER BAND, BATTERY NUT, SPRING PLUG S 821A1 00 SEAT BTRY. ASSY CLAMP BOLT RIVET S PROTECTOR S DAMPER PLATE ASSY S BAND, TOOL S P0 FENDER, REAR 1 1 UR FOR DPBMC 13S P1 FENDER, REAR 1 1 UR FOR BWC1 13S P2 FENDER, REAR 1 1 UR FOR DNMG 21 13S 2172P 00 SEAT S 2173P 00 SEAT S SEAL D5

39 FIG. 21 FENDER PART DESCRIPTION 24 4D DAMPER S SEAL S 216A2 00 SEAL, S 216A3 00 SEAL, S 216A4 00 SEAL, S 2162R 00 P0 FENDER FOR DPBMC 13S 2162R 00 P1 FENDER FOR BWC1,DNMG RIVET PLUG GM PLATE GROMMET S SEAL S SEAL S 2173N 00 SEAL RIVET CLAMP SCREW, TAPPING S BRACKET NUT G DAMPER YT DAMPER BOLT,HEX. SOCKET BUTTON S WASHER, SPECIAL BOLT C TOOL KIT C HELMET HANGER ASSY C TOOL KIT, D6

40 FIG. 21 FENDER PART DESCRIPTION 50 4XV 2814F 00.BOX, SPARK PLUG FM SPANNER, SPECIAL M11 CLAMP C GUARD, MUD Y REAR REFLECTOR ASSY NUT, U FLANGE S REAR STAY COMP C0 2163A 00 COVER, REAR FENDER C0 2163E 00 COVER, REAR FENDER CLAMP BOLT 4 4 D7

41 FIG. 22 SIDE COVER PART DESCRIPTION 1 13S P0 SIDE COVER ASSY UR FOR DPBMC 13S P1 SIDE COVER ASSY UR FOR BWC1 13S P2 SIDE COVER ASSY UR FOR DNMG 2 5PW 2174X 00.DAMPER NUT, SPRING S 2171L 00.MOLE, SIDE COVER GROMMET C DAMPER UF SEAL SL DAMPER BOLT,HEX. SOCKET BUTTON WASHER, PLATE RIVET RIVET S P0 SIDE COVER ASSY FOR DPBMC 13S P1 SIDE COVER ASSY FOR BWC1,DNMG 14 4KN 2836B 10 TUNING FORK MARK S DAMPER SL DAMPER J DAMPER, LOCATING BOLT RIVET S 2173E 00 GRAPHIC FOR DPBMC 21 13S 2173F 00 GRAPHIC FOR DPBMC D8

42 FIG. 23 REAR ARM PART DESCRIPTION 1 13S REAR ARM COMP C BUSH A0 BEARING A1 BEARING C COVER, THRUST C0 2217A 00 ARM, RELAY W0 COLLAR BEARING BEARING OIL SEAL Y1 COLLAR C0 2217M 00 ARM BOLT WASHER, PLATE NUT, SELF-LOCKING C SEAL, GUARD BOLT, BUTTON HEAD RIVET X0 COLLAR C CASE, CHAIN RIVET BOLT, HEXAGON SOCKET HEAD CLAMP CLAMP C0 228A0 00 COVER ASSY C0 228B0 00 COVER ASSY C REAR FENDER COMP. 1 1 D9

43 FIG. 23 REAR ARM PART DESCRIPTION COLLAR CLAMP BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT B COLLAR NUT, U FLANGE BOLT NUT, SELF-LOCKING VY LABEL, TIRE C SHAFT, PIVOT NUT, SELF-LOCKING WASHER, PLATE WASHER, PLATE C NUT 1 1 D10

44 FIG. 24 REAR SUSPENSION PART DESCRIPTION 1 13S SHOCK ABSORBER ASSY, REAR 1 1 UR FOR DPBMC 13S SHOCK ABSORBER ASSY, REAR 1 1 UR FOR BWC1,DNMG BOLT, FLANGE NUT, U FLANGE S BRACKET, UPPER NUT, SELF-LOCKING S WASHER D11

45 FIG. 25 STEERING PART DESCRIPTION BEARING XV COVER, BALL RACE NUT XV WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE C GUIDE, CABLE S CROWN, HANDLE BOLT XV 2341B 00 EMBLEM S STRG, COVER. ASSY COLLAR RIVET S GUIDE, CABLE 1 1 D12

46 FIG. 26 FRONT FORK PART DESCRIPTION 1 13S FRONT FORK ASSY (L.H) 1 1 UR FOR DPBMC 13S FRONT FORK ASSY (L.H) 1 1 UR FOR BWC1,DNMG 2 13S INNER TUBE COMP S OUTER TUBE COMP. (L.H) 1 1 UR FOR DPBMC 13S OUTER TUBE COMP. (L.H) 1 1 UR FOR BWC1,DNMG 4 3VD GUIDE, COVER UPPER VU OIL SEAL VD CLIP, OIL SEAL VD SEAL, DUST S CYLINDER COMP., FRONT FORK S BOLT, CAP N50..O-RING S NUT, SPECIAL S 2332N 00.PLATE, VALVE C SEAT, SPRING LOWER S SPRING, FRONT FORK S SEAT, SPRING UPPER S SPACER BOLT S FRONT FORK ASSY (R.H) 1 1 UR FOR DPBMC 13S FRONT FORK ASSY (R.H) 1 1 UR FOR BWC1,DNMG 19 13S INNER TUBE COMP S OUTER TUBE COMP. (L.H) 1 1 UR FOR DPBMC 13S OUTER TUBE COMP. (L.H) 1 1 UR FOR BWC1,DNMG 21 3VD GUIDE, COVER UPPER VU OIL SEAL VD CLIP, OIL SEAL 1 1 D13

47 FIG. 26 FRONT FORK PART DESCRIPTION 24 3VD SEAL, DUST S CYLINDER COMP., FRONT FORK S BOLT, CAP N50..O-RING S NUT, SPECIAL S 2332N 00.PLATE, VALVE C SEAT, SPRING LOWER S SPRING, FRONT FORK S SEAT, SPRING UPPER S SPACER BOLT S UNDER BRACKET COMP BOLT BEARING FV SEAL, STEERING 1 1 D14

48 FIG. 27 FUEL TANK PART DESCRIPTION 1 13S Y FUEL TANK COMP. 1 1 UR FOR DPBMC 13S Y FUEL TANK COMP. 1 1 UR FOR BWC1 13S YK P2 FUEL TANK COMP. 1 1 UR FOR DNMG 2 13S GRAPHIC SET 1 1 FOR DPBMC 3 13S GRAPHIC, FUEL TANK FOR BWC1 4 13S GRAPHIC, FUEL TANK FOR BWC1 5 5SL 2413B 00 EMBLEM BOLT VY DAMPER, LOCATING VY BRACKET, FUEL TANK VY DAMPER, LOCATING GROMMET Y6 COLLAR COLLAR VY BRACKET, FUEL TANK VY DAMPER, LOCATING GROMMET C GUIDE, WIRE BOLT, FLANGE WASHER, PLATE BOLT C0 2413Y 00 BRACKET, TANK FITTING SL DAMPER, LOCATING COLLAR C TAPE, BOLT,HEX. SOCKET BUTTON JJ CAP ASSY 1 1 D15

49 FIG. 27 FUEL TANK PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD BOLT C FUEL PUMP COMP S BRACKET, FUEL PUMP S CLAMP SCREW, BINDING JW O-RING BOLT, HEXAGON SOCKET HEAD S PIPE S PIPE S PIPE S PIPE M31 CLAMP CLIP S 2171A 00 P0 COVER, TOP 1 1 UR FOR DPBMC 13S 2171A 00 P1 COVER, TOP 1 1 UR FOR BWC1 13S 2171A 00 P2 COVER, TOP 1 1 UR MBL2 FOR DNMG BOLT, HEXAGON SOCKET HEAD GROMMET COLLAR NUT, SPRING BOLT, FLANGE C0 2414J 00 DAMPER, PLATE S DAMPER, LOCATING C0 2414N 00 DAMPER, PLATE NUT SCREW, BIND 2 2 E2

50 FIG. 27 FUEL TANK PART DESCRIPTION 51 13S TANK SIDE COVER ASSY C8 2414H 00.DAMPER, PLATE C0 2414P 00.DAMPER, PLATE C8 2414J 00.DAMPER, PLATE C DAMPER, LOCATING PLUG COLLAR SCREW, BIND PW 2411J 01 DAMPER, SIDE COVER S TANK SIDE COVER ASSY C8 2414H 00.DAMPER, PLATE C0 2414P 00.DAMPER, PLATE C8 2414J 00.DAMPER, PLATE C DAMPER, LOCATING PLUG COLLAR SCREW, BIND PW 2411J 01 DAMPER, SIDE COVER S DAMPER, SIDE COVER C DAMPER, SIDE COVER C LABEL, WARNING S GRAPHIC, FUEL TANK FOR BWC1 E3

51 FIG. 28 SEAT PART DESCRIPTION 1 13S SINGLE SEAT ASSY 1 1 UR FOR DPBMC,DNMG 13S SINGLE SEAT ASSY 1 1 UR FOR BWC1 2 13S COVER, SINGLE SEAT 1 1 UR FOR DPBMC,DNMG 13S COVER, SINGLE SEAT 1 1 UR FOR BWC BOLT, HEXAGON SOCKET HEAD S TANDEM SEAT ASSY 1 1 UR FOR DPBMC,DNMG 13S TANDEM SEAT ASSY 1 1 UR FOR BWC1 5 5SL DAMPER, SEAT C SEAT LOCK ASSY C PLATE BOLT,HEX. SOCKET BUTTON C SPACER, CARRIER S SPACER S HOLDER CLIP S 2478E 00 CABLE, SEAT LOCK VY W ROTOR SET VY 2117K 01 STAY, LOCK VY 2176V 00 SPRING, LOCK E4

52 FIG. 29 FRONT WHEEL PART DESCRIPTION 1 5SL L CAST WHEEL, FRONT 1 1 FOR DPBMC 5SL X CAST WHEEL, FRONT 1 1 FOR BWC1,DNMG 2 4XV SPACER, BEARING BEARING OIL SEAL TIRE(120/70ZR17M/C 58W BT016F) 1 UR BRIDGESTONE TIRE(120/70 ZR17M/C 58W ) 1 1 UR DUNLOP VALVE, RIM (TR412) 1 1 TAIHEIYO 7 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR 8 2C AXLE, WHEEL PW CAP BOLT, FLANGE XV COLLAR, WHEEL XV COVER, HUB DUST 1 1 E5

53 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION 1 13S 2581T 00 DISK BRAKE ASSY SCREW S 2580T 00 CALIPER ASSY (LEFT) 1 1 UR FOR DPBMC 13S 2580T 10 CALIPER ASSY (LEFT) 1 1 UR FOR BWC1,DNMG 4 5PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT C0 W BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT VY 2583B 00.PIN, KNOCK S 2580U 00 CALIPER ASSY (RIGHT) 1 1 UR FOR DPBMC 13S 2580U 10 CALIPER ASSY (RIGHT) 1 1 UR FOR BWC1,DNMG 15 5PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT PW W PISTON ASSY, CALIPER PW W CALIPER SEAL KIT C0 W BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT VY 2583B 00.PIN, KNOCK BOLT, UNION 4 4 E6

54 FIG. 31 REAR WHEEL PART DESCRIPTION 1 5SL L CAST WHEEL, REAR 1 1 FOR DPBMC 5SL X CAST WHEEL, REAR 1 1 FOR BWC1,DNMG BEARING OIL SEAL BEARING M07 CIRCLIP XV SPACER, BEARING SL COLLAR, WHEEL C DAMPER TIRE(180/55 ZR17M/C73W BT016R) 1 UR BRIDGESTONE TIRE(180/55 ZR17 M/C 73W) 1 1 UR DUNLOP VALVE, RIM (TR412) 1 1 TAIHEIYO 11 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR 12 5SL CLUTCH, HUB BEARING OIL SEAL C SPROCKET, DRIVEN (45T) BOLT, STUD NUT, SELF-LOCKING WASHER, PLATE S COLLAR, WHEEL C AXLE, WHEEL NUT, SELF-LOCKING WASHER, PLATE 1 1 2C BOLT, CHAIN PULLAR 2 2 E7

55 FIG. 31 REAR WHEEL PART DESCRIPTION NUT, U FLANGE CHAIN (DID525V8-114) JOINT, CHAIN 1 1 2C PULLER, CHAIN C PULLER, CHAIN E8

56 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION 1 5SL 2582W 00 DISK, REAR BRAKE SCREW C0 2580W 00 CALIPER ASSY, REAR VY W PISTON ASSY, CALIPER SL W CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE C BRACKET, SUPPORT JD BOOT, CALIPER VX W BRAKE PAD KIT CR PIN, PAD DH PLUG SL BOLT UY W BLEED SCREW KIT SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER 2 2 E9

57 FIG. 33 STEERING HANDLE & CABLE PART DESCRIPTION 1 13S HANDLEBAR (LEFT) XV END, GRIP BOLT JH HOLDER, DAMPER BOLT WASHER, PLATE C GRIP C CABLE, CLUTCH S HANDLEBAR (RIGHT) XV END, GRIP BOLT JH HOLDER, DAMPER BOLT WASHER, PLATE C GRIP ASSY CLAMP CLAMP VY CAP, GRIP UPPER C CAP, GRIP LOWER S THROTTLE CABLE ASSY CLAMP BOLT, HEXAGON SOCKET HEAD BOLT H CAP, BOLT 2 2 E10

58 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION 1 5SL W MASTER CYLINDER SUB ASSY VY W CYLINDER KIT, MASTER VY W BLEED SCREW KIT VY SEAL VY 2589F 01 BOLT, LEVER VS 2586F 00 NUT, COVER SL LEVER HM FRONT STOP SWITCH ASSY VS 2585H 00 SCREW,SET SL TANK, RESERVOIR VY DIAPHRAGM, RESERVOIR VY BUSH,DIAPHRAGM VY CAP, RESERVOIR S 2589E 00 HOSE A3 CLIP VS BRACKET, MASTER CYLINDER VS BOLT VY 2589G 00 HOLDER VY 2589H 00 SCREW S HOSE, BRAKE MA BAND C HOLDER, BRAKE HOSE S HOLDER, BRAKE HOSE S STAY COLLAR A0 NUT, SPRING BOLT,HEX. SOCKET BUTTON 1 1 E11

59 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION BOLT,HEX. SOCKET BUTTON BOLT, FLANGE BOLT, UNION GASKET 6 6 E12

60 FIG. 35 STAND & FOOTREST PART DESCRIPTION 1 2C STAND, SIDE C BRACKET, SIDE STAND C GUIDE, SIDE STAND SPRING, TENSION HOSE (L60) WASHER, PLATE BOLT NUT, U FLANGE WASHER, PLATE F9 WASHER, PLATE S 2836F 00 BRACKET BOLT, FLANGE C BRACKET COLLAR GROMMET C COVER C DAMPER, FOOTREST C PLATE, FOOTREST C SEAL C SEAL NUT, SELF-LOCKING BOLT,HEX. SOCKET BUTTON C DAMPER C DAMPER, RUBBER C FOOTREST C BRACKET SPRING, TORSION 1 1 E13

61 FIG. 35 STAND & FOOTREST PART DESCRIPTION PIN, CLEVIS PIN, COTTER C BOLT C PLATE SCREW C PROTECTOR RIVET G6 BOLT C BRACKET C FRONT FOOTREST ASSY (RIGHT) C BOLT A9 BOLT WASHER, CLAW S PLATE SCREW BOLT,HEX. SOCKET BUTTON COLLAR S 2144G 00 STAY, STOP SWITCH GROMMET COLLAR BOLT, BUTTON HEAD WASHER, PLATE F0 BOLT VY DAMPER, MUFFLER G6 BOLT C0 2116K 00 BRACKET C0 2116L 00 BRACKET E14

62 FIG. 35 STAND & FOOTREST PART DESCRIPTION BOLT, FLANGE JJ FOOTREST, REAR C0 2741L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR JJ FOOTREST, REAR C0 2742L 00 BRACKET SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR BOLT,HEX. SOCKET BUTTON S WASHER, FOOTREST 4 4 E15

63 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION 1 2C PEDAL, BRAKE SPRING, TENSION HOSE PIN, CLEVIS WASHER PIN, COTTER C0 2583V 01 RR. MASTER CYLINDER ASSY XT W CYLINDER KIT, MASTER ML 2582A 50.JOINT VN CIRCLIP O-RING FV 2589A 00.COVER, DUST C TANK, RESERVOIR PX CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM CLIP C HOSE, RESERVOIR XV JOINT NUT COLLAR BOLT, UNION GASKET C HOSE, BRAKE BOLT, UNION GASKET S BRACKET, RESERVE TANK 1 1 F2

64 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION CLAMP BOLT,HEX. SOCKET BUTTON C GROMMET 1 1 F3

65 FIG. 37 COWLING 1 PART DESCRIPTION 1 13S WINDSHIELD SCREW, ROUND HEAD NUT S 2836K 00 PANEL, INNER P DAMPER S DAMPER S DAMPER S DAMPER RIVET S P0 COVER 1 1 MBL SCREW, TAPPING S 2835G 00 P0 BODY, FRONT UPPER UR FOR DPBMC 13S 2835G 00 P1 BODY, FRONT UPPER UR FOR BWC1 13S 2835G 00 P2 BODY, FRONT UPPER UR MBL2 FOR DNMG NUT, SPRING NUT, SPRING C DAMPER, GROMMET S 2835H 00 P0 BODY, FRONT UPPER UR FOR DPBMC 13S 2835H 00 P1 BODY, FRONT UPPER UR FOR BWC1 13S 2835H 00 P2 BODY, FRONT UPPER UR MBL2 FOR DNMG NUT, SPRING NUT, SPRING C DAMPER, GROMMET SCREW, TRUSS HEAD TAPPING SCREW, TAPPING 2 2 F4

66 FIG. 37 COWLING 1 PART DESCRIPTION 24 13S STAY XV DAMPER BOLT,HEX. SOCKET BUTTON C JOINT C DAMPER C DAMPER S 2838R 00 DUCT S 2838T 00 DUCT SCREW, TAPPING FP SENSOR, AIR TEMPERATURE SCREW, TAPPING Y DAMPER C DAMPER RIVET RIVET S 2837L 00 PANEL, CONSOLE BOLT,HEX. SOCKET BUTTON S 2837M 00 PANEL, CONSOLE BOLT,HEX. SOCKET BUTTON S PLATE, MIRROR FITTING S REAR VIEW MIRROR ASSY (LEFT) T3 COLLAR NUT, CROWN S REAR VIEW MIRROR ASSY (RIGHT) T3 COLLAR NUT, CROWN S 2832L 00 GRAPHIC UR FOR DPBMC F5

67 FIG. 37 COWLING 1 PART DESCRIPTION 50 13S EMBLEM 1 1 UR FOR BWC1 13S EMBLEM 1 1 UR FOR DNMG F6

68 FIG. 38 COWLING 2 PART DESCRIPTION 1 13S 2117V 00 P0 COVER UR FOR DPBMC 13S 2117V 00 P1 COVER UR FOR BWC1 13S 2117V 00 P2 COVER UR FOR DNMG GROMMET K8 COLLAR GROMMET COLLAR NUT, SPRING PLUG BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON S 2117W 00 P0 COVER UR FOR DPBMC 13S 2117W 00 P1 COVER UR FOR BWC1 13S 2117W 00 P2 COVER UR FOR DNMG GROMMET K8 COLLAR GROMMET COLLAR NUT, SPRING PLUG CLAMP BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON 1 1 F7

69 FIG. 38 COWLING 2 PART DESCRIPTION 24 13S P0 COVER, LOWER 1 1 MBL NUT, SPRING GROMMET COLLAR S 2838G 00 SEAT S 2836U 00 DAMPER, LOCATING BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON WASHER, PLATE S W283U 00 P0 PANEL ASSY UR FOR DPBMC 13S W283U 00 P1 PANEL ASSY UR FOR BWC1 13S W283U 00 P2 PANEL ASSY UR FOR DNMG 34 13S GRAPHIC UR FOR DPBMC 13S GRAPHIC UR FOR BWC1 13S GRAPHIC UR FOR DNMG 35 13S COVER GROMMET COLLAR M02 NUT, SPRING NUT, SPRING S DAMPER S DAMPER, LOCATING SCREW, TRUSS HEAD TAPPING RIVET BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON 1 1 F8

70 FIG. 38 COWLING 2 PART DESCRIPTION 47 13S 2137U 00 GUIDE, AIR S 2137K 00 GUIDE, AIR SCREW, TAPPING GROMMET S DAMPER RIVET RIVET SCREW, TRUSS HEAD TAPPING SCREW, TAPPING S P0 COVER, UNDER 1 1 MBL NUT, SPRING GROMMET COLLAR S 2848K 00 SEAT S 2847R 00 DAMPER BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON S W283V 00 P0 PANEL UR FOR DPBMC 13S W283V 00 P1 PANEL UR FOR BWC1 13S W283V 00 P2 PANEL UR FOR DNMG 65 13S GRAPHIC UR FOR DPBMC 13S GRAPHIC UR FOR BWC1 13S GRAPHIC UR FOR DNMG 66 13S COVER M02 NUT, SPRING NUT, SPRING RIVET 1 1 F9

71 FIG. 38 COWLING 2 PART DESCRIPTION BOLT,HEX. SOCKET BUTTON WASHER, PLATE SCREW, TRUSS HEAD TAPPING BOLT WASHER, PLATE S 2836G 00 BRACKET NUT BOLT, FLANGE S 2137V 00 GUIDE, AIR S 2137L 00 GUIDE, AIR SCREW, TAPPING GROMMET S DAMPER RIVET RIVET SCREW, TRUSS HEAD TAPPING SCREW, TAPPING S 2836L 00 PANEL, INNER RIVET RIVET S 2836M 00 PANEL, INNER RIVET RIVET RIVET S 2153E 00 EMBLEM, YAMAHA 2 2 UR FOR DPBMC 13S 2153E 10 EMBLEM, YAMAHA 2 2 UR FOR BWC1 13S 2153E 20 EMBLEM, YAMAHA 2 2 UR FOR DNMG F10

72 FIG. 39 GENERATOR PART DESCRIPTION 1 2C ROTOR ASSY A8 BOLT, FLANGE WASHER, PLATE C CLAMP SCREW C STATOR ASSY SCREW 3 3 F11

73 FIG. 40 STARTING MOTOR PART DESCRIPTION 1 2C MOTOR ASSY WP BOLT WP BRUSH SET WP GASKET XV 8182A 00.NUT FK O-RING C CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE 2 2 F12

74 FIG. 41 FLASHER LIGHT PART DESCRIPTION 1 2C FRONT FLASHER LIGHT ASSY C BULB, FLASHER (12V-10W) C0 8333A 00.LENS COMP SCREW, TAPPING C FRONT FLASHER LIGHT ASSY C BULB, FLASHER (12V-10W) C0 8334A 00.LENS COMP SCREW, TAPPING C STAY, FLASHER C REAR FLASHER LIGHT ASSY C BULB, FLASHER (12V-10W) C0 8334A 00.LENS COMP SCREW, TAPPING C REAR FLASHER LIGHT ASSY C BULB, FLASHER (12V-10W) C0 8333A 00.LENS COMP SCREW, TAPPING C STAY, FLASHER F13

75 FIG. 42 METER PART DESCRIPTION 1 13S METER ASSY (KM/H) S METER ASSY (MPH) 1 FOR GBR 2 5VY 8353E 00.CASE, METER UPPER VY CASE, SPEEDOMETER LOWER PW 8352S 00.SCREW, PANEL FTTING SCREW, ROUND TAPPING 3 3 F14