DBV Series DBV-500 Banknote Validator

Transcription

1 Website: DBV Series DBV-500 Bnknote Vlidtor Opertion nd Mintennce Mnul (Revision 1) Issue #4104-SME-01-01

2 DBV Series DBV-500 Bnknote Vlidtor Opertion nd Mintennce Mnul Issue #4104-SME REVISION HISTORY Rev. Dte Reson for Updte Comment A Initil Version Added 177mm Csh Box s Specifiction nd Outside Dimensions in Section 1, dded Pnel Brcket Instlltion nd Pin Assignment Note in Section 2, dded Seril Number/White Level Test Steps in Section6, nd updted Prts Lists nd Reject Codes. Interntionl Complince RoHS Directives or or or UL & c-ul Mrks File No. CE Mrk CB Scheme FCC & IC Directives See Below Electricl Current Symbol Direct Current: indictes Direct Current vlues on product lbels. Contins Trnsmitter Module FCC ID: VZQNRWA3 MODEL NO.: NRWA3 IC: 8285A-NRWA3 This device complies with Prt 15 of FCC Rules nd RSS-Gen of IC Rules. Opertion is subject to the following two conditions: (1) this device my not cuse interference, nd (2) this device must ccept ny interference, including interference tht my cuse undesired opertion of this device. FCC WARNING Chnges or modifictions not expressly pproved by the prty responsible for complince could void the user s uthority to operte the equipment. FCC NOTICE This equipment hs been tested nd found to comply with the limits for Clss A digitl device, pursunt to prt 15 of the FCC Rules. These limits re designed to provide resonble protection ginst hrmful interference when the equipment is operted in commercil environment. This equipment genertes, uses nd cn rdite rdio frequency energy nd, if not instlled nd used in ccordnce with the instructions, my cuse hrmful interference to rdio communictions. Opertion of this equipment in residentil re is likely to cuse hrmful interference in which cse the user will be required to correct the interference t his own expense. IC NOTICE This clss A digitl pprtus complies with Cndin ICES-003. Cet ppreil numerique de l clsse A est conforme l norme NMB-003 du Cnd. Copyright 2016 By JAPAN CASH MACHINE CO., LTD This product document (hereinfter referred to s Mnul ) is fully covered by legl Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinfter referred to s JCM ) under Jpnese lws nd other Foreign Countries. This Mnul contins mny copyrighted, ptented or properly registered equipment items mnufctured by JCM, tht re prohibited nd illegl to duplicte, replicte, copy in whole, or in prt, without the express uthoriztion by JCM with the following exceptions: 1. When n uthorized JCM gency or distributor duplictes the Mnul for sles promotion nd/or service mintennce of the product, or technicl service personnel eduction s required; nd 2. When n end user duplictes the Mnul to mintin opertion of the product or operte the product in generl. JCM retins ll rights to mend, lter, chnge or delete ny portion of this Mnul in whole, or in prt, or dd items thereto without notice regrding the product or its relted products. JCM is registered trdemrk of JAPAN CASH MACHINE CO., LTD. All other product nmes mentioned herein my be registered trdemrks or trdemrks of their respective compnies. Furthermore,, nd re not lwys mentioned in ech cse throughout this publiction.

3 DBV Series DBV-500 Bnknote Vlidtor Tble of Contents 1 GENERAL INFORMATION DBV-500 Unit Product Descriptions Model Descriptions Type Descriptions Softwre Descriptions Precutions User Cutions Instlltion Cutions Mounting, Dismounting & Trnsporttion Plcing Foreign Objects into the Unit Preventive Mintennce Bnknote Fitness Requirements Primry Fetures Component Nmes Specifictions Technicl Specifictions Environmentl Specifictions Electricl Specifictions Structurl Specifictions Unit Dimensions Entire Unit Outside Dimensions Bezel Type1 Dimensions Bezel Type2 Dimensions DBV-500 Instlltion/Mintennce Spce Requirements Technicl Contct Informtion Americs JCM Americn Europe, Middle Est, Afric & Russi JCM Europe GmbH UK & Irelnd JCM Europe (UK Office) Asi nd Oceni JCM Gold (HK) Ltd JAPAN CASH MACHINE CO., LTD. (HQ) INSTALLATION Instlltion Procedure Entire Unit Instlltion Pnel Brcket Instlltion Lock Dimension Reference Lock Instlltion Plstic Ltch Instlltion Metl Lock Instlltion Frme Lock Instlltion Pge i

4 DBV Series DBV-500 Bnknote Vlidtor Tble of Contents Pge DIP Switch Configurtions DIP Switch Block DIP Switch Block Connector Pin Assignments Photo-Coupler Isoltion Connector Pin Assignments RS232C Connector Pin Assignments TTL Connector Pin Assignments USB Connector Pin Assignments ID-044 Connector Pin Assignments Option Connector Pin Assignments Preventive Mintennce Retrieving Bnknotes Clering Bnknote Jm Clening Procedure Sensor nd Roller Clening Procedure Sensor nd Roller Loctions Stndrd Interfce Circuit Schemtics Stndrd Interfce Circuit Schemtics (Continued 1) Stndrd Interfce Circuit Schemtics (Continued 2) Stndrd Interfce Circuit Schemtics (Continued 3) Opertionl Flowchrt Opertionl Flowchrt (Continued 1) Opertionl Flowchrt (Continued 2) COMMUNICATIONS Americs JCM Americn Europe, Middle Est, Afric & Russi JCM Europe GmbH UK & Irelnd JCM Europe (UK Office) Asi nd Oceni JCM Gold (HK) Ltd JAPAN CASH MACHINE CO., LTD. (HQ) DISASSEMBLY/REASSEMBLY Tool Requirements Min Bord Removl Side Sensor Bord Removl Min Frme/Upper Guide Removl Trnsport Motor/Stcker Motor Removl Inside Sensor Bord Removl Centering Home Sensor Bord Removl Centering Motor Removl Outside Sensor Bord Removl WIRING DIAGRAMS System Wiring Digrm CALIBRATION AND TESTING ii

5 DBV Series DBV-500 Bnknote Vlidtor Tble of Contents Pge Tool Requirement Instlltion Procedures Appliction Softwre Instlltion Driver Instlltion Procedure JCM Tool Suite Stndrd Edition Mode Downlod Procedures Softwre Progrm Downlod Clibrtion When to Clibrte Plcing the KS-091 Reference Pper Clibrtion Preprtion Sensor Clibrtion Seril Number Setting White Level Test Performnce Tests Performnce Test Using PC Performnce Test Preprtion Performnce Test Items using PC Feed Motor Test Stcking Movement Test Sensor Test DIP SW1/SW2 Test LED Test Centering Movement Test Performnce Test without PC Aging Test Sensor Test Acceptnce Test Other Performnce Tests EXPLODED VIEWS & PARTS LISTS DBV-500 Entire Unit Exploded View DBV-500 Entire Unit Prts List DBV-500 Min Unit Exploded View DBV-500 Min Unit Prts List DBV-500 Upper Guide Exploded View DBV-500 Upper Guide Prts List DBV-500 Min Frme Exploded View DBV-500 Min Frme Prts List DBV-500 Box Frme Exploded View DBV-500 Box Frme Prts List DBV-500 Csh Box Exploded View DBV-500 Csh Box Prts List DBV-500 Option Prts Exploded View DBV-500 Option Prts List INDEX A TROUBLESHOOTING...A-1 iii

6 DBV Series DBV-500 Bnknote Vlidtor Tble of Contents Introduction... A-1 Troubleshooting Overview... A-1 Fult Tble Listings... A-1 Adjustment Error... A-2 Communiction Error... A-3 LED Indiction Conditions... A-3 LED Flsh Error Code Conditions... A-3 LED Flsh Reject Code Conditions... A-6 Mintennce Equipment... A-8 DBV-500 Mintennce Equipment... A-8 Reference Pper Hndling... A-8 B GLOSSARY... B-1 Pge iv

7 DBV Series DBV-500 Bnknote Vlidtor List of Figures Pge Figure 1-1 DBV-500 Unit Figure 1-2 Precutionry Symbols Figure 1-3 Uncceptble Bnknotes Figure 1-4 Automtic Centering Mechnism Figure 1-5 DBV-500 Component Nmes Figure 1-6 DBV-500 Unit With Stndrd Csh Box Outside Dimensions Figure 1-7 DBV-500 Unit With 177mm Csh Box Outside Dimensions Figure 1-8 DBV-500 Bezel Type1 Outside Dimensions Figure 1-9 DBV-500 Bezel Type2 Outside Dimensions Figure 1-10 DBV-500 Instlltion nd Mintennce Spce Requirement Figure 1-11 DBV mm Specifiction Instlltion nd Mintennce Spce Requirement Figure 2-1 Chssis Side Reference Dimensions Figure 2-2 Thred Studs Loction Figure 2-3 Chssis Side Reference Dimensions Figure 2-4 Pnel Brcket Fix Figure 2-5 Threded Studs Loction Figure 2-6 Lock Dimension Reference Figure 2-7 Plstic Lock Instlltion Figure 2-8 Plstic Lock Instlltion Figure 2-9 Metl Lock Instlltion Figure 2-10 Metl Lock Instlltion Figure 2-11 Frme Lock Instlltion Figure 2-12 Frme Lock Instlltion Figure 2-13 Frme Lock Instlltion Figure 2-14 Frme Lock Instlltion Figure 2-15 Frme Lock Instlltion Figure 2-16 Retrieving Bnknotes Figure 2-17 Retrieving Bnknotes Figure 2-18 Retrieving Bnknotes Figure 2-19 Jm Cler Figure 2-20 Jm Cler Figure 2-21 Jm Cler Figure 2-22 Jm Cler Figure 2-23 Jm Cler Figure 2-24 Jm Cler Figure 2-25 Generl Clening Imge Figure 2-26 DBV-500 Sensor nd Roller Clening Loctions Figure 2-27 DBV-500 Photo-Coupler Interfce Schemtic Digrm Figure 2-28 DBV-500 RS232C Interfce Schemtic Digrm Figure 2-29 DBV-500 ID-004 PULSE Interfce Schemtic Digrm Figure 2-30 DBV-500 ID-004 SERIAL Interfce Schemtic Digrm Figure 2-31 DBV-500 Opertionl Flowchrt (Initilizing) v

8 DBV Series DBV-500 Bnknote Vlidtor List of Figures Figure 2-32 DBV-500 Opertionl Flowchrt (Vlidtion) Figure 2-33 DBV-500 Opertionl Flowchrt (Stcking) Figure 4-1 Csh Box Removl Figure 4-2 Bezel Removl Figure 4-3 Bse Plte Removl Figure 4-4 CPU Protective Sheet Removl Figure 4-5 Min Bord Removl Figure 4-6 Connector Removl Figure 4-7 Side Sensor Bord Removl Figure 4-8 Upper Guide Removl Figure 4-9 Trnsport Motor/Stcker Motor Removl Figure 4-10 Inside Sensor Bord Removl Figure 4-11 Upper Cover Removl Figure 4-12 Connector Removl Figure 4-13 Centering Home Sensor Bord Removl Figure 4-14 Centering Motor Removl Figure 4-15 Lower Guide Removl Figure 4-16 Upper Guide 2 Removl Figure 4-17 Upper Guide 1 Removl Figure 4-18 Sel Sponge Removl Figure 5-1 DBV-500 System Wiring Digrm Figure 6-1 Tool nd Hrness Connections Figure 6-2 USB Cble Type Requirement Figure 6-3 Setup.exe File Loction Figure 6-4 InstllShield Wizrd Screen Figure 6-5 Destintion Folder Screen Figure 6-6 Current Settings Confirmtion Figure 6-7 Instlltion Completion Screen Figure 6-8 Hrdwre Updte Wizrd Screen Figure 6-9 Hrdwre Updte Wizrd Screen Figure 6-10 Norml Mode Selection Figure 6-11 Test Mode Selection Figure 6-12 Norml Upgrde Setting Figure 6-13 Initil Downlod Setting Figure 6-14 Norml Upgrde Screen Figure 6-15 Initil Downlod Screen Figure 6-16 JCM Tool Suite Stndrd Edition Screen Pull-Down Menu Figure 6-17 Browse Screen Button Loction Figure 6-18 DBV-500 Softwre Progrm Selection Figure 6-19 Downlod Progress Screen Figure 6-20 Downlod Completed Screen Figure 6-21 KS-091 Reference Pper Figure 6-22 Plcing KS-091 Reference Pper Figure 6-23 Plcing KS-091 Reference Pper Figure 6-24 Plcing KS-091 Reference Pper Pge vi

9 DBV Series DBV-500 Bnknote Vlidtor List of Figures Figure 6-25 DIP SW1 Setting Figure 6-26 Lunching JCM Tool Suite Stndrd Edition Screen Figure 6-27 Sensor Adjustment Selection Figure 6-28 Sensor Clibrtion Screen Figure 6-29 Sensor Clibrtion Screen Figure 6-30 Non-Pper Clibrtion Screen Figure 6-31 Non-Pper Clibrtion Completion Figure 6-32 Plcing Reference Pper Messge Figure 6-33 Reference Pper Clibrtion Figure 6-34 Removing Reference Pper Messge Figure 6-35 Second Non-Pper Clibrtion Figure 6-36 Seril Number Chnge Dilogue Figure 6-37 Seril Number Setting Figure 6-38 Seril Number Setting Figure 6-39 Clibrtion Result Figure 6-40 Seril Number Setting Button Figure 6-41 Set Seril Number Screen Figure 6-42 Seril Number Setting Completion Figure 6-43 White Level Test Button Figure 6-44 White Level Test Strt Button Figure 6-45 White Level Test Completion Figure 6-46 DIP SW1 Setting Figure 6-47 JCM Tool Suite Stndrd Edition Initil Screen Figure 6-48 Performnce Test Min Screen Figure 6-49 Feed Motor Test Selection Figure 6-50 Feed Motor Test Strt Button Figure 6-51 Feed Motor Test Stop Button Figure 6-52 Stcking Movement Test Selection Figure 6-53 Stcking Movement Test Strt Button Figure 6-54 Stcking Movement Test Stop Button Figure 6-55 Sensor Test Selection Figure 6-56 Sensor Test Strt Button Figure 6-57 Sensor Test Stop Button Figure 6-58 DIP SW1/SW2 Test Selection Figure 6-59 DIP SW Test Strt Button Figure 6-60 DIP SW Test Stop Button Figure 6-61 LED Test Selection Figure 6-62 LED Test Strt Button Figure 6-63 LED Test Stop Button Figure 6-64 Centering Test Selection Figure 6-65 Centering Test Strt Button Figure 6-66 Centering Test Stop Button Figure 6-67 Aging Test DIP SW1 Setting Figure 6-68 Aging Test DIP SW2 Setting Figure 6-69 DIP SW1 #8 OFF Pge vii

10 DBV Series DBV-500 Bnknote Vlidtor List of Figures Pge Figure 6-70 DIP SW1 #6 nd #7 ON Figure 6-71 Acceptnce Test DIP SW1 Setting Figure 6-72 Acceptnce Test DIP SW2 Setting Figure 6-73 DIP SW1 #8 OFF Figure 6-74 Other Tests DIP SW1 Setting Figure 6-75 Other Tests DIP SW2 Setting Figure 7-1 DBV-500 Entire Unit Exploded View Digrm Figure 7-2 DBV-500 Min Unit Exploded View Figure 7-3 DBV-500 Upper Guide Exploded View Figure 7-4 DBV-500 Min Frme Exploded View Figure 7-5 DBV-500 Box Frme Exploded View Figure 7-6 DBV-500 Stndrd Csh Box Exploded View Figure 7-7 DBV mm Csh Box Exploded View Figure 7-8 DBV-500 Option Prts Exploded View Figure A-1 Additionl Mintennce Equipment Requirements...A-8 viii

11 DBV Series DBV-500 Bnknote Vlidtor List of Tbles Tble1-1 DBV-500 Model Number Specifictions Tble1-2 DBV-500 Type Number Specifictions Tble1-3 DBV-500 Softwre Number Specifictions Tble1-4 DBV-500 Technicl Specifictions Tble1-5 DBV-500 Environmentl Specifictions Tble1-6 DBV-500 Electricl Specifictions Tble1-7 DBV-500 Structurl Specifictions Tble2-1 DIP Switch Block 1 Settings Tble2-2 DIP Switch Block 2 Settings Tble2-3 DBV-500 Photo-Coupler Isoltion Unit Side Connector Pin Assignments 2-5 Tble2-4 DBV-500 Photo-Coupler Interfce Pin Assignments Tble2-5 DBV-500 RS232C Unit Side Connector Pin Assignments Tble2-6 DBV-500 RS232C Interfce Pin Assignments Tble2-7 DBV-500 TTL Unit Side Connector Pin Assignments Tble2-8 DBV-500 TTL Interfce Pin Assignments Tble2-9 DBV-500 USB Unit Side Connector Pin Assignments Tble2-10 DBV-500 USB Interfce Pin Assignments Tble2-11 DBV-500 ID-044 Unit Side Connector Pin Assignments Tble2-12 DBV-500 ID-044 Interfce Pin Assignments Tble2-13 DBV-500 Option Connector Pin Assignments Tble2-14 DBV-500 Sensor Type Clening Methods Tble6-1 USB Driver Files Tble6-2 Performnce Test Items using PC Tble6-3 Sensor Test Items Tble6-4 Performnce Test Items nd DIP Switch 1 Settings Tble6-5 Aging Test Intervl Timing Settings Tble6-6 Sensor nd LED Condition Tble7-1 DBV-500 Entire Unit Prts List Tble7-2 DBV-500 Min Unit Prts List Tble7-3 DBV-500 Upper Guide Prts List Tble7-4 DBV-500 Min Frme Prts List Tble7-5 DBV-500 Box Frme Prts List Tble7-6 DBV-500 Csh Box Prts List Tble7-7 DBV-500 Option Prts List Tble7-8 DBV-500 Csh Box Unit with option TbleA-1 Generl Fult Conditions... A-1 TbleA-2 Adjustment Fult Conditions... A-2 TbleA-3 Communiction Fult Conditions... A-3 TbleA-4 LED Flsh Error Codes... A-3 TbleA-5 LED Flsh Reject Codes... A-6 TbleA-6 Additionl Mintennce Equipment Prts List... A-8 Pge ix

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13 1 GENERAL INFORMATION DBV Series DBV-500 Bnknote Vlidtor Section 1 This section provides generl overview of the DBV Series DBV-500 Bnknote Vlidtor Unit, pictured in Figure 1-1. This section is designed to help the user nvigte through this guide with ese. It includes the following informtion: DBV-500 Unit Product Descriptions Precutions Primry Fetures Component Nmes Specifictions Unit Dimensions Technicl Contct Informtion In order to mke operting this device nd nvigting within this mnul esier, the following illustrtions re used: Sfety Instructions need to be observed in order to protect the opertors nd the equipment; these re identified with Bold text nd the following pictogrphs: Specil Notes ffect the use of the Bnknote Vlidtor; these re identified with itlic text nd the following pictogrph: Steps require the opertor to perform specific ctions; these re identified with sequentil numbers (1, 2, 3, etc.). DBV-500 Unit Figure 1-1 DBV-500 Unit Figure 1-1 DBV-500 Unit 1-1

14 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion Product Descriptions Model Descriptions Tble 1-1 lists the product model number descriptions. Tble 1-1 DBV-500 Model Number Specifictions No. (1) Model Nme (2) Vlidtion Sensor 0 = Type A (Stndrd World Wide) (3) Trnsport Unit Type 0 = Stndrd (World Wide/Centering Type) (4) Intke Prt Unit (Optionl) None = Stndrd Stcker Type* (5) SD = Downwrd Stcking (Stndrd) SU = Upwrd Stcking (Stndrd) *. When using the SD nd the SU Types comptibly depends on the Bezel Type, the Stcker Type is indicted s SD/SU. Type Descriptions Tble 1-2 lists the product type number descriptions. Tble 1-2 DBV-500 Type Number Specifictions No. (1) (2) (3) (4) (5) DBV-5 * * - (*) **(/**) *****-******-** (1) (2)(3) (4) (5) DBV-5 * * - (*) **(/**) *****-******-** (1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13) Csh Box Cpcity * For Stndrd: S = 500 notes (New Bnknote) M = 1000 notes (New Bnknote) L = 1400 notes (New Bnknote) For 177mm Specifiction: S = 500 notes (New Bnknote) M = 900 notes (New Bnknote) L = 1300 notes (New Bnknote) Csh Box Door Lock 0 = No Lock 1 = Plstic Ltch 2 = Metl Lock without Lock nd with Tng 3 = Metl Lock with Lock nd Tng (Designted) 4 = Metl Lock with Lock nd Tng (Undesignted) Csh Box Hndle 0 = No Hndle (Stndrd) 1 = Hndle Type A Csh Box Frme Lock 0 = No Lock (Stndrd) 1 = Frme Lock without Lock 2 = Frme Lock with Lock (Designted) 3 = Frme Lock with Lock (Undesignted) Csh Box Acceptble Bnknote Length 0 = 120mm-160mm (Stndrd) 1 = 133mm-177mm (177mm specifiction) Tble 1-2 DBV-500 Type Number Specifictions No. Bezel 0 = Without Bezel 1 = Bezel Type A (SD/SU Comptible, CC Shpe Bezel, 78mm, Blck) (6) 2 = Bezel Type B (SD/SU Comptible, CC Shpe Bezel, 71mm, Blck) 3 = Bezel Type C (SD Specifiction, JCM Bezel, 78mm, Blck) Sleep Mode (7) 0 = No 1 = Yes (Stndrd) Memory (8) 0 = 32M bit (Stndrd) 1 = 64M bit (9) Optionl Bord 0 = None (Stndrd) Externl Connection Hrness A (For CN12 = 18-Pin Connection) (10) 0 = None 1 = Stndrd Hrness 2 = USB I/F Hrness Externl Connection Hrness B (11) (For CN16 = 6-Pin Connection) 0 = None 1 = Stndrd Hrness Externl Brcket (12) 0 = None 1 = Type A (CC Instlltion) (13) Reserved *. The number of stcked Notes depends on the Bnknote s condition.. Confirm the specifiction nd use only when the Bezel Type A is not instlled properly to the Host Mchine. Softwre Descriptions Tble 1-3 lists the Softwre number descriptions. Tble 1-3 DBV-500 Softwre Number Specifictions No. (A) DBV-5 * * - (*) **(/**) *****-******-** (1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13) Softwre: DBV-500-SD/SU USA - * * * - V *.**-** No. (A) (B) (C) (D) Softwre Model Nme (B) Denomintion (Country Code) * (C) Interfce Protocol Nme (D) Softwre Version *. The Country Code is indicted following the ISO 3166 stndrd. 1-2

15 Generl Informtion DBV Series DBV-500 Bnknote Vlidtor Section 1 Precutions Figure 1-2 Precutionry Symbols Type 1 Type 2 Type 3 Figure 1-2 Precutionry Symbols Symbols in Figure 1-2 re defined s follows: 1. (Type 1) Do not insert torn, folded, or wet Bnknote; it my cuse jm inside the unit. 2. (Type 2) Do not expose the unit to wter. The unit contins severl precision electronic devices tht cn be dmged if wter or ny liquid is spryed or spilled into the unit. 3. (Type 3) Do not instll the unit in dusty environment. Dust my ffect/degrde the sensor s performnce. User Cutions Creful mesures were tken in the design of this product to ensure its qulity; however, the following cutions pertin to ll users nd should be followed for sfe opertion. Instlltion Cutions The Instlltion Cutions re defined s follows: 1. This unit is not designed for outdoor instlltion. Be sure the Host Mchine contins enough protection to void wet or dusty conditions when instlling it in both open-ir nd indoor spces. 2. Be sure the Host Mchine is designed with creful considertion for retrieving Bnknote nd/or clering Bnknote jm. 3. Be creful not to use excessive outside pressure on the Unit Frme when removing the Csh Box from the Unit. 4. Avoid exposing the Bnknote Insertion Slot to direct Sunlight nd/or Incndescent Lmp illumintion hving Grdient Angle of 15 Degrees or more, nd n illumintion index of 3000 Lux or less. Ensure tht the Host Mchine is lso designed to void exposing the Bnknote Insertion Slot to direct Sunlight or incndescent light. 5. Do not llow the Vlidtor to endure rnge of temperture nd humidity beyond the environmentl limits specified (See Environmentl Specifictions on pge 1-7. of this Section). 6. Do not use the Vlidtor in environments tht my be subject to extreme temperture chnges. 7. Do not use the Vlidtor where it my be exposed to irborne evported or spordic chemicls. 8. Clen nd mintin the Vlidtor regulrly when locted in n excessively smoke filled environment. Mounting, Dismounting & Trnsporttion Methods for mounting, dismounting nd trnsporting the unit: 1. Be sure to turn the Power OFF before mounting or removing the Unit from its permnent loction. Plugging or unplugging Connector Plugs from their receptcles while the Power is ON my cuse dmge to the Unit. 2. When instlling the Trnsport Unit, ensure tht the Trnsport is properly replced in its correct originl loction nd will not move forwrd by pulling. 3. Be sure to crry the Unit by both hnds when trnsporting. Holding the Unit by one hnd my cuse personl injury if the Unit ccidentlly becomes disssembled nd drops wy. 4. Be creful not to use excessive outside pressure on the Unit, or subject it to excessive vibrtion during trnsporttion. Plcing Foreign Objects into the Unit Observe the following precutions when plcing foreign objects into the Unit: 1. Do not insert nything except Bnknotes into the Insertion Slot. Inserting Receipts, Stpled Tickets, Rubber Bnds, or Credit Crds into the Unit my dmge the Bnknote Trnsport pth. 2. Do not inject liquids into the Bnknote Insertion Slot. Injecting wter, oil or clening gents my dmge the Sensors within the Bnknote Trnsport pth. Preventive Mintennce The preventive mintennce requirements re defined s follows: 1. When closing the Upper Guide of the Vlidtor, ensure tht it clicks firmly into plce. Cution: Be creful to void personl injury to your fingers when closing the Upper Guide Section. 2. Do not redesign or disssemble the DBV-500 Vlidtor. Unuthorized use by indequtely trined personnel, or use outside the originl mnufcturer s intent for opertion voids the wrrnty. WARNING: Do not inject wter or liquid gents of ny kind into the Vlidtor, s this my cuse extreme dmge to the Unit. 3. Perform routine clening nd mintennce t lest once month to keep the DBV-500 Unit s performnce stble. 4. Use soft, lint-free Micro-fiber cloth, cotton swb or compressed ir spry to clen dust nd debris from the Rollers. 1-3

16 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion WARNING: To minimize risk of dmge to internl printed circuit bords, never llow excess fluid (e.g., from wet clening cloth) to drip or lek into the device. Internl printed circuit bords my be dmged. Do not use ny lcohol, citrus bsed cleners, solvents or scouring gents tht cn dmge the plstic surfces of the device. 5. If the Unit is exposed to wter or other liquids, use clen, dry Micro-fiber cloth to wipe off nd bsorb excess liquids immeditely. Any remining liquids my ffect nd degrde the Sensors nd Vlidtion performnce. WARNING: This Unit is designed for use with Current limiting Power Source! Design the Host Cbinet spce to meet ll locl relted sfety stndrds. Cution: Mke sure Interfce Hrness connections to the Host Mchine re shorter thn 9.84 Feet (3 Meters) in length. Cut off ll unused portions of the Interfce Hrness wiring to void sttic electricl effects or short circuit possibilities tht could cuse dmge to the Unit. Bnknote Fitness Requirements The following Bnknote types my not vlidte correctly, or worse, cn cuse jm nd/or dmge to the unit s Trnsport Pth. Bnknotes exhibiting the following conditions illustrted in Figure 1-3 should be voided: torn excessive folds or wrinkles dirty curled wet contining foreign objects nd/or oil Figure 1-3 Uncceptble Bnknotes Dmged Bnknotes Wrinkled Bnknotes Curled Bnknotes Folded or Prtil Bnknotes Figure 1-3 Uncceptble Bnknotes Primry Fetures This DBV-500 Series Bnknote Vlidtor Unit contins the following primry fetures: Automtic Centering The Centering Mechnism (Figure 1-4) llows the unit to red Bnknotes without using specil Bnknote Guides. It improves the overll cceptnce rte. High-Speed Processing The vlidtion processing speed is less thn two seconds by the precision high performnce vlidtion sensors. Figure 1-4 Automtic Centering Mechnism 60mm-78mm Figure 1-4 Automtic Centering Mechnism 1-4

17 Generl Informtion DBV Series DBV-500 Bnknote Vlidtor Section 1 Component Nmes Figure 1-5 illustrtes the DBV-500 component nmes nd loctions. Figure 1-5 DBV-500 Component Nmes e b c d Option Items k l f g m n h i j ) Bezel b) Full-Color Indictor c) Trnsport Unit d) Csh Box e) Csh Box Ltches f) Unit Guide Open/Close Ltches g) USB Connector (For Mintennce) h) Power/Interfce Connector i) DIP Switch Block 1 j) DIP Switch Block 2 Option Items k) Hndle l) Frme Lock m) Plstic Ltch n) Metl Lock Figure 1-5 DBV-500 Component Nmes 1-5

18 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion Specifictions Technicl Specifictions Tble 1-4 DBV-500 Technicl Specifictions Acceptnce Rte * : 98% or greter The following Bnknote types re excluded: Bnknotes with excess or poor mgnetism or uncler grphics Double (dul) Notes Worn, dirty, wet, stined, torn or excessively wrinkled Bnknotes Bnknotes hving folded corners or edges Bnknotes hving the wrong cut dimensions or printing displcement Returned Bnknotes becuse of incorrect or filed insertion. Bnknote Types Accepted: Insertion Direction: Four-Wy Processing Speed : Vlidtion Method: Dignostic Indictors: Escrow: Anti-stringing Mechnism: Csh Box Cpcity ** : Csh Box Access: Interfce : Long side: mm ( in.) mm ( in.) (Option) Short side: 60-78mm ( in.) Less thn 2 seconds (from Bnknote insertion to next Bnknote insertion) Opticl Sensor (Light, Trnsmissive/Reflection) Bezel Insertion Slot Disply 1 Note Opticl Detection nd Internl Csh Box Lever For Stndrd Approximtely 500 notes (new Bnknotes) Approximtely 1000 notes (new Bnknotes) Approximtely 1400 notes (new Bnknotes) For 177mm Specifiction Approximtely 500 notes (new Bnknotes) Approximtely 900 notes (new Bnknotes) Approximtely 1300 notes (new Bnknotes) Rer Access *. Refer to the specific Country s Softwre Informtion Sheet for ech Country s prticulr Bnknote cceptnce rte.. Insertion Direction my be reduced when using multiple denomintions. Refer to the specific Country s Softwre Informtion Sheet for ech Country s prticulr Bnknote insertion direction.. Excluding Host Communiction time lg (Condition [Power Supply: +12V DC ±1º, Temperture: 23º C ±3º C, Humidity: 40%-65%RH, Stndrd US dollrs). **. The number of Notes stcked depends on the Bnknote s condition nd denomintion..the Interfce Hrness connecting to the Host should be less thn 3m (9.84 ft). Photo-Coupler Isoltion TTL RS232C USB [USB Specifiction Rev.2.0 Full Speed Trnsfer (12Mbps)] 1-6

19 Generl Informtion DBV Series DBV-500 Bnknote Vlidtor Section 1 Environmentl Specifictions Tble 1-5 DBV-500 Environmentl Specifictions Operting Temperture: -15ºC to +60ºC (5ºF to 140ºF) * Storge Temperture: -20ºC to +60ºC (-4ºF to 140ºF) * Reltive Operting Humidity: 15% to 90% RH (non-condensed) Reltive Storge Humidity: 30% to 65% RH (non-condensed) Visible Light Sensitivity: Avoid contct with direct sunlight (Interior lighting must be incndescent with Rdint Angle of 15 Degrees or more hving n Illumintion index of 3000 Lux or less) Instlltion: Indoors Only *. Depends on hydrotherml conditions. Humidity [%RH] Hydrotherml Condition Tble Allowble Operting Temperture nd Humidity Rnge Temperture [ºC] Electricl Specifictions -15ºC/30RH% 40ºC/90RH% 60ºC/30RH% 10ºC/15RH% Tble 1-6 DBV-500 Electricl Specifictions Supply Voltge * : Current Consumption: 12V DC ±5% (Greter thn 4.0A/50W) - 24V DC ±5% (Greter thn 2.0A/50W) 12V DC Stndby = 200mA Opertion = 2.3A Pek = 3.0A Mximum Current Limittion Mode Stndby = 200mA Opertion = 1.4A Pek = 2.0A 24V DC Stndby = 120mA Opertion = 1.2A Pek = 1.4A Sleep Mode Mode A = 35μA (Typ) Mode B = 95μA (Typ) *. Use Current Source Limiting Power Supply. The mximum current cn be limited to less thn 2.0A by DIP Switch settings. The specifiction would be12v DC/2.0A. This option llows the DBV-500 to operte with lower current power supply, however the number of bnknotes stcked will be reduced.. Power sving mode while in stndby. The two Sleep Mode options (Mode A [Host Wkeup Mode]/Mode B [Entrnce Sensor Wkeup Mode]) re set by DIP Switch settings. When Mode A nd Mode B re set t sme time, lrger current (150μA) is pplied nd the DBV-500 ctivtes when commnds from the Host re received. Structurl Specifictions Tble 1-7 DBV-500 Structurl Specifictions Unit with Bezel: Approximtely 1.4kg (3.09lbs.) Stndrd 500 note Csh Box: Approximtely 0.8kg (1.76lbs.) Stndrd1000 note Csh Box: Approximtely 1.0kg (2.20lbs.) Weight: Stndrd1400 note Csh Box: Approximtely 1.2kg (2.64lbs.) 177mm Specifiction 500 note Csh Box: Approximtely 0.8kg (1.76lbs.) 177mm Specifiction 900 note Csh Box: Approximtely 1.1kg (2.42lbs.) 177mm Specifiction 1300 note Csh Box: Approximtely 1.3kg (2.86lbs.) Mounting: Horizontl Outside Dimensions: See Entire Unit Outside Dimensions on pge

20 85.4 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion Unit Dimensions Entire Unit Outside Dimensions Figure 1-6 illustrtes the DBV-500 Unit with Stndrd Csh Box Outside Dimensions. Figure 1-6 DBV-500 Unit With Stndrd Csh Box Outside Dimensions (11.4) 4.5 (27) (37.1) (107) Hndle Specifiction (11.6) Bnknotes Bnknotes Bnknotes Frme Lock Specifiction NOTE: All dimensions in millimeters Figure 1-6 DBV-500 Unit With Stndrd Csh Box Outside Dimensions Figure 1-7 illustrtes the DBV-500 with 177mm Csh Box Outside Dimensions. Figure 1-7 DBV-500 Unit With 177mm Csh Box Outside Dimensions (11.4) 4.5 (27) ( 107) (37.1) Hndle Specifiction 48.5 (Ø15) Bnknotes Bnknotes Bnknotes 2.9 (11.6) (19) Frme Lock Specifiction NOTE: All dimensions in millimeters Figure 1-7 DBV-500 Unit With 177mm Csh Box Outside Dimensions 1-8

21 Generl Informtion DBV Series DBV-500 Bnknote Vlidtor Section 1 Bezel Type A Dimensions Figure 1-8 illustrtes the DBV-500 Bezel Type A Outside Dimensions. Figure NOTE: 1-8 All dimensions DBV-500 Bezel in millimeters Type1 Outside Dimensions 85.5 (11.4) 2.9 (27) (Insertion Slot Width) (13.1) (Insertion Slot Height) (107) (37.1) (4.6) (11.6) Figure 1-8 DBV-500 Bezel Type A Outside Dimensions Bezel Type B Dimensions Figure 1-9 illustrtes the DBV-500 Bezel Type B Outside Dimensions. Figure NOTE: 1-9 All dimensions DBV-500 Bezel in millimeters Type2 Outside Dimensions (11.4) 2.9 (27) (Insertion Slot Width) (13.1) (Insertion Slot Height) (107) (37.1) (4.6) 12.5 (11.6) Figure 1-9 DBV-500 Bezel Type B Outside Dimensions 1-9

22 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion DBV-500 Instlltion/Mintennce Spce Requirements Figure 1-10 illustrtes the DBV-500 instlltion nd mintennce spce requirement. Figure 1-10 DBV-500 Instlltion nd Mintennce Spce 173 Requirement 9 Mximum Opening Angle 178º M4 Screw Hole for Frme Ground M4 screw length for Ground Wire must be less thn 12mm. 6 (Min.) (45.3) (41) Necessry Dimension to set/remove the Csh Box Interfce Connector Hrness Performnce Spce 14 (Min.) NOTE: All dimensions in millimeters Figure 1-10 DBV-500 Instlltion nd Mintennce Spce Requirement Figure 1-11 illustrtes the DBV mm Specifiction instlltion nd mintennce spce requirement. Figure 1-11 DBV mm Specifiction 173 Instlltion nd Mintennce Spce Requirement 9 Mximum Opening Angle 178º M4 Screw Hole for Frme Ground M4 screw length for Ground Wire must be less thn 12mm. (25) 6 (Min.) (45.3) (41) Necessry Dimension to set/remove the Csh Box Interfce Connector Hrness Performnce Spce 14 (Min.) NOTE: All dimensions in millimeters Figure 1-11 DBV mm Specifiction Instlltion nd Mintennce Spce Requirement 1-10

23 Generl Informtion DBV Series DBV-500 Bnknote Vlidtor Section 1 Technicl Contct Informtion Americs JCM AMERICAN Phone: Fx: Pilot Rod, Ls Vegs, NV E-mil: support@jcmglobl.com Europe, Middle Est, Afric & Russi JCM EUROPE GMBH Phone: Fx: Mündelheimer Weg 60 D Düsseldorf Germny E-mil: support@jcmglobl.eu UK & Irelnd JCM EUROPE (UK OFFICE) Phone: +44 (0) Fx: +44 (0) Unit B, Third Avenue Denbigh West Business Prk Bletchley, Milton Keynes, Buckinghmshire MK1 1DH, UK E-mil: support@jcmglobl.eu Asi nd Oceni JCM GOLD (HK) LTD. Phone: Fx: Unit 1-7, 3/F., Fvor Industril Centre 2-6 Kin Hong Street, Kwi Chung, N.T. Hong Kong E-mil: sisupport@jcmglobl.com JAPAN CASH MACHINE CO., LTD. (HQ) Phone: Fx: , Nishiwki, Hirno-ku, Osk JAPAN E-mil: Shohin@jcm-hq.co.jp The JCM Website for ll loctions is:

24 Section 1 DBV Series DBV-500 Bnknote Vlidtor Generl Informtion THIS PAGE INTENTIONALLY LEFT BLANK 1-12

25 2 INSTALLATION This section provides instlltion nd operting instructions for the DBV Series DBV-500 Bnknote Vlidtor Unit. The informtion within this section contins the following fetures: Instlltion Procedure Lock Instlltion DIP Switch Configurtions Connector Pin Assignments Preventive Mintennce Clening Procedure Stndrd Interfce Schemtics Opertionl Flowchrt Instlltion Procedure The DBV-500 Frme Unit provides instlltion grooves for ech surfce. Entire Unit Instlltion Perform the following steps to instll the DBV-500 Unit: Figure 2-1 Chssis 86.4 Side Reference Dimensions 1 DBV Series DBV-500 Bnknote Vlidtor Section Secure the rer side of the DBV-500 Frme to the chssis with the four (4) nuts. Figure 2-2 Thred Studs Loction Figure 2-2 Thred Studs Loction Pnel Brcket Instlltion The Pnel Brcket is necessry to instll the chssis hving specific stud loctions when norml instlltion is not dopted. Perform the following steps to instll the DBV-500 Series Unit with the Pnel Brcket: Figure 2-3 Chssis 86.4 Side Reference Dimensions Insertion Slot Are (open) 86.4 Insertion Slot Are (open) Threded Studs M4 Height 12mm NOTE: All dimensions in millimeters Figure 2-1 Chssis Side Reference Dimensions 1 1. Plce the DBV-500 Unit Frme cut outs (Figure through 4 ) on to the Threded Studs on the chssis. (50.8) 4 Threded Studs M4 Height 12mm NOTE: All dimensions in millimeters Figure 2-3 Chssis Side Reference Dimensions 2 2-1

26 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion 1. Plce the Pnel Brcket cutouts (Figure through 4 ) onto the Threded Studs on the chssis. Figure 2-4 Pnel Brcket Fix Lock Instlltion There re two (2) Csh Box Locks nd single (1) Frme Lock vilble for securing the DBV-500. Plstic Ltch Instlltion To instll the Plstic Ltch onto the DBV-500 Csh Box, perform the following steps: 1. Insert the Door Lock A (Figure 2-7 ) from the front side of the lock instlltion hole. 2. Instll the Door Lock B (Figure 2-7 b) from the inside of the lock instlltion hole while confirming tht the Door Lock A Tb is in the verticl direction. Figure 2-7 Plstic Lock Instlltion 1 3 Figure 2-4 Pnel Brcket Fix 2. Fix the Pnel Brcket to the chssis by the four (4) M4 Nuts. 3. Plce the DBV-500 Unit Frme cutouts (Figure through 4 ) onto the Threded Studs on the chssis. Figure 2-5 Threded Studs Loction 1 2 Figure 2-7 Plstic Lock Instlltion 1 3. Secure the Door Lock A nd the Door Lock B by instlling the single (1) 2.6x8 Phillips, Self-Tpping, Binding Hed Screw (Figure 2-8 ). b Figure 2-8 Plstic Lock Instlltion 2 Bck Front 3 4 Figure 2-5 Threded Studs Loction Lock Dimension Reference Figure 2-6 Lock Dimension Reference NOTE: All dimensions in millimeters ɸ15 (15.5) (14) Figure 2-8 Plstic Lock Instlltion 2 Metl Lock Instlltion To instll the Metl Lock onto the DBV-500 Csh Box, perform the following steps: 1. Instll the Cylinder (Figure 2-9 ) from the front side of the lock instlltion hole. 2. Instll the Cylinder ttchments (Figure 2-9 b 1 & b 2 ) nd the Door Lock Tng (Figure 2-9 c) from the inside of the lock instlltion hole while confirming tht the Cylinder direction is correct. Figure 2-9 Metl Lock Instlltion 1 ɸ Figure 2-6 Lock Dimension Reference b 1 b 2 c Figure 2-9 Metl Lock Instlltion 1 2-2

27 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 3. Secure the Cylinder nd the Door Lock Tng by instlling the single (1) Screw provided with Cylinder (Figure 2-10 ). Figure 2-10 Metl Lock Instlltion 2 Bck Front 3. Secure the Cylinder nd the Door Lock Tng by instlling the single (1) Screw provided with the Cylinder (Figure 2-12 ). Figure 2-12 Frme Lock Instlltion 2 Figure 2-10 Metl Lock Instlltion 2 Frme Lock Instlltion To instll the Frme Lock onto the DBV-500 Csh Box, perform following the steps: 1. Insert the Cylinder (Figure 2-11 ) from the front side of the lock instlltion hole. 2. Instll the Cylinder ttchments (Figure 2-11 b 1 & b 2 ) nd the Door Lock Tng (Figure 2-11 c) from the inside of the lock instlltion hole while confirming tht the Cylinder direction is correct. Figure 2-12 Frme Lock Instlltion 2 4. Plce the Frme Lock ssembly on the rer side of the Csh Box. Be sure tht both sides of the Frme Lock Tbs re inserted into the Tb holes of the Csh Box (Figure 2-13). Figure 2-13 Frme Lock Instlltion 3 Figure 2-11 Frme Lock Instlltion 1 b 1 b 2 c Figure 2-13 Frme Lock Instlltion 3 5. Slide the Frme Lock ssembly down to firmly ltch it onto the Csh Box (Figure 2-14). Figure 2-14 Frme Lock Instlltion 4 Figure 2-11 Frme Lock Instlltion 1 Figure 2-14 Frme Lock Instlltion 4 2-3

28 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion 6. Secure the Frme Lock ssembly to the Csh Box by instlling the single (1) Blind Rivet (Figure 2-15 ) with the ɸ10 Wsher (Figure 2-15 b). Figure 2-15 Frme Lock Instlltion 5 DIP Switch Configurtions This section provides the DIP Switch Block 1 (DS1) nd 2 (DS2) Settings for the DBV-500 Unit. DIP Switch Block 1 DIP Switch Block 1 is used to Accept (enble) or Inhibit (disble) cceptnce of ech Bnknote denomintion. Tble 2-1 DIP Switch Block 1 Settings DS1 b Switch No. Switch ON Switch OFF 1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT 8 OFF OFF DIP Switch Block 2 DIP Switch Block 2 is used to set vrious functions. Tble 2-2 DIP Switch Block 2 Settings Figure 2-15 Frme Lock Instlltion 5 Switch No Switch ON DS2 Switch OFF Refer to the Softwre Informtion Sheet for detils of DIP Switch Block 2 Settings 2-4

29 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Connector Pin Assignments Tble 2-3 through Tble 2-13 list the DBV-500 Unit s pin ssignments. Photo-Coupler Isoltion Connector Pin Assignments Tble 2-3 lists the DBV-500 Photo-Coupler Isoltion Unit Side Connector Pin Assignments. Tble 2-3 DBV-500 Photo-Coupler Isoltion Unit Side Connector Pin Assignments Power Source: MDB Connector Connector (Trnsport Unit Side): (MOLEX) Pin No. Signl Nme I/O * Function 1 +12V/+24V (Power) - +12V/24V DC Power Supply 2 GND (Power) - Power Supply (0V DC) 3 WAKEUP0 I/O Wke Up Signl Line (+5V to 12V) 4 MASTER RECEIVE O Output Signl Line from Vlidtor to Controller 5 MASTER TRANSMIT I Input Signl Line from Controller to Vlidtor 6 COMMON COMMON Connection *. I/O (input/output) is the terminl s viewed from the Bnknote Vidtor s bckside.. Recommended wire lrger thn AWG24 nd totl length of less thn 1m to the Power Source for +12V/24V (Power) nd GND (Power).. No connection when Pin #3 is not used. Tble 2-4 lists the DBV-500 Photo-Coupler Interfce Pin Assignments. Tble 2-4 DBV-500 Photo-Coupler Interfce Pin Assignments * CN12 Interfce Connector Connector (Trnsport Unit Side): (TycoAMP) Pin No. Signl Nme I/O Function 1-18 NC - No Connection *. Interfce Setting by DIP Switch is required.. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-5

30 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion RS232C Connector Pin Assignments Tble 2-5 lists the DBV-500 RS232C Unit Side Connector Pin Assignments. Tble 2-5 DBV-500 RS232C Unit Side Connector Pin Assignments Power Source: MDB Connector Connector (Trnsport Unit Side): (MOLEX) Pin No. Signl Nme I/O * Function 1 +12V/+24V (Power) - +12V/24V DC Power Supply 2 GND (Power) - Power Supply (0V DC) NC - No Connection 6 *. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Recommended wire lrger thn AWG24 nd totl length of less thn 1m to the Power Source for +12V/24V (Power) nd GND (Power). Tble 2-6 lists the DBV-500 RS232C Interfce Pin Assignments. Tble 2-6 DBV-500 RS232C Interfce Pin Assignments * CN12 Interfce Connector Connector (Trnsport Unit Side): (TycoAMP) Pin No. Signl Nme I/O Function NC GND (I/F) - - No Connection Power Supply for Interfce (0V DC) NC RXD (RS232C) - I No Connection Seril Communiction Input Signl Line 16 NC - No Connection 17 TXD (RS232C) O Seril Communiction Output Signl Line 18 NC - No Connection *. Interfce Setting by DIP Switch is required.. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-6

31 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 TTL Connector Pin Assignments Tble 2-7 lists the DBV-500 TTL Unit Side Connector Pin Assignments. Tble 2-7 DBV-500 TTL Unit Side Connector Pin Assignments Power Source: MDB Connector Connector (Trnsport Unit Side): (MOLEX) Pin No. Signl Nme I/O * Function 1 +12V/+24V (Power) - +12V/24V DC Power Supply 2 GND (Power) - Power Supply (0V DC) NC - No Connection 6 *. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Recommended wire lrger thn AWG24 nd totl length of less thn 1m to the Power Source for +12V/24V (Power) nd GND (Power). Tble 2-8 lists the DBV-500 TTL Interfce Pin Assignments. Tble 2-8 DBV-500 TTL Interfce Pin Assignments * CN12 Interfce Connector Connector (Trnsport Unit Side): (TycoAMP) Pin No. Signl Nme I/O Function NC GND (I/F) - - No Connection Power Supply for Interfce (0V DC) NC TXD (TTL) - O No Connection Seril Communiction Output Signl Line (+5V) NC RXD (TTL) - I No Connection Seril Communiction Input Signl Line (+5V) NC - No Connection *. Interfce Setting by DIP Switch is required.. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-7

32 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion USB Connector Pin Assignments Tble 2-9 lists the DBV-500 USB Unit Side Connector Pin Assignments. Tble 2-9 DBV-500 USB Unit Side Connector Pin Assignments Power Source: MDB Connector Connector (Trnsport Unit Side): (MOLEX) Pin No. Signl Nme I/O * Function 1 +12V/+24V (Power) - +12V/24V DC Power Supply 2 GND (Power) - Power Supply (0V DC) NC - No Connection 6 *. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Recommended wire lrger thn AWG24 nd totl length of less thn 1m to the Power Source for +12V/24V (Power) nd GND (Power). Tble 2-10 lists the DBV-500 USB Interfce Pin Assignments. Tble 2-10 DBV-500 USB Interfce Pin Assignments * CN12 Interfce Connector Connector (Trnsport Unit Side): (TycoAMP) Pin No. Signl Nme I/O Function NC VBUS - - No Connection USB Communiction VBUS Signl Line (+5V) 7 USBDM I/O USB Communiction Input/Output Signl Line 8 USBDP I/O USB Communiction Input/Output Signl Line 9 GND - USB Communiction Ground (0V DC) NC - No Connection *. Interfce Setting by DIP Switch is required.. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-8

33 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 ID-044 Connector Pin Assignments Tble 2-11 lists the DBV-500 ID-044 Unit Side Connector Pin Assignments. Tble 2-11 DBV-500 ID-044 Unit Side Connector Pin Assignments Power Source: MDB Connector Connector (Trnsport Unit Side): (MOLEX) Pin No. Signl Nme I/O * Function 1 +12V/+24V (Power) - +12V/24V DC Power Supply 2 GND (Power) - Power Supply (0V DC) NC - No Connection 6 *. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Recommended wire lrger thn AWG24 nd totl length of less thn 1m to the Power Source for +12V/24V (Power) nd GND (Power). Tble 2-12 lists the DBV-500 ID-044 Interfce Pin Assignments. Tble 2-12 DBV-500 ID-044 Interfce Pin Assignments * CN12 Interfce Connector Connector (Trnsport Unit Side): (TycoAMP) Pin No. Signl Nme I/O Function 1 NC - No Connection 2 RTS/FULL O Seril Communiction Output Signl Line (+5V) 3 NC - No Connection 4 GND (I/F) - Power Supply for Interfce (0V DC) NC - No Connection ABN O Seril Communiction Output Signl Line (+5V) 11 /DATA, /VEND O Seril nd Pulse Communiction Output Signl Line (+5V) 12 D/E I Seril nd Pulse Communiction Input Signl Line (+5V) 13 LED-POWER - LED Power 14 NC - No Connection 15 /BUSY O Seril Communiction Output Signl Line (+5V) 16 /CTS I Seril Communiction Input Signl Line (+5V) 17 NC - No Connection 18 SOFT-R I Seril Communiction Input Signl Line (+5V) *. Interfce Setting by DIP Switch is required.. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-9

34 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion Option Connector Pin Assignments Tble 2-13 lists the DBV-500 Option Connector Pin Assignments. Tble 2-13 DBV-500 Option Connector Pin Assignments CN2 Connector (Trnsport Unit Side) Option Connector B10B-ZR-3.4 (JST) Pin No. Signl Nme I/O * Function 1 NC - No Connection 2 NC - No Connection 3 NC - No Connection 4 NC - No Connection 5 NC - No Connection 6 NC - No Connection 7 NC - No Connection 8 NC - No Connection 9 NC - No Connection 10 NC - No Connection *. I/O (input/output) is the terminl s viewed from the Bnknote Vlidtor s bckside.. Do NOT mke connections for signls tht re not being used. 2-10

35 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Preventive Mintennce Retrieving Bnknotes To retrieve Csh Box deposited Bnknotes, perform the following steps: 1. Press the Csh Box Ltches (Figure 2-16 ) locted on both sides of the Csh Box then pull the Csh Box out in the direction indicted by the Red rrow. Clering Bnknote Jm To retrieve jmmed Bnknote locted inside the Bnknote Vlidtor, proceed s follows: 1. Press the Unit Guide Open/Close Ltches (Figure 2-19 ). Figure 2-19 Jm Cler 1 Figure 2-16 Retrieving Bnknotes 1 Figure 2-16 Retrieving Bnknotes 1 2. Rotte the Plstic Ltch or the Metl Lock clockwise until in the OPEN position nd the lock releses (Figure 2-17). Figure 2-17 Retrieving Bnknotes 2 Figure 2-19 Jm Cler 1 2. Rotte the entire Upper Guide in the direction indicted by the red rrow (Figure 2-20 A). NOTE: The Upper Guide cn be rotted open to 75º mximum when the Csh Box is seted. Figure 2-20 Jm Cler 2 A Plstic Ltch Metl Lock Figure 2-17 Retrieving Bnknotes 2 3. Open the Csh Box Door (Figure 2-18 ) nd retrieve the Bnknotes. Figure 2-18 Retrieving Bnknotes 3 Figure 2-20 Jm Cler 2 Figure 2-18 Retrieving Bnknotes

36 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion 3. When jmmed Bnknote is not visible, press the Csh Box Ltches (Figure 2-21 ) locted on both sides of the rer Csh Box nd pull the Csh Box out of the Frme Housing. Figure 2-21 Jm Cler 3 Figure 2-24 Jm Cler 6 Figure 2-21 Jm Cler 3 4. Press the Unit Guide Open/Close Ltches nd rotte the entire Upper Guide in the direction indicted by the red rrow (Figure 2-22 A). NOTE: The Upper Guide cn be rotted open to 178º mximum fter removing the Csh Box. Figure 2-22 Jm Cler 4 A Figure 2-24 Jm Cler 6 Clening Procedure To clen the DBV-500 Vlidtion Section, use soft dry or slightly dmp with wter lint-free Micro-fiber Cloth. Do not use lcohol, solvents, citrus bsed products or scouring gents tht my cuse dmge to the Vlidtion Section Sensors nd/or Rollers. Sensor nd Roller Clening Procedure To clen the DBV-500 Unit s Sensors nd Rollers, proceed s follows: 1. Turn the power OFF on both DBV-500 nd the Host Mchine. 2. Open the DBV-500 Units Front nd Rer Guide. 3. Clen the pproprite pth nd Lens of ech Sensor. Cution: Do not use lcohol, thinner or Citrus bsed products for clening ny Bnknote Trnsport Sensors or surfces. The lenses cn become clouded by chemicl residue tht my cuse cceptnce errors. Figure 2-22 Jm Cler 4 5. When jmmed Bnknote is not visible, rotte the Plstic Ltch or the Metl Lock clockwise until in the OPEN position nd the lock releses (Figure 2-23). Figure 2-23 Jm Cler 5 Figure 2-25 Generl Clening Imge Lens Roller Belt Lint-free Cloth/Cotton Swb/Air Jet Before Clening After Clening Plstic Ltch Metl Lock Figure 2-25 Generl Clening Imge Figure 2-23 Jm Cler 5 6. Open the Csh Box Door (Figure 2-24 ) nd remove jmmed Bnknote. 2-12

37 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Sensor nd Roller Loctions Figure 2-26 illustrtes the vrious DBV-500 Unit s sensor clening loctions. Tble 2-14 lists the DBV-500 sensor type clening methods. Figure 2-26 DBV-500 Sensor nd Roller Clening Loctions b e b c d e g e b Note: Clen Rollers using lint-free, slightly dmp with wter Micro-fiber cloth. Figure 2-26 DBV-500 Sensor nd Roller Clening Loctions Tble 2-14 DBV-500 Sensor Type Clening Methods Sym. Sensor Type Clening Method b c d e Entrnce Sensor Centering Strt Sensor Side Sensor COB Sensor Exit Sensor *. Use only non-flmmble compressed ir when blowing clen the Sensors or Rollers. Wipe clen using soft lint-free Micro-fiber cloth or blow clen using compressed ir. * 2-13

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39 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Stndrd Interfce Circuit Schemtics Figure 2-27 illustrtes the DBV-500 Photo-Coupler Interfce Schemtic Digrm. Figure 2-27 DBV-500 Photo-Coupler Interfce Schemtic Digrm Controller Control Side Side Vlidtor Side Side DC3R3V DAN217W DC3R3V DC12V/24V DC12V/24V GND GND 100k +5V +5V GND GND +5V GND CN IN12V/24V GND WAKEUP0 MASTER RECEIVE MASTER TRANSMIT COMMON CN FL FL GND 1SS357 Iol = 15mA (Mx) p TLP781 (YH-TP6) If = 10MA (Min) 1 2 TLP781 (YH-TP6) p GND 1k 1000p D5V D3R3V GND GND VHC14 GND Figure 2-27 DBV-500 Photo-Coupler Interfce Schemtic Digrm 2-15

40 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion Stndrd Interfce Circuit Schemtics (Continued 1) Figure 2-28 illustrtes the DBV-500 RS232C Interfce Schemtic Digrm. Figure 2-28 DBV-500 RS232C Interfce Schemtic Digrm Controller Side Vlidtor Side DC12V/24V GND 1 2 IN 12V/24V GND CN DC12V/24V GND D3R3V 22k GND NC NC NC GND NC NC NC NC NC NC NC NC NC NC RXD(RS232)/BUSY NC TXD(RX323) NC CN GND FL FL D3R3V FL GND T1OUT R1IN NC NC T1IN R1OUT SHDN EN T1IN R1OUT SHDN EN T1OUT R1IN NC NC VCC C1+ V+ C1- V- C2+ GND C2- SP3220EBEY C1+ VCC C1- V+ C2+ V- C2- GND SP3220EBEY D3R3VGND GND GND 22k D3R3V GND Figure 2-28 DBV-500 RS232C Interfce Schemtic Digrm 2-16

41 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Stndrd Interfce Circuit Schemtics (Continued 2) Figure 2-29 illustrtes the DBV-500 ID-004 PULSE Interfce Schemtic Digrm. Figure 2-29 DBV-500 ID-004 PULSE Interfce Schemtic Digrm Controller Side Vlidtor Side DC12V/24V GND IN 12V/24V GND DC12V/24V GND V VHC14 GND GND 1 23 NC NC NC GND NC NC NC NC NC NC VEND NC NC NC NC /ENABLE NC NC GND FL FL D5V 1SS352 ID = 150mA(Mx.) 10k GND 100p D5V SSM6N24TU [TOSHIBA] VHC14 GND Figure 2-29 DBV-500 ID-004 PULSE Interfce Schemtic Digrm 2-17

42 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion Stndrd Interfce Circuit Schemtics (Continued 3) Figure 2-30 illustrtes the DBV-500 ID-004 SERIAL Interfce Schemtic Digrm. Figure 2-30 DBV-500 ID-004 SERIAL Interfce Schemtic Digrm Controller Side Vlidtor Side DC12V/24V GND 1 2 IN 12V/24V GND DC12V/24V GND VHC14 +5V +5V ID = 150mA(Mx.) GND SSM6N24TU [TOSHIBA] VHC14 VHC14 +5V +5V GND GND LED GND NC RTS/FULL NC GND NC NC NC NC NC ABN /DATA,/VEND D/E LED-POWER NC BUSY /CTS NC SOFT-R GND FL FL FL FL FL FL FL D5V 10k D5V ID = 150mA(Mx.) 1SS352 ID = 150mA(Mx.) GND GND (OPEN) GND GND DAN217W p 3 SSM6N24TU [TOSHIBA] SSM6N24TU [TOSHIBA] D5V VHC14 VHC14 ID = 150mA(Mx.) GND D5V 10k GND SSM6N24TU [TOSHIBA] 100p VHC14 GND 10k GND D5V D5V DAN217W GND 100p VHC14 GND Figure 2-30 DBV-500 ID-004 SERIAL Interfce Schemtic Digrm 2-18

43 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Opertionl Flowchrt Figure 2-31 depicts typicl DBV-500 Initiliztion Bnknote cceptnce flow process. Figure 2-31 DBV-500 Opertionl Flowchrt (Initilizing) ) Apply Power to the Unit. b c C b) Initilizing C) Return from Stcking Flow (Figure 2-33) c) Stnd-by YES d NO e d) Enble Acceptnce? e) Externl LED Disply shows No Accept Pttern f f) Externl LED Disply shows Enble Accept Pttern g NO g) Inserted the Bnknote? YES h h) Tke the Bnknote in i i) Centering the Bnknote j j) Strt Trnsporting the Bnknote k k) Smpling the Bnknote Dt l l) Stop Trnsporting the Bnknote A A) To Vlidtion Flow (Figure 2-32) Figure 2-31 DBV-500 Opertionl Flowchrt (Initilizing) 2-19

44 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion Opertionl Flowchrt (Continued 1) Figure 2-32 depicts typicl DBV-500 Vlidtion Bnknote cceptnce flow process. Figure 2-32 DBV-500 Opertionl Flowchrt (Vlidtion) A A) From Initilize Flow (Figure 2-31) NO ) Is the Bnknote Authentic? YES b NO b) Is the Bnknote cceptble? YES c c) Denomintion Signl Output? d NO d) Hs STACK Commnd been received? YES D f D) From i function on this chrt f) Return the Bnknote e e) Trnsporting the Bnknote g NO g) Is the Bnknote trnsported to Stcker? YES h i NO i) Retried Acceptnce Opertion three times? h) VEND Signl Output? B YES D D) To e function on this chrt B) To Stcking Flow (Figure 2-33) j j) Stop opertion (Abnorml Signl Output)(*1) *1). When n bnorml signl is received, remove nd re-pply Power to the DBV-500 fter resolving the problem, or send RESET Commnd from the Host Mchine. Figure 2-32 DBV-500 Opertionl Flowchrt (Vlidtion) 2-20

45 Instlltion DBV Series DBV-500 Bnknote Vlidtor Section 2 Opertionl Flowchrt (Continued 2) Figure 2-33 depicts typicl DBV-500 Stcking Bnknote cceptnce flow process. Figure 2-33 DBV-500 Opertionl Flowchrt (Stcking) B B) From Vlidtion Flow (Figure 2-32) ) Stck the Bnknote NO b C YES c b) Is the Csh Box full? c) Stop opertion (Stcker Full Signl Output)(*2) C) To Initilizing flow (Figure 2-31) *2). When Csh Box Full Signl is received, retrieve the Bnknotes from the Csh Box nd re-set the Csh Box bck into the Unit. The DBV-500 Unit will utomticlly perform its re-initiliztion movement opertion. Figure 2-33 DBV-500 Opertionl Flowchrt (Stcking) 2-21

46 Section 2 DBV Series DBV-500 Bnknote Vlidtor Instlltion THIS PAGE INTENTIONALLY LEFT BLANK 2-22

47 3 COMMUNICATIONS DBV Series DBV-500 Bnknote Vlidtor Section 3 This section ws intentionlly left out due to Non-Disclosure Agreement requirement. If this informtion is required, plese contct the closest office loction listed below: Americs JCM AMERICAN Phone: Fx: Pilot Rod, Ls Vegs, NV E-mil: support@jcmglobl.com Europe, Middle Est, Afric & Russi JCM EUROPE GMBH Phone: Fx: Mündelheimer Weg 60 D Düsseldorf Germny E-mil: support@jcmglobl.eu UK & Irelnd JCM EUROPE (UK OFFICE) Phone: +44 (0) Fx: +44 (0) Unit B, Third Avenue Denbigh West Business Prk Bletchley, Milton Keynes, Buckinghmshire MK1 1DH, UK E-mil: support@jcmglobl.eu Asi nd Oceni JCM GOLD (HK) LTD. Phone: Fx: Unit 1-7, 3/F., Fvor Industril Centre 2-6 Kin Hong Street, Kwi Chung, N.T. Hong Kong E-mil: sisupport@jcmglobl.com JAPAN CASH MACHINE CO., LTD. (HQ) Phone: Fx: , Nishiwki, Hirno-ku, Osk JAPAN E-mil: Shohin@jcm-hq.co.jp The JCM Website for ll loctions is: 3-1

48 Section 3 DBV Series DBV-500 Bnknote Vlidtor Communictions THIS PAGE INTENTIONALLY LEFT BLANK 3-2

49 4 DISASSEMBLY/REASSEMBLY This section provides disssembly nd ressembly instructions for the DBV Series DBV-500 Bnknote Vlidtor Unit. This section contins the following informtion: Tool Requirements Min Bord Removl Side Sensor Bord Removl Min Frme/Upper Guide Removl Trnsport Motor/Stcker Motor Removl Inside Sensor Bord Removl Centering Home Sensor Bord Removl Centering Motor Removl Outside Sensor Bord Removl Tool Requirements The following tools will be required to perform DBV-500 disssembly nd ressembly. #1 & #2 Phillips Screwdriver Flt-blde Screwdriver Min Bord Removl To remove the Min Bord, proceed s follows: 1. Press the Ltch Button B (Figure & 2 ) locted on both sides of the Csh Box nd remove the Csh Box from the Unit (Figure 4-1 b). Figure 4-1 Csh Box Removl DBV Series DBV-500 Bnknote Vlidtor Section 4 3. Remove the six (6) screws (Figure 4-2 c 1 through c 6 ) securing the Bse Plte (Figure 4-2 d). Figure 4-2 Bezel Removl 1 b 2 3 c 1 c 2 c 3 4. While sliding the Unit upwrd (Figure 4-3 ), slide the Bse Plte (Figure 4-3 b) forwrd nd remove the Bse Plte from the Unit. d Figure 4-2 Bezel Removl Figure 4-3 Bse Plte Removl c 4 c 5 c 6 2 b 1 b Figure 4-3 Bse Plte Removl Figure 4-1 Csh Box Removl 2. Remove the three (3) screws (Figure 4-2 1, 2 & 3 ) securing the Bezel (Figure 4-2 b) nd remove the Bezel. 4-1

50 Section 4 DBV Series DBV-500 Bnknote Vlidtor Disssembly/Ressembly 5. Remove the four (4) screws (Figure through 4 ) securing the CPU Protective Sheet (Figure 4-4 b) nd remove the CPU Protective Sheet from the Unit. Figure 4-4 CPU Protective Sheet Removl 8. Disconnect the two (2) connectors (Figure & 2 ) nd remove the two (2) LED Sponges (Figure 4-6 b 1 & b 2 ) from the Min Bord (Figure 4-6 c). Figure 4-6 Connector Removl b 1 b c 2 Figure 4-4 CPU Protective Sheet Removl 6. Disconnect the five (5) connectors (Figure through 5 ). b NOTE: Relese the Connector Lock before removing the FFC (Figure 4-5). 7. Remove the two (2) screws (Figure 4-5 b 1 & b 2 ) securing the Min Bord (Figure 4-5 c), nd then remove the Min Bord from the Unit. Figure Connector 4-5 Min Lock Bord Removl FFC b 1 b 2 Figure 4-5 Min Bord Removl c 4 5 Figure 4-6 Connector Removl NOTE: When replcing the Min Bord, be sure to chnge the LED Sponges t the sme time. The LED Sponge dhesive looses strength once removed from the Min Bord nd my fll off while in opertion. NOTE: The LED Sponge is seprte prt from the Min Bord. When replcing the Min Bord, the LED Sponges need to be ordered nd instlled s independent prts. Side Sensor Bord Removl To remove the Side Sensor Bord, proceed s follows: 1. Remove the two (2) screws (Figure & 2 ) securing the two (2) Side Sensor Bords (Figure 4-7 b & c) nd disconnect the two (2) connectors (Figure 4-7 d 1 & d 2 ). Figure 4-7 Side Sensor Bord Removl b c 1 d 1 d 2 2 Figure 4-7 Side Sensor Bord Removl 4-2

51 Disssembly/Ressembly DBV Series DBV-500 Bnknote Vlidtor Section 4 Min Frme/Upper Guide Removl To remove the Min Frme nd the Upper Guide, proceed s follows: 1. Remove the two (2) screws (Figure & 2 ) securing ech Light Guide (Figure 4-8 b & c). 2. Remove the three (3) screws (Figure 4-8 d 1, d 2 & d 3 ) securing the Upper Guide (Figure 4-8 e) nd remove the Upper Guide from the Unit. Figure 4-8 Upper Guide Removl e d 1 b d 2 c Inside Sensor Bord Removl To remove the Inside Sensor Bord, proceed s follows: 1. Remove the three (3) screws (Figure , 2 & 3 ) securing the Inside Sensor Bord (Figure 4-10 b) nd the Shield Plte (Figure 4-10 c). 2. Remove the Inside Sensor Bord nd remove the Inside Sensor FFC (Figure 4-10 d). NOTE: Relese the Connector Lock before removing the FFC (Figure 4-10). 3. Remove the Sel Sponge (Figure 4-10 e) from the Hed Unit. Figure 4-10 Inside Sensor Bord Removl Connector Lock 1 2 d 3 d Figure 4-8 Upper Guide Removl Trnsport Motor/Stcker Motor Removl To remove the Trnsport Motor nd the Stcker Motor, proceed s follows: 1. Remove the ten (10) screws (Figure through 10 ) securing the Trnsport Motor Cover (Figure 4-9 b) nd remove the Trnsport Motor Cover from the Unit. 2. Remove the Trnsport Motor nd the Stcker Motor (Figure 4-9 c & d) from the Unit. Figure 4-9 Trnsport Motor/Stcker Motor Removl b c d FFC Figure 4-10 Inside Sensor Bord Removl Centering Home Sensor Bord Removl To remove the Centering Home Sensor Bord, proceed s follows: 1. Relese the four (4) Tbs (Figure through 4 ) on the Upper Cover (Figure 4-11 b) by using flt-blde screwdriver, nd tke the Upper Cover off the Upper Guide. b Figure 4-11 Upper Cover Removl c 1 e b Figure 4-11 Upper Cover Removl 4 Figure 4-9 Trnsport Motor/Stcker Motor Removl 4-3

52 Section 4 DBV Series DBV-500 Bnknote Vlidtor Disssembly/Ressembly 2. Disconnect the two (2) connectors (Figure 4-12 & b). Figure 4-12 Connector Removl 3. Remove the two (2) screws (Figure 4-14 d 1 & d 2 ) securing the Centering Motor (Figure 4-14 e) nd remove the Centering Motor. Figure 4-14 Centering Motor Removl b 1 b c Figure 4-12 Connector Removl 3. Remove the single (1) screw (Figure 4-13 ) securing the Centering Home Sensor Bord (Figure 4-13 b) nd remove the Centering Home Sensor Bord. 4. Disconnect the single (1) connector (Figure 4-13 c). Figure 4-13 Centering Home Sensor Bord Removl e d 1 d 2 Figure 4-14 Centering Motor Removl Outside Sensor Bord Removl To remove the Outside Sensor Bord, proceed s follows: 1. Tke the Lower Guide (Figure 4-15 ) off the Upper Guide (Figure 4-15 b). Figure 4-15 Lower Guide Removl 2 b c b Figure 4-13 Centering Home Sensor Bord Removl Centering Motor Removl To remove the Centering Motor, proceed s follows: 1. Remove the two (2) screws (Figure & 2 ) nd pull the Centering Shft B (Figure 4-14 b) out of the Hed Unit. 2. Remove the Centering Brcket (Figure 4-14 c). Figure 4-15 Lower Guide Removl 2. Remove the two (2) screws (Figure & 2 ) securing the Upper Guide 2 (Figure 4-16 b). Figure 4-16 Upper Guide 2 Removl 1 b 2 Figure 4-16 Upper Guide 2 Removl 4-4

53 Disssembly/Ressembly DBV Series DBV-500 Bnknote Vlidtor Section 4 3. To remove the Upper Guide 2 (Figure 4-17 ), expnd the Upper Guide 1 (Figure 4-17 b) by pushing gently outwrd on the sides s indicted by the rrows. 4. Remove the two (2) Outside Sensor FFCs (Figure 4-17 c 1 & c 2 ). NOTE: Relese the Connector Lock before removing the FFCs (Figure 4-17). Figure Connector 4-17 Lock Upper Guide 1 Removl c 1 b FFC c 2 Figure 4-17 Upper Guide 1 Removl 5. Remove the five (5) screws (Figure through 5 ) securing the Outside Sensor Bord (Figure 4-18 b), nd remove the Outside Sensor Bord. 6. Remove the Sel Sponge (Figure 4-18 c). Figure 4-18 Sel Sponge Removl b 1 2 c Figure 4-18 Sel Sponge Removl 4-5

54 Section 4 DBV Series DBV-500 Bnknote Vlidtor Disssembly/Ressembly THIS PAGE INTENTIONALLY LEFT BLANK 4-6

55 5 WIRING DIAGRAMS This section provides the DBV Series DBV-500 Bnknote Vlidtor Unit Wiring Digrms for the following items: System Wiring Digrm Figure 5-1 DBV-500 System Wiring Digrm Trnsport Motor DBV Series DBV-500 Bnknote Vlidtor Section 5 Power Input Molex C-Grid 6 Host Interfce AMP 18 CN13 CN12 CN16 CPU Bord CN1 For Debugging Tool CN4 PI1 Box HOME Sensor PI2 System Wiring Digrm. Progrm Downlod CN14 Stcker Motor Inside Sensor Bord Vlidtion Sensor Module CN1 18-Pin FFC For Option Connector Shield Plte Assy Side Sensor LED CN6 CN2 CN11 CN18 Stck HOME Sensor Feed ENC Sensor Stck ENC Sensor Entrnce Sensor PT1 (PT) PI3 PI4 Error Lmp 3 Color LED Entrnce Sensor LED3 (LED) CN9 CN10 CN17 NOT USE CN7 18-Pin FFC 18-Pin FFC NOT USE NOT USE Outside Sensor Bord CN1 CN2 CN6 CN7 PT1 Centering Sensor (PT) PT2 Exit Sensor (PT) Side Sensor PT LED1 Centering Sensor (LED) Vlidtion Sensor Module CN4 LED2 Exit Sensor (LED) CN5 Centering Home Sensor Bord Centering Motor Figure 5-1 DBV-500 System Wiring Digrm 5-1

56 Section 5 DBV Series DBV-500 Bnknote Vlidtor Wiring Digrms THIS PAGE INTENTIONALLY LEFT BLANK 5-2

57 6 CALIBRATION AND TESTING This section provides Clibrtion nd Performnce Testing instructions for the DBV Series DBV-500 Bnknote Vlidtor Unit nd contins the following informtion: Tool Requirement Instlltion Procedures JCM Tool Suite Stndrd Edition Mode Downlod Procedures Clibrtion Performnce Tests Tool Requirement Figure 6-1 illustrtes nd identifies the tools nd equipment interconnects necessry to downlod nd instll the DBV-500 Device. Figure 6-1 Tool nd Hrness Connections e c d d 1 d 2 ) DBV-500 Device b) Power Supply c) PC (OS: Windows XP/7)(DBV-500 Driver Instlled) d) USB Cble d 1 ) USB A Terminl Plug d 2 ) USB Mini B Terminl Plug e) Appliction Softwre* (JCM Tool Suite Stndrd Edition) f) Reference Pper (KS-091) *. Contining USB Downloder, Sensor Clibrtion, Performnce Test progrms nd Utility Function. Figure 6-1 Tool nd Hrness Connections Figure 6-2 USB Cble Type Requirement DBV Series DBV-500 Bnknote Vlidtor Section 6 b b f Instlltion Procedures This section provides the JCM Tool Suite Stndrd Edition instlltion procedure. Appliction Softwre Instlltion Perform the following steps to instll the JCM Tool Suite Stndrd Edition Appliction Softwre (refer to Figure 6-1 nd Figure 6-2 for the necessry Tool nd Hrness Connections nd USB Cble Type Requirement respectively). 1. Copy the JCMToolSuiteStndrdEdition.zip Appliction Softwre nd extrct on to the Desktop. 2. Open the Third Lyer of the extrcted Folder nd Double-click on Setup.exe (Figure 6-3 ). Figure 6-3 Setup.exe File Loction Figure 6-3 Setup.exe File Loction The JCM Tool Suite Stndrd Edition - Instll Shield Wizrd Screen shown in Figure 6-4 will pper. 3. Click on the Next> Button (Figure 6-4 ). Figure 6-4 InstllShield Wizrd Screen ) PC Side (USB A Terminl) b) DBV-500 Side (USB Mini-B Terminl) Figure 6-2 USB Cble Type Requirement Figure 6-4 InstllShield Wizrd Screen 6-1

58 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing Driver Instlltion Procedure 4. Click on the Next> Screen Button (Figure 6-5 ) when the Destintion Folder Screen shown in Figure 6-5 ppers. DBV-500 USB Drivers need to be instlled on the PC before the JCM Tool Suite Stndrd Edition cn be used. To instll the DBV-500 Softwre Driver, proceed s follows: Figure 6-5 Destintion Folder Screen NOTE: USB Drivers re utomticlly loded on the PC when JCM Tool Suite is instlled. Use this procedure if the USB Drivers need to be instlled mnully. 1. Copy the DBV-500 Driver into the desired PC Folder. Tble 6-1 USB Driver Files OS Version Figure 6-5 Destintion Folder Screen 5. When the Redy to Instll the Progrm Screen ppers, select Anyone who use this computer (ll users) (Figure 6-6 ) nd then click on the Instll Screen Button (Figure 6-6 b) to strt the instlltion. USB Driver Files Windows XP DBV-500 USB driver.inf Windows 7 DBV-500 USB driver-win7.inf 2. Connect the USB Cble to the DBV-500 Unit (refer to Figure 6-1 nd Figure 6-2 for the Tool Requirements nd Hrness Connector loctions). 3. When the Device Driver Instlltion Wizrd Screen (Figure 6-8) ppers, click on the Screen Button (Figure 6-8 ) to Next> instll the driver for the DBV-500 Unit. Figure 6-6 Current Settings Confirmtion Figure 6-8 Hrdwre Updte Wizrd Screen 1 b Figure 6-8 Hrdwre Updte Wizrd Screen 1 4. When the USB Driver Instlltion is complete, the Completing the Device Driver Instlltion Wizrd Screen will pper s shown in Figure 69. Click on the Finish Screen Button (Figure 6-9 ) to close the Screen. Figure 6-6 Current Settings Confirmtion 6. Once instlltion is complete, the InstllShield Wizrd Completed Screen shown in Figure 6-7 will pper. Click on the Finish Screen Button (Figure 6-7 ) to end the instlltion process. Figure 6-9 Hrdwre Updte Wizrd Screen 2 Figure 6-7 Instlltion Completion Screen Figure 6-9 Hrdwre Updte Wizrd Screen 2 Figure 6-7 Instlltion Completion Screen NOTE: If the Windows Security Screen ppers, select Instll this Driver Softwre (I) to proceed. This completes the JCM Tool Suite Stndrd Edition instlltion procedure. This completes the DBV-500 USB Driver Softwre instlltion procedure. 6-2

59 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 JCM Tool Suite Stndrd Edition Mode The following two (2) mode feture types exist in the JCM Tool Suite Stndrd Edition pckge: Norml Mode Test Mode Norml Mode is mode designed to provide the DBV-500 Operting Softwre to be downloded. The Service Mode contins three (3) vilble choices shown in Figure 6-10 s follows: Downlod (for downloding softwre) Sttistics (for observing log dt) Event Log View (for confirming event log) Figure 6-10 Norml Mode Selection Figure 6-10 Norml Mode Selection Test Mode is mode designed to perform DBV- 500 Clibrtion nd Performnce Testing. The Service Mode contins five (5) vilble choices in its Pull-down Menu shown in Figure 6-11 s follows: Downlod (for downloding softwre) Sttistics (for observing log dt) Sensor Adjustment (for clibrtion) Performnce Test (for performnce testing) Event Log View (for confirming event log) Figure 6-11 Test Mode Selection Figure 6-12 Norml Upgrde Setting ON Figure 6-12 Norml Upgrde Setting When downloding to Unit (softwre not previously instlled), set the DIP Switch 1 #6, #7 nd #8 to ON (Figure 6-13). Figure 6-13 Initil Downlod Setting ON Figure 6-13 Initil Downlod Setting 3. Connect the USB Port of the DBV-500 Unit to the PC (Refer to Figure 6-1 nd Figure 6-2 for the Tool Requirements nd Hrness Connector loctions). 4. Apply electricl power to the DBV-500 Unit. 5. Lunch the JCM Tool Suite Stndrd Edition Appliction. The Screen shown in Figure 6-14 will pper when the ppliction opens. Figure 6-14 Norml Upgrde Screen Figure 6-11 Test Mode Selection Downlod Procedures The following two (2) procedures re vilble to downlod the DBV-500 Softwre Progrm: The DBV-500 Softwre Progrm is loded on the Unit (Norml) The DBV-500 Softwre Progrm is not loded on the Unit (e.g., fter replcing the CPU Bord) Softwre Progrm Downlod To downlod the DBV-500 Softwre Progrm, proceed s follows: 1. Remove electricl power from the DBV-500 Unit. 2. When upgrding the Softwre, set ll of the 8- position DIP Switches of DIP Switch 1 to OFF (Figure 6-12). Figure 6-14 Norml Upgrde Screen When downloding the Softwre Progrm to the DBV-500 Unit for the first time, the Device Informtion will not pper (Figure 6-15). Figure 6-15 Initil Downlod Screen Figure 6-15 Initil Downlod Screen 6-3

60 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing 6. Click nd hold-down the Service Mode Pull- Down Menu nd select Downlod (Figure 6-16 ) from within the Pull-Down Menu Selections. The selected Field will highlight Blue, the Sttus LED will flsh t Green Color rte. Figure 6-16 JCM Tool Suite Stndrd Edition Screen Pull-Down Menu 9. When the JCM Downloder Suite Screen reppers, click on the center Downlod Screen Button (Figure 6-19 ) to begin the Softwre downlod into the DBV-500 Unit. The Downlod Screen will disply Progress Br during the downlod opertion (Figure 6-19 b), nd Blue Text Line below the Downlod Screen Button will disply the downlod Percentge s Downloding : XX% (Figure 6-19 c). The Sttus LED will flsh Green Color rte t longer intervl during this opertion. Figure 6-19 Downlod Progress Screen 1 b Figure 6-16 JCM Tool Suite Stndrd Edition Screen Pull-Down Menu 7. When Downlod is selected the JCM Downloder Suite Edition Version X.XX will utomticlly begin functioning, nd the Screen shown in Figure 6-17 will pper. Click on the Browse Screen Button (Figure 6-17 ). Figure 6-17 Browse Screen Button Loction Figure 6-19 Downlod Progress Screen When the downlod is complete, the Downlod Success. Reset Done. Witing for USB Cble Disconnection. Blue Text Line will pper (Figure 6-20 ). Confirm tht the Host s Checksum nd the Device Checksum s identiclly mtch ech other (Figure 6-20 b). c Figure 6-20 Downlod Completed Screen 1 b = Figure 6-17 Browse Screen Button Loction 8. Select the pproprite DBV-500 Softwre Progrm Version shown in Figure 6-18 from the Downlod File Screen tht ppers nd click on the Open Screen Button (Figure 6-18 b). Figure 6-18 DBV-500 Softwre Progrm Selection b Figure 6-20 Downlod Completed Screen 1 This completes the DBV-500 Softwre Downloding Procedures. Clibrtion This section provides instructions for performing clibrtion of the DBV-500 Sensors. NOTE: Refer to Figure 6-1 nd Figure 6-2 for the necessry Tool nd Hrness Connections nd USB Cble Type Requirements respectively. Figure 6-18 DBV-500 Softwre Progrm Selection NOTE: Select the correct DBV-500 Firmwre for the Country desired. 6-4

61 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 When to Clibrte Clibrtion should be performed when one of the following four (4) conditions occur: 1. When removing one of the Circuit Bords. 2. When replcing one of the Circuit Bords. 3. When dirt dheres to the Sensors (See Sensor nd Roller Clening Procedure on pge 2-12.). 4. When the Bnknote Acceptnce Rte becomes drsticlly degrded. Plcing the KS-091 Reference Pper This portion provides informtion concerning the KS-091 Reference Pper s settings nd uses. NOTE: Do not touch the Pper Surfces on either side of the KS-091 Reference Pper (Figure 6-21 ). 2. Confirm tht the KS-091 Reference Pper Tbs re hooked into both sides of the cut-out spces of the DBV-500 (Figure 6-23 ). NOTE: Be sure tht the Reference Pper Tb is hooked to the Cut-out spce firmly. Figure 6-23 Plcing KS-091 Reference Pper 2 Figure 6-21 KS-091 Reference Pper Cut-out spce Figure 6-21 KS-091 Reference Pper Perform the following steps to properly plce the KS-091 Clibrtion Reference Pper into the DBV- 500 Device: 1. Open the Upper Guide while pressing in on the Upper Try Open/Close Ltches locted on ech side of the Vlidtor Unit (Figure 6-22 ) nd insert the KS-091 Reference Pper (Figure 6-22 b) into the spce between the Upper Guide nd the Lower Guide (Figure 6-22 c). Figure 6-23 Plcing KS-091 Reference Pper 2 3. Firmly close the Upper Guide (Figure 6-24) until it clicks into plce, nd ensure tht both sides re tightly closed nd locked. Figure 6-24 Plcing KS-091 Reference Pper 3 Figure 6-22 Plcing KS-091 Reference Pper 1 b Figure 6-24 Plcing KS-091 Reference Pper 3 c Figure 6-22 Plcing KS-091 Reference Pper 1 6-5

62 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing Clibrtion Preprtion Perform the following steps to prepre the DBV- 500 for Sensor Clibrtion: 1. Remove electricl power from the DBV-500 Unit. 2. Set DIP Switch1 #8 to ON (Figure 6-25). 3. Apply electricl power to the DBV-500 Unit. The Sttus LED will begin flshing t Green Color rte. Figure 6-25 DIP SW1 Setting ON Sensor Clibrtion To clibrte the DBV-500 sensors, proceed s follows: 1. Click the Sensor Clibrtion button (Figure 6-29 ). Figure 6-29 Sensor Clibrtion Screen Figure 6-25 DIP SW1 Setting 4. Lunch the JCM Tool Suite Stndrd Edition Appliction (Figure 6-26). Figure 6-26 Lunching JCM Tool Suite Stndrd Edition Screen Figure 6-29 Sensor Clibrtion Screen 2 2. Confirm tht the DBV-500 SENSOR CALIBRA- TION Screen ppers (Figure 6-30). 3. Referring to the screen, confirm tht the Trnsport Pth is locked firmly nd click the Strt button (Figure 6-30 ) to begin the non-pper clibrtion. NOTE: Mke sure there re no foreign objects in the Trnsport Pth. Figure 6-30 Non-Pper Clibrtion Screen Figure 6-26 Lunching JCM Tool Suite Stndrd Edition Screen 5. Click the Service Mode Pull-Down Menu, nd select Sensor Adjustment (Figure 6-27 ). Figure 6-27 Sensor Adjustment Selection Figure 6-27 Sensor Adjustment Selection 6. Confirm tht the Sensor Clibrtion Progrm Screen ppers (Figure 6-28). Figure 6-28 Sensor Clibrtion Screen 1 Figure 6-30 Non-Pper Clibrtion Screen NOTE: When the Clibrtion does not complete with n expected Positioning Sensor D/A vlue, wrning messge window pop up will pper. Click YES Button to proceed. Figure 6-28 Sensor Clibrtion Screen 1 6-6

63 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 NOTE: When this wrning messge ppers, the Side Sensor or the CPU Bord replcement is recommended. 4. Confirm tht the non-pper clibrtion is completed with check mrk (Figure 6-31 ) ppering next to Clibrtion without pper text line. Figure 6-31 Non-Pper Clibrtion Completion 8. Confirm the Remove reference pper nd click strt button. messge dilogue box ppers. Remove the KS-091 Reference Pper nd click the OK button (Figure 6-34 ). Figure 6-34 Removing Reference Pper Messge Figure 6-34 Removing Reference Pper Messge 9. Confirm tht the Upper Guide is locked firmly nd click the Strt button (Figure 6-35 b) to begin the second Non-pper Clibrtion. Figure 6-35 Second Non-Pper Clibrtion Figure 6-31 Non-Pper Clibrtion Completion 5. The Set reference pper nd click the strt button. messge dilogue box will pper. Plce the KS-091 Reference Pper into the DBV-500 Device nd close the Upper Guide, then click the OK button (Figure 6-32 ). Figure 6-32 Plcing Reference Pper Messge b Figure 6-32 Plcing Reference Pper Messge 6. Confirm tht the Upper Guide is locked firmly nd click the Strt button (Figure 6-33 ) to begin the Reference Pper Clibrtion. Figure 6-35 Second Non-Pper Clibrtion 10. When the second Non-pper Clibrtion is completed, the Mintennce Clibrtion Tool dilogue screen ppers to chnge the Seril Number. When using the defult Seril Number, click the No button (Figure 6-36 ) to finish the clibrtion. Figure 6-36 Seril Number Chnge Dilogue Figure 6-33 Reference Pper Clibrtion b Figure 6-33 Reference Pper Clibrtion 7. Confirm the Clibrtion with pper clibrtion is completed with check mrk (Figure 6-35 ) ppers next to Clibrtion with pper text line. Figure 6-36 Seril Number Chnge Dilogue To chnge the Seril Number, click the YES button (Figure 6-36 b). The SERIAL NUM- BER SETTING screen will pper. Type in the desired 10-digit (Mximum: 12-digit) Seril Number into the Seril No. text box (Figure 6-37 ), then click the OK button (Figure 6-37 b). 6-7

64 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing NOTE: When clicking the CANCEL button (Figure 6-37 c), the Seril Number chnge is not sved. Figure 6-37 Seril Number Setting Seril Number Setting To set the Seril Number, proceed s follows: 1. Click the SERIAL NUMBER SETTING Button (Figure 6-40 ). Figure 6-40 Seril Number Setting Button b c Figure 6-37 Seril Number Setting 11. Once the Seril Number Setting is completed, Clibrtion Dt will be written into the EEPROM. When the dt writing finishes normlly, the Clibrtion Succeeded. messge box ppers, nd click the OK button (Figure 6-38 ) to close the messge dilogue. Figure 6-38 Seril Number Setting Figure 6-40 Seril Number Setting Button 2. Confirm tht the SET SERIAL NUMBER Screen ppers (Figure 6-41). 3. Type the desired 10-digit (Mximum: 12-digit) Seril Number into the Seril No. text box (Figure 6-41 ) then click the Strt button (Figure 6-41 b). Figure 6-41 Set Seril Number Screen Figure 6-38 Seril Number Setting 12. The Clibrtion Result will pper (Figure 6-39). Confirm the result nd click the close button (Figure 6-39 ). Figure 6-39 Clibrtion Result Figure 6-41 Set Seril Number Screen 4. Once the Seril Number Setting is completed, the Seril number writing succeeded. messge box ppers. Click the OK button (Figure 6-42 ) to close the messge dilogue. b Figure 6-42 Seril Number Setting Completion Figure 6-39 Clibrtion Result This completes the Sensor Clibrtion procedures. Figure 6-42 Seril Number Setting Completion 6-8

65 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 White Level Test To perform the DBV-500 White Level Test, proceed s follows: 1. Click the White Level Test Button (Figure 6-43 ). Figure 6-43 White Level Test Button Figure 6-43 White Level Test Button 2. Confirm tht the WHITE LEVEL TEST Screen ppers (Figure 6-44). 3. Insert the KS-091 Reference Pper while referring to the instruction shown on the Screen. Firmly close the Upper Guide until it clicks into plce, nd ensure tht both sides re tightly closed nd locked, then click the Strt Button (Figure 6-44 ) to begin the White Level Test. Figure 6-44 White Level Test Strt Button Figure 6-44 White Level Test Strt Button 4. Once the White Level Test is completed, White Pper Level Check Succeeded (Figure 6-45 ) messge ppers on the right column of the Screen. Click the Exit Button (Figure 6-45 b) to end the White Level Test. Figure 6-45 White Level Test Completion b Performnce Tests This section provides Performnce Testing instructions for the DBV-500 Unit. There re two (2) Performnce Test methods: Performnce Test using PC Performnce Test without PC Choose Performnce Test procedure by selecting the one relted to the prticulr circumstnce desired. Performnce Test Using PC To perform the DBV-500 Performnce Tests using PC, proceed with the following steps. See Figure 6-1 nd Figure 6-2 to confirm the necessry tools nd connections required. Performnce Test Preprtion To prepre the Performnce Test, proceed s follows: 1. Remove electricl power from the DBV-500 Unit. 2. Set DIP SW1 #8 to ON (Figure 6-46). Figure 6-46 DIP SW1 Setting ON Figure 6-46 DIP SW1 Setting 3. Apply electricl power to the DBV-500 Unit. Confirm the LED flshes t Green color rte when the DBV-500 Unit is in Test Mode. 4. Connect the PC nd the DBV-500 Unit using the USB Cble. 5. Lunch the JCM Tool Suite Stndrd Edition Appliction nd confirm tht the Initil Screen shown in Figure 6-47 ppers. 6. Click the Service Mode Pull-down Menu, nd select Performnce Test (Figure 6-47 ). Figure 6-47 JCM Tool Suite Stndrd Edition Initil Screen Figure 6-45 White Level Test Completion Figure 6-47 JCM Tool Suite Stndrd Edition Initil Screen 7. Confirm tht the Performnce Test Min Screen ppers (Figure 6-48). 6-9

66 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing Figure 6-48 Performnce Test Min Screen 2. Click the Performnce Test Pull-down Menu nd select the Feed Motor Norml Test FEED_MOTOR_FWD_TEST or the Feed Motor Reverse Test FEED_MO- TOR_REV_TEST (Figure 6-49 ). 3. Click the Strt Screen Button (Figure 6-50 ) to begin the test. Figure 6-50 Feed Motor Test Strt Button Figure 6-48 Performnce Test Min Screen Performnce Test Items using PC Tble 6-2 lists the test items for the DBV-500 Performnce Test using PC. Tble 6-2 Performnce Test Items using PC Test Items FEED_MOTOR_FWD_TEST FEED_MOTOR_REV_TEST STACK_TEST SENSOR_TEST DIPSWITCH1_TEST DIPSWITCH2_TEST LED_TEST CENTERING_TEST Test Purpose Speed Check with Norml Rottion Speed Check with Reverse Rottion Movement Check (3 sec intervl) Ech Sensor Performnce Test DIP SW1 Performnce Test DIP SW2 Performnce Test LED Performnce Test Movement Check (3 sec intervl) Figure 6-50 Feed Motor Test Strt Button 4. Confirm tht the Feed Motor rottes in forwrd/ reverse direction without errors, nd motor speed is in the cceptble rnge (within pproximtely 600mm/s to 800mm/s). The mesured speed will pper in the Motor re (Figure 6-51 ) on the Screen. 5. Click the Stop Screen Button (Figure 6-51 b) to end the test. Figure 6-51 Feed Motor Test Stop Button b Feed Motor Test To perform the Feed Motor Norml/Reverse Rottion Test, proceed s follows: 1. Lunch the Performnce Test Min Screen (Review Figure 6-48). Figure 6-49 Feed Motor Test Selection Figure 6-51 Feed Motor Test Stop Button Figure 6-49 Feed Motor Test Selection 6-10

67 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 Stcking Movement Test 1. Lunch the Performnce Test Min Screen (See Figure 6-48 Performnce Test Min Screen on pge 6-10). 2. Click the Performnce Test Pull-down Menu nd select the STACK_TEST (Figure 6-52 ). Figure 6-52 Stcking Movement Test Selection Figure 6-52 Stcking Movement Test Selection 3. Click the Strt Screen Button (Figure 6-53 ) to begin the test. Figure 6-53 Stcking Movement Test Strt Button Figure 6-53 Stcking Movement Test Strt Button 4. Confirm tht the Stcking movement is performing normlly. 5. Click the Stop Screen Button (Figure 6-54 ) to end the test. Figure 6-54 Stcking Movement Test Stop Button Sensor Test Nine (9) Tests exist within the Sensor Test Menu. Tble 6-3 lists ech Sensor Test Item function. Sensor Entrnce Sensor Centering Sensor Box Sensor Entrnce Sensor (When Sleep) Exit Sensor Pusher Home Sensor Centering Home Sensor Vlidtion Sensor Vlidtion Reference Sensor Tble 6-3 Sensor Test Items Test Purpose/ Procedure Cover/uncover ech Sensor by Bnknote, nd confirm the Sensor detects Bnknote existence properly Set/remove the Csh Box nd confirm the Sensor Cover/uncover ech Sensor by Bnknote, nd confirm the Sensor detects Bnknote existence properly The Sensor detects tht the Pusher Mechnism is t Home Position or not The Sensor detects tht the Centering Mechnism is t Home Position or not Cover/uncover ech Sensor by Bnknote, nd confirm the Sensor detects Bnknote existence properly PC Screen Detected ON NOT Detected OFF 1. Lunch the Performnce Test Min Screen (refer to Figure 6-48 Performnce Test Min Screen on pge 6-10). 2. Click the Performnce Test Pull-down Menu nd select the SENSOR_TEST (Figure 6-55 ). Figure 6-55 Sensor Test Selection Figure 6-54 Stcking Movement Test Stop Button Figure 6-55 Sensor Test Selection 6-11

68 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing 3. Click the Strt Screen Button (Figure 6-56 ) to begin the test. Figure 6-56 Sensor Test Strt Button 3. Click the Strt Screen Button (Figure 6-59 ) to begin the test. Figure 6-59 DIP SW Test Strt Button Figure 6-56 Sensor Test Strt Button 4. Confirm tht the PC Screen ON/OFF indiction (Detected/NOT Detected) is chnging ech time when ech Sensor is covered/uncovered by bnknote. The resulting condition will pper in the Sensor ON/OFF re (Figure 6-57 ). 5. Click the Stop Screen Button (Figure 6-57 b) to end the test. Figure 6-57 Sensor Test Stop Button b Figure 6-59 DIP SW Test Strt Button 4. Set the DIP Switches to ON nd OFF nd confirm tht ech switch is performing normlly. The resulting condition will pper in the DIP Switch re (Figure 6-60 ). 5. Click the Stop Screen Button (Figure 6-60 b) to end the test. Figure 6-60 DIP SW Test Stop Button b Figure 6-57 Sensor Test Stop Button DIP SW1/SW2 Test To perform the DIP SW1/SW2 Test, proceed s follows: 1. Lunch the Performnce Test Min Screen (See Performnce Test Min Screen on pge 6-10). 2. Click the Performnce Test Pull-down Menu nd select the DIPSWITCH1_TEST or DIP- SWITCH2_TEST (Figure 6-58 ). Figure 6-58 DIP SW1/SW2 Test Selection Figure 6-60 DIP SW Test Stop Button LED Test To perform the LED Test, proceed s follows: 1. Lunch the Performnce Test Min Screen (Refer to Performnce Test Min Screen on pge 6-10). 2. Click the Performnce Test Pull-down Menu nd select the LED_TEST (Figure 6-61 ). Figure 6-61 LED Test Selection Figure 6-58 DIP SW1/SW2 Test Selection Figure 6-61 LED Test Selection 6-12

69 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 3. Click the Strt Screen Button (Figure 6-62 ) to begin the test. Figure 6-62 LED Test Strt Button 3. Click the Strt Screen Button (Figure 6-65 ) to begin the test. Figure 6-65 Centering Test Strt Button Figure 6-62 LED Test Strt Button 4. Confirm tht the LED flshes in the following color sequence, Red => Green => Blue => Yellow => Mgent => Cyn => White. 5. Click the Stop Screen Button (Figure 6-63 ) to end the test. Figure 6-63 LED Test Stop Button Figure 6-65 Centering Test Strt Button 4. Confirm tht the Centering Mechnism Movement performs normlly. 5. Click the Stop Screen Button (Figure 6-66 ) to end the test. Figure 6-66 Centering Test Stop Button Figure 6-63 LED Test Stop Button Centering Movement Test To perform the Centering Mechnism Movement Test, proceed s follows: 1. Lunch the Performnce Test Min Screen (Refer to Performnce Test Min Screen on pge 6-10). 2. Click the Performnce Test Pull-down Menu nd select the CENTERING_TEST (Figure 6-64 ). Figure 6-66 Centering Test Stop Button Figure 6-64 Centering Test Selection Figure 6-64 Centering Test Selection 6-13

70 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing Performnce Test without PC Tble 6-4 lists the items nd DIP Switch 1 settings for the DBV-500 Performnce Test. Tble 6-4 Performnce Test Items nd DIP Switch 1 Settings Test Item DIP Switch Setting * Test Purpose Trnsport Motor Norml Rottion Trnsport Motor Reverse Rottion Stcking Aging Test ON ON ON ON Centering Mechnism ON ON Sensor Test Acceptnce Test (with Vlidtion) Acceptnce Test (without Vlidtion) Reject Test (without Vlidtion) ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON DIP Switch 1 Test ON ON ON ON ON ON ON DIP Switch 2 Test ON ON ON ON ON ON LED Test ON ON ON ON ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF ON/ OFF Speed Check while Norml Rottion Speed Check while Reverse Rottion Stcking Mechnism Movement Check t 3 seconds intervls Aging Movement Check t intervls set by DIP SW1 #6 & #7 Centering Mechnism Movement Check t 3 seconds intervls Ech Sensor Performnce Check Acceptnce Check with Vlidtion Acceptnce Check without Vlidtion Reject Check without Vlidtion DIP Switch 1 Performnce Check DIP Switch 2 Performnce Check LED Performnce Check *. DIP Switch 1 #8 Setting; OFF to strt test, ON to stop test. Aging Test To perform the Aging Test, proceed s follows: 1. Remove electricl power from the DBV-500 Unit. 2. Set the DBV-500 DIP SW1 #4 nd #8 to ON (Figure 6-67) nd the DIP SW2 switches ll to OFF (Figure 6-68). Figure 6-67 Aging Test DIP SW1 Setting ON Figure 6-67 Aging Test DIP SW1 Setting Figure 6-68 Aging Test DIP SW2 Setting ON 4. To strt the Aging Test, set the DBV-500 DIP SW1 #8 to OFF (Figure 6-69). Figure 6-69 DIP SW1 #8 OFF ON Figure 6-69 DIP SW1 #8 OFF 5. Set the DBV-500 DIP SW1 #6 nd #7 (Figure 6-70). DIP SW1 #6 nd #7 cn be used to chnge intervl timing of the Aging Test. (See Tble 6-5 Aging Test Intervl Timing Settings for Switch #6 nd #7 settings for ech intervl.) Figure 6-70 DIP SW1 #6 nd #7 ON ON Figure 6-68 Aging Test DIP SW2 Setting 3. Connect the Power Hrness nd pply electricl power to the DBV-500 Unit Figure 6-70 DIP SW1 #6 nd #7 ON 6-14

71 Clibrtion nd Testing DBV Series DBV-500 Bnknote Vlidtor Section 6 Tble 6-5 Aging Test Intervl Timing Settings #6 #7 Intervl OFF OFF 30 seconds ON OFF 15 seconds OFF ON 2 seconds ON ON 10 seconds 6. Plce the Csh Box onto the DBV-500 Unit to begin the ging movement. 7. Remove the Csh Box nd set the DIP SW1 #8 to ON to end the Aging Test. This completes the Aging Test. Sensor Test To test ech sensor, block ech Sensor nd confirm the Bezel LED color chnges to the correct color for the Sensor being tested. Tble 6-6 Sensor nd LED Condition * Sensor Nme Condition LED Except following condition OFF Entrnce Sensor Shielded RED Centering Sensor Shielded GREEN Vlidtion Sensor Shielded BLUE Exit Sensor Shielded YELLOW Stcker Home Position Sensor Centering Home Position Sensor Box Detection Sensor When the Pusher Plte is NOT t Home Position When the Centering Mechnism is NOT t Home Position When the Csh Box is instlled MAGENTA CYAN WHITE *. If multiple sensors re ctive, the sttus of the sensor with lowest priority is shown. Acceptnce Test To perform the Acceptnce Test, proceed s follows: 1. Remove electricl power from the DBV-500 Unit. 2. Set the DBV-500 DIP SW1 #1, #2, #3, #4 nd #8 to ON (Figure 6-71) nd the DIP SW2 ll switches to OFF (Figure 6-72). Figure 6-71 Acceptnce Test DIP SW1 Setting ON Figure 6-71 Acceptnce Test DIP SW1 Setting Figure 6-72 Acceptnce Test DIP SW2 Setting ON 3. Apply electricl power to the DBV-500 Unit nd confirm tht the LED lights t Green grdient color. 4. Set the DBV-500 DIP SW1 #8 to OFF (Figure 6-73) nd confirm tht the LED flshes t Purple color rte. Figure 6-73 DIP SW1 #8 OFF ON Figure 6-73 DIP SW1 #8 OFF 5. Plce the Csh Box onto the DBV-500 Unit. 6. Confirm tht the DBV-500 performs n initiliztion nd goes to idle, witing for Bnknote insertion. If errors occur, refer to Appendix A Tble A-1. This completes the Acceptnce Test. Other Performnce Tests To perform the other Performnce Tests, proceed s follows: 1. Remove electricl power from the DBV-500 Unit. 2. Set the DBV-500 DIP SW1 #8 to ON (Figure 6-74) nd the DIP SW2 switches ll to OFF (Figure 6-75). Figure 6-74 Other Tests DIP SW1 Setting ON Figure 6-74 Other Tests DIP SW1 Setting Figure 6-75 Other Tests DIP SW2 Setting ON Figure 6-75 Other Tests DIP SW2 Setting 3. Connect the Power Hrness nd pply electricl power to the DBV-500 Unit. 4. Select the desired Performnce Test by setting the DIP Switches s indicted in Tble Set the DIP SW1 #8 to OFF to strt the test. NOTE: If ny errors occur, refer to Tble A-4 LED Flsh Error Codes on pge A Set the DIP SW1 #8 to ON to end the test (Figure 6-74) Figure 6-72 Acceptnce Test DIP SW2 Setting 6-15

72 Section 6 DBV Series DBV-500 Bnknote Vlidtor Clibrtion nd Testing THIS PAGE INTENTIONALLY LEFT BLANK 6-16

73 DBV Series DBV-500 Bnknote Vlidtor Section 7 7 EXPLODED VIEWS & PARTS LISTS This section provides product exploded views nd prts lists for the DBV Series DBV-500 Bnknote Vlidtor Unit. This section contins the following informtion: NOTE: Prts my be chnged for improvement without notice. DBV-500 Entire Unit Exploded View Figure 7-1 DBV-500 Entire Unit Exploded View Digrm 2 DBV-500 Entire Unit Exploded View DBV-500 Min Unit Exploded View DBV-500 Upper Guide Exploded View DBV-500 Min Frme Exploded View DBV-500 Box Frme Unit Exploded View DBV-500 Csh Box Unit Exploded View DBV-500 Option Prts Exploded View Figure 7-1 DBV-500 Entire Unit Exploded View Digrm 7-1

74 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Entire Unit Prts List Tble 7-1 DBV-500 Entire Unit Prts List Ref No. EDP No. Description Qty Remrk DBV-500 Unit Stndrd S-Box S0000 (Stndrd 500 note Csh Box) * mm S-Box S0001 (177mm Specifiction 500 note Csh Box) Stndrd M-Box M0000 (Stndrd 1000 note Csh Box) * mm M-Box M0001 (177mm Specifiction 900 note Csh Box) Stndrd L-Box L0000 (Stndrd 1400 note Csh Box) * mm L-Box L0001 (177mm Specifiction 1300 note Csh Box) DBV-500 Bezel Type A DBV-500 Bezel Type B 1 *. Refer to DBV-500 Csh Box Unit with option on pge 17 for Csh Box with n option(s)

75 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 DBV-500 Min Unit Exploded View Figure 7-2 DBV-500 Min Unit Exploded View Figure 7-2 DBV-500 Min Unit Exploded View 7-3

76 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Min Unit Prts List Tble 7-2 DBV-500 Min Unit Prts List Ref No. EDP No. Description Qty Remrk Bezel Type A Bezel Type B Bezel Type 1 Light Guide Bse Plte CPU Protective Sheet Min Bord Light Guide L Light Guide R Side Sensor Hrness Min Frme Assembly Upper Guide Assembly Upper Cover M3x6 Flt Hed Screw x8 Phillips, Self-Tpping, Binding Hed Screw * x10 Phillips, Self-Tpping, Flt Hed Screw * x12 Phillips, Self-Tpping, Binding Hed Screw * LED Sponge 2 *. P-TITE is recommended. 7-4

77 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 DBV-500 Upper Guide Exploded View Figure 7-3 DBV-500 Upper Guide Exploded View Figure 7-3 DBV-500 Upper Guide Exploded View 7-5

78 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Upper Guide Prts List Tble 7-3 DBV-500 Upper Guide Prts List Ref No. EDP No. Description Qty Remrk Inside Sensor Bord Inside Sensor FFC Sel Sponge FFC Protective PT A FFC Protective PT B Prism B Centering Home Sensor Hrness Lower Guide Side Sensor (Light-Receiving) Side Sensor (Emission) φ9 Idle Roller φ9 Idle Roller Brcket Outside Sensor FFC Trnsport Spring B Upper Guide Sensor Cover Outside Sensor Bord Upper Guide Centering Shft B Prism A Sound Silencer Block Ltch R Ltch L Ltch Spring Centering Home Position Sensor Centering Guide R Assembly Centering Guide L Assembly Centering Spring Trnsport Roller URF Centering Arm Centering Arm Roller Trnsport Spring A Centering Cover Centering GE Ger Centering Shft C Centering Shft E Centering Ger C Centering Ger Centering Motor Hrness Assembly Centering Ger D Centering Shft D Centering Brcket 1 7-6

79 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 Tble 7-3 DBV-500 Upper Guide Prts List Ref No. EDP No. Description Qty Remrk x6 Phillips, Self-Tpping, Binding Hed Screw * M2x4 Lmix Screw x10 Phillips, Self-Tpping, Flt Hed Screw * x8 Phillips, Self-Tpping, Binding Hed Screw * Centering Shft F M2x5 W Wsher (Smll) Shield Plte Assembly Rubber Bushing x10x0.2 Poly Slider 1 *. P-TITE is recommended. 7-7

80 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Min Frme Exploded View Figure 7-4 DBV-500 Min Frme Exploded View Figure 7-4 DBV-500 Min Frme Exploded View 7-8

81 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 DBV-500 Min Frme Prts List Tble 7-4 DBV-500 Min Frme Prts List Ref No. EDP No. Description Qty Remrk Min Frme Trnsport Ger A Trnsport Worm Wheel Trnsport Shft E Drive Pipe Trnsport Worm Ger Trnsport Shft A Trnsport Stcker Encoder Stcker Motor nd Hrness Assembly Trnsport Motor nd Hrness Assembly Trnsport Stcker Pinion Ger PPS Stcker Worm Wheel Stcker Arm Spring Trnsport Ger B Stcker Arm Sound Silencer Block Stcker Ger B Stcker Ger A Trnsport Motor Cover Stcker Worm Ger Box DT Button Box DT Spring Worm Ger Holder Trnsport Roller Ger B Drive Pipe Trnsport Roller Ger A Trnsport Shft D Trnsport Shft B Trnsport Shft C x8 Phillips, Self-Tpping, Binding Hed Screw * *. P-TITE is recommended

82 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Box Frme Exploded View Figure 7-5 DBV-500 Box Frme Exploded View Figure 7-5 DBV-500 Box Frme Exploded View 7-10

83 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 DBV-500 Box Frme Prts List Tble 7-5 DBV-500 Box Frme Prts List Ref No. EDP No. Description Qty Remrk Box Frme A Box Roller Shft Trnsport Roller Ger D Trnsport Roller Ger C Pusher Arm A Pusher Arm Shft Box Arm Spring Pusher Arm B Pusher Shft A Pusher Roller Pusher Shft B Pusher Plte Lever Shft Pusher Lever PB Arm Spring Finger Brcket φ2x16 Prllel Pin ST Lever R Box Trnsport Guide L Box Trnsport Guide R Bll Spring Plte PA66 Bll (66 Nylon) Bll Guide Spring Bll Brcket Stcker Lever Spring Pusher Hinge Plte x10 Phillips, Self-Tpping, Flt Hed Screw * φ3 E-Ring 3 *. P-TITE is recommended

84 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Csh Box Exploded View Figure 7-6 DBV-500 Stndrd Csh Box Exploded View Stndrd L-Box Stndrd M-Box Stndrd S-Box NOTE: Refer to See Figure 7-7 DBV mm Csh Box Exploded View on pge for the 177mm Csh Box type. Figure 7-6 DBV-500 Stndrd Csh Box Exploded View 7-12

85 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 Figure 7-7 DBV mm Csh Box Exploded View Stndrd S-Box Stndrd M-Box Stndrd L-Box Figure 7-7 DBV mm Csh Box Exploded View 7-13

86 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Csh Box Prts List Tble 7-6 DBV-500 Csh Box Prts List Ref No. EDP No. Description Qty Remrk Lock Pin For S-Box Lock Pin For M-Box Lock Pin For L-Box Ril Collr Box Frme A Assembly 1 1 For Stndrd Csh Box nd 177mm S-Box Receive Plte 2 For 177mm M-Box nd 177mm L-Box φ10 Wsher Plte Rely Plte Box Frme 500 Assembly 1 For S-Box Box Frme 1000 Assembly 1 For M-Box Box Frme 1500 Assembly 1 For L-Box Key Brcket For 177mm M-Box nd 177mm L-Box Box Door 500 Assembly 1 For Stndrd S-Box Box Door 1000 Assembly 1 For Stndrd M-Box Box Door 1500 Assembly 1 For Stndrd L-Box Door Shft Sheet Holder Ltch Sheet Ltch Button B Ltch Button A Ltch Button Shft Box Frme B Sheet Collr Box Ltch Spring A Box Ltch Spring B Shield Type Blind Rivet (AD-44) Shield Type Blind Rivet (AD-42) 14 For Stndrd Box 18 For 177mm Box φ3.3x8x0.5 Flt Wsher φ3 E-Ring φ2 E-Ring x6 Phillips, Self-Tpping, Binding Hed Screw * Receive Plte Shft Receive Plte Roller φ1.2 E-Ring Door Lock A Door Lock B x8 Phillips, Self-Tpping, Binding Hed Screw *

87 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section x5 Phillips, Self-Tpping, Binding Hed Screw * Uneven Plte Smll Uneven Plte Medium 1 For 177mm M-Box nd 177mm L-Box For 177mm S-Box nd 177mm L-Box For 177mm M-Box nd 177mm L-Box 2 For 177mm S-Box x3 Lmix PS-TITE 3 For 177mm M-Box 5 For 177mm L-Box Box 500 Spring 2 For Stndrd Csh Box, 177mm S-Box nd 177mm L-Box 4 For 177mm M-Box Box 1000 Spring 2 For Stndrd M-Box nd 177mm L-Box Box 1500 Spring 1 For Stndrd L-Box Box 1500 Spring 2 1 For Stndrd L-Box 540 *. P-TITE is recommended. Tble 7-6 DBV-500 Csh Box Prts List Ref No. EDP No. Description Qty Remrk Box Door 177mm S-Box Assembly 1 For 177mm S-Box Box Door 177mm M-Box Assembly 1 For 177mm M-Box Box Door 177mm L-Box Assembly 1 For 177mm L-Box 7-15

88 Section 7 DBV Series DBV-500 Bnknote Vlidtor Exploded Views & Prts Lists DBV-500 Option Prts Exploded View Figure 7-8 DBV-500 Option Prts Exploded View Door Lock Option OP2 OP3 OP1 OP4 OP5 Hndle Option OP6 OP4 OP5 Frme Lock Option OP9 OP10 Screw* OP8 OP14 Lock* OP11 OP12 OP13 OP7 *. A lock nd screw need to be provided for the Frme Lock option by the customer. Figure 7-8 DBV-500 Option Prts Exploded View 7-16

89 Exploded Views & Prts Lists DBV Series DBV-500 Bnknote Vlidtor Section 7 DBV-500 Option Prts List Tble 7-7 DBV-500 Option Prts List Ref No. EDP No. Description Qty Remrk For S-Box S3100 (with OP1 * Lock (Designted) 2 Hndle nd Door Lock options) Lock (Undesignted) 2 OP Door Lock Tng 1 For Door Lock option OP M2.6x6 W Wsher (Lrge) 1 For Door Lock option OP x8 Phillips, Self-Tpping, Binding Hed Screw (Blck) *. Mke sure tht the correct Lock specifiction for the Unit is selected.. P-TITE is recommended. 4 For Hndle option OP Hndle Cover 2 For Hndle option OP D500 Hndle 1 For Hndle option OP TAP-D48HR Rivet 1 For Frme Lock option OP Box Lock Brcket 1 For Frme Lock option OP Box Lock Spring 2 For Frme Lock option OP Box Lock Tng 1 For Frme Lock option OP φ10 Wsher PT 1 For Frme Lock option OP Box Lock Plte 1 For Frme Lock option OP φ4x8x0.5 Flt Wsher 4 For Frme Lock option OP x6 Phillips, Self-Tpping, Binding Hed Screw 4 For Frme Lock option The following DBV-500 Csh Box Units with n option(s) re vilble: Tble 7-8 DBV-500 Csh Box Unit with option EDP No. Description Qty Remrk S-Box S1100 (with Hndle option) S-Box S1101 (with Hndle option) S-Box S3100 (with Hndle nd Door Lock options) S-Box S4100 (with Hndle nd Door Lock options) M-Box M1100 (with Hndle option) M-Box M1101 (with Hndle option) M-Box M4100 (with Hndle nd Door Lock options) L-Box L1100 (with Hndle option) L-Box L1101 (with Hndle option) L-Box L4100 (with Hndle nd Door Lock options)

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91 8 INDEX C DBV Series DBV-500 Bnknote Vlidtor Section 8 S Clibrtion Methods of Contct Informtion Address nd Telephone Numbers for D DBV-500 photo of Dimensions entire unit clernce illustrted drwing for Disssembly/Ressembly instructions for Exploded View illustrtions of E F Sfety pictogrphs indicting 1 to 3 symbols inside boxed re Softwre Descriptions Product Number Specifictions of Specil Notes itlic text highlights finger points to Steps sequentil numbering of Tool Requirements workbench Troubleshooting Instructions for...a-1 Type Descriptions Product Number Specifictions of T W Fult Tble tble listings of...a-1 Flowchrt Opertionl M Wiring Digrm system & individul primry prt Model Descriptions Product Number Specifictions of N Nvigtion within mnul procedure for P PC Clibrtion Preprtion for Performnce Tests instructions for Precutionry Symbols types of Primry Fetures DBV-500 DBV Product Series of

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93 A TROUBLESHOOTING This section provides troubleshooting instructions for the DBV Series DBV-500 Bnknote Vlidtor Unit, including the following informtion: Introduction Troubleshooting Overview Fult Tble Listings LED Indiction Conditions Introduction Most Bnknote Vlidtor filures result from minor cuses. Before replcing ny prts, be sure tht ll ssembly nd circuit bord connectors re properly fitted with their hrnesses properly connected. Poor performnce by the DBV-500 Bnknote Vlidtor is often cused when dust or foreign objects dhere to the sensors or rollers. Clen the Bnknote vlidtion section first, then crefully observe the operting stte of the Vlidtor when re-initilizing power. This observtion is importnt Symptoms/Error Messges Bnknote Vlidtor is not working (does not ccept ny Bnknotes) Bnknote jms occur often DBV Series DBV-500 Bnknote Vlidtor Appendix A Possible Fult Cuses No externl Power is pplied to the Bnknote Vlidtor (+12/24V DC & GND) Wrong or inpproprite connections Corrupted Softwre CPU Bord filure A Pressure Roller is dirty or dmged A pressure Roller Spring is loose or missing A foreign object is lodged in the Trnsport pth nd/or inside the Csh Box The Vlidtor Unit is not properly set The Bnknote width is out of specifiction (Bnknote is wider thn 78 mm or nrrower thn 60mm) Tble A-1 Generl Fult Conditions in locting ny cuses of filure nd the possible fult loction. Perform ll repirs by referring to Clibrtion nd Testing in Section 6 of this Mnul, nd the Disssembly/Ressembly instructions in Section 4 of this Mnul. Troubleshooting Overview This product llows the opertor to perform fult dignosis by checking vrious Fult Tble Listings ginst the symptoms. Survey the cuse(s) of ny filure occurrences during the process. After determining the cuse of the filure, execute the Performnce Test, nd then repir the unit replcing ny pproprite prts deemed necessry. Fult Tble Listings Tble A-1, Tble A-2 nd Tble A-3 list the vrious possible DBV-500 Unit fult conditions tht cn occur nd the necessry ctions required to correct them. Corrective Action Required Verify tht the Power Supply +12/24V DC nd Ground Cbles re connected to their pproprite Pins on the min connector. Verify tht ll Hrness Connectors re properly connected. Check for ny bent, missing or dmged Pins in the Connector Plugs nd mting Receptcles. Re-downlod the correct Softwre. Conduct n Initil Performnce Test. If the test result is Negtive (NG), replce the CPU Bord. Mke sure to re-clibrte the Sensors fter CPU Bord is replced. Clen ll Pressure Rollers. Replce s necessry. Check ll Pressure Roller Springs using finger pressure test. Replce s necessry. Clen the Trnsport pth nd remove ny foreign object discovered. Ensure the Upper Guide Ltches re secure nd the Csh Box is properly seted. Use only Bnknotes widths hving the correct DBV-500 Unit s size specifictions. A-1

94 Section A DBV Series DBV-500 Bnknote Vlidtor TroubleShooting Symptoms/Error Messges Acceptnce rte is degrded All Bnknotes being rejected Motor continues to run Cn not enter the TEST mode Tble A-1 Generl Fult Conditions (Continued) Possible Fult Cuses Dirt nd/or stins on the Rollers nd Lenses The Unit hs been disssembled, nd clibrtion djustments hve not occurred following ressembly The wrong Softwre version or n older Softwre version is being used Softwre not designed to ccept current Bnknotes Clen the Trnsport pth. Refer to Sensor nd Roller Clening Procedure on pge Re-clibrte the Sensors fter ressembling the DBV-500 Unit. Mke sure tht the progrmmed Softwre is the ltest version, nd it supports the Currency vlues for the specific Country (e.g., check denomintion/issuing yer). Check the prticulr specifictions for the required Bnknote Type Acceptnce, nd mke sure the Bnknotes will be ccepted by the Softwre loded (e.g., check denomintion/issuing yer). Incorrect softwre Downlod the correct Softwre for Currency being ccepted. (different Currency type) Bnknotes re not being Mke sure the Bnknote vlues required re included in the Softwre ccepted by the Softwre Specifictions (e.g., denomintions/issuing yer). Incorrect DIP Switch settings Enble ll denomintions by setting ll DIP Switches to OFF. Bnknote cceptnce is being inhibited by Host Controller Enble Bnknote cceptnce for the required Host Commnd. commnd Vlidtion Sensor filure Chnge the CPU Bord nd/or Sensor Bord nd clibrte. Unit ws disssembled nd clibrtion ws not performed Clibrte ll Sensors following ressembly. following ressembly Upper Guide is open Firmly close the Upper Guide. A foreign object or jmmed Bnknote is stuck in the Trnsport pth Motor Drive filure Incorrect DIP Switch settings Dip Switch filure CPU Bord filure Corrective Action Required Open the Upper Guide, remove the foreign object or jmmed Bnknote, nd close the Cover. Conduct Forwrd/Reverse Motor Rottion Test. Set the DS1 DIP Switch No. 8 to ON, nd repply power to the DBV-500 Unit. See Section 6 of this mnul regrding the DIP Switch Test, nd conduct DIP Switch TEST to check if the specific DIP Switch Block contins filure. Exchnge the CPU Circuit Bord with known good Circuit Bord nd clibrte. Adjustment Error Tble A-2 lists the vrious possible DBV-500 Unit Adjustment fult conditions. NOTE: Adjustment Errors re the most common errors nd occur during clibrtion. Symptoms/Error Messges Cn not strt the AdjustmentService_ SuiteEdition.exe from the JCM Tool Suite ppliction by double-clicking on its icon Communiction Error Adjustment Error Tble A-2 Adjustment Fult Conditions Possible Fult Cuses PC Operting System (OS) is not comptible The Progrm Files re corrupted Wrong or inpproprite connections DBV-500 Switch settings re incorrect DIP Switch filure CPU Bord filure Incorrect Reference Pper type Vlidtion Sensor filure Corrective Action Required The current Adjustment progrm only supports the Windows 2000/XP/ Windows 7 Operting Systems. Request the correct progrms from JCM. Check the PC Hrness connections nd the relted DBV-500 Interfce Connectors for dmge. Check for ny bent, missing or dmged Pins in the Connector Plugs nd/or Receptcles. Reset the DBV-500 DS1 DIP Switches #8 to ON (DIP Switch #1 through #7 settings re not specificlly required). Apply power to the DBV-500 Unit. See Section 6 of this mnul regrding DIP Switch settings nd conduct DIP Switch Test. Exchnge the CPU Circuit Bord with known good Circuit Bord. Follow the instructions provided in the AdjustmentService_SuiteEdition.exe from the JCM Tool Suite ppliction nd use the correct Reference Pper. Chnge the CPU Bord nd Sensor Bord. A-2

95 TroubleShooting DBV Series DBV-500 Bnknote Vlidtor Section A Communiction Error Tble A-3 lists the vrious possible DBV-500 Unit Communiction fult conditions. Symptoms/Error Messges Cnnot communicte with the Host Mchine The Externl LED Disply indictes vrious combintions of solid or lternting Color light flshing conditions when ny of the Stndrd Errors listed in Tble A-4 occur. Identify the cuse nd solution for n indicted error by compring it ginst ech listing in Tble A-4. Tble A-3 Communiction Fult Conditions Possible Fult Cuses LED Indiction Conditions Corrective Action Required DIP Switch settings re Set ll DIP Switches to OFF nd then set the DIP Switch correctly while incorrect referring to the Softwre Informtion Sheet. Connectors re off or loosely Firmly connect ll of the Communiction Connectors. connected Check for ny bent, missing or dmged Pins in the Connector Plugs nd Dmged Connector Pins mting Receptcles. CPU Bord is corrupted Exchnge the CPU Circuit Bord with known good Circuit Bord. Verify tht the correct interfce between the Host Mchine nd the Bnknote Incorrect Interfce Vlidtor is being used. LED Flsh Error Code Conditions NOTE: The Error Codes flsh different ptterns when in the norml opertion mode (communicting with the Host Mchine) or when performing the Performnce Tests. The LED shows more detiled flsh ptterns while running the Performnce Test to identify the specific error cuses. Tble A-4 lists the vrious LED Flsh Error Code cuses nd solutions for Bnknotes. Tble A-4 LED Flsh Error Codes Norml Opertion LED Sequence Performnce Test LED Sequence Error Cuses nd Solutions White (3) White (3) White (3) White (3) White (1) White (2) White (3) White (4) Externl Flsh ROM Boot Progrm ROM Check Error Externl Flsh ROM Boot I/F Are ROM Check Error Externl Flsh ROM Min Progrm ROM Check Error CPU Internl RAM Check Error Externl SD-RAM Error The Boot Progrm tht is supposed to run fter Power is pplied is not correctly written in ROM, or it cnnot be red. [Solution] Check tht the following prt is properly ssembled nd/or Hrness connected. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Boot Interfce Are ws not written correctly or cnnot be red. [Solution] Re-downlod the Progrm. If the error is not resolved, check tht the following prt is ssembled nd/or Hrness connected. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Min Operting Progrm is not written into the ROM correctly, or cnnot be red. [Solution] Re-downlod the Progrm. If the error is not resolved, check tht the following prt is properly ssembled nd/or Hrness connected. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. RAM reding or writing ws not properly performed. [Solution] Check tht the following prt is properly ssembled nd/or Hrness connected. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. Externl SD-RAM reding or writing ws not properly performed. [Solution] Check tht the following prt is properly ssembled nd/or Hrness connected. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. A-3

96 Section A DBV Series DBV-500 Bnknote Vlidtor TroubleShooting Tble A-4 LED Flsh Error Codes (Continued) Norml Opertion LED Sequence Performnce Test LED Sequence Error Cuses nd Solutions White (3) White (3) White (3) Red (3) Red (3) Red (3) Red (3) Red (3) Red (3) Red (3) White (5) White (6) White (8) Red (1) Red (2) Red (3) Red (4) Red (5) Red (6) Red (7) EEPROM Error Downloding File Error I2C Access Error Stcker Motor Lock-Up Pusher Mechnism Home Position Error Bnknote Jm (Csh Box) Feed Motor Speed Error Feed Motor Lock-Up Centering Mechnism Movement Reserved EEPROM reding, writing nd/or sving ws not properly performed. [Solution] Perform the Sensor Clibrtion procedure. If the error is not resolved, check tht the following prt is properly ssembled nd/or Hrness connected. Clen or djust the following prt. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. Downloding files does not proceed. [Solution] Select file supported by the DBV-500 Unit. While communicting with ech device on the CPU Bord, Sensors detect n bnorml operting condition. [Solution] Check tht the following prt is properly ssembled nd/or Hrness connected. Clen the following prt. [Reltive Prts] CPU Circuit Bord. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. While operting the Stcker Motor, no pulse inputs occurred greter thn the specified vlue. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Stcker Motor, Stcker Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. When stcking Bnknotes, the Pusher Mechnism is not returning to the Home position. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Pusher Mechnism, Stcker Motor, Stcker Home Sensor, Stcker Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. When trnsporting Bnknote in the Csh Box, the Sensors re not detecting Bnknote present condition when the time intervl is too long, or the pulse number is greter thn specified vlue for the function. [Solution] Remove Bnknotes from the Csh Box. Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Exit Sensor, Pusher Mechnism, Stcker Motor, Stcker Home Sensor, Stcker Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. While Initilizing, pulse input intervl is less thn the specified vlue. [Solution] Remove Bnknotes from the DBV-500 Unit. Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Feed Motor, Feed Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. While operting the Feed Motor, no pulse inputs occurred greter thn the specified vlue. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Feed Motor, Feed Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Centering Guide hs not moved. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Centering Guide, Centering Motor, Centering Guide Home Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. Contct your locl JCM Representtive if this error occurs. A-4

97 TroubleShooting DBV Series DBV-500 Bnknote Vlidtor Section A Tble A-4 LED Flsh Error Codes (Continued) Norml Opertion LED Sequence Performnce Test LED Sequence Error Cuses nd Solutions Red (3) Purple (3) Purple (3) Purple (3) Red (8) Purple (1) Purple (2) Purple (3) Frud Detection Csh Box Full Csh Box Removl Bnknote Jm (Trnsport Unit) Sensors detect Bnknotes occurring with bnorml timing. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Entrnce Sensor, Centering Timing Sensor, Vlidtion Sensor, Side Sensor, Exit Sensor, Feed Motor nd Feed Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. Sensors detected tht the Csh Box is full. [Solution] Remove Bnknotes from the Csh Box. Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Pusher Mechnism, Stcker Motor, Stcker Home Sensor, Stcker Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Csh Box hs been removed. [Solution] Firmly re-set the Csh Box. Check tht the following prt is properly ssembled nd/or Hrness connected. Clen or djust the following Sensor. [Reltive Prts] Box Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. When trnsporting or returning Bnknote in the Trnsport Unit, the Sensors detect n bnorml condition. The sensors did not detect Bnknote present condition when the time intervl ws too long, or the pulse number is greter thn specified vlue for the function. [Solution] Check tht the following prts re properly ssembled nd/or Hrness connected. Clen or djust the following prts nd Sensors. [Reltive Prts] Entrnce Sensor, Centering Timing Sensor, Vlidtion Sensor, Side Sensor, Exit Sensor, Feed Motor, Feed Motor Encoder. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. A-5

98 Section A DBV Series DBV-500 Bnknote Vlidtor TroubleShooting LED Flsh Reject Code Conditions Tble A-5 lists the vrious LED Flsh Reject Code cuses nd solutions for Bnknotes. Tble A-5 LED Flsh Reject Codes Norml Opertion LED Sequence Performnce Test LED Sequence Error Cuses nd Solutions Yellow (3) Yellow (3) Yellow (3) Yellow (3) Yellow (3) Yellow (3) Yellow (3) Yellow (3) Green (3) Yellow (2) Yellow (3) Yellow (4) Yellow (5) Yellow (6) Yellow (7) Yellow (8) Yellow (9) Green (1) Mgnifiction Error Denomintion Error Pttern Error Photo Level Error Bnknote Length Abnorml Pttern Error 1 Invlid Bnknote Error Pttern Error 2 Skewed Insertion Error Sensors detected improper levels. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 of this mnul. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensor detected nd bnorml Bnknote Type. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 of this mnul. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensor detected nd bnorml Bnknote Type. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. While trnsporting Bnknote, improper sensor levels were detected. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensors detected the Bnknote length ws longer or shorter thn the specified vlue. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Rollers, Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensors detected n improper Bnknote pttern. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensors detected the Bnknote s invlid. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensors detected n improper Bnknote pttern. [Solution] Clen the Bnknote Pth. Check tht the Bnknote is not dmged or exhibiting unfit conditions. Refer to Bnknote Fitness Requirements on pge 1-4 for uncceptble Bnknote. [Reltive Prts] Vlidtion Sensor. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Bnknote hs been inserted in n incorrect/crooked direction. [Solution] Insert Bnknote in the proper lignment. Clen the Bnknote Pth nd check the Centering Mechnism for proper opertion. [Reltive Prts] Centering Mechnism, Rollers. If the error is not resolved, chnge the bove relted prt or prts. A-6

99 TroubleShooting DBV Series DBV-500 Bnknote Vlidtor Section A Tble A-5 LED Flsh Reject Codes (Continued) Norml Opertion LED Sequence Performnce Test LED Sequence Error Cuses nd Solutions Green (3) Green (3) Green (3) Green (3) Green (3) Green (2) Green (3) Green (4) Green (5) Green (6) Remining Bnknotes Returned Trnsport Time-out Error Bnknote Detection Error Inhibit Setting Abnorml Return Commnded While initilizing, Bnknote ws detected in the Unit. [Solution] Clen or djust the following prts. [Reltive Prts] Centering Mechnism, Rollers, Vlidtion Sensors. Entrnce nd Exit Sensors. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Sensors detected improper movement of Bnknote. [Solution] Clen the Rollers nd Bnknote Pth. [Reltive Prts] Rollers, Sensors, Vlidtion Sensors. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. Sensors detected Bnknote with bnorml timing. [Solution] Clen debris from the Bnknote Pth. [Reltive Prts] Entrnce, Exit, Vlidtion nd Side Sensors. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. The Bnknote hs been inhibited by DIP Switch Setting or Host Commnd. [Solution] Check DIP Switch Block 1 Settings, refer to the Softwre Informtion Sheet for proper settings. Check Hrness connections nd communictions. [Reltive Prts] DIP Switch Block 1, Hrnesses If the error is not resolved, chnge the bove relted prt or prts. The Bnknote ws returned in response to Host Commnd. [Solution] Check for proper communictions with the Host computer. [Reltive Prts] CPU. If the error is not resolved, chnge the bove relted prt or prts nd clibrte the unit. A-7

100 Section A DBV Series DBV-500 Bnknote Vlidtor TroubleShooting Mintennce Equipment This portion provides product informtion for the DBV-500 Mintennce Equipment. DBV-500 Mintennce Equipment Figure A-1 Additionl Mintennce Equipment Requirements b c d e NOTE: Only the Europen Connector Version is shown here. Order the JAC No. for the USA Style AC Wll Plug. NOTE: Only the Europen Style Version is shown here. Order the JAC No. for the USA Style AC Wll Plug. f Figure A-1 Additionl Mintennce Equipment Requirements Tble A-6 Additionl Mintennce Equipment Prts List Ltr. EDP No. * JAC No. Description Qty. Remrk Use EDP# Reference Pper (White: KS-091) 1 b G R UAC Module 1 c G R UAC USB Cble 1 d GA R DBV-500 UAC Hrness 1 e G RA Power Cord (USA or Euro) 1 For UAC f G00286 Use G# AC Power Adpter 1 For UAC *. A Product EDP Number tht begins with G is Product developed by JCM-E Germny. Reference Pper Hndling All JCM Reference Pper should be hndled s follows: 1. Do not llow the Reference Ppers to endure high tempertures nd/or high humidity environments. 2. Store unused Reference Ppers in their originl Shipping Crton to void exposing them to direct Sunlight nd/or bright indoor light. Ensure tht the Reference Ppers being stored re not dmged s they re replced into their shipping crton. 3. Do not use Reference Pper contining dmged res tht re worn, dirty, wrinkled, distorted nd/ or discolored. 4. Use new Reference Pper for every 400 Units being clibrted. Incorrect clibrtion errors my occur when using Reference Pper tht hs been used for clibrting more thn 400 Units. A-8

101 B GLOSSARY DBV Series DBV-500 Bnknote Vlidtor Section B B 1 Bnknote Jm on occsion, wrinkled or dmged Bnknotes become stuck within the mechnicl re of the Vlidtion Unit. This condition my occur due to cceptnce of severely degrded Bnknote, or due to feed error occurring in the Trnsport Pth. Bnknote Jms my be clered by following instructions found in the Opertions nd Mintennce Mnul Bezel removble Plstic Assembly ttched to the front of the Bnknote Insertion Slot of the Vlidtor Unit. It fetures, rectngulr ccess slot of esy insertion nd retrievl of Bnknotes. Bezels re vilble in different shpes nd sizes in order to ccommodte Bnknotes of different width nd different stcking configurtion C 3 Clibrtion process performed on electronic equipment which ensures tht ll circuits re properly ligned nd operting t optimum levels. Clibrtion is ccomplished using softwre bsed progrm which checks nd sets the opertionl reference levels for sensors. This helps to ensure tht the Unit opertes with the highest Bnknote cceptnce rte possible. Clibrtion is recommended whenever the CPU bord, or one of the Sensor Bords re replced Csh Box continer designed to collect nd store the Bnknotes ccepted by the Vlidtor Centering Mechnism mechnicl ssembly designed to center Bnknotes tht enter the Vlidtor t skewed ngle Checksum numericl vlue ssigned to dt file or block of dt (usully expressed in Hexdeciml nottion). Checksum vlues re used to verify tht the contents of dt file re not corrupted in ny wy during trnsmission or encryption. The Checksum vlues of both the originl nd duplicte files re compred to ech other. If the vlues do not mtch then it is recommend tht the file be copied (uploded) gin until the Checksum do mtch Country Code specific codes given to country to identify its currency type B-1

102 Section B DBV Series DBV-500 Bnknote Vlidtor Glossry 8 CPU n cronym for Centrl Processing Unit. In most systems the CPU is multi-pin semiconductor device mounted on Printed Circuit Bord (PCB). It is used in conjunction with other interfce microchips nd memory devices, nd is responsible for controlling the overll opertion of the equipment into which it is instlled Current limiting Power Source n electronic circuit designed to prevent dmge to Power Supply in the event short circuit occurs D 10 DBV cronym for Dollr Bnknote Vlidtor DIP Switch n cronym for Dul Inline Pckge Switch - it is mountble two-position slide switch contining up to 16 individul switches per block ssembly locted on Printed Circuit Bord (PCB), which my be sent to n ON or OFF position. DIP Switches re often used in circuits where mnul selection of opertionl chnges, options nd fetures re desired E 12 EEPROM n cronym for Electroniclly Ersble Progrmmble Red Only Memory. A form of non-voltile Red Only Memory (ROM), which cn be both written to, nd ersed, vi electronic signls without the need to remove it from its Circuit Bord housing where it is instlled. EEPROM system commnd instructions nd reference dt sets tht re ccessed on frequent bsis or when the equipment is first powered up F 13 FFC n cronym for Flexible Flt Cble. This type of Cble contins printed circuit trces in it, nd is generlly used to interconnect nd distribute signl informtion between vrious Printed Circuit Bord J 14 JCM Tool Suite Stndrd Edition PC Appliction Progrm tht includes Sub-routine Progrms for Downloding File, Clibrting Sensors, exmining Performnce Metrics nd testing Vlidtor Functions B-2

103 Glossry DBV Series DBV-500 Bnknote Vlidtor Section B L 15 LED n cronym for Light Emitting Diode. An LED is Semiconductor Device which turned on, emits signl output in the visible light rnge. Avilble in vriety of colors, LEDs re cost effective nd re commonly used s Indictor Lights in vriety of equipment devices. LEDs re lso vilble in the invisible light rnge (i.e., ultrviolet, ner-infrred etc.), mking then useful s opertionl indictors for vriety of electronic equipment nd pplictions, such s Bnknote Vlidtion Circuit in the Vlidtor Unit O 16 Opticl Sensor Photo Sensitive Device nd LED combintion which genertes signl of vrying mplitude in response to chnges or blockge of the mount of light striking the sensor surfce. Opticl Sensors re well suited for detecting timing nd movement events P 17 Photo-Coupler Isoltion method of incresing sfety to both the equipment nd personnel by isolting nd routing trnsmitted dt signls vi Light Emitting Diode (LED) nd Photosensitive Trnsistor combintion circuit in vrious electronic equipment devices Pictogrph smll interntionlly recognized sfety nd ttention symbols plced to the left of Notes, Cutions nd Wrnings throughout JCM Mintennce Mnul Precutions Specil instructions nd wrnings tht pper in JCM Mintennce Mnuls. Precutions re intended to promote personl sfety nd prevent dmge to equipment when working with the pplicble JCM Product R 20 Reference pper specilly coted/colored pper strips which re inserted into Bnknote Vlidtor when performing Vlidtor Unit Clibrtion. Reference Pper is used to help set minimum nd mximum threshold detection levels when djusting the photo-opticl Sensors in the unit for optimum performnce RS232C common Seril Dt communiction stndrd Protocol T 22 TTL n cronym for Trnsistor to Trnsistor Logic levels B-3

104 Section B DBV Series DBV-500 Bnknote Vlidtor Glossry U 23 USB n cronym for Universl Seril Bus. The USB protocol is widely used seril-bsed communictions dt bus which llows lrge number of peripherl devices to communicte with host controller, nd is commonly found on nerly ll personl downlod dt files into flsh memory quickly nd esily from PC V 24 Vlidtor In Bnknote Vlidtor, identifies the process of drwing Bnknote into the Unit nd then uses vrious Sensors to red nd determine the uthenticity of the Bnknote bsed on the comprison of collected redings to set of reference dt stored in memory B-4

105 DBV Series DBV-500 Bnknote Vlidtor

106 DBV Series DBV-500 Bnknote Vlidtor Issue #4104-SME-01-01