Alufix Expert D Design Software #85344

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1 238 ALUFIX SOFTWARE Alufx Expert D Desgn Software #85344 Alufx Expert software makes automatc desgns for fxtures wth correspondng partlsts. You choose the system and defne clampng ponts. The software calculates on the bass of ths nformaton complete solutons and varatons of a fxture. Smply select the desred Alufx system, the basc type of buld (frame or plate), the grd sze and the poston and functon of clampng ponts. On the bass of ths nput the software calculates complete solutons and varatons. For checkng purposes and measurng off of surface vectors addtonal part data n all establshed formats can be mported. Pctures show some varatons, whch have been calculated by the software.the clearly structured, self-explanng software s easy to learn. Two separate but complementng help functons (Tool tps and Operaton Manual) support users at all tmes.the desgn data s exported n ether IGES, STL or VRML format (.e. for offlne programmng of coordnate measurng machnes), or can be transferred wth a macro and the correspondng parts lbrary n Cata V4/V5, Ungraphcs or Autocad. The part s postoned n car lne usng Alufx 25. The software can export parts lsts (see left), pctures (JPEG), data (IGES, STL, VRML) or CAD data (Cata, Ungraphcs). For drect mport of surface data a lcense s requred for the correspondng format. Indvdual tranng s avalable n house or t can take place on customer s premses under agreement aganst surcharge

2 ALUFIX SOFTWARE 239 The nput menu can be postoned freely on the surface and swtch to show or hde n the format as requred. The software accesses all common Wtte Alufx systems. Even grd plates as shown left, are optonally used for clampng. Dfferent colourng shows the user n whch modus the software currently s (defnton/presentaton). The parts marked orange have just been selected for edtng, dark components are ether already calculated or have been changed n a dfferent programme module (nactve) Complementary module: Surface cut for contour part Complementary module: Adapter dmensonng System requrements EXPERT 2014: Pentum PC, 2MB RAM, 1GB free dsk space, Operatng system Mcrosoft Vsta, Wndows7, Wndows8

3 240 ALUFIX SOFTWARE FIXMES Alufx parts lbrary for CAD systems Fxmes s an Alufx parts lbrary on a geometrc bass for desgnng and documentng fxtures. Usng Alufx standard elements fxtures can be bult n a fracton of the tme requred prevously. By desgnng the fxture on-screen expensve dletmes of the measurng machne are avoded. The prncple: at the CAD workplace the user desgns a desred fxture for workpece machnng or measurng usng Alufx components. To do so he can use all parts avalable n the Fxmes lbrary.. The selecton s made accordng to one of the followng features: Item No. Name Dmenson The parts of the fxture can be dsplayed as a wre model or sold. For a clearer mage and an ncrease n speed ndvdual planes or elements (holes) can be excluded. A prntout of the fnshed fxture ncludes a parts lst. The advantages: Shorter desgn tmes Better prolonged use of measurng machne Tmely preparaton of fxture Documentaton for later repeat assembly of fxture Short term changes can be carred out quckly No tranng necessary, CATIA or AutoCAD functons are utlsed Also for off-lne programmng Fxmes Lbrary für Cata V5 Elements of Alufx modular fxturng system are stored as *catpart and *.catproduct fles. In addton a CATIA catalogue wth parameterzed parts s avalable on request. Elements can be selected accordng to dfferent crtera such as tem number, descrpton or dmensons Fxmes Lbrary für Ungraphcs NX5 Alufx elements stored wth attachment *.prt Fxmes Lbrary for AutoCAD Alufx elements stored wth attachment *.dwg Fxmes Lbrary IGES Format Alufx elements stored wth attachment *.gs Fxmes Lbrary STEP Format Alufx elements stored wth attachment *.stp. In addton we also offer a download servce from nternet under: After regstraton Alufx components can be downloaded free of charge n all natve or unversal formats under ths address.

4 ALUFIX SOFTWARE 241 Assembly smulaton Macro programme from CATIA V5, #98098 CATIA V5 module assembly smulator works complementary to Expert software 2011 and Fxmes parts lbrares. To smplfy assembly ths module shows the user step by step how and n whch sequence sngle Alufx components are put together n an optmal way after regstraton Frst of all the macro nvestgates all characters and postons of components, whch are avalable for a connecton. On the bass of ths nformaton connecton elements are automatcally proposed. The user can change quantty and poston of those elements or exchange for other elements. Secondly the software calculates the optmal assembly sequence for the basc tems ncludng connecton elements. As documentaton or operaton manual the complete process can be saved as a graphc smulaton and shown agan and agan. Fxture buldng s consderably speeded up and smplfed especally wth regard to varous connecton elements.

5 242 ALUFIX ACCESSORIES ALUFIX Cross System Solutons Alufx can be combned wth other systems such as BMW, DEA Fve etc. There are a varety of specal parts and adapters avalable. Detaled nformaton on request

6 ALUFIX ACCESSORIES 243 Support BMW / ALUFIX 25 Nr A B C D E F G H I J K L M , M , M , M , M , M These supports (ncludng a base plate wth grd 25) are used on grd plates wth a 100 grd. They are postoned on grd plate wth the help of grd bores spaced at 25mm. Adaptaton to BMW system s possble on top surface (left and rght) and at face ends. Alufx can be mounted n the mddle. ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

7 244 ALUFIX ACCESSORIES Support BMW-Alufx 25 Supports #90589 to #90592 are stll avalable on request Adapter AF 25 BMW-Alufx 25 Adapter #82614 s stll avalable on request DEA Fve Adapter V1 B Nr. System A B C D E AF øe D D/2 C AF , AF A DEA Fve Adapter V2 Nr. System A B C AF AF

8 ALUFIX ACCESSORIES 245 DEA Fve Adapter adjustable Nr. System A B C D AF ,5 220 DEA Fve Column clamp for Adapter V2 Nr. A (AF) B C D E ALUFIX DEA Fve Adapter tp, wth thread Nr. System A B C D AF ,7 25 M24x1 145 ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

9 246 ALUFIX ACCESSORIES ALUFIX DEA Fve Adapter tp, wth nub connecton Nr. System A B C D AF25 87,5 12, Reference ball for Alufx bore Nr. A B C D ød Materal ,5 M Alumnum ,5 M Steel M ,5 27 Alumnum M ,5 27 Steel M ,5 36 Alumnum M ,5 36 Steel 340 Reference ball wth thread Nr. A B C D E Materal M ,5 37,5 4 Steel 64 Support ball Nr. A B C D E Materal M6 12,5 10 Steel 24

10 ALUFIX ACCESSORIES 247 Postonng pn for plate or bracket wth postonng or excenter sleeves Nr. A B C D E F ,1-0,2 22 g ,03-0, ,1-0,2 22 g g Postonng pn, sword-shaped for plate or bracket wth postonng or excenter sleeves Nr. A B C D E F ,1-0,2 22 g , ,1-0,2 22 g g g Fttng screw for plate or bracket wth wth postonng or excenter sleeves Nr. A B C D E ø16h6 M ø16h6 M12 79, ø15,98-0,02 M ø15,98-0,02 M12 79, Clamp screw for plate or bracket wth postonng or excenter sleeves Nr. A B C D E M M , ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

11 248 ALUFIX ACCESSORIES E ±0.02 Postonng plate for face connecton øi øj øf F7 MxD±0.01 B Nr. A B C D(AF) E F G H I J M N x M6 (4x) x C H G NxD±0.01 A js8 Sleeve for postonng plate Nr. A B C D E F G , , , Postonng bracket for use wth excenter sleeve Nr. A B C D E F G H I J K M See page 242 for applcaton example

12 ALUFIX ACCESSORIES 249 Excenter Sleeve for use wth postonng bracket Nr. A B C D E F G H I J K , , , M , , Hook eye n brght colour, ncludng connectng screw Nr. A max. load / kg M M M M M M ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

13 250 ALUFIX ACCESSORIES Castor, fold up sngle Nr. System Type For bar A B C D E AF 40 steerable 80x AF 40 fxed 80x AF 40 steerable 120x AF 40 fxed 120x AF 50 steerable 100x AF 50 fxed 100x Castor Set wth hydraulc heght adjustment. Set of four ncludng pump. Nr. A B C D E An hydraulc foot pump #16539 s ncluded n supply. Connecton materal, whch has to be confgured for fxture, s avalable on request

14 251 ALUFIX ACCESSORIES Castor Set for AF 25 and AF40 4 steerable castors wth hydraulc heght adjustment Manually operated pump wth crank handle Nr. A B C D E F G H I J K , ,8 The castor set s for fxtures up to a weght of 350kg. Lft s max 150mm. 3m of pre-confgured hydraulc connecton materal per castor s ncluded wth supply. Profles shown below are recommended for connecton Profles AF for castors for hydraulc heght adjustment Nr. A(AF) B C D E F G H

15 252 ALUFIX ACCESSORIES Trolley, moble varous versons Space savng foldng functon for transport Trolley dmensons Length 2200mm Wdth 1025mm Heght 1960mm Weght wthout load 170kg Table type trolleys for storage or transport Trolley, moble wth shelves Detals on request

16 ALUFIX ACCESSORIES 253 Protecton frame wooden, for Wtte PPS/PWS plate Nr. System A B C AF , AF , AF ,5 940 Custom made EUROFIX hydraulc scssor trolley wth alumnum hovercraft plate for heavy loads ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

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