T115FSEC (2WB2) MALAYSIA 1R2WB-440E1

Transcription

1 T115FSEC () MALAYSIA 1R2WB-440E1 ( )

2 T115FSEC PARTS CATALOGUE 2015 by Yamaha Motor Co., Ltd. 1st edition, August 2015 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code Abbreviation Colour Name Colour Code BMC BLUE METALLIC C 0775 CIS CIRCUIT SILVER 00WN DBNM8(*) DARK BLUISH GRAY METALLIC RM7(*) RED METALLIC SMX(*) BLACK METALLIC X 0903 YB YAMAHA BLACK 0033

5 CONTENTS ENGINE CYLINDER HEAD... 1 CRANKSHAFT & PISTON... 2 VALVE... 3 CAMSHAFT & CHAIN... 4 OIL PUMP... 5 INTAKE... 6 EXHAUST... 8 CRANKCASE... 9 CRANKCASE COVER STARTER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FOR CAST WHEEL FRONT BRAKE CALIPER REAR WHEEL FOR CAST WHEEL STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST LEG SHIELD GENERATOR STARTING MOTOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 50

6 FIG. 1 CYLINDER HEAD 1 1VP E CYLINDER HEAD ASSY S E GUIDE, VALVE CIRCLIP BOLT, FLANGE GASKET BOLT, STUD BOLT, SET GASKET NUT, HEXAGON VP E COVER, CYLINDER HEAD BOLT, FLANGE FC E WASHER, SEALING FC E GASKET, HEAD COVER CLAMP BOLT, FLANGE NUT PLUG, SPARK (NGK CR6HSA) P E GASKET, CYLINDER HEAD PIN, DOWEL BOLT, HEXAGON SOCKET HEAD SU E CYLINDER DY E GASKET, CYLINDER 1 1

7 FIG. 2 CRANKSHAFT & PISTON 1 1VP WE CRANKSHAFT ASSY 1 2 1DY E PIN, CRANK YA.BEARING 1 4 1DY E ROD, CONNECTING 1 5 1VP E CRANK XA BEARING KEY, WOODRUFF 1 8 1DY E PISTON (STD) 1 1DY E PISTON (0.50MM O/S) 1 AP 1DY E PISTON (1.00MM O/S) 1 AP 9 1FC E PIN, PISTON CIRCLIP DY E PISTON RING SET (STD) 1 1DY E PISTON RING SET (0.50MM O/S) 1 AP 1DY E PISTON RING SET (1.00MM O/S) 1 AP 2

8 FIG. 3 VALVE 1 2BL E VALVE, INTAKE S E VALVE, EXHAUST P E SEAL, VALVE STEM 2 4 1DY E SPRING, VALVE INNER 2 5 5TL E LOCK, VALVE SPRING RETAINER S E RETAINER, VALVE SPRING 2 7 5P0 E SEAT, VALVE SPRING BL E ARM, VALVE ROCKER NUT S E SCREW, VALVE ADJUSTING 2 UR 33S E SCREW, VALVE ADJUSTING 2 UR 11 44D E COLLAR P E SHAFT, ROCKER 2 3

9 FIG. 4 CAMSHAFT & CHAIN 1 1VP E CAMSHAFT ASSY O-RING YW BEARING P E111F 00 PLATE E1 BOLT, FLANGE 1 6 1DY E SPROCKET, CAM CHAIN H5090 CHAIN P E GUIDE, STOPPER P E GUIDE, STOPPER SU E TENSIONER ASSY, CAM CHAIN SU E GASKET, TENSIONER CASE BOLT, FLANGE P E BOLT 1 UR 1DR E BOLT 1 UR 4

10 FIG. 5 OIL PUMP 1 1DY E OIL PUMP ASSY BOLT, HEXAGON SOCKET HEAD PLUG, STRAIGHT SCREW 1 4 4YS E GASKET 1 5 4LS E STRAINER, OIL B E ELEMENT ASSY, OIL CLEANER D E GEAR, PUMP DRIVE 1 8 1VP E COVER, OIL ELEMENT BOLT, FLANGE BOLT, FLANGE O-RING 1 5

11 FIG. 6 INTAKE 1 2SU E MANIFOLD O-RING BOLT 2 4 2SU E THROTTLE BODY ASSY BOLT, FLANGE 2 6 2SU E INJECTOR ASSY 1 7 2SU E INJECTOR 1 8 2SU E O-RING 1 9 2SU E41A1 00..SEAL RING SU E PIPE ST E CLIP BOLT, FLANGE P E BAND SU E CASE, AIR CLEANER DY WE AIR CLEANER ELEMENT ASSY DY E CAP, CLEANER CASE SU E JOINT, AIR CLEANER DY E SEAL DY E SEAL SCREW, TAPPING ST E443E 00 PIPE, DRAIN A3 CLIP D9 E443G 00 PIPE, DRAIN CLIP DY E DAMPER DY E DAMPER COLLAR 2 6

12 FIG. 6 INTAKE BOLT, WITH WASHER CLIP 1 7

13 FIG. 7 EXHAUST 1 1VP E PIPE, EXHAUST WB E MUFFLER VP E PROTECTOR, MUFFLER SCREW, BIND 4 5 4BD WASHER, PROTECTOR 4 6 1VP E PROTECTOR, MUFFLER TF WASHER, PROTECTOR WASHER, PLATE D E GASKET, MUFFLER BOLT WASHER, PLATE P E BAND, MUFFLER BOLT, FLANGE WASHER, PLATE B E DAMPER, MUFFLER COLLAR WASHER, PLATE NUT, FLANGE BOLT, FLANGE C E GASKET, EXHAUST PIPE 1 8

14 FIG. 8 CRANKCASE 1 1VP E CRANKCASE ASSY 1 2 4ST E BREATHER 1 3 1DY E PIPE, BREATHER CLIP S E NOZZLE PIN, DOWEL BOLT, FLANGE BOLT, FLANGE PIN, DOWEL BOLT, STUD CLAMP 1 9

15 FIG. 9 CRANKCASE COVER 1 1 1VP E COVER, CRANKCASE DY E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW F8 O-RING B E PLATE VP E COVER, CHAIN CASE BOLT, FLANGE S E GUIDE, INLET VP E COVER, CRANKCASE D9 E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE D9 E PLUG, OIL LEVEL O-RING OIL SEAL 1 10

16 FIG. 10 STARTER 1 5D9 E AXLE, KICK 1 2 5D9 E GEAR, KICK CLIP 1 4 5D9 E WHEEL, RATCHET 1 5 4WH E SHIM CIRCLIP SPRING, TORSION 1 8 5D9 E PLATE 1 9 5D9 E GUIDE, SPRING WASHER, WAVE VP E KICK CRANK ASSY NUT OIL SEAL 1 11

17 FIG. 11 STARTER CLUTCH 1 5TN E GEAR, IDLER PIN, DOWEL 1 3 1FC E WHEEL, STARTER X6 BEARING WASHER, PLATE 1 6 1DY E STARTER CLUTCH OUTER ASSY 1 UR 1DY E STARTER CLUTCH OUTER ASSY 1 UR BOLT, HEXT. SOCKET HEAD 3 12

18 FIG. 12 CLUTCH COLLAR 1 2 1VP E CLUTCH HOUSING COMP VP E CLUTCH CARRIER ASSY 1 4 1DY E SPRING, CLUTCH WEIGHT P7 WASHER, PLATE 1 6 5LM E BOSS, CLUTCH HOUSING 1 7 5D9 E CAGE PIN, DOWEL SPRING, COMPRESSION WASHER, PLATE NUT COLLAR VP E PRIMARY DRIVEN GEAR COMP FD E BOSS, CLUTCH FD E PLATE, CLUTCH FD E PRESSURE PLATE ASSY FD E PLATE, FRICTION FD E SPRING.,CUSHION FD E PLATE, PRESSURE PB E SPRING, CLUTCH PB E BOLT, HEX W/WASHER PB E WASHER FD E WASHER, LOCK NUT D9 E ROD, PUSH 2 1 UR 1FC E ROD, PUSH 2 1 UR 26 5YP E ROD, PUSH

19 FIG. 12 CLUTCH BALL 1 14

20 FIG. 13 TRANSMISSION 1 1DY E AXLE, MAIN (12T) 1 2 1DY E GEAR, 3RD PINION (17T) 1 3 1DY E GEAR, 4TH PINION (22T) WASHER CIRCLIP 1 6 1DY E GEAR, 2ND PINION (16T) 1 UR 1DY E GEAR, 2ND PINION (16T) 1 UR WASHER, PLATE CIRCLIP X1 BEARING 1 UR Y2 BEARING 1 UR XR BEARING C1 E PLATE, COVER BOLT, HEXT. SOCKET HEAD DY E DRIVE AXLE ASSY WASHER CIRCLIP FD E GEAR, 4TH WHEEL (23T) DY E GEAR, 3RD WHEEL (23T) DY E GEAR, 1ST WHEEL (34T) 1 UR 1DY E GEAR, 1ST WHEEL (34T) 1 UR WASHER, PLATE CIRCLIP DY E SPRING B E PLATE, SIDE COLLAR YE BEARING 1 15

21 FIG. 13 TRANSMISSION XM BEARING OIL SEAL PB E SPROCKET, DRIVE (13T) DY E HOLDER, SPROCKET BOLT B E SCREW, STOPPER PLATE 1 16

22 FIG. 14 SHIFT CAM & FORK 1 2SU E SHIFT CAM ASSY 1 2 2SU E SEGMENT SCREW PIN, DOWEL 2 5 5TP E POINT, NEUTRAL SPRING, COMPRESSION 1 7 1DY E SHIFT LEVER ASSY SPRING, TORSION 1 9 5D9 E BAR, SHIFT FORK GUIDE SPRING, COMPRESSION D9 E FORK, SHIFT D9 E FORK, SHIFT

23 FIG. 15 SHIFT SHAFT 1 1DY E SHIFT SHAFT ASSY 1 2 1DY E GUIDE 1 3 1DY E GUIDE, SHIFT 1 4 5D9 E HOLDER, PAWL OIL SEAL PIN, DOWEL 1 7 1DY E STOPPER LEVER ASSY 1 8 5D9 E SPRING 1 9 5HV E HOOK, SPRING F4 WASHER, PLATE Y2 BEARING PIN, DOWEL E9 SPRING, COMPRESSION WASHER, PLATE LM E PIN, SHIFT VP E817A 00 ARM, SHIFT D9 E SCREW, ADJUSTING F7 O-RING NUT, FLANGE CIRCLIP D3 WASHER, PLATE DY E BOSS VP E SHIFT PEDAL ASSY H3 E COVER, SHIFT PEDAL BOLT 1 18

24 FIG. 16 FRAME 1 1VP F FRAME COMP E0 BOLT, FLANGE BOLT, FLANGE D9 BOLT, FLANGE WASHER, PLATE WASHER, PLATE NUT NUT 1 9 5TF F139R 00 COVER VP F117R 00 COVER SU F139U 00 DAMPER

25 FIG. 17 FENDER 1 1VP F P4 FENDER, FRONT 1 UR FOR RM7 1VP F P2 FENDER, FRONT 1 UR FOR SMX 1VP F P6 FENDER, FRONT 1 UR FOR DBNM8 2 1VP F FENDER, FRONT COLLAR BOLT, FLANGE NUT, SPRING SCREW, TAPPING K F HOLDER, CABLE 1 8 5LL F DAMPER 2 9 1VP F FENDER, REAR B7 BOLT, WITH WASHER BOLT, HEXAGON COLLAR P H REAR REFLECTOR ASSY CJ H REFLECTOR, FRONT NUT, FLANGE 2 20

26 FIG. 18 SIDE COVER 1 1VP F COVER, SIDE SCREW, TAPPING 2 3 1VP F COVER, SIDE SCREW, TRUSS HEAD TAPPING 1 5 3YR F622F 00 DAMPER, LOCATING VP F P0 COVER, SIDE 3 1 SMX NUT, SPRING 3 8 1VP F P0 COVER, SIDE 4 1 SMX NUT, SPRING VP F171E 00 P0 COVER, SIDE 5 1 SMX SCREW, WITH WASHER DY F DAMPER, FOOTREST DAMPER, PLATE VP F172A 00 P0 PANEL 1 1 SMX SCREW, WITH WASHER VP F172F 00 P0 PANEL 2 1 SMX SCREW, WITH WASHER NUT, SPRING VP F COVER, UNDER SCREW, WITH WASHER NUT, SPRING SCREW, TAPPING RIVET DY F STAY COLLAR GROMMET WASHER, PLATE 1 21

27 FIG. 18 SIDE COVER BOLT VP F COVER, UNDER SCREW, WITH WASHER NUT, SPRING SCREW, TAPPING DY F STAY COLLAR GROMMET WASHER, PLATE BOLT VP F172G 00 PANEL SCREW, TRUSS HEAD TAPPING RIVET SCREW, BIND GROMMET L6 COLLAR VP F622F 00 DAMPER, LOCATING VP F172H 00 PANEL SCREW, TRUSS HEAD TAPPING RIVET SCREW, BIND GROMMET L6 COLLAR VP F622F 00 DAMPER, LOCATING PV F836D 00 TUNING FORK MARK WB F173E 00 GRAPHIC 1 1 UR FOR RM7 2WB F173E 10 GRAPHIC 1 1 UR FOR SMX 22

28 FIG. 18 SIDE COVER 53 2WB F173E 20 GRAPHIC 1 1 UR FOR DBNM8 54 2WB F173F 00 GRAPHIC 2 1 UR FOR RM7 2WB F173F 10 GRAPHIC 2 1 UR FOR SMX 2WB F173F 20 GRAPHIC 2 1 UR FOR DBNM8 55 2WB F174G 00 GRAPHIC 3 1 UR FOR RM7 2WB F174G 10 GRAPHIC 3 1 UR FOR SMX 2WB F174G 20 GRAPHIC 3 1 UR FOR DBNM8 56 2WB F174H 00 GRAPHIC 4 1 UR FOR RM7 2WB F174H 10 GRAPHIC 4 1 UR FOR SMX 2WB F174H 20 GRAPHIC 4 1 UR FOR DBNM8 57 2WB F174J 00 GRAPHIC 5 1 UR FOR RM7 2WB F174J 10 GRAPHIC 5 1 UR FOR SMX 2WB F174J 20 GRAPHIC 5 1 UR FOR DBNM8 58 2WB F174K 00 GRAPHIC 6 1 UR FOR RM7 2WB F174K 10 GRAPHIC 6 1 UR FOR SMX 2WB F174K 20 GRAPHIC 6 1 UR FOR DBNM8 23

29 FIG. 19 REAR ARM & SUSPENSION 1 1VP F WN REAR ARM ASSY 1 CIS 2 4UL F BUSH VP F SEAL, GUARD 1 4 5LM F SHAFT, PIVOT WASHER, PLATE NUT, SELF-LOCKING 1 7 1VP F CASE, CHAIN BOLT, WITH WASHER 2 9 3XL F178A 00 LABEL WB F LABEL, TIRE VP F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE D F BOLT 2 24

30 FIG. 20 STEERING RACE, BALL TL 2341E 00 RETAINER, BALL BEARING (16) F RACE, BALL F RACE, BALL TL 2341E 10 RETAINER, BALL BEARING (19) 1 6 3AY F COVER, BALL RACE UV F COVER, BALL RACE NUT BOLT, FLANGE COLLAR VP F BRACKET, HANDLE BOLT, FLANGE NUT, SELF-LOCKING VP F HOLDER, BRAKE HOSE VP F HOLDER, BRAKE HOSE BOLT, FLANGE TF F331E 00 GUIDE, CABLE BOLT, FLANGE VP F PROTECTOR VP F331A 00 STAY BOLT, FLANGE 2 25

31 FIG. 21 FRONT FORK 1 31D F FRONT FORK ASSY D F TUBE, OUTER (L.H) 1 3 4UV F OIL SEAL 1 4 5P0 F RING, SNAP D F TUBE, OUTER 1 6 4UV F OIL SEAL 1 7 5P0 F RING, SNAP B F INNER TUBE COMP D F CYLINDER COMP., FRONT FORK JG F RING, PISTON D F SPRING, SUB F3158 L0.GASKET F BOLT, HEXAGON SOCKET HEAD LL F SEAL, DUST B F SPRING, FRONT FORK D9 F BOLT, CAP JG F O-RING P0 F RING, SNAP S F UNDER BRACKET COMP F RACE, BALL P0 F BOLT

32 FIG. 22 FUEL TANK 1 1VP F FUEL TANK COMP DY E FUEL PUMP COMP P F414G 10 SEAL 1 4 1DY F BRACKET, FUEL PUMP BOLT 4 6 1VP F413X 00 PLATE 1 7 1DY E PIPE, FUEL DY F CAP ASSY 1 9 4YY F PACKING, CAP VP E COVER, CONTROL RACK VP F41B1 00 COVER, TANK D9 F414G 00 SEAL DAMPER, PLATE D9 F414G 10 SEAL DAMPER, PLATE 1 27

33 FIG. 23 SEAT 1 1VP F DOUBLE SEAT ASSY 1 2 1VP F470F 00.SEAT COVER COMP VP F PAD, SEAT 2 4 1VP F PAD, SEAT 2 5 5P2 F DAMPER, SEAT D F HINGE, SEAT NUT, FLANGE 2 8 5VV F PIN, SEAT FITTING 1 9 1VP F473R 00 BOX C F DAMPER NUT, SPRING VP F473T 00 LID SCREW, TAPPING GROMMET D7 COLLAR BOLT, FLANGE BOLT, FLANGE WASHER, PLATE D H BAND, BATTERY VP H BAND, BATTERY P1 F SEAT LOCK ASSY SCREW, PAN HEAD VP F478E 00 CABLE, SEAT LOCK SCREW, PAN HEAD S8 F STOPPER VP F P4 HANDLE, SEAT 1 UR FOR RM7 1VP F P6 HANDLE, SEAT 1 UR BMC FOR SMX 28

34 FIG. 23 SEAT 26 1VP F P2 HANDLE, SEAT 1 UR SMX FOR DBNM BOLT, FLANGE VP F PROTECTOR, FRAME VP F COVER TF F TOOL KIT 1 29

35 FIG. 24 FRONT WHEEL FOR CAST WHEEL 1 1S8 F X CAST WHEEL, FRONT 1 YB SPACER OIL SEAL X8 BEARING TIRE(70/90-17M/C38P VRM.3322F) 1 VEE RUBBER VALVE, RIM (TR412) COLLAR 1 8 3AY F AXLE, WHEEL NUT, SELF-LOCKING J1 WASHER, PLATE VP F GEAR UNIT ASSY 1 30

36 FIG. 25 FRONT BRAKE CALIPER 1 31D F582U 00 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON B F580U 02 CALIPER ASSY (RIGHT) 1 4 5P0 F PISTON ASSY, CALIPER 1 5 5YP F CALIPER SEAL KIT 1 6 5YP F BOOT, CALIPER 1 7 5YP F BOOT C9 W BLEED SCREW KIT 1 9 5D9 F BRAKE PAD KIT YP F CLIP P0 F SUPPORT, PAD YP F PIN, PAD YP F CLIP, PAD BOLT, FLANGE 2 31

37 FIG. 26 REAR WHEEL FOR CAST WHEEL 1 1S8 F X CAST WHEEL, REAR 1 YB SPACER YN BEARING YM BEARING O-RING 1 6 1VP F DAMPER D F PLATE, BRAKE SHOE O-RING D F530K 00 BRAKE SHOE SET SPRING, TENSION SPRING, TENSION D F LEVER, CAMSHAFT D F533A 00 PLATE, INDICATOR WASHER, WAVE D F CAMSHAFT BOLT, HEXAGON NUT VP F CLUTCH, HUB Y0 COLLAR OIL SEAL XB BEARING VP F SPROCKET, DRIVEN (41T) D F WASHER BOLT NUT TIRE (80/90-17M/C 50P V322R) VALVE, RIM (TR412) 1 32

38 FIG. 26 REAR WHEEL FOR CAST WHEEL 28 3XA F AXLE, WHEEL NUT, SELF-LOCKING WASHER, PLATE LL F COLLAR, WHEEL COLLAR TF F PULLER, CHAIN TF F539F 00 PLATE NUT NUT E1107 CHAIN (RK-M 428SB X 107L) JOINT, CHAIN (RK-M 428M) D F BAR, TENSION BOLT WASHER, PLATE J7 WASHER, PLATE NUT PIN, COTTER D F BOLT, TENSION BAR 1 33

39 FIG. 27 STEERING HANDLE & CABLE 1 1VP F HANDLE DAMPER, PLATE BOLT C4 WASHER, PLATE 3 5 5D9 F DAMPER D9 F DAMPER VP F COVER, HANDLE UPPER DAMPER, PLATE SCREW, TRUSS HEAD TAPPING SCREW, TRUSS HEAD TAPPING NUT, SPRING DAMPER, PLATE VP F COVER, HANDLE UPPER SCREW, TRUSS HEAD TAPPING SCREW, TRUSS HEAD TAPPING NUT, SPRING VP F P4 CAP, HANDLEBAR COVER 1 UR FOR RM7 1VP F P5 CAP, HANDLEBAR COVER 1 UR BMC FOR SMX 1VP F P6 CAP, HANDLEBAR COVER 1 UR FOR DBNM SCREW, TRUSS HEAD TAPPING NUT, SPRING VP F GRIP ASSY VP F GRIP WB F REAR VIEW MIRROR ASSY (LEFT) WB F REAR VIEW MIRROR ASSY (RIGHT) VP F THROTTLE CABLE ASSY BOLT, BUTTON HEAD 1 34

40 FIG. 27 STEERING HANDLE & CABLE 26 1VB F END, GRIP CLAMP P2 F CAP, GRIP UNDER SCREW, PAN HEAD VP F815P 00 LABEL, NOTICE

41 FIG. 28 FRONT MASTER CYLINDER 1 1DY F HOSE, BRAKE BOLT, UNION WASHER, PLATE 4 4 5P0 F583T 13 MASTER CYLINDER ASSY (BLACK) 1 5 5P0 W CYLINDER KIT, MASTER 1 6 5P0 F DIAPHRAGM, RESERVOIR 1 7 5P0 F CAP, RESERVOIR (BLACK) Y 2589H 00.SCREW 2 9 5TL F BRACKET,MASTER CYLINDER(BLACK) P0 F BUSH,DIAPHRAGM BOLT, HEXAGON SOCKET HEAD 2 36

42 FIG. 29 STAND & FOOTREST 1 1VP F STAND, MAIN D F STOPPER, MAIN STAND D F SHAFT, MAIN STAND PIN, COTTER SPRING, TENSION D F PEDAL, BRAKE SPRING, TORSION 1 8 5D9 F ROD, BRAKE SPRING, COMPRESSION PIN NUT PIN, COTTER WASHER, PLATE VP F STAND, SIDE BOLT NUT, HEXAGON SPRING, TENSION VP F FOOTREST BOLT, FLANGE LL F COVER, FOOTREST VP F REAR FOOTREST ASSY TF F COVER, REAR FOOTREST BU F PLATE PIN, CLEVIS PIN, COTTER TF F STOPPER GROMMET 1 37

43 FIG. 29 STAND & FOOTREST BOLT BOLT WASHER, PLATE VP F REAR FOOTREST ASSY TF F COVER, REAR FOOTREST BU F PLATE PIN, CLEVIS PIN, COTTER TF F STOPPER GROMMET BOLT BOLT WASHER, PLATE B E DAMPER, MUFFLER COLLAR VP F194J 00 STAY, MUFFLER BOLT, FLANGE 1 38

44 FIG. 30 LEG SHIELD 1 1VP F P4 LEG SHIELD 1 1 UR FOR RM7 1VP F P2 LEG SHIELD 1 1 UR FOR SMX 1VP F P5 LEG SHIELD 1 1 UR FOR DBNM SCREW, WITH WASHER SCREW, TRUSS HEAD TAPPING NUT, SPRING 4 5 5D9 F414G 10 SEAL B F313B 00 EMBLEM, VP F836K 00 PANEL, INNER SCREW, TAPPING 2 9 1VP F836L 00 PANEL, INNER SCREW, TAPPING VP F LEG SHIELD SCREW, WITH WASHER SCREW, TAPPING SCREW, TRUSS HEAD TAPPING NUT, SPRING WB F CAP VP F842N 00 COVER SCREW, TAPPING D F LABEL, WARNING WB F DAMPER WB F836T 00 DAMPER, LOCATING WB F836U 00 DAMPER, LOCATING S8 F175C 00 TUNING FORK MARK WB F GRAPHIC 1 1 UR FOR RM7 2WB F GRAPHIC 1 1 UR FOR SMX 39

45 FIG. 30 LEG SHIELD 24 2WB F GRAPHIC 1 1 UR FOR DBNM8 25 2WB F GRAPHIC 2 1 UR FOR RM7 2WB F GRAPHIC 2 1 UR FOR SMX 2WB F GRAPHIC 2 1 UR FOR DBNM8 26 2WB F GRAPHIC 3 1 UR FOR RM7 2WB F GRAPHIC 3 1 UR FOR SMX 2WB F GRAPHIC 3 1 UR FOR DBNM8 27 2WB F GRAPHIC 4 1 UR FOR RM7 2WB F GRAPHIC 4 1 UR FOR SMX 2WB F GRAPHIC 4 1 UR FOR DBNM8 28 2WB F GRAPHIC 5 1 UR FOR RM7 2WB F GRAPHIC 5 1 UR FOR SMX 2WB F GRAPHIC 5 1 UR FOR DBNM8 29 2WB F GRAPHIC 6 1 UR FOR RM7 2WB F GRAPHIC 6 1 UR FOR SMX 2WB F GRAPHIC 6 1 UR FOR DBNM8 40

46 FIG. 31 GENERATOR 1 1DY H STATOR ASSY 1 2 1DY H ROTOR ASSY BOLT, HEXAGON SOCKET HEAD 3 4 1DY H132G 00 PLATE 1 5 1DY H PLATE, FITTING BOLT NUT, FLANGE WASHER, PLATE 1 41

47 FIG. 32 STARTING MOTOR 1 1DY H STARTING MOTOR ASSY 1 2 5TP H BRUSH SET 1 3 1DY H183G 00.CORD COMP D9 H GASKET 1 5 5D9 H SCREW O-RING 1 42

48 FIG. 33 FLASHER LIGHT 1 1VP H FRONT FLASHER LIGHT ASSY VP H FRONT FLASHER LIGHT ASSY VP H BULB, FLASHER (12V-16W) 2 4 1VP H BULB (12V-10W) 2 5 1VP H SOCKET CORD ASSY SCREW, TAPPING 2 7 2BR H WASHER 2 8 1VP H GROMMET SCREW, TAPPING VP H REAR FLASHER LIGHT ASSY VP H333A 00.LENS COMP VP H BULB (12V-10W) VP H SCREW, LENS FITTING VP H REAR FLASHER LIGHT ASSY VP H334A 00.LENS COMP VP H BULB (12V-10W) VP H SCREW, LENS FITTING VP H STAY, FLASHER

49 FIG. 34 METER 1 1VP H SPEEDOMETER ASSY 1 2 5LW H BULB, METER (T10 12V-1.7W) 7 3 5BU H BULB (T6.5 12V-1.7W) 2 4 1VP H BULB, METER (T10 12V-3.4W) 2 5 1VP H LENS, SPEEDOMETER 1 6 1VP H353F 00.CASE, METER LOWER 1 7 1VP H SCREW, SPECIAL 2 8 1VP H SCREW 3 9 1VP H SOCKET CORD ASSY SCREW, TAPPING SCREW, TAPPING VP H357E 00.CLAMP VP H CAP, BULB NUT, SPRING VP H SPEEDOMETER CABLE ASSY 1 44

50 FIG. 35 HEADLIGHT 1 1PB H HEADLIGHT UNIT ASSY 1 2 5B9 H BULB, HEADLIGHT (12V 35/35W) C H COVER, SOCKET BOLT, FLANGE 1 5 1DY F CAP, BOLT D H CLIP 2 45

51 FIG. 36 TAILLIGHT 1 1VP H TAILLIGHT UNIT ASSY 1 2 1VP H BULB, TAILLIGHT (12V-21/5W) 1 3 1VP H LENS, LICENCE LIGHT 1 4 1VP H LENS, TAILLIGHT 1 5 1VP H GASKET, TAIL LENS SCREW, TAPPING 5 7 2BR H WASHER C H CAP WASHER, PLATE SCREW, TAPPING NUT, SPRING GROMMET VP H BRACKET, TAILLIGHT BOLT, WITH WASHER 2 46

52 FIG. 37 HANDLE SWITCH & LEVER 1 1DY H SWITCH, HANDLE DY H SWITCH, HANDLE VV H LEVER 2 (0098/BLACK) BOLT NUT, U 1 6 1DY H FRONT STOP SWITCH ASSY 1 47

53 FIG. 38 ELECTRICAL 1 1 1DY H IGNITION COIL ASSY BOLT 2 3 1LB H PLUG CAP ASSY C H BATTERY ASSY (GS GTZ5S) 1 5 2WB H WIRE, PLUS LEAD 1 6 1VP H FUSE (15A) 1 7 1VP H WIRE, MINUS LEAD 1 8 1VP H252E 00 MAIN SWITCH COMP SCREW FD H STOP SWITCH ASSY WB H WIRE HARNESS ASSY BOLT, FLANGE CLAMP CLAMP 3 48

54 FIG. 39 ELECTRICAL 2 1 2WB H591A 00 ENGINE CONTROL UNIT ASSY 1 2 2SU H BAND 1 3 1DY H NEUTRAL SWITCH ASSY O-RING SCREW, PAN HEAD B H THERMO UNIT GASKET 1 8 2BM H592A 00 SENSOR, OXYGEN 1 9 1FC H RECTIFIER & REGULATOR ASSY BOLT, FLANGE TP H STARTER RELAY ASSY PB H CONDENSER, SMOOTHING VP FLASHER RELAY ASSY VP H HORN BOLT, FLANGE DY H SENDER UNIT ASSY, FUEL METER BU H RETAINER BU H GASKET, SENDER UNIT BOLT, WITH WASHER 4 49

55 NUMERICAL INDEX 4BD TF F F TL 2341E TL 2341E Y 2589H VP VP E P E111F S E DY E FC E P E VP E FC E YS E SU E DY E VP E DY E DY E DY E DY E FC E DY E DY E DY E DY E BL E DY E S E TL E P E S E P0 E P E BL E S E S E VP E DY E SU E SU E DR E P E P E P E D E DY E D E LS E B E VP E P E SU E SU E SU E SU E DY E SU E DY E VP E ST E SU E SU E41A SU E DY E DY E DY E ST E443E D9 E443G DY E SU E DY E VP E C E WB E D E P E VP E VP E B E B E VP E S E D9 E ST E S E VP E VP E VP E DY E D9 E TN E FC E DY E DY E VP E D9 E WH E D9 E D9 E D9 E D9 E FD E VP E PB E FD E FD E PB E HV E FD E FD E YP E FC E D9 E FD E FD E LM E D9 E VP E VP E DY E PB E DY E DY E DY E DY E DY E DY E DY E FD E DY E DY E PB E DY E C1 E DY E VP E H3 E DY E DY E DY E LM E DY E VP E817A D9 E SU E D9 E D9 E D9 E D9 E D9 E SU E TP E DY E B E B E DY E VP F VP F117R TF F139R SU F139U VP F P VP F P VP F P K F VP F D F VP F WB F VP F VP F171E 00 P VP F VP F172A 00 P VP F172F 00 P VP F172G VP F172H VP F P WB F173E WB F173E WB F173E WB F173F WB F173F WB F173F VP F P WB F174G WB F174G WB F174G WB F174H WB F174H WB F174H WB F174J WB F174J WB F174J WB F174K WB F174K WB F174K S8 F175C XL F178A VP F194J VP F VP F WN UL F LM F VP F VP F D F VP F D F B F D9 F D F D F B F313B B F LL F UV F JG F D F P0 F P0 F JG F F3158 L D F F VP F331A TF F331E S F P0 F F UV F AY F VP F DY F VP F VP F VP F413X D9 F414G P F414G D9 F414G VP F41B DY F DY F YY F VP F470F P2 F D F VV F VP F VP F473R VP F473T VP F VP F S8 F VP F P VP F P VP F P P1 F VP F478E VP F S8 F X AY F VP F D F530K D F S8 F X D F533A D F D F VP F VP F D F D F XA F LL F TF F TF F539F D F VP F P0 F YP F

56 NUMERICAL INDEX 5D9 F B F580U D F582U P0 F583T P0 F P0 F P0 F TL F DY F VP F VP F YP F P0 F YP F YP F YP F YP F VP F VP F VP F VP F P VP F P VP F P VP F622F YR F622F VP F VP F VB F WB F P2 F WB F VP F VP F D F D F D F D9 F VP F TF F VP F LL F DY F VP F TF F VP F TF F BU F TF F VP F815P D9 F D9 F VP F P VP F P VP F P VP F DY F WB F PV F836D VP F836K VP F836L WB F836T WB F836U WB F LL F VP F WB F WB F WB F WB F WB F WB F WB F WB F WB F WB F WB F WB F VP F WB F WB F WB F WB F WB F WB F C F VP F842N DY H132G DY H DY H BR H DY H TP H D9 H DY H183G D9 H TP H FC H PB H C H WB H VP H VP H D H VP H DY H LB H VP H252E FD H DY H WB H VP H VP H VP H VP H VP H VP H VP H333A VP H VP H334A VP H C H VP H VP H VP H VP H DY H VP H BU H LW H VP H353F VP H VP H357E B H VP H VP H VV H DY H DY H DY H VP H VP H PB H B9 H D H C H VP H VP H VP H VP H VP H VP H VP H CJ H P H SU H DY H BU H BU H WB H591A BM H592A P0 W C9 W VP WE DY WE D E E B J C J F P D D L Y

57 NUMERICAL INDEX A E F F YE YW XB X Y XM XR X YM YN XA X YA Y E H