DR2A17 ( J0A1 ) CANADA, EUROPE, OTHERS

Transcription

1 DR2A17 ( ) CANADA, EUROPE, OTHERS 1SJ0A-100E1 ( )

2 DR2A17 PARTS CATALOGUE 2016 by Yamaha Motor Co., Ltd. 1st edition, September 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 10. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code J0A Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BW1(*) BLUISH WHITE DNBME(*) DARK GRAYISH BLUE METALLIC E 0866 DNMC(*) DARK GRAY METALLIC C 0922 DYNM2(*) DARK YELLOWISH GRAY METALLIC HTR(*) HEAT RED 00EY LNMP(*) LIGHT GRAY METALLIC P 0925 LNYM8(*) LIGHT GRAYISH YELLOW ME NYS4(*) GRAYISH YELLOW SOLID VDGS1(*) VERY DARK GREEN SOLID Quantity Column Information Column No. Name Of Q ty Column Destination 1 CANADA, EUROPE, OTHERS

5 CONTENTS ENGINE ENGINE CYLINDER HEAD...2 CRANKSHAFT & PISTON...3 CAMSHAFT & VALVE... 4 AIR SHROUD & FAN...5 INTAKE...6 CARBURETOR...7 EXHAUST...8 CRANKCASE... 9 BODY ENGINE BRACKET REAR ARM & SUSPENSION...11 FRAME FRONT SUSPENSION...13 STEERING FUEL TANK FUEL TANK PEDAL WIRE...19 PEDAL ASSEMBLY...20 BRAKE...23 GOVERNOR...24 DRIVE PRIMARY SHEAVE...25 SECONDARY SHEAVE TRANSAXLE SHIFTER & CABLES...30 WHEEL BUMPER BODY...33 BODY BODY FITTING...37 CARRIER...38 SEAT ELECTRICAL STARTING MOTOR ELECTRICAL ELECTRICAL ALTERNATE FOR WINDSHIELD ALTERNATE FOR SUN ROOF INDEX NUMERICAL INDEX...47

6 FIG. 1 ENGINE 1 PART 1 JR ENGINE ASSEMBLY 1 1

7 FIG. 2 CYLINDER HEAD PART 1 JT HEAD, CYLINDER JN GUIDE, VALVE JT GASKET, CYLINDER HEAD BOLT WASHER, PLATE PIN, DOWEL BOLT, STUD PLUG, SPARK (NGK-BPR2ES) 1 STD PLUG, SPARK (NGK BP4ES) 1 AP 9 JN COVER, CYLINDER HEAD JN JOINT, BREATHER 1 11 JN COVER, BREATHER 1 12 JN GASKET, BREATHER COVER 1 13 JN GASKET, HEAD COVER BOLT, FLANGE 4 15 JW1 E PIPE, BREATHER 1 2 FOR CAN 16 JW1 E JOINT, BREATHER 1 FOR CAN BOLT, STUD 2 18 JR ELEMENT CLIP 2 20 JN6 E PIPE, BREATHER 1 1 EXCEPT FOR CAN 2

8 FIG. 3 CRANKSHAFT & PISTON PART 1 JN CRANKSHAFT ASSY 1 2 JR A0 PISTON (STD) 1 JR PISTON (0.25MM O/S) 1 AP JR PISTON (0.50MM O/S) 1 AP 3 JR PISTON RING SET (STD) 1 JR PISTON RING SET (0.25MM O/S) 1 AP JR PISTON RING SET (0.50MM O/S) 1 AP PIN, PISTON CIRCLIP 2 6 JN CONNECTING ROD ASSY 1 7 JN BOLT, CONNECTING ROD 2 8 JN WEIGHT 1 1 3

9 FIG. 4 CAMSHAFT & VALVE PART 1 JR CAMSHAFT ASSY JN VALVE, INTAKE 1 3 7RH VALVE, EXHAUST 1 4 JN LIFTER, VALVE A9 SPRING, COMPRESSION 2 6 J RETAINER, VALVE SPRING 2 7 J LOCK, VALVE SPRING RETAINER 2 8 JN ARM, VALVE ROCKER F SCREW, VALVE ADJUSTING NUT 2 11 J SHAFT, ROCKER JR ROD, VALVE PUSH G SEAL, VALVE STEM 1 4

10 FIG. 5 AIR SHROUD & FAN PART 1 JN CASE, FAN BOLT, FLANGE 4 3 JN COVER, FAN CASE SCREW, TAPPING 3 5 JN AIR SHROUD, CYLINDER JR DAMPER, AIR SHROUD JN AIR SHROUD, CYLINDER BOLT, FLANGE 2 9 JX DUCT RIVET 1 11 JR PLATE 2 1 5

11 FIG. 6 INTAKE PART 1 JN JOINT NUT, FLANGE 2 3 JN GASKET BOLT, WITH WASHER PIN, CLEVIS CLIP CIRCLIP PIN, CLEVIS CLIP 1 10 JU0 E CASE, AIR CLEANER JU0 E CAP, CLEANER CASE JU0 E ELEMENT ASSY, AIR CLEANER 1 13 JU0 E445E 00 FILTER JU0 E JOINT COMP D6.O-RING BOLT, FLANGE UH E CLIP, CAP FITTING 5 18 JW8 F CABLE, THROTTLE JW1 F CABLE, STARTER JU0 F NUT 1 6

12 FIG. 7 CARBURETOR PART 1 JR CARBURETOR ASSY SCREW, PAN HEAD WASHER, SPRING 2 4 JN BRACKET J PLATE A0.JET, PILOT (# 65) 1 7 JN6 1495H 3B.NOZZLE, MAIN A 1414G 00.PIPE, MAIN BLEED 1 9 3G2 1423A 68 A0.JET, MAIN (# 87.5) 1 STD 3G2 1423A 67.JET, MAIN (# 82.5) 1 AP 3G2 1423E 33 A0.JET, MAIN (#83.8) 1 AP 10 7CT E SEAL 1 11 JN FLOAT GASKET R BOLT, HOLDING 1 14 JN NEEDLE ASSY (WITH CLIP) F PIN, FLOAT WG SCREW, THROTTLE A SPRING SCREW, PAN HEAD WASHER, SPRING E PLUG, DRAIN A SPRING KT PIPE 1 7

13 FIG. 8 EXHAUST PART 1 JW8 E MUFFLER ASSY JW8 F BRKT., MUFF KY GASKET, EXHAUST JW1 E NUT, MUFFLER JOINT NUT, U FLANGE BOLT, WITH WASHER 1 8

14 FIG. 9 CRANKCASE PART 1 JR CRANKCASE ASSY 1 2 JN NOZZLE JW1 E ELEMENT JR PLATE, BAFFLE SCREW, WITH WASHER BEARING OIL SEAL BEARING PLUG, STRAIGHT SCREW GASKET PIN, DOWEL 2 12 JN COVER, CRANKCASE BEARING OIL SEAL BEARING 1 16 JY GASKET, CRANKCASE COVER BOLT, FLANGE BOLT WASHER, PLATE PLUG, OIL O-RING 1 22 J GAUGE, LEVEL 1 9

15 FIG. 10 ENGINE BRACKET PART NUT, S/L FLANGE WASHER 4 3 JT BOLT, ENGINE MOUNTING

16 FIG. 11 REAR ARM & SUSPENSION PART 1 J0A F REAR ARM COMP. 1 2 JN6 F BUSH BOLT, FLANGE NUT BOLT, WITH WASHER 2 6 JN6 F BUSH BOLT, FLANGE NUT, SELF-LOCKING S4 WASHER, PLATE 2 10 JW1 F217G 10 ROD, CONNECTING BOLT, WITH WASHER 8 12 J0A F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, S/L FLANGE 4 11

17 FIG. 12 FRAME PART 1 J0A F FRAME COMP. 1 2 J0B F255G 00 MEMBER, SEAT SUPPORT BOLT, FLANGE 2 4 JW8 F253B 00 STAY, RELAY 1 5 J0A F FOOTREST J0B F BOLT 1 7 J0B F BOLT 1 8 J0B F BOLT 7 9 J0B F258E 00 SUPPORT, FRONT COWL BOLT, FLANGE 2 11 J0B F SHIM 1 12 J0B K816M 00 REAR STORAGE BOX COMP BOLT, FLANGE B6 BOLT, FLANGE 4 15 J0B F125J 00 PIPE, DRAIN CLAMP BOLT, FLANGE 1 12

18 FIG. 13 FRONT SUSPENSION PART 1 J0B F FRONT LOWER ARM COMP. (LEFT) BUSH, SOLID 2 3 2HR BUSH 2 4 JU0 F KNUCKLE, STEERING JW1 F ARM, KNUCKLE BOLT, FLANGE NUT, S/L FLANGE BOLT, FLANGE 2 9 2NL SPACER BUSH, SOLID NL COVER, THRUST JU0 F KNUCKLE, STEERING BOLT, FLANGE 4 14 J0A F SHOCK ABSORBER ASSY COLLAR COVER, THRUST BOLT, FLANGE NUT, U 2 19 J0A F SHOCK ABSORBER ASSY BOLT, FLANGE 2 21 JW8 F HUB BEARING UNIT ASSY BOLT, SERRATION X0.BEARING Y3.BEARING M7.COLLAR OIL SEAL WASHER, CONICAL SPRING 2 13

19 FIG. 13 FRONT SUSPENSION PART NUT, U 2 29 JN6 F COVER, HUB DUST 2 14

20 FIG. 14 STEERING PART 1 JW1 F COLUMN, STEERING BOLT, FLANGE 4 3 JU0 F HOLDER 1 4 JU0 F ROD, STEERING 1 5 JU0 F HOLDER 1 6 JN3 F WHEEL, STEERING NUT, SELF-LOCKING WASHER NUT, SELF-LOCKING 2 10 JW1 F STEERING ASSY 1 11 JW1 F387A 00.GEAR,PINION 1 12 JW1 F CIRCLIP 1 13 JW1 F BEARING, STEERING 1 14 JW1 F387E 00.GEAR, RACK UG F387G 00.COVER, ADJUST UG F387K 00.SPRING, PRESSURE UG F387F 00.PAD, PRESSURE UG F387J 00.RING, STOPPER UG F SEAL UG F BAND UG F SEAL, DUST JW1 F ROD, TIE JW1 F467K 00.BUSH, CAP 1 24 JW1 F CIRCLIP 1 25 JW1 F WASHER, LOCK P0 F NUT JW JOINT, UNIVERSAL

21 FIG. 14 STEERING PART BOLT, FLANGE 4 29 JW1 F JOINT BOLT WASHER, PLATE 2 32 JW8 K HOLDER JN6 K HOLDER SCREW, TAPPING WASHER, PLATE SPRING, CONICAL N7 COLLAR 2 38 JW8 K LABEL, WARNING 2 1 UR FOR CAN JW8 K LABEL, WARNING 2 (E, F) 1 UR EXCEPT FOR CAN JW8 K LABEL, WARNING 2 (G, S) 1 UR EXCEPT FOR CAN 16

22 FIG. 15 FUEL TANK 1 PART 1 JW8 F TANK, FUEL 1 FOR CAN 2 JW1 F FUEL PIPE JOINT 1 3 JU5 F GROMMET 1 4 JW1 F CAP ASSY 1 5 JW1 F PIPE 1 6 JU5 F GROMMET 1 7 B K 00 LABEL,FUEL 1 8 JW1 F BOLT SPACER 2 10 JN6 F FUEL PUMP ASSY 1 11 JW1 F BOLT, SPECIAL 2 12 JW7 F PIPE, FUEL JN6 F FILTER ASSY 1 14 JW1 F PIPE, FUEL JW1 F PIPE JW1 F PIPE CLIP 8 18 JW7 F312H 00 CLAMP CLAMP CC F CANISTER ASSY WM ROLL OVER VALVE ASSY CLAMP 1 23 J0B F PIPE J0B F PIPE JW1 F PIPE J0B F419A 00 HOLDER 1 27 JW7 K RIVET 2 17

23 FIG. 16 FUEL TANK 2 PART 1 JW8 F TANK, FUEL 1 EXCEPT FOR CAN 2 JW1 F FUEL PIPE JOINT 1 3 JU5 F GROMMET 1 4 JN6 F CAP ASSY 1 5 B K 00 LABEL,FUEL 1 6 JW1 F BOLT SPACER 2 8 JN6 F FUEL PUMP ASSY 1 9 JW1 F BOLT, SPECIAL 2 10 JW7 F PIPE, FUEL JN6 F FILTER ASSY 1 12 JW1 F PIPE, FUEL JW1 F PIPE JW1 F PIPE CLIP 8 16 JW7 F312H 00 CLAMP CLAMP 1 18

24 FIG. 17 PEDAL WIRE PART 1 JW8 F WIRE, BRAKE JW8 F CABLE, BRAKE PIN, CLEVIS CLIP 3 5 JW8 F EQUALIZER, BRAKE 1 6 JN6 F ROD NUT NUT PIN CIRCLIP PIN, CLEVIS PIN. COTTER 2 19

25 FIG. 18 PEDAL ASSEMBLY PART 1 JW8 F PEDAL ASSY (L.H) 1 2 JW9 F PEDAL, BRAKE 1 3 JW8 F BUSH, PEDAL 2 4 JW9 F PAD, PARKING PEDAL 1 5 JW9 F PEDAL, PARKING BRAKE 1 6 JW8 F BOLT, MAIN STAND 1 7 JW8 F NUT 1 8 JW8 F BOLT, FOOTREST 1 9 JW8 F639N 00..COLLAR 1 10 JW8 F NUT 1 11 JW8 F COLLAR, MAIN STAND 1 12 JW9 F SECTOR, PARKING BRAKE 1 13 JW8 F BUSH 1 14 JW9 F SEAL, SHAFT 2 15 JW8 F WASHER 1 16 JW8 F CIRCLIP 1 17 JW8 F SPRING, RETURN 1 18 JW9 F ROD, BRAKE 1 19 JW9 F END, ROD JW8 F NUT 2 21 JW8 F SPRING 1 22 JW8 F639L 00..BUSH JW9 F PIN, JOINT 1 24 JW8 F WASHER, LEG SHIELD 1 25 JW8 F CIRCLIP BUSH 3 27 JW8 F SPRING, RETURN 1 20

26 FIG. 18 PEDAL ASSEMBLY PART 28 JW8 F WASHER 2 29 JW8 F WASHER 1 30 JW9 F PAD, BRAKE PEDAL 1 31 JW8 F SPRING, SIDE STAND 1 32 JW8 F BOLT 1 33 JW8 F PLATE JW8 F COLLAR 1 35 JW8 F SHAFT, PEDAL JW9 F PEDAL, ACCELERATOR 1 37 JW8 F ARM, ACCELERATOR PEDAL 1 38 JW8 F PIN, CLEVIS 1 39 JW8 F BOLT 1 40 JW8 F BOLT 1 41 JW8 F NUT 1 42 JW8 F815H 01.SPRING 1 43 JW8 F BUSH, PEDAL 2 44 JW8 F O-RING 4 45 JW9 F DAMPER, BRAKE 1 46 JW9 F NAIL, BRAKE 1 47 JW8 F BOLT, LEG SHIELD 2 48 JW8 F O-RING BOLT, FLANGE 6 50 JW8 F CABLE, THROTTLE PIN, CLEVIS CLIP SPRING, TORSION SPACER 1 21

27 FIG. 18 PEDAL ASSEMBLY PART 55 JW8 G WASHER 1 22

28 FIG. 19 BRAKE PART 1 J0A G TRANS AXLE ASSY 1 2 JW8 F BACKING PLATE ASSY JN9 W BRAKE SHOE SET 1 4 J LEVER ASSY JW8 F SPRING, SHOE CLAMP 2 6 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 9 J ADJUSTER ASSY 1 10 JW8 F COVER, DUST H9..WASHER, PLATE H8..WASHER, PLATE 1 13 JW8 F BACKING PLATE ASSY JN9 W BRAKE SHOE SET 1 15 J LEVER ASSY JW8 F SPRING, SHOE CLAMP 2 17 J PIN, SHOE HOLD DOWN SPRING, TENSION SPRING, TENSION 1 20 J ADJUSTER ASSY 1 21 JW8 F COVER, DUST H9..WASHER, PLATE H8..WASHER, PLATE 1 23

29 FIG. 20 GOVERNOR PART 1 J LEVER, SPEED LIMITER NUT, HEXAGON BUSH SPRING, TORSION 1 5 J SCREW, ADJUSTING NUT, SELF-LOCKING 1 24

30 FIG. 21 PRIMARY SHEAVE PART 1 J0B G PRIMARY CLUTCH ASSY 1 2 JW8 G PRIMARY FIXED SHEAVE COMP. 1 3 J0B G PRIMARY SLIDING SHEAVE COMP. 1 4 JW8 G624A 00..OIL SEAL JW8 G SLIDER 3 6 JW8 G SCREW 3 7 JW8 F135J 00..NIPPLE 1 8 JW8 G SPIDER 1 9 JW8 G WEIGHT LINK ASSY 3 10 JW8 G WASHER, BOLT, SET 2 12 JW8 G PIN, WEIGHT 3 13 JW8 G PIN, WEIGHT BOLT, SET 6 15 JW8 G WASHER, JW8 G WASHER, J0B G CAP 1 18 JW8 G SCREW 3 19 JW8 G BOLT 1 20 JW8 G PLUG 1 21 J55 G BELT 1 25

31 FIG. 22 SECONDARY SHEAVE PART 1 JW8 G SECONDARY SHEAVE ASSY 1 2 JW8 G SECONDARY FIXED SHEAVE COMP. 1 3 JW8 G SECONDARY SLIDING SHEAVE COMP. 1 4 JW8 F135J 00..NIPPLE 1 5 JW8 G624B 00..OIL SEAL JW8 G SEAT, SECONDARY SPRING 1 7 JW8 E SHOE, RAMP 3 8 JW8 G BOLT JW8 G CLIP, DRIVE SHAFT 1 10 JW8 G COLLAR, SPRING 1 11 JW8 G SPRING, CLUTCH JW8 G WASHER WASHER BOLT, FLANGE 1 15 JW8 G COLLAR 1 26

32 FIG. 23 TRANSAXLE PART 1 J0A G TRANS AXLE ASSY BOLT, FLANGE Y6.BEARING 3 4 JN3 G SHIM, 0.76MM (0.030IN) 1 5 JW8 G633E 00.BAR JU0 F722H 00.RETAINER 1 7 JW8 G INPUT SHAFT ASSY Y1.BEARING 1 9 JW8 G COVER, TRNSMISSION 1 10 JW8 G BRACKET JU0 G SPRING SET BOLT, SET SPRING, COMPRESSION BALL OIL SEAL BOLT, FLANGE H9.WASHER, PLATE 1 18 JN3 G GEAR, IDLER J0.WASHER, PLATE 1 20 JW8 F47E3 00.CIRCLIP PIN, DOWEL H8.WASHER, PLATE 2 23 JN3 G GEAR, PINION JN3 G GEAR, WHEEL JN3 G633G 00.SHAFT 1 26 JN3 G COLLAR, GUIDE 1 27 JN6 G638E 00.BAR, SHIFT

33 FIG. 23 TRANSAXLE PART 28 JW8 G638A 00.BAR, SHIFT JN3 G GEAR, WHEEL JW8 G BRACKET JU0 G631A 00.GSKT., CASE 1 32 JW8 G COVER, TRANSMISSION 1 33 JN3 G STOPPER BOLT JU0 G BEARING OIL SEAL 1 37 JU0 F723F 00.WASHER, SPECIAL CIRCLIP WASHER, PLATE OIL SEAL 1 41 JW8 G NIPPLE, HOSE BOLT NUT 8 44 JN3 G SHAFT, REAR AXLE 1 (L.H) 1 45 JN3 G SHAFT, REAR AXLE 2 (R.H) PIN. COTTER OIL SEAL CIRCLIP BEARING 2 50 JW8 G HUB, REAR AXLE 2 51 JW8 G BOLT, STUD 8 52 JW8 G NUT Y0.BEARING 2 54 JN6 G DIFFERENTIAL ASSY. 1 28

34 FIG. 23 TRANSAXLE PART BOLT NUT 4 57 JN3 G GEAR, PRIMARY 1 58 JW8 G WASHER, THRUST 2 59 JW8 G WASHER, THRUST JW8 G DRUM 2 61 JW8 F COVER, HUB DUST 2 62 JW8 G PIPE

35 FIG. 24 SHIFTER & CABLES PART NUT, U 1 2 JW8 G CABLE END ASSY 1 3 JW8 G WIRE, SHIFT 2 4 JW8 G LEVER, SHIFT J0B G LEVER, SHIFT PIN, CLEVIS WASHER, PLATE PIN, COTTER 2 9 JN3 G KNOB, SHIFT 1 10 JN3 G SPRING SET S8 WASHER, PLATE S7 WASHER, PLATE CIRCLIP SCREW, PAN HEAD WITH WASHER 2 15 J0B G BRACKET, SHIFT WIRE BOLT, FLANGE 3 17 JN SWITCH CLAMP CLAMP 1 30

36 FIG. 25 WHEEL PART 1 JW1 F WHEEL ASSY (18X PLY) NUT 16 31

37 FIG. 26 BUMPER PART 1 J0B K FRONT BUMPER COMP. 1 2 J0B K STAY, FRONT BUMPER (L.H) BOLT, FLANGE BOLT, FLANGE NUT, HEXAGON BOLT, FLANGE 4 7 JW8 K REAR BUMPER COMP NUT, S/L FLANGE 2 32

38 FIG. 27 BODY PART 1 J0B K8115 A0 COWL, FRONT 1 UR FOR BW1 J0B K COWL, FRONT 1 UR FOR VDGS1 J0B K COWL, FRONT 1 UR FOR DNBME J0B K COWL, FRONT 1 UR FOR LNYM8 J0B K COWL, FRONT 1 UR FOR LNMP J0B K COWL, FRONT 1 UR FOR DYNM2 J0B K8115 B0 COWL, FRONT 1 UR FOR NYS4 J0B K COWL, FRONT 1 UR FOR HTR J0B K COWL, FRONT 1 UR FOR DNMC 2 J0B F EMBLEM JU0 K NUT, SPECIAL BOLT, FLANGE RIVET 2 6 J0B K PANEL, FRONT RIVET 3 8 J0B K LABEL, WARNING 8 1 UR ENGLISH J0B K LABEL, WARNING 8 1 UR ENGLISH/FRENCH J0B K LABEL, WARNING 8 1 UR GERMAN/SPANISH 9 J0B K PLATE, SWITCH PANEL 1 10 J0B K835E 00 HOLDER, BEVERAGE BOLT,HEX. SOCKET BUTTON NUT, SPRING 1 13 J0B H PLUG CAP ASSY 1 14 J0B K MAT, MAIN FLOOR RIVET J0B K COVER, HOLE 1 17 J0B K MAT, REAR BODY SIDE (LH) 1 33

39 FIG. 27 BODY PART RIVET 2 19 J0B K MAT, REAR BODY SIDE (RH) RIVET 2 21 J0B K832F 10 GROMMET, ROOF SUPPORT 1 1 WITH SUN ROOF J0B K832F 00 GROMMET, ROOF SUPPORT 1 1 WITHOUT SUN ROOF 22 J0B K832G 10 GROMMET, ROOF SUPPORT 2 1 WITH SUN ROOF J0B K832G 00 GROMMET, ROOF SUPPORT 2 1 WITHOUT SUN ROOF 34

40 FIG. 28 BODY 2 PART 1 J0B K8111 A0 PANEL, BODY SHELL 1 UR FOR BW1 J0B K PANEL, BODY SHELL 1 UR FOR VDGS1 J0B K PANEL, BODY SHELL 1 UR FOR DNBME J0B K PANEL, BODY SHELL 1 UR FOR LNYM8 J0B K PANEL, BODY SHELL 1 UR FOR LNMP J0B K PANEL, BODY SHELL 1 UR FOR DYNM2 J0B K8111 B0 PANEL, BODY SHELL 1 UR FOR NYS4 J0B K PANEL, BODY SHELL 1 UR FOR HTR J0B K PANEL, BODY SHELL 1 UR FOR DNMC 2 J0B F CLIP RIVET 3 4 J0B K8112 A0 PANEL, BODY SHELL 1 UR FOR BW1 J0B K PANEL, BODY SHELL 1 UR FOR VDGS1 J0B K PANEL, BODY SHELL 1 UR FOR DNBME J0B K PANEL, BODY SHELL 1 UR FOR LNYM8 J0B K PANEL, BODY SHELL 1 UR FOR LNMP J0B K PANEL, BODY SHELL 1 UR FOR DYNM2 J0B K8112 B0 PANEL, BODY SHELL 1 UR FOR NYS4 J0B K PANEL, BODY SHELL 1 UR FOR HTR J0B K PANEL, BODY SHELL 1 UR FOR DNMC 5 J0B F CLIP RIVET 3 7 J0B K819H 00 SHELL, REAR BODY 1 8 JW7 K RIVET 2 9 J0B F BOLT 4 10 J0B K8141 A0 PANEL, INTERMEDIATE BODY 1 UR FOR BW1 J0B K PANEL, INTERMEDIATE BODY 1 UR FOR VDGS1 35

41 FIG. 28 BODY 2 PART 10 J0B K PANEL, INTERMEDIATE BODY 1 UR FOR DNBME J0B K PANEL, INTERMEDIATE BODY 1 UR FOR LNYM8 J0B K PANEL, INTERMEDIATE BODY 1 UR FOR LNMP J0B K PANEL, INTERMEDIATE BODY 1 UR FOR DYNM2 J0B K8141 B0 PANEL, INTERMEDIATE BODY 1 UR FOR NYS4 J0B K PANEL, INTERMEDIATE BODY 1 UR FOR HTR J0B K PANEL, INTERMEDIATE BODY 1 UR FOR DNMC RIVET 8 12 J0B K COVER, REAR FLOOR 1 13 J0B F CLIP 4 14 J0B F BOLT 2 15 J0B F SEAL J0B F SEAL JW1 K INDICATOR JN6 H LABEL 1 19 JW1 K PLATE, CAUTION 1 1 UR FOR CAN JW1 K PLATE, CAUTION 1 1 UR EXCEPT FOR CAN 20 J0B K817H 10 TRIM, SIDE PANEL 1 1 WITH SUN ROOF J0B K817H 00 TRIM, SIDE PANEL 1 1 WITHOUT SUN ROOF 21 J0B K817J 10 TRIM, SIDE PANEL 2 1 WITH SUN ROOF J0B K817J 00 TRIM, SIDE PANEL 2 1 WITHOUT SUN ROOF 36

42 FIG. 29 BODY FITTING PART 1 J0B K SERVICE LID, PEDAL 1 2 J0B K818A 00 PROTECTOR, SIDE PLATE RIVET RIVET 1 5 J0B K818B 00 PROTECTOR, SIDE PLATE RIVET RIVET 1 8 J0B K PANEL, REAR FENDER RIVET 5 10 J0B K PANEL, REAR FENDER RIVET 5 37

43 FIG. 30 CARRIER PART 1 J0B K SUPPORT, SEAT BACK BOLT 4 3 JW1 K LUGGAGE RACK ASSY., REAR BOLT, BUTTON HEAD 4 5 J0B K WASHER NUT, CROWN 4 7 JF2 K PAD, BAG SUPPORT 1 8 JN6 K BAND 1 9 JW1 K834G 00 HOLDER, RAKE SAND R BOLT NUT, SELF-LOCKING 1 12 JN6 K LOCK ASSY SCREW, WITH WASHER R WASHER 4 38

44 FIG. 31 SEAT PART 1 JW9 H BOLT 4 2 JW1 K HINGE, SEAT J0A K SEAT SUB-ASSY,CUSHION 1 4 J0B K ARM REST J0B F BOLT 4 6 J0B K ARM REST J0B F BOLT 4 8 J0B K HINGE, SEAT BOLT, HEXAGON SOCKET HEAD 4 10 JW1 K SEAT SUB ASSY, BACK BOLT, WITH WASHER 4 39

45 FIG. 32 STARTING MOTOR PART 1 JN6 H STARTER GENERATOR ASSY 1 2 J10 H BEARING J10 H BEARING J HOLDER, BEARING 1 5 JN6 H STATOR ASSY 1 6 JN6 H FIELD COIL ASSY 1 7 J SCREW SET N NUT,HEX N WASHER WASHER, SPRING 2 11 J SCREW JN6 H BRACKET, STARTER GENERATOR J10 H BRACKET, STARTER GENERATOR J SCREW SET N NUT,HEX N WASHER WASHER, SPRING 2 18 JN6 H BRUSH HOLDER ASSY 1 19 JF2 H BRUSH 4 20 JN6 H SPRING, BRUSH 4 21 J WIRE, LEAD N SCREW, PAN HEAD N SCREW, PAN HEAD 4 24 J COVER, BRUSH 3 25 J COVER, BRUSH J10 H SCREW N WASHER 2 40

46 FIG. 32 STARTING MOTOR PART 28 JN3 H SPACER 1 29 JN6 H PULLEY NUT N SCREW, PAN HEAD 3 41

47 FIG. 33 ELECTRICAL 1 PART BOLT, FLANGE 2 2 JW1 H TENSIONER ASSY BOLT, FLANGE BOLT NUT, FLANGE BOLT, BUTTON HEAD NUT, HEXAGON 1 8 JN6 H BRACKET, STARTER GENERATOR BOLT, FLANGE 2 10 JW1 H BELT 1 11 JR ROTOR ASSY 1 12 JN T.C.I. UNIT ASSY BOLT, FLANGE 2 14 JN WIRE, SUB-LEAD NUT, HEXAGON WASHER, PLATE KEY, WOODRUFF 1 18 JN PLUG CAP ASSY 1 19 JE SEAL, PLUG CAP 1 20 JT OIL LEVEL GAUGE ASSY BOLT, FLANGE 4 22 JT CLAMP 1 23 JT PLUG, OIL LEVEL O-RING 1 42

48 FIG. 34 ELECTRICAL 2 PART 1 JW1 H SCREW, FITTING 2 2 J55 H PLATE, BATTERY FITTING WASHER NUT, FLANGE 2 5 JW1 H WIRE, PLUS LEAD 1 6 JW1 H WIRE, MINUS LEAD 1 7 JW1 H WIRE, LEAD 1 8 J0A H WIRE HARNESS ASSY 1 9 JN6 H FUSE (10A) 1 10 JW1 H RELAY ASSY NUT NUT BOLT, FLANGE 2 14 JF VOLTAGE REGULATOR ASSY BOLT, FLANGE 1 16 JF SWITCH SCREW, PAN HEAD WITH WASHER 2 18 JR1 H BUZZER 1 19 JN6 H STAY, BUZZER 1 20 * BATTERY ASSY (GC-24, 12V) 1 LM 21 4U RELAY ASSY (4U8-02) NS F CLAMP CLAMP CLAMP BOLT, FLANGE UG F HOLDER CLAMP 1 43

49 FIG. 34 ELECTRICAL 2 PART CLAMP CLAMP 1 30 JW1 H MAIN SWITCH ASSY 1 STD 31 5UG H CAP, KEY 1 32 JU2 H KEY, MAIN SWITCH 2 33 JU6 H NUT, MAIN SWITCH 1 34 JW8 H PILOT LIGHT ASSY 1 35 JN6 H351C 10 GAUGE 1 1 EXCEPT FOR CAN 36 JW1 H CLAMP 1 EXCEPT FOR CAN 37 JW1 F BRKT., METER 1 EXCEPT FOR CAN 38 JW1 H EXTENSION, WIRE HARNESS 1 EXCEPT FOR CAN BOLT, FLANGE 1 EXCEPT FOR CAN CLAMP 1 EXCEPT FOR CAN 41 JU2 H MAIN SWITCH ASSY 1 AP RANDOMEKEY 44

50 FIG. 35 ALTERNATE FOR WINDSHIELD PART 1 J0B K WINDSHIELD ASSY 1 UR CLEAR J0B K WINDSHIELD ASSY 1 UR SMOKE 2 J0B K LABEL, WARNING 1 3 J0B K GROMMET 6 4 J0B K WIND SHIELD HARDWARE KIT J0B K TRIM, UPPER 1 6 J0B K WINDSHIELD ASSY 1 UR CLEAR J0B K WINDSHIELD ASSY 1 UR SMOKE 7 J0B K LABEL, WARNING 1 8 J0B K LEVER, LATCH J0B K SCREW, J0B K GROMMET 2 11 J0B K GROMMET, W/S J0B K GROMMET, W/S J0B K DAMPER 2 14 J0B K WASHER J0B K NUT, WIND SHIELD 4 16 J0B K WASHER J0B K WIND SHIELD HARDWARE KIT J0B K TRIM, UPPER 1 45

51 FIG. 36 ALTERNATE FOR SUN ROOF PART 1 J0B K84A0 00 SUN TOP KIT 1 UR AP TAN J0B K84A0 10 SUN TOP KIT 1 UR AP BLACK 2 J0B K84A2 00.HARDWARE KIT, SUN TOP 1 3 J0B K SUPPORT, SUN ROOF JW1 K BOLT, ROOF JW1 K SUPPORT, SUN ROOF J0B K BOLT, ROOF JU0 K BOLT, ROOF JW1 F WASHER, FENDER MOLD 16 9 JU0 K NUT, ROOF JW1 K SCREW 4 11 JW1 K COVER, SUN ROOF 1 UR TAN JW1 K COVER, SUN ROOF 1 UR BLACK 12 JW1 K GRIP, HAND 2 13 JU0 K BOLT, ROOF JW1 F WASHER, FENDER MOLD 8 15 JU0 K NUT, ROOF J0B F417A 00.DRAIN TUBE ASSY 1 17 J0B F413G 00..TUBE, DRAIN 1 18 J0B F413J 00..TUBE, DRAIN JW1 F414G 10 SEAL 2 46

52 NUMERICAL INDEX PART PART PART PART PART PART JT JN JN JR JN JN JT JN JN JN JN JR JR JR JR A JR JR JN JN JN J J G RH JN JN JR J F JR JN JN JR JN JN JR JX JN JN JR A A 1414G JN R JN F E KT A A J G2 1423A G2 1423A 68 A G2 1423E 33 A0 7 9 JN KY WG JN6 1495H 3B 7 7 JR JR JN J JT JN JY JR JT NL NL HR JW WM J J J J J J J B K J J J J J J J JF U JN JN JN JN JF JN JR JT JT JW1 E JN6 E JW1 E JU0 E JU0 E JU0 E UH E JU0 E JU0 E445E JW8 E JW1 E CT E JW1 E JW8 E J0B F125J NS F JW8 F135J JW8 F JW1 F J0B F JW1 F J0A F JN6 F JN6 F J0B F JW1 F217G J0A F UG F J0A F JW8 F253B J0B F255G J0B F258E J0B F J0B F JW7 F312H JW1 F JW8 F J0A F J0A F JW1 F JW1 F J0B F UG F JU0 F JW1 F JU0 F UG F J0B F JW1 F JW1 F JW1 F JU0 F P0 F JW1 F JN3 F UG F JU0 F JW1 F JW1 F387A JW1 F387E UG F387F UG F387G UG F387J UG F387K JW1 F JW8 F JW8 F JW1 F J0B F413G J0B F413J JW1 F414G J0B F CC F J0B F417A J0B F419A JW1 F JW1 F JW7 F JW1 F J0B F JW1 F J0B F JW1 F JU5 F JN6 F JW8 F JN6 F JN6 F JW1 F JW1 F467K JW8 F47E JW1 F JW1 F JW8 F JW8 F JN6 F JW8 F JW9 F JW9 F JW9 F JW9 F JW8 F JN6 F JW8 F JW8 F JW8 F JW1 F JU0 F JW8 F JW8 F JW8 F639L JW8 F639N JW8 F JW8 F JW8 F JW8 F JW8 F JW9 F JW8 F JW8 F JW8 F JW9 F JW9 F JU0 F722H JW9 F JW9 F JU0 F723F JW9 F JW9 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F J0A F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW8 F JW9 F JW8 F JW8 F815H JW8 F JW8 F JW8 F JW8 F JW8 G JW8 G

53 NUMERICAL INDEX PART PART PART PART PART PART JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G JN3 G JW8 G JU0 G J0B G JW8 G JW8 G JW8 G J0B G J0B G JW8 G JW8 G J55 G JW8 G JW8 G624A JW8 G624B JW8 G JW8 G JW8 G JW8 G JW8 G JW8 G J0A G JW8 G JW8 G JN3 G JU0 G631A JW8 G JN3 G JN3 G JW8 G633E JN3 G633G JN3 G JN3 G JN3 G JW8 G J0B G JW8 G JN3 G JU0 G JN3 G J0B G JW8 G JW8 G638A JN6 G638E JN6 G JN3 G JN3 G JN3 G JW8 G JW8 G JW8 G JW8 G JW8 G JN6 H JN6 H JF2 H JN6 H JN6 H JW1 H J10 H J10 H J10 H JN6 H JN6 H JN6 H J10 H JW1 H JN6 H JW1 H JN3 H JW9 H JW1 H JW1 H JW1 H JW1 H JW1 H J55 H JN6 H J0B H JN6 H JW1 H JW1 H JU2 H JU2 H JU6 H UG H J0A H JR1 H JN6 H JN6 H351C JW8 H J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K JW7 K JW1 K J0B K J0B K J0B K JW8 K JU0 K JW1 K JW8 K JW8 K JW8 K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K8111 A J0B K8111 B J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K8112 A J0B K8112 B J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K8115 A J0B K8115 B J0B K J0B K J0B K J0B K J0B K J0B K J0B K J0B K8141 A J0B K8141 B J0B K J0B K816M J0B K817H J0B K817H J0B K817J J0B K817J J0B K818A J0B K818B J0B K J0B K J0B K819H JW1 K J0B K J0B K J0B K J0B K J0B K J0B K J0B K JW1 K JW1 K J0B K JW1 K JW1 K JW1 K J0B K832F J0B K832F J0B K832G J0B K832G JW1 K JW1 K834G JN6 K JF2 K JW8 K JN6 K J0B K835E J0B K J0B K JN6 K J0B K JU0 K JW1 K JU0 K J0A K JW1 K J0B K J0B K JW1 K J0B K84A J0B K84A J0B K84A JN9 W B H H

54 NUMERICAL INDEX PART PART PART PART PART PART S H S H J S N M A N R D Y Y Y X Y N R N N N