YZF-R6SX (4P67) U49 YZF-R6SXC (4P68) CALIFORNIA YZF-R6SX (4P69) CANADA

Transcription

1 YZF-R6SX () U49 YZF-R6SXC () CALIFORNIA YZF-R6SX () CANADA 1G4P6-100E1 ( 2G4P6-100E1 ) A2

2 YZF-R6SX/YZF-R6SXC PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A4

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK SMX(*) BLACK METALLIC X 0903 A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 U CALIFORNIA 010 CANADA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0903 BLACK METALLIC X SMX A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0903 BLACK METALLIC X SMX A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0903 BLACK METALLIC X SMX A6

6 CONTENTS ENGINE CYLINDER... B2 CRANKSHAFT & PISTON... B3 VALVE... B4 CAMSHAFT & CHAIN... B6 WATER PUMP... B7 RADIATOR & HOSE... B8 OIL PUMP... B10 OIL CLEANER... B11 INTAKE... B12 INTAKE 2... B14 AIR INDUCTION SYSTEM... C2 EXHAUST... C3 CRANKCASE... C4 CRANKCASE COVER 1... C6 STARTER... C8 CLUTCH... C9 TRANSMISSION... C11 SHIFT CAM & FORK... C13 SHIFT SHAFT... C14 CHASSIS FRAME... C15 FENDER... D3 SIDE COVER... D6 REAR ARM... D7 REAR SUSPENSION... D9 STEERING... D10 FRONT FORK... D11 FUEL TANK... D13 SEAT... D15 FRONT WHEEL... E2 FRONT BRAKE CALIPER... E3 REAR WHEEL... E4 REAR BRAKE CALIPER... E6 STEERING HANDLE & CABLE... E7 FRONT MASTER CYLINDER... E8 STAND & FOOTREST... E10 REAR MASTER CYLINDER... E13 COWLING 1... E15 COWLING 2... F3 GENERATOR... F6 STARTING MOTOR... F7 FLASHER LIGHT... F8 METER... F9 HEADLIGHT... F10 TAILLIGHT... F11 HANDLE SWITCH & LEVER... F12 ELECTRICAL 1... F13 ELECTRICAL 2... F15 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER PART DESCRIPTION 1 5SL CYLINDER HEAD ASSY EB GUIDE, VALVE CIRCLIP BOLT, FLANGE PLUG, STRAIGHT SCREW H NOZZLE BOLT, FLANGE GASKET BOLT, STUD BOLT, WITH WASHER BOLT PLUG, SPARK (NGK CR10EK) SL GASKET, CYLINDER HEAD SL COVER, CYLINDER HEAD BE GUIDE, STOPPER SL GASKET, HEAD COVER SL 1482K 00 PLATE SL REED VALVE ASSY SL CAP, CASE BOLT, HEXAGON SOCKET HEAD F0 BOLT KG 1111G 00 RUBBER, MOUNT PIN, DOWEL B2

8 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 5SL CRANKSHAFT EB A0 PLANE BEARING, CRANKSHAFT UR WHITE 5EB PLANE BEARING, CRANKSHAFT UR BLUE 5EB PLANE BEARING, CRANKSHAFT UR BLACK 5EB PLANE BEARING, CRANKSHAFT UR BROWN 5EB PLANE BEARING, CRANKSHAFT UR GREEN 3 5SL PISTON (STD) SL PISTON RING SET (STD) SL PIN, PISTON CIRCLIP SL CONNECTING ROD ASSY SL BOLT, CONNECTING ROD NUT SL PLANE BEARING, CONNECTING ROD UR BLUE 5SL PLANE BEARING, CONNECTING ROD UR BLACK 5SL PLANE BEARING, CONNECTING ROD UR BROWN 5SL PLANE BEARING, CONNECTING ROD UR GREEN B3

9 FIG. 3 VALVE PART DESCRIPTION 1 5SL VALVE, INTAKE SL VALVE, EXHAUST SL SEAT, VALVE SPRING EB SEAT, VALVE SPRING SL SPRING, VALVE INNER SL SPRING, VALVE OUTER EB SPRING, VALVE OUTER EB RETAINER, VALVE SPRING EB RETAINER, VALVE SPRING HX COTTER, VALVE TV SEAL, VALVE STEM HX PAD, ADJUSTING 2 (1.20) UR 1HX PAD, ADJUSTING 2 (1.25) UR 1HX PAD, ADJUSTING 2 (1.30) UR 1HX PAD, ADJUSTING 2 (1.35) UR 1HX PAD, ADJUSTING 2 (1.40) UR 1HX A0 PAD, ADJUSTING 2 (1.45) UR 1HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR B4

10 FIG. 3 VALVE PART DESCRIPTION 12 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 13 5EB LIFTER, VALVE UR BLUE 5EB LIFTER, VALVE UR RED 5EB LIFTER, VALVE (O/S) AP GREEN B5

11 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 5SL CAMSHAFT ASSY SL CAMSHAFT ASSY EB SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN SL TENSIONER ASSY, CAM CHAIN EL BOLT SL GASKET FM GASKET, TENSIONER CASE BOLT EB DAMPER, CHAIN EB DAMPER, CHAIN PIN, DOWEL B6

12 FIG. 5 WATER PUMP PART DESCRIPTION 1 5EB HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL EB IMPELLER SHAFT ASSY SL COVER, HOUSING EB O-RING BOLT, FLANGE GASKET CIRCLIP O-RING BOLT, HEXAGON SOCKET HEAD NK HOSE EB JOINT, HOSE EB HOSE HOSE CLAMP ASSY SL HOSE HOSE CLAMP ASSY GV 1246E 00 COVER HOSE CLAMP ASSY GV 1246A 00 COVER HOSE CLAMP ASSY O-RING EB JOINT BOLT, FLANGE B7

13 FIG. 6 RADIATOR & HOSE PART DESCRIPTION 1 5SL THERMOSTAT ASSY EB COVER, THERMOSTAT BOLT SL HOSE HOSE CLAMP ASSY GV 1246E 00 COVER SL RADIATOR ASSY SL NUT SL BLOWER ASSY EB DAMPER, AIR SHROUD EB DAMPER, AIR SHROUD HOSE CLIP GROMMET COLLAR SL HOSE GJ BOLT, BLOWER HOLDING HOSE CLAMP ASSY SL CAP, RADIATOR BOLT, FLANGE WASHER, PLATE HOSE CLAMP ASSY CLIP SL 1244E 00 BRACKET BOLT, FLANGE SL JOINT, HOSE SL HOSE B8

14 FIG. 6 RADIATOR & HOSE PART DESCRIPTION HOSE CLAMP ASSY SL HOSE HOSE CLAMP ASSY A0 CLIP SL 1243A 00 HOSE CLIP SL 1243E 00 HOSE CLIP SL 1244G 00 HOSE, CLIP CLIP HOSE CLAMP ASSY B9

15 FIG. 7 OIL PUMP PART DESCRIPTION 1 5MT OIL PUMP ASSY PIN, DOWEL BOLT SL STRAINER HOUSING ASSY EB SEAL, OIL STRAINER CHAIN EB HOLDER BOLT, HEXAGON SOCKET HEAD C PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD EB PIPE, DELIVERY EB 1316E 00 PIPE, DELIVERY O-RING O-RING B10

16 FIG. 8 OIL CLEANER PART DESCRIPTION 1 5EB OIL COOLER ASSY EB BOLT, UNION EB GASKET JW O-RING GH ELEMENT ASSY, OIL CLEANER BOLT, UNION KS RELIEF VALVE ASSY O-RING SL COVER, STRAINER PLUG, STRAIGHT SCREW GASKET SL GASKET, STRAINER COVER BOLT BOLT, HEXAGON SOCKET HEAD EB 2836E 00 BRACKET EB 2836A 00 BRACKET PIN, DOWEL CLAMP B11

17 FIG. 9 INTAKE PART DESCRIPTION 1 5SL JOINT, CARBURETOR SL JOINT, CARBURETOR BOLT HOSE CLAMP ASSY SL CASE, AIR CLEANER SL CASE, AIR CLEANER EB SEAL EB SEAL SCREW, PAN HEAD SL ELEMENT ASSY, AIR CLEANER EB 1441F 01 PARTITION, AIR CLEANER CASE EB SEAL SL JOINT, AIR CLEANER SL FUNNEL, AIR SL FUNNEL SL PLATE SCREW, TAPPING HOSE (L30) CLIP PLUG EB SEAL HOSE CLAMP ASSY CA GROMMET GROMMET SL PIPE, BREATHER CLIP CA SENSOR, AIR TEMPRATURE B12

18 FIG. 9 INTAKE PART DESCRIPTION J6 COLLAR BOLT, WITH WASHER CLIP SL PROTECTOR, HEAT CLIP SL 1443J 01 PIPE 1 B13

19 FIG. 10 INTAKE 2 PART DESCRIPTION 1 5SL THROTTLE BODY ASSY 1 1 5SL THROTTLE BODY ASSY 1 2 4SV SPRING, DIAPHRAGM SL DIAPHRAGM GASKET SL INJECTOR FL O-RING KM SCREW SL HOSE LN NET, FILTER CLIP SL PIPE SL PIPE CLIP CC SCREW JW AIR SCREW SET H O-RING SL THROTTLE SCREW SET JW SENSOR, PRESSURE SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE JW SPRING SL THROTTLE SENSOR ASSY SL REGULATOR, PRESSURE SCREW, PAN HEAD JW CAP B14

20 FIG. 10 INTAKE 2 PART DESCRIPTION 27 5SL PIPE PW PIPE PW PIPE V HOSE, VACUUM SENSING PW NIPPLE FL PIPE PW 1410F 00.CONNECTOR V PIPE, JOINT SL EXTENSION, WIRE HARNESS PW VALVE, THROTTLE LE CLIP SL PIPE CLIP WAY SL PIPE SL STAY SL PIPE, FUEL CLAMP CLAMP SL PIPE, FUEL CLIP B15

21 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION 1 5SL AIR CUT VALVE ASSY SL STAY SL HOSE, BEND CLIP SL HOSE, BEND CLIP Y CLAMP A0 CLIP CLIP BOLT, FLANGE CLAMP C2

22 FIG. 12 EXHAUST PART DESCRIPTION 1 5SL EXHAUST PIPE COMP YF GASKET, EXHAUST PIPE NUT BOLT, FLANGE SL MUFFLER ASSY SL GASKET, MUFFLER BOLT, FLANGE SL BAND, MUFFLER SL STAY, MUFFLER BOLT, FLANGE C3

23 FIG. 13 CRANKCASE PART DESCRIPTION 1 5SL CRANKCASE ASSY EB NOZZLE O-RING EB PIPE, OIL O-RING BOLT, HEXAGON SOCKET HEAD SL PLUG SCREW PIN, DOWEL A0 BOLT, FLANGE A9 BOLT, FLANGE K3 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE SL PLATE, BREATHER SCREW VX COVER SL GASKET, CRANKCASE COVER BOLT CLIP Y PLUG O-RING C4

24 FIG. 13 CRANKCASE PART DESCRIPTION 28 5EB PLUG, OIL LEVEL O-RING SL GUIDE, INLET C5

25 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 1 5SL COVER, CRANKCASE VX GASKET, CRANKCASE COVER PIN, DOWEL BOLT CLAMP SL COVER, CHAIN CASE BOLT SL COVER, CRANKCASE F PLUG, OIL LEVEL O-RING SL GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT, HEXAGON SOCKET HEAD SL COVER, OIL PUMP CLAMP SCREW, PAN HEAD BOLT, BUTTON HEAD GASKET SL GASKET, OIL PUMP COVER PIN, DOWEL BOLT BOLT CLAMP PLUG, STRAIGHT SCREW O-RING SL COVER, GENERATOR C6

26 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 28 5SL GASKET, COVER PINION PIN, DOWEL BOLT BOLT EB HOLDER, CLUTCH CABLE C7

27 FIG. 15 STARTER PART DESCRIPTION 1 5SL GEAR, IDLER MT SHAFT SL STARTER ONE-WAY ASSY MT GEAR C8

28 FIG. 16 CLUTCH PART DESCRIPTION 1 5SL PRIMARY DRIVEN GEAR COMP EB PLATE, THRUST SL BOSS, CLUTCH PLATE, CLUTCH 1 (T=2.3) FN PLATE, FRICTION J PLATE, CLUTCH 1 (T=2.0) BEARING EB ROD, PUSH EB PLATE, PRESSURE L0 SPRING, COMPRESSION SCREW, WITH WASHER SL PLATE, FRICTION A6 WASHER, PLATE AE PLATE, THRUST SPACER N8 BEARING WASHER, LOCK NUT BEARING BEARING OIL SEAL EB AXLE, PUSH LEVER WASHER, PLATE CIRCLIP SL PUSH LEVER ASSY WASHER, PLATE CIRCLIP C9

29 FIG. 16 CLUTCH PART DESCRIPTION B1 SPRING, TORSION C10

30 FIG. 17 TRANSMISSION PART DESCRIPTION 1 5SL AXLE, MAIN (13T) M6 COLLAR SL GEAR, 5TH PINION (21T) WASHER CIRCLIP SL GEAR, 3RD PINION (18T/24T) E COLLAR SL GEAR, 6TH PINION (24T) WASHER WASHER SL GEAR, 2ND PINION (19T) EB HOUSING, BEARING BEARING BEARING SCREW, COUNTERSUNK SL AXLE, DRIVE BEARING A COLLAR C COLLAR SL GEAR, 2ND WHEEL (37T) WASHER CIRCLIP SL GEAR, 6TH WHEEL (26T) D COLLAR SL GEAR, 4TH WHEEL (32T) WASHER WASHER C11

31 FIG. 17 TRANSMISSION PART DESCRIPTION 28 5SL GEAR, 3RD WHEEL (28T) SL GEAR, 5TH WHEEL (25T) V COLLAR SL GEAR, 1ST WHEEL (37T) OIL SEAL SL SPROCKET, DRIVE WASHER, LOCK NUT WASHER, PLATE BEARING CIRCLIP C12

32 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION 1 5SL SHIFT CAM ASSY POINT, NEUTRAL SL FORK, SHIFT MT FORK, SHIFT EB FORK, SHIFT XV BAR, SHIFT FORK GUIDE L1 SPRING, COMPRESSION EB STOPPER, SHIFT BAR BOLT, HEXAGON SOCKET HEAD C13

33 FIG. 19 SHIFT SHAFT PART DESCRIPTION SPRING, TENSION HOOK, SPRING D STOPPER, SCREW BEARING OIL SEAL (SD HS) SL SHIFT SHAFT ASSY B2.SPRING, TORSION SL STOPPER LEVER ASSY CIRCLIP G4.WASHER, PLATE E8 WASHER, PLATE (T=1.0) EB ARM, SHIFT LV JOINT, ROD XV COVER, DUST BOLT,HEX. SOCKET BUTTON BOLT, FLANGE SL ROD, SHIFT NUT NUT EB SHIFT PEDAL ASSY H COVER, DUST EB COVER, SHIFT PEDAL WASHER, PLATE WASHER, WAVE C14

34 FIG. 20 FRAME PART DESCRIPTION 1 5SL FRAME COMP SL REAR FRAME COMP SCREW NUT, U FLANGE SCREW SL 2117V 00 COVER GROMMET KJ DAMPER, SEAT SL DAMPER SL 2117W 00 COVER GROMMET KJ DAMPER, SEAT SL DAMPER SL DAMPER BOLT,HEX. SOCKET BUTTON X4 COLLAR BOLT BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD SL SUPPORT, ENGINE SL DAMPER SL DAMPER BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE NUT PLUG C BOLT, ENGINE ADJUSTING C15

35 FIG. 20 FRAME PART DESCRIPTION A2 BOLT, FLANGE NUT C BOLT, ENGINE ADJUSTING SL 2117M 00 COVER Y DAMPER SL SEAL SET, CLAMP RIVET SL SEAL SL 2139X 00 DAMPER CLAMP YU 2143A 00 CAP D2

36 FIG. 21 FENDER PART DESCRIPTION 1 5SL P1 FENDER, FRONT UR FOR DPBMC 5SL P4 FENDER, FRONT UR FOR SMX GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT, BUTTON HEAD NUT, FLANGE SL 8212B 01 BOX, BATTERY MT 2172X 00 COVER, TAILLIGHT PLUG AE 2834E 00 DAMPER KJ DAMPER, SEAT YX BAND, TOOL SL BAND SL BAND NUT, SPRING NUT, SPRING NUT, SPRING CLAMP CLAMP JW 2139X 00 DAMPER BOLT,HEX. SOCKET BUTTON COLLAR NUT, CROWN SCREW, TAPPING BOLT PLUG D3

37 FIG. 21 FENDER PART DESCRIPTION 27 5SL P1 FENDER, REAR UR FOR DPBMC 5SL P4 FENDER, REAR UR FOR SMX 28 5SL SEAL SL GUARD, MUD Y REAR REFLECTOR ASSY NUT, U WASHER, PLATE MT BRACKET, LICENSE NUT, U WASHER, PLATE Y REAR REFLECTOR ASSY NUT, FLANGE PW BRACKET, REAR STAY SCREW, ROUND HEAD NUT, U PW 2161G 00 BRACKET BOLT, BUTTON HEAD G0 COLLAR RIVET JJ BAND, BATTERY TB A0 LABEL, CAUTION TB B0 LABEL, CAUTION JJ A1 LABEL, CAUTION JJ B1 LABEL, CAUTION P6 2179W 20 PLATE, EPA (NON CALIFORNIA) 1 4P6 2176P 20 PLATE, EPA (CALIFORNIA) SL PLATE, ROUTING 1 D4

38 FIG. 21 FENDER PART DESCRIPTION 52 5SL PLATE, ROUTING SL 2178A 00 LABEL SL TOOL KIT EB MAT D5

39 FIG. 22 SIDE COVER PART DESCRIPTION 1 5SL Y2171 G0 P1 COVER, SIDE UR FOR DPBMC 5SL Y P4 COVER, SIDE UR FOR SMX 2 5PW 2174X 00.DAMPER SL 2172E 00.STAY, SIDE COVER PLUG EMBLEM, YAMAHA UR FOR DPBMC EMBLEM, YAMAHA UR FOR SMX BOLT, HEXAGON SOCKET HEAD NUT, SPRING RIVET RIVET SL TANK, RECOVERY NK CAP H ELBOW HOSE (L330) CLIP SL 2172W 00 COVER BOLT,HEX. SOCKET BUTTON A0 NUT, SPRING SL DAMPER BOLT, WITH WASHER D6

40 FIG. 23 REAR ARM PART DESCRIPTION 1 5SL REAR ARM COMP EB BUSH BEARING BEARING JJ COVER, THRUST BEARING OIL SEAL A COLLAR SL SEAL, GUARD BOLT, BUTTON HEAD X0 COLLAR SL CASE, CHAIN BOLT, HEXAGON SOCKET HEAD COLLAR SL COVER BOLT,HEX. SOCKET BUTTON COLLAR SL 2219X 00 COVER CLAMP CLAMP SL 2217A 00 ARM, RELAY SL 2217M 00 ARM BEARING OIL SEAL A COLLAR BOLT, FLANGE NUT, U FLANGE D7

41 FIG. 23 REAR ARM PART DESCRIPTION BOLT, FLANGE NUT, U FLANGE U COLLAR BOLT, FLANGE NUT, U FLANGE FN SHAFT, PIVOT NUT, SELF-LOCKING M4 WASHER, PLATE PW BOLT SL REAR FENDER COMP SL DAMPER COLLAR CLAMP BOLT,HEX. SOCKET BUTTON JW LABEL, TIRE JW LABEL, TIRE 1 D8

42 FIG. 24 REAR SUSPENSION PART DESCRIPTION 1 5SL SHOCK ABSORBER ASSY, REAR 1 1 5SL SHOCK ABSORBER ASSY, REAR BEARING OIL SEAL A COLLAR BOLT, FLANGE BOLT, FLANGE NUT, U FLANGE J1 WASHER, PLATE 1 8 5SL BRACKET, UPPER NUT, SELF-LOCKING D9

43 FIG. 25 STEERING PART DESCRIPTION BEARING XV COVER, BALL RACE NUT XV WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE SL CROWN, HANDLE BOLT XV 2341B 00 EMBLEM EB COVER, STEERING BOLT, WITH WASHER D10

44 FIG. 26 FRONT FORK PART DESCRIPTION 1 5SL FRONT FORK ASSY (L.H) SL TUBE, OUTER (LEFT) SL INNER TUBE COMP EB PISTON, FRONT FORK SL CYLINDER COMP., FRONT FORK EB METAL, SLIDE V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP PU SEAL, DUST MT SPINDLE, TAPER MT RUBBER K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD SL SPRING, FRONT FORK TJ WASHER, SPRING UPPER LR WASHER, SPRING UPPER LC NUT SL SPACER MT BOLT, CAP V L0..O-RING BOLT SL FRONT FORK ASSY (R.H) SL TUBE, OUTER (RIGHT) SL INNER TUBE COMP EB PISTON, FRONT FORK SL CYLINDER COMP., FRONT FORK D11

45 FIG. 26 FRONT FORK PART DESCRIPTION 28 5EB METAL, SLIDE V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP PU SEAL, DUST MT SPINDLE, TAPER MT RUBBER K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD SL SPRING, FRONT FORK TJ WASHER, SPRING UPPER LR WASHER, SPRING UPPER LC NUT SL SPACER MT BOLT, CAP V L0..O-RING BOLT SL UNDER BRACKET COMP BOLT PU 2331G 00 COVER BEARING FV SEAL, STEERING D12

46 FIG. 27 FUEL TANK PART DESCRIPTION 1 5SL YK P2 FUEL TANK COMP UR FOR DPBMC 5SL YK P5 FUEL TANK COMP UR FOR SMX 2 5SL 2413B 00 EMBLEM SL BRACKET, FUEL TANK GROMMET COLLAR BOLT, WITH WASHER BOLT, HEXAGON SOCKET HEAD SL DAMPER, LOCATING COLLAR BOLT, FLANGE SL DAMPER, LOCATING JJ CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT PW FUEL PUMP COMP SL BRACKET, FUEL PUMP PW BRACKET, FUEL TANK SCREW, BIND SCREW, BINDING CLAMP JW O-RING BOLT, HEXAGON SOCKET HEAD SL HOSE ASSY SL HOSE ASSY CLIP SL COVER, SIDE D13

47 FIG. 27 FUEL TANK PART DESCRIPTION 26 5SL COVER, SIDE SL 2414H 00 DAMPER, PLATE SL 2414J 00 DAMPER, PLATE SL 2414K 00 DAMPER, PLATE GK 2118K 00 LABEL, CAUTION ENGLISH 31 5GK 2118K 10 LABEL, CAUTION PW 2415E 11 LABEL, CAUTION ENGLISH 33 5PW 2415E 31 LABEL, CAUTION CLIP SL PIPE RB ROLL OVER VALVE ASSY HOSE (L30) SL CANISTER ASSY SL 2419F 00 BRACKET, CANISTOR BOLT, HEXAGON SOCKET HEAD GROMMET L2 COLLAR HOSE (L18) CLIP 1 D14

48 FIG. 28 SEAT PART DESCRIPTION 1 5SL SINGLE SEAT ASSY SL 2470F 00.SEAT COVER COMP BOLT, HEXAGON SOCKET HEAD SL TANDEM SEAT ASSY SL COVER, TANDEM SEAT SL SEAT BAND ASSY WASHER, PLATE NUT, SELF U-FLANGE SL DAMPER, SEAT SL DAMPER, SEAT SL SEAT LOCK ASSY SL PLATE BOLT, BUTTON HEAD BOLT, BUTTON HEAD SL 2479R 00 PLATE, COVER SL W ROTOR SET SL SEAL WASHER, PLATE SL SPRING D15

49 FIG. 29 FRONT WHEEL PART DESCRIPTION 1 5SL CAST WHEEL, FRONT LGB 2 4XV SPACER, BEARING BEARING OIL SEAL TIRE(120/60ZR17 M/C 55W D208F) DUNLOP VALVE, RIM (TR412) TAIHEIYO 7 5MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 8 5SL AXLE, WHEEL BOLT, FLANGE XV COLLAR, WHEEL XV COVER, HUB DUST E2

50 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION 1 5SL 2581T 00 DISK BRAKE ASSY G6 BOLT SL 2580T 00 CALIPER ASSY (LEFT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SL W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT SL 2580U 00 CALIPER ASSY (RIGHT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SL W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE E3

51 FIG. 31 REAR WHEEL PART DESCRIPTION 1 5SL CAST WHEEL, REAR LGB BEARING OIL SEAL BEARING M07 CIRCLIP XV SPACER, BEARING SL COLLAR, WHEEL SL DAMPER TIRE (180/55ZR17M/C 73W D208A) DUNLOP VALVE, RIM (TR412) TAIHEIYO 11 5MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 12 5SL CLUTCH, HUB BEARING OIL SEAL SL SPROCKET, DRIVEN (48T) BOLT, STUD NUT, SELF-LOCKING WASHER, PLATE SL COLLAR, WHEEL SL COVER, HUB DUST XV COLLAR, WHEEL SL COVER, PLATE SL PULLER, CHAIN SL PULLER, CHAIN SL AXLE, WHEEL E4

52 FIG. 31 REAR WHEEL PART DESCRIPTION NUT, SELF-LOCKING WASHER, PLATE BOLT (L=55 P=1.25) NUT Y CHAIN (DID532ZLVKA1-L116) JOINT, CHAIN E5

53 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION 1 5SL 2582W 00 DISK, REAR BRAKE BOLT SL 2580W 00 CALIPER ASSY, REAR SL W PISTON ASSY, CALIPER SL W CALIPER SEAL KIT SL BOOT, CALIPER SL SLEEVE, CALIPER SL SUPPORT, PAD SL PIN, SLIDE SL BRACKET, SUPPORT JD BOOT, CALIPER SL W BRAKE PAD KIT CR PIN, PAD DH PLUG SL BOLT UY W BLEED SCREW KIT SL SHIM, CALIPER SL SHIM, CALIPER SL SHIM, CALIPER E6

54 FIG. 33 STEERING HANDLE & CABLE PART DESCRIPTION 1 5SL HANDLEBAR (LEFT) EB END, GRIP BOLT J0 WASHER, PLATE YR GRIP (LEFT) SL CABLE, CLUTCH SL HANDLEBAR (RIGHT) SL GRIP ASSY SL CABLE, THROTTLE SL CABLE, THROTTLE BOLT CLAMP CLAMP H CAP, BOLT BOLT E7

55 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION 1 5EB W MASTER CYLINDER SUB ASSY MT W CYLINDER KIT, MASTER O-RING VN CIRCLIP FV 2589A 00.COVER, DUST A BRACKET, MASTER CYLINDER EB BOLT SL LEVER FV 2589F 00 BOLT, LEVER NUT, U SL TANK, RESERVOIR GM CAP, RESERVOIR FV DIAPHRAGM, RESERVOIR J BUSH,DIAPHRAGM HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE PW 2582F 00 HOSE PA CLIP, PIPE FV 2589G 00 HOLDER GM 2589H 00 SCREW SL HOSE, BRAKE SL HOSE, BRAKE MA BAND SL HOLDER, BRAKE HOSE SL HOLDER, BRAKE HOSE E8

56 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION BOLT, FLANGE SL STAY COLLAR A0 NUT, SPRING BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON SL HOLDER, BRAKE HOSE BOLT BOLT, UNION BOLT, UNION WASHER, PLATE E9

57 FIG. 35 STAND & FOOTREST PART DESCRIPTION 1 5SL STAND, SIDE SL BRACKET, SIDE STAND NX GUIDE, SIDE STAND PW HOOK, SIDE STAND SPRING, TENSION HOSE (L60) R9 WASHER, PLATE BOLT NUT, U FLANGE J1 WASHER, PLATE F9 WASHER, PLATE JJ LINK, SIDE STAND BOLT G7 BOLT SL GUIDE, CHAIN M0 COLLAR BOLT, WITH WASHER SL FOOTREST SL BRACKET SPRING, TORSION PIN, CLEVIS PIN, COTTER BOLT BP BOLT WASHER, PLATE SL PLATE SCREW E10

58 FIG. 35 STAND & FOOTREST PART DESCRIPTION G6 BOLT SL BRACKET SL FOOTREST JJ FOOTREST SPRING, TORSION PIN WASHER, PLATE BOLT SCREW WASHER, PLATE SL PLATE SCREW G6 BOLT SL REAR FOOTREST ASSY SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR SL REAR FOOTREST ASSY SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT NUT, U FLANGE COLLAR E11

59 FIG. 35 STAND & FOOTREST PART DESCRIPTION 55 5SL DAMPER, FOOTREST COLLAR BOLT, HEXAGON SOCKET HEAD BOLT, FLANGE WASHER, PLATE NUT, U FLANGE E12

60 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION 1 5SL PEDAL, BRAKE SPRING, TENSION HOSE SL 2583V 00 RR. MASTER CYLINDER ASSY SL W CYLINDER KIT, MASTER SL 2582A 00.JOINT BP 2585F 00.BUSH SL TANK, RESERVOIR SL DIAPHRAGM, RESERVOIR SL BUSH,DIAPHRAGM SL CAP, RESERVOIR A0 CLIP SL HOSE, RESERVOIR NUT SL JOINT BOLT, UNION WASHER, PLATE SL HOSE, BRAKE BOLT PIN, CLEVIS WASHER PIN, COTTER SCREW, WITH WASHER BOLT, UNION WASHER, PLATE HOSE SL 2144G 00 STAY, STOP SWITCH E13

61 FIG. 36 REAR MASTER CYLINDER PART DESCRIPTION GROMMET COLLAR BOLT, BUTTON HEAD WASHER, PLATE Y CLAMP E14

62 FIG. 37 COWLING 1 PART DESCRIPTION 1 5SL Y WINDSHIELD 1 1 5SL Y WINDSHIELD 1 2 5SL 2832P 00.GRAPHIC JW 2835Y 00.LABEL, CAUTION JW 2835Y 10.LABEL, CAUTION SCREW, ROUND HEAD NUT SL P1 UPPER COWLING ASSY UR FOR DPBMC 5SL P5 UPPER COWLING ASSY UR FOR SMX NUT, SPRING SL SEAL SL SEAL SCREW, TRUSS HEAD TAPPING SCREW, ROUND TAPPING SL STAY XV DAMPER BOLT, FLANGE WASHER, PLATE SCREW, TAPPING SL 2837L 01 PANEL, CONSOLE NUT, SPRING XY DAMPER FK DAMPER SL DAMPER SL 2837M 01 PANEL, CONSOLE NUT, SPRING XY DAMPER E15

63 FIG. 37 COWLING 1 PART DESCRIPTION 26 1FK DAMPER SL DAMPER BOLT,HEX. SOCKET BUTTON WASHER, PLATE SL 2838R 00 DUCT SL 2838T 00 DUCT SL 2838E 00 COVER, HEADLIGHT NUT BOLT, WITH WASHER SL DAMPER RIVET EB 1446F 00 JOINT, SURGE TANK TV BAND CLAMP, HOSE EB 1446F 00 JOINT, SURGE TANK TV BAND CLAMP, HOSE SL REAR VIEW MIRROR ASSY (LEFT) SL REAR VIEW MIRROR ASSY (RIGHT) SL PLATE, MIRROR FITTING COLLAR NUT, CROWN F2

64 FIG. 38 COWLING 2 PART DESCRIPTION 1 5SL Y283U P0 P1 PANEL ASSEMBLY UR FOR DPBMC 5SL Y283U R0 P0 PANEL ASSEMBLY UR MBL2 FOR SMX COLLAR GROMMET SL 2836T 00.DAMPER, LOCATING P GRAPHIC FOR DPBMC 6 4P EMBLEM UR FOR DPBMC 4P EMBLEM UR FOR SMX 7 5SL Y283V P0 P1 PANEL ASSEMBLY UR FOR DPBMC 5SL Y283V R0 P0 PANEL ASSEMBLY UR MBL2 FOR SMX COLLAR GROMMET SL 2836U 00.DAMPER, LOCATING P GRAPHIC FOR DPBMC 12 4P EMBLEM UR FOR DPBMC 4P EMBLEM UR FOR SMX BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON SL 2836K 00 PANEL, INNER SL 2836L 00 PANEL, INNER RIVET SL Y2808 A0 P1 COVER ASSY, UNDER UR MBL2 FOR DPBMC 5SL Y2808 C0 P4 COVER ASSY, UNDER UR FOR SMX 20 5SL 2843J 00.COVER NUT, SPRING GROMMET F3

65 FIG. 38 COWLING 2 PART DESCRIPTION COLLAR NUT, SPRING BOLT,HEX. SOCKET BUTTON SL 2834E 00.DAMPER SL 2837J 00.DAMPER HX PLATE, DAMPER SL DAMPER EMBLEM, YAMAHA FOR DPBMC 31 4P EMBLEM FOR SMX 32 4P6 2834C 00.EMBLEM FOR SMX 33 4P EMBLEM FOR SMX 34 4P6 2153E 01.EMBLEM, YAMAHA FOR SMX 35 5SL Y2809 A0 P1 COVER ASSY 2, UNDER UR MBL2 FOR DPBMC 5SL Y2809 D0 P4 COVER ASSY 2, UNDER UR FOR SMX 36 5SL 2844J 00.COVER NUT, SPRING GROMMET COLLAR NUT, SPRING BOLT,HEX. SOCKET BUTTON SL 2834F 00.DAMPER SL 2837K 00.DAMPER SL 2838G 00.SEAT SL 2848K 00.SEAT EMBLEM, YAMAHA FOR DPBMC 47 4P EMBLEM FOR SMX 48 4P6 2834C 00.EMBLEM FOR SMX F4

66 FIG. 38 COWLING 2 PART DESCRIPTION 49 4P EMBLEM FOR SMX 50 4P6 2153E 01.EMBLEM, YAMAHA FOR SMX BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON SL 2836M 00 PANEL, INNER NUT, SPRING GROMMET COLLAR SCREW, TRUSS HEAD TAPPING BOLT,HEX. SOCKET BUTTON WASHER, PLATE BOLT,HEX. SOCKET BUTTON F5

67 FIG. 39 GENERATOR PART DESCRIPTION 1 5SL ROTOR ASSY A8 BOLT, FLANGE WASHER, PLATE SL CLAMP SCREW SL STATOR ASSY SCREW SCREW F6

68 FIG. 40 STARTING MOTOR PART DESCRIPTION 1 5EB MOTOR ASSY FK O-RING WP GASKET WP BRUSH SET WP BOLT XV 8182A 00.NUT SL 8183G 00 CORD COMP XV 8182A 00 NUT BOLT, FLANGE F7

69 FIG. 41 FLASHER LIGHT PART DESCRIPTION 1 5PW FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING PW FRONT FLASHER LIGHT ASSY GJ BULB, FLASHER(12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING PW STAY, FLASHER PW REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8334A 10.LENS COMP SCREW, TAPPING PW REAR FLASHER LIGHT ASSY PW BULB (12V-21/5W T20) PW 8333A 10.LENS COMP SCREW, TAPPING PW STAY, FLASHER F8

70 FIG. 42 METER PART DESCRIPTION 1 5SL SPEEDOMETER ASSY (MPH) 1 1 5SL SPEEDOMETER ASSY (KM/H) 1 2 5PW 8353E 00 CASE, METER UPPER PW CASE, SPEEDOMETER LOWER PW 8352S 00 SCREW, PANEL FTTING SCREW, ROUND TAPPING F9

71 FIG. 43 HEADLIGHT PART DESCRIPTION 1 5SL HEADLIGHT ASSY SV BULB (12V-55W) (H7)HALOGEN 3 5SL 2837N 00.GRILL, AIR INTAKE SL COVER, SOCKET SL COVER (L.H) SL COVER (R.H) RIVET SCREW, ROUND TAPPING SL CORD, HEADLIGHT F10

72 FIG. 44 TAILLIGHT PART DESCRIPTION 1 5SL TAILLIGHT UNIT ASSY SL DAMPER RIVET PW LICENCE LIGHT UNIT ASSY HC BULB (12V-5W) SCREW, TAPPING F11

73 FIG. 45 HANDLE SWITCH & LEVER PART DESCRIPTION 1 2C LEVER HOLDER ASSY (LEFT) EB LEVER C BOLT, LEVER NUT, SELF U-FLANGE BOLT, FLANGE XV SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD JJ COLLAR, LEVER SL SWITCH, HANDLE SCREW, PAN HEAD SL SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD F12

74 FIG. 46 ELECTRICAL 1 PART DESCRIPTION 1 5SL IGNITION COIL ASSY SL WIRE, SUB LEAD GB NEUTRAL SWITCH ASSY C WIRE, LEAD GASKET SL OIL LEVEL GAUGE ASSY BOLT, FLANGE EB SENSOR, SPEED BOLT SL ROTOR BOLT, FLANGE WASHER, PLATE PW SENSOR, CAM POSITION BOLT, HEXAGON SOCKET HEAD VX SENSOR, PRESSURE WASHER, PLATE CC THERMOSENSOR ASSY SL PICK-UP ASSY BOLT, HEXAGON SOCKET HEAD JJ RELAY ASSY JJ HOLDER, RELAY VK RELAY ASSY EA RELAY ASSY EA HOLDER, RELAY MY FLASHER RELAY ASSY BOLT, BUTTON HEAD G REFLECTOR ASSY F13

75 FIG. 46 ELECTRICAL 1 PART DESCRIPTION NUT, FLANGE SL BRACKET, REFLECTOR WASHER, PLATE F14

76 FIG. 47 ELECTRICAL 2 PART DESCRIPTION 1 5SL STARTER RELAY ASSY EA FUSE (40A-BL) SL COVER, LEAD WIRE SL WIRE, PLUS LEAD BOLT, FLANGE FL BATTERY ASSY (GT9B-4) SL WIRE HARNESS ASSY JJ FUSE (15A-BL) JJ FUSE (20A-BL) JJ FUSE (10A-BL) CLAMP MA BAND CLAMP CLAMP SL RECTIFIER & REGULATOR ASSY BOLT, BUTTON HEAD WASHER, PLATE PS LEAN ANGLE SENSOR BOLT E0 WASHER, PLATE SL 8591A 60 ENGINE CONTROL UNIT ASSY SL MAIN SWITCH STEERING LOCK BH BLANK KEY AP G5 BOLT TH HORN BOLT, FLANGE SL BRACKET, HORN F15