PLC11 Module Programming Manual

Transcription

1 PLC11 Modue Programming Manua Frequency Inverter Series: CFW-11 Version: 1.0X Language: Engish Document: / 00 05/2008

2 Summary 1 SAFETY INSTRUCTIONS SAFETY WARNINGS IN THE MANUAL SAFETY WARNINGS IN THE PRODUCT PRELIMINARY RECOMMENDATIONS GENERAL INFORMATION ABOUT THE MANUAL... 8 ABBREVIATIONS AND DEFINITIONS... 8 NUMERICAL REPRESENTATION COMPATIBILITY INTRODUCTION TO THE PLC SYMBOLS AND DATA TYPES PLC11 MEMORY USER DATA MEMORY PHYSICAL INPUTS AND OUTPUTS (HARDWARE) Anaog Inputs Anaog Outputs SYSTEM MARKERS PARAMETER SETTINGS CFW-11 CONFIGURATION PARAMETERS PLC11 PARAMETERS ALARM DESCRIPTION FAULT DESCRIPTION

3 Quick Parameter Reference Parameter Description [Type] Adjustabe range Factory setting User setting Proprieties P1200 PLC11 Firmware Version 0 to RO 14 P1201 PLC11 Status 0 = No Program 1 = Saving the Program 2 = Copy Memory Card 3 = Invaid Program 4 = Stopped Program 5 = Running Program Page - - RO 15 P1202 Scan Cyce 0.0 to ms - - RO 15 P1205 Actua Position (sign) 0 = Negative 1 = Positive - - RO 15 P1206 Actua Position (turns) to revoutions - - RO 16 P1207 Actua Position (fraction) 0.0 to 359.9º - - RO 16 P1208 Lag 0.0 to º - - RO 16 P1215 DI109 to DI101 Status 0000 to 01FFh - - RO 16 P1216 DO106 to DO101 Status 0000 to 003Fh - - RO 17 P1217 AI101 Vaue to % - - RO 17 P1218 AO101 Vaue to % - - RO 17 P1219 AO102 Vaue to % - - RO 18 P1220 CAN Status 0 = Inactive 1 = Auto-baud 2 = CAN Active 3 = Warning 4 = Error Passive 5 = Bus Off 6 = No Bus Power - - RO 18 P1221 Received CAN Teegrams 0 to RO 18 P1222 Transmitted CAN Teegrams 0 to RO 18 P1223 Occurred CAN Errors 0 to RO 19 P1224 Lost CAN Teegrams 0 to RO 19 P1225 CANopen Configuration State 0 = Save 1 = Master P1226 CANopen Network Status 0 = Inactive 1 = Reserved 2 = Communication Enabed 3 = Error Contro Enabed 4 = Guarding Error 5 = Heartbeat Error P1227 CANopen Node Status 0 = Inactive 1 = Initiaization 2 = Stopped 3 = Operationa 4 = Preoperationa P1250 PLC11 Command 0 = Stop Program 1 = Run Program 2 = Deete Program - - RO RO RO P1251 DI108 Interruption Enabing 0 = Disabed 1 = Faing Edge 2 = Rising Edge

4 Quick Parameter Reference Parameter Description [Type] Adjustabe range P1252 DI109 Interruption Enabing 0 = Disabed 1 = Faing Edge 2 = Rising Edge Factory setting User setting Proprieties Page 0-21 P1253 Time Interruption Period 0 to ms 0-21 P1254 PLC11 Watchdog 0 to 200 ms P1255 Retentive Marker Reset 0 = Disabed 1 = Resets Markers P1256 Load Parameters 0 = Disabed 1 = Loads Defaut P1257 Copy Function Memory Card 0 = Disabed 1 = Restore Program 2 = Restore Parameters 3 = Restore CAN P1259 Maximum Lag 0.0 to º P1260 Kp Proportiona Positioning Gain 0 to P1262 Main Encoder Resoution 0 to 4096 ppr P1263 Main Encoder Zero Puse 0 to º P1264 Main Encoder Direction 0 = A B 1 = B A 1-24 P1265 Auxiiary Encoder Resoution 0 to 4096 ppr P1266 Auxiiary Encoder Zero Puse 0 to º P1267 Auxiiary Encoder Direction 0 = A B 1 = B A P1268 Auxiiary Encoder Position Feedback 0 = Disabed 1 = Enabed P1270 AI101 Gain to P1271 AI101 Signa 0 = 0 to 10 V / 20mA 1 = -10 to 10 V 2 = 4 to 20 ma 0-25 P1272 AI101 Offset to % P1273 AI101 Fiter 0.00 to s P1274 AO101 Gain to P1275 AO101 Signa 0 = 0 to 10 V 1 = -10 to 10V 2 = 0 to 20 ma 3 = 4 to 20 ma 0-26 P1276 AO102 Gain to P1277 AO102 Signa 0 = 0 to 10 V 1 = -10 to 10V 2 = 0 to 20 ma 3 = 4 to 20 ma P1280 Seria Protoco 0 = TP 1 = Modbus RTU P1281 Seria Address 1 to P1282 Seria Baud Rate 0 = 1200 bits/s 1 = 2400 bits/s 2 = 4800 bits/s 3 = 9600 bits/s

5 Quick Parameter Reference Parameter Description [Type] Adjustabe range 4 = bits/s 5 = bits/s P1283 Seria Bytes Config. 0 = 8 bits, no, 1 1 = 8 bits, even, 1 2 = 8 bits, odd, 1 3 = 8 bits, no, 2 4 = 8 bits, even, 2 5 = 8 bits, odd, 2 P1285 CAN Protoco 0 = Disabed 1 = CANopen Factory setting User setting Proprieties Page P1286 CAN Address 0 to P1287 CAN Baud Rate 0 = 1 Mbit/s 1 = Reserved 2 = 500 Kbit/s 3 = 250 Kbit/s 4 = 125 Kbit/s 5 = 100 Kbit/s 6 = 50 Kbit/s 7 = 20 Kbit/s 8 = 10 Kbit/s P1288 CAN Bus off Recovery 0 = Manua 1 = Automatic P1289 CAN Error Action 0 = Indicate Aarm 1 = Cause Faut P1300 M P1499 Note: RO = Read-ony parameter User Parameters 0000 to FFFFh

6 Safety Instructions 1 SAFETY INSTRUCTIONS This Manua contains the information necessary for the correct use of the CFW-11 variabe frequency drive with the PLC11 expansion board. It has been deveoped to be used by quaified personne with suitabe training or technica quaification for operating this type of equipment. 1.1 SAFETY WARNINGS IN THE MANUAL DANGER! The nonobservance of the procedures recommended in this warning can ead to death, serious injuries or considerabe equipment damage. ATTENTION! The nonobservance of the procedures recommended in this warning can ead to equipment damage. NOTE! The text aims at to suppy important information for the correct understanding and good operation of the product. 1.2 SAFETY WARNINGS IN THE PRODUCT The foowing symbos are attached to the product as safety notes: High votages are present. Components sensitive to eectrostatic discharge. Do not touch them. Mandatory connection to the protective earth (PE) Connection of the shied to the ground. Hot surface. 1.3 PRELIMINARY RECOMMENDATIONS DANGER! Ony quaified personne famiiar with the CFW-11 variabe frequency drive and associated equipment shoud pan or impement the instaation, start-up and subsequent maintenance of this equipment These personne must foow a the safety instructions incuded in this Manua and/or defined by oca reguations. Faiure to compy with the safety instructions may resut in death, serious injury, and equipment damage. 6

7 Safety Instructions NOTE! For the purpose of this manua, quaified personne are those trained and abe to: 1. Insta, ground, power-up, and operate the CFW-11 according to this manua and to the current ega safety procedures; 2. Use the protection equipment according to the estabished reguations; 3. Provide first aid. DANGER! Aways disconnect the input power before touching any eectrica component associated to the inverter. Many components can remain charged with high votages or remain in movement (fans) even after that AC power is disconnected or switched off. Wait at east 10 minutes to assure a tota discharge of the capacitors. Aways connect the equipment frame to the protection earth (PE) at the suitabe connection point. ATTENTION! Eectronic boards have components sensitive to eectrostatic discharges. Do not touch directy on components or connectors. If necessary, touch the grounded metaic frame before or use an adequate grounded wrist strap. Do not perform any high pot test with the inverter. If necessary, consut WEG NOTE! Read the User Manua competey before instaing or operating the CFW11. 7

8 Genera Information 2 GENERAL INFORMATION 2.1 ABOUT THE MANUAL This manua provides the necessary description for the operation of the CFW-11 frequency inverter using the PLC11 expansion board. It must be used together with the CFW11 user manua and the WLP software manua. Abbreviations and Definitions PLC CRC RAM WLP USB Programmabe Logic Controer Cycing Redundancy Check Random Access Memory Ladder anguage programming software Universa Seria Bus Numerica Representation The decima numbers are represented by means of digits without suffix. Hexadecima numbers are represented with the etter h after the number. 2.2 COMPATIBILITY PLC11 V1.0X CFW11 V1.3X or a version higher. 8

9 Introduction to the PLC11 3 INTRODUCTION TO THE PLC11 The PLC11 is an expansion board that can be fitted into the CFW-11, adding the functionaities of a PLC and a positioning contro to the CFW-11. The PLC11 main features are: Ladder anguage programming, by using the WLP software; Access to a the CFW11 parameters and I/O s; 200 configurabe user parameters; PLC, Mathematica, contro, positioning and Movement bocks; Appicative software transfer and onine monitoring via USB; Transfer of the instaed appicative software to the PC conditioned to a password; Backup of the appicative software in the FLASH memory card. 3.1 SYMBOLS AND DATA TYPES %KW %KF %MX %MW %MF %SX %SW %IX %IW %QX %QW %UW %PW %PD %PM %RW %WW %RB %WB %RS %WS word type constants (16 bit) foat type constants (32 bit foating point) bit marker word marker (16 bit) foat marker (32 bit foating point) system bit marker system word marker (16 bit) digita inputs anaog inputs (16 bit) digita outputs anaog outputs (16 bit) user parameters (16 bit) PLC11 system parameters (16 bit) drive parameters (16 bit) user bock parameters (32 bit) CANopen network reading word marker (16 bit) CANopen network writing word marker (16 bit) CANopen network reading byte marker (8 bit) CANopen network writing byte marker (8 bit) CANopen network reading status word marker (16 bit) CANopen network writing command word marker (16bit) 9

10 PLC11 Memory 4 PLC11 MEMORY The maximum size of appicative software is 327,680 bytes. 4.1 USER DATA MEMORY Tabe User Date Memory Map Sym. Description Range %MX Retentive bit markers %MX Voatie bit markers %MW Retentive word markers %MW Voatie word markers %MF Retentive foat markers %MF Voatie foat markers %UW User parameters %RW CANopen network reading word markers %WW CANopen network Writing word markers %RB CANopen network reading Byte markers %WB CANopen network Writing Byte markers PHYSICAL INPUTS AND OUTPUTS (HARDWARE) Tabe I/O Memory Maps Sym. Description Range %IX CFW11 digita inputs %IX PLC11 digita inputs %QX CFW11 digita outputs %QX PLC11 digita outputs %IW CFW11 anaog inputs %IW PLC11 anaog inputs %QW CFW11 anaog outputs %QW PLC11 anaog outputs NOTE! %IX108 and %IX109 (PLC11 digita inputs 8 and 9) are fast digita inputs and detect up to 10kHz puses Anaog Inputs Tabe Parameters Reated to the Anaog Inputs Sym. Description Reated Parameters %IW1 CFW11 Anaog Input 1 (1 sign bit + 15 bits) P0231: Function P0232: Gain P0233: Signa P0234: Offset P0235: Fiter %IW2 CFW11 Anaog Input 2 (1 sign bit + 15 bits) %IW101 PLC11 Anaog Input 1 (1 sign bit + 15 bits) P0236: Function P0237: Gain P0238: Signa P0239: Offset P0240: Fiter P1270: Gain P1271: Signa P1272: Offset P1273: Fiter 10

11 PLC11 Memory Anaog Outputs Tabe Parameters Reated to the Anaog Outputs Sym. Description Reated Parameters %QW1 CFW11 Anaog Output 1 P0251: Function (1 sign bit + 15 bits) P0252: Gain P0253: Signa %QW2 CFW11 Anaog Output 2 (1 sign bit + 15 bits) %QW101 PLC11 Anaog Output 1 (1 sign bit + 15 bits) %QW102 PLC11 Anaog Output 2 (1 sign bit + 15 bits) P0254: Function P0255: Gain P0256: Signa P1274: Gain P1275: Signa P1276: Gain P1277: Signa 4.3 SYSTEM MARKERS Tabe 4.5.a - Memory Map of the System Bit Markers - Odd Sym. Address Description %SX Writing/Command (odd) 3101 Genera Enabing 0: It disabes the inverter, interrupting the suppy for the motor. 1: It enabes the inverter aowing the motor operation Run/Stop 0: It stops the motor with deceeration ramp. 1: The motor runs according to the acceeration ramp unti reaching the speed reference vaue Speed Direction 0: It runs the motor in the countercockwise direction. 1: It runs the motor in the cockwise direction JOG 0: It disabes the JOG function. 1: It enabes the JOG function LOC/REM 0: The inverter goes to the LOCAL situation. 1: The inverter goes to the REMOTE situation Faut Reset 0: No function. 1: If in a faut condition, then it executes the inverter reset Active Ramp 0: Ramp 1. 1: Ramp 2. NOTE! The system markers %SX3103 and %SX3105 do not have function when movement bocks are used, because those commands are generated internay by these bocks. 11

12 PLC11 Memory Tabe 4.5.b - Memory Map of the System Bit Markers Even Sym. Address Description %SX Reading/State (Even) 3000 Genera Enabing active 0: Genera Enabing is not active. 1: Genera enabing is active and the inverter is ready to run the motor Motor running (RUN) 0: The motor is stopped. 1: The inverter is driving the motor at the set point speed, or executing either the acceeration or the deceeration ramp Speed Direction 0: The motor is rotating countercockwise. 1: The motor is rotating cockwise JOG 0: JOG function inactive. 1: JOG function active LOC/REM 0: Inverter in LOCAL situation. 1: Inverter in REMOTE situation Faut condition 0: The inverter is not in a faut condition. 1: Any faut has been registered by the inverter. Note: The faut number can be read by means of the parameter P0049 (Current Faut) or by means of the system marker %SW Undervotage 0: No Undervotage. 1: With Undervotage PID operation mode 0: In manua mode (PID function). 1: In automatic mode (PID function) Aarm condition 0: The inverter is not in an aarm condition. 1: The inverter is in an aarm condition. Note: The aarm number can be read by means of the parameter P0048 (Current Aarm) or by means of the system marker %SW In configuration mode 0: Inverter operating normay. 1: Inverter in configuration mode. It indicates a specia condition when the inverter cannot be enabed: Executing the sef tuning routine. Executing the guided start-up routine. Executing the HMI copy function. Executing the fash memory card guided routine. There is a parameter setting incompatibiity. Note: It is possibe to obtain the exact description of the specia operation mode at parameter P Active Ramp 0: Ramp 1. 1: Ramp Start key (1) 0: Not pressed Stop key (0) 1: Pressed during 1 scan cyce Speed direction key ( ) 3038 Loca/Remote key 3040 JOG key 0: Not pressed. 1: Pressed Hz Binker Aternates between 0 and 1 every 500ms 3066 Appicative Stop/Run Trigger 0: Norma condition. 1: Puse when P1250 = Aways 0 0: Fixed 3070 Aways 1 1: Fixed 12

13 PLC11 Memory Sym. %SW Tabe Memory Map of the System Word Markers Address / Description Reading markers/status (Even) 3300 Motor speed in 13 bit NOTE! It uses a 13 bit resoution, i.e., 2000h is equa to the motor synchronous speed. Thus, for a VI poe motor (1200 rpm synchronous speed) if the motor is at 600rpm, this marker wi have a vaue of (Speed_13bit) Speed_rpm = x(synch_speed_rpm) 8912 (%SW3300) Speed_rpm = x(%sw3002) Motor synchronous speed [rpm] 3304 Motor speed [rpm] 3306 Speed Reference [rpm] 3308 Aarm 3310 Faut 3400 Speed auxiiary encoder [rpm] 3402 Contro mode 0: Torque mode 1: Speed mode 2: Position mode 3404 Eapsed scan cyces 3412 Id current (+/- 100 %) 3414 Iq current (+/- 100 %) 3416 Id* current reference (+/- 100%) 3418 Iq* current reference (+/- 100%) 13

14 5 PARAMETER SETTINGS In the continuation, ony the parameters of the CFW-11 frequency inverter that must be programmed according to the PLC user program wi be presented. 5.1 CFW-11 CONFIGURATION PARAMETERS P0100 Acceeration Time P0101 Deceeration Time P0220 LOCAL/REMOTE Seection Source P0221 Speed Reference Seection LOCAL Situation P0222 Speed Reference Seection REMOTE Situation P0223 FORWARD/REVERSE Seection - LOCAL Situation P0224 Run/Stop Seection LOCAL Situation P0225 JOG Seection LOCAL Situation P0226 FORWARD/REVERSE Seection - REMOTE Situation P0227 Run/Stop Seection - REMOTE Situation P0228 JOG Seection - REMOTE Situation P0251 AO1 Function P0254 AO2 Function P0275 DO1 Function (RL1) P0276 DO2 Function (RL2) P0277 DO3 Function (RL3) 5.2 PLC11 PARAMETERS P1200 PLC11 Firmware Version Adjustabe 0.00 to Factory - RO 01 PARAMETER GROUPS. It indicates the PLC11 firmware version. 14

15 P1201 PLC11 Status Adjustabe 0 = Without Program Factory - 1 = Saving the Program 2 = Copy Memory Card 3 = Invaid Program 4 = Stopped Program 5 = Running Program RO It aows the user to visuaize the program status. See next the description of each state: 0: Without Program When the PLC11 does not have a program instaed in its memory. 1: Saving the Program When the PLC11 is receiving a fie from the WLP (User program, user parameter configuration or CAN network configuration) or when the PLC11 is sending this fie to the WLP. 2: Copy Memory Card It occurs after the reception of a fie from the WLP (User program, user parameter configuration or CAN network configuration) during the backup of this fie in the CFW11 memory card. It aso occurs when any option of P1257 (Copy Memory Card Function) is executed. 3: Invaid Program When the user program is not compatibe with the current PLC11 firmware version. In this case it is necessary to downoad another program! 4: Stopped Program When there is a vaid user program in the PLC11 memory, however, P1250 (PLC11 Command) is set with the option Stop Program. 5: Running Program When the user program is being executed. P1202 Scan Cyce Adjustabe 0.0 to ms Factory - RO 01 PARAMETER GROUPS. It aows the user to monitor the program scan cyce. P1205 Actua Position (sign) Adjustabe 0 to 1 Factory - RO It informs the sign of the motor current position. 0 means positive and 1 means negative. 15

16 P1206 Actua Position (turns) Adjustabe to revoutions Factory - RO 01 PARAMETER GROUPS. It informs the number of revoutions of the current motor position. P1207 Actua Position (fraction) Adjustabe 0 to º Factory - RO It informs the revoution fraction, in degrees, of the current motor position. P1208 Lag Adjustabe 0 to º Factory - RO It informs the difference, in degrees, between the position reference and the actua position. P1215 DI109 to DI101 Status Adjustabe 0000 to 01FFh Factory - RO It Informs the PLC11 digita input status: - Bit 0: DI101 (east significant bit) - Bit 1: DI102 - Bit 2: DI103 - Bit 3: DI104 - Bit 4: DI105 16

17 - Bit 5: DI106 - Bit 6: DI107 - Bit 7: DI108 - Bit 8: DI109 (most significant bit) P1216 DO106 to DO101 Status Adjustabe 0000 to 003Fh Factory - RO It informs the PLC11 digita output status: - Bit 0: DO101 (east significant bit) - Bit 1: DO102 - Bit 2: DO103 - Bit 3: DO104 - Bit 4: DO105 - Bit 5: DO106 (most significant bit) P1217 AI101 Vaue Adjustabe to % Factory - RO It informs the vaue read at the anaog input 101, in percentage, after the gain and offset cacuation and the fiter action. P1218 AO101 Vaue Adjustabe to % Factory - RO It informs the vaue at the anaog output 101, in percentage, after the gain and offset cacuation. 17

18 P1219 AO102 Vaue Adjustabe to % Factory - RO It informs the vaue at the anaog output 102, in percentage, after the gain and offset cacuation. P1220 CAN Status Adjustabe 0 = Inactive Factory - 1 = Auto-baud 2 = CAN Active 3 = Warning 4 = Error Passive 5 = Bus Off 6 = No Bus Power RO It informs the CAN network current status. P1221 Received CAN Teegrams Adjustabe 0 to Factory - RO It informs the number of teegrams received through the CAN network. P1222 Transmitted CAN Teegrams Adjustabe 0 to Factory - RO 18

19 It informs the number of teegrams transmitted through the CAN network. P1223 Occurred CAN Errors Adjustabe 0 to Factory - RO It informs the number of errors occurred in the CAN network. P1224 Lost CAN Teegrams Adjustabe 0 to Factory - RO It informs the number of ost teegrams in the CAN network. P1225 CANopen Configuration State Adjustabe 0 = Save Factory - 1 = Master RO It informs the configuration state of the CANopen network. For more information on the CAN interface and on the CANopen protoco, refer to the CANopen communication and the PLC11 board manuas. 19

20 P1226 CANopen Network Status Adjustabe 0 = Inactive Factory - 1 = Reserved 2 = Communication Enabed 3 = Error Contro Enabed 4 = Guarding Error 5 = Heartbeat Error RO It informs the state of the CANopen network. For more information on the CAN interface and on the CANopen protoco, refer to the CANopen communication and the PLC11 board manuas. P1227 CANopen Node Status Adjustabe 0 = Inactive Factory - 1 = Initiaization 2 = Stopped 3 = Operationa 4 = Preoperationa RO It informs the state of the CANopen network node. For more information on the CAN interface and on the CANopen protoco, refer to the CANopen communication and the PLC11 board manuas. P1250 PLC11 Command Adjustabe 0 = Stop Program Factory 1 1 = Run Program 2 = Deete Program It makes it possibe for the user to stop the instaed appicative, execute it, or deete it. 20

21 P1251 DI108 Interruption Enabing Adjustabe 0 = Disabed Factory 0 1 = Faing Edge 2 = Rising Edge It aows the user to configure the digita input 108 to generate an interruption in the main user program, starting the execution of the program responsibe for the use of this fast input. The detection can be configured for faing or rising edge. P1252 DI109 Interruption Enabing Adjustabe 0 = Disabed Factory 0 1 = Faing Edge 2 = Rising Edge It aows the user to configure the digita input 109 to generate an interruption in the main user program, starting the execution of the program responsibe for the use of this fast input. The detection can be configured for faing or rising edge. P1253 Time Interruption Period Adjustabe 0 to ms Factory 0 It aows the user to configure a time period for the PLC11 to generate an interruption in the main user program, starting the execution of the program responsibe for the use of this time interruption. If this parameter is set to zero, then the time interruption is disabed. 21

22 P1254 PLC11 Watchdog Adjustabe 0 to 200 ms Factory 200 It is the maximum time aowed for a tota scan of the main program. If the scan time exceeds this imit, then the PLC11 watchdog faut occurs. P1255 Retentive Marker Reset Adjustabe 0 = Disabed Factory 0 1 = Resets Markers It aows the user to reset the retentive markers appied in the user program. P1256 Load Parameters Adjustabe 0 = Disabed Factory 0 1 = Loads Factory Settings It aows the user to oad the PLC11 parameters PLC11 (1200 to 1499) with the factory settings. P1257 Copy Memory Card Function Adjustabe 0 = Disabed Factory 0 1 = Restore Program 2 = Restore Parameters 3 = Restore CAN It aows the user to restore the fie containing: - Appicative; - User parameter configurations: - CAN network configurations. 22

23 In case it is instaed in the CFW11 fash memory card. Every time any of the fies mentioned above is transferred from the WLP to the PLC11, a backup in the fash memory card is automaticay performed, uness the card is not connected to the inverter or it is defective. P1259 Maximum Lag Adjustabe 0.0 to º Factory It is the maximum aowed error between the position reference and the actua position, without a faut trip in the inverter. NOTE! It acts when the inverter is executing positioning tasks. P1260 Kp Proportiona Positioning Gain Adjustabe 0 to 200 Factory 50 PLC11 positioning controer gain. NOTE! It acts when the inverter is executing positioning tasks. P1262 Main Encoder Resoution Adjustabe 0 to 4096 Factory 1024 It defines the resoution of the PLC11 main encoder. 23

24 P1263 Main Encoder Marker Adjustabe 0.0 to Factory 0.0 It aows the PLC11 to shift the main encoder marker position via software. P1264 Main Encoder Direction Adjustabe 0 = A B Factory 1 1 = B A It defines the direction of the main encoder puses. P1265 Auxiiary Encoder Resoution Adjustabe 0 to 4096 Factory 1024 It defines the resoution of the PLC11 auxiiary encoder. P1266 Auxiiary Encoder Marker Adjustabe 0.0 to Factory 0.0 It aows the PLC11 to shift the auxiiary encoder marker position via software. 24

25 P1267 Auxiiary Encoder Direction Adjustabe 0 = A B Factory 1 1 = B A It defines the direction of the auxiiary encoder puses. P1268 Auxiiary Encoder Position Feedback Adjustabe 0 = Disabed Factory 0 1 = Enabed When this option is enabed, the position feedback is done by the auxiiary encoder. P1270 AI101 Gain Adjustabe to Factory It is the vaue that is mutipied by the sum of the PLC11 anaog input 101 content and its Respective offset (P1272). P1271 AI101 Signa Adjustabe 0 = 0 to 10V / 20 ma Factory 0 1 = -10 to 10V 2 = 4 to 20mA It configures the type of signa (current or votage) that wi be read at the PLC11 anaog input 101, as we as its variation range. NOTE! It is aso necessary to set the S3 switch in order to seect the type of signa. OFF for votage and ON for current. 25

26 P1272 AI101 Offset Adjustabe to % Factory 0.00 It adds an offset to the content of the PLC11 anaog input 101. P1273 AI101 Fiter Adjustabe 0.00 to 16.00s Factory 0.00 The vaue of the PLC11 anaog input 101 respects the foowing equation: %IW101 = AI1_PLC11 + P x 10V x P1270 This parameter defines the time constant of the PLC11 anaog input 101 fiter. P1274 AO101 Gain Adjustabe to Factory It is the vaue mutipied by the content to be written at the PLC11 anaog output 101. P1275 AO101 Signa Adjustabe 0 = 0 to 10V Factory 0 1 = -10 to 10V 2 = 0 to 20mA 3 = 4 to 20mA 26

27 It configures the type of signa (current or votage) that wi be written at the PLC11 anaog output 101, as we as its variation range. NOTE! It is aso necessary to set the S2:1 switch in order to seect the votage variation range. OFF for 0 to 10V and ON for -10 to 10V. P1276 AO102 Gain Adjustabe to Factory It is the vaue mutipied by the content to be written at the PLC11 anaog output 102. P1277 AO102 Signa Adjustabe 0 = 0 to 10V Factory 0 1 = -10 to 10V 2 = 0 to 20mA 3 = 4 to 20mA It configures the type of signa (current or votage) that wi be written at the PLC11 anaog output 102, as we as its variation range. NOTE! It is aso necessary to set the S2:2 switch in order to seect the votage variation range. OFF for 0 to 10V and ON for -10 to 10V. P1280 Seria Protoco Adjustabe 0 = TP Factory 1 1 = Modbus RTU It configures the RS-485 interface communication protoco. 27

28 P1281 Seria Address Adjustabe 1 to 247 Factory 1 It sets the address of the RS-485 interface in the communication network of this PLC11 board. P1282 Seria Baud Rate Adjustabe 0 = 1200 bits/s Factory 3 1 = 2400 bits/s 2 = 4800 bits/s 3 = 9600 bits/s 4 = bits/s 5 = bits/s It adjusts the RS-485 interface baud rate. P1283 Seria Bytes Configuration Adjustabe 0 = 8 bits, no, 1 Factory 0 1 = 8 bits, even, 1 2 = 8 bits, odd, 1 3 = 8 bits, no, 2 4 = 8 bits, even, 2 5 = 8 bits, odd, 2 It sets the number of bits, the parity, and the number of stop bits of the RS-485 interface. 28

29 P1285 CAN Protoco Adjustabe 0 = Disabed Factory 0 1 = CANopen It configures the network communication protoco. For more information on the CAN interface and on the CANopen protoco, refer to the CANopen communication and the PLC11 board manuas. P1286 CAN Address Adjustabe 0 to 127 Factory 63 It configures the address in the CAN network. P1287 CAN Baud Rate Adjustabe 0 = 1 Mbit/s Factory 0 1 = Reserved 2 = 500 Kbit/s 3 = 250 Kbit/s 4 = 125 Kbit/s 5 = 100 Kbit/s 6 = 50 Kbit/s 7 = 20 Kbit/s 8 = 10 Kbit/s It configures the baud rate of the CAN network. P1288 CAN Bus off Recovery Adjustabe 0 = Manua Factory 1 1 = Automatic 29

30 It configures the way the PLC11 recovers when a Bus Off occurs in the CAN network. P1289 CAN Error Action Adjustabe 0 = Aarm Factory 0 1 = Faut It configures how the CAN network must react if any error occurs. P1300 User Parameters M P1499 User Parameters Adjustabe 0 to FFFFh Factory 0 Configured via WLP 131 User Parameters They are genera purpose user parameters. 5.3 ALARM DESCRIPTION A162: Incompatibe PLC Firmware A163: Break Detect AI1 Aarm Description Possibe Causes and Recommendations It signaizes that the firmware of the PLC11 and the CFW-11 are incompatibe. It indicates that the AI1 current (4-20mA or 20-4mA) reference is out of the 4 to 20mA range. Incompatibe firmware versions of the PLC11 and of the CFW-11. Broken AI1 cabe; Bad contact at the signa connection to the termina strip. A164: Break Detect AI2 A165: Break Detect AI3 A166: Break Detect AI4 A700: Detached HMI A702: Inverter Disabed A704: Two Movements Enabed It indicates that the AI2 current (4-20mA or 20-4mA) reference is out of the 4 to 20mA range. It indicates that the AI3 current (4-20mA or 20-4mA) reference is out of the 4 to 20mA range. It indicates that the AI4 current (4-20mA or 20-4mA) reference is out of the 4 to 20mA range. Refer to the SoftPLC Manua. Refer to the SoftPLC Manua. Refer to the SoftPLC Manua. Broken AI2 cabe; Bad contact at the signa connection to the termina strip. Broken AI3 cabe; Bad contact at the signa connection to the termina strip. Broken AI4 cabe; Bad contact at the signa connection to the termina strip. 30

31 A706: Not Programmed Reference SoftPLC Aarm Description Possibe Causes and Recommendations A806 1 : CAN Without Suppy A808 1 : Bus Off A810 1 : CANopen Communication Error A816: Axis not Referenced A818: Two Enabed Movements A820: Invaid Movement Data A822: Disabed Inverter A824: Disconnected HMI A826: Wrong CRC A828: Memory Card Timeout A830: Invaid PLC11 Appication A832: Stopped PLC11 Appication A834: Disconnected Memory Card A836: Motor Running A838: Speed reference not programmed for PLC A840: Broken wire at AI101 Refer to the SoftPLC Manua. A CAN protoco was enabed through the parameter P1280, but there is no 24V suppy at the interface. A buss off error was detected at the CAN interface. The CANopen protoco error contro has detected communication error. It happens in the attempt to execute an absoute positioning without the execution previousy of the home position routine. It occurs when 2 or more positioning or movement bocks are being enabed simutaneousy. It occurs when there is any incorrect vaue for speed, acceeration, etc. It occurs when a positioning or a movement bock is activated and the inverter is not enabed. It occur s when an RTC bock is activated and the HMI is not connected to the inverter. NOTE! The rea time cock RTC is in the HMI. It occurs when there was an error in the transmission of the PLC11 user program. It occurs when the CFW11 fash memory card takes more than 50ms to answer to the PLC11; It occurs when the CFW11 fash memory card has not accepted the PLC11 command. It appears when the PLC11 is instaed in the CFW11 and there is no user program instaed, or the user program is incompatibe with the current PLC11 version. It occurs when there is a vaid user program in the PLC11 board and the PLC11 command (P1250) is in Stop Prog. It happens during the Copy function (P1257) or whie transferring a fie from the WLP to the PLC11, if the CFW11 fash memory card is not connected. It occurs if during the Copy function (P1257) or during the transferring of a WLP fie to the inverter, the inverter is sending a command to run the motor. It occurs when a positioning or a movement bock is enabed, but the speed reference is not configured for PLC11 (P0221 or P0222). It occurs when the signa type configured for the PLC11 anaog input 101 (P1271) is 4 to 20mA, but the read signa is ower than 2mA. For more information refer to the PLC11 CANopen communication manua. For more information refer to the PLC11 CANopen communication manua. For more information refer to the PLC11 CANopen communication manua. Use the HOME bock to perform the search of the machine home position. Create interocking ogics in order to avoid simutaneous activation of positioning or movement bocks. Verify which is the parameter or marker that is being used for the configuration of the speed or the acceeration of a positioning bock that contains a vaue equa to 0. Anayze whether the user program contains the programming regarding the drive enabing through the system marker %SX3101. Verify whether the inverter is configured in the oca mode or in the remote mode, so that the PLC11 has contro over the ogic command. Verify whether the HMI is propery connected to the inverter. Retransmit it again. Anayze noise issues. Verify whether the CFW11 fash memory card is correcty connected to the CFW11. It may occur when there is a PLC11 firmware updating. Retransmit the user program. Set P1250 to (1) Run Prog. Verify whether the fash memory card is correcty connected to the CFW11. Disabe the inverter during the Copy function or during the transferring of a WLP fie to the PLC11. Configure the parameter P0221 or P0222 so that the PLC11 generates the reference for the inverter. Verify the PLC11 AI101 wiring. Verify whether the wire has been broken. 1 These events are considered aarms ony if the parameter P1289 is programmed with the option 0: Aarm. Further information on these aarms can be obtained in the CANopen communication manua for the PLC11. 31

32 5.4 FAULT DESCRIPTION F161: Timeout PLC11 CFW-11 Faut Description Possibe Causes and Recommendations F185: Precharge Contac Faut F228: Seria Communication Timeout F229: Anybus Offine F230: Anybus Access Error F233: CAN Bus Power Faiure F234: Bus Off F235: CANopen Communication Error F236: Master Ide F237: DeviceNet Connect Timeout F701: Detached HMI F807 2 : CAN Without Suppy It signaizes the communication oss between the PLC11 board and the CFW11. It indicates faut at the Pre-charge Contactor. Refer to the RS-232 / RS-485 Seria Communication Manua. Refer to the Anybus-CC Communication Manua. Refer to the Anybus-CC Communication Manua. Bad contact at the connection between the PLC11 and the CFW11; Probems in the appicative software; Defective PLC11 board. Pre-charge contactor defect. Refer to the CANopen Communication Manua and/or the DeviceNet Communication Manua. Refer to the CANopen Communication Manua and/or the DeviceNet Communication Manua. Refer to the CANopen Communication Manua. Refer to the DeviceNet Communication Manua. Refer to the DeviceNet Communication Manua. Refer to the SoftPLC Manua. A CAN protoco was enabed through the parameter P1280, but there is no 24V suppy at the interface. For more information refer to the PLC11 CANopen communication manua. F809 2 : Bus Off F811 2 : CANopen Communication Error F817: Lag Error F821: Invaid PLC Firmware F823: Disconnected HMI A buss off error was detected at the CAN interface. The CANopen protoco error contro has detected communication error. It occurs when the difference between reference and the actua position exceeds the error programmed in P1259. It occurs when the firmware CRC is not vaid. This prevents the operation of the PLC11. It occurs when an RTC bock has been enabed and the HMI is not connected to the inverter. NOTE! The rea time cock is in the HMI. For more information refer to the PLC11 CANopen communication manua. For more information refer to the PLC11 CANopen communication manua. The acceeration vaue is higher than the recommended for the system. Verify whether the encoder is wired correcty. Try cycing the power of the equipment. Request to WEG the repacement of this equipment firmware. Verify whether the HMI is propery connected to the inverter. F825: PLC11 Fash Faut It may occur by enabing the Copy function (P1257) or during the transferring of any fie from the PC to the PLC11. Try executing the operation again. 2 These events wi be considered fauts ony if the parameter P1289 were programmed with the option 1 Faut. Further information on these fauts can be obtained in the CANopen communication manua for the PLC11. 32

33 Faut Description Possibe Causes and Recommendations F827: Memory Card with Invaid Data It occurs when the Copy function (P1257) is enabed and data contained in the fash memory board is not vaid or is incompatibe with the correct PLC11 firmware version. Retransmit the user program. F829: PLC11Watchdog Interna error in the PLC11 appicative. Interruption Ladder appicative too big or with a high caing frequency. It occurs when the Copy function (P1257) is enabed and data contained in the fash memory board is not vaid or is incompatibe with the correct PLC11 firmware version. Change the caing period of the interruptions. Reduce the size of the interruption programs. NOTE! The range from 950 up to 999 is destined to the user fauts and aarms. 33