veiligheidsschakelaars interlocks lockout-tagout machineafscherming laser scanners

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1 Unque Safety Products Van t Hoffstraat 4 NL-2665 JL Bleswjk sales@usp-onlne.nl T +31 (0) F +31 (0) PROVIDING SAFETY PROVDING SAFETY velghedsschakelaars nterlocks lockout-tagout machneafschermng laser scanners velghedsschakelaars nterlocks lockout-tagout machneafschermng laser scanners

2 Modular Safety Gate Swtches for Machne Guardng Applcatons amgard Number Confgurator

3 Step 1: Choose the Actuator For use wth M Heads For use wth T Heads For use wth I Heads AM Handle AT Tongue Sldebar Optons Handle Optons Release IR Handle NO Actuator Requred Actuators 62.5 TN Sldebar wthout a sprng Sldng moton holds door closed. Wth no return sprng unt remans n the poston t s left n x MA AM Handle Turnng moton holds door closed. Ideal for non lockng set ups (.e. STOP devces) TA AT Tongue Hgh strength and ease of openng makes ths the most popular actuator n the amgard range. TS Sldebar wth a return sprng Sldng moton holds door closed. Return sprng pulls the sldebar open, preventng clashes wth the head (but requres the sldebar to be held forward whlst lockng) EN Handle, no Internal Release Handle moton holds door closed, but no method to open door from nsde EI IR Handle to allow emergency release (only to be used wth I6 or I7 head). NO No Actuator requred Select ths when you wsh to specfy head drecton (Handng) but are not purchasng an actuator MI AM Handle wth Internal Release Turnng moton holds door closed. Internal handle allows user to open door from nsde (pushir may be requred dependng on applcaton) TK 53.5 Short AT Tongue (allows padlocks through the tongue to work as a lock out tag out, but reduces over travel). Allows padlocks through the tongue to work as a lock out tag out, but reduces over-travel TI TM TG Sldebar wth Internal handle but no return sprng Sldng moton holds door closed. Same as a TN but IR knob allows door to be opened (but not closed) from the nsde when man unt s unlocked Sldebar wth Internal handle c/w TK Short Tongue Sldng moton holds door closed. Short TK tongue allows padlock through tongue to act as a lock out. Addtonal lock out space at rear of sldebar Sldebar wth Internal handle for GM Sldng moton holds door closed. Short TK tongue allows padlock through tongue to act as a lock out. No addtonal lock out space at rear of sldebar EH Handle (the red nternal release handle only works wth unts wth no lockng (.e. stops) or n conjuncton wth a pushir unt). The red nternal release handle only works wth unts wth no lockng (.e. Stops) or n conjuncton wth a pushir unt Handle moton holds door closed. Red handle overrdes all lockng mechansms and opens safety contacts to allow escape release MI, TI, TM, TG, TF and EH work well wth a pushir unt (see step 4) If no Actuator s requred go to Step 3, where you can select a Head or Cap (C6) TF Sldebar wth Internal handle c/w spacer behnd the knob Same as a TN but IR knob allows door to be opened and closed from the nsde when man unt s locked

4 Step 2: Choose the Handng Actuators Handng Handng Handng Handng 1 Front Facng 2 Left Hand 3 Rear Facng 4 Rght Hand Even f you have not chosen an actuator from Step 1 you can stll choose handng for the head module If you chosen an EI Actuator from Step 1, Front Facng,1 and Rear Facng, 3 Handng Opons are not allowed

5 Step 3: Choose the Head Module Head Modules Cap Optons AM Head Optons AT Head Optons For use wth actuators: MA MI For use wth actuators: TA TS TK TM TI TG TN TF EH EN Release IR Handle Optons For use wth actuators: EI C6 To termnate assembles wthout heads Termnates assembles wthout heads M6 AM Head Turnng moton holds door closed. Ideal for non lockng set ups (.e. STOP devces) For use wth actuators: MA MI T6 AT Head Hgh strength and ease of openng makes ths the most popular head n the amgard range For use wth actuators: TA TS TK TM TI TG TN TF EH EN I6 IR Head (only works n conjuncton wth EI handle) Handle moton holds door closed. Red handle overrdes all lockng mechansms and opens safety contacts to allow escape release For use wth actuators: EI If a head module s not requred, leave the part number blank and contnue to Step 4 M7 M8 AM Head c/w Drop Down Lockout M6 head wth drop down lockout. Ths lockout features sldes nto place every tme actuator s removed. Ideal for applcatons where lockout s to be used on every entry For use wth actuators: MA MI AM Head c/w Lock-Out Clp M6 head wth drop down clp. Ideal for applcatons where lockout s not to be used on every entry T7 T8 AT Head c/w Drop Down Lockout T6 head wth drop down lockout. Ths lockout features sldes nto place every tme actuator s removed. Ideal for applcatons where lockout s to be used on every entry For use wth actuators: TA TS TK TM TI TG TN TF EH EN AT Head c/w ATL Lock-Out Clp T6 head wth drop down clp. Ideal for applcatons where lockout s not to be used on every entry I7 IR Head c/w drop down lockout (only works n conjuncton wth EI handle) I6 head wth drop down lockout. Ths lockout features sldes nto place every tme actuator s removed. Ideal for applcatons where lockout s to be used on ever entry Ensure the head module you have selected works wth the actuator you have selected n Step 1

6 Step 4: Do you want a Push IR Adaptors A PushIR wll allow emergency ext even f unt s locked by keys and or solenod. A PushIR s not needed f a EI Handle and I Head have already been specfed. (note, a pull reset (R6, R7, R8 & R9) reduces the safety of the system). Push IR Push IR Push IR Push IR R1 Key Reset (up to 40mm panel thckness) R2 Key Reset (up to 60mm panel thckness) R3 Key Reset (up to 80mm panel thckness) R4 Key Reset (varable length - for panel thckness over 80mm and up to 1m) Same as RW but key reset to ensure all ncdents are reported Same as RX but key reset to ensure all ncdents are reported Same as RY but key reset to ensure all ncdents are reported Same as RZ but key reset to ensure all ncdents are reported Push IR Push IR Push IR Push IR R6 Pull Reset (up to 40mm panel thckness) R7 Pull Reset (up to 60mm panel thckness) R8 Pull Reset (up to 80mm panel thckness) R9 Pull Reset (varable length for panel thckness over 80mm and up to 1m) Same as RW but pull reset allows door to be relocked from the nsde (requres careful rsk assessment to ensure ths s acceptable) Same as RX but pull reset allows door to be relocked from the nsde (requres careful rsk assessment to ensure ths s acceptable) Same as RY but pull reset allows door to be relocked from the nsde (requres careful rsk assessment to ensure ths s acceptable) Same as RZ but pull reset allows door to be relocked from the nsde (requres careful rsk assessment to ensure ths s acceptable) If a Push IR s not requred leave part number blank and go to Step 5 RW Push IR Front Reset no key (up to 40mm panel thckness) RX Push IR Front Reset no key (up to 60mm panel thckness) RY Push IR Front Reset no key (up to 80mm panel thckness) RZ Push IR Front Reset no key (varable length for panel thckness over 80mm up to 1m) Overrdes all lockng mechansms and opens safety contacts to allow escape release. Smple push reset allows quck restart. Sutable for panels upto 40mm thck Overrdes all lockng mechansms and opens safety contacts to allow escape release. Smple push reset allows quck restart. Sutable for panels upto 60mm thck Overrdes all lockng mechansms and opens safety contacts to allow escape release. Smple push reset allows quck restart. Sutable for panels upto 80mm thck Overrdes all lockng mechansms and open safety contacts to allow escape release. SImple push reset allows quck restart. Sutable for panels upto 300mm thck

7 Step 5: Choose a Extracted Key Module Adaptors # E K Standard Lock Releasng Lock (must be used f a PushIR or EI Handle and Head used). L R Informaton If you ve selected an I6/I7 then select a releasng lock. or If you ve selected a pushir adaptor then select a releasng lock. If an Extracted Key Adaptor s not requred leave part number blank and go to Step 6 CLIS & MLIS CLIN & MLIN CLIL & MLIL Standard Lock no dusctcover Standard Lock wth dustcover Standard Lock wth padlockable dustcover Masterable Lock no dustcover Masterable Lock wth dustcover Masterable Lock wth padlockable dustcover Removed key ensures door cannot be locked untl operator returns from cell wth the key. Extracted verson wll not open door untl key s removed Same as EK_1 but wth dustcover for dusty envronments Same as EK_3 but pad lockable dustcover allows lockout feature Same as EK_1 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as EK_2 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as EK_3 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) CLIN 1 CLIS 2 CLIL 3 MLIN 6 MLIS 7 MLIL 8

8 Step 6: Choose a Safety Key Adapter Adaptors # S K Standard Lock Releasng Lock (must be used f a PushIR or EI Handle and Head used). L R Informaton If you ve selected an I6/I7 then select a releasng lock. or If you ve selected a pushir adaptor then select a releasng lock. CLIS & MLIS If a Safety Key Adaptor s not requred leave part number blank and go to Step 7 CLIN & MLIN CLIL & MLIL Standard Lock no dusctcover Standard Lock wth dustcover Standard Lock wth padlockable dustcover Masterable Lock no dustcover Masterable Lock wth dustcover Masterable Lock wth padlockable dustcover Removed key ensures door cannot be locked untl operator returns from cell wth the key Same as SK_1 but wth dustcover for dusty envronments Same as SK_3 but pad lockable dustcover allows lockout feature Same as SK_1 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as SK_2 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as SK_3 but master lock allows a sngle key to overrde all locks (master key mst be carefully controlled on ste) of Safety Lock Adaptors requred 1-9 CLIN 1 CLIS 2 CLIL 3 MLIN 6 MLIS 7 MLIL 8 Total Extracted, Safety & Access Locks n one confguraton s Max 9

9 Step 7: Choose a Access Key Adapter Adaptors # A K Standard Lock Releasng Lock (must be used f a PushIR or EI Handle and Head used). L R If you ve selected an I6/I7 then select a releasng lock. or If you ve selected a pushir adaptor then select a releasng lock. CLIS & MLIS If an Access Key Adaptor s not requred leave part number blank and go to Step 8 CLIN & MLIN CLIL & MLIL Standard Lock no dusctcover Standard Lock wth dustcover Standard Lock wth padlockable dustcover Masterable Lock no dustcover Masterable Lock wth dustcover Masterable Lock wth padlockable dustcover Informaton Ensures door cannot be opened wthout access key. Access key could be held by authorsed ndvduals (e.g. mantenance) or t could have been released by a seperate unt Same as AK_1 but wth dustcover for dusty envronments Same as AK_3 but pad lockable dustcover allows lockout feature Same as AK_1 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as AK_2 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) Same as AK_3 but master lock allows a sngle key to overrde all locks (master key must be carefully controlled on ste) of Access Lock Adaptors requred 1-9 CLIN 1 CLIS 2 CLIL 3 MLIN 6 MLIS 7 MLIL 8 Total Extracted, Safety & Access Locks n one confguraton s Max 9

10 Step 8: Choose a Electrcal Swtchng / Lockng Body Electrcal Swtchng / Lockng Lok Body SL Lok+ Body LL Stop Body StopEX/UX Body Stop Foot SE LE Informaton SL SR SE Short Lok Body Short Lok Body - Releasng (must be used f a pushir or EI handle and head used). Short Lok Body - Integrated Escape Release If you ve selected an I6/I7 then select a releasng lock. or Solenod controlled safety swtch. Holds door locked untl sgnal sent to unlock. No vson for control buttons Same as SL but allows pushir or EI handle to overrde t Same as SL but t s ntegrated escape release button overrdes lockng mechansm and opens safety contacts (Does not work wth key adaptors, EI or pushir) If you ve selected a pushir adaptor then select a releasng lock. Informaton LL LR LE Long Lok Body Long Lok Body - Releasng (must be used f a pushir or EI handle and head used). Long Lok Body - Integrated Escape Release Solenod controlled safety swtch. Holds door locked untl sgnal sent to unlock. Wth space for control buttons Same as LL but allows pushir or EI handle to overrde t Same as LL but t s ntegrated escape release button overrdes lockng mechansm and opens safety contacts (Does not work wth key adaptors, EI or pushir) Informaton ST Stop Body Safety swtch Informaton EX UX EU Exploson Stop Body US Exploson Stop Body Safety swtches sutable for explosve envronments wth EU certfcaton Safety swtches sutable for explosve envronments wth US certfcaton If an Electrcal Swtchng / Lockng Body s not requred leave part number blank and contnue to Step 10 Informaton FT To Termnate non-swtch confguratons Termnates non-swtch confguratons (not sutable for unts wth pushir or EI handle)

11 Step 9: Choose Electrcal Swtchng / Lockng Body Optons # Voltage Optons No Voltage (eg Foot) 0 110v 1 230v 2 24v 4 100v 5 115v 6 48v 7 As 8 110v Solenod / 24v Control (LOK only) S 110v Control / 24v Solenod (LOK only) C Overrde Optons Stop/EXP/UXP 0 PTU - Key Overrde 1 PTU - Knob Overrde 2 PTU - Screwdrver Overrde 3 PTL (24v, 110v & AS only) 6 Other PCB Optons Body Types Std & Sourcng ALL 1 Std & Snkng ST Only 2 Std & Sourcng (3 x NC) ST Only 3 Std & Sourcng (Y&G LEDS) SL, SR, LL & LR Only 4 Un-Montored Sol & Sourcng SL, SR, LL & LR Only 6 Un-Montored Sol & Sourcng (Y&G LEDS) SL, SR, LL & LR Only 7 Indvdual Safety Control for Sol & Actuator SL, SR, LL, LR, SE & LE Only 8 Ths s ordered by 99% of our customers

12 Step 10: Choose optons for Separate Opton Pod or Lok+ Body Opton Pods Separate Opton Pod Top Left Bottom Left Top Rght Bottom Rght Lok+ Body wth 2 hole postons Top Left Lok+ Body wth 4 hole postons Top Left Bottom Left Top Rght Top Rght Bottom Rght If you order just one or two push buttons we wll retan the order but poston them top left and top rght Select Unt Stand alone Pod wth No holes on top of pod case (stand alone unt) Pod wth one hole on top of pod case for fttng to Stop Body Pod wth two holes on top of pod case for fttng to LOK Body Lok+ Body swtch nformaton B 0 B 1 B 2 L 0 0 Blank Pushbuttton / Lamp Optons - 24v only 1 Red Lamp 2 Yellow Lamp 3 Green Lamp 6 Blue Lamp 7 Whte Lamp E H P U E-Stop (twst reset) E-Stop (wth addtonal montorng contacts, twst reset) E-Stop (pull reset) E-Stop (llumnated twst reset) L* Latchng selector swtch (llumnated) M* Momentary selector swtch (llumnated) A* Latchng key swtch (90 degree) R Y G B W K Top Left Top Rght Bottom Left Bottom Rght Red llumnated push button non latchng Yellow llumnated push button non latchng Green llumnated push button non latchng Blue llumnated push button non latchng Whte llumnated push button non latchng Black non llumnated push button non latchng N C D S T Sensors - 24v only No addtonal swtch requred Coded Magnet - Left Hand (see step 2 for handng) Coded Magnet - Rght Hand (see step 2 for handng) RFID - Left Hand (see step 2 for handng) RFID - Rght Hand (see step 2 for handng) L, M & A Optons can only be ftted n top rght or bottom left postons If an Opton Pod or Long Lok Body s not requred leave part number blank and contnue to Step 11

13 Step 11: Do you want a Key Swtch Opton Pod? Opton Pods # B K Removal of the key operates a set of safety rated swtches. Common uses are: request machne stop, enable teach mode and prevent nadvertent re-start Select Unt Stand alone Pod wth No holes on top of pod case (stand alone unt) Pod wth one hole on top of pod case for fttng to Stop Body 0 1 Pod wth two holes on top of pod case for fttng to LOK Body 2 CLIN & MLIN CLIN Standard Lock no dustcover 1 CLIS & MLIS CLIL & MLIL CLIS Standard Lock wth dustcover 2 CLIL Standard Lock wth padlockable dustcover 3 MLIN Masterable Lock no dustcover 6 MLIS Masterable Lock wth dustcover 7 MLIL Masterable Lock wth padlockable dustcover 8 If a Key Swtch Opton Pod s not requred leave part number blank and contnue to Step 12

14 Step 12: Selectng an AS Opton Pod Opton Pods If you requre e-stops, push buttons, lamps, coded magnet swtch or keyswtch opton pods to be AS enabled you must select one of the optons below. Control Safety Examples BA1 BA2 AS Opton pod wth Control only PCB AS Opton pod wth Safety only PCB 1 0 Opton pod wth llumnated red, green & yellow pushbuttons. 0 1 Opton pod wth e-stop or coded magnet. BA3 AS Opton pod wth 1 Safety and 1 Control PCB 1 1 Opton pod wth e-stop and red, green & yellow pushbuttons or Opton pod wth coded magnet and red, green & yellow pushbuttons. BA4 BA5 BA6 BA7 AS Opton pod wth 2 Safety only PCB AS Opton pod wth 1 Control and 2 Safety PCB AS Opton pod wth 3 Safety only PCB AS Opton pod wth 1 Control and 3 Safety PCB 0 2 Opton pod wth e-stop and coded magnet Opton pod wth e-stop and coded magnet and pushbuttons or Opton pod wh e-stop and keyswtch pod. Opton pod wth e-stop, coded magnet, keyswtch pod and pushbuttons. Opton pod wth e-stop, coded magnet, keyswtch and pushbuttons. Key swtch opton pod - f just two NC contacts are requred then use a Safety PCB. If 2NC, 2NO are requred use a non safety PCB.

15 Step 13: Quck Dsconnect Connector Optons Quck Dsconnect Connector Optons D1 D2 D3 D6 D7 D8 D9 E3 E4 F2 Pns 5 Pns 12 Pns 8 Pns 14 Pns 10 Pns 12 Pns 12 Pns 10 Pns 19 Pns 19 Max Voltage 300v Max Voltage 300v Max Voltage 60v Max Voltage 30v Max Voltage 60v Max Voltage 60v Max Voltage 300v Max Voltage 300v Max Voltage 300v Max Voltage 300v Connector M12 Connector UN2 Connector M12 Connector M16 Connector M12 Connector M12 Connector M23 Connector UN2 Connector UN2 Connector M23 1 Brown 1 Orange 1 Whte A Brown 1 Whte 1 Whte 1 Brown 1 Orange 1 Volet 1 Volet 2 Whte 2 Blue 2 Brown C Red/Blue 2 Brown 2 Brown 2 Brown/Whte 2 Blue 2 Red 2 Red 3 Blue 3 Whte/Black 3 Green E Black 3 Green 3 Green 3 Blue 3 Whte/Black 3 Grey 3 Grey 4 Black 4 Red/Black 4 Yellow G Pnk 4 Yellow 4 Yellow 4 Whte 4 Red/Black 4 Red/Blue 4 Red/Blue 5 Grey 5 Green/Black 5 Grey J Green 5 Grey 5 Grey 5 Green 5 Green/Black 5 Blue 5 Green 6 Orange/Black 6 Pnk L Blue 6 Pnk 6 Pnk 6 Yellow 6 Orange/Black 6 Green 6 Blue 7 Blue/Black 7 Blue M Orange 7 Blue 7 Blue 7 Grey 7 Red 7 Brown 7 Grey/Pnk 8 Black/Whte 8 Red N Grey/Brown 8 Red 8 Red 8 Pnk 8 Green/Yellow 8 Whte/Green 8 Whte/Green 9 Green/Yellow O Volet 9 Orange 9 Orange 9 Red 9 Black 9 Whte/Yellow 9 Whte/Yellow 10 Red P Red 10 Tan 10 Tan 10 Black 10 Whte 10 Whte/Grey 10 Whte/Grey 11 Whte R Whte 11 Black 11 Volet 11 Black 11 Black 12 Black S Grey 12 Volet 12 Green/Yellow 12 Green/Yellow 12 Green/Yellow T Yellow 13 Yellow/Brown 13 Yellow/Brown U Tan 14 Brown/Whte 14 Brown/Green 15 Whte 15 Whte 16 Yellow 16 Yellow 17 Pnk 17 Pnk 18 Grey/Brown 18 Grey/Brown 19 Grey/Pnk 19 Brown

16 Step 13: Quck Dsconnect Connector Optons T Wrng Left Hand QD Rght Hand QD T # # # # # Contact Fortress engneerng to be assgned T Wrng number Image showng no connectors Pns Connector D 1 5 M12 D 2 12 UN2 D 3 8 M12 D 6 14 M16 D 7 10 M12 D 8 12 M12 D 9 12 M23 E 3 10 UN2 E 4 19 UN2 F 2 19 M23 Left Hand QD Rght Hand QD

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