EN Operating and installation instructions for RADEMACHER tubular motors... 27

Transcription

1 Operatng and nstallaton nstructons for RADEMACHER tubular motors Applcable for the followng seres: RolloTube Intellgent Small/Medum Item numbers: / / / / / / Please note: Ste of nstallaton:... Seral number:... VBD (09.13)

2 Dear Customers, Wth your purchase of ths tubular motor, you have decded n favour of a qualty product manufactured by RADEMACHER. We would lke to thank you for your confdence. RADEMACHER tubular motors have been developed wth the greatest possble convenence n mnd. Havng appled uncompromsng qualty standards, and carred out thorough testng, we are proud to be able to present you wth ths nnovatve product. It s brought to you by all the hghly-qualfed personnel here at RADEMACHER. CE Mark and Conformty Ths product fulfls the requrements of all applcable European and natonal drectves. Conformty has been verfed. The correspondng declaratons and documentaton are avalable on fle at the manufacturer s premses. These nstructons serve to descrbe the nstallaton, electrcal connecton and operaton of RADEMACHER tubular motors of seres RolloTube Intellgent Small and Medum. Before you begn work, please read these nstructons through completely and follow all the safety nstructons. Please store these nstructons n a safe place and pass them on to any future owners. Damage resultng from non-complance wth these nstructons and safety nstructons wll vod the guarantee. We assume no lablty for any consequental damage. Key to symbols Danger of fatal electrc shock Ths sgn warns of danger when workng on electrcal connectons, components, etc. It requres that safety precautons be taken to protect the lfe and health of the person concerned. Ths concerns your safety. Please pay partcular attenton and carefully follow all nstructons marked wth ths symbol. STOP Ths symbol warns of malpractces that can result n personal njury or property damage. //CAUTION In ths way, we wsh to make you aware of the followng content n order to ensure optmal functonalty. 28

3 Contents Dear Customers,...28 These nstructons...28 Key to symbols...28 Illustratons...30 Key to the overall vew (Fgure )...31 General safety nstructons...32 Proper use / operatonal condtons...32 Incorrect use...32 Functonal descrpton...33 Blockage detecton functon...33 Obstacle detecton functon...33 Functon of the shutter length compensaton system...33 Important assembly nstructons...34 Installaton of the tubular motor...34 Mountng the bearng (Fgure )...35 Determne the length of the rotatng unon (Fgure )...35 Mountng / dsmountng the adapter (Fgure )...35 Mountng the catch wth freewheel mechansm (Fgure ) *...36 Mountng the catch wthout freewheel mechansm (Fgure )...36 Dsmountng the catch (Fgure )...36 Sldng the tubular motor nto the rotatng unon (Fgure )...37 Preparaton for use of precson tubes (Fgures - )...37 Insertng the bearng capsule (Fgure )...38 Mountng the motor nto the bearng (Fgure )...39 Mountng the roller shutter casng (Fgure / )...39 Mountng the roller shutter stopper or an end-ral (Fgure 9)...39 Safety nformaton regardng the electrcal connecton...40 The motor cable (Fgure j)...40 Electrcal connecton of the tubular motor (Fgure k) Control of a drve from a sngle pont wth a 1-pole swtch / button...41 Parallel connecton of several motors (Fgure l)...41 Connecton of an external button (230 V/50 Hz) (Fgure m) for subsequent adjustng the end pont wth the set lne...42 Use of the set lne for manual end pont adjustment...42 Connecton of a cord crcut settng unt...42 End pont adjustment...43 Automatc confguraton of the end ponts...43 Manual adjustment of end ponts...44 Manually settng the upper end pont and automatcally settng the lower end pont...44 Automatcally settng the upper end pont and manually settng the lower end pont...45 Manually settng the upper / lower endponts...46 Test run / modfyng the end ponts...46 Confgurng tubular motors...47 Loadng factory settngs durng the commssonng process...47 Swtchng the reversng mechansm on / off after obstacle detecton...48 Swtchng the automatc roller shutter compensaton mechansm on / off...48 What to do f...?...49 Techncal specfcatons...51 Confguraton of KNX/EIB blnds actuators for RADEMACHER tubular motors...51 CE Mark and EC Conformty...51 Warranty condtons

4 Illustratons 1 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (17) (16) (18) (8) (7) (19) L = (D/2) B C A L = A - (B + C) (10) 5 (5) (10) (8) (2) (3) (9) (5) (5) (4) (20) (1) (4) (5) (5) (6) SW 40 (20) (11) (12) (13) (14) (2) (6) 30

5 Key to the overall vew (Fgure ) (1) Counter bearng (2) Ball bearngs (3) Axle pn on bearng capsule (4) Bearng capsule (5) Rotatng unon (6) Fastenng sprng (7) Retanng clp (8) Catch (9) Tubular motor (10) Adapter (11) Set button (12) Drve head (13) Drve end bearng (14) Retaner (15) Motor cable (16) Controller (e.g. Troll Comfort) (17) Roller shutter casng (18) Lmt rng (19) Drve adapter (20) Hook-n brackets Please note: Customer-specfc scope of delvery After unpackng please check the followng: Check that the package contents matches the scope of delvery lsted on the package. Check that the motor type corresponds to the specfcatons on the type plate. 31

6 General safety nstructons Danger due to electrc shock when workng on all electrcal systems. The electrcal connecton for the tubular motor and all work on the electrcal systems may only be undertaken by an authorsed qualfed electrcan and n accordance wth the connecton dagrams n these nstructons, see pages 41/42). Always undertake mountng and connecton work wth the equpment dsconnected from the mans power. Mortal danger n the event of falure to observe these nstructons! Observe the regulatons regardng nstallaton n damp rooms. Especally observe DIN VDE 0100, parts 701 and 702 when nstallng n damp rooms. These regulatons contan mandatory protectve measures. The use of defectve equpment can lead to personal njury and damage to property (electrc shocks, short crcutng). Never use defectve or damaged equpment. Check the drve and mans cable beforehand for damage. Consult our customer servce department (see page 52) n the event that you dscover damage on the equpment. Accordng DIN 13659, t s necessary to determne that the movement condtons for the shutters are mantaned n accordance wth The dsplacement must amount to at least 40 mm on the lower edge n the rolled-out poston wth a force of 150 N n the upwards drecton. In dong so, t must be ensured that the extendng speed of the shutters for the fnal 0.4 m s less than 0.2 m/s. Potental rsk to lfe and lmb resultng from uncontrolled startng of the drve. Never attempt to manually stop the motor/shutters n the event of uncontrolled movement. In such cases, swtch off all power to the drve and take approprate safety precautons to prevent unntentonal swtchng on. Arrange to have the system checked by a specalst engneer. Incorrect use leads to an ncreased rsk of njury. Tran all personnel to safely use the tubular motor. Do not allow chldren to play wth the fxed control unts. Do not allow chldren or persons wth lmted capabltes to use the fxed control unts or remote control systems. For roller shutters: Watch the movng roller shutters and keep other people away from the area untl the movement has completed. Undertake all cleanng work on the roller shutters wth the equpment dsconnected from the mans power. For awnng systems whch can be operated out of sght of the operator: Awnngs may not be operated f work s beng carred out nearby (e. g. wndows beng cleaned). For automatcally actuated awnngs: Awnngs must be dsconnected from the power supply f work s beng carred out nearby. Regular mantenance of awnngs ncreases operatonal relablty. Regularly check the awnngs for poor balance as well as damaged leads and sprngs. Have damaged awnngs repared by a specalst frm. Contact wth the drve housng can cause burns. The tubular motor gets hot durng operaton. Allow the motor to cool down pror to undertakng any further work on the motor. Never touch the hot drve housng. Proper use / operatonal condtons Only use the tubular motors for openng and closng roller shutters and awnngs. In the event of outsde nstallaton the motor cable must be lad on a sutable empty tube up to the juncton box under observaton of local electrcal regulatons. Only use the manufacturer's orgnal components and accessores. Only use tubular motors whch correspond to the local condtons n terms of ther output. Incorrectly dmensoned tubular motors can lead to damage: An nsuffcently dmensoned tubular motor can be damaged due to overloadng. An excessvely dmensoned tubular motor can cause damage, for example, to the roller shutters and roller shutter casng when confgurng the automatc end-pont settng. Consult a specalst dealer when selectng the tubular motor and observe our tractve force specfcatons on our Webste: Operatng condtons A contnuous 230 V /50 Hz mans supply must be avalable at the ste of nstallaton for the electrcal connecton n combnaton wth on-ste swtchgear (fusng). Incorrect use Never use the tubular motor: For systems wth ncreased safety-relevant requrements or where there s an ncreased rsk of accdents. Such use would requre addtonal safety equpment. Observe the respectve statutory regulatons for the nstallaton of such systems. 32

7 Functonal descrpton The RADEMACHER Intellgent seres of tubular motors are desgned for openng and closng roller shutters and awnngs. RolloTube Intellgent tubular motors are equpped wth the new Safe-Drve system for poston detecton, torque montorng and obstacle detecton. The drve's compact desgn and fully automatc end pont confguraton ensures for straghtforward and convenent nstallaton. The RolloTube Intellgent mpresses n daly operaton wth automatc roller shutter compensaton as well as the blockage and obstacle detecton system (wth reversng functon), ensurng maxmum safety and gentle operaton. Overvew of functons: Commssonng wth a sngle run command. Self-learnng motor wth fully automatc end pont confguraton. Safe-Drve method for precse postonng, torque montorng and obstacle detecton. Blockage and obstacle detecton ncludng reversng functon Obstacle detecton can be arbtrarly confgured thanks to the new snap-n FlexClck system. Mantenance free end pont thanks to automatc roller shutter compensaton. Quck and easy nstallaton thanks to the new shorter desgn. Optonally avalable: Unversal RT ConfgTool for ndvdual confguraton of the motor parameters. Blockage detecton functon The tubular motor stops and automatcally shfts nto the opposte drecton (reversng) n the event that an obstacle s detected whle openng (e.g. f a roller shutter s ced-up). Do not move ced-up roller shutters and rectfy the fault or remove the obstacle. Obstacle detecton functon The tubular motor stops and automatcally shfts brefly n the opposte drecton (reversng) n the event that the roller shutter hts an obstacle whle closng. The reversng mechansm after obstacle detecton can be swtched on / off f necessary, please refer to page 48. Requrements for correct obstacle detecton: The catch wth freewheel mechansm must be mounted (see Fg. 4.a, page 36). The roller shutter must be mounted to the rotatng unon wth the fastenng sprngs or wth the fxed shaft connector. Roller shutters must always run vertcally n the gude rals of the wndow. Functon of the shutter length compensaton system The shutter length compensaton system s actve subsequent to every automatc learnng process for the upper end pont. Afterwards, the tubular motor no longer runs fully aganst the upper end pont n order to protect the roller shutters and the end ponts. For example, sezed roller shutters can cause the automatcally learned end ponts and runs to be changed over a perod of tme. In order to compensate for ths, the tubular motor perodcally runs automatcally to the upper and lower end ponts (the cycle for ths s confgured at the factory). The roller shutter compensaton system operates automatcally durng normal operaton, so that generally you wll not notce t. If the upper end pont s manually confgured, then the roller shutter compensaton system s nactve. 33

8 Important assembly nstructons Check that the voltage / frequency on the type plate corresponds to local mans condtons pror to nstallaton. All cables and equpment not requred for operaton of the equpment s to be removed or deactvated pror to nstallaton of the tubular motor. Movng drve parts to be operated at a heght under 5 m from the floor must be protected. If the tubular motor s to be controlled wth a swtch wth a default OFF settng, then the swtch s to be postoned n the lne of sght of the tubular motor and at a heght of at least 5 m. The cover of the roller shutter box must be freely accessble and removable. Never dsmantle the stopper from the fnal roller shutter lamella. Otherwse the roller shutters may slp through nto the roller shutter box and be damaged. Only use tubular motors whch correspond to the local condtons n terms of ther power. Incorrectly dmensoned tubular motors can lead to damage. Incorrectly dmensoned drves and counter bearngs can cause the roller shutter system to be damaged. Only use orgnal bearngs suppled by the manufacturer. Thrd-party drves and counter bearngs must be selected n accordance wth the torque specfcatons of the respectve tubular motors. Rsk of njury n the event of ncorrect nstallaton (mpact njures and contusons). The motor can eject from the drve bearng n the event of ncorrect nstallaton/ fastenng. Fasten the tubular motor wth the securng devces provded. Mortal danger n the event of operaton wthout confgured end ponts. The end ponts must be confgured n order to ensure safe operaton. In order to do so, please refer to the correspondng chapter n ths manual provded on page 43. CAUTION Installng the tubular motor at an angle can cause the tubular motor or roller shutters to be damaged. For example, roller shutters wound at an angle can block the drve and cause damage. Always ensure that the tubular motors and bearngs are mounted horzontally. Please ensure that the rotatng unon (5) and the roller shutters (17) run smoothly and freely downwards after nstallaton. The roller shutters (17) may not run over the bearng, the bearng capsule (4) or the drve head (12) durng operaton. Ensure that the rotatng unon (5) and the fastenng sprngs (6) of the drve (9) do not touch. They may not rub aganst the tubular motor (9) durng operaton. For automatcally actuated awnngs: A mnmum gap of 0.4 m to other parts n the area must be mantaned when the awnng s fully extended. Awnngs used n an awnng system must mantan a mnmum heght of 8 m. Installaton of the tubular motor The followng nstallaton nstructons apply to standard nstallaton stuatons n combnaton wth RADEMACHER tubular motors and accessores. The drve head (12) of the motor can be nstalled on ether the rght or left sdes of the roller shutter box. These nstructons depct the nstallaton on the rght-hand sde. Requred mnmum wdth for the roller shutter box: Tubular motor type: Small Medum Mnmum wdth approx.: 56 cm 67 cm 34

9 Mountng the bearng (Fgure ) Check that the bearng s nstalled horzontally. Roller shutters wound at an angle can block the drve and cause damage. When nstalled, the wound roller shutter must run vertcally n the gude rals on the wndow. Frst determne the poston of the drve (13) and counter bearng (1) n the roller shutter box. Wnd the roller shutter casng fully onto the rotatng unon and measure dameter D. See fgure n order to determne the poston of the centre of the bearng to the gude ral. Fasten the bearng n accordance wth the bearng type and on-ste condtons. Mount the drve bearng (13) so that the set button (11) wll be easly accessble and the motor cable can be lad wthout knkng. Check that the bearng s nstalled horzontally. Roller shutters wound at an angle can block the drve and cause damage. Determne the length of the rotatng unon (Fgure ) Measure the wall gap of the drve bearng (13) and counter bearng (1) as shown. Measure the roller shutter box and calculate the requred shaft length (L). Length of the rotatng unon: L = A - (B + C) B C B = C = Counter bearng / Bearng capsule Drve end bearng / motor 3. Shorten the rotatng unon (5) to the requred sze. Cut the shaft to sze wth a hacksaw at a rght-angle. Remove the burrs from the shaft nternally and externally wth a fle. Mountng / dsmountng the adapter (Fgure ) Mountng the adapter (10) Slde the adapter (10) over the lmt rng (18) on the drve head untl t engages. In dong so, check the correct postonng of the groove n the adapter (10). Dsmantlng the adapter (10) Press the two retanng sprngs on the lmt rng (18) downwards and pull the adapter (10) off of the lmt rng (18). 35

10 Mountng the catch wth freewheel mechansm (Fgure ) * * = suppled state 4.a (19) (8) If the tubular motor s to be operated wth automatc end pont confguraton and obstacle detecton, then the catch (8) must be mounted wth free-wheelng acton. Slde the catch (8) onto the lmt rng (19) so that t can free-wheel and so that t engages behnd the retanng clp (7). Free-wheelng s gven f the catch (8) can be easly turned back and forth. (7) Mountng the catch wthout freewheel mechansm (Fgure ) 4.b (8) (19) Slde the catch (8) onto the lmt rng (19) so that t cannot free-wheel and so that t engages behnd the retanng clp (7). If the catch (8) s mounted wthout the freewheel mechansm, then the tubular motor wll work wthout obstacle detecton and wthout automatc end pont confguraton. It may be necessary to mount the catch (8) wthout the freewheel mechansm for very lghtweght roller shutters or for roller shutters whch do not drop easly, n order to avod premature swtch-off. Dsmountng the catch (Fgure ) 4.c Press the sde parts of the retanng clp (7) together and pull the catch (8) off of the drve adapter (19). (7) (8) (19) 36

11 Sldng the tubular motor nto the rotatng unon (Fgure ) STOP Never knock the motor (9) wth force nto the rotatng unon (5). Dong so wll cause serous damage. Frst slde the catch (8) nto the rotatng unon (5). The motor (9) must have suffcent free space for rotatng unons wth nternal felt. Subsequently, press the rotatng unon (5) fully onto the adapter (10). In dong so, ensure that the adapter (10) does not slp off of the lmt rng (18) on the drve head (12) durng the assembly process. Otherwse malfunctons may occur, see page 49. Preparaton for use of precson tubes (Fgures - ) Please only use precson tubes made from alumnum. The followng steps can be left out when usng octagonal steel shafts. 5.a ALUMINIUM Measure the dstance between the adapter (10) and the rear thrd of the catch (8) and mark ths dstance on the precson tube. RolloTube Intellgent Small 5.b 1 Saw a groove n the end of the precson tube 1 n order that the cam 2 of the adapter (10) can be completely pressed nto the tube. There may not be any play between the groove 1 and the cam The dmensons for groove 1 are dependent on the tubular motor type used, see llustratons. 5.c RolloTube Intellgent Medum 1 37

12 Preparaton for use of precson tubes (Fgures - ) 5.d 3. Slde the tubular motor nto the precson tube. 5.e 4. Mark the four fastenng holes and subsequently drll them through the precson tube n the catch (8). ATTTION Never drll deeper than 10 mm nto the catch (8). Never drll n the area of the drve. Dong so wll cause serous damage. STOP 5.f 5. Screw or rvet the precson tube to the catch (8). Use four self-tappng sheet metal screws or four pop rvets. Insertng the bearng capsule (Fgure ) Slde the bearng capsule (4) nto the rotatng unon (5) and subsequently place the ball bearng (2) onto the axle pn (3). 38

13 Mountng the motor nto the bearng (Fgure ) Drve bearng (as clck bearng)/(13) Counter bearng (1) Press the drve head (12) lghtly onto the drve bearng (13) untl t engages. The set button (11) must be easly accessble. The tubular motors can be ftted nto the clck bearng (13) n 4 postons. The motors can be released from the clck bearng (13) at any tme by means of expandng the retanng clps (14). Drve bearng (all other bearng types) Hook the drve head (12) nto the correspondng drve bearng and secure, for example, wth a cotter pn. 3. Insert the other end of the rotatng unon (5) wth the ball bearng (2) nto the counter bearng (1). In the event that you are usng a dfferent bearng to the RADEMACHER clck bearng, you may need to secure the drve wth a secondary cotter pn. Correct any slght naccuraces n sze by means of sldng the bearng capsule (4) n or out. Fnally, secure the bearng capsule (4) wth a screw. The bearng capsule (4) must be nserted at least 2/3 of ts length nto the rotatng unon (5). Mountng the roller shutter casng (Fgure / ) Mount the roller shutter casng (17) wth fastenng sprngs (6) (accessory) onto the rotatng unon (5). Slde the fastenng sprngs (6) onto the upper-most lamella of the roller shutter casng (17). STOP Never drll n the area of the drve or nsert screws n order to secure the roller shutters. Place a fastenng sprng (6) every 40 cm nto the rectangular holes of the rotatng unon (5). Operatng the equpment wthout a stopper may cause the roller shutters to run nto the roller shutter box and be damaged. The roller shutters must always be ftted wth a stopper or end-ral. a For SW 40 rotatng unons (wth external groove) use hook-n brackets (20) n order to mount the fastenng sprngs (6); see fgure. Mountng the roller shutter stopper or an end-ral (Fgure 9) 9 Automatcally settng the end ponts wthout a stopper (21) or operatng the equpment wthout a stopper (21) may cause the roller shutters to run nto the roller shutter box and be damaged. The roller shutters (17) must always be ftted wth a stopper (21) or end-ral. For ths reason, always mount the respectve part before commssonng (see example n fgure 9). (21) The llustraton shows a roller shutter wth external stoppers (21), whch are nstalled on the rals. 39

14 Safety nformaton regardng the electrcal connecton Danger due to electrc shock when workng on all electrcal systems. The electrcal connecton for the tubular motor and all work on the electrcal systems may only be undertaken by an authorsed qualfed electrcan and n accordance wth the connecton dagrams n these nstructons. Dsconnect all poles from the mans and secure them aganst unntentonal reconnecton. Check that the system s dead. Always undertake mountng and connecton work wth the equpment dsconnected from the mans power. Fxed-nstallaton devces......must be equpped on the nstallaton sde wth a crcut-breaker for each phase n accordance wth DIN VDE Swtches wth a contact openng wdth of mn. 3 mm can be used as crcut-breakers (e.g. power swtch, power crcut breaker or resdualcurrent-operated crcut-breaker). Rsk of short-crcut resultng from water n the event of mproper cablng. Never lay the motor cable (15) vertcally upwards, as otherwse water may collect on the cable and run nto the motor, leadng to damage. Lay the cable n a loop. The loop wll cause any water on the cable to collect at the lowest pont, from where t can dran off. Rsk of short-crcut resultng from damaged cable. Lay all cables n the roller shutter box so that they cannot be damaged by movng machnery. The mans connecton for the drve may only be connected wth the same conducton type. Consult customer servces f necessary. STOP The motor cable (Fgure j) 10 (11) Feed the motor cable (15) nto the desgnated juncton box or termnal box after hookng the motor n place. Colour scale for the motor leads (15) = set lead (whte) L1 = (black) * L1 = (brown) * N = neutral (blue) PE = earth (green / yellow) (15) L1 L1 N PE (11) = Set button on tubular motor * The actual drecton of rotaton for the tubular motor and the roller shutter depends on the drecton of nstallaton and the wrng of the tubular motor. 40

15 Electrcal connecton of the tubular motor (Fgure k) Control of a drve from a sngle pont wth a 1-pole swtch / button 11 (a) Legend (a) = set button (11) (b) = Controller (e.g. 1-pole swtch / button) (c) = Mans 230 V/50 Hz (d) = Socket box Pn assgnment (b) (d) (h) () (e) = PE green / yellow (f) = N blue (g) = L1 black (h) = (s) black () = (t) brown (j) = whte (set lead) (c) (e) (f) (g) (j) The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. Parallel connecton of several motors (Fgure l) Installaton example 12 (a) (b) (c) It s possble to connect numerous RADEMACHER tubular motors n parallel. The number of motors to be connected n parallel s dependent on the capacty of the swtchgear and crcut-breakers. It s not possble to control ndvdual motors f the equpment s connected n parallel. End pont adjustment If several motors are connected n parallel, t s stll necessary to set both end ponts for each tubular motor, ether automatcally or manually, see page 43. In order to do so, the set button for each tubular motor must be accessble. For ths reason, the set lead (j) for each ndvdual tubular motor must be lad up to the respectve juncton box, enablng subsequent manual confguraton of the end ponts at any tme. Parallel connecton wth blnds swtches or blnds buttons RADEMACHER blnds swtches or blnds buttons enable up to 5 motors to be swtched n parallel. Parallel connecton wth RADEMACHER controllers (e.g. Troll Comfort) Please refer to the techncal data for the respectve number of motors that can be connected n parallel. Legend (a) = (b) = (c) = Juncton box Swtchgear e.g. 1-pole swtch / button Mans 230 V/50 Hz 41

16 Connecton of an external button (230 V/50 Hz) (Fgure m)......for subsequent adjustng the end pont wth the set lne 13 (a) (j) Legend (a) = set button (11) (b) = Controller (e.g. 1-pole swtch / button) (c) = Mans 230 V/50 Hz (d) = Socket box Pn assgnment (b) (c) (d) (h) () (e) = PE green / yellow (f) = N blue (g) = L1 black (h) = (s) black () = (t) brown (j) = whte (set lead) (k) = external button (e) (f) (g) (k) The set lead (j) must be connected to neutral (f) after confguraton of the end ponts, see fgure k. Use of the set lne for manual end pont adjustment The set lead (j) enables the functon of the motor set button (11) to be externally postoned. If the set lead (j) s connected to an external button (see above), you wll be able to use ths button as a set button for confgurng the end ponts. Feed the set lne (j) for the motor cable (15) to the desgnated swtchng pont (e.g. up to the swtch socket). (22) Use of the set lne (j) for ntal nstallaton For ntal nstallaton, the roller shutter engneer can connect the motor cable (15) to a commercally avalable cord swtch devce (22) n order to confgure the end ponts for the tubular motors. Observe the varous confguraton optons for the end ponts on page 43. Use of the set lne (j) for subsequent modfcaton of the end ponts: If you want to subsequently modfy the end ponts for an exstng roller shutter nstallaton, then you must commsson an electrcan to connect the set lead (j) n accordance wth the connecton dagram m to a commercally avalable button (230 V/50 Hz). You wll then be able to use ths button and your roller shutter controller to modfy the end ponts. Use of the set lne (j) after confguraton of the end ponts: The respectve external swtch must be dsconnected agan after the end ponts are confgured and the motor connecton must be confgured n accordance wth connecton dagram k. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. Connecton of a cord crcut settng unt Plunger Open the termnal contacts by pressng the plungers and connect all of the wres of the motor cable (15) correspondng to ther functons, see fgure j. 42

17 End pont adjustment Mortal danger due to tearng off the motor cable (15). Ensure that the motor cable (15) s not taken up by the rotatng unon (5) or torn off durng the confguraton process. You have varous optons for confgurng the end ponts, whch are descrbed n the followng secton: Automatc confguraton of the end ponts. Manual confguraton of the end ponts: - Manually settng the upper end pont and settng the lower end pont by means of obstacle detecton. - Settng the upper end pont by means of blockage detecton and manually settng the lower end pont. - Manually settng the upper end pont and lower end pont. Important relatonshp between the confguraton of the lower end pont and nstallaton of the catch. If the catch s mounted wthout the freewheel mechansm, then the tubular motor wll not swtch off automatcally, as t wll not detect an obstacle and the lower end pont wll not be detected. If the catch s mounted wth the freewheel mechansm, then the tubular motor wll swtch off automatcally as soon as the freewheel travel s overcome and the roller shutter lamella are closed. Operatng the equpment wthout a stopper (21) may cause the roller shutters to run nto the roller shutter box and be damaged. The roller shutters must always be ftted wth a stopper (21) or end-ral. End ponts must be set n order to swtch off the motor when they are reached for both drectons of travel up (s) /down (t). The tubular motor must be fully nstalled. There must be a sutably fxed lmt (e.g. wndow sll) n the area of the lower end pont f the end pont s to be confgured automatcally. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. Automatc confguraton of the end ponts Ths factory settng can be used n order to automatcally search for and confgure the end ponts for the tubular motor. In the event that the end pont confguraton fals, you must reset the tubular motor to the factory settng (see page 47), n order to repeat the process. Requrements for automatc confguraton of the end ponts: The catch (8) must be mounted wth the freewheel mechansm actvated (see Fgure 4.a, page 36). The tubular motor may not be dsconnected from the mans durng the automatc end pont confguraton process. The mans connecton must be ensured contnuously. Frst move the roller shutters upwards. In order to do so, dependng on the tubular motor nstallaton stuaton, press the up (s) button or down (t) button for the tubular motor. Important a) Frst move the roller shutter upwards when automatcally adjustng the end ponts. If the roller shutters frst move downwards, then the drecton of travel must frst be reversed. The roller shutters wll travel to the upper lmt pont and swtch off brefly. 3. Afterwards, the tubular motor wll reverse and the roller shutters wll move downwards. 4. As soon as the roller shutters are fully closed, the tubular motor swtches off automatcally. The poston of the roller shutters wll be stored as the lower end pont. 5. Subsequently, the roller shutters wll travel up agan and then swtch off. Ths poston wll be stored as the upper end pont. mportant b) The roller shutter should reman at the upper end pont followng automatc adjustment. c) The end ponts cannot be correctly adjusted f the two condtons a) (see Pont 1) and b) are not met. In ths case, reset the tubular motor to ts factory settngs (refer to page 47) and repeat the process. The roller shutters wll be protected durng standard operatons, due to the fact that they wll not be tensoned by knockng aganst the stopper. 6. Fnally, dsconnect the tubular motor from the mans for a few seconds. Subsequently, the tubular motor s ready for operaton. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. 43

18 Manual adjustment of end ponts Intal nstallaton For ntal nstallaton, the roller shutter engneer can carry out the end pont confguraton wth the help of the set button (11) on the motor or wth a commercally avalable cord swtch devce (22). Further nformaton can be obtaned from the cord swtch devce operatng nstructons. Subsequent modfcaton of the end ponts wth external controllers If you want to subsequently modfy the end ponts for your tubular motor, you can use an external swtch as set button, as prevously shown, or you can use your roller shutter controller (e.g. Troll Comfort) n order to readjust the endponts. Key assgnment on cord swtch devce (22) Operatng the equpment wthout a stopper (21) may cause the roller shutters to run nto the roller shutter box and be damaged. The roller shutters must always be ftted wth a stopper (21) or end-ral. End ponts must be set n order to swtch off the motor when they are reached for both drectons of travel up (s) / down (t). In order to do so, the tubular motor must be fully nstalled. Never dsmantle the stopper from the fnal roller shutter lamella. The roller shutter box must be opened and the set button (11) on the tubular motor must be freely accessble. Do not allow the shutters to knock aganst the mechancal stops and mantan a safety gap of 2-3 cm. SET Set button Change drecton of travel (s/t) STOP Rsk of crushng njures to the hand when workng wth the roller shutter box open. Never reach nto the area of the rotatng unon when the motor s runnng. Manually settng the upper end pont and automatcally settng the lower end pont Frst move the roller shutters upwards. SET or Press and hold the correspondng set button* untl the upper end pont s reached. * on the motor, the cord swtch devce (22) or the external swtch. 3. SET or Release the set button as soon as the roller shutters have reached the desred end pont. The motor stops and the upper end pont s stored. 4. SET or You can correct the end pont n small steps by brefly pressng the set button. In the event that a malfuncton occurs durng confguraton, e.g. n the event that the tubular motor only runs for a sngle rotaton even when the set button s pressed, t s unlkely that the tubular motor s faulty. Possbly the adapter (10) has slpped off of the motor head. Check and, f necessary, correct the postonng of the adapter (10), see page t Fnally, move the roller shutters down. As soon as the roller shutters are fully closed, the tubular motor swtches off automatcally. The poston of the roller shutters wll be stored as the lower end pont. In the event that the end pont confguraton fals, you must reset the tubular motor to the factory settng (see page 47), n order to repeat the process. Fnally, dsconnect the tubular motor from the mans for a few seconds. Subsequently, the tubular motor s ready for operaton. 6. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. 44

19 Automatcally settng the upper end pont and manually settng the lower end pont The roller shutters wll travel to the upper stop untl the tubular motor swtches off automatcally. Never nterrupt the sequence whle the process s runnng. The roller shutters must be allowed to travel up wthout nterrupton. Afterwards, the tubular motor wll reverse and the roller shutters wll move downwards. 3. SET or Press and hold the correspondng set button* untl the lower end pont s reached. * on the motor, the cord swtch devce (22) or the external swtch. 4. SET or Release the set button as soon as the roller shutters have reached the desred end pont. The motor stops and the lower end pont s stored. These methods are useful f you want to leave the ventlaton slats between the roller shutter lamella open. 5. SET or You can correct the lower end pont n small steps by brefly pressng the set button. In the event that a malfuncton occurs durng confguraton, e.g. n the event that the tubular motor only runs for a sngle rotaton even when the set button s pressed, t s unlkely that the tubular motor s faulty. Possbly the adapter (10) has slpped off of the motor head. Check and, f necessary, correct the postonng of the adapter (10), see page 49. In the event that the end pont confguraton fals, you must reset the tubular motor to the factory settng (see page 47), n order to repeat the process. 6. Fnally, dsconnect the tubular motor from the mans for a few seconds. Subsequently, the tubular motor s ready for operaton. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. 45

20 Manually settng the upper / lower endponts Frst set the swtch / controller to upward travel (s) / downwards travel (t). In the event of ncorrect drecton of rotaton, dsconnect the lead from the mans and exchange wres L1 and L1. SET or Press and hold the correspondng set button* untl the desred end pont s reached. The roller shutters travel up / down. * on the motor, the cord swtch devce (22) or the external swtch. 3. or SET Release the set button as soon as the roller shutters have reached the desred end pont. The motor stops and the upper / lower end pont s stored. 4. SET or You can correct the end pont n small steps by brefly pressng the set button. In the event that a malfuncton occurs durng confguraton, e.g. n the event that the tubular motor only runs for a sngle rotaton even when the set button s pressed, t s unlkely that the tubular motor s faulty. Possbly the adapter (10) has slpped off of the motor head. Check and, f necessary, correct the postonng of the adapter (10), see page 49. The end ponts are mantaned permanently even n the event of power falure. The set lead (j) must be connected to neutral (f) after confguraton of the end ponts. Test run / modfyng the end ponts Check the confguraton and allow the roller shutters to run n both drectons, untl the end ponts swtch off the motor. Thermal protecton The tubular motors are desgned for bref operaton (approx. 4 mns). If ths perod s exceeded, or f the equpment s swtched over frequently, then the motor may heat up and the thermal protecton system wll shut t off. In ths case, allow the motor to cool down for 20 mnutes. Modfyng the end ponts Move the roller shutters back to the centre poston and begn the process agan. 46

21 Confgurng tubular motors The tubular motors can be ndvdually confgured wth the help of a cord crcut settng unt (22). The followng confguratons are possble. Reload the factory settngs. Swtchng the reversng mechansm after obstacle detecton on / off. Swtchng shutter compensaton on / off Further settngs can be undertaken wth the help of the optonally avalable RT ConfgTool. Please refer to the nformaton on our Webste n relaton to ths ( Loadng factory settngs durng the commssonng process Automatc end pont confguraton s avalable agan once the factory settngs have been loaded. We recommend undertakng these settngs wth two persons. The tubular motor may not be n operaton. Factory settngs: End ponts: Automatc adjustment of the end ponts: Reversng after obstacle detecton: Reversng after blockage detecton: Shutter compensaton: No end ponts stored actvated actvated actvated actvated + SET Frst press the set button (11) on the tubular motor and subsequently press the SET button on the cord crcut settng devce (22) (possbly a second person carres ths out). Press and hold both buttons for approx. 10 seconds. 10 s Addtonally swtch on the tubular motor (s/ t). Hold all buttons. 10 s After approx. 10 seconds the tubular motor acknowledges loadng of the factory settngs by brefly runnng up and down. 47

22 Swtchng the reversng mechansm on / off after obstacle detecton SET + 10 s Frst press and hold the SET button on the cord crcut settng devce (22) and subsequently press and hold the up or down button for 10 seconds. After 10 seconds the reversng functon wll be swtched on or off. Factory settng = reversng s swtched on. 10 s After approx. 10 seconds the tubular motor acknowledges swtchng on / off of the reversng functon by brefly startng up. Swtchng the automatc roller shutter compensaton mechansm on / off SET + 20 s Frst press and hold the SET button on the cord crcut settng devce (22) and subsequently press and hold the up (s) or down (t) button for 20 seconds. After 10 seconds, the reversng functon wll be swtched on or off. After 20 seconds, the shutter compensaton functon wll be swtched on or off. Factory settng = shutter compensaton s swtched on. 10 s Take note of the tubular motor's reactons. After approx. 10 seconds the tubular motor acknowledges deactvaton of the reversng settngs. Contnue to hold down the button: 20 s After approx. 20 seconds the tubular motor acknowledges swtchng on / off of the shutter length compensaton functon by brefly startng up. 48

23 What to do f...?...the motor fals to start? Possble cause: Mans power not avalable. Soluton: Check the power wth a meter to ensure that the supply voltage (230 V) s avalable and check the wrng. Observe especally the nformaton relatng to mpermssble connecton types....the wrng s ncorrect? Possble cause: The control lnes are mxed up. Soluton: Dsconnect the lead from the mans and exchange wres for L1 L1. and...the set lne s not avalable locally and the SET button on the tubular motor s not accessble, however, the end ponts should be manually confgured. Soluton In order to carry out ths confguraton, t s necessary to connect both control lnes for up (s) and down (t) separately to the phase (L). Ether use an external button wth two swtchng contacts or the commercally avalable cord crcut set devce (22). Always have the connecton work carred out by a specalst electrcan and observe the safety nformaton relatng to the electrcal connecton on page 40. Further nformaton can be obtaned from our Webste at tubular motor stops after a short perod of tme durng the confguraton and test procedures? Possble cause: The adapter (10) may have slpped off of the lmt rng (18) on the drve head (12). Soluton: Check that the adapter (10) sts flush wth the drve head (12) and s fully nserted nto the rotatng unon (5). Slde the adapter (10) back so that t s flush wth the drve head (12) and slde the rotatng unon (5) fully onto the adapter (10), see Fgure. Re-adjust the end ponts f necessary, see page 43. Bref nstructons for confgurng the upper end pont. Once the electrcal connecton s made, determne the drecton of rotaton by means of brefly pressng the button. Press and hold the up (s) button. If the roller shutters are not yet at the upper end pont, then they wll now travel up to ths poston. If the roller shutters are at the upper end pont, then you must frst move the roller shutters down....automatc adjustment of the lower end pont does not work. Possble cause: The catch (8) s mounted wthout the freewheel mechansm. Soluton: Confgure the lower end pont manually, see page x 0,5 s 1 x 0,5 s hold down Addtonally, brefly press the down (t) button 2 tmes for 0.5 seconds each tme and on the thrd press, hold the button down....the tubular motor stops between the two end ponts durng normal operaton? Possble cause 1: The bearng capsule (4) may not be secured wth a screw to the rotatng unon (5) (see Fgure ), causng the rotatng unon (5) to slp from the motor and the adapter (10) to come away from the lmt rng (18) on the drve head (12). Soluton 1: Check for correct fttng of the bearng capsule (4) and the adapter (10). Use a self-lockng bolt to secure the bearng capsule (4) to the rotatng unon (5) and remount the motor n accordance wth the nformaton on pages Possble cause 2: The thermal protecton system has trggered. Soluton 2: Wat approx. 20 mnutes untl the motor has cooled down Release both buttons mmedately as soon as the desred upper end pont has been acheved. The end pont s thereby stored. Set the lower end pont f necessary. Confguraton for the lower end pont s undertaken n the same way as for the upper end pont. In order to do so, ensure that you frst press the down (t) button and then press the up (s) button. Swtch off the mans power supply and re-confgure the orgnal connecton n accordance wth connecton dagram k on page 4...The roller shutters stop durng upward or downward travel? Possble cause: Iced-up roller shutters or obstacle on the gude ral. Soluton: Move the roller shutters a short dstance n the respectve opposte drecton. Rectfy ced-up roller shutters or obstacle. 49

24 What to do f...?...the set lne s not avalable locally and the SET button on the tubular motor s not accessble, however, the factory settngs are to be loaded. Soluton In order to carry out ths confguraton, t s necessary to connect both control lnes for up (s) and down (t) separately to the phase (L). Ether use an external button wth two swtchng contacts or the commercally avalable cord crcut set devce (22). Always have the connecton work carred out by a specalst electrcan and observe the safety nformaton relatng to the electrcal connecton on page 40. Further nformaton can be obtaned from our Webste at Bref descrpton for loadng the factory settngs. Once the electrcal connecton s made, determne the drecton of rotaton by means of brefly pressng the button. Press the down (t) button and wat untl the roller shutters have travelled to the lower end pont. Keep holdng down the down (t) button even after the lower end pont has been reached x 0,5 s 1 x 0,5 s 1 x 0,5 s 1 x 0,5 s 1 x 0,5 s Addtonally, brefly press the up (s) button 5 tmes for 0.5 seconds each tme and on the sxth press, hold the button down. 6. hold down 4. After a short tme, the tubular motor acknowledges by brefly runnng up and down. The factory settngs are now loaded. 5. Now release both buttons. 6. Carry out automatc end pont confguraton, also refer to page 43. Hold down the up (s) button untl the automatc end pont confguraton process s complete. 7. Swtch off the mans power supply and re-confgure the orgnal connecton n accordance wth connecton dagram k on page 4 50

25 Techncal specfcatons Motor seres Small Medum Type: 6/ H I IP 44 PVC / H I IP 44 PVC / H I IP 44 PVC / H I IP 44 PVC / H I IP 44 PVC / H I IP 44 PVC / H I IP 44 PVC [Nm] [RPM] [V] [Hz] [W] [A] [Mn.] [mm 2 ] [m] [U] [mm] [mm] Rated torque: No-load speed: Rated voltage: Frequency: Rated output: Power consumpton: Cyclc duraton factor (KB): Number of wres: Core cross secton: Cable length (standard): Lmt swtch range: (number of revolutons) Insulaton class: Protecton class: Protecton class n accordance wth VDE 700: Conducton class: Motor length wthout bearng: Tube dameter: Number of parallel tubular motors connectble (when usng RADEMACHER controllers, e.g. Troll Comfort) Confguraton of KNX/EIB blnds actuators for RADEMACHER tubular motors n order to ensure trouble-free operaton of RADEMACHER tubular motors wth KNX/EIB blnds actuators, the followng parameters must be confgured pror to commssonng: Transent operaton If possble, transent operaton (lamella adjustment) should be swtched off. e.g. Mode for transent operaton Tme: = 0 ms If transent operaton cannot be deactvated from wthn the software applcaton......then you must ensure that the tme between transent operaton and long-term operaton on the key sensor s less that the tme between transent operaton and long-term operaton on the actuator. Ths wll ensure that transent swtch-off of the actuator s prevented when holdng the sensor key down. Long-term operaton The motor must be swtched off at the latest after 180 seconds. e.g. Bass for long-term operaton Bass: = 1 s Factor: = 86 = (1 s x 86 = s) CE Mark and EC Conformty Tubular motors of seres RolloTube Intellgent Small and Medum (tem numbers.: / / / / / / ) comples wth the requrements of the current European and natonal drectves: 2006/42/EC 2006/95/EC 2004/108/EC Machnery drectve Low-voltage drectve EMC drectve Conformty has been verfed. The correspondng declaratons and documentaton are avalable on fle at the manufacturer s premses. RADEMACHER Geräte-Elektronk GmbH Buschkamp Rhede (Germany) 51

26 Warranty condtons RADEMACHER Geräte-Elektronk GmbH provdes a 5 year guarantee for new equpment nstalled n accordance wth the nstallaton nstructons. All constructon faults, materal defects and manufacturng defects are covered by the warranty. The followng are not covered by the warranty: Improper mountng or nstallaton Falure to observe the mountng and operatng nstructons Improper operaton or loadng External nfluences such as mpacts, knocks or weather nfluences Repars and modfcatons carred out by thrd-party, unauthorsed persons The use of mproper accessores Damage caused by mpermssble power surges (e.g. lghtenng). Malfunctons caused by frequency overlappng and other rado dsturbances. RADEMACHER shall remedy any defects, whch occur wthn the warranty perod free of charge ether by repar or by replacement of the affected parts or by supply of a new replacement unt or one to the same value. There s no general extenson of the orgnal warranty perod by delvery of a replacement or by repar as per the terms of the warranty. 52 RADEMACHER Geräte-Elektronk GmbH Buschkamp Rhede (Germany) nfo@rademacher.de Servce: Hotlne * Fax servce@rademacher.de * 30 seconds free of charge, subsequently 14 cents / mnute from German fxed lne networks and max. 42 cents / mnute from German cellular networks. Subject to techncal changes, prntng errors and mstakes. Illustratons not bndng.