FJ09F (2SC5) U49 FJ09FC (2SC6) CALIFORNIA 1P2SC-110E1

Transcription

1 FJ09F () U49 FJ09FC () CALIFORNIA 1P2SC-110E1 ( )

2 FJ09F/FJ09FC PARTS CATALOGUE 2014 by Yamaha Motor Co., Ltd. 1st edition, October 2014 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DRMK(*) DEEP RED METALLIC K 0918 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK MNM3(*) MAT GRAY METALLIC

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 U CALIFORNIA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 1278 MAT GRAY METALLIC 3 MNM3 B 0918 DEEP RED METALLIC K DRMK A 1278 MAT GRAY METALLIC 3 MNM3 B 0918 DEEP RED METALLIC K DRMK

6 CONTENTS ENGINE CYLINDER HEAD... 1 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 6 WATER PUMP... 7 RADIATOR & HOSE... 9 OIL PUMP OIL CLEANER INTAKE INTAKE AIR INDUCTION SYSTEM EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER WINDSHIELD COWLING GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 75

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 1RC CYLINDER HEAD ASSY C GUIDE, VALVE BOLT, FLANGE PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, STUD BOLT, WITH WASHER F7 BOLT PLUG, SPARK (NGK R CPR9EA-9) BOLT VY 1111G 00 RUBBER, MOUNT RC GASKET, CYLINDER HEAD RC COVER, CYLINDER HEAD BE GUIDE, STOPPER RC GASKET, HEAD COVER JW 1482K 01 PLATE VY 1482K 00 PLATE SL REED VALVE ASSY SL CAP, CASE PS REED VALVE ASSY JW CAP, CASE BOLT, HEXAGON SOCKET HEAD RC PLATE, BREATHER RC GASKET, BREATHER COVER SCREW TR PIPE, BREATHER F0 BOLT 3 3 1

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION 28 5VY 1111G 00 RUBBER, MOUNT BOLT VY 1111G 00 RUBBER, MOUNT PIN, DOWEL 2 2 2

9 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 1RC CRANKSHAFT ASSY RC CONNECTING ROD ASSY RC BOLT, CONNECTING ROD RC PLANE BEARING, CONNECTING ROD 6 6 UR BLUE 1RC PLANE BEARING, CONNECTING ROD 6 6 UR BLACK 1RC PLANE BEARING, CONNECTING ROD 6 6 UR BROWN 1RC PLANE BEARING, CONNECTING ROD 6 6 UR GREEN 5 5VY A0 PLANE BEARING, CRANKSHAFT UR WHITE 5VY PLANE BEARING, CRANKSHAFT UR BLUE 5VY PLANE BEARING, CRANKSHAFT UR BLACK 5VY PLANE BEARING, CRANKSHAFT UR BROWN 5VY PLANE BEARING, CRANKSHAFT UR GREEN 6 1RC PISTON (STD) RC PISTON RING SET (STD) P PIN, PISTON CIRCLIP KEY, WOODRUFF A8 BOLT, FLANGE WASHER, PLATE RC BALANCER ASSY S METAL, BALANCE WEIGHT 4 4 UR BLUE 2S METAL, BALANCE WEIGHT 4 4 UR BLACK 2S METAL, BALANCE WEIGHT 4 4 UR BROWN 2S METAL, BALANCE WEIGHT 4 4 UR GREEN 2S METAL, BALANCE WEIGHT 4 4 UR YELLOW 3

10 FIG. 3 VALVE PART DESCRIPTION 1 1RC VALVE, INTAKE RC VALVE, EXHAUST RC SEAT, VALVE SPRING RC SPRING, VALVE INNER RC SPRING, VALVE OUTER D RETAINER, VALVE SPRING WG LOCK, VALVE SPRING RETAINER TE SEAL, VALVE STEM HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 4

11 FIG. 3 VALVE PART DESCRIPTION 10 4C LIFTER, VALVE UR YELLOW 4C LIFTER, VALVE (O/S) AP GREEN 5

12 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 1RC CAMSHAFT ASSY RC CAMSHAFT ASSY S SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN (98XRH M) RC TENSIONER ASSY, CAM CHAIN EL BOLT SL GASKET RC GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD RC DAMPER, CHAIN RC CHAIN DAMPER ASSY PIN, DOWEL 1 1 6

13 FIG. 5 WATER PUMP PART DESCRIPTION 1 1RC WATER PUMP ASSY RC IMPELLER SHAFT ASSY RC COVER, HOUSING RC GEAR, IMPELLER SHAFT BEARING OIL SEAL VK SEAL, MECHANICAL PIN, DOWEL CIRCLIP O-RING RC O-RING GASKET BOLT, HEXAGON SOCKET HEAD WASHER, PLATE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD O-RING RC HOSE HOSE CLAMP ASSY A0 CLIP RC THERMOSTAT ASSY BOLT, FLANGE RC JOINT O-RING BOLT, HEXAGON SOCKET HEAD RC HOSE A0 CLIP 1 1 7

14 FIG. 5 WATER PUMP PART DESCRIPTION CLIP RC HOSE A0 CLIP CLIP RC HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY RC HOSE HOSE CLAMP ASSY A0 CLIP 1 1 8

15 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 2PP RADIATOR COMP RC BLOWER ASSY D BOLT, BLOWER HOLDING AA PLATE PP 1244E 00 BRACKET BOLT, BUTTON HEAD RC COVER, RADIATOR PLUG BOLT, FLANGE COLLAR FL CAP, RADIATOR FC STOPPER BOLT WASHER, PLATE RC STAY BOLT, FLANGE GROMMET COLLAR RC GUIDE, CABLE BOLT WASHER, PLATE RC 1243A 00 HOSE CLIP CLIP RC TANK, RECOVERY RC CAP RC ELBOW 2 2 9

16 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 28 1RC PIPE, BREATHER CLIP RC PROTECTOR RC PIPE BOLT, HEXAGON SOCKET HEAD RC COLLAR BOLT, BUTTON HEAD CLIP M40 CLAMP RC 2172W 00 COVER COLLAR NUT RC COLLAR GROMMET

17 FIG. 7 OIL PUMP PART DESCRIPTION 1 1RC OIL PUMP ASSY RC SPROCKET, DRIVEN CIRCLIP BOLT, FLANGE BOLT RC STRAINER HOUSING ASSY O-RING GROMMET VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD CHAIN (DID 25H)

18 FIG. 8 OIL CLEANER PART DESCRIPTION BOLT, UNION GH ELEMENT ASSY, OIL CLEANER RC STRAINER COVER ASSY PLUG, STRAIGHT SCREW GASKET RC GASKET, STRAINER COVER BOLT CLAMP RC OIL COOLER ASSY PW BOLT, UNION PW O-RING PW WASHER PW GASKET

19 FIG. 9 INTAKE PART DESCRIPTION 1 1RC THROTTLE BODY ASSY 1 FOR U49 1RC THROTTLE BODY ASSY 1 FOR CAL 2 1RC HOSE, VACUUM SENSING V PIPE, JOINT RC HOSE, VACUUM SENSING FP PIPE FP PIPE XV NIPPLE FP PIPE C SCREW C SENSOR, PRESSURE S THROTTLE SENSOR ASSY CC SCREW MC ACCELERATOR SENSOR ASSY FL SCREW C PILOT SCREW SET WAY 3 2 FOR CAL A1.CLIP 10 FOR CAL 18 14B PIPE 2 FOR CAL 19 1RC PIPE 1 FOR CAL 20 1RC 1443J 00.PIPE 1 FOR CAL 21 1RC 1444J 00.PIPE 1 FOR CAL 22 4XY JOINT 1 FOR CAL 13

20 FIG. 10 INTAKE 2 PART DESCRIPTION 1 1RC JOINT, INTAKE HOSE CLAMP ASSY RC PIPE INLET ASSEMBLY RC ADAPTER RC PIPE RC GASKET, MANIFOLD FP RUBBER, INJECTOR C INJECTOR PS O-RING RC BOLT BOLT, HEXAGON SOCKET HEAD RC CASE, AIR CLEANER RC CAP ASSY, AIR CLEANER RC ELEMENT, AIR CLEANER RC SEAL SCREW, ROUND TAPPING RC JOINT, AIR CLEANER RC JOINT, AIR CLEANER RC JOINT HOSE CLAMP ASSY COLLAR GROMMET RC DAMPER RC DAMPER RC PIPE, BREATHER CLIP BOLT, HEXAGON SOCKET HEAD

21 FIG. 10 INTAKE 2 PART DESCRIPTION CLIP RC PLATE, ROUTING 1 FOR CAL 30 1RC PLATE, ROUTING 2 1 FOR CAL 15

22 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION 1 2S AIR CUT VALVE ASSY RC HOSE, BEND CLIP RC HOSE, BEND CLIP RC HOSE, BEND RC 1445C 00 HOLDER CLIP

23 FIG. 12 EXHAUST PART DESCRIPTION 1 2PP MUFFLER ASSY C 8592A 00.SENSOR, OXYGEN PP PROTECTOR ASSY BOLT HEX. SOCKET BUTTON FM GASKET, EXHAUST PIPE NUT VY DAMPER, MUFFLER COLLAR G2 WASHER, PLATE BOLT

24 FIG. 13 CRANKCASE PART DESCRIPTION 1 1RC CRANKCASE ASSY EB NOZZLE O-RING PIN, DOWEL PLUG O-RING BOLT, WITH WASHER BOLT, WITH WASHER P BOLT, CRANKCASE JOURNAL O-RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT H GAUGE, LEVEL Y PLUG O-RING PLUG, STRAIGHT SCREW O-RING RC HOLDER, CLUTCH CABLE BOLT, HEXAGON SOCKET HEAD RC GUIDE, INLET RC COVER, CHAIN CASE RC DAMPER COLLAR

25 FIG. 13 CRANKCASE PART DESCRIPTION GROMMET BOLT, HEX.SOCKET BUTTON

26 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 1 1RC COVER, CRANKCASE PLUG, STRAIGHT SCREW A3 O-RING BOLT, BUTTON HEAD GASKET RC GASKET, CRANKCASE COVER RC PIPE, WATER O-RING PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD RC CLAMP BOLT, HEXAGON SOCKET HEAD RC BRACKET RC COVER, CRANKCASE RC GASKET, CRANKCASE COVER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD RC COVER ASSY RC DAMPER DAMPER, PLATE RC PLATE GJ PLUG, OIL O-RING RC COVER, OIL PUMP RC GASKET, OIL PUMP COVER

27 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION BOLT, HEXAGON SOCKET HEAD

28 FIG. 15 STARTER PART DESCRIPTION 1 1RC GEAR, IDLER EB SHAFT RC STARTER ONE-WAY ASSY SCREW RC GEAR

29 FIG. 16 CLUTCH PART DESCRIPTION 1 1RC PRIMARY DRIVEN GEAR COMP VY PLATE, THRUST RC BOSS, CLUTCH TA PLATE, FRICTION VY PLATE, CLUTCH VY PLATE, PRESSURE BEARING A0 SPRING, COMPRESSION BOLT, WITH WASHER RC PLATE, FRICTION WASHER, PLATE WASHER, CONICAL SPRING NUT BEARING XV ROD, PUSH RC PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE CIRCLIP VY PLATE, THRUST C PLATE, THRUST RC SPACER OIL SEAL BEARING VY AXLE, PUSH LEVER BEARING WASHER, PLATE

30 FIG. 16 CLUTCH PART DESCRIPTION CIRCLIP

31 FIG. 17 TRANSMISSION PART DESCRIPTION 1 1RC AXLE, MAIN (15T) RC HOUSING, BEARING BEARING COLLAR RC GEAR, 5TH PINION (21T) WASHER CIRCLIP RC GEAR, 3RD PINION (21T/21T) COLLAR RC GEAR, 6TH PINION (27T) WASHER WASHER RC GEAR, 2ND PINION (19T) BEARING SCREW RC AXLE, DRIVE BEARING COLLAR CIRCLIP COLLAR PP GEAR, 2ND WHEEL (38T) WASHER CIRCLIP PP GEAR, 6TH WHEEL (28T) COLLAR RC GEAR, 4TH WHEEL (29T) WASHER, CLAW

32 FIG. 17 TRANSMISSION PART DESCRIPTION WASHER, CLAW RC GEAR, 3RD WHEEL (34T) RC GEAR, 5TH WHEEL (25T) COLLAR RC GEAR, 1ST WHEEL (40T) OIL SEAL PS SPROCKET, DRIVE (16T) WASHER, CONICAL SPRING NUT WASHER, PLATE BEARING

33 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION 1 1RC SHIFT CAM ASSY SPRING, COMPRESSION D POINT, NEUTRAL RC FORK, SHIFT RC FORK, SHIFT RC FORK, SHIFT RC BAR, SHIFT FORK GUIDE S BAR, SHIFT FORK GUIDE C STOPPER, SHIFT BAR RC PLATE, STOPPER SCREW

34 FIG. 19 SHIFT SHAFT PART DESCRIPTION SPRING, TENSION HOOK, SPRING E1 WASHER, PLATE D STOPPER, SCREW OIL SEAL (SD HS) CLIP WASHER, PLATE RC SHIFT SHAFT ASSY SPRING, TORSION C SPACER RC STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP RC ARM, SHIFT BOLT BEARING RC SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL VD ROD, SHIFT NUT (COUNTER CLOCKWISE) NUT VX JOINT, ROD VX COVER, DUST COLLAR BOLT,HEX. SOCKET BUTTON

35 FIG. 20 FRAME PART DESCRIPTION 1 1RC FRAME COMP PP REAR FRAME COMP SCREW BOLT, HEXAGON SOCKET HEAD WASHER, PLATE RC BOLT, ENGINE ADJUSTING BOLT, FLANGE BOLT, FLANGE NUT C BOLT, ENGINE ADJUSTING VX PLUG, BLIND D DAMPER RC 2117G 00 PROTECTOR

36 FIG. 21 FENDER PART DESCRIPTION 1 1RC P0 FENDER, FRONT 1 1 MBL COLLAR BOLT, HEXAGON SOCKET HEAD VS EMBLEM PP 8212B 00 BOX, BATTERY DR PLUG, BLIND NUT, SPRING BOLT RIVET RC BAND, BATTERY GROMMET COLLAR BOLT, BUTTON HEAD PP 2117E 00 BRACKET, TAILLIGHT BOLT,HEX. SOCKET BUTTON PP 2163A 00 COVER, REAR FENDER RC DAMPER RIVET RC GUARD, MUD COLLAR BOLT,HEX. SOCKET BUTTON Y REAR REFLECTOR ASSY NUT, SELF-LOCKING WS LICENCE LIGHT ASSY WS CORD, LICENCE LIGHT TP BULB (12V-5W) COLLAR

37 FIG. 21 FENDER PART DESCRIPTION GROMMET PP 2164F 00 STAY PP 2163E 00 COVER, REAR FENDER PP STAY, PLATE SCREW, ROUND TAPPING RC 2622H 00 WEIGHT NUT, U WASHER, PLATE REFLECTOR, REAR NUT, FLANGE RC BRACKET, LICENSE NUT, SELF-LOCKING PP 2164H 00 STAY PP 2164J 00 STAY SCREW COLLAR WASHER PP COVER, REAR FENDER RIVET COLLAR B LABEL, TIRE TB A0 LABEL, CAUTION JJ A1 LABEL, CAUTION

38 FIG. 22 SIDE COVER PART DESCRIPTION 1 2PP P0 COVER, SIDE UR FOR MNM3 2PP P1 COVER, SIDE UR FOR DRMK NUT, SPRING PP COVER, SIDE SCREW, TRUSS HEAD TAPPING M02 NUT, SPRING RIVET GROMMET BOLT,HEX. SOCKET BUTTON SCREW PP P0 COVER, SIDE UR FOR MNM3 2PP P1 COVER, SIDE UR FOR DRMK NUT, SPRING PP COVER, SIDE SCREW, TRUSS HEAD TAPPING M02 NUT, SPRING RIVET GROMMET BOLT,HEX. SOCKET BUTTON PP 2171A 00 COVER, TOP RIVET

39 FIG. 23 REAR ARM PART DESCRIPTION 1 1RC REAR ARM COMP BUSH, SOLID BEARING X 2219X 00 COVER OIL SEAL ( ) S COVER, THRUST R4 COLLAR BEARING OIL SEAL OIL SEAL GROMMET RC SEAL, GUARD RIVET RC CASE, CHAIN X0 COLLAR COLLAR BOLT, HEXAGON RIVET RC REAR FENDER COMP COLLAR BOLT,HEX. SOCKET BUTTON RC 2221A 00 BRACKET RC 2214F 00 DAMPER RC 2221B 00 BRACKET RC 2214G 00 DAMPER BOLT, FLANGE BOLT

40 FIG. 23 REAR ARM PART DESCRIPTION NUT CLAMP WASHER, PLATE RC SEAL RC 2217A 00 ARM, RELAY BEARING OIL SEAL GB SPACER W0 COLLAR BOLT NUT, U WASHER, PLATE WASHER, PLATE R4 COLLAR BOLT, FLANGE NUT, U FLANGE RC 2217M 00 ARM BOLT, FLANGE NUT, U FLANGE X SHAFT, PIVOT RC WASHER, SPRING LOWER NUT, SELF-LOCKING COLLAR BOLT, FLANGE NUT, U FLANGE

41 FIG. 24 REAR SUSPENSION PART DESCRIPTION 1 2PP SHOCK ABSORBER ASSY, REAR BOLT NUT, U J1 WASHER, PLATE

42 FIG. 25 STEERING PART DESCRIPTION BEARING VX COVER, BALL RACE NUT WASHER, PLATE H WASHER, SPECIAL WASHER, PLATE RC NUT, SPECIAL RC CROWN, HANDLE BOLT, HEXAGON SOCKET HEAD PP HOLDER, HANDLE UPPER PP 2344A 00 HOLDER, HANDLE UPPER BOLT, HEXAGON SOCKET HEAD PP HOLDER NUT, U FLANGE PP GUIDE, CABLE CLAMP BOLT, BUTTON HEAD RC BRACKET, HORN PP 2334G 00 BRACKET BOLT, FLANGE

43 FIG. 26 FRONT FORK PART DESCRIPTION 1 2PP FRONT FORK ASSY (R.H) RC TUBE, OUTER (L.H) RC INNER TUBE COMP EB SEAL, DUST H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL RC METAL, SLIDE FM METAL, SLIDE PP CYLINDER COMP., FRONT FORK L0.GASKET 1 1 (KYB) BOLT, HEXAGON SOCKET HEAD PP SPRING, FRONT FORK VY WASHER RC SPACER LC NUT PP BOLT, CAP XJ L0..O-RING BOLT, HEXAGON SOCKET HEAD PP FRONT FORK ASSY (L.H) RC TUBE, OUTER (L.H) RC INNER TUBE COMP EB SEAL, DUST H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL RC METAL, SLIDE

44 FIG. 26 FRONT FORK PART DESCRIPTION 28 4FM METAL, SLIDE PP CYLINDER COMP., FRONT FORK L0.GASKET 1 1 (KYB) BOLT, HEXAGON SOCKET HEAD PP SPRING, FRONT FORK VY WASHER RC SPACER LC NUT PP BOLT, CAP XJ L0..O-RING PP UNDER BRACKET COMP FV SEAL, STEERING BEARING BOLT, HEXAGON SOCKET HEAD KM COVER, UNDER

45 FIG. 27 FUEL TANK PART DESCRIPTION 1 2PP P0 FUEL TANK COMP. 1 1 UR FOR MNM3 2PP P1 FUEL TANK COMP. 1 1 UR FOR DRMK 2 23P TANK BRACKET ASSY GROMMET COLLAR WASHER, PLATE BOLT, BUTTON HEAD BOLT, WITH WASHER PP 2411F 00 PLATE, FITTING PP 2411L 00 HOOK TANK FITTING PP TANK BRACKET ASSY D GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT, FLANGE PP 2413Y 00 BRACKET, TANK FITTING GROMMET GROMMET BOLT, BUTTON HEAD P CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT RC FUEL PUMP COMP RC BRACKET, FUEL PUMP RC O-RING BOLT, HEXAGON SOCKET HEAD RC PIPE

46 FIG. 27 FUEL TANK PART DESCRIPTION CLIP RC PIPE 6 1 FOR U CLIP 1 FOR U S MOLE PW 2411J 01 DAMPER, SIDE COVER PP 2411G 00 HOOK, SIDE COVER GROMMET PP COVER, SIDE GROMMET W COLLAR GROMMET COLLAR PP 2411G 00 HOOK, SIDE COVER BOLT,HEX. SOCKET BUTTON PP COVER, SIDE GROMMET W COLLAR GROMMET COLLAR PP 2411G 00 HOOK, SIDE COVER BOLT,HEX. SOCKET BUTTON RC PIPE, FUEL PP 241B1 00 COVER, TANK BOLT,HEX. SOCKET BUTTON W COLLAR GROMMET B HEAD

47 FIG. 27 FUEL TANK PART DESCRIPTION 54 2PP PROTECTOR, FUEL TANK BOLT,HEX. SOCKET BUTTON C0 2414H 00 DAMPER, PLATE P6 2414J 00 DAMPER, PLATE PP 2414H 00 DAMPER, PLATE PP 2414J 00 DAMPER, PLATE RC CANISTER ASSY 1 FOR CAL 61 1RC 2419F 00 BRACKET, CANISTOR 1 FOR CAL GROMMET 2 FOR CAL L2 COLLAR 2 FOR CAL BOLT, BUTTON HEAD 2 FOR CAL 65 2C ROLL OVER VALVE ASSY 1 FOR CAL CLAMP 1 FOR CAL RIVET 1 FOR CAL 68 1RC PIPE 2 1 FOR CAL 69 1RC PIPE 3 1 FOR CAL 70 1RC PIPE 4 1 FOR CAL 71 1RC PIPE 10 1 FOR CAL CLIP 6 FOR CAL CLIP 1 FOR CAL BOLT, BUTTON HEAD 2 FOR CAL 41

48 FIG. 28 SEAT PART DESCRIPTION 1 2PP SINGLE SEAT ASSY PP 2470F 00.SEAT COVER COMP STOPPER, MAIN STAND P SEAT LOCK ASSY NUT, FLANGE PP SEAT BRACKET ASSY PP DAMPER, SEAT PP TANDEM SEAT ASSY PP 2470H 00.SEAT COVER COMP., STOPPER, MAIN STAND PP 2478X 00 BRACKET, SEAT LOCK BOLT,HEX. SOCKET BUTTON BP SEAT LOCK ASSY NUT, FLANGE PP 2479D 00 WIRE, SEAT LOCK SC 2482H 00 CAP TV W ROTOR SET PP 2479K 00 PLATE, LOCK BOLT, BUTTON HEAD PP 2475H 00 BRACKET, SEAT LEVER BOLT, FLANGE PP 2475J 00 BRACKET, SEAT LEVER BOLT,HEX. SOCKET BUTTON B MOLD, SEAT PP 2474A 00 P0 ASSIST, GRIP 1 1 MBL2 26 2PP 2474W 00 P0 ASSIST,GRIP MBL COLLAR

49 FIG. 28 SEAT PART DESCRIPTION COLLAR F1 BOLT BOLT, BUTTON HEAD WASHER, PLAIN PP 2115J 00 BRACKET, HELMET HANGER BOLT, FLG.(SMALL HEAD) PP TOOL KIT RC SPANNER, SPECIAL H GRIP, DRIVER GV DRIVER L WRENCH,HEXAGON KG POUCH

50 FIG. 29 FRONT WHEEL PART DESCRIPTION 1 2SC CAST WHEEL, FRONT 1 1 LGB FOR MNM3,DRMK 2 2PP SPACER, BEARING BEARING OIL SEAL TIRE(120/70ZR17 M/C 58W D222F) 1 1 DUNLOP VALVE, RIM (TR412) 1 1 TAIHEIYO 7 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR COLLAR RC AXLE, WHEEL

51 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION 1 1RC 2581T 00 DISK BRAKE ASSY G6 BOLT DR 2517G 00 ROTOR, SENSOR SCREW RC 2580T 00 CALIPER ASSY (LEFT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J SCREW, BLEED CAP DR 2580U 00 CALIPER ASSY (RIGHT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP VS SCREW, BLEED CAP VS RUBBER, BUSHING

52 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION BOLT, FLANGE DR 2517A 00 HOUSING, SENSOR FRONT DR PROTECTOR COLLAR BOLT,HEX. SOCKET BUTTON

53 FIG. 31 REAR WHEEL PART DESCRIPTION CHAIN (DID 525V10-110LL) JOINT, CHAIN (DID 525V10-ZJ) SC CAST WHEEL, REAR 1 1 LGB FOR MNM3,DRMK BEARING OIL SEAL BEARING PP SPACER, BEARING RC DAMPER TIRE(180/55ZR17 M/C 73W D222) 1 1 DUNLOP VALVE, RIM (TR412) 1 1 TAIHEIYO 11 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR 12 5JJ CLUTCH, HUB B5 BEARING RC COLLAR, WHEEL OIL SEAL RC SPROCKET, DRIVEN (45T) BOLT, STUD NUT, U FLANGE RC 2537W 00 BRACKET COLLAR COLLAR SP PULLER, CHAIN NX PULLER, CHAIN RC AXLE, WHEEL NUT, SELF-LOCKING

54 FIG. 31 REAR WHEEL PART DESCRIPTION WASHER, PLATE

55 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION 1 1RC 2582W 00 DISK, REAR BRAKE BOLT DR 2517G 00 ROTOR, SENSOR SCREW DR 2580W 00 CALIPER ASSY, REAR SL PISTON ASSY, CALIPER SL CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE DR BRACKET, SUPPORT JD BOOT, CALIPER VX BRAKE PAD KIT CR PIN, PAD DH PLUG RC BOLT CR SCREW, BLEED UY CAP SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER

56 FIG. 33 STEERING HANDLE & CABLE PART DESCRIPTION 1 2PP HANDLEBAR JW GRIP JW GRIP ASSY PP END, GRIP PP THROTTLE CABLE ASSY KG CAP, GRIP UPPER XW CAP, GRIP UNDER BOLT PP CABLE, CLUTCH RC HOLDER BOLT, BUTTON HEAD RC REAR VIEW MIRROR ASSY (LEFT) RC REAR VIEW MIRROR ASSY (RIGHT) M20 CLAMP CLAMP PP GUARD, BRUSH PP BRACKET, HANDLE PP 2622A 00 BRACKET, HANDLE PP GUARD, BRUSH PP BRACKET, HANDLE PP 2622E 00 BRACKET, HANDLE BOLT, BUTTON HEAD WASHER PP 2624B 00 END, GRIP COLLAR BOLT, BUTTON HEAD COLLAR

57 FIG. 33 STEERING HANDLE & CABLE PART DESCRIPTION 28 2PP COVER, HANDLE LEVER PP 2637A 00 COVER, HANDLE LEVER S DAMPER PP P0 COVER, HANDLE UPPER MBL2 32 2PP P0 COVER, HANDLE UPPER MBL BOLT, BUTTON HEAD COLLAR NUT, FLANGE

58 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION 1 2DR 2580A 00 MASTER CYLINDER SUB ASSY MC CYLINDER KIT, MASTER VS CAP, RESERVOIR VS BUSH,DIAPHRAGM S DIAPHRAGM, RESERVOIR VS 2589H 00.SCREW P 2589F 10 BOLT, LEVER NUT, U VS LEVER VS BOLT VS BRACKET, MASTER CYLINDER HP FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE DR HOSE, BRAKE BOLT, UNION BOLT, UNION GASKET CLAMP SC 2584A 00 BRAKE HOSE ASSY DR 2584B 00 HOSE, BRAKE BOLT, UNION GASKET DR BRACKET, REFLECTOR BOLT, FLANGE CLAMP

59 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION CLAMP BOLT, UNION GASKET

60 FIG. 35 STAND & FOOTREST PART DESCRIPTION 1 1RC STAND, SIDE RC BRACKET, SIDE STAND BOLT, FLANGE NUT, U SPRING, TENSION J2 HOSE (L60) RC SWITCH, SIDE STAND BOLT,HEX. SOCKET BUTTON COLLAR WASHER, PLATE WASHER, PLATE PP FRONT FOOTREST ASSY (LEFT) BOLT RC BRACKET BOLT,HEX. SOCKET BUTTON WASHER, WAVE BOLT, FLANGE XV FOOTREST PIN PIN, COTTER SPRING, TORSION BOLT RC BRACKET PP PEDAL, BRAKE NUT, SELF-LOCKING BOLT,HEX. SOCKET BUTTON WASHER, PLATE

61 FIG. 35 STAND & FOOTREST PART DESCRIPTION 28 1RC STOP SWITCH ASSY RC 2144G 00 STAY, STOP SWITCH SCREW, WITH WASHER SPRING, TENSION RC BRACKET BOLT, FLANGE CLAMP M16 COLLAR GROMMET RC GUIDE, WIRE COLLAR WASHER, PLATE EB COVER, SHIFT PEDAL BOLT, FLANGE VR FOOTREST, REAR PP 2741L 00 BRACKET SPRING, COMPRESSION BALL VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER VR FOOTREST, REAR PP 2742L 00 BRACKET SPRING, COMPRESSION BALL VX WASHER, SPECIAL PIN, CLEVIS

62 FIG. 35 STAND & FOOTREST PART DESCRIPTION PIN, COTTER BOLT,HEX. SOCKET BUTTON PP STAND, MAIN BOLT C STOPPER, MAIN STAND PP SPRING, MAIN STAND PP SPRING, MAIN STAND HOSE PP BRACKET, MAIN STAND PP BRACKET, MAIN STAND BOLT, BUTTON HEAD BOLT, BUTTON HEAD

63 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION 1 56P 2583V 00 RR. MASTER CYLINDER ASSY P CYLINDER KIT, MASTER D1 2582A 00.JOINT BP 2585F 01.O-RING BP JOINT NUT B TANK, RESERVOIR C CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM COLLAR C GROMMET PP HOSE, RESERVOIR A3 CLIP BOLT,HEX. SOCKET BUTTON PIN, CLEVIS WASHER, PLATE PIN, COTTER CLAMP CLAMP CLAMP DR 2581K 00 HOSE, BRAKE DR BRACKET, REFLECTOR BOLT, FLANGE DR 2581J 00 HOSE, BRAKE BOLT, UNION GASKET

64 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION BOLT,HEX. SOCKET BUTTON PP 2582E 00 HOLDER, RESERVE TANK

65 FIG. 37 WINDSHIELD PART DESCRIPTION 1 2PP WINDSHIELD SCREW, ROUND HEAD NUT PP P0 COVER MBL BOLT,HEX. SOCKET BUTTON COLLAR PP 2831U 00 STAY, SIDE PP 2832U 00 STAY, SIDE MA2 BUSH WASHER, PLATE PP 2831T 00 STAY, SUPPORT PLUG PP BOLT, LEG SHIELD PP 2831E 00 STAY, GUIDE P6 8432N 00 KNOB SCREW, PAN HEAD PP STAY PP 2836A 00 BRACKET BOLT, FLANGE BOLT, WITH WASHER CLIP BOLT, FLANGE G0 COLLAR C DAMPER CLAMP PP 2836M 00 PANEL, INNER RIVET

66 FIG. 37 WINDSHIELD PART DESCRIPTION RIVET B5 2815K 00 LABEL, NOTICE WINDSHIELD

67 FIG. 38 COWLING PART DESCRIPTION 1 2PP P0 COVER UR FOR MNM3 2PP P1 COVER UR FOR DRMK 2 2C0 2174X 00 DAMPER PW 2177L 00 PLATE, SPRING GROMMET W COLLAR PP 2836K 00 PANEL, INNER M02 NUT, SPRING GROMMET W COLLAR PW 2177L 00 PLATE, SPRING GROMMET PP 2837N 00 GRILL, AIR INTAKE M02 NUT, SPRING RIVET SCREW, TAPPING BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON PP P0 COVER UR FOR MNM3 2PP P1 COVER UR FOR DRMK 19 2C0 2174X 00 DAMPER PW 2177L 00 PLATE, SPRING GROMMET W COLLAR PP 2836L 00 PANEL, INNER M02 NUT, SPRING GROMMET

68 FIG. 38 COWLING PART DESCRIPTION W COLLAR PW 2177L 00 PLATE, SPRING GROMMET PP 2837R 00 GRILL, AIR INTAKE M02 NUT, SPRING RIVET SCREW, TAPPING BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON PP 2835U 00 P0 PANEL MBL NUT, SPRING PP 2837L 00 PANEL, CONSOLE SCREW, TAPPING M02 NUT, SPRING B HEAD PP 2836H 00 BRACKET BOLT, WITH WASHER GROMMET COLLAR NUT, SPRING CLAMP CLAMP PP 2835V 00 P0 PANEL MBL NUT, SPRING PP 2837M 00 PANEL, CONSOLE SCREW, TAPPING M02 NUT, SPRING

69 FIG. 38 COWLING PART DESCRIPTION 53 14B HEAD PP 2836J 00 BRACKET BOLT, WITH WASHER GROMMET COLLAR NUT, SPRING SC GRAPHIC UR FOR MNM3 2SC GRAPHIC UR FOR DRMK 60 2SC GRAPHIC UR FOR MNM3 2SC GRAPHIC UR FOR DRMK 61 1RC 2413B 00 EMBLEM RC 2413B 00 EMBLEM P 2816R 00 LABEL, WARNING GENERAL INFO

70 FIG. 39 GENERATOR PART DESCRIPTION 1 1RC ROTOR ASSY RC STATOR ASSY BOLT, HEXAGON SOCKET HEAD

71 FIG. 40 STARTING MOTOR PART DESCRIPTION 1 1RC MOTOR ASSY P BOLT TB O-RING B BRUSH HOLDER ASSY TB O-RING XV 8182A 00.NUT FK O-RING H GASKET RC CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, HEXAGON SOCKET HEAD

72 FIG. 41 FLASHER LIGHT PART DESCRIPTION 1 14B REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING B REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING PW STAY, FLASHER C FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING PW STAY, FLASHER C FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING PW STAY, FLASHER

73 FIG. 42 METER PART DESCRIPTION 1 2SC METER ASSY SCREW, TAPPING C DAMPER

74 FIG. 43 HEADLIGHT PART DESCRIPTION 1 2PP HEADLIGHT ASSY 1 1 UR FOR MNM3 2PP HEADLIGHT ASSY 1 1 UR FOR DRMK NUT, SPRING PP DAMPER, HEADLIGHT PP DAMPER, HEADLIGHT RIVET

75 FIG. 44 TAILLIGHT PART DESCRIPTION 1 2PP TAILLIGHT ASSY

76 FIG. 45 HANDLE SWITCH & LEVER PART DESCRIPTION 1 1B HOLDER, LEVER EB LEVER PP BOLT, LEVER NUT BOLT, FLANGE LV BOLT, CABLE ADJUSTING XV PLATE, SPRING YX SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD JJ COLLAR, LEVER WASHER, PLATE NUT, SELF U-FLANGE PP SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD PP SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD CLAMP CLAMP CLAMP

77 FIG. 46 ELECTRICAL 1 PART DESCRIPTION 1 2DR WIRE, MINUS LEAD YU SENSOR, AIR TEMPERATURE RC WIRE, SUB LEAD RC WIRE, SUB LEAD VY BATTERY ASSY (YUASA YTZ10S) RC 8246K 00 SPACER PP STARTER RELAY ASSY SL COVER, LEAD WIRE BOLT, FLANGE SC WIRE HARNESS ASSY JJ FUSE (7.5A-BL) JJ FUSE (15A-BL) JW FUSE (50A) JJ FUSE (2A-BL) JJ FUSE (30A-BL) JJ FUSE (10A-BL) RC COVER, CONNECTER CLAMP RIVET D RECTIFIER & REGULATOR ASSY BOLT, FLANGE VK RELAY ASSY (5VK-40) ST RELAY ASSY (1ST-00) JJ HOLDER, RELAY PS SENSOR, LEAN ANGLE BOLT WASHER, PLATE

78 FIG. 46 ELECTRICAL 1 PART DESCRIPTION 28 23P 8254B 00 TERMINAL COMP BS DAMPER, SEAT MA BAND CLAMP CLAMP CLAMP RC PROTECTER, WIRE HARNESS CLAMP

79 FIG. 47 ELECTRICAL 2 PART DESCRIPTION GASKET P THERMO UNIT P CAP, SWITCH H REFLECTOR ASSY NUT, FLANGE RC BRACKET, REFLECTOR RC BRACKET, REFLECTOR SC 8591A 20 ENGINE CONTROL UNIT ASSY RC IGNITION COIL ASSY RC NEUTRAL SWITCH ASSY O-RING BOLT, HEXAGON SOCKET HEAD S OIL LEVEL GAUGE ASSY VY 8A8E0 00.O-RING BOLT, FLANGE CLAMP P PLUG, BLIND O-RING BOLT, HEXAGON SOCKET HEAD RC MAIN SWITCH STEERING LOCK BH BLANK KEY 1 1 AP BOLT RC HORN BOLT, BUTTON HEAD C FLASHER RELAY ASSY

80 FIG. 48 ELECTRICAL 3 PART DESCRIPTION 1 2SC HYDRAULIC UNIT ASSY BOLT, BUTTON HEAD DR BRACKET, UNIT DR BRACKET BOLT, BUTTON HEAD GROMMET COLLAR BOLT, BUTTON HEAD BOLT, FLANGE A6 BOLT, FLANGE M55 BOLT, WITH WASHER CLAMP CLAMP CLAMP DR WHEEL SENSOR ASSY, FRONT BOLT, BUTTON HEAD DR HOLDER, CABLE DR WHEEL SENSOR ASSY, REAR BOLT, BUTTON HEAD

81 NUMERICAL INDEX PART PART PART PART PART PART 1RC VY 1111G C RC TR RC RC RC RC RC S S S S S VY VY VY VY VY A RC RC RC P RC RC RC RC RC RC RC RC RC RC D WG TE RC C C HX F HX H HX K HX M HX R HX U HX W HX Y HX HX HX HX HX HX E HX G HX J HX L HX N HX T RC S RC RC RC SL EL BE RC RC VY RC RC RC RC FC VK RC RC 1243A PP 1244E RC RC PP FL RC RC AA RC RC RC RC RC RC RC RC D PW VY RC PW RC RC RC RC GH RC PW PW RC RC RC FP RC RC RC RC C RC RC RC RC C PS C FL CC XV FP FP FP RC RC RC RC RC 1443J RC 1444J RC RC RC RC RC 1445C RC B RC XY FM PP PP VY VY 1482K JW 1482K S RC RC RC JW PS SL SL RC EB P RC Y RC RC RC H GJ RC RC P RC RC RC RC RC RC RC RC RC RC RC RC EB RC RC RC VY C VY RC TA VY RC RC VY XV RC VY RC RC RC RC RC PP RC RC RC PP RC RC PS RC RC RC EB VD VX D RC VX C RC RC RC RC S C RC D RC RC PP 2115J PP 2117E RC 2117G PP VX RC 2144G RC C RC P VS RC PP 2163A PP 2163E PP 2164F PP 2164H PP 2164J RC PP B PP RC RC PP P PP P PP 2171A PP P PP P RC 2172W PP PP RC RC RC C0 2174X PW 2177L RC RC RC RC RC RC S X RC 2214F RC 2214G RC