XV250X (2UJV) U49 XV250XC (3BGH) CALIFORNIA XV250X (2UJW) CANADA

Transcription

1 XV250X () U49 XV250XC () CALIFORNIA XV250X () CANADA 1G2UJ-100E1 ( 2G2UJ-100E1 ) A2

2 XV250X/XVS250XC PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. A4

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code CLP CLEAR(WITH BUFF) 0038 SL SILVER 0035 VDRM2(*) VERY DARK RED METALLIC YB YAMAHA BLACK 0033 A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No. Country (destination) 010 U CALIFORNIA 010 CANADA Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbreviation A 0957 VERY DARK RED METALLIC 2 VDRM2 A 0957 VERY DARK RED METALLIC 2 VDRM2 A 0957 VERY DARK RED METALLIC 2 VDRM2 A6

6 CONTENTS ENGINE CYLINDER HEAD... B2 CYLINDER... B4 CRANKSHAFT & PISTON... B5 VALVE... B6 CAMSHAFT & CHAIN... B7 OIL PUMP... B8 OIL CLEANER... B9 INTAKE... B10 CARBURETOR... B11 EXHAUST... B13 CRANKCASE... B15 CRANKCASE COVER 1... C2 STARTER CLUTCH... C3 CLUTCH... C4 TRANSMISSION... C6 SHIFT CAM & FORK... C8 SHIFT SHAFT... C9 CHASSIS FRAME... C10 FENDER... C11 SIDE COVER... C12 REAR ARM & SUSPENSION... C13 STEERING... C14 FRONT FORK... C15 FUEL TANK... D3 SEAT... D5 FRONT WHEEL... D6 FRONT BRAKE CALIPER... D7 REAR WHEEL... D8 STEERING HANDLE & CABLE... D10 FRONT MASTER CYLINDER... D11 STAND & FOOTREST... D12 GENERATOR... D14 STARTING MOTOR... D15 FLASHER LIGHT... E2 METER... E4 HEADLIGHT... E5 TAILLIGHT... E6 HANDLE SWITCH & LEVER... E7 ELECTRICAL 1... E8 ELECTRICAL 2... E10 INDEX NUMERICAL INDEX... M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 3BG CYLINDER HEAD ASSY UJ GUIDE, VALVE F GUIDE, VALVE CIRCLIP BOLT, STUD BG PIPE BG PIPE UJ COVER, CYLINDER HEAD SIDE O-RING SCREW, PAN HEAD UJ BRACKET, CYLINDER HEAD COVER F COVER, CYLINDER HEAD SIDE O-RING BOLT, FLANGE WASHER, PLATE UJ BRACKET, CYLINDER HEAD COVER PLUG, SPARK (NGK C6HSA) 2 2 UR PLUG, SPARK (ND U20FS-U) 2 2 UR PLUG SPARK (NGK CR6HSA) 2 UR PLUG, SPARK (ND U20FSR-U) 2 UR 18 2UJ GASKET, CYLINDER HEAD PIN, DOWEL BOLT BOLT DM COVER, CYLINDER HEAD SIDE GROMMET COLLAR B2

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION WASHER, PLATE BOLT, FLANGE B3

9 FIG. 2 CYLINDER PART DESCRIPTION 1 3BG CYLINDER BG CYLINDER DM GASKET, CYLINDER O-RING B4

10 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 2UJ CRANKSHAFT ASSY UJ W CRANK SUB ASSY UJ CRANK UJ PIN, CRANK UJ ROD, CONNECTING WASHER UJ 1154A 00 SPROCKET, CAM CHAIN UJ COLLAR BEARING NUT WASHER, PLATE KEY, WOODRUFF UJ A0 PISTON (STD) UJ PISTON (0.50MM O/S) AP 2UJ PISTON (1.00MM O/S) AP 14 22K PIN, PISTON CIRCLIP M PISTON RING SET (STD) M PISTON RING SET (0.50MM O/S) AP 50M PISTON RING SET (1.00MM O/S) AP B5

11 FIG. 4 VALVE PART DESCRIPTION 1 5KR VALVE, INTAKE KR VALVE, EXHAUST F SEAL, VALVE STEM F SEAT, VALVE SPRING KR SPRING, VALVE INNER F COTTER, VALVE F RETAINER, VALVE SPRING M ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT F SHAFT, ROCKER B6

12 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 2UJ CAMSHAFT UJ CAMSHAFT BUSH, SOLID UJ 1111F 00 PLATE BOLT UJ SPROCKET, CAM CHAIN BOLT WASHER, PLATE CHAIN (DID25-110LE) UJ GUIDE, STOPPER UJ GUIDE, STOPPER BOLT WASHER, PLATE UJ TENSIONER ASSY, CAM CHAIN RF GASKET, TENSIONER CASE BOLT B7

13 FIG. 6 OIL PUMP PART DESCRIPTION 1 2UJ OIL PUMP ASSY Y GEAR, PUMP DRIVEN 2 (23T) PIN, DOWEL O-RING SCREW, PAN HEAD O-RING SCREW, FLAT HEAD UJ GEAR, OIL PUMP IDLE WASHER, PLATE CIRCLIP Y PIPE, OIL Y STRAINER, OIL SPRING, COMPRESSION X PLUG, DRAIN A1 O-RING B8

14 FIG. 7 OIL CLEANER PART DESCRIPTION 1 5JX ELEMENT ASSY, OIL CLEANER UJ COVER, OIL ELEMENT O-RING SCREW, PAN HEAD SCREW, PAN HEAD B9

15 FIG. 8 INTAKE PART DESCRIPTION 1 2UJ JOINT, CARBURETOR O-RING BOLT HX BAND UJ PIPE, REGULATOR HOSE (L45) CLIP BG JOINT HOSE UJ AIR CLEANER CASE ASSY UJ ELEMENT, AIR CLEANER UJ GUIDE UJ CAP, CLEANER CASE UJ SEAL SCREW, PAN HEAD WASHER, PLATE UJ PIPE, JOINT CLAMP, HOSE WASHER, PLATE NUT, WING UJ PIPE CLIP BOLT WASHER, PLATE UJ FUNNEL, AIR CLAMP, HOSE B10

16 FIG. 9 CARBURETOR PART DESCRIPTION 1 2UJ CARBURETOR ASSY 1 1 3BG CARBURETOR ASSY 1 2 3BG 1490J 00.NEEDLE SET HX SCREW WASHER, MAIN JET AE GASKET AE O-RING JET, MAIN (#110) AE HOLDER HX O-RING R PILOT SCREW SET F CAP HX SPRING, DIAPHRAGM DM 1410A 01.STARTER SET CF NEEDLE VALVE SET FN SCREW PIN, FLOAT HX FLOAT SEAL HX JET, MAIN (#155) F JET, PILOT (# 17.5) HX THROTTLE SCREW SET DM ROD SET R PLUG, DRAIN SCREW, PAN HEAD SCREW, PAN HEAD LH PIPE B11

17 FIG. 9 CARBURETOR PART DESCRIPTION 27 3BG DIAPHRAGM ASSY DM MAIN NOZZLE(0-0) CLAMP 1 1 B12

18 FIG. 10 EXHAUST PART DESCRIPTION 1 2UJ MUFFLER COMP FU GASKET, MUFFLER BOLT, FLANGE BOLT, FLANGE DM GASKET, EXHAUST PIPE NUT BOLT, FLANGE BOLT, FLANGE UJ PIPE, EXHAUST BOLT WASHER, PLATE UJ PIPE, EXHAUST GV PLATE, AIR CLEANER BOLT, FLANGE GV COVER SCREW, TAPPING SCREW, TAPPING NUT, SPRING UJ PLATE, CLEANER CASE FITTING BOLT, FLANGE BOLT, FLANGE COLLAR BUSH BM HOSE, BEND CLIP BG AIR CUT VALVE ASSY PLUG B13

19 FIG. 10 EXHAUST PART DESCRIPTION 28 3BM HOSE, BEND H REED VALVE ASSY SCREW, TAPPING BG HOSE, BEND BG HOSE, BEND BG PIPE BG PIPE CLIP KM GASKET, MUFFLER H CASE, AIR CLEANER BG CAP, CASE NUT WASHER WASHER, PLATE BM BRACKET BG HOSE, VACUUM SENSING CLIP TA HOSE, BEND B14

20 FIG. 11 CRANKCASE PART DESCRIPTION 1 2UJ CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE UJ NOZZLE PIN, DOWEL SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD CLAMP UJ PIPE, BREATHER CLIP UJ PLATE BOLT WASHER, PLATE CLAMP PLUG, STRAIGHT SCREW GASKET SCREW, HEXAGON GASKET B15

21 FIG. 12 CRANKCASE COVER 1 PART DESCRIPTION 1 2UJ COVER, CRANKCASE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING RF GASKET, CRANKCASE COVER PIN, DOWEL SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD CLAMP SCREW, PAN HEAD UJ COVER, CRANKCASE RF GASKET, CRANKCASE COVER PIN, DOWEL SCREW, PAN HEAD SCREW, HEXAGON SCREW, PAN HEAD Y GAUGE, LEVEL Y PLUG, OIL O-RING UJ COVER, CRANKCASE SCREW, PAN HEAD SCREW, PAN HEAD UJ HOLDER, CLUTCH CABLE OIL SEAL CIRCLIP C2

22 FIG. 13 STARTER CLUTCH PART DESCRIPTION 1 2UJ GEAR, IDLER H SHAFT KR GEAR, IDLER BEARING WASHER, PLATE Y STARTER ONE-WAY ASSY BOLT C3

23 FIG. 14 CLUTCH PART DESCRIPTION 1 3Y GEAR, PRIMARY DRIVE (23T) KEY, STRAIGHT WASHER, LOCK WASHER, LOCK NUT UJ PRIMARY DRIVEN GEAR COMP X PLATE, THRUST X BOSS, CLUTCH Y PLATE, FRICTION J PLATE, CLUTCH 1 (T=2.0) X PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER W PLATE, PUSH DN ROD, PUSH WASHER NUT YX 1635A 00 SEAL, ROD PUSH A PLATE, FRICTION WASHER, LOCK NUT UJ PUSH LEVER ASSY SCREW GASKET SPRING, TORSION CIRCLIP OIL SEAL C4

24 FIG. 14 CLUTCH PART DESCRIPTION BEARING UJ ROD, PUSH BALL C5

25 FIG. 15 TRANSMISSION PART DESCRIPTION 1 4DN AXLE, MAIN (14T) Y GEAR, 4TH PINION (26T) WASHER, PLATE CIRCLIP Y GEAR, 3RD PINION (23T) Y GEAR, 5TH PINION (28T) Y GEAR, 2ND PINION (19T) BEARING OIL SEAL BEARING Y DRIVE AXLE ASSY Y GEAR, 2ND WHEEL (32T) K0 WASHER, PLATE (T=1.0) CIRCLIP Y GEAR, 5TH WHEEL (23T) Y GEAR, 3RD WHEEL (29T) WASHER CIRCLIP Y GEAR, 4TH WHEEL (26T) Y GEAR, 1ST WHEEL (37T) WASHER, PLATE (T=1.0) CIRCLIP BEARING BEARING OIL SEAL SPROCKET,DRIVE 16T(3Y ) Y HOLDER, SPROCKET C6

26 FIG. 15 TRANSMISSION PART DESCRIPTION BOLT C7

27 FIG. 16 SHIFT CAM & FORK PART DESCRIPTION 1 4DN SHIFT CAM ASSY POINT, NEUTRAL BEARING CIRCLIP Y GUIDE, PLATE STOPPER Y PLATE, STOPPER Y SEGMENT PIN, DOWEL PIN, DOWEL K PLATE, SIDE SCREW, FLAT HEAD Y LEVER, SHIFT SPRING, TORSION K LEVER, SHIFT CIRCLIP DN BAR, SHIFT FORK GUIDE CIRCLIP SH BAR, SHIFT FORK GUIDE DN FORK, SHIFT DN FORK, SHIFT DN FORK, SHIFT C8

28 FIG. 17 SHIFT SHAFT PART DESCRIPTION 1 2UJ SHIFT SHAFT ASSY COLLAR CIRCLIP Y STOPPER LEVER ASSY SPRING, TORSION WASHER, PLATE SPRING, TORSION G STOPPER, SCREW OIL SEAL (SD HS) UJ SHIFT PEDAL ASSY COVER, SHIFT PEDAL H COVER, DUST BOLT UJ SHIFT SHAFT ASSY H COVER, DUST UJ ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT WASHER, PLATE CIRCLIP C9

29 FIG. 18 FRAME PART DESCRIPTION 1 2UJ FRAME COMP YB 2 3HA PROTECTOR, FUEL TANK CLAMP CLAMP UJ STAY, ENGINE UJ STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT BOLT, FLANGE UJ PLATE, BRIDGE H HELMET HANGER ASSY SCREW UJ 2135Y 00 BRACKET, IGNITION COIL BOLT, FLANGE UJ STAY, ENGINE UJ TOOL KIT C10

30 FIG. 19 FENDER PART DESCRIPTION 1 2UJ P7 FRONT FENDER COMP VDRM BOLT, FLANGE DN HOLDER,WIRE UJ STOPPER DN BRACKET UJ PD REAR FENDER COMP VDRM2 7 2UJ SEAL BOLT, FLANGE DM 2173N 00 SEAL UJ REINF. COMP BOLT WASHER, PLATE NUT, FLANGE UJ BRACKET, REFLECTOR SCREW, PAN HEAD WASHER, PLATE NUT GROMMET UJ 2173M 01 SEAL JL A0 EMBLEM JL B0 EMBLEM EMBLEM, YAMAHA C11

31 FIG. 20 SIDE COVER PART DESCRIPTION 1 2UJ P8 COVER, SIDE VDRM GROMMET UJ P8 COVER, SIDE VDRM2 4 2N DAMPER UJ 2177G 00 BOX, BATTERY GROMMET BOLT, WITH WASHER H BAND, BATTERY UJ 2179W 50 PLATE, EPA (NON CALIFORNIA) 1 3BG 2179N F0 PLATE, EPA 2(CALIFORNIA) YN PLATE, ROUTING BG A0 PLATE, ROUTING 1 C12

32 FIG. 21 REAR ARM & SUSPENSION PART DESCRIPTION 1 2UJ REAR ARM COMP YB BUSH OIL SEAL K COVER, THRUST BUSH, SOLID K SEAL, GUARD BOLT, WITH WASHER WASHER UJ SHAFT, PIVOT WASHER, PLAIN NUT, SELF-LOCKING LS CASE, CHAIN SCREW, BIND WASHER, PLATE CK A1 LABEL, TIRE CK B1 LABEL, TIRE UJ SHOCK ABSORBER ASSY, REAR BUSH, REAR SHOCK ABSORBER BUSH, REAR SHOCK ABSORBER BOLT, FLANGE UJ WASHER G2 WASHER, PLATE C13

33 FIG. 22 STEERING PART DESCRIPTION BEARING BEARING HF COVER, BALL RACE NUT BOLT, FLANGE UJ W CROWN, HANDLE SL BOLT, FLANGE DM STAY, LIGHT GUARD DM 2317F 00 STAY X HOLDER, HANDLE LOWER CLP A2 WASHER, PLATE NUT, U H HOLDER, HANDLE UPPER CLP BOLT PLUG UJ STAY, HEADLIGHT BOLT, FLANGE UJ 2317M 00 STAY WF 2153E 40 EMBLEM, YAMAHA BOLT, FLANGE UJ 2317E 00 STAY BOLT R STEERING LOCK ASSY DM CAP, HANDLE LOCK SPRING, CONICAL WASHER, CONICAL SPRING RIVET C14

34 FIG. 23 FRONT FORK PART DESCRIPTION 1 2UJ FRONT FORK ASSY (L.H) UJ TUBE, OUTER (LEFT) Y METAL, SLIDE UJ SEAL, DUST UJ OIL SEAL W L0..RING, SNAP UJ INNER TUBE COMP UJ CYLINDER COMP., FRONT FORK W SPRING, REBOUND R L0.SPINDLE, TAPER UJ SPRING, FRONT FORK L0.GASKET J O-RING JN BOLT, CAP BOLT, HEXAGON SOCKET HEAD DM WASHER, SPRING UPPER R SPACER UJ FRONT FORK ASSY (R.H) UJ TUBE, OUTER (RIGHT) Y METAL, SLIDE UJ SEAL, DUST UJ OIL SEAL W L0..RING, SNAP UJ INNER TUBE COMP UJ CYLINDER COMP., FRONT FORK W SPRING, REBOUND R L0.SPINDLE, TAPER C15

35 FIG. 23 FRONT FORK PART DESCRIPTION 28 2UJ SPRING, FRONT FORK L0.GASKET J O-RING JN BOLT, CAP BOLT, HEXAGON SOCKET HEAD DM WASHER, SPRING UPPER R SPACER BOLT UJ UNDER BRACKET COMP SEAL, STEERING UJ BOLT DM HOLDER, BRAKE HOSE UJ STOPPER, BOLT, FLANGE D2

36 FIG. 24 FUEL TANK PART DESCRIPTION 1 3LS Y2410 T3 X3 FUEL TANK COMP. 1 1 VDRM2 3BG Y FUEL TANK COMP. 1 VDRM2 2 2UJ EMBLEM UJ EMBLEM H DAMPER, LOCATING UJ DAMPER, LOCATING X DAMPER, LOCATING BOLT, FLANGE WASHER, PLATE UJ FUEL COCK ASSY H VALVE SCREW, PAN HEAD JK SEAL, COCK BOLT, FLANGE UJ BRACKET, FUEL COCK BOLT, FLANGE UJ FILTER ASSY X O-RING SCREW WASHER, PLATE UJ BRACKET, FUEL PUMP BOLT, FLANGE SCREW, PAN HEAD WASHER, PLATE HOSE HOSE CLIP D3

37 FIG. 24 FUEL TANK PART DESCRIPTION 27 2UJ PIPE UJ PIPE CLIP X CAP ASSY K CAP ASSY X GASKET, CAP BOLT BG CANISTER ASSY GK 2118K 00 LABEL, CAUTION GK 2118K 10 LABEL, CAUTION BOLT, WITH WASHER R COLLAR GROMMET PX ROLL OVER VALVE ASSY CLAMP JU 2419E 00 COVER, CANISTER BG PIPE BG PIPE BG PIPE CLIP CLIP CLAMP DM FUEL PUMP ASSY D4

38 FIG. 25 SEAT PART DESCRIPTION 1 2UJ SINGLE SEAT ASSY UJ COVER, SEAT A DAMPER, SEAT BOLT, FLANGE UJ TANDEM SEAT ASSY DAMPER, SEAT UJ 2475J 00.BRACKET, SEAT LEVER NUT, FLANGE YS GROMMET YS 2471N 00 COLLAR WASHER, PLATE NUT, CROWN UJ 2475H 00 BRACKET, SEAT LEVER BOLT, FLANGE D5

39 FIG. 26 FRONT WHEEL PART DESCRIPTION 1 4DN HUB, FRONT SL SPACER BEARING KOYO OIL SEAL (SD ) RIM ( ) DM SPOKE SET, FRONT T4 TIRE ( PR C-916) CHENG SHIN TUBE (80/ TR4) CHENG SHIN BAND, RIM ( ) CHENG SHIN 10 3HT BALANCER, WHEEL (15G) UN COLLAR COVER, HUB DUST M AXLE, WHEEL DN GEAR UNIT ASSY D6

40 FIG. 27 FRONT BRAKE CALIPER PART DESCRIPTION 1 3LP 2582T 00 DISC, BRAKE (LEFT) F0 BOLT BG 2580T 00 CALIPER ASSY (LEFT) KS W PISTON ASSY, CALIPER FU W CALIPER SEAL KIT TT BOOT JW PIN, SLIDE HM W BRAKE PAD KIT BP SUPPORT, PAD YX SPRING, ANTI RATTLE L W BLEED SCREW KIT BOLT, FLANGE D7

41 FIG. 28 REAR WHEEL PART DESCRIPTION 1 2UJ HUB, REAR UJ SPACER, BEARING BEARING RH PLATE, BRAKE SHOE LS W253E 00 BRAKE SHOE KIT SPRING, TENSION RH CAMSHAFT H LEVER, CAMSHAFT BOLT NUT Y6 2533A 01 PLATE, INDICATOR Y CLUTCH, HUB BEARING UJ COLLAR, WHEEL OIL SEAL DN SPROCKET, DRIVEN (45T) BOLT, STUD NUT, SELF-LOCKING Y DAMPER RIM (MT M/C) UJ SPOKE SET, REAR HT BALANCER, WHEEL (15G) UN W8 TIRE (130/90-15 M/C 66P C-915) CHENG SHIN TUBE (130/90-15 TR4) CHENG SHIN BAND, RIM ( ) CHENG SHIN CHAIN (DID520DS-114LE) UJ AXLE, WHEEL D8

42 FIG. 28 REAR WHEEL PART DESCRIPTION COLLAR U1 COLLAR WASHER NUT, CASTLE PIN, COTTER UJ PULLER, CHAIN K 2539F 00 PLATE NUT WASHER, PLATE UJ BAR, TENSION BOLT NUT, U WASHER, PLATE BOLT D9

43 FIG. 29 STEERING HANDLE & CABLE PART DESCRIPTION 1 2UJ HANDLEBAR A GRIP UJ GRIP ASSY N END, GRIP FW 2622F 01 DAMPER, LOCATING BOLT NUT UJ CABLE, THROTTLE UJ CABLE, THROTTLE H HOLDER SCREW, PAN HEAD UJ CABLE, CLUTCH BOLT, FLANGE E BOOT, CABLE NUT BOLT Y BACK MIRROR ASSY (L.H) Y BACK MIRROR ASSY (R.H) UJ CABLE, STARTER D10

44 FIG. 30 FRONT MASTER CYLINDER PART DESCRIPTION 1 2UJ MASTER CYLINDER SUB ASSY L0 W CYLINDER KIT, MASTER L DIAPHRAGM, RESERVOIR H CAP, RESERVOIR SCREW, FLAT HEAD L BRACKET, MASTER CYLINDER DN HOSE, BRAKE BOLT, UNION GASKET BOLT WASHER, PLATE D11

45 FIG. 31 STAND & FOOTREST PART DESCRIPTION 1 2UJ PEDAL, BRAKE UJ LEVER BOLT UJ SPRING, RETURN UJ CABLE, BRAKE PIN, CLEVIS WASHER PIN, COTTER SPRING, COMPRESSION PIN NUT UJ FRONT FOOTREST ASSY (LEFT) X WASHER, FOOTREST X COVER, FOOTREST PIN, CLEVIS SPRING, TORSION PIN, COTTER UJ FRONT FOOTREST ASSY (RIGHT) X WASHER, FOOTREST X COVER, FOOTREST PIN, CLEVIS SPRING, TORSION PIN, COTTER UJ DAMPER, FOOTREST V6 COLLAR A1 WASHER, PLATE BOLT, STUD D12

46 FIG. 31 STAND & FOOTREST PART DESCRIPTION WASHER, PLATE NUT, CROWN UJ 2741L BRACKET YB 31 2UJ 2742L BRACKET YB SCREW, HEXAGON NUT UJ REAR FOOTREST ASSY SL COVER, REAR FOOTREST WASHER, PLATE PIN, CLEVIS PIN, COTTER UJ REAR FOOTREST ASSY SL COVER, REAR FOOTREST WASHER, PLATE PIN, CLEVIS PIN, COTTER BOLT, FLANGE UJ STAND, SIDE BOLT NUT, SELF-LOCKING KT LINK, SIDE STAND UJ SPRING, SIDE STAND D13

47 FIG. 32 GENERATOR PART DESCRIPTION 1 3DM STATOR ASSY DM ROTOR ASSY SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD WASHER, SPRING D14

48 FIG. 33 STARTING MOTOR PART DESCRIPTION 1 2UJ MOTOR ASSY M M0.BRUSH SET O-RING O-RING V M0.SCREW SET UJ 8183G 00 CORD COMP SCREW, PAN HEAD WASHER, SPRING BOLT D15

49 FIG. 34 FLASHER LIGHT PART DESCRIPTION 1 42X K1 FRONT FLASHER LIGHT ASSY BULB (12V-27/8W) X LENS, FLASHER D GASKET, FLASHER LENS D LENS, RIM M SCREW, SPECIAL X K1 FRONT FLASHER LIGHT ASSY BULB (12V-27/8W) X LENS, FLASHER D GASKET, FLASHER LENS D LENS, RIM M SCREW, SPECIAL AA STAY,FLASHER NUT BOLT, FLANGE NUT, FLANGE DN REAR FLASHER LIGHT ASSY BULB (12V-27W) X LENS, FLASHER D GASKET, FLASHER LENS D LENS, RIM M SCREW, SPECIAL DN REAR FLASHER LIGHT ASSY BULB (12V-27W) X LENS, FLASHER D GASKET, FLASHER LENS D LENS, RIM E2

50 FIG. 34 FLASHER LIGHT PART DESCRIPTION 28 57M SCREW, SPECIAL AA STAY,FLASHER G CAP NUT BOLT, FLANGE NUT, FLANGE E3

51 FIG. 35 METER PART DESCRIPTION 1 3LS SPEEDOMETER ASSY (MPH) 1 1 3DM SPEEDOMETER ASSY (KM/H) 1 2 1FK COVER, SPEEDOMETER UJ DAMPER WASHER, PLATE NUT SCREW, TAPPING UJ BRACKET, METER UJ SOCKET CORD ASSY UJ BULB (12V-3W) YH SPEEDOMETER CABLE ASSY UJ PILOT LIGHT ASSY X BULB (12V-3W) GV BULB (12V-1.7W T6.5) AS SCREW, TAPPING SCREW, PAN HEAD NUT E4

52 FIG. 36 HEADLIGHT PART DESCRIPTION 1 42X RIM, HEADLIGHT Y RING, RETAINING X A0 LENS ASSY 1 1 2GV A0 LENS ASSY 1 4 2F SETTING PLATE, BULB F COVER, SOCKET SCREW, RIM ADJUSTING A SPRING, SCREW X SPRING, SET NUT, ADJUSTING F BULB (12V-60/55W) 1 1 (H4)HALOGEN 11H BULB, HEADLIGHT (12V-65/60W) UJ BODY ASSY X DAMPER, HEADLIGHT FK COLLAR, BODY FITTING UJ COLLAR, BODY FITTING X DAMPER, HEADLIGHT SCREW, PAN HEAD A3 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE NUT, FLANGE E5

53 FIG. 37 TAILLIGHT PART DESCRIPTION 1 2UJ TAILLIGHT ASSY BULB (12V-21/5W) UJ LENS, TAILLIGHT UJ GASKET, TAIL LENS UJ GASKET, TAILLIGHT SCREW, TAPPING BOLT, WITH WASHER V1 COLLAR GROMMET GROMMET UJ BRACKET, LICENSE BOLT, FLANGE E6

54 FIG. 38 HANDLE SWITCH & LEVER PART DESCRIPTION 1 42X HOLDER, LEVER GV LEVER UJ SWITCH BOLT O-RING NUT, U BOLT WASHER, SPRING W LEVER SCREW NUT SPRING, COMPRESSION BOLT NUT, U UJ SWITCH, HANDLE SCREW, PAN HEAD M LEVER, STARTER M COVER, STARTER AA 8397X 00.SPACER WASHER SCREW, PAN HEAD WASHER, PLAIN VE SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD BAND, SWITCH CORD E7

55 FIG. 39 ELECTRICAL 1 PART DESCRIPTION 1 2UJ IGNITOR UNIT ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE FU HEATER ASSY (15W) 1 5FU HEATER ASSY (30W) FU HEATER ASSY (30W) FU TERMINAL WASHER, PLATE DM RECTIFIER & REGULATOR ASSY BOLT, WITH WASHER BOLT UJ RELAY ASSY Y STARTER RELAY ASSY NUT, FLANGE DN BATTERY ASSY (G.S. GM10-3A-2) BAND, BATTERY HOSE (L500) UJ WIRE, PLUS LEAD Y CLAMP UJ WIRE, MINUS LEAD UJ FUSE HOLDER ASSY FUSE (20A) UJ WIRE HARNESS ASSY 1 1 3BG WIRE HARNESS ASSY E FUSE (10A) UJ WIRE, SUB LEAD E8

56 FIG. 39 ELECTRICAL 1 PART DESCRIPTION 26 5Y CLAMP CLAMP GM FLASHER RELAY ASSY E9

57 FIG. 40 ELECTRICAL 2 PART DESCRIPTION 1 2UJ IGNITION COIL ASSY UJ IGNITION COIL ASSY BOLT K7 HOSE (L10) UY PLUG CAP ASSY KM NEUTRAL SWITCH ASSY GASKET UJ MAIN SWITCH ASSY SCREW UJ STOP SWITCH ASSY LD SWITCH, SIDE STAND SCREW, PAN HEAD UJ PANEL, SWITCH BOLT, FLANGE UJ FRONT STOP SWITCH ASSY FU THERMO SWITCH ASSY BG PANEL, SWITCH HX HORN BOLT, FLANGE H REFLECTOR ASSY NUT, FLANGE Y REAR REFLECTOR ASSY CLAMP E10

58 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 3BG B 2 2UJ 1111F 00 B 7 2UJ B 2 22F B 2 2UJ B 2 2UJ B 2 2UJ B 15 2UJ B 2 2UJ B 2 3DM B 2 22F B B 15 3BG B 4 3BG B 4 3DM B 4 2UJ B 5 2UJ B 5 2UJ B 5 2UJ 1154A 00 B 5 50M B 5 50M B 5 50M B 5 2UJ A0 B 5 22K B 5 2UJ B 5 2UJ B 5 2UJ B 5 2UJ B 5 5KR B 6 5KR B 6 22F B 6 22F B 6 22F B 6 22F B 6 5KR B 6 50M B 6 22F B 6 22F B 6 2UJ B 7 2UJ B 7 2UJ B 7 2UJ B 7 4RF B 7 2UJ B 7 2UJ B 7 2UJ B 15 5Y E 8 2UJ B 8 3Y B 8 2UJ B 8 51Y B 8 3Y B 8 5JX B 9 2UJ B 9 3BG B 14 1HX B 10 2UJ B 10 3BG B 10 3DM D 4 2UJ B 10 1HX B 11 12R B 11 3CF B 11 3DM 1410A 01 B 11 3F B 11 3DM B 12 22F B 11 1HX B B B 11 12R B 11 2LH B 11 1AE B B 11 1HX B 11 1AE B 11 1AE B 11 2UJ B 10 2UJ B 10 2UJ B 10 2UJ B 10 2UJ B 10 2UJ B 10 2UJ B 10 2UJ B 13 2UJ B 10 3DM B 11 1FN B 11 1HX B 11 2GV B 13 3DM B 13 2UJ B 13 2UJ B 13 2GV B 13 2UJ B 13 4FU B 13 4KM B 14 42H B 14 3BG B 13 42H B 14 3BG B 14 3BM B 14 3BG B 2 3BG B 2 3BG B 14 3BG B 14 1TA B 14 3BM B 13 3BM B 14 3BG B 14 3BG B 14 2UJ B 11 3BG B 11 3BG 1490J 00 B 11 1HX B 11 3BG B 12 1HX B B 11 2UJ B 15 2UJ B 15 30X B 8 3Y C 2 3Y C 2 2UJ C 2 2UJ C 2 2UJ C 2 2UJ C 2 4RF C 2 4RF C 2 2UJ C 3 5KR C 3 5H C 3 51Y C 3 3Y C 4 2UJ C 4 30X C 4 31A C 4 3J C 4 5Y C 4 30X C 4 4DN C 4 2UJ C 5 1W C 4 3YX 1635A 00 C 4 30X C 4 2UJ C 4 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 3Y C 6 4DN C 6 3Y C 6 2UJ C 9 2UJ C C 9 2UJ C 9 3Y C 8 4G C 9 2UJ C 9 3Y C 9 3Y C 8 2K C 8 2H C 9 3Y C 8 3Y C 8 4DN C 8 4DN C 8 4DN C 8 4DN C 8 4SH C 8 4DN C C 8 2K C 8 2UJ C 10 5GK 2118K 00 D 4 5GK 2118K 10 D 4 2UJ C 10 26H C 10 2UJ C 10 2UJ C 10 2UJ C 10 2UJ 2135Y 00 C 10 2UJ P7 C 11 3WF 2153E 40 C 14 3DN C 11 3DN C 11 2UJ PD C 11 2UJ C 11 3CK A1 C 13 3CK B1 C 13 2UJ C 11 3BG A0 C 12 4YN C 12 2UJ P8 C 12 2N C 12 2UJ P8 C 12 2UJ C 11 2UJ 2173M 01 C 11 3DM 2173N 00 C 11 2UJ 2177G 00 C 12 3BG 2179N F0 C 12 2UJ 2179W 50 C 12 2UJ C 13 55K C 13 2UJ C 13 55K C 13 2UJ C C C 13 1UJ C 13 3LS C 13 2UJ C 15 2UJ C 15 2UJ C 15 2JN C 15 3J C 15 15R C 15 51Y C 15 2UJ C 15 2UJ C 15 2UJ C 15 2UJ C 15 2UJ C 15 3DM C 15 2W C 15 22W L0 C L0 C 15 3DM C 14 2UJ C 15 3R L0 C 15 2UJ C 14 2UJ 2317E 00 C 14 3DM 2317F 00 C 14 2UJ 2317M 00 C C 15 2UJ D 2 2UJ D 2 4R C 14 4HF C 14 4H C 14 42X C D 2 3DM C 14 3HA C 10 3BG D 4 5PX D 4 4H D 3 2UJ D 3 42X D 3 2JU 2419E 00 D 4 2UJ D 3 2UJ D 3 2UJ D 4 2UJ D 4 3BG D 4 3BG D 4 3BG D 4 2UJ D 3 2UJ D 3 4X D 3 3H D 3 1JK D 3 2UJ D 3 2UJ D 3 20K D 4 4X D 4 4X D 4 2UJ D 5 5YS 2471N 00 D 5 18A D D 5 2UJ D 5 5YS D 5 2UJ D 5 2UJ 2475H 00 D 5 2UJ 2475J 00 D 5 3DM D 6 4DN D D 6 33M D 6 4DN D 6 2UJ D 8 M1

59 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 2UJ D 8 2UJ D 8 2RH D 8 3Y6 2533A 01 D 8 2RH D 8 5H D 8 5Y D 8 5Y D 8 2UJ D 9 2UJ D 8 2UJ D 8 2UJ D 9 3HT D 6 D 8 55K 2539F 00 D 9 4DN D 8 3BG 2580T 00 D 7 3LP 2582T 00 D 7 4H D 11 4L D 11 4L D 11 2UJ D 11 3DN D 11 3DM D 2 5JW D 7 4BP D 7 3YX D 7 4TT D 7 2UJ D 10 2UJ D 2 2UJ C 11 1FW 2622F 01 D 10 2UJ D 10 21A D 10 42N D 10 3Y D 10 3Y D 10 2UJ D 10 2UJ D 10 2UJ D 10 2UJ D 10 1E D 10 2UJ D 12 5H D 10 2UJ D 12 2UJ D 12 2UJ D 12 2UJ D 13 2KT D 13 2UJ D 13 2UJ D 12 4X D 12 2UJ D 12 4X D 12 2UJ 2741L D 13 2UJ D 12 2UJ 2742L D 13 2UJ D D 13 2UJ D 13 2UJ C 10 3JL A0 C 11 3JL B0 C 11 3DM D 14 3DM D 14 50M M0 D 15 59V M0 D 15 2UJ 8183G 00 D 15 2UJ D 15 36Y E 8 2UJ E 8 3DM E 8 5FU E 8 3DN E 8 2UJ E 8 2UJ E E 8 26H C 12 2UJ E E 8 1E E 8 2UJ E 8 2UJ E 10 2UJ E 10 1UY E 10 2UJ E 8 2UJ E 10 2UJ E 10 4KM E 10 5FU E 10 2UJ E 10 3LD E 10 3BG E 10 2UJ E 8 3BG E 8 42X E 7 2UJ E 7 42X K1 E E 2 42X E 2 42X E 2 1D E 2 1AA E 2 42X K1 E 2 3DN E 2 3DN E 2 3GM E 9 57M E 2 1D E 2 1D E 2 18G E 3 1HX E 10 1FK E 4 2UJ E 4 2GV E 4 2UJ E 4 42X E 4 2UJ E 4 2UJ E 4 2UJ E 4 4YH E 4 3LS E 4 3DM E 4 4AS E 4 5FU E 8 5FU E 8 2GV E 7 2W E E 7 10M E 7 10M E 7 2UJ E 7 1VE E 7 1AA 8397X 00 E 7 2UJ E 10 42X E 5 11H E 5 2F E 5 42X E 5 2GV A0 E 5 42X A0 E 5 2UJ E E 5 1A E E 5 1FK E 5 2UJ E 5 42X E 5 42X E 5 2F E 5 5Y E 5 2F E 5 2UJ E 6 2UJ E E E 2 2UJ E 6 2UJ E 6 2UJ E 6 11H E 10 3Y E 10 4L0 W D 11 4HM W D 7 4FU W D 7 51L W D 7 5KS W D 7 2UJ W B 5 2UJ W C 14 3LS W253E 00 D 8 3BG Y D 3 3LS Y2410 T3 X3 D B D B B B D C E E D D F0 D D B D D C E C D E D D E C E C D B C E E C B E B E C C C D B D E D D B D C B C B D C B C B A3 E E D B D B G2 C A1 D B A2 C D B C C C D C C K0 C B D C C E C B C C C D D C B C C B C B C C B B C R D B V1 E B V6 D C D U1 D D D B C D E K7 E E D 3 M2

60 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID D B B B B B C C D E D 4 E C B B B D D B B B B B C B C D E E C D E B C C D C C D C C D B D D C D D B C B B B B C C D D D D D E D C D D 14 D B C 11 E D 14 E 7 E C 4 D B 7 B 10 B 15 D 3 D 11 E D C B C C C C D C D C B B E C C D B C A1 B B B D B B C C D D C D C B C C C C C C C B C C B C B C C C W8 D T4 D D D D D D D B D B B B B D C C B E C 11 C D C D 5 D D C D D E B 14 E C C D D E D C E 2 E E D 5 E C B 13 D 2 E 6 E C E D B B B D B C C C B C E E D 11 E E C 9 D C B 7 B E B B D B B B 9 C B C B C B 15 C B B E E E D 10 D C D E E C D E B 2 B D B B B B D C B C C B 8 C C C C C C C B 2 B B 15 C 2 M3