AVTRON MODEL K899 PERFORMANCE VIEW TM - ADDvantage Hardware Manual

Transcription

1 AVTRON MODEL K899 PERFORMANCE VIEW TM - ADDvantage Hardware Manual 2008 Avtrn Industrial Autmatin, Inc. September 2, 2003 Cleveland, Ohi Rev. Aug. 5, 2008

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3 AVTRON MODEL K899 PERFORMANCE VIEW TM ADDvantage Hardware Manual TABLE OF CONTENTS Sectin Page I INTRODUCTION Overview II SYSTEM DESCRIPTION Cllectr/Server PC UPS System Viewer PC Printer Additinal Viewing Statins Desktp Statin Rack Munt Statin NEMA/Operatr Statin Ethernet I/O Subsystem III PREPARATION FOR USE Envirnmental/Pwer Requirements Rack Munt/Desktp Equipment NEMA Operatr s Statin Ethernet I/O System IV INSTALLATION Rack Munt Desktp NEMA Operatr s Statin V TROUBLESHOOTING VI SUPPORTED THIRD PARTY PROTOCOLS PF/kv i

4 AVTRON MODEL K899 PERFORMANCE VIEW TM ADDvantage Hardware Manual SECTION I INTRODUCTION 1.1 OVERVIEW The Avtrn Mdel K899 Perfrmance View TM Graphic Trending and Event Histry Recrder is a sftware cntrlled device which prvides cmplete mnitring and trubleshting in supprt f prcesses such as machine cntrl systems, PLCs, and drive systems, including the Avtrn ADDvantage-32 Digital Drive. Diagnstic capabilities prvide early ntificatin and priritizatin f system irregularities, allwing fr the applicatin f preventive maintenance, rapid trubleshting, and reduced system dwntime. System data is acquired and cmmunicated ver an Ethernet netwrk, allwing fr real-time data display, r recall (histrical) display f stred data. *********************************************************** C A U T I O N D NOT attempt t replace the perating system. Cntact Avtrn's Service Department at , Ext *********************************************************** C A U T I O N Keep all manuals and sftware fr all cmpnents f this system in a safe lcatin. Avtrn is nt respnsible fr dcumentatin/sftware f third party cmpnents f this system. *********************************************************** Perfrmance View is a trademark f Avtrn Industrial Autmatin, Inc. Mdbus is a registered trademark f Mdicn, Inc. 1-1

5 Intrductin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual *********************************************************** W A R N I N G The perating sftware installed in the Avtrn Perfrmance View TM is critical t the peratin f the system. Installatin r peratin f any ther sftware prgrams, especially games r screen savers, is prhibited and vids any and all warranties. Installatin r peratin f ther sftware prgrams may interfere with the installed sftware, and damage t the cmpnents r peratin utside peratinal/safety rated limits may ccur, resulting in injury r death t persnnel, and/r damage t attached equipment. *********************************************************** W A R N I N G Cnnectin f external netwrk devices t the system is strictly prhibited withut the cnsent f Avtrn Industrial Autmatin, Inc. Ding s will vid any and all warranties. Lss f netwrk integrity/privacy may result. Cnsult Avtrn fr prper design techniques that wuld nt jepardize the netwrk architecture integrity. *********************************************************** W A R N I N G This system is a realtime data cllectin device. D nt attempt t change the system clck r Time zne while the cllectin sftware is running. Clse the Perfrmance View TM viewer first; then shut dwn the Cllectr using the Stp_Cllectr icn. It is nw safe t change the time. Rebt the system when dne. *********************************************************** W A R N I N G If using the ptinal NEMA Operatr s Statin be sure t munt the enclsure as specified befre use. *********************************************************** 1-2

6 System Descriptin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual SECTION II SYSTEM DESCRIPTION 2.1 COLLECTOR/SERVER Data acquisitin is managed by the Perfrmance View TM Cllectr/Server. The primary respnsibility f the Cllectr/Server statin is t cllect and stre data frm the cnnected devices and prvide the data t the viewer statins PC The Cllectr/Server PC cnfiguratin typically includes tw CPUs, 1 GB RAM, six high-speed disk drives (10K RPM) in a RAID cnfiguratin, a flppy disk drive, readable CD ROM, and scanners fr data cllectin. Tw hard-drives are used t stre the system perating sftware and event cllectin set-up data. A special Linux perating system prvides real-time enhancement. Fur (r mre) hard drives are used t stre real-time data and event histry. The fllwing minimum requirements must be met: (Qty. 2) 2.0 GHz CPU, 400 MHz FSB, 512 L2 Cache 1GB DDR Ram (Qty. 2) 18GB, 10,000 RPM SCSI hard drive (Qty. 4) 36GB, 10,000 RPM SCSI hard drive Readable CD ROM drive 3.25 flppy disk drive 56 KB Internal Phne Mdem 10/100T Netwrk Interface Card (Qty. 5) PCI-X expansin slts 10/100/1000T Embedded Netwrk Interface Card 19 Rack munt frm factr, 5U height, with rails fr server rack (fr rack munt cnfiguratin nly) UPS SYSTEM The Uninterruptible Pwer Supply (UPS) is a device that sits between a pwer supply (e.g. a wall utlet) and a device (e.g. a cmputer) t prevent undesired characteristics f the pwer supply (utages, sags, surges, bad harmnics, etc.) frm the supply frm adversely affecting the perfrmance f the device. The UPS system used fr this system can be rack muntable r desktp based n cnfiguratin f system, have 2000VA/1600W minimum utput capacity, and supprt serial cnnectin t the hst cmputer. A 20 Amp, 110 VAC electrical utlet is required fr the UPS (Uninterruptible Pwer Supply) system. 2-1

7 System Descriptin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual The UPS system is als used t intelligently shut dwn the Cllectr/Server and Viewer in such a way as nt t crrupt any f the database files. DO NOT attempt t perate the Cllectr/Server r Viewer withut a prperly cnfigured UPS. 2.2 VIEWER The user interface t the Perfrmance View TM Cllectr/Server is thrugh the Perfrmance View TM Viewer Statin PC The Viewer PC incrprates a Windws 2000 Prfessinal Operating System and must cntain at minimum the fllwing hardware: 2.0 GHz CPU, 400 MHz FSB, 512 L2 Cache 256 MB DDR Ram 18GB, RPM IDE hard drive 3.25 flppy disk drive 56 KB Internal Phne Mdem (Qty. 2) PCI-X expansin slts (Qty. 2) 10/100/1000T Embedded Netwrk Interface Card 19 Clr CRT Mnitr Windws Keybard Standard Muse 19 rack munt frm factr, 2U height, with rails fr server rack 2-2

8 System Descriptin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual PRINTER HP Inkjet 5850 desktp clr printer, r equivalent, used t print real-time r histrical representatin f data and graphical trending screens ADDITIONAL VIEWING STATIONS Multiple viewing statins may be added t the netwrk. Each viewing statin must be cmpsed f a PC, mnitr, keybard and muse Desktp Statin An additinal desktp viewing statin may be added t the Perfrmance View TM ADDvantage system as an ptin. The additinal viewing statin requires an additinal desktp PC (the same minimum requirements listed in sectin abve), 19 mnitr, keybard, and muse Rack Munt Statin An additinal rack munt viewing statin may be added t the Perfrmance View TM ADDvantage system as an ptin. The additinal viewing statin requires an additinal rack munt PC (the same minimum requirements listed in sectin abve), 19 mnitr, keybard, and muse NEMA Operatr Statin The add-n NEMA peratr statin can extend a viewing statin ut t the factry flr. This statin utilizes a NEMA 4x, 18.1, TFT, flat panel mnitr, NEMA 4x panel munt keybard with hula pint device, and chice f NEMA 12 r 4x enclsure. The viewing statin can extend ut n the factry flr frm the viewing statin PC (lcated within a cntrl rm) up t 500 ft. r 1,000 ft. using a KVM extender. The NEMA enclsure can be manufactured fr wall r pedestal munted depending n applicatin. 2-3

9 System Descriptin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual 2.3 ETHERNET I/O SUBSYSTEM An ptinal Ethernet remte I/O system may als be added t the Perfrmance View TM System. This interface can be made using a Netwrk Interface Unit (NIU), supprting EGD prtcl nly, which may supprt up t eight f the fllwing available I/O mdules per NIU: 16 pints, 120VAC discrete input islated 16 pints, 120VAC discrete (2 grups f 8 pints) 16 pints, 24VDC discrete (2 grups f 8 pints) 8 channel 16-bit analg input (vltage/current) 8 channel 12-bit analg input (vltage/current) 8 channel 15-bit analg differential vltage input 8 channel 15-bit analg differential current input 15 channel, 15-bit analg vltage input 15 channel, 15-bit analg current input All I/O mdules are DIN rail muntable including the NIU interface mdule. Additinal infrmatin n the ptinal Ethernet I/O system may be fund in the Avtrn Supprted GE Fanuc Autmatin Prgrammable Cntrl Prducts: VersaMax Mdules, Pwer Supplies, and Carriers supplement t this manual. 2-4

10 Preparatin fr Use Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual SECTION III PREPARATION FOR USE 3.1 ENVIRONMENTAL/POWER REQUIREMENTS Befre using any f the cmpnents fr this system, ensure the fllwing envirnmental and pwer requirements are within the recmmended ranges RACK MOUNT/DESKTOP EQUIPMENT The listed envirnmental cnditins must be kept within the fllwing limits fr all cmpnents with exceptin t the ptinal NEMA Operatr s Statin and the ptinal Ethernet I/O system. Operating Temperature: 10º C t 35º C (50º F t 95º F) Strage Temperature: -40º C t 65º C (-40º F t 149º F) Operating Relative Humidity: 8% t 80% nn-cndensing Strage Relative Humidity: 5% t 95% nn-cndensing Operating Vibratin: 0.25G at 3Hz t 200Hz fr 15 minutes Strage Vibratin: 0.5G at 3Hz t 200Hz fr 15 minutes Operating Shck: 6 shck pulses f 50G fr up t 2ms Strage Shck: 6 shck pulses f 92G fr up t 2ms Operating Altitude: -16m t 3,048m (-50 ft. t 10,000 ft.) Strage Altitude: -16m t 10,600m (-50 ft. t 35,000 ft.) Operating Air Quality: Dust-free, ffice-grade air required fr ventilatin NEMA OPERATOR S STATION The envirnmental cnditins f the NEMA enclsure must be within the fllwing range: Operating Temperature: 0º C t 40º C (32º F t 104º F) 0º C t 55º C (32º F t 131º F) with ptinal cling unit installed n enclsure Strage Temperature: -20º C t 50º C (-4º F t 122º F) Operating Relative Humidity: 20% t 80% nn-cndensing Strage Relative Humidity: 20% t 80% nn-cndensing Operating Vibratin: 1.0G at 5Hz t 2000Hz Strage Vibratin: 2.5G at 5Hz t 2000Hz Operating Shck: 15G fr up t 11ms Strage Shck: 30G fr up t 11ms 3-1

11 Preparatin fr Use Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual Operating Altitude: 0m t 3,048m (0 ft. t 10,000 ft.) Strage Altitude: 0m t 12,192m (0 ft. t 40,000 ft.) The pwer requirement must be within the fllwing range: AC Pwer: 100 VAC t 240 VAC, 1.0 A, 50/60 Hz ETHERNET I/O SYSTEM Refer t the Avtrn Supprted GE Fanuc Autmatin Prgrammable Cntrl Prducts VersaMax Mdules, Pwer Supplies, and Carriers supplement t this manual fr envirnmental and pwer specificatins. 3-2

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13 Installatin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual SECTION IV INSTALLATION Installatin f the Perfrmance View TM ADDvantage System shuld fllw the typical layut f the example diagram shwn belw: Typical Perfrmance View System Layut Refer t the Avtrn Mdel K899 Perfrmance View Graphic Trending and Event Histry Recrder User s Manual fr infrmatin n sftware installatin. 4.1 RACK MOUNT The hardware installatin f the Perfrmance View TM ADDvantage rack munt cnfiguratin can be perfrmed as shwn in the included drawings (refer t wiring drawings included in drawing packet fr details). 4-1

14 Installatin Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual 4.2 DESKTOP The hardware installatin f the Perfrmance View TM ADDvantage desktp cnfiguratin can be perfrmed as shwn in the included drawings (refer t wiring drawings included in drawing packet fr details). 4.3 NEMA OPERATOR S STATION T prvide a user interface t the Perfrmance View TM ADDvantage system n the factry flr the NEMA Operatr s Statin ptin may be used t take the place f the mnitr, keybard, and muse cmpnents f the desktp cnfiguratin. The installatin f the NEMA Operatr s Statin can be cmpleted as shwn in the included drawings (refer t wiring drawings included in drawing packet fr details). 4-2

15 Trubleshting Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual SECTION V TROUBLESHOOTING Fr questins r prblems, refer t the Frequently Asked Questins (FAQ) under the Perfrmance View link n the Avtrn website ( r call Avtrn supprt. 5-1

16 Supprted Third Party Prtcls Avtrn Mdel K899 Perfrmance View - ADDvantage - Hardware Manual SECTION VI SUPPORTED THIRD PARTY PROTOCOLS The fllwing prtcls are supprted fr lgging data frm a custmer-supplied third party device nly: Mdbus TCP/IP Ethernet Mdbus TCP/IP prtcl utilizes the Ethernet RJ-45 netwrk interface prt n the Cllectr/Server PC. Ethernet Glbal Data (EGD) EGD prtcl utilizes the Ethernet RJ-45 netwrk interface prt n the Cllectr/Server PC. Ethernet/IP Explicit Messaging Ethernet IP prtcl utilizes the Ethernet RJ-45 netwrk interface prt n the Cllectr/Server PC. Rckwell Autmatin PLC-5 (CSP) Ethernet CSP prtcl utilizes the Ethernet RJ-45 netwrk interface prt n the Cllectr/Server PC. Rckwell Autmatin SLC/05 (CSP) Ethernet CSP prtcl utilizes the Ethernet RJ-45 netwrk interface prt n the Cllectr/Server PC. Cnsult Avtrn fr availability f any ther custm prtcls. 6-1

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