XVS650AR (5SC7) U49 XVS650ARC (5SC8) CALIFORNIA XVS650AR (5SC9) CANADA

Transcription

1 XVS650AR () U49 XVS650ARC () CALIFORNIA XVS650AR () CANADA 2B5SC 100E1 A2

2 XVS650AR/XVS650ARC PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, May 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. XVS650AR(/),XVS650ARC() 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5 FUEL TANK COMP. 1 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. 010 U49 Country (destination) 010 CALIFORNIA 010 CANADA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (5) Colouning Information Model Code Colouring type code Colour code Colour Name Abbreviation A 0033 YAMAHA BLACK YB B 0778 DARK VIOLET METALLIC A DVMA C 0791 SILVER 3 S3 A6

6 ENGINE CYLINDER HEAD... CYLINDER... CRANKSHAFT. PISTON... VALVE... CAMSHAFT. CHAIN... OIL PUMP... INTAKE... CARBURETOR... EXHAUST... CRANKCASE... CRANKCASE COVER 1... STARTER CLUTCH... CLUTCH... TRANSMISSION... MIDDLE DRIVE GEAR... SHIFT CAM. FORK... SHIFT SHAFT... CHASSIS FRAME... FENDER... SIDE COVER... REAR ARM. SUSPENSION... DRIVE SHAFT... STEERING... FRONT FORK... FUEL TANK... SEAT... FRONT WHEEL... B2 B4 B5 B6 B7 B8 B9 B11 B13 B15 C3 C5 C6 C8 C9 C10 C11 C12 C14 D3 D5 D6 D8 D9 D11 D14 D15 CONTENTS FRONT BRAKE CALIPER... E2 REAR WHEEL... E3 STEERING HANDLE. CABLE... E5 FRONT MASTER CYLINDER... E6 STAND. FOOTREST... E7 GENERATOR... E10 FLASHER LIGHT... E11 METER... E12 HEADLIGHT... E13 TAILLIGHT... E14 HANDLE SWITCH. LEVER... E15 ELECTRICAL 1... F2 ELECTRICAL 2... F4 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 5BN CYLINDER HEAD ASSY H GUIDE, INTAKE VALVE CIRCLIP XP CYLINDER HEAD ASSY H GUIDE, INTAKE VALVE CIRCLIP PIN, DOWEL VR GASKET, CYLINDER HEAD NUT WASHER, PLATE NUT, FLANGE TR BRACKET, CYLINDER HEAD COVER TR BRACKET, CYLINDER HEAD COVER TR 1111F 00 PLATE TR 1112F 00 PLATE TR 1135A 00 BRACKET NUT, CROWN WASHER, PLATE BOLT, HEXAGON SOCKET HEAD BOLT, STUD TR COVER, CYLINDER HEAD SIDE TR COVER, CYLINDER HEAD SIDE U PLATE, BREATHER O RING TR PIPE, BREATHER CLIP O RING B2

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS BOLT U COVER, CYLINDER HEAD SIDE U COVER, CYLINDER HEAD SIDE O RING BOLT WASHER, PLATE BOLT WASHER BOLT, UNION GASKET U 1111F 01 PLATE WASHER, LOCK BOLT BOLT PLUG, SPARK (NGK DPR7EA 9) GROMMET B3

9 FIG. 2 CYLINDER PART DESCRIPTION REMARKS 1 4VR CYLINDER VR CYLINDER O RING BOLT BOLT, HEXAGON SOCKET HEAD VR GASKET, CYLINDER VR COVER, CYLINDER HEAD VR COVER, CYLINDER HEAD VR COVER, CYLINDER HEAD VR 1111N 00 COVER GROMMET BOLT, WITH WASHER COLLAR SCREW B4

10 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 4VR CRANKSHAFT VR A0 PISTON (STD) VR PISTON (0.50MM O/S) AP 4VR PISTON (1.00MM O/S) AP 3 4VR PISTON RING SET (STD) VR PISTON RING SET (0.50MM O/S) AP 4VR PISTON RING SET (1.00MM O/S) AP 4 3LD PIN, PISTON CIRCLIP VR CONNECTING ROD ASSY U BOLT, CONNECTING ROD NUT LD PLANE BEARING, CONNECTING ROD UR BLUE 3LD PLANE BEARING, CONNECTING ROD UR BLACK 3LD PLANE BEARING, CONNECTING ROD UR BROWN 3LD PLANE BEARING, CONNECTING ROD UR GREEN KEY, WOODRUFF B5

11 FIG. 4 VALVE PART DESCRIPTION REMARKS 1 4VR VALVE, INTAKE VR VALVE, EXHAUST Y SEAT, VALVE SPRING Y SPRING, VALVE OUTER J SEAL, VALVE STEM Y RETAINER, VALVE SPRING J COTTER, VALVE U ARM, VALVE ROCKER U SHAFT, ROCKER U SCREW, VALVE ADJUSTING NUT B6

12 FIG. 5 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 4VR CAMSHAFT VR CAMSHAFT U PLATE, BREATHER WASHER, PLATE BOLT PIN, DOWEL BUSH, SOLID CHAIN U SPROCKET, CAM CHAIN H TENSIONER ASSY, CAM CHAIN BT GASKET, TENSIONER CASE BOLT VR GUIDE, STOPPER U GUIDE, STOPPER BOLT WASHER, PLATE B7

13 FIG. 6 OIL PUMP PART DESCRIPTION REMARKS 1 4VR OIL PUMP ASSY O RING BOLT VR GEAR, PUMP DRIVEN (39T) CIRCLIP U GEAR, DRIVE (24T) TR STRAINER HOUSING ASSY VR COVER, STRAINER U SEAL, OIL STRAINER O RING BOLT BOLT B8

14 FIG. 7 INTAKE PART DESCRIPTION REMARKS 1 4TR JOINT, CARBURETOR TR JOINT, CARBURETOR G PLUG, BLIND CLIP O RING BOLT TR BAND TR CASE, AIR CLEANER TR COVER SCREW, TAPPING TR DUCT TR ELEMENT, AIR CLEANER TR JOINT, AIR CLEANER TR BAND TR CASE, AIR CLEANER BOLT, BUTTON HEAD TR SEAL TR 1440G 00 JOINT, AIR FILTER HOSE (L100) CLIP PLUG TR STAY VR SILENCER, INTAKE TR JOINT, AIR CLEANER CLAMP, HOSE TR 1440F 00 JOINT, AIR FILTER TR BAND B9

15 FIG. 7 INTAKE PART DESCRIPTION REMARKS 28 4VR COVER, MANIFOLD SCREW, TAPPING TR BAND TR STAY GROMMET BOLT BOLT WASHER, PLATE TR PROTECTOR, HEAT B10

16 FIG. 8 CARBURETOR PART DESCRIPTION REMARKS 1 5BN CARBURETOR ASSY 1 1 5BN CARBURETOR ASSY 1 2 5BN CARBURETOR ASSY (#1)REAR 5BN CARBURETOR ASSY 1 1 (#1)REAR 3 5BN CARBURETOR ASSY (#2)FRONT 5BN CARBURETOR ASSY 2 1 (#2)FRONT 4 4TR THROTTLE SCREW SET (#2)FRONT 5 4LA PILOT SCREW SET BN 1490J 00..NEEDLE SET DN 1410A 01..STARTER SET CF NEEDLE VALVE SET HX JET,PILOT AIR(#100) KM JET, PILOT (# 20) BN NOZZLE, MAIN G JET, MAIN (# 90) VR SPRING, DIAPHRAGM FU HEATER ASSY UR (#1)REAR 3DM SCREW 1 1 UR (#2)FRONT GASKET 1 1 (#2)FRONT 16 5FU HEATER ASSY WASHER, PLATE UR (#1)REAR WASHER, PLATE UR (#2)FRONT 18 4DH TERMINAL (#1)REAR 19 1HX O RING AE O RING AE HOLDER AE GASKET B11

17 FIG. 8 CARBURETOR PART DESCRIPTION REMARKS 23 1HX SCREW WASHER, MAIN JET TR DIAPHRAGM ASSY UY SCREW KW SCREW, ROD (#2)FRONT 28 22V DIAPHRAGM ASSY H SPRING TR PIPE SCREW UR (#2)FRONT SCREW UR (#1)REAR SCREW R PLUG, DRAIN TR CLIP (#2)FRONT 35 1FN SCREW PIN, FLOAT HX FLOAT HM SEAL TR 1490L 00.STARTER LEVER SET, KW 1490K 00.STOP SCREW SET Y O RING WG NIPPLE TR HOSE KM SCREW NK THROTTLE POSITION SENSOR ASSY BN WIRE, SUB LEAD B12

18 FIG. 9 EXHAUST PART DESCRIPTION REMARKS 1 4TR GASKET, EXHAUST PIPE TR JOINT, EXHAUST NUT, SELF LOCKING BR GASKET, EXHAUST PIPE BN EXHAUST PIPE ASSY BOLT WASHER, PLATE NUT, SELF LOCKING BN MUFFLER COMP BH GASKET, MUFFLER BOLT, BUTTON HEAD BN MUFFLER COMP BOLT WASHER, PLATE BH GASKET, MUFFLER BOLT, BUTTON HEAD BOLT BOLT BN COVER, AIR BOLT, HEXAGON SOCKET HEAD WASHER, PLATE BN COVER BOLT WASHER BN HOSE, BEND BN AIR CUT VALVE ASS Y PLUG B13

19 FIG. 9 EXHAUST PART DESCRIPTION REMARKS 28 5BN HOSE, BEND CLIP BN REED VALVE ASSY SCREW, TAPPING SCREW, TAPPING BN HOSE, BEND BN PIPE BN PIPE CLIP H GASKET, MUFFLER BN CASE, AIR CLEANER BN CAP, CASE NUT, U WASHER WASHER, PLATE P7 WASHER, PLATE BN HOSE, BEND BN HOSE, VACUUM SENSING BN HOSE, VACUUM SENSING MM PIPE CLIP BN HOSE, BEND BN HOSE, BEND BN PIPE B14

20 FIG. 10 CRANKCASE PART DESCRIPTION REMARKS 1 4TR CRANKCASE ASSY PIN, DOWEL U PLANE BEARING, CRANKSHAFT UR BLUE 22U PLANE BEARING, CRANKSHAFT UR GREEN BOLT, STUD BOLT, STUD PIN, DOWEL COLLAR O RING BOLT, STUD BOLT, STUD PIN, DOWEL COLLAR O RING COLLAR O RING BOLT BOLT BOLT BOLT BOLT BOLT BOLT H PLATE, BEARING COVER SCREW, COUNTERSUNK SCREW U HOLDER, CLUTCH CABLE B15

21 FIG. 10 CRANKCASE PART DESCRIPTION REMARKS PLUG, STRAIGHT SCREW GASKET C2

22 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 4TR COVER, CRANKCASE OIL SEAL VR GASKET, CRANKCASE COVER H GAUGE, LEVEL F PLUG, OIL LEVEL O RING PLUG, STRAIGHT SCREW O RING PLUG, STRAIGHT SCREW O RING PIN, DOWEL BOLT BOLT BOLT BOLT BOLT BT CLAMP TR COVER, GENERATOR TR COVER O RING BOLT TR COVER, CRANKCASE VR GASKET, CRANKCASE COVER OIL SEAL CIRCLIP PIN, DOWEL BOLT C3

23 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION REMARKS BOLT BOLT BOLT CLAMP O RING PIN, DOWEL VR COVER BOLT, BUTTON HEAD CLAMP BOLT X ELEMENT ASSY, OIL CLEANER TR COVER, OIL ELEMENT O RING BOLT, HEXAGON SOCKET HEAD BOLT BOLT C4

24 FIG. 12 STARTER CLUTCH PART DESCRIPTION REMARKS 1 22U GEAR, IDLER 1 (12T/50T) H SHAFT TR STARTER ONE WAY ASSY VR GEAR, IDLER 2 (66T) WASHER, PLATE BOLT, HEXAGON SOCKET HEAD VR ROTOR ASSY E9 WASHER, PLATE BOLT, FLANGE JB MOTOR ASSY FK O RING HE BOLT KS BRUSH HOLDER ASSY XV 8182A 00.NUT H GASKET VR CORD, STARTER MOTOR XV 8182A 00 NUT BOLT WASHER, PLATE C5

25 FIG. 13 CLUTCH PART DESCRIPTION REMARKS 1 4VR GEAR, PRIMARY DRIVE (38T) KEY, WOODRUFF WASHER, CLAW WASHER, LOCK NUT BN PRIMARY DRIVEN GEAR COMP U PLATE, THRUST VR BOSS, CLUTCH X PLATE, CLUTCH U PLATE, FRICTION X PLATE, CLUTCH U PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER W PLATE, PUSH VR ROD, PUSH O RING WASHER NUT WASHER, LOCK NUT BEARING OIL SEAL U PUSH LEVER ASSY SPRING, TORSION WASHER, PLATE GASKET C6

26 FIG. 13 CLUTCH PART DESCRIPTION REMARKS SCREW U ROD, PUSH BALL C7

27 FIG. 14 TRANSMISSION PART DESCRIPTION REMARKS 1 4VR AXLE, MAIN JB GEAR, 4TH PINION (24T) WASHER CIRCLIP VR GEAR, 3RD PINION (24T) VR GEAR, 5TH PINION (30T) KU GEAR, 2ND PINION (20T) BEARING (B6305) BEARING (B6004) U DRIVE AXLE ASSY KU GEAR, 2ND WHEEL (38T) WASHER CIRCLIP VR GEAR, 5TH WHEEL (29T) VR GEAR, 3RD WHEEL (35T) WASHER CIRCLIP TR GEAR, 4TH WHEEL (28T) U GEAR, 1ST WHEEL (38T) BEARING C8

28 FIG. 15 MIDDLE DRIVE GEAR PART DESCRIPTION REMARKS 1 4VR Y MIDDLE GEAR COMP BEARING H SHIM, THRUST (0.20T) UR 4H SHIM, THRUST (0.30T) UR 4H SHIM, THRUST (0.40T) UR NUT VR SHAFT, MIDDLE DRIVEN VR W HOUSHING COMP O RING OIL SEAL U YOKE, JOINT WASHER, PLATE NUT, SELF LOCKING VR CAM, DRIVEN SPRING, COMPRESSION U HOLDER H WASHER, THRUST R COLLAR BEARING (B6004) JB SHIM, PINION (0.10T) UR 3JB SHIM, PINION (0.15T) UR 3JB SHIM, PINION (0.20T) UR 3JB SHIM, PINION (0.30T) UR 3JB SHIM, PINION (0.40T) UR 3JB SHIM, PINION (0.50T) UR BOLT, FLANGE C9

29 FIG. 16 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 4TR SHIFT CAM ASSY BEARING H SEGMENT PIN, DOWEL PIN, DOWEL SCREW, FLAT HEAD SPRING, COMPRESSION UN POINT, NEUTRAL UN PLATE, SIDE SCREW TR FORK, SHIFT TR FORK, SHIFT TR FORK, SHIFT YF BAR, SHIFT FORK GUIDE TR BAR, SHIFT FORK GUIDE C10

30 FIG. 17 SHIFT SHAFT PART DESCRIPTION REMARKS WASHER, LOCK G STOPPER, SCREW TR STOPPER LEVER ASSY B5 SPRING, TORSION OIL SEAL (SD HS) TR SHIFT LEVER ASSY SPRING, TENSION SPRING, TORSION CIRCLIP WASHER, PLATE WASHER, PLATE CIRCLIP BN SHIFT PEDAL ASSY NK COVER, SHIFT PEDAL N COVER, SHIFT PEDAL H COVER, DUST BOLT TR ARM, SHIFT H COVER, DUST A ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT WASHER, PLATE CIRCLIP WASHER, WAVE C11

31 FIG. 18 FRAME PART DESCRIPTION REMARKS 1 4VR FRAME COMP BN FRAME COMP VR STAY, ENGINE A4 BOLT, FLANGE A1 BOLT, FLANGE NUT BOLT, FLANGE VR STAY, ENGINE BN STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT BOLT, FLANGE BOLT, FLANGE BOLT NUT SV DAMPER TR 2171E 00 COVER, SIDE BN DAMPER TR 2171X 00 COVER, SIDE BN DAMPER BOLT, WITH WASHER TR STAY, MUFFLER BOLT, FLANGE VR STAY A2 BOLT, FLANGE TR BRACKET, FUEL PUMP C12

32 FIG. 18 FRAME PART DESCRIPTION REMARKS BOLT, FLANGE GROMMET TR 2144G 01 STAY, STOP SWITCH BOLT, FLANGE VR HOLDER, CABLE FB 2179V 20 PLATE, EPA 1(NON CALIFORNIA) 1 5FB 2179R 20 PLATE, EPA 2 (CALIFORNIA) 1 C13

33 FIG. 19 FENDER PART DESCRIPTION REMARKS 1 5BN Y2151 F1 33 FRONT FENDER COMP UR YB 5BN Y2151 H1 P2 FRONT FENDER COMP UR DVMA 5BN Y2151 J1 4Y FRONT FENDER COMP UR S3/NPW FOR S3 2 5BN J0.GRAPHIC SET, FRONT FENDER UR FOR YB 5BN K0.GRAPHIC SET, FRONT FENDER UR FOR DVMA 5BN L0.GRAPHIC SET, FRONT FENDER UR FOR S3 3 5BN A0.EMBLEM UR FOR YB 5BN B0.EMBLEM UR FOR DVMA 5BN C0.EMBLEM UR FOR S BOLT, FLANGE BOLT, FLANGE BN HOLDER, CABLE BN HOLDER, WIRE BN STAY BOLT, FLANGE BN BRACKET, REFLECTOR BN BRACKET, REFLECTOR WASHER, PLATE H REFLECTOR ASSY NUT, FLANGE BN Y2161 E2 33 REAR FENDER COMP UR YB 5BN Y2161 G2 P2 REAR FENDER COMP UR DVMA 5BN Y2161 H2 5Y REAR FENDER COMP UR S3/NPW FOR S3 16 3SP SEAL NK SEAL BN 2165A J0.GRAPHIC SET,REAR FENDER UR FOR YB 5BN 2165A K0.GRAPHIC SET,REAR FENDER UR FOR DVMA C14

34 FIG. 19 FENDER PART DESCRIPTION REMARKS 18 5BN 2165A L0.GRAPHIC SET,REAR FENDER UR FOR S EMBLEM, YAMAHA GROMMET BN STAY, FENDER BOLT, BUTTON HEAD BOLT, BUTTON HEAD BOLT, BUTTON HEAD NUT BN STAY, FENDER BOLT, BUTTON HEAD BOLT, BUTTON HEAD BOLT, BUTTON HEAD NUT R HELMET HANGER ASSY SCREW TR GUARD, MUD RIVET NK DAMPER, FLASHER NK PLUG, BLIND BN 2317W 40 STAY, BOLT, FLANGE WASHER, PLATE REFLECTOR, REAR BN BRACKET BN BRACKET, LICENSE BOLT, FLANGE FK REAR REFLECTOR ASSY C15

35 FIG. 19 FENDER PART DESCRIPTION REMARKS NUT, FLANGE CLAMP U DAMPER D2

36 FIG. 20 SIDE COVER PART DESCRIPTION REMARKS 1 4TR 2160A 00 BOX COMP BOLT, WITH WASHER TR 2177G 02 BOX, BATTERY Y SEAT, BATTERY BN 2172E 00 STAY, SIDE COVER RIVET, BLIND F 2139X 00 DAMPER NUT, SPRING BOLT, WITH WASHER NUT, SPRING BOLT, WITH WASHER BN COVER, SIDE UR YB 5BN PB COVER, SIDE UR DVMA 5BN Y9 COVER, SIDE UR NPW FOR S3 13 4TR DAMPER GROMMET K LOCK ASSY NUT GROMMET BN COVER, SIDE UR YB 5BN PC COVER, SIDE UR DVMA 5BN Y9 COVER, SIDE UR NPW FOR S M PROTECTOR GROMMET GROMMET SCREW BN COVER, SIDE D3

37 FIG. 20 SIDE COVER PART DESCRIPTION REMARKS BOLT, HEXAGON SOCKET HEAD BOLT GROMMET V COLLAR WASHER, PLATE VR COVER, SIDE BOLT, HEXAGON SOCKET HEAD EMBLEM, YAMAHA EMBLEM, YAMAHA TR TOOL KIT D4

38 FIG. 21 REAR ARM. SUSPENSION PART DESCRIPTION REMARKS 1 4VR REAR ARM COMP KM SHAFT, PIVOT BEARING OIL SEAL COLLAR J SHAFT, PIVOT J NUT A9 BOLT, FLANGE U0 WASHER, PLATE TR BOOT, RUBBER VR BUSH BN SHOCK ABSORBER ASSY, REAR 1 1 5BN SHOCK ABSORBER ASSY, REAR OIL SEAL F1 BOLT NUT, SELF LOCKING F1 BOLT NUT, U E6 WASHER, PLATE X6 COLLAR D5

39 FIG. 22 DRIVE SHAFT PART DESCRIPTION REMARKS 1 4TR REAR AXLE GEAR CASE ASSY BOLT, STUD BOLT, WITH WASHER U COLLAR, GUIDE OIL SEAL BEARING H BEARING ASSY J Y0 30.SHIM, THRUST (0.30T) UR 1J Y0 40.SHIM, THRUST (0.40T) UR 1J Y0 50.SHIM, THRUST (0.50T) UR BEARING H RETAINER, BEARING O RING OIL SEAL G9.COLLAR U SEAL U HOUSING, BEARING U SHIM, RING GEAR (0.25T) UR 22U SHIM, RING GEAR (0.30T) UR 22U SHIM, RING GEAR (0.40T) UR BEARING U SHIM, THRUST (1.2T) UR 22U SHIM, THRUST (1.4T) UR 22U SHIM, THRUST (1.6T) UR 22U SHIM, THRUST (1.8T) UR 22U SHIM, THRUST (2.0T) UR O RING D6

40 FIG. 22 DRIVE SHAFT PART DESCRIPTION REMARKS BOLT, FLANGE OIL SEAL PLUG, STRAIGHT SCREW GASKET W BREATHER COMP J SEAL, HUB DUST U COUPLING, GEAR BN SHAFT DRIVE ASSY CIRCLIP U SEAL CIRCLIP SPRING, COMPRESSION X CROSS JOINT COMP BALL BEARING CIRCLIP NUT, CROWN WASHER, PLATE D COLLAR TR COVER, HOUSING TR COVER, DUST D7

41 FIG. 23 STEERING PART DESCRIPTION REMARKS BEARING WASHER, PLATE WASHER, PLATE W COVER, BALL RACE NUT H WASHER, SPECIAL NUT, CROWN T0 WASHER, PLATE VR Y CROWN, HANDLE BOLT DM DAMPER WASHER, PLATE VR HOLDER, HANDLE LOWER VR HOLDER, HANDLE UPPER BOLT PLUG BN STAY, HEADLIGHT BN 2317J 00 DAMPER BOLT, BUTTON HEAD NUT, FLANGE BN HOLDER, BRAKE HOSE BOLT, FLANGE BN GUIDE, CABLE CLAMP NUT, CROWN D8

42 FIG. 24 FRONT FORK PART DESCRIPTION REMARKS 1 5BN FRONT FORK ASSY (L.H) BN TUBE, OUTER (LEFT) BN GUIDE, BOOT BN INNER TUBE COMP BN PISTON, FRONT FORK BN CYLINDER COMP., FRONT FORK FM METAL, SLIDE Y WASHER, OIL SEAL EB OIL SEAL H CLIP, OIL SEAL EB SEAL, DUST YR SPINDLE, TAPER L0.GASKET BOLT, HEXAGON SOCKET HEAD BN SPRING, FRONT FORK DW WASHER, SPRING UPPER TR SPACER EN BOLT, CAP F O RING BN FRONT FORK ASSY (R.H) BN TUBE, OUTER (RIGHT) BN GUIDE, BOOT BN INNER TUBE COMP BN PISTON, FRONT FORK BN CYLINDER COMP., FRONT FORK FM METAL, SLIDE Y WASHER, OIL SEAL D9

43 FIG. 24 FRONT FORK PART DESCRIPTION REMARKS 28 4EB OIL SEAL H CLIP, OIL SEAL EB SEAL, DUST YR SPINDLE, TAPER L0.GASKET BOLT, HEXAGON SOCKET HEAD BN SPRING, FRONT FORK DW WASHER, SPRING UPPER TR SPACER EN BOLT, CAP F O RING BOLT KS UNDER BRACKET COMP BOLT BN COVER, LOWER BN COVER, LOWER BN COVER, UPPER BN COVER, UPPER BN GASKET BN BOLT, SPECIAL BN WASHER, FELT KM COVER, LOWER BEARING FV SEAL, STEERING D10

44 FIG. 25 FUEL TANK PART DESCRIPTION REMARKS 1 4TR Y2410 U1 09 FUEL TANK COMP. 1 1 UR YB 4TR Y2410 U1 X2 FUEL TANK COMP. 1 1 UR DVMA 4TR Y2410 M0 01 FUEL TANK COMP. 1 1 UR S3/NPW FOR S3 4TR Y2410 T2 03 FUEL TANK COMP. 1 UR YB 4TR Y2410 T2 05 FUEL TANK COMP. 1 UR DVMA 4TR Y2410 N0 01 FUEL TANK COMP. 1 UR S3/NPW FOR S3 2 5BN S0.GRAPHIC SET UR FOR YB 5BN T0.GRAPHIC SET UR FOR DVMA 5BN U0.GRAPHIC SET UR FOR S3 3 5FB H0.EMBLEM UR FOR YB 5FB J0.EMBLEM UR FOR DVMA 5SC EMBLEM UR FOR S3 4 5FB H0.EMBLEM UR FOR YB 5FB J0.EMBLEM UR FOR DVMA 5SC EMBLEM UR FOR S3 5 4TR DAMPER, LOCATING TR 2413Y 00 BRACKET, TANK FITTING TR DAMPER, LOCATING WASHER, PLATE BOLT, BUTTON HEAD BOLT, FLANGE H DAMPER, LOCATING BN CAP ASSY 1 1 4NK CAP ASSY V FUEL COCK ASSY AJ SEAL, COCK SCREW, PAN HEAD D11

45 FIG. 25 FUEL TANK PART DESCRIPTION REMARKS 16 4X O RING AJ VALVE PACKING SCREW WASHER, PLATE FK 2171L 00 MOLE, SIDE COVER BP MOLD, FUEL TANK TR PIPE M31 CLAMP CLIP FK FILTER ASSY FK BRACKET, FILTER EB BAND CLIP CLIP TR PIPE, FUEL CLAMP TR 2171A 00 COVER, TOP SCREW NUT TR 2414G 00 SEAL XV DAMPER CLIP BN PIPE PX ROLL OVER VALVE ASSY CLAMP SCREW, BIND BN PIPE 4 1 D12

46 FIG. 25 FUEL TANK PART DESCRIPTION REMARKS 43 5BN PROTECTOR, PIPE CLIP JU CANISTER ASSY BN 2419F 00 BRACKET, CANISTOR BN PIPE CLAMP CLIP BOLT, FLANGE BN PIPE BN PROTECTOR, PIPE CLAMP CLAMP TR 2413B 00 EMBLEM TR HOSE CLIP LN FUEL PUMP COMP TR 2637G 00 HOLDER, WIRE TR CABLE, STARTER UA BAND VJ NUT D13

47 FIG. 26 SEAT PART DESCRIPTION REMARKS 1 5BN SINGLE SEAT ASSY BOLT WASHER, SPRING BN 2475H 00.BRACKET, SEAT LEVER T DAMPER, SEAT BN DAMPER, SEAT BN PAD, SEAT BN WASHER BN DAMPER, SEAT BN DAMPER, SEAT BN DAMPER, SEAT BN 2475Y 00.COLLAR BOLT, FLANGE BN 2475K 00 BRACKET BOLT BN TANDEM SEAT ASSY BN COVER, TANDEM SEAT BN 2475J 00.BRACKET, SEAT LEVER DAMPER, SEAT BOLT WASHER, SPRING BOLT, FLANGE BN SEAT BAND ASSY D14

48 FIG. 27 FRONT WHEEL PART DESCRIPTION REMARKS 1 4TR HUB, FRONT OIL SEAL BEARING OIL SEAL M5 COLLAR CLUTCH, METER RETAINER, CLUTCH V BALANCER, WHEEL UN RIM (16M/C MT3.00) BN SPOKE SET, FRONT N TIRE (130/90 16M/C 67S G703) UR BRIDGESTONE E TIRE (130/90 16M/C 67S D404F) UR DUNLOP TUBE (130/90 16M/C TR4) UR BRIDGESTONE TUBE (130/90 16M/C TR4) UR DUNLOP BAND, RIM ( ) UR BRIDGESTONE BAND,RIM ( /90 16) UR DUNLOP 14 1FK GEAR UNIT ASSY R6 COLLAR KS AXLE, WHEEL D15

49 FIG. 28 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 5BN 2582U 00 DISC, BRAKE (RIGHT) G4 BOLT WM 2580U 00 CALIPER ASSY (RIGHT) JB W PISTON ASSY, CALIPER JB W CALIPER SEAL KIT JW PIN, SLIDE TT BOOT WM W BRAKE PAD KIT BP SUPPORT, PAD YX SPRING, ANTI RATTLE L W BLEED SCREW KIT BN SHIM, CALIPER G0 BOLT E2

50 FIG. 29 REAR WHEEL PART DESCRIPTION REMARKS 1 3JB HUB, REAR SL 2 2GV SPACER, BEARING GV FLANGE, SPACER BEARING BEARING TR CLUTCH, HUB TR DAMPER G WASHER NUT O RING O RING TR PLATE, BRAKE SHOE DR W253E 00 BRAKE SHOE KIT SPRING, TENSION H CAMSHAFT LEVER, CAMSHAFT WASHER, PLATE H7 2533A 02 PLATE, INDICATOR BOLT RIM (15M/C XMT3.50) VR SPOKE SET, REAR P TIRE (170/80 15M/C 77S G702) UR BRIDGESTONE TIRE (170/80 15M/C 77S) UR DUNLOP TUBE (170/80 15 M/C PV78) UR BRIDGESTONE TUBE (170/80 15 M/C PV78) UR DUNLOP BAND,RIM ( ) UR BRIDGESTONE BAND,RIM (170/80 15) UR DUNLOP E3

51 FIG. 29 REAR WHEEL PART DESCRIPTION REMARKS 25 5V BALANCER, WHEEL UN 26 4TR AXLE, WHEEL L7 WASHER, PLATE R1 COLLAR NUT, SELF LOCKING TR BAR, TENSION G1 BOLT NUT, U FLANGE E4

52 FIG. 30 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5BN HANDLEBAR CLAMP NK GRIP(LEFT) NK 2628J 00 CAP, GRIP NK GRIP ASSY NK 2635J 00.CAP BN CABLE, THROTTLE BN CABLE, THROTTLE SCREW BN CABLE, CLUTCH E BOOT, CABLE NUT NK REAR VIEW MIRROR ASSY (LEFT) BN REAR VIEW MIRROR ASSY (RIGHT) E5

53 FIG. 31 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 4TR MASTER CYLINDER SUB ASSY TR CAP, RESERVOIR BH SEAL, PISTON TR 2589H 00.SCREW BH DIAPHRAGM, RESERVOIR KR W CYLINDER KIT, MASTER TR BRACKET, MASTER CYLINDER L BOOT, MASTER CYLINDER BOLT BN HOSE, BRAKE BOLT, UNION WASHER, PLATE E6

54 FIG. 32 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5BN PEDAL, BRAKE NK PEDAL, BRAKE B1 SPRING, TORSION PIN, CLEVIS PIN, COTTER NK CAP BOLT, HEXAGON SOCKET HEAD WASHER, WAVE NUT BOLT SPRING, TENSION TR ROD PIN, CLEVIS P7 WASHER, PLATE PIN, COTTER TR BOSS, BRAKE PEDAL BOLT WASHER, SPRING TR SHAFT, BRAKE PEDAL CIRCLIP TR ROD, BRAKE PIN, CLEVIS P7 WASHER, PLATE PIN, COTTER SPRING, COMPRESSION PIN NUT E7

55 FIG. 32 STAND. FOOTREST PART DESCRIPTION REMARKS 28 4KU STAND, SIDE EL WASHER BOLT, FLANGE G COLLAR NUT, SELF LOCKING SPRING, TENSION SPRING, TENSION EL LINK, SIDE STAND HOSE (L60) BN BRACKET, SIDE STAND BOLT, FLANGE NUT, SELF LOCKING BN FRONT FOOTREST ASSY (LEFT) BN COVER, FOOTREST NK SHAFT NK SPRING, RETURN CIRCLIP WM MOLE SCREW, COUNTERSUNK A3 BOLT, FLANGE BN FRONT FOOTREST ASSY (RIGHT) BN COVER, FOOTREST NK SHAFT NK SPRING, RETURN CIRCLIP WM MOLE SCREW, COUNTERSUNK E8

56 FIG. 32 STAND. FOOTREST PART DESCRIPTION REMARKS A3 BOLT, FLANGE TR REAR FOOTREST ASSY COVER, REAR FOOTREST PIN, CLEVIS PIN, COTTER WASHER, PLATE A5 BOLT, FLANGE TR REAR FOOTREST ASSY COVER, REAR FOOTREST PIN, CLEVIS PIN, COTTER WASHER, PLATE A5 BOLT, FLANGE E9

57 FIG. 33 GENERATOR PART DESCRIPTION REMARKS 1 4VR STATOR ASSY SCREW WASHER, PLATE TR PICK UP ASSY SCREW WASHER, PLATE E10

58 FIG. 34 FLASHER LIGHT PART DESCRIPTION REMARKS 1 4NK FRONT FLASHER LIGHT ASSY BULB (12V 27/8W) X LENS, FLASHER X GASKET, FLASHER LENS X LENS, RIM M SCREW, SPECIAL X WASHER, SPECIAL NUT, FLANGE BN 2317V 00 STAY BOLT NK COVER, OUTER NK DAMPER, FLASHER NK PLUG, BLIND X K0 REAR FLASHER LIGHT ASSY BULB (12V 27W) X LENS, FLASHER X GASKET, FLASHER LENS X LENS, RIM M SCREW, SPECIAL BOLT, FLANGE NUT, FLANGE E11

59 FIG. 35 METER PART DESCRIPTION REMARKS 1 4TR SPEEDOMETER ASSY 1 1 4TR SPEEDOMETER ASSY 1 2 4TR SOCKET CORD ASSY GV BULB (12V 1.7W T6.5) YT BULB (12V 1.7W T10) TR TUBE JK KNOB, TRIP METER SCREW, PAN HEAD TR DAMPER TR DAMPER WASHER, PLATE NUT BN SPEEDOMETER CABLE ASSY E12

60 FIG. 36 HEADLIGHT PART DESCRIPTION REMARKS 1 4NK RING, MOUNTING NK LENS ASSY F BULB (12V 60/55W) (H4)HALOGEN 4 3SX COVER, SOCKET F RING, RETAINING SCREW, PAN HEAD WASHER, SPRING NK RIM, HEADLIGHT SPRING, SET SCREW, RIM ADJUSTING G SPRING, SCREW NUT, ADJUSTING BN BODY ASSY X DAMPER, HEADLIGHT SCREW, FLAT HEAD BOLT A3 WASHER, PLATE J COLLAR E13

61 FIG. 37 TAILLIGHT PART DESCRIPTION REMARKS 1 5BN TAILLIGHT ASSY NK GASKET,TAILLENS NK LENS, TAILLIGHT BN CORD ASSY BULB (12V 21/5W) SCREW, TAPPING SCREW, TAPPING BN GROMMET NK DAMPER COLLAR NUT G8 WASHER, PLATE BN DAMPER BN CORD, TAILLIGHT E14

62 FIG. 38 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5BN LEVER BN HOLDER, LEVER TR COLLAR, LEVER TR BOLT, LEVER BOLT NUT BOLT NUT, U YX SWITCH SCREW, FLAT HEAD BN LEVER BOLT, HEXAGON SOCKET HEAD Y COLLAR, LEVER NUT, U SCREW NUT SPRING, COMPRESSION Y FRONT STOP SWITCH ASSY SCREW WASHER BN SWITCH, HANDLE SCREW, PAN HEAD BN SWITCH, HANDLE SCREW, PAN HEAD E15

63 FIG. 39 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5KP RECTIFIER & REGULATOR ASSY BOLT, FLANGE BH STARTER RELAY ASSY AE FUSE (30A BL) BOLT, FLANGE TX BATTERY ASSY (GS GT12B 4) BN COVER, BATTERY N DAMPER VR 2176E 00 PLATE N DAMPER BAND, BATTERY BN WIRE, PLUS LEAD BN WIRE, MINUS LEAD TR MAIN SWITCH STEERING LOCK SCREW HN STOP SWITCH ASSY BN WIRE HARNESS ASSY Y FUSE (15A BL) X FUSE (10A BL) LD B0 SWITCH, SIDE STAND SCREW, PAN HEAD KP RELAY ASSY UY RELAY ASSY FU THERMO SWITCH ASSY UA BAND UA BAND UA BAND F2

64 FIG. 39 ELECTRICAL 1 PART DESCRIPTION REMARKS 28 1UA BAND CLAMP CLAMP CLAMP CLAMP F3

65 FIG. 40 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 4VR IGNITION COIL ASSY SCREW WASHER, PLATE VR IGNITION COIL ASSY SCREW WASHER, PLATE CLAMP CLAMP FK PLUG CAP ASSY TR PLUG CAP ASSY L NEUTRAL SWITCH ASSY O RING SCREW TR WIRE, SUB LEAD BN IGNITOR UNIT ASSY 1 1 5BN IGNITOR UNIT ASSY SCREW, TAPPING PLUG UJ FLASHER RELAY ASSY V HORN A5 BOLT, FLANGE F4

66 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2KR W E 6 4WM W E 2 3JB W E 2 51L W E 2 3JB W E 2 4VR W C 9 3DR W253E 00 E 3 4VR Y C 9 5BN Y2151 F1 33 C 14 5BN Y2151 H1 P2 C 14 5BN Y2151 J1 4Y C 14 5BN Y2161 E2 33 C 14 5BN Y2161 G2 P2 C 14 5BN Y2161 H2 5Y C 14 4VR Y D 8 4TR Y2410 M0 01 D 11 4TR Y2410 N0 01 D 11 4TR Y2410 T2 03 D 11 4TR Y2410 T2 05 D 11 4TR Y2410 U1 X2 D 11 4TR Y2410 U1 09 D 11 4XP B 2 5BN B 2 22U 1111F 01 B 3 4TR 1111F 00 B 2 4VR 1111N 00 B 4 4TR 1112F 00 B 2 4H B 2 4TR B 2 22U B 7 4TR B 2 22U B 2 4TR B 2 4VR B 2 22U B 3 4TR B 2 22U B 3 4TR B 2 4VR B 4 4VR B 4 4VR B C 2 D 7 4VR B 4 4VR B 4 4TR 1135A 00 B 2 4VR B 4 4VR B 5 22U B 15 22U B 15 4VR B 5 4VR B 5 4VR B 5 4VR A0 B 5 3LD B 5 4VR B 5 4VR B 5 4VR B 5 22U B 5 3LD B 5 3LD B 5 3LD B 5 3LD B 5 4VR B 6 3Y B 6 3Y B 6 3Y B 6 1J B 6 1J B 6 4VR B 6 22U B 6 22U B 6 22U B 6 4VR B 7 22U B 7 4VR B 7 11H B 7 3BT B 7 4VR B 7 22U B 7 4TR B 10 4VR B 8 22U B 8 4VR B 8 4TR B 8 22U B 8 4VR B 8 4X C 4 4TR C 4 4TR B 9 5BN B 14 5BN B 14 16G B 9 4TR B 9 4MM B 14 4TR B 9 4VR B 10 4TR B 9 3LN D 13 4DN 1410A 01 B 11 4TR B 11 4LA B 11 3CF B 11 5BN B 11 4KM B 11 1HX B 11 36Y B B B 12 12R B B 11 3DM B 11 1AE B 11 1HX B 11 3G B 11 1AE B 11 4HM B 12 1WG B 12 1AE B 11 26H B 12 4TR D 13 4TR B 12 4TR 1440F 00 B 9 4TR 1440G 00 B 9 4TR B 9 4TR B 9 4TR B 9 4TR B 9 29N F 2 4VR B 9 4TR B 9 4TR B 9 4TR B 9 4TR B 9 4TR B 10 4TR B 9 4TR B 9 3KW B 12 4TR B 10 1FN B 12 1HX B 12 1UY B 12 5BN B 13 5BN B 13 4BR B 13 4TR B 13 4TR B 13 5BN B 13 5BN B 13 5BN B 13 4BH B 13 42H B 14 5BN B 14 5BN B 13 5BN B 14 5BN B 14 5BN B 14 5BN B 14 5BN B 14 5BN B 14 5BN B 14 5BN B 13 5BN B 14 5BN B 14 5BN B 14 5BN 1490J 00 B 11 3KW 1490K 00 B 12 4TR 1490L 00 B 12 5BN B 11 5BN B 11 5BN B 11 5BN B 11 5BN B 11 5BN B 11 4VR B 11 4TR B 12 22V B 12 4TR B 12 1HX B 12 4TR B 12 4TR B 15 2H C 3 3F C 3 11H B 15 4TR C 3 4TR C 3 4TR C 3 4VR C 4 4TR C 3 22U B 15 4VR C 3 4VR C 3 3BT C 3 22U C 5 4VR C 5 5H C 5 4TR C 5 4VR C 6 5BN C 6 22U C 6 22U C 6 4X C 6 4X C 6 22U C 6 4VR C 6 22U C 7 1W C 6 4VR C 6 22U C 6 4KU C 8 4VR C 8 3JB C 8 4VR C 8 22U C 8 4KU C 8 4VR C 8 4TR C 8 4VR C 8 22U C 8 4VR C 8 22U C 9 4VR C 9 3H C 9 3JB C 9 3JB C 9 3JB C 9 3JB C 9 3JB C 9 3JB C 9 1J Y0 30 D 6 1J Y0 40 D 6 1J Y0 50 D 6 4H C 9 4H C 9 4H C 9 4VR C 9 22U C 9 56W D 7 5BN C 11 4TR C 11 22N C 11 4NK C 11 5A C 11 4TR C 11 4G C 11 4TR C 11 2H C 11 4H C 10 4TR C 10 4TR C 10 4TR C 10 3YF C 10 4TR C 10 4TR C 10 4UN C 10 4UN C 10 4VR C 12 5BN C 12 4VR C 13 4R C 15 4VR C 12 4VR C 12 5BN C 12 22F 2139X 00 D 3 4TR 2144G 01 C 13 4TR C 12 5BN C 14 5BN J0 C 14 5BN K0 C 14 5BN L0 C 14 5BN A0 C 14 5BN B0 C 14 5BN C0 C 14 5BN C 14 5BN C 14 4TR 2160A 00 D 3 5BN C 15 5BN C 15 4TR C 15 42U D 2 5BN 2165A J0 C 14 5BN 2165A K0 C 14 5BN 2165A L0 C 15 55K D 3 4TR 2171A 00 D 12 4TR 2171E 00 C 12 1FK 2171L 00 D 12 4TR 2171X 00 C 12 M1