FJR1300 (5JW4) EUROPE,S.AFRICA FJR1300 (5JW6) AUSTRALIA 2A5JW 300E1

Transcription

1 FJR1300 () EUROPE,S.AFRICA FJR1300 () AUSTRALIA 2A5JW 300E1 A2

2 FJR1300 PARTS CATALOGUE 2001 by Yamaha Motor Co., Ltd. 1st Edition, December 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. FJR1300(,) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 020 AUSTRIA 030 BELGIUM Model Code Production Code No. Country (destination) 120 SWEDEN 130 S.AFRICA 031 BELGIUM 010 AUSTRALIA 040 SWITZERLAND DENMARK 050 FINLAND NORWAY 070 ENGLAND 071 ENGLAND 080 GREECE 090 ITALY 091 ITALY 100 HOLLAND 101 HOLLAND 110 PORTUGAL (5) Colouring Information Model Code Colouring type code Colour code Colour Name Abbreviation A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0779 DULL RED METALLIC D DRMD C 0660 SILVER METALLIC 1 SM1 A6

6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 5JW CYLINDER HEAD ASSY JW GUIDE, INTAKE VALVE CIRCLIP PLUG, STRAIGHT SCREW PIN, DOWEL BOLT, FLANGE BOLT, STUD PLUG, SPARK (NGK CR8E) 4 4 UR PLUG, SPARK (U24ESR N) 4 4 UR BOLT, WITH WASHER BOLT, FLANGE GASKET JW COVER, CYLINDER HEAD PIN, DOWEL JW GASKET, HEAD COVER F0 BOLT KG 1111G 00 RUBBER, MOUNT JW GASKET, CYLINDER HEAD BOLT WASHER, PLATE 2 2 B2

7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 5JW CRANKSHAFT LD PLANE BEARING, CRANKSHAFT UR BLACK 3LD PLANE BEARING, CRANKSHAFT UR BROWN 3LD PLANE BEARING, CRANKSHAFT UR GREEN 3LD PLANE BEARING, CRANKSHAFT UR YELLOW 3LD PLANE BEARING, CRANKSHAFT UR PINK 3LD PLANE BEARING, CRANKSHAFT UR RED 3LD PLANE BEARING, CRANKSHAFT UR WHITE 3 5JW PISTON (STD) JW PISTON RING SET (STD) JW PIN, PISTON CIRCLIP JW CONNECTING ROD ASSY JW BOLT, CONNECTING ROD NUT JW PLANE BEARING, CONNECTING ROD 8 8 UR BLUE 5JW PLANE BEARING, CONNECTING ROD 8 8 UR BLACK 5JW PLANE BEARING, CONNECTING ROD 8 8 UR BROWN 5JW PLANE BEARING, CONNECTING ROD 8 8 UR GREEN 5JW PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW 5JW PLANE BEARING, CONNECTING ROD 8 8 UR PINK KEY, WOODRUFF BOLT, FLANGE H0 WASHER, PLATE JW SHAFT JW BALANCER ASSY JW BALANCER ASSY, B3

8 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 17 5JW SHAFT, BALANCER O RING JW WASHER JW LEVER JW LEVER BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD 2 2 B4

9 FIG. 3 VALVE PART DESCRIPTION REMARKS 1 5JW VALVE, INTAKE JW VALVE, EXHAUST JW SEAT, VALVE SPRING JW SPRING, VALVE INNER JW RETAINER, VALVE SPRING AA COTTER, VALVE M SEAL, VALVE STEM LD PAD, ADJUSTING (1.20) UR 3LD PAD, ADJUSTING (1.25) UR 3LD PAD, ADJUSTING (1.30) UR 3LD PAD, ADJUSTING (1.35) UR 3LD PAD, ADJUSTING (1.40) UR 3LD A0 PAD, ADJUSTING (1.45) UR 3LD F0 PAD, ADJUSTING (1.50) UR 3LD H1 PAD, ADJUSTING (1.55) UR 3LD K1 PAD, ADJUSTING (1.60) UR 3LD M1 PAD, ADJUSTING (1.65) UR 3LD R1 PAD, ADJUSTING (1.70) UR 3LD U1 PAD, ADJUSTING (1.75) UR 3LD W1 PAD, ADJUSTING (1.80) UR 3LD Y1 PAD, ADJUSTING (1.85) UR 3LD PAD, ADJUSTING (1.90) UR 3LD PAD, ADJUSTING (1.95) UR 3LD PAD, ADJUSTING (2.00) UR 3LD PAD, ADJUSTING (2.05) UR 3LD PAD, ADJUSTING (2.10) UR 3LD E0 PAD, ADJUSTING (2.15) UR B5

10 FIG. 3 VALVE PART DESCRIPTION REMARKS 8 3LD G0 PAD, ADJUSTING (2.20) UR 3LD J0 PAD, ADJUSTING (2.25) UR 3LD L0 PAD, ADJUSTING (2.30) UR 3LD N0 PAD, ADJUSTING (2.35) UR 3LD T0 PAD, ADJUSTING (2.40) UR 9 5EB LIFTER, VALVE UR BLUE 5EB LIFTER, VALVE UR GREEN B6

11 FIG. 4 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 5JW CAMSHAFT JW SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN BE GUIDE, STOPPER JW TENSIONER ASSY, CAM CHAIN JW GASKET, TENSIONER CASE BOLT, FLANGE JW DAMPER, CHAIN JW DAMPER, CHAIN PIN, DOWEL 1 1 B7

12 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 1 5JW HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL JW IMPELLER SHAFT ASSY JW COVER, HOUSING JW O RING A5 BOLT, FLANGE BOLT, FLANGE GASKET CIRCLIP O RING BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD JW HOSE HOSE CLAMP ASSY GV 1246E 00 COVER JW JOINT, HOSE JW HOSE HOSE CLAMP ASSY JW JOINT O RING BOLT, HEXAGON SOCKET HEAD JW PIPE O RING BOLT JW PROTECTOR, HEAT 1 1 B8

13 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 28 5JW HOSE JW HOSE CLIP O RING JW HOUSING, THERMOSTAT BOLT, FLANGE GASKET FM THERMOSTAT ASSY FV 1240G 00 THERMOSTAT COVER ASSY BOLT, FLANGE SCREW 2 2 B9

14 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 5JW RADIATOR ASSY JW CONDUCTION ASSY XP CAP, RADIATOR JW BLOWER ASSY BOLT WASHER, SPRING WASHER, PLATE JW HOSE HOSE CLAMP ASSY JW 1244E 00 BRACKET BOLT, FLANGE JW 1243F 00 HOSE, HOSE CLAMP ASSY JW DAMPER, AIR SHROUD JW DAMPER, AIR SHROUD GROMMET COLLAR WASHER, PLATE BOLT, FLANGE BOLT, FLANGE JW STAY, RADIATOR BOLT, FLANGE JW HOSE HOSE CLAMP ASSY JW HOSE JW HOSE HOSE CLAMP ASSY 4 4 B10

15 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 28 5JW 1243A 00 HOSE CLIP JW 1243E 00 HOSE CLIP CLIP JW 1244G 00 HOSE, CLIP CLIP JW TANK, RECOVERY BOLT, WITH WASHER BOLT, WITH WASHER AA CAP AA GASKET HOSE CLIP CLAMP CLAMP CLAMP JW BRACKET, RECOVERY TANK DM DAMPER J1 COLLAR 1 1 B11

16 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS 1 5JW PUMP SHAFT ASSY JW COVER, PUMP K2 WASHER, PLATE PIN, DOWEL JW ROTOR ASSY PIN, DOWEL JW HOUSING, ROTOR BOLT BOLT PIN, DOWEL BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD JW HOUSING, STRAINER JW STRAINER, OIL BOLT, HEXAGON SOCKET HEAD 2 2 B12

17 FIG. 8 OIL COOLER PART DESCRIPTION REMARKS 1 5JW OIL COOLER ASSY JW O RING BOLT, HEXAGON SOCKET HEAD JW ELEMENT ASSY, OIL CLEANER BOLT, UNION PW RELIEF VALVE ASSY O RING JW COVER, STRAINER JW GASKET, STRAINER COVER BOLT PIN, DOWEL PLUG, STRAIGHT SCREW GASKET CLAMP CLAMP CLAMP CHAIN JW HOLDER BOLT, HEXAGON SOCKET HEAD JW PIPE, OIL O RING BOLT, HEXAGON SOCKET HEAD JW PIPE, DELIVERY BOLT, HEXAGON SOCKET HEAD JW 1316E 00 PIPE, DELEVERY O RING O RING 1 1 B13

18 FIG. 8 OIL COOLER PART DESCRIPTION REMARKS 28 5JW SPROCKET, DRIVE BEARING 1 1 B14

19 FIG. 9 INTAKE PART DESCRIPTION REMARKS 1 5JW CASE, AIR CLEANER JW CASE, AIR CLEANER XV SEAL SCREW, TAPPING JW JOINT, AIR CLEANER JW JOINT, AIR CLEANER JW JOINT JW JOINT HOSE CLAMP ASSY JW CAP, CLEANER CASE JW DUCT SCREW, TAPPING JW SEAL SCREW, TAPPING A PLATE JW ELEMENT, AIR CLEANER HOSE (L198) X7 2149Y 00 FILTER ASSY HOSE (L280) CLIP JW PIPE CLIP JW DAMPER JW DAMPER JW DAMPER JW 1442G 00 DAMPER JW 1442H 00 DAMPER B15

20 FIG. 9 INTAKE PART DESCRIPTION REMARKS 28 5JW 1442L 00 DAMPER JW PIPE, BREATHER CLIP BOLT, FLANGE JW JOINT, CARBURETOR HOSE CLAMP ASSY 8 8 C2

21 FIG. 10 INTAKE 2 PART DESCRIPTION REMARKS 1 5JW THROTTLE BODY ASSY GASKET FL INJECTOR ASSY FL O RING SCREW, PAN HEAD JW PIPE SCREW, PAN HEAD JW PIPE JW SPRING JW PIPE,FUEL INJECTION JW PIPE JW PIPE JW PIPE XV NIPPLE JW HOSE JW PIPE, FUEL DM CLIP JW SENSOR, PRESSURE JW REGULATOR, PRESSURE PS THROTTLE POSITION SENSOR ASSY CC SCREW JW WIRE, SUB LEAD JW THROTTLE SCREW SET JW AIR SCREW SET KM CLIP SCREW, PAN HEAD JW CLIP, PIPE 1 1 C3

22 FIG. 10 INTAKE 2 PART DESCRIPTION REMARKS CAP A CLIP, PIPE FL RUBBER, INJECTOR BOLT WASHER, PLATE EB STAY JW PIPE, FUEL CLAMP CLAMP JW PIPE, FUEL CLIP 2 2 C4

23 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION REMARKS 1 5JW 1482K 00 PLATE JW REED VALVE ASS JW CAP, CASE JW CAP, CASE JW CAP, CASE BOLT, HEXAGON SOCKET HEAD JW HOSE, BEND JW HOSE, BEND JW HOSE, BEND CLIP A1 CLIP JW PIPE JW PIPE JW AIR CUT VALVE ASS Y CLIP A1 CLIP JW COVER JW STAY BOLT, FLANGE JW HOSE, BEND JW JOINT JW PIPE JW PLUG CLIP JW HOSE, BEND CLIP CLIP 1 1 C5

24 FIG. 12 EXHAUST PART DESCRIPTION REMARKS 1 5JW EXHAUST PIPE COMP BOLT WASHER, PLATE BOLT, HEXAGON SOCKET HEAD FM GASKET, EXHAUST PIPE NUT JW MUFFLER ASSY XW GASKET, MUFFLER BOLT, FLANGE JW MUFFLER ASSY XW GASKET, MUFFLER BOLT, FLANGE BOLT, FLANGE 2 2 C6

25 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS 1 5JW CRANKCASE ASSY PIN, DOWEL PIN, DOWEL BOLT, WITH WASHER BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE G3 BOLT H GAUGE, LEVEL JW PLATE, BREATHER BOLT, HEXAGON SOCKET HEAD JW PLATE, BREATHER SCREW JW COVER, OIL PUMP BOLT, HEXAGON SOCKET HEAD PLUG O RING H PLUG A0 O RING PLUG O RING JW PLATE SCREW 2 2 C7

26 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS 28 5JW PLUG BOLT, FLANGE JW SHIM, KICK SHAFT JW PLATE BOLT, FLANGE 3 3 C8

27 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5JW COVER, CRANKCASE JW GASKET, CRANKCASE COVER PIN, DOWEL JW CLAMP SCREW, PAN HEAD BOLT BOLT CLAMP JW COVER, CRANKCASE JW DAMPER, ENGINE MOUNT JW COVER SCREW JW GASKET, CRANKCASE COVER PIN, STRAIGHT BOLT JW COVER, CRANKCASE JW DAMPER, ENGINE MOUNT JW COVER, AIR CLEANER BOLT, HEXAGON SOCKET HEAD F PLUG, OIL LEVEL O RING JW GASKET, CRANKCASE COVER PIN, DOWEL BOLT, BUTTON HEAD BOLT CLAMP CLAMP 1 1 C9

28 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 28 5JW COVER, OIL PUMP JW GASKET, OIL PUMP COVER PIN, DOWEL BOLT BOLT CLAMP CLAMP GASKET BOLT, BUTTON HEAD PLUG, STRAIGHT SCREW O RING JW COVER, GENERATOR JW GASKET, CARBURETOR COVER BOLT 4 4 C10

29 FIG. 15 STARTER PART DESCRIPTION REMARKS 1 5JW GEAR JW GEAR, IDLER Y SHAFT JW GEAR, IDLER NK STARTER ONE WAY ASSY SCREW 3 3 C11

30 FIG. 16 CLUTCH PART DESCRIPTION REMARKS 1 5JW PRIMARY DRIVEN GEAR COMP JW PLATE, THRUST JW CLUTCH BOSS ASSY Y PLATE, SEAT Y SPRING, CLUTCH BOSS XV PLATE, FRICTION H PLATE, CLUTCH H RING, CLUTCH BOSS JW PLATE, FRICTION H PLATE, CLUTCH XV PLATE, PRESSURE Y HOUSING, SPRING JW SPRING, CLUTCH TX PLATE, PRESSURE BOLT, FLANGE BEARING (B6003C4) PLATE, FRICTION JW SPACER COLLAR JW SPACER WASHER, LOCK NUT OIL SEAL JW ROD, PUSH BALL KG ROD, PUSH O RING 1 1 C12

31 FIG. 16 CLUTCH PART DESCRIPTION REMARKS 28 5JW PUSH LEVER COMP PIN, DOWEL BOLT, FLANGE 3 3 C13

32 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS 1 5JW AXLE, MAIN (17T) JW GEAR, 4TH PINION (26T) COLLAR WASHER CIRCLIP JW GEAR, 3RD PINION (23T) W COLLAR JW GEAR, 5TH PINION (28T) JW GEAR, 2ND PINION (22T) JW HOUSING, BEARING BEARING WASHER WASHER BEARING SCREW JW DRIVE AXLE ASSY BEARING WASHER, PLATE WASHER CIRCLIP JW GEAR, 4TH WHEEL (28T) WASHER WASHER V COLLAR JW GEAR, 3RD WHEEL (31T) JW GEAR, 5TH WHEEL (26T) K9 WASHER, PLATE 1 1 C14

33 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS T8 COLLAR JW GEAR, 2ND WHEEL (39T) WASHER, PLATE JW GEAR,1ST WHEEL (43T) WASHER, PLATE JW GEAR, MIDDLE DRIVE (36T) BEARING WASHER, PLATE BEARING 1 1 C15

34 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS 1 5JW W MIDDLE GEAR COMP JW CAM, DRIVE JW CAM, DRIVEN SPRING, COMPRESSION JW HOLDER WASHER WASHER, LOCK NUT X SHIM, PINION (0.15T) 1 1 UR 4X SHIM, PINION (0.30T) 1 1 UR 4X SHIM, PINION (0.50T) 1 1 UR BEARING (B6209RSH2 C2) NUT JW HOUSING, BEARING BEARING O RING BOLT JW GEAR, MIDDLE DRIVEN (35T) COLLAR BEARING JW HOUSING, BEARING BEARING NUT NUT O RING OIL SEAL JW SHIM, PINION (0.10T) 2 2 UR D2

35 FIG. 18 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS 25 5JW SHIM, PINION (0.15T) 2 2 UR 5JW SHIM, PINION (0.20T) 2 2 UR 5JW SHIM, PINION (0.30T) 2 2 UR 5JW SHIM, PINION (0.40T) 2 2 UR 5JW SHIM, PINION (0.50T) 2 2 UR BOLT, FLANGE JW CAP, HOUSING 1 1 D3

36 FIG. 19 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5JW SHIFT CAM ASSY POINT, NEUTRAL JW FORK, SHIFT JW FORK, SHIFT JW FORK, SHIFT XV BAR, SHIFT FORK GUIDE JW BAR, SHIFT FORK GUIDE L1 SPRING, COMPRESSION JW STOPPER, SHIFT BAR BOLT, HEXAGON SOCKET HEAD 2 2 D4

37 FIG. 20 SHIFT SHAFT PART DESCRIPTION REMARKS 1 5JW HANGER, SPRING HOOK, SPRING JW STOPPER LEVER ASSY V3 COLLAR CIRCLIP G4 WASHER, PLATE E8 WASHER, PLATE (T=1.0) XV STOPPER, SCREW BEARING OIL SEAL CIRCLIP WASHER, PLATE JW SHIFT SHAFT ASSY SPRING, TORSION D.COLLAR JW ARM, SHIFT LV JOINT, ROD P7 WASHER, PLATE BOLT XV COVER, DUST BOLT, FLANGE JW ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT JW SHIFT PEDAL ASSY EB COVER, SHIFT PEDAL JW COVER, DUST 1 1 D5

38 FIG. 20 SHIFT SHAFT PART DESCRIPTION REMARKS 28 5JW BOLT WASHER, WAVE WASHER, PLATE H1 WASHER, PLATE 1 1 D6

39 FIG. 21 FRAME PART DESCRIPTION REMARKS 1 5JW FRAME COMP JW REAR FRAME COMP JW 2115A 00 MEMBER SCREW JW CROSS TUBE L3 WASHER, PLATE BOLT, FLANGE JW GUIDE, WIRE BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD BOLT NUT, SELF LOCKING BOLT WASHER P COLLAR BOLT BOLT, FLANGE NUT EB BOLT, ENGINE ADJUSTING BOLT, FLANGE SPACER BOLT, FLANGE JW STAY, ENGINE BOLT BOLT JW STAY, ENGINE M05 BOLT 2 2 D7

40 FIG. 21 FRAME PART DESCRIPTION REMARKS BOLT, FLANGE JW 2137Y 01 GUIDE, AIR JW 2139X 00 DAMPER JW 2147J 00 COVER, SHAFT RIVET WASHER, PLATE PLUG JW 2118U 00 BRACKET JW 2113N 00 BRACKET, INNER BOLT, FLANGE JW 2113R 00 BRACKET, INNER JW 2113R 10 BRACKET, INNER SCREW JW 2143A 00 CAP JW 2139X 00 DAMPER JW DAMPER JW SHEET JW SHEET JW SHEET JW SHEET JW 2117F 00 COVER JW 2117M 00 COVER F3 BOLT JW STAY JW 2177G 00 BOX, BATTERY EJ 2414H 00 DAMPER, PLATE BOLT, WITH WASHER 2 2 D8

41 FIG. 21 FRAME PART DESCRIPTION REMARKS BOLT BOLT, FLANGE JW STAY JW DAMPER JW STAY JW DAMPER BOLT JW 2172W 00 COVER RIVET JW 2151A 02 LABEL D9

42 FIG. 22 FENDER PART DESCRIPTION REMARKS 1 5JW P2 FENDER, FRONT 1 1 UR DPBMC 5JW P0 FENDER, FRONT 1 1 UR DRMD 5JW P1 FENDER, FRONT 1 1 UR SM BOLT, HEXAGON SOCKET HEAD COLLAR WASHER, PLATE BOLT, BUTTON HEAD NUT JW FENDER, REAR JW 2160E 00 BOX BOLT, WITH WASHER RIVET PLUG SCREW, TAPPING CLAMP HM 2162A 00 HOOK CLAMP JW 2164K 00 PATCH RIVET, BLIND WASHER, PLATE JW BAND, TOOL BAND, TOOL JW BAND JW FLAP JW PATCH JW BRACKET, REFLECTOR SCREW 2 2 D10

43 FIG. 22 FENDER PART DESCRIPTION REMARKS A2 WASHER, PLATE NUT, U JW P0 COVER, REAR FENDER 1 1 UR DPBMC 5JW P2 COVER, REAR FENDER 1 1 UR DRMD 5JW P1 COVER, REAR FENDER 1 1 UR SM1 29 5JW DAMPER PT DAMPER JW PACH JW PATCH RIVET RIVET JW 2163E 00 P0 COVER, REAR FENDER UR DPBMC 5JW 2163E 00 P2 COVER, REAR FENDER UR DRMD 5JW 2163E 00 P1 COVER, REAR FENDER UR SM1 36 5JW 2163E 10 P0 COVER, REAR FENDER UR DPBMC 5JW 2163E 10 P2 COVER, REAR FENDER UR DRMD 5JW 2163E 10 P1 COVER, REAR FENDER UR SM1 37 5JW 2163F 00 P0 COVER, REAR FENDER UR DPBMC 5JW 2163F 00 P2 COVER, REAR FENDER UR DRMD 5JW 2163F 00 P1 COVER, REAR FENDER UR SM1 38 5JW 2163A 00 COVER, REAR FENDER JW DAMPER RIVET JW 2163A 10 COVER, REAR FENDER RIVET JW 2164F 00 STAY JW 2164G 00 STAY D11

44 FIG. 22 FENDER PART DESCRIPTION REMARKS BOLT, FLANGE M9 COLLAR F1 BOLT COLLAR JW PROTECTOR JW HANDLE, STANDING BOLT BOLT A8 WASHER, PLATE M9 COLLAR JW 2174X 00 DAMPER JW TOOL KIT 1 1 D12

45 FIG. 23 SIDE COVER PART DESCRIPTION REMARKS 1 5JW P0 COVER, SIDE SM1 2 5JW DAMPER JW P0 COVER, SIDE SM1 4 5JW DAMPER GROMMET BOLT PLUG SCREW NUT, FLANGE RIVET RIVET 2 2 D13

46 FIG. 24 REAR ARM PART DESCRIPTION REMARKS 1 5JW REAR ARM COMP JW SHAFT, PIVOT NUT, SELF LOCKING H3 WASHER, PLATE NUT JW COVER, THRUST BOLT COLLAR BEARING JW COLLAR, WHEEL BEARING CIRCLIP OIL SEAL OIL SEAL V6 COLLAR JW 2217A 00 ARM, RELAY JW 2217M 00 ARM BOLT R5 COLLAR J1 WASHER, PLATE NUT, U BEARING BOLT BEARING R4 COLLAR COLLAR NUT, SELF LOCKING 1 1 D14

47 FIG. 24 REAR ARM PART DESCRIPTION REMARKS BOLT W0 COLLAR J1 WASHER, PLATE NUT, U OIL SEAL BOLT WASHER BH 2219X 00 COVER JW 2217H 00 COVER, DUST BOLT, WITH WASHER JW 2219X 00 COVER JW COVER, THRUST RIVET 1 1 D15

48 FIG. 25 DRIVE SHAFT PART DESCRIPTION REMARKS 1 5JW W REAR AXLE GEAR CASE ASSY BOLT, STUD BOLT, STUD JW COLLAR, GUIDE OIL SEAL BEARING H BEARING ASSY J Y0 30.SHIM, THRUST (0.30T) 1 1 UR 1J Y0 40.SHIM, THRUST (0.40T) 1 1 UR 1J Y0 50.SHIM, THRUST (0.50T) 1 1 UR BEARING (B6305RB1 SPECIAL) H RETAINER, BEARING O RING OIL SEAL H COUPLING, GEAR R5.WASHER, PLATE NUT FK HOUSING, BEARING J Y0 25.SHIM, RING GEAR (0.25T) 1 1 UR 1J Y0 30.SHIM, RING GEAR (0.30T) 1 1 UR 1J Y0 40.SHIM, RING GEAR (0.40T) 1 1 UR 1J Y0 50.SHIM, RING GEAR (0.50T) 1 1 UR BEARING U SHIM, THRUST (1.2T) 1 1 UR 22U SHIM, THRUST (1.4T) 1 1 UR 22U SHIM, THRUST (1.6T) 1 1 UR 22U SHIM, THRUST (1.8T) 1 1 UR E2

49 FIG. 25 DRIVE SHAFT PART DESCRIPTION REMARKS 19 22U SHIM, THRUST (2.0T) 1 1 UR O RING NUT WASHER BOLT, FLANGE OIL SEAL PLUG, STRAIGHT SCREW GASKET H BREATHER COMP PLUG, STRAIGHT SCREW FK COVER, HOUSING FK STOPPER, RING GEAR FK SHIM, STOPPER (T=0.15) 1 1 UR 1FK SHIM, STOPPER (T=0.20) 1 1 UR 32 5JW 4615A 00.COLLAR, GUIDE JW SHAFT, DRIVE OIL SEAL A2 WASHER, PLATE CIRCLIP CIRCLIP JW CROSS JOINT COMP SPRING, COMPRESSION NUT, CROWN WASHER, PLATE 4 4 E3

50 FIG. 26 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5JW SHOCK ABSORBER ASSY, REAR JW BUSH, REAR SHOCK ABSORBER JW CONTROL PANEL ASSY BOLT NUT, SELF LOCKING COLLAR NUT, SELF U FLANGE CLAMP 2 2 E4

51 FIG. 27 STEERING PART DESCRIPTION REMARKS BEARING FV SEAL, STEERING XV COVER, BALL RACE NUT WASHER, PLATE XV WASHER, SPECIAL U8 WASHER, PLATE NUT, CROWN JW CROWN, HANDLE JW SEAL JW GUIDE, CABLE BOLT, FLANGE BOLT WASHER, PLATE JW COVER, STEERING F1 BOLT XV 2341B 00 EMBLEM 1 1 E5

52 FIG. 28 FRONT FORK PART DESCRIPTION REMARKS 1 5JW FRONT FORK ASSY (L.H) JW INNER TUBE COMP SV METAL, SLIDE JW OUTER TUBE COMP. (L.H) SV METAL, SLIDE SV SEAL, DUST SV OIL SEAL SV GUIDE, COVER UPPER SV CLIP, OIL SEAL JW CYLINDER COMP., FRONT FORK LV SPINDLE, TAPER N52.BOLT, HEXAGON SOCKET HEAD GASKET JW 2318Y 00.PLUNGER JW SPRING, FRONT FORK WASHER, PLATE JW SPACER JW BOLT, CAP N50..O RING JW 2319W 00..CAP N01..SCREW, COUNTERSUNK NUT SV 2331G 00.COVER JW FRONT FORK ASSY (R.H) JW INNER TUBE COMP SV METAL, SLIDE JW OUTER TUBE COMP. (R.H) 1 1 E6

53 FIG. 28 FRONT FORK PART DESCRIPTION REMARKS 28 4SV METAL, SLIDE SV SEAL, DUST SV OIL SEAL SV GUIDE, COVER UPPER SV CLIP, OIL SEAL JW CYLINDER COMP., FRONT FORK LV SPINDLE, TAPER N52.BOLT, HEXAGON SOCKET HEAD GASKET JW 2318Y 00.PLUNGER JW SPRING, FRONT FORK WASHER, PLATE JW SPACER JW BOLT, CAP N50..O RING JW 2319W 00..CAP N01..SCREW, COUNTERSUNK NUT SV 2331G 00.COVER BOLT JW UNDER BRACKET COMP BOLT 4 4 E7

54 FIG. 29 FUEL TANK PART DESCRIPTION REMARKS 1 5JW Y FUEL TANK COMP. 1 1 UR DPBMC 5JW Y FUEL TANK COMP. 1 1 UR DRMD 5JW Y FUEL TANK COMP. 1 1 UR SM EMBLEM, YAMAHA 2 2 UR FOR DPBMC EMBLEM, YAMAHA 2 2 UR FOR DRMD,SM1 3 5JW BRACKET, FUEL TANK BOLT, FLANGE JW DAMPER, LOCATING JW DAMPER, LOCATING JW WASHER, SPECIAL V COLLAR BOLT, BUTTON HEAD JW DAMPER, LOCATING JW DAMPER, LOCATING JW BRACKET, FUEL TANK JW WASHER, SPECIAL BOLT, BUTTON HEAD V COLLAR BOLT, FLANGE NUT, FLANGE JW BRACKT, TANK FITTING JW 2411L 00 HOOK TANK FITTING BOLT, WITH WASHER SV DAMPER, LOCATING JW 2414K 00 DAMPER, PLATE JW 2414N 00 DAMPER, PLATE JW 2414P 00 DAMPER, PLATE E8

55 FIG. 29 FUEL TANK PART DESCRIPTION REMARKS 25 5JW BRACKET, FUEL PUMP JW O RING BOLT, BUTTON HEAD JJ CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT HOSE CLIP HOSE CLIP JW 2419A 00 HOLDER JW COVER, SIDE JW 2414H 00 DAMPER, PLATE JW COVER, SIDE JW 2414H 10 DAMPER, PLATE NUT SCREW GROMMET RIVET PLUG DM DAMPER A DAMPER JW FUEL PUMP COMP JW 2414J 00 DAMPER, PLATE JW 2414N 10 DAMPER, PLATE JW 2414P 10 DAMPER, PLATE JW 2414R 00 DAMPER, PLATE E9

56 FIG. 30 SEAT PART DESCRIPTION REMARKS 1 5JW SINGLE SEAT ASSY JW 2470F 00.SEAT COVER COMP JW PAD, SEAT JW TANDEM SEAT ASSY JW 2470F 10.SEAT COVER COMP JW PAD, SEAT BP SEAT LOCK ASSY BP PLATE NUT, FLANGE JW 2478E 00 CABLE, SEAT LOCK TV W SEAT LOCK ASSY SCREW JW 2117K 00 STAY, LOCK JW P0 HANDLE, SEAT 1 1 UR DPBMC 5JW P2 HANDLE, SEAT 1 1 UR DRMD 5JW P1 HANDLE, SEAT 1 1 UR SM1 15 5JW 2475X 00.COVER, JW 2475X 10.COVER, A1 BOLT COLLAR BOLT, FLANGE JW DAMPER, SEAT JW DAMPER, SEAT JW DAMPER, SEAT JW DAMPER, SEAT JW DAMPER, SEAT 1 1 E10

57 FIG. 31 FRONT WHEEL PART DESCRIPTION REMARKS 1 5JW CAST WHEEL, FRONT 1 1 YB 2 4XV SPACER, BEARING BEARING (B6004) OIL SEAL * TIRE (120/70ZR17M/C 58W MEZ4J) 1 1 UR LM METZELER TIRE (120/70ZR17 58W BTO20F) 1 1 UR BRIDGESTONE VALVE, RIM MT BALANCER, WHEEL (10G) 1 1 UN 5MT BALANCER, WHEEL (20G) 1 1 UN 5MT BALANCER, WHEEL (30G) 2 2 UN 8 4XV AXLE, WHEEL T COLLAR JW COLLAR, WHEEL 1 1 E11

58 FIG. 32 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 4SV 2581T 00 DISC BRAKE ASSY G6 BOLT JJ 2580T 00 CALIPER ASSY (LEFT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT JJ W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE JJ 2580U 00 CALIPER ASSY (RIGHT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT JJ W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE 2 2 E12

59 FIG. 33 REAR WHEEL PART DESCRIPTION REMARKS 1 5JW CAST WHEEL, REAR 1 1 YB BEARING CIRCLIP OIL SEAL JW SPACER, BEARING BEARING JW COLLAR, WHEEL OIL SEAL JW CLUTCH, HUB BEARING JW DAMPER JW SEAL, HUB DUST JW COVER, PLATE SCREW, PAN HEAD * TIRE (180/55ZR17M/C 73W MEZ4J) 1 1 UR LM METZELER TIRE (180/55ZR17 73W BTO20R) 1 1 UR BRIDGESTONE VALVE, RIM MT BALANCER, WHEEL (10G) 1 1 UN 5MT BALANCER, WHEEL (20G) 1 1 UN 5MT BALANCER, WHEEL (30G) 1 1 UN 18 5JW AXLE, WHEEL U5 WASHER, PLATE NUT, SELF LOCKING WASHER W8 COLLAR JW BAR, TENSION BOLT, HEXAGON SOCKET HEAD 2 2 E13

60 FIG. 33 REAR WHEEL PART DESCRIPTION REMARKS NUT, SELF LOCKING 2 2 E14

61 FIG. 34 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 5EL 2582W 00 DISC, REAR BRAKE G6 BOLT JW 2580W 10 CALIPER ASSY, REAR JW W PISTON ASSY, CALIPER JW W CALIPER SEAL KIT JW PIN, SLIDE TT BOOT JW W BRAKE PAD KIT JW SUPPORT, PAD JW SHIM, CALIPER NL W BLEED SCREW KIT 1 1 E15

62 FIG. 35 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5JW HANDLEBAR (LEFT) JW HANDLEBAR (RIGHT) BOLT PLUG XV END, GRIP XV HOLDER, DAMPER BOLT JW GRIP JW GRIP ASSY XW CAP, GRIP UPPER XW CAP, GRIP LOWER SCREW, PAN HEAD JW THROTTLE CABLE ASSY DM SWITCH, HANDLE 3 (RIGHT) 1 4UN SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD JW SWITCH, HANDLE SCREW, PAN HEAD 2 2 F2

63 FIG. 36 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5DM W MASTER CYLINDER SUB ASSY DM W CYLINDER KIT, MASTER HM W RESERVOIR CAP SET HM DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD EB LEVER FV 2589F 00 BOLT, LEVER NUT, U HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE HM BRACKET, MASTER CYLINDER BOLT PLUG JW HOSE, BRAKE L BOOT, MASTER CYLINDER BOLT, UNION WASHER, PLATE BOLT, FLANGE JW HOLDER, BRAKE HOSE BOLT, FLANGE KG HOLDER, BRAKE HOSE BOLT, FLANGE KG HOLDER, BRAKE HOSE BOLT, FLANGE 1 1 F3

64 FIG. 37 FRONT MASTER CYLINDER 2 PART DESCRIPTION REMARKS 1 5JW W MASTER CYLINDER SUB ASSY JW W CYLINDER KIT, MASTER (CLUTCH) GM ROD, PUSH GM BUSH HM DIAPHRAGM, RESERVOIR HM CAP, RESERVOIR GM 2585B 10.PLATE, DIAPHRAGM SCREW, FLAT HEAD EA LEVER FV 2589F 00 BOLT, LEVER NUT, FLANGE GM FRONT STOP SWITCH ASSY SCREW, FLAT HEAD KG BRACKET, MASTER CYLINDER BOLT PLUG JW HOSE, CLUTCH L BOOT, MASTER CYLINDER BOLT, UNION WASHER, PLATE JW CLAMP, HOSE BOLT, FLANGE JW HOLDER, BRAKE HOSE BOLT, FLANGE 1 1 F4

65 FIG. 38 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5JW STAND, SIDE COLLAR BOLT WASHER, PLAIN NUT, U JW BRACKET, SIDE STAND SPRING, TENSION J2 HOSE (L60) BH FOOTREST B9 SPRING, TORSION PIN, CLEVIS PIN, COTTER YX COVER, FOOTREST JW 2741A 01 ARM SCREW, WITH WASHER WASHER, PLATE SCREW, WITH WASHER HE BOLT BH FOOTREST B0 SPRING, TORSION PIN, CLEVIS PIN, COTTER YX COVER, FOOTREST JW 2741A 01 ARM SCREW, WITH WASHER WASHER, PLATE SCREW, WITH WASHER 1 1 F5

66 FIG. 38 STAND. FOOTREST PART DESCRIPTION REMARKS 28 3HE BOLT JW BRACKET F1 BOLT BOLT SCREW JW BRACKET TU 2178A 00 LABEL BOLT, HEXAGON SOCKET HEAD BUSH, SOLID LV FOOTREST, REAR YX COVER, FOOTREST SCREW, PAN HEAD BOLT NUT, U FLANGE SPRING, COMPRESSION BALL JJ WASHER, SPECIAL COLLAR LV FOOTREST, REAR YX COVER, FOOTREST SCREW, PAN HEAD BOLT NUT, U FLANGE SPRING, COMPRESSION BALL JJ WASHER, SPECIAL COLLAR 1 1 F6

67 FIG. 38 STAND. FOOTREST PART DESCRIPTION REMARKS 55 5JW 2741L 00 BRACKET JW 2742L 00 BRACKET BOLT, HEXAGON SOCKET HEAD Y DAMPER, FOOTREST L8 COLLAR WASHER, PLATE JW SEAL JW BRACKET, MAIN STAND JW BRACKET, MAIN STAND BOLT NUT, SELF LOCKING JW STAND, MAIN A STOPPER, MAIN STAND E6 BOLT NUT, SELF LOCKING SPRING, TENSION SPRING, TENSION K9 HOSE (L60) 1 1 F7

68 FIG. 39 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 5JW PEDAL, BRAKE BOLT WASHER, PLATE JW SHAFT, BRAKE PEDAL SPRING, TENSION HOSE JW 2583V 00 RR. MASTER CYLINDER ASSY JW W CYLINDER KIT, MASTER LN 2582A 00.JOINT LN 2585F 00.O RING LN 2585H 00.SCREW,SET XV JOINT NUT BOLT, BUTTON HEAD PIN, CLEVIS WASHER PIN, COTTER A TANK, RESERVOIR DIAPHRAGM, RESERVOIR GU BUSH,DIAPHRAGM KF CAP, RESERVOIR SCREW, WITH WASHER NUT, SPRING JW HOSE, RESERVOIR CLIP JW 2581K 00 HOSE, BRAKE BOLT, UNION 2 2 F8

69 FIG. 39 REAR MASTER CYLINDER PART DESCRIPTION REMARKS WASHER, PLATE JW HOLDER, BRAKE HOSE BOLT, FLANGE CLAMP 1 1 F9

70 FIG. 40 COWLING 1 PART DESCRIPTION REMARKS 1 5JW WINDSHIELD JW WASHER, LEG SHIELD JW SCREW, COWLING NUT JW STAY JW STAY, LEG SHIELD SCREW, COUNTERSUNK JW 2833C 00 LINK SPRING, TENSION H7 HOSE (L35) COLLAR BOLT, FLANGE NUT, SELF U FLANGE JW SPACER JW BOLT, COWLING WASHER, PLATE NUT, CROWN JW STAY JW PLATE NUT, FLANGE JW DRIVE UNIT ASSY BOLT, FLANGE JW P0 BODY, COWLING 1 1 UR DPBMC 5JW P2 BODY, COWLING 1 1 UR DRMD 5JW P1 BODY, COWLING 1 1 UR SM1 24 5JW SEAL JW SEAL F10

71 FIG. 40 COWLING 1 PART DESCRIPTION REMARKS 26 5LV 2836B 01 TUNING FORK MARK JW 2835G 00 P0 BODY, FRONT UPPER UR DPBMC 5JW 2835G 00 P2 BODY, FRONT UPPER UR DRMD 5JW 2835G 00 P1 BODY, FRONT UPPER UR SM CLAMP JW 2835H 00 P0 BODY, FRONT UPPER UR DPBMC 5JW 2835H 00 P2 BODY, FRONT UPPER UR DRMD 5JW 2835H 00 P1 BODY, FRONT UPPER UR SM BOLT NUT, SPRING BOLT NUT, SPRING SCREW, TAPPING JW P0 COVER 1 1 UR DPBMC 5JW P2 COVER 1 1 UR DRMD 5JW P1 COVER 1 1 UR SM1 36 5JW 2844E 00 SEAL JW 2846F 00 SEAL JW 2847F 00 SEAL JW 2848F 00 SEAL BOLT NUT, SPRING JW 2837L 00 PANEL, CONSOLE JW SEAL BOLT NUT, SPRING NUT, SPRING 1 1 F11

72 FIG. 40 COWLING 1 PART DESCRIPTION REMARKS 47 5JW 2837M 00 PANEL, CONSOLE JW SEAL BOLT NUT, SPRING NUT, SPRING RIVET JW 2836M 00 PANEL, INNER BOLT NUT, SPRING RIVET JW 2836N 00 PANEL, INNER BOLT NUT, SPRING JW REAR VIEW MIRROR ASSY (LEFT) JW REAR VIEW MIRROR ASSY (RIGHT) JW PLATE, MIRROR FITTING X0 COLLAR NUT, FLANGE WASHER, PLATE 7 7 F12

73 FIG. 41 COWLING 2 PART DESCRIPTION REMARKS 1 5JW Y283J 10 P0 BODY, FRONT LOWER UR DPBMC 5JW Y283J 30 P2 BODY, FRONT LOWER UR DRMD 5JW Y283J 20 P1 BODY, FRONT LOWER UR SM1 2 5JW EMBLEM 1 1 UR FOR DPBMC 5JW EMBLEM 1 1 UR FOR DRMD 5JW EMBLEM 1 1 UR FOR SM1 3 5JW DAMPER JW DAMPER JW 2834E 00.DAMPER JW DAMPER NUT, SPRING GROMMET NUT, SPRING BOLT JW 2836K 00 PANEL, INNER SCREW, TAPPING BOLT BOLT RIVET JW Y283K 10 P0 BODY, FRONT LOWER UR DPBMC 5JW Y283K 30 P2 BODY, FRONT LOWER UR DRMD 5JW Y283K 20 P1 BODY, FRONT LOWER UR SM1 17 5JW EMBLEM 1 1 UR FOR DPBMC 5JW EMBLEM 1 1 UR FOR DRMD 5JW EMBLEM 1 1 UR FOR SM1 18 5EA 2174Y 00.DAMPER JW DAMPER F13

74 FIG. 41 COWLING 2 PART DESCRIPTION REMARKS 20 5JW DAMPER JW 2834F 00.DAMPER JW DAMPER NUT, SPRING GROMMET NUT, SPRING JW 2836L 00 PANEL, INNER SCREW, TAPPING BOLT BOLT RIVET JW P1 COVER, LOWER 1 1 UR DPBMC 5JW P0 COVER, LOWER 1 1 UR DRMD 5JW P2 COVER, LOWER 1 1 UR SM1 32 5JW 2848H 00 SEAT JW 2848K 00 SEAT JW 2848L 00 SEAT JW MOLE SCREW, TAPPING BOLT JW 2836A 00 BRACKET JW 2836E 00 BRACKET BOLT, WITH WASHER NUT, SPRING JW 2836F 00 BRACKET BOLT, FLANGE WASHER, PLATE 8 8 F14

75 FIG. 42 GENERATOR PART DESCRIPTION REMARKS 1 5JW ROTOR ASSY JW STATOR ASSY SCREW 3 3 F15