VEGA Series Banknote Validator

Transcription

1 Wesite: VEGA Series Bnknote Vlidtor Opertion nd Mintennce Mnul (Revision 4) Issue #4064-SME-01-04

2 VEGA Series Bnknote Vlidtor Opertion nd Mintennce Mnul Issue #4064-SME REVISION HISTORY Rev. Dte Reson for Updte Comment A Initil Version Added 24V DC Specifictions, Mgnetic Sensor Specifiction nd MDB Informtion Added 24V DC Specifiction, fixed Section 7 informtion Divided Product Description into Model nd Type Descriptions, Added Recycle (Option) in Model Description, Added VEGA-RC Twin Informtion to Primry Fetures, Added Type FM to Outside Dimensions in Section 1/Replce the Sensor nd Roller Loction grphic in Section 2/Prts Lists Updte in Section Updted Bezel Informtion in Section 1 nd 7 Interntionl Complince RoHS Directives UL & c-ul Mrks or or or File No. E1420, Suscrier , Vo.2 CE Mrk CB Scheme NO56968, NO51248/A1/M1, NO54260/M1, NO7859 FCC Directives FCC WARNING Chnges or modifictions not expressly pproved y the prty responsile for complince could void the user s uthority to operte the equipment. FCC NOTICE This equipment hs een tested nd found to comply with the limits for Clss A Digitl Device, pursunt to prt 15 of the FCC Rules. These limits re designed to provide resonle protection ginst hrmful interference when the equipment is operted in commercil environment. This equipment genertes, uses nd cn rdite rdio frequency energy nd, if not instlled nd used in ccordnce with the instructions, my cuse hrmful interference to rdio communictions. Opertion of this equipment in residentil re is likely to cuse hrmful interference in which cse the user will e required to correct the interference t his own expense. IC NOTICE This Clss A Digitl Apprtus complies with Cndin ICES-00. Cet ppreil numerique de l Clsse A est conforme l norme NMB-00 du Cnd. Electricl Current Symol Direct Current: indictes Direct Current vlues on product lels. Copyright 2016 By JAPAN CASH MACHINE CO., LTD. This product document (hereinfter referred to s Mnul ) is fully covered y legl Copyrights owned y the JAPAN CASH MACHINE CO., LTD. (hereinfter referred to s JCM ) under Jpnese lws nd foreign countries. This Mnul contins mny copyrighted, ptented or properly registered equipment items mnufctured y JCM, tht re prohiited nd illegl to duplicte, replicte, or copy in whole, or in prt, without the express uthoriztion y JCM with the following exceptions: 1. When n uthorized JCM gency or distriutor duplictes the Mnul for sles promotion nd/or service mintennce of the product, or technicl service personnel eduction s required; nd 2. When n end user duplictes the Mnul to mintin opertion of the product or operte the product in generl. JCM retins ll rights to mend, lter, chnge or delete ny portion of this Mnul in whole, or in prt, or dd items thereto without notice regrding the product or its relted products. JCM is registered trdemrk of JAPAN CASH MACHINE CO., LTD. All other product nmes mentioned herein my e registered trdemrks or trdemrks of their respective compnies. Furthermore,, nd re not lwys mentioned in ech cse throughout this puliction.

3 VEGA Series Bnknote Vlidtor Tle of Contents Pge 1 GENERAL INFORMATION Description VEGA Unit Product Description Model Descriptions Type Description Precutions User Cutions Instlltion Cutions Mounting, Dismounting nd Trnsporttion...1- Plcing Foreign Ojects into the Unit...1- Preventive Mintennce...1- Bnknote Fitness Requirements Primry Fetures Component Nmes Specifictions Technicl Specifictions Environmentl Specifictions Electricl Specifictions Structurl Specifictions Unit Dimensions Entire Unit Outside Dimensions (Type SH with Stndrd Csh Box) Entire Unit Clernce Dimensions (Type SH with Stndrd Csh Box) Entire Unit Outside Dimensions (Type SH with Lrge Csh Box) Entire Unit Clernce Dimensions (Type SH with Lrge Csh Box) Entire Unit Outside Dimensions (Type FM with Stndrd Csh Box) Entire Unit Clernce Dimensions (Type FM with Stndrd Csh Box) Entire Unit Outside Dimensions (Type SD with Stndrd Csh Box) Entire Unit Outside Dimensions (Type SD with Lrge Csh Box) Entire Unit Outside Dimensions (Type SU with Stndrd Csh Box) Entire Unit Outside Dimensions (Type SD with Lrge Csh Box) VEGA Csh Box Outside Dimensions (Stndrd Csh Box) VEGA Csh Box Outside Dimensions (Lrge Csh Box) VEGA Csh Box Outside Dimensions (FM Csh Box) VEGA Bezel Outside Dimensions (Type SH) VEGA Bezel Outside Dimensions (Type N) VEGA Bezel Outside Dimensions (Type D) Technicl Contct Informtion Americs JCM Americn Europe, Middle Est, Afric & Russi JCM Europe GmH UK & Irelnd i

4 VEGA Series Bnknote Vlidtor Tle of Contents JCM Europe (UK Office) Asi nd Oceni JCM Gold (HK) Ltd Jpn Csh Mchine Co., LTD. (HQ) INSTALLATION Instlltion Procedure SH Unit Instlltion SD/SU Unit Instlltion DIP Switch Configurtions Bsic Settings Specil Settings LED Pttern Setting Mode...2- Rewriting cctlk Encryption Code (Initilize) Connector Pin Assignments Preventive Mintennce Retrieving Bnknotes Clering Bnknote Jm Clening Procedure Sensor nd Roller Clening Procedure Sensor nd Roller Loctions Stndrd Interfce Circuit Schemtics Opertion Flowchrt Opertion Flowchrt (Continued 1) Opertion Flowchrt (Continued 2) COMMUNICATIONS Americs JCM Americn Europe, Middle Est, Afric & Russi JCM Europe GmH UK & Irelnd JCM Europe (UK Office) Asi nd Oceni JCM Gold (HK) Ltd Jpn Csh Mchine Co., LTD. (HQ) DISASSEMBLY/REASSEMBLY Tool Requirements CPU Circuit Bord Removl Upper Sensor Circuit Bord Removl Su-Circuit Bord Removl Feed nd Stcker Motor Removl Su-Sensor Circuit Bord Removl Lower Sensor Circuit Bord Removl Trnsport Belt Removl Stcker Belt Removl Ceiling Bord Assemling Cution Pge ii

5 VEGA Series Bnknote Vlidtor Tle of Contents 5 WIRING DIAGRAMS Wiring Digrm (with Mgnetic Sensor Bord) Wiring Digrm (without Mgnetic Sensor Bord) CALIBRATION AND TESTING Tool Requirements Instlltion Procedures Softwre Downlod Procedure Clirtion When to Clirte Clirtion Preprtion Reference Pper Usge Clirtion Using PC VEGA_Adjustment.exe Progrm Use VEGA_Adjustment_Zero.exe Progrm Use Clirtion Filure Activtion Filure USB Driver Confirmtion Messge Communiction Error Messge Clirtion Filure Sensor Error Messge Adjustment Dt Writing Filure Menu Item Functions Writing Seril Numer Reding Seril Numer Reding cctlk Encryption Code Reding the cctlk Address Writing Stndy LED Pttern Color Reding Stndy LED Pttern Color Reding Adjustment Dt Reding the VEGA Softwre Version Clirtion without PC Performnce Tests Performnce Test Activtion DIP Switch Configurtion Settings Performnce Test Initition DIP Switch Test Feed Motor Forwrd Rottion Test Feed Motor Reverse Rottion Test Stcker Motor Test Aging Test OFF-Line Bnknote Acceptnce Test Reding Numer of Flshes Sensor Test EXPLODED VIEWS AND PARTS LISTS VEGA Entire Unit View nd Prts VEGA Entire Exploded View (SU/SD) VEGA Entire Unit Prts List Upper Trnsport Unit Entire View Pge iii

6 VEGA Series Bnknote Vlidtor Tle of Contents Pge Upper Trnsport Unit Prts List Lower Trnsport Unit Exploded View Lower Trnsport Unit Prts List Course Pth Turning Unit Exploded View Course Pth Turning Unit Prts List Csh Box Unit Exploded View Csh Box Unit Prts Lit SH Unit Bezel Exploded View SH Unit Bezel Prts List SD/SU Unit Bezel Type D Exploded View SD/SU Unit Bezel Type D Prts List SD/SU Unit Bezel Type N Exploded View SD/SU Unit Bezel Type N Prts List SD/SU Unit Bezel Type R Exploded View SD/SU Unit Bezel Type R Prts List Option Unit Exploded View Option Unit Prts List A TROUBLESHOOTING... A-1 Introduction...A-1 Trouleshooting Overview...A-1 Fult Tle Listings...A-1 Mlfunction LED Error Codes...A-1 Error nd Reject Codes...A- Error Code Tle...A- Reject Code Tle...A-5 Mintennce Equipment...A-8 VEGA Mintennce Equipment...A-8 B GLOSSARY... B-1 iv

7 VEGA Series Bnknote Vlidtor List of Figures Figure 1-1 VEGA Unit Figure 1-2 Precutionry Symols Figure 1- Uncceptle Bnknotes Figure 1-4 VEGA Component Nmes Figure 1-5 VEGA Unit Outside Dimensions (Type SH - Stndrd Csh Box) Figure 1-6 VEGA Mounting Spce Clernce Dimensions (Type SH - Stndrd Csh Box) Figure 1-7 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SH - Lrge Csh Box) Figure 1-8 VEGA Mounting Spce Clernce (Type SH - Lrge Csh Box) Figure 1-9 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type FM - Stndrd Csh Box) Figure 1-10 VEGA Mounting Spce Clernce (Type FM - Stndrd Csh Box) Figure 1-11 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Stndrd Csh Box) Figure 1-12 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Lrge Csh Box) Figure 1-1 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SU - Stndrd Csh Box) Figure 1-14 VEGA Csh Box Outside Dimensions (Type SD - Lrge Csh Box) Figure 1-15 VEGA Csh Box Outside Dimensions (Stndrd Csh Box) Figure 1-16 VEGA Csh Box Outside Dimensions (Lrge Csh Box) Figure 1-17 VEGA Csh Box Outside Dimensions (FM Csh Box) Figure 1-18 VEGA Bezel Outside Dimensions (Type SH) Figure 1-19 VEGA Bezel Outside Dimensions (Type N) Figure 1-20 VEGA Bezel Outside Dimensions (Type D) Figure 2-1 M4 Nut & DIP Switch Loctions Figure 2-2 Cle Interconnection Figure 2- Bezel Attchment Figure 2-4 M4 Screw & Nut Removl Loctions Figure 2-5 Csh Box & Guide Cover Loction Figure 2-6 DIP Switch DS1 (cctlk Initilize) Figure 2-7 Retrieving Bnknotes Figure 2-8 Opening the Upper Vlidtion Section Figure 2-9 Retrieving Csh Box Bnknote Jm Figure 2-10 Generl Clening Imge Figure 2-11 VEGA Sensor Clening Loctions Figure 2-12 VEGA Photo-Coupler/MDB Interfce Schemtic Digrm Figure 2-1 VEGA RS22C Interfce Schemtic Digrm Figure 2-14 VEGA cctlk Interfce Schemtic Digrm Figure 2-15 VEGA Bnknote Vlidtor Opertionl Flowchrt (Acceptnce) Pge v

8 VEGA Series Bnknote Vlidtor List of Figures Figure 2-16 VEGA Bnknote Vlidtor Opertionl Flowchrt (Stcking) Figure 2-17 VEGA Bnknote Vlidtor Opertionl Flowchrt (Reject) Figure 4-1 Csh Box & Course Pth Reversing Guide Cover Removl Figure 4-2 Csh Box Frme Removl Figure 4- Upper Assemly Seprtion (Prt 1) Figure 4-4 Upper Assemly Seprtion (Prt 2) Figure 4-5 Front Bezel Removl Figure 4-6 Flp Positioning Spring Removl Figure 4-7 Shft nd Flp #1 & #2 Removl Figure 4-8 Flp Lever Arm Ressemly Figure 4-9 Upper Trnsport Assemly Removl Figure 4-10 Min CPU Bord Removl Figure 4-11 Upper Sensor Bord Removl Figure 4-12 Bse Unit Crrier Removl (Prt 1) Figure 4-1 Bse Unit Crrier Removl (Prt 2) Figure 4-14 Unplug Inter-Assemly Hrnesses Figure 4-15 Su-Circuit Bord Removl Figure 4-16 Ger Box Motor Assemly Removl Figure 4-17 Stcker & Feed Motor Removl Figure 4-18 Su-Sensor Bord Removl Figure 4-19 Lower Sensor Bord Removl Figure 4-20 Tension Pulley Unit Removl Figure 4-21 Belt Cover Removl Figure 4-22 Trnsport Belt Removl Figure 4-2 Stcker Unit Removl (Prt 1) Figure 4-24 Stcker Unit Removl (Prt 2) Figure 4-25 Csh Box Turn Course Removl Figure 4-26 E-Ring, Ger & Clutch Shft Removl Figure 4-27 Right Stcker Belt Removl Figure 4-28 Left Stcker Belt Removl Figure 4-29 Trnsport Belt Instlltion Figure 4-0 Trnsport Belt Instlltion Figure 5-1 Wiring Digrm (with Mgnetic Sensor Bord) Figure 5-2 Wiring Digrm (with Mgnetic Sensor Bord) Figure 6-1 Tool nd Hrness Connection Figure 6-2 Tool nd Hrness Connection Figure 6- Hrdwre Wizrd Welcome Screen Figure 6-4 Instlltion Pth Selection Screen Figure 6-5 Instll Option Screen Figure 6-6 Instlltion Wrning Screen Figure 6-7 Hrdwre Wizrd Completion Screen Figure 6-8 DIP Switch DS1 Initil Setting Figure 6-9 UBA Downlod Screen Pge vi

9 VEGA Series Bnknote Vlidtor List of Figures Figure 6-10 Softwre Selection Screen Figure 6-11 Downlod Progress Screen Figure 6-12 Softwre Selection Screen Figure 6-1 Tool nd Hrness Connection Figure 6-14 Reference Pper Types Figure 6-15 Upper Trnsport Unit Open Figure 6-16 Plcing Reference Pper Figure 6-17 Plcing Reference Pper Figure 6-18 DIP Switch Block DS1 Initil Settings Figure 6-19 VEGA Adjustment Screen Figure 6-20 Entrnce Sensor Adjustment Screen Figure 6-21 White Reference pper Plcement Request Dilog Figure 6-22 White Reference Pper Clirtion Progress Screen Figure 6-2 Blck Reference pper Plcement Request Dilog Figure 6-24 Blck Reference pper Removl Request Dilog Figure 6-25 Clirtion without Reference Pper Figure 6-26 Clirtion without Reference Pper Figure 6-27 Motor Speed Test Figure 6-28 White Reference pper Plcement Request Dilog Figure 6-29 White Reference pper Removl Request Dilog Figure 6-0 Request Writing Dt to EEPROM Figure 6-1 Writing EEPROM Dt Progress Figure 6-2 Sve As Screen Figure 6- VEGA Adjustment Complete Screen Figure 6-4 DIP Switch Block DS1 Initil Settings Figure 6-5 VEGA Adjustment Screen Figure 6-6 Seril No. Input Field Loction Figure 6-7 LED Idle Pttern Menu Loction Figure 6-8 Entrnce Sensor Clirtion Figure 6-9 White Reference pper Plcement Request Dilog Figure 6-40 White Reference Pper Clirtion Progress Screen Figure 6-41 Blck Reference Pper Plcement Request Dilog Screen Figure 6-42 Blck Reference Pper Clirtion Progress Screen Figure 6-4 Blck Reference Pper Removl Request Dilog Figure 6-44 Clirtion without Reference Pper Figure 6-45 Clirtion without Reference Pper Figure 6-46 Motor Speed Test Figure 6-47 White Reference pper Plcement Request Dilog Figure 6-48 White Reference pper Removl Request Dilog Figure 6-49 Request Writing Dt to EEPROM Figure 6-50 Clering EEPROM Dt Figure 6-51 Clering EEPROM Dt Figure 6-52 Sve As Screen Pge vii

10 VEGA Series Bnknote Vlidtor List of Figures Figure 6-5 VEGA Adjustment Complete Screen Figure 6-54 USB Driver Confirmtion Screen Figure 6-55 Communiction Error Screen Figure 6-56 Entrnce Sensor Clirtion Error Figure 6-57 Retrying Clirtion Messge Figure 6-58 Clirtion Filed Messge Figure 6-59 Sve As Screen Figure 6-60 Overwrite Confirmtion Figure 6-61 Filed Dt Sve Error Figure 6-62 Writing Error Screen Figure 6-6 Retrying Writing Messge Figure 6-64 Writing Filed Messge Figure 6-65 Sve As Screen Figure 6-66 Overwrite Confirmtion Figure 6-67 Filed Dt Sve Error Figure 6-68 Tool Br Menu Figure 6-69 Seril No. Window Request Figure 6-70 SERIAL NO Input Figure 6-71 Writing Seril No.Complete Figure 6-72 Tool Br Menu Figure 6-7 Seril No. Red Completion Figure 6-74 Tool Br Menu Figure 6-75 Encryption Code Red Completion Figure 6-76 Tool Br Menu Figure 6-77 Address Red Completion Figure 6-78 Tool Br Menu Figure 6-79 Select LED Color Figure 6-80 Writing LED Stndy Indiction Figure 6-81 Tool Br Menu Figure 6-82 Reding LED Stndy Indiction Figure 6-8 Tool Br Menu Figure 6-84 Sve As Screen Figure 6-85 Tool Br Menu Figure 6-86 Softwre Version Indiction Figure 6-87 Tool nd Hrness Connection Figure 6-88 DIP Switch Settings Figure 6-89 Tool nd Hrness Connection Figure 7-1 VEGA Entire Unit Exploded View Figure 7-2 VEGA Entire Unit Exploded View (SU/SD) Figure 7- Upper Trnsport Unit Exploded View Figure 7-4 Lower Trnsport Unit Exploded View Figure 7-5 Course Turning Unit Exploded View Figure 7-6 Csh Box Unit Exploded View Pge viii

11 VEGA Series Bnknote Vlidtor List of Figures Figure 7-7 SH Unit Bezel Exploded View Figure 7-8 SD/SU Unit Bezel Type D Exploded View Figure 7-9 SD/SU Unit Bezel Type N Exploded View Figure 7-10 SD/SU Unit Bezel Type R Exploded View Figure 7-11 Option Unit Exploded View Figure A-1 Additionl Mintennce Equipment Requirements...A-8 Pge ix

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13 VEGA Series Bnknote Vlidtor List of Tles Tle 1-1 VEGA Model Numer Specifictions Tle 1-2 Model Numer Specifictions Tle 1- VEGA Technicl Specifictions Tle 1-4 VEGA Environmentl Specifictions Tle 1-5 VEGA Electricl Specifictions Tle 1-6 VEGA Structurl Specifictions Tle 2-1 DIP Switch Block 1 Settings Tle 2- DIP Switch Block Settings Tle 2-4 DIP Switch DS1 Color Settings Tle 2-2 DIP Switch Block 2 Settings Tle 2-5 VEGA Pin Assignments Tle 2-6 VEGA Sensor Clening Methods Tle 6-1 Red LED Flsh Rte Errors Tle 6-2 Performnce Test DIP Switch Configurtion Settings Tle 6- Feed Motor Anorml Error Codes Tle 6-4 Stcker Motor Anorml Error Codes Tle 6-5 Feeding/Stcking Anorml Error Codes Tle 6-6 Performnce Test DIP Switch Configurtion Settings Tle 7-1 VEGA Entire Unit Prts List Tle 7-2 Upper Trnsport Unit Prts List Tle 7- Lower Trnsport Unit Prts List Tle 7-4 Course Pth Turning Prts List Tle 7-5 Csh Box Unit Prts List Tle 7-6 SH Unit Bezel Prts List Tle 7-7 VEGA SD/SU Unit Bezel Type D Prts List Tle 7-8 VEGA SD/SU Unit Bezel Type N Prts List Tle 7-9 VEGA SD/SU Unit Bezel Type R Prts List Tle 7-10 Option Unit Prts List Tle A-1 Fult Tle Listings... A-1 Tle A-2 Error Codes... A- Tle A- Reject Codes... A-5 Tle A-4 Additionl Mintennce Equipment Prts Lists... A-9 Pge xi

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15 1 GENERAL INFORMATION Description This section provides generl overview of the VEGA Series Bnknote Vlidtor Unit, pictured in Figure 1-1. This section is designed to help the user nvigte through this guide with ese. It contins the following informtion: VEGA Unit Product Description Precutions Primry Fetures Component Nmes Specifictions Unit Dimensions Technicl Contct Informtion VEGA Unit Figure 1-1 VEGA Unit VEGA Series Bnknote Vlidtor Section 1 In order to mke opertion this device nd nvigting within this mnul esier, the following illustrtions re used: Sfety Instructions need to e oserved in order to protect the opertors nd the equipment; these re identified with Bold text nd the following pictogrphs: Specil Notes ffect the use of the Bnknote Vlidtor; these re identified with itlic text nd the following pictogrph: Steps require the opertor to perform specific ctions; these re identified with sequentil numers (1, 2, etc.). Figure 1-1 VEGA Unit 1-1

16 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Product Description Model Descriptions Tle 1-1 lists the product model numer descriptions. Tle 1-1 VEGA Model Numer Specifictions N o Model: VEGA - * * * - *** - **** N o (1) (2,,4) (5) (6) (1) Product Series Nme (2) CPU Bord Type 1 = Stndrd () Durility 0 = Stndrd (4) SUB Bord 0 = 12V DC Power (NO Mgnetic Sensor) 1 = 12V DC Power / Mgnetic Sensor (W) 2 = 24V DC Power / NO Mgnetic Sensor = 24V DC Power / Mgnetic Sensor (J) 4 = 24V DC Power / Mgnetic Sensor (W) 5 = 12V DC Power / Mgnetic Sensor (J) (5) Stcker Type SH = Downwrd horizontl stcking SU = Upwrd verticl stcking SD = Downwrd verticl stcking. (6) Recycle (Option) * None = No Recycler RC1 = Recycler Fetured (1 Drum) RC20 = Recycler Fetured (2 Drums/Stndrd) RC21 = Recycler Fetured (2 Drums/Vehicle Specifiction) *. Optionl recycler units detils re explined in ech Opertion nd Mintennce Mnul. Refer to VEGA-RC Opertion nd Mintennce Mnul for using the RC1 or the VEGA-RC Twin Opertion nd Mintennce Mnul for using the RC20/RC21. Type Description Tle 1-2 lists the product type numer descriptions. Tle 1-2 Model Numer Specifictions N o Model: **** - * * ** * - ** - ** N o (1) (2,,4,5) (6) (7) (1) Country Code Refer to the Softwre Informtion Sheet (2) Csh Box = Stndrd Box A = Lrge Box () Lock 0 =Thum Lock Tle 1-2 Model Numer Specifictions N o Model: **** - * * ** * - ** - ** N o (1) (2,,4,5) (6) (7) (4) Bezel 01 = SH 68mm (EUR) 02 = SH 76mm (GBR/SCO/NIRL) 0 = SH 71mm (RUS) 04 = SH 77mm (JPN) 05 = SH 67mm (USA) 11 = SH 68mm (EUR) + Metl Bezel (EUR) 21 = SH 71mm Long Bezel (TYPE ) 22 = SH 71mm Long Bezel (TYPE 4) N1 = SU/SD 68mm (EUR) N2 = SU/SD 76mm (GBR/SCO/NIRL) D1 = SU/SD 67mm (USA) D2 = SU/SD 71mm (RUS) D = SU/SD 68mm (EUR) R1 = SU/SD 71mm (RUS) (5) Box Access F = Front Access B = Rer Access (6) Option 00 = NO Option 01 = Frme Key 02 = Bezel Protector 0 = Frme Key + Bezel Protector (7) Interfce I4 = 4 Types Precutions Figure 1-2 Precutionry Symols Type 1 Type 2 Type Figure 1-2 Precutionry Symols Symols in Figure 1-2 re defined s follows: 1. (Type 1) Do not insert torn, folded, or wet Bnknote; it my cuse jm inside the unit. 2. (Type 2) Do not expose the unit to wter. The unit contins severl precision electronic devices tht cn e dmged if wter or ny liquid is spryed or spilled into the unit.. (Type ) Do not instll the unit in dusty environment. Dust my ffect/degrde the sensor s performnce. User Cutions Creful mesures were tken in the design of this product to ensure its qulity; however, the following cutions pertin to ll users nd should e followed for sfe opertion. Instlltion Cutions The instlltion Cutions re defined s follows: 1. This unit is not designed for outdoor instlltion. Be sure the Host Mchine contins enough protection to void wet or dusty conditions when instlling it in oth open-ir nd indoor spces. 1-2

17 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 2. Be sure the Host Mchine is designed with creful considertion for retrieving Bnknote nd/or clening Bnknote jm.. Be creful not to use excessive outside pressure on the Unit Frme when removing the Csh Box from the Unit. 4. Avoid exposing the Bnknote Insertion Slot to direct Sunlight nd/or Incndescent Lmp illumintion hving Grdient Angle of 15 Degrees or more, nd n illumintion index of 000 Lux or less. Insure tht the Host Mchine is lso designed to void exposing the Bnknote Insertion Slot to direct Sunlight or incndescent light. 5. Do not llow the Vlidtor to endure rnge of temperture nd humidity eyond the environmentl limits specified (See Environmentl Specifictions on pge 1-7). 6. Do not use the Vlidtor in environments tht my e suject to extreme temperture chnges. 7. Do not use the Vlidtor where it my e exposed to irorne evported or spordic chemicls. 8. Clen nd mintin the Vlidtor regulrly when locted in n excessively smoke filled environment. 9. When instlling the equipment, connect the Frme Housing to the Frme Ground of the Host Mchine. 10. Becuse this equipment is component product, close the Host Mchine s door efore using it. 11. Do not operted the Unit while the Csh Box Door is open. Personl injury my occur. Mounting, Dismounting nd Trnsporttion Methods for mounting, dismounting, nd trnsporting the unit: 1. Be sure to turn the Unit s power OFF efore mounting or removing the optionl or su unit(s). 2. Plugging or unplugging the communictions connector while the Unit s power is ON my cuse dmge to the other unit(s).. Be sure to crry the Unit using oth hnds. Holding the Unit with only one hnd my cuse personl injury if the unit comes prt. 4. While trnsporting, e creful not to pply too much pressure to the unit, or suject it to excess virtion. 5. Do not throw or pply excessive force to the unit. PLACING FOREIGN OBJECTS INTO THE UNIT Oserve the following precutions when plcing foreign ojects into the Unit: 1. Do not insert nything except Bnknotes into the Insertion Slot. Inserting Receipts, Stples Tickets, Ruer Bnds, or Credit Crd into the Unit my dmge the Bnknote Trnsport pth. 2. Do not inject liquids into the Bnknote Insertion Slot. Injecting wter, oil or clening gents my dmge the Sensors within the Bnknote Trnsport pth. Preventive Mintennce The preventive mintennce requirements re defined s follows: 1. Be sure to turn the Power OFF efore eginning mintennce procedure. The equipment produces improper operting signls while in mintennce mode tht my cuse personl injury. Cution: Turn the Unit s power supply OFF efore opening the Upper or Lower Guide; otherwise, the rollers could egin operting nd cuse injury y pulling fingers into the unit. 2. When closing the section(s) hving ltches or ts, ensure tht it clicks firmly into plce. Cution: Be creful to void ny personl injury to fingers when closing the Guide Section.. When ressemling disssemled unit, ensure tht ech prt is crefully plced in its proper loction. 4. Be sure tht the Guides nd Unit sections re plced in the proper loction fter mintennce procedure. 5. Use soft, lint-free cloth, cotton sw or compressed ir spry to clen dust nd deris from the Bnknote pth nd the inside res of the Unit. WARNING: Use only nonflmmle compressed ir when necessry to clen dust y using compressed ir spry. 6. Perform routine clening nd mintennce t lest once month to keep the Vlidtion Unit s performnce stle. 7. If the Unit is exposed to wter or other liquids, use clen, dry micro-fier cloth to wipe off nd sor excess liquids immeditely. Any remining liquids my ffect nd degrde the Sensors nd Vlidtion performnce. WARNING: Do not inject wter or liquid gents of ny kind into the Unit; s this my cuse extreme dmge to the Unit. Cution: Do not use ny lcohol, thinner, or citrus-sed products for clening ny surfces or sensors tht cn dmge the plstic surfce when clening it. 8. Do not redesign or disssemle the Unit. Unuthorized use y indequtely trined personnel, or use outside the originl mnufcturer s intent for opertion voids the wrrnty. 9. If unused Interfce Hrness exists, cut the Hrness off short to void ttrcting sttic electricity or short circuit possiility tht my cuse dmge to the Unit. 1-

18 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Cution: Mke sure Interfce Hrness connections to the Host Mchine re shorter thn Meters (9.84 Feet) in length. Cut off ll unused portions of the Interfce Hrness wiring. Bnknote Fitness Requirements The following Bnknote types my not vlidte correctly, or cn cuse Bnknote jm nd/or dmge to the Unit s Trnsport Pth. Bnknotes exhiiting the conditions listed elow nd illustrted in Figure 1- should e voided: Torn Hving excessive folds Hving excessive wrinkles Dirty Wet Adhering foreign ojects nd/or oil Figure 1- Uncceptle Bnknotes Dmged Bnknotes Wrinkled Bnknotes Curled Bnknotes Folded or Prtil Bnknotes Figure 1- Uncceptle Bnknotes Primry Fetures The VEGA contins the following primry fetures: The ility to replce n identicl VEGA Unit instlltion (e.g., Unit hving nd SH specifiction or SD/SU specifiction) into wide rnge of trget Host Mchines y chnging the Bezel nd the Csh Box stop loction. A single denomintion cn flow in reverse y dding the VEGA-RC. Any two (2) denomintions cn e recycled y dding the VEGA-RC Twin Unit. 1-4

19 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 Component Nmes Figure 1-4 illustrtes the VEGA Component Nmes nd loctions. Figure 1-4 VEGA Component Nmes e g f c d h j m l k i n ) Upper Section ) Bezel c) Upper Section Open/Close Buttons d) Csh Box e) USB Connector Receptcle Cover f) Interfce Connector Receptcle g) Recycler (RC) Connector Receptcle h) DIP Switches i) Course Pth Reversing Guide j) Course Pth Reversing Guide Cover Relese Buttons k) Csh Box Door l) Thum Lock Kno m) Bnknote Insertion Slot n) Frme Lock (Option) Figure 1-4 VEGA Component Nmes 1-5

20 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Specifictions Technicl Specifictions Tle 1- VEGA Technicl Specifictions Accepted Denomintions: Acceptnce Rte: * Bnknote Types Accepted: Insertion Direction: Vlidtion Method: Processing Speed: Dignostic Indictors: Escrow: Sequentil Opertion: Anti-stringing Mechnism: Csh Box Cpcity: Csh Box Access: Csh Box Type: Interfce: Refer to the Specific Country s Softwre Informtion Sheet 95% or greter The following Bnknote types re excluded: Bnknotes with excess or poor mgnetism or uncler grphics. Doule (dul) Bnknotes. Worn, dirty, wet, stined, torn or excessively wrinkled Bnknotes. Bnknotes hving folded corners or edges. Bnknotes hving the wrong cut dimensions or printing displcement. Returned Bnknote ecuse of incorrect or filed insertion. Bnknotes hving excessive or insufficient Mgnetic-ink (when Mgnetic Sensor contct occurs) Long side: mm ( in.) Short side: 60-82mm ( in.) Four (4) wys Opticl, 5 wvelength (trnsprency nd reflection) Approximtely 2 seconds (from Bnknote insertion to vend signl output) Approximtely seconds (from Bnknote insertion to completion of stcking) Approximtely seconds (from Bnknote insertion to enle of next insertion) LED (full-color rnge) 1 Bnknote Not supported (Sequentil Opertion y more thn 100 Bnknotes is prohiited). Opticl nd mechnicl comintion. Approximtely 00 notes (new Bnknotes for Stndrd Csh Box) Approximtely 1000 notes (new Bnknotes for Lrge Csh Box) Front or Rer (SH Type) Upwrd (SU or SD Type) Stndrd Csh Box Lrge Csh Box. ) Photo-coupler Isoltion ) RS22C c) cctlk d) (~) = ID-00 e) (c) = ID-0E *. Bsed on new Euro Bnknotes. Refer to the Softwre Informtion Sheet for ech Country s Bnknote prticulr cceptnce rte.. Bsed on Euro Bnknote sizes. Processing time depends on the Host communiction time lg.. Relted Prmeters for the respective Interfce type or types listed. 1-6

21 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 Environmentl Specifictions Tle 1-4 VEGA Environmentl Specifictions Operting Temperture: 0 C to + 50 C (2 F to 122 F) * Storge Temperture: -20 C to + 60 C (- 4 F to 140 F) * Reltive Operting Humidity: 0% to 80% RH (non-condensed) Reltive Storge Humidity: 10% to 85% RH (non-condensed) Visile Light Sensitivity: Avoid contct with direct sunlight (Interior lighting must e incndescent with Grdient Angle of 15 Degree or more, hving n Illumintion index of 000 Lux or less) Instlltion: Indoors Only (Not exposed to the elements, including the internl Unit ssemlies) *. Depends on Hydrotherml conditions Hydrotherml Condition Grph 5 C/80RH% Allowle Operting Temperture nd Humidity Rnge 50 C/0RH% Electricl Specifictions Supply Voltge * : Current Consumption : Structurl Specifictions Tle 1-5 VEGA Electricl Specifictions 12V DC (±5%) 24V - 6V DC (Rnge: 20V V DC) Option Stndy = 0.2A (12V DC) Opertion = 0.7A (Mx:1.0A) (12V DC) Option: Stndy = 0.1A (24V DC) Opertion = 0.5A (Mx: 0.6A) (24V DC) Stndy = 0.1A (6V DC) Opertion = 0.A (Mx: 0.5A) (6V DC) *. If Voltge ripple exists on the pplied Voltge, ensure tht the minimum Voltge does not fll elow 20V DC, nd filter the Voltge ripple smooth s much s possile. Hot-swpping is prohiited (e.g., do not plug or unplug Power Connectors while the power is ctive [ON]).. Be sure tht the electricl specifiction for the VEGA Unit mtches the optionl VEGA-RC Unit (e.g., The VEGA-RC 12V DC Specifiction Unit must e instlled on the VEGA 12V DC Specifiction Unit nd the VEGA-RC 24V DC Specifiction Unit must e instlled on the VEGA 24V Specifiction Unit).. Ech Current Consumption is for only the VEGA Unit. When using the VEGA Unit with the VEGA-RC, refer to the Section 1 Electricl Specifiction of the VEGA-RC Opertion nd Mintennce Mnul nd dd the VEGA nd the VEGA-RC Current Consumption. Weight: Mounting: * Csh Box Limit Stop: Outer Dimensions: *. Both verticl nd trnsverse types should e instlled t 90 degrees to the Frme.. Without 12mm width Fceplte. Tle 1-6 VEGA Structurl Specifictions Unit (00 notes): Approximtely 2kg (4.409 ls) Unit (1000 notes): Approximtely 2.5kg (5.516ls) Csh Box (00 notes): Approximtely 0.8kg (1.76 ls) Csh Box (1000 notes): Approximtely 1kg (2.204 ls) Horizontl (SH Type) Verticl Surfce Instlltion (SU/SD Type) ) Rer Instlltion (Front Access) (SHF Type) ) Front Instlltion (Rer Access) (SHR Type) 168mm (6.61 in) High x 221.5mm (8.72 in) Deep x 104mm (4.09 in) Wide. 1-7

22 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Unit Dimensions Entire Unit Outside Dimensions (Type SH with Stndrd Csh Box) Figure 1-5 illustrtes the Entire VEGA SH Unit with Stndrd Csh Box outside dimensions. Figure 1-5 VEGA Unit Outside Dimensions (Type SH - Stndrd Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-5 VEGA Unit Outside Dimensions (Type SH - Stndrd Csh Box) Entire Unit Clernce Dimensions (Type SH with Stndrd Csh Box) Figure 1-6 illustrtes the VEGA SH Unit with Stndrd Csh Box mounting spce clernce dimensions. Figure 1-6 VEGA Mounting Spce Clernce Dimensions (Type SH - Stndrd Csh Box) ) Upper Section Open/Close Button ) Course Pth Reversing Guide Door Relese Button 80 (Top Opening) (Rerside Retrieving) 22 (Frontside Retrieving) NOTE: All Dimensions re in Millimeters Figure 1-6 VEGA Mounting Spce Clernce Dimensions (Type SH - Stndrd Csh Box) 1-8

23 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 Entire Unit Outside Dimensions (Type SH with Lrge Csh Box) Figure 1-7 illustrtes the entire VEGA SH Unit with Lrge Csh Box outside dimensions. Figure 1-7 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SH - Lrge Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-7 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SH - Lrge Csh Box) Entire Unit Clernce Dimensions (Type SH with Lrge Csh Box) Figure 1-8 illustrtes the VEGA SH Unit with Lrge Csh Box mounting spce clernce dimensions. Figure 1-8 VEGA Mounting Spce Clernce (Type SH - Lrge Csh Box) ) Upper Section Open/Close Button ) Course Pth Reversing Guide Door Relese Button (Bckwrd Retrieving) (Forwrd Retrieving) NOTE: All Dimensions re in Millimeters Figure 1-8 VEGA Mounting Spce Clernce (Type SH - Lrge Csh Box) 1-9

24 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Entire Unit Outside Dimensions (Type FM with Stndrd Csh Box) Figure 1-9 illustrtes the entire VEGA FM Unit with Stndrd Csh Box outside dimensions. Figure 1-9 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type FM - Stndrd Csh Box) xM xØ x(5.6) NOTE: All Dimensions re in Millimeters Figure 1-9 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type FM - Stndrd Csh Box) Entire Unit Clernce Dimensions (Type FM with Stndrd Csh Box) Figure 1-10 illustrtes the VEGA FM Unit with Stndrd Csh Box mounting spce clernce dimensions. Figure 1-10 VEGA Mounting Spce Clernce (Type FM - Stndrd Csh Box) ) Upper Section Open/Close Button ) Course Pth Reversing Guide Door Relese Button NOTE: All Dimensions re in Millimeters Figure 1-10 VEGA Mounting Spce Clernce (Type FM - Stndrd Csh Box) 1-10

25 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 Entire Unit Outside Dimensions (Type SD with Stndrd Csh Box) Figure 1-11 illustrtes the entire VEGA SD Unit with Stndrd Csh Box outside dimensions. Figure 1-11 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Stndrd Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-11 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Stndrd Csh Box) Entire Unit Outside Dimensions (Type SD with Lrge Csh Box) Figure 1-12 illustrtes the entire VEGA SD Unit with Lrge Csh Box outside dimensions. Figure 1-12 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Lrge Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-12 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SD - Lrge Csh Box) 1-11

26 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Entire Unit Outside Dimensions (Type SU with Stndrd Csh Box) Figure 1-1 illustrtes the entire VEGA SU Unit with Stndrd Csh Box outside dimensions. Figure 1-1 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SU - Stndrd Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-1 VEGA Bnknote Vlidtor Unit Outside Dimensions (Type SU - Stndrd Csh Box) Entire Unit Outside Dimensions (Type SD with Lrge Csh Box) Figure 1-14 illustrtes the entire VEGA SD Unit with Lrge Csh Box outside dimensions. Figure 1-14 VEGA Csh Box Outside Dimensions (Type SD - Lrge Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-14 VEGA Csh Box Outside Dimensions (Type SD - Lrge Csh Box) 1-12

27 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 VEGA Csh Box Outside Dimensions (Stndrd Csh Box) Figure 1-15 illustrtes the VEGA Stndrd Csh Box outside dimensions. Figure 1-15 VEGA Csh Box Outside Dimensions (Stndrd Csh Box) VEGA Csh Box Outside Dimensions (Lrge Csh Box) Figure 1-16 illustrtes the VEGA Lrge Csh Box outside dimensions. NOTE: All Dimensions re in Millimeters Figure 1-15 VEGA Csh Box Outside Dimensions (Stndrd Csh Box) Figure 1-16 VEGA Csh Box Outside Dimensions (Lrge Csh Box) NOTE: All Dimensions re in Millimeters Figure 1-16 VEGA Csh Box Outside Dimensions (Lrge Csh Box) 1-1

28 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion VEGA Csh Box Outside Dimensions (FM Csh Box) Figure 1-17 illustrtes the VEGA FM Csh Box outside dimensions. Figure 1-17 VEGA Csh Box Outside Dimensions (FM Csh Box) 6. ( 21.5) VEGA Bezel Outside Dimensions (Type SH) Figure 1-18 illustrtes the VEGA Bezel type SH outside dimensions. NOTE: All Dimensions re in Millimeters Figure 1-17 VEGA Csh Box Outside Dimensions (FM Csh Box) Figure 1-18 VEGA Bezel Outside Dimensions (Type SH) Figure 1-18 VEGA Bezel Outside Dimensions (Type SH) X = 68mm (EUR) 76mm (GBR/SCO/NIRL) 71mm (RUS) 77mm (JPN) 67mm (USA) NOTE: All Dimensions re in Millimeters 1-14

29 Generl Informtion VEGA Series Bnknote Vlidtor Section 1 VEGA Bezel Outside Dimensions (Type N) Figure 1-19 illustrtes the VEGA Bezel Type N outside dimensions. Figure 1-19 VEGA Bezel Outside Dimensions (Type N) X VEGA Bezel Outside Dimensions (Type D) Figure 1-20 illustrtes the VEGA Bezel Type D outside dimensions. Figure 1-20 VEGA Bezel Outside Dimensions (Type D) Figure 1-19 VEGA Bezel Outside Dimensions (Type N) X = 68mm (EUR) or 76mm (GBR/SCO/NIRL) NOTE: All Dimensions re in Millimeters X Figure 1-20 VEGA Bezel Outside Dimensions (Type D) X = 67mm (USA) 71mm (RUS) 68mm (EUR) NOTE: All Dimensions re in Millimeters 1-15

30 Section 1 VEGA Series Bnknote Vlidtor Generl Informtion Technicl Contct Informtion To otin further technicl informtion regrding the VEGA device, plese contct the nerest loction listed elow: Americs JCM AMERICAN Phone: Fx: Pilot Rod, Ls Vegs, NV E-mil: support@jcmglol.com Europe, Middle Est, Afric & Russi JCM EUROPE GMBH Phone: Fx: Mündelheimer Weg 60 D Düsseldorf Germny E-mil: support@jcmglol.eu UK & Irelnd JCM EUROPE (UK OFFICE) Phone: +44 (0) Fx: +44 (0) Unit B, Third Avenue Denigh West Business Prk Bletchley, Milton Keynes, Buckinghmshire MK1 1DH, UK E-mil: support@jcmglol.eu Asi nd Oceni JCM GOLD (HK) LTD. Phone: Fx: Unit 1-7, /F., Fvor Industril Centre 2-6 Kin Hong Street, Kwi Chung, N.T. Hong Kong E-mil: sipctechsupport@jcmglol.com JAPAN CASH MACHINE CO., LTD. (HQ) Phone: Fx: , Nishiwki, Hirno-ku, Osk JAPAN E-mil: Shohin@jcm-hq.co.jp The JCM Wesite for ll loctions is:

31 2 INSTALLATION This section provides Instlltion instructions for the VEGA Bnknote Vlidtor Unit. This section contins the following informtion: Instlltion Procedure DIP Switch Configurtions Connector Pin Assignments Preventive Mintennce Clening Procedure Stndrd Interfce Circuit Schemtics Opertion Flowchrt Instlltion Procedure Perform the following steps to instll VEGA SH nd SU/SD Unit. SH Unit Instlltion 1. Mount the VEGA in plce without Csh Box instlled. 2. Bolt the ottom of the VEGA Frme into plce using four (4) Hexnuts (Figure through 4 ) Figure 2-1 M4 Nut & DIP Switch Loctions 1 4 Figure 2-1 M4 Nut & DIP Switch Loctions. Set the VEGA DIP Switches (Figure 2-1 ) for the proper communictions Mode (See DIP Switch Configurtions on pge 2-2). 4. Connect the VEGA Unit to the Host Mchine using user supplied Hrness s shown in Figure 2-1. VEGA Series Bnknote Vlidtor Section 2 2 NOTE: The olt length re not to extend more thn 5mm up from the ground surfce. Figure 2-2 Cle Interconnection ) VEGA Unit ) VEGA Interfce Connector c) Hrness (User prepred) d) Host Mchine (Gme Mchine, Kiosk, etc.) Figure 2-2 Cle Interconnection 5. Turn the VEGA Unit Power ON. 6. Activte the VEGA Unit normlly, nd confirm tht the LED lighting sequence indictes n ctive idle mode color pttern s set y DIP Switch selection (See DIP Switch Configurtions on pge 2-2). SD/SU Unit Instlltion 1. Set the VEGA DIP Switches for the proper communiction Mode (See DIP Switch Configurtions on pge 2-2). 2. Connect the VEGA Unit to the Host Mchine using user supplied Hrness s shown in Figure Turn the VEGA Unit Power ON. 4. Activte VEGA Unit normlly, nd confirm tht the LED lighting sequence indictes n ctive idle mode color pttern s set y DIP Switch selection (See DIP Switch Configurtions on pge 2-2). 5. Turn the VEGA Unit Power OFF nd disconnect the Hrness etween the VEGA nd the Host Mchine. 6. Connect the ttched Bezel 2 Plte (Figure 2- ) on the VEGA SD/SU Brcket (Figure 2- ) using two (2) M4 Screws (Figure 2- c 1 & c 2 ). 7. Mount the VEGA SD/SU Brcket into plce of the Host Mchine using two (2) Hexnuts (Figure 2- d 1 & d 2 ). c d 2-1

32 Section 2 VEGA Series Bnknote Vlidtor Instlltion Figure 2- Bezel Attchment Figure 2-5 Csh Box & Guide Cover Loction c 2 c 1 d 2 d 1 Figure 2- Bezel Attchment NOTE: The olt length re not to extend more thn 15mm up from the Host Mchine s se. 8. Remove the Course Pth Reversing Guide nd olt the VEGA SD/SU Unit into the VEGA SD/ SU Brcket instlled on the Host Mchine using two (2) M4 Screws (Figure & 2 ) nd two (2) or four (4) M4 Hexnuts. Figure 2-4 M4 Screw & Nut Removl Loctions Figure 2-4 M4 Screw & Nut Removl Loctions NOTE: The numer of Screws required depend on ech Host Mchine specifiction requirements. 9. Set the Csh Box (Figure 2-5 ) into the Frme nd replce the Course Pth Reversing Guide Cover (Figure 2-5 ) onto the Upper Section. 10. Turn the VEGA Unit Power ON. Figure 2-5 Csh Box & Guide Cover Loction DIP Switch Configurtions This portion provides the sic nd specil DIP Switch settings for the VEGA Unit. Bsic Settings To ctivte the ID-00, cctlk or MDB Interfce on VEGA Unit, set DIP Switch Block DS2 Switches #6 through #8 to ON to select the desired Communictions Interfce Protocol (Tle 2-2). Then set DIP Switch Block DS1 Switches #2 through #8 to ON to select the desired Bnknote cceptnce/ inhiit settings. Refer to the relted Country s Softwre Informtion Sheet for further Switch setting detils. Tle 2-1 DIP Switch Block 1 Settings Switch No. Switch ON Switch OFF 1 Test Mode Bsic Performnce NOTE: The setting of Switches #2 through #8 on DS1, nd Switches #1 through #5 on DS2 re decided y the Relted Country s Softwre Informtion Sheet. DS1 Refer to the Relted Country s Softwre Informtion Sheet 2-2

33 Instlltion VEGA Series Bnknote Vlidtor Section 2 Tle 2-2 DIP Switch Block 2 Settings Switch No. Switch ON Switch OFF 1 2 Refer to the Relted Country s Softwre Specifiction Sheet DIP Switch Block # selects etween RS22C nd Pulse Mode Communiction (Tle 2-). Tle 2- DIP Switch Block Settings Switch No. Switch ON Switch OFF 1 RS22C Interfce Pulse Interfce Specil Settings When the VEGA Sttus LED indictes Stnd-y opertion, set the desired LED Indiction Pttern or rewrite the cctlk Initiliztion Encryption Code y performing the specil setting informtion tht follows. LED Pttern Setting Mode To chnge the LED Indiction Pttern to show Green, Blue or Rinow Grdient Color, set the DIP Switches s indicted in Tle 2-4 for the desired LED result. Tle 2-4 DIP Switch DS1 Color Settings Color Rinow Grdient Blue DS IF Setting OFF OFF OFF ID-00 (RS-22C) OFF ON ON ID-00 (Photo-Coupler Isoltion) OFF ON OFF cctlk (No Encryption) ON ON OFF cctlk (Encryption) ON OFF ON cctlk (Checksum) ON OFF OFF MDB DS 1 (ON) 2 (OFF) DIP Switch DS1 To set nd sve the desired LED setting proceed s follows: 1. Turn the VEGA Unit Power OFF. 2. Set DS1 Switches #1, #2 nd #7 to ON when choosing the LED grdient indiction.. Turn the VEGA Unit Power ON. 4. Set DS1 Switch #1 to OFF to memorize the Stnd-y setting indiction nd emed it into the VEGA Unit memory. 5. The selected color setting will e reflected y the Front Pnel LED Color flshing indiction when the desired ssignment is completed correctly. NOTE: If the LED lights Red, the Color ssignment process filed. Turn the VEGA Power OFF nd perform the procedure gin. Rewriting cctlk Encryption Code (Initilize) The cctlk Interfce Encryption Code is rewritten with the VEGA Seril Numer y setting DIP Switch Block #1 s shown in Figure 2-6, nd performing the following Encryption Code Initiliztion Instructions. Figure 2-6 DIP Switch DS1 (cctlk Initilize) Figure 2-6 DIP Switch DS1 (cctlk Initilize) To set nd sve the Seril Numer s the defult cctlk Encryption Code, proceed s follows: 1. Turn the VEGA Unit Power OFF. 2. Set DIP Switch Block DS1 Switches #1 through #6 to ON.. Turn the VEGA Unit Power ON. 4. Set DS1 Switch #1 to OFF. When the LED is extinguished, Encryption Code rewriting into the Seril Numer (Initilize) hs egun. 5. The LED will flsh Blue when the memory rewrite procedure is complete. NOTE: If the LED lights Red, the Color ssignment process filed. Turn the VEGA Power OFF nd perform the procedure gin. NOTE: DIP Switch settings my vry sed on softwre chnges relted to the specific Country using the VEGA Unit. Refer to the Relted Country s Softwre Informtion Sheet. Green 2-

34 Section 2 VEGA Series Bnknote Vlidtor Instlltion Connector Pin Assignments Tle 2-5 lists the VEGA Interfce Connector Pin Assignments. Tle 2-5 VEGA Pin Assignments VEGA Interfce Connector Preventive Mintennce Retrieving Bnknotes To retrieve Csh Box deposited Bnknotes, perform the following steps: 1. Pull nd remove the Csh Box from the Frme (Figure 2-7 ). 2. Rotte the Thum Lock Kno counterclockwise nd lower the Csh Box Door (Figure 2-7 ).. Retrieve the Bnknotes from the Csh Box (Figure 2-7 c). As Viewed From Front Side Box Pin Heder: PS-16PE-D4LT1-PN (JAE) Socket Housing: PS-D4C16 Contct Type: Recommended Wire: UL1007 AWG #24~26 (Slit Type) Pin No. * Signl Nme I/O Function 1 VDD V DC (Option: 24V - 6V DC) 2 VSS1 -- GND RS22C-RXD IN Seril dt signl input line from Controller to Vlidtor 4 PC-RXD IN Seril dt signl input line from Controller to Vlidtor 5 PC-TXD(MDB) OUT Seril dt signl output line from Vlidtor to Controller 6 PC-COM -- Photo-coupler Common (Ground) 7 VEND(BUSY) OUT Seril dt signl output line from Vlidtor to Controller 8 SG -- Signl Ground 9 INHIBIT(Soft-R) IN Seril dt signl input line from Controller to Vlidtor 10 INHIBIT4 IN Seril dt signl input line from Controller to Vlidtor 11 INHIBIT1 (TTL-RXD) IN Seril dt signl input line from Controller to Vlidtor 12 INHIBIT2(D/E) IN Seril dt signl input line from Controller to Vlidtor 1 RTS/FULL OUT Seril dt signl output line from Vlidtor to Controller 14 VEND4(RS22C-TXD) OUT Seril dt signl output line from Vlidtor to Controller (RS22C output line lterntive) 15 VEND1(cc-Tlk) IN/OUT ** Seril dt signl I/O line from Vlidtor to Controller 16 VEND2(ABN) OUT Seril dt signl output line from Vlidtor to Controller *. NOTE: The listed Pin Numers re different from the Pin Numers ctully printed on the Circuit Bord. Be sure tht the Pin Numers printed on the Connector entry point.. I/O (Input/Output) is the Terminl viewed from Bnknote Vlidtor s Bezel opening.. Be sure to use the correct Supply Voltge Specifiction Prts (Use the 24V DC Specifiction Item when using 24V - 6V DC Option). **. cctlk dul circuit used. Figure 2-7 Retrieving Bnknotes c Kno Figure 2-7 Retrieving Bnknotes 2-4

35 Instlltion VEGA Series Bnknote Vlidtor Section 2 Clering Bnknote Jm To retrieve Bnknote Jm locted inside the VEGA Unit, proceed s follows: 1. Simultneously press in on the two (2) Upper Trnsport Unit Open/Close Ltches locted on ech side of the Unit, nd lift the Upper Trnsport Unit open (Figure 2-8 ). 2. Remove the Course Reversing Guide Cover y pressing in on the two (2) Guide Cover Relese Buttons (Figure 2-8 ) locted on ech side of the Cover.. Turn the Thum Lock Kno (Figure 2-8 c) to gin ccess to the jmmed Bnknote. Figure 2-8 Opening the Upper Vlidtion Section Figure 2-8 Opening the Upper Vlidtion Section 4. Remove the jmmed Bnknote or foreign oject jmming the Trnsport Pth. 5. Remove the Csh Box from the VEGA Unit. 6. Rotte the Csh Box Bnknote Trnsporttion Ger in the necessry direction (Figure 2-9 ) to remove the jmmed Bnknote. Figure 2-9 Retrieving Csh Box Bnknote Jm c Clening Procedure To clen the VEGA Vlidtion Section, use soft dry or slightly dmp with wter lint-free Microfiver Cloth. Do not use ny lcohol, solvents, citrus sed products or scouring gents tht my cuse dmge to the Vlidtion Section Sensors nd/or Rollers. Sensor nd Roller Clening Procedure To clen the VEGA Unit s Sensors nd Rollers, proceed s follows: 1. Turn the power OFF on oth VEGA Unit nd Host Mchine. 2. Open the Upper Trnsport Unit.. Clen the pproprite pth nd Lens of ech Sensor. Cution: Do not use Alcohol, thinner or Citrus sed products for clening ny Bnknote Trnsport Sensors or surfces. The lenses cn ecome clouded y chemicl evportion residue tht my cuse cceptnce errors. Figure 2-10 Generl Clening Imge Lens Roller Belt Lint-free Cloth/Cotton Sw/Air Jet Before Clening After Clening Figure 2-10 Generl Clening Imge NOTE: Clirtion is recommended fter clening. Csh Box Bnknote Trnsporttion Ger Figure 2-9 Retrieving Csh Box Bnknote Jm 2-5

36 Section 2 VEGA Series Bnknote Vlidtor Instlltion Sensor nd Roller Loctions Figure 2-11 illustrtes the vrious VEGA Unit s sensor clening loctions nd Tle 2-6 lists the VEGA sensor clening methods. Figure 2-11 VEGA Sensor Clening Loctions c d f g h i d e j NOTE: Wipe the Rollers nd Belts, colored Green, with wter dmped Micro-fier cloth. Tle 2-6 VEGA Sensor Clening Methods Sym. Sensor Clening Method c d e f g h i j Entrnce Sensors, Prism Vlidtion Sensors, Prism Side Sensors Escrow Sensor, Prism Prism Recycler (RC) Flp Sensor Stcker Door Flp Sensor Stck Input Sensor Csh Box Present Sensor Pusher Mechnism Home Position Sensors *. Use non-flmmle compressed ir. Figure 2-11 VEGA Sensor Clening Loctions Wipe re clen using lint-free cloth Blow re clen with compressed ir * jet Remove the Csh Box nd low from under-surfce of the Unit with compressed ir * jet (Prisms on the Csh Box s well) 2-6

37 Instlltion VEGA Series Bnknote Vlidtor Section 2 Stndrd Interfce Circuit Schemtics Figure 2-12 illustrtes the VEGA Photo-Coupler/MDB Interfce Schemtic Digrm. Figure 2-12 VEGA Photo-Coupler/MDB Interfce Schemtic VEGA SIDE Digrm CONTROLLER SIDE Figure 2-12 VEGA Photo-Coupler/MDB Interfce Schemtic Digrm Figure 2-1 illustrtes the VEGA RS22C Interfce Schemtic Digrm. Figure 2-1 VEGA RS22C Interfce Schemtic VEGA Digrm SIDE CONTROLLER SIDE Figure 2-1 VEGA RS22C Interfce Schemtic Digrm Figure 2-14 illustrtes the VEGA cctlk Interfce Schemtic Digrm. Figure 2-14 VEGA cctlk Interfce Schemtic VEGA SIDE Digrm CONTROLLER SIDE Figure 2-14 VEGA cctlk Interfce Schemtic Digrm 2-7

38 Section 2 VEGA Series Bnknote Vlidtor Instlltion Opertion Flowchrt Figure 2-15 depicts typicl VEGA Bnknote cceptnce flow process. Figure 2-15 VEGA Bnknote Vlidtor Opertionl Flowchrt (Acceptnce) Power ON D C ) Initilizing ) Stnd-y c YES NO d c) Enle Accept? d) LED Disply No Accept Pttern e e) LED Disply shows Enle Accept Pttern f NO f) Is Bnknote inserted? YES g g) Bnknote trnsporting nd smpling h h) Stop Trnsporttion (Escrow position) NO i YES NO j YES k A B i) Is Bnknote Vlidtion OK? j) Is Bnknote Acceptle? k) Provide Denomintion Signl Output A) To Stcker (See Figure 2-16 on pge 2-9) B) To Reject (See Figure 2-17 on pge 2-10) Figure 2-15 VEGA Bnknote Vlidtor Opertionl Flowchrt (Acceptnce) 2-8

39 Instlltion VEGA Series Bnknote Vlidtor Section 2 Opertion Flowchrt (Continued 1) Figure 2-16 depicts typicl VEGA Bnknote stcking flow process. Figure 2-16 VEGA Bnknote Vlidtor Opertionl Flowchrt (Stcking) A A) Begin Stcking ) Bnknote Trnsporttion to Stcker NO ) Complete Bnknote Trnsporttion? YES c c) Vend Signl Output d d) Complete Stcking Process e e) Stop Bnknote Movement f f) LED Disply Blinks Red Light g NO g) Remove Bnknote from the Trnsport Pth? C D YES C) Return to Stnd-y (See Figure 2-15 on pge 2-8) D) Return to Initilizing (See Figure 2-15 on pge 2-8) Figure 2-16 VEGA Bnknote Vlidtor Opertionl Flowchrt (Stcking) 2-9

40 Section 2 VEGA Series Bnknote Vlidtor Instlltion Opertion Flowchrt (Continued 2) Figure 2-17 depicts typicl VEGA Bnknote reject flow process. Figure 2-17 VEGA Bnknote Vlidtor Opertionl Flowchrt (Reject) B B) Reject Commnd ) Reject Bnknote NO ) Complete Bnknote Rejection? YES c c) Try to Reject Agin YES NO d) Complete Bnknote Rejection Now? e e) Stop Bnknote Movement f f) LED Disply Flshes Red Color C g D YES NO g) Remove Bnknote from the Trnsport Pth? C) Return to Stnd-y (See Figure 2-15 on pge 2-8) D) Return to Initilizing (See Figure 2-15 on pge 2-8) Figure 2-17 VEGA Bnknote Vlidtor Opertionl Flowchrt (Reject) 2-10

41 VEGA Series Bnknote Vlidtor Section COMMUNICATIONS This section ws intentionlly left out due to Non-Disclosure Agreement requirement. If this informtion is required, plese contct the closest office loction listed elow: Americs JCM AMERICAN Phone: Fx: Pilot Rod, Ls Vegs, NV E-mil: Europe, Middle Est, Afric & Russi JCM EUROPE GMBH Phone: Fx: Mündelheimer Weg 60 D Düsseldorf Germny E-mil: UK & Irelnd JCM EUROPE (UK OFFICE) Phone: +44 (0) Fx: +44 (0) Unit B, Third Avenue Denigh West Business Prk Bletchley, Milton Keynes, Buckinghmshire MK1 1DH, UK E-mil: Asi nd Oceni JCM GOLD (HK) LTD. Phone: Fx: Unit 1-7, /F., Fvor Industril Centre 2-6 Kin Hong Street, Kwi Chung, N.T. Hong Kong E-mil: JAPAN CASH MACHINE CO., LTD. (HQ) Phone: Fx: , Nishiwki, Hirno-ku, Osk JAPAN E-mil: The JCM Wesite for ll loctions is: -1

42 Section VEGA Series Bnknote Vlidtor Communictions THIS PAGE INTENTIONALLY LEFT BLANK -2

43 4 DISASSEMBLY/REASSEMBLY This section provides disssemly nd ressemly instruction for the VEGA Bnknote Vlidtor. This section contins the following informtion: Tool Requirements CPU Circuit Bord Removl Upper Sensor Circuit Bord Removl Su-Circuit Bord Removl Feed nd Stcker Motor Removl Su-Sensor Circuit Bord Removl Lower Sensor Circuit Bord Removl Trnsport Belt Removl Stcker Belt Removl Tool Requirements The following tools will e required to perform disssemly nd ressemly. #1 Phillips Screwdriver Flt Blde Screwdriver E-Ring Holder Tweezer CPU Circuit Bord Removl To remove the VEGA Unit s CPU Bord, proceed s follows: 1. Remove the VEGA Csh Box (Figure 4-1 ) from the Frme (Figure 4-1 ). 2. Remove the Course Pth Reversing Guide Cover (Figure 4-1 c) from the Upper Trnsport Unit (Figure 4-1 d). Figure 4-1 Csh Box & Course Pth Reversing Guide Cover Removl d c VEGA Series Bnknote Vlidtor Section 4 NOTE: To remove the VEGA SD/SU Unit from the Host Mchine, refer to SD/SU Unit Instlltion on pge 2-1 nd perform reverse opertion.. Remove the four (4) Frme Mounting Screw from ech side of the VEGA Unit s Frme (Figure through 4 ). 4. Seprte the VEGA Unit (Figure 4-2 ) from the Lower Frme Section y lifting up nd off the Csh Box Frme (Figure 4-2 c). Figure 4-2 Csh Box Frme Removl Figure 4-2 Csh Box Frme Removl 5. Open nd hold the Upper Trnsport Unit (Figure 4- ). 6. Use Flt Blde Screwdriver to relese the two (2) Clw Hooks (Figure 4-1 & 2 ) of ech Hrness Cover y pressing-in on them through the slot opening locted on ech side of the Upper Trnsport Unit, nd lift nd seprte the two (2) Covers from retining the Connector in plce (Figure 4- c). 7. Unplug the two (2) Signl Connectors from the CPU Bord on the opened Upper Trnsport Unit. c Figure 4-1 Csh Box & Course Pth Reversing Guide Cover Removl 4-1

44 Section 4 VEGA Series Bnknote Vlidtor Disssemly/Ressemly Figure 4- Upper Assemly Seprtion (Prt 1) 10. Remove the two (2) Flp Positioning Springs (Figure & 2 ) from the side of the Upper Trnsport Unit (Figure 4-6 ). Figure 4-6 Flp Positioning Spring Removl c 1 Figure 4- Upper Assemly Seprtion (Prt 1) 8. While lifting up on the Upper Trnsport Unit (Figure 4-4 ), gently widen one side of the Lower Trnsport Unit hinge re (Figure 4-4 ), nd seprte the Upper Trnsport Unit from the Lower Trnsport Unit. Figure 4-4 Upper Assemly Seprtion (Prt 2) Figure 4-6 Flp Positioning Spring Removl 11. Remove the single E-Ring (Figure 4-7 ) from the end of the Flp Axis (Figure 4-7 ). 12. Slide the Flp Axis contining the mounted left Flp Lever (Figure 4-7 c) nd remove the right (Figure 4-7 d) nd left Flp Lever from the Flp Axis end. 1. Crefully remove the Flp 1 (Figure 4-7 e) nd Flp 2 (Figure 4-7 f) up nd off the Upper Trnsport Unit. Figure 4-7 Shft nd Flp #1 & #2 Removl f e c Figure 4-4 Upper Assemly Seprtion (Prt 2) d 9. Pull the Front Bezel (Figure 4-5 ) forwrd nd off the Upper Trnsport Unit (Figure 4-5 ). Figure 4-5 Front Bezel Removl Figure 4-7 Shft nd Flp #1 & #2 Removl NOTE: When re-ttching the Right Flp Lever, ensure tht the retining pin portion of the left Flp Lever (Figure 4-8 ) securely fits into the Flp 1 mting hole (Figure 4-8 ) nd the corresponding pin of the right Flp Lever (Figure 4-8 c) fits into Flp 2 mting hole (Figure 4-8 d). Figure 4-5 Front Bezel Removl 4-2

45 Disssemly/Ressemly VEGA Series Bnknote Vlidtor Section 4 Figure 4-8 Flp Lever Arm Ressemly d c Figure 4-10 Min CPU Bord Removl Figure 4-8 Flp Lever Arm Ressemly 14. Crefully press-in, nd individully pull upwrd on the six (6) Plstic Retining Ts one t time on the Upper Trnsport Unit (Figure through 6 ), nd crefully remove the Upper Trnsport Unit up nd off the Lower Trnsport Unit (Figure 4-9 ). d c Figure 4-9 Upper Trnsport Assemly Removl c Figure 4-9 Upper Trnsport Assemly Removl Figure 4-10 Min CPU Bord Removl Upper Sensor Circuit Bord Removl To remove the VEGA Unit s Upper Sensor Bord, proceed s follows: 1. Remove the two (2) Mounting Screws (Figure & 2 ) securing the Upper Sensor Bord in plce (Figure 4-11 ), nd unplug the single Circuit Bord Connector (Figure 4-11 c) locted on the Upper Sensor Bord. 2. Left the Sensor Bord up nd off the Upper Trnsport Unit (Figure 4-11 d). Figure 4-11 Upper Sensor Bord Removl Remove the four (4) Bord Mounting Screws (Figure through 4 ) retining the Min CPU Circuit Bord in plce (Figure 4-10 ). Crefully lift the Min CPU Bord up, nd unplug the single Circuit Bord Connector from the Bord (Figure 4-10 c); then lift the CPU Bord up nd off the Upper Trnsport Unit (Figure 4-10 d). c d Figure 4-11 Upper Sensor Bord Removl 4-

46 Section 4 VEGA Series Bnknote Vlidtor Disssemly/Ressemly Su-Circuit Bord Removl To remove the VEGA Unit s Su-Circuit Bord, proceed s follows: 1. Remove the five (5) Su-Circuit Bord Mounting Screws (Figure through 5 ) from the ck side of the removed Lower Trnsport Unit. Figure 4-12 Bse Unit Crrier 12 Removl (Prt 1) 5 NOTE: Ensure tht Hrness replcement during re-ssemly (Figure 4-1 e) does not distur the Trnsport Belt positions (Figure 4-1 f) when ressemling the Crrier Bse. 4. Unplug the two (2) Inter-Assemly Hrness (Figure 4-14 ) from the Su-Circuit Bord. Figure 4-14 Unplug Inter-Assemly Hrnesses 4 Figure 4-12 Bse Unit Crrier Removl (Prt 1) 2. Unplug the single Su-Circuit Bord Connector (Figure 4-1 ) from the Lower Trnsport Unit (Figure 4-1 ).. Lift the Crrier Bse (Figure 4-1 c) up nd off the Lower Trnsport Unit. Figure 4-1 Bse Unit Crrier Removl (Prt d 2) d 2 d 1 f e c Figure 4-14 Unplug Inter-Assemly Hrnesses 5. Remove the four (4) Su-Circuit Bord Mounting Screws (Figure through ) nd unplug the three () Connectors (Figure 4-15 ) locted on the ck side of the Su-Circuit Bord (Figure 4-15 c). 6. Lift the Su-Circuit Bord up nd off the Bse Frme (Figure 4-15 d). Figure 4-15 Su-Circuit Bord Removl c Figure 4-1 Bse Unit Crrier Removl (Prt 2) NOTE: Be creful tht six (6) left nd right side Pulleys do not fll out of the Assemly (Figure 4-1 d 1 through d ) when removing the Crrier Bse. Figure 4-15 Su-Circuit Bord Removl d 4-4

47 Disssemly/Ressemly VEGA Series Bnknote Vlidtor Section 4 Feed nd Stcker Motor Removl To remove the VEGA Unit s Feed nd Stcker Motors, proceed s follows: 1. Remove the three () Mounting Screws (Figure through ) retining the Trnsport Ger Box Assemly (Figure 4-16 ) to the Lower Trnsport Assemly (Figure 4-16 c), nd lift the Trnsport Ger Box Assemly up nd off the Lower Trnsport Unit. 2. Remove the three () Mounting Screws (Figure 4-16 d 1 through d ) retining the Stcker Ger Box Assemly (Figure 4-16 e) to the Lower Trnsport Unit, nd lift the Stcker Ger Box Assemly up nd off the Lower Trnsport Unit. Figure 4-16 Ger Box Motor Assemly Removl 2 d 2 1 d 1 d g f e Figure 4-17 Stcker & Feed Motor Removl 12 c Figure 4-17 Stcker & Feed Motor Removl Su-Sensor Circuit Bord Removl To remove the VEGA Unit s Su-Sensor Circuit Bord, proceed s follows: 1. Unplug the single (1) Circuit Bord Connector (Figure 4-18 ) ttched to the Su-Sensor Bord (Figure 4-18 ). 2. Lift the Su-Sensor Circuit Bord nd off the Lower Trnsport Unit (Figure 4-18 c). Figure 4-18 Su-Sensor Bord Removl c Figure 4-16 Ger Box Motor Assemly Removl NOTE: Both Ger Box Assemlies re identicl. When ressemling the Ger Box Assemlies, identify the Gers y the lels locted on ech Box. Yellow lel is locted on the Stcker Motor Housing (Figure 4-16 f), nd the White lel is locted on the Feed Motor Housing (Figure 4-16 g).. Remove the two (2) Mounting Screws (Figure & 2 ) retining the Stcker Motor (Figure 4-17 ) to Stcker Ger Box Assemly (Figure 4-17 c) nd remove the Stcker Motor out of the Stcker Ger Box. Figure 4-18 Su-Sensor Bord Removl Lower Sensor Circuit Bord Removl To remove the VEGA Unit s Lower Sensor Circuit Bord, proceed s follows: 1. Remove the two (2) Mounting Screws (Figure & 2 ) retining the Lower Sensor Bord (Figure 4-19 ) to the Crrier Bse (Figure 4-19 c); then unplug the single (1) Circuit Bord Connector (Figure 4-19 d). c 4-5

48 Section 4 VEGA Series Bnknote Vlidtor Disssemly/Ressemly 2. Lift the Lower Sensor Bord up nd off the Crrier Bse. Figure 4-19 Lower Sensor Bord Removl 1 2. Remove the Belt Cover Assemly from the Crrier Bse. Figure 4-21 Belt Cover Removl 1 2 d c c Figure 4-19 Lower Sensor Bord Removl Trnsport Belt Removl To remove the VEGA Unit s Trnsport Belts, proceed s follows: 1. Remove the single (1) Mounting Screw (Figure 4-20 ) retining the Tension Pulley Assemly in plce (Figure 4-20 ). Tke the Tension Pulley Assemly off the Crrier Bse (Figure 4-20 c). Figure 4-20 Tension Pulley Unit Removl Figure 4-21 Belt Cover Removl 4. Remove the two (2) Trnsport Belts (Figure & 2 ) from the Crrier Bse (Figure 4-22 ). Figure 4-22 Trnsport Belt Removl 1 e 1 e 2 d 1 d2 d 1 e e 4 e 5 d 2 e 6 2 Figure 4-22 Trnsport Belt Removl Figure 4-20 Tension Pulley Unit Removl NOTE: Be creful tht the two (2) side Tension Pulleys do not fll out of the Assemly (Figure 4-20 d 1 & d 2 ) when removing the Tension Pulley Assemly. c NOTE: Be creful not to lose the eight (8) Pulley Pins when removing the Tension Pulley Assemly (Figure 4-22 d 1 & d 2, e 1 through e 6 ). NOTE: The two (2) End Pulleys locted on ech side of the Crrier Bse (Figure 4-22 d 1 & d 2 ) re different shpe from the other Pulleys (Figure 4-22 e 1 through e 6 ). Be sure to replce them in their correct loctions when ressemling the Unit. 2. Remove the three () Screws (Figure through ) retining the Belt Cover (Figure 4-21 ) to the Crrier Bse (Figure 4-21 c). 4-6

49 Disssemly/Ressemly VEGA Series Bnknote Vlidtor Section 4 Stcker Belt Removl To remove the VEGA Unit s Stcker Belts, proceed s follows: 1. Open the Csh Box Door (Figure 4-2 ) nd remove the two (2) Mounting Screws locted inside the Csh Box (Figure & 2 ). Figure 4-25 Csh Box Turn Course Removl 1 Figure 4-2 Stcker Unit Removl (Prt 1) 1 Figure 4-2 Stcker Unit Removl (Prt 1) 2. Crefully spred oth upper sides of the Csh Box prt (Figure 4-24 ) nd gently pull the Pusher Unit forwrd (Figure 4-24 ) out of the Csh Box (Figure 4-24 c). Figure 4-24 Stcker Unit Removl (Prt 2) c Figure 4-24 Stcker Unit Removl (Prt 2). Remove the two (2) Mounting Screws (Figure & 2 ) retining Csh Box Turn Course locted on ech side of the Pusher Unit (Figure 4-25 ). 4. Pull the Csh Box Turn Course off the Pusher Unit (Figure 4-25 c). d 2 NOTE: Be creful not to lose the seven (7) Drive Gers (Figure 4-24 d) from the Csh Box when removing the Pusher Unit. 2 Figure 4-25 Csh Box Turn Course Removl 5. Remove the single (1) E-Ring with single (1) Bushing (Figure 4-26 ) from left end of the Box Drive Shft. 6. Remove the two (2) E-Rings (Figure & 2 ), the two (2) Gers (Figure 4-26 c 1 & c 2 ) nd the two (2) Set Pins (Figure 4-26 d 1 & d 2 ) locted on the right side of the Pusher Unit (Figure 4-26 e). 7. Slide the Crnk Drive Shft (Figure 4-26 f) out of the Pusher Unit. Figure 4-26 E-Ring, Ger & Clutch Shft Removl c 1 d d c 2 2 f Figure 4-26 E-Ring, Ger & Clutch Shft Removl NOTE: Be creful not to lose ech Bushing or Slider retined y the prts removed in ove steps when removing the prts. 8. Remove the two (2) Mounting Screws (Figure & 2 ) retining the Right Csh Box Link Frme (Figure 4-27 ) to the center Ceiling Bord Assemly (Figure 4-27 c), nd seprte the Right Csh Box Link Frme from the Ceiling Bord. 9. Remove the single (1) Stcker Belt with its relted Pulleys (Figure 4-27 d) from the right side of the Right Csh Box Link Frme. 10. Remove the single (1) Set Pin (Figure 4-27 e) retining the Shft in the Ceiling Bord Assemly. e c 4-7

50 Section 4 VEGA Series Bnknote Vlidtor Disssemly/Ressemly Figure 4-27 Right Stcker Belt Removl e d c Ceiling Bord Assemling Cution When ressemling the Ceiling Bord Assemly, e creful not to dmge the Stcker Belts (Figure & 2 ) y llowing them to ru on the Blue Dotted (Figure & 2, Figure 4-0 ) Circled res. Figure 4-29 Trnsport Belt Instlltion Figure 4-27 Right Stcker Belt Removl 11. Remove the two (2) Mounting Screws (Figure & 2 ) retining the Left Csh Box Link Frme (Figure 4-28 ) to the Ceiling Bord Assemly (Figure 4-28 c), nd seprte the Left Csh Box Link Frme from the Ceiling Bord Assemly. 12. Remove the single (1) Stcker Belt (Figure 4-28 d) locted on the left side of the Left Csh Box Link Frme. Figure 4-28 Left Stcker Belt Removl Figure 4-29 Trnsport Belt Instlltion 1 Figure 4-0 Trnsport Belt Instlltion 2 d Figure 4-0 Trnsport Belt Instlltion 2 Figure 4-28 Left Stcker Belt Removl c 4-8

51 5 WIRING DIAGRAMS This section provides Wiring Digrms for the VEGA Bnknote Vlidtor Unit. This section contins the following informtion: Figure 5-1 Wiring Digrm (with Mgnetic Sensor Bord) VEGA Series Bnknote Vlidtor Section 5 Wiring Digrm (with Mgnetic Sensor Bord) SUB SENSOR BOARD CN SENSOR BOARD CN BROWN RED ORANGE YELLOW GREEN BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE SUB BOARD CN6 1 LED5V 2 P-SENS2 DGND 4 A5V 5 P-SENS CN1 1 DASL 2 DASR DASC 4 S-IR 5 S-RED 6 S-NIR 7 S-BLUE 8 S-IRC 9 SL-SENS 10 SR-SENS 11 SC-SENS 12 A5V 1 +8V CN Wiring Digrm (with Mgnetic Sensor Bord) Wiring Digrm (without Mgnetic Sensor Bord) CN8 PGND M12V FG ST/SP CW/CCW PGND M12V FG ST/SP CW/CCW NC A5V MAG AGND BROWN RED ORANGE YELLOW GREEN BROWN RED ORANGE YELLOW GREEN FEED-Motor STACK-Motor MAG Bord CN1 1 2 BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE YELLOW GREEN BLUE BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE YELLOW GREEN BLUE 1 2 CN8 +12 PGND P-SENS2 4 D5V 56 CLK DGND 7 HOME-SENS 89 FEED-ENC STACK-ENC 10 A5V 11 P-SENS 12 AGND 1 LD 14 +8V DI 16.V 15 CN4 1 FEED-ST/SP 2 FEED-CW/CCW STACK-ST/SP 4 STACK-CW/CCW 56 S-IR S-RED 7 S-NIR 89 S-BLUE S-IRC 10 DA-SL 11 DA-SR 12 DA-SC 1 D-SL-SENS D-SR-SENS D-SC-SENS MAG-SENS POWER I/F CN6 1 VEND1 2 VEND2 RTS/FULL 4 VEND4 5 INHIBIT1 6 INHIBIT2 7 INHIBIT 8 INHIBIT4 9 VEND 10 SG 11 PC-TXD 12 PC-COM 1 RS22C-RXD 14 PC-RXD 15 VDD1 16 VSS1 CN7 POWER POWER PGND PGND TXD RXD P-SENS1 P-SENS2 F-SENS2 FEED-ENC R-ON SCOM RECYCLE SENSOR BOARD CN BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE CN1 1 DA-SL 2 DA-SR DA-SC 4 S-IR 5 S-RED 6 S-NIR 7 S-BLUE 8 S-IRC 9 SL-SENS 10 SR-SENS 11 SC-SENS 12 A5V 1 +8V CN1 Vus -Dt +Dt ID(NC) GND USB CPU BOARD Figure 5-1 Wiring Digrm (with Mgnetic Sensor Bord) 5-1

52 Section 5 VEGA Series Bnknote Vlidtor Wiring Digrms Wiring Digrm (without Mgnetic Sensor Bord) Figure 5-2 Wiring Digrm (with Mgnetic Sensor Bord) SUB SENSOR BOARD CN BROWN RED ORANGE YELLOW GREEN SUB BOARD CN6 1 LED5V 2 P-SENS2 DGND 4 A5V 5 P-SENS PGND M12V FG ST/SP CW/CCW BROWN RED ORANGE YELLOW GREEN FEED-Motor SENSOR BOARD CN BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE CN1 1 DASL 2 DASR DASC 4 S-IR 5 S-RED 6 S-NIR 7 S-BLUE 8 S-IRC 9 SL-SENS 10 SR-SENS 11 SC-SENS 12 A5V 1 +8V CN CN8 PGND M12V FG ST/SP CW/CCW NC A5V MAG AGND BROWN RED ORANGE YELLOW GREEN STACK-Motor WITHOUT MAG SENSOR BOARD BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE YELLOW GREEN BLUE BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE YELLOW GREEN BLUE CN PGND P-SENS2 4 D5V 56 CLK DGND 7 HOME-SENS 89 FEED-ENC STACK-ENC 10 A5V 11 P-SENS 12 AGND 1 LD 14 +8V DI 16.V 15 CN4 1 FEED-ST/SP 2 FEED-CW/CCW STACK-ST/SP 4 STACK-CW/CCW 56 S-IR S-RED 7 S-NIR 89 S-BLUE S-IRC 10 DA-SL 11 DA-SR 12 DA-SC 1 D-SL-SENS D-SR-SENS D-SC-SENS MAG-SENS POWER I/F CN6 1 VEND1 2 VEND2 RTS/FULL 4 VEND4 5 INHIBIT1 6 INHIBIT2 7 INHIBIT 8 INHIBIT4 9 VEND 10 SG 11 PC-TXD 12 PC-COM 1 RS22C-RXD 14 PC-RXD 15 VDD1 16 VSS1 CN7 POWER POWER PGND PGND TXD RXD P-SENS1 P-SENS2 F-SENS2 FEED-ENC R-ON SCOM RECYCLE SENSOR BOARD CN BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE CN1 1 DA-SL 2 DA-SR DA-SC 4 S-IR 5 S-RED 6 S-NIR 7 S-BLUE 8 S-IRC 9 SL-SENS 10 SR-SENS 11 SC-SENS 12 A5V 1 +8V CN1 Vus -Dt +Dt ID(NC) GND USB CPU BOARD Figure 5-2 Wiring Digrm (with Mgnetic Sensor Bord) 5-2

53 6 CALIBRATION AND TESTING This section provides Clirtion nd Performnce Testing instruction for the VEGA Bnknote Vlidtor. This section contins the following informtion: Tool Requirements Instlltion Procedures Clirtion Performnce Test Tool Requirements Figure 6-1 illustrtes nd list identifies the tools nd equipment interconnects necessry to downlod nd instll the VEGA. Figure 6-1 Tool nd d 1 Hrness Connection To AC Power c e Interfce Connector f VEGA Series Bnknote Vlidtor Section 6 d To PC USB Port d 2 Power Supply ) VEGA Unit ) Power Supply (following Electricl Specifiction) c) PC (OS: Windows XP/7/8)(VEGA Driver Instlled) d) USB Cle d 1 ) USB A Terminl d 2 ) USB Mini-B Terminl e) Appliction Softwre f) Hrness VEGA USB Connector Figure 6-2 Tool nd Hrness Connection Figure 6-2 Tool nd Hrness Connection Instlltion Procedures Perform the following steps to instll the vrious VEGA Softwre Drivers (Refer to Figure 6-1 nd Figure 6-2 for the necessry Tool nd Hrness Connections nd USB Cle Requirements). Before downloding the VEGA Softwre pckge, the VEGA USB Driver must e instlled in designted Folder on the PC first s follows: 1. Crete VEGA Folder on the C Drive (e.g., C:\VEGA), nd copy the VEGA USB Drivers usser.sys nd usveg.inf into the PC Folder creted. 2. Connect the USB Cle to the VEGA Unit.. Supply power to the VEGA Unit. 4. The Found New Hrdwre Wizrd Screen shown in Figure 6-4 ppers. Click on the Rdio Button locted eside No, not this time (Figure 6- ), nd then Click on the Next> Button (Figure 6- ). ) PC Side (USB A Terminl) ) VEGA Side (USB Mini-B Terminl) Figure 6- Hrdwre Wizrd Welcome Screen Figure 6-1 Tool nd Hrness Connection NOTE: Be sure to use the correct input voltge for ech Product Specifiction. WARNING: Ensure tht the VEGA Unit s power is OFF efore connecting hrnesses. Connecting hrnesses while the power is ON my dmge the VEGA or cuse electricl shock. Figure 6- Hrdwre Wizrd Welcome Screen 5. On the next screen tht ppers, click on the Rdio Button locted next to Instll from list or specific loction (Advnced) (Figure

54 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing ), nd then click on the Next> Button (Figure 6-4 ). Figure 6-4 Instlltion Pth Selection Screen 10. When softwre instlltion is complete, the Completing the Found New Hrdwre Wizrd Screen will pper (Figure 6-7). 11. Click on the Finish Button (Figure 6-7 ) to close the Screen. Figure 6-7 Hrdwre Wizrd Completion Screen Figure 6-4 Instlltion Pth Selection Screen 6. Click on the Rdio Button locted next to Serch for the est driver in these loctions. (Figure 6-5 ) nd check the Include this loction in the serch: Checkox (Figure 6-5 ). 7. Click on the Browse Button (Figure 6-5 c) nd select the new VEGA Folder [C:\VEGA] recently creted on the PC. 8. Click on the Next> Button (Figure 6-5 d) to disply the next screen. Figure 6-5 Instll Option Screen c d Figure 6-7 Hrdwre Wizrd Completion Screen This completes the VEGA USB Driver Softwre instlltion. Softwre Downlod Procedure Perform the following steps to downlod the VEGA Operting Softwre Progrm (Refer to Figure 6-1 nd Figure 6-2 for the necessry Tool nd Hrness Connections nd USB Cle Requirements). Before downloding the VEGA Softwre Progrm, copy the Downloder progrm (UBA Downloder Version 2.10: Specified), nd the VEGA Operting Softwre Downlod into the VEGA Folder ([C:\VEGA]) creted on the PC. 1. Turn the VEGA power OFF. 2. Set DIP Switch Block DS1, Switches #1, #7 nd #8 to ON (Figure 6-8). Figure 6-8 DIP Switch DS1 Initil Setting Figure 6-5 Instll Option Screen 9. Confirm tht the Hrdwre Instlltion Messge Screen ppers, nd then click select the Continue Anywy Button (Figure 6-6 ). Figure 6-6 Instlltion Wrning Screen Figure 6-8 DIP Switch DS1 Initil Setting NOTE: DIP Switch Block DS2 nd DS settings re not required for this Softwre Downlod.. Turn the VEGA power ON. 4. Confirm tht the Front Pnel LED flshes t Green Color rte. 5. Lunch the copied Downloder Progrm from the PC VEGA Folder nd confirm tht the progrm Downlod Screen ppers (Figure 6-9). Figure 6-6 Instlltion Wrning Screen 6-2

55 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 6. Click on the Browse Button (Figure 6-9 ) nd select the desired VEGA Softwre for downlod; then Figure 6-9 UBA Downlod Screen 7. Click on the Open (Figure 6-10 ) to lunch the selected File. 8. When the UBA Downloder Screen ppers gin, click on the center Downlod Button (Figure 6-11 ) to egin the Softwre downlod into the VEGA Flsh Memory. The downloding Screen will disply Progress Br during the downlod opertion (Figure 6-11 ). NOTE: The Front Pnel LED lights Yellow during downlod. Figure 6-9 UBA Downlod Screen Figure 6-10 Softwre Selection Screen c Selected File Figure 6-10 Softwre Selection Screen Figure 6-11 Downlod Progress Screen 9. Once the downlod is complete, the Front Pnel LED Disply turns stedy Blue Color, nd then the VEGA returns to Strt-up Process condition (e.g., the Front Pnel LED Disply flshes t Green Color rte). 10. When the downloding is complete, confirm tht the Host s Checksum nd the Device Checksums mtch ech other (e.g., [CRC:XXXX = CRC:XXXX]) NOTE: If the Host nd the Device CRC Checksum do not mtch, the downlod did not end correctly. Confirm tht the downlod procedure is correct, nd perform downlod procedure gin. 11. After verifying CRC mtch etween oth Checksums (Figure 6-12 ), click on the OK Button (Figure 6-12 ) to close the UBA Downloder progrm. NOTE: If the word Mnul ppers in the Reset Pull-down Menu (Figure 6-9 ), the Front Pnel LED will sustin stedy Blue Color. In this cse, Return to the Strt-up condition y pressing the djcent Mnul Reset Button (Figure 6-9 c) locted to the right of the Pull-down Menu. The Front Pnel LED will then flsh t Green Color rte. NOTE: If downlod error occurs, the Front Pnel LED will light Red Color. Figure 6-12 Softwre Selection Screen = Figure 6-12 Softwre Selection Screen Figure 6-11 Downlod Progress Screen 6-

56 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing Clirtion This section provides instructions for performing clirtion of the VEGA Sensors. NOTE: Before performing Sensor Clirtion, clen the Sensors to ensure clirtion ccurcy (See Sensor nd Roller Clening Procedure on pge 2-5). When to Clirte Clirtion should e performed when one of the following conditions occur: 1. When removing one of the Circuit Bords 2. When the Bnknote Acceptnce Rte ecomes drsticlly degrded Clirtion Preprtion Figure 6-1 illustrte Tool nd Hrness Connection to clirte VEGA Unit. Confirm tht the interconnection for performing the VEGA clirtion with the PC referring the illustrtion shown in Figure 6-1. Figure 6-1 Tool nd Hrness Connection e d 1 d Reference Pper Usge This portion provides informtion concerning the KS-25 White Reference Pper nd the KS-26 Blck Reference Pper settings nd uses. Figure 6-14 Reference Pper Types KS-25 KS-26 Figure 6-14 Reference Pper Types Clirtion using the White nd Blck Reference Pper requires the sme procedure. Perform the following steps to clirte the VEGA Unit using the individul clirtion ppers. 1. Press in on the Upper Trnsport Unit s left nd right side Open/Close Buttons (Figure 6-15 ), nd lift the Upper Trnsport Unit open (Figure 6-15 ). Figure 6-15 Upper Trnsport Unit Open Interfce Connector Receptcle To PC USB Port VEGA USB Connector g h To AC Power f ) VEGA Unit ) PC (OS: Windows XP/7/8) c) Power Supply (following Electricl Specifiction) d) USB Cle d 1 ) USB A Terminl d 2 ) USB Mini B Terminl e) Adjustment Progrm f) Hrness g) White Reference Pper KS-25 h) Blck Reference Pper KS-26 c Figure 6-1 Tool nd Hrness Connection d 2 NOTE: Be sure to use the correct input voltge for ech Product Specifiction. Figure 6-15 Upper Trnsport Unit Open 2. Insert the Blck Sponge Portion of the Reference Pper (Figure 6-16 ) into the Bezel Guide s opening (Figure 6-16 ) llowed for the Sponge width (Approximtely 5mm); then lign the lower prt of ech Sponge to the edge of the Bezel Guide (Figure 6-16 c). NOTE: Do not cover the Entrnce Sensor (Figure 6-16 d) with the Reference Pper. If the Reference Pper covers ny prt of the Entrnce Sensor, clirtion will not e performed correctly. However, when plcing the Blck Reference Pper, prt of the lck portion covers the Entrnce Sensor. 6-4

57 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 Figure 6-16 Plcing Reference Pper d Figure 6-16 Plcing Reference Pper. Close the Upper Trnsport Unit y pressing downwrd until it clicks into plce, nd ensure tht oth sides re tightly closed nd locked in plce. Figure 6-17 Plcing Reference Pper Figure 6-17 Plcing Reference Pper This completes the Reference Pper Plcement Procedure. Clirtion Using PC The following two (2) wys to clirte VEGA Unit using PC exist: VEGA_Adjustment.exe: Clirtion without writing Seril Numer into the Unit. VEGA_Adjustment_Zero.exe: Clirtion y writing Seril Numer into the Unit, setting the Stndy LED Pttern Color nd clering EEPROM. Use the VEGA_Adjustment.exe to perform norml djustment procedure. NOTE: The Seril Numer of the VEGA is fctory instlled, however, Seril Numer identity is not retined when the CPU Bord is replced. Depending on Interfces set, the performnce of the VEGA my stop when the Seril Numer is not set. The VEGA_Adjustment_Zero.exe clirtion is required to set the Seril Numer into the VEGA Unit. c VEGA_Adjustment.exe Progrm Use To use the VEGA_Adjustment.exe Progrm, proceed s follows: 1. Copy the VEGA_Adjustment.exe Progrm into the PC Folder. 2. Turn the VEGA Unit power OFF.. Confirm tht the interconnection for performing the VEGA clirtion with the PC (Refer to Figure 6-2 nd Figure 6-1 for the necessry Tool nd Hrness Connections nd USB Cle Requirements). 4. Set DIP Switch Block DS1 Switches #1, #2, # nd #5 to ON (Figure 6-18). Figure 6-18 DIP Switch Block DS1 Initil Settings Figure 6-18 DIP Switch Block DS1 Initil Settings NOTE: DIP Switch Block DS2 nd DS settings re not required for this procedure. 5. Turn the VEGA power ON. The Front LED will slowly flsh t Green Color rte. Set DIP Switch Block DS1 Switch #1 to OFF. The Front Pnel LED will egin to flsh in Cyn, White, nd Blue Color sequence. 6. Lunch the VEGA_Adjustment.exe Progrm. The VEGA Adjustment Screen (Figure 6-19) will pper when the ppliction is ctive. Figure 6-19 VEGA Adjustment Screen Figure 6-19 VEGA Adjustment Screen 7. Click on the Strt Button (Figure 6-20 ) to egin the Entrnce Sensor Adjustment Procedure. Figure 6-20 Entrnce Sensor Adjustment Screen Figure 6-20 Entrnce Sensor Adjustment Screen 8. When the Entrnce Sensor Adjustment is complete, the White Reference Pper Plcement Request Dilog will pper (Figure 6-21). Set the White Reference Pper in plce (See Reference Pper Usge on pge 6-4) nd click on Yes Button (Figure 6-21 ) to egin the White Reference Pper Adjustment. 6-5

58 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing Figure 6-21 White Reference pper Plcement Request Dilog Figure 6-21 White Reference pper Plcement Request Dilog 9. Confirm the Test progress y checking the Progress Br (Figure 6-22 ). Figure 6-22 White Reference Pper Clirtion Progress Screen 15. Confirm the Test progress y checking the Progress Br (Figure 6-25, Figure 6-26 ). Figure 6-25 Clirtion without Reference Pper 1 Figure 6-25 Clirtion without Reference Pper 1 Figure 6-26 Clirtion without Reference Pper 2 Figure 6-22 White Reference Pper Clirtion Progress Screen 10. Once the White Reference Pper Adjustment Procedure is complete, the Dilog Messge will pper (Figure 6-2). Remove the White Reference Pper from the Trnsport Section. 11. Set the Blck Reference Pper in plce (See Reference Pper Usge on pge 6-4). 12. When the Blck Reference Pper is set in plce, click on the Yes Button (Figure 6-2 ) to egin the Blck Reference Pper Clirtion. Figure 6-2 Blck Reference pper Plcement Request Dilog Figure 6-2 Blck Reference pper Plcement Request Dilog 1. Once the Blck Reference Pper Clirtion Procedure is complete, the Dilog Messge will pper (Figure 6-24). 14. Remove the Blck Reference Pper nd click on the Yes Button (Figure 6-24 ) to egin the Clirtion without Reference Pper. Figure 6-24 Blck Reference pper Removl Request Dilog Figure 6-24 Blck Reference pper Removl Request Dilog Figure 6-26 Clirtion without Reference Pper Once the Clirtion without Reference pper procedure is complete, the Motor Speed Test progrm will utomticlly egin nd test progress will pper (Figure 6-27 ). Figure 6-27 Motor Speed Test Figure 6-27 Motor Speed Test 17. Once the Motor Speed Test is complete, the Dilogue Messge will pper (Figure 6-28). Insert the White Reference Pper to the Trnsport Section nd click on the Yes Button to egin the White Reference Pper Clirtion confirmtion (Figure 6-28 ). Figure 6-28 White Reference pper Plcement Request Dilog Figure 6-28 White Reference pper Plcement Request Dilog 18. When the White Reference Pper Clirtion confirmtion is complete, the Dilog Messge will pper (Figure 6-29). Remove the White Reference Pper from the Trnsport Section nd click on the Yes Button to end the White Reference Pper Clirtion (Figure 6-29 ) Figure 6-29 White Reference pper Removl Request Dilog Figure 6-29 White Reference pper Removl Request Dilog 6-6

59 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section When the Clirtion completed. Dilog Messge ppers (Figure 6-0), click on the Yes Button (Figure 6-0 ) to egin writing the clirtion results into the VEGA Unit s EEPROM. Figure 6-0 Request Writing Dt to EEPROM Figure 6-0 Request Writing Dt to EEPROM 20. Confirm the writing progress y checking the Progress Br (Figure 6-1 ). Figure 6-1 Writing EEPROM Dt Progress Figure 6-1 Writing EEPROM Dt Progress 21. When the clirtion result dt is completely written into EEPROM, the Screen to sve the dt onto the PC will pper (Figure 6-2). Click on the Sve Button (Figure 6-2 ) to retin the dt results (Figure 6-2 ), or click on the Cncel Button (Figure 6-2 c) to end the Clirtion Procedure without sving the dt. Figure 6-2 Sve As Screen VEGA_Adjustment_Zero.exe Progrm Use To use the VEGA_Adjustment_Zero.exe Progrm, proceed s follows: 1. Copy the VEGA_Adjustment_Zero.exe Progrm into the PC Folder. 2. Turn the VEGA Unit power OFF.. Confirm tht the interconnection for performing the VEGA clirtion with the PC (See Tool Requirements on pge 6-1). 4. Set DIP Switch DS1 Switches #1, #2, # nd #5 to ON (Figure 6-4). Figure 6-4 DIP Switch Block DS1 Initil Settings Figure 6-4 DIP Switch Block DS1 Initil Settings NOTE: DIP Switch Block DS2 nd DS settings re not required for this procedure. 5. Turn the VEGA power ON. The Front LED will slowly flsh t Green Color rte. Set DIP Switch Block DS1 Switch #1 to OFF. The Front Pnel LED will egin to flsh in Cyn, White, nd Blue Color sequence. 6. Lunch the VEGA_Adjustment_Zero.exe Progrm. The VEGA Adjustment Screen (Figure 6-5) will pper when the ppliction is ctive. Figure 6-5 VEGA Adjustment Screen 22. Confirm the Completed Messge (Figure 6- ) on the Screen. c Figure 6-2 Sve As Screen Figure 6- VEGA Adjustment Complete Screen Figure 6-5 VEGA Adjustment Screen 7. Click on the Seril No. Text Entry Field (Figure 6-6 ) locted just elow the Strt Button (Figure 6-6 ). 8. Type in the new VEGA Seril Numer s continuous Chrcter String with no spces. 9. Click on the Strt Button. Figure 6-6 Seril No. Input Field Loction Figure 6- VEGA Adjustment Complete Screen This completes the Clirtion Procedures. Figure 6-6 Seril No. Input Field Loction 6-7

60 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing If clicking the Strt Button efore Seril Numer is entered, the Dilog Messge will pper. Click OK Button to cll the SERIAL NO Text Input Dilog Window. Dilog Messge OK Button Type the Seril Numer into the Text Input Field nd then click OK Button. Text Input Field OK Button 10. Set the Stndy Mode Front Pnel LED Disply Color pttern y choosing the desired pttern from the three () selections ville in the led idle pttern Pull-down Menu (Figure 6-7 ). Figure 6-7 LED Idle Pttern Menu Loction Figure 6-7 LED Idle Pttern Menu Loction NOTE: The Stndy indiction cn lso e set y DIP Switch (See LED Pttern Setting Mode on pge 2-). NOTE: Unless complete setup Mode Color selection result is sved in EEPROM, the VEGA Unit will not e le to decide Stndy Color selection. 11. Click on the Strt Button to egin the Entrnce Sensor Clirtion Procedure (Figure 6-8 ). Figure 6-8 Entrnce Sensor Clirtion Figure 6-8 Entrnce Sensor Clirtion 12. When the Entrnce Sensor Clirtion is complete, the White Reference pper Setting Dilog will pper (Figure 6-9). 1. Set the White Reference Pper in plce (See Reference Pper Usge on pge 6-4). 14. Click Yes Button (Figure 6-9 ) to egin the White Reference Pper Clirtion. Figure 6-9 White Reference pper Plcement Request Dilog Figure 6-9 White Reference pper Plcement Request Dilog 15. Confirm the Test progress y checking the Progress Br (Figure 6-40 ). Figure 6-40 White Reference Pper Clirtion Progress Screen Figure 6-40 White Reference Pper Clirtion Progress Screen 16. Once the White Reference Pper Clirtion procedure is compete, the Remove white reference pper nd insert lck reference pper (KS-26) Dilog Messge (Figure 6-41) will pper. Remove the White Reference Pper from the Trnsport Section nd insert the Blck Reference Pper. 17. Click on the Yes Button (Figure 6-41 ) to egin the Blck Reference pper Clirtion. Figure 6-41 Blck Reference Pper Plcement Request Dilog Screen Figure 6-41 Blck Reference Pper Plcement Request Dilog Screen 18. Confirm the Test progress y checking the Progress Br (Figure 6-42 ). Figure 6-42 Blck Reference Pper Clirtion Progress Screen Figure 6-42 Blck Reference Pper Clirtion Progress Screen 19. Once the Blck Reference Pper Clirtion procedure is complete, the Remove lck reference pper Dilog Messge (Figure 6-4) will pper. Remove the Blck Reference Pper. 6-8

61 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section Click on the Yes Button (Figure 6-4 ) to egin the Clirtion without Reference Pper. Figure 6-4 Blck Reference Pper Removl Request Dilog Figure 6-4 Blck Reference Pper Removl Request Dilog 21. Confirm the Test progress y checking the Progress r (Figure 6-44, Figure 6-45 ). Figure 6-44 Clirtion without Reference Pper 1 Figure 6-44 Clirtion without Reference Pper 1 Figure 6-45 Clirtion without Reference Pper 2 Figure 6-45 Clirtion without Reference Pper Once the Clirtion without Reference Pper Clirtion procedure is complete, the Motor Speed Test will utomticlly egin. Confirm the Test progress y checking the Progress Br (Figure 6-46 ). Figure 6-46 Motor Speed Test 2. Once the Motor Speed Test is complete, the Dilogue Messge will pper (Figure 6-47). Insert the White Reference Pper to the Trnsport Section nd click on the Yes Button to egin the White Reference Pper Clirtion confirmtion (Figure 6-47 ). 24. When the White Reference Pper Clirtion confirmtion is complete, the Dilog Messge will pper (Figure 6-48). Remove the White Figure 6-46 Motor Speed Test Figure 6-47 White Reference pper Plcement Request Dilog Figure 6-47 White Reference pper Plcement Request Dilog Reference Pper from the Trnsport Section nd click on the Yes Button to end the White Reference Pper Clirtion (Figure 6-48 ) Figure 6-48 White Reference pper Removl Request Dilog Figure 6-48 White Reference pper Removl Request Dilog 25. When the Clirtion completed. Dilog Messge ppers (Figure 6-49), click on the Yes Button (Figure 6-49 ) to egin writing the clirtion results into the VEGA Unit s EEPROM. Figure 6-49 Request Writing Dt to EEPROM Figure 6-49 Request Writing Dt to EEPROM 26. The Front Pnel LED will flsh t Yellow Color rte. Confirm the EEPROM dt clering process y checking the Progress Br (Figure 6-50 ). Figure 6-50 Clering EEPROM Dt Figure 6-50 Clering EEPROM Dt NOTE: Clering dt in the EEPROM tkes pproximtely 40 seconds. 27. Once the EEPROM dt clering process is complete, the clirtion result dt will e written into the EEPROM. Confirm the clirtion result dt writing process y checking the Progress Br (Figure 6-51 ). Figure 6-51 Clering EEPROM Dt Figure 6-51 Clering EEPROM Dt 28. When the clirtion result dt is completely written into EEPROM, the Screen to sve the dt onto the PC will pper (Figure 6-52). Click on the Sve Button (Figure 6-52 ) to retin the dt results (Figure 6-52 ), or click on the Cncel Button (Figure 6-52 c) to end the Clirtion Procedure without sving the dt. 6-9

62 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing. Figure 6-52 Sve As Screen Click on the OK Button (Figure 6-55 ) nd properly ssign the COM Port. Figure 6-55 Communiction Error Screen 29. Confirm the Completed Messge (Figure 6-5 ) on the Screen. This completes the Clirtion Procedures. Clirtion Filure This portion provides vrious possile error responses tht my occur while performing the VEGA Unit Clirtion. Activtion Filure When VEGA Clirtion Progrm is inctivte, the following cses should e exmined. USB DRIVER CONFIRMATION MESSAGE Ensure tht the correct USB Drivers hve een instlled on the PC (See Instlltion Procedures on pge 6-1). If the two (2) VEGA USB Drivers usser.sys nd usveg.inf re not instlled on the PC, the Instll Confirmtion Dilog will pper. Click on the OK Button (Figure 6-54 ) nd instll oth USB Drivers. COMMUNICATION ERROR MESSAGE Ensure tht the COM Port is correctly ssigned nd the USB Cle is properly connected. If opening COM Port fils, the communiction error Messge will pper. c Figure 6-52 Sve As Screen Figure 6-5 VEGA Adjustment Complete Screen Figure 6-5 VEGA Adjustment Complete Screen Figure 6-54 USB Driver Confirmtion Screen Figure 6-54 USB Driver Confirmtion Screen Figure 6-55 Communiction Error Screen Clirtion Filure This portion provides vrious possile error responses tht my occur while performing clirtion of the VEGA Unit. When the error Dilogue Messge ppers, select Yes or No to perform desired ction. SENSOR ERROR MESSAGE If the Reference Ppers, the Sensors or the Motor Speed Clirtion procedure fils, the [Error] Clirtion of entrnce sensors filed. Try gin? Dilog Messge ppers. Select nd click on the Yes Button (Figure 6-56 ) or the No Button (Figure 6-56 ) to proceed. Figure 6-56 Entrnce Sensor Clirtion Error Figure 6-56 Entrnce Sensor Clirtion Error Click on the Yes Button Strt the filed clirtion procedure gin with the messge Retrying the clirtion of entrnce sensor... in the Blue Messge Field (Figure 6-57 ). Figure 6-57 Retrying Clirtion Messge Figure 6-57 Retrying Clirtion Messge Click on the No Button Sve the clirtion result with the messge Clirtion of entrnce sensor filed ppering in the Blue Messge Field (Figure 6-58 ). Figure 6-58 Clirtion Filed Messge Figure 6-58 Clirtion Filed Messge The Sve As Screen will pper (Figure 6-59) to 6-10

63 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 llow sving the Clirtion Dt with its errors onto the PC. Click on the Sve Button (Figure 6-59 ) to retin the dt for nlysis. If sving the dt (Figure 6-59 ) is unnecessry however, click on the Cncel Button (Figure 6-59 c) to discrd the dt. Figure 6-59 Sve As Screen Figure 6-59 Sve As Screen When the sme nme file exist on the PC, the Confirm Sve As Messge (Figure 6-60) will pper to confirm if overwriting is desired. Click Yes Button (Figure 6-60 ) to overwrite the dt existing on the PC, or click No Button (Figure 6-60 ) nd renme the File Nme. Figure 6-60 Overwrite Confirmtion Figure 6-60 Overwrite Confirmtion The file sved in sme nme is lredy open when the Sve Button is clicked, the Cnnot red/ cnnot mke dt file Messge ppers (Figure 6-61). In this cse, the filed dt is NOT sved nd terminte the procedure with clicking on the OK Button (Figure 6-61 ). Figure 6-61 Filed Dt Sve Error c Figure 6-62 Writing Error Screen Figure 6-62 Writing Error Screen Click on the Yes Button Strt the EEPROM writing procedure gin with the messge Retrying the dt writing to EEPROM in the Blue Messge Field (Figure 6-6 ). Figure 6-6 Retrying Writing Messge Figure 6-6 Retrying Writing Messge Click on the No Button Sve the clirtion result with the messge Writing dt to EEPROM filed in the Blue Messge Field (Figure 6-64 ). Figure 6-64 Writing Filed Messge Figure 6-64 Writing Filed Messge The Sve As Screen will pper (Figure 6-65) to llow sving the Clirtion Dt with its errors onto the PC. Click on the Sve Button (Figure 6-65 ) to retin the dt for nlysis. If sving the dt (Figure 6-65 ) is unnecessry however, click on the Cncel Button (Figure 6-65 c) to discrd the dt. Figure 6-65 Sve As Screen Figure 6-61 Filed Dt Sve Error Adjustment Dt Writing Filure If the EEPROM writing fils, the [Error] Writing dt to EEPROM filed. Try gin? Dilog Messge ppers. Select nd click on the Yes Button (Figure 6-62 ) or the No Button(Figure 6-62 ) to proceed ction. Figure 6-65 Sve As Screen When the sme nme file exist on the PC, the Confirm Sve As Messge (Figure 6-66) will pper to confirm if overwriting is desired. Click Yes Button (Figure 6-66 ) to overwrite the c 6-11

64 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing dt existing on the PC, or click No (Figure 6-66 ) nd renme the File Nme. Figure 6-66 Overwrite Confirmtion Button If opening COM Port fils, the communiction error Dilog Messge will pper. Click on OK Button nd ensure tht the USB Cle is connected nd/or the desired COM Port is correctly ssigned. Figure 6-66 Overwrite Confirmtion The file sved in sme nme is lredy open when the Sve Button is clicked, the Cnnot red/ cnnot mke dt file Messge ppers (Figure 6-67). In this cse, the filed dt is NOT sved nd terminte the procedure with clicking on the OK Button (Figure 6-67 ). Figure 6-67 Filed Dt Sve Error Figure 6-67 Filed Dt Sve Error NOTE: In cse the Clirtion Result dt performed is NOT completely written into the EEPROM, the previous dt my e replced. Also, if writing dt into EEPROM fils, the previous dt in memory my lso e deleted cusing the VEGA Unit to cese operting. Menu Item Functions The Menu contins the following eight (8) functions: 1. Writing Seril Numer (For only VEGA_Ajustment_Zero.exe) 2. Reding Seril Numer. Reding the cctlk Encryption Code 4. Reding the cctlk Address 5. Writing Stndy Indiction 6. Reding Stndy Indiction 7. Reding Adjustment Dt 8. Reding the VEGA Softwre Version The VEGA Clirtion Progrm must e lunched to perform these eight (8) functions. Refer to Step 1 through 6 of the Clirtion Using PC on pge 6-5 to lunch the VEGA Clirtion Progrm. NOTE: Set the DIP Switches ccording to the procedure specified y Clirtion Preprtion on pge 6-4. Other settings my cuse the VEGA Unit s performnce to stop operting. OK Button If reding EEPROM dt fils, the eeprom red error Dilog Messge will pper. Click on OK Button nd ensure tht the USB Cle is connected nd/or the desired COM Port is correctly ssigned. OK Button Writing Seril Numer To write Seril Numer into EEPROM, proceed s follows: 1. Select EEPROM Seril No. Write (W) (Figure 6-68 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-68 Tool Br Menu 1 Figure 6-68 Tool Br Menu 1 2. When the Enter seril numer in 10 digits Messge ppers, click on the OK Button (Figure 6-69 ) to ccept the red stte reported. Figure 6-69 Seril No. Window Request Figure 6-69 Seril No. Window Request. The SERIAL NO input Dilog Window will pper (Figure 6-70). Type the new VEGA Seril Numer s 10 digits (Figure 6-70 ); then click on the OK Button (Figure 6-70 ). Figure 6-70 SERIAL NO Input Figure 6-70 SERIAL NO Input 6-12

65 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 4. When the Seril Numer is completely written into VEGA Memory, the write complete Dilog Window will pper. Click on the OK Button (Figure 6-71 ) to ccept the red stte reported. Figure 6-71 Writing Seril No.Complete Figure 6-71 Writing Seril No.Complete If communiction error occurs etween the VEGA nd the PC while writing the Seril Numer, Communiction Error PC <-> Bill Acceptor Messge will pper. Click on the OK Button nd ensure tht the USB Cle is connected nd/or desired COM Port is correctly ssigned, OK Button Reding Seril Numer To red Seril Numer written in EEPROM, proceed s follows: 1. Select EEPROM Seril No. Red (R) (Figure 6-72 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-72 Tool Br Menu 2 Reding cctlk Encryption Code To red the cctlk Encryption Code, proceed s follows: 1. Select EEPROM cctlk Encryption Code Red (E) (Figure 6-74 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-74 Tool Br Menu Figure 6-74 Tool Br Menu 2. When the VEGA completely sent the cctlk Encryption Code to the PC, the red complete Dilog Window ppers (Figure 6-75). Click on the OK Button (Figure 6-75 ) to ccept the red stte reported. Figure 6-75 Encryption Code Red Completion Figure 6-75 Encryption Code Red Completion Reding the cctlk Address To red the cctlk Address, proceed s follows: 1. Select EEPROM cctlk ddress Red (D) (Figure 6-76 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-76 Tool Br Menu 4 Figure 6-72 Tool Br Menu 2 2. When the VEGA completely sent the Seril Numer to the PC, the red complete Dilog Window ppers (Figure 6-7). Click on the OK Button (Figure 6-7 ) to ccept the red stte reported. Figure 6-7 Seril No. Red Completion Figure 6-7 Seril No. Red Completion Figure 6-76 Tool Br Menu 4 2. When the VEGA completely sent the cctlk Encryption Code to the PC, the red complete Dilog Window ppers (Figure 6-77). Click on the OK Button (Figure 6-77 ) to ccept the red stte reported. Figure 6-77 Address Red Completion Figure 6-77 Address Red Completion 6-1

66 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing Writing Stndy LED Pttern Color To write the Front Pnel LED Stndy Pttern Color Indiction, proceed s follows: 1. Select EEPROM led idle pttern Write (Figure 6-78 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-78 Tool Br Menu 5 Figure 6-78 Tool Br Menu 5 2. The LED IDLE PA... Dilog Window will pper (Figure 6-75). Select one of three () pttern types ville (i.e., Grdtion [Rinow], Green or Blue) from the Pull Down Menu (Figure 6-79 ).. Click on the OK Button (Figure 6-79 ) to retin the desired LED Idle Pttern. Figure 6-79 Select LED Color Figure 6-79 Select LED Color 4. Click on the OK Button (Figure 6-80 ) to ccept the stte shown s selected. Figure 6-80 Writing LED Stndy Indiction 2. When the VEGA completely sent the Stndy Color Indiction dt to the PC, the red complete Dilog Window ppers (Figure 6-82). Click on the OK Button (Figure 6-82 ) to ccept the red stte reported. Figure 6-82 Reding LED Stndy Indiction Figure 6-82 Reding LED Stndy Indiction Reding Adjustment Dt To red the VEGA Unit s Clirtion Dt, proceed s follows: 1. Select EEPROM Adjustment Red (A) (Figure 6-8 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-8 Tool Br Menu 7 2. The Sve As Screen will pper (Figure 6-84) to llow sving the Clirtion Dt. Click on the Sve Button (Figure 6-84 ) to sve the ltest Clirtion Dt. Figure 6-8 Tool Br Menu 7 Figure 6-84 Sve As Screen Figure 6-80 Writing LED Stndy Indiction Reding Stndy LED Pttern Color To red the Front Pnel LED Stndy Pttern Color Indiction, proceed s follows: 1. Select EEPROM led idle pttern Red (Figure 6-81 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-81 Tool Br Menu 6 Figure 6-84 Sve As Screen. Open the Sved Dt File on the PC (e.g., Figure 6-84 exmple VEGA_Red_ in this cse). Figure 6-81 Tool Br Menu

67 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 Reding the VEGA Softwre Version To red the VEGA Unit s Softwre Version, proceed s follows: 1. Select EEPROM version red (V) (Figure 6-85 ) from the Pull Down Menu from the VEGA Clirtion Progrm Tool Br Menu Selection. Figure 6-85 Tool Br Menu 8 2. Turn the VEGA Unit s power OFF.. Set DIP Switch DS1 Switches #1, #2 nd #8 to ON, nd set DIP Switch DS2 Switches ALL OFF s shown in Figure NOTE: DIP Switch Block settings re not required to perform this Clirtion Procedure. Figure 6-88 DIP Switch Settings 2. The red complete Dilog Window ppers (Figure 6-86) to show current Softwre Version. Click on the OK Button (Figure 6-86 ) to ccept the red stte reported. Clirtion without PC To perform clirtion without the PC, proceed s follows: 1. Confirm tht the interconnection for performing the VEGA clirtion without the PC referring illustrtion shown in Figure Figure 6-85 Tool Br Menu 8 Figure 6-86 Softwre Version Indiction Figure 6-86 Softwre Version Indiction Figure 6-87 Tool nd Hrness Connection Interfce Connector Receptcle c d e To AC Power ) VEGA Unit ) Power Supply c) Hrness d) White Reference Pper KS-25 e) Blck Reference Pper KS-26 Figure 6-87 Tool nd Hrness Connection WARNING: Ensure tht the VEGA Unit s power is OFF efore connecting hrnesses. Connecting hrnesses while the power is ON my dmge the VEGA or cuse electricl shock. DIP Switch Block No.1 DIP Switch Block No.2 Figure 6-88 DIP Switch Settings 4. Turn the VEGA Unit s power ON, nd confirm tht the Front Pnel LED slowly flshes t Green Color rte. 5. Set DIP Switch DS1 Switch #1 to OFF to turn the VEGA into the Adjustment Mode, nd confirm tht the Front Pnel LED slowly flshes t Cyn Color rte. 6. Set DIP Switch DS2 Switch #1 to ON to egin the Entrnce Sensor Clirtion without Reference Pper. During the djustment process, the Front Pnel LED flshes Cyn Color t high rte of speed. NOTE: Do not touch the VEGA Unit while performing clirtion, otherwise, the djustment chnges will not ccurtely clirte the Unit. NOTE: Keep DIP Switch Block 2 Switch #1 ON until instructed to turn the switch to OFF. 7. Once the Entrnce Sensor Clirtion without Reference Pper procedure is complete, the Front Pnel LED slowly flshes t White Color rte. Set the White Reference pper in plce (See Plcing Reference Pper on pge 6-5). 8. Set DIP Switch DS2 Switch #2 to ON to egin the Vlidtion Sensor Clirtion with the White Reference Pper. During the djustment process, the Front Pnel LED flshes White Color t high rte of speed. NOTE: Keep DIP Switch Block 2 Switch #1 nd #2 ON until instructed to turn the switches to OFF. 9. Once the Vlidtion Sensor Clirtion with White Reference Pper procedure is complete, the Front Pnel LED slowly flshes t Blue Color rte. 6-15

68 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing 10. Confirm tht the Front Pnel LED is slowly flshing t Blue Color rte, remove the White Reference Pper from the Trnsport Section. 11. Set the Blck Reference Pper in plce (See Plcing Reference Pper on pge 6-5). 12. Set DIP Switch DS2 Switch # to ON to egin the Vlidtion Sensor Clirtion with the Blck Reference Pper. During the djustment process, the Blue LED will momentrily flsh t high rte of speed. NOTE: Keep DIP Switch Block 2 Switch #1, #2 nd # ON until instructed to turn the switches to OFF. 1. Once the Vlidtion Sensor Clirtion with the Blck Reference Pper is complete, the Front Pnel LED slowly flshes t Purple Color rte. 14. Confirm tht the Front Pnel LED is slowly flshing t Purple Color rte, remove the Blck Reference Pper from the Trnsport Section. 15. Set DIP Switch DS2 Switch #4 to ON to egin the Vlidtion Sensor Clirtion without the Reference Pper. During the djustment process, the Purple LED will momentrily flsh t high rte of speed. NOTE: Keep DIP Switch Block 2 Switch #1, #2, # nd #4 ON until instructed to turn the switches to OFF. 16. Once the Vlidtion Sensor Clirtion without the Reference Pper is complete, the Front Pnel LED slowly flshes t Green Color rte. 17. Set DIP Switch DS2 Switch #5 to ON to egin the Side Sensor Clirtion without the Reference Pper. During the djustment process, the Green LED will momentrily flsh t high rte of speed. NOTE: Keep DIP Switch Block 2 Switch #1, #2, #, #4 nd #5 ON until instructed to turn the switches to OFF. 18. Once the Side Sensor Clirtion without the Reference Pper is complete, the Front Pnel LED slowly flshes t Yellow Color rte. 19. Set DIP Switch DS2 Switches #1, #2, #, #4 nd #5 to OFF in order to write these djustment results into the VEGA Unit EEPROM Memory. While writing the dt to EEPROM, the Front Pnel LED will flsh Yellow Color t high rte of speed. NOTE: If EEPROM dt writing fils, ll previous djustment dt will e lost which my disle VEGA Unit performnce. 20. Once the dt writing procedure is complete, the Front Pnel LED flshes t Green Color rte. 21. Turn the VEGA Unit power switch OFF. NOTE: If the djustment of ANY Sensor fils, the Front Pnel LED will flsh RED. If this error condition occurs, ensure tht the procedures were correctly performed, nd then perform them gin. Refer to Tle 6-1 for detiled explntion of ech RED Color flsh sequence. This completes the Reference Pper Clirtion procedures. Tle 6-1 Red LED Flsh Rte Errors LED Color Red Flsh Sequence 1 time 2 times times 4 times 5 times 6 times Description The Entrnce Sensor djustment hs filed. The Entrnce Sensor djustment using White Reference pper hs filed. The Vlidtion Sensor djustment using Blck Reference pper hs filed. The Vlidtion Sensor Clirtion without Reference Pper hs filed. The Edge Sensor djustment hs filed. The EEPROM dt writing process hs filed. Performnce Tests The VEGA Unit provides Self-dignostic Performnce Tests tht cn e performed y the User. The following content informtion provides summry of the VEGA Performnce Tests ville for use. Performnce Test Activtion Perform the following steps to ctivte the VEGA Unit s self contined Performnce Tests: 1. Confirm tht the interconnection for performing the VEGA Performnce Tests referring illustrtion shown in Figure Figure 6-89 Tool nd Hrness Connection Interfce Connector Receptcle To AC Power ) VEGA Unit ) Power Supply c) Hrness c Power Supply Figure 6-89 Tool nd Hrness Connection 2. Set DIP Switch Block 1 Switch #1 to ON. 6-16

69 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6. Turn the VEGA Unit Power ON, nd the Performnce Test Mode will ctivte. NOTE: When the VEGA Performnce Test Mode egins, the Front Pnel LED slowly flshes t Green Color rte. DIP Switch Configurtion Settings Tle 6-2 lists the vrious Performnce Test DIP Switch Setting configurtions for ech test type. Tle 6-2 Performnce Test DIP Switch Configurtion Settings Test Type DIP Switch Block 1 Switch# DIP Switch Block 2 Switch# DIP Switch Test ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Feed Motor Norml Rottion Test ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Feed Motor Reverse Rottion Test ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Stcker Motor Test ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Aging Test ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Off-line Bnknote Acceptnce Test ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Sensor Test ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Stndy Color Indiction (Rinow Grdient) * ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF Stndy Color Indiction (Green) ON OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF Stndy Color Indiction (Blue) ON OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF cctlk Encryption Code Initiliztion ** ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF *. See LED Pttern Setting Mode on pge 2- for mking Rinow setting (Grdtion).. See LED Pttern Setting Mode on pge 2- for mking GREEN setting (Green).. See LED Pttern Setting Mode on pge 2- for mking BLUE setting (Blue). **. See Rewriting cctlk Encryption Code (Initilize) on pge 2- for mking the communiction Protocol setting. Performnce Test Initition Set the vrious DIP Switches listed in Tle 6-2 for ech test AFTER the Performnce Test Mode is ctivted. Once the DIP Switches on oth DS1 nd DS2 hve een set for the desired Test; set DIP Switch DS1, Switch #1 to OFF to egin the test. To stop the current Test nd return to the Stndy Mode, reset DIP Switch DS1 #1 to ON. NOTE: After performing n Off-line Bnknote Acceptnce Test, cycle the VEGA Unit s power OFF/ON to return to the Stndy Mode. Unless the power is turned OFF/ON, the next test WILL NOT run. The following informtion descries ech test in detil. DIP SWITCH TEST Perform the following steps to test the functionlity of ech DIP Switch Block: 1. Ensure tht the VEGA Unit power is OFF. 2. Set ll Switches on DIP Switch DS1 nd DS2 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 #1 to ON to egin the test. Confirm tht the Front Pnel LED will extinguish. 5. Set the ODD numered DIP Switches (i.e., DIP Switch DS1 nd DS2 Switches #1, #, #5 nd #7) to OFF. The Front Pnel LED flshes t Yellow Color rte. 6. Set the EVEN numered DIP Switches (i.e., DIP Switch DS1 nd DS2 Switches #2, #4, #6 nd #8) to OFF. The Front Pnel LED flshes t Blue Color rte if ll of the DIP Switches function correctly. NOTE: If the DIP Switches were set incorrectly during the test, the Front Pnel LED flshes Red, indicting Test filure. However, if the DIP Switches were set correctly, nd the LED still flshes Red, then DIP Switch filure is indicted. FEED MOTOR FORWARD ROTATION TEST Perform the following steps to test the norml forwrd rottion functionlity of the Feed Motor: 1. Ensure tht the VEGA Unit power is OFF. 6-17

70 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing 2. Set DIP Switch DS1 Switch #1 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 to OFF. When the Feed Motor Forwrd Rottion Test egins, the Front Pnel LED will extinguish. If the Feed Motor correctly rottes in forwrd direction, the Front Pnel LED will e extinguished nd forwrd rottion will continue. 5. To end the forwrd Feed Motor Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 to ON. NOTE: If the Front Pnel LED flshes ny White Error sequence indicted in Tle 6-, the Feed Motor forwrd rottion is norml. Tle 6- Feed Motor Anorml Error Codes Flsh Sequence Error Description times Feed Motor Low Speed Prolem 5 times Feed Motor High Speed Prolem 7 times Feed Motor Lock-up Prolem FEED MOTOR REVERSE ROTATION TEST Perform the following steps to test the norml reverse rottion functionlity of the Feed Motor: 1. Ensure tht the VEGA Unit power is OFF. 2. Set DIP Switch DS1 Switch #1 nd #2 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 to OFF. When the Feed Motor reverse rottion test egins, the Front Pnel LED will extinguish. If the Feed Motor rottes in reverse correctly, the Front Pnel LED will e extinguished nd reverse rottion will continue. 5. To end the reverse Feed Motor Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 to ON. NOTE: If the Front Pnel LED flshes ny error sequence indicted in Tle 6-, the Feed Motor s reverse rottion is norml. STACKER MOTOR TEST Perform the following steps to test the Stcker Motor rottion functionlity: 1. Ensure tht the VEGA Unit power is OFF. 2. Set DIP Switch DS1 Switch #1 nd # to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 OFF. When the Stcker Motor Test egins, the Front Pnel LED will extinguish. 5. If the Stcker Motor rottes forwrd/reverse correctly, the Front Pnel LED will e extinguished, nd the Motor will continue operting in forwrd/reverse direction. 6. To end the Stcker Motor Test, turn the VEGA Unit power OFF, or Set DIP Switch DS1 Switch #1 to ON. NOTE: If the Front Pnel LED flshes ny error sequence indicted in Tle 6-4, the Stcker Motor s reverse rottion is norml. Tle 6-4 Stcker Motor Anorml Error Codes LED Color Flsh Sequence Error Description Red 5 times Csh Box Seting Prolem Purple 5 times Stcker Motor Lock-up 7 times Stcker Motor Ger Prolem Ornge times Stcker Full AGING TEST The Aging Test repetedly performs sic Vlidtor functions such s feeding, trnsporting nd stcking opertions. Perform the following steps to repetedly test the VEGA Unit s sic feeding, trnsporting nd stcking functionl performnce: 1. Ensure tht the VEGA Unit power is OFF. 2. Set DIP Switch DS1 Switch #1, #2 nd #4 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 to OFF. When the Aging Test egins, the Front Pnel LED will extinguish. If opertion is norml, the Unit will perform the following five (5) functions repetitively until the test is stopped: ) Feed Motor Reverse Rottion Test ) Intervl Test (20sec, LED lights White) c) Feed Motor Forwrd Rottion Test d) Stcking Test e) Intervl Test (20sec, LED lights White) 5. To end the Aging Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 ON. NOTE: If the Front Pnel LED flshes ny error sequence indicted in Tle 6-5, the Feeding nd/or Stcking function is norml. Tle 6-5 Feeding/Stcking Anorml Error Codes LED Color White Flsh Sequence Error Description times Feed Motor Low Speed Prolem 5 times Feed Motor High Speed Prolem 7 times Feed Motor Lock-up Red 5 times Csh Box Seting Prolem Purple 5 times Stcker Motor Lock-up 7 times Stcker Motor Ger Prolem 6-18

71 Clirtion nd Testing VEGA Series Bnknote Vlidtor Section 6 Tle 6-5 Feeding/Stcking Anorml Error Codes LED Color Flsh Sequence Ornge times Stcker Full Error Description OFF-LINE BANKNOTE ACCEPTANCE TEST Perform the following steps to perform the VEGA Unit s Off-line Bnknote Acceptnce Test: 1. Ensure tht the VEGA Unit power is OFF. 2. Set DIP Switch DS1 Switch #1, # nd #5 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 to OFF. When the Off-line Bnknote Acceptnce Test egins, the Front Pnel LED will extinguish. Wit for the Front Pnel LED to indicte Stndy Mode initiliztion flshing sequence, nd then insert Bnknotes. When the VEGA receives the Bnknotes, the Front Pnel LED will flsh n Emerld Green Color. READING NUMBER OF FLASHES The cceptle denomintions re identified y the following Front Pnel LED flsh sequence periods. To check ech country s Denomintion Vlue flsh set, confirm ID-00 Dt Setting Specifiction Escrow Dt listed on the Softwre Informtion Sheet nd refer to following formul: Escrow Code - 60 = Numer of Flshes If the Escrow Code of the Trget Denomintion is 6, the numer of flshes for the Denomintion is (6-60=). NOTE: Between sequentil Bnknote insertions, the Color of the Front Pnel LED will e determined y the Stndy Mode selections set y the user. NOTE: If n error or reject occurs, refer to the Error nd Reject Codes listed in Appendix A of this Mnul to identify the cuse of the mlfunction. SENSOR TEST Perform the following steps to verify if the eight (8) Sensors within the VEGA Unit re functionl (i.e., the Entrnce/Vlidtion/Side Escrow/RC Flp/ Stcker nd Box Sensors). 1. Ensure tht the VEGA Unit power is OFF. 2. Set DIP Switch DS1 Switch #1. #2. #, #4 nd #5 to ON s indicted in Tle 6-2 for this Test.. Turn the VEGA Unit power ON. 4. Set DIP Switch DS1 Switch #1 to OFF. The Front Pnel LED will extinguish. Sensor Confirmtion will e Stndy Mode. 5. Tle 6-6 lists the DIP Switch DS2 settings for the Sensor Test Configurtions. Select the intended Sensor from the Tle, nd set DIP Switch DS2 Switches ccording to the Sensor Configurtion Tle. 6. When the selected Sensor detects n oject such s Bnknote or Test Pper, the Front Pnel LED flshes t Yellow Color rte. When there is no oject detected, the Front Pnel LED will e extinguished. Tle 6-6 Performnce Test DIP Switch Configurtion Settings Sensor DIP Switch DS2 Yellow LED Sttus Lit Extinguished Entrnce Sensor ON OFF OFF OFF OFF OFF OFF OFF Vlidtion Sensor OFF ON OFF OFF OFF OFF OFF OFF Side Sensor OFF OFF ON OFF OFF OFF OFF OFF Escrow Sensor OFF OFF OFF ON OFF OFF OFF OFF RC Flp Sensor OFF OFF OFF OFF ON OFF OFF OFF Stcker Flp Sensor OFF OFF OFF OFF OFF ON OFF OFF Stck-In Sensor OFF OFF OFF OFF OFF OFF ON OFF Box Sensor OFF OFF OFF OFF OFF OFF OFF ON With Pper (Light Interception) With Pper (Light Interception) With Pper (Light Interception) With Pper (Light Interception) With Pper (Trnsmissive) With Pper (Trnsmissive) With Pper (Light Interception) With Pper (Light Interception) No Pper (Trnsmissive) No Pper (Trnsmissive) No Pper (Trnsmissive) No Pper (Trnsmissive) No Pper (Light Interception) No Pper (Light Interception) No Pper (Trnsmissive) No Pper (Trnsmissive) 6-19

72 Section 6 VEGA Series Bnknote Vlidtor Clirtion nd Testing THIS PAGE INTENTIONALLY LEFT BLANK 6-20

73 VEGA Series Bnknote Vlidtor Section 7 7 EXPLODED VIEWS AND PARTS LISTS This section provides product Exploded Views nd Prts Lists for the VEGA Bnknote Vlidtor. This section contins the following informtion. NOTE: Prts my e chnged for improvement without notice. VEGA Entire Unit View nd Prts VEGA Entire Unit View nd Prts Upper/Lower Trnsport Unit View nd Prts Course Pth Turning Unit View nd Prts Csh Box Unit View nd Prts SH Bezel Unit View nd Prts SD/SU Bezel Unit View nd Prts Option Unit View nd Prts Figure 7-1 VEGA Entire Unit Exploded View () () 8 Stndrd Box Lrge Box Figure 7-1 VEGA Entire Unit Exploded View 7-1

74 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists VEGA Entire Exploded View (SU/SD) Figure 7-2 VEGA Entire Unit Exploded View (SU/SD) Figure 7-2 VEGA Entire Unit Exploded View (SU/SD) 7-2

75 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 VEGA Entire Unit Prts List Tle 7-1 VEGA Entire Unit Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Csh Box Guide (Stndrd) 1 For SH R Csh Box Guide 1000 (Lrge) 1 For SH Box Guide SD B 1 For SD Box Guide SD B 1 For SU R Csh Box Stopper 1 For SH R 2.6x6 Phillips Self-Tpping, Binding, Hed For the Fce () Screw (Blck) 2 Protector Instlltion R M2.6x4 Pn Hed Screw with Wsher M 1 For SH Upper VEGA Trnsport Unit Lower VEGA Trnsport Unit VEGA Course Pth Reversing Unit VEGA Csh Box Unit (Stndrd) R VEGA Key Box Unit (Stndrd) R VEGA Key Box Unit FD (Stndrd) 1 For Front Mintennce Specifiction R VEGA SD/SU Box Unit (Stndrd) VEGA Csh Box Unit (Lrge) R VEGA Key Box Unit (Lrge) R VEGA SD/SU Box Unit (Lrge) VEGA CHN Csh Box Unit (Lrge) 1 For Chin VEGA 1K Box Hndle Set R VEGA Bezel Unit (Type 1: 68mm) R VEGA Bezel Unit (Type 2: 76mm) R VEGA Bezel Unit (Type : 71mm) R VEGA Bezel Unit (Type 4: 77mm) R VEGA Bezel Unit (Type 5: 67mm) R VEGA Bezel Unit (Type D1: 67mm) R VEGA Bezel Unit (Type D2: 71mm) R VEGA Bezel Unit (Type D: 68mm) R VEGA Bezel Unit (Type N2: 76mm) VEGA Bezel Unit (Type R: 71mm) VEGA Long Bezel Unit (Type : 71mm) VEGA Long Bezel Unit (Type 4: 77mm) R M4x8 Pn Hed W Wsher Smll Fce Protector Unit R VEGA Lock Unit 1 7-

76 Turn Bck Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Upper Trnsport Unit Entire View Figure 7- Upper Trnsport Unit Exploded View Figure 7- Upper Trnsport Unit Exploded View 7-4

77 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 Upper Trnsport Unit Prts List Tle 7-2 Upper Trnsport Unit Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Upper Trnsport Frme Top R Upper Trnsport Frme Bottom R Upper Trnsport Frme Bottom Mg Upper Course CHN R Flp R Flp R Spring Position Setting Plte R Flp Lever (Left) R Flp Lever (Right) R USB Cover R Hrness Cover R Pinch Roller R Flp Axis R Pinch Roller Shft R Set Pin R Pinch Roller Coil Spring R Flp Tension Spring R CPU Bord CPU Bord CHN R Sensor Bord Sensor Bord CHN R Upper Rely Hrness Connector R Signl Power Hrness R R Ф2 E-Ring R 2.6x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) R TMF Roller R TMF Compression Spring FG-Film R Pinch Roller Coil Spring Pinch Roller Coil Spring without Mgnetic Sensor with Mgnetic Sensor For Chin Specifiction For Chin Specifiction For Chin Specifiction with Mgnetic Sensor with Mgnetic Sensor For Chin Specifiction 7-5

78 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Lower Trnsport Unit Exploded View Figure 7-4 Lower Trnsport Unit Exploded 211 View CN CN CN1 CN8 CN Turn Bck 2 24 CN4 CN2 CN6 SUB Bord Figure 7-4 Lower Trnsport Unit Exploded View 7-6

79 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 Lower Trnsport Unit Prts List Tle 7- Lower Trnsport Unit Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Crrier Bse R Crrier Bse MAG Lower Course CHN R Bse Frme R Belt Cover R Ger Box R Tightening Brcket R Sung Fit Ltch Plte R Light Prism R Self/Relese Ltch R Course Pth Turning Drive Pulley R Idle Pulley R Support Pulley R Tension Pulley R Motor Pinion R B Idle Ger R B Idle Ger R B Idle Ger R Idle Ger R U Stnd Ger R Idle Ger R Flnge Ger R Therml Rditor Plte R Bering R Course Pth Turning Drive Axis R Set Pin R Ltch Compression Spring R Feed Motor R Stcker Motor R Trnsport Belt R Su Circuit Bord (12V) R Su Circuit Bord (24V) R Su Sensor Bord R Rely Hrness Connector R R Position Sensor Hrness R R Stcker Motor Hrness R R Feed Motor Hrness R Ф4x12 Prllel Pin Sustiner (B Type/Hrd) R Фx15 Prllel Pin Sustiner (Hrd) R Фx18 Prllel Pin Sustiner (Hrd) 4 without Mgnetic Sensor with Mgnetic Sensor For Chin Specifiction 7-7

80 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Tle 7- Lower Trnsport Unit Prts List (Continued) Ref No. EDP No. JAC No. Description Qty Remrk R 2.6x8 Phillips, Self-Tpping, Binding Hed Screw (Blck) R TMF Spcer R M2.6x6 Pn Hed Screw with Wsher M R 2.6x5 Phillips, Self-Tpping, Binding Hed Screw (Blck) RA x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) R Sensor Bord Sensor Bord CHN R x6 Phillips, Self-Tpping, Flt Hed Screw (Blck) R MAG Circuit Bord (W) R MAG Circuit Bord (J) MAG Bord (C) R TMR Ruer MAG Imginry Hrness (12V) R MAG Hrness (12V) MAG Imginry Hrness (MDB) R MAG Hrness (24V) without Mgnetic Sensor without Mgnetic Sensor without Mgnetic Sensor with Mgnetic Sensor For Chin Specifiction with Mgnetic Sensor Glol Specifiction with Mgnetic Sensor For Jpn Specifiction with Mgnetic Sensor For Chin Specifiction with Mgnetic Sensor without Mgnetic Sensor with Mgnetic Sensor without Mgnetic Sensor with Mgnetic Sensor 7-8

81 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 Course Pth Turning Unit Exploded View Figure 7-5 Course Turning Unit Exploded View Figure 7-5 Course Turning Unit Exploded View 7-9

82 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Course Pth Turning Unit Prts List Tle 7-4 Course Pth Turning Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Course Pth Turning Guide R Course Pth Turning Guide Cover R Course Pth Turning Guide Cover Ltch R Ltch Compression Spring RA Prism C R Pinch Roller R Pinch Roller Shft R Pinch Roller Coil Spring

83 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 Csh Box Unit Exploded View Figure 7-6 Csh Box Unit Exploded View Figure 7-6 Csh Box Unit Exploded View 7-11

84 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Csh Box Unit Prts Lit Tle 7-5 Csh Box Unit Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Ceiling Bord R Prllel Crnk R Prllel Crnk R Pusher Plte R Pusher Prism R Csh Box Link Frme (Left) R Csh Box Link Frme (Right) R Csh Box Turn Guide R Csh Box Turn Course R Tightening Plte R Csh Box (Stndrd) R Csh Box 1000 (Lrge) R Csh Box FM R x10 Phillips, Self-Tpping, Binding Hed Screw R Dress Plte R Sfe Cover [Csh Box Door] (Stndrd) R Sfe Cover 1000 [Csh Box Door] (Lrge) R Bering R Csh Box Drive Stndrd Ger R Csh Box Drive Idle Ger R Csh Box Drive Idler Ger R Box Drive Ger R B Pulley Stnd Ger R B Pulley Idler Ger R B Pulley Reduction Ger R B Pulley Idler Ger R Clutch Ger R Pinion Pntogrph R Pinion Drive Ger R Rck Pntogrph R D Wsher R Slide Collr R Drive Pulley R Limiter Compression Spring R Conicl Spring (Stndrd Box) R Conicl Spring 1000 (Lrge Box) R Crnk Kick Spring R Crnk Shft R Box Drive Shft R Crnk Drive Shft 1 4 For Front Mintennce Specifiction For Lrge Csh Box 7-12

85 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section R Pinion Drive Shft R Csh Box Cover Hinge Axis R Set Pin R Stcker Belt R 5xФ9x0.4 Poly Vinyl Slider R 5xФ10x0.8 Plin Wsher RA Prism C R Ф E-Ring R Thum Turn A DB RA C-88-1 Undesignted Key Lock R R C-88-1 Key Lock L RA C-89-1 Key Lock FM R Thum Turn B R Thum Turn Nut R Thum Turn CAM (Plstic Tng) R Cylinder Tng R Cylinder Tng R Pinch Roller R R 2.6x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) 2.6x6 Phillips, Self-Tpping Flt Hed Screw R Фx15 Prllel Pin Sustiner (Hrd) R 2.6x8 Phillips, Self-Tpping, Binding Hed Screw (Blck) R IQ P-Box Hndle (Lrge) R IQ P-Box Hndle Brcket (Lrge) For Front Mintennce Specifiction Set for Ref No. 445 For C-88-1 Undesignted Key Lock R For C-89-1 Key Lock FM R Set Pin 00 (Stndrd Box) 4 For SD, SU R Set Pin 1000 (Lrge Box) 4 For SD, SU R Mx10 Wsher Hed with F-Lock M Screw (Blck) R Key Link FM R Tle 7-5 Csh Box Unit Prts List (Continued) Ref No. EDP No. JAC No. Description Qty Remrk 2.6x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) 4 For SD, SU 1 For Front Mintennce Specifiction For Front Mintennce Specifiction 7-1

86 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists SH Unit Bezel Exploded View Figure 7-7 SH Unit Bezel Exploded View Figure 7-7 SH Unit Bezel Exploded View 7-14

87 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 SH Unit Bezel Prts List Tle 7-6 SH Unit Bezel Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Bezel Frme SH R Bezel Frme SH (OEM) 1 Without JCM Logo R Fce Lower SH Guide Type 1 (68mm) Fce Lower SH Guide BK Type 1 (68mm) 1 Color: Blck R Fce Lower SH Guide Type 2 (76mm) R Fce Lower SH Guide Type (71mm) R Fce Lower SH Guide Type 4 (77mm) R Fce Lower SH Guide Type 5 (67mm) Fce Lower CHN R Fce Upper SH Guide Type 1, Fce Upper SH Guide BK Type R Fce Upper SH Guide Type (71mm) R Fce Upper SH Guide Type 4 (77mm) R Fce Upper SH Guide Type 5 (67mm) Fce Upper CHN R 2.6x6 Phillips, Self-Tpping, Flt Hed Screw (Blck) For Chin Specifiction Type 1 (68mm) Type 2 (76mm) For Type 1 (68mm) Color: Blck For Chin Specifiction Metl Bezel 1 For only SH Type Long Bezel Type (71mm) Long Bezel Type 4 (77mm) 1 4 Long Type of Long Type of

88 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists SD/SU Unit Bezel Type D Exploded View Figure 7-8 SD/SU Unit Bezel Type D Exploded View Figure 7-8 SD/SU Unit Bezel Type D Exploded View 7-16

89 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 SD/SU Unit Bezel Type D Prts List Tle 7-7 VEGA SD/SU Unit Bezel Type D Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Bezel SD/SU Type D R Fce Upper SD/SU Guide Type D1 (67mm) R Fce Upper SD/SU Guide Type D2 (71mm) R Fce Upper SD/SU Guide Type D (68mm) R Fce Lower SD/SU Guide Type D1 (67mm) R Fce Lower SD/SU Guide Type D2 (71mm) R Fce Lower SD/SU Guide Type D (68mm) R 2.6x8 Phillips, Self-Tpping, Flt Hed Screw (Blck) R SD SU Plte R SD SU Brcket R Bezel 2 SD/SU Type D R R 2.6x5 Phillips, Self-Tpping, Flt Hed Screw (Blck) 2.6x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) 2 2 Type D1 (67mm) Type D2 (71mm) Type D (68mm) 7-17

90 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists SD/SU Unit Bezel Type N Exploded View Figure 7-9 SD/SU Unit Bezel Type N Exploded View Figure 7-9 SD/SU Unit Bezel Type N Exploded View 7-18

91 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 SD/SU Unit Bezel Type N Prts List Tle 7-8 VEGA SD/SU Unit Bezel Type N Prts List Ref No. EDP No. JAC No. Description Qty Remrk R Bezel SD/SU Type N R Fce Upper SD/SU Guide Type N2 (76mm) R Fce Lower SD/SU Guide Type N2 (76mm) R 2.6x8 Phillips, Self-Tpping, Flt Hed Screw (Blck) R SD SU Plte R SD SU Brcket R Bezel 2 SD/SU Type N R R 2.6x5 Phillips, Self-Tpping, Flt Hed Screw (Blck) 2.6x6 Phillips, Self-Tpping, Binding Hed Screw (Blck)

92 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists SD/SU Unit Bezel Type R Exploded View Figure 7-10 SD/SU Unit Bezel Type R Exploded View Figure 7-10 SD/SU Unit Bezel Type R Exploded View 7-20

93 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 SD/SU Unit Bezel Type R Prts List Tle 7-9 VEGA SD/SU Unit Bezel Type R Prts List Ref No. EDP No. JAC No. Description Qty Remrk Bezel SD/SU Type R Bezel 2 SD/SU Type R Fce Upper SD/SU Guide Type 71 RUS Fce Lower SD/SU Guide Type 71 RUS SD SU Brcket SD SU Plte x6 Phillips, Self-Tpping, Binding Hed Screw (Blck) 2.6x8 Phillips, Self-Tpping, Flt Hed Screw (Blck) 2.6x5 Phillips, Self-Tpping, Flt Hed Screw (Blck)

94 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists Option Unit Exploded View Figure 7-11 Option Unit Exploded View OP5 OP OP1 OP5 OP2 OP4 OP16 OP10 OP15 OP6 OP7 OP14 OP8 OP11 OP12 OP1 OP9 Figure 7-11 Option Unit Exploded View 7-22

95 Exploded Views nd Prts Lists VEGA Series Bnknote Vlidtor Section 7 Option Unit Prts List Tle 7-10 Option Unit Prts List Ref No. EDP No. JAC No. Description Qty Remrk OP R Fce Cover 1 OP R Fce Cover Brcket Right 1 OP R Fce Cover Brcket Left 1 OP R Mx4 Phillips, Flt Hed Screw with F-Loc 4 OP R x6 Phillips, Self-Tpping, Binding Hed Screw OP R Key Cover 1 OP R Key Lever 1 OP R Key Brcket 1 OP R Key Tng R Key Tng FM 1 OP R Key Shft 1 OP R M2.6x6 Phillips, Flt Hed Screw (Smll) 1 OP R M2.6x Phillips, Flt Hed Screw 2 OP R M2.6x4 Pn Hed Screw with Wsher (Smll) OP R M2.6 Hex Nut 1 OP R Ф2.6 Spring Wsher 1 OP Ф E-Ring R M2.x6 W Wsher (Smll) for FM For Front Mintennce Specifiction For Front Mintennce Specifiction 7-2

96 Section 7 VEGA Series Bnknote Vlidtor Exploded Views nd Prts Lists THIS PAGE INTENTIONALLY LEFT BLANK 7-24

97 VEGA Series Bnknote Vlidtor Section 8 B Bnknote Vlidtor generl informtion descriing Clirtion procedures for timing of tool requirements for Clirtion Filure Types of Cution specil oxed res providing importnt sfety informtion...1- Clening procedure for Communictions criteri regrding receipt of...-1 C D Dimensions entire unit clernce drwing of...1-9, 1-10 entire unit clernce drwing of Disssemly/Ressemly instruction for Error Code tle listings of...a- Exploded View illustrtions of Flowchrt opertion of E F Indiction LED color ptterns for...2- Instlltion procedure for procedures for I Jm Bnknote clering Nvigtion within mnul procedure for J N Performnce Tests instructions for Pin Assignments Interfce Connector pin identifictions for Precutionry Symols types of Preventive Mintennce clening mterils required for Primry Fetures VGEA VEGA Product Series of Product Description model numer Retrieving Bnknote methods for Sfety pictogrphs indicting 1 to symols inside oxed re Schemtic circuit flow digrms of Settings sic of DIP Switches specil of DIP Switches...2- Softwre downlod procedure for P R S 8-1

98 Section 8 VEGA Series Bnknote Vlidtor Specil Notes itlic text highlights finger points to Steps sequentil numering of Technicl Contct Informtion loction listing of Trouleshooting instructions for...a-1, B-1 T W Wiring Digrm with Mgnetic Sensor without Mgnetic Sensor

99 A TROUBLESHOOTING This section provides trouleshooting instructions for the VEGA Bnknote Vlidtor including the following informtion: Introduction Trouleshooting Overview Fult Tle Listings LED Indiction Conditions Introduction Most Vlidtor filures result from minor cuses. Before replcing ny prts, e sure tht ll ssemly nd circuit ord connectors re properly fitted, with reltive hrnesses properly connected. Poor performnce y the Vlidtor is often cused when dust or foreign ojects dhere to the sensors, rollers nd elts. With power OFF, clen the Bnknote insertion section first, then crefully oserve the operting stte of the Vlidtor when re-initilizing power. This oservtion is importnt in locting ny cuses of filure nd the possile fult loction. VEGA Series Bnknote Vlidtor Appendix A Perform ll repirs y referring to Clirtion nd Testing in Section 6 nd Disssemly/Ressemly instructions in Section 4 of this Mnul. Trouleshooting Overview This product llows the opertor to perform fult dignosis y checking vrious Fult Tle Listings ginst the symptoms. Survey the cuse(s) of ny filure occurrences during the process. After determining the cuse of filure, repir the Unit y replcing ny prts tht my e necessry. Conduct the Performnce Tests, nd then perform Sensor re-djustment to complete the repir. Fult Tle Listings Tle A-1 through Tle A- list the vrious possile fult conditions tht cn occur, nd the necessry ctions required to correct them. Mlfunction LED Error Codes The VEGA Unit s Front Pnel Bezel LEDs will e flshing when errors or Bnknote rejects occur. Tle A-1, Tle A-2 nd Tle A- list the possile Mlfunction LED Error Codes tht re identified y vrious LED flsh counts nd Colors. Tle A-1 Fult Tle Listings LED Symptoms Cuses Solutions VEGA is not working - VEGA s Bezel LED is not lighting VEGA is not working - VEGA s Bezel is Flshing Yellow The power is not supplied. Progrm is not ctivted. (The Softwre downlod ws not completed correctly.) CPU Circuit Bord or SUB-Circuit Bord is mlfunctioning. Not communicting with the Host Mchine. Different Interfces DIP Switches re set on the VEGA Unit nd the Host Mchine. Interfce DIP Switches settings re not correct. ROM or RAM mlfunctioning. Check tht the Interfce Connectors re properly fitted. Verify the Power Supply meets the specifiction required to drive VEGA Unit. Re-downlod the correct Softwre. (See Softwre Downlod for procedures.) Replce the Circuit Bord. Check tht the Interfce settings nd the DIP Switch settings meet design specifictions. (See DIP Switch Configurtion on pge 2-2) Identify the flshing Error Code Color Pttern nd locte the error y referring to the Error Codes Tle; then perform the necessry ction required. (See Tle A-2 in this section) A-1

100 Section A VEGA Series Bnknote Vlidtor Trouleshooting VEGA is not working - VEGA s Bezel LED is Flshing Red Most Bnknotes re rejected - VEGA s Bezel LED is Flshing Yellow Vlidtion rte is degrded Some Bnknotes re rejected - VEGA s Bezel LED is Flshing Yellow Tle A-1 Fult Tle Listings LED Symptoms Cuses Solutions A Unit setting is mlfunctioning. Improper ssemly nd/or Hrness connection. Bnknote Jm or poor condition occurred y interference of foreign oject. Softwre not designed to ccept current Country s Bnknotes. DIP Switch settings re incorrect. Bnknote ccept/inhiit setting is y commnd from the Host Mchine. Dirt or foreign ojects dhering to the Sensors. Improper vlidtion process performnce. Improper ssemly nd/or the Sensors re mlfunctioning. Softwre version is old. Proper denomintion Bnknotes re required in the desired Country s Softwre. Dirt or foreign ojects dhering to the Sensors. Sensor Clirtion Tests need to e performed. (Did not perform Clirtion Tests following disssemly or repir.) Check tht the Unit, Assemly, nd Connections re properly seted in plce. Check tht there is not Bnknote Jm or interference from foreign oject inside the VEGA Unit. Check tht the LED Flshing Pttern is correct, nd identify the indicted error y referring to the Error Codes Tle; then perform the necessry ction required. (See Tle A-2 in this section.) Confirm tht the cceptle denomintion is correct y referring to the relted Country s Softwre Informtion Sheet. Downlod the correct Softwre. (See Softwre Downlod Procedure on pge 6-) Check tht the DIP Switch settings re properly set. (See DIP Switch Configurtions on pge 2-2) Check tht the commnd from the Host Mchine is correct, nd chnge the setting to e cceptle for use with the VEGA Unit. Clen the Sensors. (See Clening Procedure on pge 2-5) Check tht ll Assemly nd Cle Connections re properly set. Identify the Error Code flshing pttern nd locte the error y referring to the Error Codes Tle; then perform the necessry ction required. (See Tle A-) Confirm tht the required denomintion nd/or desired Country s Issued yer is correct y referring to the Softwre Informtion Sheet. (See Clering Bnknote Jm on pge 2-5) Clen the Sensors. (See Clening Procedure on pge 2-5) Identify the Error Code flshing pttern nd locte the error y referring to the Error Codes Tle; then perform the necessry ction required. Perform Clirtion Tests s necessry. (See Clirtion Procedures on pge 6-4) A-2

101 Trouleshooting VEGA Series Bnknote Vlidtor Section A Error nd Reject Codes The flsh rte is different etween Error Codes nd Reject Codes. Long term link rtes (00msec) indicte n Error Code sitution occurrence, nd short term flshing (120msec) condition indictes Reject Code sitution occurrence. These Error nd Reject Code ptterns lso indicte differently when On-line (e.g., communicting with the Host Mchine) versus Off-line (e.g., when performing n Off-line Bnknote Acceptnce Test during Performnce Test opertion). NOTE: The user my ecome confused if the flshing Color Ptterns re complicted while On-line; so On-line Ptterns re mde simpler thn Off-line Ptterns when performing ny Test functions. However, Off-line Ptterns cn indicte more complicted situtions in order to identify the detiled cuse of specific error condition. Error Code Tle Tle A-2 lists the VEGA Unit s Error Codes. Tle A-2 Error Codes On-line Off-line Color Flshes (Intervl [msec]) Yellow 1 (00) Yellow 2 (00) Red (00) Red (00) Red (00) Red (00) Red (00) Color Flshes (Intervl [msec]) Yellow 1 (00) Yellow 2 (00) White (00) White 5 (00) White 7 (00) Purple 5 (00) Purple 7 (00) Error ROM Error RAM Error Feed Motor Low Speed Prolem Feed Motor High Speed Prolem Feed Motor Lock-up Prolem Stcker Motor Lockup Prolem Stcker Motor Ger Prolem Cuses nd Solutions ROM (Softwre) is mlfunctioning. [Solution] Re-downlod the current Softwre. If the error is not corrected y this opertion, chnge the CPU Circuit Bord. RAM is mlfunctioning. [Solution] Chnge the CPU Bord. While operting the Feed Motor, no pulse inputs exist greter thn the rted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected. [Reltive Prts] Feed Motor If the error is not resolved, chnge the ove relted prt. While operting the Feed Motor, no pulse inputs exist greter thn the rted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected. [Reltive Prts] Feed Motor If the error is not resolved, chnge the ove relted prt. While operting the Feed Motor, no pulse inputs exist greter thn the rted vlue. (This error occurs while initilizing, or when Bnknote is t trnsport position where it cn not e returned). [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected. [Reltive Prts] Feed Motor If the error is not resolved, chnge the ove reltive prt or prts While operting the Stcker Motor, no pulse inputs exist greter thn the rted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected. [Reltive Prts] Stcker Motor If the error is not resolved, chnge the ove relted prt or prts. The Pusher Mechnism stys in its Home Position while the Stcker Motor is operting. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Stcker Motor, Pusher Mechnism nd Home Position Sensor If the error is not resolved, chnge the ove relted prt or prts. A-

102 Section A VEGA Series Bnknote Vlidtor Trouleshooting Tle A-2 Error Codes On-line Off-line Color Flshes (Intervl [msec]) Red (00) Red (00) Red (00) Red (00) Red (00) Red (00) Red (100) Color Flshes (Intervl [msec]) Blue 2 (00) Blue (00) Red (00) Red 5 (00) Purple (00) Ornge (00) Cyn (100) Error Bnknote Trnsporttion Slips Trnsporttion Times Out Anorml Timing Response (Trnsport, Reject, other) Csh Box Seting Prolem Pusher Mechnism Position Prolem Stcker Full Puse * *. The Flsh error puse time etween links is 100msec durtion. Cuses nd Solutions An norml Bnknote trnsporttion error is detected when trnsporting or rejecting Bnknotes. The Trnsporttion Slip Sensors do not detect continuous Bnknotes eing trnsported ccording to the rted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor, Stck-in Sensor, Csh Box Sensor, Storge Flp Sensor, Escrow Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove relted prt or prts. An norml Bnknote trnsporttion error is detected when trnsporting or rejecting Bnknotes. The Trnsporttion Locks-up or runs too slow. Sensors detect continuous Bnknotes eing trnsported ccording to the rted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor, Stck-in Sensor, Storge Flp Sensor, Escrow Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove relted prt or prts. Sensors detect Bnknotes remin in pth or none exist during norml timing. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of Sensors. [Reltive Prts] Stck-in Sensor, Box Sensor, Store Flp Sensor, Escrow Sensor, RC Flp Sensor, Side Sensor, Pusher Mechnism Home Position Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove reltive prt or prts. Csh Box Sensors detect Bnknotes remining in pth or Csh Box not properly seted. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Csh Box Sensor If the error is not resolved, chnge the ove relted prt. Pusher Mechnism Home Sensor detects tht the Pusher Mechnism is not presently seted t the Home end position. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Pusher Mechnism Home Position Sensor If the error is not resolved, chnge the ove relted prt. When the Pusher Mechnism movement proceeds towrd stcking, the Stcker-full Sensor determined tht the time tken is longer thn specified vlue for the function. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected. nd clen ll of the Sensors. [Reltive Prts] Pusher Mechnism Assemly nd inspect movement pth If the error is not resolved, chnge the ove relted prt. Intke Sensor detects Bnknote t position where it cn e returned while in the trnsporttion process. [Solutions] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Intke Sensor If error is not resolved, chnge the ove reltive prt. A-4

103 Trouleshooting VEGA Series Bnknote Vlidtor Section A Reject Code Tle Tle A- lists the VEGA Unit s Reject Codes. Tle A- Reject Codes On-line Off-line Color Flshes (Intervl [msec]) Yellow 1 (120) Color Flshes (Intervl [msec]) Yellow 1 (120) Error Trnsport Slips Cuses nd Solutions Detect norml Bnknotes trnsporttion while the trnsport is processing (Trnsport Slippge). Sensor does not detect Bnknote even though the numer of Bnknotes trnsported is more thn the ccepted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor, Escrow Sensor, Store Flp Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove reltive prt or prts. Yellow (120) Red Yellow Red (120) Trnsport Time Out Detect n norml Bnknotes trnsporttion error when trnsporting or rejecting Bnknotes (e.g., Trnsporttion Locks-up or its opertion is too slow). Sensors do not detect movement even though Bnknote trnsporttion time is longer thn the ccepted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor, Escrow Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove relted prt or prts. Yellow (120) Blue Yellow Blue (120) Trnsport Motor Lock-up While operting the Feed Motor, no pulse inputs exist greter thn the rted vlue (when Bnknote is in trnsport position where it cn e returned, reject the Bnknote). [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor If the error is not resolved, chnge the ove relted prt. Yellow (120) Green Purple Green (120) Trnsport Speed High While performing trnsporttion process, the pulse interction ws shorter thn the ccepted vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Feed Motor If the error is not resolved, chnge the ove relted prt. Yellow (120) Red (120) Anorml Timing Response Sensor detected Bnknote remining in pth or none present during n norml timing intervl. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Intke Sensor, Stck-in Sensor, Store Flp Sensor, Escrow Sensor, RC Flp Sensor, Vlidtion Sensor If the error is not resolved, chnge the ove relted prt or prts. Yellow (120) Blue White Yellow (120) Side Sensor Prolem The Side Sensor detected level in-etween limits efore it pssed in the Bnknote through the Guide Sensor, nd fter it pssed the Bnknote through the Side Sensor, nd the vlue ws greter thn n cceptle vlue. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors [Reltive Prts] Side Sensor If the error is not resolved, chnge the ove relted prt. A-5

104 Section A VEGA Series Bnknote Vlidtor Trouleshooting Tle A- Reject Codes On-line Off-line Color Flshes (Intervl [msec]) Yellow (120) Color Flshes (Intervl [msec]) Purple (120) Error Vlidtion Prolem Vlidtion Prolem (Most Bnknotes re rejected) Cuses nd Solutions Softwre version is old, or disled denomintion Bnknote ws inserted. [Solution] Confirm tht the denomintion set is the sme s the Softwre Informtion Sheet specified, nd re-downlod the correct Softwre if different. Wrong DIP Switch settings.[solution] Confirm tht the denomintion set is the sme s the Softwre Informtion Sheet specifies, nd redownlod the correct Softwre if different (See Softwre Downlod Procedure on pge 6-2). Inhiit vlidtion due to conflicting Host Commnd settings. [Solution] Confirm the Host Commnd setting nd reset the commnd to prohiit. Adhering foreign oject or dirt on the Sensors.[Solution] Clen the Sensors (See Sensor nd Roller Clening Procedure on pge 2-5) Vlidtion Prolem (Only specific Bnknotes re rejected or the vlidtion rte is degrded) Softwre version is old, or disled denomintion Bnknote ws inserted. [Solution] Confirm tht the denomintion set is the sme s the Softwre Informtion Sheet specifies, nd re-downlod the correct Softwre if different. Adhering foreign oject or dirt on the Sensors. [Solution] Clen the Sensors (See Sensor nd Roller Clening Procedure on pge 2-5). Needs Sensor clirtion (fter disssemly/ressemly or prts repir/ replcement, perform the necessry Clirtion Procedure(s). (See Clirtion on pge 6-4) Short Bnknote length prolem: While witing for Vlidtion Sensor detection, the Intke Sensor detected no-ill present. Or, while trnsporting Bnknotes, the Escrow Sensor wited for Bnknote insertion detection nd the Intke Sensor detected no-ill present condition. Long Bnknote length prolem: Inserted Bnknote hving length greter thn 165mm. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors [Reltive Prts] Intke Sensor If the error is not resolved, chnge the ove relted prt. Yellow (120) Green (120) Bnknote Length Prolem Blue (120) Doule Bnknotes The Vlidtion Sensor s trnsitionl level is less thn the ccepted vlue. Dirt, Sticker, or Foreign Oject my e on the Bnknote. [Solution] Confirm the Bnknote s condition If the error is not resolved, perform Sensor Clirtion. Red Yellow (120) Blue Red (120) Csh Box Seting Prolem Csh Box Sensors detect nknote remining in pth. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Csh Box Sensor If the error is not resolved, chnge the ove relted prt. A-6

105 Trouleshooting VEGA Series Bnknote Vlidtor Section A Tle A- Reject Codes On-line Off-line Color Flshes (Intervl [msec]) Color Flshes (Intervl [msec]) Error Cuses nd Solutions Yellow (120) White Purple White (120) Pusher Mechnism Prolem Pusher Mechnism Home Sensor detects tht the Pusher Mechnism is not presently t Home end position. [Solution] Check tht the following prts re properly ssemled nd/or Hrness connected, nd clen ll of the Sensors. [Reltive Prts] Pusher Mechnism Home Position Sensor If the error is not resolved, chnge the ove relted prt. A-7

106 Section A VEGA Series Bnknote Vlidtor Trouleshooting Mintennce Equipment This portion provides product informtion for the VEGA Mintennce Equipment. VEGA Mintennce Equipment Figure A-1 Additionl Mintennce Equipment Requirements c d e f g h i j k Figure A-1 Additionl Mintennce Equipment Requirements A-8

107 Trouleshooting VEGA Series Bnknote Vlidtor Section A Tle A-4 Additionl Mintennce Equipment Prts Lists * EDP No. JAC No. Description Qty. Remrk Use EDP# Reference Pper (White: KS-25) Use EDP# Reference Pper (Blck: KS-26) 1 c G R UAC 1 d G R UAC Adptor Hrness (ID-00) 1 G00249 Use G# UAC Adptor Hrness (ID0E) 1 e G RA Power Cord (Euro or USA) 1 For UAC f G00286 Use G# AC Power Adptor 1 g G R UAC USB Cle 1 h R VM-VEGA (12V) R VM-VEGA (24V) 1 i Use EDP# AC Adptor (12V) Use EDP# AC Adptor (24V) 1 j Use EDP# Power Hrness 1 For VM-VEGA k Use EDP# RS22C I/F Cle 1 *. The product tht includes G in it s EDP Numer is JCM-E product. A-9

108 Section A VEGA Series Bnknote Vlidtor Trouleshooting THIS PAGE INTENTIONALLY LEFT BLANK A-10

109 VEGA Series Bnknote Vlidtor Appendix B B GLOSSARY A 1 Anti-stringing Mechnism mechnism (opticl, mechnicl, or comintion of oth) designed to prevent the unuthorized retrieving of Bnknotes from Csh Box Bezel B removle Plstic Assemly ttched to the front of the Bnknote Insertion Slot on VEGA Unit. It fetures rectngulr shped ccess opening (slot) for esy insertion nd retrievl of Bnknotes. Bezels re ville in different shpes nd sizes in order to ccommodte Bnknotes of different widths nd different stcking configurtions C Clirtion process performed on electronic equipment which ensures tht ll circuits re properly ligned nd operting t optimum levels. For VEGA, clirtion is ccomplished using softwre sed progrm which checks nd sets the opertionl reference levels for Intke Sensors, Vlidtion Sensors, nd Edge Sensors. This helps to ensure tht the Unit opertes with the highest Bnknote cceptnce rte possile. Clirtion is recommended whenever the CPU Bord or one of the Sensor Bords is replced cctlk Seril sed Communictions Protocol commonly used in control, electronic pyment, nd vending systems. Developed y Money Controls Ltd., the formt enjoys widespred use throughout Europe. cctlk is supported communictions formt in the VEGA Unit Course Pth Reversing Guide movle guide locted t the rer Section of the Bnknote Trnsport Pth in VE- GA Unit which llows Bnknotes to e directed down to the VEGA Csh Box, up to the optionl VEGA-RC Recycler, or ck to the customer s prt of chnge-returning or recycling opertions. The removle Course Pth Reversing Guide Cover contins opticl Lenses which help the VEGA Unit determine if ny Bnknotes or deris re stuck in the trnsport re pth CRC Checksum numericl vlue ssigned to dt file or lock of dt (usully expressed in hexdeciml nottion). Check sum vlues re used to verify tht the contents of dt file re not corrupted in ny wy during trnsmission or encryption. The Checksum vlues of oth the originl nd duplicte files re compred to ech other. If the vlues mtch, then the duplicte file is considered to e cceptle. In instnces where the Checksum vlues DO NOT mtch, it is recommended tht file e copied or encrypted gin until B-1

110 Appendix B VEGA Series Bnknote Vlidtor the Checksums do gree. CRC Checksum lgorithms use mthemticl polynomil division technique, which is highly ccurte nd cn detect dt errors down to it E 7 EEPROM n cronym for Electroniclly Ersle Progrmmle Red Only Memory. A form of non-voltile Red Only Memory (ROM) which cn e oth written to, nd ersed vi electronic signls without the need to physiclly remove the IC from the Circuit Bord on which it is instlled. EEPROM re often used to store system commnd instructions nd reference dt sets tht re succeeded on frequent sis or when the equipment is first initilized Encryption Code with respect to the VEGA Bnknote Vlidtor, encryption coding is used with the cctlk Communictions Protocol to enhnce security of its trnsmitted dt. The defult encryption code vlue used is the Seril Numer of the VEGA Unit itself. The user hs the option to specify nother encryption code vlue if desired H 9 Hydrotherml with respect to wether, it is mesurement of oth the mount of her (temperture) nd the mount of moisture (humidity) present in n equipment operting environment. This my effect the operting temperture rnge of the VEGA Bnknote Vlidtor L 10 LED n cronym for Light Emitting Diode. An LED is Semiconductor Device which when turned on, emits signl output in the visile light rnge. Aville in vriety of colors, LEDs re cost effective nd re commonly used s Indictor Lights in vriety of equipment devices. LEDs re lso ville in the invisile light rnge (i.e., ultrviolet, ner-infrred etc.) mking them useful s opertionl indictors for vriety of electronic equipment nd pplictions, such s Bnknote Vlidtion Circuits in the VEGA Unit M 11 Mgnetic Sensor Sensor locted in the Bnknote Vlidtor s Trnsport Pth used to detect the presence of Mgnetic Ink found on Bnknote denomintions creted y certin Countries Mgnetic-ink specil ink used y certin Country s in the production nd printing of their Bnknotes s deterrent to counterfeiting. In United Sttes Currency, the Blck Ink used on the front side of the Bnknote is Mgneticlly Metl impregnted. Bnknote Vlidtors (like the VEGA) utilize Mgnetic Sensors in their Trnsport Pth in order to detect nd red the Mgnetic Ink Pttern density level B-2

111 VEGA Series Bnknote Vlidtor Appendix B P 1 Photo-coupler method of incresing sfety to oth the equipment nd personnel y isolting nd routing trnsmitted dt signls vie Light Emitting Diode (LED) nd Photosensitive Trnsistor comintion circuit in vrious electronic equipment devices Pictogrph smll, interntionlly-recognized sfety nd ttention symols plced to the left of Notes, Cutions nd Wrnings throughout JCM Mintennce Mnul Precutions specil instructions wrnings tht pper in JCM Mintennce Mnuls. They re intended to promote personl sfety nd prevent dmge to equipment when working with the pplicle JCM Product R 16 Rdio Button term used s reference to n On-Screen selection Button (usully circulr in shpe) which cn e selected or de-select y clicking on it with Computer Mouse. Rdio Buttons re frequently used in desktop sed pplictions to llow the user to enle or select specific progrm functions or fetures Recycler The VEGA-RC Twin, n optionl dd-on device for the VEGA Bnknote Vlidtor. The Recycler dds dditionl cpility nd functionlity to the VEGA Unit y stcking, storing, nd recycling Bnknotes ck to the customer on demnd. These fetures re prticulrly useful during csh trnsctions nd vending opertions Reference Pper specilly coted/colored pper strips which re inserted into Bnknote Vlidtor when performing VEGA Unit Clirtion. Reference Pper is used to help set minimum nd mximum threshold detection levels when djusting the Photo-opticl Sensors in the unit for optimum performnce. The pper is usully ville in two shdes S 19 Sensor Photo sensitive device nd LED comintion designed to detect timing nd movement events within Vlidtion Device Specil Notes nottion within JCM Mintennce Mnuls tht lert the reder to specific informtion tht cn ffect opertion of the Unit. Nottions often pper throughout the mnul, nd re identified y the pictogrph icon. Specil Notes re lwys written in itlic text B-

112 Appendix B VEGA Series Bnknote Vlidtor V 21 VEGA A new stte-of-the-rt Bnknote Vlidtor offered y JCM Glol. The comintion Bnknote Acceptor nd optionl VEGA-RC nd VEGA-RC Twin Recycler Unit mkes VEGA n ttrctive choice for AWP (Amusement with Prize), Vending, nd Pyment Terminl Mrkets VEGA-RC Twin Bnknote Recycler Unit option used in conjunction with the VEGA Unit. The VEGA- RC Twin cn e progrmmed to ccept nd recycle ny Bnknote denomintion within defined set of country currency vlues, nd works with pyment processing nd vending systems to py out Bnknotes to customer s result of csh trnsctions initited y Host System B-4

113 VEGA Series Bnknote Vlidtor

114 VEGA Series Bnknote Vlidtor Issue #4064-SME-01-04