AT115 (4P31) PHILIPPINES 1D4P3-450E1

Transcription

1 AT115 () PHILIPPINES 1D4P3-450E1 ( )

2 AT115 PARTS CATALOGUE 2005 by Yamaha Motor Co., Ltd. 1st edition, March 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code Abbreviation Colour Name Colour Code DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 SL SILVER 0035 VRC1(*) VIVID RED COCKTAIL YB YAMAHA BLACK 0033

5 CONTENTS ENGINE CYLINDER... 1 CRANKSHAFT & PISTON... 2 VALVE... 3 CAMSHAFT & CHAIN... 4 OIL PUMP... 5 AIR SHROUD & FAN... 6 INTAKE... 7 CARBURETOR... 8 EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST LEG SHIELD GENERATOR STARTING MOTOR METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 46

6 FIG. 1 CYLINDER PART 1 5MX E CYLINDER HEAD ASSY O-RING 2 3 5LW GUIDE, VALVE LW GUIDE, VALVE BOLT, STUD SCREW, HEXAGON GASKET 1 8 5LW E COVER, CYLINDER HEAD SIDE LW E PLATE, BREATHER LW E BOLT, BREATHER LW E SEAL, LABYRINTH O-RING BOLT ST E COVER, CYLINDER HEAD SIDE G4 O-RING WASHER, PLATE NUT, CROWN PLUG, SPARK (NGK CR7HSA) LW E GASKET, CYLINDER HEAD PIN, DOWEL PIN, DOWEL BOLT, FLANGE LW E CYLINDER MX E GASKET, CYLINDER LW E HOSE CLIP 1 1

7 FIG. 2 CRANKSHAFT & PISTON PART 1 5TL E CRANKSHAFT ASSY 1 2 5TL E CRANK MX E PIN, CRANK Y8.BEARING 1 5 5MX E ROD, CONNECTING 1 6 5TL E CRANK LW E COVER, ROTOR FILTER X3.BEARING Y2.BEARING TL E GEAR, PUMP DRIVE KEY, WOODRUFF MX E PISTON (STD) 1 5MX E PISTON (0.50MM O/S) 1 AP 5MX E PISTON (1.00MM O/S) 1 AP 13 5MX E PIN, PISTON CIRCLIP MX E PISTON RING SET (STD) 1 5MX E PISTON RING SET (0.50MM O/S) 1 AP 5MX E PISTON RING SET (1.00MM O/S) 1 AP 2

8 FIG. 3 VALVE PART 1 5LW E VALVE, INTAKE 1 2 5LW E VALVE, EXHAUST 1 3 5MX E SEAL, VALVE STEM 2 4 5MX E SEAT, VALVE SPRING 2 5 5MX E SPRING, VALVE INNER 2 6 1AA COTTER, VALVE M RETAINER, VALVE SPRING F ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT ST E SHAFT, ROCKER 2 2 3

9 FIG. 4 CAMSHAFT & CHAIN PART 1 5LW E CAMSHAFT ASSY X2 BEARING 1 3 5MX E SPROCKET, CAM CHAIN 1 4 5MX E PLATE, BREATHER BOLT, FLANGE A6090 CHAIN 1 7 5VV E GUIDE, STOPPER MX E GUIDE, STOPPER MX E TENSIONER ASSY, CAM CHAIN MX E GASKET, TENSIONER CASE BOLT LW E111F 00 PLATE BOLT O-RING CW E BOLT 1 4

10 FIG. 5 OIL PUMP PART 1 5MX E OIL PUMP ASSY WASHER, CONICAL SPRING PIN, DOWEL F5.WASHER, PLATE CIRCLIP 1 6 5LW E GEAR, PUMP DRIVEN 1 7 5LW E GASKET SCREW, PAN HEAD 2 9 5LW E PLUG, DRAIN LW E STRAINER, OIL SPRING, COMPRESSION O-RING 1 5

11 FIG. 6 AIR SHROUD & FAN PART 1 5LW E AIR SHROUD, CYLINDER LW E DAMPER, AIR SHROUD LW E AIR SHROUD, CYLINDER LW E AIR SHROUD, CYLINDER V1 COLLAR 3 6 5LW E DAMPER, AIR SHROUD LW E DAMPER, AIR SHROUD SCREW, PAN HEAD WASHER, PLATE SCREW, TAPPING SCREW, PAN HEAD WASHER, PLATE LW E FAN BOLT, FLANGE LW E PLUG, BLIND LW E DEFLECTOR 1 1 6

12 FIG. 7 INTAKE PART 1 5LW E MANIFOLD 1 2 5MX E JOINT 1 3 5MX E GASKET, MANIFOLD O-RING BOLT, FLANGE 2 6 5MX E BAND 1 7 5LW E CASE, AIR CLEANER LW E CAP, CLEANER CASE N SCREW, TAPPING LW E ELEMENT, AIR CLEANER LW E SEAL LW E JOINT, AIR CLEANER LW E COLLAR LW E GROMMET LW E443E 00 PIPE, DRAIN CLIP LW E COVER MY E443B 00 PLUG, BLIND CLIP MX E BAND BOLT WASHER, PLATE 2 7

13 FIG. 8 CARBURETOR PART 1 5MX E CARBURETOR ASSY LW 1490J 00.NEEDLE SET 1 3 5HK FLOAT O-RING 1 5 3G2 1414A 71.JET, MAIN (#102.5) SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING 2 9 5HK O-RING PIN, FLOAT SCREW, PAN HEAD MY PIPE SV SCREW SCREW, PAN HEAD WASHER, SPRING LW PLUG, DRAIN MY 1410A 00.STARTER SET RW CAP, PLUNGER AP COVER, CARBURETOR HK SPRING AP DIAPHRAGM ASSY SCREW, PAN HEAD WASHER, SPRING LW THROTTLE SCREW SET SCREW, PAN HEAD LW PILOT SCREW SET L PIPE 1 8

14 FIG. 8 CARBURETOR PART 28 4JG HOLDER UH PLATE LW JET, PILOT (# 17.5) LW NEEDLE ASSY LW NOZZLE, MAIN LW CLIP LW CLIP LW SPRING LW HOLDER SCREW, PAN HEAD LW DIAPHRAGM LW VALVE, THROTTLE LW NET, FILTER LW O-RING 1 9

15 FIG. 9 EXHAUST PART 1 5LW E EXHAUST PIPE ASSY MX E MUFFLER ASSY MX E PROTECTOR, MUFFLER BOLT WASHER, PLAIN 3 6 5MX E WASHER, PROTECTOR 3 7 5MX E PROTECTOR, MUFFLER BOLT 2 9 5MX E PROTECTOR, EXHAUST PIPE WASHER, PLAIN BOLT MX E CAP BOLT MX E WASHER, PROTECTOR MX E GASKET, EXHAUST PIPE NUT, FLANGE BOLT, FLANGE MX E GASKET, MUFFLER BOLT, FLANGE 1 10

16 FIG. 10 CRANKCASE PART 1 5LW E CRANKCASE ASSY 1 2 5MX F BUSH BUSH, REAR SHOCK ABSORBER 1 4 5MX F BUSH LW E BREATHER 1 6 5LW E PIPE, BREATHER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE LW E COVER, CAP OIL SEAL O-RING MX E GASKET PIN BOLT, FLANGE BOLT, FLANGE OIL SEAL LW E PIPE, OIL MX E BOLT, STUD BOLT, FLANGE GASKET LW E PLUG, OIL H8 O-RING LW E COVER, CRANKCASE LW E GASKET, CRANKCASE COVER PIN, DOWEL 2 11

17 FIG. 10 CRANKCASE PART E4 BOLT BOLT, HEXAGON SOCKET HEAD LW E PLATE LW E PLUG, OIL LEVEL LW E O-RING PLUG, STRAIGHT SCREW WASHER, PLATE 1 12

18 FIG. 11 CRANKCASE COVER 1 PART 1 5LW E COVER, CRANKCASE MX E GASKET, CRANKCASE COVER PLUG, STRAIGHT SCREW 1 SL G3 O-RING 1 5 5LW E BREATHER 1 6 4ST E443E 00 PIPE, DRAIN CLIP 1 8 5LW SHAFT 1 9 5LW E PLATE SCREW, BIND PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE LW E ELEMENT LW E DUCT, AIR LW E SEAL, AIR DUCT BOLT, FLANGE LW E DUCT, AIR LW E DAMPER LW E DUCT, AIR LW SPRING LW E GUIDE, ELEMENT LW E ELEMENT LW E COVER MX E SEAL, CRANKCASE MX E SEAL, CRANKCASE 1 13

19 FIG. 11 CRANKCASE COVER 1 PART 28 5MX E SEAL, PROTECTOR BOLT, FLANGE BOLT, FLANGE WASHER, PLATE LW E COVER BOLT, WITH WASHER MX E DAMPER, ENGINE MOUNT MX E PROTECTOR LW E COVER LW E DAMPER, ENGINE MOUNT BOLT, FLANGE LW E SEAL, PROTECTOR 2 14

20 FIG. 12 STARTER PART 1 5TL E WHEEL, STARTER Y0 BEARING CIRCLIP 1 4 5VV E STARTER CLUTCH ASSY 1 5 5TL E IDLE GEAR ASSY 1 6 5LW SHAFT WASHER, PLATE 2 8 5LW E PLATE, IDLE GEAR BOLT, FLANGE MX E KICK SHAFT ASSY SPRING, TORSION BUSH, SOLID E8 WASHER, PLATE (T=1.0) CIRCLIP OIL SEAL MX E KICK CRANK ASSY BOLT MX E KICK PINION ASSY MX E CLIP 1 15

21 FIG. 13 CLUTCH PART 1 5LW E GEAR, PRIMARY DRIVE WASHER, PLATE BOLT, FLANGE CIRCLIP YU BEARING OIL SEAL 1 7 5LW CLUTCH HOUSING COMP NUT Y6 BEARING O-RING LW E PRIMARY SLIDING SHEAVE COMP OIL SEAL LW WEIGHT TL E CAM LW SLIDER COLLAR WASHER, PLATE TL E V-BELT LW E SHEAVE, PRIMARY FIXED WASHER, CLAW MX E CLUTCH, ONEWAY WASHER, CONICAL SPRING NUT YJ CARRIRE COMP HK SHOE, CLUTCH WEIGHT LW DAMPER, CLUTCH WEIGHT KN SPRING, CLUTCH WEIGHT

22 FIG. 13 CLUTCH PART 28 3YJ PLATE, WEIGHT THRUST CIRCLIP LW SECONDARY FIXED SHEAVE COMP LW SECONDARY SLIDING SHEAVE OIL SEAL A6 O-RING G PIN, GUIDE SPRING, COMPRESSION XG SEAT, SECONDARY SPRING NUT 1 17

23 FIG. 14 TRANSMISSION PART 1 5MX E MAIN AXLE COMP. (47T/12T) YS BEARING Y6 BEARING WASHER, PLATE WASHER, PLATE 1 6 5MX E AXLE, DRIVE 1 7 5MX E GEAR, 1ST WHEEL (43T) WASHER, CONICAL SPRING XD BEARING OIL SEAL CIRCLIP YU BEARING 1 18

24 FIG. 15 FRAME PART 1 5MX F FRAME COMP MX F ENGINE BRACKET COMP MX F BOLT, ENGINE MOUNTING L NUT, SELF-LOCKING 2 5 5MX F STOPPER, MAIN STAND COLLAR BOLT, FLANGE NUT, SELF-LOCKING 2 9 5MX F SPACER X4 BEARING MX F AXLE, WHEEL WASHER, PLATE L NUT, SELF-LOCKING MX F STAY BOLT, FLANGE GROMMET MX F117M 00 COVER MX F TOOL KIT 1 19

25 FIG. 16 FENDER PART 1 5LW F P7 FENDER, FRONT 1 UR DPBMC 5LW F P5 FENDER, FRONT 1 UR VRC BOLT, FLANGE WASHER, PLATE 4 4 4ST F HOLDER, CABLE 1 5 5LW F FENDER, INNER BOLT, WITH WASHER 2 7 5LW F FENDER, REAR BOLT, WITH WASHER SCREW, TAPPING NUT, SPRING XC H REFLECTOR, FRONT CLAMP 1 20

26 FIG. 17 SIDE COVER PART 1 5LW F P7 COVER, SIDE 1 1 UR DPBMC 5LW F P5 COVER, SIDE 1 1 UR VRC SCREW, TAPPING SCREW, WITH WASHER SCREW, WITH WASHER 1 5 5LW F P7 COVER, SIDE 2 1 UR DPBMC 5LW F P5 COVER, SIDE 2 1 UR VRC1 6 5MX F176E 00 PLATE SCREW, TAPPING SCREW, WITH WASHER SCREW, WITH WASHER LW F COVER, SIDE 3 1 YB SCREW, TAPPING WASHER SCREW, TAPPING LW F COVER, SIDE 4 1 YB SCREW, TAPPING WASHER SCREW, TAPPING LW F171E COVER, SIDE 5 1 YB SCREW, WITH WASHER MX F173E 30 GRAPHIC 1 1 UR FOR DPBMC 5MX F173E 40 GRAPHIC 1 1 UR FOR VRC1 21 5MX F173F 30 GRAPHIC 2 1 UR FOR DPBMC 5MX F173F 40 GRAPHIC 2 1 UR FOR VRC1 22 5MX F174G 30 GRAPHIC 3 1 UR FOR DPBMC 5MX F174G 40 GRAPHIC 3 1 UR FOR VRC1 21

27 FIG. 17 SIDE COVER PART 23 5MX F174H 30 GRAPHIC 4 1 UR FOR DPBMC 5MX F174H 40 GRAPHIC 4 1 UR FOR VRC1 24 5MX F174J 00 GRAPHIC 5 1 UR FOR DPBMC 5MX F174J 10 GRAPHIC 5 1 UR FOR VRC1 25 5MX F174K 00 GRAPHIC 6 1 UR FOR DPBMC 5MX F174K 10 GRAPHIC 6 1 UR FOR VRC1 26 5MX F179J 00 GRAPHIC,7 1 UR FOR DPBMC 5MX F179J 10 GRAPHIC,7 1 UR FOR VRC1 27 5MX F179K 00 GRAPHIC,8 1 UR FOR DPBMC 5MX F179K 10 GRAPHIC,8 1 UR FOR VRC1 28 5MX F153E 30 EMBLEM, YAMAHA 1 22

28 FIG. 18 REAR ARM & SUSPENSION PART 1 5LW F ARM, REAR 1 1 SL X4 BEARING OIL SEAL OIL SEAL COLLAR BUSH, REAR SHOCK ABSORBER BOLT, FLANGE 2 8 5MX F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE BOLT NUT, FLANGE 2 23

29 FIG. 19 STEERING PART 1 5MX F FRONT FORK ASSY 1 2 5MX F TUBE, OUTER (LEFT) 1 3 5MX F TUBE, OUTER (RIGHT) 1 4 5MX F INNER TUBE COMP MX F CYLINDER COMP., FRONT FORK 2 6 2JG F RING, PISTON 2 7 5LM F SPRING, SUB F3158 L0.GASKET F BOLT, HEXAGON SOCKET HEAD LM F SEAL, DUST MX F SPRING, FRONT FORK LM F BOLT, CAP JG F O-RING AY F OIL SEAL T8 F CLIP, OIL SEAL LM F BOLT MX F UNDER BRACKET COMP RACE, BALL RACE, BALL TL 2341E 00 RETAINER, BALL BEARING F RACE, BALL F RACE, BALL TL 2341E 10 RETAINER, BALL BEARING XA F COVER, BALL RACE NUT MX F HOLDER, BRAKE HOSE MX F HOLDER, BRAKE HOSE

30 FIG. 19 STEERING PART BOLT, FLANGE MX F HOLDER, BRAKE HOSE BOLT, FLANGE 1 25

31 FIG. 20 FUEL TANK PART 1 5LW F FUEL TANK COMP BOLT, FLANGE 4 3 5MX F PIPE, FUEL MX F PIPE CLIP CLIP CLAMP 1 8 4TT F FUEL COCK ASSY X O-RING SCREW WASHER, PLATE YY F CAP ASSY YY F GASKET, CAP LW F414A 00 COVER, FILLER 1 26

32 FIG. 21 SEAT PART 1 5MX F DOUBLE SEAT ASSY 1 2 5MX F470F 01.SEAT COVER COMP MX F BRACKET, SEAT NUT, FLANGE 1 5 4ST H BAND, BATTERY 1 6 5MX F HINGE, SEAT NUT, FLANGE PIN 1 9 5LW F478E 10 CABLE, SEAT LOCK CLAMP SCREW, PAN HEAD LW SEAT LOCK ASSY BOLT, FLANGE LW F HANDLE, SEAT 1 SL BOLT, FLANGE LW F473R 10 BOX MX F475M 00 SEAL F1 BOLT SCREW, TAPPING MX F DAMPER, SEAT NUT, SPRING MX F FLAP 1 27

33 FIG. 22 FRONT WHEEL PART 1 5TP F HUB, FRONT 1 SL SPACER OIL SEAL X9 BEARING 2 5 5MX F SPOKE SET, FRONT TIRE (70/90-16M/C 36P) 1 DUNLOP TUBE (70/90-16 TR4) 1 DUNLOP BAND, RIM (70/90-16) 1 DUNLOP RIM ( ) COLLAR AY F AXLE, WHEEL NUT, SELF-LOCKING J1 WASHER, PLATE MX F GEAR UNIT ASSY OIL SEAL 1 28

34 FIG. 23 FRONT BRAKE CALIPER PART 1 5TP F582U 00 DISK, BRAKE (RIGHT) BOLT 4 3 4US F580U 00 CALIPER ASSY (RIGHT) 1 4 4TT W PISTON ASSY, CALIPER 1 5 4ES W CALIPER SEAL KIT 1 6 5JW PIN, SLIDE 2 7 4TT BOOT US W BRAKE PAD KIT 1 9 4TT SUPPORT, PAD L W BLEED SCREW KIT SCREW WASHER, PLAIN 2 29

35 FIG. 24 REAR WHEEL PART 1 5TL F HUB, REAR 1 SL 2 5MX F SPOKE SET, REAR TIRE (80/90-16M/C 43P) 1 DUNLOP TUBE (80/90-16 TR4) 1 DUNLOP BAND, RIM (70/90-16) 1 DUNLOP RIM ( ) 1 7 5LW F PIN, PIVOT NUT, FLANGE O-RING MX F530K 00 BRAKE SHOE SET SPRING, TENSION SPRING, TENSION MX F CAMSHAFT LW F LEVER, CAMSHAFT MX F533A 00 PLATE, INDICATOR WASHER, WAVE BOLT NUT, SELF-LOCKING WASHER, PLATE (T=1.0) 1 30

36 FIG. 25 STEERING HANDLE & CABLE PART 1 5LW F HANDLE COMP BOLT, FLANGE NUT, SELF-LOCKING 1 4 5LW F P7 COVER, HANDLEBAR UPPER 1 1 UR DPBMC 5LW F P5 COVER, HANDLEBAR UPPER 1 1 UR VRC1 5 5LW F COVER, HANDLEBAR UPPER NUT, SPRING SCREW, TAPPING SCREW, TAPPING SCREW, TAPPING US F PLUG, BLIND LW F GRIP ASSY LW F GRIP MX F REAR VIEW MIRROR ASSY (LEFT) MX F REAR VIEW MIRROR ASSY (RIGHT) LW F CABLE, THROTTLE LW F CABLE, BRAKE MX F637G 00 HOLDER, WIRE MX F STOPPER SCREW, PAN HEAD SCREW, PAN HEAD SPRING, COMPRESSION NUT, WING PIN LW F CABLE, STARTER MX F GRAPHIC 1 1 UR FOR DPBMC 5MX F GRAPHIC 1 1 UR FOR VRC1 31

37 FIG. 25 STEERING HANDLE & CABLE PART 26 5MX F GRAPHIC 2 1 UR FOR DPBMC 5MX F GRAPHIC 2 1 UR FOR VRC1 32

38 FIG. 26 FRONT MASTER CYLINDER PART 1 5MX F HOSE, BRAKE BOLT, UNION WASHER, PLATE 4 4 5LW F583T 01 MASTER CYLINDER ASSY 1 5 4TT W CYLINDER KIT, MASTER 1 LM 6 5G2 F BOOT, MASTER CYLINDER 1 7 4TT F DIAPHRAGM, RESERVOIR 1 8 5LW F CAP, RESERVOIR M SCREW, FLAT HEAD 2 LM 10 56A F BRACKET, MASTER CYLINDER LW F BOLT 2 LM 12 4TT H LEVER BOLT M NUT, U 1 LM 15 5LW H FRONT STOP SWITCH ASSY L SCREW, PAN HEAD WITH WASHER 1 LM 17 5LW F585B 00.PLATE, DIAPHRAGM 1 33

39 FIG. 27 STAND & FOOTREST PART 1 5MX F STAND, MAIN PIN WASHER, PLATE CIRCLIP SPRING, TENSION 1 6 5LW F HOOK 1 7 5LW F BOARD, FOOTREST SCREW, TAPPING BOLT, WITH WASHER NUT, SPRING LW F BOARD, FOOTREST BOLT, WITH WASHER SCREW, TAPPING NUT, SPRING MX F MAT MX F MAT MX F DAMPER, FOOTREST MX F STAND, SIDE BOLT NUT SPRING, TENSION MX F BRACKET, SIDE STAND BOLT, FLANGE MX F REAR FOOTREST ASSY MX F COVER, REAR FOOTREST PIN WASHER 1 34

40 FIG. 27 STAND & FOOTREST PART CIRCLIP MX F PLATE BOLT, FLANGE MX F REAR FOOTREST ASSY MX F COVER, REAR FOOTREST PIN WASHER CIRCLIP MX F PLATE BOLT, FLANGE 2 35

41 FIG. 28 LEG SHIELD PART 1 5LW F P5 LEG SHIELD 1 1 UR DPBMC 5LW F P6 LEG SHIELD 1 1 UR VRC SCREW, WITH WASHER SCREW, TAPPING 2 4 5LW F LEG SHIELD SCREW, WITH WASHER SCREW, TAPPING NUT, SPRING 4 8 5LW F HOOK MX F COLLAR SCREW, WITH WASHER LW F COVER, LOWER BOLT, WITH WASHER SCREW, TAPPING LW F842N 10 COVER US F PLUG, BLIND NUT, SPRING SCREW, WITH WASHER LW F FENDER, INNER BOLT, WITH WASHER NUT, SPRING LM F313B 00 EMBLEM MX F GRAPHIC 1 1 UR FOR DPBMC 5MX F GRAPHIC 1 1 UR FOR VRC1 23 5MX F GRAPHIC 2 1 UR FOR DPBMC 5MX F GRAPHIC 2 1 UR FOR VRC EMBLEM, YAMAHA 1 36

42 FIG. 28 LEG SHIELD PART EMBLEM, YAMAHA MX F GRAPHIC 3 1 UR FOR DPBMC 5MX F GRAPHIC 3 1 UR FOR VRC1 27 5MX F GRAPHIC 4 1 UR FOR DPBMC 5MX F GRAPHIC 4 1 UR FOR VRC1 37

43 FIG. 29 GENERATOR PART 1 5LW H ROTOR ASSY 1 2 5LW H STATOR ASSY BOLT SCREW, PAN HEAD WASHER, PLATE NUT 1 38

44 FIG. 30 STARTING MOTOR PART 1 5LW H STARTING MOTOR ASSY 1 2 3KW H BRUSH SET O-RING 2 4 3UH H BOLT O-RING 1 6 5LW H183G 00.CORD COMP BOLT WASHER, PLATE 2 39

45 FIG. 31 METER PART 1 5MX H SPEEDOMETER ASSY 1 2 5LW H LENS, SPEEDOMETER 1 3 5LW H353F 00.CASE, METER LOWER 1 4 5BU H BULB, METER (T10 12V-1.7W) 3 5 5LW H BULB, METER (T10 12V-1.7W) 1 6 5LW H SOCKET CORD ASSY 1 7 5LW H BULB, METER (T10 12V-1.7W) SCREW, TAPPING 3 9 5MX H SPEEDOMETER CABLE ASSY 1 40

46 FIG. 32 HEADLIGHT PART 1 5LW H HEADLIGHT ASSY 1 2 5LW H LENS, FLASHER LW H LENS, FLASHER 1 4 5LW H BULB, HEADLIGHT (12V-25/25W) 2 5 5LW H BULB, FLASHER (12V-10W) 2 6 5LW H SOCKET CORD ASSY N SCREW, TAPPING 2 8 5LW H RING, RETAINING 2 9 5LW H LENS, HEADLIGHT LW H GASKET, FLASHER LENS LW H GASKET, LENS LW H COVER, SOCKET SCREW, TAPPING 4 41

47 FIG. 33 TAILLIGHT PART 1 5LW H TAILLIGHT ASSY 1 2 5LW H BULB (12V 21/5W) 1 3 5LW H BULB, FLASHER (12V-10W) 2 4 5LW H LENS, TAILLIGHT 1 5 5LW H LENS, FLASHER LW H LENS, FLASHER N SCREW, TAPPING NUT, SPRING 2 9 5LW H LENS, LICENCE LIGHT GROMMET 2 42

48 FIG. 34 HANDLE SWITCH & LEVER PART 1 5MX H SWITCH, HANDLE M SCREW, PAN HEAD M SCREW, PAN HEAD 1 4 5LW H SWITCH, HANDLE M SCREW, PAN HEAD 2 6 5LW H HOLDER, LEVER LW H LEVER BOLT NUT, U ST H FRONT STOP SWITCH ASSY BOLT, FLANGE 1 43

49 FIG. 35 ELECTRICAL 1 PART 1 5MX H BATTERY ASSY (YUASA YB7B-B) HOSE 1 3 5MX H212B 00 BOX, BATTERY BOLT, WITH WASHER GROMMET 1 6 5MX H BAND, BATTERY 1 7 5MX H WIRE, PLUS LEAD 1 8 3RS H BAND, SWITCH CORD 1 9 2D5 H WIRE, MINUS LEAD LW H MAIN SWITCH STEERING LOCK MX H CAP, SWITCH BOLT MX H WIRE HARNESS ASSY CLAMP CLAMP CLAMP CLAMP 1 44

50 FIG. 36 ELECTRICAL 2 PART 1 5TL H C.D.I. UNIT ASSY 1 2 5BP H BAND 1 3 5LW H IGNITION COIL ASSY SCREW,PAN HEAD 2 5 5MX H PLUG CAP ASSY 1 6 5TL H RECTIFIER & REGULATOR ASSY SCREW, PAN HEAD WASHER, PLATE 1 9 5MX H STARTER RELAY ASSY X FUSE (10A-BL) BOLT, FLANGE WE H FLASHER RELAY ASSY MX H HORN BOLT, FLANGE MX H SENDER ER H RETAINER US H GASKET, SENDER UNIT BOLT, WITH WASHER 4 45

51 NUMERICAL INDEX PART PART PART PART PART PART 5LW LW M AA F F LW LW MY 1410A LW LW LW UH HK LW G2 1414A LW RW LW L JG LW HK AP MY LW LW 1490J LW LW AP HK LW LW LW LW YJ LW HK KN LW YJ LW LW LW G LW XG F F TL 2341E TL 2341E LW SV X LW JW TT TT X MX E LW E111F MX E LW E LW E LW E LW E ST E LW E MX E MX E TL E TL E TL E MX E MX E MX E MX E MX E MX E MX E MX E MX E LW E MX E MX E MX E LW E ST E CW E LW E MX E MX E MX E VV E MX E LW E LW E LW E LW E LW E LW E LW E LW E LW E MX E TL E LW E LW E LW E LW E MX E LW E MX E LW E MX E LW E MX E LW E LW E LW E LW E LW E MY E443B ST E443E LW E443E LW E LW E LW E LW E LW E MX E MX E MX E MX E MX E MX E MX E MX E MX E LW E LW E LW E LW E MX E MX E LW E LW E LW E LW E LW E LW E LW E LW E MX E LW E LW E LW E LW E LW E LW E LW E MX E MX E LW E LW E LW E LW E LW E MX E LW E LW E MX E TL E LW E VV E MX E MX E TL E MX E MX E MX E LW E MX E MX E MX E LW E LW E TL E TL E MX F MX F117M MX F MX F MX F LW F P LW F P ST F MX F153E LW F LW F LW F MX F LW F P LW F P LW F171E LW F P LW F P LW F MX F173E MX F173E MX F173F MX F173F LW F MX F174G MX F174G MX F174H MX F174H MX F174J MX F174J MX F174K MX F174K MX F176E MX F179J MX F179J MX F179K MX F179K MX F LW F MX F MX F MX F LM F MX F MX F LM F313B MX F LM F AY F JG F LM F T8 F JG F F3158 L MX F F MX F LM F XA F LW F LW F414A MX F MX F TT F YY F YY F MX F470F MX F MX F MX F LW F473R MX F MX F475M LW F LW F478E MX F TP F MX F AY F MX F MX F MX F530K TL F LW F MX F533A MX F LW F US F580U TP F582U LW F583T LW F

52 NUMERICAL INDEX PART PART PART PART PART PART 4TT F LW F585B A F G2 F MX F MX F MX F MX F LW F LW F P LW F P LW F MX F MX F MX F MX F US F LW F LW F MX F MX F LW F LW F LW F LW F MX F637G MX F MX F MX F MX F LW F MX F MX F MX F MX F MX F MX F MX F MX F MX F LW F MX F MX F LW F MX F LW F LW F P LW F P LW F MX F MX F LW F MX F MX F MX F MX F MX F MX F MX F MX F LW F842N LW H LW H LW H KW H UH H LW H183G MX H TL H MX H MX H D5 H MX H212B ST H MX H LW H MX H LW H MX H MX H LW H LW H LW H LW H LW H LW H LW H WE H MX H LW H MX H LW H LW H BU H LW H LW H353F MX H LW H TT H RS H MX H LW H ST H LW H LW H LW H LW H LW H LW H LW H LW H LW H LW H LW H LW H XC H TL H BP H MX H US H ER H TT W US W ES W L W TT W F E F J E V

53 NUMERICAL INDEX PART PART PART PART PART PART H G A G Y X X XD YU X YS X X Y Y Y Y A L L M L N N M M M M