Quick Reference Guide 2-Piece Power Connectors

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1 Quick Reference Guide Things to consider when choosing power connectors Appication. Does the appication require a board-to-board, wire-to-board, wire-to-wire, bus bar, card edge or a combination of these types of connectors? Current and Votage. Does the connector require power ony, or a combination of power and signa? How much current is required in the appication? Keep in mind that power connector performance is typicay measured in amperes (or amps). The votage is aso very important as it defines the spacing between the contacts. Hot-Puggabiity. Wi the appication be mated whie under eectrica oad? If so, a hot-puggabe connector is required. Many of the products in this guide have been approved for use in hot-pug appications. Typica Power Connector Appications AC to DC and DC to DC Power Suppies High End Computers Servers Data Storage Equipment Teecommunications Switches High Density Power Distribution Uninterruptibe Power Suppies (UPS) Removabe Battery Packs Board Stacking Power Distribution tycoeectronics.com/powerconnectors

Appication: Hot Swappabe Power Suppies (500w 5KW) Characteristics Connector MULTI-BEAM XLE FLATPAQ MINIPAK HDL Current Rating Up to 75 A* 32 Amps* Up to 40 Amps* Vented Housings Licensed Second

com/products/mutibeamxe MULTI-BEAM XLE Connector New 6 beam power contact offers up to 75 A current rating and deivers more than 200 Amps/inear inch New 40A ow power contact occupies 50% ess pcb

Amp high-performance CROWN BAND power contacts True hot-pug power contacts avaiabe Versatie moduar design aows ow voume customized configurations to meet your specific appication requirements Soder

com/products/minipakhd MINIPAK HDL Connector High-density, ow profie, power/signa, bind-mate connector Deveoped to meet next generation 1U appication by reducing airfow impedance Hot-puggabe power

Number Pitch (mm) No. of Positions Mount Stye 1827684-1 2 7 Vertica Surface Mount Receptace 1827654-1 2 7 Right Ange Thru-Hoe Pug 1-1123688-7 2.5 10 Vertica Surface Mount Receptace 6123978-1 2.

2 Appication: Hot Swappabe Power Suppies (500w 5KW) Characteristics Connector MULTI-BEAM XLE FLATPAQ MINIPAK HDL Current Rating Up to 75 A* 32 Amps* Up to 40 Amps* Vented Housings Licensed Second source Height (mm) 12 mm 14 mm 8 mm - 9 mm Moduar Active Guides Customizabe * Singe contact current rating tycoeectronics.com/products/mutibeamxe MULTI-BEAM XLE Connector New 6 beam power contact offers up to 75 A current rating and deivers more than 200 Amps/inear inch New 40A ow power contact occupies 50% ess pcb space than MULTI-BEAM XL power contacts New sim guide sockets reduce the overa PCB footprint Vented housing aows for better heat dissipation Hot-pug capabe FLATPAQ Connectors 32 Amp high-performance CROWN BAND power contacts True hot-pug power contacts avaiabe Versatie moduar design aows ow voume customized configurations to meet your specific appication requirements Soder and compiant press-fit termination options avaiabe Rugged design features active guide pins tycoeectronics.com/products/minipakhd MINIPAK HDL Connector High-density, ow profie, power/signa, bind-mate connector Deveoped to meet next generation 1U appication by reducing airfow impedance Hot-puggabe power suppies Contacts rated up to 40 amps and deiver more than 150 amps per inear inch Rechargeabe Batteries (for portabe/hand-hed eectronic devices) RechargEabe Batteries Part Number Pitch (mm) No. of Positions Mount Stye Vertica Surface Mount Receptace Right Ange Thru-Hoe Pug Vertica Surface Mount Receptace Right Ange Thru-Hoe Pug / 1 Horizonta Thru-Hoe Coin Ce Battery Interconnects / Vertica Soder Right Hand Pug Current capacity 7 Amps/singe contact at 30 T-Rise Choice of right ange or vertica mount headers with eft, right or keyess poarization 5 mm pitch headers avaiabe for 7.2, 10.8 and 12.0 vots rechargeabe batteries / Right Ange Soder Keyess Pug *Part numbers isted are exampes of some avaiabe sampes, pease visit website for additiona and mating part numbers. tycoeectronics.com/powerconnectors I Tyco Eectronics

Appication: Backpanes Products Amps/Linear Inch < 125 Universa Power Modue MULTIGIG RT ICCON MINIPAK HDE Stacked ICCON 125 175 175 225 > 225

10 amp contact High current 16 Amp contacts True hot-pug contacts High reiabiity up to 250 cyces Different configurations incude right ange,

backpane connectors 20 Amp contacts Three contact mating engths are avaiabe in 1.

With and without ocking feature 35A current rating Simine version avaiabe, 30% smaer footprint Board-to-board, board to-busbar, and wire-to-board

(R/A Pin), 6643220-1 (SLIMLINE Socket) tycoeectronics.

Current Density Up to motherboard-to-daughterboard connectors offered by Tyco Eectronics 200 Amps per inch power distribution systems incuding

mate-first-break-ast pin options Very high current density 18 Amps modues per contact, over 250 Amps/inear inch Designed to compiment Z-PACK and

3 Appication: Backpanes Products Amps/Linear Inch < 125 Universa Power Modue MULTIGIG RT ICCON MINIPAK HDE Stacked ICCON > 225 Universa Power Modue (UPM) Connectors (Sim UPM shown) Varieties of UPM incude: standard, high current, sim, ow profie 2 performance eves Standard 10 amp contact High current 16 Amp contacts True hot-pug contacts High reiabiity up to 250 cyces Different configurations incude right ange, vertica, copanar and mezzanine (Sim UPM), (Vertica Pug), (R/A Pug) MULTIGIG RT Connectors ICCON Connectors 2 mm backpane connectors 20 Amp contacts Three contact mating engths are avaiabe in 1.5 mm sequence eves 1 and 2 row versions to provide maximum trace routing fexibiity True hot-pug contacts (Pug) (Receptace) With and without ocking feature 35A current rating Simine version avaiabe, 30% smaer footprint Board-to-board, board to-busbar, and wire-to-board appication options Durabe, quick connect/disconnect function for high current space constrained appications (Vertica Pin), (R/A Pin), (SLIMLINE Socket) tycoeectronics.com/products/minipakhde MINIPAK HDE Connectors Stacked ICCON Connector Right ange connector to mate Designed to compiment other backpane Very High Current Density Up to motherboard-to-daughterboard connectors offered by Tyco Eectronics 200 Amps per inch power distribution systems incuding Z-PACK HM-Zd, Z-PACK Occupies ess PCB edge space than TinMan and other connectors Ground pin, power pin and separate ICCON power and guide mate-first-break-ast pin options Very high current density 18 Amps modues per contact, over 250 Amps/inear inch Designed to compiment Z-PACK and (R/A Socket) Two eves of contact sequencing for other backpane connectors (Vertica Pin) mate-first-break-ast operation (2x6), (2x9) *Part numbers isted are exampes of some avaiabe sampes, pease visit website for additiona and mating part numbers. tycoeectronics.com/powerconnectors I Tyco Eectronics

Appication: Cabe Power Cabe Power Products Wire Size Speciaty Low, high power options in same connector MULTI-BEAM XLE 26-8 AWG up to 50 Amps ET POWER 14-10 AWG up to

versions 300MCM-0 AWG 15-275 Amps Singe & 2 poe Quick Connect/Disconnect Fat Cabe 40-110 Amps Fat AMP Power Series Wave Crimp tycoeectronics.

com/products/amppowerseries MULTI-BEAM XLE Cabe Receptaces AMPOWER Wave Crimp System AMP Power Series Connectors X, Y, Z foat mount, bind-mate connectors for drawer

Squeeze-to-Reease configurations are avaiabe Fat cabe, dissipates heat better than round wire Termination of fat cabe requires no stripping.

cost than aminated bus bars Singe poe and 2-poe connector housings, crimp snap-in contacts, and accessories Rugged contact design Open barre contacts 6-20AWG on rees

35Amps per contact Avaiabe in 2-15 circuit sizes for free mating pin hanging, pane mount, or wire-to-board No instaation toos required connection Louvertac band and

4 Appication: Cabe Power Cabe Power Products Wire Size Speciaty Low, high power options in same connector MULTI-BEAM XLE 26-8 AWG up to 50 Amps ET POWER AWG up to 35 Amps Low profie RAPID LOCK 12-0 AWG Amps BusBar Quick Connect/ Disconnect High Current Universa MATE-N-LOK AWG up to 35 Amps Pane mount or free hanging versions 300MCM-0 AWG Amps Singe & 2 poe Quick Connect/Disconnect Fat Cabe Amps Fat AMP Power Series Wave Crimp tycoeectronics.com/products/mutibeamxe Current Rating tycoeectronics.com/products/wavecrimp tycoeectronics.com/products/amppowerseries MULTI-BEAM XLE Cabe Receptaces AMPOWER Wave Crimp System AMP Power Series Connectors X, Y, Z foat mount, bind-mate connectors for drawer type appications Aows more anguar misaignment than the origina MULTI-BEAM XL connector Moduar design to meet any appication Hot-Puggabe Pane Mount, Side-to-Lock and Squeeze-to-Reease configurations are avaiabe Fat cabe, dissipates heat better than round wire Termination of fat cabe requires no stripping. Provides a reiabe ow resistance, gas tight interface Lower operating temperature than standard round/discrete wires Easiy formed into shape, without cabe ties Lower cost than aminated bus bars Singe poe and 2-poe connector housings, crimp snap-in contacts, and accessories Rugged contact design Open barre contacts 6-20AWG on rees for automatic and semiautomatic machine termination Compatibe with industry aternate standard versions tycoeectronics.com/products/universamatenok tycoeectronics.com/products/rapidock tycoeectronics.com/products/etpower High Current Universa MATE-N-LOK II RAPID LOCK Bus Bar Connectors ET Power Connector Connectors Locking feature retains each contact to Up to 35Amps per contact Avaiabe in 2-15 circuit sizes for free mating pin hanging, pane mount, or wire-to-board No instaation toos required connection Louvertac band and screw machined Fast, reiabe repacement for power contacts provide very high current with ugs ow contact resistance Up to 250 Amps per contact; very ow No extraction toos required/economica contact resistance Pin and sockets can be intermixed in the same housing tycoeectronics.com/powerconnectors End-to-end stackabiity Low profie, ess than 8 mm above PCB Cabe-to-PCB appications Positive atch retention Right ange and vertica mounts I Tyco Eectronics

Industry Standards Products Standards Z1 Power Connector MINIPAK HD Guide Hardware MULTI-BEAM XLE Advanced TCA 1766500-1 1-1469373-1 PICMG MicroTCA.

There are other part numbers and configurations to choose from. AdvancedTCA The PICMG 3.

The standardization focuses on providing superior power and cooing capabiities in soutions that are cost effective, highy avaiabe and highy scaabe. MicroTCA The PICMG MicroTCA.

VITA 41 Referred to as VXS- VME Switched Seria in the next generation of VME backpanes and introduces features ike improved bandwidth, backward compatibiity and increased power deivery into the

VITA 46 Based on VMEbus technoogy, the standard is defined for 3U and 6U formats and merges the atest in connector and packaging technoogy with the atest in bus and seria fabric technoogy.

VITA 62 wi define the power generation requirements for a modue that can be used to power systems that support a VITA 62 sot on the VPX backpane.

5 Industry Standards Products Standards Z1 Power Connector MINIPAK HD Guide Hardware MULTI-BEAM XLE Advanced TCA PICMG MicroTCA VITA VITA VITA Note: Part numbers isted in the above tabe are some avaiabe sampes for each standard. There are other part numbers and configurations to choose from. AdvancedTCA The PICMG 3.0 AdvancedTCA standard defines architecture for moduar computing components within communications network infrastructure. The standardization focuses on providing superior power and cooing capabiities in soutions that are cost effective, highy avaiabe and highy scaabe. MicroTCA The PICMG MicroTCA.0 standard is compimentary to the AdvancedTCA standard, but is optimized for smaer scae and more price sensitive appications. VITA 41 Referred to as VXS- VME Switched Seria in the next generation of VME backpanes and introduces features ike improved bandwidth, backward compatibiity and increased power deivery into the existing VMEbus technoogy. VITA 46 Based on VMEbus technoogy, the standard is defined for 3U and 6U formats and merges the atest in connector and packaging technoogy with the atest in bus and seria fabric technoogy. VITA 62 The atest in VITA Standards, VITA 62 is currenty being defined and wi use the standard VPX 3V16U form factor and compy to requirements defined in VITA VITA 62 wi define the power generation requirements for a modue that can be used to power systems that support a VITA 62 sot on the VPX backpane. Guide Hardware Guide modues are avaiabe for the AdvancedTCA, VITA 41.0 VXS and the VITA 46.0 VPX standards Most guide modues are keyed to prevent misaignment during boardto-board mating ATCA guide modues are avaiabe for a variety of appications incuding front board, mid pane, backpane and rear transition modues as specified in the AdvancedTCA specification MULTIGIG RT guide modues meet the VITA 46.0 VPX and VITA 41 VXS standards MULTI-BEAM XLE Connector VITA 62 standard deveoped around MULTI-BEAM XLE connector New 6 beam power contacts offer a 50A current rating and ower mating force New 20A ow power contact occupies 50% ess PCB space than MULTI-BEAM XL power contacts Vented housing aows for better heat dissipation Z1 Power Connector Designed to PICMG 3.0 AdvancedTCA standard Combines 8 high conductivity size 16 pin & socket contacts with 22 size 22 pin & socket contacts Capabe of carrying 20 Amps per contact and the signas are capabe of carrying 2 Amps per contact MINIPAK HD Connectors Designed to the MicroTCA.0 standard 30 microinches god pating over nicke Hot-pug contact design contros arc during hot-mate/un-mate cyces Avaiabe to carry up to 14.5 Amps per contact fuy oaded For more information on Tyco Eectronics Industry Standard Products visit: tycoeectronics.com/products/atca AdvancedTCA, MicroTCA and PICMG are trademarks of PICMG-PCI Industria Computer Manufacturers Group, Inc. VITA, VMEbus, VPX, and VXS are trademarks of VITA. tycoeectronics.com/powerconnectors I Tyco Eectronics

Appication Diagram Integrated Backpane Power Systems Universa Power Modues (UPM) MINIPAK HDE Connectors MULTIGIG RT Power Modues Guide Hardware Z1 Power (AdvancedTCA) Connectors Bus Bar-to-Board

6 Appication Diagram Integrated Backpane Power Systems Universa Power Modues (UPM) MINIPAK HDE Connectors MULTIGIG RT Power Modues Guide Hardware Z1 Power (AdvancedTCA) Connectors Bus Bar-to-Board ICCON Connectors RAPID LOCK Connectors Laptops/Portabes Battery Interconnects Power Board-to-Board MULTI-BEAM XLE Connectors FLATPAQ Moduar Connectors MINIPAK HDL Connectors MINIPAK HD (MicroTCA) Connectors Power Cabe-to-Cabe/Board Universa MATE-N-LOK Product AMPOWER Wave Crimp System ET Power Connector MULTI-BEAM XLE Cabe Receptaces RAPID LOCK Connectors FOR MORE INFORMATION Technica Support Internet: USA: +1 (800) Canada: +1 (905) Mexico & Centra America: +52(0) South America: +55 (0) Germany: +49 (0) UK: +44 (0) France: +33 (0) Netherands: +31 (0) China: +86 (0) Part numbers in this brochure are RoHS Compiant*, uness marked otherwise. *as defined Visit Us On the WEB! For your power connector needs go to: tycoeectronics.com/powerconnectors Check out our seection of videos on YouTube! Refer to our cataog: Power Connectors & Interconnection Systems Cataog # Sampe Kits! Sampe kits are avaiabe for various Power Connectors. Contact your oca Tyco Eectronics Saes Representative for more information or visit Most products in this brochure have been quaified by UL and/or CSA. C US R Tyco Eectronics Corporation, Berwyn, PA tycoeectronics.com 2010 Tyco Eectronics Corporation. A Rights Reserved CIS LUG FP 3M 08/2010 AMP, AMPOWER, CROWN BAND, FLATPAQ, ICCON, MATE-N-LOK, MINIPAK HDE, MINIPAK HDL, MULTI-BEAM XL, MULTI-BEAM XLE, MULTIGIG RT, RAPID LOCK, Z-PACK, Z-PACK TINMAN, TE (ogo) and Tyco Eectronics are trademarks of the Tyco Eectronics group of companies and its icensors. Other products, ogos, and company names mentioned herein may be trademarks of their respective owners. Whie Tyco Eectronics has made every reasonabe effort to ensure the accuracy of the information in this cataog, Tyco Eectronics does not guarantee that it is error-free, nor does Tyco Eectronics make any other representation, warranty or guarantee that the information is accurate, correct, reiabe or current. Tyco Eectronics reserves the right to make any adjustments to the information contained herein at any time without notice. Tyco Eectronics expressy discaims a impied warranties regarding the information contained herein, incuding, but not imited to, any impied warranties of merchantabiity or fitness for a particuar purpose. The dimensions in this cataog are for reference purposes ony and are subject to change without notice. Specifications are subject to change without notice. Consut Tyco Eectronics for the atest dimensions and design specifications.

2-Piece Power Connectors

2-Piece Power Connectors Quick Reference Guide THINGS TO CONSIDER WHEN CHOOSING POWER CONNECTORS Appication. Does the appication require a board-to-board, wire-to-board, wire-to-wire, bus bar, card edge or a combination of these