Device Connection Systems for Industrial Ethernet

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1 Device Connection Systems for Industria Ethernet

2 X Synergy: Idea soutions for any network With its product and product mix poicy METZ CONNECT provides consistent systems for a safe and troube-free data fow - from the pc board to pugs, cabes and patch panes up to the infrastructura environment - and that in the market segments industria eectronics, data and communication technoogy and buiding automation. So, METZ CONNECT guarantees with X Synergy an integrated and transparent communication in a fieds of appication - without system discontinuities and performance osses. Safe network connections - high user benefit: highy speciaised connector components for RJ45, M12 and fiber optic connections high EMC immunity by continuous 360 degree shieding best quaity by using high-quaity materias and seected, specific test methods future-proof product ranges by standardized components that compy to standards and interoperabiity in production and fied assemby easy instaation and handing system soutions - from the pc board to structured cabing METZ CONNECT product range structure 2

3 Sensors that connect to the big, wide word The goba success story of inteigent networks in automation has its origin in the desire for integrated communication. Prerequisite for transparent, efficient and customized use and contro are integrated, internationay standardized network components. Whereas in the past cabing and connection systems were specific to the respective appication, today a connector s abiity to communicate is just as important as its functionaity. A sensor that sends a faut message by e-mai or transmits a photo to another company site for evauation is today as norma as remote maintenance of entire industria pants. The growing need to automate compex processes to guarantee safe operation at ow cost means network connections and their devices have to rey aso on the physica eve on consistent, high-performant standards even with different environmenta requirements. Shared networks Exampe industria automation Buiding Networks Data center ERP transparent communication across a business areas without interfaces and communication osses Improvement of operating expenses MES machines devices Industria Ethernet supervisory systems contros sensors / actors use of common IT processes; operation and observation by web technoogy web server on machines remote maintenance and teeservice directy from the network Easy instaation and operation with gemeinsamer Nutzung 3

4 The right connection for any case Fiber optic - RJ45 - Besides LC-type fiber optics, which have proved themseves in ong-distance data transmission in particuar, the RJ45 connector has become especiay in buiding and factory cabings the connection system of the Internet age. But requirements to connectors radicay changed when data networks expanded into harsh industria production environments. M12 connections have been a standard in industria bus connections for a ong time. They are adapted to the environmenta conditions of production has in an idea way. Whereas RJ45 is gaining more and more importance in eectrica cabinets and distributors, M12 connectors are facing new requirements for their transmission performance as a resut of the Ethernet entering the industry. METZ CONNECT fiber optic and copper cabing components have aready been made fit for harsh industria environments. Now, M12 components with a transmission performance suitabe for Industria Ethernet were incuded to compete the product range and to provide each user with his preferred connection system. Exceent signa reserves high above the requirements of the respective standard aow for onger ine engths and higher data rates. That are measurabe benefits for every network! Measurement setup for pug 4

5 Reiabe and convenient In the beginning, the idea was to merge the best of a connection words into one system. With X Synergy, we have succeeded in combining very different and sometimes even opposing requirements from the device connection and cabing sectors in an exceedingy inteigent way. Soidity and stabiity mechanica and eectrica strength resistance against dirt and humidity EMC-proved connection and operation Transmission technoogy and bit rate Gigabit capabiity (1/10 Gbit/s) 500 MHz band width (Cat. 6A ) Handing easy mounting / instaation safe shied handing mounting without specia toos instaation and mounting security Components and systems have to meet the increasing transmission requirements and remain easy in their use. Fiber optic 2xSC / SC-Dupex / LC gass and POF fibers mounts in V1 / V4 / V14 housings RJ45 cabing components up to Cat. 6A compatibe to V1 / V 4 / V 5 / V 14 housing designs fied assemby industriay hardened pc board jacks two and four pair twisted pair connection D-coded according to IEC X-coded according to IEC up to 500 MHz band width / Cat. 6A assembies and device interface 5

6 Benefits at a gance Consistent, high-quaity transmission inks - from the pc board of a device to equipment cabing up to the network environment - must face up to extremey diverse chaenges. Our device connection system X Synergy ives up to these compex requirements: Environmenta infuences: X Synergy provides protection against many different environmenta infuences (dirt, vibration, heat, cod, chemicas etc.) up to protection cass IP67. Transmission features: X Synergy stands out thanks to its exceent transmission features even in harsh industria environments: data rates up to 10 Gbit, shied designs, eectrica noise immunity etc. a foow one phiosophy. Cost-efficiency: X Synergy enabes manufacturers to produce devices with high protection casses in an efficient way and to optimize for exampe pc board design by jacks with integrated transformers (magnetics). Investment protection: X Synergy provides investors and panners with future-proof soutions by standardized products. Device connection: edge connectors suitabe for SMT assemby, and RJ45 pc board jacks provide a quick and secure connection to the pc board. Standards and interfaces Cabing structure in industria networks with focus on device connection CD BD FD ID TO NI Apparatus Generic Cabing System TO NI Automation Isand Campus backbone cabing subsystem Buiding backbone cabing subsystem Foor cabing subsystem Intermediate cabing subsystem Apparatus/ automation attachment cabing LWL RJ45 Components with STEADY TEC Reiabe Technoogy 6 Ethernet M12

7 FIT FOR ALL a system that is aways fit for purpose Besides soutions for protection casses up to IP67, X Synergy offers a range of dedicated RJ45 pc board jacks of various designs and for various types of assemby designed to guarantee secure contact during operation even without specia housings. As such, this product ine provides idea soutions to a those who are ooking for reiabe and fexibe connectivity for their devices. X Synergy connects the data cabe directy to the pc board - safey, securey and reiaby. FIT FOR ALL - system components for device connection at a gance fanged inserts copper + FO fanged housings pug housings pug inserts copper + FO edge connectors and meta shied FO instaation cabes RJ45 jacks instaation cabes pc board jacks RJ45 patch cabes connection ines cabes Connection types RJ45 cabe pugs for fied assemby Fiber Optic (FO) Components with STEADY TEC Reiabe Technoogy 7

8 Protect - shied - connect As we see it, protection isn t merey a technica term to be found in product specifications. First and foremost, to protect means to guarantee operationa safety even under difficut conditions as for exampe for device and cabing connections in industria networks with protection cass IP67. To this end, we inspect and test products using specia procedures that we improve and extend continuay based on the experience we gain from many miions of ports instaed wordwide. To protect aso means to suppy products that meet the requirements of tomorrow and thus offer our customers maximum security for their investment. Product versions with features that exceed the requirements of standards, choice of the right materias and the unrivaed fexibiity of our Fit for a principe guarantee this capacity. Shieding is our phiosophy! Whereas unshieded data networks in cassic copper-based office cabing are sti common practice in many markets, shieded technoogy is becoming more and more requested, especiay for high data rates. A shieded data network in harsh and in some cases security-reevant appications is essentia if ony for EMC reasons. Our system soutions provide integrated 360 degree shieding from the cabe to the pc board for RJ45 as we as for components and ensure exceent EMC features. Moreover, zinc diecast connection systems aso stand for stabiity. As one of the goba market eaders for shieded jacks, we are both pioneer and innovator. To connect is the purpose of a we do! We connect the data cabe to the pc board - with industriay hardened RJ45 and jacks that exce by secure connection and high mating cyces. The way we design spring contacts in jacks, optimize god pating, run optica fibers, design and position ID contacts in pugs, precisey define the optica ayer in housings and adapt magnetics in jacks to suit specific circuits... a of this is connecting - a of this is METZ CONNECT. E-DAT Industry RJ45 fied pug insert - cabe connection and IP67 protection 8

9 Quick and safe pc board connection Safe, reiabe, quick and fexibe connection systems are ony perfect if they are aso quick and easy to insta. X Synergy: 3D-sectiona mode with a around protected SFP Transceiver It s not without good reason that we have designed one series of our jacks with the same ength as SFP modues. Our system, for which we have taken out a patent, aows the device designer to connect our edge connector to the same pc board and in doing so to achieve combined operation of RJ45 and fiber optic systems. RJ45 jacks and SFP Transceiver are both protected by an integrated shieding. The idea to no onger insta device jacks as part of the sodering process but to reocate this procedure to the assemby process has been readiy wecomed by a great many device manufacturers - incuding when the deicate connections on the pc board need to be protected against the mechanica strain exerted by bayonet fittings. At the same time, we sti want and have to cater for the traditiona way of connecting jacks to pc boards. We offer versions for THT, THR and SMT as we as different types of packaging (Tape & Ree, pastic tray or oose in boxes). A products are RoHS-compiant and meet a current standards - wordwide. 9

10 X Synergy: One idea masses of appications Device connection systems Pc board jack through hoe mounting 4 poes D-coded P/N MMW370A1A1 Cabe 4 poes D-coded 1, 2, 5, 10 m P/N 142M1D10xxx Pc board jack through hoe mounting 8 poes X-coded P/N MMT170A3A5 (as of June 2011) Cabe 8 poes X-coded 1, 2, 5, 10 m P/N 142M2X10xxx (as of June 2011) Pc board jack front mounting 4 poes D-coded P/N MMW360A1A2 Connection ine 4 poes D-coded 1, 2, 5, 10 m P/N 142M1D11xxx Straight cabe pug for fied assemby 8 poes X-coded P/N MNF881A315 (as of June 2011) Connection ine 8 poes X-coded 1, 2, 5, 10 m P/N 142M2X11xxx (as of June 2011) RJ45 pc board jacks and pugs - industriay hardened for Industria Ethernet Modue RJ45 Magnetics, shieded Modue 10/100 Mbit P/N MJT Modue 1 Gbit P/N MJT Modue 10/100 Mbit, PoE/PoE+ P/N MJT Modue 1 Gbit, PoE/PoE+ P/N MJT RJ45 jack with Magnetics 10/100 Mbit P/N MJT Gbit P/N MJT RJ45 jack, Through Hoe soderabe, shieded, Cat.<5 P/N MJT RJ45 jack, Through Hoe soderabe, shieded, Cat.<5 P/N MJT RJ45 jack Through Hoe soderabe, shieded, Cat.<5 P/N MJT RJ45 jack, Through Hoe soderabe, shieded, Cat.<5 P/N MJT RJ45 jack, Through Hoe soderabe, shieded, Cat.6 P/N MJT RJ45 jack Through Hoe soderabe, shieded, Cat. 6 P/N MJT RJ45 jack, Surface Mount soderabe, shieded, Cat.<5 P/N MJS RJ45 jack, Through Hoe soderabe, shieded, Cat.<5, Mutiport 1x2 P/N MJT RJ45 jack, Surface Mount soderabe, shieded, Cat.<5 P/N MJS RJ45 jack Through Hoe soderabe, geschirmt, Cat.<5, Mutiport 1x4 P/N MJT RJ45 jack Through Hoe soderabe, shieded, Cat.<5, Mutiport 1x2 P/N MJT RJ45 jack Through Hoe soderabe, shieded, Cat.<5, Mutiport 2x4 P/N MJT

11 RJ45 pc board jacks and pugs - industriay hardened for Industria Ethernet RJ45 pug, unshieded, Cat.<5, singe port P/N MPT Fiber optic SFP Transceiver SFP LC-D Transceiver Avaiabe on request Components for direct connection to the pc board - RJ45 & fiber optic Meta Shied Shied for Modue RJ45 Magnetics & Modue SFP LC-D Transceiver Vertica mounting P/N MZT Horizonta mounting P/N MZT Edge Connector Vertica mounting for RJ45 P/N MRS Horizonta mounting for RJ45 P/N MRS Horizonta mounting for SFP P/N MRS Fanges for RJ45 and FO cabing with protection cass IP67 Industry IP67 V4 bukhead P/N KE Industry IP67 V1 bukhead P/N KE Industry IP67 V1 meta bukhead P/N ME E-DAT Industry IP67 V4 fied pug P/N KE E-DAT Industry IP67 V1 fied pug P/N KE E-DAT Industry IP67 V1 meta fied pug P/N ME RJ45 pugs and patch cabes E-DAT Industry IP20 RJ45 fied pug back P/N I E-DAT Industry RJ45 fied pug insert P/N I Patch cabe Cat.6A 10G AWG26 P/N xxyy-E Fiber optic pugs for IP67 and patch cabes OpDAT Industry 2SC und 2LC pug inserts different versions Fiber Optic patch cabes different versions 11

12 The METZ CONNECT company BTR NETCOM is member of the foowing associations: Im Ta Bumberg Germany Phone Fax info@metz-connect.com

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