YZF1000R (4SV6) YZF1000R (4VD7) YZF1000R (4VF5)

Transcription

1 YZF1000R () YZF1000R () YZF1000R () EUROPE 214SV 300E1 A2

2 YZF1000R PARTS CATALOGUE 2000 by Yamaha Motor Co., Ltd. 1st Edition, Nov All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. YZF1000R(,,) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) 010 ENGLAND 020 BELGIUM 040 DENMARK 060 GREECE 070 ITALY 080 HOLLAND 081 HOLLAND 090 NORWAY 100 PORTUGAL 020 FINLAND 030 SWEDEN 010 SWITZERLAND 020 AUSTRIA Model Code Production Code No. Country (destination) (5) Colouring Information Colouring type code Colour code Colour Name A 0580 VIVID RED COCKTAIL 7 VRC7 B 004B BLACK 2 BL2 Abbreviation A6

6 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 4SV CYLINDER HEAD ASSY CIRCLIP PLUG, STRAIGHT SCREW GM GUIDE, INTAKE VALVE GM GUIDE, EXHAUST VALVE BOLT, STUD PLUG, SPARK (NGK DR8EA) UR PLUG, SPARK (ND X24ESR U) UR M4 WASHER, PLATE NUT, CROWN NUT PIN, DOWEL FV GASKET, CYLINDER HEAD GM 1115A 01 CAM CASE ASSY PIN, DOWEL BOLT, WASHER BASED BOLT, FLANGE GASKET BOLT, WASHER BASED BOLT, FLANGE GM COVER, CYLINDER HEAD SV GASKET, HEAD COVER F0 BOLT WASHER GH 1111G 00 RUBBER, MOUNT B2

7 FIG. 2 CYLINDER PART DESCRIPTION REMARKS 1 4SV GASKET, CYLINDER GM CYLINDER O RING BOLT, FLANGE GASKET PIN, DOWEL SV GASKET, CYLINDER HEAD B3

8 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 4SV CRANKSHAFT SV PLANE BEARING, CRANKSHAFT UR BLUE 4SV PLANE BEARING, CRANKSHAFT UR BLACK 4SV PLANE BEARING, CRANKSHAFT UR BROWN 4SV PLANE BEARING, CRANKSHAFT UR GREEN 4SV PLANE BEARING, CRANKSHAFT UR YELLOW 3 3GM PLANE BEARING, CRANKSHAFT UR BLUE 3GM PLANE BEARING, CRANKSHAFT UR BLACK 3GM PLANE BEARING, CRANKSHAFT UR BROWN 3GM PLANE BEARING, CRANKSHAFT UR GREEN 3GM PLANE BEARING, CRANKSHAFT UR YELLOW 4 4SV PISTON (STD) SV PISTON (0.50MM O/S) AP 5 3GM PISTON RING SET (STD) GM PISTON RING SET (0.50MM O/S) AP 6 4SV PIN, PISTON CIRCLIP GM CONNECTING ROD ASSY R BOLT, CONNECTING ROD NUT GM PLANE BEARING, CONNECTING ROD UR BLUE 3GM PLANE BEARING, CONNECTING ROD UR BLACK 3GM PLANE BEARING, CONNECTING ROD UR BROWN 3GM PLANE BEARING, CONNECTING ROD UR GREEN B4

9 FIG. 4 VALVE PART DESCRIPTION REMARKS 1 3GM VALVE, INTAKE GM VALVE, INTAKE SV VALVE, EXHAUST GM SEAT, VALVE SPRING GM SEAT, VALVE SPRING GM SPRING, VALVE INNER GM SPRING, VALVE OUTER GM RETAINER, VALVE SPRING WG RETAINER, VALVE SPRING WG COTTER, VALVE SV SEAL, VALVE STEM HX PAD, ADJUSTING 2 (1.20) UR 1HX PAD, ADJUSTING 2 (1.25) UR 1HX PAD, ADJUSTING 2 (1.30) UR 1HX PAD, ADJUSTING 2 (1.35) UR 1HX PAD, ADJUSTING 2 (1.40) UR 1HX A0 PAD, ADJUSTING 2 (1.45) UR 1HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR B5

10 FIG. 4 VALVE PART DESCRIPTION REMARKS 12 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 13 2NK LIFTER, VALVE UR BLACK 2NK LIFTER, VALVE (O/S) UR WHITE 14 1WG LIFTER, VALVE UR BLUE 1WG LIFTER, VALVE (O/S) UR WHITE B6

11 FIG. 5 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 4SV CAMSHAFT GM SPROCKET, CAM CHAIN SV CAMSHAFT BOLT, WASHER BASED Y CHAIN (DID219FS 108L) SV PIN, JOINT GH GUIDE, STOPPER GM TENSIONER ASSY, CAM CHAIN F1 BOLT FM GASKET, TENSIONER CASE BOLT, FLANGE GM DAMPER, CHAIN GM DAMPER, CHAIN A8 BOLT B7

12 FIG. 6 WATER PUMP PART DESCRIPTION REMARKS 1 1UF HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL UF IMPELLER SHAFT ASSY CIRCLIP AE O RING PIN, DOWEL GM COVER, HOUSING BOLT, FLANGE GASKET O RING BOLT, FLANGE AE PIPE O RING BOLT, FLANGE FV JOINT O RING BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE SV PIPE O RING O RING BOLT, FLANGE GH STAY B8

13 FIG. 7 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 3GM HOUSING, THERMOSTAT FM THERMOSTAT ASSY FV 1240G 00 THERMOSTAT COVER ASSY BOLT, FLANGE SV HOSE HOSE CLAMP ASSY SV SUPT, FILLER NECK JH CAP, RADIATOR SV HOSE HOSE CLAMP ASSY SV RADIATOR ASSY SV BLOWER ASSY SV BLOWER ASSY BOLT, FLANGE TV DAMPER GROMMET COLLAR GROMMET WASHER, PLATE BOLT, FLANGE NUT, FLANGE SV 1244E 01 BRACKET SV 1244F 00 BRACKET SV STAY, RADIATOR BOLT SV HOSE HOSE CLAMP ASSY B9

14 FIG. 7 RADIATOR. HOSE PART DESCRIPTION REMARKS 28 2GH PIPE O RING BOLT, HEXAGON SOCKET HEAD SV HOSE SV HOSE HOSE CLAMP ASSY J9 HOSE (L960) CLIP SV HOSE CLIP SV 1240G 00 THERMOSTAT ASSY TV ADAPTER SV HOSE CLIP CLAMP SV 1243E 00 HOSE CLIP CLIP BAND B10

15 FIG. 8 OIL PUMP PART DESCRIPTION REMARKS 1 4SV OIL PUMP ASSY PIN, DOWEL GH GASKET, PUMP COVER BOLT GM HOUSING, STRAINER GM STRAINER, OIL BOLT, FLANGE GM PIPE, DELIVERY GASKET BOLT, UNION GM PIPE, DELIVERY BOLT, FLANGE O RING GM PIPE, DELIVERY BOLT, FLANGE O RING GH 1316E 01 PIPE, DELEVERY O RING BOLT, FLANGE GH PLATE, BUFFLE BOLT, FLANGE AE PLATE, BUFFLE BOLT, FLANGE GH PLATE, BUFFLE BOLT, FLANGE M7 WASHER, PLATE FM GASKET B11

16 FIG. 8 OIL PUMP PART DESCRIPTION REMARKS BOLT, FLANGE GM NOZZLE B12

17 FIG. 9 OIL CLEANER PART DESCRIPTION REMARKS 1 4FM OIL COOLER ASSY BOLT, UNION O RING GH ELEMENT ASSY, OIL CLEANER KS RELIEF VALVE ASSY O RING FM COVER, STRAINER FV PIPE, OIL O RING GM PLATE, BAFFLE LOWER BOLT, FLANGE PIN, DOWEL FM GASKET, STRAINER COVER BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET GM PIPE, DELIVERY O RING BOLT, FLANGE GM PIPE, BREATHER GM HOLDER, OIL PIPE CIRCLIP CLAMP B13

18 FIG. 10 INTAKE PART DESCRIPTION REMARKS 1 4SV JOINT, CARBURETOR SV JOINT, CARBURETOR SV JOINT, CARBURETOR SV JOINT, CARBURETOR GM JOINT, CARBURETOR GM JOINT, CARBURETOR O RING BOLT HOSE CLAMP ASSY SV AIR CLEANER CASE ASSY GM ELEMENT, AIR CLEANER SV CAP, CLEANER CASE GM SEAL GM COLLAR SCREW, PAN HEAD WASHER, PLATE SV JOINT, AIR CLEANER HOSE CLAMP ASSY HOSE (L125) X7 2149Y 00 FILTER ASSY E2 HOSE (L700) CLIP GM SILENCER, INNER GROMMET J6 COLLAR BOLT, FLANGE HOSE (L310) B14

19 FIG. 10 INTAKE PART DESCRIPTION REMARKS E5 HOSE (L410) PLUG CLIP CLIP B15

20 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS 1 4SV CARBURETOR ASSY 1 4VD CARBURETOR ASSY 1 4VF CARBURETOR ASSY 1 2 4SV CARBURETOR ASSY 1 1 4VD CARBURETOR ASSY 1 1 4VF CARBURETOR ASSY SV CARBURETOR ASSY 2 1 4VD CARBURETOR ASSY 2 1 4VF CARBURETOR ASSY SV CARBURETOR ASSY 3 1 4VD CARBURETOR ASSY 3 1 4VF CARBURETOR ASSY SV CARBURETOR ASSY 4 1 4VD CARBURETOR ASSY 4 1 4VF CARBURETOR ASSY KM SCREW SCREW, PAN HEAD KG BRACKET SCREW, FLAT HEAD SV CAP SV SPRING, DIAPHRAGM 1 1 4KM SPRING, DIAPHRAGM SV DIAPHRAGM SV 1490J 00..NEEDLE SET 1 4VD 1490J 00..NEEDLE SET 1 4VF 1490J 00..NEEDLE SET SV PILOT SCREW SET C2

21 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS SCREW, PAN HEAD SCREW, PAN HEAD G JET, MAIN (#125) UR #2,3 3G2 1423A 76..JET, MAIN (#127.5) 1 1 UR #1,4 18 8CC 1423A 76..JET, MAIN (#127.5) 1 1 8CC 1423A 74..JET, MAIN (#117.5) KM JET, PILOT (# 20) 1 1 4KM JET, PILOT (# 15) SV NEEDLE VALVE SET 1 1 4SV NEEDLE VALVE SET PIN, FLOAT SV FLOAT SV 1410A 00..STARTER SET KT NET, FILTER SV VALVE, THROTTLE VF VALVE, THROTTLE KP PLUG, DRAIN XV O RING SV HOLDER LK HOSE KG WASHER SV SPRING NK PACKING SV SCREW KM SCREW SV THROTTLE POSITION SENSOR ASSY SV HOSE C3

22 FIG. 11 CARBURETOR PART DESCRIPTION REMARKS 37 4SV HOSE SV PIPE SV HOSE SV PIPE SV PIPE SV THROTTLE SCREW SET SV HOSE EN 1490K 00.STOP SCREW SET HD CONNECTOR Y O RING SV PIPE FN STAY C4

23 FIG. 12 EXHAUST PART DESCRIPTION REMARKS 1 4SV EXHAUST PIPE ASSY BOLT WASHER, PLATE SV ARM, SHAFT (VALVE) GM HOUSING TK BRACKET BOLT, WITH WASHER M5.WASHER, PLATE SV COLLAR TK PULLEY T4.WASHER, PLATE BOLT U7.COLLAR GM SPRING, HOOK BOLT WASHER, PLATE FM DAMPER, LOCATING HD PROTECTOR, EXHAUST BOLT, WITH WASHER YF GASKET, EXHAUST PIPE NUT SV MUFFLER VD MUFFLER SV PROTECTOR, MUFFLER FM 1133E 00 CABLE, PULLEY FM 1133F 00 CABLE, PULLEY SV GASKET, MUFFLER C5

24 FIG. 12 EXHAUST PART DESCRIPTION REMARKS BOLT, FLANGE BOLT, FLANGE C6

25 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS 1 4SV CRANKCASE ASSY PIN, DOWEL BOLT, STUD BOLT, STUD BOLT, STUD COLLAR O RING BOLT, WASHER BASED BOLT, WASHER BASED J9 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, WASHER BASED WASHER, PLATE FV PIPE, BREATHER CLIP CLIP PLUG FV PLUG, OIL C7

26 FIG. 13 CRANKCASE PART DESCRIPTION REMARKS O RING H PLUG A0 O RING PLUG, STRAIGHT SCREW O RING AE PLATE, BEARING COVER SCREW, COUNTERSUNK CLAMP BOLT, FLANGE CLAMP PIN, DOWEL TK NOZZLE ASSY O RING BOLT, STUD SV PLUG, BLIND C8

27 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 3GM COVER, OIL PUMP AE GASKET, OIL PUMP COVER SCREW, COUNTERSUNK GM CRANKCASE COVER ASSY GH EMBLEM GM COVER, CAP AE DAMPER, ENGINE MOUNT BOLT, BUTTON HEAD FM GASKET, CRANKCASE COVER FM GASKET PIN, DOWEL BOLT, FLANGE BOLT, FLANGE FM COVER, CRANKCASE Y GAUGE, LEVEL FM PLUG, OIL LEVEL O RING GM COVER, CAP GM RING, RUBBER H GROMMET WASHER SCREW, PAN HEAD SV BREATHER FM GASKET, CARBURETOR COVER SCREW, PAN HEAD SCREW, PAN HEAD SCREW, COUNTERSUNK C9

28 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 28 4FM GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE C10

29 FIG. 15 STARTER PART DESCRIPTION REMARKS 1 3GM GEAR, IDLER Y SHAFT BH GEAR, IDLER GM STARTER CLUTCH OUTER ASSY PIN, DOWEL J CAP, STARTER CLUTCH SPRING SPRING, COMPRESSION GM WHEEL, STARTER BOLT, HEXAGON SOCKET HEAD H ABSORBER GM RETAINER GM SPROCKET, STARTER GM SHAFT BEARING BEARING (B6205) AE PLATE, BEARING COVER BOLT, FLANGE SV GUIDE, UPPER BOLT, FLANGE SV CHAIN, PRIMARY C11

30 FIG. 16 CLUTCH PART DESCRIPTION REMARKS 1 4SV PRIMARY DRIVEN GEAR COMP AE PLATE, THRUST SV BOSS, CLUTCH A PLATE, CLUTCH 2 (T2.0) H PLATE, FRICTION GM PLATE, PRESSURE E4 SPRING, COMPRESSION SCREW, WITH WASHER GM PLATE, FRICTION SPACER N8 BEARING AE PLATE, THRUST WASHER, LOCK NUT GM ROD, PUSH O RING BALL AE ROD, PUSH OIL SEAL TV PUSH LEVER COMP Y W BLEED SCREW KIT H W PUSH LEVER SEAL KIT PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BEARING U6 WASHER, PLATE C12

31 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS 1 3LE W MAIN AXLE ASSY M6.COLLAR GH GEAR, 5TH PINION (27T) WASHER CIRCLIP GH GEAR, 3RD PINION GH GEAR, 4TH PINION (23T) GH GEAR, 2ND PINION (18T) BEARING (B6305) M7 COLLAR K3 WASHER, PLATE BEARING SV W DRIVE AXLE ASSY Y.COLLAR T8.COLLAR T9.COLLAR GM GEAR, 2ND WHEEL (32T) BEARING V9 COLLAR GM GEAR, 3RD WHEEL GM GEAR, 4TH WHEEL WASHER CIRCLIP GM GEAR, 5TH WHEEL GH GEAR, 1ST WHEEL (34T) OIL SEAL GH SPROCKET,DRIVE 17T(2GH ) C13

32 FIG. 17 TRANSMISSION PART DESCRIPTION REMARKS WASHER, LOCK NUT CIRCLIP BEARING CIRCLIP C14

33 FIG. 18 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 4SV SHIFT CAM ASSY SPRING, COMPRESSION UN POINT, NEUTRAL SCREW UN PLATE, SIDE K5 WASHER, PLATE BOLT, FLANGE LE FORK, SHIFT LE FORK, SHIFT LE FORK, SHIFT SV BAR, SHIFT FORK GUIDE AE STOPPER, SHIFT BAR B1 SPRING, TORSION SV STOPPER LEVER ASSY BOLT, WASHER BASED NX SPACER C15

34 FIG. 19 SHIFT SHAFT PART DESCRIPTION REMARKS 1 4G STOPPER, SCREW OIL SEAL AE SHIFT SHAFT ASSY SPRING, TORSION K8.COLLAR WASHER, PLATE CIRCLIP SPACER OIL SEAL GH ARM, SHIFT H COVER, DUST BOLT, FLANGE WG ROD, SHIFT NUT(COUNTER CLOCKWISE) NUT FM SHIFT PEDAL ASSY H COVER, DUST COVER, SHIFT PEDAL D2

35 FIG. 20 FRAME PART DESCRIPTION REMARKS 1 4SV FRAME COMP SV 2127A 00 HANDLE, STANDING SV WIRE WASHER, WAVE F3 BOLT WASHER SV 2127A 10 HANDLE, STANDING SV WIRE WASHER, WAVE F3 BOLT WASHER BOLT, FLANGE SV HANGER, HELMET BOLT, FLANGE BOLT WASHER, PLATE BOLT BOLT V8 COLLAR V7 COLLAR NUT BOLT, HEXAGON SOCKET HEAD BOLT, HEXAGON SOCKET HEAD BOLT, WASHER BASED NUT PLUG SV 2117F 00 COVER D3

36 FIG. 20 FRAME PART DESCRIPTION REMARKS 28 4SV 2137Y 00 GUIDE, AIR RIVET J1 WASHER, PLATE NUT, FLANGE FM STAY, MUFFLER FM HOLDER, CABLE FM HOLDER, CLUTCH CABLE BOLT FM 2116J 10 BRACKET BOLT, FLANGE FM TANK, RECOVERY SCREW, WITH WASHER L CAP AA GASKET G9 HOSE (L750) CLIP D4

37 FIG. 21 FENDER PART DESCRIPTION REMARKS 1 4SV P6 FENDER, FRONT UR VRC7 4SV B FENDER, FRONT UR BL2 2 4SV FENDER, FRONT SCREW, BINDING GROMMET J6 COLLAR COLLAR BOLT, WITH WASHER NUT, CROWN SV HOLDER, BRAKE HOSE LJ 2414J 00 DAMPER, PLATE SV FENDER, REAR BOLT, WITH WASHER SV NUT, REAR FENDER F HOOK RIVET, BLIND F HOOK HM BAND RIVET, BLIND A DAMPER FM BRACKET, REFLECTOR RIVET, BLIND WASHER, PLATE GROMMET SV P3 COVER, REAR FENDER UR VRC7 4SV B COVER, REAR FENDER UR BL SCREW, TAPPING D5

38 FIG. 21 FENDER PART DESCRIPTION REMARKS 26 4SV 2117E 00 BRACKET, TAILLIGHT BOLT, FLANGE NUT, SPRING SV 2164F 00 STAY RIVET, BLIND X FLAP T BAND, BATTERY EMBLEM, YAMAHA UR FOR VRC EMBLEM, YAMAHA UR FOR BL2 34 3GM FLAP SCREW WASHER, PLATE NUT, U GM DAMPER GM DAMPER SV TOOL KIT KM REAR REFLECTOR ASSY NUT, FLANGE D6

39 FIG. 22 SIDE COVER PART DESCRIPTION REMARKS 1 4SV Y2171 E0 P3 COVER, SIDE UR VRC7 4SV Y2171 C0 4B COVER, SIDE UR BL GROMMET NUT, SPRING X TRIM SV 2173L 50.GRAPHIC SET UR FOR VRC7 4SV 2173L 60.GRAPHIC SET UR FOR BL2 6 4SV EMBLEM UR FOR VRC7 4SV EMBLEM UR FOR BL2 7 4SV Y P3 COVER, SIDE UR VRC7 4SV Y B COVER, SIDE UR BL GROMMET NUT, SPRING X TRIM SV 2174L 50.GRAPHIC SET UR FOR VRC7 4SV 2174L 60.GRAPHIC SET UR FOR BL2 12 4SV EMBLEM UR FOR VRC7 4SV EMBLEM UR FOR BL2 13 1KT DAMPER SV COVER, SIDE SCREW, WITH WASHER SV COVER, SIDE SCREW, ROUND HEAD SCREW, ROUND HEAD SCREW, BINDING D7

40 FIG. 23 REAR ARM PART DESCRIPTION REMARKS 1 4SV REAR ARM COMP FV BUSH BEARING FV COVER, THRUST GM SHAFT, PIVOT NUT, SELF LOCKING M4 WASHER, PLATE FM 2217A 00 ARM, RELAY GM 2217M 00 ARM BOLT R5 COLLAR J1 WASHER, PLATE NUT, U BEARING BOLT, WASHER BASED R4 COLLAR NUT, SELF LOCKING BEARING BOLT W0 COLLAR J1 WASHER, PLATE NUT, U OIL SEAL SV SEAL, GUARD BOLT, FLANGE COLLAR R0 WASHER, PLATE D8

41 FIG. 23 REAR ARM PART DESCRIPTION REMARKS 28 4SV CASE, CHAIN SCREW D9

42 FIG. 24 REAR SUSPENSION PART DESCRIPTION REMARKS 1 4SV SHOCK ABSORBER ASSY, REAR BOLT, WASHER BASED NUT, SELF LOCKING CLAMP, HOSE D10

43 FIG. 25 STEERING PART DESCRIPTION REMARKS BEARING FV SEAL, STEERING BEARING WASHER, PLATE GM COVER, BALL RACE NUT YF WASHER, SPECIAL WASHER, PLATE NUT, CROWN T0 WASHER, PLATE SV CROWN, HANDLE BOLT XV 2341B 00 EMBLEM D11

44 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 1 4SV FRONT FORK ASSY (L.H) SV INNER TUBE COMP SV METAL, SLIDE SV OUTER TUBE COMP. (L.H) E1.WASHER, PLATE SV METAL, SLIDE SV SEAL, DUST SV OIL SEAL SV GUIDE, COVER UPPER SV CLIP, OIL SEAL SV CYLINDER COMP., FRONT FORK BOLT GASKET SV 2318Y 00.PLUNGER SV SPRING, FRONT FORK GM A0.GUIDE, SPRING GM 2331K A0.SEAT, SPRING GM A0.RING, SNAP SV BOLT, CAP N50..O RING NUT SV 2331G 00.COVER SV FRONT FORK ASSY (R.H) SV INNER TUBE COMP SV METAL, SLIDE SV OUTER TUBE COMP. (R.H) BOLT D12

45 FIG. 26 FRONT FORK PART DESCRIPTION REMARKS 28 4SV METAL, SLIDE SV SEAL, DUST SV OIL SEAL SV GUIDE, COVER UPPER SV CLIP, OIL SEAL SV CYLINDER COMP., FRONT FORK BOLT GASKET SV 2318Y 00.PLUNGER SV SPRING, FRONT FORK GM A0.GUIDE, SPRING GM 2331K A0.SEAT, SPRING GM A0.RING, SNAP SV BOLT, CAP N50..O RING NUT SV 2331G 00.COVER E1.WASHER, PLATE SV UNDER BRACKET COMP BOLT D13

46 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS 1 4SV FUEL TANK COMP UR VRC7/LGM3 4SV Y FUEL TANK COMP UR BL2/SM1 2 4SV 2153A 20.EMBLEM, YAMAHA UR FOR VRC7 4SV 2153A 30.EMBLEM, YAMAHA UR FOR BL2 3 4SV BRACKET, FUEL TANK GH DAMPER, LOCATING GH DAMPER, LOCATING GH WASHER, SPECIAL COLLAR BOLT WASHER, PLATE BOLT WASHER NUT, SELF U FLANGE YR DAMPER, LOCATING W9 COLLAR BOLT SV BRACKT, TANK FITTING BOLT, WITH WASHER SV DAMPER, LOCATING HX MOLD, FUEL TANK TU TAPE GROMMET FM CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT G7 HOSE (L800) D14

47 FIG. 27 FUEL TANK PART DESCRIPTION REMARKS CLIP KM FUEL COCK ASSY X O RING SCREW, PAN HEAD AJ SEAL, COCK AJ VALVE PACKING SCREW WASHER, PLATE SV PIPE, FUEL SV PIPE CLIP FK FILTER ASSY SV BAND BOLT, WITH WASHER COLLAR SV FUEL PUMP COMP J4 HOSE (L270) CLIP D15

48 FIG. 28 SEAT PART DESCRIPTION REMARKS 1 4SV SINGLE SEAT ASSY SV COVER, SINGLE SEAT STOPPER, MAIN STAND SV TANDEM SEAT ASSY SV COVER, TANDEM SEAT STOPPER, MAIN STAND FM DAMPER BP SEAT LOCK ASSY BP PLATE NUT, FLANGE BP 2478E 00 CABLE, SEAT LOCK TV W SEAT LOCK ASSY SCREW, PAN HEAD SV BRACKET, SEAT SV BRACKET, SEAT NUT, FLANGE SV HOOK, SEAT BOLT, FLANGE E2

49 FIG. 29 FRONT WHEEL PART DESCRIPTION REMARKS 1 4SV CAST WHEEL, FRONT UR SL FOR VRC7 4SV B CAST WHEEL, FRONT UR BIB2 FOR BL S COLLAR BEARING (B6004) OIL SEAL FM CLUTCH, METER RETAINER, CLUTCH OIL SEAL X TIRE (120/70 ZR17 B50F) 1 1 BRIDGESTONE FOR GBR * TIRE (120/70 ZR17 90X) 1 LM MICHELIN * TIRE (120/70 ZR17 MEZ2) 1 LM METZELER VALVE, RIM L BALANCER, WHEEL (10G) UN 29L BALANCER, WHEEL (20G) UN 29L BALANCER, WHEEL (30G) UN 11 4FM GEAR UNIT ASSY FM AXLE, WHEEL T COLLAR E3

50 FIG. 30 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 4SV 2581T 00 DISC BRAKE ASSY G4 BOLT SV 2580T 00 CALIPER ASSY (LEFT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT SV 2580U 00 CALIPER ASSY (RIGHT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, WASHER BASED E4

51 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS 1 4FM CAST WHEEL, REAR UR SL FOR VRC7 4FM B CAST WHEEL, REAR UR BIB2 FOR BL BEARING OIL SEAL SPACER FM DAMPER Y TIRE (180/55 ZR17 B50RBZ) 1 1 BRIGESTONE FOR GBR * TIRE (180/55 ZR17 90X) 1 LM MICHELIN * TIRE (180/55 ZR17 MEZ2) 1 LM METZELER VALVE, RIM L BALANCER, WHEEL (10G) UN 29L BALANCER, WHEEL (20G) UN 29L BALANCER, WHEEL (30G) UN 9 4FM CLUTCH, HUB BEARING OIL SEAL FM COLLAR, WHEEL SV SPROCKET, DRIVEN (46T) 1 1 4SV SPROCKET, DRIVEN (47T) BOLT, STUD NUT, SELF LOCKING CHAIN (DID532ZLVKA1 110L) DAIDO 17 4FM PULLER, CHAIN FM PULLER, CHAIN BOLT NUT FM BAR, TENSION E5

52 FIG. 31 REAR WHEEL PART DESCRIPTION REMARKS CLAMP BOLT, WASHER BASED NUT, FLANGE PIN, COTTER CLIP FM AXLE, WHEEL NUT, SELF LOCKING R5 WASHER, PLATE W COLLAR X COLLAR E6

53 FIG. 32 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 4SV 2582W 00 DISC, REAR BRAKE G4 BOLT SV 2580W 00 CALIPER ASSY, REAR A W PISTON ASSY, CALIPER A W CALIPER SEAL KIT SV W BRAKE PAD KIT L A0.SUPPORT, PAD HE PIN, PAD GM CLIP J3 W BLEED SCREW KIT H COVER, DUST FK SHIM, CALIPER FK SHIM, CALIPER FM BRACKET, CALIPER A7 BOLT, WASHER BASED E7

54 FIG. 33 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 4SV HANDLEBAR (LEFT) SV HANDLEBAR (RIGHT) SV END, GRIP BOLT BOLT L CAP, BOLT FM GRIP (LEFT) FM GRIP ASSY LN CAP, GRIP UPPER LN CAP, GRIP LOWER SCREW, PAN HEAD SCREW, PAN HEAD SV THROTTLE CABLE ASSY SV CABLE, STARTER SV SWITCH, HANDLE SCREW, PAN HEAD PU SWITCH, HANDLE 3 (RIGHT) SCREW, PAN HEAD G BAND, SWITCH CORD E8

55 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 4SV W MASTER CYLINDER SUB ASSY SV W CYLINDER KIT, MASTER O RING VN CIRCLIP FV 2589A 00.COVER, DUST A BRACKET, MASTER CYLINDER BOLT, FLANGE SV LEVER FV 2589F 00 BOLT, LEVER NUT, U FV TANK, RESERVOIR GM CAP, RESERVOIR FV DIAPHRAGM, RESERVOIR J BUSH,DIAPHRAGM FV FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE GM 2582F 00 HOSE PA CLIP, PIPE FV 2589G 00 HOLDER GM 2589H 00 SCREW FM STAY BOLT SV HOSE, BRAKE SV HOSE, BRAKE SV BRACKET, HORN E9

56 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS CLAMP BOLT, FLANGE BOLT, UNION BOLT, UNION WASHER, PLATE E10

57 FIG. 35 FRONT MASTER CYLINDER 2 PART DESCRIPTION REMARKS 1 3GM A1 MASTER CYLINDER ASSY (CLUTCH) GM W CYLINDER KIT, MASTER (CLUTCH) GM ROD, PUSH GM BUSH U DIAPHRAGM, RESERVOIR GM W RESERVOIR CAP SET SCREW, FLAT HEAD GM LEVER SCREW NUT, FLANGE GM FRONT STOP SWITCH ASSY SCREW, FLAT HEAD A BRACKET, MASTER CYLINDER BOLT WASHER, PLATE GM A1 HOSE, CLUTCH BOLT, UNION WASHER, PLATE E11

58 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS 1 4FM STAND, SIDE FM BRACKET, SIDE STAND BOLT, HEXAGON SOCKET HEAD E6 BOLT NUT, SELF LOCKING SPRING, TENSION SPRING, TENSION FM LINK, SIDE STAND TX GUIDE, SIDE STAND SV FRONT FOOTREST ASSY (LEFT) PIN WASHER, PLATE B9.SPRING, TORSION BP COVER, FOOTREST SCREW, PAN HEAD SV BOLT SV FRONT FOOTREST ASSY (RIGHT) PIN WASHER, PLATE B0.SPRING, TORSION BP COVER, FOOTREST SCREW, PAN HEAD SV BOLT FM BRACKET FM BRACKET NUT SPRING, TENSION E12

59 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS HOSE BOLT, HEXAGON SOCKET HEAD SV 2144G 00 STAY, STOP SWITCH SCREW, PAN HEAD SV BRACKET, STOP SWITCH SCREW, WITH WASHER GROMMET COLLAR SV REAR FOOTREST ASSY SPRING, COMPRESSION BALL BP WASHER, SPECIAL BOLT, HEXAGON SOCKET HEAD NUT, U SV REAR FOOTREST ASSY SPRING, COMPRESSION BALL SV WASHER, SPECIAL SV STOPPER WASHER BOLT, HEXAGON SOCKET HEAD NUT, U BOLT, FLANGE H DAMPER, FOOTREST COLLAR BOLT, FLANGE WASHER, PLATE E13

60 FIG. 36 STAND. FOOTREST PART DESCRIPTION REMARKS NUT, SELF LOCKING E14

61 FIG. 37 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 4FM PEDAL, BRAKE FM HOOK SCREW, WITH WASHER SV SHAFT R2 WASHER, PLATE WASHER, WAVE YK BOLT WASHER, PLATE WASHER, WAVE BH 2583V 00 RR. MASTER CYLINDER ASSY BH W CYLINDER KIT, MASTER LN 2585G 00..CIRCLIP BP 2582A 00.JOINT BP 2585F 00.BUSH FM JOINT NUT BOLT, BUTTON HEAD PIN, CLEVIS WASHER, PLATE PIN, COTTER A TANK, RESERVOIR DIAPHRAGM, RESERVOIR GU BUSH,DIAPHRAGM KF CAP, RESERVOIR SCREW, PAN HEAD WASHER, PLATE NUT, SPRING E15

62 FIG. 37 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 28 4FM HOSE, RESERVOIR CLIP BOLT, UNION WASHER, PLATE SV HOSE, BRAKE BH HOLDER, BRAKE HOSE SV HOLDER, BRAKE HOSE BOLT, FLANGE F2

63 FIG. 38 COWLING 1 PART DESCRIPTION REMARKS 1 4SV WINDSHIELD SCREW FM WASHER, SPECIAL NUT, FLANGE SCREW, ROUND HEAD NUT SV Y283G 40 3X BODY, FRONT UPPER UR VRC7/BL2 4SV Y283G 30 4B BODY, FRONT UPPER UR BL2 8 4SV 2834V 00.PROTECTOR GROMMET NUT, SPRING CLAMP F DAMPER, LOCATING SV DAMPER EMBLEM, YAMAHA UR FOR VRC EMBLEM, YAMAHA UR FOR BL2 15 4SV STAY CLAMP CLAMP N5 COLLAR SCREW, PAN HEAD SV STAY NUT, SELF LOCKING SCREW, ROUND HEAD GROMMET SV REAR VIEW MIRROR ASSY(LEFT) SV REAR VIEW MIRROR ASSY(RIGHT) F3

64 FIG. 38 COWLING 1 PART DESCRIPTION REMARKS 26 4SV 2831W 00 STAY, MIRROR BOLT SV PLATE, MIRROR FITTING NUT, CROWN SV 2837L 00 PANEL, CONSOLE SCREW, BINDING NUT, SPRING SCREW, ROUND HEAD SCREW, TAPPING NUT SCREW, BIND F4

65 FIG. 39 COWLING 2 PART DESCRIPTION REMARKS 1 4SV Y283U 71 P1 PANEL ASSEMBLY UR LGM3 FOR VRC7 4SV Y283U 91 P2 PANEL ASSEMBLY UR SM1 FOR BL2 2 4VD GRAPHIC UR FOR VRC7 4VD GRAPHIC UR FOR BL NUT, SPRING GROMMET SV DAMPER SV 2848P 00.SEAT SV Y283V 71 P1 PANEL ASSEMBLY UR LGM3 FOR VRC7 4SV Y283V 91 P2 PANEL ASSEMBLY UR SM1 FOR BL2 8 4VD GRAPHIC UR FOR VRC7 4VD GRAPHIC UR FOR BL NUT, SPRING GROMMET SV DAMPER SV 2848R 00.SEAT SCREW, ROUND HEAD SV 2836A 00 BRACKET BOLT, FLANGE SCREW, ROUND HEAD SV Y P2 COVER ASSY, UNDER UR VRC7 4SV Y B COVER ASSY, UNDER UR BL GROMMET NUT, SPRING SV DAMPER SV 2848K 00.SEAT SV 2848L 00.SEAT F5

66 FIG. 39 COWLING 2 PART DESCRIPTION REMARKS 23 4SV 2848M 00.SEAT SV 2848N 00.SEAT EMBLEM, YAMAHA UR FOR VRC EMBLEM, YAMAHA UR FOR BL2 26 4SV EMBLEM UR FOR VRC7 4SV EMBLEM UR FOR BL2 27 4SV EMBLEM, SET UR FOR VRC7 4SV EMBLEM, SET UR FOR BL SCREW, ROUND HEAD SCREW, ROUND HEAD SV 2836K 00 P1 PANEL, INNER UR LGM3 FOR VRC7 4SV 2836K 00 P2 PANEL, INNER UR SM1 FOR BL SCREW, TAPPING SV 2836L 00 P1 PANEL, INNER UR LGM3 FOR VRC7 4SV 2836L 00 P2 PANEL, INNER UR SM1 FOR BL NUT, SPRING SCREW, ROUND HEAD SV Y283S 00 P2 PANEL, INNER UR VRC7 4SV Y283S 00 4B PANEL, INNER UR BL NUT, SPRING SV 2848H 00.SEAT SV 2836F 00 BRACKET SV 2836G 00 BRACKET FM 2831T 00 STAY, SUPPORT BOLT, WITH WASHER JK SEAL TU 2178A 00 LABEL F6

67 FIG. 39 COWLING 2 PART DESCRIPTION REMARKS 44 4DN SEAL F7

68 FIG. 40 GENERATOR PART DESCRIPTION REMARKS 1 4SV A.C. GENERATOR ASSY BH STATOR ASSY BH BEARING BH SCREW BH BEARING BH RECTIFIER ASSY Y VOLTAGE REGULATOR ASSY FV BRUSH HOLDER ASSY BH COVER, RECTIFIER FV SCREW SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE BH COVER ASSY NUT, FLANGE Y OIL SEAL KT O RING BH ROTOR ASSY BOLT, FLANGE F8

69 FIG. 41 PICK UP COIL. GOVERNOR PART DESCRIPTION REMARKS 1 3GM PICK UP ASSY O RING BOLT, FLANGE F9

70 FIG. 42 STARTING MOTOR PART DESCRIPTION REMARKS 1 3KS MOTOR ASSY FK O RING H GASKET KS BRUSH HOLDER ASSY HE BOLT XF CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE F10

71 FIG. 43 FLASHER LIGHT PART DESCRIPTION REMARKS 1 4JH FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING JH FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING JH STAY, FLASHER SCREW, PAN HEAD WASHER JH REAR FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING JH FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING FM PLUG, BLIND FM STAY, FLASHER NUT, FLANGE CLAMP F11

72 FIG. 44 METER PART DESCRIPTION REMARKS 1 4SV SPEEDOMETER ASSY SV SPEEDOMETER ASSY 1 FOR GBR 2 4SV TACHOMETER ASSY SV WATER TEMPERATURE ASSY FM COVER, METER FM 8353H 40 CASE, UNDER SV KNOB, TRIP METER FM SOCKET CORD ASSY R BULB (12V 3.4W T10) YT BULB (12V 1.7W, T10) SCREW, PAN HEAD WASHER, SPRING WASHER NX BOLT SCREW, PAN HEAD WASHER SCREW, WITH WASHER SV BOLT FM SOCKET CORD ASSY NUT SV DAMPER WASHER, PLATE SV DAMPER SV DAMPER FM SPEEDOMETER CABLE ASSY CLAMP F12