YZF R6 YZF R6 (5MTB) EUROPE (5MTC) AUSTRIA,FINLAND,NORWAY YZF R6P (5MTE) AUSTRALIA 2A5MT 300E2

Transcription

1 YZF R6 YZF R6 () EUROPE () AUSTRIA,FINLAND,NORWAY YZF R6P () AUSTRALIA 2A5MT 300E2 A2

2 YZF R6/YZF R6P PARTS CATALOGUE 2001 by Yamaha Motor Co., Ltd. 1st Edition, November 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. A3

3 A4

4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. YZF R6/YZF R6P(,C/) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 1M REFLECTOR 1 5. Applicable colors of graphics are represented in the REMARKS as shown below. PART DESCRIPTION Q TY REMARKS 2N X5.FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A5

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross refer the model code production code No. in the catalogue to the model code production code No. indicated on the Model Label affixed onto the product concemed. (2) Model Label Indication a b xxxx xxx x c (3) Model Label Affixing Location a: Model Type Code b: Production Code No. c: Colouring Type 4TW1 010 A (4) Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) Model Code Production Code No. Country (destination) 010 ITALY 040 NORWAY 011 ITALY 010 AUSTRALIA 020 BELGIUM 021 BELGIUM 040 DENMARK 060 ENGLAND 061 ENGLAND 070 GREECE 080 HOLLAND 081 HOLLAND 090 NORWAY 100 PORTUGAL 110 SWEDEN 020 AUSTRIA 030 FINLAND (5) Colouring Information Model Code,C Colouring type code Colour code Colour Name Abbreviation A 0121 VIVID RED COCKTAIL 1 VRC1 B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0121 VIVID RED COCKTAIL 1 VRC1 A6

6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 5MT CYLINDER HEAD ASSY EB GUIDE, INTAKE VALVE CIRCLIP A6.BOLT, FLANGE PLUG, STRAIGHT SCREW EB GASKET H NOZZLE BOLT, FLANGE GASKET BOLT, STUD BOLT, WITH WASHER BOLT PLUG, SPARK (NGK CR10EK) EB GASKET, CYLINDER HEAD EB COVER, CYLINDER HEAD EB GASKET, HEAD COVER EB GASKET F0 BOLT KG 1111G 00 RUBBER, MOUNT PIN, DOWEL B2

7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 5EB CRANKSHAFT EB A0 PLANE BEARING, CRANKSHAFT UR WHITE 5EB PLANE BEARING, CRANKSHAFT UR BLUE 5EB PLANE BEARING, CRANKSHAFT UR BLACK 5EB PLANE BEARING, CRANKSHAFT UR BROWN 5EB PLANE BEARING, CRANKSHAFT UR GREEN 3 5MT PISTON (STD) EB PISTON RING SET (STD) EB PIN, PISTON CIRCLIP MT CONNECTING ROD ASSY EB BOLT, CONNECTING ROD NUT TV PLANE BEARING, CONNECTING ROD UR BLUE 4TV PLANE BEARING, CONNECTING ROD UR BLACK 4TV PLANE BEARING, CONNECTING ROD UR BROWN 4TV PLANE BEARING, CONNECTING ROD UR GREEN B3

8 FIG. 3 VALVE PART DESCRIPTION REMARKS 1 5EB VALVE, INTAKE EB VALVE, EXHAUST EB SEAT, VALVE SPRING EB SEAT, VALVE SPRING EB SPRING, VALVE INNER EB SPRING, VALVE OUTER EB SPRING, VALVE OUTER EB RETAINER, VALVE SPRING EB RETAINER, VALVE SPRING HX COTTER, VALVE TV SEAL, VALVE STEM HX PAD, ADJUSTING 2 (1.20) UR 1HX PAD, ADJUSTING 2 (1.25) UR 1HX PAD, ADJUSTING 2 (1.30) UR 1HX PAD, ADJUSTING 2 (1.35) UR 1HX PAD, ADJUSTING 2 (1.40) UR 1HX A0 PAD, ADJUSTING 2 (1.45) UR 1HX F0 PAD, ADJUSTING 2 (1.50) UR 1HX H1 PAD, ADJUSTING 2 (1.55) UR 1HX K1 PAD, ADJUSTING 2 (1.60) UR 1HX M1 PAD, ADJUSTING 2 (1.65) UR 1HX R1 PAD, ADJUSTING 2 (1.70) UR 1HX U1 PAD, ADJUSTING 2 (1.75) UR 1HX W1 PAD, ADJUSTING 2 (1.80) UR 1HX Y1 PAD, ADJUSTING 2 (1.85) UR 1HX PAD, ADJUSTING 2 (1.90) UR 1HX PAD, ADJUSTING 2 (1.95) UR B4

9 FIG. 3 VALVE PART DESCRIPTION REMARKS 12 1HX PAD, ADJUSTING 2 (2.00) UR 1HX PAD, ADJUSTING 2 (2.05) UR 1HX PAD, ADJUSTING 2 (2.10) UR 1HX E0 PAD, ADJUSTING 2 (2.15) UR 1HX G0 PAD, ADJUSTING 2 (2.20) UR 1HX J0 PAD, ADJUSTING 2 (2.25) UR 1HX L0 PAD, ADJUSTING 2 (2.30) UR 1HX N0 PAD, ADJUSTING 2 (2.35) UR 1HX T0 PAD, ADJUSTING 2 (2.40) UR 13 5EB LIFTER, VALVE UR BLUE 5EB LIFTER, VALVE AP GREEN B5

10 FIG. 4 CAMSHAFT. CHAIN PART DESCRIPTION REMARKS 1 5EB CAMSHAFT EB CAMSHAFT EB SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN BE GUIDE, STOPPER MT TENSIONER ASSY, CAM CHAIN FM GASKET, TENSIONER CASE BOLT EB DAMPER, CHAIN EB DAMPER, CHAIN PIN, DOWEL B6

11 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 1 5EB HOUSING, WATER PUMP BEARING OIL SEAL H SEAL, MECHANICAL EB IMPELLER SHAFT ASSY EB COVER, HOUSING EB O RING BOLT, FLANGE GASKET CIRCLIP BOLT, HEXAGON SOCKET HEAD O RING NK HOSE HOSE CLAMP ASSY GV 1246A 00 COVER HOSE CLAMP ASSY GV 1246E 00 COVER EB JOINT, HOSE EB HOSE O RING EB JOINT BOLT EB 1243A 00 HOSE SV 1240G 00 THERMOSTAT ASSY CLIP EB 1243E 00 HOSE CLIP B7

12 FIG. 5 WATER PUMP PART DESCRIPTION REMARKS 28 5EB 1243F 00 HOSE, CLIP CLIP G5 HOSE (L40) CLIP TV JOINT, HOSE EB HOSE CLIP WAY EB HOSE CLIP CLIP EB 1244G 00 HOSE, CLIP CLAMP B8

13 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 1 5EB THERMOSTAT ASSY EB COVER, THERMOSTAT BOLT EB HOSE HOSE CLAMP ASSY GV 1246E 00 COVER EB RADIATOR ASSY EB BLOWER ASSY JH CAP, RADIATOR BOLT, FLANGE EB DAMPER, AIR SHROUD EB DAMPER, AIR SHROUD EB PROTECTOR XV 1246A 10 COVER EB HOSE HOSE CLAMP ASSY GV 1246E 00 COVER EB HOSE EB HOSE HOSE CLAMP ASSY CLIP GROMMET COLLAR BOLT, FLANGE WASHER, PLATE K6 HOSE (L700) CLIP B9

14 FIG. 6 RADIATOR. HOSE PART DESCRIPTION REMARKS 28 5EB 1244E 00 BRACKET BOLT, FLANGE B10

15 FIG. 7 OIL PUMP PART DESCRIPTION REMARKS 1 5MT OIL PUMP ASSY PIN, DOWEL BOLT EB HOUSING, STRAINER EB STRAINER, OIL EB SEAL, OIL STRAINER CHAIN EB HOLDER BOLT, HEXAGON SOCKET HEAD MT COVER, PUMP GEAR MT PIPE, OIL O RING BOLT, HEXAGON SOCKET HEAD EB PIPE, DELIVERY EB 1316E 00 PIPE, DELEVERY O RING O RING B11

16 FIG. 8 OIL CLEANER PART DESCRIPTION REMARKS 1 5EB OIL COOLER ASSY EB BOLT, UNION EB GASKET JH O RING GH ELEMENT ASSY, OIL CLEANER BOLT, UNION KS RELIEF VALVE ASSY O RING EB COVER, STRAINER EB GASKET, STRAINER COVER BOLT BOLT, HEXAGON SOCKET HEAD PIN, DOWEL PLUG, STRAIGHT SCREW GASKET CLAMP B12

17 FIG. 9 INTAKE PART DESCRIPTION REMARKS 1 5EB JOINT, CARBURETOR BOLT HOSE CLAMP ASSY EB STAY EB PIPE CLIP EB PIPE WAY HOSE (L30) EB CASE, AIR CLEANER EB CASE, AIR CLEANER EB SEAL EB SEAL SCREW, PAN HEAD EB ELEMENT ASSY, AIR CLEANER EB 1441F 01 PARTITION, AIR CLEANER CASE EB SEAL EB 1446R 10 SEAL EB JOINT, AIR CLEANER HOSE (L30) CLIP PLUG EB PLATE SCREW, TAPPING EB 1441L 00 PANEL EB SEAL HOSE CLAMP ASSY B13

18 FIG. 9 INTAKE PART DESCRIPTION REMARKS GROMMET J6 COLLAR BOLT, WITH WASHER WAY TV PIPE WAY HOSE (L50) TV CUP, DRAIN K7 HOSE (L35) HOSE (L30) PLUG EB PIPE EB PIPE, JOINT EB PIPE CLIP EB PIPE CLIP CLIP EB CHAMBER, AIR SCREW, WITH WASHER EB 1444J 01 PIPE X SEAL CLIP EB 1443J 00 PIPE CLIP LN NET, FILTER EB PIPE B14

19 FIG. 9 INTAKE PART DESCRIPTION REMARKS CLIP HOSE (L275) HOSE (L130) PLUG CLIP CLIP CLAMP B15

20 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 1 5EB CARBURETOR ASSY 1 1 5EB CARBURETOR ASSY 1 2 5EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB CARBURETOR ASSY EB COVER, DIAPHRAGM 1 1 5EB COVER, DIAPHRAGM 1 7 4JH SCREW UR #3 4JH SCREW UR #1,2,4 8 5EB SPRING, DIAPHRAGM EB DIAPHRAGM ASSY JH JET EB SEAT, SPRING EB NEEDLE (N7RA) 1 1 UR #1,4 5EB NEEDLE (N7TA) 1 UR #1,4 5EB NEEDLE (N7SA) 1 1 UR #2,3 5EB NEEDLE (N7UA) 1 UR #2,3 13 5EB 1414G 00..PIPE, MAIN BREED EB HOLDER, NOZZLE TJ JET, MAIN (#152) UR #1,4 3TJ JET, MAIN (#148) UR #2,3 16 5EB JET (#38) C2

21 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 17 5EB PILOT SCREW SET EB NEEDLE VALVE SET EB FLOAT PIN, FLOAT ARM SCREW EB GASKET, FLOAT CHAMBER TJ PLUG, DRAIN SCREW, PAN HEAD YR 1410A 00..STARTER SET EB SCREW, THROTTLE JH SPRING, THROTTLE STOP EB BOLT, HOLDING JH NUT EB SPRING WASHER, PLATE TJ SCREW, GUIDE JH SCREW JH COLLAR EB SCREW, THROTTLE STOP A SPRING YR SPRING, THROTTLE STOP JH SPRING, THROTTLE STOP JH SPRING JH PIPE ADAPTOR ASSY JH PIPE T EB PIPE JH CLIP C3

22 FIG. 10 CARBURETOR PART DESCRIPTION REMARKS 44 5EB PIPE EB 1440F 00.JOINT, AIR FILTER TJ SCREW TV THROTTLE POSITION SENSOR ASSY TV O RING TV COLLAR TV SCREW TV WASHER EB JOINT EB HOSE TV CLIP EB NIPPLE EB JOINT C4

23 FIG. 11 EXHAUST PART DESCRIPTION REMARKS 1 5MT EXHAUST PIPE COMP BOLT WASHER, PLAIN (646) YF GASKET, EXHAUST PIPE NUT BOLT, FLANGE EB MUFFLER ASSY EB GASKET, MUFFLER BOLT, FLANGE FM DAMPER, LOCATING C5

24 FIG. 12 CRANKCASE PART DESCRIPTION REMARKS 1 5MT CRANKCASE ASSY EB NOZZLE O RING PLUG O RING O RING EB PIPE, OIL BOLT, HEXAGON SOCKET HEAD EB PLUG BOLT, BUTTON HEAD PIN, DOWEL A0 BOLT, FLANGE A9 BOLT, FLANGE K3 WASHER, PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE G3 BOLT BOLT, FLANGE BOLT, FLANGE GASKET BOLT, FLANGE EB PLATE, BREATHER SCREW EB PLATE, BREATHER BOLT, HEXAGON SOCKET HEAD EB BREATHER C6

25 FIG. 12 CRANKCASE PART DESCRIPTION REMARKS 28 5EB PIPE, BREATHER EB PIPE, BREATHER CLIP CLIP CLIP CLIP Y PLUG O RING EB PLUG, OIL LEVEL O RING EB DAMPER, ENGINE MOUNT SCREW, BIND C7

26 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5EB COVER, CRANKCASE EB GASKET, CRANKCASE COVER PIN, DOWEL BOLT EB CLAMP SCREW, PAN HEAD CLAMP EB COVER, CHAIN CASE BOLT EB COVER, CRANKCASE F PLUG, OIL LEVEL O RING EB GASKET, CRANKCASE COVER PIN, DOWEL BOLT EB COVER, OIL PUMP EB GASKET, OIL PUMP COVER PIN, DOWEL BOLT BOLT BOLT, BUTTON HEAD GASKET PLUG, STRAIGHT SCREW O RING CLAMP SCREW, PAN HEAD EB COVER, C8

27 FIG. 13 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 28 5EB GASKET, COVER PIN, DOWEL BOLT BOLT EB HOLDER, CLUTCH CABLE EB 1541A 00 STAY,CRANKCASECOVER C9

28 FIG. 14 STARTER PART DESCRIPTION REMARKS 1 5EB GEAR, IDLER MT SHAFT MT STARTER ONE WAY ASSY SCREW MT GEAR C10

29 FIG. 15 CLUTCH PART DESCRIPTION REMARKS 1 5EB PRIMARY DRIVEN GEAR COMP EB PLATE, THRUST EB BOSS, CLUTCH PLATE, CLUTCH 1 (T=2.3) FN PLATE, FRICTION J PLATE, CLUTCH BEARING (B6003C4) EB ROD, PUSH EB PLATE, PRESSURE A9 SPRING, COMPRESSION SCREW, WITH WASHER A6 WASHER, PLATE AE PLATE, THRUST SPACER N8 BEARING WASHER, LOCK NUT BEARING BEARING OIL SEAL EB AXLE, PUSH LEVER WASHER, PLATE CIRCLIP EB PUSH LEVER ASSY WASHER, PLATE CIRCLIP B1 SPRING, TORSION C11

30 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS 1 5EB AXLE, MAIN (13T) M6 COLLAR MT GEAR, 5TH PINION (21T) WASHER CIRCLIP EB GEAR, 3RD/4TH PINION (18T/24T) E COLLAR EB GEAR, 6TH PINION (24T) WASHER WASHER EB GEAR, 2ND PINION (13T) EB HOUSING, BEARING BEARING (B6305) BEARING SCREW EB AXLE, DRIVE BEARING (B6305A5 SPECIAL) A COLLAR C COLLAR EB GEAR, 2ND WHEEL (37T) WASHER CIRCLIP MT GEAR, 6TH WHEEL (26T) D COLLAR EB GEAR, 4TH WHEEL (32T) WASHER WASHER C12

31 FIG. 16 TRANSMISSION PART DESCRIPTION REMARKS 28 5EB GEAR, 3RD WHEEL (28T) MT GEAR, 5TH WHEEL (25T) V COLLAR EB GEAR, 1ST WHEEL (37T) OIL SEAL GH SPROCKET,DRIVE 16T(2GH ) WASHER, LOCK NUT WASHER, PLATE BEARING CIRCLIP C13

32 FIG. 17 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 5MT SHIFT CAM ASSY POINT, NEUTRAL EB FORK, SHIFT MT FORK, SHIFT EB FORK, SHIFT XV BAR, SHIFT FORK GUIDE L1 SPRING, COMPRESSION EB STOPPER, SHIFT BAR BOLT, HEXAGON SOCKET HEAD C14

33 FIG. 18 SHIFT SHAFT PART DESCRIPTION REMARKS SPRING, TENSION HOOK, SPRING XV STOPPER, SCREW BEARING OIL SEAL MT SHIFT SHAFT ASSY B2.SPRING, TORSION XV STOPPER LEVER ASSY CIRCLIP G4.WASHER, PLATE COLLAR E8 WASHER, PLATE (T=1.0) EB ARM, SHIFT TC JOINT, ROD XV COVER, DUST BOLT BOLT, FLANGE EB ROD, SHIFT NUT NUT EB SHIFT PEDAL ASSY H COVER, DUST EB COVER, SHIFT PEDAL WASHER, PLATE WASHER, WAVE C15

34 FIG. 19 FRAME PART DESCRIPTION REMARKS 1 5EB FRAME COMP EB REAR FRAME COMP BOLT EB 2117V 00 COVER EB 2117W 00 COVER SCREW, BINDING BOLT, FLANGE W COLLAR BOLT, FLANGE BOLT, FLANGE BOLT, BUTTON HEAD V COLLAR BOLT, FLANGE P COLLAR BOLT, FLANGE BOLT, FLANGE NUT EB BOLT, ENGINE ADJUSTING A2 BOLT, FLANGE NUT EB BOLT, ENGINE ADJUSTING EB 2117M 00 COVER RIVET RIVET CLAMP Y DAMPER KJ DAMPER D2

35 FIG. 19 FRAME PART DESCRIPTION REMARKS 28 5EB GUIDE, CABLE SCREW, PAN HEAD CLAMP EB PROTECTOR, HEAT D3

36 FIG. 20 FENDER PART DESCRIPTION REMARKS 1 5EB P0 FENDER, FRONT UR VRC1 5EB P1 FENDER, FRONT UR DPBMC SCREW, BINDING GROMMET J6 COLLAR BOLT, FLANGE NUT, FLANGE MT 8212B 00 BOX, BATTERY BOLT, WITH WASHER BOLT, WITH WASHER G DAMPER MT 2172X 00 COVER, TAILLIGHT RIVET CLAMP CLAMP CLAMP CLAMP AE 2834E 00 DAMPER MT P0 FENDER, REAR UR VRC1 5MT P1 FENDER, REAR UR DPBMC 19 4XV DAMPER G0 COLLAR SCREW, BINDING SCREW, BINDING NUT, SPRING MT SEAL CLAMP D4

37 FIG. 20 FENDER PART DESCRIPTION REMARKS 26 4XV BAND, TOOL SCREW, BIND NUT, SPRING MT DAMPER G DAMPER MT GUARD, MUD 1 1 UR 5MT GUARD, MUD 1 1 UR FOR FIN,NOR,SWE 5MT GUARD, MUD MT 2161G 00 BRACKET BOLT, BUTTON HEAD G0 COLLAR CLAMP CLAMP MT FLAP 1 1 FOR FIN,NOR,SWE 5MT FLAP SCREW 4 4 FOR FIN,NOR,SWE SCREW WASHER, PLATE 4 4 FOR FIN,NOR,SWE WASHER, PLATE NUT, U 4 4 FOR FIN,NOR,SWE NUT, U EB TOOL KIT EB MAT Y REAR REFLECTOR ASSY NUT, U WASHER, PLATE D5

38 FIG. 21 SIDE COVER PART DESCRIPTION REMARKS 1 5EB Y2171 E1 P0 COVER, SIDE UR VRC1 5EB Y2171 F1 P1 COVER, SIDE UR DPBMC 5EB Y2171 H1 P1 COVER, SIDE 1 1 UR DPBMC 5EB Y2171 E1 P0 COVER, SIDE 1 1 UR VRC GROMMET MT 2173E 00.GRAPHIC UR FOR VRC1 5MT 2173E 10.GRAPHIC UR FOR DPBMC 5EB EMBLEM 1 1 UR FOR DPBMC 5MT 2173E 00.GRAPHIC 1 1 UR FOR VRC1 4 5MT 2173F 00.GRAPHIC UR FOR VRC1 5MT 2173F 10.GRAPHIC UR FOR DPBMC 5EB EMBLEM 1 1 UR FOR DPBMC 5MT 2173F 00.GRAPHIC 2 1 UR FOR VRC EMBLEM, YAMAHA VD DAMPER, RADIATOR SCREW, ROUND HEAD RIVET EB TANK, RECOVERY K1 COLLAR BOLT, WITH WASHER EB CAP H ELBOW CLIP HOSE CLIP EB 2172W 00 COVER SCREW, ROUND HEAD D6

39 FIG. 21 SIDE COVER PART DESCRIPTION REMARKS NUT, SPRING D7

40 FIG. 22 REAR ARM PART DESCRIPTION REMARKS 1 5MT REAR ARM COMP EB BUSH BEARING BEARING EB SHIM EB BUSH FV COVER, THRUST OIL SEAL FN SHAFT, PIVOT NUT, SELF LOCKING M4 WASHER, PLATE EB BOLT EB 2217A 00 ARM, RELAY EB 2217M 00 ARM BEARING OIL SEAL W0 COLLAR BOLT NUT, U B COLLAR BOLT, FLANGE NUT, SELF LOCKING J1 WASHER, PLATE EB SEAL, GUARD BOLT, WITH WASHER COLLAR EB CASE, CHAIN D8

41 FIG. 22 REAR ARM PART DESCRIPTION REMARKS BOLT, WITH WASHER RIVET MT REAR FENDER COMP SCREW V COLLAR GROMMET GROMMET X FLAP EB STAY, MUFFLER D9

42 FIG. 23 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5MT SHOCK ABSORBER ASSY, REAR BEARING OIL SEAL BOLT, FLANGE NUT, SELF LOCKING U COLLAR D10

43 FIG. 24 STEERING PART DESCRIPTION REMARKS BEARING FV SEAL, STEERING XV COVER, BALL RACE NUT XV WASHER, SPECIAL WASHER, PLATE NUT U8 WASHER, PLATE EB CROWN, HANDLE BOLT XV 2341B 00 EMBLEM EB BRACKET, HORN CLAMP BOLT, FLANGE BOLT MA BAND EB COVER, STEERING BOLT, WITH WASHER D11

44 FIG. 25 FRONT FORK PART DESCRIPTION REMARKS 1 5MT FRONT FORK ASSY (L.H) MT TUBE, OUTER (LEFT) MT INNER TUBE COMP EB PISTON, FRONT FORK MT CYLINDER COMP., FRONT FORK EB METAL, SLIDE V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP PU SEAL, DUST MT SPINDLE, TAPER MT RUBBER K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD MT SPRING, FRONT FORK TJ WASHER, SPRING UPPER LR WASHER, SPRING UPPER LC NUT MT SPACER MT BOLT, CAP V L0..O RING MT FRONT FORK ASSY (R.H) MT TUBE, OUTER (RIGHT) MT INNER TUBE COMP EB PISTON, FRONT FORK MT CYLINDER COMP., FRONT FORK EB METAL, SLIDE D12

45 FIG. 25 FRONT FORK PART DESCRIPTION REMARKS 28 4V L0.WASHER, OIL SEAL PU OIL SEAL V L0.RING, SNAP PU SEAL, DUST MT SPINDLE, TAPER MT RUBBER K L0.GASKET LC BOLT, HEXAGON SOCKET HEAD MT SPRING, FRONT FORK TJ WASHER, SPRING UPPER LR WASHER, SPRING UPPER LC NUT MT SPACER MT BOLT, CAP V L0..O RING BOLT MT UNDER BRACKET COMP BOLT PU 2331G 00 COVER D13

46 FIG. 26 FUEL TANK PART DESCRIPTION REMARKS 1 5EB Y X1 FUEL TANK COMP UR VRC1 5EB Y X2 FUEL TANK COMP UR DPBMC 2 5MT GRAPHIC SET UR FOR VRC1 5MT GRAPHIC SET UR FOR DPBMC 3 4TV 2153A 40.EMBLEM, YAMAHA MT BRACKET, FUEL TANK EB DAMPER, LOCATING GH DAMPER, LOCATING GH WASHER, SPECIAL COLLAR BOLT WASHER(6TA) SCREW, WITH WASHER EB DAMPER, LOCATING W6 COLLAR BOLT WASHER, PLATE EB DAMPER, LOCATING TV FUEL COCK ASSY XV VALVE XV SEAL, COCK X O RING SCREW WASHER, PLATE EB PIPE, FUEL EB PIPE CLIP D14

47 FIG. 26 FUEL TANK PART DESCRIPTION REMARKS 26 5EB 2417H 00 CLAMP BOLT, FLANGE JJ CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT TV FILTER ASSY AE CLAMP, FUEL PIPE SCREW, PAN HEAD WASHER(6TA) EB BRACKET, FUEL PUMP SCREW, PAN HEAD GROMMET G7 COLLAR BOLT, WITH WASHER G9 HOSE (L650) CLIP CLAMP EB 2414K 00 DAMPER, PLATE EB 2414H 00 DAMPER, PLATE EB 2411J 00 DAMPER, SIDE COVER EB 2414J 00 DAMPER, PLATE EB FUEL PUMP COMP EB HOSE CLIP D15

48 FIG. 27 SEAT PART DESCRIPTION REMARKS 1 5EB SINGLE SEAT ASSY EB 2470F 00.SEAT COVER COMP BOLT, HEXAGON SOCKET HEAD MT TANDEM SEAT ASSY EB COVER, TANDEM SEAT MT SEAT BAND ASSY WASHER, PLATE NUT PLUG G DAMPER BP SEAT LOCK ASSY JJ PLATE JJ 2475X 01 COVER, SCREW, TAPPING NUT, FLANGE MT 2478E 00 CABLE, SEAT LOCK TV W SEAT LOCK ASSY XV 2117K 00 STAY, LOCK SCREW E2

49 FIG. 28 FRONT WHEEL PART DESCRIPTION REMARKS 1 4XV CAST WHEEL, FRONT YB 2 4XV SPACER, BEARING BEARING (B6004) OIL SEAL TIRE (120/60ZR17 D207FJ) UR DUNLOP FOR DNK, GBR,NOR,SWE * TIRE (120/60ZR17 PILOT SPORT) 1 UR LM MICHELIN VALVE, RIM MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 8 4XV AXLE, WHEEL T COLLAR E3

50 FIG. 29 FRONT BRAKE CALIPER PART DESCRIPTION REMARKS 1 4SV 2581T 00 DISC BRAKE ASSY G6 BOLT DM 2580T 00 CALIPER ASSY (LEFT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT DM 2580U 00 CALIPER ASSY (RIGHT) SV W PISTON ASSY, CALIPER MA W CALIPER SEAL KIT SV W PISTON ASSY, CALIPER GM W CALIPER SEAL KIT SV W BRAKE PAD KIT SV SUPPORT, PAD SV PIN, PAD GM CLIP J3 W BLEED SCREW KIT A7 BOLT, FLANGE E4

51 FIG. 30 REAR WHEEL PART DESCRIPTION REMARKS 1 5EB CAST WHEEL, REAR YB BEARING OIL SEAL BEARING CIRCLIP XV SPACER, BEARING XV COLLAR, WHEEL EB DAMPER TIRE (180/55ZR17 D207N) UR DUNLOP FOR DNK, GBR,NOR,SWE * TIRE (180/55ZR17 PILOT SPORT) 1 UR LM MICHELIN VALVE, RIM MT BALANCER, WHEEL (10G) UR 5MT BALANCER, WHEEL (20G) UR 5MT BALANCER, WHEEL (30G) UR 12 5EB CLUTCH, HUB BEARING OIL SEAL EB SPROCKET, DRIVEN (48T) BOLT, STUD NUT, SELF LOCKING EB COLLAR, WHEEL EB COLLAR, WHEEL Y CHAIN (DID532ZLVKA1 L116) JOINT, CHAIN EB PULLER, CHAIN EB PULLER, CHAIN BOLT E5

52 FIG. 30 REAR WHEEL PART DESCRIPTION REMARKS NUT XV AXLE, WHEEL NUT, SELF LOCKING R5 WASHER, PLATE E6

53 FIG. 31 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 5EB 2582W 00 DISC, REAR BRAKE G6 BOLT EB 2580W 00 CALIPER ASSY, REAR JG W PISTON ASSY, CALIPER JG W CALIPER SEAL KIT JW PIN, SLIDE TT BOOT EB W BRAKE PAD KIT TT SUPPORT, PAD L W BLEED SCREW KIT CG C0.SHIM, CALIPER EB SHIM, CALIPER BOLT, FLANGE E7

54 FIG. 32 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5MT HANDLEBAR (LEFT) MT HANDLEBAR (RIGHT) EB END, GRIP BOLT H CAP, BOLT BOLT J0 WASHER, PLATE YR GRIP EB GRIP ASSY EB CABLE, THROTTLE EB CABLE, THROTTLE SCREW, PAN HEAD EB CABLE, CLUTCH CLAMP CLAMP EB CABLE, STARTER CLAMP E8

55 FIG. 33 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5EB W MASTER CYLINDER SUB ASSY MT W CYLINDER KIT, MASTER O RING VN CIRCLIP FV 2589A 00.COVER, DUST A BRACKET, MASTER CYLINDER EB BOLT EB LEVER FV 2589F 00 BOLT, LEVER NUT, U FV TANK, RESERVOIR GM CAP, RESERVOIR FV DIAPHRAGM, RESERVOIR J BUSH,DIAPHRAGM HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE EB 2582F 00 HOSE CLIP FV 2589G 00 HOLDER GM 2589H 00 SCREW MT STAY BOLT, FLANGE EB HOSE, BRAKE EB HOSE, BRAKE BOLT, UNION E9

56 FIG. 33 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS BOLT, UNION WASHER, PLATE EN HOLDER, BRAKE HOSE R HOLDER, BRAKE HOSE BOLT, FLANGE E10

57 FIG. 34 STAND. FOOTREST PART DESCRIPTION REMARKS 1 5EB STAND, SIDE STOPPER, MAIN STAND JJ BRACKET, SIDE STAND NX GUIDE, SIDE STAND G7 BOLT GV HOOK, SIDE STAND SPRING, TENSION HOSE (L60) R9 WASHER, PLATE BOLT NUT, SELF LOCKING J1 WASHER, PLATE F9 WASHER, PLATE JJ LINK, SIDE STAND BOLT, HEXAGON SOCKET HEAD EB BRACKET G6 BOLT MT FRONT FOOTREST ASSY (LEFT) B9.SPRING, TORSION PIN WASHER, PLATE BOLT BP BOLT WASHER, PLATE A9 BOLT EB PLATE BOLT E11

58 FIG. 34 STAND. FOOTREST PART DESCRIPTION REMARKS 28 5EB BRACKET G6 BOLT MT FRONT FOOTREST ASSY (RIGHT) B0.SPRING, TORSION PIN WASHER, PLATE BOLT A9 BOLT EB PLATE BOLT EB REAR FOOTREST ASSY SPRING, COMPRESSION BALL HX WASHER, SPECIAL BOLT NUT, U FLANGE H8.COLLAR EB REAR FOOTREST ASSY SPRING, COMPRESSION BALL HX WASHER, SPECIAL BOLT NUT, U FLANGE H8.COLLAR G6 BOLT Y DAMPER, FOOTREST COLLAR E12

59 FIG. 34 STAND. FOOTREST PART DESCRIPTION REMARKS WASHER, PLATE BOLT, FLANGE NUT, SELF LOCKING E13

60 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 5EB PEDAL, BRAKE WASHER, WAVE EB PIN, PEDAL CRANK NUT, U SPRING, TENSION HOSE TU 2583V 01 RR. MASTER CYLINDER ASSY TU W CYLINDER KIT, MASTER LN 2582A 00.JOINT LN 2585F 00.O RING LN 2585H 00.SCREW,SET XV JOINT NUT BOLT, BUTTON HEAD PIN, CLEVIS WASHER(6TA) PIN, COTTER EB 2144G 00 STAY, STOP SWITCH GROMMET COLLAR SCREW, WITH WASHER Y CLAMP JJ TANK, RESERVOIR VN DIAPHRAGM, RESERVOIR VN BUSH,DIAPHRAGM XP CAP, RESERVOIR SCREW, WITH WASHER E14

61 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION REMARKS NUT, SPRING MT HOSE, RESERVOIR CLIP CLIP BOLT, UNION WASHER, PLATE EB HOSE, BRAKE EB HOLDER, BRAKE HOSE MT HOLDER, BRAKE HOSE BOLT, FLANGE E15

62 FIG. 36 COWLING 1 PART DESCRIPTION REMARKS 1 5EB WINDSHIELD 1 1 5EB WINDSHIELD SCREW FM WASHER, SPECIAL NUT, FLANGE SCREW, ROUND HEAD NUT EB Y283G 50 1X BODY, FRONT UPPER UR VRC1/BL2 5EB Y283G A0 3X BODY, FRONT UPPER UR DPBMC/BL2 5EB Y283G B0 P0 BODY, FRONT UPPER 1 1 UR DPBMC 5EB Y283G 50 1X BODY, FRONT UPPER 1 1 UR VRC1/BL2 8 3TU 2178A 00.LABEL NUT, SPRING EB EMBLEM 1 1 UR FOR VRC1 5EB EMBLEM 1 1 UR FOR DPBMC 5EB EMBLEM 1 UR FOR DPBMC 5EB EMBLEM 1 UR FOR VRC EMBLEM, YAMAHA SCREW, BINDING EB STAY BOLT, FLANGE XV DAMPER BOLT, FLANGE CLAMP EB 2837L 00 PANEL, CONSOLE EB 2837M 00 PANEL, CONSOLE Y DAMPER F2

63 FIG. 36 COWLING 1 PART DESCRIPTION REMARKS 21 27V DAMPER, LOCATING EB 2837J 00 DAMPER SCREW, ROUND HEAD NUT, SPRING EB 2837N 00 GRILL, AIR INTAKE EB DAMPER EB 2838R 00 DUCT EB 2838T 00 DUCT RIVET EB JOINT NUT SCREW, PAN HEAD EB 1446F 00 JOINT, SURGE TANK TV BAND CLAMP, HOSE MT REAR VIEW MIRROR ASSY (LEFT) MT REAR VIEW MIRROR ASSY (RIGHT) EB PLATE, MIRROR FITTING X COLLAR NUT, CROWN F3

64 FIG. 37 COWLING 2 PART DESCRIPTION REMARKS 1 5EB Y283U 90 P3 PANEL ASSEMBLY UR VRC1 5EB Y283U A0 P1 PANEL ASSEMBLY UR DPBMC 2 5EB DAMPER EB DAMPER NUT, SPRING GROMMET MT GRAPHIC SET, LOWER COVER UR FOR VRC1 5MT GRAPHIC SET, LOWER COVER UR FOR DPBMC 7 4XV 2839H 80.EMBLEM UR FOR VRC1 4XV 2839H 70.EMBLEM UR FOR DPBMC 8 5EB EMBLEM UR FOR VRC1 5EB EMBLEM UR FOR DPBMC 9 5EB Y283V A0 P3 PANEL ASSEMBLY UR VRC1 5EB Y283V B0 P1 PANEL ASSEMBLY UR DPBMC 10 5EB DAMPER EB DAMPER NUT, SPRING GROMMET MT GRAPHIC SET, LOWER COVER UR FOR VRC1 5MT GRAPHIC SET, LOWER COVER UR FOR DPBMC 15 4XV 2839H 80.EMBLEM UR FOR VRC1 4XV 2839H 70.EMBLEM UR FOR DPBMC 16 5EB EMBLEM UR FOR VRC1 5EB EMBLEM UR FOR DPBMC SCREW, ROUND HEAD SCREW, ROUND HEAD EB 2836K 00 PANEL, INNER F4

65 FIG. 37 COWLING 2 PART DESCRIPTION REMARKS 20 5EB 2836L 00 PANEL, INNER U LINING,SHROUD SCREW, TAPPING RIVET EB Y B COVER ASSY, UNDER 1 1 BL2 5EB Y B COVER ASSY, UNDER 1 UR BL2 FOR VRC1 5EB Y P1 COVER ASSY, UNDER 1 UR DPBMC 25 5EB 2834E 00.DAMPER NUT, SPRING GROMMET XV 2153E 00.EMBLEM, YAMAHA EB Y B COVER ASSY 2, UNDER 1 1 BL2 5EB Y B COVER ASSY 2, UNDER 1 UR BL2 FOR VRC1 5EB Y P1 COVER ASSY 2, UNDER 1 UR DPBMC 30 5EB 2834F 00.DAMPER EB 2838G 00.SEAT NUT, SPRING GROMMET XV 2153E 00.EMBLEM, YAMAHA SCREW, ROUND HEAD SCREW, ROUND HEAD EB 2836M 00 PANEL, INNER SCREW, TAPPING SCREW, ROUND HEAD NUT, SPRING EB 2836A 00 BRACKET EB 2836E 00 BRACKET F5

66 FIG. 38 GENERATOR PART DESCRIPTION REMARKS 1 5EB ROTOR ASSY EB STATOR ASSY BOLT A8 BOLT, FLANGE WASHER, PLATE F6

67 FIG. 39 STARTING MOTOR PART DESCRIPTION REMARKS 1 5EB MOTOR ASSY FK O RING WP GASKET WP BRUSH SET WP BOLT XV CORD, STARTER MOTOR XV 8182A 00 NUT BOLT, FLANGE F7

68 FIG. 40 FLASHER LIGHT PART DESCRIPTION REMARKS 1 4JH FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING JH FRONT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING MT STAY, FLASHER SCREW, PAN HEAD WASHER MT REAR FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING MT FLASHER LIGHT ASSY BULB, FLASHER (12V 21W) JH LENS, FLASHER SCREW, TAPPING MT STAY, FLASHER SCREW, PAN HEAD WASHER F8

69 FIG. 41 METER PART DESCRIPTION REMARKS 1 5MT SPEEDOMETER ASSY UR 5MT SPEEDOMETER ASSY 1 UR FOR GBR 2 5MT 8353E 00 CASE, METER UPPER XV CASE, SPEEDOMETER LOWER SCREW, TAPPING YR SOCKET, NEUTRAL YR BULB (12V 2W T5) SCREW, TAPPING F9

70 FIG. 42 HEADLIGHT PART DESCRIPTION REMARKS * 1 5EB HEADLIGHT UNIT ASSY 1 1 UR 5EB HEADLIGHT UNIT ASSY 1 UR FOR GBR 5EB HEADLIGHT UNIT ASSY 1 2 8V BULB (12V 60/55W) SV BULB (12V 5W) SV COVER, SOCKET MT HOLDER, SOCKET SCREW, TAPPING NUT, SPRING MT CORD, HEADLIGHT 1 1 5MT CORD, HEADLIGHT 1 F10

71 FIG. 43 TAILLIGHT PART DESCRIPTION REMARKS 1 5MT TAILLIGHT UNIT ASSY TU 2475M 00 SEAL MT LICENCE LIGHT UNIT ASSY MT COVER, LICENSE LIGHT HC BULB (12V 5W) F11

72 FIG. 44 HANDLE SWITCH. LEVER PART DESCRIPTION REMARKS 1 5EB LEVER HOLDER ASSY (LEFT) EB LEVER XV BOLT, LEVER NUT, U BOLT, FLANGE XV SWITCH SCREW, FLAT HEAD SCREW, PAN HEAD XV COLLAR, LEVER MT SWITCH, HANDLE SCREW, PAN HEAD EB SWITCH, HANDLE 3 (RIGHT) 1 1 5EB SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD F12

73 FIG. 45 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5EB IGNITION COIL ASSY GB NEUTRAL SWITCH ASSY MT WIRE, LEAD GASKET H THERMO UNIT EB WIRE, LEAD EB OIL LEVEL GAUGE ASSY EB WIRE, SUB LEAD BOLT, FLANGE MT C.D.I. UNIT ASSY 1 1 5MT C.D.I. UNIT ASSY SCREW, TAPPING PLUG EB THERMO SWITCH ASSY MT PICK UP ASSY BOLT EB SENSOR, SPEED BOLT EB ROTOR BOLT, FLANGE WASHER, PLATE BOLT, FLANGE UF SENDER UNIT ASSY, FUEL METER X GASKET, SENDER UNIT SCREW WASHER, PLATE JJ RELAY ASSY F13

74 FIG. 45 ELECTRICAL 1 PART DESCRIPTION REMARKS 27 5JJ RELAY ASSY 1 1 F14

75 FIG. 46 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 4YR STARTER RELAY ASSY BOLT, FLANGE FL BATTERY ASSY (GT9B 4) JJ BAND, BATTERY JJ WIRE, PLUS LEAD MT WIRE, MINUS LEAD EB MAIN SWITCH STEERING LOCK 1 1 5EB MAIN SWITCH STEERING LOCK G5 BOLT XV STOP SWITCH ASSY HOSE MT WIRE HARNESS ASSY 1 1 5MT WIRE HARNESS ASSY JJ FUSE (15A BL) JJ FUSE (7.5A BL) JJ FUSE (20A BL) CLAMP CLAMP MA BAND CLAMP EB RELAY ASSY EB SWITCH, SIDE STAND JJ PLATE BOLT, BUTTON HEAD NUT, U FLANGE JH RECTIFIER & REGULATOR ASSY BOLT, FLANGE F15