XSR900J ( B90T ) U49 XSR900JC ( B90U ) CALIFORNIA

Transcription

1 XSR900J ( ) U49 XSR900JC ( ) CALIFORNIA 1TB90-110E1 ( )

2 XSR900J/XSR900JC PARTS CATALOGUE 2017 by Yamaha Motor Co., Ltd. 1st edition, November 2017 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK MDNM6 MAT DARK GRAY METALLIC VRC1(*) VIVID RED COCKTAIL

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. 010 U49 Country (destination) 010 CALIFORNIA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation B 0121 VIVID RED COCKTAIL 1 VRC1 B 0121 VIVID RED COCKTAIL 1 VRC1

6 ENGINE CYLINDER HEAD...1 CRANKSHAFT & PISTON...3 VALVE... 4 CAMSHAFT & CHAIN... 6 WATER PUMP... 7 RADIATOR & HOSE...9 OIL PUMP...11 OIL CLEANER INTAKE...13 INTAKE AIR INDUCTION SYSTEM EXHAUST...17 CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT...28 CHASSIS FRAME FENDER SIDE COVER...33 REAR ARM...35 REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL...46 FRONT BRAKE CALIPER...47 REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE...52 FRONT MASTER CYLINDER STAND & FOOTREST...55 REAR MASTER CYLINDER...58 GENERATOR CONTENTS STARTING MOTOR FLASHER LIGHT...62 METER HEADLIGHT TAILLIGHT...65 HANDLE SWITCH & LEVER...66 ELECTRICAL ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX...72

7 FIG. 1 CYLINDER HEAD PART 1 B CYLINDER HEAD ASSY C GUIDE, VALVE BOLT, FLANGE PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, STUD BOLT, WITH WASHER F7 BOLT PLUG, SPARK (NGK R CPR9EA-9) BOLT VY 1111G 00 RUBBER, MOUNT BS GASKET, CYLINDER HEAD RC COVER, CYLINDER HEAD BE GUIDE, STOPPER RC GASKET, HEAD COVER JW 1482K 01 PLATE VY 1482K 00 PLATE SL REED VALVE ASSY SL CAP, CASE PS REED VALVE ASSY JW CAP, CASE BOLT, HEXAGON SOCKET HEAD B PLATE, BREATHER RC GASKET, BREATHER COVER SCREW TR PIPE, BREATHER F0 BOLT 3 3 1

8 FIG. 1 CYLINDER HEAD PART 28 5VY 1111G 00 RUBBER, MOUNT BOLT VY 1111G 00 RUBBER, MOUNT PIN, DOWEL 2 2 2

9 FIG. 2 CRANKSHAFT & PISTON PART 1 1RC CRANKSHAFT ASSY RC CONNECTING ROD ASSY RC BOLT, CONNECTING ROD RC PLANE BEARING, CONNECTING ROD 6 6 UR BLUE 1RC PLANE BEARING, CONNECTING ROD 6 6 UR BLACK 1RC PLANE BEARING, CONNECTING ROD 6 6 UR BROWN 1RC PLANE BEARING, CONNECTING ROD 6 6 UR GREEN 5 5VY A0 PLANE BEARING, CRANKSHAFT UR WHITE 5VY PLANE BEARING, CRANKSHAFT UR BLUE 5VY PLANE BEARING, CRANKSHAFT UR BLACK 5VY PLANE BEARING, CRANKSHAFT UR BROWN 5VY PLANE BEARING, CRANKSHAFT UR GREEN 6 1RC PISTON (STD) RC PISTON RING SET (STD) P PIN, PISTON CIRCLIP KEY, WOODRUFF A8 BOLT, FLANGE WASHER, PLATE RC BALANCER ASSY S METAL, BALANCE WEIGHT 4 4 UR BLUE 2S METAL, BALANCE WEIGHT 4 4 UR BLACK 2S METAL, BALANCE WEIGHT 4 4 UR BROWN 2S METAL, BALANCE WEIGHT 4 4 UR GREEN 2S METAL, BALANCE WEIGHT 4 4 UR YELLOW 3

10 FIG. 3 VALVE PART 1 1RC VALVE, INTAKE RC VALVE, EXHAUST RC SEAT, VALVE SPRING RC SPRING, VALVE INNER RC SPRING, VALVE OUTER D RETAINER, VALVE SPRING WG LOCK, VALVE SPRING RETAINER TE SEAL, VALVE STEM HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 4

11 FIG. 3 VALVE PART 10 4C LIFTER, VALVE YELLOW 4C LIFTER, VALVE (O/S) AP GREEN 5

12 FIG. 4 CAMSHAFT & CHAIN PART 1 1RC CAMSHAFT ASSY RC CAMSHAFT ASSY S SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN (98XRH M) B TENSIONER ASSY, CAM CHAIN EL BOLT SL GASKET WS GASKET, TENSIONER CASE BOLT, HEXAGON SOCKET HEAD RC DAMPER, CHAIN RC CHAIN DAMPER ASSY PIN, DOWEL 1 1 6

13 FIG. 5 WATER PUMP PART 1 1RC WATER PUMP ASSY RC IMPELLER SHAFT ASSY RC COVER, HOUSING RC GEAR, IMPELLER SHAFT BEARING OIL SEAL VK SEAL, MECHANICAL PIN, DOWEL CIRCLIP O-RING RC O-RING GASKET BOLT, HEXAGON SOCKET HEAD WASHER, PLATE BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD O-RING RC HOSE HOSE CLAMP ASSY A0 CLIP RC THERMOSTAT ASSY BOLT, FLANGE RC JOINT O-RING BOLT, HEXAGON SOCKET HEAD BS HOSE CLIP 1 1 7

14 FIG. 5 WATER PUMP PART A0 CLIP BS HOSE CLIP A0 CLIP RC HOSE HOSE CLAMP ASSY HOSE CLAMP ASSY RC HOSE HOSE CLAMP ASSY A0 CLIP 1 1 8

15 FIG. 6 RADIATOR & HOSE PART 1 2PP RADIATOR COMP RC BLOWER ASSY D BOLT, BLOWER HOLDING AA PLATE RC COVER, RADIATOR PLUG BOLT, FLANGE COLLAR FL CAP, RADIATOR FC STOPPER BOLT WASHER, PLATE B J 00 RADIATOR COVER ASSY BOLT,HEX. SOCKET BUTTON RC STAY BOLT, FLANGE GROMMET COLLAR RC GUIDE, CABLE BOLT, HEXAGON SOCKET HEAD WASHER, PLATE RC 1243A 00 HOSE CLIP CLIP RC TANK, RECOVERY RC CAP RC ELBOW 2 2 9

16 FIG. 6 RADIATOR & HOSE PART 28 1RC PIPE, BREATHER CLIP RC PROTECTOR RC PIPE RC 2172W 00 COVER COLLAR NUT RC COLLAR GROMMET CLIP BOLT, HEXAGON SOCKET HEAD RC COLLAR BOLT, BUTTON HEAD M40 CLAMP

17 FIG. 7 OIL PUMP PART 1 1RC OIL PUMP ASSY RC SPROCKET, DRIVEN CIRCLIP BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD RC STRAINER HOUSING ASSY O-RING GROMMET VY COLLAR, DISTANCE BOLT, HEXAGON SOCKET HEAD CHAIN (DID 25H)

18 FIG. 8 OIL CLEANER PART BOLT, UNION GH ELEMENT ASSY, OIL CLEANER B STRAINER COVER ASSY PLUG, STRAIGHT SCREW GASKET RC GASKET, STRAINER COVER BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD CLAMP BS OIL COOLER ASSY HC O-RING BOLT, HEXAGON SOCKET HEAD

19 FIG. 9 INTAKE PART 1 1RC THROTTLE BODY ASSY 1 FOR U49 B THROTTLE BODY ASSY 1 FOR CAL 2 1RC HOSE, VACUUM SENSING V PIPE, JOINT RC HOSE, VACUUM SENSING FP PIPE FP PIPE XV NIPPLE FP PIPE C SCREW WS SENSOR, PRESSURE S THROTTLE SENSOR ASSY CC SCREW MC ACCELERATOR SENSOR ASSY FL SCREW C PILOT SCREW SET WAY 3 2 FOR CAL A1.CLIP 8 FOR CAL CLIP 1 FOR CAL 19 14B PIPE 2 FOR CAL 20 1RC PIPE 1 FOR CAL 21 B J 10.PIPE 1 FOR CAL 22 1RC 1444J 00.PIPE 1 FOR CAL CLIP 1 FOR CAL 13

20 FIG. 10 INTAKE 2 PART 1 1RC JOINT, INTAKE HOSE CLAMP ASSY RC PIPE INLET ASSEMBLY RC ADAPTER RC PIPE RC GASKET, MANIFOLD FP RUBBER, INJECTOR C INJECTOR PS O-RING RC BOLT BOLT, HEXAGON SOCKET HEAD RC CASE, AIR CLEANER RC CASE, AIR CLEANER RC ELEMENT, AIR CLEANER RC SEAL SCREW, ROUND TAPPING RC JOINT, AIR CLEANER RC JOINT, AIR CLEANER RC JOINT HOSE CLAMP ASSY COLLAR GROMMET RC DAMPER RC DAMPER RC PIPE, BREATHER CLIP BOLT, HEXAGON SOCKET HEAD

21 FIG. 10 INTAKE 2 PART CLIP RC PLATE, ROUTING 1 FOR CAL 30 1RC PLATE, ROUTING 2 1 FOR CAL 15

22 FIG. 11 AIR INDUCTION SYSTEM PART 1 2S AIR CUT VALVE ASSY RC HOSE, BEND CLIP RC HOSE, BEND CLIP RC HOSE, BEND RC 1445C 00 HOLDER CLIP

23 FIG. 12 EXHAUST PART 1 B MUFFLER ASSY C 8592A 00.SENSOR, OXYGEN B PROTECTOR ASSY BOLT,HEX. SOCKET BUTTON FM GASKET, EXHAUST PIPE NUT VY DAMPER, MUFFLER COLLAR G2 WASHER, PLATE BOLT

24 FIG. 13 CRANKCASE PART 1 BS CRANKCASE ASSY EB NOZZLE O-RING PIN, DOWEL PLUG O-RING BOLT, WITH WASHER BOLT, WITH WASHER P BOLT, CRANKCASE JOURNAL O-RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT H GAUGE, LEVEL Y PLUG O-RING PLUG, STRAIGHT SCREW O-RING RC HOLDER, CLUTCH CABLE BOLT, HEXAGON SOCKET HEAD RC GUIDE, INLET BS COVER, CHAIN CASE COLLAR GROMMET

25 FIG. 13 CRANKCASE PART BOLT, HEX.SOCKET BUTTON

26 FIG. 14 CRANKCASE COVER 1 PART 1 1RC COVER, CRANKCASE PLUG, STRAIGHT SCREW A3 O-RING BOLT, BUTTON HEAD GASKET RC GASKET, CRANKCASE COVER RC PIPE, WATER O-RING PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD RC CLAMP BOLT, HEXAGON SOCKET HEAD RC BRACKET RC COVER, CRANKCASE B DAMPER B COVER SCREW RC GASKET, CRANKCASE COVER PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD B COVER ASSY B SEAL, PROTECTOR B DAMPER RC PLATE

27 FIG. 14 CRANKCASE COVER 1 PART 28 5GJ PLUG, OIL O-RING RC COVER, OIL PUMP RC GASKET, OIL PUMP COVER BOLT, HEXAGON SOCKET HEAD

28 FIG. 15 STARTER PART 1 1RC GEAR, IDLER EB SHAFT RC STARTER ONE-WAY ASSY SCREW RC GEAR

29 FIG. 16 CLUTCH PART 1 1RC PRIMARY DRIVEN GEAR COMP VY PLATE, THRUST B BOSS, CLUTCH TA PLATE, FRICTION B PLATE, FRICTION VY PLATE, CLUTCH (T2.0) 7 1TD PLATE, CLUTCH B PRESSURE PLATE ASSY B SPRING, COMPRESSION B PLATE, PRESSURE CR SCREW, SPRING TD SPRING.,CUSHION TD PLATE, SEAT B PLATE, CLUTCH UR (T2.3) BR PLATE, CLUTCH UR (T1.6) 5VY PLATE, CLUTCH UR (T2.0) 15 4B PLATE, CLUTCH UR (T2.3) BR PLATE, CLUTCH UR (T1.6) 5VY PLATE, CLUTCH UR (T2.0) 16 1TD ABSORBER WASHER, PLATE WASHER, CONICAL SPRING NUT BEARING XV ROD, PUSH RC PUSH LEVER ASSY SPRING, TORSION

30 FIG. 16 CLUTCH PART WASHER, PLATE CIRCLIP VY PLATE, THRUST C PLATE, THRUST RC SPACER OIL SEAL BEARING VY AXLE, PUSH LEVER BEARING WASHER, PLATE CIRCLIP

31 FIG. 17 TRANSMISSION PART 1 1RC AXLE, MAIN (15T) RC HOUSING, BEARING BEARING COLLAR RC GEAR, 5TH PINION (21T) WASHER CIRCLIP RC GEAR, 3RD PINION (21T/21T) COLLAR RC GEAR, 6TH PINION (27T) WASHER WASHER RC GEAR, 2ND PINION (19T) BEARING SCREW RC AXLE, DRIVE BEARING COLLAR CIRCLIP COLLAR PP GEAR, 2ND WHEEL (38T) WASHER CIRCLIP PP GEAR, 6TH WHEEL (28T) COLLAR RC GEAR, 4TH WHEEL (29T) WASHER, CLAW

32 FIG. 17 TRANSMISSION PART WASHER, CLAW RC GEAR, 3RD WHEEL (34T) RC GEAR, 5TH WHEEL (25T) COLLAR RC GEAR, 1ST WHEEL (40T) OIL SEAL PS SPROCKET, DRIVE (16T) WASHER, CONICAL SPRING NUT WASHER, PLATE BEARING

33 FIG. 18 SHIFT CAM & FORK PART 1 1RC SHIFT CAM ASSY SPRING, COMPRESSION D POINT, NEUTRAL RC FORK, SHIFT RC FORK, SHIFT RC FORK, SHIFT RC BAR, SHIFT FORK GUIDE S BAR, SHIFT FORK GUIDE C STOPPER, SHIFT BAR RC PLATE, STOPPER SCREW

34 FIG. 19 SHIFT SHAFT PART SPRING, TENSION HOOK, SPRING E1 WASHER, PLATE D STOPPER, SCREW OIL SEAL (SD HS) CIRCLIP WASHER, PLATE RC SHIFT SHAFT ASSY SPRING, TORSION C SPACER RC STOPPER LEVER ASSY G4.WASHER, PLATE CIRCLIP RC ARM, SHIFT BOLT, HEXAGON SOCKET HEAD BEARING RC SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL VD ROD, SHIFT NUT (COUNTER CLOCKWISE) NUT VX JOINT, ROD VX COVER, DUST COLLAR BOLT,HEX. SOCKET BUTTON

35 FIG. 20 FRAME PART 1 1RC FRAME COMP B REAR FRAME COMP SCREW RC 2117X 00 COVER RC 2117Y 00 COVER BOLT, HEXAGON SOCKET HEAD WASHER, PLATE RC BOLT, ENGINE ADJUSTING BOLT, FLANGE BOLT, FLANGE NUT C BOLT, ENGINE ADJUSTING VN SEAL PLUG VX PLUG, BLIND D DAMPER RC 2117G 00 PROTECTOR

36 FIG. 21 FENDER PART 1 B P3 FENDER, FRONT 1 1 MDNM6 FOR VRC CLAMP B ARM BOLT, BUTTON HEAD COLLAR BOLT,HEX. SOCKET BUTTON BOLT, HEXAGON SOCKET HEAD B ARM BOLT, BUTTON HEAD COLLAR BOLT,HEX. SOCKET BUTTON BOLT, HEXAGON SOCKET HEAD B STAY, FENDER B STAY, FENDER CLAMP BOLT,HEX. SOCKET BUTTON B B 00 BOX, BATTERY DR PLUG, BLIND NUT, SPRING D DAMPER B DAMPER BOLT RIVET RC BAND, BATTERY B FLAP B GUARD, MUD COLLAR

37 FIG. 21 FENDER PART BOLT, BUTTON HEAD BOLT,HEX. SOCKET BUTTON COLLAR B G 10 P0 STAY MBL2 FOR VRC NUT CR BOLT B SPACER NUT, FLANGE B F 00 STAY B E 00 COVER, REAR FENDER RIVET RC 2465B 00 CAP, ROTOR PIN SPRING, TORSION CIRCLIP B STAY, PLATE SCREW, ROUND TAPPING CLAMP CLAMP NUT, CAP RC BRACKET, LICENSE WASHER, PLATE NUT, U REFLECTOR, REAR NUT, FLANGE B LABEL, TIRE JJ A1 LABEL, CAUTION

38 FIG. 21 FENDER PART 55 3TB A0 LABEL, CAUTION

39 FIG. 22 SIDE COVER PART 1 B E 00 P0 STAY, SIDE COVER MBL2 FOR VRC NUT B K 00 BRACKET B F 00 COVER BOLT, BUTTON HEAD B E 00 PLATE NUT, SPRING BOLT,HEX. SOCKET BUTTON B E 00 P0 STAY, SIDE COVER MBL2 FOR VRC B SEAL NUT B L 00 BRACKET B G 00 COVER BOLT, BUTTON HEAD B E 00 PLATE NUT, SPRING BOLT,HEX. SOCKET BUTTON B COVER, SIDE B COVER, SIDE NUT BOLT WASHER, PLATE BOLT RIVET B COVER, SIDE B COVER, SIDE NUT

40 FIG. 22 SIDE COVER PART BOLT WASHER, PLATE BOLT RIVET

41 FIG. 23 REAR ARM PART 1 B REAR ARM COMP BUSH, SOLID BEARING X 2219X 00 COVER OIL SEAL ( ) S COVER, THRUST R4 COLLAR BEARING OIL SEAL OIL SEAL GROMMET RC SEAL, GUARD RIVET RC CASE, CHAIN X0 COLLAR COLLAR BOLT, HEXAGON RIVET RC REAR FENDER COMP COLLAR BOLT,HEX. SOCKET BUTTON RC 2221A 00 BRACKET RC 2221B 00 BRACKET BOLT, FLANGE BOLT NUT, HEXAGON CLAMP

42 FIG. 23 REAR ARM PART WASHER, PLATE RC SEAL RC 2217A 00 ARM, RELAY BEARING OIL SEAL GB SPACER W0 COLLAR BOLT NUT, U WASHER, PLATE WASHER, PLATE R4 COLLAR BOLT, FLANGE NUT, S/L FLANGE RC 2217M 00 ARM BOLT, FLANGE NUT, S/L FLANGE X SHAFT, PIVOT RC WASHER, SPRING LOWER NUT, SELF-LOCKING COLLAR BOLT, FLANGE NUT, S/L FLANGE

43 FIG. 24 REAR SUSPENSION PART 1 B SHOCK ABSORBER ASSY, REAR BOLT NUT, U J1 WASHER, PLATE

44 FIG. 25 STEERING PART BEARING VX COVER, BALL RACE NUT WASHER, PLATE H WASHER, SPECIAL WASHER, PLATE RC NUT, SPECIAL RC CROWN, HANDLE BOLT, HEXAGON SOCKET HEAD B CAP, SWITCH RC HOLDER, HANDLE UPPER RC 2344A 11 HOLDER, HANDLE UPPER BOLT, HEXAGON SOCKET HEAD RC HOLDER RC HOLDER NUT, S/L FLANGE B STAY, HEADLIGHT BOLT, HEXAGON SOCKET HEAD B COLLAR P DAMPER BOLT, FLANGE PN COVER, UPPER PN COVER, UPPER BOLT B GUIDE, CABLE B RUBBER B HOLDER, BRAKE HOSE

45 FIG. 25 STEERING PART SCREW RC BRACKET, HORN

46 FIG. 26 FRONT FORK PART 1 B FRONT FORK ASSY (R.H) RC TUBE, OUTER (L.H) RC INNER TUBE COMP EB SEAL, DUST H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL RC METAL, SLIDE FM METAL, SLIDE PP CYLINDER COMP., FRONT FORK L0.GASKET 1 1 (KYB) BOLT, HEXAGON SOCKET HEAD PP SPRING, FRONT FORK VY WASHER RC SPACER LC NUT B BOLT, CAP XJ L0..O-RING BOLT, HEXAGON SOCKET HEAD B FRONT FORK ASSY (L.H) RC TUBE, OUTER (L.H) RC INNER TUBE COMP EB SEAL, DUST H RING, SNAP EB OIL SEAL Y WASHER, OIL SEAL RC METAL, SLIDE

47 FIG. 26 FRONT FORK PART 28 4FM METAL, SLIDE PP CYLINDER COMP., FRONT FORK L0.GASKET 1 1 (KYB) BOLT, HEXAGON SOCKET HEAD PP SPRING, FRONT FORK VY WASHER RC SPACER LC NUT B BOLT, CAP XJ L0..O-RING RC UNDER BRACKET COMP FV SEAL, STEERING BEARING BOLT, HEXAGON SOCKET HEAD KM COVER, UNDER

48 FIG. 27 FUEL TANK PART 1 B FUEL TANK COMP B SEAT, KNEE GRIP DAMPER, PLATE B K 00 DAMPER, PLATE B N 00 DAMPER, PLATE DAMPER, PLATE B Y 00 BRACKET, TANK FITTING B DAMPER, SIDE COVER BOLT, HEXAGON SOCKET HEAD GROMMET COLLAR BOLT, BUTTON HEAD B BRACKET, FUEL TANK GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT, FLANGE WS CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD RC FUEL PUMP COMP B BRACKET, FUEL PUMP RC O-RING BOLT, HEXAGON SOCKET HEAD RC PIPE CLIP RC PIPE 6 1 FOR U49 42

49 FIG. 27 FUEL TANK PART CLIP 1 FOR U49 29 B PIPE, FUEL RIVET B COVER B F 00 PLATE, FITTING B L 00 HOOK TANK FITTING BOLT B Y 00 BRACKET, TANK FITTING B DAMPER B M 00 DAMPER B GROMMET BOLT, BUTTON HEAD B90 Y24HA COVER, TANK SIDE 1 ASSY 1 1 VRC EMBLEM, YAMAHA GROMMET B90 Y24JA COVER, TANK SIDE 2 ASSY 1 1 VRC EMBLEM, YAMAHA GROMMET B90 241B1 00 P2 COVER, TANK 1 1 MDNM6 FOR VRC BOLT RIVET RIVET M94 WASHER, PLATE CR CANISTER ASSY 1 FOR CAL 52 B DAMPER, LOCATING 3 1 FOR CAL 53 B F 00 BRACKET, CANISTOR 1 FOR CAL BOLT, BUTTON HEAD 2 FOR CAL 43

50 FIG. 27 FUEL TANK PART 55 B PIPE 3 1 FOR CAL CLIP 2 FOR CAL 57 B PIPE 10 1 FOR CAL CLIP 1 FOR CAL M31 CLAMP 1 FOR CAL 60 29P 2816R 00 LABEL, WARNING GENERAL INFO B B 01 EMBLEM

51 FIG. 28 SEAT PART 1 B DOUBLE SEAT ASSY GL STOPPER, MAIN STAND UY STOPPER, MAIN STAND PLUG B SEAT LOCK ASSY NUT, FLANGE RC 2478X 00 BRACKET, SEAT LOCK BOLT, FLANGE RC W ROTOR SET BOLT, FLANGE RC TOOL KIT RC SPANNER, SPECIAL H GRIP, DRIVER GV DRIVER P WRENCH, HEXAGON B WRENCH, HEXAGON KG POUCH

52 FIG. 29 FRONT WHEEL PART 1 2DR CAST WHEEL, FRONT 1 1 LGB FOR VRC1 2 2PP SPACER, BEARING BEARING OIL SEAL TIRE (120/70ZR17M/C 58W S20F) 1 1 BRIDGESTONE VALVE, RIM (TR412) 1 1 TAIHEIYO 7 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR COLLAR RC AXLE, WHEEL

53 FIG. 30 FRONT BRAKE CALIPER PART 1 1RC 2581T 00 DISK BRAKE ASSY G6 BOLT DR 2517G 00 ROTOR, SENSOR SCREW RC 2580T 00 CALIPER ASSY (LEFT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP J SCREW, BLEED CAP DR 2580U 00 CALIPER ASSY (RIGHT) SV PISTON ASSY, CALIPER GM CALIPER SEAL KIT SV PISTON ASSY, CALIPER MA CALIPER SEAL KIT SL BRAKE PAD KIT S SUPPORT, PAD SV PIN, PAD GM CLIP VS SCREW, BLEED CAP VS RUBBER, BUSHING

54 FIG. 30 FRONT BRAKE CALIPER PART BOLT, FLANGE DR 2517A 00 HOUSING, SENSOR FRONT DR PROTECTOR COLLAR BOLT,HEX. SOCKET BUTTON

55 FIG. 31 REAR WHEEL PART CHAIN (DID 525V10-110LL) JOINT, CHAIN (DID 525V10-ZJ) DR CAST WHEEL, REAR 1 1 LGB FOR VRC BEARING OIL SEAL BEARING PP SPACER, BEARING RC DAMPER TIRE (180/55ZR17M/C 73W S20R) 1 1 BRIDGESTONE VALVE, RIM (TR412) 1 1 TAIHEIYO 11 5MT BALANCER, WHEEL (10G) 1 1 UR 5MT BALANCER, WHEEL (20G) 1 1 UR 5MT BALANCER, WHEEL (30G) 1 1 UR 12 5JJ CLUTCH, HUB B5 BEARING RC COLLAR, WHEEL OIL SEAL RC SPROCKET, DRIVEN (45T) BOLT, STUD NUT, S/L FLANGE RC 2537W 00 BRACKET COLLAR COLLAR SP PULLER, CHAIN RC PULLER, CHAIN RC AXLE, WHEEL NUT, SELF-LOCKING

56 FIG. 31 REAR WHEEL PART WASHER, PLATE

57 FIG. 32 REAR BRAKE CALIPER PART 1 1RC 2582W 00 DISK, REAR BRAKE BOLT DR 2517G 00 ROTOR, SENSOR SCREW DR 2580W 00 CALIPER ASSY, REAR SL PISTON ASSY, CALIPER SL CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE DR BRACKET, SUPPORT JD BOOT, CALIPER VX BRAKE PAD KIT CR PIN, PAD DH PLUG RC BOLT CR SCREW, BLEED UY CAP SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER

58 FIG. 33 STEERING HANDLE & CABLE PART 1 1RC HANDLEBAR YR GRIP (LEFT) YR GRIP ASSY GJ END, GRIP RC THROTTLE CABLE ASSY P 2627E 00 CLAMP, WIRE KG CAP GRIP XW CAP GRIP BOLT,HEX.SOCKET HEAD RC CABLE, CLUTCH B HOLDER BOLT, BUTTON HEAD B REAR VIEW MIRROR ASSY (LEFT) PS CAP B REAR VIEW MIRROR ASSY (RIGHT) PS CAP CLAMP

59 FIG. 34 FRONT MASTER CYLINDER PART 1 2DR 2580A 00 MASTER CYLINDER SUB ASSY MC CYLINDER KIT, MASTER VS CAP, RESERVOIR VS BUSH,DIAPHRAGM S DIAPHRAGM, RESERVOIR VS 2589H 00.SCREW VS 2589F 00 BOLT, LEVER NUT, S/L B LEVER VS BOLT VS BRACKET, MASTER CYLINDER HP FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE DR HOSE, BRAKE BOLT, UNION BOLT, UNION GASKET DR 2584A 00 BRAKE HOSE ASSY DR 2584B 00 HOSE, BRAKE DR BRACKET, REFLECTOR B E 00 BRACKET BOLT, FLANGE CLAMP CLAMP BOLT, FLANGE

60 FIG. 34 FRONT MASTER CYLINDER PART BOLT, FLANGE M55 BOLT, WITH WASHER

61 FIG. 35 STAND & FOOTREST PART 1 1RC STAND, SIDE RC BRACKET, SIDE STAND BOLT, FLANGE NUT, U SPRING, TENSION J2 HOSE (L60) RC SWITCH, SIDE STAND BOLT,HEX. SOCKET BUTTON COLLAR WASHER, PLATE WASHER, PLATE RC 274A3 00 BRACKET, ADAPTER BOLT, BUTTON HEAD BOLT, BUTTON HEAD RC FRONT FOOTREST ASSY (LEFT) BOLT RC BRACKET BOLT,HEX. SOCKET BUTTON WASHER, WAVE BOLT, FLANGE XV FOOTREST PIN PIN, COTTER SPRING, TORSION BOLT RC BRACKET RC PEDAL, BRAKE

62 FIG. 35 STAND & FOOTREST PART NUT, SELF-LOCKING BOLT,HEX. SOCKET BUTTON WASHER, PLATE B STOP SWITCH ASSY RC 2144G 00 STAY, STOP SWITCH SPRING, TENSION RC BRACKET BOLT, FLANGE CLAMP GROMMET M16 COLLAR SCREW, WITH WASHER RC GUIDE, WIRE COLLAR WASHER, PLATE BOLT, FLANGE VR FOOTREST, REAR RC 2741L 01 BRACKET SPRING, COMPRESSION BALL VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER VR FOOTREST, REAR RC 2742L 01 BRACKET SPRING, COMPRESSION BALL

63 FIG. 35 STAND & FOOTREST PART 55 5VX WASHER, SPECIAL PIN, CLEVIS PIN, COTTER SCREW

64 FIG. 36 REAR MASTER CYLINDER PART 1 56P 2583V 00 RR. MASTER CYLINDER ASSY P CYLINDER KIT, MASTER D1 2582A 00.JOINT BP 2585F 01.O-RING BP JOINT NUT B TANK, RESERVOIR C CAP, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM COLLAR C GROMMET RC HOSE, RESERVOIR A3 CLIP BOLT,HEX. SOCKET BUTTON PIN, CLEVIS WASHER, PLATE PIN, COTTER CLAMP CLAMP DR 2581K 00 HOSE, BRAKE DR BRACKET, REFLECTOR BOLT, FLANGE DR 2581J 00 HOSE, BRAKE BOLT, UNION GASKET NUT, FLANGE

65 FIG. 36 REAR MASTER CYLINDER PART 28 1RC 2582E 00 HOLDER, RESERVE TANK

66 FIG. 37 GENERATOR PART 1 1RC ROTOR ASSY RC STATOR ASSY BOLT, HEXAGON SOCKET HEAD

67 FIG. 38 STARTING MOTOR PART 1 1RC MOTOR ASSY P BOLT TB O-RING B BRUSH HOLDER ASSY TB O-RING XV 8182A 00.NUT FK O-RING H GASKET RC CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, HEXAGON SOCKET HEAD

68 FIG. 39 FLASHER LIGHT PART 1 5PW REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING PW REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING C STAY, FLASHER C FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING C FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING C STAY, FLASHER

69 FIG. 40 METER PART 1 B METER ASSY SCREW, ROUND TAPPING WASHER, PLATE B DAMPER B X 00 BRACKET, METER B GUIDE, WIRE BOLT, BUTTON HEAD BOLT,HEX. SOCKET BUTTON B 2836B 00 TUNING FORK MARK

70 FIG. 41 HEADLIGHT PART 1 B HEADLIGHT UNIT ASSY B RIM, HEADLIGHT PX LENS ASSY PX STAY, HEADLIGHT G BULB (12V-60/55W) 1 1 (H4)HALOGEN 6 5PX COVER, SOCKET PX SCREW, RIM ADJUSTING PX SPRING, SCREW PX NUT, ADJUSTING PX CAP, PX SCREW, RIM FITTING PX GROMMET PX SCREW, RIM FITTING PX GROMMET PX NUT B P4 BODY, HEADLIGHT 1 1 MDNM6 FOR VRC1 17 4DN COLLAR, BODY FITTING GROMMET K8 COLLAR B U 00 HOLDER RIVET CLAMP PN COVER BOLT, HEXAGON SOCKET HEAD COLLAR NUT, CROWN BOLT,HEX.SOCKET HEAD

71 FIG. 42 TAILLIGHT PART 1 B TAILLIGHT ASSY B DAMPER, TAIL COLLAR NUT, HEXAGON Y REAR REFLECTOR ASSY NUT, SELF-LOCKING WS LICENCE LIGHT ASSY WS CORD, LICENCE LIGHT TP BULB (12V-5W) COLLAR GROMMET NUT, SELF-LOCKING K4 WASHER, PLATE FK DAMPER D DAMPER CLAMP

72 FIG. 43 HANDLE SWITCH & LEVER PART 1 1B HOLDER, LEVER B LEVER C BOLT, LEVER NUT, SELF U-FLANGE BOLT, FLANGE LV BOLT, CABLE ADJUSTING XV PLATE, SPRING YX SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD JJ COLLAR, LEVER B SWITCH, HANDLE SCREW, PAN HEAD B SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD CLAMP

73 FIG. 44 ELECTRICAL 1 PART 1 BS WIRE, MINUS LEAD YU SENSOR, AIR TEMPERATURE RC WIRE, SUB LEAD RC WIRE, SUB LEAD VY BATTERY ASSY (YUASA YTZ10S) B K 00 SPACER S STARTER RELAY ASSY (RC19-089A) X FUSE (10A-BL) SL COVER, LEAD WIRE BOLT, FLANGE B WIRE HARNESS ASSY JJ FUSE (7.5A-BL) JJ FUSE (15A-BL) JW FUSE (50A) JJ FUSE (2A-BL) JJ FUSE (30A-BL) JJ FUSE (10A-BL) RC CLAMP RC COVER, CONNECTER CLAMP D RECTIFIER & REGULATOR ASSY BOLT, FLANGE VK RELAY ASSY (5VK-40) ST RELAY ASSY (1ST-00) JJ HOLDER, RELAY PS SENSOR, LEAN ANGLE BOLT, HEXAGON SOCKET HEAD

74 FIG. 44 ELECTRICAL 1 PART WASHER, PLATE CLAMP CLAMP MA BAND RC PROTECTER, WIRE HARNESS RIVET D PROTECTER, WIRE HARNESS

75 FIG. 45 ELECTRICAL 2 PART GASKET P THERMO UNIT H REFLECTOR ASSY NUT, FLANGE RC BRACKET, REFLECTOR RC BRACKET, REFLECTOR B A 70 ENGINE CONTROL UNIT ASSY RC IGNITION COIL ASSY RC NEUTRAL SWITCH ASSY O-RING BOLT, HEXAGON SOCKET HEAD S OIL LEVEL GAUGE ASSY VY 8A8E0 00.O-RING BOLT, FLANGE CLAMP P PLUG, BLIND O-RING BOLT, HEXAGON SOCKET HEAD B MAIN SWITCH STEERING LOCK BH BLANK KEY 1 1 AP BOLT B COVER, MAIN SWITCH B GRILLE, FRONT M02 NUT, SPRING COLLAR BOLT,HEX. SOCKET BUTTON RIVET

76 FIG. 45 ELECTRICAL 2 PART CLAMP CLAMP BS HORN BOLT, BUTTON HEAD C FLASHER RELAY ASSY ST RELAY ASSY (1ST-00) JJ HOLDER, RELAY

77 FIG. 46 ELECTRICAL 3 PART 1 B HYDRAULIC UNIT ASSY BOLT, BUTTON HEAD DR BRACKET, UNIT DR BRACKET BOLT,HEX. SOCKET BUTTON GROMMET COLLAR BOLT, BUTTON HEAD CLAMP CLAMP CLAMP B WHEEL SENSOR ASSY, FRONT BOLT, BUTTON HEAD DR WIRE, HOLDER DR WHEEL SENSOR ASSY, REAR BOLT, BUTTON HEAD

78 NUMERICAL INDEX PART PART PART PART PART PART B VY 1111G C B TR RC BS RC RC RC S S S S S VY VY VY VY VY A RC RC RC P RC RC RC RC RC RC RC RC RC RC D WG TE RC C C HX F HX H HX K HX M HX R HX U HX W HX Y HX HX HX HX HX HX E HX G HX J HX L HX N HX T RC S RC B WS SL EL BE RC RC VY RC B J RC RC RC FC VK RC RC 1243A RC RC PP FL RC RC AA RC RC RC RC BS BS RC RC RC VY RC RC B RC RC GH BS HC RC RC RC FP RC RC RC B C RC RC RC B C PS C FL CC XV FP FP FP RC RC RC RC B J RC 1444J RC RC RC RC RC 1445C RC B RC FM B B VY VY 1482K JW 1482K S RC RC RC JW PS SL SL BS EB P RC Y RC RC B B H GJ RC RC P RC RC BS RC RC RC RC RC RC B B B RC RC EB RC RC VY C VY B TD RC TA TD BR B VY B CR RC B B XV B VY TD TD RC RC RC RC RC PP RC RC RC PP RC RC PS RC RC RC EB VD VX D RC VX C RC RC RC RC S C RC D RC RC RC 2117G RC 2117X RC 2117Y B VN VX RC 2144G RC C B P B B B B E P B F B G 10 P RC B B RC RC B B B B E 00 P B K B L RC 2172W B B RC RC B E 00 P B E RC RC RC