Operator's Manual. External Rewinder ER4/210
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1 Operator's Manual External Rewnder ER4/210
2 2 Operator's Manual - Translaton of the Orgnal Verson 2 for the followng products Part.-No. Descrpton Type External Rewnder ER4/210 Edton: 08/ Part.-No Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose - n partcular the procurement of spare parts for products sold by cab - demand the prevous wrtten authorzaton by cab. Trademark Centroncs s a regstered trademark of the Data Computer Corporaton. Mcrosoft s a regstered trademark of the Mcrosoft Corporaton. Wndows 2000, 2003, XP are regstered trademarks of the Mcrosoft Corporaton. TrueType TM s a regstered trademark of Apple Computer, Inc. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Postfach 1904 D Karlsruhe Wlhelm-Schckard-Str. 14 D Karlsruhe Telefon Telefax nfo@cab.de France cab technologes s.a.r.l. F Nedermodern Téléphone nfo@cab-technologes.fr España cab España S.L. E Montaró (Barcelona) Teléfono nfo@cabsl.com Representatves n other countres on request. USA cab Technology Inc. Tyngsboro MA, Phone nfo@cabtechn.com South Afrka cab Technology (Pty.) Ltd Randburg Phone nfo@cabtechn.co.za Asa cab Technology Co, Ltd. Junghe 23552, Tape, Tawan Phone cabasa@cab.de cab (Shangha) Tradng Co.,Ltd C60 Phone cabasa@cab.de
3 Contents 3 1 Introducton Instructons Intended Use Safety Instructons Envronment Product Descrpton Functon Techncal Specfcaton Devce Overvew Start-Up Contents of Delvery Mount the Connectng Set Connectng to Power Supply Algnment Sghtng the External Rewnder to the Prnter Selecton of the Rewnd Drecton Algnment the Gude Axle Operaton Rewndng Drectly onto the Rewnd Axle Rewndng onto 40 mm (1.6 n) Cardboard Core Rewndng onto 76 mm (3 n) Cardboard Core EC - Declaraton of Conformty... 14
4 4 1 Introducton Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger Draws your attenton to an exceptonally grave, mpendng danger to your health or lfe. Warnng Indcates a hazardous stuaton that could lead to njures or materal damage. Attenton Draws attenton to possble dangers, materal damage or loss of qualty. Gves you tps. They make a workng sequence easer or draw attenton to mportant workng processes. Envronment Gves you tps on protectng the envronment. Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce s to use only n combnaton wth a MACH4 label prnter. The devce s ntended exclusvely for rewndng sutable materals that have been approved by the manufacturer. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. The complete documentaton s currently n the Internet.
5 1 Introducton Safety Instructons The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Warnng Durng operaton, the rotatng parts of the devce are freely accessble. When workng on the devce wear tghtly fttng clothes and te up long har. Loosely hangng peces or long har can get caught n parts of the devce. Attenton Swtch off the devce n case of changng the turn drecton. Warnng Do not try to manpulate or repar parts they are not descrbed n the manuals of the external rewnder or the prnter. 1.4 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. XX Send to sutable collecton ponts, separately from resdual waste. XX Send the parts for recyclng.
6 6 2 Product Descrpton Functon The External Rewnders are perpheral devces for transfer prnters MACH4,. Durng processng of large prnt jobs t s possble to take up and rewnd large label roles ndependently of the prnter. An adjustable gude axle ensures that the label strp s led horzontally from the prnter nto the rewnder. For a correct algnment of the external rewnder wth the prnter use the ncluded connectng set. 2.2 Techncal Specfcaton ER4/210 Max. Materal Wdth 120 mm (4.7 n) Max. Rewnder Dameter 210 mm (8.3 n) Core Dameter 40 mm (1.6 n) on rewnd axle 40 mm (1.6 n) on cardboard core 76 mm (3 n) on cardboard core wth adapter Rewnd Speed max. 300 mm/s (12 n/s) Label Rewndng Labels n- or outsde Dmensons Heght 280 mm (11 n) Wdth 260 mm (10.2 n) Depth 270 mm (10.6 n) Weght 5.0 kg (11 lb) Operatng Temperature C (50 F - 95 F) at 30 to 85% humdty non condensng Storage and Transport Temperature C (4 F F) at 10 to 85% humdty non condensng Operatng Voltage V~ / Hz
7 2 Product Descrpton Devce Overvew Fgure 1 Devce overvew 1 Swtch Rotatng Drecton 7 Clamp 2 Rewnd Axle 8 Power Swtch 3 Roll 9 Power Input Module 4 Gude Axle 10 Knurled Nut 5 Rewnd Adapter 11 Connecton Plate 6 Plate 12 Adapter Plate
8 8 3 Start-Up Contents of Delvery XX Check the external rewnder for damages n transt and totalty. Contents of delvery: External Rewnder 2 Rewnd Adapters Plate Connecton Set Power Cable Documentaton Retan packng materal for later use 3.2 Mount the Connectng Set The connectng set s essental to get a defned and fxed poston of the external rewnder ER4/210 to the prnter MACH4. 1. Put the two gudngs (4) nto the sutable holes (5) on the bottom sde of the prnter. 2. On the connectng plate are two pns (2) mounted to put n the holes (1) at the feet of the external rewnder. ( 4.1 Sghtng the external rewnder to the prnter) 3. Fx the poston of the prnter and external rewnder va the tghten the knurled nut (3) Fgure 2 Mountng external rewnder - connectng set - prnter
9 3 Start-Up Connectng to Power Supply The rewnder s equpped wth a wde range power unt ( V~), so t s possble to use the prnter both wth a voltage of 230V~/50 Hz and wth a voltage of 115V~/60 Hz wthout makng changes to the prnter. Warnng Rsk of njury by rotatng engne parts. Make sure the power swtch (1) s n poston O (OFF) before connectng the prnter to a power supply When swtchng on the Rewnder starts mmedately wthout or wth loose materal Fgure 3 Power supply The rewnder s ready for use, f the power cable (3) suppled n the accessores s nserted nto a power supply connector (2) and the cable s contacted to a grounded outlet. 4 Algnment 4.1 Sghtng the External Rewnder to the Prnter The prnt an dspense of the label are orentated to the center at the MACH4 prnter. The poston of the rewnded labels at the external rewnder are orentated to the plate (2) sde of the rewnd axle. So t's essental to adjust the external rewnder to the prnter depend of label materal broadness. label materal wdth 1. Separate the external rewnder (1) from connectng set. 2. Loosen knurled nut (4). 3. Move connectng plate (3) up to the arrow are opposte the value (n mm) of the materal broadness. 4. Tghten knurled screw (4). 5. Put the external rewnder (1) on the connectng set ( 3.2 Mount the connectng set). 6. Put n label materal Fgure 4 Sghtng the external rewnder to the prnter
10 10 4 Algnment Selecton of the Rewnd Drecton The selecton of the rewnd drecton s depend of usng an nsde or outsde wound label. 1 Fgure 5 Drecton of rewndng XX Turn off the rewnder and set the swtch (1) to the requred drecton of rewndng: Rewndng wth labels nsde Rewndng wth labels outsde 4.3 Algnment the Gude Axle Depend of the used prnter the gude axle should be algned so, that the label strp s led horzontally from the prnter to the rewnder. 1. Loosen the gude axle (1) by turnng t counterclockwse. 2. Move t n the gude plate (2) up to the desred postonng. 3. Fasten the gude axle (1) by turnng t clockwse. 1 2 Fgure 6 Algnment the gude axle
11 5 Operaton Rewndng Drectly onto the Rewnd Axle Frst remove the sprng (2) from the rewnd axle Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds to the materal s tghtened Loosen the screws (1) and remove the sprng (2). Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels Feed the label strp over the gude axle (9) and under the roller (8) to the rewnd axle (7). 3. Attach the label strp approprately to the rewnd axle by sldng the clamp (5) over the label strp wth the clamp set n the groove of the rewnd axle (7). 4. Slde the clamp (5) as far as possble towards the dsc (6). 5. Slde the plate (4) onto the rewnd axle so that t slghtly touches the label strp. The label strp must be able to move between the dsc and the plate. 6. Tghten the knurled screw (3) on the plate. 7. Swtch on the rewnder on the power swtch. Fgure 7 Drect rewndng
12 12 5 Operaton Rewndng onto 40 mm (1.6 n) Cardboard Core Make sure that the sprng (1) s mounted on the rewnd axle (2) Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds to the materal s tghtened Put the cardboard core (3) on the rewnd axle (2). Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels Feed the label strp over the gude axle (8) and under the roller (7) up to the cardboard core (3). 3. Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 4. Slde the plate (5) wth the knurled screw outward onto the rewnd axle untl t stops. When usng small labels t s possble that the cardboard core not covers the sprng over the whole length. In ths case the groove on the plate must be algned so that t fts on the sprng of the rewnd axle. 5. Tghten the knurled screw (4) on the plate. 6. Swtch on the rewnder on the power swtch. Fgure 9 Rewndng onto 40 mm (1.6 n) cardboard core (drawng below wthout plate)
13 5 Operaton Rewndng onto 76 mm (3 n) Cardboard Core Frst remove the sprng from the rewnd axle Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp. Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds to the materal s tghtened Put the frst rewnd adapter (3) onto the rewnd axle (4) and slde t up to the dsc (1) untl t stops. Make sure that the knurled screw (2) of the rewnd adapter s led n the groove of the rewnd axle. Tghten the knurled screw (2). 2. Put the second rewnd adapter (3) onto the rewnd axle (4) and slde t towards the frst adapter untl the clearance between the outer edge of t and the dsc (1) s a lttle less than the wdth of the cardboard core. Tghten the knurled screw (2) Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels. 3. Put the cardboard core (5) on the rewnd axle (2). 4. Feed the label strp over the gude axle (9) and under the roller (8) up to the cardboard core (5). 5. Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 6. Slde the plate (7) wth the knurled screw outward onto the rewnd axle untl t stops. 7. Tghten the knurled screw (6) on the plate. 8. Swtch on the rewnder on the power swtch. Fgure 9 Rewndng onto 76 mm (3 n) cardboard core (drawng below wthout plate)
14 14 6 EC - Declaraton of Conformty 14 EC Declaraton of Conformty Gesellschaft für Computerund Automatons- Baustene mbh & Co KG Wlhelm-Schckard-Str. 14 D Karlsruhe, Germany We declare herewth that as a result of the manner n whch the devce desgnated below was desgned, the type of constructon and the devces whch, as a result have been brought on to the general market comply wth the relevant fundamental regulatons of the EU Rules for Safety and Health. In the event of any alteraton whch has not been approved by us beng made to any devce as desgnated below, ths statement shall thereby be made nvald. Devce: Type: External Rewnder ER4/210 Appled EU Regulatons and Norms: Appled Norms: Drectve 2006/42/EC on machnery EN ISO :2003 EN ISO :2003 EN ISO :2007 EN :2006 EN :2005 Drectve 2004/108/EC relatng to electromagnetc compatblty EN :2006 EN :1997+A1:2001 EN :2006 EN :1995+A1:2001+A2:2005 Person authorsed to comple the techncal fle :: Erwn Fascher Am Unterwege 18/ Sömmerda Sgned for, and on behalf of the Manufacturer : cab Produkttechnk Sömmerda Gesellschaft für Computerund Automatonsbaustene mbh Sömmerda Sömmerda, Erwn Fascher Managng Drector
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